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Chapter 1

1. eee LCD Display Description Range Code panes Remarks 0000 Vector General Purpose 0 00 Control Mode Control Mode PORN Ce OE are rane 0000 3 0002 Volts Hz Refer to Parameter Group 10 Volts Hz Mode 0 01 Motor rated Volt Motor Rated Voltage Vac 3 5 0 02 Motor rated Amps Motor Rated Current Amp 3 5 0 03 Motor rated KW Motor Rated Power KW 3 5 0 04 Motor rated RPM Motor Rated Speed RPM ESF OFT 0 05 Motor rated Hz Motor Rated Frequency Hz _ 3 5 0 06 Auto Tuning Motor Parameter Auto Tuning mae pavata 0000 0001 Valid 230V SERIES 170 0 264 0 0 07 AC Input Volt AC Line Input Voltage Vac 480V SERIES 323 0 528 0 3 0000 English 0001 German Only for 0 08 Select Language Language Selection 0002 French 0000 LCD 0003 Italian keypad 0004 Spanish 1 Start Stop and Frequency Control Modes ERR LCD Display Description Range Code i Remarks 0000 Keypad 0001 External Run Stop Control 1 00 Run Source Run Command Source Selection See 1 01 0000 0002 Communication 0003 Built In PLC RuSt p ForwandiRevune 0000 Forward Stop Reverse Stop ot QE RunMode lOperaen Mode with Exin nbn Terminals 0002 3 Wire Control Mode Run Stop 1 02 Reverse Oper Prohibition of Reverse operation TAO e PONE Com mang 0000 0001 Disable Reverse Command 1 03 Keypad Stop Keypad Stop Button MANARE OnE UAE
2. Frequency Detection _ o um 3 Range 8 05 Setting Frequency 1 06 INV Output Frequency ee he ee S Frequency Setting Frequency 1 06 H amp 4 T p Ron T p 41 4 T ange 8 Relay Output Signal Multifunction output terminal 8 02 8 03 1 8 02 3 02 Arbitrary frequency consistency Fout 8 04 8 05 Operation Frequency Reached Arbitrary Frequency 8 04 8 05 Operation conditions Without input the operation signal or A Input Frequency Frequency Command 1 06 Frequency Threshold Level 8 05 command frequency no consistency B Input Frequency Detecting Level 8 04 Frequency Threshold Level 8 05 and relay doesn t work Operation Signal 1 00 Setting Frequency 1 06 ue etection Arbitrary Frequency 8 04 oo Range 8 05 INV Output Frequency Arbitrary Frequency 8 04 Frequency Detection Range 8 05 Relay Output Signal I Multifunction output terminal 8 02 8 03 2 8 02 3 03 Frequency detection Fout gt 8 04 Operation Signal 1 00 Arbitrary Frequency 8 04 INV Output Frequency Arbitrary Frequency 8 04 Relay Output Signal Multifunction output terminal 8 02 8 03 3 4 42 Chapter 4
3. Input Current A 75 92 112 142 Net Weight Kg 33 33 50 50 Allowable momentary power loss time second 2 0 2 0 2 0 2 0 NOTE1 DC Reactor is built in for 30hp above in 230V class series NOTE2 DC Reactor is built in for 40hp above in 480V class series Chapter 3 Ambient Environment and Installation 3 4 2 General Specifications Setting resolution Digital 0 01Hz Note 1 Analog 0 06Hz 60Hz 1 Obits Keypad setting Set directly with A V keys or the VR on the keypad Four digital LED or 2x16 LCD and status indicator display frequency speed line speed DC voltage Output voltage Current Rotation direction Inverter parameter Trouble Log Program Version External variable resistor 0 10V 0 20mA 10 0V 20 0mA Performs up down controls speed control or automatic procedure control with multifunctional contacts on the terminal block TM2 Frequency Limit Function Respectively setting upper lower frequency limits and three stage prohibited frequencies Carrier frequency 2 16 kHz V F pattern 18 fixed patterns 1 programmable pattern Two stage Acc Dec time 0 1 3 600 seconds and two stage S Acc Dec control NAP curves refer to descriptions on 3 05 Multifunctional analog 6 functions refer to description on 8 00 8 01 output Multifunctional input 30 functions refer to description on 5 00 5 06 Multifunctional output 16 functions refer to description on 8 02 8 03 Digital Input S
4. Is it running at low speed for a long Select the motor again Are voltage between U V V W W U correct RVCF faults YES within 3 of the normal value Is there any deterrence preventing cooling the motor Clear the deterrence Correct the bad connection NO Bad connection between RVCF and the motor Motor runs unevenly Is the acceleration time correct YES NO Does it happen in decelerating Increase the acc dec time NO Reduce the load LE Increase capacities of RVCF and the motor RVCF faults NO Are output voltages between U V V W W U balanced YES within 3 of rated output voltage range YES Reduce the load floating or add a flywheel Input the mechanical system Is the load floating NO Vibration degree in transmission parts such as gears Small RVCF faults 5 12 Chapter 5 Troubleshooting and maintenance 5 4 Routine inspection and period inspection To ensure stable and safe operations check and maintain the inverter regularly and periodically The table below lists the items to be check to ensure stable and safe operations Check these items 5 minutes after the Charge indicator goes out to prevent service persons from being hurt by residual electric power Checking Items Details period Methods Criteria Remedies Daily 1 Year Confirm the Measure with Temperature thermometer and o tem
5. 10 0 B C 0 9 7 5 4 5 1 10 10 7 2 11 11 8 5 8 S412 1296 9 5 996 4 17 596 496 5 25 5 13 20 5 7 14 28 5 8 6 15 45 0 1 0 7 16 55 0 1 0 8 17 65 0 1 0 3 The inverter will output the value that B C voltage refer to 10 0 plus 10 1 V F pattern setting And the start torque will be raised Voltage l 2 5 3 0 50 60 Note 10 1 0 Torque boost function is invalid 4 When the induction motor is in running there must be slip due to the load It is necessary to boost to improve the precision of the speed Output Current 10 2 Note 0 02 motor rated current Slip frequency boost x 10 3 0 02 10 2 10 2 motor no load current 10 3 rough value Motor synchronization speed Rated speed Motor synchronization speed Marked on the motor nameplate 120 Motor synchronization speed RPM x Motor rated frequency 50Hz or 60Hz Motor Poles ae 120 eg 4 Poles 60Hzinduction motor synchronization speed 60 1800 RPM Note Motor no load current 10 2 differs with the inverter capacities 15 0 Refer to 0 02 note It should be regulated according to the actual condition 4 48 Chapter 4 Software Index Parameter group 11 PID operation mode 11 0 PID Operation Selection 0000 PID disable 0001 PID enable Deviation is D controlled 0002 PID Feedback D controlled 0003 PID D Reverse characteristic controlled 0004 PID Feedback D characteristic controlled 0005 PID
6. DOWN a IL TI Encoder Impulse Ratio 5 10 Impulse input frequency time ratio When frequency source 1 06 be setting as 0005 the impulse signal frequency will be according to this parameter to decide to the real inside frequency of inverter The inside calculate formula Frequency S5 impulse frequency 5 10 times ratio For example when S5 impulse is IKZ 1000 and 5 10 be setting as 1 50 times The inverter frequency command is 1000 1 5 1500 15 00HZ The frequency accuracy of S5 is by base of 100 1K 1000 present 10 00 HZ Reference Source 2 5 11 Auxiliary frequency source can be selected Ex When frequency source command setting as impulse command 1 06 5 If master speed operating 5 00 5 06 setting to 16 and the terminal is OFF frequency running as impulse frequency If auxiliary speed operating 5 00 5 06 setting to 16 and the terminal is ON frequency should be decided by 5 11 setting 4 37 Chapter 4 Software Index The action process as below 5 11 0 frequency refer to 6 00 5 11 1 frequency refer to the VR analog signal on the Keypad 5 11 2 frequency refer to the VR analog signal on TM2 5 112 3 frequency refer to the frequency value which is calculated by Up Down on TM2 5 11 4 frequency refer to the input communication frequency AI2 Function 5 12 Analog input For 2 2 7 5KW at 220V and 2 2 11KW at 440V only 5 122 0020 PID Feedback Signal AD Terminal AI2 5 122 0021 AD
7. RVCF JA Sizel 1 1 Phase 20 230VAC 0040 0 40kW 0 50 HP Nil Without Options B Size2 3 3 Phase 40 480VAC 0075 0 75kW 1 0 HP F Built in filter C Size3 0150 1 5kW 2 0 HP D Size4 0220 2 2kW 3 0 HP E Size5 0370 3 70kW 5HP F Size6 0550 5 50kW 7 5HP 0750 7 50kW 10HP 1100 11 0kW 15HP 1500 15 0kW 20HP 1850 18 5kW 25HP 2200 22 0kW 30HP 3000 30 0kW 40HP 3700 37 0kW SOHP 4500 45 0kW 60HP 5500 55 0kW 75HP 2 2 Chapter 2 Model description 2 4 Selection Guide AC supply PFameSgte 5 RD UAI icu ipae NT Stes Sz Susi pawosapPEERa enam I 1 ors sap erem E NN 200 240VAC phase eee ee el 10 1596 BEES NE Oooo 1 5K 2 0HP ace esa E xr eC 5 1 1 aane nemen 1 1 Ense EE JO 75KW 1 0HP Rvcracaoo7s 3 Phase Lus 208p mere IL E Pe SOR wsmau amsa momemm 1 c eem raw RD emm L1 DEA a E Fam 2p vnc a NER RR EI EE 0 75KW 1 cup EE 200 240VAC 41096 1596 ws 208 sens ee A 7 1 AIL L eee 3 5 5KW 7 5
8. 4 6 Chapter 4 Software Index 3 V F Control Mode The user can choose these modes with the digital keypad according to the application characteristics The factory setting is general vector control mode Before operation please set the control mode and the relative parameters of the motor in accordance with the following flow chart The Vector control mode only suits for the inverter with same capacity comparing to the motor or a grade bigger or smaller one Setting procedure of control mode Vector Control Control mode V F Control Control mode selection Control mode selection 0 0022 0 00 0 Set the following parameter 0 00 1 V F Pattern 10 0 Torque Boost 10 1 Set the following parameter Motor rated voltage 0 01 Motor rated current 0 02 Motor power 0 03 Motor rated Speed 0 04 Motor rated Frequency 0 05 Power Voltage 0 07 Motor no load current 10 2 lt 0 02 Motor Rated Slip 10 3 Max output frequency 10 4 Max output voltage 10 5 Medium output Frequency 10 6 Medium output voltage 10 7 Min output frequency 10 8 Min output voltage 10 9 Perform Auto tuning 0 06 1 Suitable motor capacity 0 02 OL1 reference index Note 1 Use V F Control Mode 1 Use one inverter to drive several motors simultaneously 2 Motor s nameplate is unknown or motor s specifications are too special it will cause Auto tuning fault 3 Specification of inverter and motor differ more than 1 class 2
9. AUSTRIA Carlo Gavazzi GmbH Ketzergasse 374 A 1230 Wien Tel 43 1 888 4112 Fax 43 1 889 10 53 office carlogavazzi at BELGIUM Carlo Gavazzi NV SA Schaarbeeklei 213 3 B 1800 Vilvoorde Tel 32 2 257 4120 Fax 32 2 257 41 25 sales carlogavazzi be DENMARK Carlo Gavazzi Handel A S Over Hadstenvej 40 DK 8370 Hadsten Tel 45 89 60 6100 Fax 45 86 98 15 30 handel gavazzi dk FINLAND Carlo Gavazzi OY AB Petaksentie 2 4 F 00630 Helsinki Tel 358 9 756 2000 Fax 358 9 756 20010 myynti carlogavazzi fi FRANCE Carlo Gavazzi Sarl Zac de Paris Nord Il 69 rue de la Belle Etoile F 95956 Roissy CDG Cedex Tel 33 1 49 38 98 60 Fax 33 1 48 63 27 43 french team carlogavazzi fr GERMANY Carlo Gavazzi GmbH Rudolf Diesel Strasse 23 D 64331 Weiterstadt Tel 49 6151 81000 Fax 49 6151 81 00 40 kontakt carlogavazzi de GREAT BRITAIN Carlo Gavazzi UK Ltd 7 Springlakes Industrial Estate Deadbrook Lane Hants GU12 4UH GB Aldershot Tel 44 1 252 339600 Fax 44 1 252 326 799 sales carlogavazzi co uk OUR SALES NETWORK IN NORTH AMERICA USA Carlo Gavazzi Inc 750 Hastings Lane USA Buffalo Grove IL 60089 Tel 1 847 465 6100 Fax 1 847 465 7373 sales carlogavazzi com CANADA Carlo Gavazzi Inc 2660 Meadowvale Boulevard CDN Mississauga Ontario L5N 6M6 Tel 1 905 542 0979 Fax 1 905 542 22 48 gavazzi carlogavazzi com OUR SALES NETWORK IN ASIA AND PACIFIC SINGAPORE Carlo Gav
10. 00 00 Vector CT Control Mode 00 06 Disabled Auto Tuning 8 4 4 Chapter 4 Software Index 4 1 5 Keypad Operating Example Example 1 Modify frequency in stopping DSP iF FWD FWD d P4 Hz RPM Hz RPM AS 6 0 020 FW e second later e ae hie Hz RPM 5 9 9 0 Hz RPM 5 9 9 0 Example 2 Modify frequency in operating d D Z 4 4 Ti J v NL 6 0 0 O0 5 9 9 9 Hz RPM Hz RPM d FWD Keep FWD Pressing W Release the e button W eS X X X X Hz RPM E Hz RPM z p Note XX XX shows the present output frequency The value ranges from 59 58 to 0 Hz depending on the length of time the key V pressed Example 3 Modify frequency in running DSP FWD FWD H e x il Hz RPM 6 0 0 0 o 9 6 0 0 0 Hz RPM FWD x FWD 3 a Ed ENTER r 5 9 9 Dp q 9 5 9 29 SEU Hz RPM 2d After 2 FWD seconds e e Note XX XX shows the present output frequency Hz RPM oOo 0 5 second later 0 5 second later ENTER Example 5 Operation Control A j 7 MN A 4 ig Dod e 5 FWD FWD RUN REV STOP REV STOP FWD LED O O e REV LED O e O O LED Lit LED Flash O LED Go Out 4 2 Control Mode Selection RVCF Series inverter has three control modes 1 General Vector Control Mode 2 VT Vector Control Mode Special for Blower Pump
11. 90 3 54 L 3 Frame3 gt Three phase RVCFC3200550 RVCFC3200750 RVCFC3400550 RVCFC3400750 RVCFB3401100 d e e e 260 10 24 244 9 61 1957 68 188 7 40 173 6 81 186 7 32 Chapter 3 Ambient Environment and Installation 4 Frame4 gt Three phase RVCFD3201100 RVCFD3201500 RVCFD3201850 RVCFD3401500 RVCFD3401850 RVCFD3402200 e 265 10 44 e 245 9 65 Z Sj i i oO amp e T oO st S o t c c5 E wea 4 07 0 27 gare p qAMoOooo ccououutcs ala a 10 Ss c Cc E ng ea f o E cmm c SS DS SS OOF dg SS gt ERIE S j EWART N ACA OU kaniy X a xd Sa y 5 Frame5 gt Three phase RVCFE3202200 RVCFE3203000 RVCFE3403000 RVCFE3403700 6 Frame6 gt Three phase RVCFF3404500 RVCFE3405500 308 6 12 15 G Ea eee 1
12. 7 5 5 5 520 30 10 108 RVCFC3200750 10 7 5 780 20 10 119 RVCFD3201100 15 11 2400 13 6 10 117 RVCFD3201500 20 15 3000 10 10 119 RVCFD3201850 RVCFTBU230 1 25 18 5 4800 8 10 119 RVCFE3202200 RVCFTBU230 1 30 22 4800 6 8 10 117 RVCFE3203000 RVCFTBU230 2 40 30 3000 10 10 119 RVCFA3400075 s 1 0 75 150 750 10 126 RVCFA3400150 2 1 5 150 400 10 119 RVCFB3400220 3 22 260 250 10 126 RVCFB3400370 5 3 7 400 150 10 126 RVCFC3400550 7 5 5 5 600 130 10 102 RVCFC340075 10 7 5 800 100 10 99 RVCFC3401100 15 11 1600 50 10 126 RVCFD3401500 20 15 1500 40 10 119 RVCFD3401850 RVCFTBU430 1 25 18 5 4800 32 10 119 RVCFD3402200 RVCFTBU430 1 30 22 4800 27 2 10 117 RVCFE3403000 RVCFTBU430 1 40 30 6000 20 10 119 RVCFE3403700 RVCFTBU430 2 50 37 9600 16 10 119 RVCFF3404500 RVCFTBU430 2 60 45 9600 13 6 10 117 RVCFF3405500 RVCFTBU430 2 75 55 6000 20 10 126 Note 1 Formula for brake resistor W Vpnb Vpnb ED R 1 W braking resistor consumption power 2 Vpnb braking voltage 230V 380VDC 480V 760VDC 3 ED braking effective period 4 R using braking resistor Note 2 Above 25HP please add Braking Unit 200V RVCFTBU230 400V RVCFTBU430 About the detail information please contact with your supplier Note 3 When set up braking unit and resistor please make sure there is adequately ventilated environment and appropriate distance for setting Note 4 Device configuration
13. Acceleration Time 1 second 0 1 3600 0 3 03 Deceleration Time 1 second 0 1 3600 0 3 04 S Curve of First Acceleration Stage second 0 0 4 0 3 05 S Curve of Second Acceleration Stage second 0 0 4 0 3 06 Acceleration Time 2 second 0 1 3600 0 3 07 Deceleration Time 2 second 0 1 3600 0 for Emergency Stop reference 3 08 Jog Acceleration Time second 0 1 25 5 3 09 Jog Deceleration Time second 0 1 25 5 1 Formula for calculating acceleration and deceleration time The denominator is base on the rated frequency of motor Preset frequency S Preset frequency Acceleration time 3 02 or 3 06 x Deceleration time 3 03 or 3 07 x_ 0 05 0 05 2 When 5 00 5 06 is set 06 the second acceleration and deceleration time the first acceleration deceleration S curve or the second acceleration deceleration S curve will be selected by off or on the external input terminal 3 When 5 00 5 06 is set 05 Jog Jog run is controlled by external terminals The acceleration and deceleration action will be at Jog acceleration and deceleration time 4 When 5 00 5 06 is set as 05 Jog and 06 acceleration and deceleration time toggle to change the acceleration and deceleration time by ON the external terminals and the list setting Function Acc Dec time 1 3 02 3 03 Acc Dec time 2 3 06 3 07
14. 0006 Acc Dec 2 0007 Emergency Stop A Contact 0008 Base Block 0009 Speed Search 0010 Energy Saving 0011 Control Signal Selection 0012 Communication Selection 0013 Acc Dec Disabled 0014 Up Command 0015 Down Command 0016 Master Auxiliary Speed 0017 PID Function Disabled 0018 Reset 0019 Encoder input terminal terminal S5 0020 PID feedback signal A12 terminal AI2 0021 AD Bias signal 1 input terminal AI2 0022 AI2 Bias signal 2 input terminal AI2 0023 Analog input terminal AIN 0024 PLC Application 0025 Traverse Run 0026 Traverse run upper deviation 0027 traverse run lower deviation 0028 Power Source Detect for KEB Function 0029 Emergency Stop B Contact 7 0000 0001 0002 0003 0004 0018 0023 5 07 MFIT Scan Time Multifunction Input Term S1 S6 Signal Verification Scan Time mSec X 4 1 100 4 13 Chapter 4 Software Index Function LCD Factory Code No Display Description Range Code Setting Remarks 0000 When the MFITs are Programmed for Up Down Frequency Control the Set Frequency will remain when the Drive stops And when the Drive stops Up Down Function Disabled 0001 Up Down is used The preset 5 08 Stop Sel by MFIT Stop Mode Using MFIT frequency is reset to 0 Hz as 0000 the inverter stops 0002 When
15. 1A Contact using description refer to 8 RIB Normal close contact Multifunctional output terminals 02 8 03 RIA Normal open contact 10V Frequency knob VR power source terminal pin 3 AIN Analog frequency signal input terminal or multifunction input terminals S7 H level gt 8V L level lt 2V PNP only refer to5 06 description 24V Common contact for S1 S5 S6 S7 in PNP Source input Shift to PNP position refer to wiring diagram of SW1 when used PNP input 1 Common contact and analog input output signal for S1 S5 in NPN Sink input COM Shift to NPN position refer to wiring diagram I of SW1 when used NPN input 24G 2 AGND for AIN AD and FM analog input output signal amp 24G for S1 S6 digital input output AGND signal in NPN Sink input Shift to NPN position refer to wiring diagram II of SW1 when used NPN input FM The positive analog output for multifunction refer to 8 00 description the signal for output terminal is 0 10VDC below 2mA Valid for 230V 18 5 30kW 480V 18 5 55kW 4 T 6 X Ly j 2222 c2 c2 e e e ee ee RA She Ths oS Um Viz Wits Brake Resistor Terminals Supply Motor Terminals AC Power 3 17 Symbol S1 S2 S3 S4 S5 S6 Chapter 3 Ambient Environment and Installation Function Description Multifunction input terminals refer to 5 00 5 04 description S5 Encoder input terminal t
16. Frequency Command D controlled 0006 PID Frequency Command Feedback D controlled 0007 PID Frequency Command D reverse Characteristic controlled 0008 PID Frequency Command Feedback D reverse Characteristic controlled 11 0 1 D is the deviation of target value detected value in the unit time 11 4 2 D is the deviation of the detected values in unit time 11 4 3 D is the deviation of target value detected value in the unit time 11 4 If the deviation is positive the output frequency decreases vice versa 4 D is the deviation of detected value in unit time 11 4 When the deviation is positive the frequency decreases vice versa 5 D is equal to the deviation of target value detected value in unit time 11 4 Frequency command 6 D is equal to the deviation of detected values in unit time Frequency command 7 D is equal to the deviation of target value detected value in unit time Frequency command If the deviation is positive the output frequency decreases vice versa 8 D is equal to the deviation of detected values in unit time Frequency command When the deviation is positive the frequency decreases vice versa 11 1 Feedback Calibration Gain 0 00 10 00 11 1 is the calibration gain Deviation target value detected value x 11 1 11 2 Proportion Gain 0 00 10 00 11 2 Proportion gain for P control 11 3 Integrate Time s 0 0 100 0 11
17. INV out frequency PID out frequency Sleep level set from 12 7 unit is HZ 12 7 sleep level 12 8 sleep delay Parameter Group 13 Communication mode 13 0 Assigned Communication Station Number 1 254 13 0 to set the communication station codes which are suitable for driving more than one inverters situations 13 1 Baud Rate setting bps 0000 4800 0001 9600 0002 19200 0003 38400 13 2 Stop Bit Selection 0000 1 stop bit 0001 2 stop bit 13 3 Parity Selection 0000 no parity 0001 even parity 0002 odd parity 13 4 Data Format Selection 0000 8 bit data 0001 7 bit data 1 RS 485 Communication 1 One inverter is controlled by a PC or PLC or controller set 13 0 1 254 2 More than one inverters are controlled by a PC or PLC or Controller The maximum of inverter could be controlled is 32 when the inverter receives the communication station code 0 the communication controlling is acceptable regardless the setting value of 13 0 4 52 Chapter 4 Software Index 2 RS 232communication RS232 interface is required 1vs1 controlling to control one inverter by a PC or PLC or controller Set 13 0 1 254 Note a The BAUD RATE 13 1 of PC or PLC or Controller and the one of the inverter should be set as the same Communication format 13 2 13 3 13 4 should be set as the same b The inverter will confirm the parameter efficient as PC modifies the parameter of the inverter
18. Note Motor parameters 14 0 14 4 will be modified under V F control mode when reset factory setting On the contrary motor parameters 14 0 14 4 will not be modified under vector control mode when reset factory setting 4 55 Chapter 4 Software Index 8 00 Multifunction analog output control 8 00 0000 8 00 0001 F F 3 00 3 00 Fmax Fmax iov V FM 1oy V FM 8 00 0002 y 1 When 0 00 0 or 1 vector FM 0 10V corresponds to 0 motor rated voltage Vector 0 01 or 0 01 VIF 0 07 10 5 2 When 0 00 2 V F FM 0 10V corresponds to 0 AC line input voltage 0 07 x Max output frequency voltage ratio 10 5 Tov V FM 8 00 0003 V pis 200V class FM 0 10V corresponds to 0 500V dc N 400V class FM 0 10V corresponds to 0 1000Vdc 8 00 0004 i Ex The rated current of 201 is 4 5A FM 0 10V PEU corresponds to 0 4 5A oy V CM9 8 00 0005 ioo 1 When 11 040 FM 0 10V corresponds to e 0 100 feedback value 2 When 11 0 0 FM 0 10Vcorresponds to 0 10V or 0 20mA on AI2 TOV V FM 4 56 Chapter 4 Software Index 4 5 Specification Description on Built in PLC Function RVCF has Built in simple PLC function user can download Ladder Diagram from PC Windows base software very friendly 4 5 1 Basic Instruction Tee
19. malfunctions repairing overheated i Cod i Ambient temperature too high 2 Improve ventilation during stop is M or bad ventilation conditions CTER Current Sensor Current sensor error or circuit Send the inverter back detecting error malfunctions for repairing X Note Q9 the Failure contact does not function 5 1 Error Over current at start Over current at deceleration Over current at acceleration Over current at fixed speed Voltage too high during operation deceleration Illegal interrupt of CPU Over speed during operating Chapter 5 Troubleshooting and maintenance Cause the motor wind and enclosure short circuit the motor contacts and earth short circuit the IGBT module ruined The preset deceleration time is too short 1 Acceleration time too short 2 The capacity of the Ne motor higher than the capacity of the inverter Short circuit between the motor coil and the shell Short circuit between motor wiring and earth IGBT module damaged Transient load change Transient power change Deceleration time setting too short or large load inertia Power voltage varies widely Outside noise interference Moter load too big or Inverte capacity too small Moter parameter error vector mode The gain is too big during vector mode operating The Current detect circuit fault 5 2 5 1 2 Errors which can be recover
20. 0000 0001 Stop Button Disabled 0000 Normal Start 1 04 Starting Method Starting Method Selection 0000 0001 Enable Speed Search 0000 Controlled Deceleration to i Stop with DC Injection 1 05 Stopping Method Stopping Method Selection Braking Rapid Stop 0001 Free run Stop 4 9 Chapter 4 Software Index Function Factory LCD Displ Descripti R Cod Remarks Code No Isplay escription ange t ode Setting emar 0000 Keypad 0001 Potentiometer on Keypad 0002 External Analog Signal Input or Remote Potentiometer 0003 Up Down Frequency Frequency Command Source i 1 06 Frequency Source Control Using MFIT S1 0000 Selection S6 0004 Communication setting frequency 0005 Impulse S5 setting frequency ver2 3 0000 Enter must be pressed after frequency change with 1 07 Keypad Upipown ESAE Operation with Up Down Up Down Eye on keypad 0000 Keys in Run Mode 0001 Frequency will be changed directly when Up Down Keys are Pressed 2 Manual Automatic Restart Modes Function LCD Factor kA Description Range Code i Remarks Code No Display Setting 0000 Momentary power loss and restart disable 0001 Momentary power loss and Momentary Power Loss and restart enable 2 00 PwrL Selection 0000 Restart 0002 Momentary power loss and restart enable while CPU is operating According to the capacity of DC power Momentary Power
21. 1 Power voltage too low 2 Power voltage varies widely 3 Main Circuit Relay error 1 Heavy load 2 Ambient temperature too high or bad ventilation 5 3 Remedy 1 Check the noise between Power line and motor line 2 Send the inverter back for repairing 1 Increase the motor capacity 2 set 0 02 9 08 11 properly Increase the inverter capacity 1 Increase the inverter capacity Set 9 14 9 15 properly 1 Improve power quality or increase the value of 2 01 Set a longer acceleration time Increase inverter capacitor Add a reactor at the power input side Send the inverter back for repairing Check if there are any problems with the load Increase inverter capacity Improve ventilation conditions Chapter 5 Troubleshooting and maintenance 5 1 4 Special conditions Display Error Description STPO Zero speed stop Happened when preset frequency lt 0 1Hz 1 If the inverter is set as external terminal control mode 1 00 1 and direct start is disabled 2 04 0001 the inverter cannot be started Fail to start directly and will flash STP1 when operation switch turned to ON after applying power refer to descriptions of 2 04 2 Direct start is possible when 2 04 0001 1 If the inverter is set as external control mode 1 00 0001 and Stop key is enabled 1 03 0000 the inverter will stop according to the setting of 1 05 when Stop key is pressed STP2 flashes after stop Turn the o
22. 25 30 380 480V LBS FT KG M LBS IN KG CM 30 40 200 240V 4 42 0 66 53 1 66 40 50 60 75 380 480V LBS FT KG M LBS IN KG CM B Power wires Power wires are connecting to L1 L2 L3 T1 T2 T3 P BR and P1 Choose wires in accordance with the following criteria 1 Use copper wires only Deciding diameters of wires should be based on rating working at 105 C 2 For rating voltage of wires the minimum voltage of 230VAC type is 300V and 480VAC type is 600V 3 For safety reason the power wires should be fixed by type terminal C Control wires Control wires are wires connecting to TM2 control terminal Choose the wire in accordance with the following criteria 1 Use copper wires only Deciding diameters of wires should be based on rating working at 105 C 2 For rating voltage of wires the minimum voltage of 230VAC type is 300V and 480VAC type is 600V 3 To avoid noise interference do not route the control wires in the same conduit with power wires and motor wires D Nominal electrical specifications of the terminals Block The following list is nominal values of TMI Horsepower Power source Volts 0 5 1 2 3 200 240V 1 2 380 480V 5 7 5 10 200 240V 2 1 3 5 7 5 10 15 380 480V 15 20 25 200 240V 600 20 25 30 380 480V 30 200 240V 40 50 380 480V 40 200 240V 60 75 380 480V pun Note Nominal values of input and output signals TM2 follow the specifications of class 2 w
23. 3 36 and deceleration time 3 27 The action is as follow diagram Fout Traverse run o RUN ON s 5 00 5 06 25 1 4 29 Chapter 4 Software Index 2 During traverse run the center frequency could be controlled by the multifunction input terminals However the X up deviation and Y low D deviation can not be input at the same time If they are input at the same time the inverter will maintain the original center frequency The motion is as the graph below Fout 3 23 0 7 5 00 5 06 26 o V ON o o m M 5 00 5 06 27 3 The stall prevention is idle in the acceleration and deceleration time of traverse run Whereas it is valid during first acceleration to center frequency process when the Function of traverse run is OFF or the inverter is in deceleration time after the STOP command is received 4 The frequency range of traverse run is restricted by the inverter upper and lower frequency limit That is if the center frequency Amplitude is larger than Upper Limit it will operate at upper frequency limit And if center frequency Amplitude is less than Lower Limit vice versa 5 During traverse run all the preset values can t be modified such as center frequency amplitude amplitude drop acceleration time deceleration time traverse run upper deviation and lower deviation The modified acceleration and deceleration time is priority to the origi
24. App 2 Appendix 3 RVCF Communication Time out Table Display Appendix Appendix 4 4 1 CE certificate CARLO GAVAZZI Automation Components GAVI CARLO GAVAZZI LOGISTICS SpA Administrative and directive headquarter Via Milano 13 20020 Lainate MI Tel 39 02 93176 1 Fax 39 02 93176 403 Internet http www carlogavazzi com CE Declaration of Conformity We Manufacturer CARLO GAVAZZI LOGISTICS S p A located at Via Milano 13 20020 Lainate ITALY declare under our own responsibility that the products here listed RVEF series of Motor Controllers Variable Frequency AC Drives are in conformity with The Low Voltage Directive 73 23 EEC as amended by 93 68 EEC The EMC Directive 89 336 EEC referring to the below listed standards EN 61800 5 1 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 4 Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments EN 61000 3 2 Electromagnetic compatibility EMC Limits Limits for harmonic current emissions equipment input current up to and includi
25. Curve 2 S Curve Acc Dec 2 Seconds 10 0 4 0 L0 9 0 9 Acceleration Time 2 MFIT 3 06 Hada dlc LL ME NENNT 10 0 Seconds Deceleration Time 2 MFIT 3 07 aay Coo My ING 10 0 Seconds Jog Acceleration Ti MFIT 3 08 ossi time oe ee le 388 0 5 Seconds Jog Deceleration Ti MFIT so Goepeccting oo goss 0 5 Seconds DC Injection Brake Start 3 10 DCInj Start Freq d D 0 1 10 0 1 5 Frequency Hz 3 11 DCInj Level DC Injection Brake Level 76 10 0 20 0 5 0 DC Injection Brake Ti 3 12 DCInj Time oss meen 0 0 25 5 0 5 Seconds 3 13 Skip Freq 1 Skip Frequency 1 Hz 0 00 650 00 0 0 3 14 Skip Freq 2 Skip Frequency 2 Hz 0 00 650 00 0 0 3 15 Skip Freq 3 Skip Frequency 3 Hz 0 00 650 00 0 0 Skip F Bandwidth 3 16 Skip Bandwidth j eanency Bandwidbt D ogag OU 0 0 l Z 0000 Enable all Functions 0001 6 00 6 08 cannot be changed 3 17 Parameter Lock Parameter Lock 0002 All Functions Except 6 00 0000 6 08 cannot be changed 0003 Disable All Function 0000 Disable 0001 I ter to C Unit 3 18 ROM Pack Operate Copy Unit ee 0000 0002 Copy Unit to Inverter 0003 Verify 0000 Auto Depend on temp 0001 Operate while in RUN mod 3 19 Fan Control Fan Control NM ania Yes 0000 0002 Always Run 0003 Always Stop 0000 Disabled 3 20 Energy Save Mode Energy Saving Mode 0001 Controlled by MFIT at Set 0000 6 Frequency 3 21 Energy Save Gain Energy Saving G
26. D ta 1 0 15 0 18 5 22 0 30 0 EXE 45 0 55 0 EVA alps AMES A 1 2 3 1 1 7 4 5 2 9 7 5 4 0 10 5 KVA output AMPS A 12 3 1 1 7 45 2 9 7 5 4 0 10 5 6 7 175 9 9 26 13 3 35 20 6 48 274 64 34 0 80 41 0 96 54 0 130 KVA oumut AMES A 1 7 2 3 2 9 3 8 4 0 5 2 6 7 8 8 9 9 13 133 17 5 20 6 25 274 32 34 0 40 41 0 48 54 0 64 680 80 82 0 96 110 0 128 Max RK5 Max CC or T FUSE Rating A FUSE Rating A 0 20 5 30 20 40 Max RK5 FUSE Rating A FUSE Rating A Max CC or T 10 15 20 30 50 Max CC or T Max RK5 FUSE Rating A FUSE Rating A 1 1 Fuse ratings are based upon 300V fuses for 230V inverter and 500V for 480V inverters 3 4 Chapter 3 Ambient Environment and Installation Notice To avoid shock hazards do not touch any electrical component when the power is applied or just after five minutes the power plug is unplugged The other action should be performed after the charge indicator went off Do not perform wiring on the inverter while it is still electrified Disregard of this notice could cause serious injure or death to persons This product is designed to use in Pollution Degree 2 environment or equivalent environments 3 3 2 Applicable specification of magnetic contactor and wires Molded case circuit break
27. Enable Reset when Run Command is On or Off 2 07 0000as the inverter is detected the accident please cut off the Run switch to perform reset or restarting does not work 2 08 Kinetic Energy Back up Deceleration Time 0 00 25 00 second 2 08 0 KEB function disable 2 08 0 KEB function enable Ex 230V system Power off Power on Extern power on Signal when 5 00 5 06 28 I l l l 1 PN DC Voltage When 2 08 0 and PN Valtage below 190V KEB function work Frequency Output re TZzO aa Deceleration Time set by 2 08 NOTE 1 When 2 08 40 the momentary power loss and Restart is disabled the inverter will do KEB Function 2 When power off CPU detect the DC Voltage KEB function enable when DC Voltage below than 190V 230V system or 380V 480V system 3 When KEB function enabled the inverter decelerate to zero by 2 08 and the inverter stop 4 IF the power on signal enabled during the KEB function the inverter accelerate to original 4 25 Chapter 4 Software Index frequency Parameter Group 3 Operating Parameters 3 00 Frequency Upper limit Hz 0 01 650 00 3 01 Frequency Lower limit Hz 0 01 650 00 3 00 upper frequency limit 3 01 lower frequency limit Internal frequency Note When 3 01 0 Hz and frequency command is 0 Hz the inverter will stop at 0 speed When 3 01 gt 0 Hz and frequency command 3 01 the inverter will output 3 01 preset value 3 02
28. Index 4 4 Parameter Function Description Parameter Group 0 Drive Operation Mode 0 00 Control Mode 0000 Vector mode General Mode 0001 Vector mode VT Mode 0002 V F mode To select the most suitable vector control mode or V F mode according to the load characteristics 1 Vector general mode is inclined to control the general load or rapidly changed torque load 2 Vector VT mode is suitable for Blower Pump and HVAC load The magnetic current of motor will be variable with the torque which will reduce the current to save the energy 3 As V F mode is selected please set the parameter groupl10 comply with the load features 0 01 Motor Rated Voltage Vac 0 02 Motor Rated Current A 0 03 Motor Rated Power kW 0 04 Motor Rated Speed RPM 7 0 04 X100 Motor Rated Speed 0 05 Motor Rated Frequency Hz 0 06 Motor Parameter Auto Tuning 0000 Disabled 0001 Enabled It is necessary to input the data on nameplate and auto tuning as long as changing the motor as vector mode is selected Auto tuning firstly input the data to 0 01 0 05 according to the nameplate after power off then set 0 06 0001and perform auto tuning The detected internal data will auto be written to parameter group 14 when display End ex If the motor rated speed is 1700 rpm please set 0 04 to 17 0 Precaution 1 The motor parameter auto tuning is the stationary auto tuning During motor auto tuning the motor does not rotate and
29. Loss 2 01 PwrL Ridethru T 0 0 2 0 0 5 Ride Thru Time Seconds Auto Restart Delay Time 2 02 Delay of Restart 0 0 800 0 0 0 Seconds Number of Auto Restart 2 03 Num of Restart 0 10 0 Attempts 0000 Enable Speed Search 2 04 Auto Restart Auto Restart Method te ee 0000 0001 Normal Start 0000 Enable Direct running after 2 05 Direct Start Sel Direct Running After Power U ns 00018 E p 0001 Disable Direct running after power up 2 06 Delay on Timer Delay ON Timer Seconds 0 0 300 0 0 0 0000 Enable Reset Only when Run 2 07 Reset Mode Sel Reset Mode Setti SAS 0000 eset Mode Se eset Mode Settin 5 0001 Enable Reset when Run Command is On or Off Kinetic E Back 0 0 Disabl 2 08 KEB Decel Time Energy Bacup d 0 0 Deceleration Time 0 1 25 0 KEB Deceleration Time 4 10 3 Operating Parameters Chapter 4 Software Index Function LCD Factory Descripti R Cod R k Code No Display escription ange Code Setting emarks a 50 007 3 00 Freq Upper Limit Frequency Upper Limit Hz 0 01 650 00 60 00 4 3 01 Freq Lower Limit Frequency Lower Limit Hz 0 00 650 00 0 00 3 02 Accel Time 1 Acceleration Time 1 Seconds 0 1 3600 0 10 0 3 03 Decel Time 1 Deceleration Time 1 Seconds 0 1 3600 0 10 0 0 2 3 04 S Curve 1 S Curve Acc Dec 1 Seconds 0 0 4 0 10 9 0 2 3 05 S
30. Press the READ ENTER key to set the speed Set frequency up to 50Hz 60Hz in accordance with the last rule Press RUN key Check drive acceleration to full speed e Press STOP key to stop drive and check deceleration Step 5 Other Operations For information see RVCF Instruction Manual Please refer to the following pages BSTC A Co e A one nn p 4 11 Set Decel p 4 11 Set rp Als Men p 4 11 Set Min Speed e p 4 11 Set Motor Rated Current menne enean nnne p 4 9 Set Control Mode Vector V F c cene enne p 4 7 iii Table of Content Advanced User Guide Chapter0 Preface 0 1 Preface 0 2 Products Inspection Chapter1 Safety Precautions 1 1 Operation Precaution 1 1 1 Before Power ON 1 1 2 During Power ON 1 1 3 Before Operation 1 1 4 During Operation 1 1 5 During Maintenance Chapter 2 Model Description Chapter3 Ambient Environment and Installation 3 1 Environment 3 2 Environmental Precautions 3 3 Inflammable Materials 3 3 1 Notice for Wiring 3 3 2 Applicable Specification of Magnetic Contactor and Wires 3 3 3 Precautions for Peripheral Applications 3 4 Specifications 3 4 1 Products Individual Specifications 3 4 2 General Specifications 3 5 Wiring Diagram RVCF Series Inverter 3 6 Description of Terminals Troubleshooting Inverter 3 7 Outline Dimensions Chapter 4 Software Index 4 1 Keypad
31. Software Index 8 02 3 04 Frequency detection Fout lt 8 04 Without input the operation signal but relay still work Operation Signal 1 00 Arbitrary Frequency 8 04 INV Output Frequency Arbitrary Frequency 8 04 j Relay Output Signal 8 02 3 05 Over torque detection Over torque detecting level ye 7 0 0 Tm 9 14 Output current Over Torque Output 8 02 3 05 4 43 Chapter 4 Software Index Parameter Group 9 Drive and Load Protection Modes 9 00 Trip Prevention Selection During Acceleration 0000 Enable Trip Prevention During Acceleration 0001 Disable Trip Prevention During Acceleration 9 01 Trip Prevention Level During Acceleration 50 300 9 02 Trip Prevention Selection During Deceleration 0000 Enable Trip Prevention During Deceleration 0001 Disable Trip Prevention During Deceleration 9 03 Trip Prevention Level During Deceleration 50 300 9 04 Trip Prevention Selection in Run Mode 0000 Enable Trip Prevention in Run Mode 0001 Disable Trip Prevention in Run Mode 9 05 Trip Prevention Level in Run Mode 50 300 9 06 Trip Prevention Deceleration Time Selection in Run Mode 0000 Trip Prevention Deceleration Time Set by 3 03 0001 Trip Prevention Deceleration Time Set by 9 07 9 07 Deceleration Time in Trip Prevention Mode sec 0 1 3600 0 1 In acceleration the inverter will delay the acceleration tim
32. TO MM MI ME mI mE Operation Instruction Description for Special Register V1 Setting Frequency Range 0 1 650 0Hz V2 Operation Frequency Range 0 1 650 0Hz V3 AIN Input value Range 0 1000 V4 AI2 Input Value Range 0 1000 V5 Keypad VR Input Value Range 0 1000 V6 Operation Current Range 0 1 999 9A V7 Torque Value Range 0 1 200 0 Upper differential Lower differential Other Instruction Symbol Differential Instruction D d SET Instruction A RESET Instruction Y P Instruction P Open circuit On status Short circuit Off status P Connection symbol Description Connecting left and right Components Connecting left right and upper Components Connecting left right upper and lower Components 4 trn Connecting left right and lower Components 4 57 Chapter 4 Software Index 4 5 2 Function of Basic Instruction Function D d Command Sample 1 II D T Q1 Q1 OFF B OFF Sample 2 il d QI1 Coa o o Il is the reverse phase of il m i lt gt One complete scan period Co or jo OFF NORMAL Output I1 Q1 Cd ume ee a OFF o or SET A Output Il AQI om ov o Coa og SN RESET y Output Oi ow ON l o L a o X or P Ou
33. and 20HP above of 440V class The fan is running after the inverter power on 3 20 Energy Saving Mode Operation 0000 Disabled 0001 Controlled by MFIT at Set Frequency 3 21 Energy saving operation gain 4c 0 100 1 In terms of FAN PUMP or other heavy inertia loads which need greater start torsion while in operation they need not so high torsion Consequently to decline the output voltage to saving energy by setting 3 20 is necessary 2 5 00 5 06 Multifunction input terminal set as10 to saving energy 3 3 2020001 If the multifunction terminal is set as 10 energy saving control terminal the output voltage will gradually decline to original voltage x 3 21 preset value as the terminal is ON The output voltage will rise to original voltage as the terminal is OFF Note 1 The declining and rising speeds of voltage for energy saving is same as the ones for SPEED SEARCH 2 Energy saving mode is only available under V F mode 0 00 0002 4 28 Chapter 4 Software Index 3 22 Carrier Frequency KHz 2 16 3 22 Carrier 3 22 Carrier 3 22 Carrier 3 22 Carrier Frequency Frequency Frequency Frequency 2 2KHz 6 6KHz 10 10KHz 14 14KHz 3 3KHz 7 7KHz 11 11KHz 15 15KHz 4 4KHz 8 8KHz 12 12KHz 16 16KHz 5 5KHz 9 9KHz 13 13KHz Note The external electronic components maybe interfered more serious even the motor 3 23 3 24 3 25 3 26 vibration due
34. breaker so 50 FSA iA Max Amp Main circuit terminals TM1 Wire gauge 5 5mm Wire gauge 8mm Wire gauge 14mm Signal terminals TM2 Wire gauge 0 75mm 18 AWG terminal screw M3 3 5 Chapter 3 Ambient Environment and Installation RVCF Model RVCFE3403000 RVCFE3403700 RVCFF3404500 RVCFF3405500 Molded case circuit breaker Max Amp 100A 125A 175A 175A Main circuit terminals TM1 Wire gauge 22mm Wire gauge 38mm Wire gauge 60mm Signal terminals TM2 Wire gauge 0 75mm 18 AWG terminal screw M3 Use three phase cage induction motor with capacity suitable for the inverter One inverter is driving several motors the total current of all motors running simultaneously must be less than the rated current of the inverter and each motor has to be equipped with a proper thermal relay Do not add capacitive component such as a phase capacitor LC or RC between the inverter and the motor 3 6 Chapter 3 Ambient Environment and Installation 3 3 3 Precautions for peripheral applications Power supply A Make sure the voltage applied is correct to avoid Power S J damaging the inverter A molded case circuit breaker must be installed i between the AC source and the inverter Molded case circuit breaker Use a molded case circuit breaker that conforms to the rated voltage and current of the inverter to control the power ON OFF and protect the inverter Do n
35. c Please refer to the RVCF Communication PROTOCOL 13 5 13 6 Communication time out detection time Communication time out operation selection 1 Time out operation selection 000 Deceleration to stop 3 03 Deceleration time 1 001 Free run to stop 002 Deceleration to stop 3 07 Deceleration time 2 003 Continue operating Default 000 Reset method a Push the Reset button directly b Receive correct Modbus data from Master After communication time out the motor decelerates to stop 13 5 000 001 002 And the motor does not run automatic after reset the inverter must set the run command again to restart Cannot be modified during communication Detail list please see Appendix 2 Time out detection time 00 0 25 5sec setting 00 0 sec disable time out function Default 00 0sec Communication time out detection enable or not is according to 13 6 not relationship with Run Frequency command Cannot be modified during communication Refer to the Appendix 3 Parameter Group 14 Auto Tuning 14 0 Stator Resistance Ohms Gain 14 1 Rotator Resistance Ohms Gain 14 2 Equivalent Inductance mH Gain 14 3 Magnetized Current Amps AC Gain 14 4 Ferrite Loss Conduction gm Gain 1 If 0 00 0 or 1 vector mode is selected as power ON set 0 06 1 the motor will run as the inverter performs auto tuning As the motor stop it means that auto tuning finished The inverter will write the internal paramet
36. eT V NPN L SW2 AIN 0 10V 0 20mA selective Erequencyandtostor wi g bws sw WE AI20 10V 0 20mA selective or 0 10VDC I 2 10V 4 20mA after Ver2 3 Y PNP IPOSITION 0 20mA signal V POSITION 0 10V signal SW 1 NPN PNP selective Note 1 Please refer to description of main circuit terminals P1 BR and specification of braking resistor for value selection Note 2 Above wiring diagram refers for 2 2 7 5KW at 230V and 2 2 11 KW at 480V only 3 16 Chapter 3 Ambient Environment and Installation 3 6 Description of terminals of troubleshooting inverter Descriptions of main circuit terminals Symbol Description R LICL S e Main power input Single phase L N Three phase L1 L2 L3 T L3 N P1 Braking resistor or connecting terminal Used in cases where the inverter frequently disconnects due to large load inertia or short deceleration time Hor BR IUE 230V 0 5 10HP refer to specifications of braking resistor 480V 1 15HP P1 P DC reactor connecting terminals adi B1 P B1 P DC power supply input B2 B1 P B2 External braking resistor o For 230V 15 20HP and 480V 20HP O DC power supply input or External ES braking unit Check Chapter 6 3 For 230V 25 40HP and 480V 25 75HP U TI V T2 Inverter outputs W T3 Descriptions of RVCF control circuit terminals Symbol Description R2A ROB Multifunctional terminal Normal open Contact rated capacity RIC Commomconadt 250V AC 1A or 30VDC
37. one of the three while the one 1 xxxx is the latest 2 In 15 2 the fault 1 xxxx will be displayed at first press you can read 2 xxx3 xxx l xxx whereas V the order is 3 xxx 2 xxx 1 xxx3 xxx 3 In 15 2 the three fault log will be cleared as the reset key is pressed The log content will changed to L gt 2 gt 3 4 E g if the fault log content is 1 0CC which indicates the latest fault is OC C and so on 15 3 Accumulated Operation Time 1 Hours 0 9999 15 4 Accumulated Operation Time 2 Hours X 10000 0 27 15 5 Accumulated Operation Time Mode 0000 Power on time 0001 Operation time 1 When the operation time 1 is set to 9999 the next hour will be carried to operation time 2 Meanwhile the recorded value will be cleared to 0000 and the record value of operation duration 2 will be 01 4 54 Chapter 4 Software Index 2 Description of operation time selection Preset value Description 0 Power on count the accumulated time 1 Inverter operation count the accumulated operation time 15 6 Reset the factory setting 1110 Reset the 50Hz factory setting 1111 Reset the 60Hz factory setting 1112 Reset PLC program When 15 6 is set to 1111 the parameter will be reset to factory setting The max output voltage will comply with the voltage and frequency 0 01 0 05 on the nameplate of the motor The output frequency is 60Hz if the upper frequency limit is not set
38. technical basis AWG The shorter the better Do not share the ground of the inverter to other high current loads welding machine high power motor Connect the terminals to ground respectively Do not make a loop when several inverters share a common ground point gt lt a Good b Good c Bad D To ensure maximum safety use proper wire gauges AWG for the main power circuit and control circuit according to relative regulations 3 9 secured 3 4 Specifications Chapter 3 Ambient Environment and Installation E After wiring check that the wiring is correct wires are intact and terminal screws are 3 4 1 Products Individual Specifications Single phase 200 240V model RVCF Model RVCFA1200040 RVCFA1200075 RVCFB1200150 RVCFB1200220 Horsepower HP 0 5 1 2 3 Suitable Motor Capacity KW 0 4 0 75 1 5 2 2 Rated Output Current A 3 1 4 5 7 5 10 5 Rated Capacity KVA 1 2 1 7 2 9 4 0 Max Input Voltage Single Phase 200 240V 10 15 50 60Hz 5 Max Output Voltage Three Phases 0 240V Input Current A 8 5 12 16 23 9 Net Weight Kg 1 2 1 3 1 2 1 3 1 5 1 8 1 9 2 3 e momentary power 1 0 1 0 2 0 2 0 oss time second Three phases 200 240V model RVCF Model RVCFA3200040 RVCFA3200075 RVCFA3200150 RVCFB3200220 Horsepower HP 0 5 1 2 3 Su
39. the 1 05 as long as the inverter receives the STOP command And the frequency of Stopping will be stored in 6 00 The UP DOWN KEY is invalid as the inverter stops It is necessary to use the Keypad to modify the preset parameter 3 Set 5 08 1 the inverter will operate from OHz when the operation terminal is ON The action of UP DOWN is as above description The inverter will ramp stop or free run stop which determined by1 05 setting when as it receiving the Stop Command and back to OHz The next operation will start at O Hz 4 That UP Down Signal Simultaneously act are invalid 5 5 094 0 the inverter will accelerate to the setting of 6 00 and maintain at the speed When the UP Down terminal is ON setting frequency is present value 6 00 5 09 and the inverter will accelerate decelerate to frequency 6 00 The upper frequency limit and lower frequency limit also restrict the operation If the signal of UP DOWN is maintained over 2 seconds the inverter will begin to accelerate decelerate If 5 09 0 the operation is the same till the UP DOWN signal stops Please refer to the time diagram of 5 09 4 34 Chapter 4 Software Index Operation UP DOWN Output Frequenc 13 5 00 06 16 Principal Auxiliary speed toggle Multifunction terminal OFF the frequency is set by Master Speed whereas Multifunction terminal ON the frequency is set by Auxiliary Speed Ex 1 06 0001 the master speed is the VR on the keypad and the a
40. the MFITs are Programmed for Up Down Frequency Control the Set Frequency will remain when the Drive stops And when the Drive stops Up Down Function Enabled 7 5 09 Step Up Down Fun Step of Up Down Function Hz 0 00 5 00 0 00 5 10 Pulse Inp Mult Encoder Impulse Ratio 0 001 9 999 1 000 T 5 1 Ref Source2 Select the source of auxiliary 0 4 0 amp 7 frequency command 5 12 AD Function AD Function Set 9 eto 20 21 22 20 1 Notes 1 To switch to Run Stop with Function 1 01 0001 2 To switch to Forward Reverse with Function 1 01 0001 3 For 2 2 7 5KW at 230V and 2 2 11 KW at 480V only 6 Jog and Preset MFIT Frequency Setting on Keypad Function LCD ET Factory Code No Display Description Range Code Setting Remarks 6 00 Keypad Freq Keypad Frequency Hz 0 00 650 00 5 00 1 6 01 Jog Freq Jog Frequency Hz 0 00 650 00 2 00 1 6 02 Preset Speed 1 Preset Speed 1 Hz 0 00 650 00 5 00 1 6 03 Preset Speed 2 Preset Speed 2 Hz 0 00 650 00 10 00 1 6 04 Preset Speed 3 Preset Speed 3 Hz 0 00 650 00 20 00 1 6 05 Preset Speed 4 Preset Speed 4 Hz 0 00 650 00 30 00 1 6 06 Preset Speed 5 Preset Speed 5 Hz 0 00 650 00 40 00 1 6 07 Preset Speed 6 Preset Speed 6 Hz 0 00 650 00 50 00 1 6 08 Preset Speed 7 Preset Speed 7 Hz 0 00 650 00 60 00 1 7 Analog Input Signal Operation Functi LCD Fact MCA R Description Range Code is ory Remarks Code No Display Set
41. there is any doubt please contact your local Carlo Gavazzi representative or Distributor Environmental Statement The electronic variable speed drives have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they can very easily be dismantled into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured with conventional screws Virtually all parts of the product are suitable for recycling Product packaging is of good quality and can be re used All the products come in strong cardboard cartons which themselves have a high recycled fibre content If not re used these containers can be recycled Polythene used on the protective film and bags from wrapping product can be recycled in the same way Carlo Gavazzi packaging strategy favours easily recyclable materials of low environmental impact and regular reviews identify opportunities for improvement When preparing to recycle or dispose of any product or packaging please observe local legislation and best practice Copyright Carlo Gavazzi All rights reserve
42. torque output signal will be output as the parameter 9 12200010r 0002 when the level and time are over the range 4 45 Chapter 4 Software Index Parameter Group 10 Volts Hz Pattern Operation Mode V F PATTERN Selection 10 0 V F PATTERN Selection 20 18 10 1 Torque boost gain V F pattern modulation 4o 0 0 30 0 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 Motor no load current Amps AC Motor rated slip compensation 0 0 100 0 Max output frequency HZ 0 20 650 0Hz Max output frequency voltage ratio 0 0 100 0 Medium frequency HZ 0 10 650 0Hz Medium output frequency voltage ratio 76 0 0 100 0 Min output frequency HZ 0 10 650 0Hz Min output frequency voltage ratio 0 0 100 0 1 10 0 18 set the V F pattern freely complying with 10 4 10 9 Refer to following diagram 10 5 Vmax 10 7 Vmid 10 9 Vmin 10 8 10 6 10 4 650 4 46 Chapter 4 Software Index 0 17 V F Pattern Refer to following list 10 0 2 400 Hz 2 2 e wi v V F pattern 9 E f o E Pha S V F pattern onbuo 3183s uS1H Hz 50 400 2 5 1 onbuo SurseaJ29qq 100 B C V 90 onbuo juejsuo N x 400 25 50 0 5 onbuo 18 S uS1H anb10 Zuse DIA onbuo juejsuo 4 47 Chapter 4 Software Index
43. 0 0 39 653 25 70 je E ee MR LI zh c AL Qr P o 387 8 15 27 Lea Open Chassis Type IPOO 3 20 Chapter 4 Software Index Chapter 4 Software Index 4 1 Keypad Description 4 1 1 Keypad Display and Operation Instruction 1 SEQ LED 1 00 z1 2 3 LED Lit 2 FRQ LED 1 06 1 2 3 4 LED Lit 3 FWD LED Forward Direction LED action Flash in stop Keep Lit in operation 4 REV LED Reverse Direction LED action Flash in stop Keep Lit in operation 5 Four action of FUN Hz RPM VOLT AMP LED and display of four 7 segment display refer to operation description of the keypad 6 LCD keypad without FUN Hz RPM VOLT AMP LED and FREQ SET knob A Caution To avoid impairing the keypad do not operate it with screwdriver or sharp and hard tool Remote Local Mode Local mode Operation Command by RUN STOP key on keypad Frequency Command by A V key on keypad Remote mode Operating Command by 1 00 Frequency Command by 1 06 To Change the Remote Local mode you must push FWD REV and RESET key at the same time The Remote Local mode of change can used in STOP mode it can t used in Run mode 4 1 Chapter 4 Software Index 4 1 2 Operation Instruction of the keypad Q LED Light Lit 9 LED Light Flash Power Voltage 1 5 second later or Enter operation signal or Press DSP to modify frequency i gt Line Speed I Frequenc
44. 08 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 Forward Stop Command Reverse Stop Command Preset Speed 1 6 02 Preset Speed 2 6 03 Preset Speed 3 6 05 Jog Acc Dec time 2 Emergency Stop Contact A Base Block Speed Search Stop Energy Saving Control Signal Selection Communication Control Signal Selection Acc Dec Disabled Up Command Down Command Principal Auxiliary Speed PID Function Disabled Reset Encoder Input Terminal Terminal S5 PID Feedback Signal A12 Terminal AI2 AI2 Bias Signal 1 Input Terminal AI2 AI2 Bias Signal 2 Input Terminal AI2 Analog Input Terminal AIN PLC Application Traverse Run Traverse Run Upper Deviation Traverse Run Lower Deviation Power Source Detect for KEB Function Emergency Stop Contact B A The terminals S1 AIN on terminal block TM2 are multifunction input terminals The above 30 functions can be set in these terminals B Function Description for 5 00 06 1 5 00 06 0 1 Forward Reverse Stop As forward command is ON the inverter runs while stops as OFF The 5 00 factory set is forward As reverse command is ON the inverter runs while stops as OFF The 5 Olfactory set is reverse 2 5 00 06 2 4 Preset speed 1 3 External multifunction input terminals are ON the inverter is operation at the preset time and the duration is determi
45. 12 8 Up 3 00 Sleep Mode Down 3 01 Performing PID control set 5 05 or 12220 AD S6 on TM2 as PID feedback signal The target value of above diagram is the 1 06 input frequency 3 There are two ways to see the PID feedback signal one is using the Keypad switch display 4 06 must be setting as 1 the other is using analog output FM 8 00 must be setting as 5 N e 4 50 Chapter 4 Software Index Parameter Group 12 PID Limits and Out of Range Mode 12 0 Feedback Loss Detection Mode 0000 Disable 0001 Enable Drive Continues to Operate After Feedback Loss 0002 Enable Drive STOPS After Feedback Loss 12 02 0 Disable 12 02 1 detect to run and display PDER 12 0 2 detect to stop and display PDER 12 1 Feedback Loss Detection Mode 0 100 12 lis the level for signal loss Deviation Command value Feedback value While the deviation is larger than the loss level the feedback signal is lost 12 2 Feedback Loss Detection Delay Time s 0 0 25 5 12 2 the action lay time as the feedback signal lost 12 3 Integrate Limit Value 96 0 109 12 3 the Limiter to prevent PID saturating 12 4 Integrator Reset to 0 when Feedback Signal Equals the Intended Value 0000 Disable 0001 1 second 0030 30 seconds 12 420 As PID feedback value reaches the command value the integrator will not be reset to 0 12 4 1 30 As PID feedback value reaches the target value reset to 0 in 1 30 second
46. 3 Integrate time for I control 11 4 Differential Time s 0 00 10 00 11 4 Differential time for D control 11 5 PID Offset 0000 Positive Direction 0001 Negative Direction 11 6 PID Offset Adjust 109 109 11 5 11 6 PID the calculated result pluses 11 6 the sign of 11 6 is determined by 11 5 11 7 Output Lag Filter Time s 0 0 2 5 11 7 update time for output frequency 4 49 Chapter 4 Software Index Note PID Function is available for controlling the output flow external fan flow and temperature The controlling flow is as follow 11 0 5 6 7 8 PID Output PID Frequency Command gt O 1 06 11 0 1 2 5 6 o Frequency Command Fprward 11 0 i2 34 PID Command 2m characteristic 1e PID Output PID 11 2 zd Proportion Gain 11 07 a 34 7 8 IJ I o 1 OO a Reverse limit reset m characteristic 11 3 12 3 24 11 7 Integrator Time Integrator Integrator PID Delay Limit Reset to 0 Offset D o 11 0 1 3 5 7 See 11 4 Deviation D eviation 11 0 1 3 5 7 Differential Time PEUT 5 05 S6 20 Deviation D 11 0224 6 8 PID Feedback si h Md Signl y Gain O Feedback D 12 6 11 1 Feedback Feedback Signal Gain gt D f O MA Feedback D Limit gt Mode D D gain Output PID Limit 12 7
47. 400150F 323 528 V Built in FS 6149 4 6 07 RVCFB3400220F 323 528 V Built in FS 6149 10 07 RVCFB3400370F 323 528 V Built in FS 6149 10 07 RVCFC3400550F 323 528 V Built in FS 6149 28 07 RVCFC3400750F 323 528 V Built in FS 6149 28 07 RVCFC3401100F 323 528 V Built in FS 6149 28 07 RVCFA3400075 323 528 V FS 6149 4 6 07 RVCFA3400150 323 528 V FS 6149 4 6 07 RVCFB3400220 323 528 V FS 6149 10 07 RVCFB3400370 323 528 V FS 6149 10 07 RVCFC3400550 323 528 V FS 6149 28 07 RVCFC3400750 323 528 V FS 6149 28 07 RVCFC3401100 323 528 V FS 6149 28 07 RVCFD3401500 323 528 V JUNF34048S MA RVCFD3401850 323 528 V KMF370A RVCFD3402200 323 528 V KMF370A RVCFE3403000 323 528 V KMF3100A RVCFE3403700 323 528 V KMF3100A RVCFF3404500 WwW we GF W WwW GW WwW WH WwW GB WD WwW DH GH 02 W O2 W WwW 323 528 V KMF3150A Chapter 6 Peripherals Components RVCF External Filter Size SIZE Inverter Mounting External Filter Size External Filter Mounting MODEL Dimensions C B W H D Dimensions E A FS 6146 11 07 FS 6147 8 9 07 78 150 9 192 28 74 181 FS 6149 4 6 07 FS 6146 27 07 FS 6147 19 07 114 6 170 5 128 215 37 111 204
48. Bias Signal 1 Input Terminal AI2 5 122 0022 AD Bias Signal 2 Input Terminal AI2 4 38 Chapter 4 Software Index Parameter Group 6 Jog and Preset MFIT Speed Setting on Keypad Jog and Preset MFIT Speed Setting on Keypad 6 00 08 Set Jog and preset speed by Keypad A 5 00 06 2 4 preset speed 1 3 The external multifunction terminal ON the inverter operates at preset speed The operation time of the 8 stages is base on the ON time of the terminal Please refer to the corresponding parameters list B 5 00 06 5 Jog terminal The external multifunction terminal ON the inverter operates in Jog acceleration time Jog decelerate time ON as Diss y Description Range Code 6 00 Keypad Freq Keypad Frequency Hz 0 00 650 00 6 01 Jog Freq Jog Frequency Hz 0 00 650 00 6 02 Preset Speed 1 Preset Speed 1 Hz 0 00 650 00 6 03 Preset Speed 2 Preset Speed 2 Hz 0 00 650 00 6 04 Preset Speed 3 Preset Speed 3 Hz 0 00 650 00 6 05 Preset Speed 4 Preset Speed 4 Hz 0 00 650 00 6 06 Preset Speed 5 Preset Speed 5 Hz 0 00 650 00 6 07 Preset Speed 6 Preset Speed 6 Hz 0 00 650 00 6 08 Preset Speed 7 Preset Speed 7 Hz 0 00 650 00 Priority in reading the frequency Jog gt Preset speed gt Keypad frequency or external frequency signal Multifunction Multifunction Multifunction Jog Command O
49. CARLO GAVAZZI tion Components CARLO GAVAZZI VariFlex RVCF series Advanced User Manual 230V Class 1ph or 3ph 0 4 30 0kW 0 5 40HP 480V Class 3ph 0 75 55kW 1 0 75HP An E E General Information The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional parameters of the equipment or from mismatching the variable speed drive with the motor The contents of this guide are believed to be correct at the time of printing In the interests of commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the content of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Drive Software Version This product is supplied with the latest version of user interface and machine control software If this product is to be used in a new or existing system with other drives there may be some differences between their software and the software in this product These differences may cause the product to function differently This may also apply to drives returned from the Carlo Gavazzi Service Centre If
50. Description 4 1 1 Keypad Display and Operation Instruction 4 1 2 Operation Instruction of the Keypad 4 1 3 Operation Instruction of the LED Keypad 4 1 4 Operation Instruction of the LCD Keypad 4 1 5 Keypad Operating Example 4 2 Control Mode Selection 4 3 RVCF Programmable Functions List 4 4 Parameter Function Description 4 5 Specification Description on Built in PLC Function 4 5 1 Basic Instruction 4 5 2 Function of Basic Instruction 4 5 3 Application Instructions Chapter5 Troubleshooting and Maintenance 5 1 Error Display and Remedy 5 1 1 Error which can not be Recovered Manually 5 1 2 Error which can be recovered manually and automatically 5 1 3 Error which can be recovered manually but not automatically 5 1 4 Special Conditions 5 1 5 Operation Errors 5 2 General troubleshooting 5 3 Quick troubleshooting RVCF 5 4 Routine Inspection and Period Inspection iii j y X UO Q3 r OO po ON tn WwW 3 10 3 10 3 13 3 15 3 17 3 19 4 1 4 1 4 2 4 4 4 5 4 6 4 8 4 20 4 57 4 57 4 58 4 59 5 1 5 1 5 1 5 2 5 3 5 4 5 6 5 7 5 13 5 5 Chapter 6 6 1 6 2 6 3 6 4 6 5 6 6 Appendix 1 Appendix 2 Appendix 3 Appendix 4 Appendix 5 Maintenance and Inspection Peripheral Components Reactor Specification at Input Side Reactor Specification at DC Side Braking Resistor Digital Operator and Extension Cable EMC Filter Interface Card 6 6 1 RS 485 Interface Card 6 6 2 RS 232 Interface Card 6 6 3 Program Copy
51. FS 6149 10 07 FS 6147 39 07 ms FS 6149 28 07 173 244 188 289 42 165 278 Dimensions mm Model W WI H HI D d M KMF370A 93 79 312 298 190 7 M6 NF34048S MA KMF3100A 93 79 312 298 190 7 M6 JU 7 5 KMF3150A 126 112 312 298 224 7 M6 KMF3180A 126 112 312 298 224 7 M6 6 7 Chapter 6 Peripherals Components 6 6 Interface Card 6 6 1 RS 485 Interface Card Model RVFSIF485 TM2 Terminal Block RS485 OPTION CARD The black wire connect to com or 24G terminal of TM2 2 The red wire connect to 24V RVFSIF485 Wiring Diagram SUDO THREE PHASE POWER SUPPLY CON2 12P RVCF SERIES INVERTER O COM 24G Note Please put on the cover of inverter to avoid the Interface Card disturbed by outside static electricity Please using isolated RS232 RS485 converter to link PC and interface card to avoid damage equipment 6 8 Chapter 6 Peripherals Components 6 6 2 RS 232 Interface Card Model RVFSIF232 RVFSIF232 Wiring Diagram THREE PHASE POWER SUPPLY RVCF SERIES INVERTER RS 232 RvrsmE232 SURE DUI I 1 8m 6 9 Chapter 6 Peripherals Components 6 6 3 Program Copy Unit Model RVFSIFMP RVFSIFMP Wiring Diagram L1 L Tl 12 T2 L3 N T3 O TH
52. HP 380 480VAC 410 1596 9 Phase aw agp 22 08 soHP s sHB Pere Eis eo id eem Essai rs RTL 1L Temm 2 3 Chapter 3 Ambient Environment and Installation Chapter 3 Ambient Environment and Installation 3 1 Environment The environment will directly affect the proper operation and the life span of the inverter so install the inverter in an environment complying with the following conditions Ambient temperature 10 C 40 C without cover 10 C 50 C Avoid exposure to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid erosive liquid and gas Avoid dust bats and small metal pieces Keep away from radioactive and flammable materials Avoid electromagnetic interference soldering machine power machine Avoid vibration punching machine Add a vibration proof pad if the situation cannot be avoided If several inverters are placed in the same control panel add extra heat sinks to keep the temperature below 40 C Air exchanging fan Air exchanging fan T T Inside the power Inside the TU EC OS amp distributor power y N distributor Inside the m T power T 3 distributor iH i ss gt e gt Correct configurati
53. Hz Operation Mode Chapter 4 Software Index ee did Description Range Code E Remarks Code No Display Setting 10 0 V F Selection Volts Hz Patterns 0 18 0 9 4 6 10 1 ibique Boost Volts Hz Curve Modification 0 300 0 0 1 6 Torque Boost Motor No Load Current 10 2 Motor noLoad Amp a e 5 6 Amps AC 10 3 Motor rated slip Motor Slip Compensation 0 0 100 0 0 0 1 6 10 4 Max frequency Maximum Frequency Hz 0 20 650 00 ue 4 6 10 5 ENE lin iia 100 0 6 Ratio 96 10 6 Mid frequency Mid Frequency Hz 0 10 650 00 cup 4 6 30 00 7 10 7 Mid Voltage ps Fiequeney xondogdsan on Moo 100 0 50 0 7 6 10 8 Min frequency Minimum Frequency Hz 0 10 650 00 0 50 0 60 6 10 9 Ga vonga aeuo Frequency Voltage eu orn 1 097 6 Ratio 96 11 PID Operation Mode Function pen Description Range Code Factory Remarks Code No Display Setting 0000 Disabled 0001 Bias D Control 0002 Feedback D Control 0003 Bias D Reversed Characteristics Control 0004 Feedback D Reversed Characteristics Control 0005 Frequency Command Bias D 11 0 PID Mode Sel Mode Selection Control 0000 0006 Frequency Command Feedback D Control 0007 Frequency Command Bias D Reversed Characteristics Control 0008 Frequency Command Feedback D Reversed Characteristics Control 11 1 Feedback Gain Feedback Gain 0 00 10 00 1 00 1 11 2 PID Gai
54. JOG Acc Dec time 3 08 3 09 1 06 determines the output 1 06 determines the output preset value frequency frequency Run at 6 01Jog frequency 5 00 5 05 06 Jog command Off Off On 5 00 5 06 04 Toggle Acc Dec time pu on On 5 When S curve time 3 04 3 05 is set as 0 the S curve is useless Namely acceleration and deceleration 4 26 Chapter 4 Software Index is at line 6 When S curve time 3 04 3 05 is larger than 0 the acceleration and deceleration action is as following diagram 7 Regardless of the stall prevention period actual acceleration and deceleration time preset acceleration deceleration time S curve time For example acceleration time 3 03 3 04 8 During acceleration and deceleration process there might be residual error in acceleration and deceleration toggling Please set the S curve time as 0 3 04 3 05 if you need to toggle acceleration and deceleration time in acceleration deceleration process S Curve time Time Output frequency 3 10 DC Injection Brake Start Frequency Hz 0 1 10 0 3 11 DC Injection Brake Level 4c 0 0 10 0 3 12 DC Injection Brake Time second 0 0 25 5 3 12 3 10 is the action time and start frequency of DC braking as graph below The upper setting of 3 11 will be corrected 20 0 after manual V2 3 3 13 Skip Frequency 1 Hz 0 00 650 00 3 14 Skip Frequency 2 Hz 0 00 650 00 3 15 Skip Frequency 3 H
55. One inverter drives several motors Only V F mode available set the motor parameter complying with the following rules 1 As for the current sum the rated current of all motors 2 As for others input correct VF Pattern parameter 10 4 10 9 3 When the nameplate of the motor is unknown the inverter will set the internal parameter according to the standard CARLO GAVAZZI motor 4 When parameter 0 00 does set to 2 the keypad will display Err in performing Auto tuning 5 In VECTOR MODE control the max amp min value of 0 01 0 05 will be limited by grade upper or lower than CARLO GAV AZZI standard motor specification In VF MODE control there is no limitation 4 7 Chapter 4 Software Index 4 3 RVCF Programmable Functions List Parameter Group No Description Drive Operation Mode Start Stop and Frequency Control Modes Manual Automatic Restart Modes Operating Parameters Digital Display Operation Mode Multifunction Input Terminals MFIT Jog and Preset MFIT Speed Setting on Keypad Analog Input Signal Operation Multifunction Output Relays and Output Signal Operation Drive and Load Protection Modes Volts Hz Pattern Operation Mode PID Operation Mode PID Limits and Out of Range Mode Communication Mode Motor Auto Tuning Parameters Drive Status and Function Reset 4 8 0 Drive Operation Mode Chapter 4 Software Index
56. REE PHASE POWER SUPPLY RVCF SERIES INVERTER CON2 12P RVFSIFMP 6 10 Chapter 6 Peripherals Components 6 6 4 Keypad Installation Dimension 4 65 HOLE 2 S4HOLE 27 8 100 36 2 o o Dimension for remote keypad Dimension for remote keypad box installation to contral panel installation to contral panel Appendix Appendix 1 RVCF Motor Internal Parameter List Factory Setting of the Motor Internal Parameters Parameter Model 14 0 Stator Resistance 14 1 Rotor Resistance 14 2 Equivalent Inductance 14 3 Magnetization Current 14 4 Iron Loss Conductance RVCFA1200040 RVCFA3200040 400 350 RVCFA1200075 RVCFA3200075 RVCFA3400075 380 300 RVCFB1200150 RVCFA3200150 RVCFA3400150 300 280 RVCFB 1200220 RVCFB3200220 RVCFB3400220 280 240 RVCFB3200370 RVCFB3400370 260 200 RVCFC3200550 RVCFC3400550 240 160 RVCFC3200750 RVCFC3400750 220 150 RVCFD3201100 RVCFC3401100 200 140 RVCFD3201500 RVCFD3401500 RVCFD3201850 RVCFD3401850 RVCFE3202200 RVCFD3402200 RVCFE3203000 RVCFE3403000 RVCFE3403700 RVCFF3404500 RVCFF3405500 180 130 800 7200 4100 205 Note 1 The above motor internal parameters are idle under V F Control Mode These parameters are usable under vector control mode 2 The motor
57. T ee ee ee ee ee ee i ee eo ee LETS Input count pulse OFF on om on fon _ oe Note Under this Mode the counting preset value appeared will be greater than 20 unlike the Mode 1 in which the value is locked at 20 3 The counter Mode 3 is similar to the counter Mode 1 except that the former can memory the recorded value after the power is cut off and continued counting when the power is turned on at the next time 4 The counter Mode 4 is similar to the counter Mode 2 except that the former can memory the recorded value after the power is cut off and continued counting when the power is turned on at the next time OMNEM MODERNE MDC Q Moder 2 111 2 2 ror 51 5 101 11 112127 4 Mode3 amp 4 1 1 2 2 3 ft fot 13 4 4 5 57 Input count pulse Power switch Chapter 4 Software Index Timer Symbol Description G Timing Mode 1 7 Timing unit 2 4 1 0 0 999 9 sec 2 0 9999 sec 5 s 3 0 9999 min 3 tn Use I1 f8 to RESET the timing value ON the counter is reset to zero and OFF OFF the counter continues to count Preset Timing Value Target setting Timing Values The code of the Timer T1 T8 total 8 groups 1 Timer Mode 1 ON Delay A Mode 3 Enable reset relay 4 Enable reset relay Current value 0 i Current value 0 Timer starts operatin Timing enable re
58. Unit 6 6 4 Keypad Installation Dimension RVCF Motor Internal Parameter List RVCF Parameters Setting List RVCF Communication Time out Table CE certificate Approvals Table UL Listing and CE certification Information 5 14 6 1 6 1 6 1 6 2 6 3 6 8 6 8 6 10 6 11 Appl App2 App3 App4 App5 Chapter 0 Preface Chapter 0 Preface 0 1 Preface To extend the performance of the product and ensure your safety please read this manual thoroughly before using the inverter Should there be any problem in using the product and can not be solved with the information provided in the manual contact your nearest Carlo Gavazzi s distributor or our sales representatives who will be willing to help you Please keep using Carlo Gavazzi s products in the future X Precautions The inverter is an electrical electronic product For your safety there are symbols such as Danger Caution in this manual to remind you to pay attention to safety instructions on handling installing operating and checking the inverter Be sure to follow the instructions for highest safety Indicates a potential hazard could cause death or serious personal injury Hu Danger Er if misused Indicates that the inverter or the mechanical system might be damaged if misused Do not touch any circuit boards or components if the charging indicator is still lit after turned the power off Do not wire when the inverter is electrified Do not check parts and signal
59. age below the under voltage level the inverter will stop output at once If the power supply recovers in the 2 01 preset time it will speed search start tracing from the trip frequency or the inverter will trip with LV C displayed 2 The allowable power loss time differs with the models The range is from 1Isecond to 2 second 3 2 0020000 as power lost the inverter will not start 4 2 00 0001 if the loss time is less than the value of 2 01 the inverter will Spin Start in 0 5 second as the power supplied and restart times are infinite 5 2 0020002 the power lost for long time before the inverter lost the control power for the CPU the inverter will restart according to the 1 00 and 2 04 setting and status of external switch as the power resupplied Note 1 0020001 2 04 0000 2 00200010r 0002 after power lost for a long time please OFF the power and power switches in case of injury to person and machine by the resupplied power 2 02 Auto restart Delay Time 0 800 0 second 2 03 Number of Auto restart Attempts 0 10 times 1 2 03 0 the inverter will not auto restart as trip for accident 2 2 03 gt 0 2 022 0 The inverter will conduct SPEED SEARCH in 0 5 second after trip for accident The motor will inertia run to frequency at the trip stop then according to setting accelerate or decelerate time to target frequency 3 2 03 gt 0 2 02 gt 0 The output will be stopped for a period which is determined
60. ain 0 100 80 6 3 22 Carrier Freq Carrier Frequency kHz 2 16 10 Center F CF of S den EST O RED IER 5 00 100 00 20 00 Traverse Run 46 4 11 Chapter 4 Software Index Function LCD Factory Description Range Code Remarks Code No Display ph x Setting Amplitude A of Traverse Run 3 24 Amplit of Trav 96 0 1 20 0 10 0 O 3 25 Drop of Trav Drop D of Traverse Run 10 0 50 0 0 0 Acc Time AT of Traverse Run 3 26 Acc T of Trav 0 5 60 0 10 0 Seconds Dec Time DT of Traverse Run 3 27 Dec T of Trav 0 5 60 0 10 0 Seconds 3 28 Rise Deviated Rise X Deviated Traverse 0 0 20 0 10 0 Lower Y Deviated Traverse 3 29 Lower Deviated 0 0 20 0 10 0 90 3 30 Start Freq Start frequency Hz 0 0 10 0 0 0 X Notes 1 Energy Saving Mode is available only under Volts Hz Mode 0 00 0002 4 Digital Display Operation Mode Function LCD x Factory Code No Display Description Range Code Setting Remarks 0000 Disable Motor Current Display 4 00 Motor Curr Disp Motor Current Display Selection 0000 0001 Enable Motor Current Display 0000 Disable Motor Voltage Display 4 01 Motor Volt Disp Motor Voltage Display Selection 0000 0001 Enable Motor Voltage Display DC Bus Voltage Display 0000 Disable Bus Voltage Display 4 02 Bus Volt Disp 0000 Selection 0001 Enable Bus Voltage D
61. alue of 4 04 is equal to the rated frequency 0 05 of the motor For instance given line speed 1800 is equal to display 900 when output is 30Hz while the operation frequency is 60Hz 4 05 Custom Units Line Speed Display Mode 0000 Drive Output Frequency is Displayed 0001 Line Speed is Displayed in Integer xxxx 0002 Line Speed is Displayed with One Decimal Place xxx x 0003 Line Speed is Displayed with Two Decimal Places xx xx 0004 Line Speed is Displayed with Three Decimal Places x xxx The preset frequency is displayed as the inverter stops while the operation line speed is displayed as the inverter is running 4 06 PID Feedback Display 0000 Disabled 0001 Enable Keypad displays PID feedback value Parameter 5 05 20 That is S6 is set as the PID feedback analog terminal refer to PID 11 0 1 PID is enabled and 4 06 1 Display S6 as PID analog feedback value 0 100 the formula as follow If feedback signal is 0 10V 12 6 0000 keypad display value S6 10V 100 If feedback Signal is 4 20mA 12 6 0001 keypad display value S6 20mA 100 Note 1 Please press DSP Key to switch between the output frequency and PID feedback value Note 2 The inverter displays XX XF as Running while XXXR as Stop Chapter 4 Software Index Parameter Group 5 Multifunction Input Terminals MFIT Multifunction input terminals TM2 S1 S6 AIN AI2 controlling 5 00 06 0000 0001 0002 0003 0004 0005 0006 0007 00
62. azzi Automation Singapore Pte Ltd No 178 Paya Lebar Road 04 01 05 409030 Singapore Tel 65 67 466 990 Fax 65 67 461 980 OUR PRODUCTION SITES Carlo Gavazzi Industri A S Hadsten DENMARK Uab Carlo Gavazzi Industri Kaunas Kaunas LITHUANIA HEADQUARTERS MALAYSIA Carlo Gavazzi Automation M Sdn Bhd 54 Jalan Rugbi 13 30 Tadisma Business Park Seksyen13 40100 Shah Alam Selangor Tel 60 3 55 121162 Fax 60 3 55 126098 Carlo Gavazzi Ltd Zejtun MALTA Carlo Gavazzi Automation Kunshan Co Ltd Kunshan CHINA ITALY Carlo Gavazzi SpA Via Milano 13 20020 Lainate Tel 39 02 931 761 Fax 39 02 931 763 01 infoGgavazziacbu it NETHERLANDS Carlo Gavazzi BV Wijkermeerweg 23 NL 1948 NT Beverwijk Tel 31 251 22 9345 Fax 31 251 22 60 55 infoGcarlogavazzi nl NORWAY Carlo Gavazzi AS Melkeveien 13 N 3919 Porsgrunn Tel 47 35 93 0800 Fax 47 35 93 08 01 gavazzi carlogavazzi no PORTUGAL Carlo Gavazzi Lda Rua dos Jer nimos 38 B P 1400 212 Lisboa Tel 351 21 361 7060 Fax 351 21 362 13 73 carlogavazzi carlogavazzi pt CANADA Carlo Gavazzi LTEE 3777 Boulevard du Tricentenaire Montreal Quebec H1B 5W3 Tel 1 514 644 2544 Fax 1 514 644 2808 gavazzi carlogavazzi com CHINA Carlo Gavazzi Automation China Co Ltd Rm 2308 2310 23 F News Building Block 1 1002 Shennan Zhong Road Shenzhen China Tel 86 755 83699500 Fax 86 755 83699300 Carl
63. by the 2 02 after accident trip Then speed search to present target frequency 4 As the inverter is set in braking deceleration or DC braking it will not perform restart after accident 2 04 Start Method 0000 Enable Speed Search 0001 Normal Start 1 2 0420000 the inverter will detect motor speed and accelerated the setting frequency as speed search enable 2 2 0420001 the inverter will accelerated the motor speed from stop zero speed to setting frequency 2 05 Direct running after power up 0000 Enable Direct Running After Power Up 4 24 Chapter 4 Software Index 0001 Disable Direct Running After Power Up Bh danger 1 2 05 0000 and the inverter is set external terminal controlled 1 00 0001 if the run switch is ON as power is supplied the inverter will auto start It is recommend that to cut off the power switch and run switch in case of injury to persons or machine as power is supplied again 2 2 05 0001and the inverter is set external terminal controlled 1 00 0001 if the run switch is ON as power is supplied the inverter will not auto start and flash STP1 It is necessary to OFF the run switch and then ON to normally start 2 06 Delay ON Timer seconds 0 300 0 second As power on and 2 05 0000 the inverter will perform auto restart in the setting time for delay 2 07 Error reset mode setting 0000 Enable Reset Only when Run Command is Off 0001
64. ctance Equivalent Inductance mH 5 M tizing C t A 14 3 Magnet Current EPERE ATOE 5 AC 14 4 Ferrite Loss Ferrite Loss Conductance gm 5 15 Drive Status and Function Reset Function LCD Factor ee Description Range Code Remarks Code No Display Setting 15 0 Drive Model Drive Horsepower Code See page 4 54 3 15 1 Software Version Software Version frre eee 3 15 2 Fault Log Fault Jog Last 3 Faults Seepage4 54 3 Accumulated Operation Time 15 3 Elapsed Hours 0 9999 eee 3 Hours Accumulated Operation Time 15 4 Elapsed Hr 10000 0 27 nnn 3 Hours X 10000 15 5 Elapsed Time Sel Accumulated Operation Time 0000 Time Under rons 0000 3 Mode 0001 Run Mode Time Only 1110 Reset for 50 Hz Motor Operation 15 6 Reset Parameter Reset Drive to Factory Settings 1111 Reset for 60 Hz Motor 0000 4 Operation 1112 Reset PLC Program Notes 1 can be modified during operation 2 cannot be modified during communication 3 do not change while making factory setting 4 as parameter related to factory setting 5 the parameter will be changed by replacing model see descriptions of the POSTSCRIPT 1 6 only available in V F mode 7 only for version 2 3 and above 8 only for version 2 4 and above 9 for 15HP of 230V class and 20HP of 480V class above 10 only for version 2 6A and above 11 only for version 2 9 and above 4 19 Chapter 4 Software
65. d Revision R07 Advanced User Guide This guide is to assist in installing and running the inverter to verify that the drive and motor are working properly Starting stopping and speed control will be from the keypad If your application requires external control or special system programming consult the RVCF Instruction Manual supplied with your inverter Step 0 Products Inspection Carlo Gavazzi s inverters are all passed the function test before delivery Please check the followings when you received and unpacked the inverter The model and capacity of the inverter are the same as those specified in your purchase order Check where there are any damages caused by transportation Please do not apply the power and do contact Carlo Gavazzi s sales representatives if any of the above problems happened Step 1 Before Starting the Inverter Please review Preface and Safety Precautions page 0 1 through 1 3 of the RVCF Instruction Manual Verify drive was installed in accordance with the procedures as described in RVCF Ambient Environment and Installation on pages 3 1 through 3 8 If you feel this was abnormal do not start the drive until qualified personnel have corrected the situation Failure to do so could result in serious injury Check inverter and motor nameplates to determine that they have the same HP and voltage ratings Ensure that full load motor amps do not exceed that of the inverter Remove the terminal cov
66. d and reverse signals Check wiring are correct if necessary correct Are wiring for analog frequency inputs correct Check wiring are correct if necessary The motor speed can j Check the operation mode of the Is the setting of operation mode correct not be operator regulated Is the load too heavy Reduce the load Are specifications of the motor poles Confirm the motor s specifications Motor voltage correct running speedtoo Isthe gear ratio correct Confirm the gear ratio high or too low Is the setting of the highest output frequency Confirm the highest output frequency correct Is the load too heavy Reduce the load e Minimize the variation of the load Motor speed Does the load vary largely Increase capacities of the inverter and the varies motor unusually Add an AC reactor at the power input Is the input power lack of phase side if using single phase power Check wiring if using three phase power 5 6 Chapter 5 Troubleshooting and maintenance 5 3 Quick troubleshooting of RVCF RVCF INV Fault Is fault fully NO understood Any symptoms of burn out and damage YES Symptoms other than burn out damage or fuse meltdown in the inverter Abnormal signal Is the main circuit NO DM intact Check according to displayed abnormal messages YES Is the fuse NO YES Is the main circuit NO LG B T intact Visual
67. determines the action of the error terminal As 8 02 0 0 the error terminal does not act when the external emergency signal input While 8 02 03 9 the error terminal does act when emergency signal input Please wiring the terminal before to set 5 00 5 06 29 6 5 00 06 8 Base Block The inverter stop output as receiving STOP command and the motor Free Run stops 7 5 00 06 9 Speed Search Stop When starting the inverter detects the present speed of the motor firstly then the inverter accelerates from the present speed to preset speed 8 5 00 06 10 Energy saving operation In terms of FAN PUMP or other heavy inertia loads which need greater start torque while in operation they need not so high torsion Thusly to decline the output voltage is to saving energy The output voltage gradually declines as the multifunction terminal is ON It will gradually increase to the original voltage as the Multifunction terminal is OFF Note The acceleration and deceleration speed of energy saving operation is the same as the speed of SPEED SEARCH 9 5 00 06 11 Switch of the control signal External switch terminal is OFF 1 00 01 determines the operation signal and frequency signal External switch terminal is ON Keypad controls the operation signal and frequency signal but not controlled by 1 00 01 4 33 Chapter 4 Software Index 10 5 00 06 12 Switch of the inverter controlling in communication External switch terminal is OFF in commun
68. e ee 4 i Metal Pipe Noise Filter i E J Signal Wire Power Supply L Noise o L 3 8 Chapter 3 Ambient Environment and Installation e When the connection between the inverter and the motor is too long consider the voltage drop of the circuit Phase to phase voltage drop V A3 xresistance of wire Q km xlength of line m xcurrentx10 And the number of carriers must be adjusted based on the length of the line The length of the line between the inverter and the motor Number of carriers allowed Below 16KHz Below 12KHz Below 8KHz Below 5KHz Below 25m Below 50m Below 100m Over 100m Settings of 3 22parameter 16 12 8 3 B The wiring of the control circuit must be separated and routed away from the main circuit control line or other high voltage or current power lines to avoid noise interference To avoid error actions caused by noise interference shield the control circuit wiring with a twisted wire and connect the shielded wire to a ground terminal Refer to the figure below The wiring distance should not exceed 50 m Protective Shielding Wire To ground terminal refer to instructions of filter wiring Wrapped with insulating Do not connect this end C Ground the ground terminal of the inverter properly For 230V class ground 100 or less for 480V class ground 109 or less Ground wiring is based on the electrical equipment
69. e if the time is too short resulting in the over current in order to prevent the inverter trips 2 In deceleration the inverter will delay the acceleration time if the time is too short resulting in the over voltage of DC VUS in order to prevent the inverter trips with OV displayed 3 Some mechanical characteristics such as press or unusual breakdown seize due to insufficient lubrication uneven operation impurities of processed materials etc will cause the inverter to trip thus inconvenience users When the operating torque of the inverter exceeds the setting of 9 05 the inverter will lower the output frequency following the deceleration time set by 9 06 and return to the normal operation frequency after the torque get steady 4 When the inverter needs to stop immediately and the braking resistor is connected set 9 02 to 1 to get bigger braking capacity 9 08 Electronic Motor Overload Protection Operation Mode 0000 Enable Electronic Motor Overload Protection 0001 Disable Electronic Motor Overload Protection 9 09 Motor Type Selection 0000 Electronic Motor Overload Protection Set for Non Inverter Duty Motor 0001 Electronic Motor Overload Protection Set for Inverter Duty Motor 9 10 Motor Overload Protection Curve Selection 0000 Constant Torque OL 103 150 1 minute 0001 Variable Torque OL 113 123 1 minute 9 11 Operation After Overload Protection is Activated 0000 Coast to Stop After Overload Protectio
70. ed manually and automatically Remedy 1 inspect the motor 2 inspect the wire 3 replace the transistor module Set a longer deceleration time m Set a longer acceleration time 2 Replace a inverter with the same capacity as that of the motor Check the motor Check the wiring Replace the IGBT module aA UC l Increase the capacity of the inverter 2 Rerun parameter auto tuning 0 06 1 3 Reduce stator resistance 14 0 if the above remedies are helpless 1 Set a longer deceleration time 2 Add a brake resistor or brake module 3 Add a reactor at the power input side 4 Increase inverter capacity Send back to repair if it happens many times 1 Increase acceleration deceleration time 3 02 3 03 2 Input correct motor Parameter 3 Change stator Resistance gain and Rotator resistance gain 14 0 14 1 suggest that decrease 50 100 until 0 4 Send back to Carlo Gavazzi Chapter 5 Troubleshooting and maintenance 5 1 3 Errors which can be recovered manually but not automatically OL2 OL3 Error Cause Detection circuit malfunctions Bad connection for CT signal cable Over current during stop Motor overload Inverter overload Over torque Voltage too low during operation Heat sink temperature too High during operation Heavy load 2 Inappropriate settings of 0 02 9 08 11 Heavy Load 1 Heavy Load 2 Insufficient settings of 9 14 9 15
71. er magnetic contactor Carlo gavazzi bears no responsibility to service for failures caused by the following conditions 1 A molded case circuit breaker is not installed or an improper or overrated breaker is used between the power source and the inverter 2 A magnetic contactor a phase capacitor or a burst absorber is connected between the inverter and the motor RVCFA1200040 RVCFA1200075 RVCFA1200150 RVCFB1200220 RVCF Model RVCFA3200040 RVCFA3200075 RVCFB3200150 RVCFB3200220 RVCFB3200370 Molded case circuit breaker 10A 20A 30A Max Amp Main circuit terminals TM1 Wire gauge 2 0 mm Wire gauge 3 5 mm2 Signal terminals TM2 Wire gauge 0 75mm 18 AWG RVCF Model RVCFC3200550 RVCFC3200750 RVCFD3201100 RVCFD3201500 RVCFD3201850 Molded case circuit breaker iod PN TA 1563 Max Amp Main circuit terminals TM1 Wire gauge 5 5 mm Wire gauge 14 mm Wire gauge 22 mm Signal terminals TM2 Wire gauge 0 75mm 18 AWG RVCFA3400075 RVCFA3400150 RVCF Model RVCFE3202200 RVCFE3203000 RVCFB 3400220 RVCFC3400550 RVCFC3400750 RVCFB3400370 Molded case circuit breaker TON S x TM dox Max Amp Main circuit terminals TM1 Wire gauge 38 mm Wire gauge 60 mm Wire gauge 2 0mm Wire gauge 3 5mm Signal terminals TM2 Wire gauge 0 75mm2 18 AWG RVCF Model RVCFC3401100 RVCFD3401500 RVCFD3401850 RVCFD3402200 Molded case circuit
72. er of the motor to 14 0 14 4 and auto reset the 0 06 as 0 2 Auto tuning must be carried out as long as the motor changed If the internal parameters is known already they can be input to 14 0 14 4 directly 3 0 06 1 to perform auto tuning after finished 0 06 auto reset to 0 the Keypad displays END 4 The parameter group only affect in vector mode 4 53 Chapter 4 Software Index Parameter Group 15 Operation Status and Function Reset 15 0 Drive Horsepower Code 15 0 Inverter Model 15 0 Inverter Model RVCFA 1200040 401 2P5 RUCA DOD RVCFA3400075 201 RVCFA1200075 402 aa RVCFA3400150 202 RVCFB1200150 403 VLD RVCFB3400220 203 RVCFB 1200220 405 AE i RVCFB3400370 205 RVCF RVCFB3200370 408 RVCFC3400550 208 RVCFC3200550 410 RVCF RVCFC3400750 210 RVCFC3200750 415 RVCFC3401100 215 RVCFD3201100 420 RVCFD3401500 220 RVCFD3201500 425 RVCFD3401850 225 RVCFD3201850 430 RVCFD3402200 230 RVCFE3202200 440 RVCFE3403000 240 RVCFE3203000 450 RVCFE3403700 460 RVCFF3404500 475 RVCFF3405500 15 1 Software Version 15 2 Fault Jog Latest 3 times 1 When the inverter doesn t work normally the former fault log stored in2 xxxx will be transferred to 3 xxxx then the one in 1 xxxx to 2 xxxx The present fault will be stored in the blank 1 xxxx Thusly the fault stored in 3 xxxx is the earliest
73. er to expose the motor and power terminals a Verify that AC power is wired to L1 L2 and L3 pages 3 12 b Verify that Motor leads are connected to T1 T2 and T3 pages 3 12 The two leads may need to be reversed if motor rotation is not correct 1 SEQ LED 1_00 1 LED Lit 2 FRQ LED 1_06 1 2 3 4 LED Lit 3 FWD LED Forward Direction LED action Flash in stop Keep Lit in operation 4 REV LED Reverse Direction LED action Flash in stop Keep Lit in operation 5 Four action of FUN Hz RPM VOLT AMP LED and display of four 7 segment display refer to operation description of the keypad 6 LCD keypad without FUN Hz RPM VOLT AMP LED Step 2 Apply Power to the Drive Apply AC power to the Drive and observe Operator Four 7 segment Display should read Power Voltage for 3 5 seconds and then read Frequency Speed 05 00 Four 7 segment Display and FWD LED should be flashed all the time Step 3 Check Motor Rotation Without Load Press RUN key FWD LED should light Four 7 segment Display should run from 00 00 to 05 00 Check motor rotation If it is not correct Press STOP key Remove AC power Wait for LED charge lamp to extinguish Reverse motor leads T1 and T2 Restart the drive and check new rotation Press STOP key to stop the drive uep 4 Check Full Speed at 50Hz 60Hz Frequency Speed can be changed by pressing the up or down Arrow keys To move right or left for next digit press SHIFT RESET key
74. erate decelerate as the UP Down terminal is energized The inverter will hold the speed as the UP DOWN command released When the Run Signal releases the inverter will ramp stop or stop output determined by the 1 05 It will store the frequency when the operation signal disappeared UP DOWN keys are idle when the inverter is stop The keypad is available for you modify the preset frequency 6 00 If 5 0820002 the UP Down is available as the inverter stops 2 Set 5 08z1 as the Run terminal is energized the inverter operates from 0 Hz the Function of UP DOWN is same as the above description When the Run Signal released the inverter will ramp stop or stop output determined by 1 05 And back to 0 Hz The following operation will always begin from 0 Hz Step of Up Down Function Hz 5 09 Up Down Hz 0 00 5 00 There are two modes covered below 1 5 09 0 00 the function is disable The operation is just as the original one As UP terminal is ON the frequency increases while the DOWN terminal is ON the frequency decreases Refer to 4 36 Chapter 4 Software Index the following graph Increase decrease with ramp TE Output frequency ON DOWN orr 2 5 09 0 01 to 5 00 UP DOWN terminal ON that equivalent to increase decrease the frequency of 5 09 If the pressing is over 2 seconds revive the original UP DOWN mode Please refer to the following diagram Ramp i
75. f PID That is the input voltage and current of AI2 outputs analog value from FM terminal Decide to parameter 4 06 The value is corresponding to the input signal 0 10V 0 20 mA or 2 10V 4 20mA Please refer to page 4 55 to get more information Note The max output voltage is 10V due to the circuit even the output voltage should be higher than 10V Multifunction output terminals control 8 02 RELAY1 RIC gt RIB gt R1A terminal on TM2 8 03 RELAY2 R2C gt R2A terminal on TM2 0000 Run 0001 Frequency Reached Target Frequency Set Frequency 8 05 0002 Set Frequency 8 04 8 05 0003 Frequency Threshold Level gt 8 04 Frequency Reached 0004 Frequency Threshold Level 8 04 Frequency Reached 0005 Over torque Threshold Level 0006 Fault 0007 Auto restart 0008 Momentary AC Power Loss 0009 Emergency Stop Mode When multifunction input set to 0007 0010 Base Block When multifunction input set to 0008 0011 Motor Overload Protection 0012 Drive Overload Protection 0013 PID Feedback Signal Break 0014 PLC Operation 0015 Power On 8 04 Frequency Reached Output Setting 0 650Hz 8 05 Frequency Output Detection Range 0 30Hz 4 41 Chapter 4 Software Index 8 02 03 01 The preset frequency is reached 8 05 Without input the operation signal and relay doesn t work Operation Signal 1 00
76. flash YES Input frequency commands Is the output frequency of the operating unit displayed Replace the control board Replace the control board Replace the control board Are there voltage output at T1 T2 T3 output terminals Replace the control board NO Is the inverter working well after replacement YES Connect the motor to run Any abnormal value Any current of all phase even The inverter s output is OK The inverter faults E Perform detailed check 5 10 Chapter 5 Troubleshooting and maintenance The motor can not run Is MCCB applied Can MCCB be applied Short circuited wiring YES within 10 of the normal value Are voltages The power is abnormal between power terminals correct Bad wiring RVCF fault Is the operation switch The operation switch is set to in RUN position RUN position Are there outputs between U V W terminals of the motor RVCF fault Are outputs between U V W even RVCF fault YES voltage deviation between pairs are even if within 3 of the normal value without the motor connected Motor Motor faults Bad wiring Chapter 5 Troubleshooting and maintenance The motor is overheated s load or current Reduce the load exceeding the specified Increase capacities of RVCF value and the motor
77. he Encoder voltage range 19 2V 24 7V 1 Multifunction input terminals Digital terminal H level gt 8V L level lt 2V PNP only or analog input terminal AI2 0 10Vdc 4 20mA refer to 5 05 description 2 The V2 9 version contains above the edition S6 only is the Multi function input terminal use AI2 have replaced S6 to take analog input use Above wiring diagram refers for 2 2 7 5KW at 230V and 2 2 11KW at 480V only Descriptions of SW function SW2 SW3 _ Type of external signal V 0 10VDC analog signal I 1 External control is available as 1 06 0002 V 2 Factory setting is voltage input 1 0 20mA analog signal I SWI Type of external signal Remarks NPN SINK input P PNP SOURCE input Factory default 3 18 Chapter 3 Ambient Environment and Installation 3 7 Outline Dimensions 1 Framel gt Single phase RVCFA1200040 RVCFA1200075 Three phase RVCFA3200040 RVCFA3200075 RVCFA3200150 RVCFA3400075 RVCFA3400150 2 Frame2 gt Single phase RVCFB1200150 RVCFB 1200220 Three phase RVCFB3200220 RVCFB3200370 RVCFB3400220 RVCFB3400370 O 5 Lah L2 L3H Ti 72 163 6 42 150 5 91 147 5 79 141 5 55 7 0 28 n amp B L LET m m Il ll zor
78. he motor 1s reversed while the inverter is forward just swap any two terminals of T1 T2 and T3 To avoid damaging the inverter do not connect the input terminals T1 T2 and T3 to AC power Connect the ground terminal properly 200 V series class 3 grounding 100 480 V series 100 Input noise filter Three phase cage motor Ground 3 7 Chapter 3 Ambient Environment and Installation Make external connections according to the following instruction Check connections after wiring to make sure all connections are correct Do not use the control circuit buzzer to check connections The inverter uses dedicated power line A general noise filter may not provide rightful results MCCB X Power source cum MCCR RVCF tw 9 e va Lon ryer W MCCB Add a noise filter ot Sepatation transformer whenter General Machi shares the power line with other machines 0 flee the inverter shares the power line with other machines OWEr Source E VE 7 RVCF 9 filter MCCB aw Machine A Main circuit s wiring must separate from other high voltage or high current power line to avoid noise interference Refer to the figures below A noise filter in the output of the main circuit can suppress conductive noise To prevent radiative noise the wires should be put in a metal pipe and distance from signal lines of other control machines for more than 30 cm eee mee me ee ee e
79. ication the master PC or PLC can control the inverter operation and frequency signal and allowably modify the parameters and the operation signals from Keypad and TM2 are idle Furthermore the keypad can only display the voltage current and frequency the parameters are readable and not writable and Emergency Stop is valid External switch terminal is ON in communication the inverter is controlled by the keypad regardless of the setting of 1 00 1 06 and master Under such circumstance the master still can read and write the inverter parameters 11 5 00 06 13 Disable acceleration and deceleration The acceleration and deceleration action is unavailable till the forbid acceleration and deceleration signals are released The action is illustrated in the graph below Operation Signal Disable ACC DEC Note Operation Switch is OFF the command of disable Output Frequency 12 5 00 06 14 15 UP DOWN Function Actual ACC DEC time is base on the setting 1 Please set 1 06 3 if you want to use the UP DOWN Function and the other frequency signals are useless 2 Set 5 08 0 and 5 09 0 the inverter accelerates to the preset value of 6 00 when the operation terminal is ON Then it maintains the certain speed As the inverter receives the UP DOWN command it will accelerate decelerate till the command is released The inverter runs at the certain speed The inverter will ramp stop or Free Fun stop which is determined by
80. ignal NPN SINK PNP SOURCE toggle Momentary Power Loss Restart Speed Search Overload Detection 8 preset speeds PLC use 16 preset speeds Acc Dec Switch 2 Stages S Curves 3 wire Control PID control torque boost Slip Compensation Frequency Upper Lower Limit Auto energy saving Modbus slave and PC PDA Link Auto Restart Built in Simple PLC Function Display Function Frequency Control External signal setting General Control Other Function 3 13 Chapter 3 Ambient Environment and Installation RVCF TYPE Communication Control 1 Control by RS232 or RS485 2 Oneto one or One to more RS485 ONLY control 3 BAUD RATE STOP BIT PARITY bit can be set About 20 the model built in braking transistor and connected braking resistor is 100 The relays to protect the motor the curve can be set and the inverter Overload ag em 150 Imin FUSE FUSE protection The motor stops after FUSE melt Over Voltage 200V class DC Voltage gt 410V 400V class DC Voltage gt 820V Under Voltage 200V class DC Voltage lt 190V 400V class DC Voltage lt 380V Momentary Power Stop for more than 15ms power loss can be restarted with spin start Loss Restart after momentary power loss in Max 2 sec Stall Prevention Stall prevention for Acceleration Deceleration Operation Short circuit output Electronic Circuit Protection tem L sies Fault Electronic Circuit Protection Protection for overheat
81. ing of heat sink over torque detection error contact control reverse restriction restrictions for direct start after power up and error recovery parameter lock up Protective Functions Other Function Note 1 The setting resolution of above 100Hz is 0 1Hz when controlled with operation keypad and 0 01 Hz when controlled using computer PC or programmable controller PLC Note 2 10 50 C in distributor without dustproof cover 10 40C outside distributor with dustproof cover Note 3 230V 15HP and above capacity are not CE complied 3 14 Chapter 3 Ambient Environment and Installation 3 5 Wiring diagram RVCF series inverter Wiring diagram I DC reactor Braking Resistor notel Molded case circuit breaker Magnetic Install fas MCCB contactor action fus Note2 Note2 Note2 Induction lt O L1 R TI UXO motor AC Power Power Power Quas input output TIPS Source oS TWO 200V Class 3 ground PE O 400V Special ground Burst absorber GONS RS485 RS232 Option Card Digital Control Memory Card Forward stop or run stop o panel Reverse stop or reverse forward 5 CONI Speed control lt o Common point for PNP input o Multifunction input terminal Common point for NPN Reset Error recovery Multifunction input termina Multifunctional output terminals 250V AC 1A 30VDC 1A Frequenc
82. install the RVCFTBU430 Braking resistor X 2 Chapter 6 Peripherals Components 6 4 Digital operator and extension cable All models A Remote Cable Kit Inverter Model Extension Cable Kit Cable Length Meter All models RVFSW3001 1 0 of RVFSW3003 3 0 RVCF series RVFSW3005 5 0 B Content O Inverter Q Keypad G REMOTE Cable for Keypad C Operation procedure Warning Turn OFF the power supply The following procedures should be performed after there is no display on the keypad 1 Remove the keypad from the Inverter 2 Please refer to Diagram before mounting the keypad to your machine or Panel 3 Connect the inverter and the keypad with the remote cable in accordance with the above Diagram Supply the power to operate ONLY after all elements are securely fixed 6 3 Chapter 6 Peripherals Components RVCF Keyboard Mounting Dimensions Unit mm 6 4 Chapter 6 Peripherals Components 6 5 EMC Filter The inverter adopts rapid switching components to improve the efficiency of the motor and to reduce the motor noise Using the EMC Filter allows the EMI Electromagnetic Interference and RFI Radio Frequency interference to be controlled within certain range EMC Directives The inverter with optional filter complies with the EMC directives 89 336 EEC limiting the environmental EMI and RFI Independent tests have demonstrated compliance to the following standards when the op
83. ion 2 Set the very parameter of the function before communication 1 Check hardwareand wiring 2 Check Function 13 1 13 4 If Reset inverter is not available please send the inverter back for repair Please perform factory setting before PLC stops 1 Modify 3 18 2 Replace copy unit 3 The HP rating need to be the same 1 Rewrite again 2 Replace copy unit Chapter 5 Troubleshooting and maintenance 5 2 General troubleshooting Checking point Remedy Is power applied to L1 L L2 and L3 N the power applied l terminals is the charging indicator lit Turn the power OFF and then ON again e Make sure the power voltage is correct Make sure screws are secured firmly Are there voltage across the output terminal T1 T2 and T3 Turn the power OFF and then ON again Is overload causing the motor blocked Reduce the load to let the motor running Motor can Are there any abnormalities in the inverter n not run e See error descriptions to check wiring Is forward or reverse running command issued and correct if necessary Is analog frequency input signal wiring Has analog frequency signal been input correct Is voltage of frequency input correct Is operation mode setting Conca Operate operations through the digital panel Are wiring for output terminals T1 T2 and T3 Wiring must match U V and W 9 Motor runs Correct terminals of the motor inversely g Are wiring for forwar
84. ip Ee one 0000 Time Set by 9 07 9 07 Dec Time Trip Deceleration Time In Trip 0 1 3600 0 30 RUN Prevention Mode Seconds 0000 Enable Electronic Motor Electronic Motor Overload Overload Protection nus MOE OE Se Protection Operation Mode 0001 Disable Electronic Motor 0000 Overload Protection 0000 Electronic Motor Overload Protection Set for Non Inverter Duty Motor 9 09 Motor type Motor type Selection 0001 Electronic sas d d 0000 Protection Set for Inverter Duty Motor 0000 Constant Torque OL 2103 Motor Overload Protection 150 for 1 Minute M ED Curve Selection 0001 Variable Torque OL 113 ud 123 for 1 Minute 0000 Coast to Stop After Overload Protection is Activated Sat ie OIL OBORO e E EN 0001 Drive Will Not Trip when 0000 Protection is Activated Overload Protection is Activated OL1 0000 Disable Over torque Operation 0001 Enable Over torque Operation Only if at Set Frequency 9 12 Torq Det Sel Over torque Detection Selection 002 Enable Over torque Operation 0000 while the Drive is in Run Mode 0000 Drive will Continue to Operation After Over torque Dn ES AEAT TOOS 9 13 Torq Det Operat Detection qs e D Activated 0000 Prien SM UE 0001 Coast to Stop After Over torque is Activated Over torque Threshold Level 9 14 Torq Det Level 30 200 160 96 Over torque Activation Delay 9 15 Torq Det Delay 0 0 25 0 0 1 Time Seconds 4 16 10 Volts
85. iring 3 3 E Fuse types Chapter 3 Ambient Environment and Installation Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry The drive s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Below table shows the RVCF input fuse ratings To protect the inverter most effectively use fuses with current limit function RK5 CC T TYPE FUSE FOR RVCF 230V class 1 MODEL RVCF A1200040 RVCF A1200075 RVCF B1200150 RVCF B1200220 230V class 3 MODEL RVCF A3200040 RVCF A3200075 RVCF A3200150 RVCF B3200220 RVCF B3200370 RVCF C3200550 RVCF C3200750 RVCF D3201100 RVCF D3201500 RVCF D3201850 RVCF E3202200 RVCF E3203000 480V class 39 MODEL RVCFA3400075 RVCFA3400150 RVCF B3400220 RVCF B3400370 RVCF C3400550 RVCF C3400750 RVCF C3401100 RVCF D3401500 RVCF D3401850 RVCF D3402200 RVCF E3403000 RVCF E3403700 RVCF F3404500 RVCF F3405500 HP 0 5 em N HP 0 5 em N o2 7 5 10 15 20 25 30 40 HP N o2 7 5 10 15 20 25 30 40 50 60 75 KW 0 4 0 75 Nn N 22 0 30 0 KW 0 75 UA t3 N W UA UA
86. isplay 0000 Disable PLC Status Display 4 03 PLC Status Disp PLC Status Display Selection 0000 0001 Enable PLC Status Display Custom Units Line Speed 4 04 Display Scaling 0 9999 1800 Value 0000 Drive Output Frequency is Displayed 0001 Line Speed is Displayed in Integer xxxx Custom Units Line Speed 0002 Line Speed is Displayed with 4 05 Display Units 0000 Display Mode One Decimal Place xxx x 0003 Line Speed is Displayed with Two Decimal Places xx xx 0004 Line Speed is Displayed with Three Decimal Places x xxx 0000 Disable PID Feedback Display 4 06 PID Fdbk Display PID Feedback Display Selection 0000 0001 Enable PID Feedback Display 5 Multifunction Input Terminals MFIT Chapter 4 Software Index Function Code No LCD Display Description Range Code Factory Setting Remarks 5 00 MFIT S1 Sel Multifunction Input Term S1 5 01 MFIT S2 Sel Multifunction Input Term S2 5 02 MFIT S3 Sel Multifunction Input Term S3 5 03 MFIT S4 Sel Multifunction Input Term S4 5 04 MFIT S5 Sel Multifunction Input Term S5 5 05 MFIT S6 Sel Multifunction Input Term S6 5 06 MFIT AIN Sel Multifunction Input Term AIN 0000 Forward Stop Command te 0001 Reverse Stop Command eto 0002 Preset Speed 1 6 02 0003 Preset Speed 2 6 03 0004 Preset Speed 3 6 05 0005 Jog
87. itable Motor Capacity KW 0 4 0 75 1 5 2 2 Rated Output Current A 3 1 4 5 7 5 10 5 Rated Capacity K VA 1 2 1 7 2 9 4 0 Max Input Voltage Three Voltage 200 240V 10 15 50 60Hz 5 Max Output Voltage Three Voltage 0 240V Input Current A 4 5 6 5 11 12 5 Net Weight Kg 1 2 1 2 1 2 1 75 Allowable momentary power loss time second 1 0 1 0 2 0 2 0 RVCF Model RVCFB3200370 RVCFC3200550 RVCFC3200750 RVCFD3201100 Horsepower HP 3 7 5 10 15 Suitable Motor Capacity KW 3 7 5 5 7 5 11 Rated Output Current A 17 5 26 35 48 Rated Capacity K VA 6 7 9 9 13 3 20 6 Max Input Voltage Three Voltage 200 240V 10 15 50 60Hz 5 Max Output Voltage Three Voltage 0 240V Input Current A 20 5 33 42 57 Net Weight Kg 1 9 5 6 5 6 15 Allowable momentary power 2 0 2 0 2 0 2 0 loss time second Chapter 3 Ambient Environment and Installation RVCF Model RVCFD3201500 RVCFD3201850 RVCFE3202200 RVCFE3203000 Horsepower HP 20 25 30 40 Suitable Motor Capacity KW 15 18 5 22 30 Rated Output Current A 64 80 96 130 Rated Capacity KVA 27 4 34 41 54 Max Input Voltage Three Voltage 200 240V 1 0 1596 50 60HZ 5 Max Output Voltage Three Voltage 0 240V Input Current A 70 85 108 138 Net Weight Kg 15 15 33 34 Allowable momentary power 2 0 2 0 2 0 2 0 loss time
88. lay OFF ON OFF t Timing up output T1 T8 VN Sii t a time period set in the counter Chapter 4 Software Index Sample Input under the Ladder Program Mode When Il ON the fifth Timer starts operating When the time reaches to the target value P 10 0 sec TS is ON Target setting value in timer 2 Timer Mode 2 ON Delay B Mode Enable reset relay Enable reset relay Current value 0 Timer starts operating Current value 0 Timing enable relay 5 t tl 12 Timing up output T1 T3 3 Enable reset relay OFF ON OFF t a time period set in the counter Chapter 4 Software Index 3 Timer Mode 3 OFF Delay A Mode Enable reset relay 4 Enable reset relay Current value 0 Timer starts operating Current value 0 Timing enable relay OFF ON OFF Timing up output T1 T8 zi ON 5 OFF 3 Enable reset relay OFF t a time period set in the counter Timing enable relay _OFF ON OFF ON ON OFF Timing up output T1 T3 OFF os fii CORE Enable reset relay _OFF ON OFF t a time period set in the counter 4 Timer Mode 4 OFF Delay B Mode Enable reset relay plt Timer starts operatin r4 Enable reset relay Current value 0 Current value 0 Timing enable relay OFF ON OFF Timing up output T1 T3 OFF ON OFF 4 it Enable reset relay OFF t Target value set in the timer 4 64 Chapter 4 Software Index 5 Timer Mode 5 Flash A Mode Enable
89. ld be a constant or V3 V5 e6 9 6jooQ9 Segment Speed Could be a constant or V3 V5 9 Instruction code of operation F1 F8 Total 8 Groups 4 67 Chapter 4 Software Index Sample Input under the Ladder Program Mode a MO ON OFF of I1 controls the Run Stop I1 F1 EE i B Do status of F1 FIC QI Input under the Function Program Mode MI p 499 j When Inverter operating FIZON M2 100 o j n 60 00 m 1 PE Y The input terminal of F1 in the ladder program l n M 4 i mode should be ON 300 Beda dr dc Lad 4 68 Chapter 5 Troubleshooting and maintenance Chapter 5 Troubleshooting and maintenance 5 1 Error display and remedy 5 1 1 Errors which can not be recovered manually Cause Remedy Connect a parallel RC burst Program M absorber across the magnetizin 8 External noise interference 8 8 problem coil of the magnetic contactor that causes interference EE Faulty EEPROM Replace EEPROM problem Voltage too high ons Send the inverter back for duri Detection circuit malfunction DA uring stop repairing Power voltage too low 1 Check if the power voltage Restraining resistor or fuse was correct or not Voltage too low burnt out 2 Replace the restraining during stop Detection circuit resistor or the fuse malfunctions 3 Send the inverter back for repairing i Detection circuit 1 Send the inverter back for The inverter is Bk
90. ld be free from water and metal dust 1 3 Chapter 2 Model description Chapter 2 Model description 2 1 Label description Inverter model Input power Output power 2 2 Ordering Key Ordering Key VariFlex AC Dri Frame Size AC Supply Phase Drive Voltage Rati Drive kW Rating Option CAUTION Do not inspect components unleas the lamp is off See manual for proper installation and operation Madel RVCFB3400220 Motor Rating 3HP 2 2kW INPUT AC3 phases 50 60Hz VOLTAGE 380 480V 1095 1595 Amps 7 3A OUTPUT AC 3 phases 0 650Hz VOLTAGE 0 480V Amps 5 2A IP20 UL Open Type with shielding cover removed rated 10 C to 50 C Ambient NEMA 1 UL Type 1 with shielding cover and optional conduit box kit installed rated 10 C ta 40 C Ambient LISTED 16KJ t US POWER CONV EQ E7985 W Carlo Gavazzi Logistics Via Milano 13 T 20020 Lainate MT v MADE IN CHINA Chapter 2 Model description 2 3 Type Selection Drive Series Frame Size AC Supply Voltage Drive kW Rating Option Phase Rating
91. ly check controller and YES driver boards AXES Replace the abnormal boards Any abnormalities in appearances Apply the power Are idee x 1 indicators of the Any abnormal NO display YES Is the DC input voltage controlling the power Any abnormal display What s the message YES 3 abnormal values in 15 2 Check 3 abnormal values of 15 2 with Wkey voltage correct Replace control board and digital operating unit NO s the error eliminated after replacing control to next page intact NO Is 5V control PON Replace the driver board Check burnt and damaged parts Replace DM Replace fuse Replace I G B T operating unit working normally YES Replace the burst absorber Check terminals and wiring The inverter faults Perform detailed check Chapter 5 Troubleshooting and maintenance to previous page Check parameters of inverter Perform parameter initializations Specify operation control mode FWD or REV LED Replace the control board light after flashes YES Set up frequency command s the frequency value Replace the control board isplayed in operatio unit YES Are there voltage outputs in output terminals U V and W Replace the control board YES Connect the motor to run Is there any YES abnormal display NO Are output current of each phase RO even YES The inverte
92. me the inverter does not have enough storage power to control the circuit Therefore when power is regenerated the operation of the inverter is based on the setup of 1 00 2 05 and the condition of external switch this is considered to be restart in the following paragraphs When the momentary power loss is short the inverter still has enough storage power to control the circuit Therefore when power is regenerated the inverter will automatically restart depending on the setup of 2 00 2 01 When restart the inverter the operation of the inverter is based on the setup of 1 00 and 2 05 and the condition of external switch FWD REV button Attention the start operation is irrelevant with 2 00 2 01 2 02 2 03 1 When 1 00 0000 the inverter will not automatically run after restart 2 When 1 00 0001 and the external switch FWD REV button is OFF the inverter will not run after restart 3 When 1 00 0001 the external switch FWD REV button is ON and 2 05 0000 the inverter will run automatically after restart Attention In the sake of safety please turn off the external switch FWD REV button after power loss to avoid underling damage to the machine and the human body after sudden regeneration of power To ensure the safety of people and machine please refer to the description and suggestion of 2 05 1 1 3 Before Operation Make sure the model and capacity are the same as those set by 15 0 The inverte
93. n Proportional Gain 0 0 10 0 1 0 1 11 3 PID I Time Integration Time Seconds 0 0 100 0 10 0 1 11 4 PID D Time Differentiation Time Seconds 0 00 10 00 0 00 1 11 5 PID Offset PID Offset ORAE 0000 1 0001 Negative 11 6 PID Offset Adj PID Offset Adjust 0 109 0 1 ia Gupte ee ee 0 0 2 5 0 0 1 Seconds 12 PID Limits and Out of Range Mode Chapter 4 Software Index en ae Description Range Code dodi Remarks 0000 Disabled 0001 Enabled Drive Continues to 12 0 Fb Los Det Sel Feedback Loss Detection Mode Operate After Feedback Loss 0000 0002 Enabled Drive STOPS After Feedback Loss Feedback Loss Detection Level 12 1 Fb Los Det Level 0 100 0 96 Feedback Loss Detection Delay 12 2 Fb Los Det Time 0 0 25 5 1 0 Time Seconds 12 3 PID I Limit Integration Limit Value 96 0 109 100 Integration Value Resets to Zero 0000 Disabled 12 4 I Time value Sel when Feedback Signal Equals 0001 1 Second 0000 the Intended Value 0030 30 Seconds Allowable Integration Error 12 5 I Error Margin Margin Units 0 100 0 1 Unit 1 8192 0000 AIN 0 10V or 0 20mA AI2 0 10V or 0 20mA 0001 AIN 0 10V or 0 20mA AI2 2 10V or 4 20mA 12 6 AIN AI Source AIN or AI2 Source signal 0002 AIN 2 10V or 4 20mA 0000 7 AI2 0 10V or 0 20mA 0003 AIN 2 10V or 4 20mA AI2 2 10V or 4 20mA 12 7 Sleep Level Sleep Functio
94. n 0011 Motor Overload Protection 0000 Mode 0012 Drive Overload Protection 0013 PID Feedback Signal Loss 0014 PLC Operation 0015 Power On 7 8 04 Gerasa ENR ee 0 00 650 00 0 00 Refer to 8 02 0001 Frequency Reached Bandwidth 8 05 Freq Agree width 0 00 30 00 2 00 Hz 9 Drive and Load Protection Modes Puncnon rom Description Range Code PRCIUEY Remarks Code No Display Setting 0000 Enable Trip Prevention During 9 00 Trip ACC Sel Trip Prevention Selection Acceleration 0000 During Acceleration 0001 Disable Trip Prevention During Acceleration Trip Prevention Level During 200 9 01 Trip ACC Level 50 300 Acceleration 46 150 9 4 15 Chapter 4 Software Index Funchon ren Description Range Code Macity Remarks Code No Display Setting 0000 Enable Trip Prevention During Trip Prevention Selection Deceleration 9 02 Trip DEC Sel 0000 During Deceleration 0001 Disable Trip Prevention During Deceleration 9 03 Trip DEC Level Trip Prevention Level During 50 300 200 Deceleration 46 150 9 0000 Enable Trip Prevention in Run 9 04 Trip RUN Sel Trip Prevention Selection in Mode 0000 Run Mode 0001 Disable Trip Prevention in Run Mode 9 05 Trip Run Level Trip Prevention Level In Run 50 300 200 Mode 96 150 9 0000 Trip Prevention Deceleration Trip Prevention Deceleration Time Set by 3 209 Dee Sel Tup RUN Do Selection in Run Mode 0001 Tr
95. n Operation Level 0 00 650 00 0 0 12 8 Sleep Delay Time Sleep Function Delay Time 0 0 25 5 0 0 13 Communication Mode Erde Eas Description Range Code AC Remarks Code No Display Setting Assigned Communication 13 0 Serial Comm Adr 254 1 2273 Station Number 0000 4800 j P 0001 9600 13 1 Serial Baud Rate Baud Rate Setting bps 0002 19200 0003 2 3 0003 38400 i f 0000 1 Stop Bit 13 2 Comm Stop Bit Stop Bit Selection 0001 2 Stop Bits 0000 2 3 0000 Without Parity 13 3 Comm Parity Sel Parity Selection 0001 With Even Parity 0000 2 3 0002 With Odd Parity 13 4 Comm Dats Data Format Selection oe TM paa 0000 2 3 Format 0001 7 Bits Data 0000 Deceleration to stop 3 03 Deceleration time 1 13 5 Com Bx Ope Sel Communication time out 0001 Coast to stop 0000 11 operation selection 0002 Deceleration to stop 3 07 Deceleration time 2 0003 continue operating 4 18 Chapter 4 Software Index Function LCD Factor eee Description Range Code E i Remarks Code No Display Setting A Communication time out 13 6 Comm Err Det Tim or 00 0 25 5 Sec 00 00 detection time 14 Motor Auto Tune Parameters Function LCD Factor uus Description Range Code d Remarks Code No Display Setting 14 0 Stator Resistor Stator Resistance Ohms 5 14 1 Rotor Resistor Rotor Resistance Ohms _ 5 14 2 Equi Indu
96. n is Activated 0001 Drive Will not Trip when Overload Protection is Activated OL1 Description of the thermal relay function 1 9 10 0000 protect the general mechanical load the load is less than 103 rated current the motor continue to run The load is larger than 150 rated current the motor will run for 1 minute Refer to following curvel 0001 protect HVAC load FAN PUMP so on the load is less than 113 rated current the motor continue to run The load is larger than 12346 rated current the motor will run for 1 minute 2 The heat sinking function will declining when the motor run at low speed So the thermal relay action level will decline at the same time The curve 1 will change to curve 2 4 44 Chapter 4 Software Index 3 9 09 0000 set 0 05 as the rated frequency of the serve motor 9 11 0000 the inverter coast to stop as the thermal relay acts and flash OL Press the reset or the external reset terminal to continue to run 0001 the inverter continues to run as the thermal relay acts and flash OLI Till the current decline to 103 or 113 determined by 9 10 OL1 will disappear Minute Minute Current 103 150 Percent Current Percent Electronic Motor Overload OL protection current and frequency Rated Current Percent Rated Current Percent 103 113 63 63 Rated Frequency Percent Rated Frequency Percent 30 100 0 13 30 100 Non Inverter Duty M
97. nal one but not traverse run acceleration and deceleration time The motion is as graph below 6 The stall prevention protection is unavailable during traverse run acceleration and deceleration time Thusly it is must take into consideration to comply the actual system capacity with the proper inverter capacity when designing equipment 7 Center frequency 3 23 max frequency 3 00 Amplitude 3 24 center frequency Acceleration Deceleration time amplitude acceleration deceleration time Amplitude Drop 3 25 amplitude Deviated traverse X upper deviation 3 28 traverse run center Deviated traverse Y lower deviation 3 29 traverse run center If change the max frequency of 3 00 reset 3 23 3 29 value is necessary 3 30 Start Frequency Hz INV Start Frequency 4 30 Chapter 4 Software Index Parameter Group 4 Digital Display Operation Mode 4 00 Motor Current Display Selection 0000 Disable Motor Current Display 0001 Enable Motor Current Display 4 01 Motor Voltage Display Selection 0000 Disable Motor Voltage Display 0001 Enable Motor Voltage Display 4 02 DC Bus Voltage Display Selection 0000 Disable Bus Voltage Display 0001 Enable Bus Voltage Display 4 03 PLC Status Display Selection 0000 Disable PLC Status Display 0001 Enable PLC Status Display The function is available for LCD operation keypad but not for LED one 4 04 Custom Units Line Speed Value 0 9999 The max preset line v
98. nal terminals 0000 Forward stop reverse stop 0001 Run stop forward reverse 0002 3 wire control mode run stop 1 When operation command 1 00 0001 external terminal 1 01 is valid 2 When operation command 1 00 0001 external terminal control the stop button for emergency is available Refer to 1 03 for detail description 3 That both forward and reverse commands are ON will be treated as STOP 1 01 0000 Control mode is as below 1 Input signal is NPN oc 2 Input signal is PNP S1 forward S2 reverse COM 0V common S1 forward S2 reverse 24V common 1 01 0001 Control mode is as below 1 Input signal is NPN 2 Input signal is PNP S1 run S2 forward reverse COM 0Vcommon S1 run S2 forward reverse 24V common 4 21 Chapter 4 Software Index 1 01 0002 Control mode is as below 1 Input signal is NPN 2 Input signal is PNP S1 run S1 run S2 stop S2 stop S3 FWD REV S3 FWD REV COM 0Vcommon 24V common Note As 3 wire control mode is selected the terminal S1 S2 and S3 is not controlled by 5 00 5 01 and 5 02 Note 1 02 0001 the reverse command is unavailable 1 02 Prohibition of Reverse Operation 0000 Enable Reverse Command 0001 Disable Reverse Command 1 02 0001 the reverse command is invalid 1 03 Keypad Stop Button 0000 Stop Button Enable 0001 Stop Butt
99. ned by the time of the terminal ON The corresponding frequency parameter is illustrated below Chapter 4 Software Index 3 5 00 06 5 Jog To select Jog operation as ON the external input terminals Now the inverter operates at the Jog acceleration and deceleration time The corresponding frequency parameter is illustrated below The priority order of frequency Jog Speed Preset Speed Keypad frequency or external frequency signal Multifunction Multifunction Multifunction terminal 1 Jog Command Output frequency terminal3 terminal 2 Preset value 202 terminal preset value Preset value 04 Preset value 03 Preset value 05 0 0 0 0 6 00 X X X 1 6 01 0 0 1 0 6 02 0 1 0 0 6 03 0 1 1 0 6 04 1 0 0 0 6 05 1 0 1 0 6 06 1 1 0 0 6 07 1 1 1 0 6 08 4 5 00 06 6 toggle acceleration and deceleration time On the external input terminal to select the acceleration 1 deceleration 1 S curve 1 or acceleration 2 deceleration 2 S curve 2 5 5 00 06 7 29 External Emergency Stop Contact A or B The inverter will decelerate to stop by 3 07 setting and Flash E S as the emergency stop signal received regardless of 1 05 setting After such signal released OFF the operation switch then ON or Press Operation Key the inverter will restart from the start frequency If the emergency signal was released before the inverter stop completely the inverter still carries out emergency stop The 8 02 03
100. ng 16 A per phase EN 61000 3 3 Electromagnetic Compatibility EMC Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current less than or equal to 16 A per phase and not subject to conditional connection Compliance with these directives will require the application of a correct installation maintenance and use conforming to intended purpose of the product following the supplier s instructions and accepted rules of the art The product must be installed and connected by skilled personnel who are authorised to be responsible for the safety of the equipment at all times even whilst carrying out their normal duties and are therefore aware of and can report possible safety hazards C CE marking Design and manufacturing follows the provisions of the Low Voltage Directive of the European Communities as of February 19 1973 as changed by 93 68 EEC and the EMC Directive 89 336 EEC as changed by 92 31 EEC and 93 68 EEC Manufacturer Place Date Lainate February 25th 2008 hes i Q Los Signature MAE Se Name Graziano Padovan App 4 Appendix 5 Appendix 5 1 Approvals Table UL Listing and CE certification Information CE approval Europe See attached certificate UL cULs approval USA amp Canada File number E319186 Rolls RoHS App 5 OUR SALES NETWORK IN EUROPE
101. o Gavazzi Controls SpA Controls Division Belluno ITALY SPAIN Carlo Gavazzi SA Avda Iparraguirre 80 82 E 48940 Leioa Bizkaia Tel 34 94 480 4037 Fax 34 94 480 10 61 gavazziGcarlogavazzi sa es SWEDEN Carlo Gavazzi AB Nattvindsgatan 1 S 65221 Karlstad Tel 46 54 85 1125 Fax 46 54 85 11 77 gavazzi carlogavazzi se SWITZERLAND Carlo Gavazzi AG Verkauf Schweiz Vente Suisse Sumpfstrasse 32 CH 632 Steinhausen Tel 41 41 747 4535 Fax 41 41 740 45 40 verkauf_vente carlogavazzi ch HONG KONG Carlo Gavazzi Automation Hong Kong ltd Unit 3 12 F Crown Industrial Bldg 106 How Ming St Kowloon Hong Kong Tel 852 23041228 Fax 4852 23443689 Carlo Gavazzi Controls SpA Sensors Division Castel Maggiore BO ITALY Carlo Gavazzi Automation SpA Via Milano 13 l 20020 Lainate MI ITALY Tel 39 02 931761 info gavazzi automation com www carlogavazzi com ac a Jg 4 CARL GAVAZZI Components Automat Further information on www gavazziautomation com www carlogavazzi com ac CARLO GAVAZZI MAN ADVANCED RVCF ENG REV O 0 08
102. ommunication Communication failed Parameter conflict Factory setting error Parameter setting error copy unit failed Parameter not match Cause 1 Attempt to modify frequency parameter while 3 17 gt 0000 2 Attempt to reverse while 1 02 0001 1 Press A or Wwhile 1 06 gt 0 or running at preset speed 2 Attempt to modify the parameter can not be modified during operation refer to the parameter list 1 3 Olin the range of 3 13 3 16 or 3 14 3 160r 3 15 3 16 2 3 00 lt 3 01 3 The setting error as performing Auto tuning e g 1 00 0 1 06 0 1 Issue a control command during communication disabled 2 Modify the function 13 1 13 4 during communication 1 Wiring error 2 Communication parameter error 3 Sum check error 4 Incorrect communication protocol setting 1 Attempt to modify the function 15 0 2 Voltage and current detection circuit is abnormal When PLC is Running Perform factory setting 1 Set 3 18 1 2 without connecting copy unit 2 Copy unit failed 3 The HP rating don t match between copy unit and inverter Compare the parameter and inverter and their parameter are not the same 5 5 Remedy 1 Set 3 17 0000 2 Set 1 0220000 1 The A orV is available for modifying the parameter only when 1 06 0 2 Modify the parameter while STOP 1 Modify 3 13 3 15or 3 16 2 3 00 gt 3 01 Set 1 00 0 1 06 0 during Auto tuning 1 Issue enable command before communicat
103. on Incorrect configuration Correct configuration Incorrect configuration Place the front side of the inverter onward and top upward to in favor of heat sink Install the inverter according to the following figures take the dustproof cover off in favor of heat sinking if it is installed in a box or the environment allows to do so LIT c RVCF Installing direction I I l i L a 5cm Air convection 10 C 40 C a Front view b Side view 3 1 7T SANSA Chapter 3 Ambient Environment and Installation 3 2 Environmental precautions Do not use the inverter in an environment with the following conditions E um pes Direct sunlight SZ DN TA A v Ss m Ya Electromagnetic wave and ultra high wave Near an electric welding machine S Inflammable materials 3 2 3 3 Inflammable materials 3 3 1 Notice for wiring A Screwdriver torque Chapter 3 Ambient Environment and Installation Wiring with a screwdriver or other tools and follow the torque listed below Securing torque Horsepower Power source Nominal torque for TM1 terminal 0 5 1 23 200 240V 0 59 0 08 7 10 8 20 1 2 380 480V LBS FT KG M LBS IN KG CM 2 19 3 5 7 5 10 200 240V 1 5 0 21 18 00 20 28 3 5 1 5 10 15 380 480V TES iS ee Been 15 20 25 200 240V 1 84 0 3 22 1 30 20
104. on Disable 1 03 0000 the STOP key is available for controlling the inverter to stop Note 1 03 0001 is valid only for 1 00 0001 and 0002 1 04 Starting Method Selection 0000 Normal Start 0001 Enable Speed Search 1 1 04 0000 As starting the inverter accelerates from 0 to target frequency in the set time 2 1 0420001 As starting the inverter accelerates to target frequency from the detected speed of motor 1 05 Stopping Method 0000 Controlled Deceleration to Stop with DC Injection Braking Rapid Stop 0001 Free run stop 1 1 0520000 the inverter will decelerate to OHz in preset deceleration time after receiving the stop command 4 22 Chapter 4 Software Index 2 1 05 0001 the inverter will stop output as receiving the stop command The motor will inertia free run to stop 1 06 Frequency Command Source Selection 0000 Set the Frequency with Keypad 0001 Potentiometer on Keypad 0002 External Analog Signal Input or Remote Potentiometer 0003 Up Down Frequency Control Using MFIT S1 S6 0004 Communication Setting Frequency 0005 Impulse frequency S5 setting frequency ver2 3 1 1 0620001 as one of the parameter in group 5 00 5 06is set 16 and multifunction terminal is OFF the frequency is set by the KNOB VR for principal speed on keypad While the multifunction is ON the frequency is set by analog signal auxiliary speed on terminal block TM2 2 1 06 0002 as one of the paramete
105. ot use the inverter as the switch for run stop switch Leakage breaker bc Install a leakage breaker to prevent error operation Molded case circuit breaker Magnetic rm caused by electric leakage and to protect operators contactor E Setting current should be 200mA or above and the ere operating time at 0 1 second or longer to prevent malfunction Magnetic contactor AC reactor Normal operations do not need a magnetic for power U le contactor But a contactor has to be installed in improvement gr primiary side when performing functions such as n external control and auto restart after power failure or when using brake controller Do not use the magnetic contactor as the run stop Install fast action fuse switch of the inverter AC reactor for power improvement When inverters below 230V 480V 15KW are supplied with high capacity above 600KVA power source or an AC reactor can be connected to i improve the power performance Install fast action fuse To ensure the safety of peripheral devices please install the fast action fuse Regarding the specification please refer to P3 4 Input noise filter A filter must be installed when there are inductive load around the inverter Inverter Input power terminals L1 L2 and L3 can be used in any sequence regardless of phases Output terminals T1 T2 and T3 are connected to U V and W terminals of the motor If t
106. otor OL1 Protection Curve Non Inverter Duty Motor OLI Protection Curve OL 103 Start 150 1 Min OL 113 Start 123 1 Min Rated Current Percent Rated Current Percent 103 113 Rated Frequency Percent Rated Frequency Percent 30 100 30 100 Inverter Duty Motor OLI Protection Curve OL 103 Start 150 1 Min Inverter Duty Motor OLI Protection Curve OL 113 Start 123 1 Min 9 12 Over Torque Detection Selection 0000 Disable Over Torque Operation 0001 Enable Over Torque Operation Only if at Set Frequency 0002 Enable Over Torque Operation while the Drive is in Run Mode 9 13 Operation After Over Torque Detection is Activated 0000 Drive will Continue to Operate After Over Torque is Activated 0001 Coast to Stop After Over Torque is Activated 9 14 Over Torque Threshold Level 9c 30 200 9o 9 15 Over Torque Activation Delay Time s 0 0 25 0 The over torque is defined as the output torque is inside parameter 9 15 the voltage level the inverter rated torque is 10046 is over 9 14 parameter 9 13 0000 If there is over torque the inverter can continue to run and flashes OL3 till the output torque is less than the 9 14 setting value 0001 If there is over torque the inverter coasts to stop and flashes OL3 it is necessary to press RESET or external terminal to continue to run Parameter8 02 03 Multifunction output terminal 05 the output terminal is output over torque signal Note Over
107. parameters 14 0 14 4 are not be modified when factory setting under vector mode The internal parameters after auto tuning will be maintained 3 The motor parameters 14 0 14 4 will be modified to factory setting completely after changing the Drive Horsepower code 15 0 App 1 Appendix Appendix 2 RVCF parameter setting list Customer Inverter Model Using Site Contact Phone Address Parameter Setting Parameter Setting Content Parameter Setting Content Parameter Setting Code Content Code Code Code Content 0 00 3 14 6 06 10 7 0 01 3 15 6 07 10 8 0 02 3 16 6 08 10 9 0 03 3 17 7 00 11 0 0 04 3 18 7 01 11 1 0 05 3 19 7 02 11 2 0 06 3 20 7 03 11 3 0 07 3 21 7 04 11 4 0 08 3 22 7 05 11 5 1 00 3 23 8 00 11 6 1 01 3 24 8 01 11 7 1 02 3 25 8 02 12 0 1 03 3 26 8 03 12 1 1 04 3 27 8 04 12 2 1 05 3 28 8 05 12 3 1 06 3 29 9 00 12 4 1 07 4 00 9 01 12 5 2 00 4 01 9 02 12 6 2 01 4 02 9 03 13 0 2 02 4 03 9 04 13 1 2 03 4 04 9 05 13 2 2 04 4 05 9 06 13 3 2 05 5 00 9 07 13 4 2 06 5 01 9 08 13 5 3 00 5 02 9 09 13 6 3 01 5 03 9 10 14 0 3 02 5 04 9 11 14 1 3 03 5 05 9 12 14 2 3 04 5 06 9 13 14 3 3 05 5 07 9 14 14 4 3 06 5 08 9 15 15 0 3 07 5 09 10 0 15 1 3 08 6 00 10 1 15 2 3 09 6 01 10 2 15 3 3 10 6 02 10 3 15 4 3 11 6 03 10 4 15 5 3 12 6 04 10 5 15 6 3 13 6 05 10 6
108. peration switch to OFF and then ON again to restart the inverter 2 If the inverter is in communication mode and Stop key is enabled 1 03 0000 the inverter will stop in the way set by 1 05 when Stop key is pressed during operation and then flashes STP2 The PC has to send a Stop command then a Run command to the inverter for it to be restarted 3 Stop key cannot perform emergency stop when 1 03 0001 Keypad emergency stop 1 The inverter will ramp stop and then flash E S when input External external emergency stop signal via the multifunctional input emergency stop terminal refer to descriptions of 5 00 5 06 2 Please wiring the terminal before to set 5 00 5 06 29 The inverter stops immediately and then flashes b b when external External base a y block base block is input through the multifunctional input terminal refer to descriptions of 5 00 5 06 1 Motor data error resulting in for auto tuning failure Aone fauls 2 Stop the inverter emergently during Auto tuning PID feedback loss PID feedback loss detect 5 4 Chapter 5 Troubleshooting and maintenance 5 1 5 Operation errors J 3 amp lt LOC m E E z N le z Un le z 5 e E E 5 o6 E E as lar Em E X r2 Error Parameter and frequency reverse already locked Key operation error Parameter setting error Modification of parameter is not available in c
109. perature and 10 40 C cay Q hygrometer E Circumstances humidity around accordi i Humidity Below ER around the the machine aa x 95 RH mp 1 installation notices circumstances machine _ Are there inflammables C Visual check No foreign matters piled up around Any unusual vibration O Secure screws from the machine Visual hearing No foreign matters 200V series below Installation and grounding Measure the Is the grounding 100 Improve the of the inverter resistance with a resistance correct 400V series below grounding multi tester 10 Voltage must Input power Is the voltage of the Measure the voltage Improve input RS O conform with the voltage main circuit correct with a multi tester HOME voltage specifications External Are secure parts terminals and internal mounting screws of the inverter Internal wiring of the inverter Printed circuit board Cooling fan Power component Capacitor loose Is the terminal base damaged Obvious rust stains Deformed or crooked Any damage of the wrapping of the conducting wire Heap of dust or mingled trifles Heap of conductive metal or oil sludge Discolored overheated or burned parts Unusual vibration and noise Heap of dust or mingled trifles Heap of dust or mingled trifles Check resistance between each terminals Any unusual odor or leakage Any inflation or pro
110. r in group 5 00 5 06 is set 16 and the multifunction terminal is OFF he frequency is set by analog signal principal speed on terminal block TM2 While the multifunction is ON the frequency is set by the KNOB VR for auxiliary speed on keypad 3 Please refer to description of parameter group 5 00 5 06 multifunction input terminals for the function Up Down terminal 4 The priority in reading frequency is PLC frequency control gt traverse run gt Jog gt preset speed A V on keypad or Up Down or communication control 5 Impulse frequency command input source should be setting as S5 terminal and need to coordinate with 5 10 frequency exchange times ratio For example the input value S5 is 4KHZ 5 10 is 1 500 times and output frequency is 40 00 1 5 60 00HZ 5 04 S5 should be setting as 19 1 07 Keypad Operation with Up Down Keys in Run Mode 0000 Enter must be pressed after frequency change with Up Down Keys on keypad 0001 Frequency will be changed directly when Up Down Keys are Pressed 4 23 Chapter 4 Software Index Parameter Group 2 Manual Automatic Restart Modes 2 00 Momentary Power Loss and Restart 0000 Momentary Power Loss and Restart Disable 0001 Momentary Power Loss and Restart is Enable 0002 Momentary Power Loss and Restart Enable while CPU is Operating 2 01 Momentary Power Loss Ride Thru Time sec 0 0 2 0 second 1 As start of the other load of power supply results in lowering the volt
111. r is OK The inverter faults Perform detailed check 5 8 Chapter 5 Troubleshooting and maintenance Troubleshooting for OC OL error displays The inverter displays OC OL errors Is the main circuit NO Replace I G B T LG B T working Any abnormalities in Replace faulty circuit board Apply the power Any abnormal indications Input operation command Is FWD LED keeping lit after flash YES Input frequency command Is the output frequency of the Replace control board operating unit displayed YES YES Is the current detector Replace control board Replace control board NO Replace the current controller Are there voltage output at U V and W output NO Replace control board terminals YES Connect the motor to run YES YES NO Is the inverter working well after replacement Any abnormal values displayed NO NO Any output current o each phase even YES The inverter faults The inverter s output is OK Perform detailed check Chapter 5 Troubleshooting and maintenance Troubleshooting for OV LV error The inverter displays OV LV NO Is the main circuit fuse Replace the main circuit fuse YES Any abnormalities in appearances Replace the faulty circuit board NO Apply the power Any abnormal indications NO Input operation command Is FWD LED keeping lit after
112. r will flash the power voltage set by 0 07 for 5 seconds when applying power 1 1 4 During Operation Do not engage or disengage the motor during operation Otherwise the over current will cause the inverter to disconnect or the main circuit to burn 1 2 Chapter I Safety Precautions To avoid electric shock do not take the front cover off during electrifying The motor will restart automatically after stop when auto restart function is on In this case do not get close to the machine Note The stop switch is different from the usage of the emergency stop switch It must be set first to be effective Do not touch heat generating components such as heat sink and braking resistor The inverter can drive the motor running from low speed to high speed Verify the allowable capacities range of the motor and the mechanism Note the settings related to the braking reactor Do not check signals on circuit boards while the inverter is running It is after 5 minutes that disassembling or checking the components could be performed as power supply OFF and the indicator turned off 1 1 5 During Maintenance The inverter should be used in a non condensed environment with temperature from 10 C to 40 C and relative humidity of 95 non condense When the inverter top cover has removed it can be used in a non condensed environment with temperature from 10 C to 50 C and relative humidity of 95 but the environment shou
113. reset relay amp Timer starts operating n oe Current value 0 Timing enable relay Timing up output T1 T t Target value set in the timer 6 Timer Mode 6 Flash B Mode Enable reset relay Enable reset relay Current value 0 Tarner B afts tipereng Current value 0 Timing enable relay Timing up output T1 T3 Enable reset relay t a time period set in the counter 7 Timer Mode 7 Flash C Mode Enable reset relay Enable reset relay Current value 0 nner stats i Current value 0 Timing enable relay tl t2 Timing up output T1 T8 tl target value set in the first timer ON t2 target value set in the second timer OFF Analog comparator Chapter 4 Software Index o Symbol Description Analog comparison mode 1 3 2 3 Selection of the input comparison value Analog input value C FG Setting reference comparison value upper limit Setting reference comparison value lower limit 6 0 6 0 09 Output terminals of analog comparator G1 G4 Analog Comparison Mode 1 3 1 Analog comparator mode 1 O lt ON 2 Analog comparator mode 2 O ON 3 Analog comparator mode 3 x OQ x 6 ON Selection of the input comparison value V1 V7 1 The input comparison value zV1 Setting Frequency 2 The input comparison value V2 Operation Frequenc
114. s Upper Frequency Limit 3 00 60 50 30Hz 50 30Hz Mu 10V Y OHz V n 0V sv 10V 20mA The setting of figure 3 The setting of figure 4 7 00 7 01 7 02 7 03 7 05 7 00 7 01 7 02 7 03 7 05 E 100 20 1 0 100 F 100 50 1 1 100 Hz Figure 3 Hz Figure 4 H o RAWU 7 l MlM 60Hz Upper Frequency Limit 60Hz Upper Frequency Limit 909500 3 00 60 30Hz I 30Hz rx Bias Bias 0 oHz V 0 OHz V 50 2V 10V 50 E 20mA 4mA 20mA 10096 100 3 The inverter reads the average value of A D signals once per 7 04x4ms Users can determine scan intervals according to noise in the environment Increase 7 04 in noisy environment but the respond time will increase accordingly 4 40 Chapter 4 Software Index Parameter Group 8 Multifunction output terminal and output signal operation mode Multifunction analog output control 8 00 Analog Output Voltage Mode 0000 Output frequency 0001 Frequency Setting 0002 Output voltage 0003 DC Bus Voltage 0004 Motor current 0005 FEEDBACK Signal of PID 8 01 Analog Output Gain 0 200 The multifunction analog output terminal of the terminal block TM2 is 0 10Vdc analog output The output type is determined by the 8 00 The function of 8 01 is when there is tolerance for the external voltage meter and peripheral equipment please regulate 8 01 The FEEDBACK value o
115. s and inverter stops output The inverter will output again as the feedback value differs from the target value 12 5 Allowable Integration Error Margin Unit Value 1 Unit 1 8192 0 100 12 520 100 unit value restart the tolerance after the integrator reset to 0 12 6 AIN and AD Signal Type 0 10V 0 20mA or 2 10V 4 20mA 12 6 AIN and AD Signal Type 12 620 AIN 0 10V or 0 20mA AI2 0 10V or 0 20mA signal V or I is decided by SW2 amp 3 12 621 AIN 0 10V or 0 20mA AI2 2 10V or 4 20mA signal V or I is decided by SW2 amp 3 12 622 AIN 2 10V or 4 20mA AI2 0 10V or 0 20mA signal V or I is decided by SW2 amp 3 12 623 AIN 2 10V or 4 20mA AI2 2 10V or 4 20mA signal V or I is decided by SW2 amp 3 12 7 12 8 PID Sleep Mode PID SLEEP MODE 11 0 1 PID Enable 5 05 or 12 20 PID FEEDBACK Enable 1 06 PID setting frequency source Target Value 12 7 Set the frequency for sleep start Unit HZ 12 8 Set the Time for sleep delay Unit sec When PID output frequency is less than the frequency for sleep start and the reaches the time of sleep delay the inverter will decelerate to 0 and enter PID sleep mode When PID output frequency is larger than the frequency for sleep start the inverter will be awaked and enter PID awake mode The time diagram is as follow 4 51 Chapter 4 Software Index INV sleep condition Weak up sleep point internal run command point extern run command
116. s on circuit boards during the inverter operation Do not disassemble the inverter and modify internal wires circuits and parts Ground the ground terminal of the inverter properly As for 230V class ground to 100 Q or below 480V class ground to 10Q or below A Caution Do not perform a voltage test on parts inside the inverter High voltage will easily destroy these semiconductor parts Do not connect T1 U T2 V and T3 W terminals of the inverter to AC power supply CMOS ICs on the inverter s main board are susceptible to static electricity Do not touch the main circuit board 0 2 Products Inspection Carlo Gavazzi s inverters are all passed the function test before delivery Please check the followings when you received and unpacked the inverter The model and capacity of the inverter are the same as those specified in your purchase order Check where there are any damages caused by transportation Please do not apply the power and do contact Carlo Gavazzi s sales representatives if any of the above problems happened Chapter I Safety Precautions Chapter 1 Safety Precautions 1 1 Operation Precaution 1 1 1 Before Power ON The line voltage applied must comply with the inverter s specified input voltage Make sure the main circuit connections are correct L1 L L2 and L3 N are power input terminals and must not be mistaken for T1 T2 and T3 Otherwise the inverter might be damaged To avoid
117. second Three phases 380 480V model RVCF Model RVCFA3400075 RVCFA3400150 RVCFB3400220 RVCFB3400370 RVCFC3400550 Horsepower HP 1 2 3 5 V Suitable Motor Capacity KW 0 75 1 5 2 2 3 7 5 5 Rated Output Current A 2 3 3 8 5 2 8 8 13 0 Rated Capacity KVA 1 7 2 9 4 0 6 7 9 9 Max Input Voltage Three Voltage 380 480V 10 15 gt 50 60Hz 5 Max Output Voltage Three Voltage 0 480V Input Current A 4 2 5 6 7 3 11 6 17 0 1 2 1 2 1 8 1 8 5 6 Net Weight K MEE 1 3 1 3 2 2 2 2 6 6 papa onc as 1 0 1 0 2 0 2 0 2 0 oss time second RVCF Model RVCFC3400750 RVCFC3401100 RVCFD3401500 RVCFD3401850 RVCFD3402200 Horsepower HP 10 15 20 25 30 Suitable Motor Capacity KW 7 5 11 15 18 5 22 Rated Output Current A 17 5 25 32 40 48 Rated Capacity KV A 13 3 19 1 27 4 34 41 Max Input Voltage Three Voltage 380 480V 10 15 gt 50 60Hz 5 Max Output Voltage Three Voltage 0 480V Input Current A 23 31 38 48 56 5 6 5 6 Net Weight K et Weight Kg 6 6 6 6 15 15 15 S 2 0 2 0 2 0 2 0 2 0 oss time second Chapter 3 Ambient Environment and Installation RVCF Model RVCFE3403000 RVCFE3403700 RVCFF3404500 RVCFF3405500 Horsepower HP 40 50 60 75 Suitable Motor Capacity KW 30 37 45 55 Rated Output Current A 64 80 96 128 Rated Capacity KV A 54 68 82 110 Max Input Voltage Three Voltage 380 480V 10 15 gt 50 60Hz 5 Max Output Voltage Three Voltage 0 480V
118. t the main circuit of the T VERTER body only Use a high resistance DC 500V meter with insulating resistance higher than 5MQ Caution Do not perform this test against the control circuit T1 V Power source L2 T VERTER T2 V L3 N T3 V Ground terminal DC 500V high resistance meter 5 14 Chapter 6 Peripherals Components Chapter 6 Peripherals Components 6 1 Reactor specification at Input side AC inductance at input side mH mH RVCFF3404500 120 0 RVCFF3405500 150 0 6 2 Reactor specification at DC side Mode ee RVCFA1200040 RVCFA3200040 34 5 65 RVCFA1200075 RVCFA3200075 45 3 89 RVCFB1200150 RVCFB3200150 7 5 2 33 RVCFB1200220 RVCFB3200220 10 5 1 67 RVCFB3200370 qus 1 00 RVCFC3200550 26 0 67 RVCFC3200750 35 0 50 RVCFA3400075 2 3 15 22 RVCFA3400150 3 8 9 21 RVCFB3400220 5 2 6 73 RVCFB3400370 8 8 3 98 RVCFC3400550 13 2 69 RVCFC3400750 17 5 2 00 RVCFC3401100 25 1 40 6 1 Chapter 6 Peripherals Components 6 3 Braking unit and braking resistor RVCFE series braking current calculation Inverter Broking Unit d oos ps nas Braking Braking Model Model ea uou AEN W 0 ED ow AD 0 5 0 4 150 200 10 238 RvcraDu a oem aso xo n uo RvcrBi200150 Dor as aw e o 1 RvcruNGS FT o oz Dae o wo us RVCFB3200370 5 3 7 390 40 10 119 RVCFC3200550
119. the front cover from disengaging do not pull the cover during handling for the heat sink should be fallen off Accident falling down will damage the inverter or injure to person which should be avoided To avoid the risk of fire do not install the inverter on a flammable object Install it on nonflammable object such as metal If several inverters are placed in the same control panel add extra heat sink to keep the temperature below 40 C to avoid overheat or fire When removing or installing the operator turn OFF the power first and manipulate the operator following the instruction of the diagram to avoid operator error or no display caused by bad contact This is a product of the restricted sales distribution class according to IEC 61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures To ensure the safety of peripheral devices it is strongly command to install a fast acting fuse in the input side especially for higher output system Regarding the specification of fast acting fuse please refer to P3 4 1 1 Chapter I Safety Precautions 1 1 2 During Power ON Do not plug or unplug the connectors on the inverter when electrified to avoid the control panel damage resulting from erratic transition voltage surge due to contact bounce When momentary power loss is longer than 2 seconds the larger of horse power the longer of ti
120. the keypad display AT 2 During motor parameter auto tuning the input signal in control circuit is invalid 3 Before motor parameter auto tuning please confirm the stop state of the motor 4 The motor parameter auto tuning is only available for vector control mode 0 0020000or 0 00 0001 0 07 AC Line Input Voltage Volts AC 230V series 170 0 264 0 480V series 323 0 528 0 To make sure the voltage level of inverter please input the actual on site voltage value 0 08 Language Selection 0000 English 0001 German 0002 French 0003 Italian 0004 Spanish The function is only available for the products with LCD operation keypad The operation is not necessary for the one with LED 4 20 Chapter 4 Software Index Parameter Group Start Stop and Frequency Control Modes 1 00 Run Command Source Selection 0000 Keypad 0001 External terminal control 0002 Communication control 0003 Built in PLC 1 1 00 0000 the inverter is controlled by the keypad 2 1 0020001 the inverter is controlled by the external terminals and the Stop key for emergency does work Refer to 1 03 description Note 1 00 0001 please refer to parameter group 2 00 2 01 2 02 and 2 03 for detail description to make secure of persons and machines 3 1 0020002 the inverter is communication controlled 4 1 00 0003 the inverter is built in PLC controlled and 1 06 preset value is invalid 1 01 Operation modes for exter
121. ting 7 00 AIN Gain AIN Gain 0 1000 100 7 01 AIN Offset AIN Bias 0 100 0 0000 Positive 7 02 AIN Bias AIN Bias Selection 3 0000 0001 Negative 0000 Positive 7 03 AIN Slope AIN Slope 0000 0001 Negative 4 14 Chapter 4 Software Index E ae Description Range Code pod Remarks AIN Signal Verification Scan 7 04 AIN Scan Time Time AIN AI2 1 100 50 mSec x 2 7 05 AI2 Gain AI2 Gain 0 200 100 Notes 7 00 7 04 is available when 5 06 0023 AIN term Analog input 8 Multifunction Output Relays and Output Signal Operation E Au Description Range Code pud Remarks 0000 Output Frequency 0001 Frequency Setting 8 00 AO Mode Sel Analog Output Voltage Mode 0002 Output Voltage 0000 0 10 VDC Term FM 0003 DC Voltage 0004 Output Current 0005 PID Feedback 7 8 01 AO Gain Analog Output Gain 0 200 100 0000 Run 0001 Frequency Reached Frequency Command Set Frequency 8 05 0002 Set Frequency 8 04 8 05 8 02 Relay R1 Sel Output Relay R1 Operation 0003 Frequency Threshold Level gt 0006 Mode 8 04 Frequency Reached 0004 Frequency Threshold Level 8 04 Frequency Reached 0005 Over torque Threshold Level 0006 Fault 0007 Auto Restart 0008 Momentary AC Power Loss 0009 Emergency Stop Mode 0010 Coast to Stop Mode 8 03 Relay R2 Sel Output Relay R2 Operatio
122. tional filters are used EMI radio standard EMS immunity standard EN 61800 3 1996 A11 2000 First Environment Unrestricted Distribution Class B EN 61800 3 1996 A11 2000 First Environment Restricted Distribution Class A EN 61800 3 1996 A11 2000 Second Environment Class A Filter Selection Filter Model Inverter Model First Environment First Environment Second Environment Restricted Distribution Unrestricted Distribution RVCFA1200040F 16 170 264V Built in FS 6146 11 07 RVCFA1200075F 1 6 170 264V Built in FS 6146 11 07 RVCFB1200150F 1 170 264V Built in FS 6146 27 07 RVCFB1200220F 16 170 264V Built in FS 6146 27 07 RVCFA1200040 1 170 264V FS 6146 11 07 RVCFA1200075 1 6 170 264V FS 6146 11 07 RVCFB1200150 1 170 264V FS 6146 27 07 RVCFB1200220 10170 264V FS 6146 27 07 RVCFA3200040 170 264V FS 6147 8 9 07 RVCFA3200075 170 264V FS 6147 8 9 07 RVCFA3200150 170 264V FS 6147 8 9 07 RVCFB3200220 170 264V FS 6147 19 07 RVCFB3200370 170 264V FS 6147 19 07 RVCFC3200550 170 264V FS 6147 39 07 RVCFC3200750 170 264V FS 6147 39 07 6 5 Inverter Model Chapter 6 Peripherals Components Filter Model Second Environment First Environment Restricted Distribution First Environment Unrestricted Distribution First Environment Unrestricted Distribution RVCFA3400075F 323 528 V Built in FS 6149 4 6 07 RVCFA3
123. to cutting of the high carrier frequency waveform although the inverter provides low noise environment in running Thusly it is necessary to regulate the carrier frequency Center Frequency CF of Traverse Run 2 16 Amplitude 0 1 20 0 Amplitude Drop 0 0 50 0 Acceleration Time s 0 5 60 0 3 27 Deceleration Time s 0 5 60 0 3 28 Deviated traverse X upper deviation 0 0 20 0 3 29 Deviated traverse Y lower deviation 96 0 0 20 0 Traverse Run is defined as adding a triangle wave to the basic operation frequency of inverter output frequency at the preset acceleration and deceleration time The action is as the graph below 3 23 Traverse Run Center frequency 3 24 Amplitude 3 25 Amplitude Drop 3 26 Acceleration Time s 3 27 Deceleration Time s 3 28 Deviated traverse X upper deviation Fout 3 29 Deviated traverse Y lower deviation Time 1 The traverse run is available as the run command and the terminal 5 00 5 05 0025 for such operation both ON Inverter operating the traverse run is ready when the inverter output frequency reaches center frequency 3 23 During acceleration to center frequency the acceleration time is at the originally preset value 3 02 3 06 When the traverse run is OFF or the Inverter is OFF the deceleration time is also at original preset value 3 03 3 07 However in traverse running the inverter is at traverse run acceleration time
124. tput il PQ1 H Jorr _ ON orr ON orr j ow ore Il is the reverse phase of il BED SEEN E E as Xx LI LJ QI ON OFF ON OFF 4 58 Chapter 4 Software Index 4 5 3 Application Instructions Counter Symbol Description o Counting Mode 1 4 Use I1 f8 to set counting up or counting down OFF counting up 0 1 2 3 4 ON counting down 3 2 1 0 Use I1 f8 to RESET the counting value 5 s ON the counter is initialized to zero and OFF 3 OFF the counter continues to count Preset Counting Value Target Setting Value Code of the counter C1 C4 total 4 groups 6 1 Counter Mode 1 See ee eee hsscilirtnhb E ar OFF ON ON Q lon OFF ON OFF ON ON OFF Chapter 4 Software Index Sample n 2 i3 doo The ON OFF of C3 input count pulse p is controlled by I1 and i2 Input under the Ladder Program Mode Input under the Function Program Mode When the target alic is reached C3 ZON The input point C3 in the ladder program should be P ON Target Setting value for the counter np ON the counter is reset to zero 4 60 Chapter 4 Software Index 2 Counter Mode 2 1 2 FIXE M CECI TRTROROEON E EROR RES S ILIA ILU TISIELIILTULLO I T LRQ LR P C E cy a ra es Sg O 119 19 20 120 21 21 120 120 119 119 18 118 319 19 120 10 120 120 jee ede ee bee ot ee CET
125. trusion 5 13 Visual check Check with a screwdriver Visual check Visual check Visual check Visual or hearing check Visual check Visual check Measure with a multi tester Visual check No abnormalities No abnormalities No abnormalities No abnormalities No abnormalities No abnormalities No short circuit or broken circuit in three phase output No abnormalities Secure or send back for repair Replace or send back for repair Clean up heaped dust Clean up or replace the circuit board Replace the cooling fan Clean up Clean up Replace power component or inverter Replace capacitor or inverter Chapter 5 Troubleshooting and maintenance 5 5 Maintenance and Inspection Inverter doesn t need daily inspection and maintenance To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for the charge indicator LED101 to go out before inspection to avoid potential shock hazard possibly caused by charges resides in high capacity capacitors 1 Clean up the accumulation of muck inside the inverter 2 Check if there are any loose terminal screws and securing screws Tighten all loose screws 3 Insulation tests a Disconnect all leads connecting T VERTER with external circuit when performing insulation tests against external circuit b Internal insulation test should be performed agains
126. utput terminal3 terminal 2 terminal terminal frequency preset Preset value 04 Preset value 03 Preset value 202 Preset value 05 value 0 0 0 0 6 00 X X X 1 6 01 0 0 1 0 6 02 0 1 0 0 6 03 0 1 1 0 6 04 1 0 0 0 6 05 1 0 1 0 6 06 1 1 0 0 6 07 1 1 1 0 6 08 4 39 Chapter 4 Software Index Parameter Group 7 Analog input signal operation mode Analog Input Signal Operation Mode The function is valid when 1 06 0002 7 00 AIN Gain 0 200 7 01 AIN Bias 0 100 7 02 AIN Bias Selection 0000 Positive 0001 Negative 7 03 AIN Slope 0000 Positive 0001 Negative 7 04 AIN signal verification Scan Time AIN AI2 1 100 x 4mSec 7 05 AI2 Gain AI2 0 200 1 7 02 0 OV OmA corresponding to Lower Frequency Limit 10V 20mA corresponding to Upper Frequency Limit 2 7 02 1 10V 20mA corresponding to Lower Frequency Limit OV 0mA corresponding to Upper Frequency Limit 3 12 6 0 0 10V 0 20mA F 1 3 00 20 15220 SW2 I or F V 3 00 10 V gt 0 SW2 V 1 2 10V 4 20mA Fz I 4 3 00 16 I gt 4 SW2 I F 0 I 4 F V 2 3 00 8 V gt 2 SW2 V or F 0 V lt 2 The setting of figure 1 The setting of figure 2 7 00 7 01 7 02 7 03 7 05 7 00 7 01 7 02 7 03 7 05 100 50 0 0 100 C 100 50 0 1 100 B 100 0 0 0 100 D 100 0 0 1 100 Figure 1 Figure 2 Bias Hz Bias Hz 100 60Hz P d Upper Frequency 100 60Hz e
127. uxiliary speed is analog signal on the TM2 terminal block 14 5 00 06 17 PID Function Disable The PID Function Disable is ON PID is not controlled by 11 0 while OFF it is controlled by 11 0 15 5 00 06 18 Reset Command The Reset command is same as Reset Key on the panel is ON The command is OFF and the inverter does not response The factory set of 5 05 is Reset command 16 5 04 19 Encoder Input terminal The multifunction terminal S5 is set 19 means it is the input terminal for PLC program Encoder 17 5 05 or 12220 PID feedback input terminal The multifunction terminal AI2 20 means the PID feedback input terminal and 0 10V 0 20 mA or 2 10V 4 20mA is available by the setting of 11 0 18 5 05 or 12221 22 Bias signal 1 2 input To regulate the Offset of the Keypad VR or AIN analog input only the signal of 0 10V 0 20 mA or 2 10V 4 20mA is available 5 05 or 12221 Function 5 05 or 12 22Function The value is 0 when AIN AI2 5V lt 0 Hz Hz Upper Frequency s Upper Frequency Limit 3 00 i Limit 3 00 0 AIN AD 10 0 5 10 AIN AI2 5V 19 5 06 23 Analog input AIN The multifunction terminal AIN 23 The action is provided for setting the frequency 20 5 00 06 24 PLC Application The multifunction terminal 1 AIN 24 which means the terminal is for PLC application The 4 35 Chapter 4 Software Index terminal is provided for the PLC program input 21 5 00 06 25 Traverse Run 5 00 06 26 Upper De
128. viation Traverse 5 00 06 27 Lower deviation Traverse The motion description refers to 3 23 3 29 for detail description 22 5 00 06 28 Power Source Detect for KEB Function Please refer to the description of 2 08 Digital Analog input signal scan times 5 07 Multifunction terminal S1 S6 and AIN signal confirm the scan times mSec X 4 1 100 times 1 TM2 terminal used as scanning if there are same signals continuously input for N times Namely Scan times the inverter will treated the signal as normal During performing the signal if the scan times are less than N the signal will be as noise 2 Each scan period is 4ms 3 The user can specify the scan times interval duration according to the noise environment If the noise is serious upper modify the value of 5 07 but the response speed will be slow down 4 Note If the S6 and AIN is for digital signal the voltage level for digital signal above 8V is treated as ON below 2V is OFF Stop Mode Using MFIT 5 08 0000 When Up Down is used the preset frequency is hold as the inverter stops and the UP Down is idle 0001 When Up Down is used the preset frequency is reset to 0 Hz as the inverter stops 0002 When Up Down is used the preset frequency is hold as the inverter stops and the UP Down is available 1 Set 5 08 0 the inverter will accelerate to the speed of 6 00 as receiving the Run command and run at such certain speed The inverter begins to accel
129. y 3 The input comparison value V3 AIN Input Value 4 The input comparison value V4 AI2 Input Value 5 The input comparison value V5 Keypad VR input Value 6 The input comparison value V6 Operation Current 7 The input comparison value V7 Torque Value 4 66 Encoder input Comparing Instruction Chapter 4 Software Index Symbol Description Q s Encoder control mode 1 2 Q Use I1 f8 to set counting up or counting down OFF counting up 0 1 2 3 4 ON counting down 3 2 1 0 Use 11 f8 to Reset counting value Al Encoder Input Value Encoder dividing ratio A2 Setting comparing value C Encoder dividing ratio 9 6o o oQo Encoder comparing output terminal H1 H4 1 Control Mode 1 Encoder Comparing Function Al C ZA2 Comparing Output 2 Control Mode 2 Encoder Comparing Function A1 C SA2 Comparing Output X Comparison Enable Disable of the Encoder input value is determined by the Ladder Program ON OFF Running Instruction Symbol Description Running mode could be set via I1 f8 OFF FWD ON REV Segment Speed could be set via I1 f8 OFF Operating at the frequency set on ON Operating at the frequency set on Select constant or V3 V5 for Setting Frequency Select constant or V3 V5 for Preset Speed OT Qe e Acceleration Time Deceleration Time Setting Frequency Cou
130. y Speed Ha RPM Line Speed READ UE ON tee ae eee ENTER 2 veio uM mm EPUM IQ CD DUAE CE I I I e RE e LT y H I FUN ENTER I FUN i 1 Selecting the Fee re Tere Tm AES l I FUN parameter group I DSP 1 I PPO RU t i I fe atte ete hh I The inverter will flash the current setting of 0 07 power supply voltage after power up 2 4 04 4 05 determines the displaying of frequency speed or line speed 3 t is not necessary to press ENTER key when stopped for modification Refer to example 1 2 4 Whether output current output voltage DC voltage status of built in PLC is displayed or not is determined by 4 00 4 03 respectively 4 2 Chapter 4 Software Index 4 1 3 Operation Instruction of the LED keypad P O LED ign Lit 9 LED Light Flash i 5 seconds later or Enter operation signal or Press DSP to modify the display frequency A JE REN I e Dsp i O0 ES A E u lyor 310 uj VOLT M MERERI I Ll luc ccu A LL LLLLL U3 TH i I AME S 4 3 Chapter 4 Software Index 4 1 4 Operation Instruction of the LCD keypad Power Source 220 V i 5 second later or Enter operation signal or Press DSP to modify frequency Master Freq e did 60 00 Hz Setting Freq 060 00Hz _ gt Witte ee M xunstor Output Freq 50 99 Hz READ ENTER 00 06 Disabled 0 READ ENTER
131. y indicator device NPN SW2 AIN 0 10V 0 20mA selective V Frequency indicator 2 i q y sw mm il Swi SW3 S6 AI2 0 10V 0 20mA selective I 0 10VDC or 2 10V 4 20mA after Ver 2 3 PNP I POSITION 0 20mA signal V POSITION 0 10V signal SW 1 NPN PNP selective Note 1 Please refer to description of main circuit terminals P1 BR and specification of braking resistor for value selection Note 2 Above wiring diagram refers for 0 4 1 5KW at 230V and 0 75 1 5KW at 480V only 3 15 Chapter 3 Ambient Environment and Installation Wiring diagram II DC Braking reactor Resistor Notel Erg D a ee ic fast Molded case circuit breaker Magnetic 25 MCCB contactor ction abe Note2 NED Induction LIR T1 U O motor AC Power Power Power myo source p output T3 WO PE r93 200V Class 3 ground 400V Special ground CON2 RS485 RS232 Option Card Forward stop or run stop o Digital E t Reverse stop or reverse forward o control MIB SM m panel E L o 3 JNSDOP s Speed controle o 84 CONI 8 Ls s E Reset Error recovery 6 4 Multifunction input terminal s Common point for PNP input XN Tub Common point for NPN RA 90 RIB o 01 9 RIQ Multifunction input terminal E Multifunctional output terminals 250VAC 1A 30VDC 1A Frequency setting S8 A device ra
132. z 0 00 650 00 3 16 Skip Frequency Bandwidth x Hz 0 00 30 00 Example as 3 13is set as 10 0Hz 3 14 as 20 0 Hz 3 15a s 30 0 Hz 3 16 as 2 0Hz 10Hz 2Hz 8 12Hz 20Hz 2Hz 18 22Hz Kn skip frequency 30Hz 2Hz 28 32Hz B 3 16 3 15 3 14 3 13 4 27 Chapter 4 Software Index 3 17 Parameter lock function 0000 All Functions can be changed 0001 Only 6 00 6 08 can t be changed 0002 All Functions except 6 00 6 08 can t be changed 0003 All Function can t be changed 3 18 Copy Unit 0000 Disable 0001 Inverter to Copy Unit 0002 Copy Unit to Inverter 0003 Verify 1 3 18 0000 Disable 2 3 18 0001 Copy the inverter parameters to module 3 3 18 0002 Copy the module parameters to inverter 4 3 18 0003 Copy the parameters to inverter or module to mutually verify the parameters Note The copy function is available for the models with same capacity 3 19 Fan Running Controlling 0000 Auto Depend on temp 0001 Operate while in RUN Mode 0002 Always Run 0003 Always Stop 1 3 19 0000 The fan run as the inverter senses temperature rises Thusly extend the service period 2 3 19 0001 The fan runs while the inverter is running 3 3 19 0002 The fan is continuously running regardless of the action of the inverter 4 3 19 0003 The fan is always stopping regardless of the action of the inverter Note Due to the hardware limitation the function is disable at I5HP above of 220V class

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