TB6560HQV3-T3 3 AXIS DRIVER USER MANUAL This
Contents
1. 4 Offsets ANS Settings ANG Diagnostics an 7 Block Delete Set Next Lino 1 Configuration Estop Fig 14 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run Also if you need to manual then you can press TAB key to open the manual control panel 23 CNCDEVICES RU 242. Scale NEN File loaded Load Wizards Last Wizard Conversational Edit G Code Rewind Ctrl W Recent File Single BLK At N Close G Code Reverse Run Tool Load G Code Dia Block Delete Set Next Line M1 Optional Stop FRO Line 0 Flood Cul F Auto Tool Zero 6 00 _Run From From Here Mode Remember Return p 0 00 00 non Em 00 00 001 Emergency Mode Z inhibit Jog ON OFF Ctri Alt J nits Min 220 004 G Codes M Codes 0000 Units Rev History Clear Mach3Mill Fig 6 mach3 main interface Open the MACH3 as Fig6 there are some common buttons then let us set up it 16 CNCDEVICES RU FA Mach3 CNC Controller Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe 2 Setup Save Settings File No File Loaded Edit G Code Recent File Close G Code Load G Code Set Next Line Line 0 Run From Here ess Reset Eile Config Function a s View Wizards Operator PlugIn Control Help Rewind CtrlW Single BLK Alt N JE Reverse Run m Block Delete M1 Optional Stop Flood On Off Emerg Z inhibit G Codes J M Codes 0 000 Histo Clear Tool 0 pe Tool Dia 0 0000_ 0 0000 Auto Tool Zero Remember Return Fig 7 mach3 setting menu Load Wizards Last Wizard Conversati
3. CNCDEVICES RU TB6560HQV3 T3 3 AXIS DRIVER USER MANUAL CNCDEVICES RU CATALOGUE TB6560HQUI Minis adas 1 3 AXIS DRIVER USER MANUAL essere nennen nennt tnnt nenne nnne 1 VE e Gin Dc o au o up Cb d n a 2 San nern 3 2 1 At low speed operation System Advantages n 3 2 2 In bigh speed operation System Advantages rr ended 3 2 Inlet Tee and aa csamscesipetadodirdud obo once ke bol b A UR D e 6 b Th dir dpnsexpapnsim DOICCODUBOCUDIES i uci aci ri ir e eate Ea ce rera decora cs a EE PLUR 7 T The hin swith por COIE i o iae t SE eH a SE Um be Darko use E Go Sip cms 8 8 The setting of current microstepping and current decay mode adjustable 9 sl Cumutdscsy made setini suos d ota D uita aa 9 1 45 Lt ne EE EE 10 Bo EDEN BEN DI i i dc oi DUC tic O 11 9 The connection of kinds Ei 11 10 Dr ve and moto MAE acus uie bra dac acabo cnl c c E Cp on 13 DREI ir nr RO 13 2 output CUESTAS neuere 13 LE AL ISORA E UA A ES 15 Betr A AA IA AA 16 11 2 AE AO a il 20 HA LEE E RR 21 1 Overview The PC Engraving is a Multifunction Engraving Mac
4. choice 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 In high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the c
5. ent value 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 14 CNCDEVICES RU 11 MACH3 software introduction 11 1 Mach3 activate Session Profile Current Profiles Create Profile n Delete Profile Plasma Fig 5 open MACH3 Shown in Fig5 open the MACH3 software and then select mach3MILL then OK 15 CNCDEVICES RU 11 2 Mach3 software setting FA Mach3 CNC Controller Eile Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI 2 ToolPath Alt4 Offsets ANS Settings Alt6 Diagnostics Alt 7 gt 515 G80 517 G40 520 590 594 554 G49 G99 G64 597 Scale m 1 0000 Scale mm
6. h 3 and 4 to set the value of switching microstepping resolution 10 CNCDEVICES RU Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 8 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting Current 25 2 5A 50 2 5A 75 2 5 9 connection of kinds of stepper motors 4 lead wires stepper motor 11 CNCDEVICES RU 6 lead wires stepper motor CONNECT ND CONNECT 8 lead wires stepper motor CNCDEVICES RU B B Stepper motor A A B B connection AP AM BP BM of board port 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in or der to obtain the most satisfactory results need to select a reasonable set of sup ply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque 1 A supply voltage selected In general themorehigh of the supply voltage the moretorqueinhigh speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings CNCDEVICES RU 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated curr
7. he company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined B6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows lit can drive three axis The 4m axis expansion to facilitate your needs 4 axis machining when working 2 Spindle relay output easy to use software such as mach3 to control spindle start and stop 3 Semi flow control functions and effective to stop the motor when the current is reduced to a minimum 4 Interface with a fan you can add fan under your choice 5 With 3 wire 0 8 3 5A peak rated output of two phase adjustable CNCDEVICES RU current bipolar stepper motor drive 6 Standard parallel port interface support for 2 KCAMA series software 7 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 8 with limit switch can connection 4 aixs limit switch 9 Support four m
8. hine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 3 axis engraving machine drive using high performance dedicated micro step away from the computer control chip 6560 Open microcomputer control according to user requirements to functional design to CNCDEVICES RU the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACH3 Series software support KCAMA Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of
9. icrostepping 1 1 2 1 8 1 16 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 11 Using RC 7414 automatic semi flow the current automatic reduce when stepper motor stop to down the heat 4 TB6560T3V1 Appearance microstepping decay mode setting of DIP switch Fig 1 CNCDEVICES RU 5 Interface and its definition MAA Parallel port Fig 2 25 pin parallel port control is defined as follows DB25 PIN The m of the drive board All axes enable STEPX X First axis pulse signal DIRX X First axis direction of the signal STEPY Y Second axis pulse signal DIRY Y Second axis direction of the signal Se Z Third axis pulse signal ENE DEE en 5 Z The third axis direction of the signal LIMIT LIMIT2 LIMIT3 LIMITA PB Relay 15 Blank 2 2 B 4th axis pulse signal DIRB B 4th axis direction of the signal 18 25 AAA CNCDEVICES RU 6 The 4 aixs expansion port connection Id Fig 3 TX i GND EN Enable CWC Dir PU CK Step Output CNCDEVICES RU 7 The limit switch port connection YCC The 4th axis limit switch Z axis limit switch Y axis limit switch X axis limit switch Fig 4 CNCDEVICES RU 8 The setting of current microstepping and current decay mode adjustable 416 NO M
10. icrostepping setting M1 M2 Decay mode setting D1 D2 8 1 Current decay mode setting Pls use 12 24V gt 4A switching power supply Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay CNCDEVICES RU D1 D2 _ON ON 100 ON OF 25 OF ON S0 OF OF _0 Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 8 2 microstepping setting Board marked M1M2 match with DIP swtic
11. le Setup Mill Options Port Setup and Aris Selection Motor Outputs Input Signals Output Signals ne Flood NN Auto Tool Zero J 7 Run From I rra 1 Engine Configuration Ports Encoder WPG s Spindle Setup Port Setup and Axis Selection Motor Outputs 090900000 o Pinz2 9 1 14 16 17 are output pins No other pin Fig 10 Pls amend the software setting according to this board definition then select the Output Signas as Fig10 1 is Enable and 14 is relay 19 CNCDEVICES RU 11 3 Limit switch mach3 setting Click input signal setting as Fig11 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs Output Signals i 3 Emulated Pin Number Active Low 1 O O 4 Y x 4 x x 4 x x lt inputs Only these 5 Block Delete _SetNextLine qw optional stop Line 0 Flood Run From Here 20 CNCDEVICES RU 11 4 G Code run FA Mach3 CNC Controller i Function Cfg s View Wizards Operator PlugIn Control Help Close File s Exit F60 000000 GO X0 000000 Y0 000000 Z0 200000 M3 560 000000 G43H5 GO x0 000000 Y0 000000 20 200000 GO 1 179950 Y4 004260 Z0 200000 G1 X1 179950 Y4 004260 Z 0 100000 24 v4 4170060 VA nn4ocn 7 n 4nnnnn File D Mach3 GCodelroadrunner tap amid Edit G Code Rewind Ctrl W Recen
12. onal OverRidden Emme E FRO 6 00 Mach3Mill 100 Shown in Fig7 open the CONFIG menu under the PORT amp PIN menu 17 SRO 100 i RPM 0 S ov 0 Spindle Speed CNCDEVICES RU 4 Mach3 CNC Controller Program Run Alt 1 MDI Alt2 ToolPath Alt4 1 Offsets 5 Settings 6 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection AA Input Signals Dutput Signals Port 1 Port Enable Port Enable 0x278 Port Entry in Hex 0 9 Pins 2 9 as inp 0x378 Port Entry in Hex 0 9 File No File Load CASO000Hz 60000hz 85000hz 100khz Note Software must be restarted and motors kernel speed is On Off rgency Mode Active 2 inhibit G Codes M Codes 0 000 Histo Clear MaxNC Mode Max CL Mode enabled Max NC 10 Have Drive Program restart Run From Here Mode Remember Return Feedrate 6 004 Etansed 00 00 00 Restart if changed Sherline 1 2 Pulse mo ModBus Input utput Suppo ModBus PlugIn Supported Modbus support Event Driven Serial Cor Servo Serial Link Feedb S ov 0 Spindle Speed Mach3Mill Fig 8 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 configuration pin definitions 18 CNCDEVICES RU Encoder MPG Spind
13. onditions of such application driven programs such as the use CNCDEVICES RU of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560A HQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside t
14. t File Single BLK AIt N _ Tool Information ME gt Change OverRidd SRO Close G Code Reverse Run Tool 0 gom 100 Spindle CWF5 400 Block Delete im Dia 00000 9 9 Set Next Line M1 Optional Stop H 30 0000 FRO Line 0 Flood CuLF NN Auto Tool Zero RPM 0 _Run From Remember Return S ov 0 On Off Units Min 0 00 Spindle Speed Ge Codes M Codes 0 00 units Rev Histo Clear Mach3Mill Fig 12 Open G file When all setting is ok then open the G code as Fig 12 21 CNCDEVICES RU E Mach3 CNC Controller rmm Program Run Alt 1 MDI Alt2 ToolPath 4 Offsets Alt5 Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 520 590 594 G54 549 599 564 G97 Scale NEN SHIGEO code 7 E ball tap i balld tap SAHNE 8 Cross tap 3 E NestCircle tap aH Shapes tap gt 5 EBORE RS Edit G Code Recent File D SRO D Close G Code PERE 100 EPET xiEq 00 4 gf Set Next Line PUREZA QD RPM 0 0 On Off s Reset Emergen Z inhibit Spindle Speed G Codes M Codes 0 000 TM Histo Clear 45 ReConfiguration Estop Macrome Fig 13 Open the MACH3 with G code self test 22 CNCDEVICES RU Eile Config View Wizards Operator Help Program Pun Amt MDI ANZ
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