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POWER MEETS SIMPLICITY

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1. inch mm ee inch ie Measurement 7 72 range 7 79 3002145 mm 11 81 5 71 OC ee m 15 75 15 75 Measurement range as 200 48 mm 13 78 7 87 1 89 13 78 300 Lada TTT S e i i VWa on 300 er 6 10 Z 433 11 81 250 5 S 250 9 84 Measurement 9 84 Measurement range Measurement range 80 23 mm range 54 6 7 6 mm n 200 200 3 15 0 91 7 87 Measurement 60 8 mm 2 15 0 30 7 87 Measurement range 2 36 0 31 5 a ai 24 2 2 3mm 2 mV 200 mom 150 5 91 0 79 0 10 tu ft Width 180mm 1 09 100 100 3 94 3 94 50 50 1 97 1 97 Widih 6 5mm yt 6 50 Wid A 2 MM SN MER 0 0 28 0 28 ae 248 445 mm 22 6 26 5mm ais idth Width 8 mm 103 mm Width 39 mm nu Width 7 l l E E 2 Z axis 20 2 6 mm 0 79 0 10 Z axis 24 2 2 3 mm 0 95 0 09 Z axis 60 8 mm 2 36 0 31 Z axis 54 6 7 6mm 2 15 0 30 Z axis 80 23 mm 3 15 0 91 Z axis 200 48 mm 7 87 1 89 Z axis 300 145 mm 11 81 5 71 as G X axis 7 mm 0 28 X axis 7 mm 0 28 X axis 15 mm 0 59 X axis 14 mm 0 55 X axis 32 mm 1 26 X axis 62 mm 2 44 X axis 180 mm 7 09 Z axis 0 2 um 0 01 Mil Z axis 0 2 um 0 01 Mil Z axis 0 4 um 0 02 Mil Z axis 0 4 um 0 02 Mil Z axis 0 5 um 0 02 Mil Z axis 1 um 0 04 Mil Z axis 5 um 0 20 Mil CS E X axis 2 5 um 0 10 Mil X axis 2 5 um 0 10 Mil X axis 5 um 0 20 Mil X axis 5 um 0 20 Mil X axis 10 um 0 39 Mil X axis 20 um 0 79 Mil X axis 60 um 2 36 Mil MULTI CA
2. CONNECTOR ADJUSTMENT MENU Purpose specific guided navigation is available including Change Component and Change Pin Number This allows anyone to make necessary modifications like adapting a program to a similar product type with a different number of pins IMAGE STITCHING FUNCTION Multiple split captured images can easily be stitched into one image First image Second image Stitched image Just specify a pin or stitching point HH 1 CONNECTOR DEDICATED OPERATION SCREEN The operation screen most suitable for the connector inspection can be created just by selecting from the catalog 18 RECOGNITION INSPECTION Lv oo oo oo oo O O O O O O O O O O O O O O O O O O O eee O O O eee O O O eee eee eee ee O O O eee eee eee O O O esr O eee eee eee O O O eee eee O O O O eee O O O O O O O eee eee eee ee eee Stable and reliable character recognition tool that displays extracted conditions and stability This tool recognizes characters printed or stamped on a product To cope with printing conditions constantly changing on site KEYENCE has put utmost emphasis on visualizing important factors for character recognition such as character extraction stability and character library Light intensity fluctuation resistant ee SE EE 01 22 XX gt By using gray scale processing as opposed to binary processing inspection is ensured even if the ambient light varies In addition the cha
3. has had the equipment gt the functions need installed A USER MANUAL AUTO GENERATOR CUSTOMIZED MANUAL CREATION IN A SINGLE CLICK Ca ere Operation Manual U Tool T Help H User Manual Auto Generator M N m Basic tool settings An explanation of the main parameters Loading CV H1X setting files STANDARD ITEM E PC simulator I Image data logging User manuals can be created in ten languages according to the languages of setting files It is possible to insert Tips describing how each tool s parameter is typically adjusted MULTIPLE LANGUAGE SUPPORT TOOL SETTING TIPS i User manual auto generator E Setting file upload download Outputs in Microsoft Word format It is possible to freely delete unnecessary parts and add comments Many man hours are saved when creating a customized user manual for the inspection MS WORD OUTPUT TIME SAVING 26 REPRODUCES THE SAME CONDITIONS ON A PC AS ON SITE PC SIMULATOR FUNCTION CONVENTIONAL cannot stop my production line for a long time although want to make adjustments on site According to changes in manufactured items need to add settings but the site is remote APPLICATION SAMPLE Exchange e mail with a setting operator at a remote site Acquire image files and measurement data into a
4. the new hardware does not use components with limited life such as fans and HDDs resulting in long term stable operation even under harsh factory automation environments ALL MODELS ARE FAN LESS AND HDD LESS Fan less HDD less Main image processor Max no of connectable cameras 0 31M pixel 1M pixel PAN Ye 5M pixel 21M pixel LJ V cameras x D 2 2 icp v v v lasien e ies nn pr anaana iia ee ee Nee ee TE a iii v v v SM rr sae A o F sm Bn js ears V Multi core DSP integrated CV X200 Series Among 3 1 processors that achieve ultra high speed processing the main DSP now has multiple cores Even when using a 21M pixel camera or during high load image processing distributed processing with multiple cores allows for high speed inspection Calculation DSP Color extraction engine A C E III CV X202 DISNEY DSP Display DSP Control Calculation DSP SINGLE CORE MULTI CORE Color extraction engine A C E II 10 3D INSPECTION oo oo oo oo oo o O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O S O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Os O O Oo Os os ss ss 3D makes the impossible possible 3D measurement using height data is now supported including height area and volume measurement Using the height extraction function 3D data c
5. EYE N CE High Speed Multi Camera Machine Vision System CV X200 X 100 Series a E E Li a i LE i l Pay i i ay GLOBAL STANDARD THE EVOLUTION OF KEYENCE MACHINE VISION SYSTEMS KEYENCE has been an innovative leader in the machine vision field for more than 30 years Its high speed and high performance machine vision systems have been continuously improved upon allowing for even greater usability and stability when solving today s most difficult applications In 2008 the XG 7000 Series was released as a high performance image processing system that solves every challenge followed by the CV X100 Series as an image processing system with the ultimate usability in 2012 And in 2013 an inline 3D inspection image processing system was added to our lineup In this way KEYENCE has continued to develop next generation image processing systems based on our accumulated state of the art technologies KEYENCE is committed to introducing new cutting edge products that go beyond the expectations of its customers XV 1000 Series THE FIRST IMAGE PROCESSING SENSOR VX Series CV 500 700 Series CV 100 300 Series rst Hase 1980s to 2002 __secono mass 2003 to 2007 CV 5000 Series Highest problem solving capability through flexibility XG 8000 7000 Series Stable long term operation with an intuitive user friendly interface CV X200 X100 Series Presence detectio
6. O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Os O Os so os O Oo ss ss sos Variability range of non defective Learning data LEARNING FULL COLOR INFORMATION The variability range of the non defective workpieces is determined by learning the full color information for each pixel to detect defects that could never be detected with a monochrome inspection while allowing for normal color variations among non defective parts HELPFUL IN REALIZING EASY OPERATION CUT INCORRECT LEARNING FUNCTION Defective workpieces are automatically excluded even if they are mixed in during auto teach eliminating the potential for human error SET AUTO THRESHHOLD FUNCTION Automatically calculates and sets threshold values from the learned non defective workpieces IDEAL FOR THE FOLLOWING APPLICATIONS 1 Frequent programming is required due to many product types 2 _ There are many points to inspect Misarrangement inspection for boxes of tissues Plating defect inspection for lead frames Defect inspection with many points to inspect and generally requiring a long time for programming can be covered by a single Auto Teach Inspection Tool Setting is completed just by running non defective workpieces A wide variety of product type elements including color shape and pattern can be handled with a single tool 3 i Complex shapes
7. O O O O O O eee se eee eee eee eee eee eee eee eee eee O O O O eee eee eee eee O O O O O O eee eee eee O O O O eee eee ere eee eee eee eee O O O O reece eee ere S S eee eee eee eee eee eee eee eee eee eee reece eee sree O O O eee eee eee eee reece eee O O O O O O eee O O O eee reece eee eee eee eee eee eee eee eee ss ss Just select the desired application type instead of the traditional tool name Teo Catalog EE EEE EEEEEEEEE Eee M M M NE NE N N N N N N N N Hm Catagory Cluster Detects ha cluster of ihe atraciad l r t upu h m many of ier are hourd This kom j idee for Elv l rg l object whos otio er brightness a consioni and shapa oF position it imconstani Whai feature h upeful to count the target i Lt Cluster Edge Shading Pattern J spik lie When the variation in the positon of fhe object affecix the rewuli of the tool une the position adjustment tool APPLICATION When setting to count the expected number of workpieces in a case Count ihe nember of ihe pl lu Tool iD T ma rat TOOL CATALOG The tools nave been catagorized according to application based on common industry inspection applications It allows the user to intuitively find the best tool for their application APPLICATION NAVIGATOR A description and typical application for each tool is displayed for optimal selection of the correct inspection type Conventional Inspection is difficult to s
8. Office 1100 North Arlington Heights Road Suite 210 Itasca IL 60143 PHONE 888 539 3623 FAX 855 539 0123 m Regional offices AL Birmingham GO Denver IL Chicago KY Louisville MI Grand Rapids NJ Elmwood Park NC Raleigh OR Portland TN Knoxville TX Dallas WI Milwaukee CA N California FL Tampa IN Indianapolis MA Boston MN Minneapolis NY Rochester OH Cincinnati PA Philadelphia TN Nashville VA Richmond CA Los Angeles GA Atlanta KS Kansas City MI Detroit MO St Louis NC Charlotte OH Cleveland SC Greenville TX Austin WA Seattle KEYENCE CANADA INC KEYENCE MEXICO S A DEC V Head Office PHONE 905 366 7655 FAX 905 366 1122 E mail keyencecanada G keyence com PHONE 52 81 8220 7900 FAX 52 81 8220 9097 E mail keyencemexico keyence com Montreal PHONE 514 694 4740 FAX 514 694 3206 ee 3 1024 The information in this publication is based on KEYENCE s internal research evaluation at the time of release and is subject to change without notice CVX3digest KA EN US 1034 1 E 611843 Printed in Japan Copyright c 2014 KEYENCE CORPORATION All rights reserved Hl 3
9. extended so would like to expand the inspection environment without making changes The setting data is copiable If could have replicated just the same camera installation wouldn t have to readjust or start the settings all over again i SUCCESSFUL LINE J I a a a V LINE TO DEPLOY Registered image for a 4 successful line AP Registered image for a 4 i line that you wish to g deploy Ad If these images are different the settings will have to be readjusted THE CAMERA INSTALLATION CONDITIONS OF THE NEIGHBORING SUCCESSFUL LINE ARE REPLICATED The current image can be matched with the same capture conditions as those of the reference image This is useful for 1 Matching an image for a line to deploy with the reference image from a successful line 2 Making a comparison with the reference image at the point in time when the settings were created to check if the conditions are still the same POSITION ADJUSTMENT TOOL Successful line Line to deploy Reference Image Current Image Draws grid lines in featured areas of the reference image The position of the camera is adjusted using the grid lines on the current image side that is moving in tandem as a guideline BRIGHTNESS ADJUSTMENT TOOL Successful line Line to deploy Shows areas with different brightness from the reference image in color so that you can adjust them to reduce the difference Bright
10. i ETAREN i i EENEN i ie F 7 f OK product NG product 3D image Processed image LATEST APPLICATION CASES REDS eee eyes Presence Discrimination Stain Flaw Position Angle Dimensions Geometry Discrimination of cell color Appearance inspection of a cell Glass substrate alignment Bend inspection for IC leads OK product NG product Cuts on electrode printing Chipped edge Before alignment After alignment NG product Magnified image Count Identification Counting the number of SD cards LCD panel appearance inspection Wafer alignment 2D code reading on a mold 1 Lg r l s A f sana ru EADH a ae BHR RRR T CC TTT CE HHHHHHHBEHHNl HHHHHEHHMHWHNl Hill hikkii ki fi BOR eee ee TEC UU WEE ULL ULL OK product NG product OK product NG product Full image Magnified image OK product NG product ONE STOP INSPECTION SOLUTION PROVIDER a Fur ja RNNNSIS l i d MEASUREMENT SS mal INSPECTION WWW VISIONSYSTEM COM TO CONTACT YOUR LOCAL OFFICE SAFETY INFORMATION 1 8 8 8 K E Y E N C E WWW keyence com AN Please read the instruction manual carefully in 888 539 3623 order to safely operate any KEYENCE product KEYENCE l KEYENCE CORPORATION OF AMERICA Corporate Office 669 River Drive Suite 403 Elmwood Park NJ 07407 PHONE 888 539 3623 FAX 855 539 0123 E mail keyence keyence com Sales amp Marketing Head
11. steps specific to connector inspection All you have to do for dimension measurement is to select from various pre defined connector inspection tools SETTING COMPLETED Connector inspection that reguires various items to be inspected for each product type and shape 1 Imagi 2 Pin Commn 2 End d k tiem Line Blibofki i C tinotk Chetetion Hettinga Pin Position M i Pin Flatness End Pins Distance Horizontal L ti Oa R Pin tion ii Gap Vertical Frame Tilt Housing1 Vertical Distance Ends Distance INSPECTION TOOLS THAT FULLY SUPPORT APPEARANCE INSPECTION Existing tools can be incorporated into appearance inspection for resin overlaps short shots and flaws on housings Connector inspection is fully supported with KEYENCE s accumulated appearance inspection expertise for image processing Sab mt ama Appearance Insp Appearance Appearance Trend Edge Pos Inspection Inspection Area Blob ma LL Appearance Insp Appearance Appearance Insp Trend Edge Wd Inspection Intensity Stain CONNECTOR APPEARANCE INSPECTION Stain Blob Area Intensity Trend Edge Position and Trend Edge Width tools are multi region compatible which enables simultaneous deployment in multiple areas This significantly reduces setting and adjustment man hours required for connector specific multi point inspection Setting just one point enables automatic deployment in the remaining areas
12. to inspect Flaw inspection for connector housings 4 i Variable non defectives Assembly defect inspection for instrument panel buttons Since this tool learns the entire workpiece including the profile you do not have to set multiple inspection regions to line up with the different surfaces on a complex work surface This tool learns and inspects variations such as different thicknesses caused by different lighting conditions which can occur for non defective workpieces This prevents non defective workpieces from being rejected mistakenly APPEARANCE DISCRIMINATION INSPECTION TREND EDGE STAIN STAIN Vv oo ooo oo oo O O S O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Ss S O O O O SO O O O O O O O O sj S O O O O O O O O O O O O O O O O O O O O O O O O O O O OS S O O SO S O oo ooo S O O O O O O O O O S O O O O O O O O S O O O O O O O O O O O O O O O O O O O O O O O O O O O O S O O O O S O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O ss O O ss ss so Edge defect inspection tool optimized for burr and flaw inspection Powerful amp flexible appearance inspection tool This tool extracts a profile from the edges of a workpiece and recognizes the sections that show This tool detects stains flaws and other defects by comparing them against the surrounding a large difference from the profile such as burrs or fla
13. EACH PRODUCT TYPE ie CAN ALSO BE CONNECTED WITH When the product being inspected changes different lighting settings may be required oi Ciel compacrccloi TWO LASER HEADS AND TWO AREA CAMERAS to capture the optimum image It is possible to automatically change to the light intensity camera side view mirror when a different product is inspected BRIGHTNESS VALUE 127 If the brightness level is unchanged the captured image may not be optimal for inspection Area Camera BRIGHTNESS VALUE 127 Area Camera If left unchanged Coplanarity inspection BRIGHTNESS VALUE 80 2M pixel monochrome compact camera Switched By presetting the ideal brightness to preset level for each product type equipment changeover will be The optimal completed with ease brightness for workpieces with low reflectivity When performing simultaneous inspection with multiple cameras it is possible to reduce total system cost by selecting the best cameras according to the application MULTIPLE CONTROLLERS AVAILABLE WITH THE SAME EASE OF USE selectable according to application processing speed capacity and camera choice with a Fan less HDD less design Our lineup includes seven types of controllers available according to the number and types of cameras to be connected and processing speed It is no longer necessary to use multiple devices with different functionality for each inspection category In addition
14. MERA SIMULTANEOUS IMAGE ACQUISITION SYSTEM ILLUMINATION EXPANSION UNIT A total of 16 types of cameras can be mixed for use For example it is possible to attach a monochrome camera EASY LIGHT CONTROL WITHOUT CUMBERSOME WIRING and a color camera to 1 controller unit Also by connecting a camera expansion unit it is possible to connect up Up to 4 lighting expansion modules can be connected to the main controller Each to two 21M pixel cameras four 5M pixel or lower cameras 4 laser heads or 2 laser head plus 2 area cameras unit has 2 lighting connections connector and terminal style so up to eight 12 or Because simultaneous image acquisition and simultaneous processing can be performed for all camera 24 VDC lights can be connected combinations this system has the flexibility to support future additions and changes to inspection specifications The expansion unit can be connected to the CV X252F CV X272F CV X292F CV X152x CV X172x MULTI CAMERA SYSTEM CAN BE CONNECTED WITH UP TO Connect up to 4 cameras from a selection of 16 cameras FOUR LASER HEADS Camera Controller expansion unit Illumination Controller Expansion Unit Problems with conventional methods PLC control via a number of 1 0 is necessary Aka 1 0 unnecessary and PLC settings are unnecessary Camera input 2 2 APPLICATION EXAMPLE APPLICATION EXAMPLE BRIGHTNESS PRESETS FOR EACH INSPECTION SETTING AUTOMATIC LIGHT INTENSITY ADJUSTMENT FOR
15. ON CASES RAUNDU Presence Discrimination Stain Flaw Position Angle Type differentiation for seat belt buckles Appearance inspection for bearings Stain flaw inspection for steel plates Position check for workpiece in die OK product NG product NG product Magnified image NG product Image after filtering OK product NG product workpiece displaced 3D Burr inspection for washers Appearance shape inspection for springs Appearance inspection for forging Stamp inspection for metal RKO sari Fin OK product NG product NG product Magnified image Raw image Shading corrected image 3D image 3D image 33 34 LATEST APPLICATION CASES IA UIE HSU Sats Presence Discrimination Stain Flaw Presence inspection for instant noodle ingredients Appearance inspection for a cap Auto Teach Inspection OK product NG product OK product NG product Variant mixed in inspection for caps Flaw inspection for mouth of glass bottle Auto Teach Inspection Chipped mouth wy OK product NG product OK product NG product Identification Position Angle Barcode reading for paper packaging Positioning inspection for labels 2335 Vase ae sha OK product NG product OK product NG product 3D Text recognition of best before date Count and overlapping inspection for chocolates YOGURT 1 YOGURT
16. PC and operate controllers remotely Data Logging amp Remote Desktop Function eae Images and measurement results from a connected controller can be acquired into a PC Using the remote desktop function maintenance man hours can be reduced significantly since tasks that require travel to on site locations can be accomplished remotely including setting change for a controller at another plant PC SIMULATOR Using simulation software installed on a PC setting creation and verification using images can be performed even at a remote site just as on an on site machine Download the setting file including both the OK and NG images from the controller running on site Correct settings using simulation software Acquire setting and image files from the controller Exchange files via e mail or the Internet Transfer corrected setting files to the controller t 3 gt Ethernet Office PC i Management of multiple controllers connected to the LAN within the plant 27 COMMUNICATION AND CONTROL COMMUNICATION AND CONTROL Lv ooo oo oo cere O O O O O O O O O O O O eee eee O O O eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee reece eee eee reece ee O O eee ee eee eee eee eee O O O eee eee eee eee eee ee eee eee eee eee eee eee eee eee eee eee eee eee eee eee eee ere O eee O O O O eee eee eee O O O eee eee O O O O O O O O O ee eee O O O eee eee eee eee A wide variety of communication m
17. a selection of screen layouts for various situations in catalog format To display the current image with the latest NG image side by side To show images from multiple cameras on a single display To display an image side by side with the reference image at initial setting so that changes from the start can be checked Microsoft is a registered trademark of Microsoft Corporation in the United States and other countries DO00G AS Bie iret kl t GAM 1 Archiemd HG mm TIC i zircim T ua wat Fit INTUITIVE OPERATION WHEN CREATING SETTINGS TOOL BAR DISPLAYING THUMBNAIL PREVIEWS Added tools are displayed in thumbnails Because the inspection region is displayed in a thumbnail it becomes easy to understand which part is being inspected Judged with Profile Pattern St INTUITIVE OPERATION WITH A MOUSE The icon based easy to understand GUI enables intuitive operation with a mouse In addition the region can be manipulated on the display directly with a mouse during setting TOUCH PANEL SUPPORT NEW CV X200 Series only A touch panel can now be connected so that you can enhance on site efficiency This ensures easy operation even where a mouse is not available Program adjustment efficiency can be improved further through combination with a custom menu A Custom Menu function that realizes the optimal operation with a single click During operation some parameters ar
18. an be converted into a gray scale image based off the selected height range By applying an existing image processing algorithm to this image inspection that has been difficult with an area camera is now made possible Ultra high speed 3D shape measurement using light section method 3D shapes of various targets can be measured while moving at high speed using the LJ V Series in line profile measurement system featuring ultra high speed sampling Lo oo oo oo oo oo O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O S O O O O O O O O O O O O O O O O O O O O O Os Os ss so ss Conventional method laser displacement sensor area camera Conventional camera displacement sensor Inspects heights with a laser displacement sensor and widths and positions with a camera This requires FUYEHLE 3D IMAGE PROCESSING LJ V CV X292 Height width position cross sectional area and volume can all be inspected in one system Target displacement can also be corrected in real time at 64 kHz adjustment of installation conditions on each device and does not synchronize data between the two devices making volumes and cross sections difficult to calculate LJ V Series 64000 profiles sec max Low contrast between target and background Problem solved OCR FOR STAMPING ON A CAST COMPONENT With an area camera stable character recognition is difficult due to variations in background c
19. d to the program settings PASSWORD SETTINGS ACCOUNT SETTINGS OPERATING SETTING PROTECTION TTT All operations are possible The entry of up to 32 characters is supported for the password This feature meets demands for more For a smooth operation after introduction 3 types Password setting for secure password management of accounts are provided Using an account that Das Vt Mem custom menu operation change the purpose of changing is managed with a password prevents operation Vuda U aie pees LE accounts is possible mistake and unnecessary setting changes Ae l Only viewing operations are possible 29 30 LATEST APPLICATION CASES id Seas Presence Discrimination Position Angle Dimensions Geometry Stain Flaw Winding defect inspection for motor wire Positioning inspection for switch terminal Welding position defect inspection for battery tab terminals Appearance inspection for battery outer cans OK product NG product OK product NG product OK product NG product Raw image Processed image 3D Wire bonding inspection Solar cell alignment D cut rotation angle measurement for lens Credit card print reading Full image Magnified image Before alignment After alignment Trend edge stain Conventional method 3D image Processed image LATEST APPLICATION CASES GNU US Presence Discrimination Stain Flaw Po
20. e adjusted often and some are kept hidden to prevent misoperation When using the custom menu function the optimal operator menu can be created just by placing a x on parameters that are often adjusted AON FUNCTION INCLUDED Directly open only star marked x parameters Cusiom Menu THOR Detect SS Tow fain r ld in me o A specialized menu TD eked iSi that compiles setting parameters required for operation is now complete es ete k ra Ciet D linu ips met Rege be ie wes Spey B fri ee B eee jie ee pee mr fee birragro rmi Hiss fie emes mori res he mis i ert When it seems that these parameters are adjusted often kaija ls kiem ru dr br eee kr ito trim Be el ae Detect Stain Flaw with Total Stain Area z Iha antad i TE ple Ki sih jhi kA Stain Level Erids Pom Lats Mere Click to attach a star iki The operation comment can be displayed on the help field The display of information that is necessary to set the timing situation and r Stain Level guidelines can be input TEN LANGUAGES SUPPORTED MULTI LANGUAGE INPUT SYSTEM INCORPORATED THE CHARACTER STRING INPUT ON THE CONTROLLER ALSO SUPPORTS MULTIPLE LANGUAGES In addition to conventional display language switching the character input function also supports multiple languages It is possible to perform English Goo lia
21. e that exceeds a different the areas you really want to detect Ben threshold are from the background and noise Displays sections having density differences in blue to red In addition it is clearly identifiable that detected stains differ from the background eam KES Since the contrast image can be checked not onl ring programmin a y du 9 P A 9 ou a Relationship between contrast image colors and stain levels v during operation This can be utilized effectively in various scenarios such as Stain level 0 64 128 192 255 ETETA PIE is Du ia T7 investigating the cause of a false reject Scan direction side Color Blue Aqua Green Yellow Red Stain size Detection threshold 13 14 IMAGE ENHANCE FILTERS 24 types of image enhancement filters are provided to significantly compensate for changes in inspection conditions caused by workpiece conditions and external environments KEYENCE s original algorithms generate optimal images for inspection to improve stability and reduce scrapping of non defective workpieces due to inspection error SCRATCH DEFECT EXTRACTION SHADING CORRECTION Eliminates noise information within the inspection region and only highlights linear information Cancels shading or uneven brightness occurring on the workpiece surface to optimize images for This filter is particularly effective for linear defect inspection for workpieces having rough surface inspection Even if shad
22. eed high capacity controller and 3D laser profile measurement support All of these functions are now possible with the same ease of use In order to provide a wide variety of choices suited for every challenge and to ensure Stable operation at every production site the CV X Series will continue to evolve AVAILABLE HARDWARE AND SOFTWARE P 8 16 types of cameras available to match any application Seven types of controllers available depending on processing speed and capacity LLI NEW NEW lt MULTI CORE DSP INTEGRATED ULTRA HIGH RESOLUTION 1 6 21MEGA CV X200 Series 21M PIXEL CAMERA X O OZ lt 3D profile measurement is possible 7 LJ V laser heads available for 3D profiling with support of LJ V connection NEW CONNECTION COMPLIANT LJ V ALGORITHMS THAT ADDRESS EVERY INSPECTION REOUIREMENT P 12 Multiple algorithms are provided to address various inspection requirements such as appearance inspection 3D dimensional measurement and character recognition Based upon many years of laser measurement and machine vision experience KEYENCE algorithms continue to evolve to support stable in line inspection solutions Appearance inspection Dimension inspection Character recognition 3D measurement POWERFUL UTILITIES THAT SUPPORT STABLE OPERATION P 24 Users can easily create operation Various utilities are provided to help long screens for improved visualization and term stable image processing includ
23. en when on site capture conditions vary or inspection targets contain uneven glossiness or mixed intensities ki HDR capture oo capture while automatically changing the shutter speed 1 ble only within a spec Detection is pos Glare removal Stable capture results can be obtained even for targets with a high reflectance such as metal workpieces Conventional HDR capture Capture by capture dynamic range Stably detects inspection targets without overexposure Or underexposure Lighting variation removal Effective also when lighting conditions vary depending on the workpiece shape Conventional HDR capture Dynamic range after HDR capture CALIBRATION Lo ooo oo oo oo eee O O O O O O O O O O O O O O O O O O O O eee eee eee O O O eee eee O O O eee eee O O O O O O eee O O O eee eee eee eee O O O O O O O O O eee eee eee eee eee eee eee ee Removes effects of lens distortion or camera tilting Removes effects due to installation and hardware related factors such as camera tilting and lens distortion This function offers consistent capture conditions CORRECTION USING A CALIBRATION PATTERN m a HM CAMERA TILTING LENS DISTORTION w Corrected to high accuracy Calibration is performed using a chessboard dot pattern Tilting and lens distortion are corrected simultaneously Corrects tilting Corrects ca
24. er than reference image I Oarker than reference image Brighter FOCUS TOOL ga 1 las um ies se 6 Tae a Successful line Line to deploy View on Ie graph Pasua level cd Fb r lit image Focus level of fhe current image A comparison with the focal condition of the reference image is displayed in a bar graph The focus of the lens is adjusted to match the level of focus for the reference image Managing the inspection process with Statistics Up to 20 000 pieces of measurement data can be recorded directly on the controller It is possible to easily check the values such as minimum maximum average standard deviation NG count and yield rate In addition to the trend graphs a list of measured values and a histogram can be displayed Also by using the newly included function Process Monitor process capability index Cpk it is possible to analyze the inspection processes more statistically TH eigh mt Keep i atl a Dap Lk ay ad Histogram view ee eee Woks Carter E Pas i VERTICAL CURSOR IMAGE SAVE MARK Displays the measured values and IH marked data has its image data the total count for the selected saved It is possible to check cursor position images by clicking Ted Ein ELFE j l id i Olios Hopped Tez en Reon Etl SS s S i Las er 3 Process monitor Tolerance overwr
25. ethods compatible with existing systems A wide variety of communication methods are available to satisfy communication control needs including logging of images and data PLC control of the vision system through commands and various display and monitor functions are available to improve operation and security Various monitor functions useful at start up and other times are also available to improve operability and security COMMUNICATION INTERFACE Supports linking to PLCs made by several manufacturers as well as EtherNet IP and PROFINET which enables easy integration into an existing system In addition remote control via connection to a personal computer and image result logging to an FTP server are also available CV H1X e SIMULATION SOFTWARE Setting file upload download Syringe e TERMINAL SOFTWARE witching hub Measured value image file logging Personal computer Remote desktop function VNC ActiveX tr a t EtherNet IP N E T RS 232C Ethernet La Network compatible HDD having the FTP server function PLC link PLC PLC LINK EtherNet IP and PROFINET compatible FTP OUTPUT FUNCTION PLCs made by several manufacturers can 6 Supports image measured value output to an be linked via RS 232C Ethernet EtherNet IP s FTP server Images can be saved for a long period of time by connecting a high capacity SUPPORTED PLC MANUFACTURERS HDD having the FTP server function E KEYENCE KV Series E Omr
26. etup as the user cannot reliably determine which algorithm is the best choice w Tool catalog Just select the inspection category from the tool catalog il Counting tools are outlined in the Count category so there is no confusion E Deteri Den figu 2h otu Diiin Aree a gg Bupa iai Lana aie Drieebon Conlin industrial Grade 1HE Anes INTUITIVE MENU ORGANIZATION The setting menus are arranged so that they are very graphical and easy to understand in order to help guide the user through the proper setup of each tool HELP GUIDE FUNCTION A help guide is incorporated that includes a description of the parameter that is being adjusted for a clear understanding of what is being changed scan spa AY r PP Scan Direction Selects the direction to scan the stain within the region XY Detects the density differences to both X and Y directions This is suitable for detecting the consistent surface such 19 20 CAPTURE IMAGING Lo oo oo oo oo cere O O O O O O O eee eee O O O eee eee eee eee eee eee eee O O O eee O O O eee eee O O O eee O O O eee eee eee eee O O O eee eee O O O eee eee eee eee ee eeee High dynamic range captures guality images on difficult targets Captures multiple images while automatically changing the shutter speed and combines them at high speed to generate images without overexposure or underexposure Images ideal for processing can be captured ev
27. ing custom menus that show only items functions for replicating original camera preselected for frequent changes location and conditions protecting program allowing anyone to easily make required setting and creating custom operator Urea Lele EGS adjustments manuals automatically Operation screen catalog Camera installation replication User manual auto generator CAMERAS AND LASERS SELECTABLE TO MATCH INSPECTION TYPE A total of 16 types of area cameras and laser heads for 3D profile measurement can be connecting according to line speed installation space and inspection target requirements An ultra high resolution 21M pixel camera has been newly added to our conventional lineup offering optimal pixel count size and transfer time for each inspection item 3D profile measurement is now possible by utilizing the LU V in line profile measurement system as a measuring head With these much expanded choices all on site challenges have a solution Specs Capture range Transfer time 4 3 CMOS sensor C mount lens support for 21 mega pixel camera 16x ZIMEG CA H2100M CA H2100C CV H500M CV H500C x16 speed monochrome x16 speed color x11 speed monochrome x11 speed color 9104 x 4092 pixels 2432 x 2050 pixels ENNNNNNNNM 109 0 ms NM 61 2 ms MM 29 2 ms Conventional camera F mount size XG Series Minimum in
28. ing conditions change every time this filter corrects images in real time to conditions only extract defective sections LINEAR STAIN ON A METAL COMPONENT APPEARANCE INSPECTION FOR A PLASTIC MOLD A linear stain cannot be detected due to minute rough Only linear stains are extracted by ignoring Shading occurs on the workpiece surface due to the Only stains are extracted by cancelling random shading edges on the background background noise shape consisting of curves in real time NOISE ISOLATION new Eliminates or extracts noise having a specified area or smaller This filter is effective for ignoring a rough background that hinders image processing or for extracting subtle defects for easier detections RECOGNITION OF CHARACTERS PRINTED ON CARDBOARD STAIN INSPECTION FOR A PLASTIC MOLD Characters cannot be extracted properly due to white Only bright and dark noise are removed and the Minute flaws and irregularities exist on the background Only black stains smaller than the specified area are and black fibers contained in the cardboard printing condition remains unaffected and the surface with printed characters extracted CONTRAST EXPANSION Expands the density distribution within the inspection region to increase the contrast of an image This filter stabilizes inspection when gradation necessary for image processing cannot be obtained due to the reflectance of workpieces VARIOUS CIRCUIT BOARD PATTERN INSPECTIONS The ci
29. ite function Judgment conditions and stain levels can be rewritten during operation This enables you to adjust tolerance easily even where the production line cannot be stopped T102 Detect Stain Flaw with Each Stain Stain Level Stain Area Shared judgment function Judgment conditions can be shared between similar tools This function is useful when the same inspection mmm em Sauk kalis kika U BKR processing is reguired on multiple points on the screen because a change made to one point is automatically reflected onto the others Archived image image output Every single image can be saved within the main buffer capacity range It is also possible to output images externally to SD card PC program or FTP server while saving to the main buffer Tote mium B B B B EB Archived images are displayed as thumbnails on the image strip w Just click the image on the image strip during setup to auto matically execute a retest with that image Maximum number of images that can be saved organized by connected camera Number of images saved to the internal memory The values for the internal Number of images saved to memory are typical values the 4 GB SD card sr when a single camera is connected using Camera type CV X292 CV X172 Monochrome 0 24M pixel 1024 1001 16284 Monochrome 0 31M pixel 13071 Color 0 31M pixel 4396 Monochrome 2M pixel 2114 CV X292 or CV X172 and when storage conditi
30. mera tilting that may occur during installation This is also effective when a camera is installed at an angle due to installation space restrictions Original image Corrected image Corrects lens distortion Addresses the problem where measurement results differ between image center and edge due to lens distortion Original image Corrected image MULTI CAPTURE Lv oo oo oo oo oo O O O O O O O O O eee O O O O O O O O O O O O O O eee O O O O O O O O O eee eee eee eee eee sos so Optimizes one inspection cycle Multiple images can be captured under different lighting conditions allowing processing and outputting results from all images in one inspection cycle COAXIAL LIGHT MU LOV ANGLE J LIGHT KEYENCE Lighting is switched to optimize illumination for each inspection item including direction marks prints and leads CONVENTIONAL To switch between two types of lighting the capture gt inspect gt output cycle had to be performed twice Two triggers had to be input and two outputs also had to be handled by an external PLC w MULTI CAPTURE Images under two types of lighting can be captured with one trigger This means there is only one output for each workpiece PRE CAPTURE ee o Parallel inspection during capture at top speed Image capture is performed at top speed simultaneously storing the image inside the device and concurrently executing image processing No restrictio
31. mum values and to calculate the best fit circle or plane among the peak values calculated for each small cross sections of the main region In this figure locations along a bead of sealant in which the height is insufficient are being detected stably from multiple pieces of height information IMAGE REGION GENERATOR ee Converts the specified height range into an inspection region Even if a workpiece changes in shape inspection will automatically occur only on surfaces within the defined height range The area is created automatically according to the shape of the curved or bent cable 3D OBSERVATION On a captured 3D image a 2D profile can be displayed between any two points by specifying them with the mouse This allows the user to verify the inspection range and settings instantaneously CONTROLLER 3D DISPLAY Lo ooo so oo so oo o O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O occon oc os ss For improved visualization a 3D image can be displayed as an operation screen or together with processed images in a multi screen display LJ V GAPTURE OPTIONS Lo ooo oo rece eee O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O eee O ss Os O O Os ss ss so oo ss LJ V parameters can be set directly in the CV X program and optimized according to the workpiece by simply following a step by step process Vertical horizontal ra
32. n at a reasonable cost IV Series miro PHASE 2008 and beyond Released the XG 7000 Series featuring faster performance through distributed processing a wide variety of flexible inspection tools and a user customizable interface This Series has become the standard system for solving any challenge Released the global standard CV X100 Series that supports 10 languages and achieves powerful problem solving performance through an intuitive user friendly programming interface Released the IV Series vision sensor which enables easy image discrimination Various lens and lighting options are also available KEYENCE started supporting connection of 21 mega pixel cameras line scan cameras 3D cameras and laser profile measurement systems In line height measurement and various other inspections are now possible with the XG 8000 CV X200 Series THREE FEATURES TO SUPPORT THE GLOBAL STANDARD e Easy to use state of the art algorithms e Quick intuitive set up and long term stability e A wide variety of cameras and lasers to match any application For high performance image processing ease of initial set up stable operation and low maintenance performance are essential Based on KEYENCE s expertise accumulated over many years the CV X has converted these important factors into functions easily handled by any user Version 3 offers even higher problem solving performance with the addition of a 21 mega pixel camera a high sp
33. n will be imposed on the halt time or moving speed regarding the object therefore the designed maximum performance can be exerted Conventional Enable Halt time moving m a J 1 Pre capture Halt time Enable moving Capture Capture Capture processing processing processing 6G aa Up to 1024 images can be specified Ld to be captured Even for a workpiece rotating at high speed images are captured at top speed for the entire circumference after which the pre captured images are inspected collectively when the workpiece is fed CONVENTIONAL Since repetition of capture gt inspect gt output required a longer time for one cycle of inspection the workpiece rotation speed had to be lowered for inspection As a result the performance of the whole equipment was lowered w PRE CAPTURE Since a workpiece can be captured repeatedly at top speed even while rotating inspection is possible without increasing the processing time Performance can be improved further by combining with a high speed camera RANDOM TRIGGER Lv oo oo rece eee O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O ss O ss ss ss O os eee Capture according to equipment movement Random trigger is supported and makes it possible to input triggers without synchronization with the process currently being executed There is no reliance on current image processing conditio
34. ns and it is possible to perform image capture that matches equipment movement APPLICATION Asynchronous capture in o chip mounter pre and post processes vo Since triggers can be input at any timing according to transfer system movement eguipment cycle time can be improved dramatically CONVENTIONAL The index stopping time had to be extended to align timing or two controller units had to be used w RANDOM TRIGGER Because there is no latency for image processing operation without stopping the equipment is possible even with a single controller 21 22 UTILITIES UTILITIES Lv oo oo cece eee O O O O O O O O O O O O O O O eee O O O eee O O O eee eee eee eee O O O eee eee eee eee O O O O eee eee eee reece eee eee eee eee O O O eee eee eee eee O O O eee eee eee eee reece eee ee eee eee eee ee eee eee eee eee eee eee reece eee eee O O O O O O ere O eee reece eee eee eee O O O O reece O O O O eee O O O ee O O eee eee eee ee eee eee Easy to use utilities applying professional knowledge from on site experiences There are many useful utilities for various situations such as duplicating an inspection environment on another line making adjustments due to many false detections and managing the inspection process in real time Navigation that always guarantees a consistent image capture environment without relying on location Camera Installation Replication CONVENTIONAL The production line has been
35. nspection can be done intuitively through simple mouse operations In most cases dimension geometric measurement for image processing requires multiple tools and complicated calculation processing With the CV X Series dimensions geometry A vast variety of geometry tools the user can select from tools can be performed with an easy point and click method Points lines and circle information from other tools can also be referenced making it much easier to develop i programs with multiple dimensions reguiring inspection u Li Points Point Line Line Distance Point Circle Line Circle Circle Distance Line Passing Distance Distance Distance Distance Two Points Combination of multiple settings and calculations are required Bisection of Angle Formed by Line V Line Two Lines Center of Midpoint of Circle Passing Two Lines Two Lines Intersection Intersection Quadrangle Points Three Points PosX X ISect Line line1_1 xy line1_2 xy Line line2_1 xy line2_2 xy PosY Y ISect Line line1_1 Rani a al aaa Measure the target Input the actual Convert to actual A Can select width or pitch values for the values and display inspection region Create settings that will Create settings that will Calculate intersecting ilu g 1 detect a line in the left area detect a line in the top area coordinates between 2 lines For applications where you would with the calculation function like actual values instead of pi
36. nufacturing lines being fed past the laser at extremely high speed without missing a single one For example the LJ V Series can measure targets moving at 6 4 m 21 07 s with a 0 1 mm 0 004 pitch The LJ V Series does not miss a single abnormal or defective part According to KEYENCE s investigation as of June 2013 HIGH ACCURACY SPECULAR REFLECTION ULTRA HIGH ACCURACY SPECULAR REFLECTION ULTRA HIGH ACCURACY MID RANGE HIGH ACCURACY LONG RANGE ULTRA LONG RANGE LJ V7020 LJ V7020K LJ V7060 LJ V7060K LJ V7080 LJ V7200 LJ V7300 mm
37. on SYSMAC Series SMART MONITOR FUNCTION E Mitsubishi Electric MELSEC Series 8 YASKAWA Electric MP Series The equipped monitor function checks communication separately for EtherNet IP and PROFINET so that you can detect problems quickly 28 SECURITY ACCOUNT SECURITY ACCOUNT Ce Robust security that protects program assets For image sensor operation It is important that the setting contents are easy to understand and can be easily accessed On the other hand there is an extremely strong need not to disclose program contents and prevent the copying of setting files With the CV X Series robust security functions that answer these demands have been prepared and separated by purpose CONTROLLER ID LOCK TOOL EDIT LOCK This is a function that does not start program settings with controllers other than those that have the If a tool edit lock is applied browsing or editing program setting contents will no longer specified unique ID controller ID This is useful in protecting against the copying of program assets be possible This prevents the external outflow of programming knowledge such as the and unintended controller operation parameter values or pre processing filters used Controller ID OP Controller ID MU Ee 0123456789 9876543210 EI RP ma te Tool edit lock Viewing and editing of program setting contents are locked Controller ID LOCK Impossible to launch with the controller not registere
38. onditions and poorly defined stamped edges Using 3D height information the background can be distinguished clearly from characters Bess Height image Workpiece photo Height extracted image OCR tool Defects missed on curved surfaces Problem solved FLAW DENT INSPECTION FOR A PLASTIC MOLD With an area camera dents cannot be detected due to shading caused by complicated curved surfaces or concaved convexed shapes Such detection becomes possible by extracting height deviation from free form plane information Height extracted image stain tool Workpiece photo Height image HEIGHT MEASUREMENT TOOL Measures dimensions such as minimum maximum heights convex concave areas and volumes based on 3D data Flexible measurement is ensured by specifying any plane within the screen as a zero plane Area volume measurement Measures the area and volume of the concave and convex parts relative to the specified plane Zero plane specification After zero plane specification Before zero plane specification Since a zero plane can be specified as a reference for height measurement stable measurement is ensured even if the targets change orientation TREND HEIGHT MEASUREMENT TOOL Lo ooo oo eee ee O O O O O O O O O O O O O O O O eee O O O reece O O O O O O eee eee reece eee e eee eee eee eee Executes multiple height measurements across one region It is possible to find the maximum mini
39. ons for archived images have been total status NG Those for Color 2M pixel 706 the 4 GB SD card are typical Monochrome 5M pixel 288 39 816 values when a single camera Color 5M pixel 2 6 27 272 is connected Monochrome 21M pixel 55 193 Color 21M pixel 45 64 Error notification Displays setting errors in a list It is also possible to select the error from the list screen and jump directly to the corresponding area Source Content 23 24 USER INTERFACE USER INTERFACE oo ooo eee eee eee O O O O O O O O O O O O O O O O O O O ee eee reece eee eee eee eee see eee eee O eee eee eee O O O eee eee cere eee eee eee ee O O eee eee eee eee eee O O O eee O O O eee reece eee eee eee ss No complicated customization Is required Just select a template ee o To greatly simplify the customization of operation screens and improve visualization of the process an operation screen catalog function is incorporated along with many custom functions Just select the best screen from the Operator Screen Catalog Operation Screen Catahog Get Me nesi ol naga Oe eT EPan ihe apation greet ls ee papria Curren Arched NG foam t The emisi HO anega l ifl Dl r d Heer mah Ihe merar eaga The acthived HO maga prima iacaa nan he pharhad whia sasin Hie Dijeri Just select D m m 1 Archi HO mage fonmi 1 000 Washer Flaw Inspection Just selecting the number of display screens you wish to have will show
40. ows for stable width measurement by eliminating unnecessary featured points other than the welded section Edges are detected in areas outside the welded section due to hairlines on the metal surface or sputter deposited on surrounding areas PRESERVE INTENSITY Cr ooo oo so oo os O O O O O O O O O O O O O O O O O O O O O Ss O O O O O O O O sj O O O O O O O O O O O O Ss O O O O O S O O O O O O O O sj O O O O O O O O S O O O O O O O O O O O O O O O O O O O O O ss Os O O ss ss 0 Corrects changes in image brightness due to light intensity fluctuation This filter reduces variation in measured values caused by intensity fluctuation by correcting the brightness difference from the reference image at every capture POSITION INSPECTION FOR SCREW MOUNTING Current image normal light Current image lowered light Even if light is lowered the same binary conditions are preserved as with normal light Binary image With preserve intensity Binary image Without preserve intensity Binary image 15 16 POSITION DIMENSION MEASUREMENT DIMENSIONS GEOMETRY TOOL vo oo oo oo cere O O O O O O O O O O O O O ee O O O eee eee reece eee eee eee eee reece eee eee eee eee O O O reece eee reece eee O O O eee eee O O O O eee eee eee eee eee O O O ee O O eee eee O eee O O O eee eee eee eee eee eee eee eee eee eee eee eee eee reese eee reece O O O eee eee eee eee O O O eee eee eee O O O eee ee O O eee ec eee eee eee ee ee High precision dimension i
41. racter extraction method is used so that the user can understand recognition conditions easily Light intensity fluctuation Stability visible with numeric values Correlation showing the matching percentage compared to a registered character and Stability showing the margin in correlation compared to the most VISUALIZATION WITH WAVEFORMS Character extraction the most important factor for character inspection is now visualized with waveforms The user can determine stability instantaneously since these waveforms can also be checked during operation CALENDAR TOLERANCE FUNCTION Functions equivalent to those available on dedicated machines are provided including offset tolerance and zero suppression similar character are checked for each character Flexible user library Actual printed characters are registered within the library as they appear Stable recognition is ensured with sub pattern registration even if print quality varies DATE ENCRYPTION SUPPORT Supports encrypted date printing by converting judged characters using an encryption table 1D 2D CODE READERS Lo oo oo oo oo ec oo O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Os O ss ss Os Os O ss os os sos ss Lo oo oo oo oo o reece O O O O O O O O O O O O O O O O O O O O O Os O ss ss ss os so so Executes reading and image processing inspection simultaneo
42. rcuit board pattern can be recognized clearly Because the filter determines the expansion width from the density distribution within the inspection region images without overexposure and underexposure can be captured The location is at the back of the workpiece so the light intensity is insufficient which makes it impossible to recognize the circuit board pattern SUBTRACTION Lo oo oo cee cece e eee O O O O O O O eee O O O S O O eee eee O O O eee eee eee eee O O O ee O O O eee O O O eee eee O O O O O O eee eee eee eee reece eee eee eee eee eee eee eeee Compares the current image with a previously registered master image to extract sections that differ It is also possible to take individual differences in non defective workpieces into account and adjust how much differences should be recognized as defective INSPECTION FOR A BROKEN SECTION OF A LEAD FRAME Current image NG product LU Subtracted image Reference image OK product Defective section A KIMI A RA a Les Lo Only the defective section is extracted Only defective sections are extracted even for targets having complex shapes such as lead frames Blurs the inspection region to remove a significant amount of fine background patterns or noise This filter offers more stable inspection by intentionally blurring images to eliminate aspects that need not be inspected WIDTH INSPECTION FOR A WELDED PIPE SECTION The blur filter all
43. sition Angle IC presence inspection on carrier tape Count amp print defect inspection for microchips CCD stain inspection Defective lead inspection for capacitor Auto Teach Inspection OK product Missing IC Full inspection image Magnified image OK product NG product OK product NG product Connector Marking density inspection for capacitor Appearance inspection for crystal oscillator LED appearance inspection Connector coplanarity inspection Gaa gt Auto Teach Preaenca Inspection Glecriminatien OK product NG product OK product NG product NG product Contrast image OK product NG product 31 LATEST APPLICATION CASES WLLUNAi UUL Presence Discrimination Position Angle Detection of grease application amount False assembly inspection for fuse boxes Performance inspection for speedometer Auto Teach Inspection Angle misalignment OK product NG product OK product NG product OK product NG product Stain Flaw Type discrimination for wheels Cutting chip adhesion inspection for pistons Positioning detection for O rings Auto Teach Inspection OK product Different type OK product NG product OK product NG product 3D Width and volume measurement for sealer application 3D image Processed image Dent shape inspection for rubber coated wire 3D image NG product LATEST APPLICATI
44. stallation distance C mount size CV H200M CV H200C x speed monochrome x speed color 1600 x 1200 pixels 181 MEGA SUPER SMALL CV 200M CV S200M CV 200C CV S200C Monochrome Compact monochrome Color Compact color 1600 x 1200 pixels 1600 x 1200 pixels jaaa 58 5 ms UEN 58 5 ms Support for C mount lenses allows for the use of lenses with short focal lengths The minimum installation distance is reduced to approximately 1 5 Comparison of the WD required for a field of view of 100 mm 3 94 7 HI SPEED HI SPEED X CV H035M CV 035M CV H035C CV 035C x speed monochrome Monochrome x7 speed color Color 640 x 480 pixels 640 x 480 pixels 147ms HI 16 0 ms NEW Liana 7X tus ULTRA SMALL CV S035M CV S035C Compact monochrome Compact color a 16 0 ms Z axis 2 3 to 145 mm 0 09 to 5 71 X axis 7 to 180 mm 0 28 to 7 09 64000 profiles sec The LJ V Series that features ultra high speed sampling at 64 KHz can be connected as a measuring head 3D profiles of various targets can be measured while moving at high speed High Speed Multi Camera Machine Vision System CV X200 Series LJ V Series High speed 2D 3D Laser Scanner SAMPLING AT 64 000 PROFILES SEC osis The LJ V Series has realized the fastest sampling speed in the world for 2D laser measuring instruments This makes it possible to measure in high definition the profiles of products on ma
45. tio adjustment tool Navigation to the optimum settings AUTO TEACH INSPECTION TOOL Vv ooo oo oo oo O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O S O O O O O O O O S O O O O O O O O O O O O O O O S O O O O O O O O O O O O O O O S O O O O O O O O O O O O O O O O O O O O O O Os Os O O os ss ss ss An inspection tool that learns what a good part Is Just running non defective workpieces completes the application setup The newly incorporated Auto Teach Inspection Tool uses the camera to learn variations and individual differences that exist in the non defective workpieces and recognizes workpieces that differ from these as defective workpieces These algorithms eliminate unstable elements to successfully guide on site inspection Settings are performed just by running non defective workpieces and eliminates the conventional need for highly experienced vision integrators and complicated programming This is an inspection tool that makes it possible for anyone to achieve and maintain a stable inspection Just run non defective workpieces SETTING COMPLETED Non defectives learned NEW ALGORITHM Parts that are different from the learned good parts are detected as bad Non x Different x Incomplete X Flaw defective type printing Defectives not expected at the time of setting can also be detected ecese oo oo oo oo O O O O O O O O O O O O O O O O O O O O O O O O O O
46. ui ES A soft Keyboard that Pe k kamanas Run Mode supports multiple languages is displayed Simplified Korean during entry direct input for each language with Chinese things such as the tool names or the custom menu comment function and Traditional Spanish operation screen display character Chinese Mexican strings without switching the language AMA ANSE RPE for the system itself French Aa Aluurkuntusru ur zi al IF ITLL oo _ETTTTTT IT E Jim 25 USER MANUAL AUTO GENERATOR PC SOFTWARE USER MANUAL AUTO GENERATOR PC SOFTWARE oo oo cere eee O O O O O O O O O O O O O O O O O O O eee eee reece eee eee O O O eee O O O eee eee eee eee O O O O O O eee O ere eee eee eee eee ee see eee eee ec eee O O O O eee eee eee eee eee eee eee ee S O O eee eee eee eee eee ee eee eee eee reece eee eee eee eee ere O eee O O O O eee eee eee reece eee eee O O O O O O O O O O eee eee eee eee eee ec eee PC software that strongly supports operation The User Manual Auto Generator function PC Simulator function and the ability to collect image and measurement data are all included with the free PC software CUSTOMIZED USER MANUAL ENSURES OPTIMAL OPERATION FOR ALL USERS EXAMPLE OF CREATED MANUAL CONTENTS CONVENTIONAL Cover sheet How to view the operation screen A list of tools An operation manual is want to have on site required as reference material operators refer to the manual for a customer that but want to summarize only
47. usly Reads the 1D 2D codes printed on the target workpieces Since code reading and inspection using another image processing tool can be done simultaneously this function leads to space saving and cost reduction compared with conventional cases where 1D 2D code readers and image processor are installed separately 1D CODE 2D CODES DataMatrix QR code PRINT QUALITY VERIFICATION FUNCTION 2D CODES This newly added function to verify 2D code printing quality enables in line checking of relative changes in printing quality while simultaneously reading Complies with ISO IEC 15415 AIM DPM 1 2006 and SAE AS91382 Notice This function is designed to capture relative changes in print quality and thus cannot be used as a print quality verification system for absolute value evaluation Within the same workpiece appearance inspection IS reading of the 2D code gt Overall Symbol Grade Condition Dest A Decode DEC A Symbol Contrast SC 7 Modulation MOD f Reflectance Margin RM A Fixed Pattern Damage FPD Axial Nonuniformity AN Z Grid Nonuniformity GN A Unused Error Correction UEC A Format Information Damage FID A Version Information Damage VID J Print Growth Horizontal PGH J Print Growth Vertical PGV performed simultaneously with TOOL SELECTION CATALOG BASED ON APPLICATION TOOL SELECTION CATALOG BASED ON APPLICATION oo oo oo oo oo eee O O O
48. ws In addition to circles and straight lines shading level In addition to excellent detection ability the tool also features a function to only ovals and profiles with complex shapes consisting of free curves are supported based on edge identify defects that you want to detect by size density shape and count information of up to 5000 points Original image 4 ae kas Burr flaw detection for a plastic F There are small foreign particles on With conventional binary processing The stain inspection tool can stably mold Automatically generates the inside surface and bottom of a these particles cannot be detected detect the foreign particles alone a best fit reference line to the i I container since their intensity level is close to by ignoring shading differences profile of a part including curves Detection of a burred section Detection of a flawed section that of the dark section inside the container gt M M Stain detection for a metal plate Applicable to various stains Burr to detect Contrast image aa M o With a variety of parameters certain defects This function displays levels of defects with n Shallow dent is i i can be distinguish from others Settings acceptable different colors depending on the intensity can be optimized according to inspection w differences from surrounding areas You category such as from the reference line can check visually and intuitively how ek JAA burrs flaws and width siz
49. xels itis possible to easily convert with iii i p 312 8 px the specialized scaling utility DIMENSIONS GEOMETRY TOOL settings completed by simply clicking on the desired features APPLICATION Even objects with complex shapes such as below can be measured quite easily Two Lines Intersection EASY DETECTION Select the feature to be Just specify target lines VPS et executed and with the mouse reference coordinates circles or lines from other tools that have already been created CAPACITOR PRESS PARTS CONNECTOR TOOLS Lo oo ooo os oo O O O O O O O O O O O O O O O O Ss O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O sj S O O O O S O O O O O O O O O O O O O O O O O O O O O O O O O O O O sj S O O O O O O O O O O O O O O O O O O O S O O O O O O O O O O O O O S O O O O O O O O O O O O O O O O O O O SO O O reece O O O O O O O O O O O O O O O O O O O O O O O O O O O SO O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O eee eee ss ss ss Complex connector inspection settings can be completed by simply following guided steps Conventionally inspection setting for connectors with various items and points to be measured reguire a significant amount of man hours With the CV X connector tools this can be done by any user by simply following the guided steps Our step method enables ANY USER to carry out connector inspection EASILY Can be completed just by following

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