HYDRAULIC SPIKE DRIVER - Pdfstream.manualsonline.com
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1. Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY SD67 User Manual lt 9 OPERATION PRE OPERATION PROCEDURES PREPARATION FOR INITIAL USE Each unit as shipped has no special unpacking or as sembly requirements prior to usage Inspection to as sure the unit was not damaged in shipping and does not contain packing debris is all that is required CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 7 10 gpm 26 32. STANLEY SD67 HYDRAULIC SPIKE DRIVER SAFETY OPERATION AND MAINTENANCE USER MANUAL O 2011 Stanley Black 8 Decker Inc New Britain CT 06053 U S A 17488 4 2013 Ver 4 TABLE OF CONTENTS SAFETY OYVMBOLS EN dl EIER 4 SAFETY PRECAUTIONS cocaina tt het eren nte i ee es aueh 5 TOOL STICKERS amp TAGS U eL 6 HOSE TYPES uuu a qaq asas a aaa dada ewe r es bank ads ee das dame nana dans en de kupa aaa ansa 7 HOSEREGCOMMENDATIONSu u lu y l ua a ETT 8 FIGURE 1 TYPICAL HOSE CONNEC TIONS 2 02 nennen 8 HITMA REQUIREMENITS u EM 9 OPERATION A aaa daa A na M 10 TOOL PROTECTION amp GARE u L nds tl ds 11 TROUBLESHOOTING 2 2 4222 een aaa 12 FIGURE 2 CHARGING THE ACCUMULATOR aueh 13 CHARGING TFIEACCUMULATOR u e ttt rrt dee cer eh dant enr ka ds uywa az thu es 13 SPECIFICATIONS ttti beate ute ose aka aqawan a kuyaspa DA esL IURIS 14 ACCESSORIES uuu H M 14 SPECIAL TOOLS c EUST 14 SD67 PARTS ILLUSTRATION uit ttr iii ia lan 15 9DO7 PARTS US LEES 16 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING THE STANLEY HYDRAULIC SPIKE DRIVER This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of
3. Overall Length Extended Foot pee aan 28 75 in 73 cm Overall Width Anti Vibration Handle issue 16 in 40 6 cm Maximum Fluid T mp ratur sd ertet erede Ene n Re in Re dee aeu a e 140 F 60 C EHTMA Category cn C 20 Ipm 138 bar or D 30 Ipm 138 bar Noise Level Emm Lwa 106 biles MEUM 20 0 m s ACCESSORIES Dome Head Spike Cups nennen AS 25525 lae elo 23345 ecce M M 23344 SPECIAL TOOLS Oring Tool e M 04337 Split Rings Used with 04910 U U U U u u u 04908 SPACE 04909 Flow Sleeve Removal Tube Used with 04908 amp 05508 a 04910 Accumulator Disassembly Tool Used with 04910 05508 Accumulator Cylinder Puller ses 05640 Accumulator Plug WreNCh iio anne 29135 SN NO 30939 Collet 7 8 Chica 30956 14 SD67 User Manual STANLEY SD67 PARTS ILLUSTRATION STANLEY SD67 User Manual 15 SD67 PARTS LIST PART ITEM NO QTY DESCRIPTION 1 2406 RETAINING RING 0405 0405 WASHER ROD WIPER 0136 O RING 5 16 x 7 16 x 1 16 0029 O 2051 0405 07628 4 2051 RING 11 16 x 7 8 x 3 32 VALVE SPOO
4. Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter P 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm n M amm m mo dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes
5. The Stanley Works 3810 S E Naef Road Milwaukie Oregon 97267 U S A N39OYLIN ISd 009 28 Lp 398vHO YOLVINNNOOV ISd 0087 0081 J8NSSIYA vg 091 01 Md9 01 L M91 9 9ZM01i AJO DildS L90S 15431 SD67 Name Tag NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 SD67 User Manual DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS
6. The warranty recording form must be submitted to validate the warranty
7. the spike driver foot firmly on the spike to be driven 4 Squeeze the trigger to start the spike driver Ade quate down pressure is very important When the spike fully sets in the tie release the trigger NOTE Partially depressing the trigger allows the tool to operate at a slow speed making it easy to start the spike in the tie COLD WEATHER OPERATION If the spike driver is to be used during cold weather pre heat the hydraulic fluid at low engine speed When us ing the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centi stokes before use 10 SD67 User Manual TOOL PROTECTION amp CARE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Always store an idle tool in a clean dry space safe from damage or pilferage Do not exceed the rated limits or use the tool for ap plications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 175 bar Permit only experienced personnel to perform tool repair Be sure to wipe all couplers clean before connecting Use only lint free cloths The hydraulic circuit control valve must be in the OFF position when c
8. 8 Ipm at 2000 psi 105 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar minimum 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK TOOL 1 Make sure all tool accessories are correctly in stalled Failure to install tool accessories properly can result in damage to the tool or personal injury There should be no signs of leaks The tool should be clean with all fittings and fasten ers tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the spike driver It is a good practice to connect the return hose first and discon nect it last to minimize or avoid trapped pressure within the spike driver 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together OPERATING PROCEDURES 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position 3 Place
9. INKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC EMEND SEE OTHER SIDE EA EEE SSeO SE Lx SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STANLEY SD67 User Manual lt 7 DO NOT REMOVE THIS TAG 9OVIL SIHL SAOWSY LON OG suonoeuuo eso eoid aelnBiy lt lt lt MOT3 A lt lt Tm Nanay RETURN RETURN MO14 gt gt gt 3YNSSTUA O x o 9 lt x a gt E PRESSURE PRESSURE g l 0092 uno voz L 0 8 001 92 09 67 9l l g l 0097 eunsseJg 6l vie S L 0097 uno 6L vie 8 0 dn GZ oy dn 09 67 9L EL S L 0092 ensseJgd 91 8 9 LVSf AVS Aq yuo Jas se suones roads Z Gil 00SZ UREN FOZ i p x Jo jaau snui sou oi neup U IIV 09 0 002 001 6b 8 L 0L O SLL 00Sz eJnssaJgd 6L m Bun s AJLA 19181 uuejs s oineJp u uunuu a SLL 00Sz umy 6L ve Re m NEN ee IXBW ay 0 jenbe eunsseJd Bun om unuululuu m 0082 eunsseug aL gi paj
10. L SPRING 4 CAPSCREW 7 E 8 si s Ka LEVER SPIROL PIN E wo ED gt al 2050 2049 0249 2050 0160 O RING PLUG z SPACER CIN 6672 3106 2645 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 WASHER z AUTOMATIC VALVE PUSH PIN 0406 0406 2561 0406 04071 0789 0406 04571 5 04071 04005 04971 FE ETT 19 20 ERN 2 23 24 2 Es 26 2 28 29 30 ER 32 33 34 ERI EM 3 35 E 40 E 42 4 16 SD67 User Manual PART NO QTY 2659 2657 2644 0407 3412 1383 0407 0407 1541 0406 4487 1542 2820 0406 2334 2820 ITEM 44 45 46 47 48 49 50 51 52 53 54 55 DESCRIPTION ACCUMULATOR PLUG AUTOMATIC VALVE BODY RAM EXTENDED FOOT P SPIKE DRIVER FOOT STD FLOW SLEEVE TUBE AA MODEL DESCRIPTIONS SD67121 Anti Vibration Handles and Standard Foot with Changeable Cups SD67131 Anti Vibration Handles and Extended Foot with Changeable Cups gl o o Cc N o S Q O N c jO jco c p O jo O N Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE
11. ONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are atta
12. SE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAON3Y LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF K
13. TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTI
14. ched to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IE ANY OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HO
15. e e Sea Je aney jsnu asoy oineJp u Iv m SLL 0097 uog 91 8 9 GL 01 dn ogoydn e se ero suoneoijdde Jeyjo Aue 10 pesn eq jou pjnoys z SIL 0052 umey 6l DIE pue s u uu uinb i Bunesedo joo sjoo S neip TT 06 0 00 001 O 6L S OL G H ajuejs uo paseq juo suoneoidde oo GLL 0097 eunsseJg QL 8 6 GR 91 neJpAy JO pesn aq oj pepuelul SI yeyo siu GLL 0097 ujog 94 8 6 08 91 001 LG Or 6L S OL G d S L 0097 ujog el e G 0j dn 0g o dn Or 6L S OL G RA cni Ann P ee OY 9 O e 7 e SERE ERE Em cem A ejqejdeooe uunuuiuiuui e o eunsseJd 19eq O Su ana J a nssald eui uunjeJ d y 0 papuajul ae suol n S L 0097 ujog OL 8 S 0 dn Gz 0 dn ez S 9 p epuawwooes eseu wdi anu Jed S19 s Y SUOLINANOI TVOI2119313 YVAN ISN LON OQ peg 19014 10 pieg M BSOH AB9npuoO Kwd eynuiui sed suojle uo peseq sujBua SSL 0922 ujog OL 8 oj dn OL o dn vE SL 6 p 2soy SNOWeA JO siajawelp sou WINWIUILU LLI SA9N1 3exong Ay yN 104 preg 13q 4 SOH A 9npuoS uoN p p papuauuio9al SMOUS 1uBu y o ueu u l 2 O uva ISd uinjoy sseid WIN HONI SualaNW 1333 Wd7 Wd9 suoyepuswwoseyg 5 O eunssaJg BUIMIOM UNA sn J9jouuelq episu sy 5us7 esoH MOI I O 9SoH UNID 9INEIP H 0 loo L a a eo HTMA EHTMA REQUIREMENTS HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPEI TYPEI TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40
16. hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STANLEY SD67 User Manual lt 3 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardou
17. ment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled spike driver Do not weld cut with an acetylene torch or hardface the spike driver ram or foot To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel SD67 User Manual lt 5 TOOL STICKERS amp TAGS ANY Stanley Hydraulic Tools Division of
18. n proper fluid temperature Ram is not sliding freely in the spike Remove clean and replace as driver foot required Spike driver operates slow Low oil flow from power unit Check power source for proper flow High back pressure Check hydraulic system for excessive back pressure and correct as required 12 SD67 User Manual STANLEY CHARGING THE ACCUMULATOR To check or charge the accumulator the following equip ment is required e Accumulator tester Part Number 02835 e Charging assembly P N 31254 includes a regula tor hose and fitting Nitrogen bottle with an 800 psi 56 bar minimum charge 1 On charge valves containing 5 8 inch hex locking nuts first loosen the locking nut 1 1 2 turns 2 Holding the chuck end of the Stanley tester P N 02835 turn the gauge fully counterclockwise to ensure the stem inside the chuck is completely re tracted 3 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge end into the chuck end Turn as a unit Seat the chuck on the accumulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clockwise 5 Connect the charging assembly to the valve on the tester 6 Adjust the regulator on the nitrogen bottle to 600 psi 42 bar NOTE lt may be necessary to set the regulator at 650 700 psi 45 48 bar to overcome any pressure drop through the charging system 7 Open the
19. oupling or uncoupling the grinder Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Check fastener tightness often and before each use daily SD67 User Manual 11 TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the spike driver always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the spike driver as listed in the table Use a flowmeter known to be ac curate Check the flow with the hydraulic oil temperature at least 80 F 27 C Pmbem G Soon Spike driver does not run Power unit not functioning Check power unit for proper flow and pressure 7 10 gpm 26 38 lpm 2000 psi 140 bar Couplers or hoses blocked Remove restriction Pressure and return line hoses Be sure hoses are connected to their reversed at ports proper ports Mechanical failure of piston or Have inspected and repaired by automatic valve authorized dealer Spike driver does not hit Power unit not functioning Check power unit for proper flow and effectively pressure 7 10 gpm 26 38 Ipm 2000 psi 140 bar Couplers or hose blocked Remove restriction Low accumulator charge pressure Have recharge by authorized dealer hose will pulse more than normal Fluid too hot above 140 F 60 C Provide cooler to maintai
20. s situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel ANO 4 SD67 User Manual STANLEY SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The SD67 Hydraulic Spike Driver will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equip
21. valve on the charging assembly hose When the tester gauge reads 600 700 psi 42 48 bar close the valve on the charging assembly hose and remove the charging valve 8 Turn the gauge end of the tester fully counterclock wise to retract the plunger in the chuck Remove the tester from the charger valve 9 On charge valves containing 5 8 inch hex locking nuts tighten the locking nut TESTING THE ACCUMULATOR 1 Follow Steps 1 through 4 under CHARGING THE ACCUMULATOR 2 Read the pressure on the gauge pressure should be between 500 600 psi 35 42 bar 3 If the pressure is low recharge the tool Liquid Filled Gauge w Snub Valve GU Charge Fitting Nitrogen Tank d Not included in Kit not pictured Figure 2 Charging the Accumulator SD67 User Manual 4 13 SPECIFICATIONS Capacity Spike Head Poe ont ee 1 9 in dia 4 8 cm dia Pressure Range ss use en an arena 2000 psi 140 bar Blows Per Min tez 2 42 4224 Heeres manaaysyapasakaqasakask 1300 to 1800 Maximum Back Pressure uuu uu pedet a Add tas 250 psi 17 bar Alf uu ES 5 10 gpm 20 38 Ipm A AS 8 SAE O ring rss HTMA EHTMA Flush Face Type Male amp Female Connect Size and Type ucc eto rd dr etes exi e dete ise aa eR e a aaa dn 3 8 in Male Pipe Adapter Hose uic Em Yes Weight Anti Vibration Handle Model rite erit eei iaa 65 Ibs 30 kg Anti Vibration Handle w Extended Foot Model 68 Ibs 31 kg Overall Length Standard Foot iii 25 25 in 64 cm
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