2010 300 302 0 MBA RP(+) en - Becker
Contents
1. Assembling the drive Attention To connect the drive to the driven part solely mechanical accessory components made by the drive manufacturer from the current product catalogue may be used Prior to mounting the fitter must ensure that the masonry and the system being motorised are sufficiently robust drive torque plus weight of the shading solution Caution Electrical connections may only be carried out by a qualified electrician Prior to assembly the power supply must be disconnected and secured Please give the enclosed connection information to the responsible electrical contractor Calculate the space required at the side M by measuring the drive head and wall bracket The clear dimension of the box X minus the space required at the side M and idler G gives the length L of the barrel L X M G n L Le The space required at the side M varies depending on the combination of drive and X wall bracket Then mount the wall bracket and idler Ensure that the barrel is aligned at right angles to the wall and that sufficient axial play is al lowed for the mounted system Attention When using anti lifting devices closed brackets must be fitted The tubular drive presses the closed curtain down to make it difficult for people to reach under it or raise it Only use curtains made of sufficiently strong material such as aluminium steel or wood To prevent damage to the cur2. 85 mm plastic drive adapter 40 Self tapping screw for obstacle detection dia 4 8 x 9 5 mm dia 45 50 85 mm diecast drive adapter 50 Self tapping screw dia 4 8 x 9 5 mm We also recommend screwing the idler to the barrel Attention Do not hammer the tubular drive into the tube or drop it into the barrel The curtain can only be secured using springs or anti lifting devices Mounting the drive in the tube For profile tubes In the case of some drive adapters tolerances of the groove widths in different bar rels can be offset by rotating the drive adapter into a different groove recess These groove recesses have different sizes and allow the drive to fit exactly 9 45mm For round tubes First notch the tube on the motor side so the lug of the thrust ring can also be pushed into the tube There must be no play between the lug of the thrust ring and the tube For rings without drive lugs which are used to assist fitting on the thrust ring the bar 11mm rel must be connected to the thrust ring by a 4 8 x 9 5 mm self tapping screw 1 2 Assemble the tubular drive with the relevant thrust ring 1 and drive adapter 2 In sert the tubular drive with the pre assembled thrust ring and drive adapter into the A L da tube to achieve a form fit Ensure that the thrust ring and drive adapter are secure in the tube Mount the assembled unit comprising barrel tubular dr
3. not been agreed with or approved by us are prohibited We do not accept li ability for damage or injury arising from such actions Position control devices within sight of the driven product but away from moving parts at a height of over 1 5 m Permanently mounted control devices must be positioned where they can be seen Rated torque and duty cycle must be suitable for the requirements of the driven product Technical data rated torque and service life can be found on the type plate of the tubular drive Moving parts of drives must be installed at a height of over 2 5 m above floor level or any other surface from which access to the drive is gained To ensure safe operation of the system after commissioning the limit positions must be correctly set programmed in Drives with a HO5VV F connecting cable may only be used indoors Drives with a HO5RR F SOBRN F or O5RN F connecting cable may be used both indoors and outdoors To connect the drive to the driven part solely mechanical accessory components made by the drive manufacturer from the current product catalogue may be used The components must be installed in accordance with the manufacturer s instructions If the drive is used for shading solutions in a specially marked area e g escape routes hazard zones safety areas compliance with all applicable regulations and standards must be ensured Caution Safety instructions for avoiding serious injuries When elect
4. the limit positions Programming unit for drives with electronic limit switching Programming button Travel button Attention The programming unit is only designed for the commissioning not for continuous opera tion Intelligent installation management Limit position status indicator A brief stopping and restarting indicates that no limit position has been set in that direction of movement Completion of installation following automatic setting of limit positions The drive saves the limit position setting permanently once the upper limit position is reached 3 times in succession and then the lower limit position is reached 3 times in succession directly afterwards Installation is then complete There are 4 ways to set the limit positions Upper stop to lower stop Upper point to lower point Upper stop to lower point Upper point to lower stop The limit position becomes fixed after the tubular drive has turned off automatically in the desired position three times e If the tubular drive switches off prematurely while opening or closing due to an obstruc A tion the obstruction can be cleared by reversing a short way and removing the obstruc tion The desired limit position can be set by opening closing again When first installing using springs and adjusting the limit position to lower stop the barrel in the lower limit position turns approx 1 4 of a turn further than usual In doing so the tu
5. R8 17 R40 17 Version RP E Assembly and Operating Instructions Tubular drives for roller shutters Important information for e Fitters Electricians Users Please forward accordingly These instructions must be kept safe for future reference Becker Antriebe GmbH Friedrich Ebert StraBe 2 4 seem BECKER www becker antriebe com Table of contents Cic MM M 3 Warranty RI UE 3 SAISLY INSU MIC HOMS ta Annee ete dela UE ELI M anne esse LA RON DD EE ess A ML LINE Ero LED nee 4 Instructions forthe USE EUSTATH UT 4 Instructions for installation and commissioning accionante kae bee a yea sese A ao tara n Eden ae teste etage 4 asper D AN 6 Instala pasta ces cei cates eue tarios 6 AsSsenblincd TINS VC A A ie 6 Undoing The MOUNTING pin a drone anne a dette nn in dou een an NUR ee T Assembling the drive adapter with drive adapter safety catch sise 7 Assembling the drive adapter with screw connection sense 7 Securing the drive against axial displacement Si ren rn rr tree ris ren tener en nenas 7 Fixing the driv adapter to the barrel dia 4h iii a bonne dune stagne ad einen 8 Mounting thesdrive mthe diio DI M 8 Setting the limit POSITIONS ies aste neos ERES A A e A A da 10 Deleting th
6. ar drive is operational again after a few minutes Tubular drive switched off the last time it went in that direction because of an ob struction Clear and remove the obstruction and set the drive in the direction required Electrical connection faulty Check the electrical connection When opening the drive stops short of the programmed limit position Upper anti freeze mechanism activated The roller shutter only opens to the upper stop once every 32 times Deactive the upper anti freeze mechan ism ES A D 15 BECKER Sample wiring diagrams e The assignment of the black and brown wires according to the direction of travel is de pendant on how the drive is installed mounted to the right or to the left Controlling one several drive s via a single switch button Electronic green yellow Central group and individual control using Centronic UnitControl UC42 L1NPE Mains 230 V 50 Hz Control unit Central EA Central cable TT Nile le 220M SUA connection to further control units oe e e o g
7. berts and Deprat These are detected automatically If the springs or the top lath are rigidly connected to the barrel screwed rivetted etc please use only the tubular drive type RP as the RP drive could detect this as an anti lifting device and could damage parts of the system For sun protection applications please use only the types of tubular drive designed for this purpose This type of tubular drive is designed for use in single systems one drive per barrel The tubular drive must not be used in potentially explosive areas The connecting cable is not suitable for transporting the drive Always carry the drive by the housing tube Other applications uses and modifications are not permitted in order to protect the safety of the users and others since these ac tions can impair the system s safety and carry the risk of personal injury and property damage The drive manufacturer does not accept liability for damages or injury arising from such actions Always observe the information in these instructions when operating or repairing the system The drive manufacturer does not ac cept liability for damage or injury resulting from improper usage Attention Only use anti lifting devices if the roller shutter laths are sufficiently strong The closed curtain must not project beyond the guide tracks or else there is a risk of the joint between the top two laths being subjected to excessive strain and getting damaged Installation
8. bular drive is able to automatically detect the use of anti lifting devices or springs The tubular drive switches off automatically Type and source of the risk Upper stop to lower stop Open to the permanent upper stop gt The tubular drive switches off automatically Then close to the permanent lower stop y gt The tubular drive switches off automatically gt The limit positions are now set Upper point to lower point e There is no shading solution length adjustment with this limit position setting Open to the desired upper limit position PS Press the programming button of the programming unit for 3 seconds inn J gt The tubular drive makes a click sound to confirm E Then close to the desired lower limit position FF Press the programming button of the programming unit for 3 seconds en gt The tubular drive makes a click sound to confirm o gt The limit positions are now set Upper stop to lower point Open to the permanent upper stop gt The tubular drive switches off automatically Then close to the desired lower limit position Press the programming button of the programming unit for 3 seconds D gt The tubular drive makes a click sound to confirm gt The limit positions are now set Go 05 Upper point to lower stop Open to the desired upper limit position Then close to
9. e limit positions using the programming Unit iii 12 Upper anti freeze Thecblanism s eoe se casei tenore bre pa iaa 13 Obstruction detection Blockage detection a spe quee ai 13 Information Tor the electrician oiu certe oet A ean pd ue EO Sae nie a dota aiii 14 DISPOSAI U U U M V 14 Maint nanG Sorsa pm 14 T chnicalidata dia AS cia ito 14 Whatto 0 ON atan LP 15 SAMple NN La Le o L Te ER UIT 16 D claration OF CONTOFMILY eee e ET 18 General These tubular drives are high quality products with the following features Ideal for use with roller shutters Automatic detection of limit positions thanks to intelligent electronic system with stop systems Secure anti lifting device RP Slight pressure applied to the roller shutter curtain makes it difficult to raise or reach under it RP Suitable for rigid aluminium steel and wooden profiles Installation without stops possible from upper point to lower point Obstruction detection in down direction when using suspension springs RP RP and anti lifting device RP Blockage detection in up direction e g end strip frozen to the window sill The limit positions do not have to be reset Changes in the shading solution are accommodated automatically when using stop Systems Drive puts the roller shutter curtain under low tensile load Softupper stop Several drive
10. ed and if necessary correc ted The upper anti freeze mechanism is deactivated on delivery Both limit positions must be set before the anti freeze mechanism can be activated e The anti freeze mechanism only works if a permanent stop is set at the upper limit position A of the roller shutter The anti freeze mechanism is not visible until the shading solution has reached the upper stop from the lower limit position 3 times in succession When both or individual limit positions are deleted this set function is deleted as well Open close the shading solution to a point between the limit positions m To activate the upper anti freeze mechanism press the programming button on the programming unit until approx 10 s the tubular drive clicks 3 times T D 3 3 If you want to deactivate the upper anti freeze mechanism you must delete and reset the two limit positions Obstruction detection Blockage detection Caution Use of the drive s obstacle detection system as personal protection is not permitted It has been designed exclusively to protect the roller shutters or sun protection system from be ing damaged If the drive is correctly installed it switches off when it detects obstructions or shutter faults The following are detected both when using attachment springs and when using anti lifting devices In the DOWN direction Obstruction detection A curtain jam when closing due to objects on the
11. ff Repair system then re program limit po sitions Tubular drive overruns the upper limit po sition Stops have broken off Repair system delete limit positions then re program limit positions Tubular drive overruns the lower limit po sition Noises can be heard One or more attachments have broken Repair system delete limit positions then re program limit positions Tubular drive overruns the limit position or does not reach the set limit position A short circuit caused by dampness Repair electrical installation re program limit positions External devices are connected to the connecting cables of the tubular drive Check electrical installation remove any external devices re program limit posi tions Due to long cable L1 and N connection have been reversed Change around L1 and N N blue L1 black brown re program limit positions Tubular drive stops arbitrarily cannot be restarted in the same direction Tubular drive is overloaded Use a more powerful tubular drive Roller shutter curtain keeps sticking too much friction Repair system delete limit positions then re program limit positions The tubular drive has detected an in crease in load Ensure that nothing rubs against the tu bular drive such as shading solution at tachments screws etc Tubular drive does not run in the right dir ection Tubular drive is overheated The tubul
12. ions are adhered to during utilisation of our products especially with regard to end product manufacture installation and cus tomer advice BECKER j Safety instructions The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury Instructions for the user General information All work including maintenance and cleaning on electrical installations as well as other system parts must always be performed by authorised specialists in particular qualified electricians Children from the age of 8 years and persons with reduced physical sensory or mental capabilities or lack of experience and or knowledge may use these devices provided they are supervised or have been instructed in the safe use of the device and have understood the hazards involved Children must not play with the device Systems have to be checked regularly by authorised specialists for wear and damage Always put damaged systems out of operation immediately until they are repaired by an authorised specialist Do not operate equipment if people or objects are within the danger zone Observe the danger zone of the equipment during operation Stop and disconnect the equipment from the mains power supply when maintenance and cleaning is being performed either on the system itself or in the immediate vicinity of it Ensure that there is adequate clearance at least 40 cm between
13. ive and idler on the box and secure the drive according to the type of wall bracket fixing with a split or spring pin 3 1 lt 5 e Te e The switch and the programming unit are only meant for the commissioning not for con 1 tinuous operation Automatic setting of limit positions is possible where a stop system is present on both sides using the switch Item no 4901 001 158 0 a standard rotary switch or the programming unit for drives with electronic limit switching Item no 4935 200 01 1 O All other functions can only be set via the programming unit Connect the wires of the tubular drive to those of the same colour in the program ming operator control and switch on the power supply Position the barrel so that the roller shutter curtain can be attached with springs or fit the anti lifting devices in accordance with the manufacturer s instructions Attention The switch and the programming unit are only meant for the commissioning not for con tinuous operation When using springs anti lifting devices we recommend you use at least three for longer tubes use three springs anti lifting devices per meter of barrel Lay the connecting cable Lay the connecting cable up to the tubular drive and fix The connecting cable and any antennae must not project into the winding chamber Cover any sharp edges BECKER 9 Setting
14. moving parts and adjacent objects Caution Safety instructions for avoiding serious injuries Crushing or shearing points must be avoided or protected Instructions for installation and commissioning General information Observe the safety instructions in EN 60335 2 97 Please note that this list of safety instructions is not exhaustive since it would be impossible for the standard to include all sources of danger For example the design of the operated product the way the drive works in the situation it is installed in or even the way the end product is mounted in the end user s place of use cannot be taken into consideration by the drive manufacturer If any questions or uncertainties regarding the safety instructions contained in the standard arise please contact the manufacturer of the part or end product in question All applicable standards and regulations for electrical installation must be complied with All work including maintenance and cleaning on electrical installations as well as other system parts must always be performed by authorised specialists in particular qualified electricians Only use spare parts tools and accessory devices which have been approved by the drive manufac turer Unapproved third party products or modifications to the system and its accessories represent a risk to your safety and the safety of others This means that the use of unapproved third party products or modifications which have
15. rical or electronic equipment and units are operated certain components e g the power supply unit are live Physical injuries or damage to property can result in the event of unauthorised interventions or failure to heed warnings Be careful when touching the tubular drive as it heats up during operation for technolo gical reasons Before installation shut down all lines and control devices that are not essential for op eration Crushing or shearing points must be avoided or protected When installing the drive all pole disconnection from the mains with a contact gap of at least 3 mm per pole must be provided EN 60335 If the mains connecting cable is damaged it may only be replaced by the manufacturer Attention Safety instructions for avoiding property damage Ensure that there is adequate clearance between moving parts and adjacent objects The drive must not be carried by the mains connecting cable All latching connections and fastening screws on the brackets must be checked to en sure that they are secure Ensure that nothing rubs against the tubular drive such as shading solution attach ments screws etc 5 Intended use The type of tubular drive described in these instructions is intended solely for the operation of roller shutters This type of tubular drive supports not only curtain attachment by means of springs but also mechanical anti lifting devices e g Zurfluh Feller Simu GAH Al
16. riebe GmbH Friedrich Ebert Str 2 4 35764 Sinn Germany This declaration of conformity was issued A _ Sinn 12 02 2015 __ Pb Place Date D Fuchs Management This declaration certifies compliance with the Directives cited but does not represent any assurance of characteristics The safety warnings in the supplied product documentation must be observed BECKER e 20103003020e 07 08 2015 amp BECKER
17. s can be operated in parallel Compatible with existing drives with electronic limit switching 4 core connecting cable Comprehensive range of the drive manufacturer s control units can be used Please observe these Assembly and Operating Instructions when installing and setting the equipment The date of manufacture comes from the first four digits of the serial number The numbers 1 and 2 indicate the year and the numbers 3 and 4 indicate the calendar week Example 24th calendar week in 2012 Ser No 1224XXXXX Explanation of pictograms CAUTION CAUTION indicates a hazardous situation which if not avoided could result in injury ATTENTION ATTENTION indicates measures that must be taken to avoid damage to property i Denotes user tips and other useful information Warranty Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in serious injuries e g crushing of limbs Therefore structural modifications may only be carried out with our prior approval and strictly in accordance with our instructions particularly the information contained in these Assembly and Operating Instructions Any further processing of the products which does not comply with their intended use is not permitted The end product manufacturer and fitter have to ensure that all the relevant current statutory official and in particular EMC regu lat
18. switch and control must not execute simultaneous UP and DOWN com mands Protect the electrical connections from damp Once you have finished wiring everything to the control ALWAYS check the right direction assignment of the drive to the control buttons UP and DOWN EXTEND and RETRACT If the drive is to be operated with devices which contain sources of interference the elec trician must ensure suitable interference suppression for the relevant devices Disposal This product is made of various materials which must be disposed of properly Find out about the applicable regulations on recyc ling or disposal for this product in your country The packaging material must be disposed of properly Maintenance These drives are maintenance free Technical data dia 45 Type R8 17RP R12 17RP R20 17RP R30 17RP R40 17RP Rated torque Nm 8 12 20 30 40 Output speed rpm 17 Limit switch range 64 revolutions Supply voltage 230VAC 50Hz Connected load W 100 110 160 205 260 Rated current consumption A 0 45 0 50 0 75 0 90 1 15 Mode S24 min Degree of protection IP 44 Min tube inside diameter mm 47 Emission sound pressure level lt 70 dB A What to do if Problem Cause Remedy The roller shutter curtain is raised un evenly or not at all 1 One or more attachments have broken off 2 Lath has broken o
19. t Group UC42 i LJ i Le Z M i HARUNAN i L i 230 V 50 Hz H e i i Individual Individual UC42 UC42 Lei Z M Le Z i NA INILILTICII 4f INILILIC L 230 V 50 Hz H 230 V 50 Hz BECKER 17 Declaration of conformity BECKER ANTRIEBE GMBH Friedrich Ebert Str 2 4 e BECKER 35764 Sinn Germany Original EC Declaration of Conformity Document No Month Year K001 02 15 We hereby declare that the following product series Product designation Tubular motor Type designation R4 17 R8 17 R12 17 R15 17 R20 17 R25 17 R30 17 R40 17 R50 11 R40 17 37 Nm R7 17 P9 16 P5 30 P5 20 P13 9 P5 16 P4 16 P3 30 L44 44 L50 11 L50 17 L60 11 L60 17 L70 17 L80 11 L80 17 L120 11 Version C M HK R S F P E O SMI A0 Z9 mute From serial number from 150800001 complies with the applicable regulations of the following Directives Machinery Directive 2006 42 EC Electromagnetic Compatibility 2004 108 EC Furthermore the safety objectives of the Low Voltage Directive 2006 95 EC as per Appendix No 1 5 1 of Directive 2006 42 EC have been met Applied harmonised standards EN 60335 1 2012 EN 60335 2 97 2010 EN 61000 6 1 2007 EN 61000 6 3 2007 EN 14202 2004 Authorised party for the compilation of the technical documentation Becker Ant
20. tain it must run in guide tracks from top to bottom Undoing the mounting pin When pushed in the mounting pin locks automatically To undo the mounting pin either insert the screwdriver max dia 2 5 mm 2 into the hole and push upwards or push a flat head screwdriver with a width of approx 8mm 1 into the groove Put the drive adapter 1 onto the drive shaft of the tubular drive You can see which way to insert the safety catch 2 from its shape When inserting the drive adapter safety catch 2 into the hole 4 make sure that the locking lug 3 engages You will hear a click Check that the safety catch is securely in position by pulling on the drive adapter 1 Put the drive adapter 1 onto the drive shaft of the tubular drive For the assembly use an M6 x 12 screw 3 with appropriate washer 2 and suitable screw retainer Threaded hole 4 Securing the drive against axial displacement W 4 10 mm In order to secure the drive against axial displacement we recommend screwing the drive adapter to the tube Attention When drilling into the barrel never drill near the tubular drive Fixing the drive adapter to the barrel dia 45 Size of drive Diameter of barrel Torque Fastening screws mm mm max Nm for drive adapter 4 pc dia 45 50 70 mm plastic drive adapter 25 Self tapping screw dia 4 8 x 9 5 mm dia 45 50
21. the permanent lower stop gt The tubular drive switches off automatically Press the programming button of the programming unit for 3 seconds dria J gt The tubular drive makes a click sound to confirm gt The limit positions are now set BECKER dd Deleting the limit positions using the programming unit mie Connect the wires of the tubular drive to those of the same colour in the programming unit and switch on the power supply Please pause for 1 sec after the last drive command before beginning the deletion se quence Also leave a pause of 1 sec between the individual steps of the deletion sequence brown SSS blue green yellow black SSS brown SSS blue green yellow Programming button Travel button Press the programming button and keep it pressed Then press down the travel button and keep it pressed Now release the programming button but continue to keep the travel button pressed dee G Next press the programming button again gt The tubular drive makes a click click sound to confirm gt Both limit positions are deleted Upper anti freeze mechanism The upper anti freeze mechanism helps to prevent the roller shutter from freezing in the upper limit position as the roller shutter stops just before the upper stop The distance from the upper stop is automatically cyclically check
22. window sill or sticking of the lateral guide tracks In the UP direction Blockage detection Extremely large increase in the load e g frozen end strip on the window sill To avoid overly sudden deactivation during closing the drive only responds to an obstruction one or two revolutions after the im pact 18 Information for the electrician Tubular drives with electronic limit switching can be connected in parallel The maximum switching contact load of the switching equipment timer relay control switch etc must be observed To operate drives with electronic limit switching only use switch ing elements timers that are not earthed via the drive The outputs of the switching element must be potential free in the neutral position Use external conductor L1 to control the up and down direction Other devices or consumers lamps relays etc must not be dir ectly connected to the drive connecting cables For this purpose the drives and additional devices must be decoupled by relay controls When installing the drive all pole disconnection from the mains with a contact gap of at least 3 mm per pole must be provided EN 60335 Attention Only use mechanically or electrically locked switching elements with a marked zero posi tion This also applies when drives with electronic and mechanical limit switching are used in the same system The changeover time for switching the running direction must be at least 0 5 s The
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