Surftest SJ-400 - Measure
Contents
1. el Printout 1 ile um CERNA ike c e m e 8 z os Analysis screen Evaluation condition display Analysis graph display SURFPAK SJ Specifications Industrial standards met 4297 1997 ASIENTO BIST DN Assessed profiles P primary profile R roughness profile WC WCA WE WEA DIN4776 profile E envelope residual profile R motif roughness motif waviness motif Evaluation P R WC WCA WE Ra Rq Rz RZUIS Ry Ry DIN Rc Rpi Rp Rpmax Rvi Rv Rvmax Rt R3zi R3z R3y S Pc Ppi Sm HSC mr Parameters WEA DING 76 plateau ratio Rk Rpk Mr1 Mr2 Aa Aq Aa Ag Sk Ku Lo Lr Al A2 R motif Rx R AR SR SAR NR NCRX CPM W motif Wte Wx W AW SW SAW NW Analysis graphs ADC BACI BAC2 power spectrum chart auto correlation chart Walsh power spectrum chart Walsh auto correlation chart slope distribution chart local peak distribution chart parameter distribution chart Digital filter 2CR 75 2CR 50 2CR 7596 phase corrected 2CR 5096 phase corrected Gaussian 50 phase corrected Cutoff length Smm 0 08mm 25mm 2 SMM Smm 25mm or arbitrany value 0017 0027 OTT 2037 507 3 1 Of arbitrary value fl 0 2bmm 0 8mm 2 5mm 8mm or arbitrary value 01 03 or arbitrary value fn 0 25mm 0 8mm 2 5mm 8mm or arbitrary value 01 03 or arbitrary value2. Distinguish color Detal A 2 X stylus Detal A 3 x stylus 12AAC740 Zum 12AAC741 Zum 12AAB413 Sum 12AAB414 Sum 12AAB425 10um 12AAB426 10um 1 Tip radius p Tip radius 1 Tip angle is 60 Skidless nosepiece 35 10 Stylus tip position 2125 12AAB355 Stylus Deep groove type 2 0 9 9 Distinguish Color Detail A Extra deep groove type A Gear face type TBR 12AAC735 2um 12AAB409 5um 12AAB421 10um Fr Tip radius 12AAC736 2um 12AAB408 5um 12AAB420 10um p Tip radius 12AAC737 2um 12AAB407 5um 12AAB419 10um Jp Tip radius A SUNT Distinguish color 12AAB339 2um 12AAB410 5um 12AAB422 10um Tip radius 12AAB338 ENA color Distinguish 5 2 CES S 12AAC738 2um 12AAB411 Sum 12AAB423 10um Jj Tip radius 10 Detail A 1 Tip angle ts 60 12AAC739 2um 12AAB412 5um 12AAB424 10um JJ Tip radius 2 At using this stylus measuring force of the detector does not guarantee 19 5 A Stylus tip position Unit mm Applicable skid 19 5 3 8 Sty
3. Sampling length L 0 025mm 0 08mm 0 25mm 0 8mm 2 5mm 8mm 25mm or arbitrary value 001 003 01 17 3 1 or arbitrary value Data compensation Tilt compensation R plane curved surface compensation ellipse compensation parabola compensation hyperbola compensation Conic automatic compensation polynomial compensation polynomial automatic compensation Data deletion function Data deletion to avoid an over range error Data deletion in a specific range to perform recalculation Automatic data deletion according to conditions set previously Recording magnifications Vertical 100X 500 000X Horizontal 1X 10 000X Special functions for report generation Bit map image paste up function Multiple data layout function OS requirement Windows995 Windows 98 Windows NT4 0 Arbitrary value can be specified in the following range from 0 3mm 012 to the maximum traverse length Specifications Carrying case is a standard accessory Measuring method Skidless Skid measurement Measuring range Z axis 800um 80um Sum 32000uin 3200uin 320uin Up to 2 400um with an option stylus X axis SJ Ole 25mm jess O02 50mm 2 Drive method Straightness S401 502 202 0 Measuring speed 0 05 0 1 0 5 1 0mm s 002 004 02 04 s Return speed 0 5 1 0 2 0 mm s 02 04 08
4. 1 41 Ibs Standard accessories ACG adapter Galhying case paper Touch pem Proteer sheet Skigless mosepiece User s manual one sheet manual tools To denote your AC line voltage add the following suffixs e g 178 946 2A A for 120V C for 110V D for 220V E for 240V No suffix is required for 100V Surftest SJ 400 EH ion a k ds n s S a P mt qu Optional Ac TIPP LO c cm jd hu XN En T 178 396 2 0 75mN measuring force with 12AAC731 standard type stylus Zum tip radius 178 397 4mN measuring force with 12AAB403 standard type stylus bum tip radius Set configuration Dimensions a 2 10 Skidless nosepiece 12AAB355 Unit mm Applicable skid 12AAC731 2um 12AAB403 Sum 12AAB415 10um Tip radius position 12AAC732 2um 12 404 5um 12AAB416 10um Tip radius Detail A 12AAB346 color 5 5 1 Extra small hole type 44 2 12AAC733 2um 12AAB405 5um aes 12AAB417 10um Sm Stylus tip position Extra small hole type AAA om 12AAC734 2um 12AAB406 5um A 20 3 12AAB418 10um n 90 p Tip radius io Detail A
5. s Height Tilt adjustment unit Tilt adjustment range 1 5 Height adjustment amount 395 Assessed profile Primary profile Roughness profile R Filtered waviness profile W DIN4776 MOTIF W Evaluation parameter Ra RY RZ Ro PE Rz me RE Ro SV Sm S OG Re ROK BvR MEI MAI Lo Poi R AR Rx Aa Aq Ku HSC mrd Sk W AW Wte Wx Vo Analysis graph Bearing Area Curve BAC Amplitude Distribution Curve ADC Number of sampling length X1 X3 X5 XL arbitrary length Arbitrary length SITO 0 1 to 25mm 0 T mamincremens EOT qo 27 01 Incremernts 402 0 750mm Onl o Increments 0277027 1201 Maremmen Sampling length L 0 06 0 25 0 6 2 5 mm 003 01 03 Printing width 48mm 1 89 paper width 58mm 2 287 Recording magnification Vertical magnification to magnification Auto Horizontal magnification to IK magnification Auto Detector Detection method Differential inductance method Minimum resolution 0 000125um 8um range 005uin 320uin range Stylus tip Corn 90 Radius 5um Diamond Corn 60 Radius Zum Diamond Measuring force 4mN 0 75mN Radius of skid curvature sy Skid force Less than 400mN Function Customize Display Roughness parameter selectable Data compensation R surface Tilt compensation Ruler function Displays
6. Vision Measuring Systems Small Tool Instruments and Data Management Mitutoyo America Corporation www mitutoyo com Michigan Phone 734 459 2810 Illinois Phone 630 978 5385 California Phone 626 961 9661 solution Center Massachusetts Phone 978 692 8765 Indiana Phone 317 577 6070 North Carolina Phone 704 875 8332 Job No 11B 8 Mitutoyo 26 800308 1 CNE Printed in Japan
7. Bulletin No 1712 PORTABLE SURFACE ROUGHNESS TESTER Mitutoyo a P Su IteSst gt I Fu ee New Portable Surface Roughness Testers Make Their Debut Now long awaited specifications and functions are at hand compactness skidless measurement high accuracy roughness detection multi function and ease of operation hanc t ren ange high TORTON detector and an straight drive A Jr unit provide superior high accuracy measurement in its class lt Detector gt Measuring range 800um Resolution 0 0001 25um at 8um range lt Drive unit gt Straightness traverse length SJ 401 0 3um 25mm SJ 402 0 5um 50mm Ultra fine e Se and waviness can be measured by switching to the skidless measurement function The ruler function enables simpler surface feature evaluation on the LCD monitor SJ 402 The SJ 400 series performs 36 kinds of roughness measurements that conform to the latest ISO DIN and 4 ANSI standards as well as to JIS standards 1994 1982 The m 400 s series sallow data processing that is identical to that in the high end class These data analysis and report creation capabilities can be achieved with this system using the surface roughness analyzing program SURFPAK SJ The kdesi measurement qd R une paar functions make it possible to evaluate cylinder surface roughness Confirmation mez urement results and an a
8. Performs various statistical processing 12AAB358 264 503 100V 264 503A 120V 264 503D 220V 264 503E 240 220V Leveling table be used with the XY leveling table Table swivels 1 5 Table size 130x100mm Max Loading weight 15kg Memory card Reference step specimen Saves Retrieves the measuring conditions Used to calibrate detector sensitivity up to 20 measured data and statistical Step nominal value Zum 10um data Memory 8MB 12 841 178 048 178 058 inch mm 178 611 mm 178 612 inch mm LCD protective sheet For touch panel protection Printer paper 10 sheets set Five rolls 25m Standard paper 270732 Durable paper 12AAA879 2 08 050 1 97 12AAA896 Surftest SJ 400 Note All information regarding our products and in particular the illustrations drawings dimensional and performance data contained in this pamphlet as well as other technical data are to be regarded as approximate average values We therefore reserve the right to make changes to the corresponding designs dimensions and weights The stated standards similar technical regulations descriptions and illustrations of the products were valid at the time of printing In addition the latest applicable version of our General Trading Conditions will apply Only quotations submitted by ourselves may be regarded as definitive Coordinate Measuring Machines
9. lus tip 35 gt al IER gt Stylus tip position 12AAB351 3 5 Stylus tip position bs ZO Stylus tip e position Amy 12AAB354 Surftest SJ 400 Stand Tables XY leveling tables 178 043 1 mm 178 049 mm 178 042 1 mm 178 052 1 inch mm 178 053 1 inch mm 178 059 inch mm Table size 130 x 100mm zx gue Maximum loading weight 1 5Kg Inclination angle RER Horizontal rotating angle 3 X Y axis displacement S A S Sina o 217 mmo Min reading 0 00 1mm 00005 0 00 1mm 001 0 00 1 mm 00005 of the micrometer head Dimension 260230233 x 33mm 220 x 1389 253mm 26023433 x55mm Mass 6 3kg 6kg 5kg Digital display Precision vise Manual column stand Can be used with the XY leveling table Column travel 200mm Dimensions 370x200x740mm Mass 13kg 178 019 Er Mounting method Two sliding jaw Clamp opening Sonny 42 Clamp width 178 009 Clamp depth 1 63 Height 398mm 50 Cylinder attachment Measuring data output Used to attach on a cylinder Diameter 215mm up to 60mm Input tool Data input device for spread sheet software SPC connecting cables Connects a control unit with DP 1 VR Im 936937 2m 965014 DP 1VR
10. multiple measurements for one roughness parameter It is possible to Usually a workpiece with a spherical or cylindrical surface display and print histograms in addition to statistical results cannot be evaluated By eliminating the round surface element mean standard deviation maximum value minimum value with a filter this function processes this R surface data as if it and acceptance ratio was taken from a flat surface Ra SANFLE NUM 030 x 0 575 um 0 C54 un 0 651 um m OATI ye 100 0 Statistical ic 5 j i Measured profile R Surface compensation Switchable rn nr fa Histograms Assessed profile Built in thermal printer A high quality high speed thermal printer prints out measured results It can also print a curve or an ADC curve as well as calculated result and assessed profile These results and profiles can be printed out in landscape format just as they appear on the LCD They are presented in an easy to understand form A id Ire quA GO NG judgment function According to the upper lower tolerance limits set the GO NG judgment sign is displayed and the calculation result is highlighted max for 3 roughness parameters GO sign NG sign if kh d Calculation Result screen with GO NG judgment result Real sampling function This function samples a displacement of the stylus for the specified time without
11. riety of accessories Ruler function key cam Mu Ss E nM nes M Ruler Analysis screen Coordinate difference Ruler key RM N Powerf for iS ile Thel justment unit comes as standare support of the leveling operation at skidless measurement Thi e and convenien 1 high accuracy measurement with ease of operation The D A T Function Height adjusting knob Turn the tilt adjusting knob by this amount Tilt adjusting knob Height tilt adjustment unit DAT screen amount win Preliminary VA measurement Final measurement a De Preliminary Intuitive adjustment k measurement Confirmation Bt sing the tilt adjustment knob measurement OK NG Repeat The D A T Function for the optional leveling table Move the micrometer head by this amount When using with the stand the D A T function can work with the optional leveling table Leveling table Digimatic for D A T F micrometer head DAT screen NORINO the amount to be adjusted Surftest SJ 400 Measuring F ncti ons Even in EI Compact t M Support for R surface roughness Statistical processing function measurement skidless measurement This function performs statistical processing of
12. ssessed profile with printout Using the integrated large touch panel LCD monitor measurement results and an assessed prolile c can be clearly displayed Calculation Result screen Measured Profile screen Surftest SJ 400 The SJ 300 Sen Perfori eret ieee Measurements 2 measurement ar ds lal eve ion according to measurement conditions i at 4 Tic Lr di My i r p Skidless measurement Skid measurement In skidless measurement surface irregularities are In skid measurement surface irregularities are detected with reference to the quide on the drive detected with reference to the skid that traces unit it can measure waviness and finely stepped waviness on a measuring surface it cannot features in addition to surface roughness measure waviness and stepped features exactly The SJ 400 series supports a variety of surface feature This measurement facilitates the leveling of the measurements by replacing the stylus detector drive unit icu ve icu ve Measuring Measuring data E s Simplified surface feature evaluation with the ruler function A stylus and a nosepiece can be selected according to the measurement condition See page 9 11 his function determines the coordinate difference between Nosepiece Detector two arbitrary points such as a step height and a pitch interval A va
13. surement efficiency Saving capacity Measurement conditions Control unit 5 conditions Memory card 20 conditions Measured data Memory card 50 or more pieces of data Customize function This function selects only the necessary parameters for calculation display from a variety of roughness parameters It is also possible to add parameters later for recalculation LI Customized screen Surftest SJ 400 ty Y gi gram a PT ne FE B gs j bs with Y ij Analyzing RS 232C connecting 12AAA841 Surface roughness analyzing program SURFPAK SJ Memory card In conjunction with SURFPAK SJ the SJ 400 series has the same excellent operability and advanced analysis performance that is e achieved by a high end desk top tester The SURFPAK SJ increases the number of roughness parameters and analysis graphs also allows the elimination of unnecessary data 7 COMPACTFLASH Card Reader can make a total evaluation of a complete set of surface RENE and the evaluation of surface features including step and pitch In addition to surface roughness capabilities the SJ 400 series features This small system can be used as a high end desktop evaluation system Calculation Measurement result display condition display Evaluation Curve display LE 5 TT e S h am x wo _ T Ld I a T
14. the coordinate difference of any two points D A T function Helps to adjust the leveling during the skidless measurement Displacement detection mode Input the stylus displacement while the drive unit is stopped Statistical processing Maximum value Minimum value Mean value Standard deviation 5 Pass ratio Histogram Tolerance judgment Upper and lower limit values for three parameters can be specified Measuring Condition storage Five sets of measuring conditions control unit Printer Thermal printer Cut off length 0 08 0 25 0 8 2 5 8mm 017 03 13 Digital filter 2ER PC75 phase corrected Gauss Calibration Ra Step Automatic calibration entering the value of roughness specimen Power supply Via AC adapter built in rechargeable battery Ni H Battery Charging time 15 hours Number of measurement 600 maximum without printing Power consumption 43W max Dimension Control unit 1220 0050030741 Height Tilt adjustment unit 131x639 am 52100243 ON Drive unit 20229304 OZ Roughness standard JIS B060121 992 1952 DIN SO EGID Size Touch panel Data output RS 232C input output SPC output External control Connection to the data processing system option Mass Control unit 1 2kg 2 64lbs Height Tilt adjustment unit 0 4kg 1 88lbs Drive unit 53 401 0 6kg 1 32Ibs SJ 402 0 64kg
15. traversing the detector It has a wide range of uses such as a simplified vibration meter or a displacement gage incorporated in another system Recalculation function It is possible to recalculate already measured data for other evaluation by changing the current standard assessed profile and roughness parameters Arbitrary length measurement This function allows a sampling length to be arbitrarily set in 0 1 mm increments SJ 401 0 1mm to 25mm SJ 402 0 1mm to 50mm It also allows the SJ 400 series to make both narrow and wide range measurements Key masking function This function invalidates the key operation on the touch panel Since only the sheet key operation is valid there is no chance for error in data including calibration conditions and measurement conditions Invalidated Auto Calibration function The SJ 400 series is equipped with the Ra calibration and step calibration methods for detector calibration gain adjustment In both calibration methods only the reference value described in the precision specimen needs to be entered No other operation such as volume control is required Calibration screen Saving calling the measured data It is possible to save the measurement conditions and measured data in the control unit or memory card optional and to recall the data from both Batch printout of the measured data after performing on site measurement and saving the data will raise mea
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