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DBM04 User`s Manual

1. arii 1 3590 10 24 27 174 28 __ 2 3500 100 8 37 207 29 6080 77 14 291 145 40 C8020 1 5mH 50 140 100 8 35 112 20 1 5mH 60 180 77 8 35 87 25 V 6 30 Oct 01 SECTION 6 COMMANDS 6 1 General Features For serial communication according to standard RS485 DBM drives are connected in parallel multidrop and in slave configuration whereas the CNC the PC or the keypad are in master configuration This is because the protocol is configured so that the drives are able to communicate only if inquired by the master to avoid contentions on the line As a consequence all the commands have been configured individually single axis questioned except those for which an answer is not foreseen therefore all the drives can be reached simultaneously There are 3 kinds of command e status monitoring Monitor commands on the status of the drive which displays axis configuration and eventual faults e data monitoring Monitor commands for displaying memorized motion parameters e g limit 100 etc e data command input Execute commands for setting and changing parameters e g speed pole number acceleration deceleration etc Remark if a mistake has been made while digitizing it is possible to reset the command by pressing CR lt CARRIAGE RETURN The commands are in ASCII format 1 bit start 8 bit data 1 bit
2. OptoisolatedOV EH DRIVE OK Collector of Drive OK optoisolator see Fig 2 13 DRIVE OK Emitter of Drive OK optoisolator see Fig 2 13 12 MOTOROK Collector of Motor OK optoisolator see Fig 2 13 13 MOTOR OK Emitter of Motor OK optoisolator see Fig 2 13 See Fig 2 13 See Fig 2 13 See Fig 2 13 17 REF EN Reference enable optoisolated input for the confirmation of WE the common reference to the three axis REF EN not active means no speed reference or zero torque 18 REM RESET Remote reset optoisolated input for logic section reset equivalent to push button on the front panel 19 GROUND Ground It must be connected to CNC ground with 2 5 mm wire as short as possible GROUND Ground connected to 19 default 80 Tab 2 25 ANALOG OUT ADDRESS SETTING SO COMMAND SO Address _ 50 Addres SO Address Analog Out 1 Analog Out 1 7SO Analog Out 1 first module second module third module Analog Out 2 Analog Out 2 Analog Out 2 first module second module third module Tab 2 26 ANALOG OUT OUTPUT SETTING SO COMMAND Max Velocity Velocity Current Reference Error 801 1 1504 axs 807 axs 502 2 805 axs2 5084852 803 3 4 SO6jaxs3 509 3 28 30 Oct 01 2 11 4 Motor Phases Wiring Fig 2 14 Motor Phases Wiring only one axis shown Motor DBM 04 NN
3. 1 Recovery resistor cable 2 Reference Enable OK cable 3 Motor power cable Sub D and unshielded cables not shown Ill 5 30 Oct 01 It is not necessary to shield the input power wires the bus bars the cables between the modules REMARKs Fig 3 6 Partition Penetration the shields of cables inside the cabinet must be 360 clamped to the cabinet wall see Fig 3 5 noisy cables must be kept away from sensitive cables by at least 30 cm 12 in Noisy cables include input power wires motor power and brake wiring Sensitive cables include analog or digital signal cables resolver cable reference enable and OK cable RS485 serial link simulated encoder wiring where noisy cables must cross power cables this must be done with angles as near to 90 as possible Fig 3 5 Clamping To Cabinet the crossing of the cabinet should be Backpanel accomplished with a low impedance earth connection between cable shield and enclosure If a connector is not involved the shortest practical lengths of connecting strap should be used see Fig 3 6 Screen is effectively earthed 360 of its radius 3 4 Recovery Resistor Motor Choke To meet the EMC Directive the ventilated enclosures containing dynamic braking resistors must be conductive The cable of recovery resistor must be shielded and the shield must be 360 clamped at both sides In some applications e g some size 3 FAS T
4. 24V Power Supply x 9 Optoisolated input common Drive Enable 17 Reference Enable 10 i VE Drive OK 11 Optoisolated Output 12 A Motor OK 13 p Optoisolated Output 2 min 19 Ground J8 cable shield must be RF connected to the housing grounding of shield via hose clamp 24V POWER SUPPLY DBM 04 17 OV Common 15V dc output Drive Enable Reference Enable J8 Optoisolated input common pin number is axis dependent 15V INTERNAL SUPPLY for drive test pin number is axis dependent Il 27 30 Oct 01 Tab 2 24 J8 Connector I O Commands and Signals Panel side shrouded open end header with 20 male contacts Wiring side connector with 20 female contacts screw termination TACHO TEST 1 tachometer output axis 1 Range ET 10 V for max speed 2 TACHO TEST 2 tachometer output axis 2 Range ET 10 V for max speed 3 4 5 10 11 12 13 3 TACHO TEST 3 tachometer output axis 3 Range ET 10 V for max speed 4 ANALOG OUT 1 analog output 1 See Tab 2 25 26 and ES SO commands 5 ANALOG OUT 2 analog output 2 See Tab 2 25 26 and ES SO commands 6 ANALOG OUT 3 max current output axis 3 100 of max current 10V 8 15 15Vdc output Imax 30m 9
5. YES Internal fault 11 30 Oct 01 FIG 7 12 DBM Module WTD red LED Watch Dog ye Red LED WTD ON Reset via Pushbutton on front panel Remote Reset YES we E Red LED WTD OFF Fault caused by noise NO 8031 or DSP fault VII 12 30 Oct 01 FIG 7 13 DBM Module DRF red LED Drive Fault Red LED DRF ON NO Other red LEDs lit Check via FA command the fault not reported by LEDs It can be Velocity error see EV command Personality card not YES present Bus Bars overvoltage undervoltage See the figure with the proper LED fault 13 30 Oct 01 FIG 7 14 Motor vibrates Axis enabled Motor with overspeed or running ata speed not related to the reference or vibrates p 2 P 6 resolver motor N poles 8 resolver motor poles EN 2poleresolver N with 6 pole 4 motor YES qd e hw pd EN P Check via RS N x NO lt E command RS 9 Check via RS command approx 17 000 or RS 14 000 to 16 000 2 39 000 or 61 000 YES YES Check power and resolver connections Remake Autophasing Internal fault VII 14 30 Oct 01 FIG 7 15 Keypad fault Keypad does not work Serial cable and or J10 cable OK Make c
6. 6 pole resolver 2 0607 390 100 60 3 115 19 vaoo 100 60 2 pu 5 1 20 09 390 100 38 8 94 22 822 10 58 5 89 25 822 11001 42 67 19 V 045 8 22 X 100 9 6 127 21 1542 88 60 5 66 28 __ 0 65 100 60 7 9 14 82 100 48 66 16 A el FAS T2V2030 822 100 32 6 51 22 V2045 15 42 11001 60 5 102 26 V4020 8 22 100 30 9 76 17 V6020 15 42 X 100 32 12 69 15 6 0301942100 5 8 eef 14 i542 s e 302 16 2570 65 7 eif 27 V8 030 RC i RIT ICT 03020 25 70 100 28 8 122 20 03030 25 70 100 54 9 79 15 3590 100 46 9 961 15 4020 25 70 100 36 9 94 19 6020 35 00 100 30 12 oj 9 8020 50 40 100 30 10 10 L 6060 0 V 8 30 Oct 01 Tab 5 2 Parameters Setting for 400 2 pole resolver FAS 1020600 3 90 100 20 8 115 19 ee a po 872 100 18 14 60 25 66030 615 100 18 20 127 21 100 14 21 19 1542 20 16 66 28 82 XA 100 16 22 66 16 VES i NEC C6020 1542 100 10 37 69 15 C6030 1542 100 18 23 66 14 250 73 18 26 40 22 250 65 10 22 61 27 open 3020 25 70 10 8 25 12
7. addressing Opposite to See also Examples 1 SR lt gt the answer SOFTWARE REL 0 3 DSP 0 12 ST Status Function it allows to display axis status via a codified ASCII string Syntax status monitoring B address ST CR Address type axis Password no addressing no Answer explanation Aa STbcdEefglhijkl A Axis a Axis address ST Status b Priority G2 jumper on person card 0 opto G2 closed 1 keypad G2 open DRIVE OK opto output 0 absent 1 present d Expansion module 0 absent 1 present E External opto input configuration e DRIVE EN Drive enable 0 OFF 1 ON f REF EN Reference Enable 0 OFF 1 ON g Internal internal variables config h Drive Enable 0 OFF 1 ON i Reference Enable 0 analog 1 digital j LIMIT Current Limit 0 analog 1 digital k System control 0 velocity 1 torque Direction of rotation 0 CW 1 CCW viewed from shaft end VI 33 30 Oct 01 SV Save Function it allows to save all parameters in the personality card If the WP jumper on the Personality Card is closed the SV command is Syntax command input address SV lt gt Address type module Unit of measure Range Default Password es addressing yes Opposite to See also CAUTION the SV command execution time is 5s If a reset has been sent during this time EEPROM ER
8. 17 30 Oct 01 This page intentionally blank 18 30 Oct 01 SECTION 2 INSTALLATION CAUTION make sure that the correct input voltage 400V or 460V has been set Fig 2 1 PS Standard and PS 6M 400 460V Setting Top Panel VAN SZ VW CAUTION make sure that the correct Fig 2 2 PS Standard and PS 6M wiring has been set for auxiliary input 110 230V Jumper voltage on the PS Standard and PS 6M front panel connect the jumper on J12 connector to use 110 Vac Jn or disconnect the jumper J12 connector to use 230 Vac AUX PWR C EE ONLY FOR 110 230V AC TIOV AC Il 1 30 Oct 01 2 1 Fuses 2 1 1 Internal Auxiliary Fuses 2 1 1 1 PS Standard and PS 6M A delayed type fuse rated 4A 250V is provided on the front panel to protect the auxiliary power circuit The following types are approved Mod No SPT 0001 2510 by Schurter AG Mod No ST520240 by Bussmann Div Cooper UK Ltd 2 1 1 2 PS Standalone and PS 120 A delayed type fuse rated 3 15A 250V is provided on the internal base card to protect the auxiliary power circuit The following types are approved Mod No SPT 0001 2509 by Schurter AG Mod No 57520231 by Bussmann Div Cooper UK Ltd 2 1 2 External Power
9. AD Axis Disabled Function AD command makes the logic section ignore an axis and the relatives faults It is useful with DBM 2 axis if the third axis were not disabled the logic would reveal resolver fault and motor overtemperature preventing the drive from running Syntax data monitoring address AD lt gt data input address AD lt CR gt Unit of measure n axis number Note the axis disabled holds his address which can be interrogated via FA command REMARK AD and AE commands must be set only when the motor is standstill Examples 1 AD 3 lt CR gt it disables the 3rd axis of a module whose first address is 1 4AD6 lt CR gt _ it disables the 3rd axis of a module whose first address is 4 1 AD CR 1 AXIS DISABLED 3 will be displayed if the 3rd axis is disabled 1 AXIS DISABLED 1 3 will be displayed if the 1st and 3rd axis is disabled AE Axis Enabled Function the AE command enables an axis and relative faults Syntax data monitoring address AE lt CR gt data input address lt gt Address type axis Unit of measure n axis number Range 1 to 99 Default Examples 1 AE 3 CR it enables the 3rd axis of a module whose first address is 1 4 6 CR it enables 3rd axis of a module whose first address is 4 1 CR 1 AXIS ENABLED 3 will be displayed if the 3rd axis is enabled 1 AXIS ENABLED 1 3 will
10. 22 120 9 DBM 04 15 15 15 15 29 7 42 15 29 7 42 15 29 7 42 180 14 a duty cycle of 9296 applies POWER SUPPLY 400 460 Vac Auxiliary Output Output Input Width Weight Rated Max Braking Voltage mm kg this is not necessary for normal duty but only for data saving EXPANSIONS An external expansion module should be used for some configurations including an axis rated over 35A This is due to thermal constrictions Available expansions modules are shown in the table To specify an expansion module please replace the third axis rating number with E this ensures that the drive is configured for use with an expansion module e g DBM 04 15 15 E Output Current Width Weight mm kg EBM 0450 40 950 99 140 270 18 EBM 04 60 180 6o 127 180 270 18 11 30 Oct 01 1 3 Dimensions Fig 1 1 and 1 2 dimensions in mm show the drilling jig between power supply and drive module The modules must be mounted vertically with the fan housing at the bottom Leave a clear space of at least 50 cm 19 7 in over and under the system for air circulation Fig 1 1 Front View Drill For M5 Screws 16050 60 50 60 50 800 00 DBM 04 180 mm Module me I t M He um T Configuration 1 DBM04 PS 1 DBM04 120 mm 266 282 1 DBM04 PS 1 DBM04 180 mm 326 342 1 DBM04 PS 2 DBM04 120 mm 362 387 403 DBM04 PS 1 DBM04
11. 6 NC 8 j 18VdcreferedtologicOV 1 9 8VdcreferredtologicOV 10 kHz sinusoidal wave for resolver and synchronism carrier Tab 2 18 Module J2 Connector RS485 Port Fault signals to PS Modules Panel side Sub D with 9 male contacts Wiring side Sub D with conductive shell 9 female contacts supplied by with cable Power supply binary coded faults see Tab 2 19 5Vdc output referred to logic OV RK Power supply binary coded faults see Tab 2 19 Tab 2 19 Module Power supply binary coded faults 21 4 42 9 ES MINA DM 0 1 DBRFAULT Recovery fault 1 0 JOVERTEMP Overemperature II 19 30 Oct 01 2 11 1 Limit Switches Expansion Wiring The J3 connector allows when the Expansion is not present the availability of CW CCW limit switches for each axis With the input enabled to OV the rotation is disabled in one direction and enabled in the other direction When the Expansion is present the J3 connector is used for signal connection to the Expansion module Fig 2 10 Limit Switches Wiring in 1 0v 2 2 CW Limit switch axis 1 15 f 5 CCW Limit switch axis 1 DP T 6 CW Limit switch axis 2 Poi WA 12 CCW Limit switch axis 2 T 13 CW Limit switch axis 3 N y e 14 CCW Limit switc
12. If we can be of assistance please do not hesitate to contact the undersigned Very truly yours REVIEWED BY Giuseppe Redaelli Kevin Connelly Engineering Services Engineering Services UL International Italia Srl UL International GermanyGmbH Kavin Gandy DY Sede legale e laboratorio Z I Predda Niedda Nord st 18 07100 Sassari Italia Iscritta al Reg Imprese di Sassari al n 8101 98 Iscritta alla CCIAA REA di Sassari al n 126205 C F e P 01796660908 1 6 30 Oct 01 UL Requirements e These Brushless Servo Drives shall be assembled with the guidelines specified in this Manual Only the configurations with the components tested and described in the UL Report file E194181 Vol 2 Sec 1 Issue date 03 28 01 and following Revisions can bear the Recognized Component R C Mark Each assembled configuration shall be evaluated in the UL Listed end use application e The Component Power Conversion Equipment DBM 04 Series is considered UL Recognized in the complete configurations after the assembly of the three main parts of the Drive that is the Power Supply the Modules and the Fan Assembly The Marking including the R C Mark and the Drive Model No shall consider the equipment in its complete configuration e These drives shall be used within their ratings as specified in the marking of the equipment In particular rated input voltage input current system duty cycle auxiliary input voltage auxiliary
13. Ke 1 2 IW 2 3 2 Auxiliary Power Transformer PS Standard and PS 6M A transformer for the auxiliary line is not necessary 2 3 3 Auxiliary Power Transformer PS Standalone and PS 120 If data need to be saved in case of three phase power line failure a 230 Vac monophase auxiliary line must be connected via isolation transformer to the PS Standalone and PS 120 versions of Power Supply This is not necessary for normal duty but only for data saving CAUTION do not connect directly the auxiliary line but only through a dedicated isolation transformer with 230Vac 10 50 60 Hz secondary voltage Rated power must be 60VA for each module e g 240VA for 4 modules 2 4 Thermal sizing of cabinet To calculate cabinet cooling requirements table below provides estimated equipment power dissipation values If the application employs continuous braking it is necessary to include the recovery resistor power dissipation use the nominal power of recovery resistor if actual application recovery dissipation is unknown Power Dissipation PS Standard PS 120 IGBT s Input PS 6M Bridge PS Standalone PS U 16 1WIA Example with one PS Standard two modules total output current of 60 Arms and continuous unknown braking the dissipated power is as follows 25 2 50 16 60 1 60 750 recovery resistor power 1895 W Il 3 30 Oct 01 2 5 Recovery Circuit The recovery circuit is formed
14. d a V V Ww Ww ground N R ground J9 grounding of shield grounding of shield via connector clamp connector clamp or RF connection to PG gland in case of terminal board All the motor phases must be connected from J9 connector s to motor connector s Note that M1 always corresponds to the more powerful axis while M3 must not be connected in 2 axis configuration There several motor power connections depending on module configuration see Tab 2 27 and Tab 2 28 See Section 3 for shielding procedures according to EMC Directive CAUTION the resolver wiring must match the motor wiring i e the resolver cable running from M1 motor must be connected to J4 M1 connector the resolver cable running from M2 motor must be connected to J5 M2 connector the resolver cable running from M3 motor must be connected to J6 M3 connector CAUTION the U V W motor phase sequence of the connector at the drive side must match the U V W motor phase sequence of the connector at the motor side CAUTION do not parallel power connection cables to achieve requested section this will increase the capacitance value at levels that may irreversibly damage the drive If the value of capacitance of motor and cables seen from drive output exceeds 30 nF it is necessary to verify with Moog technicians the need of an adequate choke in series 29 30 Oct 01 Tab 2 27 49 Connector s Motor Phases 1 2 16 p
15. phase speed relation phase current relation parameters setting for FAS T V general features commands DBM PS troubleshooting DBM module troubleshooting 1 2 30 Oct 01 IV 1 2 V 1 2 2 VI 1 3 VII 1 4 Accident Protection The safety instructions provided in this Manual are included to prevent injury to personnel WARNINGS or damage to equipment CAUTIONS WARNING L and L pins and Bus Bar s can have voltage gt 810 even after switching off capacitive voltage High Voltage Discharge Time approx 6 Minutes WARNING High Voltage The recovery resistor is connected to the Bus Bar s and can have voltage 2810Vaqc WARNING do not touch recovery resistor during operation to avoid scalds CAUTION make sure that the correct input voltage 400V or 460V has been set CAUTION it is recommended to disconnect the drive and the EMC filters to carry out the AC Voltage Tests of EN 60204 1 1997 par 19 4 in order to not damage the Y type capacitors between phases and ground Moreover the DC voltage dielectric test required by EN 50178 1997 product family standard has been carried out in factory as a routine test The DC Insulation Resistance Tests of EN 60204 1 1997 par 19 3 may be carried out without disconnecting the drive and the EMC filters CAUTION when required for an emergency stop opening U2 V2 W2 pins and closing motor phases to resistors must be preceded by disabling the axis The delay ti
16. see MV command It is advisable to set MR as near as possible conversion Syntax data monitoring address MR lt CR gt data input address MR CR Examples 1 MV 2000 lt CR gt 1 100 CR axis 1 10V correspond to 2000 rpm E 3 MR CR it interrogates axis 3 about max reference If MR 10V the answer will be MAX REFER V 10 0 REMARK S MR command can be executed only after resetting or giving MV command In case of torque control it must be MR 100 VI 21 30 Oct 01 Max Velocity Function it allows to set max velocity referred to MR command Anyway such a max speed can never be overcome either by analog reference or by keypad command Syntax data monitoring address MV lt CR gt data input address MV lt CR gt Address type axis Unit of measure n rpm Range 200 to 32000 Default motor dependent Password yes addressing yes Opposite to See also MR Tab 6 7 REMARK max velocity depends R D resolution See Tab 6 7 Examples 1 MV 2000 lt CR gt sets max velocity for axis 1 to 2000 rpm 1 100 CR for axis 1 10V correspond to 2000 rpm 1 MV lt gt interrogates axis 1 about max velocity The answer will be A1 RPM MAX 2000 NP Number of Resolver Poles Function it informs the controller about the number of poles that the right correspondence between mechanical speed and ele
17. 0 to 255 Analog outputs on J8 connector 10 10 mA max Max current for axis 1 SO 1 axis 2 SO 2 or axis 3 SO 3 10 ES 16 V for 100 max current Speed reference for axis 1 SO 4 axis 2 SO 5 or axis 3 SO 6 and velocity error for axis 1 SO 7 axis 2 SO 8 or axis 3 SO 9 ES NP MV 786 MR V for MV max velocit addressing See also MR MV NP SO Tab 6 4 Tab 6 5 Examples B 1SO1 lt CR gt sets analog J8 conn pos 4 to max current of axis 1 of the first module 1 ES 16 CR sets analog out1 to 10V for 100 max current of axis 1 1 ES 32 lt CR gt sets analog out1 to 10V for 50 max current zoom in of axis 1 B 1 ES 8 lt CR gt sets analog out1 to 5V for 100 max current zoom out of axis 1 8 SO 5 lt gt sets analog out2 J8 conn pos 5 to speed reference of axis 2 of the third module E 2 ES 16 CR sets analog out2 to 10V for 6140 rpm if NP 8 and MR 100 have been set for axis 2 VI 14 30 Oct 01 Tab 6 4 ES for Max Current SO 1 to SO 3 MAX ANALOG CURRENT OUT REMARK D T j actual current The voltage at the Analog Output represents the envelope of the actual TH TUA Wy current lll ye NY Analog Output envelope 1 To calculate the max current Imax check the max current of the drive see the rating plate or par 1 3 search for the max Analog Out voltage during the e
18. 100 ms for axis 1 B 1DE CR it questions axis 1 about the deceleration ramp In case no one has been set the answer is A01 DECEL TIME ms 0 VI 11 30 Oct 01 DF Digital Filter Function it allows to set a low pass digital filter The filter reduces high frequency noise and resonance s When the Velocity Structure command is VS 0 or VS 1 the velocity reference is filtered When the Velocity Structure command is VS 2 or VS 3 the velocity error is filtered The value DF 0 switches the filter OFF Syntax data monitoring address DF lt gt data input address DF lt CR gt 0 to 255 IS BOE Note the DF command must be executed with digital Drive Enable disabled OF command and the opto Drive Enable enabled Examples E 2 DF 165 lt gt sets the filter bandwidth to 206 Hz for axis 2 B 2 DF lt CR gt Interrogates axis 2 about the reference filter on the velocity reference The answer will be A02 DIG FIL REF PAR 165 Tab 6 3 Filter Bandwidth DF Frequency DF Frequency DF Frequency DF Frequency 1 10 15 15Hz 80 90Hz 145 176 2 210 280Hz 20 25 26Hz 90 102Hz 155 191Hz 220 297Hz 30 35 40 45 110 50 55 VI 12 30 Oct 01 DI Direction Function it allows to invert the direction of the motor rotation in case of analog or digital reference The drive is supplied set to CW rotation viewed from shaft end corres
19. 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac 230 Vac CY4109 4112 CYA124 4136 CY4153 CY4154 600 230 Vac 230 Vac 4115 4157 CYA158 660 230 Vac 115 Vac 115 Vac 115 Vac 115 Vac 115 Vac 115 Vac 115 Vac 115 Vac 115 Vac 4209 4212 CY4231 CY4232 600 115Vac 750 115 Vac 4235 CY4236 660 115 CY4103 CY4141 CY4142 230 Vac CAUTION free circulation must be guaranteed for the air flow Il 5 30 Oct 01 2 7 Wire 2 7 1 Sizing of Wires It is recommended to use Cu stranded and or solid wires 60 75 C 140 167 F UL approved per the following table Note that in the table the wires are sized according to the nominal current The wires can be undersized if the actual rms current of the application is lower Tab 2 2 Sizing of Wires DBM 04 Model Power Supply Po Ais PS Standard PS 6M PS 120 3 9 to 25 70 35 90 to PS U PS Standalone 15 42 60 180 Power Line and ground wiring No of wires x AWG Auxiliary Line wiring 2 2 x No of wires x AWG 14 AWG 10 AWG Motor Power wiring 4x 8 4 shielded No of wires x AWG 14 AWG 14 AWG 6 AWG Recovery Resistor wiring shielded No of wires x AWG Po AWG providedinkit ____ Dc Bus AT 8 AWG provided in kit with 4 pair Resolver wiring each pair No of wires x AWG 4x 2 x 22 20 AWG shielded with an independent over
20. 30 Oct 01 Set Address Function it is used to assign the module a basic address different from default A module programmed as address 1 will automatically assign for the other axes the following address i e Seas See also AS REMARK To perform SA command only one module at the time must be connected to J2 flat cable SE Simulated Encoder Optional Function it allows to set the number of pulses per electrical revolution of simulated encoder The number of ppr must be x ppr according Syntax data monitoring address SE CR data input address SE n CR Address type axis Unit of measure pulses per electrical revolution Range 128 256 512 1024 2048 4096 8192 16384 addressing no Opposite to See also RN Tab 6 8 to enable a new SE value after setting and saving reset button on front panel or send pulse to REM Reset Example 2RN 12 lt CR gt allows to set min R D resolution for axis 2 to 12 bit B 2 ES 1024 CR allows to set the pulses per electr revolution for axis 2 to 1024 Tab 6 8 Max ppr versus min R D resolution RN Resolution bit Max number of pulses per 256 1024 4096 16384 electrical revolution VI 31 30 Oct 01 SO Spare Output Function it allows to set the Analog Outputs on J8 connector Parameters 1SO 1st module 4SO 2nd module and 7SO 3rd module determine which signal is to be seen at the Analo
21. 95 Fastaveos 90 60 Fastaveo 229 35 s 7 99 REMARK the operating time at drive peak current is the operating time after a reset a steady state condition this time can be shorter according to the motor thermal simulation An overtemperature protection via PTC is also provided VI 19 30 Oct 01 KI Integral Gain Function it allows to set the speed loop integral gain KI value is directly proportional to the intensity of the integral action Syntax data monitoring address KI lt CR gt data input address KI lt CR gt Address type axis Examples B 2 KI CR it asks axis 2 about KI If it is 40 the answer will be A4 KI 40 50 CR it sets the integral to 50 for axis 2 KP Proportional Gain Function it allows to set the speed loop error proportional correction gain value is directly proportional to the intensity of the requested action Syntax data monitoring address KP lt gt data input address KP lt CR gt addressing 5 See also KI 80 ing ye Examples B 4 KI CR it asks axis 4 about KP If it is 90 the answer will be A04 KI 90 4 KI 50 CR it sets the integral gain to 100 for axis 4 VI 20 30 Oct 01 MR Reference Function it allows to set speed torque max reference The drive will automatically make it corresponding to the maximum velocity
22. The answer is A01 EXTRA PAR FOR TO 50 EV Error Velocity Function it allows to set the maximum velocity error between reference velocity and the actual speed in rpm If the set value is overcome a fault occurs Value 0 disables the command Syntax data monitoring address EV lt gt data input address EV CR Address type axis Unit of measure n rpm Remark While testing the drives via step response it is advisable to disable this protection or set high value of tolerated error to avoid continuous faults Examples 1 EV 100 lt gt it sets axis 1 to tolerate up to 100 rpm error without fault 1 EV lt CR gt it questions axis 1 about the maximum error allowed The answer is A1 VELOCITY ERROR RPM 100 VI 16 30 Oct 01 FA Fault Function as only main faults have front panel LED indications when the generic LED DRF lights up it is necessary to interrogate the drive via FA command The answer is a codified ASCII string see below Another function of the command is to reset the faults occurred at logic level also resettable via push button Answer explanation Aa FAbcdefgPhijkl MAmno A axis a axis address FA fault b Resolver connection 0 OK 1 not OK Motor temperature 0 OK 1 overtemperature d Axis short circuit 0 OK 1 short circuit e Bus Bar voltage Axis 3 only 0 OK 1 under 430V f Velocity error 0 OK 1 7 not
23. VII 17 30 Oct 01 MOOG Moog Italiana S r l Electric Division Via Avosso 94 16015 Casella Genova Italy Phone 39 010 9671 Fax 39 010 9671 280 www moog com GB 4517 Rev 9 Oct 01 Moog Italiana S r l reserves the right to alter any dimensions or data without prior notice Printed in Italy
24. 270 mm 432 DBM04 PS 1 DBM04 120 mm 1 DBM04 180 mm 447 463 483 508 524 483 508 524 537 553 543 5 568 584 572 5 597 613 604 629 645 629 645 Note the width of the Power Supply PS 120 is 180 mm Contact our Sales Locations or Service Centers for the available configurations and dimensions with this Power Supply 12 30 Oct 01 Fig 1 2 Side View Drill For 5 Screws MAX 310 262 00 415 00 MAX 475 13 30 Oct 01 1 4 Component Identification Fig 1 3 Component Identification DBM 04 15 8 8 J3 CONNECTOR LIMIT SWICTHES OR EBM SIGNALS 8 2 CONNETTORE RS485 INTELLIGENT POWER MODULE IGBD AXIS 1 15 15 INVERTER TRIFASE IPM IGBT ASSE 2 84 INTELLIGENT POWER MODULE IGBT AXIS 2 88 16 INVERTER TRIFASE LPM IGBT ASSE 3 8 INTELLIGENT POWER MODULE IGBT AXIS 3 BA 17 SENSORI HALL Di CORRENTE Jl CONNECTOR AUXILIARY POWER SUPPLY 6 SCHEDA DI PERSONALIZZAZIONE J8 CONNECTOR 1 0 COMMANDS AND SIGNALS Je CONNECTOR RS485 SERIAL LINK 9 CONNETTORE SEGNALI J7 CONNECTOR USER 1 0 SIGNALS 10 CONNETTORE RESOLVER ASSE 1 J4 CONNECTOR RESOLVER AXIS 1 11 J5 CONNETTORE RESOLVER ASSE 2 14 INVERTER TRIFASE LPM ASSE 1 JS CONNECTOR RESDLVER AXIS 2 12 J CONNETTORE RESOLVER ASSE 3 J CONNECTOR RESOLVER AXIS 3 J9 CONNECTOR MOTOR PHASES 13 CONNETTORE SEGNALI ANALOGICI POWER CONNECTOR BUS HV 2 JO
25. CONNETTORE ALIMENTAZIONE MOTORI SCHEDA DIGITALE PERSONALITY CARD HALL CURRENT SENSOR CONNETTORE LIMIT SWITCHES O SEGNALI EBM DIGITAL CARD 4 SCHEDA ANALOGICA ANALOG CARD 1 CONNETTORE ALIMENTAZIONE BUS AT 5 CONNETTORE D ALIMENTAZIONE AUSILIARE lt Wel lt eteto SA AN WWW 4 Ry av ad Wanna e Whine e e ue 14 30 Oct 01 1 5 System Grounding Fig 1 4 EMC Equipotential Bonding JOojonpuoo 6 3 eua 3d uonoeuuco owa juu 9 9 qeo juu gz i JOJONPUOD puua 3d JUL OF dd nw On gt 191 OWA 11 291 OWA or sr vpr Seg sng 1 61 GND 0 6 uleis s JOOW sindino jqeuz eoueleJeH Naga ueis g Buunseeyw 1 SOINOH1O3 13 15 30 Oct 01 1 6 Options e software programmable from 128 to 16384 pulses per electrical revolution simulated encoder with marker e A D 14 bit converter on the speed reference with the possibility of software choice between 12 bit standard conversion and
26. Tab 6 1 List of Commands Of Motor poles to resolver poles ratio Password resolution resolution Digital velocity reference filter Direction Spare output Show Release Status Save Integral gain Velocity Offset 5 Proportional gain V Velocity structure HIE Max velocity Number of poles Velocity Fine offset VI 3 30 Oct 01 Tab 6 2 Standard Default Configuration Standard adress aadress adress O seeSectV TG TQ seeSectV we Ive vo 12 vs tT Note with G3 jumper on the personality card closed BR 9600 and SA 1 are set VI 4 30 Oct 01 Acceleration Function it allows to set an acceleration ramp Whatever the input reference analog or digital the system will follow it but accelerations will never be faster than those set by this command It can be useful when the drive is connected to rather simple position controllers e g max 0 max with an application requiring progressive accelerations Syntax data monitoring B address AC CR data input address AC n CR Examples m 1 AC 100 lt CR gt itsets an acceleration ramp 100ms for 1 E 2 CR it questions axis 2 about the acceleration ramp In case no one has been set the answer is A2 ACC TIME ms 0 FIG 6 1 Acceleration Deceleration VI 5 30 Oct 01
27. VI 25 30 Oct 01 PR Motor Poles to Resolver Poles Ratio Function it allows to set the ratio between the motor pole number and the resolver pole number Syntax data monitoring address PR lt CR gt data input address lt CR gt Examples 2PR3 lt CR gt sets axis 2 for 6 pole motor and 2 pole resolver 2 PR CR questions axis 2 about the ratio between motor poles and resolver pole number The answer is A02 MOTOR RES POLES 3 CAUTION a wrong set of PR can damage the motor VI 26 30 Oct 01 PW Password Function it allows the operator to change critical parameters After executing PW command it is possible to enter the status in which such modification are permitted If you want to exit from this mode set PW again The DBM 04 release allows to change the password Syntax command input address PW n CR data input address PW n CR Opposite to Examples 1 PW91 CR if previously OFF the answer is PASSWORD ON 1 PW137 CR enters a new password The answer is NEW PASSWORD IS 137 SAVE 1 SV CR saves the new password Note that all new parameters will be saved if changed 1 PW137 CR the answer is be PASSWORD OFF CAUTION Password protected parameters must be set only when the motor is standstill VI 27 30 Oct 01 RE A D Resolution Function it allows to display the resolution of A D converter Syntax data mo
28. be displayed if the 1st and 3rd axis is enabled VI 6 30 Oct 01 AL Analog Limit Function it informs the controller that limit reference to be considered is analog see J7 connector Syntax command input address AL lt CR gt Address type axis See also DL IL ST Unit of measure Examples 1 AL CR Sets the analog limit for axis 1 The display is cleared After this command a current limit can be set J7 connector pos 12 13 and 14 range 0 to 10V The status can be interrogated via ST command REMARK DBM 04 has the Analog limit as standard AP Autophasing Function AP command allows resolver auto phasing As in this phase the motor can rotate for a revolution fraction it is opportune to make sure it is free to rotate to avoid risk of friction which could compromise phasing accuracy So motor must be disconnected from load addressing See also ON OF Note To execute AP all module axes must have optoisolated Drive Enable signals on and digital ones off see paragraph 2 2 3 via OF command To execute AP it is necessary that the G2 jumper on the personality card is open which means priority from the keypad see paragraph 2 2 2 Password yes no Examples 1 AP CR it allows axis 1 auto phasing During such operation a few seconds AUTOPHASING IN PROGRESS will be displayed when auto phasing is successfully carried out AXIS PHASED will be displ
29. bit B of the FA string see FA command Set condition when the resolver is not connected or in short circuit at the power up when the resolver fails or is disconnected during running Effect the drive inhibit torque of all axes of the module Reset condition if the condition is not present anymore reset button on drive or send pulse to REM RESET Motor over temperature Indicated by LED DRF LED OT1 OT2 OT3 optoisolated outputs DRIVE OK and MOTOR OK bit C of the FA string see FA commana Set condition when a limit temperature is reached inside the motor Effect the drive inhibit torque of all axes of the module Reset condition if the condition is not present anymore reset button on drive or send pulse to REM RESET Notes the fault information via LEDS and opto is reset when the motor temperature goes down the limit while the drive is disabled until the reset condition has been met Power fault Indicated by LED DRF LED PWRF 1 PWRF2 PWRF3 optoisolated output DRIVE OK bit D of the FA string see FA command Set conditions 1 When a short circuit is detected between motor phases phase and ground phase and HV 2 When overcurrent is detected in motor phases 3 Overheating of power modules locked rotor condition 4 Undervoltage of internal supply of power modules Effect the drive inhibit torque Reset condition if the condition is not present anymore power off and on the power supply In case o
30. by a switching regulator a recovery transistor and a recovery resistance While braking the motor returns energy which cannot be sent to the line since the rectifier circuit is not regenerative Returned energy tends to increase the BUS BAR DC voltage When HV reaches 680V for 400Vac version or 790V for 460V version the switching regulator brings the recovery transistor into conduction thus connecting the recovery resistance in parallel with filter capacitors The recovery resistance is formed by enameled wire fixed resistor s If the recovery resistance works for intervals shorter than the time necessary to reach thermal equilibrium the resistor can temporarily handle power levels up to 10 times the nominal power rating of the resistor short time overload If not specifically requested PS Standard PS 6M PS Standalone are provided with 8 2 Q 750W recovery resistor while PS U is provided with 12 Q 750W recovery resistor and PS 120 with 3 9 Q 1000W recovery resistor WARNING High Voltage The recovery resistor is connected to the Bus Bar s and can have voltage 2810Vdc WARNING not touch recovery resistor during operation to avoid scalds CAUTION an unusual application with motor driven by the load a large portion of the time could result in overheating of the recovery resistor An unusual application with motor driven by high inertial load from high velocity in very short deceleration time could require a non standard
31. in Italy Je c S N 1234567890 3 phasa Axis 1 GCC A lout nom 50 Arms lout 140 A GCC A lout 50 Arms loutmax 140 Axis 3 GCC A lout 50 Arms lout 140 Moog Italiana Electric Division Made In Italy i SIN 1234587890 3 phase Asi GocA lout nom 50 Arms 140 lout nom 50 Arms iout max 140 A Axis 3 lout nom 50 Arms iout 140 A Moog Italiana Electric Division Made in II 17 30 Oct 01 Fig 2 9 Module Expansion 270 mm Fixed Panel DBM 04 MOOG Code SIN 1234567890 3 phase loutnom 50Arms lout max 140 2 loutnom 50 Arms 140 Axis 3 GCC A lout nom 50 Arms lout max 140 Moog Italiana Electric Division italy vec 0 Note grey connectors are mounted only in some configurations see tab 2 27 and 2 28 18 30 Oct 01 2 11 Module Wiring See Par 2 7 for sizing of power wires tightening torque and wire stripping length See Section 3 for shielding procedures according to EMC Directive Tab 2 17 Module J1 Connector Auxiliary Power Supply to PS Modules Panel side shrouded header with 13 male contacts Wiring side connector with 13 female contacts supplied in kit with cable Pos Function N C
32. mm or 22 AWG 0 38 mm wire with low Capacitance can be used We suggest to use ground connections as shown in Fig 2 11 Cable length should not exceed 30 m 100 ft It is recommended that the signal cable and power cable be separated if possible through the use of independent duct conduit or by a distance of 12 inches 30 cm See Section 3 for shielding procedures according to EMC Directive Tab 2 22 J4 J5 J6 Connectors Resolvers Panel side Sub D with 9 female contacts Wiring side Sub D with conductive shell 9 male solder contacts Differential cos signal non inverted input mu Differential cos signal inverted input cos Shield Internally connected to OV common PTC OV Differential sin signal non inverted input a Differential sin signal inverted input sin Motor input OV common Special for 10kHz carrier 8 PIG Motor PTC ipu V ref 20 Vpp 10kHz sinusoidal output signal for supplying primary resolver winding carrier ied 1 87 sin PT II 23 30 Oct 01 2 11 3 Wiring All the signal cables must be separated from power cables by a distance gt 30 cm See Section 3 for shielding procedures according to EMC Directive REMARKS e DRIVE OK J7 connector it is suggested to connect the isolated output DRIVE OK a remote control switch so that if a fault occurs the power supply is disconnected to avoid system damages e SIMULATED ENCODER SIGNALS J7 con
33. not intended to be used on a low voltage public network which supplies domestic premises first environment Radio frequency interference is expected if used on such a network e Recovery Resistor Cable Shielding of the external recovery resistor cable provided in kit for test purposes is recommended for ensuring compliance with the EMC standards 1 5 30 Oct 01 UL International Italia S r l Centro Direzionale Colleoni Palazzo Andromeda 3 20041 Agrate Brianza MI Tel 39 039 6057937 Fax 39 039 651946 E mail info it ul com A Subsidiary of Agrate Brianza June 18 2001 Underwriters 3 Laboratories Inc o Spett le MOOG Italiana S r l Electric Division Via Avosso 94 1 16015 Casella Genova Italy Attn Mr Daniele Rolla Subject Ind Cont Eq Component Power Conversion Equipment NMMS2 NMMS8 Open Type Brushless Motor Servo Drives DBM 04 Series New Power Supply PS Universal Drive Models Revision File E194181 Vol 2 Sec 1 Project 01ME07525 Report Revision NOTICE OF AUTHORIZATION TO APPLY THE UL RECOGNITION MARK AND UL CANADIAN RECOGNITION MARK This letter is sent on behalf of Underwriters Laboratories Inc pursuant to the Corporate Services Agreement between Underwriters Laboratories Inc and UL International Italia Srl We find that the product is eligible for Recognition and Follow Up Service This letter temporarily supplements the UL Follow Up Services
34. on drive or send pulse to REM RESET FIG 4 1 Bus Bar Voltage 810 V overvoltage 790 V Recovery circuit enabled 690 V Reset max voltage 540 V Bus nominal voltage 440 V Reset min voltage 410 V Undervoltage IV 4 30 Oct 01 Auxiliary HV referred voltages not norm Indicated by LED DRF optoisolated output DRIVE OK bit N of the FA string see FA command Set condition when the level of auxiliary voltages referred to power stage HV becomes out of tolerance Effect inhibit torque of all axes of the module Reset condition if the condition is not present anymore at analog level with hysteresis reset button on drive or send pulse to REM RESET Overspeed Indicated by LED DRF optoisolated output DRIVE OK bit F of the FA string see FA command Set condition when an error between set speed and actual speed bigger than the programmed via EV command is detected Effect inhibit torque on axis Reset condition when the condition is no longer present reset button on drive or send pulse to REM RESET Drive overtemperature Indicated by LED s DRF and DR OVT optoisolated output DRIVE OK bit O of the FA string see FA command Set condition when a limit temperature is reached on the heatsink Effect inhibit torque of all axes of the module Reset condition if the condition is not present anymore power off and on monophase voltage Notes the temperatur
35. or d c 10 mA in normal use and a fixed ground connection is required for protection e A d c component can occur in the fault current in the event of a fault connection to earth Only a residual current operated protective device RCD of Type B is allowed When the protection in installations with regard to indirect contact is achieved by means of an RCD their appropriate function combination shall be verified e Climatic Conditions Equipment intended to operate within its performance specification over the range of Class 3K3 as defined in table 1 of EN 60721 3 1 EN 60721 3 2 EN 60721 3 3 EN 60721 3 4 partly modified e Pollution Degree 2 Installation The equipment shall be placed in a pollution degree 2 environment where normally only non conductive pollution occurs Occasionally however a temporary conductivity caused by condensation is to be expected when the electronic equipment is out of operation e EMC Requirements The installer of the equipment is responsible for ensuring compliance with the EMC standards that apply where the equipment is to be used Product conformity is subjected to filters installation and to recommended procedures as from Section 3 of this Manual e Second Environment EMC Equipment intended to be connected to an industrial low voltage power supply network or public network which does not supply buildings used for domestic purposes second environment according to EMC Standards It is
36. parity even 1 bit stop Serial communication speed can vary from 1200 to 19200 Baud VI 1 30 Oct 01 Command syntax is as follows status monitoring address COMMAND data monitoring address COMMAND data input address COMMAND data command input address COMMAND Remark press lt CR gt after each command string if the optional keypad is used e Address there are three kinds of address Axis it is a number from 1 to 9 max number of axes in a system it identifies the axis selected for data monitoring input Module the module or basic address is referred to the possibility to get the execution of the command either addressing the chosen axis axis or any axis inside the module module This last possibility is valid for all axes within a module common commands e g temperature Global it is also possible to globally address all axes global address using the in place of the address number e Command it consists of two letters e g AC AE etc e Datum it can be composed by a max of 4 figures or 3 figures and the lt gt symbol The lt gt symbol is optional Any data without a symbol is considered as positive VI 2 30 Oct 01 6 2 Commands All commands available for system management can be used to monitor and execute every datum To monitor it is sufficient to enter the address and the command to execute the address the command and the datum must be typed
37. phase speed correction will have the value zero Above S1 rpm the phase speed correction will rise up with the constant slope This slope is defined by the second TG parameter FIG 5 1 PHASE SPEED CURVE Phase degrees SI rpm 6 Speed rpm Slope V 1 30 Oct 01 5 2 Phase current relation The phase current curve is linearly rising or falling for the currents 10 gt 0 starting at the current level S2 defined by the TY parameter with a slope defined by TQ parameter FIG 5 2 PHASE CURRENT CURVE Phase degrees N Slope gt Current S2 gt Hence the point S2 is defined TY parameter According to requirements phase current curve might increase at a steeper slope for the values of IQ superior to S2 For this purpose the fourth TQ parameter is provided in order to program the slope of the phase current curve for the values bigger than S2 5 3 Parameters Setting for FAS T V To optimize the match between FAST V brushless servomotors and DBM 04 drive the following parameters settings have been found to be the best choice With these parameters the motor provides at the nominal speed and with nominal voltage 5 that is 380V for 400V and 437Va for 460Va Max Torque from 1 5 to times the Max Torque without the optimization algorithm V 2 30 Oct 01 Tab 5 1 Parameters Setting for 400
38. rpm Max speed with 6 pole 8000 4600 1170 292 resolver rpm Max speed with 8 pole 6000 3510 877 219 resolver rpm VI 29 30 Oct 01 RS Resolver Shaft Function it informs about the phase shift between motor and resolver Syntax data monitoring address RS lt gt data input address RS lt CR gt Address type axis Password yes See also Examples 1 RS CR the answer for axis 1 will be 1 RESOLVER SHAFT XXXXX Where if the autophasing has been correctly made XXXXX 14000 to 16000 for 6 pole motor and resolver or 8 pole motor and resolver XXXXX approx 17000 or approx 39000 or approx 61000 for 2 pole resolver and 6 or 8 pole motor RX Maximum of R D Resolution Function it allows to set the maximum of Resolver to Digital converter resolution The R D resolution will automatically be switched according to actual speed for optimum system performance between RN minimum and RX maximum The default is 16 bit If acceleration rad s gt 314000 NP then RX must be set to 14 If RX equals RN the R D resolution is fixed Syntax data monitoring address RX CR data input address RX n CR Range 10 12 14 and 16 it must be RN See also RN Tab 6 7 Example 2 RX CR questions axis 2 about the maximum resolution of The answer is A02 MAXIMAL RES 16 if 16 bit R D resolution has been set for axis 2 VI 30
39. the DC Bus is discharged via the resistor See Fig 2 4 Il 13 30 Oct 01 2 9 Power Supply Led s Tab 2 16 Power Supply Led s Function O Yellow LED PWR BUS BUS BAR voltage 40Vdc WARNING with PS Standard and PS 6M active only if the aux power supply is ON Red LED DBR FAULT Recovery unit fault Red LED OVER TEMP Module overtemperature via PTC threshold 70 C Green LED AUX POWER power supply OK 2 10 Power Supply Internal Card Jumpers JP1 closed default connects a 120 resistor between and RX of serial link JP2 closed default connects TX of serial link to OV via pull down resistor JP3 closed default connects TX of serial link to 5V via pull up resistor Fig 2 5 Power Supply Card Jumpers In case of multidrop the following configuration must be used To use JP1 JP2 JP3 JP1 JP2 JP3 JP1 JP2 JP3 JP1 JP2 JP3 open open closed Power Power Power Supply Supply Supply Il 14 30 Oct 01 Fig 2 6 Module Removable Control Panels d Il 15 30 Oct 01 Fig 2 7 Expansion EBM Removable Control Panel EBM AXIS 16 30 Oct 01 Fig 2 8 Module 120 mm 180 mm Fixed Panels 0 Bec S N 1234567890 3 phase loutnom 50 Arms lout max 140 A loutnom 50 Arms lout 140 A Ans 3 acea 50 Arms iout 140 A Italiana Electric Division Mada
40. 14 bit optional conversion e R D converter resolution 8 arc min 2 axis 4 arc min 2 axis 2 arc min 2 axis 8 arc min 3 axis 4 arc min 3 axis 2 arc min 3 axis e installation and setup keypad e PC communication package see par 2 11 2 1 e ADR function external 24 Vdc UPS with added capacitance to recover braking energy see Application Note GB 4528 e frequency reference to use a velocity reference generated by Pulse Frequency Modulation PFM from 0 to 100 kHz instead of the standard analog signal see Application Note 1 4521 e master slave electric shaft special software for DBM 04 with expansion see Application Note GB 4527 1 7 Rating Plate The following informations are supplied on the rating plate of DBM 04 1 7 1 Power Supply CODE CYZZZZ where ZZZZ model code S N AASS NNNNNN where AA year SS week NNNNNN serial number Vin xxx V nominal three phase input voltage 50 60 Hz 3 phase lin nominal rms input current lout nom Arms nominal rms output current lout max A peak output current 16 30 Oct 01 1 7 2 CODE CY1ZZZ XX where 1ZZZ model code XX option code S N AASS NNNNNN where SS week NNNNNN serial number 3 phase D C XXX module duty cycle related to the max nominal current of the module 34A for 120mm 53A for 180mm 65A for 270mm Axis 1 C4C2C3 C4 code for motor resolver simulated encoder see below lout nom XX Ams nominal rms ou
41. 2 20 3500 100 18 27 61 15 __ 2 250 100 6 45 112 19 C6020 3590 10 10 36 0 9 __ 2 3500 1001 6 49 76 14 C8020 50 140 100 10 30 10 60 80 77 10 30 oj 13 V 4 30 Oct 01 Tab 5 3 Parameters Setting for 460 6 pole resolver E seer eel ea FAs 1 V2030 390 100 48 8 145 26 X 822 100 92 158 31 _ 822 100 58 7 161 30 V o045 8 22 X 100 16 8 230 35 1542 88 70 6 120 33 822 _ 100 60 7 16 24 V8045 1542 X 100 86 5 151 27 DES PSI FAS 2 2 030 8 22 X 100 54 9 143 24 2045 15 422 100 88 6 174 44 4030 15 422 X 100 60 166 30 250 73 66 7 133 50 8020 1542 X 100 52 9 235 62 250 65 52 11 140 64 Ene Ep FAS 2 0201 15 42 100 48 9 230 56 __ 25 70 100 76 9 225 3590 100 60 9 174 28 V8030 1 5mH 25 70 100 46 9 143 24 i 5mH 35 900 100 38 8 110 24 60 0 77 46 10 145 40 V 5 30 Oct 01 Tab 5 4 Parameters Setting for 460 and 2 pole resolver are apte MET ee ts po 822 100 30 21 158 31 po 822 10 18 22 161 30 1542 88 22 18 120 33 822 11001 20 20 166 24 El ep uuu 1 250 73 22 21 133 5 25 70 65 16 33 140 64
42. 4 G5 G1 G4 G5 see par 2 6 open m open PN open Power Supply Module Module Module Module e Specially noisy environment To user JP1 JP2 JP3 G1 G4 G5 G1 G4 G5 G1 G4 G5 G1 G4 G5 TER see par 2 6 open nl open ei closed Power Supply Module Module Module Module 2 13 3 G3 Jumper Basic Configuration The jumper G3 on the personality card allows if closed to set 9600 Baud rate and basic address 1 This configuration can be used to restore the communication in case of fault of the serial link When the communication has been restored the G3 jumper must be open 2 13 4 WP Jumper Write Protection The jumper WP on the personality card allows if closed to write protect the EEPROM If closed the Save SV command is disabled CAUTION it is recommended to close the WP jumper at the end of installation and setup Il 34 30 Oct O1 2 14 Potentiometer Button Tab 2 30 Potentiometer Button I LIMIT Peak current control POTENTIOMETER A full CCW rotation will set the current to zero A full CW rotation will set the current to 100 RESET Digital control card reinitialization and reset BUTTON of protections 2 15 Input Output Characteristics Tab 2 31 Input Output Characteristics OPTOISOLATED z in 21 2 INPUTS nom 10 mA 8 to 20 mA Drive enable 1 2 3 Vmin 15Vdc Reference enable Vmax 25V Remote reset OPTOISOLATED z out 1 2 KQ OUTPUTS max 20 mA Drive OK Motor OK Vnom l
43. 4to 17 0 Dec 99 Add Cautions correct miscellaneous errors 3 Il 1 24 42 IIl 4 VI 1 Add UL markings add PS 6M PS 120 correct all II all 1 1 4 6 7 IV 1 4 to miscellaneous errors 6 VI 2 9 11 18 25 27 34 VII 1 3 4 8 11 15 17 dun Update UL markings add PS U correct miscellaneous 1 1 4 to 16 Il 2 to 6 9 to 50 errors VII 1 2 10 CE markings correct miscellaneous errors all 4 7 15 16 17 18 29 1 2 3 7 1 VI 4 4 8 SECTION 1 Description SECTION 2 Installation SECTION 3 EMC TABLE OF CONTENTS description electrical data dimensions component identification system grounding options rating plate fuses soft start transformers thermal sizing of cabinet recovery circuit fan assembly wire type power supply wiring power supply led s power supply internal card jumpers module wiring resolver wiring motor phases wiring module leds personality card jumpers potentiometer button input output characteristics serial link connection starting sequence resolver to encoder option mechanical brake module replacement European Directive filtering wiring and grounding recovery resistor screening safety aspects 1 1 30 Oct 01 Ill 1 NN OBA SECTION 4 Protections SECTION 5 Adjustment of T S curve SECTION 6 Commands SECTION 7 Troubleshooting power supply drive module
44. C voltage dielectric test required by EN 50178 1997 product family standard has been carried out in factory as a routine test The DC Insulation Resistance Tests of EN 60204 1 1997 par 19 3 may be carried out without disconnecting the drive and the EMC filters Ill 7 30 Oct 01 This page intentionally blank 8 30 Oct 01 SECTION 4 PROTECTIONS 4 1 Power Supply Recovery not ok Indicated by LED s DRF drive fault on all drives LED DBR FAULT optoisolated output DRIVE OK bit H of the FA string see FA command Set condition when recovery circuit or recovery resistor is broken in short circuit when the recovery is active for too much time Effect all drives inhibit torque Reset condition if the condition is not present anymore power off and on monophase voltage PS Standard and PS 6M or 3 phase voltage PS Standalone PS 120 and PS U Power supply overtemperature Indicated by LED s DRF drive fault on all drives LED OVER TEMP optoisolated output DRIVE OK bit of the FA string see FA command Set condition when a limit temperature is reached Effect all drives inhibit torque Reset condition if the condition is not present anymore power off and on monophase voltage PS Standard and PS 6M or 3 phase voltage PS Standalone PS 120 and PS U IV 1 30 Oct 01 4 2 Drive Module Resolver not ok Indicated by LED DRF LED RF1 RF2 RF3 Resolver Fault optoisolated output DRIVE OK
45. Fuses one in each phase of the power line 2 1 2 1 PS Standard PS 6M PS Standalone and PS U CAUTION equipment suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical Amperes 460V 10 maximum when protected by semiconductor type fuses mod No 160 FEE manufactured by Bussmann Div Cooper UK Ltd 2 1 2 2 PS 120 Semiconductor type fuses mod No 315 FM 315A 660Vac manufactured by Bussmann Div Cooper UK Ltd are recommended 2 2 Soft Start The soft start circuit inrush current limiting is built in Il 2 30 Oct 01 2 3 Transformers 2 3 1 Power Transformer The system is designed to allow direct operation from a 400 460 Vac three phase power line without isolation transformer An isolation transformer may still be required to meet local safety regulations It is the user responsibility to determine if an isolation transformer is required to meet these requirements To size the power transformer It is necessary to refer to the rated output power of the motors the output power with 65K winding overtemperature is included in the Technical Data table of catalogs of servomotors to sum the power of single axes to multiply the sum by the contemporaneity factor factors often utilized are 0 63 for 2 axes 0 5 for axes 0 38 for 4 axes 0 33 for 5 axes 0 28 for 6 axes and by a correction coefficient 71 2 accounting for the losses of the motor drive system P gt Pim
46. Inspection Procedure and serves as authorization to apply the UL Recognition Mark and Recognition Mark For Canada to the above products To provide the manufacturer with the intended authorization to use the UL Recognition Mark and Recognition Mark For Canada you the Applicant must send a copy of this Notice to each manufacturing location covered by the UL Follow Up Service Procedure File E194181 Vol 2 Sec 1 This authorization is effective only for 90 days from the date of this Notice Records covering your products are now being prepared and will be sent to you in the near future Products produced which bear the UL Recognition Mark and Recognition Mark for Canada shall be identical to those which were evaluated by UL and are found to comply with UL s requirements If changes construction are discovered authorization to use the UL Recognition Mark and Recognition Mark For Canada may be withdrawn and the products that bear the UL Mark may have to be revised in the field or at the manufacturer s facility to bring them into compliance with UL s requirements Within Canada there are federal and local statutes and regulations such as the Consumer Packaging and Labeling Act requiring the use of bilingual product markings on products intended for the Canadian market It is the responsibility of the manufacturer or distributor to comply with this law The UL Follow Up Service Procedures will only include the English version of the markings
47. MOOG DBM 04 User s Manual GB 4517 Rev 9 Oct 01 DBM 04 USER S MANUAL Rev Date Description Updated Pages o Sept 96 Initial Release 11 Release Aem a protection add reference conductive coating EMC filter installation correct miscellaneous errors Add new standard version of DBM 04 Power Supply l 1 to 7 9 to 12 11 1 to 40 1 2 5 update standards with EN 61800 3 EMC product standard to 40 VI 1 to 4 6 to 8 VII 1 7 correct fig 1 5 EMC Equipotential bonding correct tab 3 6 IT PC correct the leakage current of EMC filters correct miscellaneous errors 24 Oct 97 Add fig 2 18 Starting Sequence Timing Chart update l 2 Il 4 5 6 8 10 12 to 14 16 23 tab 5 1 to tab 5 4 parameters settings for T S curve 25 26 28 31 34 37 40 111 3 4 7 adjustment integrate keypad setup parameters correct 13 16 17 23 26 31 to 36 IV 1 6 miscellaneous errors V 1 3 to 6 VI 3 VII 14 30 July 98 Exchange Section VI EMC with Section Commands I 1 2 3 4 9 11 12 1 4 5 14 add Par 1 9 Rating plate add Analog Out 3 add 2 16 19 21 23 24 27 28 31 32 42 Module replacement Par 2 17 Sizing of PS circuit and ex VI 1 3 7 3 6 2 4 Par 2 18 Thermal sizing add reset to SE command add 6 VI ex lll 4 14 15 24 29 31 Fig 7 4 and Fig 7 17 correct miscellaneous errors n
48. OK g It 0 off 1 Power supply h Recovery unit 0 OK 1 not OK PWRS temperature 0 2 OK 1 overtemperature j lt lt Personality card 0 OK 1 not OK MA A module DBM module m BUS BAR voltage 0 OK 1 overvoltage undervoltage n Aux Volt ref to HV 0 OK 1 out of tolerance module temperature 0 OK 1 overtemperature B B module eventual expansion module p BUS BAR voltage 0 OK 1 overvoltage undervoltage q Aux Volt ref to HV 0 OK 1 out of tolerance r module temperature 0 OK 1 overtemperature in case of checksum error check the parameters e g KP correct the wrong values and save Note If the expansion missing the last characters are not significant Examples 1 lt gt if OK the answer will be FA 000000 00000 000 000 VI 17 30 Oct 01 IL Limit Current Limit Function it allows to program the peak current It is useful when undersized motors are used or during special tests Syntax data monitoring address IL lt CR gt data input address n CR Address type axis Unit of measure n max current REMARK before executing IL command it is necessary to perform DL command Examples 21 CR it asks axis 2 about limit In default case the answer will be A2 CURRENT LIMIT 100 E 211 90 CR sets 90 current limit for axis 2 IT IT Protecti
49. PS Power Supply FAULT red LED Recovery Fault Red LED DBR FAULT ON Connect the NO Recovery E recovery resistance resistance connected YES XES EN Replace the recovery resistance open or resistance short circuited Correctly tighten at NO P s ae 6 Nm 53 Lb in the lt Bus Bars tightening Bus Bars OK YES Too much recovery energy Undersize the duty cycle or oversize the recovery resistance VII 2 30 Oct 01 FIG 7 3 DBM PS Power Supply PWR BUS yellow LED off Yellow LED PWR BUS OFF NC NO xe Is three phase ES ac line connected to DBM PS Connect 3 phase 400 or 460 Vac YES NO rd Voltage of Fig 4 1 Fault of 3 phase input f present Bus Bars rectifier circuit YES Fault of detecting fault circuit VII 3 30 Oct 01 FIG 7 4 DBM PS Standard PS 6M Power Supply AUX PWR green LED off Green LED AUX PWR OFF NO Auxiliary power supply on DBM PS 4 Standard present Connect single phase 230 Vac or 110 Vac 10 YES ye P4 Se Oversize the auxiliary NO Aux Input Power N power supply sufficient 60W gt transformer cable per module size YES gos NO d NE Replace the fuse 4A 250V fuse on front 5 panel OK YES Fault of auxiliary power circuit
50. ROR will appear and some data can be lost In this case the following steps must be met close G3 on the personality card send 1SV command if the basic address is not 1 send 1SA command if 2 axis module disable 3rd axis via AD command open G3 on the personality card TC Torque Control Function it allows to pass from speed control to torque control A torque control proportional to the input reference analog or digital positive or negative will be applied to the motor As for analog reference max torque will be given according to max voltage at the input reference As for digital reference max torque will be given when a value equal to the maximum one MV command is set via VE command Note that in that case VE velocity and MV max velocity mean torque and max torque It is an actual torque control and not a speed control with limited torque see IL command Note the status can be interrogated via ST command bit K VI 34 30 Oct 01 Parameter for adjustment of Torque Speed curve Function Current loop of a typical AC drive suffers the phase lag at extremely high output frequencies speeds This lag reduces the resulting torque per amp ratio To counterbalance this phenomenon the current vector relative to the motor flux is advanced through TF TG TY and TQ parameters see the dedicated Section 5 The values TF 255 0 TQ 0 TY 255 disable the function Syntax dat
51. ST1 press lt gt to change the description and press CR SETUP PERSONALITY CARD FILE SETUP SELECTION POLI 6 6 RPM 3000 SE 1024 FUNCTION SELECTION STi STs ST 5715 RESTORE PARAMETER ST2 ST6 5710 5114 STORAGE PARAMETER ST3 ST7 111 5115 574 578 5712 65116 Set Baud rates Start the Autophasing procedure Set the Adjustment of Torque Speed curve procedure e MANUAL to See Reset Faults If the fault condition is not present anymore the fault will be reset automatically To reset the fault on the screen go to the next screen with the arrow keys Send Command 154 ADDRESS 0O1 Driver Answer Communication Status REGULAR SET ADDRESS 01 POWER SUPPLY FAULT SELECTED AXIS FAULT OVERTEMPERATURE BRAKING CIRCUIT 220Vac INPUT PERSONALITY CARD A MODULE FAULT DBM MOTOR OVERTEMPERATURE RESOLVER DISCONNECTED AXIS SHORT CIRCUIT NOT CONGRUENT PHASE VELOCITY ERROR I T Protection B MODULE FAULT EBM OVERTEMPERATURE BUS BAR VOLTAGE AUX VOLTAGE Ref AT OVERTEMPERATURE BUS BAR VOLTAGE AUX VOLTAGE Ref AT 39 30 Oct O1 gt Display the Status Send Command 1st ADDRESS O11 Driver Answer Comunication Status REGULAR SET ADDRESS 01 1l ee al fm MODULE STATUS SELECTED AXIS STATUS ENABLED REFERENCE ENABLE ON DRIVE ENABLE ON Opt
52. VII 4 30 Oct 01 FIG 7 5 DBM Module POWER OK green LED off Green LED POWER OK OFF Green LED AUX PWR on DBM PS standard lit See Fig 7 4 Bus Bars tightening OK Correctly tighten at 3 Nm 26 Lb in the Bus Bars YES Flat cable between DBM PS and DBM module OK YES Fault on module power circuit Change flat cable 5 30 Oct 01 FIG 7 6 DBM Module DR EN1 DR EN2 DR EN3 green LED off Drive Enable Axis 1 Axis 2 Axis 3 Green LED DR EN OFF Verify that 15Vdc voltage with 8 mA min current is applied Internal 15V used J8 pin 8 YEs J8 pin 7 common connected to J8 pin 9 opto common Make connection YES Fault on input circuit VII 6 30 Oct 01 FIG 7 7 DBM Module green LED off Reference Enable Green LED REF EN OFF Verify that 15Vdc voltage with 8 mA min Internal 15V used current is applied J8 pin 8 YEs J8 pin 7 Make connection connected to J8 pin 9 opto common YES Fault on input circuit VII 7 30 Oct 01 FIG 7 8 DBM Module red LED DBM Overtemperature Red LED DR OVT ON JC ON we Se x NO A Se Power the fan m lt al Fan powered YES BN 7 v d NS 5 Verify the correct Ambient tempera
53. a monitoring address TF CR data input B address TF n CR See also TG TQ TY TG Parameter for the adjustment of Torque Speed curve Function Current loop of a typical AC drive suffers the phase lag at extremely high output frequencies speeds This lag reduces the resulting torque per amp ratio To counterbalance this phenomenon the current vector relative to the motor flux is advanced through TF TG TY and TQ parameters see the dedicated Section 5 The values TF 255 TG 0 TQ 0 TY 255 disable the function Syntax data monitoring address TG lt gt data input address TG n CR Address type axis Unit of measure Range 0 to 255 Default see Tab 5 1 to 5 4 Password yes addressing no Opposite to See also TF TQ TY VI 35 30 Oct 01 Parameter for the adjustment of Torque Speed curve Function Current loop of a typical AC drive suffers the phase lag at extremely high output frequencies speeds This lag reduces the resulting torque per amp ratio To counterbalance this phenomenon the current vector relative to the motor flux is advanced through TF TG TY and TQ parameters see the dedicated Section 5 The values TF 255 TG 0 TQ 0 TY 255 disable the function Syntax data monitoring address TQ CR data input address TQ n CR TY Parameter for the adjustment of Torque Speed curve Function Current loop of a typical AC drive suffers t
54. a positive logic Check that G2 is open for keypad priority e Send to every axis the ON command to enable digital drive enable the VE command for CW slow rotation the VE command for CCW slow rotation the OF command to disable the digital drive enable Example of checking axis 5 rotation FROM KEYPAD 5 ON CR Enable digital drive enable for axis 5 O Drive enable led will be on 5 VE 50 CR Set CW rotation at 50 rpm 5 VE 50 CR Set CCW rotation at 50 rpm 5 OF CR Disable digital drive enable for axis 5 e Drive enable led will be off 2 17 3 CNC Priority With CNC the following procedures must be followed 2 17 3 1 Setting Of Analog References To set the modules to use the analog references from the CNC it is necessary to enter the password to send the AR command to every axis and to save ST command can be sent to check if the commands have been accepted Il 44 30 Oct 01 Note that AR command can be sent via global address e If there are two or more modules PW password and SV save commands can be sent to each module Example of enabling all the analog references for two modules with axes 1 2 3 and 4 5 FROM KEYPAD 1 PW91 CR Give the password for the 1st module PASSWORD ON The correct answer is displayed 4 PW91 CR Give the password for the 2nd module PASSWORD ON The correct answer is displayed AR CR Enable analog reference for all axes 1 SV CR Save the co
55. all shield Tab 2 3 AWG mm Conversion Table 22_ 20_ 18_ 16 mm 0 3 0 5 0 8 1 3 2 1 3 3 5 3 8 4 13 21 27 34 42 Tab 2 4 Tightening torque of Power Connectors Terminal Blocks Moog Phoenix Contact Gmbh Harting Kgaa DC Bus HDFK4 HDFK10 HDFK25 Han16E HanK 4 0 4 4 7 35 Phoenix Contact Gmbh Harting Kgaa Wago Gmbh HDFK4 HDFK10 HDFK25 Hani6E HanK 4 0 231 104 in mm Il 6 30 Oct 01 Fig 2 3A Power Supply Front Panels PS Standalone ruuduco wmsor Code SIN 1234567890 n 400 480 V So 60Hz 3 phase lin 65 Arms 85 Arms lout 100 A bend Moog Italiana Electrio Division Pe Il 7 30 Oct O1 PS Standard and PS 6M ruu co MOOG Code sn 1234567890 400 460 V S B Hz 3 65 Arms 65 Arms 100 italiana Division Made Fig 2 3B Power Supply PS 120 Front Panel R L Y DBM PS 04 Il 8 30 Oct 01 Fig 2 3C Power Supply PS U Front Panel Il 9 30 Oct 01 2 8 Power Supply Wiring See Par 2 7 for sizing of power wires tightening torque and wire stripping length See Section 3 for shielding procedures according to EMC Directive 2 8 1 Signal Au
56. ansmit and receive data simultaneously full duplex The RS485 half duplex uses only two wires It allows multidrop communication With RS485 half duplex you cannot transmit and receive simultaneously We supports RS485 full duplex with four wires RS422 compatible Up to 99 DBM and up to 15 DBS drives can be connected in multidrop configuration RS232 485 CONVERTER This very small external converter provides a full duplex interface between PC and DBM The converter must be fit directly into a COM port RS232 of a PC This way the link becomes purely RS485 less susceptible to noise and able to transmit over much longer distances than RS232 The kit includes the converter to fit into DB25 S connector of the PC COM port The DTE DCE switch of the converter must be set to DCE Data Communications Equipment a DB25 to 9 interface to be used if the PC COM port is DB9 S a2m cable to connect the converter to DBM J10 connector 36 30 Oct O1 e optoisolated PC board RS 485 full duplex driver can also be used The following wiring must be used RS485 full duplex DBM J10 Connector Connector DBS J2 Connector Male Female 2 16 2 2 DBTALK Program e PC REQUIREMENTS 80286 80386 80486 microprocessor or better Hard disk and one diskette drive You need 2 Mbytes of disk space and 512 kbytes of RAM CGA EGA graphics card color recommended MS DOS 6 2 or later ANSI SYS i
57. ayed otherwise ERROR IN AUTOPHASING will be shown If digital Drive Enable is enabled ON see above the message WARNING DRIVE EN CLOSED will appear The auto phasing is not allowed if a fault is on This case the message displayed will be ERROR FAULT STATUS VI 7 30 Oct 01 AR Analog Reference Function AR command allows enabling analog speed or torque reference The drive will follow as reference the voltage of connector J7 pins ignoring VE command given from keypad Syntax command input address AR lt CR gt Address type axis Unit of measure Note the status can be interrogated via ST command bit I AS Address Show Function it allows display of the basic address of a module if unknown To avoid simultaneous answers on the line from more than one module it is necessary that serial flat J2 is connected only between power supply and the questioned module It is different from SA command which is used to change basic address Syntax data monitoring WB AS CR Address type Unit of measure Range Default Password no addressing compulsor Opposite to See also SA Examples B AS CR if the base address for such a module is 1 the answer will be ADDRESS MODULE 1 VI 8 30 Oct 01 BR Baud Rate Function it allows to change transmission speed of the serial link Syntax data monitoring address BR lt CR gt data input address BR n CR Add
58. ctrical frequency can be set Syntax data monitoring address NP lt CR gt data input address lt CR gt Examples 1 NP 2 lt CR gt allows to set 2 poles for axis 1 1 NP CR allows to know the resolver pole number for axis 1 The answer will be A1 NUM OF POLES 2 VI 22 30 Oct 01 Digital Offset Compensation only for setup technicians Function it allows to set the digital velocity offset Syntax data monitoring B address OC CR data input B address OC n CR Address type axis Unit of measure n 128 x 128 rpm where x 24 for 8 and 2 pole resolver x 32 for 6 pole resolver Range 255 128 disables offset OC gt 128 sets CW offset OC 128 sets CCW offset See also OV VO Examples B 1 OC 8 CR adjust 30 CCW offset for axis 1 with 6 pole resolver E 4 CR if OC 90 the answer will be A4 OC 90 OF Off REMARK if opto Drive Enable are not enabled the following message will be displayed ERROR DRIVE EN OPEN If the axis is not phased AXIS NOT PHASED will appear If the jumper G2 is in position 1 2 closed the message NOT POSSIBLE will appear VI 23 30 Oct 01 Function it allows to enable the digital Drive Enable for the addressed axis To use the digital Drive Enable G2 jumper on the personality card must be open see par 2 9 1 and the opto Drive Enable on J8 connector must be e
59. dc before starting 400 460 Vac 3 phase Drive Enable Motor OK Drive OK II 42 30 Oct 01 2 17 Starting Sequence The starting sequence depends on the type of Power Supply See Fig 2 16 for the Timing chart PS Standalone and PS 120 Apply the 400Vac or 460Vac three phase power voltage Apply if applicable the 230 Vac single phase auxiliary voltage via dedicated transformer N PS Standard and PS 6M Apply the 230 Vac or 110Vac single phase auxiliary voltage Apply the 400Vac or 460Vac three phase power voltage N PS U Apply the 24 Vdc auxiliary voltage Apply the 400Vac or 460Vac three phase power voltage WARNING High Voltage Discharge approx 6 minutes Multimodule configuration only Disconnect the first module from the serial link and assign basic address to the second module and so on for the next modules all the modules from factory being usually configured with address 1 2 3 if triple axis or with address 1 2 if double axis Example of basic address assignment for the 2nd module if the first module is triple axis FROM KEYPAD 1 SA 4 CR Assign basic address 4 to the second module 4 SV CR Save the address configuration Note A module programmed as address 4 will automatically assign for the other axes the following addresses i e 5 6 if triple axis or 5 if double axis and so on for the next basic addresses Check if NP pole number MV max ve
60. e EN 60034 7 1993 CEI EN 60204 1 1993 Rotating electrical machines Part 7 IM code Safety of Machinery Electrical Equipment of machines Part 1 General requirements EN 61800 3 1996 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test ER ent OPER ae is ar EN 61800 3 A11 2000 Amendment 11 Other references or information required by the applicable EC directives The conformity of products is subjected to the installation of filters and to the procedures included in the proper Installation Manual The user has the primary EMC responsibility in following the recommendations of the manufacturer Last two digits of the year in which the CE marking was affixed 97 lla 2 Nov 2000 Walter Tettamanti GENERAL MANAGER DEC SALE DOC MOD 176 PMA 4 96 1 4 30 Oct 01 CE Requirements e Cautionary Marking See Accident Protection page e Protection against electric shock Electronic Equipment intended for installation in closed electrical operating areas kept locked The lock shall be only opened by authorized person and the access only allowed to skilled persons whilst energized Where the equipment requires manual intervention 412 2 1 of HD 384 4 41 S2 shall be consulted e Fixed connection for protection The equipment may have a continuous leakage current of more than 3 5 mA
61. e 10 see MR command See Fig 2 12 17 REF2 Differential inverting analog input for the speed reference signal or torque ref signal see TC command axis 2 max 8 16 range 10 see MR command See Fig 2 12 1 REF1 Differential inverting analog input for the speed reference signal or torque ref signal see TC command axis 1 max range 10 see MR command See Fig 2 12 19 29 Testing point 1 I 25 30 Oct 01 3 Shield Internally connected to OV 31 Drive OK output axis 1 5 OV not OK 5V OK 32 DRIVE Drive OK output axis 2 Imax 5mA 5V OK 33 DRIVE Drive OK output axis 3 Imax 5mA 5V OK 34 Differential non inverting analog input for the speed reference signal or torque ref signal see TC command axis 3 max range 10V see MR command See Fig 2 12 35 REF2 Differential non inverting analog input for the speed reference signal or torque ref signal see TC command axis 2 max range 10V see MR command See Fig 2 12 36 REF 1 Differential non inverting analog input for the speed reference signal or torque ref signal see TC command axis 1 max range 10V see MR command See Fig 2 12 15Vdc output I max 30mA Note I LIMIT inputs available on request instead of DRIVE OK outputs Il 26 30 Oct 01 Fig 2 13 Input Output Wiring CNC 24V OV Drive Enable Ref Enable Drive OK Motor OK Ground 24V
62. e see Fig 3 1 and 3 2 NOTES if a power terminal board is used at motor side the shield must be RF connected to a metallic PG gland connectors at motor side can have a threaded clamp Cable shield must be grounded in the same way as in Fig 3 2 resolver cable see Fig 2 11 and Fig 3 2 motor side Fig 3 1 Grounding Of Shield To Motor Connector At Drive Side recovery resistor cable CAUTION the recovery resistor cable provided in kit is only for test purposes and not EMC compliant Reference Enable and OK cable RS485 cable flat cable between modules excluded simulated encoder cable if applicable The shields of the cables must be connected at both ends to the proper housing via full circumferential bond to metallic connectors or hose clamps Fig 3 2 Grounding Of Shield To Connectors At Motor Side Cable shield Metal shell Shield must be clean and clamp tightened Motor and resolver connector In case of Sub D connector cable shield must be grounded to the metallic hood When there is not connector at drive side a kit with stand off screws and hose clamps is provided The shield of the cable must be uncovered from insulation coating and RF connected to the stand off through the hose clamp as in Fig 3 3 Fig 3 3 Grounding Of Shield Without Connector Ill 4 30 Oct 01 Fig 3 4 Cable Grounding At Drive Side
63. e limit is detected by thermo switch IV 5 30 Oct 01 IT Indicated by LED DRF bit G of the FA string see FA command Set condition when the current exceeds the nominal motor current for a time longer than the time stated by the motor thermal model see IT command and Tab 6 6 Effect when the fault is going on the current limit is reduced to the level of the motor rated current set by PC command Reset condition if the condition is not present anymore the protection is reset To reset the fault status in FA string push button on drive or send pulse to REM RESET Watchdog Indicated by LED DRF LED WTD optoisolated output DRIVE OK Set condition when the micro controller or DSP fails Effect inhibit torque or all axes of the module Reset condition if the condition is not present anymore reset button on drive or send pulse to REM RESET IV 6 30 Oct 01 SECTION 5 ADJUSTMENT TORQUE SPEED CURVE In most of the DBM 04 applications the magneto motive force MMF that is the stator current vector is perpendicular to the rotor flux In such a way the torque constant Nm per Ampere is maximized In some applications requiring extremely high speed and high frequency of the stator current the phase lag caused by the current controller imperfection might degrade the drive torque constant The current controller implemented within the DBM 04 drive results in a phase lag of 9 degrees at the output frequency
64. ent is incorporating Overspeed Protection See MV command in Section 6 of this Manual Overvoltage Control In the equipment the Overvoltage is controlled by a Transient Suppressive device with 1500 V Clamping Voltage and min 120 J 10x1000 us or 2 ms Energy Handling Capability See also Bus not normal protection in Section 4 of this Manual Overload Protection The equipment does not incorporate internal overload protection for the motor load The drive is intended to be used with motors that must have integral thermal protection through a PTC The overtemperature fault of the drive will trip when the PTC reaches 1 2 kQ See J4 J5 J6 connectors in Section 2 of this Manual for wiring Over Current Protection The drive is provided with a current limiting circuitry See IL and IT commands in Section 6 of this Manual Factory Wiring These equipments are suitable only for Factory Wiring only that is the Terminal Blocks and the Connectors for Power Connection Wiring are not suitable for Field Wiring In particular the DC Bus Terminal Blocks for the Power Supply and Modules Interconnection shall be usable only with the DC Bus Interconnection Cables provided by the manufacturer Wiring Wiring shall be made by stranded and or solid copper Cu 60 75 C 140 167 F conductor only and for terminal blocks the tightening torque values specified in Section 2 of this Manual shall be applied These requirements do not pertain to control ci
65. esult if brake is used for dynamic stopping of the motor The release of the brake from OV to 24V and the clamp from 24V to OV must follow the sequence in Fig 2 18 FIG 2 18 BRAKING SEQUENCE TIMING CHART Note T1 gt 200 ms 2 application dependent 100 ms 4 gt 200 ms T1 T2 T3 T4 ON DRIVE ENABLE ON BRAKE 24V POWER SUPPLY RELEASE CLAMP ig BRAKE REFERENCE ENABLE MOTOR SPEED 48 30 Oct 01 2 20 Module Replacement Once DBM module to be replaced has been identified it is necessary to follow this procedure Disconnect the power Remove the Bus Bars HV HV and GND and disconnect all connectors and flat cables Unscrew the anchor screw on the top of the module and remove the module Remove the Personality Card at the left of J1 connector by loosening the two screws After removing the card disconnect the flat cable REMARK on the personality card a EEPROM is mounted All dynamic parameters dynamic settings autophasing analog interfaces are stored in this EEPROM after every reset In case of module replacement it is recommended to save all parameters with the save SV command before removing the Personality Card ready for installation in the replacement module This retains and transfers all the previous module information s Remove the Personality Card from the new module and
66. f condition 3 overheating wait at least 3 minutes before power up the drive IV 2 30 Oct 01 Auxiliary voltages not normal Indicated by LED DRF optoisolated output DRIVE OK Set condition when the level of 15V or 5V becomes out of tolerance Effect inhibit torque of all axes of the module Reset condition if the condition is not present anymore reset button on drive or send pulse to REM RESET Personality card absent Indicated by LED DRF optoisolated output DRIVE OK bit L of the FA string Set condition when the personality card is not present or taken away during running Effect inhibit torque of all axes of the module Reset condition if the condition is not present anymore reset button on drive or send pulse to REM RESET EEPROM error Indicated by LED DRF optoisolated output DRIVE OK bit L of the FA string see FA command EE ERROR on the keyboard Set condition when after the SV command a reset has been sent before 5 sec Effect inhibit torque of all axes of the module Reset condition check the parameters e g KP correct the wrong values and save IV 3 30 Oct 01 Bus not normal Indicated by LED DRF LED POWER OK optoisolated output DRIVE OK bit M of the FA string see FA command Set condition See figure 4 1 Effect inhibit torque of all axes of the module Reset condition if the condition is not present anymore at analog level with hysteresis reset button
67. g Out 1 pos 4 Parameters 2SO 1st module 5SO 2nd module and 8SO 3rd module determine which signal is to be seen at the Analog Out 5 The possible outputs are max current velocity reference and velocity error The internal velocity reference has the slope limited by AC and DE commands and differs from the reference at the input connector The analog outputs can be scaled via ES command data monitoring binary output address SO lt CR gt data input address SO lt CR gt Default 1SO 1 2 0 2 Opposite to See also ES Tab 6 9 and 6 10 Note the SO command must be executed with digital Drive Enable disabled via OF command and the opto Drive Enable enabled Example see also the examples in ES command 1506 lt CR gt sets velocity reference of axis 3 on Analog Out 1 J8 connector pos 4 Tab 6 9 ANALOG OUT ADDRESS SETTING SO Address 50 Addres SO Address second module third module E first module second module third module Tab 6 10 ANALOG OUT OUTPUT SETTING Max Velocity Velocity Current Reference Error 1802 2 sos axis2 SOB as2 _ 503 306 SO9 as3 _ VI 32 30 Oct 01 SR Show Release Function it is used to display the software releases of the system Syntax data monitoring address SR lt CR gt Address type module Unit of measure Range 0 00 to 9 99 Default Password
68. gt Save REMARK the maximum number of pulses per electrical revolution depends on the R D resolution See the following Table The width of C marker can be A 360 A 2 180 or A 4 90 it must be specified in the order This parameter does not depend on the software commands Note to obtain the resolution per mechanical revolution it is necessary to multiply the pole pairs by the electrical resolution Example if a FAS T motor with 6 pole resolver is used 1024 pulses per electrical revolution mean 1024 3 3072 pulses per mechanical revolution 2 18 2 R D Resolution The resolution of Resolver to Digital converter will automatically be switched according to actual speed for optimum system performance between minimum see RN command in the User s Manual and maximum resolution see RX The speed range of R D resolution is included in the following table Tab 2 32 Max speed and max ppr versus R D resolution Resolution bit Max number of pulses per 1024 4096 16384 877 electrical revolution Max speed with 2 pole 24000 12000 3510 resolver rpm Max speed with 6 pole 8000 4600 292 resolver rpm Max speed with 8 pole 6000 3510 resolver rpm 47 30 Oct 01 2 19 FAS series servomotors have option a 24 Vdc electromagnetic safety brake CAUTION safety brake must be clamped and released with motor at standstill Premature failure of the brake will r
69. h axis 3 gt cable shield must be connected to ground J3 grounding of shield via connector shell see Section 3 I 20 30 Oct 01 Tab 2 20 Module J3 Connector Limit Switches When EBM Expansion Is Panel side Sub D with 15 female contacts Present Wiring side Sub D with conductive shell 15 male solder contacts CW limit switch axis 1 INC INC CCW limit switch axis 1 N C N C N C CCW limit switch axis 2 Tab 2 21 Module Expansion J3 Connector Expansion Connection Panel side Sub D with 15 female contacts Wiring side Sub D with conductive shell 15 male solder contacts 1_ Overtemperature signal 4 Auxiliary voltages referred to HV 540 620 not OK signal 5 51 8 9 Il 21 30 Oct 01 2 11 2 Resolver Wiring Fig 2 11 Resolver Wiring MOTOR CONNECTOR J4 J5 J6 CONNECTORS SUB D 9 CONTACTS grounding of shield via connector shell grounding of shield via connector clamp RESOLVER CONNECTOR MOTOR SIDE Signal Type II 22 30 Oct 01 Each DBM module can be connected up to 3 resolvers Axis 1 resolver must be connected to J4 M1 connector axis 2 resolver to J5 M2 and axis 3 resolver to J6 M3 Figure 2 11 shows the wiring lay out of the resolver with differential output We recommend to use 4 pair cables each pair twisted and individually shielded with an independent overall shield 20 AWG 0 60
70. he phase lag at extremely high output frequencies speeds This lag reduces the resulting torque per amp ratio To counterbalance this phenomenon the current vector relative to the motor flux is advanced through TF TG TY and TQ parameters see the dedicated Section 5 The values 255 TG 0 TQ 0 TY 255 disable the function Syntax data monitoring address TY CR data input B address TY n CR VI 36 30 Oct 01 VC Velocity Control Function it allows to pass from torque to velocity control Syntax command input address lt CR gt Address type axis Default velocity control Password y Note the status can be interrogated ST command bit VE Velocity Function it allows to set velocity in case the digital reference is enabled see DR command If the drive is configured also as torque actuator it allows to set torque see TC command The numeric value can be preceded by Syntax data monitoring address VE lt CR gt data input address VE n CR See also VC MV Note the maximum range for MV is 9999 To have extended range up to 32000 for negative speed it is necessary to set and to change direction via DI command Examples 1 VE 500 lt gt itsets axis 1 to 500 rpm 2 VE 500 lt CR gt it sets axis 2 to 500 rpm VI 37 30 Oct 01 Analog Velocity Offset Automatic Setting Function it allows to aut
71. input power fan input voltage fan input power on the label affixed on the fan assembly rated axis continuous output current axis max output current module duty cycle on the label affixed on the module e Cautionary Marking See Accident Protection page e Duty Cycle The maximum continuous Drive output current shall be limited to 65 A and to the Maximum Module Current due to the rated current of the Power Supply and of the Module According to this reason the Drive shall be used with a Duty Cycle as specified in the marking of the equipment e Surrounding Air Temperature Maximum Surrounding Air Temperature 40 C the final installation considerations shall be given for the need of repeating Temperature test if the unit is mounted with a different Surrounding Air conditions e Pollution degree 2 Installation The drive must be placed in a pollution degree 2 Environment e Environmental designation Open Type Equipment e Short Circuit Ratings Equipment suitable for use on a circuit capable of delivering not more than 5000 rms Symmetrical Amperes 460 V ac 10 maximum e Branch Circuit Protection The Branch Circuit Protection for Short Circuit shall be provided in the end use applications by external R C Fuses JFHR2 manufactured by Bussmann Div Cooper UK Ltd Semiconductor fuse type Mod No 160 FEE rated 160 A 660 Vac 200 A I C 7 30 Oct 01 Overspeed Protection The Power Conversion Equipm
72. ins connector Mod No Han16E by Harting Kgaa 4 pins connector Mod No HanK 4 0 by Harting Kgaa See Par 2 7 for sizing of power wires tightening torque and wire stripping length Wiring side connector view and DBM04 Configurations MI 15742 15 4 3 9 SIS ms 3 e gt e 25 70 15 42 15 42 6 15 6 1 70 8 2 6 15 6 15 25 70 8 22 3 70 15 42 30 30 Oct 01 Tab 2 28 J9 Connector s Motor Phases 2 2 16 pins connector Mod No Han16E by Harting Kgaa 4 pins connector Mod No HanK 4 0 by Harting Kgaa See Par 2 7 for sizing of power wires tightening torque and wire stripping length Wiring side connector view and DBM04 Configurations 4 pom w 35 90 25 70 35 90 35 90 50 140 60 180 Hl G 35 90 25 70 6 15 35 90 25 70 8 22 35 90 85 70 Il 31 30 Oct O1 2 12 Module Led s Tab 2 29 Module Led s Function RedLED generic fault the fault can correspond according to the DRF type to a LED on the front end if other red LED s are not on out of the considered one it is necessary to interrogate the drive via serial link to know the fault reason see FA command Wa
73. ller having the feedback KP and gains four times higher than the standard gains and a digital low pass filter processing the speed error signal This structure should be used in applications with high ratios between load and motor inertia inertia mismatch and high gains are required VS 3 selects the speed controller having standard feedback KP and KI gains and a digital low pass filter processing the speed error signal This structure should be used in applications with high ratios between load and motor inertia inertia mismatch and normal gains are required Syntax data monitoring address VS lt CR gt data input address VS lt CR gt 0 to 3 VS 0 gains multiplied by 4 reference filtering VS 1 standard gains reference filtering VS 2 gains multiplied by 4 error filtering VS 3 standard gains error filtering Note the VS command must be executed with digital Drive Enable disabled via OF command and the opto Drive Enable enabled VI 39 30 Oct 01 This page intentionally blank VI 40 30 Oct 01 SECTION 7 TROUBLESHOOTING FIG 7 1 DBM PS Power Supply OVER TEMP red LED on Overtemperature Red LED OVERTEMP ON Ss OS YER Ambient temperature gt 40 cooling of cabinet NO NO Fans powered Power the fans YES Output current gt nominal current VII 1 30 Oct 01 FIG 7 2 DBM
74. locity MR max reference and other required parameters are OK for the application e Make a hardware reset via button on drive or via positive logic on pin 18 of J8 connector software reset via FA command being useless for digital control card reinitialization 2 17 1 Autophasing Check that the motor is free to rotate in both directions Check that no fault condition occurs red drive fault leds off The jumper G2 on the personality card must be open Check that all module axes have analog drive enable on via positive logic and digital drive enable off Send the password command for the module e Send the autophasing command for every axis of the module and save 43 30 Oct 01 Example for a double module with axis 4 and axis 5 FROM KEYPAD 4 PW91 CR Give the password for the 2nd module PASSWORD ON The correct answer is displayed CR Only for optional keypad 4 AP CR Allow axis 4 autophasing AUTOPHASING IN PROGRESS AXIS PHASED 5 AP CR Allow axis 5 autophasing AUTOPHASING IN PROGRESS AXIS PHASED 4 SV CR Save module 4 phasing Repeat the password and autophasing procedures for subsequent modules if applicable Make a hardware reset via button on drive or via positive logic on pin 18 of J8 connector 2 17 2 Wiring Check Axes being phased it is possible to check the wiring by rotating the motor via its digital reference Enable analog drive enable and reference enable vi
75. lowing filters are recommended 3 2 1 Filter Types Code Trade mark Rated Current Max Voltage Drive type A Vac at 50 C 40 C at 50 C FN 250 6 07 PS 6M PS 120 Aux Pwr FN 250 12 07 lA FN 258 7 07 um 258 16 07 258 30 07 258 42 07 258 55 07 PS Standalone EE FN 258 75 34 FN 258 100 35 Ill 1 30 Oct 01 3 2 2 Filter Sizing The filter drive coupling in the previous table is a standard coupling The filter can be undersized according to the rms input current of the actual application This should be done not only because as a matter of fact undersizing the filter means less money but because the undersized filter provides better performance to EMC Example DBM04 PS Standard DBM 04 6 6 6 DBM 04 6 6 6 and contemporaneity factor of 0 8 For this application it is not necessary to use the 55A filter of the table The reference current is lin 6 6 0 8 28 8A A 30A filter FN 258 30 7 can safely be used 3 2 3 Filter Dimensions Code Trade mark Dimensions mm L1 L2 L3 L4 L5 L6 17 mm ll 250 6 07 250 12 07 258 7 07 258 16 07 ee 258 30 07 258 42 07 258 55 07 me 258 75 34 block FN 258 100 35 block the FN250 6 07 and 12 07 filters have wiring leads length 300mm at both
76. me must be at least 30 ms CAUTION in case of repetitive switching on and off wait 1 minute between off and on CAUTION it is recommended to close the WP jumper on the Personality Card at the end of installation and setup CAUTION do not exceed the tightening torque of the table but see proper data sheets for the tightening torque of input capacitors and power modules and see Section 2 of this Manual for the tightening torque of terminal blocks 177 0 l 3 30 Oct 01 CENELEC Memorandum N 3 EC DECLARATION OF CONFORMITY The undersigned representing the following manufacturer Moog Italiana S r l Electric Division Via Avosso 94 Casella Genova ITALY herewith declares that the products Complete Drive Modules series BRD 4S DBC DBS 052000 PDBS Basic Drive Modules series BRM 4S DBM 03 DBM 033 DBM 04 Feeding sections series ADR BRM P1 BRM P2 DBM 03 PS DBM 033 DBM 04 PS Motor groups series FAE F K N T W FAS K W are in conformity with the provisions of the following EC directives including all applicable amendments ref n 73 23 EEC Low Voltage Directive 89 336 EEC EMC Directive and that the following harmonized standards or parts thereof have been applied parts EN 60034 1 1998 Rotating electrical machines Part 1 Rating and 60034 6 1993 Rotating electrical machines 6 IC Cod
77. motors a choke in series for each motor phase has to be added This choke must be shielded REMARK when mounting the enclosure of recovery resistor or motor choke to the panel it is essential that any paint or other covering material be removed before mounting the enclosure of recovery resistor or motor choke III 6 30 Oct 01 3 5 Screening To effectively screening the system all the single screens CNC electronic cabinet machine motor housing cables must be connected together to effectively form one screen see Fig 1 4 3 6 Safety Aspects Noise suppression of Motor and Drive systems involves consideration of the earthing system and its effectiveness at high frequencies It should not be forgotten that is the safety system too and that the safety must take priority over EMC To reduce the radiated emissions the use of capacitance to earth is very effective In fact DBM 04 drives have Y type capacitors near the input power supply connector and Schaffner filters also include them These capacitors conduct current from phase to earth this can be in the order of hundreds of milliamperes WARNING appropriate safety measures should be taken to ensure that this potentially dangerous current flows to earth CAUTION it is recommended to disconnect the drive and the EMC filters to carry out the AC Voltage Tests of EN 60204 1 1997 par 19 4 in order to not damage the Y type capacitors between phases and ground Moreover the D
78. n CONFIG SYS DBTALK PROGRAM The DBTALK program is available on floppy disk e INSTALL PROGRAM Insert diskette into drive A or drive B Type lt a install gt or lt b install gt The installation program will create the Directory C DBTALK will copy all the files in this new directory and will start the program e START PROGRAM after the first installation Type lt cd dbtalk gt Type lt start gt e MOVE IN THE PROGRAM Start the selected procedure Select the field Reread parameters Move up down Go to previous next screen Exit Go to previous menu Il 37 30 Oct 01 SELECT PROGRAM DBM linker DBS linker PDBS Linker see PDBS Application Manual Setup SELECTING DESIRED PROGRAM DBM LINKER DBS LINKER PDBS LINKER SETUP PROGRAM SETUP to choose Language Italian or English Serial link COM1 or COM2 PROGRAM SETUP MENU LANGUAGE SERIAL LINK ESC per Chiudere ITALIANO COMI at 5 8 ENGLISH COM2 at 2F8 e UTILITY to Scan Baud rates ADDRESS AND BAUDRATE AUTOMATIC SCANNING BAUD 20 06 40 FAULT DESCRIPTION 01 000000 P00000 B000 402 FA000000 00000 000 B000 03 FA000000 P00000 8000 38 30 Oct 01 gt Restore store Personality Card parameters To save the actual parameter set select STORAGE PARAMETER select the file e g
79. nable enabled Examples B 2 CU CR Interrogates axis 2 about the offset of the U current If U current offset is 128 the answer will be A02 CURRENT U OFFSET 128 CAUTION do not change CU parameter A wrong set of CU increases torque ripple VI 10 30 Oct 01 CV Current V offset only for setup technicians Function it allows to set the offset of V phase current Syntax data monitoring address lt gt data input address CV lt CR gt Password n addressing U See also Note the CV command must be executed with digital Drive Enable disabled OF command and the opto Drive Enable enabled Examples 1 CV CR Interrogates axis 1 about the offset of the V current If V current offset is 128 the answer will be A01 CURRENT V OFFSET 128 CAUTION do not change CV parameter A wrong set of CU increases torque ripple DE Deceleration Function it allows to set a deceleration ramp Whatever the input reference analog or digital the system will follow it but decelerations will never be faster than those set by this command It can be useful when the drive is connected to a rather simple position controller e g max 0 max with application requiring progressive decelerations see Fig 6 1 Syntax data monitoring address DE CR data input B address DE n CR Examples 1 DE 100 lt gt it sets a deceleration ramp
80. nabled to 15V Syntax command input address ON lt CR gt Address type axis Unit of measure Range Default Digital Drive Enable off Password no addressing yes Opposite to OF See also OF if opto Drive Enable are not enabled the following message will be displayed ERROR DRIVE EN OPEN If the axis is not phased AXIS NOT PHASED will appear If the jumper G2 is in position 1 2 closed the message NOT POSSIBLE will appear OV Analog Offset Function it allows to monitor and to set the analog offset of speed torque analog reference A fine adjustment of the analog offset can be done with successive steps by setting and monitoring the OV parameter Syntax data monitoring address OV CR data input address OV n CR Address type axis Unit of measure Range 0 to 255 Default 128 Password es addressing no Opposite to See also VO VI 24 30 Oct 01 Function it informs the drive control section about the ratio between motor current and drive peak rms current This way when IT protection is on drive current will be reduced to nominal motor current data monitoring address PC lt gt data input address PC xx lt CR gt xx special password Address type axis Unit of measure n See also See also IT CAUTION do not change PC parameter A wrong set of PC can damage the motor
81. nector in specially noisy environments it is suggested to connect a 220 680 Q resistor between A and A B and B C and C at the receiver input for lengths in excess of 5 m 16 ft the cable must have 3 pairs each pair twisted Fig 2 12 Speed Reference Wiring DBM 04 REF REF ov 0v cable shield must be RF grounding of shield connected to the housing via connector shell DIFFERENTIAL INPUT CNC DBM 04 REF Pt REF 1 0v cable shield must be RF grounding of shield connected to the housing via connector shell UNIPOLAR INPUT I 24 30 Oct 01 Tab 2 23 47 Connector I O Commands Signals and Encoder Outputs Panel side Sub D with 37 female contacts Wiring side Sub D with conductive shell 37 male solder contacts 1 OV Logic OV it can be used as common for analog output supplies 15V 6 B2 Encoder output inverted phase B motor 2 8 Encoderoutput inverted phase motor3 9 B3 Encoder output inverted phase B motor3 11 12 ILIMIT3 Analog Current Limit input axis 3 OV zero current 10V not connected max current Analog Current Limit input axis 2 to 10V to 10V Shield Internally connected to OV REF3 Differential inverting analog input for the speed reference signal or torque ref signal see TC command axis 3 max rang
82. nfiguration for the 1st module 4 SV CR Save the configuration for the 2nd module 1 ST CR Ask the status for axis 1 A1TST E 10 Displays the axis 1 status Check the 0 in the 2nd bit after I ni Repeat ST command and check other axes 2 17 3 2 Drive Enable With CNC Priority To give the priority for enabling and disabling the drive from the CNC it is necessary to pull out the personality card from the module to solder G2 jumper and to pull in the card if there are more than one module do not swap the personality cards this will swap the module data When the above procedure is completed the CNC is the master and the keypad is the slave as follows PARAMETERS MANAGED BY CNC drive enable reference enable speed references PARAMETERS MANAGED BY KEYPAD dynamic parameters acceleration deceleration Kl KP etc status and fault 2 17 4 Velocity Offset If it is necessary you can adjust the analog velocity offset by providing 0 analog speed reference and setting VO command for an automatic adjustment A fine adjustment can be done with successive steps via OV command REMARK the adjustment of the digital velocity offset must not be used to adjust the analog velocity offset and it is reserved to setup technicians It can be made by providing O digital speed reference VE 0 and setting OC command The opto Drive Enable must be high 1 45 30 Oct 01 2 18 Resolver To Encoder Option For posi
83. nitoring address RE lt gt Address type module Range 2 standard 14 optional Default 2 Password no addressing n Opposite to See also Example 1RE CR it questions module 1 about the resolution of A D converter The standard answer is 12 A D CONVERTER IS PRESENT VI 28 30 Oct 01 RN Minimum of R D Resolution Function it allows to set the minimum of Resolver to Digital converter resolution The R D resolution will automatically be switched according to actual speed for optimum system performance between RN minimum and RX maximum RN must be the maximum R D resolution according to max speed see Tab 6 7 If RN equals RX the R D resolution is fixed Syntax data monitoring address RN lt gt data input address RN lt CR gt Range 10 12 14 and 16 it must be lt RX addressing See also RX SE Tab 6 7 Example 2 8 CR allows to set the resolver pole number of axis 2 to 8 2 MV 3000 CR allows to set max velocity of axis 2 to 3000 rpm 2 RN 12 lt CR gt allows to set min R D resolution to 12 bit max R D resolution with 8 poles 3000 rpm according to Tab 6 7 2 RN lt CR gt questions axis 2 about the minimum of R D resolution The answer is 02 MINIMAL R D RES 12 Tab 6 7 Max speed versus R D resolution Resolution bit Max speed with 2 pole 24000 12000 3510 resolver
84. nt 120 A output current see tab 1 1 max number of modules supplied 4 PS U Power Supply Special Standalone 3 phase power input voltage 400 to 460 Vac 10 50 60 Hz auxiliary input voltage for data saving 24 Vdc 10 input current 65 A output current see tab 1 1 max number of modules supplied 4 DBM 04 Module e BUS BAR rated voltage 540 Vdc with 400 Vac or 620 Vdc with 460 Vac e three phase output voltage 325 Vac with 400 Vac or 375 Vac with 460 Vac e output current see tab 1 1 DBM 04 Fan Assembly e input voltage 230 Vac or 115 Vac 6 10 50 60 Hz or 24 Vdc 4 e input power see tab 2 1 10 30 Oct 01 TAB 1 1 OUTPUT CURRENT STANDARD MODULES see tab 2 16 for the other possible configurations 9 me T o arms arms A ms Arms A Arms A _ EG DBM0466 16 106 15 6 1106 15 120 8 DBM04 amp 8 8 156 22 8 156 22 120 8 Output Current Width Weight mm DBM 04 15 15 _ 15 297 42 15 297 42 10 9 DBM 04 25 25 25 495 70 25 495 70 J 180 13 DBM 04 35 35 35 636 90 35 636 90 270 18 DBM 04 3 3 3 3 64 9 3 64 9 3 64 9 10 9 04666 6 106 15 6 106 15 6 106 15 120 9 DBM 04 888 8 156 22 8 156 22 8 156
85. ntire duty cycle scale according to ES and Tab 6 4 Imax T 2 To calculate the max rms current Imrms 3 To calculate the rms current calculate the max rms current for each step of the duty cycle acceleration deceleration use the following formula Imrms1 2 1 Imrms2 25t24 TEMS S eT du SPECIAL CASES Imax JZ 2 Imax Imax aS Sinusoidal Analog Output rrms Triangular Analog Output I Limit rzms Tab 6 5 ES for Speed Reference and Velocity Error MR 100 SO 4 to SO 9 2 pole resolver 6 pole resolver 8 pole resolver MV ANALOG MV ANALOG MV ANALOG rpm OUT rpm OUT rpm OUT 6046 6165 6046 6046 5954 6140 _49 2005 10V 44 2977 10V VI 15 30 Oct 01 ET Extra parameter for Tacho output Function it allows to scale the Tacho Tests outputs on J8 connector Syntax data monitoring address ET lt CR gt data input address ET lt CR gt Address type axis Unit of measure Range 50 to 100 Tacho outputs ET 10 MR 100 V for MV addressing no Examples 1 MV 3000 lt CR gt sets max velocity to 3000 rpm for axis 1 1 MR 100 CR sets max velocity reference to 10 V for axis 1 1 ET 50 lt CR gt sets ET parameter to 50 for axis 1 The Tacho Test 1 48 pos 1 will be 5V for 3000 rpm 1 ET lt CR gt questions axis 1 about the extra parameter for Tacho Test 1
86. o DRIVE OK OUTPUT OFF TORQUE ENABLE OFF PRIORITY G2 DROP KEYBOARD REFERENCES DIGITAL EXPANSION EBM ADVISED ILIMIT DIGITAL SYSTEM CONTROL VELOCITY ROTATION C CLOCKWISE SPARE OUTPUT B MODULE FAULT EBM ANALOG OUT 1 EV AXIS 2 OVERTEMPERATURE ANALOG OUT 2 IOUT AXIS 3 BUS BAR VOLTAGE AUX VOLTAGE Ref AT See Change parameters To change one parameter type the command string on the PC keyboard Example 3VE3000 Send Command 3VE3000 ist ADDRESS 01 Driver Answer Communication Status REGULAR SET ADDRESS 03 MODULE 5 REFERENCE EN Opto DRIVE 0 PRIORITY G2 EXPANSION ANALOG QUT 1 ANALOG QUT 2 11 40 30 Oct 01 Fig 2 16 STARTING SEQUENCE TIMING CHART 1 PS Standard and PS 6M t 8 to 10 s gt 15 t gt 20 ms t 3s t gt 0 5s 110 230 Vac 1 phase 400 460 Vac 3 phase Drive Enable Remote Reset Motor OK Drive OK 2 PS Standalone and PS 120 t gt 20 ms t gt 15 t 2 20 ms t 3 s t gt 0 5 s 400 460 Vac 3 phase 230 Vac 1 phase if applicable Drive Enable Remote Reset Motor OK Drive OK CAUTION the Remote Reset must be a single nonrepetitive signal Otherwise it must be filtered with 500 Hz cutoff frequency Il 41 30 Oct 01 3 PS U t 6 s t 2 to 4s 45 WARNING make sure that the AUX EXT CONTACT pos 5 and 6 of J12 connector is connected to 24V
87. of 270 Hz Due to the phase lag the spatial displacement between the rotor flux and the stator MMF will be less than 90 degrees electrical and the torque will diminish as the cosine function of the phase lag and to optimize the Torque Speed curve DBM 04 drive might compensate this phase lag and the lack of torque through the user programmable phase advance That is an additional phase advance might be inserted into the drive vector rotator rendering the possibility to compensate for the current controller phase lag Along with the conventional synchronous PM motors the DBM 04 might run PM motors with pronounced saliency effect Ld Lq and ensuring reluctance torque The peak of total electromagnetic torque for this family of PM motors is obtained with flux MMF angles different that 90 electrical degrees For the purpose of maximizing the torque per Amp constant of synchronous reluctance motors the phase advance in function of the speed and stator current is provided as a standard feature of the DBM 04 5 1 Phase speed relation According to the requirements the phase speed curve equals zero for all the speeds below the speed S1 rpm see Fig 5 1 Above that speed the phase rises with the speed with a constant slope Hence two parameters TF and TG in the following text are sufficient for the purpose of customizing the phase speed demagnetization curve TF parameter will define the speed S1 rpm From the stall up to the S1 rpm the
88. omatically adjust the analog velocity offset Syntax command input address VO lt CR gt Address type axis Range 0 to 255 Default 0 Password yes addressing no REMARK S The VO command must be executed with digital Drive Enable off stopped motor Before executing the command it is necessary to check that the external opto input Drive Enable is enabled and keypad Drive Enable is off OF command Notes If error gt 255 OUT OF RANGE is displayed VI 38 30 Oct 01 VS Velocity Structure Function it allows to set 4 different structures of the velocity control All the structures have a digital low pass filter processing the speed reference or the speed error signal The cutoff frequency of this filter can be adjusted by DF parameter see DF The value DF 0 switches the filter OFF VS 0 selects the speed controller having the feedback KP and gains four times higher than the standard gains and a digital low pass filter processing the speed reference signal This structure should be used in applications where the analog speed reference lines from the CNC are noisy and high gains are required VS 1 selects the speed controller having standard feedback KP and KI gains and a digital low pass filter processing the speed reference signal This structure should be used in applications where the analog speed reference lines from the CNC are noisy and normal gains are required VS 2 selects the speed contro
89. on Function it allows to manage the IT thermal protections which prevents the motor from an overheating too quick for the PTC operating time When the integral of current multiplied by time exceeds the IT value drive limits after operating time to nominal motor current see Tab 6 6 data monitoring address IT lt CR gt data input address IT xx n CR special password Opposite to See also PC Password special password Notes IT status can be interrogated via FA command bit g CAUTION do not change IT parameter A wrong set of IT can damage the motor VI 18 30 Oct 01 Tab 6 6 IT Protection The following table shows IT and PC values set in factory MOTOR DRIVE Operating time at drive peak current m8 meme e 29 z ww 45 55 _ pswwwr 3s s e mom pur FAS TO V8 060 Parure e e 5 6 1 5 3 100 358 menua Dis e i e ar wo FAS T1 V4 045 2 9 727 3 E i re pes es pe p oar s pz s a we ez po or espe 75 p ass e i 5 5 00 pas mss 0 rastavano 1 io 385_ s6 22 4 35 i 583 Se 0 m 39 100 oe 75 gt s wo mss astaveow 264 35 3 s 00
90. orrect connection YES gt 9600 Close G3 Personality Card Baud rate set to 9600 a N NO Keypad Baud Rate E and other 35 parameters correct Adjust the keypad setting Press lt CTRL gt then CR YES Correct parameters are BAUD 9600 WORD 8D E 1 STOP BLOCK MODE SINGLE LINE MODE FLASHING OFF KEY REPEAT ON SLOW Save at the end Internal fault 15 30 Oct 01 FIG 7 16 Motor at zero speed Axis enabled Motor at zero speed with speed reference not zero NO Make REF EN ON on J8 pin 17 YES YES AR ON with digital reference or DR ON with analog reference Check via ST command Use coherent reference YES Set correct value for NO Internal fault VII 16 30 Oct 01 FIG 7 17 Runaway locked motor 6 pole motor and resolver Correct resolver wiring Wrong motor connection Exchange V with U Runaway or locked motor 6 pole motor and resolver NO d Resolver wiring see Fig 2 10 YES ge lt RS 27000 connection Exchange U with W NO we 4 4 N LS Wrong motor YES connection RS 5000 Exchange W with V NO PA Pd N ise Nu JU Wrong motor YES 3s d lt RS 48000 V Ask the Service Center
91. ponding to positive during the installation To know what the actual configuration is ST command shall be asked Syntax command input address DI CR Address type axis Example B 4 DI CR it reverses the direction of motor rotation for axis 4 The display is cleared Note The status can be interrogated via ST command bit L DL Digital Limit Function it informs the controller that the limit reference to be considered as active is digital programmable via IL command Syntax command input B address DL CR Address type axis Unit of measure Range Default digital limit Password yes addressing yes Opposite to AL See also AL IL Note the status can be interrogated via ST command bit J VI 13 30 Oct 01 DR Digital Reference Function it allows to enable digital speed or torque reference The drive will consider as reference the number set via VE command and ignore connector J7 voltage Syntax command input address DR lt gt Address type axis Note the status can be interrogated via ST command bit ES Extra parameter for Spare output Function it allows to scale the Analog Outputs max current speed reference or error reference on J8 connector Syntax data monitoring address ES lt CR gt data input address ES lt gt Address type 1 Analog Output 1 see J8 connector pos 4 2 Analog Output 2 see J8 connector pos 5
92. r power supply Rx 5485 serial link 6 Logic 8 Tx RS485 serial link 2 8 2 Power Wiring 2 8 2 1 PS Standard and PS 6M Tab 2 10 J11 Connector Power Power Terminal Blocks Mod No HDFK 10 by Phoenix Contact Gmbh See Par 2 7 for sizing of power wires tightening torque and wire stripping length L1 phase three phase input voltage 400Vac or 460Vac L2 phase three phase input voltage 400Vac or 460Vac L3 phase three phase input voltage 400Vac or 460Vac Ground Recovery resistor Recovery resistor Tab 2 11 J12 Connector Aux Power Panel side shrouded open end header with 4 male contacts Wiring side connector Mod No 231 104 026 000 by Wago Gmbh provided in kit See Par 2 7 for sizing of power wires tightening torque and wire stripping length AUX PWR Auxiliary power supply 230Vac 110Vac JUMPER Jumper see Fig 2 2 JUMPER 230 Closed 110Vac AUX PWR Auxiliary power supply 230Vac 110Vac Il 11 30 Oct 01 2 8 2 2 PS Standalone Tab 2 12 J11 Connector Power Aux Power Terminal Blocks Mod No HDFK 4 by Phoenix Contact Gmbh Power Terminal Blocks Mod No HDFK 10 by Phoenix Contact Gmbh See Par 2 7 for sizing of power wires tightening torque and wire stripping length Name Function L3 phase three phase input voltage 400Vac or 460Vac e Ground Recovery resistor m M Recovery resistor 2 8 2 3 PS 120 Tab 2 13 J11 Connec
93. rcuit terminals Wiring of Recovery Resistor The Dynamic Brake Unit Recovery Resistor shall have the connection wiring made with R C AVLV2 or insulated with R C YDPU2 or R C UZCW2 in the end use installation l 8 30 Oct 01 SECTION 1 DESCRIPTION 1 1 Description DBMO04 four quadrant servodrives provide unrivaled compactness and flexibility through the integration of three axes in a single module A power supply is connected directly to the power distribution line at 400 or 460V and can supply up to 6 modules 18 axes The result is a very suitable solution for all multi axis applications like machine tools robotics packaging special material working wood plastics glass rubber leather paper A microprocessor based structure allows high servo performances with FASTACT and FC servomotors all equipped with a resolver feedback Drive tuning and configuration are performed via digital parameters not potentiometers and stored in non volatile memory EEPROM Drive set up is possible via a keypad or PC therefore simplifying installation and providing easy fault diagnosis General features e digital speed loop sinusoidal current waveform SMD technology with boards automatically assembled and tested automatic Resolver to Digital R D resolution switching from 16 to 10 bit to achieve high motion accuracy in the whole speed range from 0 to 10000 RPM up to 99 axis system configuration 10 kHz switching frequenc
94. rd gives priority to keypad or to opto to execute Drive Enable command Drive Enable opto isolated signals are connected to J8 pos 13 14 15 G2 open keypad priority the keypad or the device connected to the serial link is the master i e it allows to enable or disable motor current whereas the optocouplers can only disable protection they can enable after resetting only The Drive Enable and Reference Enable opto isolated signals must be driven at 15V Such a procedure should be followed during installation and drive test G2 closed opto priority the optocouplers are the master and the keypad can only be used for parameters setup Note 1 See par 2 16 1 if the keypad does not communicate with the drive 2 Drive Enable priority is different from the use of the analog or digital reference You can choose an analog or digital reference by AR Analog or DR Digital commands and save The drives are supplied set to digital reference DR Il 33 30 Oct 01 2 13 2 G1 G4 G5 Jumpers Link Termination s By default G1 G4 and G5 jumpers on the personality card are open no link termination s on modules In fact usually it is not necessary to close G1 G4 and G5 jumpers because the link termination s are already closed on the power supply anyway in specially noisy environments could be necessary to close them also as follows e Environment without noise To user JP1 JP2 JP3 G1 G4 G5 G1 G4 G5 G1 G
95. recovery resistor It is suggested contacting our Service Centers CAUTION shielding of the recovery resistor cable provided in kit for test purposes is recommended for ensuring compliance with the EMC standards CAUTION for UL approval in the end use installation the Dynamic Brake Unit Recovery Resistor shall have the connection wiring made with R C AVLV2 or insulated with R C YDPU2 or R C UZCW2 Il 4 30 Oct 01 2 6 Fan Assembly The ventilation is provided by fans mounted under the modules The size and the number of fans are according to the system configuration Selection of the correct Fan Assembly is due by matching Fan Assembly width to the total of the DBM drives package i e Fan Power Supply and DBM module s and DBM expansion module s Fan input voltage is 230 Vac or 115 Vac or 24 Vdc TAB 2 1 FAN ASSEMBLY Fan Assembly Input Input Total Model Code Width Voltage Power Flow mm V Rate 3 m3 h 24 Vdc 23 520 24 Vdc 46 24 Vdc 46 24 Vdc 46 24 Vdc 57 24 Vdc 1040 1040 1200 1560 1560 1560 1560 2080 2080 2080 485 970 970 970 1130 1455 1455 1455 1455 1940 1940 1940 560 1120 1120 1120 1300 1680 1680 1680 1680 2240 2240 2240 24 24 Vdc 24 Vdc 24 Vdc 600 CY4310 CY4355 CY4356 24 Vdc 660 240 92 92 92 64 128 128 128 147 192 192 192 192 256 256 256 56 112 112 112 130 168 168 168 168 224 224 224 24 Vdc 240 230 Vac
96. replace with the old one Mount the new module and tighten the anchor screw at the top Reassemble the Bus Bars all the connectors and flat cables Check all connections Enable the auxiliary voltage and check by keypad or PC all application dependent parameters In particular pole number max velocity max reference voltage llimit internal ramp generator 11 49 30 Oct 01 This page intentionally blank 1 50 30 Oct 01 SECTION 3 ELECTROMAGNETIC COMPATIBILITY EMC 3 1 European Directive 89 336 EEC Compliance with the European Directive 89 336 EEC is required for all electric and electronic products brought onto the European market after December 31st 1995 4 drives with FASTACT motors meet the following EMC product standard related to the Directive EN 61800 3 1996 and EN 61800 3 A11 2000 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods Second environment industrial compatibility levels Remark equipments not intended to be used on a low voltage public network which supplies domestic premises May cause radio frequency interference Tests have been made in an independent test house The installer of the drive is responsible for ensuring compliance with the EMC regulations that apply where the drive is to be used We recommend filtering as per par 3 2 and wiring grounding and screening as per par 3 3 and 3 4 3 2 Filtering The fol
97. ress type module Unit of measure n Baud Range 1200 2400 4800 9600 19200 Default 9600 Password addressing Opposite to See also Note To modify the Baud Rate also at keypad side it is necessary to type Control and after CR Type Y to change Baud Rate and after CR CG Current Gain Function The current loop gain of the DBM drive might be adjusted through the serial link communication A dedicated CG parameter with 4 discrete values is introduced in order to set the current error Syntax data monitoring B address CG CR data input address n CR O very low gain 1 medium low 2 medium M iuh 3 very high VI 9 30 Oct 01 Current Position Function it allows to know the position relative to electric revolution of the resolver at start up It is used when the application requires to know the absolute position Syntax data monitoring address CP lt CR gt Address type axis Unit of measure Examples 2 CR Interrogates axis 2 about the current position If the starting position is 4006 the answer will be 02 CURRENT POSITION 4006 CU Current U offset only for setup technicians Function it allows to set the offset of U phase current Syntax data monitoring B address CU CR data input address CU n CR Note the CU command must be executed with digital Drive Enable disabled via OF command and the opto Drive E
98. sides TOP VIEW SIDE VIEW 15 17 Li ii Ill 2 30 Oct 01 3 2 4 Filter Installation The filter must be mounted on the same panel as the drive CAUTION leave a clear space of at least 60mm around the filter for air circulation when the cabinet does not have forced ventilation The filter must be connected as close as possible to the drive input If the separation between filter and drive exceeds around 30 cm 1 ft then a flat cable should be used for the RF connection between filter and drive REMARK when mounting the drive and the filter to the panel it is essential that any paint or other covering material be removed before mounting the drive and the filter The maximum torque of mounting screws is as follows FILTER Max torque FN 250 6 07 FN 250 12 07 FN 258 7 07 The filter can produce high leakage currents see Data Sheets by Schaffner The capacitors within the filters have discharge resistors CAUTION the filter must be connected to ground before connecting the supply WARNING High Voltage Discharge time approx 10 seconds The single phase filter can be installed on the left shoulder of the fan housing Power Supply side as in the following figure To 220 Vac 110 Vac main supply PRT AUX PWR connector 3 30 Oct 01 3 3 Wiring And Grounding All the following cables must be shielded with 85 minimum shielding coverage power motor cabl
99. t 25 Analog tacho z out 100 Q outputs 1 2 3 max 5 Range see ET command Gain error 10 over production spread Max linearity error 2 over full range Analog z out 100 Q Full scale 10V Velocity differential 2 gt 20 Ko 1 2 3 Simulated Encoder z out 1000 differential output Full scale 7V RS422 RS485 compatible signals Il 35 30 Oct 01 2 16 Serial Link Connection REMARK for the first installation it is strongly recommended to use either the optional keypad or the DBTALK communication program 2 16 1 Optional Keypad The keypad is an optional accessory product which can be used for drive setup and monitoring The keypad must be connected to J10 connector of Power Supply If problems occur when attempting to communicate the keypad is most likely set incorrectly To start the setup procedure press lt CTRL gt then lt CR gt For each parameter the current setting is displayed together with a question asking if you want to change it The correct setting is BAUD 9600 WORD 8D E 1 STOP BLOCK MODE SINGLE LINE MODE FLASHING OFF KEY REPEAT ON SLOW Be sure to save at the end of the procedure by pressing lt Y gt when the display shows Make changes permanent Y N 2 16 2 Connection to Personal Computer 2 16 2 1 RS232 RS485 Full duplex Converter The RS422 interface wiring is based on one to one no multidrop principle Four wires are used With RS422 you can tr
100. tch dog signal microprocessor circuit faults this WTD LED is on during reset RedLED 1 fault signal resolver M1 fault sin cos signals interrupted short circuit between signals or 10kHz carrier abnormal Resolver 2 fault signal resolver M2 fault sin cos RF2 signals interrupted short circuit between signals or 10kHz carrier abnormal Red LED Resolver fault signal resolver fault sin cos signals interrupted short circuit between signals 10kHz carrier abnormal OT1 OT2 OT3 DR OVT PWRF1 PWRF2 PWRF3 REF EN DR EN 1 DR EN 2 DR EN 3 PWR OK II 32 30 Oct 01 2 13 Personality Card Jumpers WP default open if closed the EEPROM is write protected and the Save SV command is disabled G1 default open if closed connects TX of serial link to OV via pull down resistor G2 if closed gives priority to opto if open gives priority to keypad G3 default open if closed set 9600 Baud rate and basic address 1 G4 default open if closed connects TX of serial link to 5V via pull up resistor G5 default open if closed connects a 120 Q resistor between RX and RX of serial link CAUTION it is recommended to close the WP jumper at the end of installation and setup Fig 2 15 Personality Card Jumper open Jumper closed EN _ Oo m N lt 2 13 1 G2 Jumper or Opto Priority The jumper G2 on the personality ca
101. tion sensing a resolver to encoder option simulated encoder is available Encoder signals are 7V 100 Q impedance as follows e 2 channels of square wave output with a resolution from 128 to 16384 pulses per electrical revolution Channel B leads channel A by 90 for clockwise rotation when viewed from shaft end e 1 marker pulse per electrical revolution i e 1 3 3 marker pulses per mechanical revolution with a 6 pole resolver e complementary outputs B and C Fig 2 17 Simulated Encoder CW Rotation When Viewed From Shaft End Channel A Channel B C Marker Channel Channel B C Marker Note to make C Marker high when Channel A and Channel B are high like Siemens swap Channel A with Channel A and Channel B with Channel B Il 46 30 Oct 01 2 18 1 Setup For Encoder Resolution The number of pulses per electrical revolution of simulated encoder can be set via SE software command Example of a setup for axis 1 FROM KEYPAD 1 PW91 lt CR gt Give the standard password for axis 1 PASSWORD ON The correct answer is displayed lt CR gt Only for optional keypad 1 SE 4096 lt CR gt Set 4096 ppr to axis 1 1 SE lt CR gt Ask the number of ppr for axis 1 A01 SIMULATED ENCODER 4096 1 SV lt CR
102. tor Power Aux Power Terminal Blocks Mod No HDFK 4 by Phoenix Contact Gmbh Power Terminal Blocks Mod No HDFK 25 by Phoenix Contact Gmbh See Par 2 7 for sizing of power wires tightening torque and wire stripping length Name Function 1 1 L2 phase three phase input voltage 400Vac or 460Vac L3 phase three phase input voltage 400Vac or 460Vac Ground RR Recovery resistor Recovery resistor 12 30 Oct 01 2 8 2 4 PS U Tab 2 14 J11 Connector Power Aux Power Terminal Blocks Mod No HDFK 4 by Phoenix Contact Gmbh Power Terminal Blocks Mod No HDFK 10 by Phoenix Contact Gmbh See Par 2 7 for sizing of power wires tightening torque and wire stripping length Name Function CCi idC AUX PWR Auxiliary power supply 24Vdc AUT CUR Auxiliary power supply 24Vdc L2 phase three phase input voltage 400Vac or 460Vac L3 phase three phase input voltage 400Vac or 460Vac ww RR Recovery resistor RR Recovery resistor Tab 2 15 J12 Connector Safety Panel side shrouded open end header with 6 male contacts Wiring side connector Mod No 231 106 026 000 by Wago Gmbh provided in kit 1 OUTPUT 24 1A output to feed an external relay during 2 SAFE 24V 1A anti freewheeling See Fig 2 4 Output signal for safety When the opto is OFF Q the DC Input signal for safety Normally connected to 24 Vdc When not connected to 24 Vdc
103. tput current lout max YYY A peak output current Axis 2 C4C2C3 C4 code for motor resolver simulated encoder see below lout nom XX Ams nominal rms output current lout max YYY A peak output current Axis 3 C4C2C3 C4 code for motor resolver simulated encoder see below lout nom XX Ams nominal rms output current lout max YYY A peak output current C4C2C5 C4 C47pulses per electrical revolution C264 D2128 E2256 F 512 G 1024 H 2048 4096 L 8192 M 16384 C2 motor poles A 2 B 4 C 6 D 8 E 10 F 12 C3 resolver poles A 2 4 C 6 D 8 10 F 12 C4 marker width A 1 1 2 C 1 4 D no marker 1 7 3 UL Rating Plate To comply with the UL requirements the following data are shown on the rating plate of the Fan Assembly These data are referred to the complete DBM 04 system UL Recognized that is Power Supply one or more modules fan assembly The Duty Cycle is related to the max nominal current of the Power Supply 65A for PS Standard PS Standalone and PS U The Flow Rate F R is the sum of the fan flow rates of the fan assembly Power Supplies and modules intended to be part of a complete DBM 04 system UL Recognized are marked Part of a Recognized System Example CODE 2000 CY2007 CY1200 A2 CY1200 A9 CY1200 9 CY4200 400 Vac 3 phase 50 60Hz ln 27 Ams Duty Cycle 100 96 Auxiliary Input Vin 110 230 Vac Pin 240 W Vin 115 Vac 56W 560 m h Fan Assembly
104. ture cooling of cabinet gt 40 C NO Undersize the duty cycle s VII 8 30 Oct 01 FIG 7 9 DBM Module PWRF1 PWRF2 PWRF3 red LED on Power Circuit Fault Axis 1 Axis 2 Axis 3 Red LED PWRF ON Motor phases short circuited or Change motor grounded i Auxiliary voltages on J1 connector OK YES Change DBM PS power supply Flat cable on J1 OK Change flat cable YES Fault on power stage VII 9 30 Oct 01 FIG 7 10 DBM Module OT1 OT2 OT3 red LED on Motor Overtemperature Axis 1 Axis 2 Axis 3 Red LED OT ON 58 NO d Motor PTC connected to J4 45 46 YES we PTC value at 20 6 correct 20 to 400 ohm Fault on motor PTC YES Undersize the duty cycle VII 10 30 Oct 01 FIG 7 11 DBM Module RF1 RF2 RF3 red LED Resolver Fault Axis 1 Axis 2 Axis 3 Red LED RF ON NO ay Is the resolver nw YES d lt shield connection S gt p Random fault YES NO ees Other resolver connection OK Make correct connection NO p Se 24 Vref carrier present J4 5 i J6 20 Vpp 10 kHz Fault on oscillator circuit Sin and cos signals lt present J4 J5 56 6 5 10 2 for resolver Resolver fault or connection not OK at motor side
105. xiliary Wiring Tab 2 6 Power Supply J1 Conn Auxiliary Power Supply to Modules Panel side shrouded header with 13 male contacts Wiring side connector with 13 female contacts provided in kit with cable Pos Function gt S O 158kHz square wave to high side drives N C 6 NC 8 18VdcreferredtologicOV 1 0 9 8Vdc referred to logic OV 10 kHz sinusoidal wave for resolver and synchronism carrier Tab 2 7 Power Supply J2 Conn RS485 Port Fault signals to Modules Panel side Sub D with 9 male contacts Wiring side Sub D with conductive shell 9 female contacts supplied with cable Pos Function 0 O 6 Rx RS485seriallink oo 8 Tx RS485 serial link Power supply binary coded faults see Tab 2 8 Tab 2 8 Power Supply binary coded faults J2ipos 4 J2pos 9 0 0 Ko 1 DBR FAULT Recovery fault 1 0 TEMP Overtemperature Not Used 10 30 Oct 01 Tab 2 9 Power Supply J10 Connector RS485 Port to keypad to converter Panel side Sub D with 9 female contacts Wiring side Sub D with 9 male contacts supplied with the optional RS232 485 converter kit or with the optional keypad Function 1 RS485 serial link 2 N C RS485 serial link N C 5Vdc output referred to logic OV fo
106. y operating temperature 0 to 40 C exceeding Class 3K3 relative humidity 5 to 85 no condensation no formation of ice air pressure 86 kPa to 106 kPa storage temperature 25 to 55 C Class 1K4 transportation temperature 25 to 70 C Class 2K3 immunity to vibration Class V H 2 according to HD 413 3 51 1987 maximum case depth of 310 mm 1 2 Electrical Data PS Standard Power Supply 3 phase power input voltage 400 or 460 Vac selectable via switch 10 50 60 Hz 1 phase auxiliary input voltage 110 or 230 Vac selectable via jumper 10 50 60 Hz input current 65 A output current see tab 1 1 max number of modules supplied 4 1 9 30 Oct 01 PS 6M Power Supply Standard Plus 3 phase power input voltage 400 or 460 Vac selectable via switch 10 50 60 Hz 1 phase auxiliary input voltage 110 or 230 Vac selectable via jumper 10 50 60 Hz input current 65 A output current see tab 1 1 max number of modules supplied 6 PS Standalone Power Supply 3 phase power input voltage 400 Vac or 460 Vac set in factory 10 50 60 Hz 1 phase auxiliary input voltage for data saving 230 Vac 10 50 60 Hz input current 65 A output current see tab 1 1 max number of modules supplied 4 PS 120 Power Supply Powered Standalone 3 phase power input voltage 400 Vac or 460 Vac set in factory 10 50 60 Hz 1 phase auxiliary input voltage for data saving 230 Vac 10 50 60 Hz input curre

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