Instruction Manual
Contents
1. You can connect the computer to the INTERFACE of the KXE by using the EK 0662 spe cial cable which is available as an accessory Requirements A communication program such as Terminal or HyperTerminal provided on MS Windows Version 3 0 or later must be installed and configured on the computer Commands for communication with a PC polling Function Description Send Transmission of the undamped reading Send Transmit current reading to PC once Output Output the memory contents to the PC 5 Service and Maintenance The tension meter is easy to maintain Depending on operating time and load the tension meter should be checked according to the locally applicable regulations and con ditions as described in Chapter 3 7 The use of other test methods than the procedure described in Chapter 3 7 may cause deviating measuring results 5 1 Rollers You should regularly inspect the rollers to assure that they are running easily and smoothly The rollers can only be changed by the manufacturer 23 6 Cleaning For cleaning the unit do not use any e 1 AGGRESSIVE SOLVENTS such as trichloroethylene or similar chemicals 1 NO WARRANTY OR LIABILITY shall be accepted for damage resulting from improper cleaning 7 Correspondence Should you have any questions regarding the instrument or Operating Instructions or their use please indicate above all the following details which are given on th2. l the memory mode C and the current memory number Release the MEM key The tension meter starts logging the data While the tension data are stored the MEM Mem indicator blinks on the 14 DISPLAY and the currently measured value is displayed 3 5 1 2 Data Logging in Mode C CONTINUOUS Cont To stop data logging When you want to end the measuring period press the MEM key once again The statistical values are calculated from the logged tension data and stored in the following order The logged tension values Average value Last ae remain stored in the KXE Maximum value MAX 1 memory even after the in Minimumi v lue MIN strument is switched off Minimum peak value MIN PEAK Maximum peak value MAX PEAK Tension value 1 Tension value 2 L Tension value N up to 4000 tension values in up to 255 measuring periods 5 The MEM O om T indicator stops blinking and remains on the display The tension meter shows the current reading and changes back to measuring mode To save the next measuring period Press the MEM key again o2 The DISPLAY shows t c the memory mode C and the next memory num ber You can save up to 255 measuring periods with a total of 4000 readings max 3 5 1 3 Data Logging in Mode L LIMIT Requirements Tension meter switched on as described in Chapter 3 3 2 Memory mode L LIMIT set as described in Chapter 3 5 1 P
3. MEASURING ROLLER eee a fig 3 2 OUTER ROLLERS 3 3 Setup The tension meter comes with a built in rechargeable LiPo battery which has been charged at the factory The tension meter can only be switched on if the battery is still working i e if the battery has enough charge If the instrument does not power up or if the battery level indicator shows only one bar i after power up Chapter 3 3 2 the battery needs to be recharged To ensure maximum battery life avoid discharging it completely or charg ing it frequently for short periods The battery should not be stored for a pro longed time when empty After a maximum storage period of one year the battery has to be recharged 3 3 1 Charging the Battery The battery can only be charged at a temperature between 5 C and 45 C Before you connect the AC adapter verify that the supply voltage is correct 100 V 240 V HANS SCHMIDT amp Co GmbH provides no warranty or liability for any damage resulting from the use of AC adapters from other manufacturers To charge the battery connect the cable of the AC adapter to the low USB output The battery can also be charged by connecting the USB cable to a PC When the battery is fully charged the battery level indicator will show 3 bars 4 Li The charging time is approx 3 v2 hours 1 Battery overcharging is not possible 3 3 2 Switch On Ew Apa Press the POWER key until
4. described below each time the tension meter is switched on This procedure is 1 necessary to compensate for the weight of the measuring roller in the measuring position The zero adjustment for the new measuring path only remains effective until the instrument is switched off Zero adjustment must be repeated whenever the material path is changed or the tension meter does not display 0 The process material must not yet be inserted Requirements Tension meter switched on as described in Chapter 3 3 2 To carry out zero adjustment Holding the SENSOR at the HANDLE place it in the desired measuring position Be careful to hold the instrument absolutely steady Press the POWER key mann g The DISPLAY momentarily shows Heus and then switches to 2 The KXE is now adjusted for the new material path and is ready to measure 3 4 Operating Procedure Requirements Tension meter switched on Ch 3 3 2 Damping factor set if necessary Ch 3 4 2 Zero adjustment carried out Ch 3 3 5 LEVER REFERENCE FRAME MEAS ROLLER fig 3 4 OUTER ROLLERS To insert the process material Push the LEVER in the direction of the arrow to lift the REFERENCE FRAME and the OUTER ROLLERS Insert the MEASURING ROLLER into the warp Push the LEVER back into the original position to move the REFERENCE FRAME and the OUTER ROLLERS down again It is important to assure that the warp passes smoothly between the MEA
5. all symbols are shown on the DISPLAY When you release the key the DISPLAY momentarily shows the tension range and the software version e g E 1 0 followed by random values or 0 3 3 3 Switch Off Auto power off The tension meter switches off automatically after 3 minutes of non use Manual switch off Press the POWER key for five seconds 3 3 4 Reversing the Display When you shift the tension meter from the right to the left hand you can rotate the readings on the DISPLAY by 180 Measuring with the display unit in the left hand If you would like to use the left hand for measuring you should reverse the readings on the DISPLAY to make them easier to read Requirement Tension meter switched off as described in Chapter 3 3 2 To reverse the display Press and hold the DAMP and POWER keys until the DISPLAY shows the rea dings the other way around fig 3 3 4a Measuring with the display unit in the right hand Requirement Tension meter switched off as described in Chapter 3 3 2 To restore the default orientation Press and hold the DAMP and POWER keys until the DISPLAY shows the rea dings in the default orientation fig 3 3 4b 1 The selected display orientation remains stored in the KXE memory even after the instrument is switched off 3 3 5 Zero Adjustment of the Measuring Position Before starting measurement you need to carry out zero adjustment as
6. edges but across the whole width without causing excessive deflection of the ends Four different values can be displayed Actual value damped value minimum value and maximum value All readings can be stored in the KXE memory and evaluated on a PC The KXE can be line or battery operated 3 1 Notes Before Starting Measurement Have you read and understood the Operating Instructions in particular Chapter 1 Basic Safety Notices You are not permitted to operate the tension meter before doing so Before working with the instrument you must put on your personal protective clothing if necessary For example eye protectors gloves etc To avoid damage do not move the center roller by hand Tensions that exceed the tension range of the instrument by more than 100 may cause permanent damage to the measuring spring and must be avoided under any circumstances 3 1 1 ID Plate CE Mark Calibration Label e The ID plate with the CE mark and the serial number as well as the calibration la 1 bel optional are provided on the bottom of the display unit the SCHMIDT Quality Seal is provided on the surface SCHMIDT Quality Seal CHO GI Q As label option ID plate with CE mark and serial number 3 2 Operating Elements DISPLAY MEM key RECALL HOLD key USB INTERFACE 1 oe DAMP key POWER ZERO key Lever Handle
7. the A symbol 9 Press the RECALL key The DISPLAY blinks showing re 7 the minimum peak value PEAK n of the measuring period the PEAK indicator and the symbol Press the RECALL key The next measuring period POS 2 is shown on the DISPLAY starting with the average value AVG 3 5 2 2 Recalling the Stored Tension Values in Mode C CONTINUOUS Requirement Tension meter switched on as described in Chapter 3 3 2 To recall the tension values Press the RECALL key You can end recall any time by pressing the POWER key Memory Mode CONTINUOUS Pos Pos Pos AVG AVG AVG Last Last Last MAX MAX MAX MIN 4 MIN 4 MIN PEAK wax PEAK wax PEAK wax PEAK win 8 PEAK wi 8 PEAK wni A J The DISPLAY blinks showing Y cc the average value AVG of the first measuring period POS 1 and the l symbol 5 Press the RECALL key The DISPLAY blinks showing e3 the last value LAST of the measuring period i z Press the RECALL key The DISPLAY blinks showing te the maximum value MAX of the measuring period and the A symbol cl Press the RECALL key The DISPLAY blinks showing I J the 18 minimum value MIN of the measuring period and the y symbol 3 5 2 2 Recalling the Stored Tension Values in Mode C CONTINUOUS Cont ob Press the RECALL key The DISPLAY blinks showing rea the maximum peak
8. value PEAK of the measuring period the PEAK indicator and the symbol 5 Press the RECALL key The DISPLAY blinks showing Y ne lithe minimum peak value PEAK n of the measuring period the PEAK indicator and the symbol Press the RECALL key The measured values no 1 n of the first measuring period can be recalled Press the RECALL key The next measuring period POS 2 is shown on the DISPLAY starting with the average value AVG 3 5 2 3 Recalling the Stored Tension Values in Mode L LIMIT Requirement Tension meter switched on as described in Chapter 3 3 2 To recall the tension values Press the RECALL key You can end recall any time by pressing the POWER key Memory Mode LIMIT gt gt gt Pos 1 Pos Pos 1 AVG 22 0 AVG AVG Last 23 0 Last Last A MAX 24 0 MAX MAX Y MIN 21 0 4 MIN 4 MIN bpa PEAK sax 26 0 PEAK wax PEAK wax Voce PEAK yay 19 0 8 PEAK win 8 PEAK win 10 8 10 0 7 3 6 1 y n A J The DISPLAY blinks showing 7 cc the average value AVG of the first measuring period POS 1 and the symbol JJ Press the RECALL key The DISPLAY blinks showing cJ the last value LAST of the measuring period Press the RECALL key The DISPLAY blinks showing cM the 19 3 5 2 3 Recalling the Stored Tension Values in Mode L LIMIT Cont maximum value MAX of the m
9. values 4 new values 16 The damping factor can be modified in 15 steps from 01 low damping 1 old value 15 new values 16 to 15 high damping 15 old values 1 new value 16 Requirement Tension meter switched on as described in Chapter 3 3 2 To change the damping factor Press and hold the DAMP key The DISPLAY shows the set damping factor You can now increase the damping factor with the MEM key and decrease it with the RECALL key Release the DAMP key The tension meter switches back to measuring mode The selected damping factor remains stored in the KXE memory even after the 1 instrument is switched off 11 3 5 Memory Modes The tension meter features a data logger with a memory capacity for up to 4000 readings with which you can store different measuring periods at one or more machine positions The readings are saved 2x per sec Memory Mode ond synchronously with the display update rate in all memory modes except the F mode in which they Meas periods max Readings max are saved 100x per second All saved readings and statistics can be shown on the display or transmitted to a PC Max no of read ings per position e g for further processing in Excel Statistics The memory can be allocated to dif ferent measuring periods depending on the memory mode Memory mode S STANDARD default The following values of a measuring per
10. 255 measuring periods The selected memory mode remains stored in the KXE memory even after the in 3 5 1 Memory Mode Selection Requirements Tension meter switched on as described in Chapter 3 3 2 Memory cleared by simultaneously pressing the MEM and RECALL keys To select the memory mode Press and hold the MEM key The DISPLAY PA 5 S Press the DAMP or RECALL key to change the memory mode Memory mode S STANDARD default C The DISPLAY shows 7 S The STANDARD memory mode is set Memory mode C CONTINUOUS r Ifthe DISPLAY shows C the CONTINUOUS memory mode is set Memory mode L LIMIT l If the DISPLAY shows L the LIMIT memory mode is set Memory mode F FAST F If the DISPLAY shows F the FAST memory mode is set When you have selected the desired memory mode you can release the MEM key The selected memory mode is now active and the tension meter switches back to measuring mode The selected memory mode remains stored in the KXE memory even after the instrument is switched off 13 3 5 1 1 Data Logging in Mode S STANDARD Requirements Tension meter switched on as described in Chapter 3 3 2 Memory mode S STANDARD set as described in Chapter 3 5 1 Process material inserted as described in Chapter 3 4 z The logged tension values To save the first measuring period remain stored in the KXE Press and hold the MEM key unti
11. NDARD esceeeceeeeeeeeeeeeteeeeeeeneeeeaees 14 3 5 1 2 Data Logging in Mode C CONTINUOUS 14 3 5 1 3 Data Logging in Mode L LIMIT eee ceeeeeeeeeeeeeeeeneeeeeneeereneeeennaeeeee 15 3 5 1 4 Data Logging in Mode F FAST ccceeccececeeeseeeereseeeeeeeteeeesseeeeeeeaees 16 3 5 2 Recalling the Stored Tension Values ecceeceeeceeeeeeeeeeeeneeeeeeeeeetseeenneenaees 17 3 5 2 1 Recalling the Stored Tension Values in Mode S STANDARD 17 3 5 2 2 Recalling the Stored Tension Values in Mode C CONTINUOUS 18 3 5 2 3 Recalling the Stored Tension Values in Mode L LIMIT 06 19 3 5 2 4 Recalling the Stored Tension Values in Mode F FAST 0 20 3 5 3 Clearing the KXE M MOry cecccesceseceeeeeeseeeeeaeeeeaeeeseeseaeeeaeeseaeeeseeteaeetenetaaee 21 3 5 4 Memory Function HOLD ec ceeceeeeeeeeeeeeeeeeeeeeeeeeaeecaeeseeeeeeeseaeeseeeseaeeseeeeaes 21 3 6 Error Messagg Si inaenea aa aAA E AEE 22 3 7 Static Verification of Measuring Accuracy eeeeeceeeeeseeeeeeeeeeeeeseeeeeeeeeneeseneeennees 22 4 PC Communication USB Interface ssussussensnunnunrennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 23 4 1 The TENSION INSPECT Progra sieisen ecko ideie 23 4 2 WINDOWS Terminal Progr Msiiii sciis 23 5 Service and Maintenance sccccccsccesecssesseeseeeeeeeeeeeeesseseececseceeeseeseeeeeeseeeeenenens 23 Bed ROES eien Unde chad a aE legs A A i
12. SURING ROLLERS and the OUTER ROLLERS To measure the process material The DISPLAY now shows the measured tension values Error messages which might be displayed are described in Chapter 3 6 To remove the process material Push the LEVER in the direction of the arrow to lift the REFERENCE FRAME and the OUTER ROLLERS Remove the MEASURING ROLLER from the warp After removeing the process material move the REFERENCE FRAME down by using the leve to protect the MEASURING ROLLER of damage 10 3 4 1 Switching on Damping Mode The KXE is equipped with an electronic damping which ensures steady readings when tension fluctuates This is achieved by averaging the measured values at the set update rate Before switching on the damping mode it is recommended that you measure the 1 first values without damping enabled Requirements Process material inserted as described in Chapter 3 4 The DISPLAY has shown the first tension values To switch on damping Press the DAMP key The DISPLAY shows the set damping factor Release the DAMP key ec o ggl DAMP below the currently measured value The DISPLAY shows To switch off damping Press the DAMP key ic The DISPLAY shows only the currently measured value 3 4 2 Changing the Damping Factor The tension meter is factory preset to a damping factor of 12 The tension values are thereby averaged for the display in the following way 12 old
13. Tension Meter KXE Series BE Model xE Operating Instructions Valid as of 01 09 2011 Please keep the manual for future reference A Ltn AS SCHMIDT 1 IN TENSIONMETERS WORLDWIDE Contents 1 Warranty and Liability scississscccscccssascestsnrsccsecisisecedsdnanscenddsdvasccensdenrscnsdsauatenesentascantaces 3 1 1 Notices within the Operating INStrUCtIONS 0 0 2 cceeceeeeeeeeeeeeeeeeeeeteeeeeneeteeeteeeeeeens 3 1 2 Responsibilities of the Operating COMPANY eeceeeceeeeeeeeeeeeeeeteaeeeeeeteaeeeeeeeeneees 4 1 3 Responsibilities of the Personnel eee eeeeeeeeneeeeeeeeteneeeeeeeeeeeaeeeesaeeeeeneeeeeeas 4 1 4 Informal Safety M a SUIeS ee eeeeeseceeeeeeeteaeeeaeeeeaeetseeeeeeseaeeseaeseaeessaeeeaeeteaeens 4 1 5 Training Of ihe Personnel isorine aaa naits 4 1 6 Intended USC ioc ee seseesn cc cons ocine ede aA ararnar ET AEAEE 4 1 7 Dangers in Handling the Devita n nssssdcniniorirnnira aas 4 20s OPV MIQUE paee a vece ceca a a a cut etund iG esacaavsceheessvaliv teeing tassacaheressdaan 5 1 9 Declaration of Conformity RoHs Il and WEEE Registration 0 cceeeeeeeeees 5 2 Available Models ccccssseecsenenseceeeesneeseseceesaseeesesseesasseeesaeeeeeeseeeeesseeesaseeeeenseeneneees 5 Pal SPSCHICANONS aessa aaaea aa ead naiai De ON 5 2 2 DOVE RY INCIUJES strnina eenaa naa iaei 6 2 3 Unpacking gecesi aE a E REEE EE AARE E 6 3 Initial Setup and Operating Procedur
14. alibration KXE 20 0 5 20 0 fabric tape KXE 50 0 5 50 0 fabric tape Specifications Display Unit Calibration According to SCHMIDT factory procedure Units of Measure daN Accuracy 1 FS 1 digit typically 0 5 FS Overrange 10 FS without accuracy guarantee Overload Protection 200 FS Measuring Principle Strain gauge bridge Signal Processing Digital 24 bit A D converter Damping Adjustable electronically averaging Measuring Frequency Approx 1 kHz internally Display Update Rate 2x per second Display 4 digit LCD height of digit 11 mm Memory Average last value MAX MIN MAX stao MIN peak Memory Modes 4 for up to 4000 readings Temperature Coefficient Gain less than 0 01 FS C Analog Output Signal 0 2 V DC linearized R gt 1 KQ approx 1 Load optional Converter frequency 100 Hz Digital Output Signal USB Temperature Range 10 45 C Air Humidity 85 RH max Auto Power Off Automatically after approx 3 min of non use Power Supply LiPo accumulator approx 60 h continous use charging time approx 3 5 h and AC adapter 100 240 V AC with 3 adapters EU USA Uk Housing Material Aluminium profile with plastic outer casing PVC Housing Dimensions 197 mm x 58 mm x 47 mm L x W x H Weight net gross Approx 340 g 1250 g FS Full Scale 2 1 2 2 2 3 Specifications Cont Sensor Measuring Rollers 2x 22 mm ball bearing rollers Width of Outer Rollers 100 mm b
15. all bearing rollers Total Width of Rollers 50 mm Reference Frame Height Adjustment 24 mm Material Anodized aluminium Dimensions Reference Frame 108 x 138 mm L x W x H Weight net gross 1000 g 1500 g Delivery Includes Tension meter 1EK0662 USB cable 1K50202 AC adapter with 3 adapters EU USA Uk 1SW TI3 TENSION INSPECT 3 software Win XP or higher for viewing and storing the measured data on a PC 1 Operating Instructions 1 Carrying case Unpacking Unpack the tension meter and inspect it for any shipping damage Notices of defect must be filed immediately in writing at the latest within 10 days on receipt of the goods Initial Setup and Operating Procedure General information This mobile electronic tension meter has been developed according to the system of the INSTITUT TEXTILE DE FRANCE ITF It allows measuring warp tensions of 50 mm wide warps while the machine is running or at standstill It is a well known fact that accurate thread tension data can only be obtained when mea suring a single end at a time using a stationary tension meter The KXE model System ITF however allows setting machines of the same make and type to comparable aver ages The use of the same settings for several weaving machines improves product qual ity and throughput and saves energy You can insert the SENSOR into the warp and remove it again while the machine is running The warp tension can be measured not only at the warp
16. alues in Mode F FAST Cont 3 5 3 3 5 4 measuring period POS 1 and the i symbol Press the RECALL key The DISPLAY blinks showing last value LAST of the measuring period 23 J the 1 Press the RECALL key The DISPLAY blinks showing cy the maximum value MAX of the measuring period and the A symbol 1 Press the RECALL key The DISPLAY blinks showing 1 cl minimum value MIN of the measuring period and the Y symbol i Press the RECALL key The DISPLAY blinks showing ta 8 the maximum peak value PEAK of the measuring period the PEAK indicator and the A symbol 19 Press the RECALL key The DISPLAY blinks showing Ye lithe minimum peak value PEAK n of the measuring period the PEAK indicator and the symbol the Press the RECALL key The measured values no 1 n of the first measuring period can be recalled Press the RECALL key The next measuring period POS 2 is shown on the DISPLAY starting with the average value AVG Clearing the KXE Memory If values are stored in the KXE memory the DISPLAY shows e g Mem I with the MEM indicator To clear the memory Simultaneously press the MEM and RECALL keys The DISPLAY shows e g 3 all values stored in the memory have been deleted Memory Function HOLD When the tension meter memory is empty you can retain the last reading on the DISPLAY by using the memory function HOLD To retain the last readin
17. arly on their safe and conscientious working method Responsibilities of the Personnel All persons who work with the device agree to perform the following duties before starting work to observe the basic regulations on industrial safety and accident prevention to read the chapter on safety and the warning notices in these Operating Instructions and to confirm with their signatures that they have understood them Informal Safety Measures The Operating Instructions must always be kept on hand where the device is operated Apart from the Operating Instructions the general and local applicable regulations on ac cident prevention and environmental protection must be provided and complied with Training of the Personnel Only trained and instructed personnel is permitted to work with the device The responsi bilities of the personnel must be clearly defined for mounting commissioning operation setup maintenance and repair Trainees may only work with the device under the super vision of experienced personnel Intended Use The device is intended exclusively to be used as a tension meter Any other use or any use exceeding this intention will be regarded as misuse Under no circumstances shall HANS SCHMIDT amp Co GmbH be held liable for damage resulting from misuse The intended use also includes Complying with all notices included in the Operating Instructions and observing all inspection and maintenance works Dangers i
18. dee N S 23 6 CANNING iiicccsscescceccccecescececieseccbect seceded ceceedechy sactccstec cncid cece stay eaten ceundecesdasnesetv KAENA 24 7 Correspondence woe ceases ines cntessacecnce cease ccsesecaesstasecceenceresccesuessizerseceescteaacesancssdeedeccesaues 24 8 TRODAIUS sets ci decssveceiiesseracsecuaninnesanaascasdacussunsaescdndcaescacdsansndaeudvurnausenidsaacsuustecdsnsaseabeusdue 24 1 Warranty and Liability In principle the supply of the device is subject to our General Conditions of Sale and Delivery These have been provided to the operating company on conclusion of the contract at the latest Warranty SCHMIDT tension meters are warranted for 12 months Parts subject to wear electronic components and measuring springs are not covered by the warranty No warranty or liability will be accepted for bodily injury or property damage resulting from one or several of the following causes Misuse or abuse of the device Improper mounting commissioning operation and maintenance of the device e g verification interval Operation of the device if any safeguards are defective or if any safety and protection precautions are not properly installed or not operative Failure to comply with the notices in the Operating Instructions regarding transport storage mounting commissioning operation maintenance and setup of the device Any unauthorized structural alteration of the device Insufficient inspection of d
19. ds to the tension to be measured above a DEFLEXION ROLLER from the measured material vertically as shown in fig 3 7a Thread the process material as described in Chapter 3 4 One part of the tape must run on the left and one on the right side of the measuring roller The tension value shown on the DISPLAY should be equal to the value of the suspended weight pay attention to the measuring units If this procedure shows a deviation the instrument must be recalibrated by the manufacturer Therefor the instrument can be calibrated using customer supplied samples PROCESS MATERIAL FN w fig 3 7a Cog wC side view a az ROLLER L WEIGHT MEASURING ROLLER fig 3 7b rear side 4 PC Communication USB Interface sion sensor is equipped and operated with display units and connecting cables supplied by HANS SCHMIDT amp Co GmbH Certification to the CE spec ification does not extend to and shall be invalid for any other combination Under no circumstances shall HANS SCHMIDT amp Co GmbH be held liable for any damage resulting from the use of non SCHMIDT sensors or cables C The requirements of the CE specification are only complied with if the ten 4 1 The TENSION INSPECT 3 Program The Tension Inspect software from SCHMIDT is described in a separate user manual 4 2 WINDOWS Terminal Program The measured values and the memory contents can be transmitted over the USB interface to a personal computer
20. e s ssssssensensnnnsennnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 3 1 Notes Before Starting MeaSUreMent ecceeeceeeeeeeeeeeeeeeeeeeseeeeteaeeeaeeeeeeetieeeeeeeee 7 3 1 1 ID Plate CE Mark Calibration Label cccccceccccsssecseeeeceeeeeeeeeeseseeeeessssssnaaes 7 3 2 Operating Elements siesiccccccsceecicce ceccestecetti ence ctecesastessevecueesseeceeeeccenestivsceseedeveeceeteries 7 EEE Reo 0 AE eerrerrrrerer ttre rotrrreer rer er eer ter rere pre rercrreert cre rrr ererrer et rrecrerer eprererereice 8 3 3 1 Charging the Battery dianian isasi rodii aiana irea tai a AEAEE N 8 B28 2 SWIRCH OM pesse aeaiee ei eaa eanna a radara TEER E Ea A EE oaa Eee SAE aat 8 3 9 SWIEQ ffesnr eeN eed a ine eas 8 3 3 4 Reversing the Display ccc ccceseceeeseeceeseeeeeeseeeeeneneeneeeseseneeersenseneneeseeneeees 9 3 3 5 Zero Adjustment of the Measuring PoSitiOn ce eeeeeseeeeeseeeeeeneeeeeeneeersaeees 9 3 4 Operating Procedure isccscccsseccsecensntesctesscncsccedeceeesseeetesshneedenecceenanceeseceend 10 3 4 1 Switching on Damping MOde ecceesesseceeeeeeeeeeseeeseeteaeesaeeesaeeeseeesaeeenees 11 3 4 2 Changing the Damping Factor c ecceseseeeeeeeeeeeeeeneeeeeeteeeseeeeeaeesneeseeenaees 11 3 5 Memory MODS propreca aaaea aaeain ai unia 12 3 5 1 Memory Mode Selection ceeccesceceeeeeseeseeeeeaeeeeaeeeseeseaeeeseeseaeeeeeteaeesseetaes 13 3 5 1 1 Data Logging in Mode S STA
21. e ID plate 1 Model 2 Serial number 8 Repairs Shipping instructions We kindly ask for return free of charge for us if possible by airmail parcel All occurring charges if any such as freight customs clearance duty etc will be billed to customer For return from foreign countries we ask you to include a proforma invoice with a low value for customs clearance only e g 50 Euro each and to advise the shipment in advance by fax or eMail To avoid unnecessary follow up questions and the resulting loss of time or possible misunderstandings please return the instrument with a detailed fault description to our service department Please indicate in your order whether you require an Inspection Certificate 3 1 according to DIN EN 10204
22. easuring period and the A symbol 1 Press the RECALL key The DISPLAY blinks showing M ci minimum value MIN of the measuring period and the 7 symbol a ED Press the RECALL key The DISPLAY blinks showing rea the maximum peak value PEAK of the measuring period the PEAK indicator and the A symbol the max id Press the RECALL key The DISPLAY blinks showing ao Id the minimum peak value PEAK n of the measuring period the PEAK indicator and the symbol Press the RECALL key The measured values no 1 10 of the first measuring period can be recalled Press the RECALL key The next measuring period POS 2 is shown on the DISPLAY starting with the average value AVG 3 5 2 4 Recalling the Stored Tension Values in Mode F FAST Requirement Tension meter switched on as described in Chapter 3 3 2 To recall the tension values Press the RECALL key You can end recall any time by pressing the POWER key Memory Mode FAST Pos 1 Pos Pos Pos i AVG 22 0 AVG AVG AVG Last 23 0 Last Last Last A MAX 24 0 MAX MAX MAX Y MIN 21 0 MIN 4 MIN 4 MIN bpa PEAK yaxi 26 0 PEAK wxi PEAK wax PEAK maxi Tea PEAK un 19 0 PEAK wn 8 PEAK win 8 PEAK un 10 8 10 0 7 3 6 1 y n A The DISPLAY blinks showing Y CE the average value AVG of the first 20 3 5 2 4 Recalling the Stored Tension V
23. ents Tension meter switched on as described in Chapter 3 3 2 Memory mode F FAST set as described in Chapter 3 5 1 Process material inserted as described in Chapter 3 4 The logged tension values To save the first measuring period 5 remain stored in the KXE Press and hold the MEM key until the 1 memory even after the in E 1 strument is switched off DISPLAY shows l the memory mode F and the current memory number Release the MEM key The tension meter starts logging the data at a rate of 100 readings per second 4 While the tension data are stored the MEM m indicator blinks on the DISPLAY and the currently measured value is displayed To stop data logging When you want to end the measuring period press the MEM key once again The statistical values are calculated from the logged tension data and stored in the following order Average value Last value 16 Maximum value MAX Minimum value MIN Minimum peak value MIN PEAk Maximum peak value MAX PEAK Tension value 1 Tension value 2 Tension value N up to 4000 tension values in up to 255 measuring periods 3 5 1 4 Data Logging in Mode F FAST Cont 3 5 2 3 5 2 1 The MEM Mem 3 indicator stops blinking and remains on the display The tension meter shows the current reading and changes back to measuring mode To save the next measuring period Press the MEM key again m J The DISPLAY
24. evice components that are subject to wear Opening the device or improper repair work Disasters caused by the effects of foreign objects or by force majeure 1 1 Notices within the Operating Instructions The fundamental prerequisite for the safe handling of this device and its troublefree opera tion is the knowledge of the basic safety notices and safety instructions These Operating Instructions contain the most important notices for the safe operation of the device These Operating Instructions in particular the safety notices must be observed by any person who works with the device In addition the local applicable rules and regulations for the prevention of accidents must be complied with The representations within the Operating Instructions are not true to scale The dimensions given are not binding General indications of direction such as FRONT REAR RIGHT LEFT apply when view ing the front of the device 3 1 2 1 3 1 4 1 5 1 6 1 7 Responsibilities of the Operating Company In compliance with the EC Directive 89 655 EEC the operating company agrees to only permit persons to work with the device who are familiar with the basic regulations on industrial safety and accident prevention and who have been trained in handling the device have read and understood the chapter on safety and the warning notices in these Operating Instructions and have confirmed this with their signatures are examined regul
25. g Press the RECALL HOLD key once for about 1 second ala The DISPLAY shows the last reading 7 and the colon symbol To switch back to measuring mode Press the RECALL HOLD key once for about 1 second The tension meter switches back to measuring mode 21 3 6 Error Messages The DISPLAY shows EEE The upper limit of the tension range was exceeded FEE by more than 10 Reduce the line tension OR AUTO ZERO is no longer possible The instrument must be Recalibrate The DISPLAY shows E E The lower limit of the tension range was fallen below E a more than 10 Properly insert the process material PRT ZERO is no longer possible The instrument must be Recalibrate 3 7 Static Verification of Measuring Accuracy All tension meters model KXE are calibrated with V inweaved fabric tape 0 22 mm thick The diameters are given in Chapter 2 Any difference in process material size and rigidity from the standard material may cause a deviation of the accuracy In 95 of all industrial applications the SCHMIDT calibration has been proven to provide the best results and is used for comparative purposes 22 Requirements The ETX is factory calibrated for a horicontal material path fig 3 7 Tension meter switched on as described in Chapter 3 3 2 The required reference weight must be provided Verification procedure Interlace the ends of the tape Hang a weight which correspon
26. iod are calculated and saved at a rate of 2 readings per second Average value Last value Maximum value MAX Minimum value MIN Minimum peak value MIN PEAK Maximum peak value MAX PEAK Individual readings are not saved You can save up to 255 measuring periods Memory mode C CONTINUOUS The following values of a measuring period are calculated and all readings are additionally saved at a rate of 2 readings per second Average value Last value Maximum value MAX Minimum value MIN Minimum peak value MIN PEAK Maximum peak value MAX PEAK You can save up to 4000 readings split up into up to 255 measuring periods 1 strument is switched off Save readings Memory mode L LIMIT The following values of a measuring period are calculated and 10 readings are addition ally saved at a rate of 2 readings per second Average value Last value Maximum value MAX Minimum value MIN Minimum peak value MIN PEAK Maximum peak value MAX PEAK You can save up to 255 measuring periods with 10 readings each Memory mode F FAST The following values of a measuring period are calculated and all readings are additional ly saved at a rate of 100 readings per second Average value Last value Maximum value MAX Minimum value MIN Minimum peak value MIN PEAK Maximum peak value MAX PEAK You can save up to 4000 readings split up into up to
27. l the 1 memory even after the in c 1 strument is switched off DISPLAY shows l the memory mode S and the current memory number Release the MEM key The tension meter starts logging the data 1 While the tension data are stored the MEM Mem J indicator blinks on the DISPLAY and the currently measured value is displayed To stop data logging When you want to end the measuring period press the MEM key once again The statistical values are calculated from the logged tension data and stored in the following order Average value Last value Maximum value MAX Minimum value MIN Minimum peak value MIN PEAK Maximum peak value MAX PEAK The MEM ___em indicator stops blinking and remains on the display The tension meter shows the current reading and changes back to measuring mode To save the next measuring period Press the MEM key again E E The DISPLAY shows 5 E the memory mode S and the next memory number You can save up to 255 measuring periods 3 5 1 2 Data Logging in Mode C CONTINUOUS Requirements Tension meter switched on as described in Chapter 3 3 2 Memory mode C CONTINUOUS set as described in Chapter 3 5 1 Process material inserted as described in Chapter 3 4 e he logged tension values To save the first measuring period remain stored in the KXE Press and hold the MEM key until the 1 memory even after the in r 1 strument is switched off DISPLAY shows _
28. n Handling the Device The device was designed according to the state of the art and the approved safety stan dards Nevertheless its use may cause serious or fatal injury to the user or third persons and or an impairment of the device or of other material assets The device may only be applied For its intended use in a faultless condition with regard to the safety requirements Malfunctions that could impair safety must be remedied immediately Personal protective equipment must be used according to the EC Directive 89 686 EEC The device must not be operated in potentially explosive areas and must not come into contact with aggressive substances 1 8 1 9 2 1 Copyright The copyright on these Operating Instructions remains with the company HANS SCHMIDT amp Co GmbH These Operating Instructions are intended for the operating company and its personnel only They contain instructions and notices that may only be reproduced on the prior writ ten permission of HANS SCHMIDT amp Co GmbH and under indication of the complete reference data Violations will be prosecuted Declaration of Conformity RoHs II and WEEE Registration In compliance with the EU Directives 2004 108 EG and 2011 65 EU HANS SCHMIDT amp CO GmbH is registered in compliance with the German Electrical and Electronic Equipment Act ElektroG under WEEE Reg No DE 48092317 Available Models Measuring Range SCHMIDT Model daN C
29. rocess material inserted as described in Chapter 3 4 The logged tension values To save the first measuring period remain stored in the KXE Press and hold the MEM key until the 1 memory even after the in 1 strument is switched off L DISPLAY shows the memory mode L and the current memory number Release the MEM key The tension meter starts logging the data 5 While the tension data are stored the MEM a T indicator blinks on the M DISPLAY and the currently measured value is displayed To stop data logging When you want to end the measuring period press the MEM key once again The statistical values are calculated from the logged tension data and stored in the following order Average value Last value Maximum value MAX Minimum value MIN 15 3 5 1 3 Data Logging in Mode L LIMIT Cont Minimum peak value MIN PEAk Maximum peak value MAX PEAK Tension value 1 Tension value 2 4 Tension value 10 up to 10 tension values in up to 255 measuring periods The MEM ___em indicator stops blinking and remains on the display The tension meter shows the current reading and changes back to measuring mode To save the next measuring period Press the MEM key again a The DISPLAY shows S E the memory mode L and the next memory number You can save up to 255 measuring periods with up to 10 readings each 3 5 1 4 Data Logging in Mode F FAST Requirem
30. shows r c the memory mode F and the next memory num ber You can save up to 255 measuring periods with a total of 4000 readings max Recalling the Stored Tension Values With the TENSION INSPECT software from SCHMIDT which is included with your tension meter you can easily and accurately evaluate the stored tension values and export them to an Excel sheet Recalling the Stored Tension Values in Mode S STANDARD Requirement Tension meter switched on as described in Chapter 3 3 2 To recall the tension values Press the RECALL key You can end recall any time by pressing the POWER key Memory Mode STANDARD i Pos AVG A Last Y MAX hpx MIN Veer PEAK wax PEAK mn i 5 The DISPLAY blinks showing Y ce the average value AVG of the first measuring period POS 1 and the symbol Press the RECALL key The DISPLAY blinks showing cJ the last value LAST of the measuring period 5 Press the RECALL key The DISPLAY blinks showing cy the maximum value MAX of the measuring period and the A symbol r oa Press the RECALL key The DISPLAY blinks showing the minimum value MIN of the measuring period and the y symbol t Press the RECALL key The DISPLAY blinks showing rea the maximum peak value PEAK of the measuring period the PEAK indicator max 17 3 5 2 1 Recalling the Stored Tension Values in Mode S STANDARD Cont and
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