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1. Ly TRAC 46 6 2 Hazardous waste User manual LM 486 Collect all hazardous waste generated during maintenance Deliver waste oil used filters and anti freeze to a hazardous waste processing plant Oily rags must be disposed of in a safe manner following all applicable regulations Batteries contain corrosive acids and heavy metals ensure that they are disposed of following all valid regulations A Huomaa Notera Note Never dispose of hazardous waste by allowing it to discharge into the soil or the sewage system il Info Always ensure that hazardous waste is disposed of according to regulations Take good care of the environment and avoid polluting it with foreign matter 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC 6 3 Periodic maintenance table Locations for periodic maintenance Table 6 Location maintenance task Maintenance interval Y hours 1050 250750071000 2 000 2 yrs age a vel ech See nn A I 2 Engine coolant evel check See 65 2onpae KL n T T 3 Tyre inflation pressure check See 6 5 3on pages X I n T T A Check for possible fluid leaks See 6 54onpage sl KL I n T T 5 Washer fluid level check See 655npge 2 ker 6 Hydraulic oil evel check See 6 5 6 page52 ko 7_Air filter underpressure check filter condition 657p 52 IT 8 Lubrication of joints on lifter and stabiliser cylinders See 6580n page53 X 9 Lubrication of front fork and rear lifter join
2. 30 Pressure measurement and adjustment of steering hydraulics aa oe a 31 Pe oh and adjustment of operating hydraulics BIT LL E E 32 Hydraulic oil tank cleaning and oil replacement See 6960n page63 33 Cabin fresh air filter replacement See 69 7mpg I k 34 Battery check See 69 8onpage6 J n T T 35 Alternator wiring check See 6101 on pages f e 36 Starter motor wiring check See 6 10 2 on page J B7 Nozle ispedtion and clearing See 6103 on pages TI 38 Cooling system cleaning and fluid replacement See 6 11 10n page65 K 39 Hydraulic oil tank breather replacement 00 SC Note The 10 hour service must be completed each day before starting the engine The 50 hour service must be completed at least once a week The 500 hour service must be completed at least once every 6 months The 1 000 hour service must be completed at least once a year 2 yrs refers to service that must be completed every two years regardless of operating hours gt O means that the service is first carried out after 50 hours of operation and afterwards at the intervals marked with X The above intervals are based on normal operating conditions When working under sub optimal conditions reduce the intervals accordingly VvvvY Ver 27102014 06 Maintenance 47 diddi LAyyTRAC User manual LM 486 6 3 1 Service locations in the engine compartment The reference numbers in the fi
3. Clean the dust pocket 4 and the filter case cover 5 Install the new safety element 2 and the new filter element 3 gt Close the air filter protective cover Huomaa Notera Note Never run the engine without the air filter elements 6 9 4 Pressure measurement and adjustment of steering hydraulics 30 The pressure measurement and adjustment of drive hydraulics must be performed by an authorised service workshop 6 9 5 Pressure measurement and adjustment of operating hydraulics 31 The pressure measurement and adjustment of work hydraulics must be performed by an authorised service workshop 6 9 6 Hydraulic oil tank cleaning and oil replacement 32 The cleanliness of the system and the oil are essential for the functionality of the hydraulic system Ensure absolute cleanliness when working with hydraulics Figure 90 486 04001 1 Place pans under the hydraulic oil tank drain plugs A 2 Remove the drain plugs and drain out all the oil 3 Close the drain plugs and tighten them carefully Ver 27102014 06 Maintenance 63 diddi LAyyTRAC User manual LM 486 4 Open the hydraulic oil tank breather cap B on the left side of the engine compartment and pour the correct grade of oil through the filler neck until the oil level is visible in the sight glass C Close the breather cap B Start the engine and let it run for a few minutes Stop the engine and check the oil level add oil as necessary
4. OWNER S MANUAL a La Ly TRAC LM Trac 486 SHIT diddi LM 486 2 Usermanual TRAC 1 0 FOREWORD Congratulations on purchasing the new LM Trac multi purpose compact tractor This machine is the result of Oy LAIMU Ab s innovative design and expertise The machine is manufactured from high quality materials and the components used are supplied by reputable manufacturers Strict quality standards and quality control criteria are observed in every step of design and manufacture This manual includes all the information you will need for the operation and maintenance of the machine as well as giving instruction about safe working methods This manual also includes tips for solving possible problems By observing the instructions and performing indicated maintenance work as scheduled you will ensure a trouble free and long operating life for your machine Pay particular attention to the safety instructions regarding operation and maintenance The driver of this machine must read and understand the instructions contained in this manual before using the machine Also any person carrying out maintenance work on the machine must read and understand the instructions regarding maintenance work before commencing maintenance The user manual must be on board the machine at all times If the manual is no longer readable or is lost order a new one or the additional manuals that you need from your LM Trac dealer Due to our su
5. Perform the 10 hour service inspection daily and together with all periodic maintenance The inspections and lubrication points can be found in the maintenance table PLEASE NOTE Perform the daily inspections and lubrication regularly to ensure a long and effective operating life for your machine Table 45 50 h service every 50 h min once a week Service done Complete this service at 50 hour intervals or at least once a week together with the 10 hour service items Date Counter reading When the machine s hour counter shows 50 hours complete the Technician 10 and 50 hour service and the items marked with O in the 50 hour column The work to be completed can be found in the maintenance table PLEASE NOTE This service is essential for the continued reliability of a new machine Table 46 Hour counter reading 250 hours Complete this service when the machine s hour counter reads Date 250 hours Counter reading Complete the service items for 10 50 and 250 hours 6 Technician The work to be completed can be found in the maintenance table PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Ver 27102014 07 Technical specifications troubleshooting service memo 73 User manual LM 486 Table 47 Hour counter reading 750 hours Complete this service when the machine s hour counter r
6. Start the engine and check that all plugs and connections are tight 9 Turn and attach the underpan in place 6 9 7 Cabin fresh air filter replacement 33 an Figure 91 Open the hatch 1 below the right cabin side window Remove the filter 3 and dispose of it according to regulations Install anew filter and close the hatch 6 9 8 Battery check 34 Figure 92 486 01001 The battery A is located behind the rear right service hatch The battery is maintenance free and requires no special service gt Remove the fasteners on the bottom edge of the service hatch pull the hatch outward from the lower edge and lower it Check that the battery cables are properly attached and that the cable connectors and the outside of the battery are clean Check that the battery is firmly attached Attach the service hatch li Info The main power switch may be used to disconnect all electrical connections between the battery and the machine 64 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC 6 10 2 000 hour service Perform 1 000 hour 500 hour 250 hour 50 hour and 10 hour service at the same time 6 10 1 Alternator wiring check 35 Inspect all the alternator wire connectors Clean oxidised connectors and tighten loose connections Replace damaged connectors Figure 93 6 10 2 Starter motor wiring check 36 Inspect all starter motor wire connectors Clean oxidised co
7. 4 5 Joystick and engine hydraulics switches uss22ssesnssenennenennennnnnnnnnnennnnnnnnnnnnnnnonnnnnnnenennsnnennensnnnnsnnnnnennn 25 4 6 Steering column multi purpose lever switch uuuesssseesseeeeeesnnnnnnnnnnnnnnnnnnssnnnnnnnnnnnnnnnnnnnsssennnnnnnnnnsnnnnnnnnn 26 4 7 Seat and document compartment ee ee ee rear 27 4 8 Electrical man SWItCNDOA O nesnese EE ee ee 27 R ANE DECON aa E ee ee E 29 O DRIUNC AND USE reer arr ee ee E EEE 31 SL Ener one E E E ee 31 5 1 1 Running in a new machine sessssssesssssseessrrssrersrersreesrrrsressrersrersrevsrersrersrerssersrersrtreseesreessressrereseeseeree 31 9 2 tal IP DIEDAF ONS aaa E een erden 31 5 2 1 Inspections before starting the machine cecccccseccccsecccesececeececeeeceeeuseceeeuecesseeeceseuaeeeseesees 31 52 2 EVEN TV De ee een 32 5 23 SEAL GU SC IN CS ee ee ea E A 32 5 3 Sar INS CC ENGINE een ee 34 Det DUAL CON JOCK ee een E A 34 SS WARS 01 1 CE IENEER ENDE DER REREREURFTEUCEEERTEAULDERERTUENENEREEDUREERTEETEURSOTFEENEERURUHERCHECRUNEEEUTEROUER 34 5 3 3 COIG Start Ne THE ENEIDE ve ee or ne ee ee ee 34 5 3 4 Using aalay Batter sssrinin ae E E E EAN ENE EEES 35 SA WV AUD ODE AL DT een dene 35 5 9 StODPINE TNE ENGINE ae arcana e a 35 5 6 Working withthe multipurpose M chine u u uu usu nn aa 36 50 1 DENVER ee a ee ee Reue 36 5 62 Change OF drivin e de ON ee else aeeenllirek 36 5 7 0 0G 6 TOOL ee ae ee 37 5 2 1 LOnneellNe LOO Aal ON een een 37
8. 5 6 2 Change of driving direction Figure 44 Driving direction can be changed by pressing the push button at the end of the joystick The switch reverses the driving direction See 5 6 2 Change of driving direction page 36 A Huomaa Notera Note Driving direction must only be changed when the machine is at a standstill Completely release the accelerator and lightly press on the brake before changing the driving direction When the driving direction changes immediately release the brake pedal and press the accelerator down to achieve the desired driving speed Setting the switch in the middle position enables the powertrain s neutral position 05 Driving and use Ver 27102014 LM 486 5 7 Connecting tools diddi User manual Ly TRAC The machine fork is generally delivered with a KUNTA 500 type quick tool attachment Tool attachment of some other type is also available by order The tool is electro hydraulically locked from the cabin 5 7 1 Connecting tools at front Ver 27102014 Figure 45 586 04101 Connect a front tool as follows A B C Lower the fork and turn the quick attachment frame 1 to the ladle emptying position Drive behind the tool and lift the fork so that the hooks on the tool 2 attach to the diagonal bar of the quick attachment device 3 Lift the fork up and turn the quick attachment device to the ladle filling position causing the attachment pins 4 to e
9. This switch is used to route oil flow to the engine hydraulics quick connectors located at the back of the machine For more information see Working with the multi purpose machine 4 6 Steering column multi purpose lever switch Figure 26 yi UO wn U 586 02401 Multi purpose switch functions Horn Press the button at the end of the lever Right turn signal Lift up the lever Remember to move the lever back to the centre position after the turn Left turn signal Pull down the lever Remember to move the lever back to the centre position after the turn Windscreen washer Switch on the windscreen washer by pressing the collar in the direction of the arrow Windscreen wiper Switch on the windscreen wiper by turning the sleeve Low beam headlights Switch on the low beam headlights by pulling the lever in the first position towards the steering wheel I High beam headlights Pull the lever one step towards the steering wheel to position Il the high beam headlights are switched on and a blue indicator light is lit on the dashboard 8 Low beam high beam Switch between low beam and high beam by pulling the lever towards the steering wheel point 8 YN VP yv vi VvovW yN 26 04 Cabin and controls Ver 27102014 LM 486 diddi User manual Ly TRAC Pedals Figure 27 1 Crawling pedal The machine also features a crawling pedal that can be used to slow down the machine when
10. Tool hook attachment points 2 Attachment pins 38 05 Driving and use Ver 27102014 LM 486 diddi User manual Layy TRAC Connect a rear tool as follows nonw gt Remove the attachment pins remove the ring pins and pull out the pins Lower the rear lifter fully and reverse the machine in front of the tool Lift up the lifter to attach the tool hooks to their correct locations 1 Lift the rear lifter fully up and install the attachment pins Lock the pins in place with ring pins Remove a rear tool as follows A B C D Lower the tool onto level ground Remove the tool attachment pins and fully lower the rear lifter Drive the machine away from the tool and install the attachment pins on the lifter Lock the pins in place with ring pins 5 7 4 Connecting disconnecting hydraulic hoses 5 7 5 Trailer hitch 5 8 Light heavy duty Ver 27102014 Figure 48 a 586 04301 Lower the fork and lower the tool in the quick attachment device onto level ground Turn off the engine When connecting a hydraulic hose to a tool remove the protective plug from the connector and ensure that the quick connectors on both the machine and tool are absolutely clean if necessary clean them before attaching Pull back on the quick connector s locking ring press the connector into place and let go of the lock ring to lock the connector into place When removing the hydraulic hose of a tool clean the top of
11. a lie al e ooo aan sooo 806 sacs sooo 21 1 General alarm light 2 Indicator panel 3 Speed range slow fast 4 Light heavy duty 5 Parking brake switch 6 Power take out socket 7 Rear lifter lift lower switch 8 Rear lifter float switch 9 Rear cylinder hydraulics switch 10 Rear tool power supply 1 11 Rear tool power supply 2 12 Central lubrication switch 13 Rear window wiper washer switch 14 Seat mirror heating switch 15 Air conditioning switch 16 Heating adjustment 17 Heater fan switch 18 Ignition switch 19 Fork flex switch 20 Tool lock switch 21 Front tool power supply switch Depending on the equipment level of the machine 20 04 Cabin and controls Ver 27102014 diddi LM486 Usermanai TRAC 1 General alarm indicator This amber light will blink if one of the following warnings is activated e Engine oil pressure e Hydraulic pressure filter e Hydraulic return filter e Engine temperature e Engine air filter e Brake circuit pressure A Varoitus Varning Warning When the amber alarm light blinks discontinue using the machine immediately and turn off the engine Determine the cause of the alarm and perform the necessary maintenance before operating the machine 2 Indicator panel Figure 24 1 Pressure filter drive hydraulics indicator 2 Pressure filter operating hydraulics indicator 3 Brake circuit pressure
12. diddi LM 486 User manual LAY TRAC a gt Never block the emergency exit with extraneous items it must always be unobstructed gt Do not attach any extra accessories in this area inside or outside the cabin The edges of the emergency exit must not have any protruding parts that may stick to clothing when exiting through the emergency exit 4 9 Flashing beacon Figure 34 You can remove the flashing beacon A from its stand by loosening the wing nut B or turn it down by loosening the fastener C li Info When using the flashing beacon follow local traffic legislation 586 08201 Ver 27102014 04 Cabin and controls 29 diddi User manual LM 486 30 04 Cabin and controls Ver 27102014 LM 486 5 0 DRIVING AND USE 5 1 General diddi User manual Lay TRAC e Follow safe working methods and the instructions related to safety and operation provided in this manual e Never operate a machine that is not in working order Before setting off always check that the lights indicators gauges and controls are in flawless working condition and also operational while driving e Perform all maintenance on time following the instructions provided in this manual e Carefully read the paragraphs labelled Warning and Note before operating the machine e Familiarise yourself with the controls and the operation of the machine and tool before starting use e Perform daily maintenance accordi
13. 01301 Open the latch A and lift up the bonnet B The entire engine compartment is available for maintenance If accessories have been installed on the bonnet they may need to be removed for service work Coolant levels can be checked through the service hatch see Figure 17 Ver 27102014 03 Machine structure 17 diddi Ly TRAC User manual LM 486 3 8 1 Engine compartment components 1 Figure 19 23 456 4 17 1615 14 1 Hydraulic pumps 2 Windscreen washing liquid tank 3 Main fuses and relays 4 Fuel filter 5 Oil dipstick 6 Engine control unit 7 Hydraulic return filter 8 Cooling system expansion tank 9 Alternator 10 Air conditioning compressor 11 Protective cover 4 fasteners 12 Fans 13 Radiator condenser cores 14 Air filter 15 Engine oil filling 16 Hydraulic oil filling 17 Starter motor 18 Pressure filter for drive hydraulics 18 The fuse and relay box 2 includes relays and the following fuses e Main power 80A e Ignition 50 A e Preheating 50A The fuses are MAXI fuses x The radiator and condenser cores are located behind the fans If necessary clean the cores by blowing with compressed air outward from the engine side Varoitus Varning Warning Never point a strong pressure jet towards the radiator grilles 03 Machine structure Ver 27102014 diddi LM 486 User manual LAY rrac 4 0 CABIN AND CONTROLS 4 1 Doors and locks Figure 20 a
14. 1 nipple 2 Electrical socket rear 3 1 frame A tool installed at the rear or on top of the bonnet can be supplied from the electrical socket 1 14 03 Machine structure Ver 27102014 LM 486 User manual diddi Ly TRAC Rear right Cylinder hydraulics quick connectors depending on the equipment of the machine Figure 12 1 Cylinder hydraulics quick connectors frame nipple 3 4 Battery main power switch fuel tank Ver 27102014 The battery is located at the rear of the machine see 3 1 on page 11 behind the service hatch A Open the two attachment screws at the bottom edge of the service hatch pull the hatch outward from the lower edge and lower it which releases the hatch Tighten the fasteners carefully when reinstalling the hatch The battery is maintenance free and requires no special service Check however that the battery cables are properly attached and that the cable connectors and the exterior of the battery are clean Check that the battery is firmly attached Figure 13 486 00901 1 Main power switch 2 Fuel tank refuelling The main power switch 1 and fuel filler neck 2 are located on the left side of the machine s frame to the front of the rear wheel and below the rubber covers Varoitus Varning Warning The main power switch must not be disconnected while the engine is running The main power switch may be used to disconnect all electrical c
15. 1 Cooling system cleaning and fluid replacement 38 uss222sseesnssssneesnnsnnnessnnnnnnesnnnnnnensnnnnnenn 65 6 11 2 Hydraulic oil tank breather replacement 39 ou eececccccsssecccccesecceeceesecceeeeeeeceeseeeeeseseueneeeenaeess 66 6 12 FS CS aa Fey ee ee ee ee ea 67 6 13 VAC SEO E ee ee een A A 68 6 13 1 Storing the multi process machine for less than 2 months ccccceecccsesceeececeeeceeeeceeenseeeseeeeess 68 6 13 2 Storing the multi process machine for more than 2 months ccecccceseccesececeeceeeneceeeeceeeeeeeeeess 68 6 14 Machine COMMIS SION NE ee es nee 68 6 14 1 After storage of less than 2 months eeesssssesnsessssnsssensnnnnennnnnnnsnnnnnnnnnnnennnnnnnnnnnnnnnnnnnennnsnnnnnnnn 68 6 14 2 After storage of more than 2 months 22sss222sssnnsssennensnennnnnensnnnnnnnnnnnennnnnnnnnnnnnnnsnsnennnnnnnnnnnnn 68 AO TECAHNICALSPEGIHCA HONS ae ee 69 AL DIMENSIONS srera ee eier ued ano ansaecuntoxorseaenuseneaes 69 71 1 EASING E NETO ee ee een 69 7 12 SWVC MAD PI Cat Oli SY Set ee ee E 69 13 FOL SN SOU ee ected E be dase cen E E 69 7 14 COOMMS SY te ee ae ee leere ee ee 69 7 1 5 DIVE Y CUN Se re ee 69 7 1 6 WOrk HYaraUlIcS ee ee E E A 70 7 1 7 SRECTINS NY GGA CS a ee ee ae ee 70 7 1 8 Other information concerning hydraulics uu222200222ssennensnennnnnensnnnnnsnnnnnnnnnnnennnnnnnsnnnnnnnsnsnen nennen 70 VII Ba ee 70 Tek TO AN ee 70 Vol EL IVO er RE ee ee 70 Tekel BIETE SV SE CW
16. 27102014 LM 486 7 0 TECHNICAL SPECIFICATIONS 7 1 Dimensions DIMENSIONS Length rear lifter Width Height Wheelbase Track width Turn radius min Turn radius max Ground clearance WEIGHTS Kerb weight front axle rear axle 7 1 1 Engine general Model Cylinder diameter Stroke Number of cylinders Displacement Nominal output Maximum torque Idle 7 1 2 Engine lubrication system User manual Front axle weight Rear axle weight Largest permitted weight for diddi Inn TRAC Table 42 kg 2660 kg 1340 kg 1380 kg 3500 kg Largest permitted weight for 3500 kg VM Motori D754 SE3 diesel 94mm 107 mm 4 pcs 2970 cm 51 5 kW 70 hp 2600 r min 220 Nm 1400 r min 850 50 r min Gear type pump and replaceable main flow filter Oil filter Paper Minimum oil pressure 1 2 1 6 bar 7 1 3 Fuel system Fuel Injection pump Injection order Injection pressure Fuel filter Diesel Row 1 3 4 2 250 bar Paper Heating oil must not be used as fuel 7 1 4 Cooling system Thermostat controlled overpressurised Hydraulic motor powered fans 7 1 5 Drive hydraulics Closed load sensing system with driving direction switching using an electric selection switch Load automation monitoring engine operation Stepless speed ranges 0 15 and 0 30 km h Drive pump Hub motors Pump output Operating pressure Variable displacement axial piston pump Radia
17. 6 1 6 Bleeding the engine The fuel must be bled if the machine has run out of fuel or the fuel filter has been replaced Perform the bleeding as follows Figure 56 ee n 4 f j o rw Y Avi E gt 2 N f r lt Y lt uk a n a y a u u zo u E o 5 u i meet PTT EEE PRET TT ee 1 Loosen at least two of the spray pipe connections A 2 Use the starter to turn the engine until there are no air bubbles in the fuel leaking out of the spray pipes 3 Carefully tighten all the loosened spray pipes 6 1 7 Pressure accumulators Figure 57 The machine has two pressure accumulators for the floating of the fork These accumulators retain pressure even when the engine is stopped This must be taken into account while servicing or repairing the machine 44 06 Maintenance Ver 27102014 LM 486 diddi ae sermanual __ Jw rrac A 6 1 8 Welding 6 1 9 Fire safety Ver 27102014 Varoitus Varning Warning Never open the hydraulic connections without first making sure that all the pressure accumulators are at zero pressure If you are unsure about what you are doing do not touch the hydraulic system pipes and hoses If welding is required on the machine or a tool attached to it proceed as follows 1 Turn the main power switch to OFF p e f Jf AY PAA A NE gt H n Figure 58 er oo J 486 02201 2 Open the rear frame s right
18. 6 7 250 hour service User manual LM 486 Perform 10 hour and 50 hour service at the same time 6 7 1 Brake pedal play check 20 Figure 78 The brake pedal must have approx 10 mm of play Adjust if necessary 6 7 2 Engine oil change and filter replacement 21 e Always replace the oil filter when changing the oil e Change the oil and filter after the first 50 operating hours e Carry out the next oil and filter changes every 250 hours Filter replacement Stop the engine and wait for approx 10 minutes to allow the oil to cool slightly Place a pan under the filter A Figure 79 Removethe oil filter A using a filter wrench Applyathin coat of clean motor oil on the seal of the new filter and install the filter Tighten by hand as over tightening will damage the filter 58 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC Oil change j 486 03601 Place a pan under the engine and remove the oil drain plug A from the oil pan gt Once all the oil has been drained install and tighten the drain plug Figure 81 v Pour recommended motor oil into the engine through the oil filler neck 2 on the valve cover See the Technical Specifications for amount and grade Check oil level on dipstick 1 Start the engine and let it run at idle for approx 1 minute Stop the engine and recheck the oil level on the dipstick 1 Add oil as necessary li Info To sa
19. Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine 74 07 Technical specifications troubleshooting service memo Ver 27102014 diddi Inn TRAC Table 51 Hour counter reading 1750 hours LM 486 User manual Complete this service when the machine s hour counter reads Date 1750 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance Counter reading Technician table PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 52 Hour counter reading 2000 hours Complete this service when the machine s hour counter reads Date 2000 hours Complete the service items for 10 50 250 500 1 000 and 2 000 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 53 Hour counter reading 2250 hours Complete this service when the machine s hour counter reads Date 2250 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading T
20. E NS 61 8 3 SOUNO SONIC aana EE E EA EE 62 6 8 1 Hydraulic oil return filter replacement 25 er 2222sssssneeneessnnnsnessnnnnnensnnnnnnennnnnnnnnnnnnnnnnennnnnsennnn 62 6 8 2 Drive hydraulics filter replacement 26 ssessssssssseseesrrrnserrrnsesrrrressrrrresrrrressrrresssrtrreserrressneerereeseeree 62 8 9 IOOC RNOUr ENIC E ee ee ee 63 094 FUEL Tanke Re 63 09 2 Brake TUCO CHOC 2S I ee ee rede 63 6 9 3 Engine air filter and safety element replacement 29 erss222ssessnnssnessnnnnnensnnnnnnennnnnnnnnsnnnnnnnn 63 6 9 4 Pressure measurement and adjustment of steering hydraulics 30 ee ceeeccceeeesseeeeeeseeeeeeees 63 6 9 5 Pressure measurement and adjustment of operating hydraulics 31 ceecccccseeseeceeeeeeeeeeeens 63 6 9 6 Hydraulic oil tank cleaning and oil replacement 32 cceeesecceceesecceeeeseecceeeesececssaeeeeeeeeaeeeeeeees 63 Table of contents 01 Introduction Ver 27102014 LM 486 User manual 6 9 7 Cabin fresh air filter replace Ment 33 oo cee ceececcceececcenececeeeecseeecsseeueceeeuseseeeeceseeueseseuaceeseseees 64 CIS ances sack neater slate ee ee 64 6310 2 DDB NOUF SERV aan eer Pa cn On ne ee ee ee eon er 65 6 10 1 Alternator wiring check 35 ea ee ee 65 6 10 2 Starter motor wiring check 36 sen 65 6 10 3 Nozzle inspection and cleaning 37 cccccccccssssecceceesecccceeeeccccceauecceceaueseceeseueeecessueeceesageesagnssss 65 6 11 2 year service ne a ee nee 65 6 11
21. Ver 27102014 01 Introduction Table of contents diddi LAY TRAC User manual LM 486 57 2 POU MVS SU OS ee een 38 5 7 3 CONNECUNE COONS at HACK ee ee een een 38 5 7 4 Connecting disconnecting hydraulic hoses uuuueeseeessssnnnnnnnnnnnnnneeeenennnnnnnnnnnnnnennnnnnnnnnnnnnnnnn nenn 39 527 5 IL All EEE e A ee ee ee EN 39 5 8 WIEN NEU nee ne er dee 39 5 9 TOOIS with hyaraulie motor operation za 40 5 9 1 Adjustable hydraulic output for front output ccceecccccescccceesececeecceeeeeceeeeececenecesseeesetsuaeeeeeeeeees 40 o0 MAINTENANCE euren ae nee 41 BL Gene ee ee ae 41 6 1 1 Lifting the machine with a lifting jack or lifting slings for example csss2cseeenessessneneesnennnenennen 42 DZ Ace ea ee ee ee aaniaced paniiacuineeseroeanedecqubenrsacoiauaneeqtndurepeadnratienes seater wananmemnene 42 6 1 3 Front fork maintenance stand u a 43 CALA TONDE E N NE ee ee er ee ee 44 6 1 5 Lowering the fork in case of failure cessncseesnssseesnnsnessnnnnnsnnnnnnsnnnnnnnnnnnnnnnnnnennnnnnnsnnnnnnnnnsnnsnensnennnnnn 44 6 41 05 BIBSAINE THE ey CUO csr ee ee een ee 44 6 17 Pressure acoumMmuldlOrS nee 44 BUS VE a ee a ee wera 45 BEI ES N ee ee ee ee ee E ee 45 eZ AS Za OS WS ee ee es ee 46 6 gt IPORIGGIC maintenance COC nee aa aa 47 6 3 1 Service locations in the engine compartment cccsseccsecccsecceseceeeneceeseeeeencceeseceaeeeeseeceseucesse eens 48 E 3 2 2 Maintenance tes a a 49 6 4 Recommended lubricants
22. _ 486 01501 2 1 Open the door from the outside by pressing the opening button 1 and pulling the handle 2 The door can be locked with the key Figure 21 Open the door from the inside by lifting the lever 1 4 2 Instrument panel left Figure 22 oO 10 32 20 z 4 minx100 25 6 D gt 30 586 01801 9 8 O 1 Warning flasher switch 2 Parking headlight switch 3 Front working light switch 4 Rear working light switch 5 Front roof beacon switch 6 Rear roof beacon switch 7 Engine temperature gauge 8 Fuel gauge 9 Tachometer operating hour counter Depending on the equipment level of the machine 7 Fuel gauge The fuel gauge displays the amount of fuel remaining in the fuel tank Ver 27102014 04 Cabin and controls 19 User manual LM 486 8 Tachometer operating hour counter A Tachometer The tachometer displays the running speed of the engine r min The numbers on the display are multiplied by a hundred For example 10 1 000 r min B Operating hour counter The operating hour counter displays engine total running time The display consists of hours and hour decimals 9 Engine temperature gauge The engine temperature gauge displays the temperature of the engine coolant Note The locations of the switches may vary depending on the equipment level of your machine Figure 23 sooo Bun beto j Goose Bopo ToT uam f Boao j 9020 f otoo f 2000 Gono 606
23. a higher engine RPM is required such as when sweeping streets or cutting down plants 2 Brake pedal The brake pedal is used when necessary Combined use of the brake pedal and accelerator may be applied to move the machine with very high precision such as when connecting a tool 3 Drive pedal Pressing the pedal increases engine RPM causing the drive pump automation to adjust oil output to the drive motor Drive speed may be adjusted steplessly both forward and back with the engine RPM remaining at the highest torque point 4 7 Seat and document compartment A Figure 28 Seat adjustments 1 Longitudinal seat adjustment 2 Seat flex adjustment 3 Seat cushion front edge adjustment 4 Seat cushion rear edge adjustment Varoitus Varning Warning Stop the machine before adjusting the seat 5 Document compartment Store the machine operating manual and documents in the document compartment located on the left side of the driver seat 4 8 Electrical main switchboard Ver 27102014 The electrical main switchboard is located below the document compartment Open the document compartment fastener 5 in figure above and twist open the compartment on its hinges The machine s fuses and relays are located behind the cover 04 Cabin and controls 27 diddi Inn TRAC 28 User manual LM 486 586 02701 1 Fuses 2 Relays Radio Figure 30 The radio is located on the ceiling panel to the
24. a vxcesscceesveseeaacecesese ee cages E 70 7 bAS Air conditioning ACCESSOLY sucreries A T 71 8 0 Tro bleshooung and repair ee a ee 72 8 1 Problem cause corrective action sus ende see 72 SKORE p TE NS NO E ee ne ee EAT A Meinem 73 Ver 27102014 01 Introduction Table of contents diddi User manual LM 486 Table of contents 01 Introduction Ver 27102014 LM 486 2 0 SAFETY diddi User manual LAY rrac All laws decrees and regulations in effect must be observed in operating and maintaining the machine The safety and operating instructions in the manual must be followed The maintenance and adjustment instructions must be observed Their observance ensures trouble free and safe operation and long economic operating time In case of a failure that you cannot resolve and eliminate please contact LM Trac Service Stop working immediately if there is the slightest chance of the failure causing a risk of injury or damage to the machine 2 1 Markings and symbols A 2 2 Safety instructions 2 2 1 Before use Ver 27102014 Varoitus Varning Warning The Warning sign indicates a risk of injury and or serious material damage and gives guidance on how to eliminate these risks A Huomaa Notera Note The Note sign is used to draw your attention to an issue or action that gives guidance on the safest and most economic operation of your machine il Info Info provides you with general information about
25. indicator 4 Engine coolant indicator 5 Hydraulic oil temperature gauge 6 Turn signal indicator 7 Running direction forward indicator 8 High beam indicator 9 Running direction backward indicator 10 Not used 11 Engine oil pressure indicator 12 Charge indicator 13 Glow indicator Ver 27102014 04 Cabin and controls 21 diddi yy TRAC User manual LM 486 4 4 Symbols and their meaning 22 Learn the symbols and their meanings to make the use of the machine easy Warning flasher switch All of the machine s flashers can be switched on by pressing the lower part of the switch The indicator on the switch flashes in time with the flashers Parking headlight switch The switch has 3 positions 1 Top part pressed Lights off 2 Centre position Parking lights are on 3 Bottom part pressed Headlights are on Switching between low and high beam is done using the multi purpose switch on the steering column The parking lights function even if the power is turned off Remember to switch off the headlights before you stop the engine Front working light switch The front working lights illuminate when the lower part of this switch is pressed The indicator on the switch illuminates when the front working lights are on Rear working light switch The rear working lights illuminate when the lower part of this switch is pressed The indicator on the switch illuminates when the rear working lights are on Front roof beac
26. observing official regulations in different contexts waste disposal etc and protecting the machine and the environment during operation and maintenance etc The best insurance against accidents is the observance of safety instructions Figure 3 Pleas read and understand this section carefully before starting work with the machine Every operator regardless of past experience must read and understand this section before using the machine The machine s owner must inform operators about these instructions Store the manual in its dedicated place e Study the machine and be aware of its limitations Read the user manual before starting the machine e Follow all the warning and instruction labels found on the machine e Do not operate the machine under the influence of alcohol medication or intoxicating substances Fatigue can also be dangerous 02 Safety 7 diddi User manual LM 486 e Check the surroundings before working and installing additional equipment e Do not wear baggy worn or excessively loose fitting clothes Clothes can get tangled in rotating parts or controls and cause accidents Wear correct protective equipment i e a helmet safety boots protective goggles hearing protectors work gloves etc as required by occupational safety regulations e Do not allow passengers inside the machine while working e Check for wear and the correct adjustment of mechanical parts Replace worn and damaged part
27. service hatch from the bonnet and disconnect the engine control unit wire connectors A 3 Protect the hydraulic hoses and electrical wires against sparks and take fire Safety into account 4 Attach the earthing electrode of the welding device as close to the welding point as possible The risk of fire can be reduced by keeping the machine clean under all circumstances gt Remove all foreign material and dirt at the beginning of the workday Pay special attention to cleaning the engine and exhaust systems The operator is responsible for the regular cleaning of the machine Repair any leaks and immediately wipe off any spilled oil or fuel The fuel is inflammable and may cause a fire or an explosion li Info Do not refuel or service the fuel system while welding or in the vicinity of open flames burning cigarettes etc Sparks or flames may cause an explosion of the gases erupting from the batteries Varoitus Varning Warning To avoid accidents proceed as follows e Always disconnect the negative battery cable first and re connect it last e When using an auxiliary battery to start the machine follow the instructions provided in this manual e Never short circuit the battery terminals with a metal object e Never weld grind or smoke near the batteries e Check electrical equipment for loose connections or damaged insulation e Repair or replace all loose or damaged parts 06 Maintenance 45 diddi
28. 1 2 te ROO N D Rear lifter float switch This switch is used to switch the rear lifter float on and off Remember to switch off the float before lifting the rear lifter The indicator on the switch illuminates when floating is switched on Rear cylinder hydraulics switch This switch is used to route oil flow to the cylinder hydraulics quick connectors located at the back of the machine Rear tool power supply 1 This switch is used to connect power to the first power take out socket located at the rear of the machine Power is disconnected when the switch is released Rear tool power supply 2 This switch is used to connect power to the second power take out socket located at the rear of the machine Power is disconnected when the switch is released Ignition switch A more detailed explanation of ignition switch operation can be found under Engine operation Fan switch The fan switch has 4 positions 0 Off 1 Speed 2 Speed II 3 Speed III The highest speed is intended for quick cabin heating and windscreen defrosting The lowest speed is usually used together with air conditioning to create the weakest possible draught Heater control This control is used to regulate the amount of water entering the heater core Turning the knob to the right increases cabin temperature Turning the knob all the way to the left closes water circulation into the heater core Air conditioning control This control is use
29. Applyathin coat of clean diesel fuel on the seal of the new filter and install the filter Tighten by hand as over tightening will damage the filter Finally bleed the fuel system 6 7 5 Leak check 24 Figure 85 Check the machine and all its pipes hoses and connectors for leaks Tighten loose hose ties and replace all damaged parts Contact authorised service if you discover leaks in the hydraulic pumps or motors Leaks in the axles or the engine also necessitate contacting authorised service 4 at g 7 y n s 4 En p ti oe i ie a s a ka T u E G a P F r ai x F Tp j W 7 a i a x 4 s T Is a p Ver 27102014 06 Maintenance 61 diddi LAyyTRAC User manual LM 486 6 8 500 hour service Perform 10 hour 50 hour and 250 hour service at the same time 6 8 1 Hydraulic oil return filter replacement 25 Figure 86 The hydraulic oil return filters remove dirt from the oil returning to the hydraulic tank Park the machine on hard level terrain Lower all tools apply the parking brake and prevent machine movement e The machine has two hydraulic oil return filters 1 and 2 Replace them both Figure 87 486 03701 Loosen fasteners A Turn the cover B clockwise and lift it up with the filter element Remove the old filter element Clean parts and seal surfaces Install a new filter element and O ring seal Install the filter element and cover Start en
30. Attachment pins 12 03 Machine structure Ver 27102014 diddi LM 486 User manual Ly TRAC Figure 8 3 2 Cabin from inside 1 Vents 2 Light switch panel 3 Multi function switch 4 Instrument panel 5 Steering wheel 6 Indicator panel 7 Function switch panel 8 Ignition switch 9 Power socket 10 Heater amp air conditioning 11 Fork operation lever joystick 112 Cabin ventilation door 13 Engine hydraulics control 14 Engine hydraulics switches 15 Seat 16 Drive pedal 17 Brake pedal 18 Crawling pedal Figure 9 un A Seat adjustments B Document case with electrical switchboard fuses and relays below Ver 27102014 03 Machine structure 13 diddi LAY TRAC User manual LM 486 3 3 Hydraulic connectors depending on the equipment of your machine Front Figure 10 t 4H B le ee A Cylinder hydraulics B Engine hydraulics 1 nipple quick connector for cylinder hydraulics 5 Socket for tool electricity nipple male 2 nipple quick connector for cylinder hydraulics 6 nipple quick connector for tank line 3 frame quick connector for cylinder hydraulics 7 1 nipple quick connector for engine hydraulics 4 frame quick connector for cylinder hydraulics 8 1 frame quick connector for engine hydraulics Rear left Engine hydraulics connectors depending on the equipment of the machine Figure 11 486 00701 1
31. Light heavy duty page 39 Parking brake switch The parking brake is switched on by means of spring force and released by hydraulic pressure The brake is always on when the engine is stopped The indicator on the switch illuminates when the parking brake is on Always apply the parking brake before stopping the engine Power take out socket The power take out socket is of the plug type and can be used to power a mobile phone for example The largest permitted current consumption is 10 A when the roof beacon is switched off Front tool power supply switch This switch is used to connect power to the power take out socket located on the front fork Power is disconnected when the switch is released The indicator on the switch illuminates when power is switched on Front tool lock switch The front tool lock is opened and closed by holding the lower edge of the switch down and at the same time as using the hydraulic cylinder control roll the joystick to the left Fork flex switch This switch is used to switch the fork flex on and off Fork flex improves machine handling during transit when a heavy tool is attached to the fork The flex must be switched off while working Rear lifter switch This switch is used to raise and lower the rear lifter The rear lifter will not rise if floating is switched on Ver 27102014 04 Cabin and controls 23 diddi yy TRAC User manual LM 486 y IL ae je 0
32. Remove the air filter 3 and use compressed air to clean it Clean from the inside out and avoid rupturing the fibres on the filter Check the condition of the filter and its seals Replace the filter in case of damage 6 6 2 Draining of fuel filter water trap 15 sa A Drain tap Place a leak tight container underneath the fuel filter and open the drain tap at the bottom of the filter gt Close the tap when clean fuel with no water flows out Bleed the fuel system if necessary engine does not start or runs unevenly See 6 1 6 on page 44 Start the engine and check for leaks 54 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC Figure 72 The air filter is located behind the service hatch in the rear frame s rear left corner and it points down Remove the service hatch by opening the two fasteners from its lower edge pulling it outward and lowering it Figure 73 Filter parts 1 m 2 3 4 a aa a und r 5 486 03401 586 06501 al 1 Filter case 2 Safety element 3 Filter element 4 Filter case cover 5 Dust pocket To ensure a long operating life for a modern turbo charged engine maintaining the good condition of the air filter is essential Figure 74 Proceed as follows 1 Stop the engine and remove the air filter s protective cover by removing the fasteners A rotating the cover and pulling it out B and C 2 Pull out the filter element by rotatin
33. S bwitehand inspect the cea gt Driving programme not Fuse number 16 out Replace fuse See instructions ranging a Forks not moving Fuse number 19 out Replace fuse See instructions Floating not working Fuse number 20 out Replace fuse See instructions The rear lifter is not working Fuse number 27 out Replace fuse See instructions Front cylinder hydraulics not Tool electricity button faulty Let authorised service replace the working button and inspect the circuit Rear cylinder hydraulics not Fuse number 27 out Replace fuse See instructions working Table 43 72 07 Technical specifications troubleshooting service memo Ver 27102014 diddi Inn TRAC Always remember to write down completed service in the appropriate place in the service memo In the tables The operating hours listed under periodic maintenance are the current readings for the machine s operating hour counter Also remember to complete the 10 hour and 50 hour service and the 2 year service on time Huomaa Notera Note Timely and correct maintenance is a prerequisite for keeping your warranty in effect The periodic maintenance item table See 6 3 p 47 Make a copy of the table and write down the completed service the technician and the workshop Give a copy to the customer or attach it to the machine s documentation LM 486 User manual 9 0 Service memo Table 44 10 hour service daily inspections and lubrication
34. SAVOY ASIL CHONE ee ee es ee ee S 7 2 2 1 TROT ORO NIG a ee nee ee 7 2 2 2 DUNNE OD CT LION Seele E 8 22 3 i OPEL ON een 9 2 3 DIL HE VAC INCE ee ea een 9 22 Label sand plates nee een 10 3 0 MACHINE STRUCTURE vos aaa ee nahe Ea 11 3 1 Main components and external equipment z0222s02ensenennennnnnnnnnnennnnennnnnnnennnnsnnnnnenennennensnnenssnsnnnnnnn 11 SLL FTON IOT ee een 12 SPAO 0 10 Fe E ee ee ee 13 3 3 Hydraulic connectors depending on the equipment of your machine sssssssesssssesrrrrssrrrrressrrresrrrere 14 3 4 Battery main power switch fuel tank sesssssseessssessrrrsesrersrreresrrnsrrerssreessrersseeesrrerssreessrersseersesseeeserersseeo 15 3 5 Air filter hydraulics sight glass auxiliary power socket esssessssssrenesrrnssrrrssrrrrsrrresrrersrrresrrersrrresrererrsene 16 3 6 Tools attachment rack installed on bonnet essssssssssssseessssnssssrrssrressrrresrressrrresrrresrtresrrressrresrreersrrreeseee 16 Dif LOON EPan OTIA ses ee ee nee 17 3 8 ENEN COMPATTE MC ae een een ren ae ine 17 3 8 1 Engine compartment components u zussssssensenennenennnnnnnnnennnnnnnennnnnnnnnnnennnnnnnsnennnnsnnsnennennnnsnen nennen 18 2 0 CABIN AND CONTROLS ssicressceestsscnstacaessatcenies amusanseesvncesonarseuecdenacsnndusvsteaeunacsaeiasacnesanraesbadsennesenances 19 AL DOO ANG NOCK See ee ee ee aes 19 2 2 VS UPN IIE Panel WT ve AEE N 19 2 3 DEPONO TODE nee ee ee een 20 2 2 SV MLO aNd Ner MEARIDE asian 22
35. achine before it has been secured in place in a safe manner that meets all applicable regulations 6 1 2 Access Some of the serviceable locations on the machine are placed behind hatches Once maintenance work is complete remember to close all hatches Figure 51 e 7 4 Bes 486 01301 Open the latch A and lift up the bonnet B If accessories have been installed on the bonnet they may need to be removed for service work Figure 52 e Service hatches 1 and 2 gt Remove the two attachment screws at the bottom edge of the service hatch pull the hatch outward from the lower edge and lower it which releases the hatch e Service hatch 3 gt Open the latch and turn the hatch upward Under the hatch you find the cooling system expansion tank and the oil dipstick e Service hatch 4 gt Open the fastener and turn the service hatch open gt Under the hatch you find the cabin air filter 42 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC In the engine compartment A If necessary remove the cover plate that is attached to the heater condenser cores with four fasteners Figure 53 Lice i 486 02001 6 1 3 Front fork maintenance stand A Varoitus Varning Warning Always install the front fork maintenance stand before accessing the underside of the fork in its upright position Figure 54 a N 486 02101 The fork maintenance stand A is attached to the front of the
36. and volumes cccccsscecssecceeccesceceuceceececsuceeeecececeeeneeseucesseneesencesseteneesenees 50 6 5 10 Hour SERVICE re ee ee este 50 6 5 7 ENE NE CIOS CIA ee ee 50 Spo am SO ame EVELCHECK 074 ee 51 6 5 3 Tyre Iinllationpressurecheck 3 seen 51 6 5 4 Ch ck for p ssible TITAN E ar 51 6 5 5 Washer fluid JEVEISCHECK 5 orseson E ER EEEE iR 52 6 5 8 FY Ol atic Oil Wel CICK GC ve ee 52 6 5 7 Air filter clogging sensor check 7 nennen 52 Coe UDr anon coal ee AT eee 53 8 0 50 NOUF e NCE a E E realer 54 6 6 1 Cabin dir filtercieaning 14 en een 54 6 6 2 Draining of fuel filter water trap 15 ceessccceeeesenessneesnnennnessnnnnnnnsnnnnnnnnsnnnnnnensnnnnnnnnnnnnnnnnnnnennnnn 54 6 6 3 Engine al MIL CLS aI 16 ae een 55 6 6 4 Radiator condenser core Cleaning 17 ccccccccccsccccscseesseeeececccesceeeeeeeeeseeeeeeeceeeeeeeeeaeeeeeeeseseeeeeeeess 56 6 6 5 Alternator belt tension check adjustment 18 ccceeeeccccccccccceeseeeeeeeeeeeeceecsseeeeeeeueeseeeeeeeseeeeeeeees 56 6 6 6 Wheel fastener tightening torque check 19 oo cece eeeecccceeesecceceeeeeceeeeeeseceeseeeeecessueeceeeeueeeeeseess 57 ie ORONS ONIE ee ee a ee 58 6 7 1 Brake Dedal play Check 20 ee a a ee een 58 6 7 2 Engine oil change and filter replacement 21 usss02csseesnnssneessnnnnnensnnnnnnnnnnnnnnnnnnnnnnnnensnen sen 58 6 7 3 Eneineairtilterreplacemient 22 se een 60 674A Fueifilterre placement 2 3 2er A 61 0 75 EEKE 124 ee ee
37. aragraph symbol indicates a requested work performance The work stages have been registered in their completion sequence Varoitus Varning Warning To avoid personnel injury carry out the following procedures before starting maintenance Drive the machine onto durable level terrain Ver 27102014 Apply the parking brake Lower all tools onto the ground and stop the engine Disconnect the main breaker and remove the key from the ignition Attach a tag to the steering wheel that forbids starting the machine vVvvvvyv If the maintenance work requires having the engine running and or lifting the machine using a lifting jack or some other device proceed as follows Lock the body link using a locking bar as follows Figure 50 486 01701 1 Straighten the machine body and attach the locking bar to the front A and rear B attachment points 2 Lock the bar in place with the locking screws A Huomaa Notera Note Once maintenance is complete remember to remove the locking bar from the body link 06 Maintenance 41 diddi LAyyTRAC User manual LM 486 6 1 1 Lifting the machine with a lifting jack or lifting slings for example A Varoitus Varning Warning Lock the body link using a locking bar li Info Only use suitable lifting tools with sufficient strength When the machine has been lifted up support it or its parts using approved stands with sufficient strength Never go under the m
38. d below the document compartment The fuses are of MICRO type Figure 95 Left parking instrument light Mirror and seat heating Right parking light Fan air conditioning Left low beam Ignition switch glow excitation 10 A BE Reve hydr rear tool electricity 6 Front working lights 20A 29 Fuel temperature tachometer 15 O Rear working lights Turn signals Cabin temperature adjustment Fan control ie med o BE GE 0 Not used FE RELAYS Roof beacon power take out Rocker control relay 12 Safematic brake light dome light radio 10A 4 Central alarm activation relay 13 stand by 15 Emergency flashers Starter lock relay 4 Engine compartment light Front tool electricity push button Indicators Front tool electricity rocker switch Lock drive programme selection 5 Pre control Parking brake Engine hydraulics lowering Drive powertrain Main power relay K2 re control main power Drive system relay De ront socket quick release locks fork Pre control power cut off relay K rm UI gt rm RN O gt gt W y gt N gt UI w N gt gt e e dij gt gt NI NIN N ej elej ejej e m OI CO N amp Saal ae m un gt N oO gt W gt gt j gt w w w w w Wy W w w wW N m O CO N U1 N O oating and flexing ngine stopper 15 20A Reversing lights Windshield wiper washer horn Mist off relay Rear window wiper washer 5 Rocker relay Only use the abo
39. d to adjust the power of the air conditioning Do not operate the air conditioning at a too high power in order to avoid over cooling the cabin Air conditioning switch This switch is used to switch the air conditioning on and off The air conditioning only operates when the fan is on Turn the ventilation vents to direct air upwards away from the driver s body Seat mirror heating switch This switch is used to switch the seat and external mirror heating on and off The indicator on the switch illuminates when the heating is switched on Remember to turn off the heating when it is no longer required Rear window wiper washer The switch has three positions 0 Off 1 Rear window wiper on 2 Rear window washer on The switch returns to position 1 when released 04 Cabin and controls Ver 27102014 LM 486 A Mi 6 000 diddi User manual yy TRAC Central hydraulic lubrication switch The operation of the central hydraulic lubrication system is explained in more detail in this manual and in the manual supplied with the system 4 5 Joystick and engine hydraulics switches Ver 27102014 Figure 25 Joystick movements A Forward Fork lowering B Backward Fork rising C Right Ladle emptying D Left Ladle filling 1 Cylinder hydraulic control This action controls the rate of oil flow to the hydraulic cylinder which control the forks quick release connectors Combined together with the locking s
40. e into account that there may be residual pressure in the hydraulics system after the engine has stopped If you disconnect hydraulic parts first ensure that the oil has cooled down sufficiently to prevent burns Open the connections carefully so that the oil does not discharge forcefully Before maintaining the engine exhaust piping radiator or hydraulics let the machine cool down completely Always stop the engine before refuelling Avoid splashing and over filling Do not smoke during refuelling and battery maintenance Ensure that no spark or naked flame gets near the fuel tank or battery The battery releases flammable gas especially during charging Read Using auxiliary battery under 5 3 4 p 35 before using auxiliary batteries in connection with start up Do not place metal objects on top of the battery terminals Prevent short circuits and sparking always disconnect the negative battery cable first and connect the positive cable first Keep first aid equipment and a fire extinguisher at hand Do not open the radiator or expansion tank cap before the liquid has cooled down Unscrew the cap carefully and let the pressure discharge Slowly Varoitus Varning Warning A needle sharp discharging hydraulic oil jet may be invisible and penetrate clothes and skin causing severe damage Never check for leaks with your hands Use a piece of cardboard or other material instead Wear a face mask and work gloves If oil ge
41. eads Date 750 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 48 Hour counter reading 1000 hours Complete this service when the machine s hour counter reads Date 1000 hours Complete the service items for 10 50 250 500 and 1 000 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 49 Hour counter reading 1250 hours Complete this service when the machine s hour counter reads Date 1250 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 50 Hour counter reading 1500 hours Complete this service when the machine s hour counter reads Date 1500 hours Complete the service items for 10 50 250 and 500 hours The work to be completed can be found in the maintenance table
42. echnician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 54 Hour counter reading 2500 hours Complete this service when the machine s hour counter reads Date 2500 hours Complete the service items for 10 50 250 and 500 hours The work to be completed can be found in the maintenance Counter reading Technician table PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Ver 27102014 07 Technical specifications troubleshooting service memo 75 diddi User manual LM 486 Table 55 Hour counter reading 2750 hours Complete this service when the machine s hour counter reads Date 2750 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 56 Hour counter reading 3000 hours Complete this service when the machine s hour counter reads Date 3000 hours Complete the service items for 10 50 250 500 and 1 000 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timel
43. g it D Inspect the filter element If the element looks tidy and is in good condition you can clean off the loose dust and dirt by lightly knocking on it i Ty If the element is dirty or damaged it must absolutely be replaced A Huomaa Notera Note If the filter element is damaged the safety element must also be replaced Otherwise check the condition of the safety element but do not touch the safety element if it is in working order li Info Filter manufacturers do not recommend cleaning the filter element with compressed air since compressed air can easily tear the fibres of the filter paper and ruin a good filter element without leaving a visual indication of this isi If you must use compressed air use very low pressure and direct the air from the inside of the filter outwards Limit air pressure to 2 3 bar and do not press the air nozzle against the filter paper or too close to it Inspect the condition of the filter element s rubber seals 3 Clean the protective cover and the dust pocket E on the cover Install the filter element and protective cover in the reverse order li Info The safety element must be replaced no later than when the main element has been cleaned five times g 86 0330 A Huomaa Notera Note Never run the engine without the air filter element Ver 27102014 06 Maintenance 55 diddi Ly TRAC 6 6 4 Radiator condenser core cleaning 17 56 Use
44. gine and check for leaks 6 8 2 Drive hydraulics filter replacement 26 a En Figure 88 A 486 03801 Filter cup 1 Park the machine on hard level terrain and place a pan under the filter Remove the filter cup and the filter element gt Wash the cup in diesel fuel install a new element inside the cup and install the filter cup li Info Hydraulic oil is normally replaced together with filter replacement See 6 9 6 on page 63 62 06 Maintenance Ver 27102014 dddi LM 486 User manual LayTrac 6 9 1000 hour service Perform 500 hour 250 hour 50 hour and 10 hour service at the same time 6 9 1 Fueltank cleaning 27 Condensed water from the fuel tank is removed through the plug at the bottom ofthe tank Place a pan underneath the tank and remove the plug Close the plug once clean fuel flows out This work is best performed when the tank has a low amount of fuel in it 6 9 2 Brake function check 28 Check the function of the operating brake and parking brake The machine must stay firmly in place at a 20 inclination with the parking brake applied 6 9 3 Engine air filter and safety element replacement 29 Figure 89 586 06501 1 Case 2 Safety element 3 Filter element 4 Cover 5 Dust pocket gt Stop the engine and remove the air filter cover 4 gt Remove the filter element and safety element 3 and 2 and clean the inside of the filter case 1 with a dry lint free cloth
45. gure also refer to the locations in the maintenance table Figure 59 y r L k Tj Py trey t T E amp N 1 he aa 7 T aa i Ery nn f q p i i e N le VU NEE 486 02401 36 39 25 31 1 Oil dipstick 2 Cooling system expansion tank 5 Windscreen washing liquid tank 15 Fuel filter water trap 17 Radiator condenser cores 18 Alternator belt tensioning 21 Engine oil filter 23 Fuel filter 25 Hydraulics return filters 26 Drive hydraulics filter 35 Alternator wiring check 36 Starter wiring check 37 Nozzle check 39 Hydraulic oil tank breather 48 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC 6 3 2 All maintenance items The reference numbers in the figure also refer to the locations in the maintenance table Figure 60 DR DK KR IKK R J a Q lt 2 atat e CALC ei gt Ww RS AA Ae e666 6 os RER ore gt lt e BY 486 02301 1 Engine oil level check Engine coolant level check Tyre inflation pressure check Check for possible fluid leaks Washer fluid level check Hydraulic oil level check Inspection of air filter clogging sensor engine air filter clogging 8 Lubrication of joints on lifter and stabiliser cylinders 9 Lubrication of front fork and rear lifter joints 10 Lubrication of ball joints on ladle cylinders and idlers 1 Lubrication of tie rod joints 2 Lubricati
46. he oil level li Info The grade of the oil added must match the oil in the engine 50 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC 6 5 2 Coolant level check 2 Figure 62 ne f f i T 486 02601 The level of the coolant must be between the Min and Max lines on the expansion tank A when cold Add clean water as necessary Remember to periodically check the freezing point of the coolant 6 5 3 Tyre inflation pressure check 3 A tyre pressure of 2 5 3 0 bar is used under normal conditions Figure 63 1 Air pressure gauge However the tyre pressure may vary depending on the operation and operating conditions of the machine The allowed tolerance is 1 7 5 7 bar 6 5 4 Check for possible fluid leaks 4 A daily visual check must be performed During periodic maintenance check that all hoses and plugs are tight If any leaks are detected repair them before starting the machine Figure 64 Check the following areas for example A Engine compartment B Below the machine Check the following in the machine e Connections of fluid and hydraulic hoses radiators condensers drain filler plugs etc Ver 27102014 06 Maintenance 51 diddi LAY TRAC User manual LM 486 6 5 5 Washer fluid level check 5 The washer fluid tank is located below the bonnet in the front of the engine compartment Figure 65 Always ensure that the tank has a sufficient le
47. is 10 C Notes 10 02 Safety Ver 27102014 diddi Ly TRAC 3 0 MACHINE STRUCTURE It is vital to know the machine s structure in order to ensure safe and efficient operation and maintenance This section covers the machine s structure i e locations and names of the main components Detailed instructions for operation and maintenance are provided in sections Cabin and controls Driving and use and Maintenance LM 486 User manual 3 1 Main components and external equipment Figure 4 486 00301 1 Cabin 2 Flashing beacon 3 Engine and hydraulic pumps 4 Rear lifter 5 Air filter 6 Auxiliary power socket and engine hydraulics 7 Fuel tank 8 Main power switch 9 Rear view mirrors 10 Working lights 11 Headlights 12 Front lifter Figure 5 486 00401 1 Rear working lights 2 Side mirrors 3 Cabin fresh air filter 4 Cooling system expansion tank 5 Battery 6 Rear lights 7 Engine block heater socket 8 Trailer socket 9 Towing equipment Ver 27102014 03 Machine structure 11 diddi ay ayy Trac User manual LM 486 3 1 1 Front lifter Figure 6 BP 486 00501 1 Ladle cylinders 2 Electrical socket 3 Stabilisation cylinders 4 Lifting cylinders 5 Fork supports 6 Lifting forks 7 Quick attachment device 8 Hydraulic connectors Quick attachment device Figure 7 1 Locking cylinder for tool attachment pins 2 Quick attachment device 3 Tool 4 Tool attachment rack 5
48. l piston motors on all wheels 135 l min 350 bar 07 Technical specifications troubleshooting service memo 69 Ver 27102014 ddd Ly TRAC User manual LM 486 7 1 6 Work hydraulics Load sensing LS system Pump Variable displacement axial piston pump Valves 4 stem electrically controlled Pump output 100 I min Maximum pressure 200 bar 7 1 7 Steering hydraulics Hydrostatic body steering Steering system oil flow is taken from the operating hydraulic circuit using a priority valve Steering cylinders 2 pcs 7 1 8 Other information concerning hydraulics 7 1 9 Brakes 7 1 10 Axles 7 1 11 Tyres Hydraulic oil cooler in connection to engine radiator Oil volume approx 100 Wet disc brakes on front wheel hubs The parking brake affects the front wheels During normal operation the hydrostatic powertrain is used for deceleration The hub motors mounted to the front and rear frame act as axles Standard tyres 31x11 5 R15 Inflation pressure Minimum allowed pressure 1 5 bar Maximum allowed pressure 3 5 bar Tyre pressures may vary depending on use A general pressure guideline is 2 6 bar both front and back unless otherwise stated on the tool 7 1 12 Electrical system 70 Voltage 12 V Starter motor 2 2 kW AC alternator 85 A Battery 12 V 145 Ah Earth Negative Fuses See 6 12 p 67 Headlight bulb H7 12V 55W Working light bulb H3 12V 55W Parking light bulb T4W 12V 4W Tu
49. ls Ver 27102014 diddi LM486 SS Usermanual TRAC on gt A k j E eH PROGRAM P Turn signal indicator This indicator flashes when the left or right turn signal is switched on The turn signal can be switched on by using the multi purpose switch on the steering column Pressure filter indicator This indicator illuminates when the drive hydraulics pressure filter is clogged Replace the filter as soon as possible Return filter indicator This indicator illuminates if the work hydraulics return filter is clogged Replace the filter as soon as possible Brake circuit pressure indicator This indicator illuminates if the brake circuit pressure falls too low Determine and correct the cause for the pressure decrease before resuming work Coolant indicator This indicator illuminates if the engine temperature rises too high If the indicator illuminates while driving check the reading of the engine temperature gauge 7 Determine and correct the cause for the overheating before resuming work Differential lock switch This switch is used to switch the differential lock on the front axle on and off When the lock is engaged drive as straight as possible and avoid steep turns The lock is not recommended for speeds over 10 km h The indicator on the switch illuminates when the differential lock is on PROGRAM Light heavy duty Drive programme switch For more information see 5 8
50. machine between the forks 1 Remove the maintenance stand by opening the 2 wingnuts and pulling out the locking screws 2 When the fork is up install the maintenance stand A on the piston shaft of the lifting cylinder Lock the stand in place with the locking screws Slowly lower the fork until it rests on the maintenance stand Remove the maintenance stand in reverse order and attach it to the correct storage location ve Figure 55 Ver 27102014 06 Maintenance 43 diddi LAyyTRAC User manual LM 486 6 1 4 Towing the machine A Varoitus Varning Warning TOWING THE MACHINE IS FORBIDDEN li Info If the machine must be transported a transport platform must be used The drive hydraulics will prevent the wheels from spinning while towing In case of emergency the machine may be towed for a short distance max 10 m In this case the following instructions must be closely followed e Towing speed may not exceed 2 km h e Towing distance may not exceed 10 m e Before towing the pumps and hub motors must be checked for defects These components have parts that may cause additional damage if they are moved while damaged 6 1 5 Lowering the fork in case of failure If the fork is up but the engine cannot be started or there is no power contact an authorised service location A Varoitus Varning Warning Never access areas under the fork unless the fork is supported with the maintenance stand
51. ng again Figure 40 Switch 5 See 4 3 on page 20 li Info The machine is equipped with a starter lock The engine will not start if the parking brake is not on 1 Check that the parking brake is engaged Figure 41 Check that all the controls are neutral or off including engine hydraulics Turn on the main power switch under the rubber flap 1 Turn on the power Check that the following warning lights turn on Engine oil pressure Charge Parking brake Glow indicator Wait for the glow indicator to turn off press the accelerator half way down and turn the ignition switch to the starting position 7 Once the engine has started release the ignition key and allow the ee UAWN 486 00901 accelerator to rise up fully lt Ill 586 03601 8 Check that the engine oil pressure and charge indicators turn off If a warning light remains on stop the engine and determine the cause Figure 42 Ignition switch positions P Not used O Power off I Power on II Not used III Start 5 3 3 Cold starting the engine During cold weather we recommend using either an engine block heater or another type of auxiliary heater Switch on the heater well in advance before starting the engine Using a heater will significantly reduce engine wear during cold starts and also improves cabin heating 05 Driving and use Ver 27102014 LM 486 diddi User manual Lay TRAC Varoitus Varning Warning U
52. ng to the maintenance programme 5 1 1 Running in anew machine Special attention should be paid to the running in of anew machine since it also affects the durability of the machine in the future At the start of the running in apply a light and variable load to the machine Flexible use and variable loads help the different machine parts even out gt Warm the engine and hydraulics before loading them Do not operate the engine at idle or full load for longer than 5 minutes Avoid maintaining regular speed Avoid rapid braking or changes in driving direction Perform the first 50 hour service according to the instructions in this manual vVvvvyv A Huomaa Notera Note Pay attention to the engine oil pressure and temperature while driving Regularly check the coolant and motor oil levels Also pay attention to the attachment of screws nuts and hoses and any abrasions wheels exhaust axles water hoses etc Tighten if necessary 5 2 Start up preparations 5 2 1 Inspections before starting the machine Ver 27102014 gt Walk around the machine and visually check for damage leaks oil fluid and wear Check engine oil level Check coolant level Clean the grille and radiator Refuel as required Check hydraulic oil level Clean the air filter dust pocket Check the operation of all warning lights and the hour counter reading Check the operation of headlights Check the condition of the tyres and thei
53. nnectors and tighten loose connections Replace damaged connectors 6 10 3 Nozzle inspection and cleaning 37 The injectors condition and opening pressure checks must be performed by authorised service 6 11 2 year service 6 11 1 Cooling system cleaning and fluid replacement 38 1 Place a sufficiently large pan below the engine s lower hose 2 Remove the expansion tank cap and disconnect the lower hose from the engine 3 Let the coolant flow into the pan and install the lower hose 4 Fit the lower hose in place and fill the cooling system with a mixture of clean water and radiator flush Follow the mixing instructions on the radiator flush packaging 5 Start the engine and let it run at idle for approx 20 minutes 6 a the engine and remove the radiator flush solution through the lower ose 7 Fit the lower hose using a new hose clamp and fill the cooling system with an anti freeze mixture 8 Start the engine and let it run for approx 5 minutes 9 Check the coolant level and add anti freeze as necessary 10 Ensure that there are no leaks Ver 27102014 06 Maintenance 65 diddi LAY TRAC User manual LM 486 6 11 2 Hydraulic oil tank breather replacement 39 Figure 94 486 04101 gt Replace the hydraulic oil filler neck breather cap A 66 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC 6 12 Fuses and relays The fuses and relays are located in the electrical switchboar
54. nter the attachment holes 5 of the tool Connect hydraulic hoses Varoitus Varning Warning Before setting off ensure that the pins are properly in place Release a front attached tool as follows A B G Lower the tool onto a level platform and press the tool lock switch withdrawing the attachment pins towards the centre line of the machine Turn the quick attachment frame in the ladle emptying position and lower the fork releasing the tool hooks Reverse the machine away from the tool 05 Driving and use 37 diddi yy TRAC User manual LM 486 5 7 2 Ploughing supports The ploughing supports 2 pcs are intended to support the front fork when ploughing for example Figure 46 a 1 A Remove the R grommets A Pull out the locking pins B Lower the fork to the most suitable working height for the tool Lift the ploughing supports C at a suitable working height same on both sides and install the locking pins B and R grommets A li Info The ploughing supports are adjustable to four different heights A Varoitus Varning Warning Never access areas under the fork unless the fork is supported with the maintenance stand See 6 1 3 Front fork maintenance stand page 43 vVvvvyv 5 7 3 Connecting tools at back An optional rear lifter is available for connecting tools Tools are connected to the rear lifter manually using separate pins Figure 47 586 0420
55. of the machine and on the bonnet The hydraulic output of the tool installed at the rear cannot be adjusted The hydraulic output of the tool installed at the front can be adjusted using the potentiometer 5 in the front elbow rest of the seat Figure 49 Pe Pe The potentiometer values result in the following approximate output 5 9 1 Adjustable hydraulic output for front output Potentiometer output Output approximate 10 I min 20 I min 30 I min 40 min 50 l min 67 I min 70 l min 80 I min 90 I min 100 I min OIOI NION AI WINI m y O Adjust output for the front tool according to the tool manual A Huomaa Notera Note Always remember to check the highest allowed output from the tool manual or type plate Never exceed the highest allowed output and always use the lowest possible value 40 05 Driving and use Ver 27102014 LM 486 6 0 MAINTENANCE 6 1 General diddi User manual Ly TRAC Correct timely maintenance is one of the key requirements for the machine s operational reliability The operator of the machine plays an essential role when it comes to maintenance since all maintenance operations listed in this manual must be completed at regular hourly intervals The intervals for periodic maintenance listed in the table apply to machines operating under normal conditions Machines under heavy load must be serviced more frequently gt In this manual this p
56. on of ball joints on steering cylinder 3 Lubrication of body link 4 Cabin air filter cleaning 5 Draining of fuel filter water trap Ver 27102014 06 Maintenance 49 diddi LAyyTRAC User manual LM 486 6 4 Recommended lubricants and volumes Table 40 Lubrication point Volume Quality OE Notes recommendation Fuel tank 5 DIN EN590 DIN EN 590 Use either summer Diesel oil Diesel oil orwinter grade according to temperature 8 12 3 8 Cooling system Water glycol 50 Water glycol Never use only water Motor oil 15W 40 API CG 4 Castrol CDR 10W 30 Use 5W 30 at E2 B4 B3 A2 Hydraulic oil 100 ISO VG46 Castrol AWH 46 DIN 51524 part 1 DIN 51502 Washer fluid Water washer fluid Water washer fluid Never use only water 50 50 50 50 Lubrication points Molybdenum Castrol MS1 Grease sulphide grease See Fuel Grades in this manual 6 5 10 hour service Perform the following maintenance procedures daily before starting the engine 6 5 1 Engine oil level check 1 Figure 61 1 Dipstick When checking the oil level the machine must be on a level surface The oil level must be between the marks on the dipstick 1 Turn off the engine a few minutes before the check 2 Pull out the dipstick 1 wipe it clean and reinsert it for a moment 3 Pull the dipstick out again and check that the oil level is between the Max and Min marks If necessary add the recommended oil and recheck t
57. on slopes that are too steep e Keep the doors and hatches closed while driving Do not steer the machine from outside the cabin e Use the controls in a safe manner Press the accelerator pedal slowly to prevent jerky starting of the machine e Plan your route avoid obstacles e Keep a safe distance from trenches and steep slopes Be especially careful in rain and when driving on a wet or icy snowy surface e Pay attention to other traffic Watch where you are heading and use the roof beacon as required by local traffic legislation and decrees e Remember that the stability of the machine changes according to the load Keep loads as low as possible e When driving downhill let the power train do the braking Avoid using the brake pedal to reduce your speed e Do not change your course or speed while driving on slopes e Keep hold of the steering wheel if the machine tilts do not jump e Carefully follow the operating and safety instructions of tools 8 02 Safety Ver 27102014 LM 486 2 2 3 After operation vVvvvvvy 2 3 During maintenance Ver 27102014 diddi User manual yy TRAC Never enter the area of the loader s steering joint while the engine is running Park the machine on hard level terrain Lower all tools onto the ground Stop the engine Remove the ignition key Lock the doors Open the main power switch Park the machine on hard level terrain lower all tools and stop the engine Tak
58. on switch if installed The beacon illuminates when the lower part of this switch is pressed The indicator on the switch illuminates when the beacon is on Rear roof beacon switch if installed The beacon illuminates when the lower part of this switch is pressed The indicator on the switch illuminates when the beacon is on Hydraulic oil temperature gauge This gauge displays the temperature of the hydraulic oil Normal temperature during use is approx 80 C Charge indicator This indicator illuminates when an error in the charging system occurs The light illuminates when power is switched on and turns off once the engine has started If the indicator illuminates while driving determine the cause Glow indicator This indicator is lit when the automatic glow system is operational Engine oil pressure indicator This indicator illuminates when the engine oil pressure falls too low The light is lit when power is switched on and turns off once the engine has started If the indicator illuminates while driving check the engine oil level High beam indicator The blue indicator illuminates when the high beam headlights are switched on You can switch between low beam and high beam using the multi purpose switch on the steering column Reverse indicator This indicator illuminates when REVERSE is selected Forward indicator This indicator illuminates when FORWARD is selected as the driving direction 04 Cabin and contro
59. onnections between the battery and the machine Optional auxiliary power socket and connecting cable allow for reliable and easy supply and reception of auxiliary power 03 Machine structure 15 diddi LAY TRAC User manual LM 486 3 5 Air filter hydraulics sight glass auxiliary power socket Figure 14 Open the two attachment screws at the bottom edge of the service hatch pull the hatch outward from the lower edge and lower it which releases the hatch Tighten the fasteners carefully when reinstalling the hatch Behind the hatch you will find the air filter and the filter dust pocket the hydraulic oil tank sight glass and the auxiliary power socket 3 6 Tools attachment rack installed on bonnet Figure 15 rl I j a i gt en 486 01101 a ei Th Pe RI Fastening points for attachment rails 4 pcs Various tools such as platforms or tanks may be installed on the bonnet They are installed on separate attachment rails or directly using the holes in the frame Attachment rails are available from your nearest Lai Mu retailer Note that a device installed on the bonnet limits access to the engine compartment and it may need to be removed for maintenance a D 486 04701 The rear attachment holes 1 are slot like so the attachment rack tool is removed as follows 1 Loosen the rear attachment bolts 1 2 Remove the front attachment bolts from their attachment points 2 3 Rai
60. oubleshooting service memo 77 diddi User manual LM 486 Table 63 Hour counter reading 4750 hours Complete this service when the machine s hour counter reads Date 4750 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 64 Hour counter reading 5000 hours Complete this service when the machine s hour counter reads Date 5000 hours Complete the service items for 10 50 250 500 and 1 000 hours Counter reading Technician The work to be completed can be found in the maintenance table PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Huomaa Notera Note Remember to flush the cooling system and replace the coolant every two 2 years A Huomaa Notera Note Even from this point on ensure that your machine is periodically serviced according to this service programme This ensures a good productive operating life and high resale value for your machine Notes 78 07 Technical specifications troubleshooting service memo Ver 27102014 In TOOLS Inge BINS In TRAC www laimu fi OY LAI MU AB
61. pections 10 hour maintenance ensure an effective and long operating life for your machine Table 60 Hour counter reading 4000 hours Complete this service when the machine s hour counter reads Date 4000 hours Complete the service items for 10 50 250 500 and 1 000 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 61 Hour counter reading 4250 hours Complete this service when the machine s hour counter reads Date 4250 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 62 Hour counter reading 4500 hours Complete this service when the machine s hour counter reads Date 4500 hours Complete the service items for 10 50 250 and 500 hours The work to be completed can be found in the maintenance Counter reading Technician table PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Ver 27102014 07 Technical specifications tr
62. r inflation pressure at least visually Inspect the condition of the safety cabin Inspect the condition of all labels vVVVVVVVVVVV 05 Driving and use 31 diddi Ly TRAC 5 2 2 Fuel types User manual LM 486 Heating oil must not be used as fuel for the engine If a tax free fuel is used it must be motor grade t 73 CREN fi 486 00901 Shell Info Figure 35 The fuel tank is filled using the filler neck underneath the rubber flap 2 on the left side of the machine a The following lists examples of acceptable tax free fuel types Table 14 Tempera Green summer winter grade Tempera 5G Tempera 3G Thermo City summer grade Thermo City winter grade Thermo City Premium summer grade Esso Essoheat LS Essolene LS Hilight Motor summer grade Hilight Motor ren grade The fuel tank is at an overpressure of 0 35 bar 5 2 3 Seat adjustments A Huomaa Notera Note Adjust the seat before starting the engine Standard seat 1 Backrest tilt adjustment Lift the handle and tilt the backrest 2 Suspension stiffness adjustment Adjust the suspension by rotating Figure 36 586 03201 Table 15 3 Longitudinal adjustment Lift the handle and adjust the longitudinal position 4 Seat cushion front edge i adjustment Lift the handle and adjust the height of the seat cushion s front edge 32 5 Seat cushion rear edge adjustment Lif
63. r manual LM 486 The cores are located at the rear of the engine If necessary remove the protective cover 1 from the cores The cover is attached using four fasteners Clean the cores by blowing them with compressed air from the engine side Do not damage the lamellas of the core Figure 75 mi toot aS i 486 02001 Huomaa Notera Note Never use a pressure washer It may damage the lamellas of the core If necessary clean the cores using a suitable solvent and water and or compressed air 6 6 5 Alternator belt tension check adjustment 18 gt Inspect the alternator V belts If the belts are worn or oily replace them Figure 76 336 05501 Press one belt with your thumb applying a force of 7 8 kp The belt must flex by approx 10 mm Adjusting belt tension Loosen the fastener B fastener below the alternator Loosen the adjustment locking screw C Adjust belt tension by turning the alternator Tighten the adjustment locking screw C and check belt tension Tighten fastener B or redo items 2 4 MENPE 06 Maintenance Ver 27102014 diddi LM 486 User manual Ly TRAC 6 6 6 Wheel fastener tightening torque check 19 Figure 77 The tension of the wheel fasteners must be checked each day during the first 50 operating hours of the machine The tightening torque is 240 Nm and the tightening order is numbered in Figure 77 Ver 27102014 06 Maintenance 57 diddi Ly TRAC
64. ries Check the battery charge every 30 days Store the machine in a dry warm space and protect it against sunlight Lift the machine s wheels of the ground using proper stands to support it To prevent rust grease all exposed cylinder shafts 6 14 Machine commissioning 6 14 1 After storage of less than 2 months Vvvvvvyv Check that the batteries are fully charged Check the oil and fluid amounts and tyre pressures Perform general lubrication Bleed the fuel system if necessary Start the engine but do not let it run above 1 000 r min Perform a test drive to ensure that all equipment works correctly 6 14 2 After storage of more than 2 months gt gt gt VVVVvVVVVY Check tyre pressures Remove the protective covers and lower the machine Open the fuel filter drain tap and let out any water and deposits Close the tap Check engine oil level Check coolant level Check that the batteries are fully charged Connect battery cables and tighten properly Check hydraulic oil level Check condition and tension of V belt Start the engine but do not let it run above 1 000 r min Ensure that all covers and hatches are in place and properly attached A Varoitus Varning Warning Before starting the engine ensure that all controls are in neutral and that the parking brake is on Never run the engine in a closed space Sufficient ventilation must be ensured under all conditions 68 06 Maintenance Ver
65. right of the driver The radio is provided with its own user manual Dome light The dome light is located above the door and its switch is located on the light itself Remember to turn off the dome light before exiting the cabin Heater vents Figure 31 Air vents The cabin has 7 air vents The vents may be rotated and their flaps may be turned to the desired position The vents may also be closed Recirculation vents Figure 32 The recirculation vents are located to the right of the driver s feet The recirculation vents are normally kept closed The vents are opened when quick heating of the cabin air is required The vents must be kept open whenever air conditioning is used Right side window Figure 33 The window may be opened to improve cabin ventilation Open the window by pulling back on the handle 1 and press it to the right to lock the window in the open position Close the side window in the reverse order Ensure that the window is properly closed before leaving the cabin A Huomaa Notera Note The right side window also functions as an emergency exit as follows gt Pull out the hinge pin 3 by lifting it by the ring 2 gt Push the window fully open li Info The emergency exit must always be in working order gt Regularly check that the hinge pin can be easily removed by pulling on the ring After inspection remember to reinstall the hinge pin 04 Cabin and controls Ver 27102014
66. rn indicator bulb P21W 12V 21W Brake light bulb P21W 12V 21W Warning light bulb H3 12V 55W Engine compartment light bulb C5W 12V 5W Cabin dome light bulb 07 Technical specifications troubleshooting service memo C10W 12V 10W Ver 27102014 diddi LM 486 User manual 7 1 13 Air conditioning Accessory Refrigerant charge R 134 1 35 kg Other information Ver 27102014 07 Technical specifications troubleshooting service memo 71 diddi ayy TRAC User manual LM 486 8 0 Troubleshooting and repair The following are a few instructions for troubleshooting The list is only indicative and should not be considered a full troubleshooting diagram If the instructions below are not enough to rectify the problem we recommend that you contact authorised service Always remember to check all fuses oil levels and filters before contacting service or initiating repair 8 1 Problem cause corrective action Problem Cause Corrective action action Out LE fuel or wrong fuel grade AUT BEN use suitable fuel for the temperature Engine does not start or Drain water from the tank starting is difficult Air or water in the fuel system Check fuel pipe connections repair as necessary Bleed the fuel system Low engine power Abnormal exhaust gas colour Machine not moving at the desired speed Machine not moving forward or Broken driving direction switch Let authorised service replace the IO
67. s Figure 43 The drive pedal 3 provides stepless adjustment of driving speed across the entire speed range both forward and back Pressing the accelerator increases driving speed while the engine RPM is kept at the highest torque point This achieves the best possible fuel efficiency and hydraulic output remains stable Lifting the accelerator reduces driving speed and the hydrostatic power train also operates as a brake Rapidly lifting the accelerator will therefore rapidly stop the machine This means that by lifting the accelerator at different speeds you can largely replace the brake pedal Adjust your driving speed to suit the situation and avoid rapidly lifting the accelerator braking forcefully The brake pedal 2 is usually only required to keep the machine stable on a slope The crawl pedal 1 can be used to reduce driving speed at high engine RPM This is useful when higher hydraulic output is temporarily required for the attached tools for example Press the accelerator 3 and the crawl pedal 1 simultaneously This adjusts the engine RPM with the accelerator and the machine s driving speed with the crawl pedal The driving speed of the machine is reduced when the crawl pedal is pressed A Huomaa Notera Note If high output and low speed is required for a longer time we recommend switching the driving programme See the instructions under Light heavy duty in this manual See 5 8 on page 39
68. s immediately Check the tightness of bolts and nuts regularly e Keep the machine clean Accumulated soil grease dust and grass may ignite and cause accidents e Only use additional equipment and tools approved by Oy Lai Mu Ab e Check before starting the machine that it has enough fuel and oil and that it is lubricated and all maintenance procedures have been carried out e Do not alter the structure of the machine It may lead to unpredictable Safety risks e Do not let an inexperienced person operate the machine The person lending the machine is responsible for possible damage and accidents 2 2 2 During operation e Enter and exit the machine is a safe way Always use the hand grips and steps Never grab the controls when entering the machine Never jump up to or down from the machine e Start and operate the machine only from the driver s seat Never stand up from the seat while the engine is running e Before starting the machine check that all controls are in neutral position or off e Do not start the engine by shorting the starter connectors Do not try to bypass the ignition switch as the machine may start moving e Do not start the engine in a closed or poorly ventilated space Exhaust gas Is toxic e Ensure that all safety equipment and hatches are in place Replace damaged or missing safety equipment e Prevent the machine from being tilted Adjust your speed to the prevailing conditions and do not drive
69. se the attachment rack tool slightly and slide it forward until the rear attachment bolts rise up from the holes 4 Lift off the attachment rack tool Attachment 1 Loosely install the rear attachment bolts on the attachment rack tool 16 03 Machine structure Ver 27102014 diddi Ly TRAC 2 Lower the attachment rack tool into place so that the rear attachment bolts enter the holes on the attachment points 3 Lower the attachment rack tool into place so that the rear attachment bolts enter the holes on the attachment points 4 Install the front attachment bolts 5 Tighten all the attachment bolts A Varoitus Varning Warning For lifting the attachment rack tool use sufficiently strong lifting equipment while taking the weight of the equipment into consideration When installing the lifting equipment note the location of the tool s centre of gravity so that the attachment rack tool is lifted and lowered as upright as possible Proceed with caution LM 486 User manual 3 7 Coolant expansion tank A Varoitus Varning Warning Take care when opening the expansion tank cap on a hot engine Hot liquid discharged with great pressure causes severe burns Figure 17 486 02601 p ii Aa Ei The level of the coolant must be between the MIN and MAX lines when cold Add coolant as necessary Every autumn ensure that the coolant is frost proof 3 8 Engine compartment Figure 18 a 486
70. shafts are lubricated with a manual grease gun If the machine does not have central lubrication all the grease nipples are lubricated using a manual grease gun Lubrication using a manual grease gun Clean the grease nipples and the tip of the grease gun Press the tip of the grease gun perpendicular to the grease nipple and apply a suitable amount of lubricant The articulated shaft universal joints should be lubricated until the lubricant is visible underneath all the joint cup seals Lubricate the following points Figure 68 8 Ball joints for lifting and stabilisation cylinders 8 nipples 9 Joint pins for front fork and rear lifter 10 nipples 10 Ball joints for ladle cylinders 6 nipples 11 Joint pins on idler and tie rod 8 nipples mR Figure 69 a NS a he he Ba TOH h ed A a Je ur 486 04501 1 be f E E 7 E17 1 Ball joints for steering cylinders 2 pcs 2 2 nipples 2 Grease nipple for the rotating body link 3 Grease nipples for the turning body links 06 Maintenance 53 diddi LAyyTRAC User manual LM 486 6 6 50 hour service This service must be performed weekly even if 50 hours of operation is not reached The 50 h service also includes the tasks included in the 10 hour service 6 6 1 Cabin air filter cleaning 14 Figure 70 486 031011 gt Open the fastener 2 and the air filter cover 1 on the right side of the cabin gt
71. sing ether as a starting aid is expressly forbidden under any conditions Perform items 1 5 under Starting 2 If the engine does not start on the first go disconnect and reconnect power to re enable glow plug heating 3 Perform items 5 6 and 7 under Starting 5 3 4 Using auxiliary battery A Varoitus Varning Warning Battery gases may explode Do not smoke near the battery and ensure no naked flames or sparks are present A Huomaa Notera Note If the machine s battery is frozen do not try to start it with an auxiliary battery Carefully follow the instructions provided The machine has an auxiliary power socket under a service hatch in the rear corner on the left side this socket is used to supply auxiliary power If a cable with a suitable plug is not available provide auxiliary power using starter cables from the battery of another machine as follows 1 Drive the assisting machine close enough to the multi purpose machine to allow the cables to connect them THE MACHINES MUST NOT TOUCH EACH OTHER 2 Setall controls to neutral on both machines 3 Use protective glasses and rubber gloves 4 Use the red starter cable to connect the positive terminals of the auxiliary battery and the machine battery 5 Connect the black starter cable to the negative terminal of the auxiliary battery Connect one end of the black cable to the frame of the multi purpose machine Turn on the main power swi
72. stained and constant product development we reserve the right to make structural and technical changes without prior notice For the above reason it is possible that the machine does not correspond in full to the information provided in this manual Your LM Trac dealer can provide you with the latest data and you can get a new updated version of the manual if necessary Oy LAIMU Ab Ver 27102014 01 Introduction 1 diddi i Info User manual LM 486 Copying the text and images contained in this manual even in part is forbidden Great care has been taken to ensure the correctness of all information contained in this manual We are not responsible for any direct or indirect damage caused by possible errors in this manual Oy LAIMU Ab 01 Introduction Ver 27102014 LM 486 dd User manual 1 1 Machine specifications and type plates Write the data in the rows below Owner Address Tel Main machine Serial number Model Engine Serial number Model Retailer Tel Spare parts retailer Tel Service shop Tel Figure 1 Ver 27102014 The machine s type plate A is located below the door on the left side of the machine s front frame Model Serial number Manufac year Weight Max total weight kg Max axel weight kg Engine power 486 00101 The type plate comprises the CE mark and the machine s model serial number year of manufacture weight max total weight ma
73. t the handle and adjust the height of the seat cushion s rear edge 05 Driving and use Ver 27102014 LM 486 1 Backrest tilt adjustment diddi User manual Lay TRAC Seat with air suspension Figure 37 5 586 03301 4 Table 6 2 Suspension stiffness adjustment 3 Longitudinal adjustment Lift the lever and tilt the backrest Adjust by pulling pushing the knob Liftthe handle and adjust the longitudinal position 4 Seat cushion front edge adjustment 5 Seat cushion rear edge adjustment Lift the handle and adjust the height Lift the handle and adjust the height of the seat cushion s rear edge of the seat cushion s front edge Ver 27102014 Elbow rest adjustment Figure 38 By loosening the adjustment screw pictured you can steplessly adjust the height of the right elbow rest Remember to tighten the adjustment screw Adjust mirrors p Figure 39 Adjust the external and internal mirrors before setting off 05 Driving and use 33 diddi 34 Ly TRAC User manual LM 486 5 3 Starting the engine 5 3 1 Starter lock 5 3 2 Starting A Huomaa Notera Note Read all safety instructions Read all safety decals Never run the engine in a closed space Never start the engine while outside Always sit on the seat Do not operate the starter for more than 30 seconds at a time If the engine does not start within 30 seconds wait 2 minutes before tryi
74. tch Start the engine of the assisting machine and let it run for a while Start the engine of the multi purpose machine 0 Detach the starter cables in reverse order 6 5 and 4 gt Bean 5 4 Warm up operation Carry out the following actions after starting the engine but before starting work 1 Let the engine run at increased idle for 2 minutes under normal temperature and for about 5 minutes in cold weather winter conditions 2 Raise and lower the fork a few times in cold weather 3 Do not drive operate the machine until it is warm enough that is the engine runs steadily and the hydraulics operate normally 5 5 Stopping the engine Ver 27102014 Huomaa Notera Note Always lower all tools and apply the parking brake before stopping the engine 1 Drive the machine onto hard level terrain 2 Lower all tools onto the ground and apply the parking brake 3 Decrease the engine RPM to idle and move all controls to neutral or off 05 Driving and use 35 diddi in rrac 36 User manual LM 486 Let the engine run at idle for a few minutes to cool it down Turn the ignition key to the O position and remove the key Switch off the main power switch and place the key inside the cabin Lock the cabin door before leaving the machine oS 5 6 Working with the multi purpose machine 5 6 1 Driving The functions related to driving the LM TRAC 486 multi purpose machine are managed using three pedal
75. that can be connected to the machine The operator must carefully read the safety operation and maintenance instructions of the tools being used 1 3 Safety and environmental protection Great care has gone into ensuring that the machine we have manufactured is environmentally sound and safe The operator is however solely responsible for using the machine with respect for the environment and its safety Read carefully section 02 of this manual entitled Safety 1 4 Structural changes Any changes to be made to the structure and or operating system of the machine always require written authorisation from Oy LAIMU Ab otherwise the warranty becomes void 1 5 Liability for errors and warranty The liability for errors warranty of Oy LAIMU Ab does not cover damage that is demonstrably the result of actions that are contrary to the instructions provided in this manual Ver 27102014 01 Introduction 5 diddi User manual LM 486 NOTES 6 01 Introduction Ver 27102014 LM 486 User manual TON FOREWORD sarees Se cate cusrcte tate ee ee came meee 1 1 1 Machine specifications and type plates 00 ccccccssscccesseccceseecccesceceesececeeececeeescessueceseuecesseenseeeteegeceeeens 3 12 WSC iA cect ate sions oho E EE E ee 5 1 Safety and environmental Protectio N nie ee ee 5 1 4 SURUICUU al CHINE CS ee nee ee ee 5 to UabiliyTorerrors and Warranty ee a 5 PO ETN ee ae ee ee 7 2 1 Markines andsYMDOlS sense een een 7 Ded
76. the connector if necessary pull back on the locking ring and remove the quick connector Immediately reinstall clean protective plugs onto the connectors Wipe off any excess hydraulic oil If the machine is equipped with a trailer hitch a pulling tool or trailer may be attached to it The trailer hitch has a ball with a diameter of 50 mm or a trailer pin with a diameter of 30 mm Follow any traffic regulations concerning the trailer or equipment being towed A Huomaa Notera Note Remember to lock the knob with a ring pin before setting off By using the switch on the dashboard you can select a driving programme suited for your work The driving programme affects the characteristics of the powertrain and diesel engine 05 Driving and use 39 diddi User manual LM 486 Light duty The machine quickly accelerates to maximum speed This feature can be used during transfer ploughing and other work that do not require a high oil output from the operating hydraulics while working Heavy duty This feature is used when the working hydraulics require a high amount of oil in relation to the driving speed Such tasks include sweeping cutting grass and plants and snow moving The crawl pedal achieves the same effect li Info The maximum driving speed and pulling power are similar for both programmes 5 9 Tools with hydraulic motor operation Tools with hydraulic motor operation can be attached to the front and rear
77. ts See 6 5 8 on page53 K _ 10 Lubrication of ball joints on ladle cylinders and idlers See 6 5 8 onpages3 X 11 Lubrication ofte rodjoints See 6 5 8onpages3 k n T T 12 Lubrication of ball joints on steering cylinder See 6580n page53 K 13 Lubrication of body link See 658m page53 X LI T T 1A Cabin air fiter cleaning See 6 6 1onpage5 KO T T 15 Draining of fuel filter water trap See 6 6 2onpage IK n T T 16 Engine air filter cleaning See 6 6 3 onpage5 IT KOT 17 Radiator condenser core cleaning See 6 64on page56 p T T 18 Alternator belt tension check See 665npge _ K 3 7 19 Wheel fastener tightening torque check See 6 6 60n page57 _ X I 4 20 Brake pedal play check See 6 7 1on pe S dT POTT 21 Engine oil change and filter replacement See 6 7 2on pages joy 1 22 Engine air filter replacement See 6 7 3 onpage60 K o T 23 Fuel filter replacement See 6 7 4onpagesl I SY k SCC 24 Check for leaks tightening of joints and connectors See 6750n page61 X 25 Hydraulic oil return filter replacement See 6 amp 1onpage jo xK SCC 26 Steering hydraulics filter replacement See 6 9 6 onpage o X I 27 Fuel tank cleaning See 6 9 10n page63 Dom a Zu ae a 79 Engine air filter and 29 Engine air filter and safety element replacement 69 39 68 element placement 6 9 3 29 Engine air filter and safety element replacement 6 9 3p 63 63
78. ts under your skin seek medical attention immediately Oil may cause necrosis serious infection and allergic reactions The battery and its acid contain heavy metals Dispose of batteries according to the regulations in effect Observe all valid laws and regulations when disposing of oils antifreeze solvents batteries and battery acid Wear a face mask and safety goggles to protect your eyes and respiratory organs against dust and other particles Never go underneath the machine until you are absolutely sure that it will stay in the raised position Always use appropriate trestles or other reliable support systems 02 Safety 9 diddi Ly TRAC User manual LM 486 e Lock the machine s body link with a locking pin or bar before raising the machine with lifting straps body steered machines for example e Do not lift the rolling rear axle from the middle axle equipped machines e Never go underneath a raised fork unless it is locked in place with a maintenance stand 2 4 Labels and plates e Follow all the instructions on the labels attached to the machine e Keep the labels and plates clean and in readable condition e Clean the labels with soap and water dry with a soft cloth e Replace damaged or worn labels with new ones e If you replace components that carry labels ensure that a new label is positioned in the same place e Stick new labels on a dry clean and greaseless surface The minimum temperature requirement
79. ve fuse sizes The engine compartment fuse and relay box has the following fuses Main power 80A Ignition 50A Glow 50A of MAXI type See Engine compartment components 3 8 1 p 18 2 m e O gt UJ UJ Ver 27102014 06 Maintenance 67 af LT TRAC 6 13 Machine storage User manual LM 486 6 13 1 Storing the multi process machine for less than 2 months No special actions are required if The machine has been regularly serviced The machine is clean Coolant has a suitable freezing point for the ambient temperature The fuel tank is full Battery storage has been arranged 6 13 2 Storing the multi process machine for more than 2 months The following procedures are required if the machine is left in storage for over 2 months gt gt gt gt gt gt Clean the machine inside and out and perform general lubrication Let the engine run until it reaches normal temperature and drive the machine for a while Change engine oil and replace filter Open the fuel filter drain tap and let out any water and deposits Close the tap Clean the fuel tank and fill it with clean diesel fuel that suits the ambient temperature Run the engine for approx 5 minutes Clean the engine air filter case and element Drain and rinse the cooling system and fill it with the recommended anti freeze mixture Ensure that the batteries are fully charged If the machine is stored in a cold environment remove the batte
80. ve time first start draining the motor oil then replace the oil filter and finally complete the oil change vVvvvyv Ver 27102014 06 Maintenance 59 diddi LAyyTRAC User manual LM 486 6 7 3 Engine air filter replacement 22 Figure 82 586 06501 1 Filter case 2 Safety element 3 Filter element 4 Filter case cover 5 Dust pocket Figure 83 586 05501 Proceed as follows 1 Stop the engine and remove the air filter s protective cover by removing the fasteners A rotating the cover and pulling it out B and C 2 Pull out the filter element by rotating it D gt Inspect the condition of the case and filter rubber seals Replace if necessary 3 Clean the protective cover and the dust pocket E on the cover Inspect the safety element Replace the element if it is dusty or damaged If the safety element looks tidy and in order do not remove it 4 Install the filter element and protective cover in the reverse order Info The safety element must be replaced latest when the filter element has been cleaned five times A Huomaa Notera Note Never run the engine without the air filter elements 60 06 Maintenance Ver 27102014 LM 486 User manual ny reac Figure 84 6 7 4 Fuel filter replacement 23 Fuel filter A Park the machine on hard level terrain and stop the engine Place a pan under the fuel filter and remove the filter using a filter wrench
81. vel of fluid Add washer fluid in the water Ensure that the fluid does not freeze during the cold season 6 5 6 Hydraulic oil level check 6 The level of hydraulic oil can be checked using the sight glass on the left hydraulic oil tank in the engine compartment The oil level must be visible on the sight glass When checking the oil level the machine must be on level ground with the tools lowered and the oil must be cool Figure 66 Er NAR w 1 x j y a A why a 5 4 eh WA 2 Coe i hy i E 1 ui F if f 7 t 4 n A Sight glass B Breather filler cap Oil can be added through the filler neck B on the tank or through the leak oil connector at pressure When adding oil ensure that the oil and the area around the filler neck are clean li Info The grade of the added oil must match the oil in the tank The hydraulic oil tank is at an overpressure of 0 35 bar 6 5 7 Air filter clogging sensor check 7 Figure 67 am Run the engine at max RPM and check the colour of the glass tube in the clogging sensor vacuum sensor A Ifthe colour of the sensor turns red when the engine speed increases the air filter must be cleaned and replaced if necessary 52 06 Maintenance Ver 27102014 LM 486 diddi User manual Ly TRAC 6 5 8 Lubrication 8 13 Ver 27102014 If the machine is equipped with central lubrication only the universal joints of the articulated
82. witch tool locked tool open 2 Cylinder hydraulic control This action controls the rate of oil flow to the hydraulic cylinders which control the forks quick release connectors 3 Fork floating switch This switch is used to switch the floating of the fork on and off 4 Driving direction switch Pressing the button always reverses the driving direction A light on the instrument panel lights up and shows the direction of travel with an arrow whenever someone selects a driving direction Additional instructions are shown in the manual section Driving and operating Varoitus Varning Warning Never switch on floating when the fork is up A falling tool may cause a severe accident 5 Engine hydraulics control This rotating control potentiometer is used to adjust the oil flow to the tool connected to the engine hydraulics quick connectors at the front of the machine Output can be steplessly adjusted between 10 and 100 l min Engine hydraulic power can be taken out from both the fork s quick connectors and the quick connectors on the left side of the machine s rear part Output for the rear take out cannot be adjusted 04 Cabin and controls 25 diddi User manual LM 486 6 Engine hydraulics switch front This switch is used to route oil flow to the engine hydraulics quick connectors on the fork For more information see Working with the multi purpose machine 7 Engine hydraulics switch rear
83. x axle weights front rear and engine power The engine type plate B is located on the flywheel side of the cylinder head Figure 2 40 S p A 74042 CENTO y FIU i N 1486 0020 The engine s type plate comprises the engine model and serial number 01 Introduction 3 diddi User manual LM 486 4 01 Introduction Ver 27102014 diddi LM 486 Usermanual TRAC 1 2 User manual This user manual comprises seven 7 different sections 01 Introduction Table of contents 02 Safety 03 Machine structure 04 Cabin and controls 05 Driving and use 06 Maintenance 07 Technical specifications The LM Trac machine embodies the latest technology and its operation and maintenance also set requirements for the machine operator and maintenance engineer By reading and understanding the information contained in this manual you will ensure the safe and technically correct operation and maintenance of this machine The aim has been to create a manual that is as clear as possible and every step has been taken to ensure the sufficiency and correctness of the information presented in the manual However due to the many different kinds of operating conditions and methods it may possible that some vital piece of information has been accidentally left out or is incorrect The machine s operator must take this into account and proceed accordingly This manual does not contain the operating and maintenance instructions for tools
84. y periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 57 Hour counter reading 3250 hours Complete this service when the machine s hour counter reads Date 3250 hours Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 58 Hour counter reading 3500 hours Complete this service when the machine s hour counter reads Date 2500 hours Complete the service items for 10 50 250 and 500 hours The work to be completed can be found in the maintenance table Counter reading Technician PLEASE NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine 76 07 Technical specifications troubleshooting service memo Ver 27102014 diddi Inn TRAC Table 59 Hour counter reading 3750 hours LM 486 User manual Complete this service when the machine s hour counter reads Date 3750 hoursl Complete the service items for 10 50 and 250 hours The work to be completed can be found in the maintenance Counter reading Technician table PLEASE NOTE Timely periodic maintenance and daily ins

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