Fleshing Machine PAMU SA100
Contents
1. and of what colour and of whether spring autumn males or females have been proces sed This is an example of data for males spring and of the indivi dual types PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 33 Mobile 40 95 31 35 E mail pa pamutec com PAMUTECIIII EE baun rr qr rure remitte ge rq TEN Vr Tu mici ome AMO Ede S RS St pon J H9A Wawa HO AR Ea uoo Aousnbes4 ma Senses sens Ses SARE ss cn eae den TEE Ys 103 JEJSOULI U si al DEMA ag sowar y i d a 24 10129 J0 09 oJ4d IOION OJd JOJO N Telephone 96 13 30 30 E mail pa pamutec com Mobile 40 95 31 35 PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Le LEE p j SKI AN i Setssseccussonsionnassssecuscssione sa i b _ n E Ajddns Jamog id sn bl w TER 12 sit Tere sa is iais L sa J ERNE TT UT MR UK NN Ed PAMUTEC Telephone 96 13 30 30 Mobile 40 95 31 35 35 L gagervej 48 E mail pa pamutec com 7480 Vildbjerg www pamutec com Valve for brushes O Lum C O O O C o O D C C O O Valve block Pressure gauge ils Telephone 96 13 30 30 m ph M RI IE Z2 D Mobile 40 95 31 35 E I BW i MEN L 4 ul H TT E mail pa pamutec com www pamutec com PAMUTEC L gagervej 48 7480 Vildbjerg www p2. 35 7480 Vildbjerg E mail pa pamutec com www pamutec com PAMUTECIII IMPORTANT INFORMATION This machine is designed for fleshing mink and for reasons of safety it must be used for this purpose only This manual should be stored together with the machine Therefore it is important to ensure that this guide accompanies the machine when it is sold on or hired out If any parameters are reset behind the service password which secu res several vital elements all guarantees will be voided PAMUTEC 6 L gagervej 48 7480 Vildbjerg Telephone 96 13 30 30 Mobile 40 95 31 35 www pamutec com E mail pa pamutec com Please read this user manual and follow the instructions prescribed To emphasise im portance in the sections below we have used the following legend to draw the rea der s attention to any potentially hazardous situations NOTE A triangle containing an exclamation mark is a warning symbol which warns of important instructions or information re lating to this machine HAZARD A triangle containing a flash of lightning is a war ning symbol which warns of High Voltage WARNING A triangle containing a warning about a risk of trapping WARNING High noise level Always wear ear defenders ami ap PAMUTEC 7 L gagervej 48 Telephone 96 13 30 30 7480 Vildbjerg Mobile 40 95 31 35 www pamutec com E mail pa pamutec com BEFORE FIRST USE Before using the fleshi
3. AMUTEC Telephone 96 13 30 30 10 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com EMERGENCY STOP Emergency stop position Left side of controls Right side of controls Procedures relating to how to restart the machine when the emergency stop button has been pressed The machine is set to manual stick operation and the stick is returned to its starting po sition i e all the way back You can then set the machine to Auto and then the machine should operate normally again REMEMBER REMEMBER REMEMBER In thunderstorms you should disconnect all electrics Controls and other electronics are very susceptible to voltage fluctuations and can break very easily PAMUTEC Telephone 96 13 30 30 11 f m L gagervej 48 Mobile 40 95 31 35 _ 7480 Vildbjerg E mail pa pamutec com www pamutec com SETTING THE PRESSURE The fleshing pressure the pressure at which the fleshing rollers press on the pelt is de signated HIGH H J or LOW LAV below HIGH is the pressure used on the front part of the pelt from the nose to just after the front legs LOW is the pressure used on the rest of the pelt The pressure is set in touch screen no 2 The values stated are merely for illustration purposes Note that the fleshing pressure may vary widely between the various types of mink The fleshing pressure is also dependent upon which fleshing rollers are fitted to th
4. VERSION 2 24 Sept 2009 User Guide Fleshing Machine PAMU SA100 PAMUTEC Telephone 96 13 30 30 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com DECLARATION OF COMPLIANCE Manufacturer Address Machine Model Type EU Declaration of Compliance PAMUTEC A S Tel 45 96 13 30 30 40 95 31 35 L gagervej 48 7480 Vildbjerg Automatic fleshing machine SA100 B PAMUTEC A S hereby declares that the above named product is compliant with the following EU Directives 89 336 EEC EMC Directive 73 23 EEC Low Voltage Directive 98 37 EC Machine Directive Place and date Name PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Vildbjerg 1 January 2009 Poul Agerbo Z none 959135 PAMUTECII E mail pa pamutec com CONTENTS 28 Declaration of compliance Foreword Important information Legend Before first use Operating and starting the machine Maintenance Start and end of season Replacement of fleshing rollers and fleshing rubber Technical specifications List of wear parts Use of controls 34 36 Figs 1 2 3 PAMUTEC Telephone 96 13 30 30 3 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com PAMUTECIII FOREWORD Congratulations on the purchase of your new PAMUTEC Fleshing machine PAMU SA100 This user guide is an important part of your new PAMU SA 100 fleshing mach
5. amutec com Telephone 96 13 30 30 Mobile 40 95 31 35 E mail pa pamutec com PAMUTECIII
6. be tensioned correctly otherwise they will work loose during operation The end place on the suction heads must then be refitted and then the machine can be operated with fresh cutters Close the doors and REMEMBER that they must be tensioned in the opposite sequence to that in which they were opened After this the compressed air and power supply can be reconnected REMEMBER to reset the roller clearance PAMUTEC Telephone 96 13 30 30 19 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com REPLACEMENT OF CUTTERS ON SMALL FLESHING ROLLERS Open the casing for the fleshing rollers remove the small fleshing rollers replacement is not possible with the rollers fitted in the machine wash the aluminium impeller tho roughly in hot water then undo the small screws in wedges on the aluminium impeller and then turn or if necessary replace the rubber knife When they are to be re tensioned it is very important to ensure that they are positioned equally as grease may otherwise be transferred to the pelt Remember to grease the screws slightly when you reinsert them NB It is sometimes necessary only to sand the rubber cutters with a piece of fine eme ry cloth Pamutec recommends that you keep an extra set of rollers in stock This will allow you to get back up and running again quickly dics T Telephone 96 13 30 30 20 sj Mobile 40 95 31 35 enel E mail pa pamutec com www pamute
7. c com TECHNICAL SPECIFICATIONS Dimensions and weight Weight of machine approx 1 500 kg Dimensions HxLxD in cm height is without chip container 197x482x115 Dimensions when open height is without chip container 197x482x410 Power Power consumption 35 8 A Power connection 1 x 32 A 5 pole CEE plug 1 x 16 A 5 pole CEE plug Compressed air Pressure max 10 bar Air quantity Hot water approx 10 l min min 3O litre hot water container is fitted to the machine approx 80 degrees Noise Noise level max 91 dB PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 Mobile 40 95 31 35 E mail pa pamutec com N PAMUTEGCIIII Fleshing roller pe a 05 2009 10 56 i 2 1 Fleshing roller Fleshing rubber back Fleshing rubber front w N N PAMUTEC Telephone 96 13 30 30 2 nans AB Mobile 40 95 31 35 7480 Vi jerg E mail pa pamutec com www pamutec com DAN 09 10 se vidi l Horizontal brushes short model vertical long model 2 Safety rubber must not be worn down as this may destroy the stick 3 Fleshing rubber front EM um Telephone 96 13 30 30 23 j gagerve Mobile 40 95 31 7480 Vildbjerg so db dx E mail pa pamutec com www pamutec com Rear piece of rubber on lower head Front piece of rubber on lower head Rear piece of rubber on upper head Front piece of rubber on
8. e fleshing machine Therefore the diagram below is for guidance only and should the refore only be used in connection with starting when the fur season starts Therefore the machine operator must regularly check the fleshing quality and depending on the nature of the pelts it may be necessary to adjust the fleshing pressure As a rule of thumb LOW should normally be lower than HIGH PAMUTEC Telephone 96 13 30 30 12 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com i www pamutec com MALE PELT STICK SPEED Males 30 Hz FEMALE PELT STICK SPEED Females 28 Hz HIGH PRS SIDES HIGH PRS ABOVE HIGH PRS BELOW HIGH PRS SIDES HIGH PRS ABOVE APPROX 3 5 BAR APPROX 3 5 BAR APPROX 3 BAR APPROX 2 5 BAR APPROX 2 5 BAR HIGH PRS BELOWCA APPROX 2 BAR LOW PRS SIDES LOW PRS ABOVE LOW PRS BELOW LOW PRS SIDES LOW PRS ABOVE LOW PRS BELOW APPROX 2 5 BAR APPROX 2 5 BAR APPROX 2 BAR APPROX 2 BAR APPROX 2 BAR APPROX 1 1 BAR The fleshing pressure is also dependent upon the stick speed The higher the stick speed the higher the pressure of the fleshing rollers needs to be PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 13 Mobile 40 95 31 35 E mail pa pamutec com PAMUTECIII MAINTENANCE Maintenance of the machine is very important both daily and also after the end of the season DAILY MAINTENANCE You
9. e the fleshing machine the settings of the fleshing rollers should be checked Cf The section in Appendix 1 on setting fleshing rollers PAMUTEC Telephone 96 13 30 30 9 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com OPERATING STARTING THE MACHINE Press DRIFT OPERATION in screen 1 unless the main screen is displayed then press Auto The machine is now ready to operate Where appropriate see Appendix 1 Use of controls The pelt is pulled onto the stick with the back side facing upwards and is attached such that the two pins for the ends of the stick protrude through the eye holes The pelt must be straight on the stick as far as possible so that the front legs are located on the side of the stick the tail is placed centrally on the surface of the stick When the pelt has been pulled onto the stick the fleshing process may begin Press the green Start button The stick will now move forwards evenly and quickly while defleshing the pelt Once the pelt has passed the fleshing rollers it is fed in through the fat scraper where the loose fat is scraped off It is then fed through the water brushes before finally being pulled off the stick via the pelt puller The stick then returns to its starting position Hit EY FETT as m ap WARNING Always wear ear defenders during fleshing as high noise levels are generated as the pelt passes the fleshing rollers P
10. ems arise with the machinery e All sliding rails and cylingers must be lubricated with oil and the sliding trol leys must be blown clean of water and lubricated by moving them back and forth a few times once the rails have been lubricated e All water in the extraction system nozzles and hoses for the SA100 nozzles and hoses for the KvikRenser and hoses for the hot water container must be emptied to prevent frost bursts PAMUTEC Telephone 96 13 30 30 15 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com e All fat must be removed from various suction heads and hoses e The stick must be lubricated with a thin layer of grease or thick oil e he entire fleshing machine and all accessories must be cleaned ideally using a hot cleaner high pressure cleaner using hot water However the pressure must not exceed 100 bar water must not be sprayed directly on plastic hoses and rollers and water must not be sprayed into the housings of various elec tric motors Flat guards must be cleaned with a damp wrung out cloth PAMUTEC Telephone 96 13 30 30 16 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com REPLACING RUBBER ON FAT SCRAPER AND KVIKRENSER Always remember to keep an eye on the rubber on both the fat scraper and the KvikRenser if this is damaged it may have fatal consequences for the stick large scratches where fat can collec
11. ine The refore read this manual carefully before using the machine You can then use this guide for reference when you are operating the machine If you have any questions which are not answered by this user guide we are of course always on hand to provide you with further information The user of the machine must ensure that operators servicing staff and anyone else who has access to the machine has received instruction on how to use and operate the machine correctly Best regards Poul Agerbo PAMUTEC PAMUTEC Telephone 96 13 30 30 4 Legogervei 48 Mobile 40 95 31 35 7480 Vildbierg E mail pa pamutec com www pamutec com IMPORTANT INFORMATION Irrespective of any problems that may occur with the machine or during its operation you must not attempt to rectify these faults until the ma chine has been properly switched off at the main switch unless the is sue can be rectified using the machine s control buttons The user of the machine must ensure that operators staff members and anyone else who has access to the machine has received instruction on how to use and operate the machine correctly Please see also the sections below for further information To prevent any damage to the microcontrols and the rest of the electri cal system in the event of a thunderstorm it is recommended that you remove the mains plug when the machine is not in use PAMUTEC Telephone 96 13 30 30 5 L gagervej 48 Mobile 40 95 31
12. must ensure that no sawdust is able to enter the machinery or extractor This must be checked several times a day or by experience All sliding rails must be lubricated before starting the day s work The machine must be blown clean of contamination three to four times a day inside behind the doors as well as cleaning the KvikRenser and outside the machine PAMUTEC Telephone 96 13 30 30 14 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com Start and end of season START Before starting to use the machine at the start of the season check the following The compressed air filter water separator is emptied and cleaned e Inspection of cleaning Rails are cleaned of any rust or other impurities If there is any rust on the rails this must be removed with a fine emery cloth e All rails are lubricated with a thin layer of acid free oil or grease e Check that fleshing motors stick and fat scraper are able to move freely Check the motor suspension for ruptures e Check the quality cut and deformation of the surface of the fleshing rollers e The stick is inspected Rubber on the KvikRenser suction heads and fat scraper are inspected for breaks or deformation e Suction hoses tubes are inspected for leaks and deformation e Check all cables and air hoses for breaks or leaks END Once the season is over a few basic things have to be done to ensure that no pro bl
13. ng machine for the first time you must ensure that it is lo cated on a firm stable base The adjustable machine feet must be set so that the machine is level Check the air connection as the machine cannot start if it has no air supply Make sure that rollers and end covers for rollers are tightened and that there are no loose parts in the machine When connecting pressurised air you should remain at an appropriate distance from the machine as this may cause inadvertent cylinder movements This is also applicable when the power is switched on Disconnect the compressed air and power supply to the machine prior to com mencing machine maintenance cleaning and other servicing PAMUTEC Telephone 96 13 30 30 8 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com After the fleshing machine has been connected to a power supply but before star ting actual fleshing work the direction of rotation of the fleshing motors must be checked Also check the direction of rotation of the suction device motors If the direction of rotation of the fleshing rollers is to be reversed this is done by rever sing two phases in the CEE socket on the power supply cable and not in the control cabinet The same applies to the supply socket for suction devices for fat scrapers If motor brushes are moving in the wrong direction the flexible shafts may break and will then need to be replaced Before starting to us
14. o replace the fleshing rollers Disconnect the compressed air and power supply to the machine prior to starting any maintenance cleaning or other servicing work on the machine PAMUTEC Telephone 96 13 30 30 18 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com REPLACEMENT OF RUBBER FLESHING ROLLERS Open the casing for the rubber fleshing rollers the suction head plate Fig 10 1 must be removed and then the nut on the end of the fleshing roller is undone M12 using a 19 mm open jaw spanner It may be necessary to hold onto the fleshing roller as this has no lock and will simply rotate Once the roller has been undone it should slide off the shaft This may be a little tough as it is important for the rubber roller to be secured properly to the machine Take care if using tools as this may damage both the guard and the shaft When the new rubber rollers are to be fitted it is important to ensure that they are facing the right direction They have to cut in the direction of rotation see Figs 10 2 and 10 3 these illustrations can be found in the Small folder inside the electrical cabi net There are also a number of carrier holes that must be positioned correctly One bank of rubber rollers is made especially for the PAMUTEC SA100 and can be ordered from PAMUTEC A S L gagervej 48 7480 Vildbjerg Telephone 96 13 30 30 Once the rubber rollers have been fitted they must
15. rything is in the Start position You can also test whether nozzles are adjusted as they should be and you can clear the waste container of fat and water Click on menu to view the next screen You have various options he re Back to operation stick speed view how many pelts have been run in total this counter cannot be reset ad justment of various positions adjustment of rollers service counter you can set when to trigger alarms here and final ly KvikRenser functions Open all doors first Remember to open them fully as the stick may oth erwise become jammed and be dam aged Then click on Indstil store siderul ler Set large side rollers and press the green button on the last green cabinet where you see k r stok frem Move stick forwards then hold down this button until the stick stops Then go round and adjust the clear ance between the roller and the stick this is done on the air cylinder Note that the value which appears on screen cannot be changed as this re quires a password Hastighed Hanner Select males or females Drift Example stick speed setting Click on OK and then set the machine to Auto PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 29 Mobile 40 95 31 35 E mail pa pamutec com This menu must be used to set a value at which the alarm is displayed on screen You also press Reset here to continue operating af
16. t these cannot be repaired later as the stick is hard chrome plated The front piece of rubber on the fat scraper must be replaced after every 20 000 pelts and other pieces of rubber must be replaced at least every season and or depending on how much the machine is used the rubber must also be replaced if there is the slightest chance of cracks in it PAMUTEC Telephone 96 13 30 30 17 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com REPLACEMENT OF FLESHING ROLLERS AND RUBBER FLESHING ROLLERS The large fleshing rollers will need to be replaced when the roller cutters are worn or deformed or when you are switching to a set of rollers of a different hardness The capacity for a set of fleshing rollers is normally approx 12000 15000 pelts This is dependent to some extent on the supplier This can be set in the controls so that a warning is displayed when appropriate you input your own figure The rubber on small fleshing rollers must be replaced after every 20 000 pelts you can also set this in the controls Note that failing to cut off the paws or cutting off the paws incorrectly will help to considerably shorten the service life of the fleshing rollers as there is a risk of breaking the roller cutters Likewise incorrect storage of the rollers will shorten their service life It is recommended that the rollers be stored in a dry dark cool place The section below describes how t
17. ter an alarm has been triggered dics as Telephone 96 13 30 30 30 i Sa Ad Mobile 40 95 31 35 7480 Vildbjerg J E mail pa pamutec com I www pamutec com PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 Mobile 40 95 31 35 E mail pa pamutec com 31 lf no compressed air is con nected this message will be displayed on screen Click on OK and then continue operating Thermal fail safes are built into all motors It is important to check motors for faults if the same thermal fail safe is trig gered several times in a row The machine cannot be star ted if the doors are open You then have to press Reset to allow the machine to operate again ETTE v T A Otc DY UY COM e qus l COMM comm RDA RDB SDA SDB FG RDA RDB SDA SDB w ky lt s w L mi See eee ee ee i com 01 03 COM 06 20 09 2000 Menes v M FE Gp j BA d D ra This is the PLC in cabinet no 2 When these LEDs are lit the controls are ready for automatic operation Note that the small LEDs marked with an asterisk should flash very quickly TEC Telephone 96 13 30 30 32 gagervej Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com The customer index appears in screen no 2 only This is a customer index to which you can add customers You can then view data on how many pelts have been run
18. upper head KUON PAMUTEC Telephone 96 13 30 30 24 L gagervej 48 Mobile 40 95 31 35 7480 Vildbjerg www pamutec com E mail pa pamutec com PAMUTECIII 1 Puller rubber 2 Shim for centring puller 3 Plate EE Telephone 96 13 30 30 2 d AR Mobile 40 95 31 35 7 Vildbjerg E mail pa pamutec com www pamutec com 25 gt w N EnA ES D91326 1 Fleshing rubber for upper head front Soft SH 70 2 Fleshing rubber for lower head front Soft SH 70 3 Rubber located on the back cannot be seen in this illustration is Hard SH9O dics P Telephone 96 13 30 30 26 egagervey Mobile 40 95 31 35 7480 Vildbjerg E mail pa pamutec com www pamutec com PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 Mobile 40 95 31 35 E mail pa pamutec com PAMUTECIII PAMUTEC Hastighed pa stok AGRO Frekvens ok men Reset FQ Menu Tid pr skind JW sek D asas E LI 14 14 4 AG Drift Indst af hastighed stok Total t ller Justering af positioner Service tzllere Kvikrenser Pamutec Indstilling af ruller Drift Endre positioner PAMUTEC L gagervej 48 7480 Vildbjerg www pamutec com Telephone 96 13 30 30 28 Mobile 40 95 31 35 E mail pa pamutec com This menu determines whether the machine is to ope rate in auto or manual mode If you set it to auto you have to make sure eve
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