INSTALLATION MANUAL - Elektrokola eVelo Pardubice
Contents
1. e Inhale protection Manipulate with cells or batteries only in ventilated areas lt j gt O O INSTALLATION MANUAL RS EVBIKE End user instructions Batteries and cells can be used only by person instructed to use Lithium batteries and cells This nstruction is done by last reseller When the batteries are sold and shipped instruction is done via enclosed manual more details to be found at reseller website Warnings Protect against unqualified manipulation protect against kids Protect against water or other liquids Use the batteries with control or constant managment of Battery protection control system Protect the cells and batteries against overcharge and deep discharge Don t brake battery case don t manipulate with damaged batteries Battery and cell recyclation legal obligation informations a Of the manner of re collection for this purpose the seller publishes actual list of affordable way to take back and separated collect Including at least name of the place and address Place to take back and separated collection i4wifi a s Prumyslova 11 Praha 10 b About possible negative effects of materials used in batteries or accumulators to environment and human health Batteries and cells contain chemical materials that have negative effect on environment and human health c About meaning of graphical symbol for separated colletion or take back and about meaning of markings FOR SEPARATED COLLECT OR2. bike for more than 24 hours always remove the battery recharge it and store in a safe dry place at room temperature Beware of short circuit the battery terminals contacts when storing and handling For long term storage such as off season it is also necessary check battery every 14 days using LEDs and after 1 month recharge the battery to its full capacity If you do not perform this maintenance deep discharge of the battery cells will occur This irreparable battery damage is not covered by warranty A WARNINGS FOR BATTERY USE POSSIBLE DANGERS Danger of shortcut and follwing fire Charged or uncharged cells contains a high amount of electric power it may cause a electric sparks when contacts are in shortcut Batteries are not flammable but fire may be created from sparks or high temperature connectors temperature caused by shortcut Danger of injury caused by DC current When connecting more cells or batteries to serie the danger of injury increases Never touch the electric wires or other componnents that are powered Chemical material danger Lithium cells and batteries does not contain any caustics or acids Still materials that are affecting human body are inside We recommend you to use following guidelines when manipulating with Lithium cells e Eye protection use eyewear to prevent intrusion of any chemicals in eye e Skin protection use protection clothing and gloves Prevent contact of chemicals with your skin
3. of rim 26 or 28 x 1 75 Alluminium alloy 6061 double wall e Maximum rim load 50 70 kg total bicycle load up to 120 kg must not be exceeded includes the weight of the rider bike and EVBIKE set e Drive front rear e Battery types Lithium 36 V capacities 10 Ah 7 Ah and 6 Ah e Battery Weight 4 8 kg 10 Ah 3 1 kg 7 Ah and 3 6 kg 6 Ah Due to European laws for electric bikes maximum speed is limited to 25 km h The limitation can be set off for running at private roads etc eo sp INSTALLATION MANUAL o EVBIKE lt i gt KIT FOR CONVERSION OF BIKE TO ELECTRIC BIKE EV BIKE EVBike is one of the cheapest vehicles with minimal running costs This assembly pack is meant for conversion of your current bike to electric bike EVBIKE HUB motor LCD display Pedal assistant Sensor Brake levers Controll unit For succesful assembly of EVBike you will also need following e strip belts to hold cables e screws nuts washers e usual assembly tools e special bottom bracket tools Fig 1a 1c e basic technical skills O lt INSTALLATION MANUAL EVBIKE a DETAILED MANUAL 1 Installing EVIBIKE HUB motor e Remove the original wheel and swap tire to the EVBIKE HUB motor rim e Insert the EVBIKE HUB motor into the fork When installing make sure the correct direction of rotation The cable come out on right side of the fork when bike is in the normal position Otherw
4. reuse the battery after protective disconnection Deep discharge of some cells and their unrepairable damage may happen Such battery usage may also cause unbalance of battery cells voltage and decrease their capacity In extreme cases the battery can not be recharged again This kind of damage can be easily diagnosed and will result in avoiding your warranty Balance charging Inside the battery is an electronic battery protection balance circuit compensates the voltage of the cells to the same value When using the battery cells voltage is always softly unblanced and we recommend after about 8 10 charging cycles to leave the battery on the charger even after charging is completed The battery is still charged by a small maintenance current flow and balance circuit equals the voltage of cells to the same level Therefore double the charge time compared to standard time Do not perform balance charging every time you recharging the battery It may shorten service life of the battery cells We recommend balance charging especialy before first ride and always if you suppose that the battery has not its standard power O TIP The first time charging we recommend charging four hours longer even if the light is green There is a battery cell balancing 9 S lt j gt O O INSTALLATION MANUAL ES EVBIKE Storage If you do not use the bike for more than 1 hour always disconnect the battery using its power switch If you do not use the
5. BIKE lt i gt 6b Battery installation battery on carrier 1 For battery holder assembly you need 4 pcs of M8 screws including pads and nuts Lenght of screws depends on your bike construction These screws aren t part of package e Fasten the lower spacer rods to carrier Fig 27 Rods allow set carrier to the three differnt positions Fig 26 Select the optimal height to have carrier in horizontal position Bolts aren t included in basic package e Attach the rods to the bike frame using holes next to the chainrings cartridge Fig 28 e Use Curved rods Fig 27 to attach carrier to bike frame under the seat Use the supplied screws and lock nuts Fig 29 e Choose correct distance and fix the rods to carrier using provided screws Fig 30 e When the carrier is attached to bike frame attach the battery 01 INSTALLATION MANUAL EVBIKE aja WAY 6c 10 Ah battery power switch Default position of ignitor is UNLOCK Turn the possition to PUSH and push the key inside There is a lock at the bottom of battery which lock battery to the carrier Then turn to OFF and right after to ON Now the battery is locked to the carrier and system is powered Fig 31 ON S my UNLOCK Ay WARNING In case that your next ride will be longer than an hour always put the key in the OFF position In case that EVBIKE is not used for more than 24 hours recharge the battery to full capacity remove it and
6. Sts INSTALLATION MANUAL EVBIKE GW EV POWER EU GWL Power group i4wifi a s Pr myslov 11 102 19 Prague 10 e mail export i4wifi eu POWER Phone 420 277 007 500 Fax 420 277 007 529 http www evpower eu DY Olo INSTALLATION MANUAL EVBIKE Dear Customer Congratulations on purchasing your EV BIKE we believe you will be fully satisfied The electric bike is one of the most economical types of transport with minimal operating costs Mounting kit EVBIKE is intended as conversion kit of your existing bike to the bike with electric drive EV BIKE set is compatible with almost every mass produced bike We rocommend you before installation consult compatibility and extent of adjustments with your nearest EVBIKE service partner The up to date list of the partners can be found on the website www evbike cz in Partners section Most bicycles is designed for a maximum load up to 120 kg weight of the rider bike and accessories EVBIKE set is also designed for such load In case of exceeding weight limit it is necessary to select rim with spokes designed for higher load Information about special rim will provide you our your service partners In rare cases it could happen that you do not like purchased product or you have found fact in the assembly manual that would prevent you from using EVBIKE kit please return back EVBIKE kit before installing in the Original packaging For the current warranty conditions and the p
7. TAKE BACK THIS IS GRAPHICAL SYMBOL FOR SEPARATED COLLECT OR TAKE BACK DO NOT PUT BATTERIES TO MUNICIPAL WASTE BUT HANDLE THEM IN PLACE A BEFORE THE FIRST RIDE CHECK THE TIGHTNESS OF ALL BOLTS AND FUNCTIONALITY OF ALL SYSTEMS INCLUDING WHEEL BRAKES that the device is in compliance with basic reguirements and further relevant provisions of directive LOW VOLTAGE DIRECTIVE 2006 95 EC which sets technical requirements for electric devices of low voltage This declaration is issued on documents provided by Manufacturer Global World Logistic Ltd EU VAT ID CZ682998344 as legal entity authorized by manufacturer for EU hereby declares CE 0
8. ce ring Spacer handle LCD controller accelerator shorten handle handlebar n NOTICE If you operate bike in pedal assistant mode you can skip the installation of accelerator Unused connector on the combined wiring harness must be insulated against moisture evo lt gt INSTALLATION MANUAL ale EVBIKE lt i gt 6a Battery installation battery on the bike frame e To connect the battery to the controller you must loosen screws of two piece cover A and B Fig 22 on the bottom of the battery holder connect the connectors and tighten them sufficiently Fig 23 24 Screw connector cover back e All screws must be tightened sufficiently to avoid the transient resistance effect when discharging C D Fig 23 This effect can cause the battery deep discharge short circuit or damage to the material due to excessive temperatures Screws tighten with adequate force to prevent damage of the battery terminals Battery holder is mounted into the holes on the bike frame designed for mounting bottle cage Fig 21 e Finally insert the battery into the holder and lock key Please pay attention to the right and gently fitting the battery into the holder ensures long life of the latch mechanism Putting into operation The battery is put into operation by switching the green button located on the bottom right of the battery holder fig 21 O Se sp INSTALLATION MANUAL EV
9. ise the wheel will run backwards against direction of way e Mounting of the rim differs bike to bike For all bike types we recommend to use the torque arm See Figures 2 4 5 The torque arm will eliminate the reaction torque on axe Fig 6 Torque arm is partof the optional accessories and is not included in basic package GD sj O INSTALLATION MANUAL as EVBIKE Direction of engine Reaction torque torque on axle 66 6 Example of torque arm installation Axle spinout and spread dropouts Ay CAUTION In any case it is necessary to ensure tight connection nuts washers and fork surface Insufficient nut tightening may cause wheel dropping out of the fork The connection between wheel and fork must be firm and stable Fig 7 LIN eS COS LIN L L N NOTICE When you install the hub motor to the rear wheel Fig 8 proceed the same way There are only following differences between front and rear wheel installation In addition you must dismount the freewheel shimano gears To dismount the freewheel use a special pinion puller Fig 1b The rear hub motor is ready for mounting freewheel with screw pinion For most bikes equipped with 7 gears shimano wheel is a screw pinion For bikes with 8 gears or more gears is not recommended to use the rear hub motor because here is a potential of many complications during the installation For bikes with 8 and more gears we reco
10. mmend to use the front wheel hub motor e The cable come out on left side of rear fork when the bike is in normal position e After installation the hub motor you will need to adjust the sorting of gears Its needed to avoid a collision with the hub motor 6 OO sp INSTALLATION MANUAL EVBIKE lt gt 2 Pedal assistant e When you start pedal the pedal assistant will automatically adjust motor power e To install this part you have to remove spindle Removing requires special tools Fig 1a 1c e Disassemble the bike parts as shown at the Fig 9 e Mout plastic wheel with magnets in correct direction of rotation shown on wheel by arrows pedal assistant sensor pedal assistant plastic wheel with magnets spindle removable ring e There must be about 2 5 mm space between plastic wheel and sensor Depending on the type of bicycle the distance between the magnet wheel and sensor could be too small respectively large Sensor ring sleeve can be rotated and sensor bolted from the other side Fig 10 2D C C O gt gt gt L lt e Assembly all parts back Before final tightening you should check the correct function of pedaling detection If you mount kit on a scooter or operate it only in accelerator mode you can skip pedal assistant assembly DY OIO ap INSTALLATION MANUAL EVBIKE lt i gt 3 Controller and cabling Main wire for control elements LCD displa
11. n of the LCD panel please connect cable to the control unit 4 2 Installation the wheel speed sensor Speed sensor Fig 15 must be installed as near to the control unit In most cases this will be to the rear wheel Sensor attach to the frame Magnet must be installed close to the speed sensor The optimal distance between the magnet and the speed sensor is about 5 mm Fig 17 If the display does not show information about speed and distance the error is in the installation of speed sensor Ay NOTICE If the speed sensor or magnet are not installed correctly EVBIKE set turns off automatically 10 minutes after startup O INSTALLATION MANUAL EVBIKE A THE LCD PANEL IS FULLY FACTORY CONFIGURED TO MEET THE LEGISLATIVE REQUIREMENTS OF THE E BIKES SPEED IS REDUCED TO 25 KM H AND ENGINE POWER TO 250W TIMER BATTERY VOLTAGE INDICATOR The battery indicator shows the approximate value of the voltage not the capacity of the SPEED battery When driving battery voltage changes and indicator can show a fully POWER ASSIST discharged battery This is a normal UP TO 6 KM H phenomenon which depends on type WALK of the battery For the real status of the battery voltage 15 necessary to stop the bike POWER LEVEL DISTANCE 4 3 Basic information about using the LCD panel The panel displays driving information such as battery status Displays the current maximum and average speed Stores information about daily a
12. nd total distance driven The default rim size is 26 LCD panel communicates with the controller The panel allows changing the power level in 5 steps You can change the power level by pressing the buttons UP and DOWN Longer holding the button DOWN will activate engine speed of 6 km h This feature can be used to start the EVBIKE in case you have not installed accelerator throttle The panels backlight can be activated by simultaneously pressing buttons UP and MODE for 3 seconds Long press UP button to toggle current maximum and average speed Short press MODE button to switch daily TRIP and total distance driven ODO Daily kilometers TRIP is always reset when you turn off the display Total kilometers ODO remain in the memory of LCD panel For detailed setup and use of the LCD panel search for interactive tutorial at www evbike cz in Operating the computer section Ay NOTICE Activation of the LCD panel is required to operate the bike After switching on the battery press and hold the MODE button that will display information on the LCD panel and the bike can be used If you set engine power level to 0 the pedal assistant is inactive WY AA O INSTALLATION MANUAL EVBIKE 5 Brakes accelerator handle e First disassemble the original eguipment e Controls assemble in this order see Figure 19 Accelerator and LCD can be installed on left or right side according to user preferen
13. ossibility of returning please contact your dealer who will advise you on how to proceed We wish you many happy kilometers A EVBIKE SET IS SOLD AS A KIT FOR SAFETY AND COMPLIANCE WITH LEGISLATIVE REQUIREMENTS THE FINAL PRODUCT IS FULLY GUARANTEED BY THE BIKE OPERATOR OR WHOEVER ASSEMBLED AND SOLD THE BIKE WE RECOMMEND ENTRUST THE INSTALLATION TO A PROFFESIONAL BIKE SERVICE PLEASE CAREFULLY READ THIS INSTALLATION MANUAL BEFORE YOU START THE EVBIKE CONVERSION O INSTALLATION MANUAL als EVBIKE TABLE OF CONTENTS 1 Changing OFM MEN MOLOI sasirnane EA page 5 2 PCUAASSISEANG ees page 7 3 COM MONET and 6819 1130 ne yseaeccace erases kts osm ITEE ER aE page 8 A LOD DANE In ON ACRE onsen sn a EE EE SERS page 9 De Brakes scsi less page 1 BOE P R R O O page 12 E ce ale POPP PPP PPA MBT Pee ho E P no P Pee pe P page 15 SPECIFICATIONS e Motor power up to 500 W 36V limited to 250 W e Motor weight 6 6 Kg e Maximum speed up to 40 km h with pedal assistence limited to 25 km h e Driving range 30 70 km depending on pedalling intensity nature of the terrain and used battery type e Size and material
14. store in a dry place This warning applies to all battery types lt p gt O O INSTALLATION MANUAL ES EVBIKE 7 Charging Proper charging Lithium cells which contain EVBIKE batteries can be recharged at any level of charge or discharge these batteries have no memory effect We recommend always after the ride or during of extended ride pause to recharge the battery so you can immediately enjoy full power and a long driving range After recharge always unplug the battery from the charger Before using let it to cool down about 30 min e Current state of charging is indicated by LED color lights on charger RED charging in progress GREEN charging finished charger is now disconnected from battery e The charging time is 3 6 hours depending on battery condition EVBIKE set is equipped with a light energy recovery Energy recovery works eg when a speed is 30 km h downhill motor automatically starts to generate power and recharge the battery Driving at this speed must be at least 10 sec Energy recovery is reflected on the LCD display by battery voltage indicator It shows full charge status The motor puts a slight resistance and sounds like when driving Bike then not accelerating nor slowing down Brake Energy Regeneration in the common terrain can return to about 5 of the energy Proper discharging Recharge the battery to full capacity after the the first disconnection of protective controller Never try to
15. y brakes accelerator Speed sensor Battery power Pedal assistant Motor connector Ay WARNING Make sure proper cable connection Conectors have different colors so risk of incorrect connection is minimised Fig 11 In addition they have locks against turn over Use adequate strength to connect connectors If you use excessive force you may damage the connectors Before connecting cables to the controller make sure that all the pins inside the connectors are properly seated All pins must be in straight direction to the opposite connector body Before cable connecting check the contacts and make adjustments to ensure perfect contact pins with the opposite connector pins Wrong cables or pins connecting can cause serious damage of bike parts especially the battery motor and controller Damages due the incorrect cable or pins connecting will void your warranty When connecting the motor connector and controller make sure that the arrows on the connectors facing each other Fig 13 accelerator LCD display SO P INSTALLATION MANUAL A EVBIKE ai 4 LCD panel installation Sensor KING METER LCD display Control buttons 4 1 Installation of the LCD panel to the handlebar The LCD panel Fig 14 can be installed on both sides of the handlebar left or right Please have in mind the correct position of buttons the lettering MODE must be read from the perspective of the rider After installatio
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