X -ray Security Inspection Equipment Instruction
Contents
1. 3 Check the conveyor belt is intact whether it is seized by luggage spikes and smudges whether it is deviated or stuck 4 Check the enclosure panels monitors keyboards and cables of your X ray security inspection equipment whether is damaged or not 5 Make sure that all covers are closed Channel type X ray security equipment user manual Chapter 1 01 2 4 X ray security X ray security inspection equipment takes a reliable protective measure for the X ray radiation effectively ensure the safety of operational and detected persons These measures are 1 X ray source used by system is active components which can emit the X ray only under high voltage thus 1f there is no power such as transportation and storage 1t can not emit the X ray 2 The cabinets and the collimator shielding stereotype access ports are equipped with lead curtain which effectively prevent the X ray damage 3 To ensure the safety of maintenance personnel two interlock switch 1f turn off any of the interlock switch it will not emit X rays when the conveyor is stopped and there is no items in the channel 1t will not emit X ray emission so as to prevent maintenance personnel from the X ray damage 4 Set ground equipment in multiple locations so as to effectively prevent electric shock and equipment damage 5 The equipment internal is installed with overload over current multiple protection so as to minimize the like2. Image of typical contraband nooo nonononon non nncnancnn nro 29 5 6 3 Image of typical small eme 29 VI Maintenance repair and common troubleshoot oooooonncccioconocononnconcnonnononoconononcnonnc non ccon encon cnica nooo 31 6 1 Daily care and mantenance ianc a e a a a E a iiaa 31 6 2 Maintenance safety Drecautons nono ncnn nono rcnnn non nn cnn cnn rn nrncnnnnnns 32 6 3 Replace the rollers and conveworg 33 6 4 Replace and adjust the light baier 33 6 5 Replace and adjust the X ray source 33 6 6 Training Of X ray source 34 6 7 Common faults and roubleshootng nooo nononcnn nono ncnoncnonnnnnnons 34 GFA Power TARE oien aan 35 AN aeir esaea a EEE EEE EEE E EAR E RR 36 627 3 EE 37 6 7 4 Image display niine EE 38 6 8 Storage conditions storage period and precauttons nono ncnononnnos 40 AIR 41 7 1 Manufacturer geuarantee cnn ocn ncnon non nn nn rnnnnnon ran nr naar cnn n rra nr cnn ncnancnnnss 41 7 2 Equipment AAA A A 41 7 3 Technical support and rrammg 41 Catalog 7 4 SELVICE MAS intel devdecteush sol cevacededlesstesdecrteedeseasstenleeeteet 42 Security product cer fieatton non nncnononn non nono nono nono n non nr c nan cnn r ron rn cnn ncnnrcnnnons 43 Security product warranty book 45 Security products s Tepalrlists as 46 I System Overview I System Overview Chapter 1 01 1 1 System working principle Channel type X ray security inspection equipment consists of baggage handling section X ray source and control se
3. damaged 3 The start capacitor is damaged 4 The cable loose 5 The electric roller is damaged 6 The conveyor belt is stuck Remedy 1 RS232 cable is properly connected 2 Replace the electronic controller 3 Replace the start capacitor 4 Check the cable connections re tighten the cable 5 Replace the electric roller 6 Adjust the belt Fault 2 Conveyor can not be stopped Analysis of Possible Cause 1 The electronic controller is damaged 2 CPU board Remedy 1 Replace the electronic controller 2 Restart the IPC 45 Channel type X ray security equipment user manual af 6 7 3 X ray control Before servicing this section it should exclude all failures of power and system control issues and there are two failures related to the X ray control Fault 1 X ray source does not transmit Analysis of Possible Cause 1 There is no items in the channel or the items do not block the light barrier 2 The cover in the position of installing interlock switch is opened 3 The power of ray source controller is not inserted 4 The AC contactor is damaged 5 The X ray source is damaged 6 The ray source controller is damaged 7 The X ray source cable is not connected correctly 8 The light barrier is not properly connected 9 The light barrier is damaged 10 The electric roller is not running 11 The electronic controller is damaged Remed
4. so as to start the X ray generator When the object enters to the check channel the device will carry out scanning the corresponding detected image is displayed on the screen in real time transfer the image from right to left 5 3 Image processing j 5 3 1 Color monochrome display Click the Color B amp W button you can toggle the two colors The color images are 4 kind of color images the scanned objects are divided into four categories namely orange representatives organics blue represents inorganic green represents a mixture black or red indicates uncertain material properties generally refers to the 21 Channel type X ray security equipment user manual impenetrable objects The black and white images has 256 levels of gray from pure black to pure white in gray scale display More white gray larger represents an image region of the object absorbs low X ray namely more penetrating radiation The objects with different absorption rate is corresponding to different gray levels When operate color gray button it can carry out the display conversion between color and gray scale images Figure 5 1 Color black and white image contrast 22 V Image Processing and Software Guid k 5 3 2 Anti color images In the image display generally the objects with high absorption rate of X ray appear as dark with low absorption rate appear bright white In the highlight it is in opposite Click t
5. A ray Security Inspection Equipment Instruction Introduction I Introduction The channel type X ray security inspection equipment developed by our company is a inspection system that uses the penetrated ability of X rays to quickly inspect the baggage cargo without unpacking Channel type X ray security inspection equipment is an advanced X ray image detection system which combines the advantages of the efficient semiconductor detector digital image processing technology and computer graphics display to provide users with a reliable and efficient image processing system with high quality and services function The hard disk capacity of this device can store any multiple high definition images with reliable automatic alarm function for dangerous goods and automatic error detection and maintenance function adopting a simple user friendly operation design which enable the users to operate easier and faster In order to let the majority of users have a comprehensive understanding to our products and to provide the maintenance personnel with the necessary repair reference materials we especially prepare the user manual of channel type X ray security inspection equipment This manual comprehensively describes the working principle and how to operate as well as adjustment maintenance and repair of the channel type X ray security inspection equipment Please read this manual carefully before installing and using the product our compa
6. A A E rem MAA EL Hem KAFR ER Chapter 1 01 1 4 Main purpose and scope of application Channel type X ray security inspection equipment using the latest imaging technology higher resolution display clearer images can quickly and efficiently detect the dangerous goods which are widely used in government agencies embassies airports convention centers exhibition centers tourist attractions sports and cultural venues post offices shopping malls hotels schools and other security checks occasions suitable for bags suitcase bag and other bags testing II Operation Safety Guide II Operation Safety Guide Chapter 1 01 2 1 Regulatory requirements Channel type X ray equipment with radiation in product design has been trying to ensure the high secure of system use installation and maintenance personnel Even so when use install and carry out the maintenance of this equipment users must comply with the following safety rules 1 GB 15208 2005 Micro dose X ray security inspection equipment 2 GB 4208 93 Degrees of protection provided by enclosure IP code 3 GB 18871 2002 Ionizing radiation protection and basic standards of radiation sources safety 4 Radioactive Pollution Prevention Law of the PRC Chapter 1 01 2 2 Basic safety rules Although the channel type X ray security inspection equipment is easy to operate we still recommend that you read this manual before y
7. O You can discharge and replace the electric roller or partial demolition roller by relaxing the tension bolts and loosening the belt e Belt replacement 1 cut off the damaged adhesive tape and remove it 40 VI Maintenance repair and common troubleshoot 2 carry out the pre process before the cold bonding for the new adhesive tape in tape manufacturer according to the original tape s perimeter 3 carry out the cold bonding process for the assembled tape on site 6 4 Replace and adjust the light barrier Adjust the light barrier as follows Disconnect the device s power open the cover Disconnect the light barrier cable Unscrew the two bolts of light barrier Put a new light barrier adjust the position of the light barrier by adjusting the vertical position of the light barrier then fix it The cable outlet of the light barrier is welded with connector in accordance with the drawings Connect the cables Install the cover of equipment Connect with the power start the conveyor place the opaque objects on the conveyor to test the rays whether normally open 6 5 Replace and adjust the X ray source When replace and adjust the X ray source it should according to the following steps Cut off the system s power remove the equipment s cover Disconnect the cable from the X ray source Remove the fastening screws of X ray source Discharge the limited block Loosen the adjusting bolt T
8. ake out the X ray source Install a new X ray source according to the above steps 41 Channel type X ray security equipment user manual e Do not tighten the screw and the limited block The system is powered O Enter the Main Menu then enter Device Configuration menu O Alternately adjust the adjustment screws and the handle on the right of the X ray source O After the adjustment tighten the fastening screw and limited block of the ray source O Power off 6 6 Training of X ray source The purpose of training X ray tube is to reduce the failure rate of the X ray source extend the X ray tubes using life and improve the reliability of the machine used As for those standby X ray sources for X ray security inspection equipment that have not been used for more than six months or have suffered bumps or excessive vibration during the transportation because of various reasons including those X ray sources that have been assembled and unassembled onto the machine must be strictly carried out training tubes in accordance with the training program The whole site installation and re enable the machine after an idle period should be strictly carried out training tube of X ray tube The tube training program of X ray tube include 1 During power 2 Initial adjustment 3 Training pipe 4 Final adjustment 6 7 Common faults and troubleshooting This section describes the symptom may occur causes and t
9. and transmission system for data processing 1 image processing functions Image processing features of the device include edge enhancement super image enhancement color anti color display local penetration enhancement image pull back and amplification 2 data storage and retrieval functions The device supply with the functions of storage images retrieve images and III System Architecture recording operation of the operator e 3 2 5 The display device The system uses 17 inches high resolution display according to the need to display color images or black and white images f 3 2 6 Delivery device Conveying means comprising 1 the conveyor belt 2 a motor drive roller located at the outlet end of the conveyor 3 a idler pulley located at the inlet end of a conveyor 4 a roller located below the belt running direction The motor roller includes a single phase motor the motor drive torque is transmitted to the roller surface through the gear reduction mechanism forming the driving force of the belt the idler pulley is used for the belt tension adjustment g 3 2 7 Light barrier devices At the entrance of channel is equipped with a light barrier device beam photoelectric switch to check the baggages that are sent by the conveyor belt to channel if luggage blocking light barrier the light barrier receiver output signal to the electronic control unit the control unit notifies the control
10. bnail image in 26 V Image Processing and Software Guid the lower right corner when magnify it there will be a red box displaying the current full screen image area The movement key can move and display the enlarge image area Figure 5 5 image zoom effect s 5 3 10 Grayscale scanning gray scanning Press this button to automatically transform the gray image mapping it will gradually brighten dark areas while the bright areas will become gradually dark which makes it easy for operator to find the best image contrast and brightness effect that most appropriate to the current image 5 4 Off exit O Sure not to leave any baggage on a conveyor belt If necessary operate the 27 Channel type X ray security equipment user manual belt forwards or backwards until there is no goods left on the conveyor Turn on the indicator on the device O Rotate the key switch on left directly the computer will shut down safely without any other operation which is very simple user friendly designed and realize the true meaning of one key off feature e Unplug the key work off or turn the work to others 5 5 Software operational guide Software includes 8 sub menu such as login register menu which the user can log in then the user ID will be displayed in the status bar after logging only can register low level user rights than the current user this menu also has the item of software license as for the limited vers
11. care and maintenance Check the power indicator on the device When the device is powered up the green indicator will light Check the X ray indicator on the device When emit ray the red indicator will light Check the emergency stop button at the top of the channel Press the emergency stop button the device can be powered down immediately When the button has not reset the device can not be started again Check the key switch at the top of the channel After the key switch is turned on starting the button to start the device Ray stop button can disconnect the power of ray controller If the key switches become sensitive please replace them Check the touch screen whether correspond to screen image Press the zoom button the image can be scaled press key image processing button the displayed image can be changed appropriately Check inlet light barrier Place an opaque object on the running conveyor belt rays can normally open After the device is powered off clean the lens and the glass mounted on the channel light barrier wall with a dry silk cloth Check the electric roller Press the corresponding button electric roller can run and stop according to the predetermined direction The noise of roller is normal and there is no oil leakage Check the limit switches on detection box and collimator Remove any one cover it is able to stop the rays launch Check the belt deviation Check whether the motor has deviate
12. ce acceptance criteria according to the contract acceptance criteria and methods 4 Equipment acceptance deadline completed the equipment acceptance within 5 days after the completion of equipment installation user sign the acceptance report and that day will be as the start date of the warranty period Late company will not be liable 51 Channel type X ray security equipment user manual 7 3 Technical support and training Technical training is divided into basic operator training and image recognition skills training Our company provides users with free basic operator training 1 Purpose To enable users to understand the system configuration of the device basically grasp the part operation of the equipment and supporting software operation Meanwhile to make a preliminary evaluation for the quality of the arrived equipment 2 Time can be arranged according to users requirements and the actual situation 3 Location the training principle of operation is carried out in the scene of equipment 7 4 Service matters Thank you for choosing our equipment our company will provide you with quality service which include 1 Choose the nearest authorized service unit for repair 2 if there is a doubt and maintenance difficulties please contact with your province municipality service center first If the security devices are the following conditions which are not covered by the warranty 1 The trademark nameplat
13. consists of hardware and software two components Hardware includes 1 X ray generator controller 2 X ray detector 3 Data collection device 4 Mechanical device 5 Industrial control computer and display device Software includes 1 The system control section 2 The image processing section The diagram of the system components is as follows ESPA SA HO Lizenz He Pa Jeki ARA o BS Jeha BGR e Se RATE Es a JA Ern 1 ae SE man CH Bp PEHLA KE EIAS Pst Figure 3 1 the diagram of system components III System Architecture Chapter 1 01 3 1 System components and subassemblies Components and sub components of the system include the following 1 X ray source 2 X ray source and the drive control means 3 X ray detector array cartridge 4 The electronic control unit 5 IPC 6 Monitor 7 Intermediate relay 8 Key switch 9 Cooling fan 10 Conveyor 11 Light barrier 12 System powered devices Chapter 1 01 3 2 System sub components functional description a 3 2 1 X ray source X ray source consists of three parts 1 high voltage generator two high voltage and feedback circuit 2 X ray tube 3 collimator Put the high pressure generating device that consists of X ray tube two voltage doubler and a feedback circuit into a shield that filled with oil and lead the cable WS9 provides X ray source wi
14. control there are two programs one in the electrical the other in software Figure 4 1 SW key switch to achieve it is connected in series to the main control loop choose 2 as normal open 1 as normal closed switch Only get the key switch you can use the device which prevent others from false triggering device Chapter 1 05 4 5 Remote start control Using remote start control place the control buttons on the operating table and separated from the main equipment the console can be placed in a room or other needed place to extend the controls carried out by an extension cord so that the remote can be controlled IV Electrical construction of the equipment Chapter 1 06 4 6 A key shutdown control In practical applications there are following cases of the above described key switch the operator misuse directly reverse rotation of the key switch causing the main circuit power Or accidentally leaving the key switch off Thus the load such as a computer a power outage has a great impact Our product just use a rotary key switch to achieve the actual shutdown safely realizing a key shutdown control function Chapter 1 07 4 7 Motor reversing control In normal use it needs to rotate the motor positive and negative such as when in the self test if the object blocking the light barrier the belt needs to carry out positive and negative rotation according to the situation or when an object that can not be seen clearly it ne
15. ction signal acquisition and processing as well as transmission parts the image processing part and electrical control parts Channel type X ray security inspection equipment uses the conveyor belt to take the baggage into the crawler channel for checking After the goods getting into the channel the relevant information will be sent to the control unit by the detection device then the control unit triggers the X ray source to emit X rays The X ray is formed as a very narrow fan beam through collimator then fall into the detector after penetrating baggage on a conveyor belt the detector transfers the received X rays into electrical signals the weak current signals are quantified after amplification and transmitted to the industrial control computer for further processing through a universal serial bus after a complicated calculation and image processing to obtain high quality images Figure 1 1 shows how it works rem Lee WAG LO einem Lest FE Lo IER XI ZR Y Biz BRACE ee DEE E dE T l Fe Figure 1 1 X ray security inspection equipment working principle picture Channel type X ray security equipment user manual Chapter 1 01 1 2 Product Features This product has the following characteristics to provide users with a more convenient and efficient service Ak Environmental lead curtain t
16. d from the conveyor belt 39 Channel type X ray security equipment user manual O Check the vents Check the vents are blocked and clean the dust on it 6 2 Maintenance safety precautions e During the repair process it is not allowed the foreign objects water drop getting into the device to avoid the equipment damage or accidents There are a large number of devices operating voltage of 220V devices whose general maintenance must be carried out at the time of power off if need to operate it with power it must be carried out by trained personnel and to do work against electric shock Since there are a lot of sophisticated equipment electronic devices it should do well the preparatory work to prevent the device from electrostatic damage before servicing O There are many lead protective layers used to prevent radiation leakage on the device it is better to wear cotton gloves during the operation process if the situation that not allow to wear gloves wash your hands immediately after work O Check the device again before connecting power make sure the wiring is correct and there is nothing wrong or short circuited situation O Cover the plate before opening rays to avoid injury caused by ray irradiation 6 3 Replace the rollers and conveyors e The equipment should be powered of first then disconnect the motor cable O Open the cover plate unscrew the mounting bolts of conveyor and frame remove the conveyor
17. ditions for less than 15 weeks Storage temperature 20 60 CC non condensing Humidity 20 95 2 if the equipment need to be stored for a long time it should have good storage conditions the treasury should be clean dry well ventilated there is no corrosive gas surrounded the relative humidity is less than 80 and the equipment should be placed in the box 49 VII Service VII Service 7 1 Manufacturer guarantee We put the technical support and after sales service in the first place and sincerely provide customers with quality service 7 2 Equipment acceptance 1 the user informs of our company when receives the equipment then we will arrange professional technical support engineers to assist in unpacking inspection and carry out the installation and commissioning of the equipment Technical support engineer should check carefully the device and its accessories one by one according to the order contract and packing list based on the user responsible spirit If there is damaged and mistakes technical support engineers should work to assist with the claim or inform the company immediately of correcting making up it and carrying out the equipment installation and commissioning according to the technical specifications 2 During the installation and commissioning of the equipment the user should give positive cooperation in order to ensure that the system put into operation as soon as possible 3 Devi
18. e or serial number of the equipment or accessories has been torn off or modified 2 The damage is caused by users improper use maintenance and storage 3 Damage caused by force majeure 4 Repaired by non designated repair unit or dismantled without permission 5 Combined or assembled with the parts that are not provided by our company unless it has obtained the express written approval of our company 52 Annex II II Security product certification Thank you for your use of our following products Product Name X ray security inspection equipment Model Product ID The model is tested strictly in accordance with the standard of GB15208 1 2005 Micro dose X ray security inspection equipment Conclusion Passed_ allowed to leave the factory Inspector Inspection date day month 201 year QC Dept 44 Annex III III Security product warranty book Thank your using our company s security products Device Model 5030c 6550 8065 10080 100100 OEM 6040 EA OEM 6575 Quantity _ set Quantity set Quantity set Quantity set Quantity set Quantity set Quantity set During the process of the operation please according to the manual operation to carry out it During the warranty period our company repair the equipment for free QC Dept 45 Annex V V Security products repair list Thank your using my company s security produc
19. eds to fall back to achieve reverse function The intermediate circuit portion is achieved by a reversing relay Chapter 1 08 4 8 Motor thermal protection Motor will occur over current if its use time is too long or it is overloaded so the motor must be protected when the current reaches a certain level Chapter 1 09 4 9 Limit switch Limit switch is mainly to protect human security because rays are dangerous when the body hit the X ray emitting device it should immediately stop the X ray emission limit switch is mounted next to the control of X ray generating device connected in series to inside of X ray generating device having the effect of 17 Channel type X ray security equipment user manual short circuit protection Chapter 1 10 4 10 Each indicator Lights need to be installed in various parts of the outer surface of the device playing the role of the instructions for the users they are X ray lights warning lights and power indicators 1 Power indicators turn on the key switch to make the system power starting equipment Green power indicator on the front panel channel will light immediately 2 Ray emission indicators X ray emission indicators are mounted on the inlet and outlet of the channels panel After the object getting into the channel and blocking the light barrier emit X ray the red light is on 3 A yellow warning light there is each one in the entrance when there is suspicious
20. etween curve data and image quality Pen BRAEM MA RARE KAR ERRE HRE WHE ABET SPA Bee W x BERE ea fo oem FRI arras an ERC ie Figure 5 9 Real time curve display x 5 5 5 Image settings Click the setting button of image as shown in Figure 5 10 you can configure the relevant parameters of the image settings 31 Channel type X ray security equipment user manual Figure 5 10 Image settings interface y 5 5 6 File settings Click the File Settings button you can callback the history record images according to the conditions set you can search the original records kept Figure 5 11 File Settings interface 32 V Image Processing and Software Guid z 5 5 7 Information tips Click the message alert button to display corresponding version number and parcel records and other useful information ERMUA AE AE KATE E HAIR TEAC FARR SR TREP geg aper 8065_v2 2U2T20090812 ART IERT Wes 860904004 azaga ff FARLEY Je MESES EHRE Figure 5 12 Information tips interface 5 6 Typical image aa 5 6 1 Image of standard module The three colors that color image uses are blue orange green Where blue represents iron steel and other large atomic minerals such as iron steel and other metals Orange represents the atomic number of smaller organic compounds such as water glass plastic etc green represents the ob
21. he anti color button the display can be switched as positive and negative thus the small or thin high density objects such as wire will become more clear When operate anti color button it can carry out anti color operation between color images and gray scale images Figure 5 2 Normal anti color image contrast 23 Channel type X ray security equipment user manual 1 5 3 3 Edge Enhancement side enhancement When need to further interpret the edges of objects press the edge increases button the edges of objects in an image is highlighted which make it easy for operator to distinguish different objects When press side increased button it can carry out the edge operation for color image and gray scale image ARSE Figure 5 3 Enhancement effect of image edge m 5 3 4 Image local enhancement local enhancement Brighten the dark areas in the image so as to show clearly the object hidden behind the thick objects while the normal areas of the image will not be affected When press this button the image is switched automatically between normal display and local enhanced display Secondly press or restore button to stop the display 24 V Image Processing and Software Guid switches n 5 3 5 High penetration strengthen high penetration Figure 5 4 shows the regions that have strong penetration are brighter but whose contrast is smaller operate lighter areas with a suitable con
22. he surface of lead curtain is treated particularly which make it wear and environmental protection extended service life A Network interface can connect to the LAN multiple terminals simultaneously check the baggages A Ray safer ray emission automatic control to avoid inadvertent transmission Ak A key shutdown control just rotate the key when turn off the device it will turn off automatically and safely simple and convenient Dynamic processing functions of image some function keys can realize real time processing in a dynamic status Chapter 1 01 1 2 Technical indicators Integrated product technical indicators are as follows yy The basic parameter index Channel dimensions 5030C Model 500 width x 300Cheight mm 6550 Model 650 width x 500 Cheight mm 8065 Model 800 width x 650 Cheight mm 10080 Model 1000 width x 800 height mm 100100 Model 1000 width x 1000 height mm OEM 6040 Model 600 width 400Cheight mm Eh KE EH GH EH E OEM 6575 Model 650 width 750Cheight mm Conveyor speed 0 20m s Conveyor rated load 5030C 100 kg Penetration 5030C 32mm steel sheet 6550 34mm steel sheet Film Safety 1801600 film safety 2 I System Overview Leakage dose 5030C model lt 0 1Gy h yx X ray Generator Ray beam direction bottom illuminated type Tube voltage 140kV adjustable Ray beam divergence angle 80 Cooling work cycle Sealed oil cooling 100 yy The image processing system X ray
23. ion of the software you need to send the information to the registered manufacturers to get the serial number document setup menu to check the history of the image probe point settings menu to set the number and location of detectors time curve menu to see the response of each detector image settings menu to set the real effect of the images function settings menu there are some auxiliary functions in this menu hardware configuration menu the setting of set ray source and the control panel communications port information tips menu manufacturers information and over packet information 28 V Image Processing and Software Guid t 5 5 1 Actions menu Operation menu interface is as follows Figure 5 6 Operation menu interface u 5 5 2 User login After the user and the password is set you can log in such as the following figure number column is the corresponding user name 29 Channel type X ray security equipment user manual Figure 5 7 login interface v 5 5 3 Feature set Click on the functions setting button in the menu bar which appears the interface as shown in Figure 5 8 which we generally recommended not to change Figure 5 8 Feature set interface 30 V Image Processing and Software Guid w 5 5 4 Real time curve Click on real time curve to display the data that is collected on probe panel this curve is a function of an auxiliary diagnostic testing there is a certain relationship b
24. items it will flash and alarm Chapter 1 11 4 11 Terminal module In a system each terminal using import terminals UK3 5 through the trough galvanized wires in a circuit board carried around with trunking traces As shown in Figure 4 2 IV Electrical construction of the equipment EEN LG i cial dd i lh rows TR cP SO a a ab PREM RESID ISS ELSI Ee SPS HE TP HE IPE HS Si LH d 3 Din e d STITT RE TEO pee pepe ES mp ee ed ka TTT issada FRASE TT HAS CCAA 7 ATES TOTO HE HF RHE Figure 4 2 Terminal Module 19 V Image Processing and Software Guid V Image Processing and Software Guid 5 1 Turn on Insert the key into the key switch and turn it clockwise then press the green start button to hear the device start waiting to start e Turn on the indicator on the device e The system automatically enters the software application interface e The program automatically checks whether a foreign body is inside the channel If a foreign body the belt will rotate it to the outlet When the foreign body cleared the entire software system initialization is complete 5 2 Carry out goods inspection e Place the seized items on the conveyor belt for checking eo Press the belt forward buttons to control the motor running start the transfer belt e Once the object enters to the check channel firstly block the light barrier
25. jects between organic and inorganic such as aluminum Figure 5 13 is a imaging result of standard module 33 Channel type X ray security equipment user manual Figure 5 13 Image of standard modules ab 5 6 2 Image of typical contraband Typical contrabands include knives lighters firecrackers liquid its imaging results shown in Figure 5 14 34 V Image Processing and Software Guid Figure 5 14 Image of typical contraband ac 5 6 3 Image of typical small items Typical small items such as needles pins etc the image below shows needles of various sizes The above is real objects below is the image because the needle through from the white paper the effect that seen in the real figure is missing one part among the needles and the overall size of the needle is displayed in the imaging graph 35 Channel type X ray security equipment user manual Figure 5 15 Typical images of small items Figure 5 16 is a typical picture of small needles in his shoes the needle is 0 3 1 0mm 36 V Image Processing and Software Guid Figure 5 16 A typical picture of small needles in his shoes 37 Channel type X ray security equipment user manual VI Maintenance repair and common troubleshoot X ray security inspection system is the combination of high tech electromechanical products Therefore the user not only need to understand the technical performance of the machine the structural principle a
26. k items but not human or other organisms 9 Prohibit sitting or standing on the conveyor belt 10 When start the channel type X ray security inspection equipment it is prohibited that any part of the body getting into the channel 11 Ensure that baggage in the detection channel or outlet end is not stacked If baggages block the checking channel you should turn off the equipment before cleaning the channel II Operation Safety Guide 12 Prevent all kinds of liquid from getting into the machine if this happens you should turn off immediately 13 The vents on the channel type X ray security inspection equipment and on the monitor can not be blocked 14 Must be grounded before the system work Mains socket and the installation site must have a reliable ground configuration 15 When the device is working people are not allowed to stand at the exit near the entrance channel 16 If the lead curtain is damaged or opened you can not make the device work 17 Although the X ray dose is small non staff need to stay away from the device Chapter 1 01 2 3 Security inspection of the equipment Before using the equipment it should ensure the following safety inspections 1 The lead curtain used to prevent leakage of X rays at the entrance and exit of channels must be checked before the system power is turn on if damaged replace it immediately 2 Check if there are objects blocking the light barrier
27. ler to start transmitting the X ray radiation Chapter 1 02 3 3 System Software h 3 3 1 Software operating environment Software operating environment is Microsoft Windows XP version Channel type X ray security equipment user manual i 3 3 2 Software introduction Software consists of the following two parts 1 specific drivers 2 user control interface Control systems hardware realize automated data collection Regularly read the data acquisition system User control interface Provide an interface to the image processing Analyze and process the output of displayed image Provide a friendly user interface The software carries out the complex data processing for the transmitted signal and display the processed image on the screen for the operator to identify Software provides edge enhancement anti color display pseudo color partial penetration enhancement and other image processing functions facilitate the identification of prohibited items and has pulled back images zoom functions such as image processing and image storage function 50 000 or more IV Electrical construction of the equipment IV Electrical construction of the equipment Chapter 1 02 4 1 Electrical control Electrical system is an important part of the security system which mainly supplies the power to the entire security system but when an accident happens which can provide appropriate protection for the electrical systems the equip
28. lihood of accidents and risks 6 The X ray security inspection system is fully in line with the security requirements of X ray national standard GB15208 2005 1 II Operation Safety Guide Channel type X ray security inspection equipment is designed to protect the safety of operational and maintenance personnel in any case The system has a very low X ray dose while ensure there is enough penetration for checking the goods and the photographic materials food medicine and tapes are unaffected even repeated exposure anyway The device is equipped with a large area of lead shielding to prevent X ray leakage Almost a lead curtain will reduce the external ray radiation to zero The exit point and detector box of X ray are equipped with safety interlock switches and control circuit monitors their work at any time Either interlock switch is off the device will automatically cut off the AC power of X ray controller thereby turning off X rays The X ray source of this device can not emit X ray after the power off Chapter 1 02 2 5 Informed information A Any device that produces X rays are harmful so please try to reduce exposure to radiation environment time and pay attention to protection 2 The external power grid power supplied must have a good grounding and truly connect with the earth Channel type X ray security equipment user manual III System Architecture Chapter 1 01 3 1 System components System
29. ment is operating personnel operating control in the stage of the equipment the principle schematic of electrical section as shown in figure 4 1 EENG ones Figure 4 1 Schematic of electrical section The electrical section has following main functions Chapter 1 02 4 2 Overcurrent In Figure 4 1 FU1 FU2 are solid fuse of 10A respectively the actual power of device is 1500W designed for a maximum power of 2200W which meets the maximum power requirement the circuit breaker is closely followed in the fuse so Channel type X ray security equipment user manual that it can instantly trip play a protective role when there is short circuit occur chosen for Chint QF model DZ47 The reasons of short circuit mostly are internal reasons such as insulation aging loose terminal connections caused by short circuit power and human factors Chapter 1 03 4 3 Emergency protection Figure 4 1 SBE1 SBE2 are emergency stop button this switch is placed in the vicinity of the operating personnel and security equipment enclosure to prevent the occurrence of unexpected events which can be powered down immediately Connected to the main circuit control section the model selected as the diameter of 22 the current is 10A to meet the needs of the device Chapter 1 04 4 4 Access control This equipment is operated by trained full time staff Non staff can not operate so there must be access
30. nd procedures but also be good at doing routine maintenance and repair work in order to give full play to its performance prolong life and to ensure that equipment and personal safety 6 1 Daily care and maintenance In order to ensure the effective operation of the device consistent with the technical indicators in the instructions the device should be checked regularly and make related adjustments The maintenance work must be carried out by trained personnel with getting recognized by the company When take hardware maintenance procedure it should cut off the power first 1 Normal maintenance O Equipment should be installed in ventilation dust less dry environment to avoid direct exposure to heat moisture and sunlight O Before take maintenance clear the equipment s dust firstly with brush and vacuum cleaner e If find the components or lugs have loosed they should be tightened immediately O When there are components corrosive it should be replaced if necessary O If there is damage to the components you should identify the reasons for troubleshooting and then replaced with a new line of devices After the device is replaced the relevant parameters should be adjusted before being normal used 38 VI Maintenance repair and common troubleshoot It is not allowed to let foreign objects or liquid get into the device during the period of maintenance to prevent from leakage or accidents The specific contents of
31. nitor signal cable Fault 2 After IPC operation the monitor display vertical stripes when carry out application Analysis of Possible Cause 47 Channel type X ray security equipment user manual 1 Signal processing board 2 Cable Remedy 1 Replace the signal processing board 2 Replace the cable Fault 3 There is no images when inspect the baggages Analysis of Possible Cause 1 The control panel and IPC serial cable 2 The control panel 3 The light barrier Remedy 1 Replace serial cable 2 Replace the control panel 3 Replace the light barrier Fault 4 There appears horizontal lines when inspect the baggages note the image has 3 6 dark lines is normal since the belt itself has two dark lines Analysis of Possible Cause detector or a sounding board Remedy Replace the detector or the corresponding sounding board 6 8 Storage conditions storage period and precautions The device should be discharged and installed repeatedly before its delivery The system should be stored in a clean and dry place overheating and excessive humidity can damage the system components If the device has not been used for a long term 1t should be stored in the original packaging Environmental conditions for equipment storage are 48 VI Maintenance repair and common troubleshoot 1 in the transport or storage packing state the device must be placed within the following environmental con
32. ny won t take any responsibility if the users do not comply with the requirements and damage the equipment Since the channel type X ray security inspection system s single check and ray leakage are very low the national standard is 5uGy h while the amount of leakage of our equipment offered less than 0 1uGy h so this product is absolutely safe for the operators passengers and for all the carried commercial films Even so it is recommended that carefully read the user manual before using this product since this manual contains the important information about the safe use of channel type X ray security inspection equipment The product should be operated by those personnels Channel type X ray security equipment user manual that have received formal training in any case the operators must strictly comply with the ray protection rules to avoid any radiation risk and only those personnels that have received the training of radiation safety and system operation can use the channel type X ray security inspection equipment Due to time constraints this manual inevitably exists omissions and deficiencies so we d like to accept the criticisms from the majority of users and experts Our products have been continuously improved so we will revise this manual without notice Catalog I Catalogue teste le EE I Ee II ES yt ET 1 LS ystem working Principles herini Seet ees Ais ae elas e 1 1 2 Product features ccccccccccscene
33. o 13 Site Eege ia 13 4 8 Motor thermal protecton cnn nono n ono n enn nn nn rrnnronnnnnnnos 14 G9 O tetas e eno ada 14 410 Hach Indicators 14 AIT Tenma Modulada 14 Channel type X ray security equipment user manual V Image Processing and Software Gud 17 A EEA T T E 17 5 2 Carry out goods mspectHon ierse n s ra is ingee ie a 17 AMA POE ae ve eo a en ee eet 17 5 3 1 Color monochrome display 17 5 3 2 Anti CcOlor mmages nono nono nononcnnn non nn cnn n cnn n non nn ran nc E Aa A rn cnn e ninos 18 5 3 3 Edge Enhancement side enbancement 19 5 3 4 Image local enhancement local enbancement 20 5 3 5 High penetration strengthen high penetratnon 20 5 3 6 Low penetration strengthening low penetration le 21 5 3 7 Highlight organic organic 1 22 5 3 8 Highlight inorganic morganic nono ncnan enanos 22 5 3 9 Enlarge bad 22 5 3 10 Grayscale scanning gray SCANNING ooccoccnoncconcnonncnonononcnonccnonononcnnnncon nono ncnannnnnss 23 AO a 23 Software operational Ud A ti 23 5 5 1 Actions MENO s ccccecedecencetsctscetsetecsncencetscetecdacetvedsconcetucencosscd ccobeotaconcotededsotaddecebeebes 24 EE oy EE 24 52573 E Te 25 SSA Real DEEM 25 SE EES de iveuivens ive neon O 26 00 Ple EE eebe Ee DE ttre hs feeds ed elec ea alegro e ell 26 HIT Information PS A aaa aeea a an as 27 A A O O 27 5 6 1 Image of standard module ooooooninccnoconoonnonncoonononcnnnnconncooncnon non ncnnncnnnonnn non nn cnnncnnnnnns 27 5 6 2
34. ou turn on the equipment and comply with the following rules 1 If more than six months without use the equipment please do not turn on it The X ray generator must be restarted by professional and technical personnel firstly otherwise it may cause damage to the X ray generator 2 Before operating the channel type X ray security inspection equipment you should be aware of the applicable provisions of the radiological protection Channel type X ray security equipment user manual 3 If other people want to operate your channel type X ray security inspection equipment it must ensure that he is a qualified operator who understands all safety instructions laws and regulations 4 Installation electrical connections and replacement of mechanical and electrical components of the channel type of X ray security inspection equipment can only be done by an experienced professional and technical personnel 5 If the enclosure components cables or conveyor belt of this equipment are damaged it must cease operation immediately 6 The shell plates and parts of channel type X ray security inspection equipment can only be opened by qualified professional and technical staff 7 Do not modify change any part of the system security Installation commissioning or maintenance of equipment can only be done by trained and qualified personnel 8 Channel type X ray security inspection equipment only can be used to chec
35. ring and reconnect 43 Channel type X ray security equipment user manual Note make sure the device is normal before the system is powered on Fault 2 The power light is off Analysis of Possible Cause 1 The device does not start 2 Indicator cable is not connected 3 Terminal wiring loose 4 Lights are damaged Remedy 1 Start the device 2 Connect the LED cable 3 Check the wiring and reconnect 4 Replace the indicator Fault 3 The system can be powered up but it has no other functions Analysis of Possible Cause 1 The electronic controller or ray source controller power is not plugged into the socket 2 The contactor KM2 is damaged 3 The switching power is damaged 4 The network interface cable is not connected 5 The serial cable connected to the IPC is not connected Remedy 1 Plug the electronic controller or ray source controller into the appropriate socket 2 Replace the contactor 3 Replace the switching power 4 Connect the network interface cable to the IPC 5 Connect the serial cable to the IPC Note Incorrect voltage output will damage the device should disconnect the 44 VI Maintenance repair and common troubleshoot power in the replacement and adjustment ae 6 7 2 System control Fault 1 Conveyor can not run forward Analysis of Possible Cause 1 RS232 cable is not connected 2 The electronic controller is
36. roubleshooting 42 VI Maintenance repair and common troubleshoot During the maintenance of X ray security inspection equipment the spare parts can only be replaced with the type that provided by our company We do not take any responsibility for those machine failure caused by any repairs beyond our authorized or machine damage caused by the use of machine repair parts outside of my company We reiterate All repairs and adjustments shall be specially carried out by qualified service personnel The device can be powered only when all the circuit boards are in their correct position Please note when put out and insert the PCB it should be sure to turn off the power The followings are the analysis of reasons faults and troubleshooting according to the symptom ad 6 7 1 Power failure Fault 1 The system can not be powered on Analysis of Possible Cause 1 Whether the local power is correct 2 No key switch or have not connected the key switch 3 Blown fuse 4 Circuit breaker is in the off position 5 Emergency stop switch is in the locked state 6 AC contactor is damaged 7 Terminal wiring loose Remedy 1 Check the local power line within the range of 220 10 15 V 50 3Hz 2 Plug in the key switch clockwise to the ON position 3 Replace the fuse with a new one 4 Close the circuit breaker 5 Clockwise to reset the emergency stop button 6 Replace an AC contactor 7 Check the wi
37. sccescsssetbenseetesascaneenncnndensebncencetncensonsencdovsobadendeva deed 1 1 2 Technical indicator cocoa DEE Eege Ee los 2 1 3 Composition and representational meaning of model 3 1 4 Main purpose and scope of applcaton cnn nncnoncnonnonnncnn nono ncnnn nono 3 I Operation Safety Guida 5 2 1 Regulatory regurements nn corn con rro n rn nn nn n rn nn ron rn cnn nn rninnnnnno 5 2 2 Basic Safety UE 5 2 3 Security inspection of the CquipMeNt 0 00 0 ecceeccssecssecssceesceceseeeseeeeecseeesseceseeeseeenseenaenes 6 A ee Ee SEET EE dieses vb videseiend E 7 2 o normed AO decia 7 TS ystem Architecture ssc 2 vise eft ec tos Se Saget ol 8 3 AUS YC CU ON eat e Ea ol ad a 8 3 1 System components and subassembles nono nono nono rcnnn non nncnnncnns 9 3 2 System sub components functional descptton non nncnonononnnnnos 9 32 AN AO 9 322 2 Detectomarray DO ii A ida 10 3 2 3 Electronic control DOX onsere inna iEn ETE EEEE S don acidos 10 3 2 4 The image processing gwstem 10 Y A a n a e aa a a a e aas 10 EG Ee 10 3 2 7 Light barrier dCi e ER 11 SS NS ebe 11 3 3 1 Software Operating envitronment nono ncnn non nonnn non nncnnncannnnns 11 ee Te 11 IV Electrical construction of the eoupment 12 41 Electrical Cos adi 12 42 O E o WA Odes 12 4 3 BMereenGy Protec A eS 13 4 4 ACCESS Control eidele Neue Eege Ef 13 4 3 Remote stirt oO ees ena ege eege EES 13 4 6 A key shutdown control nono rcnnn non nr carr cn rro nn rca nn cnn rra nena n
38. sensor L shaped photodiode array detector 12bit depth Monitor High resolution 17 inch monitor Color image display According to the material substance 24 bit true color display Edge Enhancement The edges of objects outline become more clear Super image enhancement The details of image become more clear High penetration display Improve image contrast in bright areas so as to make the area that be easy penetrated more clearly Low penetration display Improve image contrast in dark areas so as to make the area that be difficult penetrated more clearly Magnifier Local amplification dynamic zoom display Brighten darken Increase image brightness reduce image brightness Image pull back front pull Display former 20 images and the current image can be taken any image processing Image restoration The image displays that it is restored to its original state Image storage Real time save any image any image can be processed continuously working to save Color Organics is shown in orange inorganic in blue the mixture in green xx Environment Operating temperature humidity 0 C 45 C 20 95 Non condensing Storage temperature humidity 20 C 60 C 20 95 Non condensing Channel type X ray security equipment user manual Operating Voltage 220VAC 10 50 3Hz Power loss 1 0KW 1 5KW Max Noise level lt 58dB Chapter 1 01 1 3 Composition and representational meaning of models AWTS
39. th filament and the high voltage drive signal and send the sampling signal information of high voltage and anode current back to the X ray control and drive chassis to remain the stable high voltage and anode current during the inspection period The effect of the collimator is to transfer the X ray beam into a Channel type X ray security equipment user manual fan beam b 3 2 2 Detector array box Two L shape formed in the detector array to resolve the problem of blind spot detection Vertical side hereinafter referred to as the detection side of the cartridge and horizontal side hereinafter referred to as the bottom probe box each has plurality of detectors plates each plate comprising 32 channels High low energy analog signal after being amplified in the probe board then carry out digitizing and transmitted to the industrial control computer for processing c 3 2 3 Electronic control box Control board is responsible for receiving instruction of industrial control computer controlling the motor running and stopping monitoring the state of the light barrier judging the enter and leave of the baggage controlling the X ray emission and turn off monitoring the X ray controlling module is working properly such as abnormal then automatic alarm d 3 2 4 The image processing system The image processing system is realized by industrial control computer Computer receives data from the detector signal collection
40. trast display through the high penetration operation clearly shows the regions with the high penetration but normal areas are affected at the same time and the contrast is reduced EF Enhvea i Fe Ra Figure 5 4 Enhancement effect of high penetration 0 5 3 6 Low penetration strengthening low penetration Figure 5 5 shows the regions with low penetration are darker not easy to be observed lighter these areas and increase their contrast through the low penetration 25 Channel type X ray security equipment user manual operation clearly shows the image of the region but normal areas are affected at the same time and the contrast is reduced Figure 5 5 Enhancement effect of low penetration p 5 3 7 Highlight organic organic The effect of this operation is to display inorganic substance blue part with gray scale orange part organic substance is highlighted which make it easy for operators to recognize the explosives drugs gasoline and other flammable materials q 5 3 8 Highlight inorganic inorganic The effect of this operation is contrary to organic highlighted display that is displaying the orange section organic matter with gray scale inorganic section blue part is highlighted which make it easy for operators to recognize the turret guns and gas cylinders and other items r 5 3 9 Enlarge image Continuously amplify the entire image area while there is a thum
41. ts When the device encounters a failure that your staff can not handle in order to make you get the service in the fastest and shortest time please fill in the following information in writing and fax it to us we will arrange the professional and technical personnel to serve you in a shortest time and thank you very much for your cooperation The detail address of the device The current model of device Quantity The current model of device Qunatity The person in charge of the device Job title Contact Enable Time Current equipment failure phenomenon detailed description Repair time 47
42. y 1 Place a large opaque object in the channel 2 Close the cover in the position of installing interlock switch 3 Plug ray source controller power 4 Replace the AC contactor KM2 5 Replace the X ray source 6 Replace the ray source controller 7 Reconnect the cable of X ray source 8 Check the light barrier cable and connected properly 9 Replace the light barrier 10 starting electric roller 11 Replace the electronic controller 46 VI Maintenance repair and common troubleshoot Fault 2 X ray emission light does not shine Analysis of Possible Cause 1 X ray is not emitted 2 The electronic control panel is damaged 3 The cable is not connected correctly 4 The ray indicator is damaged Remedy 1 Start the roller after placing items on the conveyor belt to emit the ray 2 Replace the electronic control panel 3 Check the cable and connect properly 4 Replace the indicator ag 6 7 4 Image display Before finding the faults in imaging system please confirm that the X ray generator on the electrical machinery has properly adjusted Verify that the system meets the requirements of power voltage 5V 5 12V 10 Fault 1 the monitor screen is not bright after the system is powered up Analysis of Possible Cause 1 The power of monitor is not turned on 2 The signal cable of monitor is not connected Remedy 1 Turn on the monitor power 2 Connect the mo
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