radio Controls Protean series
Contents
1. 4 4 3 Remote setting precautions If a receiver on CH1 and other receivers for example on CH2 and CH3 are on the same power line controlled by a switch such as different hoists on the same crane or rail special care must be taken When on CHI receiver is turned off for the required 10 seconds and then turned on the ID registration the CH2 and CH3 receivers would be switched on simultaneously and might receive the ID registration signal from the CH1 transmitter To avoid this please observe the following a The CH2 and CH3 receivers must be at least 20 meters away from the CH1 transmitter it is being used to pair with the CH1 receiver oth erwise the CH2 and CH3 receivers may pair with the CH1 transmitter In case this happens switch off the receiver which incorrectly paired for at least 10 seconds then turn it on again and use the correct transmitter to pair with it within 4 minutes Or switch off the receiver and directly pair the two using the copier to read the data from the correct transmitter and then write to the receiver Please refer to the Copier User s Manual On the same power line CH2 CH1 CH1 The transmitter on The CH1 transmitter must be as The transmitter on CH1 must be at least close to the CH1 receiver as pos CH1 must be at least 20 meters away from sible This can exceed 20 meters 20 meters away from receiver on CH2 at some work sites receiver on CH3 tra2. 4 0 Installation Procedures Procedure Continued 4 3 Receiver Installation Z Ai Turn off main power to the machine 2 Locate a proper place for the receiver See diagram below a Select a stable place free from electrical noise vibration excessive heat etc b Select a location that is visible from the operation location c Select a location at least 3 feet away from motors relays power cables and freguency converters d Keep away from high voltage wiring and devices The receiver box must be at least 1 5 4cm away from other obstacles Drill four 4 6mm holes for the receiver mounting the unit with the included hardware Connect wire to the control circuit of the machine according to the wiring diagram of the receiver shown in Section 4 3 1 Secure the cable between the receiver and the machine so that the cable sheath will not wear due to vibration Complete Section 4 5 and test every function of the radio control making sure all motions are correct s O U Secure the cover making sure not to pinch any wires between the case and the lid 8 This completes the receiver installation Protean Receiver Minimum of 3 feet Separation Frequency Cable Converter PROTEAN RADIO CONTROLS MANUAL P N 701 0200 2008 09 29 Rev 4 4 0 Installation Procedures 4 3 1 Radio Schematics AC Models eo POWER 0 0 gt RO START CE0470
3. 4 Button Protean POWERI POWER2 n COMCMAIN up 1h powh H EAST wEST k SOUTH Ho NORTH k RO START 11411144311 lt 5 m 2 S k CE0470 8 Button Protean amp 6 Button L8B P N 701 0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL SA p o men POWER2 COIM lt MAIN gt CE0470 6 Button Protean POWERI POWER2 COMMAIND gt k uP k PF FAST wEST k un 25 k F y 25 H RO START CE0470 4 Button Protean 4 0 Installation Procedures DC Models SA Li a OP Dc DC OWERI gt POWER2 COM lt MAIN MAIN lt COM k uP k VER gt POWER2 L COMcMAIN gt SR I gt 15 m Ix 5 lt m r r O C HI o Rr sTART HO o RI START LLL JA CE0470 FCC CE0470 4 Button Protean 6 Button Protean IH gt POWER gt POWER2 Ho COMcMAIND MAINCCIIM gt TT BLUE GRE Y k RO START PINK PINK CE0470 3 Button Protean amp 4 Button Protean HT 6 Button L8B 10 PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 4 0 Installation Procedures 4 4 Remote Setting Remote setting allows you to pair the new IX and RX if either of them becomes damaged In order for the radios to work the TX amp RX must have the same ID codes and frequency Using remote setting will set both the TX and RX to hav
4. respectively of Seller and shall defend any suit or action which might arise there from in Buyer s name provided that Seller shall have the right to elect to defend any such suit or action for the account of Buyer The foregoing shall be the exclusive remedies of the Buyer and all persons and entitles claiming through the Buyer PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 Disclaimer General Warranty 1 0 Radio Warranty 1 1 Warranty 1 2 Warranty Period 1 3 Warranty Service 1 4 Excluded Parts 1 5 Remarks 2 0 Safety Considerations 2 1 Symbols 2 2 Warnings 3 0 Standard Components 3 1 Receiver RX 3 2 Transmitter TX 4 0 Installation Procedure 4 1 General Procedure 4 2 Receiver Setup 4 2 1 Power Supply Selection 4 2 2 N O N C Configuration 4 3 Receiver Installation 4 4 Remote Setting 4 5 Transmitter Setup 5 0 Operation 5 1 General Precautions 5 2 Emergency Procedure 6 0 Basic Troubleshooting and Maintenance 6 1 General Precautions 6 2 General Error Codes and Resolution 6 3 Change of Fuse 6 3 1 Change of Fuse DC Type 6 4 Change of Frequency Crystal 7 0 Function Settings 8 0 Specifications 8 1 General 8 2 Transmitter 8 3 Receiver P N 701 0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL 1 0 Radio Warranty 1 1 Warranty Conductix Wampfler guarantees that this equipment meets its published specifications at the time of shipment from the factory This equipment w
5. result in minor personal injury and or property damage 2 2 Warnings e M i 1 Read this manual carefully before operating and installing this product 2 Due to the complex nature of equipment it is necessary to read the entire manual before installation 3 Only authorized personnel should service this equipment Unauthorized work on this unit will void the warranty 4 This manual is for reference only please call your distributor or Conductix Wampfler if further assistance is required 5 The equipment has been tested for correct operation before delivery from the factory However it must be used critical or hazardous operation where incorrect operation may cause personal injury or equipment damage 6 After daily operation please shut off main power in crane and the power to the receiver 7 Transmitter should be placed in a safe place when not in use to avoid accidental pressing of buttons 8 The crane should be equipped with mainline contactor limit switches and other required safety devices as dictated by CMAA OSHA or all other applicable governing regulations 9 The GND ground of receiver must be connected to ground of machine or electrical shock can occur 10 Do not use this device during electrical storms or under conditions of electrical interference 11 Ensure transmitter batteries are in good condition and power for receiver is correct 12 Installation and maintenance should be done only while
6. the machine s main power and receiver s power are off and locked out to prevent electrical shock 13 Contents of the manual may be amended by the manufacturer without notice P N 701 0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL 3 0 Standard Components A standard full set of Protean Radio Control consists of TOOPRO4 700 700PR08 7OOPROGHT and 700PROL8B Kits include a single 1 transmitter 7OOPRO4D OOPROGD OOPROBD 7OOPRO6DHT and 7OOPROL8BD Kits include two 2 transmitters NOTE Upon receipt of the radio kit please identify and verify the correct number of transmitters have been included 3 1 Receiver m il ibdd bh li b L 3 2 Transmitter Style 117711 Transmitter Part No 4 Button 01PROL6B TX 6 Button 701P0006 E 6 Button L8B 01L8001 Style A Style B PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 4 0 Installation Procedures 4 1 General Precautions Observe all safety precautions when climbing or working on the machine Turn off the main power source of cranes before installation to avoid electric shock Lockout Tagout the main power source Receiver must be installed as to not touch any part of the machine or structure during the operation except for mounting provisions The receiver must be fastened securely via shock proof mount provided Before installation inspect the crane s safety devices and make sure everything is in proper working con
7. Radio Controls Protean Series CONDUCTIX wampfler ELACHAUX GROUP D D P N 701P0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL Conductix Incorporated The technical data and images which appear in this manual are for informational purposes only NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE CREATED BY THE DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS MANUAL Conductix makes no warranty and assumes no liability as to function of equipment or operation of systems built according to customer design or of the ability of any of its products to interface operate or function with any portions of customer systems not provided by Conductix oeller agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship and material discovered and reported to Seller within one year after shipment of such goods to Buyer Except where the nature of the defect is such that it is appropriate in Seller s judgment to effect repairs on site Seller s obligation hereunder to remedy defects shall be limited to repairing or replacing at Seller s option FOB point of original shipment by Seller any part returned to Seller at the risk and cost of Buyer Defective parts replaced by Seller shall become the property of Seller oeller shall only be obligated to make such repair or replacement if the goods have been used by Buyer o
8. dition To avoid any interference the receiver must be located away from motors frequency drives and power cables shown on page 7 Coil suppressors must be installed on all contactor coils and relay coils where an inductive load may damage the radios relay contacts Conductix Wampfler recommends RC type suppressors Conductix Wampfler Parts 103KVFCC1 with wire leads or 103KVFCC2 with bare metal leads O O WP 4 2 Receiver Preparation 4 2 1 Power Supply There are two types DC and AC available for the Protean DC Type Input Voltage 12 24VDC Relay contact 10A 36VDC AC Type 4 different transformers 24 48V 48 110V 110 220V 220 380V The voltage selection jumper is e uw Im AC 48 110V 110V AC 110 220V 110V 220V AC 220 380V 220V 380V 4 2 1 Power Supply Continued 1 Locate the Hi Low jumper to the lower left of the transformer 2 Place the jumper connecting the two pins to enable the correct transformer setting as shown in the chart above NOTE The Default transformer is the 48 110V version Please contact your distributor for other options and lead times 4 2 2 Open Closed Setup The Protean series provides two different outputs NO and NC The NO is the default setting If an NC output is necessary please remove the No 8 wire RO Start from the connector and insert it into No 10 Procedure Remove it Push In P N 701P0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL
9. e the same ID codes 4 4 1 Please ensure the following conditions are met before attempting the remote setting procedure a Both TX and RX are of the SAME model and frequency b Place the transmitter as close as possible to the receiver to avoid any interference c Turn off the RX power for at least 10 seconds and then turn it on again 9 Complete the Remote Setting within 4 minutes after turning the RX The will NOT accept the remote setting signal after 4 minutes time has elapsed 4 4 2 Remote Setting Instructions 1 Depress the transmitter STOP or EMS pushbutton 2 Press DOWN pushbutton and hold it 3 Press UP pushbutton 4 times and release STOP or EMS amp DOWN pushbuttons when the red light flashes 4 Start the system per General Operation Section 5 0 1 Press and hold the STOP EMS pushbutton 2 Press and hold the DOWN pushbutton 3 Press the UP push button 4 times NOTE On HT Model 2 speed only depress to first indent for steps 2 amp 3 ATTENTION In case the remote setting procedure fails repeat the instructions above within 4 minutes The remote setting procedure will update the ID code only It will not change function settings All same model systems on the same frequency will be paired with the transmitters ID code within the operating distance P N 701 0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL 11 12 4 0 Installation
10. ev 4 PROTEAN RADIO CONTROLS MANUAL 15 8 0 Specifications 8 1 General 1 Enclosure IP65 2 Structure Glass Fiber ABS 3 Operating Temperature 45 80 C 50 175 F 4 Relay 10A 250VAC AC Power 15A 12VDC DC Power ID Code 32bit Greater than 4 Billion unique codes Hamming distance Static gt 15KV Remote ID code setting Operating range Up to 328 ft 100 meters 8 2 Transmitter 4 6 amp 8 Button Model L x W x H 4 72 x 2 17 x 1 00 in 120 x 55 x 25 mm Weight 5 47 oz 1550 with batteries Uses 2 AA alkaline batteries Low power indicator LED flash red Pushbutton jammed detector Shock resistant Output power 4 mW Normal power consumption 10 mA Sleep mode consumption 10 6 7 8 9 10 Modulation FM 8 2 Transmitter for 4 Button HT amp 6 Button L8B 1 LxWxH 6 42 x 1 93 x 1 77 in 163 x 49 x 45 mm 2 Weight 8 82 oz 2500 with batteries 3 Uses 2 AA alkaline batteries 4 Low power indicator LED flash red 5 Pushbutton jammed detector 6 Shock resistant 7 Output power lt 4 mW 8 Normal power consumption 10 mA 9 Sleep mode consumption lt 1uA 10 Modulation FM 8 3 Receiver Lx WxH 6 34 x 2 91 x 2 05 in 161 x 4 x 52 mm Weight 2 43 Ibs 1 1kg w out cable AC type 48 110 110 220 220 380VAC DC type 12V 24VDC sensitivity approx 105dBm Shock resistant design 16 6 1 4 i
11. ill perform as described if installed properly However Conductix Wampfler cannot guarantee that operation of remote control system is absolutely error free or without interruption 1 2 Warranty Period This equipment is warranted against defects in materials and workmanship for a period of one 1 year from the date of shipment During the warranty period Conductix Wampfler is responsible for necessary repairs replacement as long as the product can be proven defective 1 3 Warranty Service For warranty service or repair this equipment must be returned to Conductix Wampfler Customer is responsible for shipping charges to Conductix Wampfler Conductix Wampfler s warranty covers only parts and factory labor No on site in and out charges are covered under this warranty 1 4 Excluded Parts This warranty does not include consumable parts such as joysticks batteries fuses buttons and relays Also this warranty does not cover defects caused by improper installation improper insufficient maintenance unauthorized modification improper operation ignorance of environmental specifica tions and or improper software interfacing 1 5 Remarks No other warranty is expressed or implied except for the above mentioned The remedies provided herein are the buyers sole and exclusive remedies Conductix Wampfler shall not be liable for any direct indirect special incidental or consequential damage Consult Conductix Wampfler general warrant
12. ment 5 2 Emergency Operation In case of any emergency please 1 Press STOP pushbutton or EMS Button on the HT amp L8B Models 2 Switch off the main power of crane If the problem persists contact your local distributor for service 6 0 LED Malfunction Alert 6 0 LED MALFUNCTION ALERT 6 1 General Precautions Daily inspection is important and will ensure safe operation Inspection should include testing the emergency stop and other safety devices and functions If there is any doubt operation must be stopped immediately and problems must be corrected before operation is resumed 6 2 General Error Codes and Resolutions 1 Red LED flashing quickly every 0 2 sec when any pushbutton is pressed Possible Problems a One of the pushbuttons is jammed b The system is not properly powered according to the instructions If a problem is found please contact your local distributor for repair 2 IX LED flashes slowly every 0 5 sec The TX memory is defective Contact the distributor for repair 3 RX Error LED flashes slowly every 0 5 sec The RX memory is defective Contact the distributor for repair NOTE The receiver error LED is located on the inside of the receiver observe the appropriate precautions when opening the unit P N 701P0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL 13 6 0 LED Malfunction Alert 6 3 Change of Fuse F1 thru F4 Depress the fuse cover and turn counter clockwise with a flat screwd
13. ndependent common lines U D E W S N R O for 8 Button amp L8B Models 6 2 3 Independent common lines U D E W for 6 Button Model 6 3 2 independent common lines U D R O for 4 Button Model 6 4 2 independent common lines U D E W for HT Models PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 P N 701 0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL 17 18 PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 P N 701 0200 2008 09 29 Rev 4 PROTEAN RADIO CONTROLS MANUAL 19 20 Conductix Wampfler 10102 F Street Omaha NE 68127 USA Customer Support Phone 800 521 4888 Fax 800 780 8329 Phone 402 339 9300 Fax 402 339 9627 info us conductix com www conductix com PROTEAN RADIO CONTROLS MANUAL Cownucrix wam fler P N 701P0200 2008 09 29 Rev 4
14. nly in service recommended by Seller and altered only as authorized by Seller Seller is not responsible for defects which arise from improper installation neglect or improper use or from normal wear and tear Additionally Seller s obligation shall be limited by the manufacturer s warranty and is not further warranted by Seller for all parts procured from others according to published data specifications or performance information not designed by or for Seller Seller further agrees to replace or at Seller s option to provide a refund of the sales price of any goods that do not conform to applicable specifications or which differ from that agreed to be supplied which non conformity is discovered and forthwith reported to Seller within thirty 30 days after shipment to the Buyer Seller s obligation to replace or refund the purchase price for non conforming goods shall arise once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarantee or warranty as to anything made or sold by Seller or any services performed except as to title and freedom from encumbrances and except as herein expressly stated and particularly and without limiting the foregoing there is no guarantee or warranty express or implied of merchantability or of fitness for any particular purpose or against claim of infringement or the like seller makes no war
15. nsmitter CH1 b Because receivers do not accept an ID registration past 4 minutes after application of power to the receiver or after the MAIN relay is energized the best way to avoid incorrect programming of other receivers is to press START on the CH2 and CH3 transmitters to energize the MAIN relay in the CH2 and CH3 receivers then use the CH1 transmitter to complete ID code registration within 4 minutes of switching on the receiver 4 5 Transmitter Setup Two 2 AA sized alkaline batteries are required for the TX The LED will flash GREEN when the battery power is sufficient The LED will flash RED when the battery power is low NOTES 1 The operating distance will shorten when the batteries are low 2 Replace with new batteries when battery power is low 3 Re chargeable batteries are NOT recommended use only Alkaline batteries PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 5 0 General Operation 5 1 Standard Operation 1 Turn on the main power switch of the equipment 2 Install two 2 AA sized alkaline batteries in the transmitter 3 Press the START RO pushbutton or turn the key clockwise to the start position to turn on the main relay inside receiver 4 Operate normally according to the function settings 5 Please perform the following procedure when done operating a Press STOP or EMS pushbutton b Place the transmitter in safe storage location 6 Turn off the main power switch to the equip
16. ranty and assumes no liability as to function of equipment or operation of systems built to Buyer s design or of the ability of any goods to interface operate or function with any portions of Buyer s system not provided by Seller seller s liability on any claim whether in contract tort including negligence or otherwise for any loss or damage arising out of connected with or resulting from the manufacture sale delivery resale repair replacement or use of any products or services shall in no case exceed the price paid for the product or services or any part thereof which give rise to the claim In no event shall Seller be liable for consequential special incidental or other damages nor shall Seller be liable in respect of personal injury or damage to property not the subject matter hereof unless attributable to gross misconduct of Seller which shall mean an act or omission by Seller demonstrating reckless disregard of the foreseeable consequences thereof oeller is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended capacities and design functions or under abnormal conditions Seller assumes no liability for loss of time damage or injuries to property or persons resulting from the use of oeller s products Buyer shall hold Seller harmless from all liability claims suits and expenses in connection with loss or damage resulting from operation of products or utilization of services
17. river to open up the fuse cover Remove the old fuse and insert a new fuse into the cover first Place this fuse along with cover into the fuse holder base Depress the fuse cover and turn clockwise with flat screwdriver Legend F Fuse WE AL Type Relay Board Reference Relay board shown above is for 7OOPRO8 for 7OOPRO8 DC DC Type Relay Board Reference Relay board shown above is Ref Fuse 6 3 1 Change of fuse DC Type Unplug the yellow fuse F5 20A and replace with a new one PROTEAN RADIO CONTROLS MANUAL P N 701P0200 2008 09 29 Rev 4 14 6 0 LED Malfunction Alert 6 4 Change of Frequency Crystal The frequency of Protean system can be simply changed by replacing the correspondent crystal frequency in both the TX and RX Please consult factory for further details Internal eoe Antenna Miror MOSEL M 9041 0 Crystal Transmitter Circuit Board Transmitter Circuit Board Protean 4 6 amp 8 Button Protean HI amp 8 Models Crystal Receiver Circuit Board All Models 7 0 Function Settings The Protean series offers the following function settings in the transmitter Normal ON OFF Toggle and interlocked By default they are set in an interlocked mode Protean series radios can be custom programmed at the factory based on requirements and specific applications please contact your distributor for more information P N 701 0200 2008 09 29 R
18. y for further information 2 0 Safety Considerations 2 1 Symbols 2 1 1 Safety Considerations Check input voltage BEFORE wiring this Protean Unit Insufficient or overvoltage WILL damage unit and VOID Warranty The default value for AC units is 110v 10 99 to 121 VAC For DC units the voltage should be 12 24 Volts This product and related documentation must be reviewed for familiarization with safety markings and instructions before operation This product requires Strict adherence to instructions in order to ensure operational safety 2 1 2 Safety Symbols The following symbols may be found on the remote control or throughout the remote control documentation Their purpose is to alert you to potentially dangerous situations Refer To Manual When the product is marked with this symbol refer to the instruction manual for additional information High Voltage Indicates presence of hazardous voltage Unsafe practice could result in severe personal injury Protective Earth Ground Indicates protective earth terminal i WN gt PROTEAN RADIO CONTROLS MANUAL P N 701 0200 2008 09 29 Rev 4 2 0 Safety Considerations 2 1 Symbols continued amp 3 Warning Denotes hazard Included text will give proper instructions Failure to follow instructions could result in severe personal injury and or property damage Caution Denotes hazard Included text will give proper instructions Failure to follow instructions could
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