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1. F 240Vac 2A o o D 13 24v our P 5 00 Pa os EE ac 2A 11 24V NPN l l T 18 D IN CT ov PNP 04 l Loy l l ENS 24V NPN KEEN FEY H NY 19 D IN PES ov ve COM A OUT 397 1 Analog Output Li PA Y 20 com D N A OUT aS ERAS pol y HS gt 24V NPN 27 n D IN OUT av y OV PNP S801 ON Terminated OFF 0pen l od MEM 0V 5V l 1 CC rO gt o 24V NPN 29 D IN OUT icu d Mr d p OV PNP S801 0V O E Se E A A Nie 1 RS 485 P RS 485 68 RS 485 A AY 1 24V NPN Interface pem NES 32 D IN Py ov PNP I l d HS 24V NPN e 1 EN 3 D IN lt a pue COM RS 485 61 ME bog PNP Source Vg Vo P NPN Sink Y ARE 3 S 37 D IN R 130BA025 17 Diagram showing all electrical terminals Terminal 37 is not included in FC 301 Terminal 37 is the input to be used for Safe Stop For instructions on Safe Stop installation please refer to the section Safe Stop Installation Terminal 29 and 37 relay 2 are not included in FC 301 Very long control cables and analog signals may in rare cases depending on installation result in 50 60 Hz ground loops due to noise from mains supply cables If this occurs you may have to break the shield or insert a 100 nF capacitor between shield and chassis The digital and analog inputs and outputs must be connected separately to the FC 300 common inputs terminal 20 55 39 to avoid g
2. Start 18 Stop inverse 27 24 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Install o Connection Examples O Start Stop Terminal 18 start stop par 5 10 8 Start Terminal 27 No operation par 5 12 0 No operation Default coast inverse Terminal 37 Safe stop FC 302 only Par 5 10 Digital Input Start default Par 5 12 Digital Input coast inverse default 130BA155 11 Start Stop Safe Stop Speed Start Stop a8 O Pulse start stop Terminal 18 start stop par 5 10 9 Latched start Terminal 27 Stop par 5 12 6 Stop inverse Terminal 37 Safe stop FC 302 only Par 5 Digital input Latched start Par 5 Digital input Stop inverse 1308A156 12 z o 1 o a Start 18 Stop 27 MG 33 A6 22 VLT is a registered Danfoss trademark 25 FC 300 Instruction Manual O Speed up slow down Terminals 29 32 Speed up slow down How to Install 12 at Ee 27 LL 129 L a2 Par 5 Digital input Pulse start 10 37 24V Par 5 10 Par 5 12 Par 5 13 Par 5 14 Par 5 Digital input Freeze reference 12 Par 5 Digital input Speed up 13 Par 5 14 Digital input Slow
3. 8 90 Bus Jog 1 Speed 100 RPM All set ups TRUE 67 Uint16 default setting display text value for use in communication via serial communication port 46 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 9 Profibus 9 00 etpoint All setups TRUE Uint16 9 15 PCD write configuration 1 setu TRUE 9 18 Node address 1 setu TRUE N o o o 9 23 Parameters for signals All setups TRUE Uint16 9 28 Process control 1 Enable cyclic master 1 setu FALSE Uint8 9 63 Actual baud rate 255 No baud rate found All setups TRUE 9 65 Profile number 0 All setups TRUE pou AA A c ERES Y IB E 7 Uint8 9 68 tatus word 1 0 All setups TRUE V2 97 Save Data Vues AA ee TRUE vum 9 72 Drive Reset 0 No action 1 setu FALSE 9 81 Defined parameters 2 0 All setups FALSE 0 Uint16 9 83 Defined parameters 4 All setups FALSE 9 91 Changed parameters 2 0 All setups FALSE 0 Uint16 9 93 Changed parameters 4 0 All setups FALSE 0 Uint16 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 47 O FC 300 Instruction Manual Danfets How to Program O 10 CAN fieldbus 10 00 CAN protocol 1 Device Net All set ups 10 02 MAC ID 63 All set ups FALSE 0 Uint8 10 06 Readout Receive Error Counter 0 All set ups TRUE
4. 99 on decoupling plate with screws from the accessory bag 4 Insert plug connectors 96 U 97 V 98 W and motor cable into terminals labeled MOTOR 5 Fasten shielded cable to decoupling plate with screws and washers from the accessory bag 18 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Install N li N 130BT302 Motor connection x 10 HP 7 5 kW IP 20 A2 and A3 enclosures 130BT333 Motor connection 14 75 29 5 HP 11 22 kW IP 21 NEMA type 1 B1 and B2 enclosures Motor connection lt 10 HP 7 5 kW IP 55 NEMA type 12 i p MG 33 A6 22 VLT is a registered Danfoss trademark 19 FC 300 Instruction Manual Danfets How to Install No 96 97 98 Motor voltage 0 100 U V W of AC line voltage 3 wires out of motor M s in 6 wires out of motor Delta connected Ui vi WI 6 wires out of motor Star connected U2 V2 W2 to be interconnected separately No 99 Ground connection PE U V W E All types of three phase asynchronous standard Pro motors can be connected to the FC 300 Normally U v W d small motors are star connected 230 400 V A Y Large motors are normally delta connected 400 690 V A Y Refer to the motor nameplate 96 97 98 96 97 98 for correct connection mode and voltage Y A NOTE In motors without phase insulation paper or other insulation rei
5. O D Control of Mechanical Brake Control an electromechanical brake in hoisting lowering applications e Control the brake using any relay output or digital output terminal 27 or 29 e Keep the output closed voltage free as long as the adjustable frequency drive is unable to support the motor for example due to the load being too heavy e Select Mechanical brake control 32 in par 5 4 for applications with an electromechanical brake e The brake is released when the motor current exceeds the preset value in par 2 20 e The brake is engaged when the output frequency is less than the frequency set in par 2 21 or 2 22 and only if the adjustable frequency drive carries out a stop command If the adjustable frequency drive is in alarm mode or in an overvoltage situation the mechanical brake immediately cuts in Parallel connection of motors The FC 300 is able to control several parallel connected motors The total current consumption of the motors must not exceed the rated output current Iiny for the FC 300 130BA010 10 Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low rpm values The electronic thermal relay ETR of the FC 300 cannot be used as motor protection for the individual motor in systems with motors connected in parallel Furt
6. sese 0 6000 rpm Max error of 0 15 rpm All control characteristics are based on a 4 pole asynchronous motor Surroundings Enclosure s 10 HP TZ KW is IP 20 IP 55 Enclosure 14 75 AP 11 KW iicet ette eee A A aad ss Peace E Fx T Era cles IP 21 IP 55 Enclosure kit available 10 HP 7 5 kW seesesemIHHHMHe IP21 TYPE 1 IP 4X top blogues dr A cndediadinsaied boobed avebseeta ane sanseawentenes 0 03 oz 1 0 g Max relative humidity 5 95 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 721 3 3 uncoated ssssrerssrrsrrrnrrrnrrnerrrsrrnnrrrerrrnrrnnrrnneernren class 3C2 Aggressive environment IEC 721 3 3 coated wo cece tees menester ens class 3C3 Ambient temperature Max 122 F 50 C 24 hour average maximum 113 F 459C Derating for high ambient temperature see special conditions in the Design Guide Minimum ambient temperature during full scale operation essem 32 F 0 C Minimum ambient temperature at reduced performance 14 F 10 C Temperature during storage transport essen 13 149 158 F 25 65 70 C Maximum altitude above sea level sssssssssssssessee emnes nne 3281 ft 1000 m Derating for high altitude see special conditions in the Design Guide EMC standards EMISSION errechnet rau diera rna nans EN 61800 3 EN 61000 6 3 4 EN 55011 EMC standards Immuni
7. 0 Uint8 10 10 Process data type selection App dependent 1 set u 10 12 Process Data Config Read All set ups 10 14 Net Reference 0 Off All set ups Uint8 10 20 COS Filter 1 o a ui Ww ul 2 mm O a gt eg un m E 3 ct un o 10 22 COS Filter 3 65535 All set ups FALSE 0 Uint16 10 30 Parameter Data Types 0 Errata 1 All set ups 10 39 Devicenet F parameters 0 All set ups TRUE 0 Uint32 O 13 Smart logic control 13 10 Comparator Operand 0 DISABLED 2 set ups FALSE Uint8 13 12 Comparator Value 0 000 2 set ups FALSE 3 Int32 13 20 SL control timer 0 000 s 1 set u FALSE 3 TimD 13 40 Logic Rule Boolean 1 0 False 2 set ups FALSE Uint8 13 42 Logic Rule Boolean 2 0 False 2 set ups FALSE Uint8 13 44 Logic Rule Boolean 3 0 False 2 set ups 13 50 SL control mode 0 Off 2 set ups 13 52 SL control action 0 DISABLED 2 set ups FALSE Uint8 default setting display text value for use in communication via serial communication port 48 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 14 Special functions 14 00 Switching Pattern 1 SFAVM All set ups 14 03 Overmodulation 0 Off All set ups FALSE Uint8 14 10 Electrical failure 0 No function All set ups FALSE Uint8 14 12 Function at Electrical Imbalance 0 Tri All set ups Uint8 14 20 Reset mode 0 Manual reset
8. 130B1064 12 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install Accessory Bag S 10 HP 7 5 kW IP 55 130BT339 1 2 only available in units with brake chopper There is only one relay connector for the FC 301 x 10 HP 7 5 kW IP55 Accessory Bag 14 75 29 5 HP 11 22 kW 130BT330 There is only one relay connector for the FC 301 14 75 29 5 HP 11 22 kW MG 33 A6 22 VLT is a registered Danfoss trademark 13 FC 300 Instruction Manual How to Install o Mechanical Installation O Mechanical Mounting 1 Drill holes in accordance with the measurements given 2 You must provide screws suitable for the surface on which you want to mount the FC 300 Retighten all four screws FC 300 IP20 allows side by side installation Because of the need for cooling there must be a minimum of 4 in 100 mm free air passage above and below the FC 300 The back wall must always be solid 1308A219 10 CH 130BA228 10 5 14 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install o Electrical Installation NOTE Cables General Always comply with national and local regulations on cable cross sections AFD size Cable for Tightening up torque 0 34 10 HP 0 25 7 5 Line brake resistor load shari
9. 9 xx Profibus parameters 10 xx DeviceNet and CAN Fieldbus parameters 13 xx Smart Logic Control parameters 14 xx Special function parameters 15 xx Drive information parameters 16 xx Readout parameters 17 xx Encoder option parameters default setting display text value for use in communication via serial communication port 38 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 0 Operation Display 0 01 Language 0 English 1 set u TRUE Uint8 0 10 Active set u 1 Setup 1 1 set u Uint8 0 12 This set up linked to 1 Setup 1 All set ups FALSE Uint8 0 14 Readout Edit set ups channel 0 All set ups Uint32 0 20 Display line 1 1 small 1617 Speed RPM All set ups Uint16 0 22 Display line 1 3 small 1610 Power kW All set ups Uint16 0 24 Display line 3 large 1602 Reference All set ups Uint16 0 40 Hand on key on LCP 1 Enabled All set ups 0 42 Auto on key on LCP 1 set ups TRUE Uint8 Enabled All set 0 50 LCP co 0 No co All set ups FALSE Uint8 0 60 Main menu CREER 100 1 xm TRUE 0 Uint16 0 64 uick menu password 200 1 set u TRUE 0 Uint16 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 39 FC 300 Instruction Manual Danfets How to Program O 1 Load Motor 1 00 Configuration mode
10. AS 0 006 in 2 4 mm2 10 AWG Maximum cross section to control wires rigid wire oo ococccccncnncnncnnncnnncnnrnnrnnnncnnnnnrnnrnnnnnnrnrrnrnrannnnrnnnannns 0 002 in 2 1 5 mm2 16 AWG 2 x 0 001 in 2 2 x 0 75 mm2 Maximum cross section to control cables flexible cable sssss 0 0015 in 2 1 mm2 18 AWG Maximum cross section to control cables cable with enclosed core 0 0008 in 0 5 mm2 20 AWG Minimum cross section to control wires oooococncncnnnnncononononenenenenenenananinananenennnrenens 0 0004 in 2 0 25 mm2 Control card performance Se lee EE PP IRR MIR REN ia PE iE A FC 301 5 ms FC 302 1 ms 56 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets General Specifications Control characteristics Resolution of output frequency at O 1000 Hz ou cee e eee eee eee eee eee tetas eee eee eaten eae 0 013 Hz Repeat accuracy of Precise start stop terminals 18 19 FC 301 x ims FC 302 lt 0 1 msec System response time terminals 18 19 27 29 32 33 FC 301 x 10 ms FC 302 x 2ms Speed control range open loop 5i tete rena DREES ENNER EENEG 1 100 of synchronous speed Speed control range closed loop esee 1 1000 of synchronous speed Speed accuracy open lOOp xii eene eu tante NENNEN Ne NENNEN 30 4000 rpm Max error of 8 rpm Speed accuracy closed loop
11. All set ups Uint8 14 22 Operation mode 0 Normal operation All set ups Uint8 14 29 Service code 0 All set ups FALSE 0 Int32 14 30 Current lim cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 50 RFI1 1 On 1 set up FALSE z Uint8 default setting display text value for use in communication via serial communication port 49 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 15 Drive information 15 00 Operating hours All set ups Uint32 15 02 kWh counter 3 All set ups Uint32 15 04 Over temp s 0 All set ups FALSE 0 Uint16 15 06 Reset of kWh counter 0 Do not reset All set ups Uint8 15 20 Historic m Event 0 All m Uint8 15 22 Historic CS Time 0 ms All SC Uint32 15 30 Fault i Error code 0 All me Uint8 15 32 Fault log Time Os All set ups Uint32 15 4 Drive identification gt 15 40 FC type 0 All set ups VisStr 6 15 42 Voltage All set ups VisStr 20 15 44 Ordered typecode strin All set ups VisStr 40 15 46 Drive ordering no 0 All set ups FALSE 0 VisStr 8 15 48 LCP Id no All set ups VisStr 20 15 50 SW id power card All set ups VisStr 20 15 51 Drive serial number sl setups FALSE np VisStr 10 15 53 Power card serial number All set ups VisStr 19 15 60 Option in slot A All set ups VisStr 30 15 62 Slot A ordering no All set ups VisStr 8 15 65 Option in slot B All set ups VisStr 30 15 67 Slot B ordering no 0 All set
12. EE 68 P TX RX 69 N TX RX E guy Belg nal eg EE Common for terminals 68 and 69 The RS 485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supplier voltage PELV Control card USB serial communication USB SENTADA ERN DEREN E NUES MUERE 1 1 Full speed USB PUG O USB type B device plug Connection to PC is carried out via a standard host device USB cable The USB connection is galvanically isolated from the supply voltage PELV and other high voltage terminals The USB connection is not galvanically isolated from protection ground Only use an isolated laptop as a PC connection to the USB connector on the FC 300 drive Relay outputs Programmable relay outputs cocinan cion a aaa FC 301 1 FC 302 2 Relay 01 Terminal number iii a ENNER UR EN 1 3 break 1 2 make Max terminal load AC 1 1 on 1 3 NC 1 2 NO Resistive load eseeeeese 240 VAC 2A Max terminal load AC 15 1 Inductive load COS 0 4 sss 240 V AC 0 2A Max terminal load DC 1 9 on 1 2 NO 1 3 NC Resistive load sene 60 V DC 1A Max terminal load DC 13 9 Inductive load sss mmm nnns 24 V DC 0 1A Relay 02 FC 302 only Terminal number cece teeter erence mene 4 6 break 4 5 make Max terminal load AC 1 1 on 4 5 NO Resistive load seem 400V
13. High start torque While FC 300 is connected to AC line the motor can be started stopped using digital commands bus commands references or a local stop e Disconnect the FC 300 from AC line whenever personal safety considerations make it necessary to avoid unintended start e To avoid unintended start always activate the OFF key before changing parameters e Unless terminal 37 is turned off an electronic fault temporary overload a fault in the AC line supply or lost motor connection may cause a stopped motor to start 8 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets Safety Instructions and General Warning O Safe Stop of FC 302 The FC 302 can perform the Designated Safety Function Uncontrolled Stopping by removal of power as defined by draft IEC 61800 5 2 or Stop Category 0 as defined in EN 60204 1 It is designed and approved suitable for the requirements of Safety Category 3 in EN 954 1 This functionality is called Safe Stop In order to install and use the Safe Stop function in accordance with the requirements of Safety Category 3 in EN 954 1 the related information and instructions of the FC 300 Design Guide MG 33 BX YY must be followed The information and instructions of the Instruction Manual are not sufficient for a correct and safe use of the Safe Stop functionality General warning Warning Touching the electrical parts may be fatal even after the equipment has b
14. Serbian 44 Romanian ROMANIAN 45 Hungarian HUNGARIAN 46 Czech 47 Polish POLISH 48 Russian 49 Thai 50 Bahasa Indonesian BAHASA INDONESIAN 51 Function Defines the language to be used in display The adjustable frequency drive can be delivered with 4 various language packages English and German are included in all packages English cannot be erased or manipulated Language package 1 consists of English German French Danish Spanish Italian and Finnish Language package 2 consists of English German Chinese Korean Japanese Thai and Bahasa Indonesian Language package 3 consists of English German Slovenian Bulgarian Serbian Romanian Hungarian Czech and Russian default setting display text Language package 4 consists of English German Spanish English US Greek Brazilian Portuguese Turkish and Polish 1 20 Motor Power kW Range 0 5 10 HP 0 37 7 5 kW M TYPE Function Enter the nominal motor power in kW according to the motor nameplate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running 1 22 Motor Voltage Range 200 600 V M TYPE Function Enter the nominal motor voltage according to the motor nameplate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running 1 23 Motor Frequency Op
15. down Note Terminal 29 only in FC 302 O Potentiometer Reference Voltage reference via a potentiometer 26 1308A154 11 Speed RPM Par 3 15 Reference Resource 1 1 NS Analog Input 53 Par 6 10 Terminal 53 Low Voltage O Volt Par 6 11 Terminal 53 High Voltage 10 Volt Par 6 14 Terminal 53 Low Ref Feedb Value Value O RPM Par 6 15 Terminal 53 High Ref Feedb P Value Value 1 500 RPM Switch S201 OFF U Ref voltage P 6 11 10V E o e gt gt o MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Install O Electrical Installation Control Cables iQ 3 Phase power LJ input 1 gt Switch Mode DE Dus Power Supply 4K E HO 10Vdc 24Vdc ne R 82 Brake 15mA 130 200mA A resistor 2 AOS _ 410Vdc 50 10 V OUT F j Sg 201 10Vde gt 2 10Vde 1953 6 93 DEED Weg 0 4 20 mA 202 orF U 0 10V 03 Fir PS 54 A IN q 2 ca wM9 240Vac 2A 0 4 20 mA A 55 COM A IN ow 4 N LX x relay2 a 912 24V OUT o8 l I
16. individually in each of the four set ups i e one single parameter can have four different data values 1 set up data value will be the same in all set ups Conversion index This number refers to a conversion figure used when writing or reading by means of a variable frequency drive Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 0 1 0 01 0 001 0 0001 0 00001 0 000001 Integer 8 Integer 32 Unsigned 16 Visible String Bit sequence of 16 boolean variables VisStr v2 Int8 Int32 Uint16 See the FC 300 Design Guide for further information about data types 33 35 and 54 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 37 FC 300 Instruction Manual Danfets How to Program 1 xx Load and motor parameters including all load and motor related parameters 2 xx Brake parameters e DC brake e Dynamic brake resistor brake e Mechanical brake e Over voltage control 3 xx References and ramping parameters includes DigiPot function 4 xx Limits and warnings setting of limits and warning parameters 5 xx Digital inputs and outputs including relay controls 6 xx Analog inputs and outputs 7 xx Controls setting parameters for speed and process control 8 xx Communication and option parameters for setting of FC RS 485 and FC USB port parameters
17. warning low Voltage 390 405 810 840 943 965 warning high w o brake w brake Overvoltage 410 855 975 The voltages stated are the intermediate circuit voltage of the FC 300 with a tolerance of 5 The corresponding line voltage is the intermediate circuit voltage DC link divided by 1 35 WARNING ALARM 8 DC undervoltage If the intermediate circuit voltage DC drops below the voltage warning low limit see table above the adjustable frequency drive checks if 24 V backup supply is connected MG 33 A6 22 VLT is a registered Danfoss trademark If no 24 V backup supply is connected the adjustable frequency drive trips after a given time depending on the unit To check whether the supply voltage matches the adjustable frequency drive see the General Specifications WARNING ALARM 9 Inverter overloaded The adjustable frequency drive is about to cut out because of an overload too high current for too long The counter for electronic thermal inverter protection gives a warning at 98 and trips at 100 while giving an alarm You cannot reset the adjustable frequency drive until the counter is below 90 The fault is that the adjustable frequency drive is overloaded by more than 100 for too long WARNING ALARM 10 Motor ETR overtemperature According to the electronic thermal protection ETR the motor is too hot You can choose whether the adjustable frequency drive should give a warning o
18. 0 Speed open loo All set ups FALSE Uint8 1 20 Motor power HP Drive dependent All set ups FALSE 1 23 Motor frequency Drive dependent All set ups FALSE 0 Uint16 1 25 Motor nominal speed Drive dependent All set ups FALSE 67 Uint16 1 30 Stator resistance Rs Motor dependent All set ups FALSE 4 Uint32 1 33 Stator leakage reactance X1 Motor dependent All set ups 1 35 Main reactance Xh Motor dependent All set ups 1 39 Motor poles Motor dependent All set ups FALSE 0 Uint8 1 50 Motor magnetizing at zero speed 100 All set ups 1 1 60 ow speed load compensation 100 All set ups TRUE Inti6 1 62 Slip compensation 100 All set ups TRUE 1 64 Resonance dampenin 100 All set ups TRUE 1 66 Min current at low speed 100 All set ups TRUE 1 68 Minimum inertia Drive dependent All set ups FALSE Uint32 1 71 Start dela 0 0 s All set ups TRUE 1 Uint8 1 74 Start speed RPM 0 RPM All set ups TRUE 67 Uint16 rt 1 80 Function at sto 0 Coast All set ups Uint8 Uint8 1 90 Motor thermal protection 0 No protection All set ups TRUE 1 93 Thermistor source 0 None All set ups FALSE Uint8 default setting display text value for use in communication via serial communication port 40 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 2 Brakes 2 00 DC hold current All set ups 2 02 DC braking time 10 0 s All
19. 00 V type gG 11K 63A1 380 500 V type gG 15K 63A1 380 500 V type gG 18K 63AD 380 500 V type gG 22K 80A1 380 500 V type gG 1 Max fuses see national international regulations for selecting an applicable fuse size MG 33 A6 22 VLT is a registered Danfoss trademark 21 FC 300 Instruction Manual Danfets How to Install UL Compliance 200 240 V 2 7 5 KTN R10 JKS 10 JJN 10 5017906 010 KLN R10 ATM R10 A2K 10R 3 0 3 7 KTN R30 JKS 30 JJN 30 5012406 032 KLN R30 ATM R30 A2K 30R 380 500 V 525 600 V 0 37 1 5 KTS R10 JKS 10 JJS 10 5017906 010 KLS R10 ATM R10 A6K 10R 5 5 7 5 KTS R30 JKS 30 JJS 30 5012406 032 KLS R30 ATM R30 A6K 30R 15 0 KTS R50 JKS 50 JJS 50 5014006 050 KLS R50 A6K 50R 22 0 KTS R80 JKS 80 JJS 80 5014006 100 KLS R80 A6K 80R KTS fuses from Bussmann may substitute KTN for 240 V adjustable frequency drives FWH fuses from Bussmann may substitute FWX for 240 V adjustable frequency drives KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V adjustable frequency drives L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V adjustable frequency drives A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V adjustable frequency drives A5OX fuses from FERRAZ SHAWMUT may substitute A25X for 240 V adjustable frequency drives 2 N MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Instal
20. 22 rijan nnn 27 ETRSSS aa 63 General warning eeeeeeee essen nnns 9 Ground connection sssesessseseeene enne 15 Ground leakage current 0ccccccccnnnncnncnncnnnnrrnn nn 8 I Intermediate circuit 63 IP21 TYPE EEN 4 K AR dildo 63 L Languages esit sS eee ys A e sa RAN E Fa end A 34 LG TICS TO MUCH taie aaeinle 20 Leakage Current ccoccoconoconcncnnanarananinananacananananes 9 Line plug COMNMECCOF cee cecee eee e eee e eect nnn 15 Main reactance v Sed ee as ken dario een x Vx eR ERE e E cites 35 Mains supply L1 L2 L3 eesesee Anoia Eposi 53 Maximum Reference nnn 35 METLO ca O one pA ont Oe Ta Va TR TOR Da TOR GR 4 Mechanical Mounting cceeeeceeeee eect eee nn 14 MOtOr GablGS aiii dade ad aa ora Sg rion ena nC HIR RR A Rn 20 Motor Connection 18 Motor CUTE Eiza e ewe uum xxv ve o SR XR Eia 35 Motor Frequency civis eus E uad atre rer ns RUF E E OUR EE 34 Motor nameplate nnn 29 Motor Nominal Speed sssssse n 35 Motor OUTPUT eni oan pran a aa e aa 53 Motor overload protection cccceceeeeeeeeeeeeeeeeeeeeeeeee 8 Motor Power KW vision eere ENNEN 34 Motor protection EE 57 Motor Thermal Protection ee ne 31 Motor ele uoa zi a rex sina cae E af CR DA VER 34 MG 33 A6 22 VLT is a registered Danfoss trademark 67 FC 300 Instruction Manual Nameplate data 29 29 Non UL COMPLIANCE nnn 21 O Output performance U V WI 53 P Parall
21. 4 Hz mue EEUU see section on Digital input Maximum Voltage oN ul LEE 28 V DC Input resistance Ri asi ease str haerere resa n al a aa approx 4 kQ Pulse input accuracy 0 1 1 kHz seeseee menn Max error 0 1 of full scale Encoder input accuracy 1 110 kHz sessss Hen Max error 0 05 of full scale The pulse and encoder inputs terminals 18 29 32 33 are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 Pulse inputs are 29 and 33 2 Encoder inputs 32 A and 33 B Digital output Programmable digital pulse outputs nina a dee a la dee e 2 Terminal number ida a a a 27 291 Voltage level at digital frequency output ssssssssessssesesenmesenememenen nemen eminens en 0 24V Max output Current sink or SQUECS gege ee Ee nre ct he ia 40 mA Max load at frequency OUEDUE sumi seicu se ve Eas pape a eii sa x FREE acia 1 kQ Max capacitive load at frequency output ss sssssssssnssnesresrurenunranseranoruurannennanranrrnnuranrununrnnsnannennenn 10 nF Minimum output frequency at frequency output ieee eee eee eee eee eee ee eee enne nennen 0 Hz Maximum output frequency at frequency output ssssssssessssseenemenee nemen 32 kHz Accuracy of frequency OUtpUt okee ENEE hane qn sek uua da ua e ek Ls ak aga ERR RAE Max error 0 1 of full scale Resolution of output frequency conca cheeses ri a rh e ER EA ln 12 bit 1 Terminal 27 and 29 can also be p
22. 62 Output Frequency at Maximum Limit The output frequency is higher than the value set in par 4 19 ALARM 63 Mechanical Brake Low The actual motor current has not exceeded the release brake current within the Start delay time window WARNING 64 Voltage Limit The load and speed combination demands a motor voltage higher than the actual DC link voltage WARNING ALARM TRIP 65 Control Card Overtemperature Control card overtemperature The cut out temperature of the control card is 176 F 80 C WARNING 66 Heatsink Temperature Low The heatsink temperature is measured as 32 F 0 C This could indicate that the temperature sensor is defective and thus the fan speed is increased to the maximum in case the power part or control card is very hot ALARM 67 Option Configuration has Changed One or more options have either been added or removed since the last power down ALARM 68 Safe Stop Activated Safe Stop has been activated To resume normal operation apply 24 V DC to terminal 37 then send a reset signal via bus digital I O or by pressing RESET For correct and safe use of the Safe Stop function follow the related information and instructions in the Design Guide ALARM 70 Illegal Frequency Configuration Actual combination of control board and power board is illegal ALARM 80 Drive Initialized to Default Value 66 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Ins
23. AC 2A Max terminal load AC 15 1 on 4 5 NO Inductive load coso 0 4 eseseess 240 V AC 0 2A Max terminal load DC 1 1 on 4 5 NO Resistive load 0coocccccocnccnnnncnnnnncononocoronenenonincnnns 80VDC 2A Max terminal load DC 13 9 on 4 5 NO Inductive load esee 24 V DC 0 1A Max terminal load AC 1 1 on 4 6 NC Resistive load seen 240 VAC 2A Max terminal load AC 15 1 on 4 6 NC Inductive load coso 0 4 seeeess 240 V AC 0 2A Max terminal load DC 1 1 on 4 6 NC Resistive load me 50VDC 2A Max terminal load DC 13 1 on 4 6 NC Inductive load eseeen mn 24 V DC 0 1A Min terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO es 24 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 sse overvoltage category III pollution degree 2 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation PELV Cable lengths and cross sections Max motor cable length shielded armored FC 301 150 ft 50 m FC 302 500 ft 150 m Max motor cable length non shielded unarmored FC 301 250 ft 75 m FC 302 1000 ft 300 m Max cross section to motor mains load sharing and brake see section Electrical Data in the FC 300 Design Guide MG 33 BX YY for more information 0 34 HP 10 HP 0 25 kW 7 5 KW IP oO V i
24. E 5 Inti6 6 24 Terminal 54 low ref feedb value 0 000 Unit All set ups 3 6 26 Terminal 54 filter time constant 0 001 s All set ups FALSE 3 Uint16 6 50 Terminal 42 output 0 No operation All set ups 6 52 Terminal 42 output max scale 100 00 96 All set ups TRUE 2 Inti6 O 7 Controllers 7 02 Speed PID proportional gain 0 015 All set ups TRUE 3 Uint16 7 04 Speed PID differentiation time Drive dependent All set ups TRUE 4 7 06 Speed PID lowpass filter time 10 0 ms All set ups TRUE 4 Uint16 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 45 FC 300 Instruction Manual Danfets How to Program O 8 Comm and options 8 00 Enabled options 1 AII All set ups FALSE 8 02 Controlword source 0 FC RS485 All set ups TRUE Uint8 8 04 Controlword Timeout Function 0 Off 1 set up FALSE 8 06 Reset Controlword Timeout Do not reset All set ups TRUE 8 10 Control word profile 0 FC profile All set ups Uint8 8 30 Protocol 0 FC 1 set u Uint8 8 32 FC port baudrate 2 9600 Baud 1 set u FALSE Uint8 8 36 Max response dela 5000 ms 1 set u FALSE 3 Uint16 8 50 Coasting select 3 Logic OR All set ups Uint8 8 52 DC Brake select 3 Logic OR All set ups Uint8 8 54 Reverse select 3 Logic OR All set ups Uint8 8 56 Preset reference select 3 Logic OR All set ups Uint8
25. FC 300 Instruction Manual Contents How to Read this Instruction Manual 3 El Approvals i 4 SNE nl Le EE 5 EI Abbreviations zie iba 5 Safety Instructions and General Warning 7 El Disposal INStrUCTIONS visores aaa 7 E Software Verelopg SE sends BEE EE Se EN de EE a 7 El High voltage warning sue eege Ure og tad ier vie xin eS ERR Rd 8 EI Safety INStRUCONS xit rere core t yale EE e das 8 EI H lt start torque de 8 Li Safe Stop of EC 302 diceret i 9 EL LE Ene A a 9 B How to Install eoe o eo noQ GS 11 El How to Get Started ii E Uter RAE ELEC ER RENE 11 O Accessory Bag x 10 HP 7 5 kW EN 12 D Mechanical Installation 52 i vic hs tete EE de AE dada alte 14 E Electrical Installation iii iioi teo or me E re Rae Yeh Re eue E ERO Er edere RE Ee HEC 15 O Removal of Knockouts for Extra Cables 15 O Connection to Line Supply and Grounding eee 15 El Motor Connection 5 2 eti ei aeta e rera I ones anch arr FERRE FER Re E ER YES ENEE EE 18 D fecgre bl rw r hadd 20 ek e DEE 21 D Access to Control Terminals seb idine e ea a 23 O Electrical Installation Control Terminals oococconccnnncncconannnanoncnnnrnnnnn narran 23 EL Basic Wiring Example etre tent Se ert ee SCENE ee en EA Ee cement nain 24 El Connection Examples iria A A in 25 EI Start Stop ii A As 25 El Pulse Sart STOP RR 25 A Spee
26. MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets Warnings and Alarms Description of Alarm Word Warning Word and extended Status Word Bit Hex Dec AlarmWord WarningWord ExtendedStatusWord 1 00000002 2 Pwr Card Tem Pwr Card Tem AMA Runnin 3 00000008 8 Ctrl Card Tem Ctrl Card Tem Slow down 5 00000020 Overcurrent Overcurrent Feedback High 7 00000080 128 Thrmstr overld Thrmstr overld Output Current High 00000200 512 Inverter Overld Inverter Overld Output Freq High 11 00000800 2048 DC overvolt DC overvolt Brake Check OK 13 00002000 8192 Soft charge fault DC Voltage High Brakin 15 00008000 32768 AMA Not OK No Motor OVC Active 17 00020000 131072 Internal Fault 10 V Low 19 00080000 524288 U phase loss Brake Resistor 21 00200000 2097152 W phase Loss Speed Limit 23 00800000 8388608 24 V Supply Low 24 V Supply Low 25 02000000 33554432 1 8 V Supply Low Current Limit 27 08000000 134217728 Brake IGBT Voltage Limit 29 20000000 536870912 Drive Initialized Unused 31 80000000 2147483648 Mech brake low Extended Status Word The alarm words warning words and extended status words can be read out via serial bus or optional serial communication bus for diagnosis See also par 16 90 16 92 and 16 94 WARNING 1 WARNING ALARM 3 10 Volts low No motor The 10 V voltage from terminal 50 on the No motor has been connected to the output of control card is
27. NG 48 1 8 V supply low Contact your Danfoss supplier MG 33 A6 22 VLT is a registered Danfoss trademark WARNING 49 Speed limit The speed is not within the specified range in par 4 11 and par 4 13 ALARM 50 AMA calibration failed Contact your Danfoss supplier ALARM 51 AMA check Unom and Inom The settings for motor voltage motor current and motor power are presumably wrong Check the settings ALARM 52 AMA low Inom The motor current is too low Check the settings ALARM 53 AMA motor too big The motor is too big for the AMA to be carried out ALARM 54 AMA motor too small The motor is too small for the AMA to be carried out ALARM 55 AMA par out of range The par values found for the motor are outside the acceptable range ALARM 56 AMA interrupted by user The AMA has been interrupted by the user ALARM 57 AMA timeout Try to start the AMA again a number of times until the AMA is carried out Please note that repeated runs may heat the motor to a level where the resistances Rs and Rr are increased In most cases however this is not critical ALARM 58 AMA internal fault Contact your Danfoss supplier WARNING 59 Current limit Contact your Danfoss supplier FC 300 Instruction Manual Danfets Warnings and Alarms WARNING 61 Parameter settings are initialized to default setting Encoder loss after a manual three finger reset Contact your Danfoss supplier WARNING
28. and the intermediate circuit voltage The warning is active when the dissipated braking energy is higher than 90 If Trip 2 has been selected in par 2 13 the adjustable frequency drive cuts out and issues this alarm when the dissipated braking energy is higher than 100 WARNING 27 Brake chopper fault The brake transistor is monitored during operation and if it short circuits the brake function disconnects and the warning comes up The adjustable frequency drive is still able to run but since the brake transistor has short circuited substantial power is transmitted to the brake resistor even if it is inactive Turn off the adjustable frequency drive and remove the brake resistor Warning There is a risk of substantial power being transmitted to the brake O resistor if the brake transistor is short circuited ALARM WARNING 28 Brake check failed Brake resistor fault the brake resistor is not connected working ALARM 29 Drive over temperature If the enclosure is IP 20 or IP 21 TYPE 1 the cut out temperature of the heatsink is 203 F 9 o 95 oC 5 C The temperature fault cannot be reset until the temperature of the heatsink is below 158 F 9 F 70 C 5 C The fault could be Ambient temperature too high Too long motor cable ALARM 30 Motor phase U missing Motor phase U between the adjustable frequency drive and the motor is missing Turn off the adjustable frequency drive and chec
29. below 10 V the adjustable frequency drive Remove some of the load from terminal 50 as the 10 V supply is overloaded Max 15 mA or minimum 590 Q WARNING ALARM 4 Line phase loss A phase is missing on the supply side or the WARNING ALARM 2 line voltage imbalance is too high Live zero error This message also appears in case of a fault in the The signal on terminal 53 or 54 is less than input rectifier on the adjustable frequency drive 50 of the value set in par 6 10 6 12 Check the supply voltage and supply currents 6 20 or 6 22 respectively to the adjustable frequency drive 62 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfi Warnings and Alarms WARNING 5 DC link voltage high The intermediate circuit voltage DC is higher than the overvoltage limit of the control system The adjustable frequency drive is still active WARNING 6 DC link voltage low The intermediate circuit voltage DC is below the undervoltage limit of the control system The adjustable frequency drive is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the limit the adjustable frequency drive trips after a time Possible corrections Connect a brake resistor Extend the ramp time Activate functions in par 2 10 Increase par 14 26 Connect a brake resistor Extend the ramp time limits Undervoltage 185 373 532 Voltage 205 410 585
30. d p Slow dOoWLFr vice shovels ber e SEA 26 O Potentiometer Reference 26 O Electrical Installation Control Cables sse 27 O Switches S201 S202 and S801 E 28 a tightening Ke lee UE 28 El Final S t Up and TESE miii diente her re Por PINO MARRE aa ARE td 29 D Additional Connections reir nenne arra ES NNN ii 31 O Control of Mechanical Brake onise aene REENEN NENNEN naher hann 31 O Motor Thermal Protection ANERE nnne enne nennen nhanh 31 a How to Program y ege dE Edge ET 33 EJ QUICK Setup EE 34 O Parameter lists 0 eerie ette ERR A A Aa 37 E P rameter Selection 1 rore eren neni rea yas rn daas Ng eara aae ea aerias 38 a General Specifications sese 53 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual a Warnings and Alarms D Warnings Alarm Messages ssssseee mensem meme nennen nnn Index MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfots How to Read this Instruction Manual d O How to Read this Instruction Manual This Instruction Manual will help you get started install program and troubleshoot your VLT9 AutomationDrive FC 300 The FC 300 comes in two shaft performance levels FC 301 ranges from scalar U f to VVC and FC 302 ranges from scalar U f to servo performance This Instruction Manual covers both FC 301 and FC 302 Where information covers both series we ref
31. drive and indicated by a code on the display A warning remains active until its cause is no longer present Under certain circumstances operation of the motor may still be continued Warning messages may be critical but are not necessarily so In the event of an alarm the adjustable frequency drive will have tripped Alarms must be reset to restart operation once their cause has been rectified This may be done in three ways 1 By using the RESET control button on the LCP control panel 2 Via a digital input with the Reset function 3 Via serial communication optional serial communication bus NOTE After a manual reset using the RESET button on the LCP the AUTO ON button must be pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection meaning that the line supply must be switched off before the alarm can be reset After being switched back on the FC 300 is no longer blocked and may be reset as described above once the cause has been rectified Alarms that are not trip locked can also be reset using the automatic reset function in parameters 14 20 Warning automatic wake up is possible If a warning and alarm is marked against a code in the table on the following page this means that either a warning occurs before an alarm or else that you can s
32. een disconnected from the power supply Also make sure that other voltage inputs have been disconnected such as load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic backup Using VLT AutomationDrive FC 300 wait at least 15 minutes A shorter time is allowed only if indicated on the nameplate for the specific unit Leakage Current The ground leakage current from the FC 300 exceeds 3 5 mA To ensure that the ground cable has a good mechanical connection to the ground connection terminal 95 the cable cross section must be at least 3 9 in2 10 mm2 or have 2 rated ground wires terminated separately Residual Current Device This product can cause DC current in the protective conductor If a residual current device RCD is used for extra protection only an RCD of Type B time delayed may be used on the supply side of this product See also RCD Application Note MN 90 GX 02 Protective grounding of the FC 300 and the use of RCDs must always follow national and local regulations IT Line Do not connect 400 V adjustable frequency drives with RFI filters to line power supplies with a voltage between phase and ground of more than 440 V For IT line and delta ground grounded leg line voltage may exceed 440 V between phase and ground Par 14 50 RFI 1 can be used on the FC 302 to disconnect the internal RFI capacitors from the RFI filter to ground If this is done it will reduce the RFI performance to A2
33. el connection of motors esesseeeeeeeeees 31 Potentiometer Reference ccceeee eee e eee eeeeee eee eeeeeaaee 26 PPOPIDUS 2 fo ce ene Rn ex cuits canes cots owes NN SEU e E ER Ee E ERR 4 Protection EE 21 Protection and Features cccecceee cece eee eeee eens eeeeaeee 57 Pulse start stop ENEE EEN nnnm 25 Pulse encoder inputs cccconnnconcnnnnnnncnnnnnnnnnnrnrnnnn 54 R Ramp 1 Ramp down Time 36 Ramp 1 Ramp up Time eee 36 Relay outputs vies Ee Ee esca 56 Removal of Knockouts for Extra Cables ss 15 R pair Work iii a PRAE baie den eased ERAT 8 Residual Current Device 0oooccccccccnnnncnncncnannnrnnnnn 9 S shielded armored NN 28 Safe SO cita a da 25 25 Safety Instructions ENEE 8 Serial communication ENEE 56 Shaft performance level eee n n 3 Side by side installation ccce 14 Speed up slow down ENEE 26 Start torque isses aux ese rte a Dea Yee rrr a Re AYER 8 Start StOD kysti cii Dd a vu deine sait 25 Stator leakage reactance EE 35 Surro ndifgs 2 2 qox aerei x Se S rii UAR REIR DUE EET E 57 Switches S201 S202 and S801 sssess 28 Symbols eege ee velocius 5 T Tightening torques iiss aine na nn 28 Torque CharacteristiCS ccccce cece eee e ee ee eeee eee eeeeeaaee 53 W WAarNINIS ci EE 59 2 24 N DE Le EE 4 68 MG 33 A6 22 VLT is a registered Danfoss trademark
34. er to FC 300 Otherwise we refer specifically to either FC 301 or FC 302 Chapter 1 How to Read this Instruction Manual introduces the manual and informs you about the approvals symbols and abbreviations used in this literature Page divider for How to Read this Instruction Manual Chapter 2 Safety Instructions and General I Warnings entails instructions on how to a handle the FC 300 correctly Page divider for Safety Instructions and General Warnings Chapter 3 How to Install guides you through mechanical and technical installation Page divider for How to Install MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Read this Instruction Manual Chapter 4 How to Program shows you how to operate and program the FC 300 via the Local Control Panel EN Page divider for How to Program Chapter 5 General Specifications entails fe technical data about FC 300 ze Page divider for General Specifications Chapter 6 Troubleshooting assists you in solving problems that may occur when using FC 300 KH Page divider for Troubleshooting Available literature for FC 300 The VLTO AutomationDrive FC 300 Instruction Manual provides the necessary infor mation for getting the drive up and running The VLT AutomationDrive FC 300 Design Guide entails all technical information about the d
35. for calculating motor compensations This parameter cannot be adjusted while the motor is running 1 29 Automatic Motor Adaptation AMA Option OFF 0 Enable complete AMA 1 Enable reduced AMA 2 Function The AMA function optimises dynamic motor performance by automatically optimising the advanced motor parameters par 1 30 to par 1 35 while the motor is stationary Select the type of AMA Enable complete AMA 1 performs AMA of the stator resistance Rs the rotor resistance Rr the stator leakage reactance x1 the rotor leakage reactance X2 and the main reactance Xh Select this option if an LC filter is used between the drive and the motor FC 301 The Complete AMA does not include Xn measurement for FC 301 Instead the Xn value is determined from the motor database Par 1 35 Main Reactance X may be adjusted to obtain optimal start performance Select Reduced AMA 2 performs a reduced AMA of the stator resistance Rs in the system only Activate the AMA function by pressing Hand on default setting display text MG 33 A6 22 VLT is a registered Danfoss trademark after selecting 1 or 2 See also the section Automatic Motor Adaptation After a normal sequence the display will read Press OK to finish AMA After pressing the OK key the frequency converter is ready for operation Note e For the best adaptation of the frequency converter run AMA on a cold motor e AMA cannot be performed while the m
36. her motor protection must be provided e g thermistors in each motor or individual thermal relays Circuit breakers are not suitable as protection NOTE When motors are connected in parallel parameter 1 02 Automatic motor adaptation AMA cannot be used and Parameter 1 01 Torque characteristics must be set to Special motor characteristics For more information see VLT AutomationDrive FC 300 Design Guide Motor Thermal Protection The electronic thermal relay in FC 300 has received the UL approval for single motor protection when par 1 90 Motor Thermal Protection is set for ETR Trip and par 1 24 Motor current Im n is set to the rated motor current see motor name plate 31 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Install 32 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program MG 33 A6 22 VLT is a registered Danfoss trademark 33 FC 300 Instruction Manual p How to Program o Quick Setup Option X English UK ENGLISH 0 German DEUTSCH 1 French FRANCAIS 2 Danish DANSK 3 Spanish ESPANOL 4 Italian ITALIANO 5 Chinese CHINESE 10 Finnish FINNISH 20 English US ENGLISH US 22 Greek GREEK 27 Portuguese PORTUGUESE 28 Slovenian SLOVENIAN 36 Korean KOREAN 39 Japanese JAPANESE 40 Turkish TURKISH 41 Traditional Chinese 42 Bulgarian 43
37. igital output 0 No operation All set ups Uint8 5 40 Function rela 0 No operation All set ups Uint8 5 42 Off delay rela 0 01 s All set ups Uint16 5 50 Term 29 low frequenc 100 Hz All set ups Uint32 5 52 Term 29 low ref feedb value 0 000 Unit All set ups Int32 5 54 Pulse filter time constant 29 100 ms All set ups Uint16 5 56 Term 33 high frequenc 100 Hz All set ups TRUE 0 Uint32 5 58 Term 33 high ref feedb value 1500 000 Unit All set ups 3 Int32 5 60 Terminal 27 pulse output variable 0 No operation All set ups FALSE Uint8 5 63 Terminal 29 pulse output variable 0 No operation All set ups FALSE Uint8 5 70 Term 32 33 encoder resolution All set ups default setting display text value for use in communication via serial communication port 44 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program H 6 Analog In Out 00 ive zero Timeout Time All set ups Uint8 a Ko eo D o 6 10 Terminal 53 low voltage 0 07 V All set ups G11 Terminal s3 high votage won asw TRE 3 imi 6 12 Terminal 53 low current 0 14 mA All set ups TRUE D Inti6 6 14 Terminal 53 low ref feedb value 0 000 Unit All set ups TRUE 3 Int32 6 16 Terminal 53 filter time constant 0 001 s All set ups FALSE 3 Uint16 6 20 Terminal 54 low voltage 0 07 V All set ups TRUE 2 Inti6 6 22 erminal 54 low current 0 14 mA All set ups TRU
38. ischarge from the output phases to ground either in the cable between the adjustable frequency drive and the motor or in the motor itself Turn off the adjustable frequency drive and remove the ground fault ALARM 15 Incomplete hardware A fitted option is not handled by the present control board hardware or software ALARM 16 Short circuit There is short circuiting in the motor or on the motor terminals Turn off the adjustable frequency drive and remove the short circuit WARNING ALARM 17 Control word timeout There is no communication to the adjustable frequency drive The warning will only be activated when par 8 04 is NOT set to OFF If par 8 04 is set to Stop and Trip a warning appears and the adjustable frequency drive ramps down until it trips while giving an alarm par 8 03 Control word Timeout Time could possibly be increased WARNING 25 Brake resistor short circuited The brake resistor is monitored during operation If it short circuits the brake function is disconnected and the warning appears The adjustable frequency drive still works but without the brake function Turn off the adjustable frequency drive and replace the brake resistor see par 2 15 Brake Check ALARM WARNING 26 Brake resistor power limit The power transmitted to the brake resistor is calculated as a percentage as a mean value over the last 120 s on the basis of the resistance value of the brake resistor par 2 11
39. k motor phase U 64 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfi Warnings and Alarms ALARM 31 Motor phase V missing Motor phase V between the adjustable frequency drive and the motor is missing Turn off the adjustable frequency drive and check motor phase V ALARM 32 Motor phase W missing Motor phase W between the adjustable frequency drive and the motor is missing Turn off the adjustable frequency drive and check motor phase W ALARM 33 Soft charge fault Too many power ups have occurred within a short time period See the chapter General Specifications for the allowed number of power ups within one minute WARNING ALARM 34 Ser com bus fault The serial communication bus on the communication option card is not working WARNING 35 Out of frequency range This warning is active if the output frequency has reached its Warning speed low par 4 52 or Warning speed high par 4 53 If the adjustable frequency drive is in Process control closed loop par 1 00 the warning is active in the display If the adjustable frequency drive is not in this mode bit 008000 Out of frequency range in extended status word is active but there is no warning in the display ALARM 38 Internal fault Contact your Danfoss supplier WARNING 47 24 V supply low The external 24 V DC backup power supply may be overloaded otherwise contact your Danfoss supplier WARNI
40. l O Access to Control Terminals All terminals to the control cables are located underneath the terminal cover on the front of the adjustable frequency drive Remove the terminal cover by means of a screwdriver see illustration O Electrical Installation Control Terminals To mount the cable to the terminal Strip isolation of 0 34 0 39 in 9 10 mm Insert a screwdriver in the square hole Insert the cable in the adjacent circular hole Remove the screwdriver The cable is now mounted to the terminal Do To remove the cable from the terminal 1 Insert a screwdriver in the square hole 2 Pull out the cable 130BT304 A1 A2 and A3 enclosures 1308T334 A5 B1 and B2 enclosures 1308A150 10 3 9 10mm 0 37 in MG 33 A6 22 VLT is a registered Danfoss trademark 23 FC 300 Instruction Manual How to Install Hir E OG dd Es 130BT306 13087338 Assembling IP 55 NEMA TYPE 12 A5 housing with line supply disconnector l O Basic Wiring Example gt F 1 Mount terminals from the accessory bag i n to the front of the FC 300 cu Vp 2 Connect terminals 18 27 and 37 FC 302 loooooo00 0lo only to 24 V terminal 12 13 BoP SIS A gt gt Default settings Succ mme Sip 18 start 27 coast inverse Sen 37 safe stop inverse
41. level MG 33 A6 22 VLT is a registered Danfoss trademark 9 FC 300 Instruction Manual Danfets Safety Instructions and General Warning 10 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfoss How to Install O About How to Install This chapter covers mechanical and electrical installations to and from power terminals and control card terminals Electrical installation of options is described in the corresponding Option Guide O How to Get Started You can carry out a quick and EMC correct installation of the FC 300 by following the steps described below Read the safety instructions before installing the unit 91929395 8889 ir DC DC 270 Qo L1L2L3PE 1 370 18 o 50 o 530 U VW PE 550 e R R 81 82 96 97 38 99 o o A 130BA015 13 Diagram showing basic installation including electrical connection motor start stop key and potentiometer for speed adjustment MG 33 A6 22 VLT is a registered Danfoss trademark 11 FC 300 Instruction Manual Danfets How to Install O Accessory Bag S 10 HP 7 5 kW 7 130BT309 11 The following parts are included in the FC S 4 300 Accessory Bag 1 2 only available in units with brake chopper There is only one relay connector for the FC 301 lt 10 HP 7 5 kW For the DC link connection load sharing connector 1 can be ordered separately order number
42. ll set ups FALSE 0 Inti6 16 68 Freq input 33 Hz All set ups FALSE Int32 16 70 Pulse output 29 Hz All set ups FALSE Int32 16 80 Fieldbus CTW 1 All set ups FALSE V2 16 84 Comm option STW 0 All set ups FALSE 0 V2 16 86 FC port REF 1 All set ups FALSE N2 Es Diagnosis RL A A A 16 90 Alarm word 0 All set ups FALSE 0 Uint32 16 94 Extended status word 0 All setups FALSE 0 Uint32 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 51 FC 300 Instruction Manual Danfets How to Program O 17 Motor Feedb Option 1 RS422 5V 17 10 Signal Type TTL linedrv All set ups FALSE 17 20 Protocol Selection 0 None All set ups FALSE Uint8 17 34 HIPERFACE Baudrate 4 9600 All set ups FALSE S Uint8 17 60 Encoder Positive Direction 0 Clockwise All set ups FALSE S Uint8 default setting display text value for use in communication via serial communication port 52 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfi General Specifications Mains supply L1 L2 L3 Supply voltage e LE 200 240 V 10 Supply Voltage renina aa a FC 301 380 480 V FC 302 380 500 V 10 Supply Voltage rasis nanon aa aa da Dra FC 302 525 600 V 10 S PPIY FFEJUENCY ii A A E SNE 50 60 Hz Max imbalance temporary between mains phases sees 3 0 of rated s
43. mp 1 Ramp up Time Range 0 01 3600 00 s XK s Function Enter the ramp up time i e the acceleration time from O RPM to the rated motor speed nu par 1 25 Choose a ramp up time such that the output current does not exceed the current limit in par 4 18 during ramping The value 0 00 corresponds to 0 01 sec in speed mode See ramp down time in par 3 42 tace Nnorm r 1 25 Pada ee le 5 Aref RPM s 3 42 Ramp 1 Ramp down Time Range 0 01 3600 00 s s Function Enter the ramp down time i e the deceleration time from the rated motor speed nw n par 1 25 to O RPM Choose a ramp down time such that no over voltage arises in the inverter due to regenerative operation of the motor and such that the generated current does not exceed the current limit set in par 4 18 The value 0 00 corresponds to 0 01 s in speed mode See ramp up time in par 3 41 acc Nnorm par 1 25 Aref RPM Par 3 42 s default setting display text value for use in communication via serial communication port 36 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Program Parameter lists Changes during operation p TRUE means that the parameter can be changed while the adjustable frequency drive is in operation and FALSE means that the it must be stopped before a change can be made 4 Set up All set up the parameters can be set
44. n The adjustable frequency drive must be protected against short circuit to avoid electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect service personnel or other equipment in case of an internal failure in the drive The adjustable frequency drive provides full short circuit protection in case of a short circuit on the motor output Overcurrent protection Provide overload protection to avoid fire hazard due to overheating of the cables in the installation The adjustable frequency drive is equipped with internal overcurrent protection that can be used for upstream overload protection UL applications excluded See par 4 18 Moreover fuses or circuit breakers can be used to provide overcurrent protection in the installation Overcurrent protection must always be provided according to national regulations Fuses must be designed for protection in a circuit capable of supplying a maximum of 100 000 Arms Symmetrical 500 V maximum Non UL compliance If UL cUL is not to be complied with we FC30X Max fuse size Voltage Type _ recommend using the following fuses which will K25 K75 10A1 200 240V type gG ensure compliance with EN50178 1K1 2K2 20A 200 240 V type gG In case of malfunction not following the 3K0 3K7 32A 200 240 V type gG recommendation may result in unnecessary damage Krik 10AD 380 500 V type gG to the adjustable frequency drive 2K2 4K0 20A1 380 500 V_ type gG 5K5 7K5 32A1 380 5
45. nforcement suitable for operation with voltage supply such as adjustable frequency drive fit an LC filter on the output of the FC 300 O Motor cables See Technical data for correct sizing of motor cable cross section and length Always comply with national and local regulations on cable cross section e Use a shielded armoured motor cable to comply with EMC emission specifications unless otherwise stated for the RFI filter used e Keep the motor cable as short as possible to reduce the noise level and leakage currents e Connect the motor cable shield to the decoupling plate of the FC 300 and to the metal cabinet of the motor e Make the shield connections with the largest possible surface area cable clamp This is done by using the supplied installation devices in the FC 300 e Avoid mounting with twisted screen ends pigtails which will spoil high frequency screening effects e If it is necessary to split the shield to install a motor isolator or motor relay the shield must be continued with the lowest possible HF impedance 20 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install O Fuses Branch circuit protection In order to protect the installation against electrical and fire hazard all branch circuits in an installation switch gear machines etc must be short circuit and overcurrent protected according to national international regulations Short circuit protectio
46. ng motor kW cable 14 75 10 HP 11 15 Line brake resistor load sharing motor kw cable 14 75 10 HP 11 15 Motor cable kW 0 5 0 6 Nm 2 3 Nm Relay Ground O Removal of Knockouts for Extra Cables 1 Remove the cable entry from the adjustable frequency drive avoid foreign parts entering the adjustable frequency drive when removing knockouts The cable entry must be supported around the knockout you intend to remove The knockout can now be removed with a strong mandrel and a hammer Remove burrs from the hole Mount cable entry on adjustable frequency drive Ur dx sl O Connection to Line Supply and Grounding NOTE The plug connector for power can be removed 1 Make sure the FC 300 is properly grounded Connect to ground connection terminal 95 Use screw from the accessory bag 2 Place plug connector 91 92 93 from the accessory bag onto the terminals labeled MAINS at the bottom of the FC 300 3 Connect line wires to the line plug connector must be at least 3 9 in 10 mm or have 2 rated line supply wires terminated separately according to EN 50178 i The ground connection cable cross section The line supply connection is fitted to the line supply switch if this is included MG 33 A6 22 VLT is a registered Danfoss trademark 15 FC 300 Instruction Manual Danfets How to Install How to connect to the line supply and ground ing A5 enclosu
47. or current Mode Select iii Dalia Switch S201 and switch S202 Voltage un Switch S201 switch S202 OFF U Voltage level ege KREIEN tenant ertt net aisle nate nk ne ae FC 301 0 to 10 FC 302 10 to 10 V scalable INPUL FESISEANCE Ri iii e aa approx 10 kQ M x e Le ge z20V C rrent le Le tec LT Switch S201 switch S202 ON I eu ge iim i r 0 4 to 20 mA scalable Input resistance Ri aae hia weak eu Ras AS approx 200 Q MAX CUPPEME I ETT 30 mA Resolution for analog inputs sisser nin a RAN ARR ETUR E ERR PERRA MEUS 10 bit sign Accuracy of analog inputs 2 2 1 3 xo oe yenit a Max error 0 5 of full scale Sale el NEE FC 301 20 Hz FC 302 100 Hz The analog inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals 130BA117 10 D isolation 24V Control i 18 Mains High 37 voltage Motor Functional isolation RS485 DC Bus 54 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets General Specifications Pulse encoder inputs Programmable pulse encoder inputs NENNEN REENEN ENNEN REENEN NENNEN ERKENNEN ENNER NENNEN aan se nuu 2 1 Terminal number pulse encoder sssssssesessssenene nennen memes esses isses nnn 29 331 18 32 332 Max frequency at terminal 18 29 32 D 110 kHz push pull driven Max frequency at terminal 18 29 32 2 5 kHz open collector Min frequency at terminal 18 29 32 30
48. otor is running e AMA cannot be performed on permanent magnet motors NOTE It is important to set motor par 1 2 Motor Data correctly since these form part of the AMA algorithm An AMA must be performed to achieve optimum dynamic motor performance It may take up to 10 min depending on the power rating of the motor NOTE Avoid generating external torque during AMA NOTE If one of the settings in par 1 2 Motor Data is changed par 1 30 to 1 39 m the advanced motor parameters will return to default setting This parameter cannot be adjusted while the motor is running 3 02 Minimum Reference Option 100000 000 MaxReference par 3 03 0 000 Function The Minimum reference is the minimum value obtained by the sum of all references Minimum reference is only active if Min Max 0 is set in par 3 00 Speed control closed loop RPM Torque control Speed feedback Nm 3 03 Maximum Reference Range Par 3 02 100000 000 X 1500 000 Unit value for use in communication via serial communication port 35 FC 300 Instruction Manual How to Program Function Enter the maximum reference The maximum reference is the highest value obtainable by summing all references The maximum reference unit matches The choice of configuration in par 1 00 Configuration Mode for Speed closed loop 1 RPM for Torque 2 Nm The unit selected in par 3 01 Refer ence Feedback Unit 3 41 Ra
49. p and Test To test the set up and ensure that the adjustable frequency drive is running follow these steps Step 1 Locate the motor nameplate NOTE The motor is either star Y or delta connected A This information is located on the motor nameplate data BAUER D 73734 ESLINGEN 3 MOTOR NR 1827421 2003 15 kw ___ n 31 5 imin 400 Y V n 1400 min 50 Hz AAA 1 71 IP 65 H1 1A 130BT307 Step 2 Enter the motor nameplate data 1 Motor Power kW par 1 20 in this parameter list or Motor Power HP To access this list first press the QUICK MENU SB Luise ie Le e t E s ea e Motor Frequency ey then select Q2 Quic etup Motor Current Motor Nominal Speed Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model equivalent diagram Connect terminal 37 to terminal 12 FC 302 Connect terminal 27 to terminal 12 or set par 5 12 to No function par 5 12 0 Activate the AMA par 1 29 Choose between complete or reduced AMA If an LC filter is mounted run only the reduced AMA or remove the LC filter during the AMA procedure Press the OK key The display shows Press Hand on to start 6 Press the Hand on key A progress bar indicates if the AMA is in progress E Es 29 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Man
50. pecify whether it is a warning or an alarm that is to be displayed for a given fault MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets Warnings and Alarms This is possible for instance in parameters 1 90 Motor Thermal Protection After an alarm trip the motor will remain coasted and alarm and warning will flash on the FC 300 Once the problem has been rectified only the alarm continues flashing 60 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets Warnings and Alarms Alarm Warning code list 1 10 Volts low X 3 No motor X 1 80 5 DC link voltage high X 7 DC overvoltage X X 9 Inverter overloaded X X 11 Motor thermistor overtemperature X X 1 90 13 Overcurrent X X X 15 Hardware mis match X X 17 Control word timeout 26 Brake resistor power limit 28 Brake check 30 Motor phase U missin X X X 4 58 32 Motor phase W missin X 34 Serial communication bus fault 47 24 V supply low X 49 Speed limit X X 51 AMA check Unom and Inom 53 AMA motor too bi 55 AMA parameter out of range x 57 AMA timeout x lt 59 Current limit 62 Output Frequency at Maximum Limit 64 Voltage Limit 66 Heatsink Temperature Low 68 Safe Stop Activated 90 Encoder Loss 17 61 x x X Dependent on parameter Trip locked yellow and red
51. r an alarm when the counter reaches 100 in par 1 90 The fault is that the motor is overloaded by more than 100 for too long Check that the motor par 1 24 is set correctly WARNING ALARM 11 Motor thermistor overtemp The thermistor or the thermistor connection is disconnected You can choose whether the adjustable frequency drive should give a warning or an alarm when the counter reaches 100 in par 1 90 Make sure the thermistor is connected correctly between terminal 53 or 54 analog voltage input and terminal 50 10 V supply or between terminal 18 or 19 digital input PNP only and terminal 50 If a KTY sensor is used make sure the connection between terminal 54 and 55 is correct WARNING ALARM 12 Torque limit The torque is higher than the value in par 4 16 in motor operation or the torque is higher than the value in par 4 17 in regenerative operation 2 FC 300 Instruction Manual p Warnings and Alarms WARNING ALARM 13 Overcurrent The inverter peak current limit approx 200 of the rated current is exceeded The warning will last approx 8 12 sec then the adjustable frequency drive trips and issues an alarm Turn off the adjustable frequency drive and check if the motor shaft can be turned and if the motor size matches the adjustable frequency drive If extended mechanical brake control is selected the trip can be reset externally ALARM 14 Ground fault There is a d
52. re 130BT301 How to connect to the line supply and grounding A2 and A3 enclosure 130BT332 How to connect to the line supply and grounding B1 and B2 enclosure 130BA026 10 NOTE Check that AC line voltage corresponds to the line voltage of the FC 300 nameplate pd P 3 Phase power IT Line input Do not connect 400 V adjustable frequency drives with RFI filters to line supplies with a voltage between phase and ground of more than 440 V Terminals for line supply and grounding For IT lines and delta ground grounded leg line voltage may exceed 440 V between phase and ground 16 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install How to connect to the line supply and grounding with disconnector A5 enclosure MG 33 A6 22 VLT is a registered Danfoss trademark 17 FC 300 Instruction Manual How to Install O Motor Connection NOTE Motor cable must be shielded armored If an unshielded unarmored cable is used some EMC requirements are not complied with For more information see EMC specifications in the VLT AutomationDrive FC 300 Design Guide 1 Fasten decoupling plate to the bottom of the FC 300 with screws and washers from the accessory bag 130BT300 2 Attach motor cable to terminals 96 U 97 V 98 W 3 Connect to ground connection terminal
53. rive and customer design and applications The VLT AutomationDrive FC 300 Profibus Operating Instructions Instruction Manual provide the information required for controlling monitoring and programming the drive via a Profibus fieldbus The VLT AutomationDrive FC 300 DeviceNet Operating Instructions Instruction Manual provide the information required for controlling monitoring and programming the drive via a DeviceNet fieldbus The VLT AutomationDrive FC 300 MCT 10 Operating Instructions Instruction Manual provide information for installation and use of the software on a PC The VLT AutomationDrive FC 300 IP21 TYPE 1 Instruction provides information for installing the IP21 TYPE 1 option The VLT AutomationDrive FC 300 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option Danfoss Drives technical literature is also available online at www danfoss com drives O Approvals CE Ou 4 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual How to Read this Instruction Manual O Symbols O Abbreviations Symbols used in these Operating Instructions NOTE Indicates something to be noted by the reader American wire gauge Automatic Motor Adaptation Indicates a general warning Degrees Celsius om V2 Drive Dependent Indicates a high voltage warning Electronic Thermal Rela Gram Kilohert Indicates default set
54. rogrammed as input The digital output is galvanically isolated from the supply voltage PELV and other high voltage terminals Analog output Number of programmable analog outputs ccccccnccncnnnnoncnnnnncnnnnnnrnr nn rr rre rre messis menie emere sene 1 Terminal number an 42 Current range at analog Output sissssssissisirissisarsassaesdisa at naa ERR XGA A AG SEED ARRE 0 4 20 mA Max load to common at analog output oo eee eee EEE rar se en nnne nnn 500 0 Accuracy n analog Output edd este eto cad ear ette de nio Ran a de ndi e do Max error 0 5 of full scale Resolutiori on atidlog OUEtpUC ninia a EET s OUR AR ean E E AUN BER pM uaiS 12 bit The analog output is galvonically isolated from the supply voltage PELV and other high voltage terminals Control card 24 V DC output LP Terminal NUMDEF miii dsd ii de dE NEEN de aa Eu Re aana i 12 13 Wal MaX TT EE FC 301 130 mA FC 302 200 mA Be The 24 V DC supply is galvonically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Control card 10 V DC output eegne 50 OULPUE VA ia 10 5 V 0 5 V Max load iii aa 15 mA The 10 V DC supply is galvonically isolated from the supply voltage PELV and other high voltage terminals MG 33 A6 22 VLT is a registered Danfoss trademark 55 FC 300 Instruction Manual Danfets General Specifications Control card RS 485 serial communication Terminal ul
55. round currents from both groups affecting other groups For example switching on the digital input may disturb the analog input signal MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install NOTE Control cables must be shielded armored 1 Use a clamp from the accessory bag to connect the shield to the FC 300 grounding plate for control cables See section entitled Grounding of Shielded Armored Control Cables for the correct termination of control cables 130BT305 Switches S201 S202 and S801 Switches S201 A53 and S202 A54 are used to select a current 0 20 mA or a voltage 10 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 See drawing Diagram showing all electrical terminals in section Electrical Installation Default setting 130BT310 S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF O Tightening torques Tighten power electrical brake and ground terminals with the following torques Motor electrical supply 0 5 0 6 brake DC Bus Ground 24 DC 2 3 Relay DC filter feedback 0 5 0 6 28 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install O Final Set U
56. set ups 1 Uint16 2 10 Brake and over voltage functions 0 Off All set ups TRUE 2 12 Brake power limit kW Drive dependent All set ups Uint32 Uint8 2 15 Brake check 0 Off All set ups Uint8 2 20 Release brake current All set ups Uint16 2 23 Activate brake delay 0 0 s All set ups TRUE 1 Uint8 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 41 FC 300 Instruction Manual Danfets How to Program O 3 Reference Ramps 3 00 Reference range 0 Min Max All set ups Uint8 3 10 Preset reference 0 00 All set ups TRUE 3 13 Reference site 0 Linked to Hand Auto All set ups FALSE Uint8 3 15 Reference resource 1 1 Analog input 53 All set ups FALSE Uint8 3 17 Reference resource 3 11 Local bus reference All set ups FALSE 3 19 Jog speed 25 RPM All set ups TRUE 67 Uint16 3 40 Ramp 1 type 0 Linear All set ups TRUE Uint8 3 42 amp 1 ramp down time Drive dependent All set ups TRUE 2 Uint32 3 50 Ramp 2 type 0 Linear All set ups TRUE Uint8 3 52 amp 2 ramp down time Drive dependent All set ups TRUE 2 3 60 Ramp 3 type 0 Linear All set ups TRUE Uint8 3 62 amp 3 ramp down time Drive dependent All set ups TRUE 2 3 70 Ramp 4 type 0 Linear All set ups TRUE 3 72 amp 4 ramp down time Drive dependent All set ups TRUE 3 80 Jog ramp time Drive dependent All se
57. t ups TRUE 2 Uint32 3 90 tep Size 0 01 9o All set ups FALSE 2 Uint16 91 enne o Alseus FALSE 3 tz 3 92 Power Restore All set ups FALSE FALSE default setting display text value for use in communication via serial communication port 42 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 4 Limits Warnings 4 10 Motor speed direction 2 Both directions All set ups Uint8 4 13 Motor speed high limit RPM 3600 RPM All set ups TRUE 67 Uint16 4 17 Torque limit generator mode 160 0 All set ups 1 Uint16 4 19 ax output frequenc 132 0 Hz All set ups FALSE 1 Uint16 50 arning current low 0 00 A All set ups TRUE 2 Uint16 4 52 arning speed low 0 RPM All set ups TRUE 67 Uint16 4 58 Missing motor phase function 0 Off All set ups Uint8 4 60 Bypass speed from RPM 0 RPM All set ups TRUE 67 Uint16 default setting display text value for use in communication via serial communication port MG 33 A6 22 VLT is a registered Danfoss trademark 43 FC 300 Instruction Manual Danfets How to Program O 5 Digital In Out 5 00 Digital I O mode 0 PNP All set ups 5 02 Terminal 29 mode 0 Input All set ups 5 10 Terminal 18 digital input 8 Start All set ups 5 12 Terminal 27 digital input 2 Coast inverse All set ups 5 14 Terminal 32 digital input 24 Set up select bit 1 All set ups 5 30 Terminal 27 d
58. ting Meter Milliampere Minute min Motor Type Dependent z 3 Newton meter Nominal motor frequenc h KE z Nominal motor voltage c 2 Protective Extra Low Voltage Rated Inverter Output Current Rena NN Second Volt V MG 33 A6 22 VLT is a registered Danfoss trademark 5 FC 300 Instruction Manual How to Read this Instruction Manual 6 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets Safety Instructions and General Warning Equipment containing electrical components may not be disposed together with domestic waste It must be collected separately as electrical and electronic waste according to local and currently valid legislation Caution The FC 300 AutomationDrive DC link capacitors remain charged after power has been disconnected To avoid an electrical shock hazard disconnect the FC 300 from the power supply before carrying out maintenance Wait at least as long as follows before servicing the adjustable frequency drive FC 300 0 34 10 HP 4 minutes 0 25 7 5 kW FC 300 14 75 29 5 15 minutes HP 11 22 kW Be aware that there may be high voltage on the DC link even when the LEDs are turned off MG 33 A6 22 VLT is a registered Danfoss trademark 7 FC 300 Instruction Manual Danfets Safety Instructions and General Warning FC 300 Instruction Manual Software
59. tion X50 Hz 50 HZ 50 60 Hz 60 HZ 60 Min Max motor frequency 20 300 Hz Function Select the motor frequency value from the motor nameplate data Alternatively set the value for motor frequency to be infinitely variable If a value different from 50 Hz or 60 Hz is selected it is necessary to adapt the load independent settings in par 1 50 to 1 53 For 87 Hz operation with 230 400 V motors set the nameplate data for 230 V 50 Hz Adapt par 4 13 Motor Speed High Limit RPM and par 3 03 Maximum Reference to the 87 Hz application This parameter cannot be adjusted while the motor is running NOTE Changing the value in this parameter affects the setting of other parameters Par 1 23 cannot be changed while the motor is running value for use in communication via serial communication port 34 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual p How to Program NOTE If a delta connection is used select the rated motor frequency for the delta connection 1 24 Motor Current Range Motor type dependent Function Enter the nominal motor current value from the motor nameplate data The data are used for calculating torque motor protection etc This parameter cannot be adjusted while the motor is running 1 25 Motor Nominal Speed Range 100 60000 RPM RPM Function Enter the nominal motor speed value from the motor nameplate data The data are used
60. truction Manual Danfi A Abbreviations ex NK E i r aaa rasan 5 Access to Control Terminals cen 23 Accessory Bagua xD REA RI OV ES TRA ar 12 Alarm Messages iises guer ege dk penne ae airman vane ea NAE 59 Analog iN LEE 54 Analog output era REN EEN d ET EN 55 Approvals 32 51 M rex dx ad rne 4 Automatic Motor Adaptation AMA 29 35 Basic Wiring Example seeeeeeee e 24 Brake control ssi aie a adie cats aD EROR NR Pu RE RU RE 64 C Cable lengths and cross sections seseseees 56 Communication option 65 Connection to Line Supply cce noo 15 Control Cables iere rer a 27 28 Control card performance c cce 56 Control card 10 V DC output eee 55 Control card 24 V DC output esee 55 Control card RS 485 serial communication 56 Control card USB serial communication 56 Control characteristics cceee eee e ee eeee cnet eee eeee eens 57 Control of Mechanical Brake cccseeeeeeee eee eeeeee ees 31 Control Terminals 0ccccceeeee cence eee eee eee nnne 23 D Real 63 Decoupling plate ENNEN REENEN ENEE NEEN ENEE NENNEN EN 18 Defa lt settings iia ata 37 prae eT 4 Digital inputs NN 53 Digital OUtpUE sacan is peas teas EN 55 Disposal Instructions cccccccceeeeeeeeeeeeeeeeeeeeeeeeeeteeee 7 Electrical Installation ccccceeeeee eee eeeeee eee eeeeee 23 27 Electrical terminals 5
61. ty gu 5 1 reet nta iran tren id nasa EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 See section on special conditions in the Design Guide Protection and Features e Electronic thermal motor protection against overload e Temperature monitoring of the heatsink ensures that the adjustable frequency drive trips if the temperature reaches 203 F 9 F 95 C 5 C An overload temperature cannot be reset until the temperature of the heatsink is below 158 C 9 C 70 C 5 C Guideline these temperatures may vary for different power sizes enclosures etc e The adjustable frequency drive is protected against short circuits on motor terminals U V W e e Ifa line phase is missing the adjustable frequency drive trips or issues a warning depending on the load e Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive trips if the intermediate circuit voltage is too low or too high ZO e The adjustable frequency drive is protected against ground faults on motor terminals U V W c 42 MG 33 A6 22 VLT is a registered Danfoss trademark 57 FC 300 Instruction Manual General Specifications 58 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual ftt Warnings and Alarms O Warnings Alarm Messages A warning or an alarm is signaled by the relevant LED on the front of the adjustable frequency
62. ual Danfets General Specifications Voltage level logic O NPN2 nomina e NNN KEEN NENNEN KENNEN 19VDC Voltage level logic 1 NPN2 mene menn menn mense nere eren 14V DC Maximum voltage on Input zie eiue ii 28 V DC Input resistance Ri iris ea nee A Mcd cd d e eR X QUARO Ur DR RA EU Ue EROS approx 4 kQ Safe stop Terminal 379 Terminal 37 is fixed PNP logic Voltage level e E 0 24V DC Voltage level logic O PNP uti da 4VDC Voltage level logico PNP sie ai O RE DNO pt ete gt 20 VDC Nominal INput CUFFENCAE 24 EE 50 mA rms Nominal input current at EE 60 mA rms lef de lee N e EE 400 nF All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 Terminals 27 and 29 can also be programmed as output 2 Except safe stop input Terminal 37 3 Terminal 37 is only available in the FC 302 It can only be used as safe stop input Terminal 37 is suitable for category 3 installations according to EN 954 1 safe stop according to category 0 EN 60204 1 as required by the EU Machinery Directive 98 37 EC Terminal 37 and the Safe Stop function are designed in conformance with EN 60204 1 EN 50178 EN 61800 2 EN 61800 3 and EN 954 1 For correct and safe use of the Safe Stop function follow the related information and instructions in the Design Guide 4 FC 302 only Analog inputs Number OF anal g INPUTS er 2 Terminal NUMBER soci rr A A A A M 53 54 MOdES EET Voltage
63. ual Danfets How to Install Stop the AMA during operation 1 Press the OFF key The adjustable frequency drive enters into alarm mode and the display shows that the AMA was terminated by the user Successful AMA 1 The display shows Press OK to finish AMA 2 Press the OK key to exit the AMA state Unsuccessful AMA 1 The adjustable frequency drive enters into alarm mode A description of the alarm can be found in the Troubleshooting section 2 Report Value in the Alarm Log shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you contact Danfoss Service make sure to mention number and alarm description NOTE Unsuccessful AMA is often caused by incorrectly registered motor nameplate data or a difference between the motor power size and the FC 300 power size that is too large i E Step 4 Set speed limit and ramp time Set up the desired limits for speed and ramp time Minimum Reference ar 3 02 Maximum Reference par 3 03 Motor Speed Low Limit par 4 11 or 4 12 Motor Speed High Limit par 4 13 or 4 14 Ramp up Time 1 s par 3 41 Ramp down Time 1 s par 3 42 30 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Install o Additional Connections
64. upply voltage True Power Factor A denarne na ture tu tege is 0 90 nominal at rated load Displacement Power Factor cos q near unity woe ieee cee ee mH emen enne nnns 0 98 Switching on input supply LL L2 L3 ni Ai 2 times min Environment according to EN60664 1 see overvoltage category III pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than 100 000 RMS symmetrical Amperes 240 500 600 V maximum Motor output U V W O tp t voltage EE 0 100 of supply voltage Output frequency serian e FC 301 0 2 1000 Hz FC 302 0 1000 Hz Switching orn QUEPUL 222 2 e ten o A A io Unlimited classium 0 01 3600 sec Torque characteristics Starting torque Constant torque SEENEN EN ENSENKERNER REENEN tha hann hh Ra haa nik maa ENEE N seda NEEN 160 for 1 min Starting elo TEE 180 up to 0 5 sec Overload torque Constant torque ssssssss sanre andiren semen nn enne nnne nnn 160 for 1 min Percentage relates to FC 300 s nominal torque Digital inputs Programmable digital inputs eire etia ener a minae e zeugen RE nga cuan FC 301 4 5 FC 302 4 6 Terminal mumber 2 12 52 20 0 22 9 da o idad udi 18 19 27 9 29 32 33 elei Le PNP or NPN VOlEAGG EVE me E 0 24V DC Voltage level logic PNP c a ye acters 5V DC Voltage level logic 1 PNP ica gt 10VDC MG 33 A6 22 VLT is a registered Danfoss trademark 53 FC 300 Instruction Man
65. ups FALSE 0 VisStr 8 15 70 Option in slot C 0 All set ups FALSE 0 VisStr 30 15 72 Slot C ordering no All set ups VisStr 8 15 75 Option in slot D All set ups VisStr 30 15 92 Defined parameters 0 All set ups FALSE 0 Uint16 15 99 Parameter metadata 0 All set ups FALSE 0 Uinti16 default setting display text value for use in communication via serial communication port 50 MG 33 A6 22 VLT is a registered Danfoss trademark FC 300 Instruction Manual Danfets How to Program O 16 Data readouts 16 00 Control Word All set ups FALSE 16 02 Reference 0 0 All set ups FALSE 1 Inti6 16 05 Main actual value 96 All set ups FALSE N2 16 10 Power kW All set ups FALSE 2 Uint32 16 12 Motor voltage 0 0 V All set ups FALSE 1 Uint16 16 14 Motor current 0 00 A All set ups FALSE 2 Uint32 16 17 Speed RPM All set ups FALSE 67 Int32 16 30 DC link Voltage DV All set ups FALSE 0 Uinti6 16 33 Brake energy 2 min 0 0 HP All set ups FALSE 0 Uint32 16 35 Inverter thermal 0 All set ups FALSE Uint8 16 37 ImaxVLT Drive dependent All set ups FALSE 2 Uint16 16 39 Controlcard temp 0 C All set ups FALSE Uint8 16 50 External reference All set ups FALSE Inti6 16 52 Feedback Unit All set ups FALSE Int32 16 60 Digital input 0 All set ups FALSE 0 Uint16 16 62 Analog input 53 All set ups FALSE Int32 16 64 Analog input 54 All set ups FALSE Int32 16 66 Digital output bin 0 A
66. version 3 5x c O C This instruction manual can be used for all FC 300 Series adjustable frequency drives AFD with software version 3 5x The software version number can be seen from parameter 15 43 O High voltage warning The voltage of the FC 300 is dangerous whenever the converter is connected to electrical power Incorrect fitting of the motor or adjustable frequency drive may cause damage to the equipment serious injury or death Consequently it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations O Safety Instructions e Make sure the FC 300 is properly connected to ground e Do not remove mains plugs or motor plugs while the FC 300 is connected to mains e Protect users against supply voltage e Protect the motor against overloading according to national and local regulations e Motor overload protection is not included in the default settings To add this function set parameter 1 90 Motor thermal protection to value ETR trip or ETR warning For the North American market ETR functions provide class 20 motor overload protection in accordance with NEC e The ground leakage current exceeds 3 5 mA e The OFF key is not a safety switch It does not disconnect the FC 300 from mains O Before Commencing Repair Work Disconnect FC 300 from AC line Disconnect DC bus terminals 88 and 89 Wait at least 15 minutes Remove motor cable DIMUS E O

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