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Integrated Display Industrial Computers with Keypad User Manual

1. Connect Power The computer connects to either a 90 264V AC or 18 32V DC power source depending on the model ATTENTION When connecting power to the computer for the first time the N following actions occur default BIOS setting automatically starts the computer after it is plugged into a power source e You must read and accept an End User Setup procedure for computers with a Windows operating system Do not disconnect power from the system until after the Windows Setup procedure is completed Disconnecting power during this procedure can result in a corrupted system image Operate the computer in an industrial or control room environment which uses some form of power isolation from the public low voltage mains uninterruptible power source UPS to protect against unexpected power failure ATTENTION Supply the computer circuit with its own disconnect Use an or power surges Always shut down the Windows operating system before disconnecting power to the computer to minimize performance degradation and operating system failures Rockwell Automation Publication 6180P UM001C EN P February 2014 25 Chapter2 Installation Connect AC Power grounded 3 prong IEC60320 C13 power cord provides power to the computer The power supply input accepts 90 264V AC and is autoranging Follow these steps to connect the computer to an
2. 21 Rockwell Automation Publication 6180P UM001C EN P February 2014 Chapter2 Installation Required Tools These tools are required for computer installation 2 cross head screwdriver e Panel cutout tools e Antistatic wrist strap In stall the Com puter You can install these computers in a panel by using mounting clips Computers are mounted through a rectangular cutout in the panel Panel Mounting Guidelines Observe these guidelines when installing the computer in a panel Remove all electrical power from the panel before making the cutout Confirm that there is adequate space behind the panel For specific information refer to Mounting Clearance Requirements on page 20 e Cut supporting panels to specifications before installation Take precautions so metal cuttings do not enter components already installed in panel Supporting panels must be at least 14 gauge for proper sealing against water and dust and to provide proper support The mounting hardware supplied accommodates panel thickness between 1 5 5 5 mm 0 06 0 22 in Make sure the area around the panel cutout is clear ATTENTION Failure to follow these guidelines can result in personal injury or damage to the panel components Panel Cutout Dimensions The computers must be mounted to meet the panel cutout dimensions specified below Model Cutout Dimensions HxW approx 1200P 279 0 x 450 0 mm 10 98
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4. Keyed Surface of DIMM Slot Rockwell Automation Publication 6180P UM001C EN P February 2014 43 Chapter4 Component Replacement Memory Configuration Guidelines Follow these guidelines when replacing or adding memory to the computers Use only standard unbuffered memory modules that conform to both PC2 5300 and SPD compliance industry standards Use only DDR II type memory modules Use only memory modules with gold plated contacts Always handle a memory module by its edges IMPORTANT We recommend that you use only Allen Bradley approved memory modules Refer to http ab rockwellautomation com Computers for qualified replacement parts and accessories Replace or Add a Memory Module Follow these steps to replace or add memory module IMPORTANT Usean antistatic wrist strap connected to the work surface and properly grounded tools and equipment 1 Follow the steps for Pre configuration on page 35 2 Remove the computer cover as detailed in Remove the Cover on page 36 TIP To install additional memory proceed to step 4 of this section 3 Remove the selected memory module a If necessary use side cutters to cut the cable tie from the retaining latches that hold the selected memory module b Completely open the retaining latches to release the memory module from its slot and make it easier to remove See Figure 9 on page 43 c Gently pull out the memory module to remove it from its
5. 59 Upgrade the BIOS from an External Floppy Disk Drive 61 Index 63 Rockwell Automation Publication 6180P UM001C EN P February 2014 7 Table of Contents Notes 8 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Preface Preface Objectives This preface covers the following topics Purpose of This Manual e Additional Resources e Abbreviations Pu rpose of This Manual This manual is a user guide for integrated display industrial computers with keypad It provides procedures to the following e Install the computer Make computer connections e Operate the computer Troubleshoot the computer Additional Resources These documents contain additional information to related products from Rockwell Automation Resource Description Integrated Display Computer with Keypad Provides procedures on how to install the computer and make Installation Instructions publication connections to the workstation 6180P IN001 Cloning Utility for Rockwell Automation Provides information on how to create and restore a back up image of Industrial Computers Technical Data your computer s hard disk drive publication 6000 TD002 Industrial Automation Wiring and Provides general guidelines for installing a Rockwell Automation Grounding Guidelines publication industrial system 1770 4 1 You can view or download publications at http www rockwellautomation com
6. Install a Second HDD Li naues ese ee eee eee Install an Add in Card oes sten sese hr Prior nS en CU e dem ences Replace or Add Memory Modules Memory Configuration Guidelines Replace or Add Memory Replace the RTC Battery EROS Backlight Assembly Disposal copy Chapter 5 Chapter Objectives ese exe rix ro edes de e cn bI EEG Hardware Monitoring Troubleshooting Troubleshooting EE 3 tx meme ener Issues during pK Issues after Startup PER ATE TE E Issues Running New Software 4 4 exi ese v Issues with the Add in Card ob ete et ER Issues with the Integrated Display ees Issues with an External Displays Sexe ee Diagnostic Utility Rn Load theSystem s ioc Clearthe GMOS 6c aus antes Ree ERR EISE Ship or Transport the itor ees Appendix A Appendix B Touchscreen Controller sees Driver Software VEG RIED S So See a ee Resistive Touchscreen Technology restos Calibrate the Touchscreen 0 cece eee ce eee cece e Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Table of Contents Appendix Upgrade to a New BIOS BIOS Upgrade Procedures ook tieni Eo ee REIHE DX 59 Upgrade the BIOS from the CD Drives sacs
7. Computer Options This table summarizes the options available for the integrated display industrial computers with keypad A comparative summary of features for the computers is in Appendix A Specifications on page 87 Cat No 6180P 12KSXP _ 6180 12852 6180P 12BPXP 6180 2 6180P 12BPXPDC 6180P 15KSXP 6180P 15BSXP 6180P 15BPXP 6180P 15KPXP 5 Before You Begin Display Size in Touchscreen Power Package Keypad AC Standard Keypad and Touchscreen Performance Keypad Keypad and Touchscreen DC Keypad AC Standard Keypad and touchscreen Performance Keypad Keypad and touchscreen DC Before unpacking the computer inspect the shipping carton for damage If damage is visible immediately contact the shipper and request assistance Otherwise proceed with unpacking Keep the original packing material in case you need to return the computer for repair or transport it to another location Use both inner and outer packing cartons to provide adequate protection for a computer returned for service Parts List Item Hardware The computers ship with the following items Description Power cord for AC power models Mounting clips Keys for front access cover lock Assembly screw bag Industrial Computer System Cloning Utility CD red CD with CD DVD burning software Documents Integrated Display
8. All covers are required to maintain EMI shield Always use the proper power down procedures as required by your operating system such as the Shut Down command in the Microsoft Windows operating system After shutting down the computer do not apply power again until shutdown is complete For computers with a HDD the HDD must come to a complete stop which can take up to 30 seconds after shutdown is initiated Rockwell Automation Publication 6180P UM001C EN P February 2014 29 Chapter3 Operation Keypad Function Setting The keypad for these computers has two functional settings labeled Set 1 and Set 4 Function Setting Keypad Encoding Set 1 DOS applications Set 4 Default setting for Windows applications Start the Computer Follow these steps to start the computer IMPORTANT following steps apply to when you must manually start the computer See Connect Power on page 25 for when power is applied to the computer for the first time 1 Make sure any connected components with separate power supplies such as an external display are turned on first 2 Make sure all necessary peripheral devices are connected to the corresponding ports the computer 3 AC powered models See Connect AC Power on page 26 for how to install the AC power cord into the AC power input on the computer DC powered models See Connect DC Power on page 26 for how to install DC power to the DC power input on the computer
9. Panel Mounting Guidelines YS 22 Panel Cutout 22 Mount the Display Computer in a Panel i oue erret rrr 23 Connect Peripherals isa eH er E Y Ne E Eta es 24 Connect POWER 25 Connect AG Power ove Mia ds ede ab EN Cl NI UR Ve ea dar ll cle 26 Connect DG ne e Re Rel px rU RR TAM ERERE 26 Functional Ground Screw n P Ren PE 27 Connect to a Network conii E ERR 28 Chapter 3 Chapter Objectives secco dua TRATEN TREE Ox E edie NET 29 Operating Guidelines s tenes done mre pe bte eene 29 Keypad Function Setting 30 Start the COmpUter Se 30 Restart the Computer b DEUM 31 Shut Down the 32 Rockwell Automation Publication 6180P UM001C EN P February 2014 5 Table of Contents Component Replacement System Troubleshooting Specifications Use a Touchscreen Chapter 4 Chapter Objectives ELE INNER oda kenis Accessories and Replacement Parts sic testes Voltage Precautions 3555552359 IRR VARI ORENSE TORTE Electrostatic Discharge Precautions i eere rere mette Post configntatlofiss Required Pm Remoye the Covet cut Eia ated halle Reinstallithe Covet Drive PrECAUTIONS Re eger nexo ed EE A Ro MERE EE Replace or Install a Drive 2 5 222123 deer ebd Replace the Existing HDD
10. Stranded copper e Wire gauge 0 325 0 823 mm 22 18 AWG 3 Secure the DC power wires to the correct terminal 3 block screws and the DC V v GND l n ground wire to the GND E ae i terminal screw UNL us Torque the terminal screws Pre installed DC ds ae p to 0 687 Nem 6 1 Ibein Ground Bus Strip Hu 4 Apply 24 DC power to the D computer s Functional Ground Screw The pre installed functional ground screw is not required for safety or regulatory compliance However if a supplemental ground is desired use the functional ground screw located in the I O area on the side panel of the computer Side View If using the functional ground screw connect the computer to earth ground by using a 1 5 mm 16 AWG larger external wire Use a ground wire with green insulation and a yellow stripe for easy identification Rockwell Automation Publication 6180P UM001C EN P February 2014 27 Chapter2 Installation Connect to a Network The computers connect to an Ethernet network by using CAT5 or CAT5e twisted pair Ethernet cabling with RJ45 connectors aUDUDUDUDUDEUBSCUCUSSUUSSUS IMPO
11. 3 Power Specifications Cat No 6180P 12KSXP 12BSXP 12BPXP 12BPXPDC 12KPXP 15KSXP Attribute 15BSXP 15BPXP 15KPXP and 15BPXPDC Input voltage AC 90 264V AC autoranging Line frequency AC 47 63 Hz Power consumption AC 144VA 1 4 A at 100V rms 0 6 A at 240V rms Power consumption DC 144 W 8 A at 18V DC 4 5 A at 32V DC Power dissipation AC 144W Power dissipation DC 144W Input voltage DC 18 32V DC Inrush current at 24V 20 A peak 5 ms Power management ACPI compliant Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Specifications Appendix Table 4 Environmental Specifications Attribute Value Dimensions HxWxD approx 1200P 311 x 483 x 225 mm 12 25 x 19 01 x 8 86 in 1500P 355 x 483 x 225 mm 13 97 x 19 01 x 8 86 in Panel cutout dimensions HxW approx 1200P 279 0 x 450 0 mm 10 98 x 17 72 in 1500P 326 4 x 429 3 mm 12 85 x 16 9 in Weight approx 1200P 16 0 kg 35 3 Ib 1500P 17 6 kg 38 8 Ib Temperature operating 0 55 C 32 131 F Temperature storage 20 60 C 4 140 F Relative humidity operating 20 85 without condensation Relative humidity nonoperating 5 90 without condensation Vibration operating 0 006 in 10 57 Hz 1 g peak 57 640 Hz Vibration nonoperating 0 012 in 10 57 Hz 2 9 peak 57 640 Hz Shock operating 15 g 1 2 sine 11
12. 4 AC powered models Plug the AC power cord into a power source or wall outlet earth ground to prevent electrical shock Failure to do so can result in SHOCK HAZARD Connect the AC power cord to a power source with an electrical shock DC powered models Apply 18 32V DC power to the computer 30 Rockwell Automation Publication 6180P UM001C EN P February 2014 Operation Chapter 3 5 Press the computer s power switch a Unlock the front bay access cover with the provided key A b Open the front bay access cover B c Press the power switch C o NS A The computer performs certain actions every time it is started or reset See Restart the Computer on page 31 for what is done If your computer does not start or you notice other anomalies refer to Troubleshooting starting on page 48 Restart the Computer Use either of the following methods to restart your computer e From the Start menu choose Restart e Press CTRL ALT DEL on the keypad During a restart the computer does the following e Clears the RAM e Starts the POST Initializes peripheral devices such as drives and printers e Loads the operating system accessory devices and the start up dialogs for the operating system that is Use the computer display to view the progress of the POST the initialization of in
13. Cover the designated work area with approved static dissipating material Use an antistatic wrist strap connected to the work surface Use properly grounded tools and equipment Keep the designated work area free of nonconductive materials such as ordinary plastic assembly aids and foam packing Avoid touching pins leads or circuitry Always hold components with a printed circuit board PCB by its edges and place it with the assembly side down Rockwell Automation Publication 6180P UM001C EN P February 2014 Component Replacement Chapter 4 Pre configuration IMPORTANT When installing hardware or performing maintenance procedures that require access to internal components we recommend that you first back up all computer data to avoid loss ATTENTION Make sure to read and understand all installation and removal procedures before you begin configuring the computer hardware Follow these steps before removing the cover or replacing a hardware component 1 Shut down the computer and all peripherals connected to it 2 Disconnect all cables from power outlets to avoid exposure to high energy levels If necessary label each cable to expedite reassembly 3 Disconnect telecommunication cables to avoid exposure to a shock hazard from ringing voltages Post configuration Follow these steps after installing or removing a hardware component 1 Make sure all components are installed according to instructions 2 Make su
14. add in card from its protective packaging 9 Slide the add in card into the selected PCI slot G Press to make sure it is firmly seated 10 Secure the add in card bracket to the chassis with its screw H 11 Connect any necessary cables to the add in card 12 Replace the center support and expansion board hold down bars Align the center support and the hold down bar J against the chassis b Secure each bar with four screws K Rockwell Automation Publication 6180P UM001C EN P February 2014 Component Replacement Chapter 4 13 Secure the new add in board in place a Extend the clamp to the desired length L b Tighten the hold down clamp screw c Bend the clamp against the add in card to secure it in place 4 Lock the clamp screw on the hold down 14 Refer to any installation instructions that came with the add in card to verify that all installation steps are followed 15 Follow the steps for Post configuration on page 35 Replace or Add The motherboard of the computers has two dual channel DDR II DIMM slots Mem ory Modules that support up to 2 GB per slot with 4 GB maximum system memory Figure 9 Memory Module Slots and Module Alignment Retaining Latch
15. center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE Allen Bradley Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies New and Updated Information Summary of Changes This manual contains new and updated information Changes throughout this revision are marked by change bars as shown to the right of this paragraph This table contains the changes made to this revision Topic Page Added title and updated Preface Objectives section 9 Added Abbreviations section 10 Updated Chapter Objectives section 11 17 29 33 47 Added link to Rockwell Automation Product Compatibility and Download Center PCDC website 11 49 57 59 Removed Multilingual User interface CD Pack section 12 Reduced what compact discs CDs are shipped with computer in Parts List section 12 Moved existing information into Installation Precautions section 18 Revised title and added information to Installation Guidelines section 19 Moved existing information into Mounting Clearance Requirements se
16. other than default must be reconfigured after clearing the CMOS During POST press F2 to access the BIOS set up utility and reconfigure settings Ship or Tra nsport the If you need to ship the computer via common carrier or otherwise transport it to Computer another location for servicing or any other reason you must first uninstall the computer and place it in its original packing material machine panel or rack Doing so can damage the computer You must uninstall ATTENTION Do not ship or transport the computer when it is installed in a the computer and place it in its original packing material before shipping Rockwell Automation is not responsible for damage incurred to a computer that is shipped or transported while installed in a machine panel or rack 52 Rockwell Automation Publication 6180P UM001C EN P February 2014 Appendix A Specifications The following tables contain specifications for the 1200P and 1500P integrated display industrial computers with keypad For additional specifications go to http ab rockwellautomation com Computers Table 1 Hardware and Software Specifications Cat No 6180P 12KSXP 12BSXP 12BPXP 12BPXPDC 12KPXP 15KSXP Specifications Attribute 15BSXP 15BPXP 15KPXP and 15BPXPDC Hardware Processor Standard Intel Core Duo Celeron M processor Performance Intel Core Duo processor System chipset Intel 945GME Memory slot Dual cha
17. slot d Place the memory module on a static dissipating work surface or inside an antistatic bag Install the new memory module a Hold the memory module by its edges as you remove it from its antistatic bag b Orient the module so the notch on its bottom edge aligns with the keyed surface of the DIMM slot See Figure 9 on page 43 TIP The keyed surface is off center to assist the correct alignment c Press the module fully into the slot to engage the retaining latches See Figure 9 on page 43 5 Reinstall che computer cover as detailed in Reinstall the Cover on page 36 6 Follow the steps for Post configuration on page 35 44 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Component Replacement Chapter 4 Replace the RTC Battery The computers use nonvolatile memory that require a battery to retain system information when power is removed The 3V 200 mAh lithium battery is on the motherboard The battery must be replaced during the life of the computer Battery life depends on the amount of time the computer is on or on time E 8 8 8 On time Expected Battery hrs wk Life yrs 0 4 40 5 5 80 7 If the computer does not display the correct time and date replace the battery ATTENTION A risk of fire and chemical burn exists if
18. were downloaded Rockwell Automation Download Manager powered by getPlus 44 100 0 Download Folder C Documents and SettingsAl Userslapplkaton DatalRAD Open getPius 7 Open the downloaded file to locate and extract the ISO 150 file 8 Write the ISO file to a blank CD CD RW with the included CD Write utility or one of your choice 9 With the BIOS upgrade CD in the CD drive restart the computer 10 During POST press F2 to access the BIOS set up utility TIP Use the arrow keys on a keyboard to navigate between BIOS menus and menu selections 11 Navigate through the BIOS set up utility to where you can select the CD drive as your boot source 12 Save your change and exit the BIOS set up utility 13 Follow the directions that appear on the display to properly upgrade the BIOS 60 Rockwell Automation Publication 6180P UM001C EN P February 2014 Upgrade the BIOS from an External Floppy Disk Drive Upgrade to a New BIOS Appendix Follow these steps to upgrade the BIOS in your computer from an external floppy disk drive Attach an external floppy disk drive to your computer Follow step 1 through step 6 in Upgrade the BIOS from the CD Drive starting on page 59 before proceeding to step 3 in this section 3 Open the downloaded file to locate and extract the executable exe file Run the extracted ex
19. x 17 72 in 1500P 326 4 x 429 3 mm 12 85 x 16 90 in 22 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Installation Chapter 2 Mount the Display Computer in a Panel Mounting clips secure the computer to the panel which total 10 for both computer models Follow these steps to mount the computer in a panel 1 2 Remove power from the panel Verify that the panel surface around the area to be cut is clean and free of be debris ATTENTION Take precautions so metal cuttings do not enter components already installed in panel to avoid personal injury or damage to the panel components 3 Cut an opening in the panel using the appropriate panel cutout dimensions 10 Attach cables to the computer before installation if rear access to the computer will be limited after installation For where to attach cables see Connect Peripherals on page 24 Make sure the sealing gasket is properly positioned on the computer This gasket forms a compression type seal Do not use sealing compounds Place the computer in the panel cutout Slide the mounting clips into the slots on the top bottom and sides of the computer Hand tighten the mounting clips around the bezel by following the tightening sequence below al g mH N t Hand tighten and Torque Sequence for 1200P and 1500P Computers L iy E v Repeat this process at least three times until the clips a
20. 8 specification 28 Index 0 optical disc drive ODD specifications 53 P parts list 12 POST see Power On Self Test power connection notices 25 power management 54 Power On Self Test replace components post configuration procedure 35 pre configuration procedure 35 replacement parts 33 RIC battery disposal reminders 45 replace 45 S SATA cables 16 53 shut down procedure 32 specifications 55 system defaults 51 T touchscreen calibrating 57 driver software 57 type 57 troubleshooting check lists 48 clearing CMOS 52 hardware monitor 47 integrated display problem 50 load system defaults 51 problem after start up 49 problem during start up 48 problem running software 49 problem with add in card 50 procedure 48 Rockwell Automation Publication 6180P UM001C EN P February 2014 63 Index Notes 64 Rockwell Automation Publication 6180P UM001C EN P February 2014 Index Notes Rockwell Automation Publication 6180P UM001C EN P February 2014 65 Index Notes 66 Rockwell Automation Publication 6180P UM001C EN P February 2014 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software up
21. AC power source 1 Connect the power cord to the AC power input 2 Connect the AC power cord to a power source SHOCK HAZARD Connect the AC power cord to a power source with an earth ground Failure to follow this warning can result in electrical shock 3 Apply 90 264V AC power to the computer Connect DC Power The following 6180P models are available with a DC power option using a 3 screw terminal block 24VDC 24VTRN GND e 6180P I2BPXPDC e 6180 15 DC power models support operation from either a SELV or PELV power source A pre installed ground bus strip lets you connect the DC common and functional ground terminals together This is to support some cases of SELV where grounding at the computer is required by the end user The power supply is internally protected against reverse polarity input power to the computer This power source provides protection so that under normal and single fault conditions the voltage between the conductors and Functional Earth Protective Earth does not exceed a safe value ATTENTION Use a Class 2 SELV isolated and ungrounded power supply as 26 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Installation Chapter 2 Follow these steps to connect the computer to a DC power source 1 Turn off the main power switch or breaker 2 Verify that the DC wires meet these requirements e Material
22. Industrial Computers with Keypad Installation Instructions publication 6180P IN001 Shipped Compact Discs CDs Update Release Note publication 6000 RN009 China RoHS hazardous material table insert Production test report 1 Shipped only with Performance models see the table in Computer Options on page 12 for more information 12 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Hardware Features Features Chapter 1 The illustrations in this section show the hardware features of each computer Exterior views Front panel Side panel Rear panel Interior view Motherboard Figure 1 Front Panel 9 Item Icon Component 1 LCD panel 2 Power standby indicator shows the computer s power status D Green Powered on and running Flashing orange Standby mode Off Powered off 3 HDD ODD activity indicator shows the drive s status 9 Flashing red Ongoing drive activity Off hard drive activity 4 NumLock indicator lights up green when the NumLock function is enabled 5 CapsLock indicator lights up green when the CapsLock function is enabled 6 Alphanumeric keypad 7 Brightness control keys Display auto adjust 8 Front access cover Protects the front USB ports and power switch from unauthorized access 9 Function keys e 1200P 36 function keys e 1500P 44 function keys Rockwell Automation Publication 6180P UM001C EN P Fe
23. POST press F2 to access the BIOS set up utility TIP Use the arrow keys on a keyboard to navigate between BIOS menus and menu selections From the BIOS Advanced menu select the Hardware Monitor menu Use this menu to determine if there is an issue with internal voltages or component temperatures Rockwell Automation Publication 6180P UM001C EN P February 2014 47 Chapter5 System Troubleshooting Troublesh ooting Follow these steps to identify and isolate an issue with the computer s operation DN DE 9 Shut down the computer by using the appropriate method for the installed operating system See Shut Down the Computer on page 32 for more information Disconnect power to the computer Disconnect all peripheral devices from the computer Ifusing a keyboard and mouse verify that they are properly connected If using an external display verify that it is properly connected Connect power to the computer During POST one of three events occurs The computer completes the start up process nonfatal error occurs and the related error message is displayed A fatal error occurs and the start up process terminates If Then The computer starts Isolate the issue by connecting peripheral devices one at a time until the issue occurs The issue is with a specific software or driver Reinstall the software or driver The issue is not related specifically to software Refer to the troubleshooting che
24. RTANT prevent performance degradation of Ethernet communication do not subject the computer or cables to extreme radiation or conducted high frequency noise Proper cable routing and power conditioning is required for reliable Ethernet communication in industrial environments We recommend that you route all Ethernet cabling through dedicated metal conduits Installing ferrite bead filters at the cable ends can also improve reliability 28 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Chapter Objectives Operating Guidelines Chapter 3 Operation This chapter provides information on the following topics Operating Guidelines Keypad Function Setting Start the Computer Restart the Computer Shut Down the Computer Follow these operating guidelines for your computer Operator access is limited to the front of the computer which includes the display and the touchscreen if available computer is installed and the front USB port if available is restricted to ATTENTION Access to components behind the panel where the authorized and properly trained personnel When mounted in an enclosure keep the enclosure door closed during operation so dust and other airborne contamination do not infiltrate the computer Open the door only for routine maintenance Do not operate the computer with the covers removed Removing the covers disrupts air flow and results in overheating A SHOCK HAZARD
25. Remove the Cover on page 36 3 Locate and remove the security screw below the ODD set the screw aside TIP Use a magnetized screwdriver to prevent the screw from falling into the chassis 4 Remove the HDD assembly from the secondary bay a Loosen the two captive thumbscrews of the HDD assembly A b Pull the HDD assembly from its bay B Rockwell Automation Publication 6180P UM001C EN P February 2014 39 Chapter4 Component Replacement 5 Remove the weight from the drive tray a Remove the four mounting screws from the bottom of the weight C b Detach the tray from the weight D 6 Install the new HDD module to the tray ATTENTION Mechanical shock can damage a HDD module Do not drop or bump the HDD module a Install the new HDD module with the PCB side down b Fasten the tray over the HDD module Secure the tray to HDD module with the four mounting screws F Torque the screws to 0 59 Nem 5 2 lbein 7 Return the HDD assembly into its bay G 8 Tighten the two captive thumbscrews of the HDD assembly to secure it to the computer H 9 Reinstall the security screw removed in step 3 10 Follow the steps for Post configuration on page 35 40 Rockwell Automation Publication 6180P UM001C EN P February 2014 Component Replacement Chapter 4 Install an Add in Card The motherboard of the comput
26. Touchscreen Notes 58 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Appendix C Upgrade to a New BIOS BIOS Upg rade Procedure Sometimes a new BIOS is released to enhance the performance of your computer or to correct a defect In such cases you can download BIOS upgrades at the Rockwell Automation Product Compatibility and Download Center PCDC website at http www rockwellautomation com support pcdc CD and floppy disk drive upgrades are available Upgrade the BIOS from the Follow these steps to upgrade the BIOS in your computer from the CD drive CD Drive 1 Access the Rockwell Automation PCDC website at http www rockwellautomation com support pcdc 2 Click the Get Downloads tab A 3 Click the Find Product Downloads link B Compatibility Scenarios Get Downloads Find Answers 1 Find Product Downloads Locate available firmware downloads tools utilities associ information for our products 4 Use the Product Search criteria to find your specific computer model 5 Follow the instructions on the PCDC site to find your BIOS TIP You must be registered with the Rockwell Automation PCDC website to download files You must accept a User Agreement before files can be downloaded Rockwell Automation Publication 6180P UM001C EN P February 2014 59 AppendixC Upgrade to New BIOS 6 After the download completes click Open to access the folder where ZIP J files
27. Unacceptable lt 30 from Vertical Rockwell Automation Publication 6180P UM001C EN P February 2014 19 Chapter2 Installation Mounting Clearance Requirements 20 IMPORTANT Because of self heating do not operate the computer in an enclosure with the minimum clearances unless adequate ventilation or other cooling methods are used to lower the temperature within the enclosure Allow enough clearance to easily install or remove peripheral components such as internal drives Figure 6 Minimum Clearances Item Description Value 1 Top 50 mm 2 in 2 Left 50 mm 2 in 3 Rear Air flow 25 mm 1 in 000 140 mm 5 5 in HDD access 178 mm 7 in 4 Right 1 0 port access and 76 2 mm 3 in ventilation 5 Bottom 102 mm 4 in Right and left are based on facing the front of the computer Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Chapter 2 Installation Review computer dimensions to estimate the clearance necessary for computer installation Dimensions are given in mm in imensions Computer D Figure 7 1200P with Keypad 445 17 5 427 16 8 uU LOU
28. User Manual Allen Bradley Integrated Display Industrial Computers with Keypad Catalog Numbers 6180P 12KSXP 6180P 12BSXP 6180P 12BPXP 6180P 12BPXPDC 6180P 12KPXP 6180P 15KSXP 6180P 15BSXP 6180P 15BPXP 6180P 15KPXP 6180P 15BPXPDC Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actua
29. are still having issues you can use a diagnostic utility to isolate the issue This utility determines the cause by testing computer components Computers shipped before January of 2013 include a system diagnostic green CD with this diagnostic utility If you need a copy of the CD please contact your local distributor or Rockwell Automation representative or use the resources on the back cover of this publication By using the diagnostic utility you can perform an initial diagnosis without disconnecting or moving your computer No software is installed nor does the utility affect any software already installed Depending on the tests selected the process can take as little as five minutes or as long as eight hours After the diagnostic utility is run you can generate a report for analysis by a technical support representative expediting any necessary repair process Load the System Defaults If the computer fails after you make changes in the set up menus load the system default settings to correct the error These default settings have been selected to optimize your computer s performance Follow these steps to load the system defaults 1 Restart the computer as specified in Restart the Computer on page 41 2 During POST press F2 to access the BIOS set up utility TIP Use the arrow keys on a keyboard to navigate between BIOS menus and menu selections 3 Depending your computer series press or select the system defaults an
30. bruary 2014 13 Chapter 1 14 Features Figure 2 Side Panel 16 1 2 4 QO 15 9 5 lio 5 14 71 6 El q 8 1 i zm S MM reese Item Component Item Component 1 Parallel port 9 Power switch 2 Microphone in jack 10 LAN port 2 3 Line out jack 11 LAN port 1 4 Line in jack 12 Power supply fan 5 DVI port 13 Power input AC 6 COM 2 14 Functional ground screw 7 COM 1 15 Ventilation slots 8 USB ports 4 16 Expansion slot covers Rockwell Automation Publication 6180P UM001C EN P February 2014 Figure 3 Rear Panel Features Chapter 1 Item Component Component 1 ODD eject button 5 HDD 1 bay 2 ODD mechanical eject hole 6 HDD 2 bay 3 ODD activity indicator 7 HDD 2 bay captive thumbscrews 4 HDD 1 captive thumbscrews 1 HDD bay shipped empty for optional second HDD Figure 4 Interior View 7000000000000 070000000000000 4 Item Component Item Component 1 Expansion board hold down clamps 5 Power supply unit 2 System board 6 Expansion board hold down bar 3 System fans 7 Chassis center support bar 4 S
31. cklists a driver or a peripheral device TIP Some computers emit beeps These audible alerts only signal that an error is detected The beeps can apply to nonfatal and fatal errors Troublesh ooting Checklists To manage common issues use these checklists to test and verify components If an issue occurs refer to these checklists before calling technical support Issues during Startup Are all connections secure Are the device drivers installed Are the jumpers on any add in boards correctly positioned If starting from a drive Is it formatted and set up in the BIOS Are the drives data and power cables properly connected Verify that the computer can start from an external bootable device Are memory modules properly installed You can reinstall them to be sure of a good connection 48 Rockwell Automation Publication 6180P UM001C EN P February 2014 System Troubleshooting Chapter 5 Is the BIOS properly configured You can restore the default BIOS settings by either of the following methods Load system defaults as detailed in Diagnostic Utility on page 51 Usethe CMOS jumper to reset the BIOS as detailed in Clear the CMOS on page 52 Issues after Startup If an issue is intermittent you can have a loose connection Verify that the following items are secure or properly installed All connections to the computer including any add in cards The memory modules Does your computer have a virus Ru
32. ction 20 Moved existing installation and mounting information into Install the Computer section 22 Added steps in Mount the Display Computer in a Panel section 23 Moved existing AC and DC power information into Connect Power section 25 Added Attention table in Connect Power section 25 Updated IEC number for power cord in Connect AC Power section 26 Changed Attention table to Shock Hazard table in Connect AC Power section 26 Revised and added steps in Connect DC Power section 27 Added information in Functional Ground Screw section 27 Moved Operator Access section into Operating Guidelines section 29 Added information in Operating Guidelines section 29 Added information in Start the Computer section 30 Added information in Restart the Computer section 31 Added information in Shut Down the Computer section 32 Updated link to Rockwell Automation Computers and Operators Interface website 33 53 Updated step 4 in Post configuration section 35 Added step 4 in Remove the Cover section 36 Added information in Reinstall the Cover section 36 Added Drive Precautions section 37 Added Hardware Monitoring section 47 Added Tip table in Troubleshooting section 48 Revised opening paragraph for Troubleshooting Checklists section 48 Replaced Diagnostic Utility section with Load the System Defaults section 51 Added Clear the CMOS se
33. ction 51 Added Ship or Transport the Computer section 52 Added Turkey RoHS statement in Certifications table 55 Revised information in Upgrade the BIOS from the CD Drive section 59 Revised information in Upgrade the BIOS from an External Floppy Disk Drive section 61 Rockwell Automation Publication 6180P UM001C EN P February 2014 Summary of Changes Notes 4 Rockwell Automation Publication 6180P UM001C EN P February 2014 Preface Features Installation Operation Table of Contents Preface Objectives 9 This Manual et io oce eco cadet 9 Additional Resources pate ietc dudum aL Pee kes 9 10 Chapter 1 Chapter Objectives ss uses tance is 11 Gompliter Overview e ee varies 11 Operating cip C a S 11 Computer eae vapors 12 Before 12 12 Hardware Pedtutes vi raise ae teva cse sectio itd deret 13 Chapter 2 Chapter Objectives 17 Installation Precautions uxore mee Etro Ert 18 Environment and Enclosure 18 European Union Compliance rims 18 Installation Guidelines csi eon aeo coe xt cei 19 Mounting Clearance Requirements ie is ee e etr re 20 Computer Dimensions ot t e prp SOR na ok p buie eios nM 21 Required 19016 22 es tea 22
34. d exit the BIO set up utility Rockwell Automation Publication 6180P UMOO1C EN P February 2014 51 Chapter5 System Troubleshooting Clear the CMOS If the system configuration has been corrupted an incorrect setting has caused error messages to be unreadable or you cannot access the BIOS set up utility to load the system defaults you must clear the system configuration values stored in the CMOS Follow these steps to clear the CMOS 10 Locate the CMOS jumper on the p the motherboard Pins Remove the jumper block from its default Back up all system data and then shut down the computer 1 2 Follow the steps for Pre configuration on page 30 3 4 Remove the cover as detailed in Remove the Bottom Plate on page 31 motherboard Jumper Block See Figure 7 on page 20 or Figure 8 on page 21 for where the CMOS jumper is osition over pins 1 and 2 P P Default 123 Clear CMOS Place the jumper block over pins 2 and 3 Position Position for 10 seconds Return the jumper block to its default position IMPORTANT Thejumper block must be returned to its default position over pins 1 and 2 The computer does not start if you leave the jumper block over pins 2 and 3 Reinstall the cover as detailed in Reinstall the Bottom Plate on page 32 Follow the steps for Post configuration on page 31 IMPORTANT When you clear the CMOS all BIOS settings return to their defaults BIOS settings
35. dates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comme
36. ecutable file and then write that file to a floppy disk inserted in the external floppy disk drive This creates a BIOS upgrade floppy disk that you can use to start your computer With the BIOS upgrade disk in the external floppy disk drive restart the comp uter During POST press F2 to access the BIOS set up utility TIP Use the arrow keys on a keyboard to navigate between BIOS menus and menu selections Navigate through the BIOS set up utility to where you can select the floppy disk drive as your boot source Save your change and exit the BIOS set up utility Follow the directions that appear on the display to properly upgrade the BIOS Rockwell Automation Publication 6180P UMOO1C EN P February 2014 61 AppendixC Upgrade to a New BIOS Notes 62 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 accessories 33 C cables SATA 16 calibrating touchscreen 57 CMOS dear 52 cover removal 36 cutout dimensions 22 D DIMM slots install memory 44 F functional ground screw lug usage 27 hard disk drive precautions 37 removal 37 hard disk drive HDD replace 39 secondary 39 specifications 53 hardware diagnostics 47 hardware monitor 47 installation clearances 20 environment and enclosure 18 functional ground connection 27 network connection 28 product dimensions 21 M memory installation guidelines 44 network connection LAN cable reminder 1
37. en Appendix B Use a Touchscreen Computers with an optional touchscreen are shipped with the touchscreen controller installed and connected The touchscreen controller connects internally to a USB port The touchscreen is factory configured with the proper USB and touchscreen driver settings so no user configuration is required The touchscreen driver is already loaded on the computer The driver software is also available for download at the Rockwell Automation Product Compatibility and Download Center PCDC at http www rockwellautomation com support pcdc page TIP If you must reinstall the touchscreen driver the touchscreen utility automatically detects the USB port used by the touchscreen controller Resistive touchscreens are activated when you apply pressure to the touchscreen with your finger You can operate a resistive touchscreen while wearing gloves ATTENTION Do not use sharp instruments to activate the touchscreen Scratching the surface of the touchscreen can damage the display The touchscreen supplied with the computer is factory installed and calibrated Follow these steps to recalibrate the touchscreen 1 Run the touchscreen configuration utility through the PROGRAMS menu of the operating system 2 Start the calibration routine offered within the utility 3 Follow the calibration instructions on the touchscreen Rockwell Automation Publication 6180P UM001C EN P February 2014 57 AppendixB Use a
38. ers supports the following PCI slots Two full length PCI slots half length PCI slot One full length ISA slot ATTENTION Add in cards are sensitive to ESD and require careful handling IMPORTANT Hold cards only by the edges Do not touch the card connectors components or circuits After removing an add in card place it on a flat static free surface component side up Do not slide the card over any surface Use an antistatic wrist strap connected to the work surface and properly grounded tools and equipment Follow these steps to install an add in card 1 Follow the steps for Pre configuration on page 35 2 Remove the computer cover as detailed in Remove the Cover on page 36 3 Remove the four screws securing the chassis center support bar A and detach from the chassis B 4 Remove the four screws securing expansion hold down bar C and detach from the chassis D 5 Locate an empty PCI slot Rockwell Automation Publication 6180P UM001C EN P February 2014 41 Chapter 4 42 Component Replacement 27 A 6 Remove the screw securing the slot cover of the selected PCI slot E 7 Pull out the slot cover F and store it IMPORTANT discard the slot cover If the add in card is removed in the future the slot cover must be reinstalled to maintain proper cooling 8 Remove the
39. f the degrees of protection provided by different types of enclosure European Union Compliance This computer meets the European Union Directive requirements when installed within the European Union or EEA regions and have the CE mark A copy of the declaration of the conformity is available at http www rockwellautomation com certification room environment which uses some form of power isolation from the public low voltage mains Some computer configurations cannot comply with the EN 61000 3 2 Harmonic Emissions standard as specified by the EMC Directive of the European Union Obtain permission from the local power authority before connecting any computer configuration that draws more than 75 W of AC power directly from the public mains To comply with EN 55024 the Ethernet port LAN cable 30 m 98 42 ft only used indoors and not exit the building at any point All other 1 0 cables must be less than 3 m 9 84 ft and only used indoors ATTENTION This computer is intended to operate in an industrial control 18 Rockwell Automation Publication 6180P UM001C EN P February 2014 Installation Chapter 2 Installation Guidelines Follow these guidelines to make sure your computer provides safe and reliable service The installation site must have sufficient power ATTENTION To maintain an electrically safe installation AC powered computers must be plugged into a grounded outlet In dry environments static cha
40. l use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control
41. literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 6180P UM001C EN P February 2014 9 Preface Abbreviations This publication can use the following abbreviations Abbr Meaning Abbr Meaning ACPI Advanced configuration and power PCB Printed circuit board interface AHCI Advanced host controller interface PCDC Product Compatibility and Download Center AMI American Megatrends Inc PCH Platform control hub AMT Active management technology Peripheral component interconnect BIOS Basic input output system PCle Peripheral component interconnect express CF CompactFlash PEG PCI express graphics CPU Central processing unit PELV Protective extra low voltage CMOS Complementary metal oxide semiconductor PERR PCI parity error COM Communication serial port interface POST Power on self test CRC Cyclic redundancy clock PSU Power supply unit DDR Double data rate RAM PXE Pre boot execution environment DIMM Dual in line memory module RAID Redundant array of independent disks DVI Digital video interface RAM Random access memory DVMT Dynamic video memory technology RIUP Remove or insert under power ECC Error correcting code RMS Root mean square EEA European Environment Agency Real time clock EMC Electromagnetic com
42. ms Shock nonoperating 309 1 2 sine 11 ms Endosure ratings panel mounted IECIP66 1 Derate above 40 C to 45 at 50 C 2 Derate above 40 C to 39 at 60 Table 5 Certifications Regulatory Area Standards Group Regulatory Standard Americas Safety requirements UL 60950 1 CSA 22 2 60950 1 Emissions requirements FCC Rules for class A devices Product certification marks C UL us Europe Enclosure rating IP66 per EN60529 1991 Safety requirements EN60950 1 Immunity requirements EN55024 EN61000 3 2 EN61000 3 3 Emissions requirements EN55022 Class A Product certification marks CEmark EMC directive EU Directive 2004 108 EC as amended by 92 31 EEC and 93 68 EEC Low voltage directive EU Directive 2006 95 EC Restriction of Hazardous Substance RoHS EU Directive 2002 95 EC Turkey RoHS EEE Y netmeli ine Uygundur In Conformity with the EEE Regulation Asia Pacific Emissions requirements CISPR 22 Product certification marks mark RoHS China RoHS 1 See http www rockwellautomation com certification for declarations of conformity certificates and other certification details Rockwell Automation Publication 6180P UMOO1C EN P February 2014 55 AppendixA Specifications Notes 56 Rockwell Automation Publication 6180P UM001C EN P February 2014 Touchscreen Controller Driver Software Resistive Touchscreen Technology Calibrate the Touchscre
43. n an anti virus software Is the BIOS properly configured To restore the default BIOS settings see Diagnostic Utility on page 51 If there isa flickering display or a locked computer restart the computer as specified in Restart the Computer on page 31 Although the computers have a regulated and protected power supply a transient voltage in the power line or peripheral cable can cause errors Is the drive s data cable properly connected Verify that the computer can start from an external bootable device Is the computer overheating Verify the following Any fan if available is working Any fan filter if available is clean Any cooling method such as heat sink and vents is not blocked There is proper clearance as detailed in Mounting Clearance Requirements on page 20 The ambient temperature is within the operating range specified in Table 4 on page 55 Issues Running New Software Does the software have a hardware requirement that is not present Are you using an authorized copy of the software Some software does not work without proper activation Did the software install correctly Reinstall the software Are you following the software s instructions Refer to the software vendor s user manual Rockwell Automation Publication 6180P UM001C EN P February 2014 49 Chapter5 System Troubleshooting Issues with the Add in Card e Is the card installed and configured correctly Verify
44. nd reconfigure settings IMPORTANT Replacing the battery results in all BIOS settings returning to their default settings BIOS settings other than default must be reconfigured after replacing the battery replaced during the life of the computer Atthe end of its life the battery contained in this computer should be collected separately from any unsorted municipal waste x This computer contains a sealed lithium battery that may need to be Backlight Assembly Disposal the end of its life this equipment should be collected separately from any ATTENTION The backlight assembly in this computer can contain mercury At unsorted municipal waste 46 Rockwell Automation Publication 6180P UM001C EN P February 2014 Chapter Objectives Hardware Monitoring Chapter 5 System Troubleshooting This chapter provides information on the following topics Hardware Monitoring Troubleshooting Troubleshooting Checklists Diagnostic Utility Load the System Defaults Clear the CMOS Ship or Transport the Computer The built in hardware monitor of the computer tracks the operating threshold levels of the voltage and temperature sensors Follow these steps to determine whether an operating threshold has been reached 1 Shut down the computer by using the appropriate method for the installed operating system See Shut Down the Computer on page 32 for more information Apply power to the computer During
45. nnel DDR II 2 DIMM slots 2 GB slot 4 0 GB maximum system memory Memory size Standard 1GB Performance 2GB PCI expansion slot 2 full length and 1 half length slot PCI 2 2 5V 1 0 ISA expansion slot 1 full length slot Hard disk drive 3 5 inch SATA interface 160 GB hot swap Optical disc drive Standard Slim DVD ROM CD RW Performance Slim DVD RW 1 0 ports Front USB 2 Rear USB 4 Serial 2 DVI e Parallel Audio jacks e Microphone in jack e Line out jack e Line in jack Ethernet LAN 2 10 100 1000 Mbps LAN ports RJ 45 Status indicators Caps Lock NumLock HDD ODD FDD activity Power standby Thermal solution Chassis fans 2 e PSU fan e Processor heat sink Software Operating system Windows XP Professional Service Pack 3 Rockwell Automation Publication 6180P UM001C EN P February 2014 53 Appendix 54 Table 2 Display Specifications Attribute Display Cat No 6180P 12KSXP 12BSXP 12BPXP 12BPXPDC 12 15KSXP 15BSXP 15BPXP 15KPXP and 15BPXPDC Color Active Matrix Thin Film Transistor TFT Touchscreen optional Resistive antiglare Display size diagonal 1200P 1500P 308 mm 12 1 in 381 mm 15 in Display area WxH approx 1200P 1500P 246 x 185 mm 9 7 x 7 3 in 305 x 229 mm 12 x 9 in Native resolution 1200 800 x 600 1500 1024 768 Viewing angle Horizontal 60 Vertical 40 Response time 20 ms Table
46. nts will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 6180P UM001C EN P February 2014 Supersedes Publication 6180P UM001B EN P November 2011 Copyright 2014 Rockwell Automation Inc All rights reserved Printed in the U S A
47. patibility SAS Serial attached SCSI EOS Embedded operating system SATA Serial advanced technology attachment ESD Electrostatic discharge SCSI Small computer system interface EWF Enhanced write filter SELV Safety extra low voltage FAT File allocation table SERR signal error HDD Hard disk drive SPD Serial presence detect HORM Hibernate once resume many SSD Solid state drive IDE Integrated device electronics TFT Thin film transistor IEC International Engineering Consortium UEFI Universal extensible firmware interface IGD Intel graphics driver USB Universal serial bus KVM Keyboard video mouse UPS Uninterruptible power source LAN Local area network VBAT Voltage battery NEMA National Electrical Manufacturers Association VDDR Voltage DDR RAM 000 Optical disk drive VGA Video graphics array 10 Rockwell Automation Publication 6180P UM001C EN P February 2014 Chapter Objectives Computer Overview Operating Systems Chapter 1 Features This chapter provides information on the following topics e Computer Overview e Operating Systems Computer Options Before You Begin e Parts List e Hardware Features The integrated display computers with keypad feature an integrated 12 or 15 inch display panel These panel mount devices feature 36 or 44 programmable function keys a full alphanumeric keypad and a resistive anti glare touch screen option With these features the computers can function a
48. ps 1 3 ofthe Post configuration on page 35 2 Align the rear cover against the chassis 3 Reinstall the nine screws to secure the back cover to the chassis Torque the screws to 0 6 Nem 5 2 lbein Follow steps 4 and 5 of the Post configuration on page 35 36 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Component Replacement Chapter 4 Drive Precautions Follow these precautions when working with a drive IMPORTANT Back up or clone your computer before replacing a drive Do not touch internal components Always handle the drive by its frame Never remove or install a drive with the power on e Store the drive in an antistatic bag when it is not installed components Read and follow Electrostatic Discharge Precautions on page 34 A SHOCK HAZARD Electrostatic discharge ESD can damage the computer and before removing a drive Failure to follow proper safety precautions can result in severe electrical shock to an individual or ESD damage to the computer and its components ATTENTION Mechanical shock can damage a drive Do not drop or bump the drive Replace or Install a Drive You can replace the existing HDD or install another HDD in the empty drive bay Replace the Existing HDD Follow these steps to replace the existing HDD which is in the bottom bay 1 Follow the steps for Pre configuration on page 35 2 Remove the HDD assembly from its bay a Loosen the
49. re hand tight and the gasket is compressed uniformly against the panel Tighten the mounting clips to a torque of 1 4 Nem 12 Ibein by following the torque sequence above being sure to not overtighten Rockwell Automation Publication 6180P UM001C EN P February 2014 23 Chapter2 Installation 11 Repeat this process at least three times until the clips are properly torqued making sure the gasket is compressed uniformly against the panel provide a proper seal and prevent damage to the product Rockwell Automation assumes no responsibility for water or chemical damage to the computer or other equipment within the enclosure because of improper installation ATTENTION Tighten the mounting clips to the specified torque to Connect Peripherals The following illustration shows the I O port panel of the computers Peripheral components compatible to each port are inside the callout figures EESSGESUUU 7 767 E14 ETT 87 24 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Installation Chapter 2 The 1200P and 1500P computers have USB ports located on both the I O port side panel and the front panel Use these ports to connect various USB devices to the computer such as an external drive The front USB port is enabled or disabled through settings in the BIOS set up menu
50. re that no tools or loose parts are left inside the computer 3 Reinstall any expansion boards peripherals and system cables that were previously removed 4 Reinstall the cover according to the instructions on page 36 5 Reconnect all external cables and power to the computer 6 Press the computer s power switch to start the computer Required Tools The following tools are required for component replacement e 2 cross head screwdriver Slot head plastic screwdriver for ODD replacement e Antistatic wrist strap Side cutters for cutting cable ties if necessary Rockwell Automation Publication 6180P UM001C EN P February 2014 35 Chapter4 Component Replacement Remove the Cover To install replace or upgrade internal computer components you must first remove the cover Follow these steps to remove the rear cover 1 Follow the steps for Pre configuration on page 35 2 Loosen and remove the nine screws that secure the rear cover 3 Detach the rear cover from the chassis Remove the Rear Cover Reinstall the Rear Cover After installing replacing or upgrading internal computer components reinstall the cover as detailed in Reinstall the Cover on page 36 Reinstall the Cover Follow these steps to reinstall the rear cover 1 Follow ste
51. rges can build up easily Proper grounding of the computer helps to reduce static discharges which can cause shock and damage electronic components The enclosure must allow sufficient space around air inlets and outlets to provide the circulation necessary for cooling See Mounting Clearance Requirements on page 20 for further information Never allow air passages to become obstructed e The ambient air temperature must not exceed the maximum operating temperature specified in Table 4 on page 48 Consider a user supplied fan heat exchanger or air conditioner for heat generated by other devices in the enclosure TIP Hot air rises The temperature at the top of the enclosure is often higher than the temperature in other parts of the enclosure especially if air is not circulating IMPORTANT computer can operate at a range of extremes However the life span of any electronic device is shortened if you continuously operate the computer at its highest rated temperature The humidity of the ambient air must not exceed limits specified in Table 4 on page 48 and must avoid condensation The enclosure or cover must remain in place at all times during operation The cover provides protection against high voltages inside the computer and inhibits radio frequency emissions that can interfere with other equipment When mounted the computer cannot be tilted more than 30 from vertical Acceptable
52. s an industrial computer or an operator input station It can be used to run visual interface maintenance control and basic information applications from one machine The absence of external display cables and separate component mounting requirements allows for simple integration These computers are available with standard and performance features They come standard with a selection of I O ports for peripheral connections ISA and PCI slots for expansion options and LAN ports for communication The computers are shipped with Microsoft licensed Windows XP Professional Service Pack 3 operating system installed and configured No operating system updates have been applied to the factory image beyond the service packs The 1386 source directory for Microsoft Windows is on the system drive of your computer off the root directory 1386 This allows for easy removal and addition of Windows components Computers with HDDs include a recovery partition with the original factory image Refer to the Cloning Utility for Rockwell Automation Industrial Computers Technical Data publication 6000 TD002 for instructions To obtain a copy ofa factory system image contact your local technical support center or access the Rockwell Automation Product Compatibility and Download Center PCDC at http www rockwellautomation com support Rockwell Automation Publication 6180P UMOO1C EN P February 2014 cdc page 11 Chapter1 Features
53. stalled Rockwell Automation Publication 6180P UM001C EN P February 2014 31 Chapter3 Operation Shut Down the Com puter Use either of the following methods to shut down the computer Method Actions Windows 0S With the keypad do one of the following e Press CTRL ALT DEL and click Shut Down From the Start menu click or choose Shut Down from the pull down menu Power switch Press the power switch to shut down the computer See Hardware Features on page 13 for the power switch location After shutting down the computer do not apply power again until shutdown is complete For computers with a HDD the HDD must come to a complete stop which can take up to 30 seconds after shutdown is initiated 32 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Chapter Objectives Accessories and Replacement Parts Component Replacement This chapter provides information on the following topics e Accessories and Replacement Parts e Voltage Precautions e Electrostatic Discharge Precautions e Pre configuration e Post configuration e Required Tools e Remove the Cover e Reinstall the Cover Drive Precautions Replace or Install a Drive e Install an Add in Card e Replace or Add Memory Modules e Replace the RTC Battery e Backlight Assembly Disposal Chapter 4 You can view a list of accessories and replacement parts at the following Rockwell Automation
54. the battery is not handled N properly e Do not disassemble crush puncture or short external contacts e Donot expose the battery to temperatures higher than 60 C 140 F e Do not dispose of a used battery in water or fire For safety information on handling lithium batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 Follow these steps to replace the RTC battery 1 Follow the steps for Pre configuration on page 35 2 Remove the computer cover as detailed in Remove the Cover on page 36 3 If necessary remove any accessory boards or cables that prevent access to the battery socket Remove the battery a 4 a To dislodge the battery from its socket insert a non conductive tool such as a small flat blade plastic screwdriver between the battery and spring latch A b Remove the old battery from its socket B IMPORTANT the spring latch when replacing the RTC battery For proper operation the latch must retain contact with the battery Rockwell Automation Publication 6180P UM001C EN P February 2014 45 Chapter4 Component Replacement 5 Insert the new battery with the positive polarity side facing up and make sure that it is seated completely 6 Reinstall the computer cover as detailed in Reinstall the Cover on page 36 7 Follow the steps for Post configuration on page 35 8 During POST press F2 to enter the BIOS setup a
55. the jumper and other configuration settings e Are the card cables properly connected e Is the add in card recognized in Device Manager Acard issue not listed here Refer to troubleshooting information supplied by the add in card manufacturer Issues with the Integrated Display Are the display contrast and brightness controls properly adjusted Try to correct the issue through auto adjust by pressing and holding the two display brightness keys for a few seconds These keys are on the front panel keypad e Verify that the selected character color is not the same as the background color Try setting to the native resolution Refer to Appendix A Specifications Issues with an External Display Are the display contrast and brightness controls properly adjusted Refer to the operating system containing the video driver for set up functions e Verify that the selected character color is not the same as the background color e Is the display compatible with the selected video mode Is the video cable properly connected 15 the video driver properly installed Restart the computer with the external display connected and turned Is the display functioning properly Verify display function by operating it with another computer 50 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 System Troubleshooting Chapter 5 Diagnostic Utility If you completed the troubleshooting steps and
56. tomation Publication 6180P UM001C EN P February 2014 17 Chapter2 Installation Installation Precautions Read and follow these precautions before installing the computer Environment and Enclosure Information environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating The enclosure door must be closed ATTENTION This equipment is intended for use in a Pollution Degree 2 This equipment is considered Group 1 Class A equipment according to IEC CISPR 11 Without appropriate precautions there can be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment can be mounted in an enclosure that is suitably designed to prevent personal injury resulting from accessibility to live parts If not mounted inside another endosure the mounting method must limit the tilt of the computer to 30 from vertical Examples include articulated arm table top stand wall mount or other means having sufficient mechanical stability The mounting means must be firmly attached to the supporting surface using screws bolts or clamps so the computer cannot tip In addition to this publication see the following e Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for additional installation requirements e NEMA 250 IEC 60529 as applicable for explanations o
57. two captive thumbscrews of the HDD assembly A b Pull the HDD assembly from its bay B Rockwell Automation Publication 6180P UM001C EN P February 2014 37 Chapter4 Component Replacement 3 Remove the HDD module from its tray a Remove the four mounting screws from the bottom of the tray C b Detach the tray from the existing HDD module D 9 Existing E New HDD Module HDD Module Drive Tray Mounting Screws 4 4 Install the new HDD module to the tray ATTENTION Mechanical shock can damage a drive Do not drop or bump the drive a Install the new HDD module with the PCB side down b Fasten the drive tray over the HDD module E c Secure the drive tray to the module with the four mounting screws F Torque the screws to 0 59 Nem 5 2 lbein 5 Return the HDD assembly into its bay G 6 Tighten the two captive thumbscrews of the drive assembly to secure it to the computer H 7 Follow the steps for Post configuration on page 35 38 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Component Replacement Chapter 4 Install a Second HDD You can install another HDD in the secondary top bay Follow these steps to install a second HDD 1 Follow the steps for Pre configuration on page 35 TIP Use an antistatic wrist strap connected to the work surface and properly grounded tools and equipment 2 Remove the computer cover as detailed in
58. website at http ab rockwellautomation com Computers Review the specifications of a new component before installing it to make sure it is compatible with the computer Record the model and serial number and any other pertinent information of new components for future reference IMPORTANT We recommend that you use only Allen Bradley approved accessories and replacement parts Rockwell Automation Publication 6180P UM001C EN P February 2014 33 Chapter4 Component Replacement Voltage Precautions Electrostatic Discharge Precautions 34 The computers contain line voltages Disconnect all power to the computer before you install or remove components SHOCK HAZARD Disconnect all power to the computer before removing components Failure to disconnect power can result in severe electrical shock to an individual or electrostatic discharge ESD damage to the computer and components or microcircuitry ATTENTION Electrostatic discharge ESD can damage static sensitive devices e Disconnect all power before working on the computer as detailed in Voltage Precautions on page 34 e Observe proper packaging and grounding techniques to prevent damage Follow the precautions listed below Transport the computer and replacement parts in static safe containers such as conductive tubes bags or boxes Keep electrostatic sensitive parts in their containers until they arrive at the designated static free work area
59. ystem drive cage Rockwell Automation Publication 6180P UM001C EN P February 2014 15 Chapter1 Features Figure 5 Motherboard peun 13 Item Component Item Component 1 LGA775 processor socket 11 Power switch cable connector 2 Reserved for USB port connector 12 DIMM 1 slot 3 ATX12V power connector 13 DIMM 2 slot 4 Heat sink fan connector 14 RTC battery socket 5 System fan connector 15 Clear CMOS jumper 6 ODD cable connector 16 Parallel port cable connector 7 Keypad cable connector 17 PCI 3 expansion slot 8 SATA 2 cable connector 18 PCI 2 expansion slot 9 SATA 1 cable connector 19 PCI 1 expansion slot 10 ATX power connector 20 ISA expansion slot 16 Rockwell Automation Publication 6180P UMOO1C EN P February 2014 Chapter Objectives Chapter 2 Installation This chapter provides information on the following topics Installation Precautions Installation Guidelines Mounting Clearance Requirements Computer Dimensions Required Tools Install the Computer Connect Peripherals Connect Power Functional Ground Screw Connect to a Network Review each mounting type and computer dimensions before installing Rockwell Au

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