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1. TABLE 1 TABLE 10 DASH DASH JUNCTION BOX COMMUNI CATION P UNASSEMBLED PARTS 2 RS232 RS485 CONVERTER INLET L PARTS ASSEMBLED ON PLATE U USB RS485 CONVERTER SUPPLY AIR PARTS IN ASSEMBLED ENCOSURE NONE OUTLET E INLET KITS FOR ER3B PXXXXXXXXX TEE TABLE 9 DETAILED ASSEMBLY DRAWING SEE SHEET 2 DASH JUNCTION BOX SUPPLY Pos BODY MATERIAL NO VOLTAGE BOX NOT INCLUDED 6 STAINLESS STEEL A Ac 100 2309 D DC 24V TABLE 3 DASH OUTLET PRESSURE RANGE TABLE 8 INLET NO DASH REGULATOR FOR ER SUPPLY AIR E NO SUPPLY 7 BAR OUTLET INLET B 160BAR Cv 0 08 54 21 AIR LOAD INE C 400BAR Cv 0 08 54 21 AIR LOAD D 600BAR Cv 0 08 54 21 AIR LOAD L roa TESI POR x T IET S DETAILED ASSEMBLY DRAWING SEE SHEET 3 G 160 BAR Cv 0 1 26 17 AIR LOAD 400 BAR Cv 0 1 26 17 AIR LOAD d J 600 BAR Cv 0 1 26 17 AIR LOAD 1 P10 0 1 ACCURACY 2 510 0 25 ACCURACY TABLE 4 a INONE SEAL MATERIAL O TABLE 6 P SUPPLY AIR E No FOR INLET AND OUTLET P TUBING SIZE TE AA A 6mm KITS FOR ER3B EXXXXXXXXX 8 DETAILED ASSEMBLY DRAWING SEE SHEET 4 O RING MATERIAL NO C 10mm D BUNA NBR2. VXXXXXVo vG E pM 8 7 MO LMOd 3VS 8 o q3Sn 38 LON NYO 1371 209 069 0000 VW tw zonas PIN Fag 0 0 0 61 6 93004 3941 3715 1304 ANY 3019711934 JHL JO 9NILVM JYNSS3Yd Pe aires vo 90 82 Z SSVIO SOV3sHL W JHL 318lLVdW09 38 15 G3SN SI XOLYIN9IY HOIHM 553 ide 131113 3409 SAN 0 100 00 01 10 OV TERRENAE 553 30V3Nns i P soo 000 SS 0 01 11 QV v 60 0 8 4 3V 4315193 5 ASIMYSHLO SSJINN L Oe mi NT zc ND SEMI UI 10 01 00 JV 3002 OL 4261 15 v 4l 23 Z 0 c61LLvV 03dS ASN SIHL JO AT18WN3SSV 5 3 10908 10 Dez 00 155 pazil Noua No7431 M TNOWVWHCHNI XTHWGESV mI L X 356 T OL OBI cc x LSS v Z3WIVM 33 1V 34 A 38005 OL 460 155 S3lM3S OOF SlMVd NINIY NIJ lu dep Dm FOL O82 nang Fi zdouns Weooz OL 46 138 V NOLIA V NOLIA Jdig8vl 33S 0 26 OL 992 E 150155 V NOLIA 7331 S9NIN O NOWISL G3SN LON SONIN d Mov8 lt E N3W
3. TABLE 1 TABLE 10 DASH DASHIJUNCTION BOX No Poe rti COMMUN I CAT ION INLET P UNASSEMBLED PARTS 2 RS232 RS485 CONVERTER SUPPLY AIR L PARTS ASSEMBLED ON PLATE U USB RS485 CONVERTER PARTS IN ASSEMBLED ENCOSURE INLET ABLE 2 TABLE 9 DASH BODY MATERIAL DASH JUNCTION BOX SUPPLY NO VOLTAGE 1 BRASS BOX NOT INCLUDED 6 STAINLESS STEEL 1002230 7 ZINC gt 00 24v TABLE 3 DASH TABLE 8 INLET NO OUTLET PRESSURE RANGE DASHIREGULATOR FOR ER SUPPLY AIR A 6 BAR Cv 1 5 FLOW BOOSTER NO SUPPLY 7 BAR INLET B 6 BAR Cv 2 2 FLOW BOOSTER 0 NONE C 6 BAR Cv 0 35 DK DOME LOAD 44 3212 241V 002 Aa CE US POI KITS FOR S ES DETAILED ASSEMBLY DRAWING SEE SHEET 3 F 100 BAR Cv 0 06 26 20 AIR LOAD DASHJOUTLET TRANSDUCER G 160 BAR Cv 0 06 26 20 AIR LOAD TO D51656 H 400 BAR Cv 0 06 26 20 AIR LOAD P10 0 1 ACCURACY J 600 BAR Cv 0 06 26 20 AIR LOAD 2 S10 0 25 ACCURACY 9 NONE TABLE 4 po SEAL MATERIAL TABLE 6 O m PORT ING FTTTING SIZE nie m FOR INLET AND OUTLET red TUBING SIZE 8 PEEK 8 B B BUNA N KITS FOR ER3P EXXXXXXXXX B 8mm DETAILED ASSEMBLY DRAWING SEE SHEET 4 TABLE 5 o tom P O RING MATERIAL D 12mm D BUNA NBR 1 4 T VITON FKM r 3 8 U URETHANE PUR EET V KALREZ FFKM 7 EP EPDM Available Combinations SELECTION C
4. 9 ALIOVdVO MO Id 3913140 LHOTL 318808 39v3Vv3il AYNLVYAdWdL SNIIVH34O AWSV ISNV dO VI331I8H2 934 SNILVY 33105534 33055344 q3iv4 dO 7061 34055334 30044 1534 III 31991 335 3905534 131100 154 0001 J3unS5383d LJANI SNOI1VOIdI2ddS IVHdN39 3019711934 ONIONGIY SS3ud 9NIIN3A 4145 Q31v93H935 3ufnsS3ud MOT YOLV 11948 31935 AC 8 1 v I XXXXXXXXXXXAC Page 30 Instruction Manual DOPSMD54161XEN2 Rev A ER3000 Kit Regulator Flow Booster Outlet Part Number Installation Dimensions Guage Pilot Operated Diaphragm Style Regulator Temperature Range 40 120 F 4 4 48 9 C Max Inlet Pressure 500 psig 20 4 bar Cast Zinc Body Max Outlet Pressure 290 psig 19 7 bar Pressure Venting is NOT Captured 100psig when used with ER3000 Constant bleed from pilot pressure to vent for improved control Pilot Port Cutaway Drawing for 209 329 04 NX NON NUN NN SS NN NN S SV F4 DRL LZZ 7 Sy FNS S N Z SN Vent Port Page 31 Instruction Manual Rev A DOPSMD54161XEN2 ER3000 Regulator 44 5200 Series V S ONIMVEG 30N333434 eee SOS NNNM iae was EET ow uw hie RUN ERI a ee f TF snow v on Su 10 10 118 C
5. S3uniiVvdd NOIIVOIJIGON 3019 113934 SNIOnQ34 340n553ud Q3SN3S NOLSId QdivH3dO QNVH Q30v01 9NIUdS YOLV NIJHA 531935 OO0cS vrv 131100 04 32 ER3000 Ki Instruction Manual DOPSMD54161XEN2 Rev A 96 9 640 908 VL89 XX XXZ1 9 GQS0TAQUd 3341 3715 904 YOLVINSAY JHL dO SNILVY 3ufl553ud JHL HLIM d BliVdWO2 38 LSAW 439 SI YOLWINDAY HOTHM 33055384 EL 30 L AHS 27 699 3009 TIWOS LON 3215 TIVOS NOILYTIVLSNI Een OL SL ZL 01 01 01 V SALON Q3 O3ddv A8 Q3303H9 00 00 L0 1812V 2345 ISN LINN SIHL JO AT18W3SSV 303 ELLE NOIIVNHOJNI X I8H355V 155 531935 514 4 9NINIVH3H SHL NOUVRUOSN I 318v1 335 AG08 01331 9NIH dn 32V8 IA 1 335 13 0 Wali 3419 7135 III 379 335 3ATVA NIVW 2735 VIGAW 3NI 1 SNILOVINOO SIVIYSLVW 61 09 NOI PX21 9Z NUH 1 21 92 3412 k Sg1 NI Ov FANDYOL NILYVYJdO XVW Hava 5 1 92 vl Sd 0051 01 1 92 LXZ1 9Z 01 2 ALIOVdVO MO sd S 1H9IL 318808 39v3v33 ISd 0009 05 IA 318Vl 33S d4nivHddWdl 9NILIVH3dO sd 0009 00 1 E IEB AWSV ISNV 30 VIYSLIYD 334
6. T VITON FKM U URETHANE PUR 21 4 V KALREZ FFKM F gs 7 EP EPDM 1 2 Available Combinations SELECTION CHART INLET amp OUTLET REGULATOR SEAT O RING COMPRESSION FITTINGS PRESSURE MAX INLET REGULATOR RANGE PRESSURE SERIES PSIG BAR PSIG BAR a s42100 Nrtoaded 1450 100 10001650 CIERHHBEBBBBSEBHESE 3 Teflon T Viton U Urethane V Kalrez D 012 mm one ETERNI ESESESESES ESESESESESERES GCSE ON STET ZIEHEN O ETE ESTER ERR 3 213 available n not available Page 27 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev Junction Box CONFIDENTIAL This document program including the content is property of Emerson Process Management and must be held in strict confidence and properly safeguarded by the recipien at all times t may not be copied or reproduced or provided or revealed to any other part except with prior authorization of an appropriate officer of Emerson Process Management and any authorised copy or reproduction must include this admonition The recipient may use the same only for the purpose for which Emerson Process Management has provided it to the recipient The document must be returned to Emerson Process Management upon request By accepting this document program the recipient agrees to the foregoing F Since 200mm x 200mm ERAJ AXA hnt 120mm TABLE
7. SI LNAWNDO0d SIHL NO G3NIVLNOD NOILVASONI eee JHopsuu j S X S ONIMVYC 39N333433 oo os aa x 034393 91 NOISIA3S WO2S3l arva 0 HONI NI SNOISNG 3A IVA NIVA NO N 39nV9 131110 JNO S CL3INI QNVH 133D 06 51304 39nv9 OML v 009 SLYOd JONVD OML CL3INI QNVH 133D 3181 BFGEESW qavs NI d3avdlvAv lon 91 6 6 ONAIN TDO 2 OONIWY NI LOND 8 g g l 3715 1304 131100 3 Lai ON SH3T10HINOO 531935 33 HLIM ISN O3ON3WWO23H LON SONIY O NO1331 N I3NI ISd 000 1 HLIM 318 A INO NOHLIV IAN LSS T3d53A INO 8 E OONIWY OONIWV LdN F L NI AINO 318V lI VAV d 325V8 3345 V 5331103 591 VIIVAV LON 21 2 N SVIWH31VN 1V3S B E 3JNI NIS v l N d LF INI 154 000 SI 11 31971 LIA HIVd34 CIII CITA 319 1 335 IWIYALVW 34n8538d 131110 4 31971 335 59319 0 1V 35 CIA 318Vl 335 AINO 1935 13453A 8 VLIW Cl Z 90 S13QO0N Q31v35 1 318VlIVAYV LON IA 3187 9 ALIOVaVO MO Id 2133d 08 IV SLYOd 39
8. Variable 5 is the external feedback 1 Vdc or 4 mA is equal to 400 counts 5 Vdc or 20 mA is equal to 3700 counts Variable 6 is the internal feedback 400 counts is equal to 0 psi 3 00 counts is equal to 100 psi x Read Variable 2 00 PSI m Read Write ID_COMPENSATED_INTERNAL SENSOR Hw ER3UUU T5 BIT DATA SIBNED UNSIGNED HEX 400 400 190 Refresh 9 2 Leak Paths Pressure oscillations are often caused by leaks in the system Common leak paths are shown below Use the following leak check procedure to find and eliminate all leaks Common Leak Paths Pilot gas y 4 Inlet Process Outlet Process gt 19 ER3000 Kit Leak Check Save current parameters ER3000 Control node 2250 Window Refresh Save Configuration Change Configuration Quit Password Help Tuning File Format Simple Control External Feedback Sensor Range 20 00 Masimum 100 00 Outer Loop E 000 500 50 Proportional Term Integral T erm Denvative Term Integral Minimum Integral Maximum ExtFBS5aurce JE xtermal Feedback F Minimum Pulse width Inlet 200 Units 200 Exhaust Change PID values to 0 File Format Simple Control Made External Feedback k Sensor Range Minimum Pulse
9. 48 300 20 Flow 100 Cv 2 5 Zinc 39 to 118 yes 1 6 0 75 Booster 0 6 4 to 48 DK dome 0 100 Cv 0 35 Brass 4 to 163 yes 3 9 1 8 loaded 0 6 20 to 73 captured 1000 70 DK air 0 100 Cv 0 35 Brass 4 to 163 yes 6 2 2 8 loaded 0 6 20 to 73 captured 26 2000 0 1000 Cv 0 06 Brass 13 to 199 yes 7 7 3 5 100 SST 25 to 93 captured 26 2000 0 2000 Brass Cv 0 06 Brass 13 to 199 yes 7 7 3 5 0 160 6000 414 SST 25 to 93 captured 26 2000 0 5000 SST Cv 0 06 Brass 13 to 199 7 7 3 5 0 400 10 000 690 SST 25 to 93 captured 26 2000 0 10 000 Cv 0 06 Brass 13 to 199 yes 7 7 9 5 0 600 SST 25 to 93 captured E 44 5200 0 500 Cv 0 15 Brass 13 to 199 yes 4 4 2 0 25 to 93 nd Page 4 Instruction Manual DOPSMD54161XEN2 Rev ER3000 Kit Dash Regulator Transducer Max Input Flow Body Temperature Venting Weight Code Series psig bar Pressure Coefficients Material F C approx psig bar Ibs kg ER3B X Back Pressure Regulators A 26 2100 1450 100 Cv 0 08 SST 13 to 165 NA 7 3 2 25 to 74 26 2100 2320 160 Cv 0 08 SST 13 to 165 NA 7 3 2 25 to 74 C 26 2100 5800 400 Cv 0 08 SST 13 to 165 NA 7 3 2 25 to 74 26 2100 8700 600 Cv 0 08 SST 13 to 165 NA 7 3 2 25 to 74 10 000 690 F 26 1700 1450 100 Cv 0 14 SST 40 to 165 NA 7 3 2 40 to 74 G 26 1700 2320 160 Cv 0 10 SST 40 to 16
10. DASH COMMUNICATION or RS485 Supply Voltage Analog Comm Optional Digital Comm RS495 1 D D s SUPPLY VOLTAGE Transducer ar B A AG ON B ER3000 DC 24V DO ASSY IN Converter RS485 UNLESS OTH E SPECIFIED GO eec 7 USB TOLERANCE _ ANGLES _ enclosed out SURFACE FINISH _ 7 not installed i EM ERSON A BREAK SHARP CORNERS _ MAX Process Managemen 10 UNITS MILLIMETE DWNirfieseler 08 Sep 2010 DRAWING REV CHANGES _ ASME Y14 5M CHK D DWG STATUS 08 Sep 2010 frapsch Page 28 Instruction Manual DOPSMD54161XEN2 Rev A OVE 30 XXXVXXXXXO0c 9C6 8 ER3000 Ki Pi 3ZIS NOLLV TIVISNI Ag 03523H2 0 0 l NMVHG S319NV 699 aqoo ONIMVYG 31VOS LON OQ NOILOSrOdd 319NV QMIHL NI 050 600 Aor SSVIO Iva 131115 SSANHONOY 39v4Hns 900 000 oto 00 020 031312395 ASIMYSHLO SSTINN NSAID SH3H1O OL 350102510 OL NOISSINY3d SI YON 33V SIH9l3 ON adOuNa WOOS3L 30 ALlM3dOHd
11. De de pubes alix P je uvam E Dum Leni fiam iria T may F i Daries Tere E lengi larum um m iriigh gi R x _ LP E3uans Lr p Virgen P infu Es iris De E Prora e Another way to remove oscillations Change Frequency Response of ER3000 Change variable 12 to a 0 e Increase variable 13 to delay in increments of 25 milliseconds 0225 ms 1225 ms 2 50 ms Read Write E al Read write E a x write Variable write v Variable 13 ID SHUTOFF FLAG M TTASE_DELAY ER3UDCO TE BIT DATA SOOO Te BIT DATA SIGHED UNSIGNED HEX SIGHED UNSIGNED HEA f sg sg _ _ Refresh Refresh Firmware Version 716 Limit Internal Sensor Variable 20 limits maximum e Variable 19 limits minimum Read Write dH al x Read Write al write Saabe E 1212 psig write Variable 20 4m 97 psig ID INNER SENSOR MIN 0 INNER SENSOR Raw SOOO 15 BIT DATA Raw SOOO 15 BIT DATA SIGNED UNSIGNED SIGNED UNSIGNED Jd d _ Refresh Page 15 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev 8 1 PID Control System Response to a Step Change in Setpoint Optimal PID parameters result in a Critically Damped response e Not enough gain results in an Over Dam
12. Instruction Manual DOPSMD54161XEN2 Rev ER3000 Kit Typical Pressure Reducing Application With both kits the customer has a choice of the most versatile mechanical regulators to cover a wide range of applications both pressure reducing and back pressure with a selection of the most common sealing materials Set point 230 V AC 4 20 mA or 24 V DC RS485 USB Conv erter Control Air Regulator T e Outlet Process medium Air Loaded Regulator The set point can be either an analog 4 20 mA or 1 5 volt signal or an RS485 serial signal from a computer A converter to change the signal to RS485 from RS232 or USB is available with the kit The PID parameters can be fine tuned using the supplied Tescom software loaded on the PC In the case of an analog set point the PC connection is needed only once for optimizing the PID parameters Regulator families Pressure Reducing Regulators 26 2000 High pressure regulator to control various output ranges up to 10 000 psig 690 bar segregated captured vent Available in SST and brass with a wide selection of seat and O Ring materials DK Highly accurate and sensitive regulator with captured vent for low pressure 90 psig 6 bar or mid range applications 600 psig 40 bar requiring significant flow capabilities Available in SST and brass 44 5200 Piston sensed venting regulator for mid pressure range low flow applications 600 psig 40 bar Available in SST and brass
13. the value specified in the table applies only when sealing is realised with the sealing ring underneath the hex Otherwise max 1500 bar applies Materials m Wetted parts Model 5 10 7 Stainless steel Model 5 11 Stainless steel O ring NBR FPM FKM Stainless steel m Internal transmission fluid Synthetic oil Halocarbon oil for oxygen application 3 O ring made of for Model 5 11 with re cooling element 4 Wot for 5 10 with pressure ranges gt 25 bar Power supply U U in VDC 10 30 30 with signal output 10 V I1 in Ohm 4 20 mA 2 wire RA s 10 V 0 02 maximum ohmic load RA 20 m 3 wire RA U 3 002 5 V 3 wire RA gt Sk 10 V 3 wire RA gt 10 aan e request Adjustability zeros pan 5 using potentiometers inside the instrument Response time 10 90 96 ms 1 10 ms at medium temperatures below lt 30 C for pressure ranges up to 25 bar or with flush diaphragm Insulation voltage VDC 500 9 5 NEC Class 02 power supply low voltage and low current max 100 VA even under fault conditions Accuracy El ofspan z0 5 0 25 7 5 Including non linearity hysteresis zero point and full scale error measurement per IEC 61298 2 Adjusted in vertical mounting position with lower pressure connection 7 Accuracy for pressure ranges gt 0 25 bar Non linearity af span 50 2 BFSL according to IEC 61298 2 Mon repeatability ofspan lt 01
14. vdl ava 069 7 154 00001 155 SiE 9 e J ob2 4 S91 OL 92 3 61 3univH3dW3l INI LVYAdO uve Vly 154 0009 ssvud l 7 188 JWSY ISNY JO VIN3IIHO 334 1 553 4 33065334 LIINI XVW Agog ve J NSSJ d 30 ZOSI F4yNSSAYd JOO0Hd 1539 II JdiHVL 335 J34nss3dd 131100 1 318Vl1 335 J34n85S538Hd LJANI i l T5NOIIVOIJI23d5 TVH3N3S 02 1904 94 J AN IVA INJA 31V9389dS NIV CAWNIOA MOD G3l1Vvg3d0 YIV 0939 07 SNIYdS YJJWON 531435 YOLV INDSAY 31935 0005 96 i 7 991 SS 9 V NIW CZ 339 MANOS i 9 891 2 INN 02 v 1 2H tk i 261 26 z 6 EZ v TYG Elg 34091 NDOS3L SG X VIA 8 081 0099 ldN 8 Rev Instruction Manual DOPSMD54161XEN2 Regulator DK Series ER3000 M 96 9 XXXXXXXXXXXAQ L 30 L E 699 3000 TIVOS LON OQ 325 M38NnN NOLLVTIVISNI CB l 1804 034014992 INJA 031 938936 _ z NOLIA 80 62 01 80 62 01 80 91
15. 01 80 SESC SI ON lt 48 inse a 60 1018 0 8 d ON ae oor fal 60 11 60 6 0 9 WIYALYW ONTY O HOVEHdY IG aF sow QU O 6 303140346 3SIWI3HIO 553110 ON m 713483A SWALI TWNOILd0 NO 1331 ll HSYQ 3412 9 62229 3348 336 SNOILdO 1404 JUON WIMSLVN 1735 JAYA HSYQ 06 LY 39NY9 130 INO 0 _ gt i QNO Qv01 3400 15d 002 0 2 09 LY B NO 007 154 009 0 9 7 7 51304 390v9 8 I 2 junss3ud 131100 ia 51304 39nV9 ON V 2 M3IA dOl 5 a 155 SLE 9 55 L f 5 8 V 35 TW IU31VH ON H3 j iw dvd 13NNO8 Agog HSVO m z 2 1 B E ddal j X 3NON 3715 1304 03007 v 54404 39nv9 3 137170 LINI 3441 ar I 37991 G oz HSVG 1204 1 IA 1 1509 1N3A 5699VBAA2O2SLOAC LuVd c0 000101V1f 335 030v01 LO 000101vir 395 030 07 3 00 55384 NI 553 4 100 55399 NI ON 7300W 7300W NOILVWHOJNI 18 355 75 S soli RR SSvud 7155 S3IH3S 00 SLUVd ONINIVW3Y S5VH8 d3H3INIS OP 331113 335 WovuHavIO I 318VI 33S dV OVA L3NNOH AQ08 318VI 445 SONIU O 318VI 335 3AVA NIVW 1V3S TVIGSH NIT SNILOVINOD STVIHSIVW 581 S S QvO S81 S E 300 SIH9I3M XOWHddV
16. 1 year stability of span s 0 2 at reference conditions 30 100 40 _ 125 C 22 212 40 257 20 150 4 302 F 20 80 C 4 176 F 20 80 C 4 176 F 40 100 C 40 212 F 20 100 C 4 212 F 8 Also complies with EN 50178 Tab 7 Operation C 4K4H Storage D 1K4 Transport E 2K3 0 80 C 32 176 F of span 0 2 10 0 4 for pressure range lt 0 25 bar m Mean TG of range of span s 0 2 10 K CE conformity Pressure equipment directive Sa7 23 EC EMC directive 2004 108 EEC EN 61 326 Emission Group 1 Class B and Shock resistance 1000 according to 80068 2 27 mechanical shock Vibration resistance 7 20 according to IEC 60068 2 6 vibration under resonante Page 39 ER3000 Kit Dimensions DIN 175301 803A L connector Electrical Connection 2 wire 3 wire Cable screen Wire gauge Diameter of cable Ingress protection per IEC 60 529 Page 40 L connector DIN 175301 803 A U 1 U 2 U 1 U 2 3 1 5 mm2 6 8 mm ship approval 10 14 mm IP 65 Instruction Manual DOPSMD54161XEN2 Rev A Connection NB 1 4 NPT per Nominal size for US standard tapered pipe thread Instruction Manual DOPSMD54161XEN2 Rev A 12 2 RS232 485 Converter RS2485 to RS232 Converter including 9 to 25 pin cable Part number 85061 9 to 25 Pi
17. 9NIIVH dHn553Ud 739759 330553934 GILVY dO 7051 3405534 004 1534 3NVH1 341 ISE NIE ES II 318Vl 33S 35055354 LIMNI SNOIIVOIdIO3dS I1VH3N39 WIYSLVW AQOS SNOILdO SNIY O Q31vni23v EN EE SNOILdO WWIUYSLVW LVAS YIGWAN NOILVOISIGOW S113 NI 0351 YJgWNN S3IH3S S34n1V3d NOILVOIJIGOH Holvi1n93u 3unssaud xovg G30V01 HIY OT 38 345 531935 002 l 9Z Sc 02 v l 1nO0 1n2 IdNV d 3lv0 LIMNI HL Oc j34 TANVd 394393334 SNOISNAWIC TIV VL89 XX XXLYI 9C Back Pressure Regulator 26 1700 Series Page 33 Rev Instruction Manual DOPSMD54161XEN2 Hydraulic Back Pressure Regulator 54 2100 Series ER3000 56 6 1 1 60 S ONIMVYG 3ON333333 LHS 6995 on aqoo ONIMVYG 31v9S LON OQ NOLLO3POMd 3IONV
18. ER3000 Kit ER3000 ER3000 mounting holes ER3000 ports ATMOSPHERIC REFER FOR INTERNAL SENS EXHAUST 1 8 27 NPT MOUNTING HOLES 8 32 UNC 4 PLACES GAUGE PORT 1 8 27 NPT INLET PORT 178 27 NPT The ER3000 can be installed either directly on top of the regulator s air loader using the supplied adapter or using tubing between ER3000 outlet and regulator dome air loader e Length between the ER and the dome of the regulator should be as short as possible as the length increases so does the response time Tubing between the ER and regulator must be able to handle up to 120 psig 8 5 bar e he ER can be oriented in any position Connect ER3000 inlet port NPT 1 8 to the air supply direct shop air or control air regulator Tubing must be able to handle up to 120 psig 8 5 bar e Installation of a 40 um filter is recommended on the inlet of the ER3000 he supplied muffler may be installed in the ER exhaust port NPT 1 8 if desired Transducer Connect transducer on the control port of the regulator using the supplied T piece The position of the transducer should be close to the regulator for a fast regulator response no delay time If the response time is not critical to the application the transducer can be mounted close to the point of use Wiring Wiring is simplified using the Junction Box minimizing noise problems caused by long messy cable lengths For details see chapter on
19. Feedback m Minimum Pulse width Inlet Exhaust 21 Instruction Manual P RE LI RA ER3000 Kit 9 3 Isolate Mechanical from electrical To ensure that the regulator is working properly test if using one of the methods shown below With the ER3000 in internal feedback mode both systems will perform the same Hand loaded self venting regulator Pilot gas Pilot gas E A Inlet Process Outlet Process Inlet Process Outlet Process 9 4 Debug Window By enabling the debug variable 2 extra parameters can be monitored on the plot screen In addition data on these 2 parameters will be collecte en running the Windows Tun acquisition routine th main menu active Press ei 22 Instruction Manual DOPSMD54161XEN2 Rev A Click to Enable Change to variable 6 Debug Variables B x Debug Variables Disabled Variable ID COMPENSATED EXTERNAL SENSOR v A D Units Plot ange Min 400 0 00 0 00 Defau Max 3700 00 00 00 00 Variable ID CDMPENSATED INTERNAL SENSDR x A D Units FlatH ange Min 400 0 00 0 00 Default Max 3700 00 00 E 00 00 Adds internal pressure To Plot window Scale is always psig to 100 psig for internal pressure mc ER3000 Kit Page 23 Instruction Man
20. Format Simple xl Internal or External Typically External mode is used Control Made External Feedback Sensor Range Minimum 0 00 display only should match the Maximum 100 00 459 Feedback source Outer Loop Proportional T erm 2000 Integral Term 500 Derivative Tern 50 lini Change for optimum performance Integral M asimium 1 Integral D eadba nd 0 00 Only used with F model ERs EwFBSource External Feedback Minimum Pulse width Inlet Factory set Do not change mm See variable 26 and 27 for factory setting Proportional P Right foot on gas pedal the harder you press the faster you go Derivative D Integral 1 Integral Min Back your setpoint Correction will be down to the target Integral Max Back 30 20 setpo Increasin Left foot on the brake pedal the harder you press the faster you stop Back seat driver the bigger the number the louder they are shouting for you to correct your driving seat driver the more negative the number the longer they are shouting that you are beyond seat driver the bigger the number the longer they are shouting that you are not at your int Correction will be up to the target g derivative reduces the amount of initial overshoot Imin Increasing the integral min can help bring the feedback down to the setpoint amp Imax 10 ncreasing
21. Section 8 for further tuning tips 6 Wiring 6 1 General Wiring The following diagram shows the typical electrical connection of the ER3000 You will find additional information in the ER3000 User Manual Jumpers rnini pt zu ms For setup and trouble shooting RS485 w x Trnuble Shootina Tip Setpoint Measure voltage across Brownit and Red Feedback Measure voltage across Orange and Yellow 4Dmk 1 0 Vd 20 D mA 5 0 This 5 fora 4 20 milliam active output ora 1 5 output moacdels This is for a 4 20 milliarmpo volle inpul ren jus measure acrass the orange and yellow wires Page 8 Instruction Manual DOPSMD54161XEN2 Rev A 6 2 With Junction Box 1 5 m Cables supplied connector open end ER3000 Transducer Junction Box Schematic Junction Box AC ER3000 Kit Customer supplied cables Supply 230 120 V AC or 24 V DC Analog Controls Set point Junction Box approx 200 x 200 x 120 mm IP65 Digital Communication RS485 24V DC 24V DC 0V DC 0 UU C U C U C U 7 C U U U U U C U C 0V DC te 1 5 X1 X1 Al 80 ele gt 8 8 zi 58835 230 Sensor RS485_ Setpoint Page 9 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev Juncti
22. T 44 1698 424 254 T 8621 2892 9499 T 9714811 8443 763 241 3238 eu tescom emerson com uk tescom emerson com apc tescom emerson com mea tescom emerson com na tescom emerson com www tescom europe com www tescom com www tescom com www tescom com www tescom com EMERSON DOPSMD54161XEN2 OTESCOM Corporation 2011 All Rights Reserved 1 11 TESCOM is a business unit of Emerson Process Management Regulator Technologies Inc Trademarks are property of divisions of Emerson Process Management
23. Wiring When installing consider the following e Mount Junction Box close to the ER3000 e Run the ER cable to the junction box feeding it through the strain relief marked ER Shorten cable as needed and connect to terminal strip Run the transducer cable to the junction box feeding it through the strain relief marked Transducer Shorten cable as needed and connect to terminal strip e Connect power supply to the appropriate source Analog control Connect set point signal to the junction box Serial control Connect RS485 cable to the junction box and the appropriate computer port See Section 6 for wiring details Page 7 Instruction Manual ER3000 Kit REA System Leak Check Switch on the ER3000 s power supply Slowly apply ER supply pressure and then process pressure Set the output pressure to a safe value e Check all fittings for tightness using leak test fluid No bubbles should be seen ER3000 Tuning n many applications the standard factory settings will work satisfactorily but to get the best performance tuning of the control loop parameters may be required see chapter 8 and ER3000 user manual for detailed information When tuning use conditions similar to the final application i e similar pressures flow and medium A tuning procedure is provided in the ER3000 User Manual There is also Help available in the Tune program itself accessed by going to the Help menu or by pressing F1 See
24. the integral max can help bring the feedback up to the setpoint Setpoint Feedback amp Imin Page 11 50 100 150 200 250 300 350 400 PRELIMINAR Y Instruction Manual DOPSMD54161XEN2 ERSOOO KIER Typical tuning sequence increase Proportional for faster response Typical Range 500 to 3000 Too much Proportional will make unstable Optimal Proportional with little ringing Page 12 PRELIMINAR Y Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev A Increase Derivative to eliminate over shoot Typical Range 20 to 200 Zoom in to see accuracy Make Integral approximately 50 of proportional term Typical Range 50 of P term down to zero Increase Integral maximum to bring the feedback up Typical Range 5 to 300 Has no effect if Integral term 0 Page 13 PRELIMINAR Y Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev A Zoom in on decreasing setpoint Make Integral Minimum more negative to bring the feedback down to setpoint Typical Range 5 to 300 Has no effect if Integral term 0 Too much integral may cause oscillations Page 14 Instruction Manual ER3000 Kit ie Adding Integral Dead band may remove oscillation Typical Range 0 03 to 0 5
25. 0V9 OML Z IIIA 318V1 39 131100 JNO 51404 390v9 ON O SNOTLdO 1804 39nv9 M3IA dOl v l 13dS3 155 NOYLV TAN N LD gt N ITINI 154 00051 HLIM 318V1IVAV LON 3419 HA 318V1 WIYSLVW 1V3S IN3A 1V3S SA IVA NIVN AD 113 OI TIVLJA NON N 56 6 L4 1 S0v Page 29 V 9G Regulator 26 2000 Series 100 115 Id3NVd 22 r0 E NIT W4ITdS 3AV19010V OONIWV 91 6 ELB OZ ldN 2 1 2 2106 2 2 1 2 2J06 2 LdN 1d39X3 8 5 TV 0 591 87 Z 14 8 5 0 591 87 V 85105 C 1d39X3 TV ele 1904 131100 2 LJANI 71 7 08 8 ONILNOd OL SNIGNOIOVY ASVA AVN d 119907 1304 LNSA VN33LIX3 9 GE 0t l 17491 18e Xe XXXVXXXXXOZ 9Z GAGIAOYd 3dAL 3ZIS LYOd YOLVINDSY JHL JO 9NI
26. 5 NA 7 3 2 40 to 74 H 26 1700 5800 400 Cv 0 10 SST 40 to 165 NA 7 3 2 40 to 74 J 26 1700 8700 600 Cv 0 10 SST 40 to 165 NA 7 3 2 40 to 74 Specifications ER3000 Power supply 24 V DC 22V to 28V 180 mA Nominal Supply Media Clean dry inert gases or shop air Supply Pressure 110 psig 7 5 bar nominal maximum 120 psig 8 0 bar Input signals Set Point 4 20 mA 1 5 V or digitally RS485 Feedback 4 20 mA 1 5 V Please see ER3000 User Manual for additional specifications _ See Individual Drawings for regulator specifications EEUU 24 V DC connector 175301 803A Page 5 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev 5 Installation Warning Installation of pressure components should only be performed by trained personnel All national and international rules and regulations must be followed Overview Pressure reducing version ER3PP Process Gas Outlet 4 Process Gas Inlet Control Air Inlet Back Pressure version ER3BP Process Gas Outlet Mechanical Regulator Install the mechanical pressure regulator as required by your application Make sure that the tubing is thoroughly cleaned and that no chips or debris can reach the regulator valve A 40 um filter is recommended to be installed in the inlet path Inlet and outlet ports are laser marked on the body of the regulator Page 6 Instruction Manual DOPSMD54161XEN2 Rev A
27. ENDIX 37 PRESSURE TRANSDUCER 37 RS232 485 CONVERTER 41 es EMERSON Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev 1 Introduction This manual is valid only for ER3000 Kits amp Il of the type ER3P and ER3B The instructions for individual compo nents must also be considered and are either attached in the appendix or supplied separately These instructions are important for all personnel who install operate and maintain this equipment It is assumed only qualified personnel with knowledge of the general safety rules and handling procedures of pressurized fluids and pressure equipment will perform this work Ensure the availability of this manual to these personnel 2 Safety Instructions WARNING Do not attempt to select install use or maintain this product until you have read and fully understood the TESCOM Safety Installation amp Operation Precautions 3 Product Description The ER3000 Kits are designed to ease the procurement setup and installation of the basic equipment needed for the most common pressure reducing and back pressure control applications All the necessary components are supplied in one kit to save the user time and the inconvenience of not having all the accessories and interconnections needed to get the system up and running The heart of the kit is the ER3000 a unique and flexible electropneumati
28. Flow booster Low pressure 90 psig 6 bar high flow diaphragm regulator for air or nitrogen service Zinc body Back Pressure Regulators 26 1700 High pressure regulator to control various back pressure ranges up to 10 000 psig 690 bar Available in SST only with a wide selection of seat and O Ring materials 04 2100 High pressure regulator to control various back pressure ranges up to 10 000 psig 690 bar Specially designed for hydraulic applications metal seat available in SST only Page 3 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev Accessories The Kits are shipped with all the accessories needed for easy installation 4 20 mAmp Feedback Transducer with 1 4 NPT port e Pressure reducing regulator with gage to supply air to the ER3000 Set of commonly used assembly items e 8 32 UNC Mounting screws ER vent port muffler T piece for transducer NPT connector for ER3000 to air loader NPT plug and cable strain relief ER3000 cable e Transducer cable Optional junction box with power supply for easy connection of the ER3000 transducer and setpoint source Converter options of USB or RS232 4 Technical Data Dash Regulator Transducer Max Input Flow Body Temperature Venting Weight Code Series pressure Pressure Coefficients Material F C approx range psi bar lbs kg psig bar ER3P X Pressure Reducing Regulators Flow 100 Cv 1 5 Zinc 39 to 118 yes 1 6 0 75 Booster 0 6 4 to
29. HART INLET amp OUTLET REGULATOR COMPRESSION FITTINGS PRESSURE MAX INLET REGULATOR RANGE PRESSURE SERIES PSIG BAR PSIG BAR n mni moros aos J 26 20 Air Loaded 8700 600 15000 1035 available fess _ MERE gt gt gt 7 esee B V Kalrez n eaea D sp n not available Page 25 ER3000 Kit Back Pressure Version Regulator for ER supply 44 5212 241V 003 6mm for A B C g 1 4 for E F see table 6 ER3000SI 1 r Supply air elbow 6mm for A B C D 1 4 for E F G see table 6 Adapter Connections Regulator see table 6 see tables 1 2 3 4 5 parts are not assembled in Kit 1 Kit assembled on plate Page 26 Outlet transducer ass to transducer Instruction Manual DOPSMD54161XEN2 Rev A Junction box to be connected to ER see tables 9 10 Remarks PID Parameters to be loaded into ER according to selected regulator Cables 1 5 m included for ER and pressure transducer Pilot regulator is self venting All compression fittings are made of stainless steel not assembled Dotted lines stand for tubes that are not included Kit in assembled enclosure Instruction Manual PRELIMINARY Rev ER3000 Kit FRSB E6FODA21D2 KITS FOR ERS000 BACK PRESSURE
30. IP 68 The transmitters can be supplied with a non stabilized direct voltage of 10 14 30 V and provide standard industrial output signals The model S 11 with flush diaphragm is particularly suitable for the measurement of viscous fluids or media containing particulates that may clog the pressure connection of standard industrial transmitters Thus a trouble free pressure measurement is ensured Pressure transmitters with flush diaphragm are available in pressure ranges from O 0 1 bar to O 600 bar For applications with higher temperature requirements an integrated cooling element enables medium temperatures of up to 150 C 302 F For the pressure ranges from 0 0 25 bar up to 0 1000 bar the pressure transmitters can be delivered for oxygen applications technical safety check of the BAM Bundesanstalt f r Materialforschung und pr fung available Page 38 PRELIMINAR Y ER3000 Kit Instruction Manual DOPSMD54161XEN2 Rev A Specifications Model 5 10 5 11 Pressure ranges bar 0 1 0 16 0 25 0 4 0 6 1 1 6 25 4 6 10 Over pressure safety bar 1 14 2 2 4 5 10 10 17 35 35 Burst pressure bar 2 2 24 2 4 4 8 B 12 12 20 5 42 42 Pressure ranges bar 16 25 60 160 250 400 600 10007 Over pressure safety bar 50 120 200 320 500 1200 1500 Burst pressure bar 96 86 400 550 800 1000 1200 170021 24007 3000 are available 11 Only model 5 10 2 For model 5 11
31. IVH 33d0SS33d O00S1 43419 HLIM J37811YdW09 38 LSAW 0351 SI MOlVv1n93H H IHM LV JaNSSIYd 0 14391 9NIS d 329Vv8 rG3ION 3NIT WITS 3AY 00INV 9 1 36 IWLaW ll201830c8c 58E OONIRV y TAS ay 9 5 v l 6r9cESW XCO VECISV o xx 7 1 LVd3S OI TIVI JANOND JVS v l 951 LO VECLSV 2ddS JSN LINNA SIHL A 18W43SSV 1904 INJA 1904 131100 8 131N1 HSV NOI LVWHOJNI A I8H3d3SSV 01331 d3 d3 7 m sat 155 7 21 155 531935 OOE SluVd ONINIVW3Y NO1431 4NVHL uN AUN n 318V1 33S AQ0S8 1936 155 y 2l M 934713 ON 32 H3lI II3 1331 d 2 NO1331 OLIA 431 s 7 NO 1331 19 df 9V8 ens v ET III 338VL 338 9NI4 0 AVIUSLVYW 50009 1405 1 335 NJA 1735 IIA 9191 JJS NIYW 14359 2 0 7 154 0051 01 S Se 221 O I 154 0052 61 VIGSW 3NI 1 9NILOVINOO S IVIYUSLVW bly 154 0009 05 E amp V N 393401 9NILIVH3dO XVM VINO A008 155 069 154 00001 002 93 S A ld1 VAI 3M 3unssaud Launo 0 A 318V1 AD ALIOVdVO M074 CLV3S WLAW S9ISd Ava 7 00051 155 SIE 5 00 9 SNS 051 B 3l NIW SdOuU CLV3S 2I TIVLJANOND H9IL 418909 3439Vv
32. Instruction Manual DOPSMD54161XEN2 Rev A ER3000 Kits ER3P XXXXXXXXXXX ER3B XXXXXXXXXXX CONTENTS 1 INTRODUCTION 2 2 SAFETY INSTRUCTIONS 2 3 PRODUCT DESCRIPTION 2 4 TECHNICAL DATA 4 5 INSTALLATION 6 6 WIRING 8 6 1 GENERAL WIRING 8 6 2 WITH JUNCTION 9 7 10 8 TUNING 11 8 1 PID CONTROL SYSTEM RESPONSE STEP CHANGE IN SETPOINT 16 8 2 PID CONTROL 16 8 3 SAVING DATA 17 8 4 DATA AQUISITION 17 TESCOM ER3000 Kit ER3000 TROUBLESHOOTING 18 SYSTEM TROUBLESHOOTING 18 LEAK PATHS 19 ISOLATE MECHANICAL FROM ELECTRICAL 22 DEBUG 22 DRAWINGS 24 PARTS 36 APP
33. LON ALIOYdVO MOT 3unss3ud LIINI XVH COO0 AtrcC SIcS vv wird ud IH SNIIN3A 4135 INO LNQ TANVd E n 155 SLE PE 9 wi Imc IH31VW 4008 quw 96 r gy 5 115 82 ANN 020 0 00 AXXX XXcS YY 1 9898 N d SV Al3iVuvd3S 393930 IVNOILdO LAN TANVd LAN 3201 HLIM AHL SZ 744d TANVd 2c c eS j N3Hdd3d SNOISN3AIO TIV 96 9 670 908 OI FIVLJANON 10 9 2 9345 JSN LINN SIHL dO A18W3SSV 303 NOTLVWYOSNI 193557 155 531435 OOE 2 SSVYE 514 SNINIVH3S 31971 335 Ad08 NOLIA 9NI3 0 13d53A 1N3A 1935 l3dSd lV3S VIGSW 3NI 9NILOVINOO S IVIS3LIVH 591 AldiVWIXOHddV L1H9I3M 1 335 9 ALI2VdVO MOTs 1H9IL 318808 39v3v3l 4 006 OL 451 FJYNLVYAdWIL SNILIVS33430 188 J3ASV ISNV 91331199 434 SNILVY JYNSSAYd j4nss3qsd dO 7051 380SS48d 40084 1534 II 318V1 335 3unsSdHd 131110 8 1 335 3405533 LJANI SNOIIV2IJI2ddS 1 43 35 006 8 51804 V9 100 LdN 1 LdN 8 1 5140 LNO 8 NI 931435 Ol S2 5310H INI LNAOW SNOIIV3IdI23dS IVHdN39 YOLVINDAY 9NIOnO3H JYNSSIYd 9NIIN3A 3735 035 35 NOLSId d3iv43d0 030707 SONI Yds YOLV NIJA 31435 OOCS vr WO 1nO 162531 ASVAYO
34. NI WO 1nO LINI 1311n0 Page 35 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev 11 Parts List ER3000SI 1 Electro pneumatic Controller 1 26 20xx x2x A2x0 Mechanical Regulator air loaded including Elbow DK D17xxV9Axx9 compression fitting NPT 1 4 DK A16xxV9Axx9 X see order code 269 529 04 269 529 06 44 52x6 241VA 027 26 176x 2xA 54 216 2 051656 Pressure transducer 0 2596 4 20 mA 1 4 male or 0 196 4 20 mA 1 4 NPT male including T piece NPT 1 4 2 x selected fitting size D54102 Assembly material 1 Adapter NPT 1 4 NPT 1 8 1 Muffler NPT 1 4 1 Cable gland NPT 1 2 1 Cap NPT 1 2 4 screws 8 32 UNC 1 Filter 1 8 NPT 85138 01 ER3000 Cable 12 wire shielded 1 5 m circuit board connector open end D54115 Transducer Cable 2 wire shielded 1 5 m DIN 175301 803A open end 1 44 5212 241V 002 Regulator inlet max 240 bar 3000 psi outlet 7 bar 100 psi Cv 0 06 venting brass body 1 4 NPT ports with 1 Gauge 10 bar 150 psi 63 mm brass 1 4 NPT Tube fittings 85061 Converter RS485 RS232 1 82948 Converter RS485 USB 1 1 1 1 1 Page 36 Instruction Manual DOPSMD54161XEN2 Rev ER3000 Kit 12 Appendix e Pressure Transducer e RS485 Converter e Instructions for Use of Regulator see attached pdf files 26 20 54 20 dopsmD44307xde2 pdf 26 17 54 21 dopsmD43746xde2 pdf 44 52 dopsmD43747xde2 pd
35. ONs383n GNVLS WOOSAL NININLAY L0 OL 3289 155 Y 4 a E 102 NI 3ZSVNWN HONI NI SNOISN3AIQ ONILVNSdO 1v3s SONIM O 3002 j419 1V3S MOSN3S 3NFI WIS 9 WINSLVW 50009 1 405 3113 J3dS3A V3S SATIVA 1V3S OONINV Y 6v9cCSW 4 G01 0 7 Sd OL S Hd 13ddOd 135 gt JD ERE 5 9NILOVINOO 5 LMOd ON lt 1 10 viv ISd 0009 OG m 2 NI HSVQ 2949 069 vi Sd 00001 002 i 35055344 LIN b 591 S LH9I3M zL e 80 ALlOvdVO MOJ LEA 09471 SNS 051 NIN SdONG Z 39v v3 P ISd O0SZ 6 SNS OSL NIN SdONO 39vMV3 3715 LYOd L31LOO 2 LIINI ON Were AUS Heva STEVE 33S 34n1VH3dW3l 9NILV33dO 8 8 dN 1939 3 8 5 vrcal9ic vgs SS 3ASV ISNV JO VINSLINO 934 ONILVH 340 3 c 82 80 OONIAV 8 junssdNd 30 0S 34nsS3Md 3004 1530 0 C9 87 CO ldN 8 2 v O3lVnLov iv J318vl 33S 340SS3Md LIINI _ MAGINNN 31435 7SNOILVOIJIO3dS TVN3N3O gt ze e 4 NIN 6 Jy 3 q3 Jay MANOS MOLVIn93M JYNSSIYd MOVE GIGVOT lt aV gt ONN XZ ee __ YOLVINDOAY 5435 OOlLc vS L f INO IND TINY d v LL ev f an 5 i A 9 6v1 68 G 5 eee p
36. Width Page 20 Minimum 0 00 Units asimum 00 00 Outer Loop Proportional Term 000 Integral T erm 500 50 Integral Minimum 200 pn lt Derivative Term Integral Maximum ExtFB Source External Feedback v Inlet Exhaust Instruction Manual DOPSMD54161XEN2 Rev A inl x Simple External Feedback Z Minimum 0 00 Units 00 00 Outer Loop Proportional T erm Integral Term Derivative Term Integral Minimum 2 00 ExtFBS5ource External Feedback Y Minim Pulse width Inlet o Exhaust o Integral Deadband Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev Internal pressure should not decay more then 0 1 psig in 20 seconds Farme Read Write E ioj x Read E m ID COMPENSATED IMTERMAL SEMSDR Faw 15 BIT SIGNED UNSIGNED HEX 3022 3022 Refresh wr ie Restore PID parameters x ER 3000 Control node 250 File Window Refresh Password Help Save Configuration Change Configuration Tuning a x File Format Simple Control Mode External Feedback sensor Range Minirnum 2 00 Units 100 00 Outer Loop Proportional Term E 000 Integral T erm 500 Derivative Term Integral Minimum 200 Integral 200 ExtFB Source External
37. c closed loop PID controller The pneumatic output of the ER3000 loads the dome or air actuator of a mechanical regulator The pressure at the control port of the mechanical regulator is measured by a transducer and fed back to the ER3000 which instantly compares the feedback to the set point and makes the necessary adjustments Kit Benefits Very high pressure stability pressure is independent of the flow eliminates droop pressure is independent of the input pressure eliminates decaying inlet effect Automation pressure can be controlled by a signal from a PC or PLC easy integration into automated test cycles Data Acquisition Pressure data can be transferred to the computer without additional hardware Windows Tune program includes a data acquisition routine Kit Level of Integration The kits are available in two levels of integration e Individual components selected to meet the applications pressure control requirements The ER3000 is pre configured with typical PID parameters established for the selected regulator Installation and set up of the equipment is the responsibility of the customer e Kit Il Components of Kit mounted on a back plane and professionally plumbed together Version with a sturdy industrial enclosure also available All electrical connections are made via junction box The system is factory leak and performance tested and the ER3000 PID parameters are pre set for this system Page 2
38. c3do34s sr er 10 7171 d JWOS LON OQ NI 9NIMVUG XXZG 3215 i NOILYTIYLSNI OJNI Q3393H9 N3N9 SM3HLO OL 3501250 OL 318V1 34n553Hd 30044 13INI ISd OOSE 3UfSS3Hd AWOG ISd OLL x N L Z 18d 005 5 3unss3ud 131110 EN 2 1 99 5 aA JAWNN T X gdIV SNILIN3A u38WnN 531935 1 1104 8c ANN c OLs X lt amp 0 G 8 LCOVAXXX XXCS Y Y 155 SIE SSvua ON WIYALVW 4008 Em 394343334 SNOISNAWIQ TIV 3181 09 o SALON NL 22 81 9 2 19V 96 9 620 906 Uulvd34 OITIVLJANON 9449 ASN LINN SIHL 30 A 8W3SSV 303 NOTLVWYOANIT A IBW3SSV 155 531435 00 8 55 48 SLYVd SNINIVW3Y I 91991 335 AQ08 9NI3 0 T3dSdA 81Y35 VIGAW ANI SNILOVINOO SIVIYSLVW 581 Z AldivNIXOHddV 1H9I3M 318V1 335 C 2 ALIOVdV2 MO ld IH9IL 318808 39v3v31l AYUNLVYAdWIL SNIIV33dO J 00c 3 5 E E8 AWSV ISNV dO VIYSLIYO udd ONILVY 3g05SS33d 3unssddd dO 7051 13INI q3uns53Hd 340094 N91530 II 318V1 435 dunssdud 131110 318971 33S FUNSSAYd LJANI SNOILVOIdJIO3dS IV3d3N39 9NIAIN3A QvO 1
39. f DK flow booster 269529 flow booster pdf ER3000 Catalog pages ER3000 User s Manual see pdf file or download from the Tescom Internet page Www l escom com for the English version www Tescom Europe com for the German version ER3000 Software please download latest version from the Tescom Internet page WWW escom com 12 1 Pressure Transducer Order Code Bestellcode D51656 NB xxx NETH 6 ferar 25 GO 60bar 600 600 bar sas NEN M 40 140 um NEN NE NE Page 37 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev Description This series of pressure transmitters has been carefully designed to cover the majority of industrial applications with instruments readily available from stock Compact design and robust construction make these instruments suitable for all applications in machine construction process control laboratory or quality and materials testing equipment There is an extraordinary range of instrument variants resulting from the fact that various mechanical and electrical connections can be combined with each other to almost any extent Structure All wetted parts are made of stainless steel and are hermetically welded Therefore there is no need for additional sealing material which could possibly react with the pressure medium The compact case is also made of stainless steel and provides IP 65 ingress protection special versions up to
40. n Coble Converter 82591 RS232 485 Converter 85095 E Connecting Standoff 80144 USB to RS485 Converter Part number 82948 ER3000 Kit Instruction for using the datalink communications USB to RS485 converter with the ER3000 Dip Switch Setup Set the 4 Dip Switches located on the back of converter to RS485 ECHO OFF 2 WIRE 2 WIRE Wiring Attach the green wire from the ER3000 to the Converter s TDA PIN and the blue wire to the TDB Pin Driver Installation Follow directions provided by Datalink Communications Page 41 PRELIMINAR Y Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev A For your own notes Page 42 PRELIMINARY SPSS Ue For your own notes Page 43 Instruction Manual ER3000 Kit UT WARNING Do not attempt to select install use or maintain this product until you have read and fully understood the TESCOM Safety Installation amp Operation Precautions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees expressed or implied regarding the products or services described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such product at any time without notice USA Germany United Kingdom China United Arab Emirates T 1 800 447 1250 T 49 38823 31 287
41. ntrol 250 File ETT Refresh Password Help Plat Signal Generator Profile Tuning gt Press Start when ready to collect data Miscellaneous _START Tie alread exists may press again to stop or you can let Old data will be averwritten Pulse collect total Number of Samples Output File idacq dat Seconds per Sample 0 10 Choose name and location to store Number of Samples 36000 Readwiite on hard drive Delimitter 5 pace T File Header Nes v This is as fast as Windows will allow Data Acquisition View This is a sample header comment be any size needed Used for easy import to excel Stores Header Comments in file Page 17 ER3000 Kit 9 ER 3000 Troubleshooting 9 1 System Troubleshooting Communications Check LED s on RS485 converter and ER3000 circuit boards on Comm Error Falling to Communicate on Mode 250 Search Network Quit Program Communication COM M Simulate DLL in use error is related to com port access Try another Com port Page 18 Instruction Manual DOPSMD54161XEN2 Rev A Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev Pressure Read write windows can be used to monitor a digital display of the system pressures Variable 1 is the analog setpoint 1 Vdc or 4 mA is equal to 400 counts 5 Vdc or 20 mA is equal to 3700 counts
42. on Box DC 24V DC 24V DC ov DC 85885 ov DC PE E amp g a Z s s a xa k a a xs x swiss xk s x s a ae gt 1ER5 ER 3000 4 violett X1 grey HA PSOV whte black i tan OQ O O OQ O O OOO 17 18 19 20 21 22 23 24 25 26 8 e zz 3 818 G ac o o ei VY YYYYYY lt Sensor RS485 Setpoint 7 Maintenance The maintenance and repair of pressure equipment must only be performed by trained experts Since every application exists under different conditions the user is responsible for establishing a maintenance program based on their unique situation Until enough data is collected to set up a schedule we recommend a 6 12 month check of the following 1 Visual check for damages especial of the tubing electrical components and cables 2 Functional check 3 Check for leaks Aperiodic calibration of the feedback pressure transducer depends on the user s requirements Tescom recommends a yearly calibration Page 10 ER3000 Kit 8 m Instruction Manual DOPSMD54161XEN2 Rev A Tuning ER3000 If additional tuning is desired the ER3000 Windows Tune program is provided on the CD included inthe ER kit package See Sections 8 1 and 8 2 for general PID control information Change for desired mode of operation Tuning a File
43. pe 0511166 71 8 8 o se ov i Y v 9G 2 o Y st e L4 lez o xz A ooXIZ S 39 343339 SNOISNSWIC Instruction Manual DOPSMD54161XEN2 Rev A ER3000 Ki Control Air Regulator 44 5200 Series AV S NIMVYA 3ON3333M 5 0345 San udo ON zero soana fma 66 088 66 92 01 V wmr sor mava x gt gt 66 1811 66 001 Pa ee gel ILA m Ra m xs xi E N3N9 SM3HIO OL 35010510 OL St ae 00 00 0 0 9 n ou Sw 00 2401 0 1 8 H NIOILLWV23IO 0O EE 10 9801 0 0 AHS 27 699 3009 ONIMVEG TIVOS LON OQ COO AXXX XXCG8 tY NOLLOSrONd STONY 338N nN OdNI NOLLV T IVLSNI Q3393H9 HI 1 amp 0 100 2 NI 34055343 300434 ANIWA WAWIXYW JHL dO 706 3n IVA WAWIXYW JHL N33M138 ANIA OL GSLIWIT 38 JYNSSAYd 131100 WOWIXVMW JHL SMOTIV HOIHM 9045 NV SALVYOdYOONT 01V 10338 5310N ISd 009 5 39 ISd 9055 5 154 05 159 00l C lt x Ted 081 l 33055344 141100 11 ON 9715 1404 141100 8 LJANI HSva SI 154005 SI Sd 00h 90 9 154 005
44. ped response e Too much gain results in an Under Damped response Under Da mped Ov er D am ped Cr itically D am ped Step Change in Setpoint cc lt Q LL 8 2 PID Control Math Model Facility Electronics ESCS Control Control Supply Vent ER3000 Operator Input Display 4 ue 0 Range Sn psig Tuning Inputs Errar F e EC Local Contre Computer Operator 4 20 ma input scalin 4DO 3700 DIA 0 Xdr Range Software Tuning Inputs Zero 55 5055 Proportional Gain P Seating Spa n 10 200 Ingerdral Gain mm Transducer Derivative Gain ID Range Internal External Display sing 400 3700 Units psig Xdr Ranga J rt External Internal Transducer Transducer Range 0 100 psi 0 Range 4 20 ma 4 20 ma D Span 4096100 Signal Electronics 0 Ran Display Limits pend T Signal psig Compensated feedback E 442ero 20o46 400 Spani4096 400 Page 16 PRELIMINAR Y Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev A 8 3 Saving Data PID Configuration ER 3000 Control Simu Contiguration to File 8 4 Data Acquisition ER 3000 Co
45. ual DOPSMD54161XEN2 Rev A ER3000 Kit 10 Drawings The drawings in this manual are for reference only For most up to date drawings please contact your local TESCOM representative Pressure Reducing Version Regulator for ER supply 44 5212 241V 003 Gauge bes x Ed D to be connected to ER pus see tables 9 10 see table 6 ER3000SI 1 Inlet E supply air Supply air elbow EY r 6mm for A B C D One 1 4 for E F G Su see table 6 n Adapter Remarks PG PID Parameters to be loaded into ER connections according to selected regulator Cables 1 5 m included for ER and Outlet transducer pressure transducer NPT 1 4 see Med 7 Pilot regulator is self venting All compression fittings are made of stainless steel Connections not assembled see table 6 Dotted lines stand for tubes that are not included T Piece ass to transducer tube dia acc Regulator to table 6 see tables 1 2 3 4 5 parts are not assembled in Kit 1 Kit assembled on plate Kit in assembled enclosure Page 24 Instruction Manual DOPSMD54161XEN2 ER3000 Kit Rev KITS FOR ERS000 PRESSURE REDUCING EFRSP EOF 2102
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