5607 Input/Output (I/O) Module
Contents
1. es S m le Ru mim mim mjm 1818 un m ot u 3 unn um fun nmm disc ese 2007 Control Microsystems Inc eee DN COEL EDLE 696666666 ANALOG INPUTS DIGITAL INPUTS 3 1 1 ar az asp fo T2 T3 T4 D fem Power Analog Out Analog Inputs Digital Inputs 0 7 Connector P3 Connector P4 Connector P5 Figure 2 5607 I O Module Layout Document Version 2 24 1 84 5 19 2011 13 Power Supply Power Supply Overview and Requirements The 5607 I O module requires a nominally 12V or 24V DC power supply applied to the terminals labeled 11 30V on connector P3 to power the analog input and optional analog output circuitry The current requirement of the analog portion input and optional output circuitry on the 5607 I O board can vary from a minimum of 12mA for basic operation of the analog circuitry plus an additional 40mA for the optional analog outputs The 5607 module also require 5V from the system 5V power2. Module Address Address Address 5 6 7 How to Set Address Switches Determine the module address e Slide actuators side shown in gray Slide to this side to Slide to this side to ignore switch value add switch value Figure 4 5607 Address Switch Settings Document Version 2 24 1 84 5 19 2011 17 Analog Inputs Analog Inputs The 5607 I O module provides eight single ended analog inputs on connector P4 Refer to Figure 2 5607 I O Module Layout for the location of this connector Analog inputs can be configured for current or voltage mode via software Please refer to the section Current or Voltage Mode below on how to choose input modes e In voltage mode these analog inputs are single ended with a measurement range of 0 5V or 0 10V The range is selected via software In current mode a 2500 current sense resistor appears across each analog input channel Measurement range in current mode is 0 20mA or 4 20 selectable via software The 2500 resistor produces a voltage drop input reading of for a 20mA of current flow In current mode a 2500 resistor appears across the analog input channel In voltage mode input channels are high impedance The analog inputs use a 16 bit successive approximation digital to analog A D converter By default analog inputs are configured for voltage mode with measurement range of 0 5V
3. 18 Range and Resol tlon orco re elit en dns 19 ute p Co eR co Se ein Coe co m S pedi Oed ots 19 Analog iiie oiefb ibid inni Edu bid occ Ups EPI bi anos 21 Gurrent Outputs mte ER epic are E PD ME CEPR cerdo 21 Voltage c c tere rete phi per EE t E ERR EARUM EYE EE Ru Red 22 te Ene vene Ere cie ere ER 22 Digital InpUls 5 nra rei ci enl TRY FRA ERR dE EE FERE LER ERR VOS 23 Digital OutpUls 25 Operation and 27 extet tron 27 Maintenance ee exe c eh 27 Document Version 2 24 1 84 5 19 2011 3 Safety Information Troubleshooting teeta ti ate eee ee eed eee 27 ler ler nin 28 SPECICATION 29 dr 29 50 29 Analog Inputs 5 eade Hiec aerei RD e 30 Analog Outputs inani 5 nu tt ue tla Hp Hei E id ne Pepe EE eis ad 30 Digital Inputs
4. rp Ree toU ee nbd re 31 Digital OUtpUtS RE ez E LER dtd 32 Approvals and Certifications 34 Document Version 2 24 1 84 5 19 2011 4 Safety Information Index of Figures Figure 1 Model 5607 integrated into SCADAPack 334 11 Figure 2 5607 Module Layout t pt 13 Figure 3 Recommended DC Power Supply Configuration 15 Figure 4 5607 Address Switch 0 17 Figure 5 20 Figure 6 Analog Output Wiring s reote poaae peste 21 Figure 7 Digital Input Wiring of DC 23 Figure 8 Digital Input Wiring of AC 2 24 Figure 9 Digital Output Wiring Document Version 2 24 1 84 5 19 2011 5 Safety Information Safety Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical h
5. 30Vdc or 250Vac Resistive 1000Vac between open contacts 12A maximum per common Switching Capacity 30 150W Resistive X 250Vac 1250VA Resistive Service Life 2 X10 mechanical 1 X 10 at 5A 30Vdc or 250Vac Bounce Time 1ms typical DC Solid State Relay Version Load voltage 60Vdc maximum Load current 3A continuous maximum at 50 ambient 2A continuous maximum at 70 C ambient 9A peak 100ms UL508 rated 2A at 50 and 1 33A at 70 C Document Version 2 24 1 84 5 19 2011 32 Specifications On resistance Off state leakage current Service Life Bounce Time 0 09 ohms 10uA Unlimited None Document Version 2 24 1 84 5 19 2011 33 Approvals and Certifications Approvals and Certifications Hazardous Suitable for use in Class I Division 2 Groups A B C and Locations D Hazardous Locations Temperature Code T4 North America CSA certified to the requirements of e CSA Std 22 2 No 213 M1987 Hazardous Locations UL Std 1604 Hazardous Classified Locations Hazardous Model 5607 SSR 24V DI version only Locations ATEX II 3G Ex nA IIC T4 Europe per EN 60079 15 protection type n Zone 2 Does not include Wireless versions Hazardous Model 5607 SSR version only Locations IECEx Ex nA IIC T4 per IEC 60079 15 protection type n Zone 2 Does not include Wireless versions ATEX and IECEx This equipment is to be installed in an enclosure certified Applic
6. P3 Power and Analog Outputs External 12 or 24Vdc Power Supply Figure 6 Analog Output Wiring Document Version 2 24 1 84 5 19 2011 21 Analog Outputs Voltage Outputs To obtain voltage outputs connect a load resistor as shown in Figure 6 Analog Output Wiring above and connect the voltage device across the load resistor The table below lists resistance values and output range settings for common voltage ranges The resistance value listed is the parallel resistance of the device and the load resistor Output Range Voltage Range Range and Resolution The optional analog output module installed on the 5607 I O Module has a 12 bit unipolar digital to analog D A converter These analog outputs can be configured for a 0 0 20mA or 20 4 20mA range There are 4096 D A counts in the output signal range and one D A count represents a value of 8 raw counts Raw counts are displayed or issued from the application program 0 20mA output range resolution is 4 88uA count such that 8 raw counts represent 4 88 uA For a 0 offset use the following relationship to determine the output current based on your raw counts Output Current mA 20 Raw Count 32760 For a 20 offset use the following relationship Output Current mA 16 Raw Count 32760 4 The table below shows the output current for several raw counts when the analog output is configured for a 0 and 20 offset Raw Count
7. 107mA Quiescent 23 Total up to 235 Solid State Relay version Digital Output Relays Continuous 100mA LEDs 110mA Quiescent 23mA Total up to 233 11 30Vdc power 10 plus analog outputs requirements 9 30Vdc operation possible when optional 5305 analog outputs not installed UL508 rated 13 75 28Vdc Class 2 11 30Vdc Connector Removable 5 positions 11 30Vdc Isolation Isolation from logic supply and chassis Document Version 2 24 1 84 5 19 2011 29 Specifications Analog Inputs Analog Outputs Input resistance Resolution Type Accuracy Transient Protection Normal mode rejection Response Time for 10 to 90 signal Over scale Input Capacity without damage Connector Isolation Resolution Maximum Load Resistance Accuracy Quantity 8 Software configurable 0 20mA 4 20mA 0 10V 0 5V 250 ohms Current configuration 20k ohms Voltage configuration 15 bits over the 0 10V measurement range 14 bits over the 0 5V and 0 20mA measurement range single ended 0 1 of full scale at 25 C 77 F 0 2 over temperature range 2 5kV surge withstand capability as per ANSI IEEE C37 90 1 1989 370B with 3Hz filter with 6Hz filter with 11Hz filter 31dB with 30Hz filter 300mS with 3Hz filter 140mS with 6Hz filter 60mS with 11Hz filter 20mS with 30Hz filter Continuous 0 10A 14V on the 20mA inputs 0 05A 14V on the 5V inpu
8. Document Version 2 24 1 84 5 19 2011 7 Safety Information e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equipment is improperly operated e Itis sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics Document Version 2 24 1 84 5 19 2011 8 About Book About The Book At a Glance Document Scope This manual describes the 5607 Input Output I O module Validity Notes This document is valid for all versions of the 5607 Input Output I O module Product Related Information AWARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standard
9. Current 0 20mA Current 4 20mA 0 Offset 20 offset Accuracy not 4 e mA specified Accuracy not 4 004 MN specified 1500 0 915 mA 4 733 mA HER 1 954 mA 5 563 mA Document Version 2 24 1 84 5 19 2011 22 Digital Inputs Digital Inputs The digital inputs are optically isolated from the logic power and are available in four standard voltage ranges for both AC and DC applications A current limiting resistor on each input determines the voltage range Light Emitting Diodes LED on the digital inputs indicate the status of each of the input The digital input LEDs can be disabled to conserve power 120 VAC digital inputs don t work with some UPSs The digital input firmware is looking for a minimum input on time generated by a sine wave This time is longer than the on time generated by some UPSs The module should not be used with a non sine wave UPS To simplify field wiring the 16 inputs are organized into two groups of eight inputs Each group shares a common return These groups of eight inputs are isolated from each other Inputs 0 to 7 are in one group Inputs 8 to 15 are in another group In addition to the 16 physical digital inputs the 5607 I O module has 8 internal digital inputs These internal digital inputs are used to indicate over or under range for the Analog inputs The internal digital inputs are included when the Telepace register assignment SCADAPack 5607 I O Module or the IEC 61131 3 equipm
10. for the connection of field wiring Refer to Figure 2 5607 I O Module Layout for wiring connector locations Primary power input connections and optional analog output connections are wired to a 5 pole connector labeled P3 Refer to section Power Supply for Document Version 2 24 1 84 5 19 2011 12 Installation more information on these connections The loop current will only flow in analog inputs that have been configured for 20mA and when power is applied to P3 The eight analog inputs are wired to a 9 pole connector labeled P4 Refer to section Analog Inputs for more information on wiring analog input signals e The digital outputs are wired to two 10 pole connectors labeled P5 and P6 Refer to the section Digital Outputs for details on wiring the digital outputs The digital inputs are wired to four 9 pole connectors labeled P7 P8 and P10 Refer to section Digital Inputs for details on wiring the digital inputs Digital Outputs 5 9 Digital Outputs 0 4 Digital Inputs 8 15 Connector P6 Connector P7 Connector P8 Gu mess 9 317 es ped IDs I2 fs o s e DIGITAL OUTPUTS DIGITAL INPUTS Address 0000000000 5607 BEBE PS our Em oaa E mz le e e e e e 46820 2 46800 2 P LJ
11. threshold is typically 6 5V on 12 24V range OFF to ON transition threshold is typically 50 of full scale range on other ranges On Off Threshold 6 7Vdc 17 27Ndc 55 75Vdc 110 140 Off To On 4 5 6 5Vrms 16 24Vrms 40 60Vrms 80 120Vrms On To Off 4 0 6 0Vrms 15 23Vrms 37 57V rms 75 115Vrms Connectors 2 removable 9 positions Isolation Isolation is in 2 groups of 8 Isolation from Document Version 2 24 1 84 5 19 2011 31 Specifications logic supply and chassis 250Vac 1000Vdc Indicators Logic powered LEDs Can be disabled to conserve power Digital Outputs Quantity 10 Connectors 2 removable 6 positions Type Form A Contacts Normally open 5 contacts share one common Indicators Logic powered LEDs Can be disabled to conserve power Voltages Maximum permitted voltage in Canada or North America is 240Vac Maximum permitted voltage outside of Canada or North America is 30Vac 42 4Vpk 60Vdc Inductive Loads Inductive loads must be suitably protected to protect the relay contacts See manual for recommended inductive load protection circuits Isolation Isolated in 2 groups of 5 Logic to contact 1500Vac 1 min Chassis to contact 1500Vac 1 min Output group to output group 1500Vac 1 min Operate Time 25ms maximum 20ms typical Release Time 30ms maximum 25ms typical Dry Contact Relay Version Contact rating
12. to 1000 VAC This Directive is not applicable to this product when installed according to our specifications Document Version 2 24 1 84 5 19 2011 35
13. 5607 Input Output I O Module Installation Operation and Maintenance Setup Manual 5 19 2011 Schneider Safety Information The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant
14. Current or Voltage Mode The analog inputs can be configured for either voltage or current mode via software When assigning the registers in Telepace or setting up an I O connection in IEC 61131 3 the user is given an opportunity to select the mode of operation e For Telepace applications use the SCADAPack 5607 I O Module register assignment to configure the mode for each analog input The register assignment is also used to assign the analog input data to Modbus registers e For IEC 61131 3 applications use the sp5607 I O connection to configure the mode for each analog input Refer to the respective Telepace and IEC 61131 3 software manuals for information on using the above functions This module should be the only loop current measurement device in the loop when using the analog inputs in the 20mA measurement mode If power to the module is removed the module reverts to voltage mode and in effect opens the current loop When power is restored the module returns to the user configured mode Applications that cannot tolerate this possibility require external current sense resistors and with the module input range set to voltage Document Version 2 24 1 84 5 19 2011 18 Analog Inputs Range and Resolution Wiring Wiring Examples The 5607 I O module analog inputs Channels 0 7 have a 16 bit unipolar analog to digital A D converter that measures input voltages from 0 5V or 0 10V The analog inputs are factory
15. ach type of I O module connected to the I O bus has a unique I O module address Different types of I O modules may have the same module address The 5607 and the 5606 I O modules share the same address i e they are treated as the same module type A 5607 and a 5606 need to have different module addresses if they share the same I O bus The address range supported by the controller module may restrict the I O module address range Refer to the controller manual for the maximum address supported Three address switches on the 5607 labeled 4 2 and 1 set the address A 5607 module that is installed in a SCADAPack is generally set to address 0 Address 0 can be used if there is no 5607 installed in a SCADAPack A second 5607 is generally set to address 1 Note that the 5607 and the 5606 I O modules share the same address i e they are treated as the same module type A 5607 and a 5606 must have different module addresses if they share the same I O bus To set the address e Open the four switches by sliding the actuators to the OFF position e Close the switches that total to the desired address by sliding the actuators to ON Switch settings for each of the 8 module addresses are shown in the figure below Document Version 2 24 1 84 5 19 2011 16 DIP Switch Settings 2 3
16. and module installation For ATEX and IECx applications only This equipment is to be installed in an enclosure certified for use providing a degree of protection of IP54 or better The free internal volume of the enclosure must be dimensioned in order to keep the temperature rating A T4 rating is acceptable For products using Solid State Relays 5415 5606 and 5607 modules and SCADAPack using 5606 and 5607 modules A T4 rating is acceptable for maximum loads of 2A When 3A loads are connected to the Solid State Relays the maximum ambient rating is lowered to 50 C in order to maintain the T4 rating Software Configuration The 5607 I O module is configured using Telepace or IEC 61131 3 application software For Telepace applications use the SCADAPack 5607 I O Module register assignment to configure the 5607 I O module Modbus addresses for the analog inputs and outputs and the digital inputs and outputs are assigned using the register assignment For IEC 61131 3 applications use the sp5607 connection to configure the 5607 I O module Refer to the respective Telepace and IEC 61131 3 software manuals for information on using the above functions Field Wiring Connectors The 5607 I O module uses screw termination style connectors for termination of field wiring These connectors accommodate solid or stranded wires from 12 to 22 AWG Remove power before servicing unit The 5607 I O Module has six termination connectors
17. ations for use providing a degree of protection of IP54 or better only The free internal volume of the enclosure must be dimensioned in order to keep the temperature rating A T4 rating is acceptable For products using Solid State Relays 5415 5606 and 5607 modules and SCADAPack using 5606 and 5607 modules A T4 rating is acceptable for maximum loads of 2A When 3A loads are connected to the Solid State Relays the maximum ambient rating is lowered to 50 C in order to maintain the T4 rating CSA cCSAus certified to the requirements of CSA C22 2 No 142 M1987 and UL508 Process Control Equipment Industrial Control Equipment UL cULus listed UL508 Industrial Control Equipment Digital FCC 47 Part 15 Subpart B Class A Verification Emissions EN61000 6 4 2007 Electromagnetic Compatibility Generic Emission Standard Part2 Industrial Environment C Tick compliance Registration number N15744 Immunity 61000 6 2 2005 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments Declaration This product conforms to the above Emissions and Immunity Standards and therefore conforms with the requirements of Council Directive 2004 108 EEC as Document Version 2 24 1 84 5 19 2011 34 Approvals and Certifications amended relating to electromagnetic compatibility and is eligible to bear the CE mark The Low Voltage Directive 2006 95 EC applies to devices operating within 75 to 1500 VDC and or 50
18. azard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Document Version 2 24 1 84 5 19 2011 6 Safety Information PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved BEFORE YOU BEGIN Do not use this product on machinery lacking effective p
19. calibrated to scale the data and represent it with a 16 bit signed number The following table shows the analog input and the status of the over and under range for several input signals Over and under range status detection occurs when the measured input is outside of the measurement range by greater than 0 296 0 5V 0 10V 4 20mA 0 20 Reading Over or under Range 2 range status x aes ew as 8 or The analog inputs support loop powered and self powered transmitters Loop powered transmitters are two terminal devices that connect between a power supply and the analog input The loop current continues from the power supply through the transmitter and to ground through a 2500 resistor built into the 20mA input circuit Self powered transmitters have three terminals called power in signal out and common Self powered transmitters can have a current or voltage output The signal out connects to the Analog Input Channel the common connects to COM and the power in connects to a power supply Figure 5 Analog Input Wiring below shows several examples for wiring of transmitters loop and self powered transmitters with the corresponding analog inputs set to voltage mode with a 0 5V measurement range Example 1 Channel 0 has a loop powered current transmitter connected to the external power supply Example 2 Channel 1 has a self powered voltage transmitter connected to th
20. can be disabled to conserve power Digital outputs are organized in groups of five Each group of five shares one common Refer the Digital Outputs section for relay current limitations Refer to Figure 9 Digital Output Wiring below for a digital output wiring example In this example 120Vac is switched through the common of relays 5 9 through relays 8 and 6 to the loads The loads share a common 120Vac Neutral The fuses shown are recommended Relays 4 and 2 are used to switch the DC power to two loads In the DC example the ve side of the loads are switched through the common of relays 0 through 4 to the ve side of the DC power supply Neutral DC Power Supply 120Vac Hot DIGITAL OUTPUTS 000000000000 P6 P7 Digital Outputs Figure 9 Digital Output Wiring Incandescent lamps and other loads may have inrush currents that will exceed the rated maximum current of the relay contacts This inrush current may damage the relay contacts Interposing relays are required in these situations Document Version 2 24 1 84 5 19 2011 25 Digital Outputs When controlling inductive loads with digital outputs the energy stored in the coil is capable of generating significant electrical noise when the relay contacts are opened This noise can be suppressed using a diode across the coil in DC circuits or using a MOV varistor across the
21. coil in AC circuits Solid State Relay Version The Model 5607 is optionally available with solid state relays SSR Refer to the Digital Outputs section for limitations associated with using solid state relays Observe correct polarity of the load voltages when using the SSR version of the 5607 The loads must be connected to the ve side of the power supply and the ve side of the power must be switched through the COM terminal as shown in example above Document Version 2 24 1 84 5 19 2011 26 Operation and Maintenance Operation and Maintenance LED Indicators Maintenance Troubleshooting Analog Inputs There are 56 LED s on the 5607 I O Module LED s can be disabled by the controller board to conserve power Refer to the manual of your controller board for details on disabling the LEDs The table below describes the LED s ep Function DOUTs On when the corresponding output is on On when the corresponding input is on range AINs On when analog input is configured for current Off when analog input is configured for voltage Long flashes when the applied current is out of range Short flashes when the applied voltage is out of This module requires no routine maintenance If the module is not functioning correctly contact Control Microsystems Technical Support for more information and instructions for returning the module for repair Condition Action 20mA inputs read 0 Check tran
22. e external power supply Channels 2 through 6 are unused Example 3 Channel 7 has a self powered current transmitter connected to the external power supply Document Version 2 24 1 84 5 19 2011 19 Analog Inputs Power and Analog Outputs P4 Analog Inputs ON 20mA FLASH 0UT OF RANGE PwR ANALOG OUT am am a d External 12 or 24Vdc Power Voltage O P Current O P COM COM Figure 5 Analog Input Wiring Document Version 2 24 1 84 5 19 2011 20 Analog Outputs Analog Outputs The 5607 I O Module may include two channels of analog output if this option was requested at time of purchase e For Telepace applications use the SCADAPack 5607 I O Module register assignment to write to the two analog outputs e For IEC 61131 3 applications use the sp5607 I O connection to write to the two analog outputs Refer to the respective Telepace and IEC 61131 3 software manuals for information on using the above functions Current Outputs The 5607 I O Module can be equipped with an optional 5305 Analog Output Module that provides two 20mA analog outputs Analog output resolution is 12 bits The outputs are transient and over voltage suppressed The outputs share a common return GND with each other and the 5607 Module analog inputs The figure below gives an illustration on how to connect current outputs
23. ent 5607 are used The 5607 I O module accommodates AC or DC inputs The voltage range is configured at the factory Figure 7 Digital Input Wiring of DC shows typical wiring of DC signals to the digital input ports Figure 8 Digital Input Wiring of AC Signals shows a typical wiring of AC signals to the digital input ports Observe correct polarity when using DC inputs Connect the positive signal to the input Connect the negative signal to the common 84415 4 13 2 e DIGITAL INPUTS z 000000000 7 8 Digital Inputs 5607 Module factory configured for 12 24Vdc Other ranges available Figure 7 Digital Input Wiring of DC Signals Document Version 2 24 1 84 5 19 2011 23 Digital Inputs HOT 120Vac Neutral 7 ON P8 Digital Inputs 5607 Module factory configured for 115 125Vac Other ranges available Figure 8 Digital Input Wiring of AC Signals Document Version 2 24 1 84 5 19 2011 24 Digital Outputs Digital Outputs The 5607 I O module has 10 dry contact digital mechanical relay outputs Outputs are Form A normally open NO Loads can be connected to either output terminal and to either the high or the low side of the power source Light Emitting Diodes LEDs on the digital outputs show the status of each of the outputs The digital output LEDs
24. gic power The inputs are single ended and share a common return The digital inputs are optically isolated from the logic power To simplify field wiring the inputs are grouped with eight inputs sharing a single common return These groups of eight inputs are isolated from each other Light emitting diodes show the status of each of the inputs The digital inputs are available in two standard voltage ranges for both AC and DC applications The 10 Form A normally open relay outputs can be used to control panel lamps relays solenoid valves and other on off devices The relay outputs are well suited to applications that cannot tolerate any off state leakage current that require high load currents or that involve non standard voltages or current ranges This manual covers the powering wiring and configuration of a 5607 I O module only It is meant to be used with the hardware manual of the respective SCADAPack controller to which the I O module is attached Document Version 2 24 1 84 5 19 2011 10 Overview Figure 1 Model 5607 integrated into a SCADAPack 334 Document Version 2 24 1 84 5 19 2011 11 Installation Installation The installation of the 5607 I O module requires mounting the module on the 7 5mm by 35mm DIN rail and connecting the module to the system I O Bus Refer to the System Configuration Guide at the beginning of this manual for complete information on system layout I O Bus cable routing
25. iguration This configuration uses a 24V power supply to power the controller board and the 5607 I O module This 24V is used to power the analog circuitry for the analog on the 5607 I O module Document Version 2 24 1 84 5 19 2011 14 Power Supply Notes on this configuration e This configuration is recommended when a large amount of current is required at 24V e The Controller Board DC Power terminal is connected to the same power supply as the 5607 I O Module DC Power terminals LLL Le H 5 6 Controller Board int martir SCADAPack 330 shown OOo 7 24 Power fi sovde counrers CND LED POWER 2 Supply 5607 I O Module DC PWR ANALOG OUT Ft 30 4 0 1 Figure 3 Recommended DC Power Supply Configuration System Grounding In applications it is desirable to ground the system by connecting the system power supply common to the chassis or panel ground On the 5607 I O module the terminal of the 11 30V supply DC PWR along with terminals labeled COM are isolated from the chassis Document Version 2 24 1 84 5 19 2011 15 DIP Switch Settings DIP Switch Settings Address Selection 5607 Addressing The 5000 I O bus supports a maximum of 20 I O input output modules 5000 I O module types may be combined in any manner to the maximum supported by the controller used E
26. instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2010 Schneider Electric All rights reserved Document Version 2 24 1 84 5 19 2011 2 Safety Information Table of Contents Safety Informati n sus ccidsicecciceicecscstidvecsverdeiccsaddveadveadveccctaduenasadvecseas 6 About TNE BOOK 9 Glanc s aap ed PR RI 9 OVOIVIBOW ccceeessssus vdscvs a civkvss vasevvcwus c kx vask 10 InstallatiO los cte in ccn per LOI 12 Software 12 Field Wiring 12 luvi dcipJ 14 Overview and 14 System eie ee ete tee thai 15 DIP Switch Settings nnmnnn 16 Addiress Selectiom derit ore Bosnie rc 16 5607 ACCESSING aeter eret ende 16 Analog INDUS 18 Current or Voltage
27. oint of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine CAUTION EQUIPMENT OPERATION HAZARD Verify that all installation and set up procedures have been completed Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future references Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment e Close the equipment enclosure door e Remove ground from incoming power lines e Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails
28. s Failure to follow these instructions can result in death serious injury or equipment damage User Comments We welcome your comments about this document You can reach us by e mail at technicalsupport controlmicrosystems com Document Version 2 24 1 84 5 19 2011 9 Overview Overview The 5607 Input Output module provides 8 analog inputs 16 digital inputs and 10 relay digital outputs In addition 2 analog outputs may optionally be added to the 5607 I O module The 5607 I O module is available as a standalone 5000 module that can be added to the I O expansion bus for SCADAPack 32 SCADAPack 350 and SCADAPack 330 controllers A maximum of 8 individually addressed 5607 modules can be added to the I O expansion bus The 5607 I O module is also available as an integrated I O module with the SCADAPack 330 controller This product is the SCADAPack 334 controller The analog inputs are used with devices such as pressure level flow and temperature transmitters instrumentation such as pH and conductivity sensors and other high level analog signal sources The 5607 input module measures current or voltage inputs in the ranges 0 to 20mA 4 20mA 0 to 5 V or 1 to 5 V Each input is individually configured for input type and range The 5607 module uses a 16 bit analog to digital A D converter The 5607 I O module analog inputs and outputs are transient suppressed and optically isolated from the main lo
29. smitter power Reading is at or near 0 for Check if the input transient suppressers are input signals damaged 20mA readings are not Check for a damaged 2500 current sense accurate resistor Reading is constant Check that the analog input is not forced Reading seems out of Check the input range setting calibration for small inputs but improves as input increases Document Version 2 24 1 84 5 19 2011 27 Operation and Maintenance Analog Outputs Digital Inputs Digital Outputs Calibration Condition Action Outputs are 0mA Check the 24V power The full scale output is less Check the 24V power than 20mA Check that the load resistance is within specification Output is constant and Check that the analog outputs are not forced should be changing Condition Input LED does not come Check the input signal at the termination on when input signal is block It should be at least 50 of the digital applied input range If this is a DC input check the polarity of the signal Input is on when no signal is Check that the digital inputs are not forced on applied The LED is off Input is off when a signalis Check that the digital inputs are not forced off applied The LED is on Condition Action Output LED does not come Check the LED POWER from the on when output is turned on SCADAPack controller Output LED comes on but Check if the relay is stuck If so return the the o
30. supply This power is generally provided by the system controller which provides 5V through the I O Bus cable Refer to the Specifications section of the controller manual for the power capabilities of the controller This may also be provided by a 5103 power supply module Power for the I O board is generally provided as follows A 24Vdc source connected to the DC PWR terminals on the controller board and on the 5607 I O module in a parallel configuration See section Recommended 24V Power Supply Configuration for an example on this wiring configuration Power for the 5607 I O board can be provided in other configurations as follows AC powered controllers with a 16Vac source supplying power to the controller board 24V is available on the DC PWR terminals of the controller board which can be used to power the lower I O model Refer to the Hardware manual of the controller modules for an example on this wiring configuration With a 12Vdc source connected to the DC PWR terminals on the controller board and on the 5607 I O module in a parallel configuration Refer to the Hardware manual of the controller modules for an example on this wiring configuration 5103 UPS Power Supply supplies 5Vdc to the controller board through the IMC cable and supplies 24Vdc to the 5607 I O module through the 24Vdc output Refer to the Hardware manual of the controller modules for an example on this wiring configuration Recommended 24V Power Supply Conf
31. ts Removable 9 positions Isolation from logic supply and chassis 500VAC Quantity 2 with optional 5305 module Range 0 20mA sourcing 12 bits 9250 with 24Vdcinput voltage or when internal 24V power supply is on 375Q with 12Vdc input voltage 2500 with input voltage at power supply turnoff Accuracy specified from 0 5 20mA Document Version 2 24 1 84 5 19 2011 30 Specifications 0 15 of full scale at 25 C 77 F 0 25 of full scale over temperature range Noise and Ripple 0 04 maximum Transient Protection Response time 2 5kV surge withstand capability as per ANSI IEEE C37 90 1 1989 less than 10us for 10 to 90 signal change Connector Removable 5 positions Isolation Isolation from logic supply and chassis Digital Inputs Quantity 16 Over voltage Tolerance DC Input Current AC Input Current Input Logic HI Level DC Input Voltage 12V 24V 48 115 125 240 AC Input Voltage 12V 24V 48V 115 125V 240V Factory configurable 12 24V 48V 115 125V 240V 150 sustained over voltage without damage 0 6 0 9mA at 24V on the 12 24V range 0 3 0 4mA at 48V on the 48V range 0 3 0 4mA at 120V on the 115 125V range 0 3 0 4mA at 240V on the 240V range 0 25 0 5mA at 24V on the 12 24V range 0 15 0 25mA at 48V on the 48V range 0 15 0 25mA at 120V on the 115 125V range 0 15 0 25mA at 240V on the 240V range OFF to ON transition
32. utput does not close board for repair Output LED comes on and Check the field wiring output is closed but the Check the external device field device is not activated Output LED and relay are Check that the output is not forced on on when they should be off Output LED and relay are Check that the output is not forced off off when they should be on The 5607 module is calibrated at the factory It does not require periodic calibration Calibration may be necessary if the module has been repaired as a result of damage Calibration is done electronically at the factory There are no user calibration procedures Document Version 2 24 1 84 5 19 2011 28 Specifications Specifications Disclaimer Control Microsystems reserves the right to change product specifications For more information visit www controlmicrosystems com General Terminations 12 to 22 AWG 15A contacts Screw termination 6 Ib in 0 68 Nm torque Dimensions 5 65 inch 144mm wide 6 50 inch 165mm high 1 80 inch 72mm deep Packaging RoHS compliant clear zinc plated steel with black enamel paint Environment 596 RH to 95 RH non condensing 40 C to 70 40 F to 158 F operation 40 C to 85 409 to 185 F storage Addressing 8 modules DIP switch selectable Power Supply 5V power requirements Dry Contact Relay version Digital Output Relays Continuous 105mA plus 90mA transients 15ms when relays switch on LEDs
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