User Manual for Air King Bath Fan
Contents
1. Replace motor 2 Fan is operating but air moves slower than normal 2 Obstruction in the exhaust ducting 2 Check for any obstructions in the ducting The most common are bird nests in the roof cap or wall cap where the fan exhausts to the outside 3 Fan is operating louder than normal 3a Motor is loose 3a Turn off power to unit Remove grill and check that all screws are fully tightened Restore power to unit 3b Fan blade is hitting housing of unit 3b Call your dealer for service LIMITED WARRANTY All products manufactured by Air King Limited are warranted for one year from the date of purchase against defects in workmanship and or material In addition all ventilating exhaust fans heaters combination fan lights and or heaters and range hoods are guaranteed for five years from the date of purchase against defects in workmanship and or material This warranty does not cover any labor or shipping costs or the cost of replacement components as part of routine maintenance such as range hood grease filters charcoal filters or combination charcoal grease filters replacement light bulbs in range hoods or bathroom fan light bulb heater combinations As well any damage or failure caused by abuse misuse abnormal usage faulty installation or improper maintenance will not be covered by this warranty In order to make a claim on this warranty you must be the original consumer of the product You will be required to present to Air2. King the original bill of sale showing date of purchase place of purchase and model purchased Failure to meet these requirements will void your warranty Air King will not be held responsible for any bodily injury or damages to personal property or real estate whether caused directly or indirectly by the product Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages and some states do not allow limitations on how long an implied warranty lasts so these exclusions or limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state and province to province FOR PARTS OR TECHNICAL ASSISTANCE Please call 1 800 465 7300 MONDAY THROUGH FRIDAY BETWEEN THE HOURS OF 8 AM AND 4 00 PM EST PLEASE DO NOT RETURN PRODUCT TO PLACE OF PURCHASE Reference the type and style of product located on label inside of the product when you call For more information please visit our website wwwairkinglimited com Installer Installation Date Place of Purchase Model Number 210572063 Rev B 9 07 WWW AIRKINGLIMITED COM 5 of 12 REPLACEMENT PARTS DIAGRAM Description Replaceme Description Replacement Part Fan Housing 991201 1__ Knob Bronze 999204101 ounting Rails 991299 Knob Nickel 999204201 Collar 991201 Knob White 985204301 Damper 59120 Knob Brass 585204901 Polarized Receptacle 551999 Lamp Ho
3. the service panel WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK 4 Installation work and electrical wiring must be done by DO NOT USE THIS FAN WITH ANY SOLID STATE SPEED CONTROL qualified person s in accordance with all applicable codes DEVICE and standards including fire related construction 5 Sufficient air is needed for proper combustion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities CAUTION FOR GENERAL VENTILATING USE ONLY DO NOT USE TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS AND VAPORS 10 Acceptable for use over a bathtub or shower when installed in a GFCI protected branch circuit 11 NEVER place a switch where it can be reached from a tub or shower WARNING DO NOT USE IN KITCHENS SAVE THESE INSTRUCTIONS 210572063 Rev B 9 07 WWW AIRKINGLIMITED COM 1 of 12 INSTALLATION INSTRUCTIONS CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION SECTION 1 Preparing the Exhaust Fan 1 Unpack fan from the carton and confirm that all pieces are present In addition to the exhaust fan you should have 1 Grill with Glass Light Lens 1 Damper As
4. DES 1 Connect the ducting to the fan s duct collar Figure 7 Secure in place using tape or screw clamp Always duct the fan to the outside through a wall or roof cap NOTE If damper detaches from unit reattach by snapping the collar back onto the unit It is designed to only fit one way SECTION 5 Wiring CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION CAUTION ALL ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH LOCAL CODES ORDINANCES OR NATIONAL ELECTRICAL CODE IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN 1 Wiring Fan Light Independently Run wiring from an approved wall switch carrying the appropriate rating One neutral white one ground green or bare copper and two hot black lead connected to the switch Secure the electrical wires to the housing with an approved electrical connector Make sure you leave enough wiring in the box to make the connection to the fan s receptacle 1a From where you have access to inside the fan s junction box connect the one white wire from the house to both the white wire from the fan s light receptacle and the white wire from the fan s exhaust receptacle Connect the first black wire from the wall switch to the black wire from the fan s light receptacle Connect the second black wire from the house to the fan s exhaust receptacle Connect the ground wire from
5. IMPORTANT INSTRUCTIONS OPERATING MANUAL Models DRLC701 DRLC702 DRLC703 DRLC709 e eo Ventilation Products g Exhaust Fan with Light READ AND SAVE THESE INSTRUCTIONS READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY INFORMATION When using electrical appliances basic precautions should always be followed to reduce the risk of fire electric shock and injury to person including the following Read all instructions before installing or using exhaust fan Use this unit only in the manner intended by the manufacturer If you have questions contact the manufacturer Before servicing or cleaning the unit switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities Ducted fans must always be vented to the outdoors This unit must be grounded To avoid motor bearing damage and noisy and or unbalanced impellers keep drywall spray construction dust etc off power unit fasten a prominent warning device such as a tag to
6. e final position Figure 3 Hanger Bar Mounting Tab Installation Using the gauge on the fan s housing line up housing so that it will be flush with the finished ceiling Position the fan so that the tabs rest flat against the joist and secure with four nails or screws not provided to ensure proper installation Figure 4 SECTION 3 Existing Construction la WWW AIRKINGLIMITED COM Mounting Rail Installation Set housing in position between the joist and trace an outline onto the ceiling material Figure 5 Set housing aside and cut opening being careful not to cut or damage any electrical or other hidden utilities Install the rails on the housing and position the housing in the previously cut hole so that it is flush with the finished ceiling Secure the ends of the rails to the joists with nails or screws not provided Figure 3 we V Figure 5 Mounting Tab Installation Position housing against the joist and trace an outline of the housing onto the ceiling material Figure 6 Set housing aside and cut opening being careful not to cut or damage any electrical or other hidden utilities Place housing next to the joist and insure that it is flush with the finished ceiling Secure with four nails or screws not provided to ensure proper installation Figure 4 2 of 12 SECTION 4 Ducting CAUTION ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL BUILDING CO
7. glass light lens from grill by unscrewing knob at the top of lens Figure 11 WWW AIRKINGLIMITED COM 3 of 12 6 Reinstall the glass lens in place by sliding the hole in the lens onto the rod from the grill and securing in place with the lens knob Figure 14 E O000TLI LDL LLL Grill O TY BAR I A T 77 T ae WATT 7 oe 3 Plug cord from lamp holders into the appropriate receptacle Glass Lens Figure 12 Figure 14 7 Restore power and test your installation SECTION 7 Use and Care War RI I LUT LOLOL CAUTION MAKE SURE POWER IS SWITCHED OFF AT Lamp SERVICE PANEL BEFORE SERVICING THE UNIT Holders a T 1 Cleaning the Grill Refer to instructions in Section 6 4 Line up slots in the grill with lances on inside of housing Insert Completing the Installation to remove grill and glass light included 8 screws through grill slots and into housing lances Tighten both screws until the grill fits snugly to the ceiling DO lens Use a mild detergent such as dishwashing liquid and dry with a soft cloth NEVER USE ANY ABRASIVE PADS OR NOT OVER TIGHTEN Figure 13 SCOURING POWDERS Completely dry all parts before reinstalling Refer to instructions in Section 6 Completing the Installation to reinstall grill and glass light lens 2 Cleaning the Fan Assembly Unplug the motor cord and light cord from receptacles and loosen the vent
8. lder 985204002 8 Screw 991999 Glass Lens 585204003 Polarized Nylon Receptacle 2P 991201 Mounting Screws 5552040 Goose Neck Wire Cover 5S120 Mounting Rod 5852040 Base Bronze 5552041 1 2 3 4 5 6 7 8 9 10 Ground Screw 551999 14 ga Ground Wire 581999 Base Nickel 5852042 Base White 5552043 Scroll 581201 Motor Plate 58120 Base Brass 5852049 Impeller 991299 Lockwasher 9852040 Nut 5852040 Hex Nut 581999 Motor 59220 Captive Screw 9919990 S S o o S s ol M 210572063 Rev B 9 07 WWW AIRKINGLIMITED COM 6 of 12
9. sembly attached 2 8 Screws 2 Lockwashers 4 Mounting Rails 1 Instruction Safety Sheet Remove the fan s venturi assembly which is secured in place with one screw through the venturi Figure 1 This is a captive screw and will stay installed in the venturi Keep the venturi assembly and the grill in the carton until needed so they do not get damaged or lost Choose the location for your fan To ensure the best air and sound performance it is recommended that the length of ducting and the number of elbows be kept to a minimum and that insulated hard ducting be used Larger duct sizes will reduce noise and airflow restrictions This fan will require at least 6 of clearance in the ceiling or wall and will mount through drywall up to 3 4 thick The fan can be mounted directly to the joist using the mounting tabs on the sides of the housing or between 16 on center joists using the 4 provided mounting rails Select the most convenient S electrical knockout and remove using a straight blade screw driver Figure 2 Figure 2 SECTION 2 New Construction A 210572063 Rev B 9 07 Mounting Rail Installation Install the rails on the housing and position the housing next to the joist Using the gauge on the fan s housing line up housing so that it will be flush with the finished ceiling Secure the ends of the rails with screws or nails not included to the joists and slide the housing into th
10. the house to the green wire from the fan s grounding screw Figure 8 Use approved methods for all connections 210572063 Rev B 9 07 t Ground Hot Red 2 Wiring Fan Light together Run wiring from an approved wall switch carrying the appropriate rating One neutral white one ground green or bare copper and one hot black lead connected to the switch Secure the electrical wires to the housing with an approved electrical connector Make sure you leave enough wiring in the box to make the connection to the fan s receptacle 2a From where you have access to inside the fan s junction box connect the one white wire from the house to both the white wire from the fan s light receptacle and the white wire from the fan s exhaust receptacle Connect the black wire from the wall switch to both the red wire from the fan s light receptacle and the black wire from the fan s exhaust receptacle Connect the ground wire from the house to the green wire from the fan s grounding screw Figure 9 Use approved methods for all connections SECTION 6 Completing the Installation 1 Reinstall the fan s venturi by holding it at approximately a 45 degree angle hook the two tabs on the venturi into the slots on the housing and secure in place by tightening the venturi screw Rotate the blower wheel by hand to ensure it spins freely Now plug the fan motor into the receptacle Figure 10 2 Remove
11. uri screw to remove the venturi from the unit Wipe all parts with a dry cloth or gently vacuum the fan NEVER IMMERSE ELECTRICAL PARTS IN WATER Refer to instructions in Section 6 Completing the Installation to reinstall venturi Grill CAUTION ALLOW BULB TO COOL BEFORE REPLACING Oo 3 Changing the Light Bulb Disconnect power to the unit IN 8 Screws A Remove glass light lens from grill by unscrewing knob atthe top of lens Figure 11 Replace light bulb s with 60 watt maximum type A19 medium base incandescent bulb s Reinstall the glass lens in place by sliding the hole in the lens onto the rod from the grill and securing in place with the lens knob Figure 14 NUM I00DLLL LLL A Figure 13 CAUTION FAILURE TO SECURE THE GRILL MAY RESULT IN A RATTLING OR HUMMING NOISE 5 Install 2 60 watt maximum type A19 medium base incandescent bulbs not included 210572063 Rev B 9 07 WWW AIRKINGLIMITED COM 4 of 12 Troubleshooting Guide Trouble Probable Cause Suggested Remedy 1 Fan does not operate when the switch is on a A fuse may be blown or a circuit tripped 1a Replace fuse or reset circuit breaker 1b Connector plug from motor is not plugged in 1b Turn off power to unit Remove Grill and plug motor into receptacle in housing Restore power to unit Wiring is not connected properly Turn off power to unit Check that all wires are connected Motor has stopped operating
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