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XBF-TC04 User Manual

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1. SUSE RU SERERSEREDSRAESRRRERRRERSERERSRERSRSERSIREBDRE Total 6 parameters including SV Ts Kp Ti Td control BIAS which are most frequently changed during PID calculation and tuning work be combined as one control set This set can be made up to 6 Each 5 description can be configured from the parameter settings window and the configured set can be performed at stop or while operating from the module status window if applied to operation It can be used when repetitive and circulative change is necessary and when several patterns are necessary for SV change or system condition change LSis 6 21 6 22 6 2 5 Auto tuning Address Decimal number ee D n Initial ariable for ymbo escription ange LOOP 0 LOOP 1 LOOP 2 LOOP 3 value ref COMM Start auto 0 Stop Ubs 18 2 Ubs 19 2 Ubs 20 2 Ubs 21 2 xxyy_CHn_ATEN code Read write ee ATEN tuning 1 Start Status of auto 0 Stop 0 1 128 1 256 1 284 1 __ CHn STAT STAT AT l code Read tuning 1 Tuning Notify auto 0 Normal 0 2 128 2 256 2 284 2 _Fxxyy_CHn_STAT STAT ATFAIL l co
2. OBDEUIIILIIBUBIOCII III IB Alarm HYS RERRERRRRSEERSSEERSHEEREHEEEETEEESEEREREEREEEEERSEEN NESEERETEERSEERRRSEEREREERSEEERREEREEERESERRSEZRTNUSERSEERRRSERRETEERRSEERRRSERRESHERSERSEFSSERESTEERERE 6 34 LS s 6 4 Other Functions 6 4 1 Alarm function 1 Input alarm Input alarm configuration has upper upper limit upper limit lower limit lower lower limit When digital output value strays from the value designated by input alarm settings the alarm flag is turned on If the digital output value comes in the designated alarm settings value then the alarm flag is deleted Also the alarm flag release condition can be set up by using alarm HYS As shown in the figure below the case of setting the input alarm is explained Input parameter Control parameter Output p
3. 6 24 OUOU 6 25 92922 6 31 Other FUNCHONS M 6 35 FUG OM cach bs siete m 6 35 ODE 6 36 Chapter 7 Software Package mM PEE 7 1 On XK Ge RO M 7 1 71 2 FUNCIONS XAG 7 1 7 1 3 Files Created with 7 1 Te WIM CNG OPN a T 7 2 VES MERITORUM 7 2 Te CONG fece 7 3 PP NT LS NM rS 7 8 dero mE 7 9 SONS CIN 7 10 4 25 COonmaid VV INGOW ete isse aM i bal 7 13 Tur qur dat 7 13 122 9 E 7 15 7 16 INGW 7 16 Fo A ODEN sad ee ey ee 7 17 FOS SV CPS ese
4. os tas 7 17 n 7 18 723 0 COMPE CIS ees a aceasta 7 18 7 9 caer a 7 20 LoL PUNU I cM 7 21 7 39 9 Parameter Register gos DU PU 7 22 123 9 GONMECHIOM SEUNG ER 7 30 Fo TO BUC 7 31 Hp HH 7 32 VAP LH C 7 33 FON eN te cL E OPE 7 34 153 14 erm 7 35 Te PEO OCS 7 36 Chapter 8 Programming for XBC 8 1 Pre operation Setting up 8 1 8 2 PrO Ez ME 8 2 2 AUO TUNN rr 8 2 8 2 2 Temperature Control t bU tnu FU Re EEUU UU 8 3 9 2 9 Sample Program using PUT GET COmman 8 6 Chapter 9 Programming for XEC 9 1 Pre operation Setting up 9 1 ZS IMO RO SM E TRENT 9 2 SRM debate e T ERU 9 2 92 elemperature
5. Basel 51041 VIP Input Parameter Control Parameter Output Parameter 1 Items Items can be selected for printing by checking the check boxes 2 Print Preview Same as the 3 8 Print Preview Window 3 Page Setting Print page options can be defined e 4 Header Footer Header and footer options can be defined Header Footer oO eis Header Footer c gt o 515 7 21 Chap 7 Software Package XG TCON 7 3 8 Parameter Register Information This dialog box is for parameter setting Input control output parameters can be entered by selecting respective tab Parameter variables are indicated in black for default values Blue for other than default values or red for error 1 Parameter Common Parameter setting New x D 1300 deg K 200 1300 deg K 200 1300 deg K 200 1300 deg Permission Permission Permission Permission 2 1300 0 1300 0 1300 0 200 0 200 0 200 0 7 9 00 0 0 0 0 0 0 Weighted average Weighted average Weighted average Weighted average 4 0 0 0 1300 0 1300 0 1300 0 5 1300 0 1300 0 1300 0 200 0 200 0 200 0 200 0 200 0 200 0 0 0 0 0 0 0 Intemal RJC Intemal RJC Intemal RJC a Confirm Applies the settings in the parameter dialog to the project b Cancel Cancels all
6. Initial ariable for mbo escription ange Output criteria 1 615 6 33 6 Manual output value The output value is out as the manual output value entered by the user In order to make manual output value set manual from automatic manual from the module status window Address Decimal number Initial Variable for XEC ipti a manual output value Range The range available for configuration is 0 00 100 00 7 Abnormal status output Designate the value of output when the temperature controller module has an error The abnormal status output configuration can be configured as minimum medium maximum Address Decimal number Initial Variable for XEC Description LOOP 0 LOOP 1 LOOP2 LOOP 3 value Abnormal output _Fxxyy_CHn_C_EOUT C_EOUT Read write value Parameter setting New EEJ Parameter a i ET rj rici Heatin Heating Cooling power ratio 7 Output type PWM period Output lower limit Heating output put Manual output value 7 Output type Output lower limit Ericus iiit Output Cooling lower limit
7. of CHn_ indicates the channel and n 0 1 2 E T E R REAL _Fxxyy_CHn_TD2 Read Write differential factor set value 2 E T L Fxxyy_CHn_KP4 Read Write proportional factor set value 4 5 12 LSis Chap 5 Configuration and Functions of Internal Memory XEC 5 2 2 PUT GET function block 1 PUT function block PUT Write data in special module input REQ Execute function when 1 BASE Place base SLOT Place slot REQ DONE MADDR module address BASE STAT DATA data to save in module SLOT MADOR output DATA DONE output of 1 during normal functioning STAT error information Of ANY Type WORD DWORD INT USINT DINT and UDINT Type are available m Function Read data from the special designated module PUT WORD WORD Save WORD data in the designated module address MADOR PUT DWORD DWORD Save DWORD data in the designated module address MADOR INT Save INT data in the designated module address MADOR Save UINT data in the designated module address MADOR Save DINT data in the designated module address MADOR Save UDINT data in the designated module address MADOR 1 615 5 13 Chapter 5 Configuration and Functions of Internal Memory XEC 2 GET function block GET Read special module data Function block REQ BASE SLOT MADOR input REQ Execute function when 1 BASE Place base SLOT
8. Edit View Online Mon View Online Monitor Tools Wind Online Monitor Tools Window Monitor Tools Window He Project window Alti Command Window Alt 2 Message Window Alt 3 Import Item from File Export to File r Window Window Help Help Customize LSIS Web Site Options About XG TCON Print Setup Exit 1 Project The Project menu supports the functions for creating project and printing a New Project tool bar Opens New Project dialog b Open Project tool bar Opens Open dialog Past projects saved in memory device can be retrieved c Save Project tool bar oaves present project If not project is open or after saving this menu is disabled d Save As Opens Save As dialog The present project is maintained and a copy is saved under different project name e Close Project Closes present project This menu is disabled if no project is open If the present project has not been saved the dialog XG TCON project window will be closed Will you save the project will appear LSis 73 Chap 7 Software Package XG TCON E 7 4 f Add Module Opens Add Module dialog Create a new module in the project If currently in connection this menu 15 disabled g Read from File Placing cursor on this menu will activate 5 selections of Module Loop 0 Loop 1 Loop 2 Loop all these 5 ite
9. bee sio Rant cun bina datu Veo qa n tdi Rat 9 3 25 Fors A fl 9 7 Chapter TO gt menses tes TOT teu ege UM ee A enu 10 1 NO m M 10 3 10 21 HUN BED 10 3 10 2 2 10 3 10 23 ERR ASED Tlasnes at 1 Secongd done pico tes o cnt be Y pese eee 10 3 10 2 4 A D Converted value is not lianged iie or EE Ee eoe eie v 10 3 10 2 5 The digital output is not in relation with the analog input 10 4 TOZ eins crues tia ont LR e Dept 10 4 10 2 7 Checking Temperature Controller Module Status with Software 10 5 ADDendix Chap 1 Introduction 000000 m Chapter 1 Introduction This User Manual describes the specifications handling and programming method of the XBF TCOATT XBF TCOART Module hereinafter Temperature controller module which is used in combination with the main unit of XGB PLC series The
10. Input parameter Control parameter Output parameter Parameter LOOP3 3 Heating Heating Heating 7 Output type Output lower limit Output standards j ux d Abnormal condition output E OR A TSA OE EIEI OEE OEE AA AE OT EE EE E Output type PWM Output f PWM Output inter ou Output lower limit Cooling output Output change imt 77Nm000 RRRRRRRHERERERRERERRNRRHAREREREARREREEREERERRREREENERE OOO0OO E 6 7 pP 786 7 1 799 7 Heating upper limit i oo TNT 07 BUE n eem ee Ogame MA NE NEN ooo Oe Coding lower 000 Ee Ree NET NE Eua E Nam HYS we M STERNE 2 Q 7 Uu On ERE Ae 2 1 615 6 27 c When setting limitation of output change the output value is as follows Analogue output value 0 gt 100 Limit output change 10 100 0 4 0 8 1 2 1 6 2 0 5 Output criteria Set the criteria of output which will be out even wit
11. 4 8 515 Chap 4 Configuration and Functions of Internal Memory XBC In case no special module in slot 4 1 Base or PUT command was not executed 2 Example of usage of PUT command a The program that uses 40 words of D1000 D1039 from 10Channel to 40 channel of the special module mounted on slot number 7 of base 0 when the 00000 of the input signal is On MO0000 PUT 07 10 01000 40 b The program that uses the data of 3 words between 5Channel and 7Channel the internal memory A D module mounted in slot 3 of base 0 for the contents of words 00010 00012 100000 PUT h03 5 0010 3 Address 00010 775715 001 7 je 7 lt M area of CPU gt lt Common RAM of special module gt LSis 4 9 Chap 4 Configuration and Functions of Internal Memory XBC 3 GET command Command 7 UN step error zero carry 7110 111 F112 5212 ue COMMAND pr COMMAND ____ means GET Area setting Operand Description Data size D he frst number of the device in tne GPU where tne data to read wil be sored WORD _ Flag set PUT GET when the special module is not in the designated slot F0015 error when the PUT GET command has not been properly carried out F0022 a This command is used when you want to read data for the specia
12. Address Decimal number UI LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range 0 1 2 3 0 Weighted Average average 13 2 141 2 269 2 3972 INP INP AVG i Read write selection 1 Moving average Average 1 26 154 282 410 Fxxyy CHn IN FILT IN FILT ps 0 99 0 Read write If it is not processed as average then set it as 0 6 4 LSis Parameter setting New Input alarm Lower limit EAM Compensation Cold junction metfuxd compensation Extemal RJC Configuration Range 1 99 F n 1 a x A n a x F n 1 F n Current weighted average output value A n Current input converted value F n 1 Previous Weighted average output value a Weighted average constant 0 01 0 99 Weighted previous value 1 If weighted average configuration value is not set up within 1 99 RUN LED is flashed by every one second If you turn on the RUN LED reconfigure the filter settings value within 1 99 2 f the weighted average configuration value has error the weighted average configuration value will be maintained at prior value 3 Moving average Address Decimal number ud rdi ird Variable for Symbol Description Range d 0 Weighted Average average 141 2 269 2 397 2 Fxxyy CHn INP INP AVG Read write selection 1 Moving average Average 2 _Fxxyy_CHn_IN_FILT IN FILT 0
13. BEN 1 1 1 a MV MV min L A u wey eL un 15 6 23 6 3 Output Parameter 6 3 1 Output settings 1 Select heating cooling Output can be configured as follows Even loop prohibited heating cooling Odd loop prohibited heating cooling Variable for XEC Symbol Description Range ee 0 1 2 3 Select 0 Prohibited 2 Cooling Parameter setting Mew LOOP3 7 Output type Output upper limit Output lower limit Heating output Output change limit Manual output value Abnormal condition output 7 Output type Output standards Manual output value Abnormal al condition output Heating upper limit Heating lower limit Output alarm Cooling upper limit Cooling lower limit Alarm HYS 0 0 0 2 Cooling output ratio Configure the cooling generation ratio against the heating output output ratio settings eurae oon unt maroo Cooling _ HC RATE 6 3 2 Heating output 1 Output type There is a PWM output Address Decimal number 5 Initial ariable for mbo escription ange LOOP 0 LOOP 1 LOOP 2 LOOP 3 value Select 10 6 138 6 266 6 394 6 Fxxyy CHn CTRL
14. 2 es Slot 09 Default 65 Positioning module Slot 10 Default contolmecuie E 4 Input 4 loop _ 7 ABF TCOATT TC Input 4 loop H Communication Module List 15 5 3 Chapter 5 Configuration and Functions of Internal Memory XEC c Click on Apply Ay A Click SS Input Fiter_ Emergency Allocation Slot 00 Default A Slot 01 XBF TCO4RT 1 Slot 02 Default em Slot 03 Default P REM too ecco oco eee Slot 04 Default e aaa E Slot 05 Default i EE Slot 06 Default E EE IE cm Slot 07 Default TE IRE m em Slot 08 Default EN nnns E E Slot 09 Default 8 lt lt cud Slot 10 Default LLL EM oo gt o Or CCOO Er OEO Click on Yes The global variabl
15. 30000 30000 4 Average Type sets up the type of the averaging filter applied to input values The types include weighted and moving average 5 Average Value A USINT type which sets up the constant for the averaging filter Setting range is Weighted Average 0 0 99 99 Moving Average 0 0 times 99 99 times 7 24 L Sis Chap 7 Software Package XG TCON _ Input Alarm 1 Average Value A USINT type which sets up the factor for the averaging filter Setting range is Weighted Average 0 0 99 99 Moving Average 0 0 times 99 99 times 2 Up Upper Limit An INT type which sets input up upper limit alarm value to apply input alarm HYS The setting range is between the lower to upper limit of scale within input range and above the low lower and lower limit 3 Upper limit An INT type which sets input upper limit alarm value to apply input alarm HYS The setting range is between the lower to upper limit of scale within input range and above the low lower and lower limit 4 Lower Limit An INT type which sets input lower limit alarm value to apply input alarm HYS The setting range is between the lower to upper limit of scale within input range and below the up upper and upper limit 5 Low Lower Limit An INT type which sets input low lower limit alarm value to apply input alarm HYS The setting range is between the lower to upper limit of scale within input range and below the up upper and upp
16. Input parameter 200 1300 deg 200 1300 deg Permission Lower limit of effective input Upper limit of scale Lower limit of scale process Average Alam HYS E Cold junction compensation EX RIC 77700 8 Oo 700 2 Handling disconnection The function to handle loop disconnection is the function to detect disconnection of sensor or input If disconnection is detected the measured input value is displayed as upper limit or lower limit and the software package displays it as cut off in the relevant loop sensor input If you do not want to display disconnection then set up 0 at the address Address decimal number Initial LOOP LOOP LOOP LOOP Variable for XEC Symbol Description ios value Select a 0 prohibited function to 1 Read write 1 allowed detect cutoff LOOP Input parameter Parameter Type LOOPO LOOP3 K 200 1300 6 2 4615 rr 3 Effective input upper limit lower limit The range to be used actually can be adjusted in the selected input range from input type For example from the input type 200 1300 if only using 0 200 input range 200 0 is set as effective upper limit and 0 0 is set as effective lower limit Address Decimal number SIRE Symbol R Initial ariable for mbol Description ange Effective input 146 274 _Fxxyy_CHn_IN_MAX IN IN MIN
17. Appendix Appendix 2 Dimension 1 Dimension of XBF TCO4TT Unit mm 4 60 ET go Q E 55 aS A ow fo x LU m M M m 63 E peu eg CHO B b Wey CH1 B SZ E b C2 A CH2 B b A CH3 B b m m 515 A 5 Warranty and Environmental Policy 1 Warranty Period The product you purchased will be guaranteed for 18 months from the date of manufacturing 2 Scope of Warranty Any trouble or defect occurring for the above mentioned period will be partially replaced or repaired However please note the following cases will be excluded from the scope of warranty 1 Anytrouble attributable to unreasonable condition environment or handling otherwise specified in the manual Any trouble attributable to others products If the product is modified or repaired in any other place not designated by the company Due to unintended purposes Owing to the reasons unexpected at the level of the contemporary science and technology when delivered Not attributable to the company for instance natural disasters o
18. Connect 24V power supply device 2 4 106515 Chap 2 Specifications i 2 3 2 Names and Functions of XBF TCO4RT module gt Indicates HW operating status On normal operation Off error request a custom service Flicker error have been occurred RUN LED gt Alarm status ALM LED Off normal input status flicker alarm have been occurred gt Output part Terminal block for connecting a external device Output terminal gt External 24V power supply part Connect 24V power supply device 515 2 5 Chap 2 Specifications 2 4 Characteristics of Input and Output Conversion 2 4 1 Characteristics of Input Conversion 1 Thermocouple input characteristics It directly connects 3 types of thermocouple sensors and the input characteristics are as follows RUM Applying ee ange Electromotive force standard range mV EN NEN JIS C1602 1995 200 0 1300 0 328 0 2372 0 5 891 52 41 JIS C1602 1995 200 0 1200 0 328 0 2192 0 89 69 553 JIS C1602 1995 200 0 400 0 328 0 752 0 5 603 20 872 2 RTD input characteristics It directly connects 2 types of RTD sensors and the input characteristics are as follows Applying ee ange RTD type Resistance range Pt100 JIS C1604 1997 200 0 850 0 328 0 1562 0 18 52 390 48 JPt100 JIS 1604 1989 200 0 600 0 328 0 1112 0 17 14 317 28 2 4 2 Temperature Display 1 Temperature is displayed down to
19. Error of currently controlled object SV PV Control input or controller output Proportional component of MV Integral component of MV Differential component of MV Control BIAS The calculation formula of PID CONTROL is as follows SV PV EV K MV ra EV dt MV MV MV Bias 7 4 1 7 4 2 7 4 3 7 4 4 7 4 5 1615 6 13 6 14 Since the formula above includes integral term and differential term it is difficult to interpret it But from the conceptual approach P calculation is the result of multiplying control error EV and Kp and in case of calculation it is the result of adding the result of P calculation for every cycle and dividing it by Ti Therefore the smaller Ti is the wider the width of integral is Finally the D calculation multiplies Td to the change volume of the result of the cycle P calculation These three components results are summed up as shown in the formula 7 4 5 and the Control BIAS is added to generate the MV 2 ON OFF control Address Address Decimal number number Initial nitia rdi LOOP pd pu Variable for XEC Symbol Description E ON OFF ONOF HYS control 0 10000 Read write hysteresis Parameter setting New Input parameter Control parameter Output parameter Parameter Autotuning of SV Autotuning of HYS Target setting E Control type AT start Forward Reverse d
20. Parameter setting New Input parameter Control parameter Parameter SV Lower limit a Rising tracking Falling tracking 7 Control type On Off control HYS 20 oOo 020 4009 o oo Antiwindup from manual operation changing Proportional operation source Differential operation source SV Set value Ts Control period Contral Kp Proportional coefficients coefficient Ti integral coefficients o Td Differential coefficients Control BIAS 1 615 16 15 According to the characteristic of system it can be divided into the case to control forward action and control reverse action Since there is no specific standard that which control is a basis users should be aware of the Forward action by manufacturers and models In case of temperature controller the forward action and reverse action control are defined as follows Forward action system If control output MV rises the status indicator PV rises Reverse action system If control output MV rises the status indicator PV decreases Good examples of forward action and reverse action are heater and cooler If the control output delivered to the heater rises then more heat is generated to raise temperature So heating system is a forward action system On the contrary if the control output delivered to cooler rises then more cooling is generated to lower the temperature So cooling system is reverse action system
21. Zoom In X axis zoom Out X axis Zoom In Y axis Zoom Out Y axis w Auto Fit X axis Auto Fit Y axis Graph Settings Trend Settings Logging Data Settings Starts logging of Data The context menu items in the Trend Monitoring window are as follows a Zoom in X axis X axis is zoomed in Disabled at the maximum magnification b Zoom out X axis X axis is zoomed out Disabled at the minimum magnification c Zoom in Y axis Y axis is zoomed in Disabled at the maximum magnification d Zoom out Y axis Y axis is zoomed out Disabled at the minimum magnification e Auto Fit X axis Zoom in to the maximum magnification of the X value to be displayed in the screen f Auto Fit Y axis Zoom in to the maximum magnification of the Y value to be displayed in the screen g Graph Setting Opens Graph Setting dialog h Trend Setting Opens Trend Setting dialog i Logging Data Settings Opens Data Save Setting dialog Starts Logging of data Begins saving data Being saved message is displayed at top trend screen during the saving This menu is disabled during saving operation k Stop Logging of data otops data saving operation Enabled during data saving operation only Logging data Data is stored in cvs file supported by Excel program The data storage format is as shown below 0 HOUT DE 1000 1000 300 1000 2000 200 1000 100 7 12 515 Chap 7 Software Package XG TCON i 7 2 6 Comman
22. action If you use this action you can eliminate the remaining deviation 1 2 5 Derivative Action Makes the manipulated value proportional to derivative value of action signal and called D action When action signal is getting bigger it is used to modify action signal properly and make the control stable 1 2 6 Feedback Control It compares current value with target value and makes the current be target value by using output signal as input signal Control that removes external disturbance is called constant value control and control whose target value changes rapidly is called variable value control Both controls make the deviation 0 Process control automatic control servo device are classified as Feedback control 1 2 7 XG TCON Exclusive software tool to set and monitor input control output parameter of temperature controller 1 2 1615 Chap 2 Specifications Chapter 2 Specifications 2 1 General Specifications Table 2 1 shows the general specifications of the Temperature controller module wm 050 C temperature Storage 2 25 70 C temperature Operating 95 RH humidity bid kar Storage humidity 5 95 RH BENE p omm resistance IEC61131 2 10 times each Qonuuvbrdon ri n equency cceleratio plitude X YandZ umm 84 lt f lt 150 2 4 9m s
23. SV3 PVUnit target 3 limit SVupper limit ES PVU SV Control SVlower target 5 limit SVupper limit LSis 6 7 Input parameter Control parameter Qutput parameter Ts Controlperiod Control Kp Proportional coefficients coeficient Td Differential coefficients The control target is usually called as SV Set point value It can be said that it is a numerical expression of the state where the control system is stable For example if you want to set the system temperature 30 then 30 will be the control target This value has same unit with the value measured by sensor If the sensor measure 30 as 3000 the control target will also be 3000 Once the control target is set PID CONTROLLER unlimitedly repeat the control calculation until the system status becomes equal to SV Since temperature controller supports 6 control sets six kinds of control targets can be configured and converted 6 8 LSis 6 2 2 Address the control target 1 SV upper limit lower limit configuration Address Decimal number Initial LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range TM 0 1 2 3 SVlower SV upper PV 1 159 287 415 Fxxyy CHn SV SV MAX limit Unit limit PVupper Read write imi limit PVlower SV lower PV 160 288 416 Fxxyy CHn SV MIN SV MIN ia Unit limit SVupper Head write imi limit Parameter setting New 55 Input parameter Control parameter Qutput paramet
24. Stop Monitoring is displayed These two buttons are toggle switches and if Start Monitoring is clicked monitoring begins and vice versa Start Monitoring Stop Monitoring b Data Monitoring tool bar Enabled when the XG TCON is in connection with a PLC The data monitor window of the focused module appears in the main screen c Trend Monitoring tool bar Enabled when the XG TCON is in connection with a PLC The trend monitor window of the focused module appears in the main screen 6 Tools a User Defined Use Defined Tool dialog opens to allow user to define tools or commands b Options Option dialog opens to allow user to edit XG TCON environment 7 Window a Cascade Arrangement tool bar The active windows in the main screen are arranged in cascade form b Horizontal Arrangement tool bar The active windows in the main screen are arranged horizontally c Vertical Arrangement tool bar The active windows in the main screen are arranged vertically d Close All tool bar All the active monitoring windows in the main screen are closed 8 Help a LSIS website Runs Internet browser and access to www lsis com b About XG TCON tool bar Opens XG TCON Information dialog 515 7 Chap 7 Software Package XG TCON E 7 2 3 Tool Bar Frequently used menus can be selected easily Frequently used menus of XG TCON are provided with short cut icons in the same sha
25. and the value entered by a user is smaller than the value set by the lower limit of output then the output value will be the lower limit value of output a Upper limit of output The range available for settings is 0 00 100 00 Actual settings range is output lower limit 100 00 Address Decimal number E LOOP LOOP LOOP LOOP Variable for Symbol Description Range POM 0 1 2 3 output upper limit _ CHn H MAX MAX 0 00 100 00 100 00 Read write b Output lower limit The range available for settings is 0 00 100 00 Actual settings range is 0 00 output upper limit Address Decimal number Initial Range value output lower limit 0 00 100 00 Read write _Fxxyy_CHn_H_MIN 4 Limitation of changes in output This is the function to limit the change volume of output to protect operation part by blocking rapid change of output Address Decimal number nitia LOOP LOOP LOOP LOOP Variable for XEC Description Range value 0 1 2 3 _Fxxyy_CHn_H_DMAX H_DMAX Output change limited 0 00 100 00 100 00 Read write a Limit output change The range available for settings is 0 00 100 00 b Parameter settings method is as follows 1 Set the selection of heating cooling as heating in the output settings from output parameter window 2 Enter the setting value in the limitation change of heating output Parameter setting New
26. following meanings zx Be careful Danger may be expected Be careful Electric shock may occur gt The users manual even after read shall be kept available and accessible to any user of the product Safety Instructions Safety Instructions for design process Please install a protection circuit on the exterior of PLC so that the whole system may operate safely regardless of failures from external power or PLC Any abnormal output or operation from PLC may cause serious problems to safety in whole system Install protection units on the exterior of PLC like an interlock circuit that deals with opposite operations such as emergency stop protection circuit and forward reverse rotation or install an interlock circuit that deals with high low limit under its position controls If any system error watch dog timer error module installation error etc is detected during CPU operation in PLC all output signals are designed to be turned off and stopped for safety However there are cases when output signals remain active due to device failures in Relay and TR which can t be detected Thus you are recommended to install an addition circuit to monitor the output status for those critical outputs which may cause significant problems Never overload more than rated current of output module nor allow to have a short circuit Over current for a long period time may cause a fire Never let the external power of the output c
27. 0 5G mmm e Peak acceleration 147 m s 15G i e Duration 11ms IEC61131 2 resistance IEC60068 2 27 e Half sine 3 times each direction per each axis uare wave Impulse noise Noise resistance Electrostatic AN IEC61131 2 discharge IEC61000 4 2 Radiated IEC61131 2 electromagnetic 80 1 000 MHz 10V m IEC61000 4 3 field noise Segme Power supply Digital analog input output Fast transient bust CTS PEDES IEC61131 2 noise IEC61000 4 4 we w _ me TEE Pollution degree Table 2 1 General specifications 1 IEC International Electrotechnical Commission An international nongovernmental organization which promotes internationally cooperated standardization in electric electronic field publishes international standards and manages applicable estimation system related with 2 Pollution degree An index indicating pollution degree of the operating environment which decides insulation performance of the devices For instance Pollution degree 2 indicates the state generally that only non conductive pollution occurs However this state contains temporary conduction due to dew produced LSis 12 1 Chap 2 Specifications 2 2 Performance Specifications 2 2 1 Performance specification of XBF TCO4TT module Table 2 2 shows the performance specifications of the temperature controller module 0 Thermocouple Specifications 4 loop 20
28. 15 10 1 Chap 10 Diagnosis Description of Error RUN_LED SV upper limit setting error 1s flicker SV lower limit setting error 1s flicker 211 Blind sector dad zone setting error 1s flicker SV control target setting error Ti l coefficient setting error 330 Heating upper limit setting error 1s flicker 331 Heating lower limit setting error 1s flicker Cooling upper limit setting error 1s flicker 333 Cooling lower limit setting error 1s flicker Alarm HYS setting error 1s flicker x n stands for the loop number 10 2 515 Chap 10 Diagnosis 10 2 Diagnosis 10 2 1 RUN LED is OFF Checklist Is the temperature module correctly installed in the l Install temperature module correctly in the base D Calculate power consumption rates of the modules and review Does the power module have sufficient capacity ME system constitution Turn power ON and OFF again If the problem persists the Mew replaced temperature module works correctly i 9 P P module may have problem Contact nearest dealer 10 2 2 ALM LED is ON Cw 0 7 Does the input value exceed the value entered in In the temperature controller module software package check Alarm Status to take countermeasures Does the output value exceed the value entered in In the temperature controller module software package check Alarm Status to take countermeasures 10 2 3 RUN LED flashes at 1 second intervals In the temperature controller module
29. 200 or heating output Ch 0 when the present temperature is below 200 LSis 8 5 Chap 8 Programming for XBC 5 Data Monitor Select Monitor Data Monitor to check control status Ee Cooling lower limit 5V Control target PV rising tracking Antiwindup MV Canitrol output Heating output type remate Cooling output 8 2 3 Sample Program using PUT GET Command Below is an exemplary program to change parameters using PUT GET command he U device contacts and description required for using PUT GET command are as follows T Word Bt Symbol Name Description U00 01 U00 01 0 00 WR ING Parameter being saved writing Read only area which shows backup operation of the module If the respective bit is On the module data is being written for saving U00 01 8 _00 Parameter being retrieved reading Read only area which shows backup operation of the module If the respective bit is ON the module data is being retrieved U00 30 U00 30 0 00 WRITE Parameter save command write U00 30 8 00 READ Parameter restore command read 8 6 16575 Chap 8 Programming for XBC Comment Setting operation parameter dz WR Input type LOOPO T 00000 NG 200 300 C Short circuit LOOPO Permission Upper limit of effective PUT 2 60000 input LOOPO 400 0 MOV 4000 M0010 pp PUT 2 18 M0010 1 Lower limit of e
30. 200ms 300ms 400ms 500ms 1000ms 2000ms 3000ms 4000ms or 5000ms 2 Register Devices The devices shown in the trend graph can be selected 3 Magnificent The magnificent of HOUT and COUT can be set up The HOUT and COUT are zoomed in out regardless of the graph setting LSis Chap 7 Software Package XG TCON 7 3 14 Logging Data Setting The location and point of time at which the data sampled from trend monitor are saved in a file File directory D 1 WoRK 24 SEF Claim xGF TC4UD 2 Find Data number per file 1000 Number of files 50 files 4 1 Auto Start up Condition Sets up automatic starting conditions If Prohibit is selected auto start up condition is saved without writing If Apply is selected automatic saving begins if the conditions are the same as those of the respective loop 2 File Location Specifies the location folder for data saving using Find menu The default folder is the folder where the present project is stored 3 No of Data per File Specifies number of data to be saved in a file from minimum one line to maximum 10 000 lines 4 No of Files for Continuous Saving Specifies the number of files for saving from minimum one to maximum 100 LSis 7 39 Chap 7 Software Package XG TCON E 7 3 15 Error Code The software package provides following error codes Description of Error RUN LED 7 36 6515 Chap 7 Software P
31. 4 0 ME Input Parameter ME Control Parameter Output Parameter 1 Current Project The project presently opened in the XG TCON 2 Project to be compared The project opened for comparison 3 Open File Click this Open Project button to open the project for comparison LSis 17 19 Chap 7 Software Package XG TCON E X 7 3 6 Print Preview Window Print Preview changes the XG TCON screen to print preview screen This window is in accordance with that of the Windows OS Select Print to start printing select Next Page to go to the next page or Prev to go back to the previous page Two Pages shows 2 pages in the same screen Zoom In Out shows enlarged or reduced image Close returns to the XG TCON screen New Data Monitor Zoom Out Control infarmati on Dead Band 1 Print Shows print dialog 2 Next Go to the next page 3 Previous Go to the previous page 4 2 Pages Shows 2 pages in the same screen 5 Zoom in Zoom in the print preview image 6 Zoom out Zoom out the print preview image 7 Close Shows print dialog 7 20 615 Chap 7 Software Package XG TCON 7 3 7 Print Project This function enables printing the desired items of the project Select check the desired items and click Print button to start printing Pin Project Itern Sample XGB XBCS Cover Tree Diagram a wie New
32. 5 1 shows the U device area of the thermo controller Data type 500 Global variables _ _ CH1 ACT _ CH2 ACT _ CH3 _ BOUT _xxyy_CH1_BOUT _ CH2 BOUT _ CH3 BOUT _ CHO ADCERR _ CH1 ADCERHR _xxyy_CH2_ADCERR _ ADCERR _xxyy_CHECKSUMERR _xxyy_ERR _xxyy_RDY _xxyy_WR_ING _xxyy_RD_ING _xxyy_CHO_ALINHH _ CHO ALINH _ CHO ALINL _ CHO ALINLL _ CHO ALHOH _ CHO ALHOL _ CHO ALCOH _ CHO ALCOL _ CH1 ALINHH _ CH1 ALINH _ CH1 ALINL _ CH1 ALINLL _ CH1 ALHOH _xxyy_CH1_ALHOL _xxyy_CH1_ALCOH _xxyy_CH1_ALCOL 800 500 BOOL Boot Table 5 1 U device area BOOL channel1 input alarm further upper limit BOOL channel1 input alarm lower limit BOOL BOOL channel1 input alarm upper limit In device assignment xx represents the number of the base with a module and yy the number of the slot with a module LSis 5 1 Chapter 5 Configuration and Functions of Internal Memory XEC channel0 input value channelt operating command 5 2 ILSis Chap 5 Configuration and Functions of Internal Memory XEC 5 1 2
33. 99 0 Read write valu If it is not processed as average then set it as 0 1 615 6 5 Input parameter Control parameter Output parameter Parameter Type LOOPO LOOP1 LOOP2 LOOP3 a Configuration Range 2 99 times b The input converted value is saved in the memory after sampling with the number designated by the range of configuration Then the average of the saved sampling data is calculated As the newest sampling input converted value comes into the memory the oldest sampling input converted data is discarded for calculating average Figure 2 3 shows the moving average configured by 4 A D converted value 300 0 ei mi 150 0 Time ms Figure 2 1 Moving average Save 1 0 2 3 20 4 2 2 3 4 5 4 Save 3 3 0 5 6 4 6 6 LSis Oe 6 2 Control Parameter The temperature controller module realizes PID control in performing the control PID control is abbreviation of Proportional Integral and Differential Control It is the control technique that compares the control target and current state of the system and adjusts energy supplied to the system through mathematical computation including proportion integral calculus and differential calculus to stabilize the system to the control target Generally the largest goal of the control function is how to correct and stabilize the control target in a short time In order to fulfill this goal the
34. CTRL HTY None PWM output Read write output type Cooling power ratio Abnormal condition output Output upper limit Output lower limit Coning output Abnormal condition output Heating upper limit Heating lower limit Cooling lower limit Alarm HYS PWM Output 2 PWM period settings Configure the pulse output period to be used for PWM output The range of settings is 5 0 5sec 1200 120 0sec Address Decimal number LOOP LOOP LOOP LOOP Variable for XEC Symbol Description 0 1 2 3 5 1200 37 165 293 421 Fxxyy CHn PTIME PTIME PWM period 5 0 Read write 0 5 120 0 5 1 615 16 25 Parameter setting New Parameter Heating cooling Output setting Selection Cooling power ratio Output upper limit Output lower limit Heating output Output change limit Output standards Abnormal condition output Heating Output upper limit Output lower limit utput change limit Output standards Manual output value TA Abnormal condition output 3 Upper lower limit of output The upper lower limit configuration is the function to limit the upper lower limit of output against the value entered by a user When setting upper lower limit of output the value entered by a user is larger than the value set by upper limit of output then the output value will be the upper limit value of output
35. Chapter 5 Configuration and Functions of Internal Memory XEC Sl Global Variables Data Area PL EE 5 1 Stel Global Variables Data uscite o _ ___ __ 5 1 5 1 2 Howto Use Global Variables a noe elc tie 5 3 5 2 PUT GET Function Block Area Parameter 5 11 5 2 1 PUT GET Function Block Area Parameter 5 11 5 2 2 PUT GET DIOCK otc a gears du puros Stade eee iol te d 5 13 5 2 3 Example of Use of PUT GET function DIOC 5 15 Chapter 6 FUNCUON me ecto ancestors E 6 1 c M M 6 1 6 1 2 olor By o fole SING 6 4 COMMON 2 pated co mie nc DIU 6 7 6 2 1 Configuration of the control 1 6 7 6 2 2 Address the control 1 99 6 9 6 11 6 2 4 Control processing 6 15 eZ 0 AULO WINING 6 22 623 amp 6 24 6
36. How to Use Global Variables 1 Registration of the Parameter Register the module you want to use with parameter a Double click on parameter in the project window Sample XG5000 Project Edit Find Replace View Online Monitor Debug Tools Window Help OS GNSS RAMS i BAX HERCLE Project a x 55 Sample 4E Network Configuration d Unspecified Network 5 NewPLC 8050 Internal Cnet id E System Variable E i A 14 A Basic Parameter m O Parameter paf Internal Parameter S Scan Program pfi NewProgram m User Function Function Block A User Data Type Project ed a Mi tue sta Base 00 Default FO Slot 00 Default Slot 01 Default 77 em Slot 02 Default Digital Module List A Slot 03 Default am Special Module List 595952522502 Slot Default B B dedo iren E E 2 a Slot 05 Default A Analog Dutput Module e 7 LC D EX Slot 06 Default 8 Temp Measuring Module M onset we Slot 07 Default 2 10 E E E ER asitioning Module p E High Speed Counter Module
37. IN IN MAX Read write upper limi Lower limit of Lower limit Compensation Cold junction method compensa Etema RIC LSis 16 3 6 1 2 Input processing 1 Input BIAS The input BIAS function is to add subtract certain value to from the measured input value If there is a difference between the measured value and the actual value the BIAS function can compensate the difference Also if there is a deviation between loops for the same measured point this function can correct it Address Decimal number LOOP LOOP LOOP Variable for Symbol Description ge Vals 0 1 2 3 153 281 409 IN SMAX Input BIAS IN SMIN l Industrial 25 _Fxxyy_CHn_IN_BIAS IN_BIAS Configuration Unit SMAX Read write value IN SMIN Parameter setting New Input parameter Control parameter Output parameter RE LOOPO LOOP Parameter Type Short circuit Upper limit of effective input Lower limit of effective input Upper limit of scale Input type Lower limit of scale Read Write Compensation Cold junction method compen sation Extem al 2 Weighted average Weighted average processing function filters delays noise or rapid change of input value to earn stable digital output value The constant of weighted average is available to be designated for every loop by user s program or input parameter configuration of XG TCON
38. PUT WORD REQ Enter auto tuning target as the data variable Below is an example of entering 8000 as the target PUT_WORD REU DUNE 0 e AT SV 9000 515 5 15 Chapter 5 Configuration and Functions of Internal Memory XEC E 2 Example of using the GET function block An example of registering the channelO auto tuning step variable in the order of registration of 6 2 1 Global variables and then using it in the local program a Bring channelO auto tuning step F00002 CHO AT STEP variable to the local variable window O Variable ____ Type Ades nial Vaiue Retan Used mmm VAR_EXTERNAL_CONSTANT _ 0002 CHO AT SV 29 E Controller Module Setvalue on auto tuning VAR_EXTERNAL_CONSTANT _F0002_CHO_AT_STEP UINT 6 Temp Controller Module Auto tuning step b Add GET WORD function block to the local program and choose F00002 CHO AT STEP as the MADDR input variable BET WORD REQ DONE 0 2 _ 002 STEP MADOR Designate the address to which you want to move the channelO auto tuning step value as the data variable Below is an example of designating MW100 to move the step BET WORD REQ DONE 0 0002 _AT_STEP 5 16 LSis Chapter 6 Function 6 1 Input Parameter This describ
39. Place slot MADDR module address DONE 512 0x200 1023 0x3FF STAT DATA output DONE output of 1 during normal functioning STAT error information DATA data read from module Of ANY Type WORD DWORD INT USINT DINT and UDINT Type are available Function Read data from the designated special module Function block input ANY Type GET WORD WORD GET DWORD DWORD 5 14 LSis Read WORD data in the designated module address MADOR Read DWORD data in the designated module address MADOR INT Read INT data in the designated module address MADOR Read data in the designated module address MADOR Read DINT data in the designated module address MADOR Read UDINT data in the designated module address MADOR Chap 5 Configuration and Functions of Internal Memory XEC 5 2 3 Example of Use of PUT GET function block 1 Example of use of PUT function block An example of registering the channelO auto tuning target variable in the order of registration of 6 2 1 Global variables and then using it in the local program a Bring channelO auto tuning target F0002 CHO SV to the local variable window E Variable Kind Variable Value Retain Used Comment VAR EXTERNAL CONSTANT F0002 CHO AT SV 29 E Controller Module CHO Set value on auto tuning b Add PUT WORD function block to the local program and choose F00002 CHO AT SV as the MADDR input variable
40. TCON 4 Online a Connect Disconnect tool bar Connects the XG TCON and user defined PLC When disconnected Connect is displayed and of connected Disconnect will appear If click this while in connection Connect dialog will appear and if clicked while in disconnect the connection is isolated Connect Disconnect b Connection Setting tool bar Same as the Connection Setting dialog of the XG5000 Online Settings Connection settings USB Depth local Preview General Timeout interval Retrial times Read Write data size in PLC run mode i Normal amp Maximum Send maximum data size in stop mode mm c Read tool bar Reads the parameter data stored in the present temperature controller module d Write tool bar Saves the present parameter data in the temperature controller module e Online Module Setting tool bar Search the existing installed modules and register them in the XG TCON All the existing data are deleted and the data read from the present module is displayed on the parameter window of the newly registered module f Module Information tool bar Opens Module Information dialog Module Info Nomal 0 7 6 1515 Chap 7 Software Package XG TCON 5 Monitor a Start Monitoring Stop Monitoring tool bar When not in monitoring Start Monitoring is displayed and when in monitoring
41. VAR GLOBAL 0001 AL UX0 154 NM Temp Controller CH1 cool output alarm 24 GLOBAL 0001 CHI AL BOOL 00155 Temp Controller cool output alarm L 25 VAR_GLOBAL 0001 BOOL 52 Temp Controller CH1 heat outputalarm H VAR GLOBAL 0001 UX0 1 53 Temp Controller 1 heat output alarm L GLOBAL __0001 BOOL UX0 149 Temp Controller CH1 inputalarm H Le NIAM a ma io aw ea era inea rr d an T am 1 bana 5 6 11515 Chap 5 Configuration and Functions of Internal Memory XEC 3 Local variable registration Of the global variables registered in b the variable you want to use should be registered as the local variable a Double click on the local variable of the program where you want to use the global variable in the scan program below Sample 4 E Meino Configuration i Unspecified Network i Ly NewPLC 8050 Internal Cnet E System Variable 1 MewPLC XGB XECH Offline gp Global Direct Variables 4 1 Parameter LJB Basic Parameter iod E I O Parameter H Internal Parameter 4 94 Scan Program 4 3 Es NewProgram Ll i Local Variables L fa Program m a User Function Function Block B User Data Type Double click Project View High speed Link b Click the right button of the mouse in
42. connected to loop 0 and perform heating cooling output control to maintain the temperature in the chamber at 200 C 10 C PV RTD Constant Temp controller MV Heating output LSis 9 3 Chap 9 Programming for XEC 1 Input Parameter Setting Select Pt100type for the input type of the LOOPO Input parameter 2 Control Parameter Setting Set the deadband to 100 10 0 Set the SV control target to 2000 200 0 Set the Kp proportional coefficient to 1000 1 000 Set the Ti integral coefficient to 1000 1 000 When using auto tuning set up with the value detected by auto tuning Input parameter Control parameter Output parameter Autotuning of SV Autotuning of HYS SV Lower limit Control type On Off control HYS m Forward Reverse division Target setting SV Set value Ts Control period 3 Output Parameter Setting Inthe output setting select Heating Input parameter Control parameter Output parameter Parameter Type 1 LOOP2 LOOP3 9 4 1675 Chap 9 Programming for XEC 4 Operation Select Connect from online menu and select Write in the 3 Parameter Setting Window Input parameter Control parameter Output parameter Parameter LOOP 1 0 0 0 0 MM 2 41 9 High upper imit 8500 8500 8500 8500 wie i Rann i RAO i Rann After writing
43. controller module saves the integral result at the manual operation and uses that integral result when escaping from the manual mode A 2 LSis Appendix Terminology related with output Heating cooling selection selects output type by heating or cooling system In case of forward action heating output operates to increase MV when heating is needed and cooling output operates to increase MV when cooling is needed For Heating and Cooling it outputs through the output channel which is same as each loop number Cooling output ratio in case characteristic of cooling system is quite different with that of heating system you cane set the ration of heating to output PWM cycle in case output is PWM type it specified a change cycle of output This cycle is different with control cycle Ts and means total time of rising falling PWM signal Output upper lower limit it is used to specify the range of output Output change limit you can set a limit on the output varying every control cycle Output reference You can set the output BIAS This value is added to output value Manual output value when changing into a manual operation mode this value is outputted through output channel Abnormal condition output when PLC and the module are abnormal this value is outputted Output alarm if heating cooling output value is larger than the upper limit or smaller than the lower limit alarm bit will be set U
44. input and output environment of the control system is composed and basically the control target and P D coefficient should be configured to fit to the feature of the system And then various additional functions are configured by considering the system to complete the control system Therefore the control part is connected as shown below with the input part and output part Input part Control part Output part Sensor input process Control target setting Control output type Control input selection Control target process Heating output Control input process Control operation Cooling output Input alarm creation Control process Output alarm creation Auto tuning Control type application Control additional function 6 2 1 Configuration of the control target Address Decimal number LOOP LOOP LOOP LOOP Variable for Symbol Description Range Value 1 2 3 SV Control SVlower 192 320 448 Fxxyy CHn SVO SVO PVUnit u target 0 limit SVupper limit SV Control SVlower 201 329 457 Fxxyy CHn SV1 1 t target 1 limit SVupper limit SV Control SVlower 210 338 466 Fxxyy SV2 SV2 target 2 limit SVupper limit 29 oer am Read write D a D 0 64 73 82 91 100 09 SV Control SVlower _Fxxyy_CHn_SV4 SV4 target 4 limit SVupper limit x PVUni E PVUni Ea SV Control SVlower Fxxyy CHn SV3
45. lower limit value of heating cooling output Setting range is O 100 for PWM below output upper limit 5 Output Variation Rate Limit A USINT type which sets up the allowable range of per period rise and fall of heating cooling output setting range is 0 100 for PWM above the lower limit of heating output 6 Output Reference An INT type which adjusts the reference of the heating cooling output Setting range is 5000 50 00 5000 50 00 7 Manual Output Value An INT type which sets up the output value of heating cooling in manual mode 8 Abnormal Condition Output Sets up the output value under abnormal condition Minimum Median or Maximum can be selected c Output Alarm 1 Heating Upper Limit An INT type which sets up the upper limit of heating output Setting range is 0 0 00 100 100 00 2 Heating Lower Limit An INT type which sets up the lower limit of heating output Setting range is 0 0 00 100 100 00 3 Cooling Upper Limit An INT type which sets up the upper limit of cooling output Setting range is 0 0 00 100 100 00 4 Cooling Lower Limit An INT type which sets up the lower limit of cooling output Setting range is 0 0 00 100 100 00 15715 7 29 Chap 7 Software Package XG TCON 7 30 5 Alarm HYS A USINT type which sets up the hysteresis used for heating and cooling alarm Setting range is 0 0 00 100 100 00 7 3 9 Connection Setting User can set up conne
46. manual for programming to explain how to use instructions that are used PLC system with XGl XGR XEC CPU It describes power IO extension specification and system configuration built in high speed counter of XGB main unit It describes power IO extension specification and system configuration built in high speed counter of XGB IEC main unit It describes power IO extension specification and system XBC Standard Economic Type Main Unit configuration built in high speed counter of XGB standard economic type main unit XGI XGR XEC Instructions amp Programming User s Manual XGB hardware XGB hardware IEC For system configuration the following version is necessary Mem Applicableversion LS s 1 Chapter 1 Introduction S em eR ALPE C IM IA eo ag ee ee er er 1 1 a el LE 1 2 Chapter 2 Specifications 2 ll GENET PET 2 1 2 2 Performance SDeciH C allons 2 2 2 2 1 Performance Specification of XBF TCO4TT module 2 2 2 2 2 Performance Specification of XBF TCO4RT 2 3 2 3 Names and Functions of Major 2 4 2 3 1 Names and Functions of XBF TCOATT nnne nennen nnn nns 2 4 2 3 2 Names and Functions of XBF TCO
47. not come in contact with conducting parts in each module which may cause electric shock malfunctions or abnormal operation Safety Instructions Safety Instructions for wiring process Prior to wiring works make sure that every power is turned off not electric shock or damage on the product may be caused After wiring process is done make sure that terminal covers are installed properly before its use Fail to install the cover may cause electric shocks Check rated voltages and terminal arrangements in each product prior to its wiring process Applying incorrect voltages other than rated voltages and misarrangement among terminals may cause fire or malfunctions Secure terminal screws tightly applying with specified torque If the screws get loose short circuit fire or abnormal operation may be caused Securing screws too tightly will cause damages to the module or malfunctions short circuit and dropping Be sure to earth to the ground using Class 3 wires for FG terminals which is exclusively used for PLC If the terminals not grounded correctly abnormal operation or electric shock may be caused Don t let any foreign materials such as wiring waste inside the module while wiring which may cause fire damage on the product or abnormal operation Make sure that pressed terminals get tighten following the specified torque External connector type shall be pressed or soldered using proper equipments Safe
48. one decimal place In the XG5000 when monitoring the temperature conversion value select Signed decimal According to monitor display type temperature is monitored like figure below Ex If displaying 123 0 by converting the value stored in the internal memory would be 1230 1230 1230 BL MOV 101 04 00000 _01_ _ Temperature indication value Inner memory Unsigned decimal 64 306 1200 123 0 C Signed decimal Temperature 123 0 2 Value HEX DEC hFB32 ome meme 1 230 2 6 4515 Chap 2 Specifications 2 4 3 Conversion Period 1 Conversion period 500ms 4 loop 2 Sequential process method Completion of the conversion of one channel and then convert next channel 2 4 4 Precision by Input Type The precision by input type is as follows Module type Display range Room temperature 25 HID Precision in case of 55 C How to calculate Precision at room temperature 55 C 25 C x 100ppm x whole temperature range e g Pt100 type 55 C Precision 2 1 55 25 C x 100ppm x 1050 3 99 about 5 3 Thermocouple LSis 2 7 Chap 2 Specifications 2 4 5 Characteristics of output part conversion Transistor output characteristics Transistor output characteristics are as follows m Transistor Leakage current when off 0 1 mA or less Response time Control output cycle 0 5 120 0 sec Setting unit 0 5 sec Tim
49. range Warm up Maximum rate of ambient temperature changing Access terminal XBM DxxxS type 7ea XB E C DxxxH type 10ea Max no of installation XB E C DxxxSU 7ea XB E C DxxxU 10ea Power supply 5 V DC 24 V Internal DC 5 V 120 mA External DC 24 V 100 mA Table 2 2 Performance specifications 4 5 5 e c 2 5 2 4515 Chap 2 Specifications 2 2 2 Performance specification of XBF TCO4RT module Table 2 3 shows the performance specifications of the temperature controller module Specifications Control loop 4 loop Pt100 200 0 850 0 C input range JPt100 200 0 600 0 C Standard precision 0 2 or less 25 normal temperature Precision Temperature coefficient 100ppm C 0 01 C Sampling period 500ms 4 loop PID CONTROL ON OFF CONTROL Target value SV Setting within range according to input type temperature unit setting 0 ON OFF CONTROL REAL 0 Except integral control REAL Control method Proportional gain Control parameter Integral time Derivative time 0 Except derivative control REAL Output point DC 24 V 0 1 A Output point DC 1 2 V or less Rated load voltage Max load current Max voltage drop when on Transistor output Leakage current when off 0 1 mA or less Response time Control output cycle 0 5 120 0 sec Setting unit 0 5 sec Ti
50. scan The data you always read and write 15 allotted in this area like the conversion data of the special module Like other devices it can be directly used for ordinary commands such as MOV CMP and ADD PUT GET command should be used for the parameter area of the module 44 LSis Chap 4 Configuration and Functions of Internal Memory XBC 4 2 Parameter Setting Area using PUT GET command To set the parameter we recommend you use the software package XG TCON exclusively for the temperature controller Below is how to change the parameter by using the PUT GET command in XG5000 program 4 2 1 Parameter Setting Area a Write 0 128 256 384 Red channelsiaus _ 6 134 262 390 Read WORD auto tuningstep o chamelemo 00025 9 137 265 393 Read WORD channel error dead zone blind sector set value LSis 4 5 Chap 4 Configuration and Functions of Internal Memory XBC Address Read m CHO CH1 CH2 C Write Type Description 42 170 298 Read Write failure heating output setting 9 43 171 29 Read Write heating manual output value 44 172 300 Read Write heating output upper limit alarm value 45 173 301 heating output lower limit alarm value 48 176 304 cooling PWM cycle setting 49 177 305 Read Write INT cooling output upper limit 50 178 306 Read Write INT cooling output lower limit 51 179 307 cooling output change upp
51. software package check error code in the Operation Error of the Operation Information to take countermeasures Is there any parameter setting out of the allowable range 10 2 4 A D Converted value is not changed Is the loop whose A D conversion value was not 2 If it is set to Stop change it to Operation changed was set to Operation Is the loop input terminal wiring correct See 3 2 for correct wiring 1515 10 3 Chap 10 Diagnosis 10 2 5 The digital output is not in relation with the analog input value Are the types of the analog inputs to the loops in Check the analog input types Correct it if necessary accordance with the designated types Is the 15 the loop input terminal wiring correct 000 input terminal wiring 15 the loop input terminal wiring correct 000 See 3 2 for correct wiring 000000000000 3 2 3 2 for correct wiring 000000000000 correct wiring Process with weighted average method or moving average Does the environment provide noise 10 2 6 Out of Control Is the loop set in Operation If it is set to Stop change it to Operation Of the PID or ON OFF check that desired control type is set Is the designated Control Type appropriate lio Are the PID control coefficients appropriately set If the set up control coefficient is inappropriate calculate the up coefficient through Auto Tuning See 3 2 2 to che
52. the tool bar will be displayed when mouse cursor is placed on the tool bar registered in the menu 3 Cool Type If checked the boundary between tool bars is displayed 4 New Tools Creates new tool bars 5 Reset After modifying tool bar clicking Reset will initialize the tool bars If mouse cursor is placed on the tool bar created with New Tools Reset will be changed to Delete selecting which will delete the new tool bar 6 Tool Bar Name Shows the name of the selected tool bar If the tool bar created with New Tools is selected its name can be changed here LSis 731 Chap 7 Software Package XG TCON E AX 7 3 11 Option Dialog Basic options of project can be set up in this dialog Options Pa No of backup file s 3 0 20 No of recent prj to display 5 0 20 Open previous project when starting the XG TCON Open Data Window when starting the XG TCON 1 Default Folder for Newly Created Project Designates the default folder which will be created in addition to the new project User cannot enter the folder name but use Find menu to designate it 2 Others No of Backup Files number of backup files can be set up Show Recent Project Files number of the files to be indicated for the recent project can be defined Open Previous Project at Start up if checked the previous project is opened at starting up the XG TCON Open Data Monitoring Window at Start up i
53. 0 0 1300 0 0 0 500 0 200 0 1200 0 0 0 5000 200 0 800 Standard precision 0 2 or less 25 normal temperature except 200 100 C for the T type Precision Temperature coefficient 100ppm C 0 01 C Cold junction Compensation method compensation Compensation degree Sampling period Control loop type and input range Automatic compensation by RUC sensing t20C 500ms 4 loop PID CONTROL ON OFF CONTROL Target value SV Setting within range according to input type temperature unit setting 0 ON OFF CONTROL REAL 0 Except integral control REAL Control method Control Proportional gain parameter Integral time Derivative time 0 Except derivative control REAL Output point DC 24 V 0 1 A Output point DC 1 2 V or less Rated load voltage Max load current Max voltage drop when on Transistor output Leakage current when off 0 1 mA or less Response time Control output cycle 0 5 120 0 sec Setting unit 0 5 sec Time proportional resolution Larger one of either 10 ms or 0 05 of the full scale Between input channels Photo relay Withstanding voltage 400V AC 50 60Hz 1min leakage current 10mA or less Insulation Input terminal PLC power Photo coupler Insulation resistor 500V DC 10 or above Output terminal PLC power Non insulation Between output channels Weighted average 0 99 setting range function Moving average 0 99 times setting
54. 49 358 367 324 333 342 351 360 369 326 335 344 353 362 371 328 337 346 355 364 373 LOOP 3 459 468 477 486 495 452 461 470 479 488 497 454 463 472 481 490 499 456 465 474 483 492 501 Variable for XEC _ _ 1 _Fxxyy_CHn_KP2 _Fxxyy_CHn_KP3 _Fxxyy_CHn_KP4 _Fxxyy_CHn_KP5 __ CHn TIO _ _Fxxyy_CHn_Tl2 _ CHn _ CHn 4 __ CHn _Fxxyy_CHn_TDO _Fxxyy_CHn_TD1 _Fxxyy_CHn_TD2 _Fxxyy_CHn_TD3 _Fxxyy_CHn_TD4 _Fxxyy_CHn_TD5 _Fxxyy_CHn_BIASO _Fxxyy_CHn_BIAS1 _Fxxyy_CHn_BIAS2 _Fxxyy_CHn_BIAS3 _Fxxyy_CHn_BIAS4 _Fxxyy_CHn_BIAS5 Symbol KP 1 KP2 KP3 KP4 KP5 TIO TI2 TI3 TDO TD1 TD2 TD4 TD5 BIASO BIASO BIASO BIASO BIASO BIASO Description KP Proportional coefficient 1 KP Proportional coefficient 2 KP Proportional coefficient 3 KP Proportional coefficient 4 KP Proportional coefficient 5 Ti Integrated coefficient 0 Tl Integrated coefficient 1 Ti Integrated coefficient 2 Ti Integrated coefficient 3 Ti Integrated coefficient 4 Ti Integrated coefficient 5 TD Differential coefficient 0 TD Differential coefficient 1 TD Differential coefficient 2 TD Differential coefficient 3 TD Dif
55. ART nnne 2 5 2 4 Characteristics of Input and Output Conversion 2 6 2 4 1 Characteristics of Iriput COR VSFslOh EP 2 6 22 _ 2 6 3 2 7 247A Precision Dy INPUT _ _ __ 2 7 2 4 5 Characteristics Of output part 2 8 ZEN WING MONS 2 9 Chapter 3 Installation and Wiring GU eat at ld TIC 3 1 Sale tall ALON E EET xL Lm 3 1 S dino RUN cL cr 3 1 BO eV MIMI MCh UR EO TTD IP ro 3 2 3 24 ANU ccs 3 2 9 2 2 VV IMCS OT Te an vaca ecco ate 3 5 Chapter 4 Configuration and Functions of Internal Memory XBC i e M 4 1 4 2 Parameter Setting Area using PUT GET command nennen enne nennen nnne nnns nnn nnne 4 5 4 2 1 Parameter Selttirig AL ed AER row B oh Le xU ru REY Ve SU E o RM DUE 4 5 42 2 HOW to Use PUT GET vara pU cuoc Rr PR LU MB io a me EA epe OUS 4 8
56. Control Program Below is an exemplary system where the temperature of the temperature control chamber is measured with the T type thermocouple connected to loop 0 and perform heating cooling output control to maintain the temperature in the chamber at 200 C 10 C PV TO LSis 8 3 Chap 8 Programming for XBC 1 Input Parameter Setting Select T type of the thermocouple for the input type of the LOOPO Input parameter Control parameter Output parameter 2 Control Parameter Setting Set the dead band to 100 10 0 C Set the SV control target to 2000 200 0 C Set the Kp proportional coefficient to 1000 1 000 Set the Ti integral coefficient to 1000 1 000 When using auto tuning set up with the value detected by auto tuning Input parameter Control parameter Output parameter Ts Control period ee cot 3 Output Parameter Setting Inthe output setting select Heating Parameter Type LOOPO LOOP LOOP LOOP3 Chap 8 Programming for XBC 4 Operation Select Connect from online menu and select Write in the 3 Parameter Setting Window Input parameter Control parameter Qutput parameter Input BLAS not process After writing select Stop of loopO from the operation command the module state window to pn to the operation state New T E Basel T The temperature controller will provide cooling output Ch 1 when the present temperature exceeds
57. LC is a digital device discrete integral is executed It makes the increment by dividing a change of EV with Ti and multiplying Kp So the smaller Ti is and the larger Kp the larger operation results m Differential coefficient Td and D operation Td is third coefficient of PID and affects D operation D operation yields a result by multiplying Td and Kp to a change of EV This value when PV is rising reduces output and when PV is falling increases output This causes high stability of the system D operation acts reversely with P operation So excessive Td value can disturb the entire operation m Output and MV control BIAS MV is result of PID operation and is yielded by adding P operation operation D operation and control BIAS value together MV is changed into output through some process Max Min limit and change limit and output is changed into time and drives output TR The above SV and PV use same temperature value but MV is a signal transmitted to a heater and it has different unit with SV and PV m Auto tuning SV and auto tuning HYS When using auto tuning you can another SV But generally auto tuning SV is same as SV When auto tuning it outputs maximum value and determines whether PV exceeds the auto tuning SV At this time if there is a noise it makes that hard To solve this problem when rising it compares PV with Auto tuning SV Auto tuning HYS and when falling it compares PV with Auto tuning Auto tuning HYS m
58. LOBAL BOOL 22 GLOBAL jo 24 HIEII x 25 VAR GLOBAL KEEN BOOL VAR GLOBAL GLOBAL a gt Ud Us 1 615 5 5 Chapter 5 Configuration and Functions of Internal Memory XEC 2 Registration of global variables Register the global variable of the module set in parameter a Double click on the global direct variables in the project window Sample XG500 E Project Edit Find Replace View Online nol Debug Tools Window Help AK MARRS near Ieee Project Sample 4 92 Network Configuration Unspecified Network AE NewPLC 8050 Internal Cnet d dp System Variable 4 Jn Parameter 4B Basic Parameter m m Parameter Internal Parameter 4 44 Scan Program pfi NewProgram A 2 User Function Function Block 45 User Data Type Project 17 M m Controller CHO manual mode command i a Controller CHO input value VAR GLOBAL 0001 CHO RU BOO UX0 1 288 la m Temp Controller CHO RUN command 21 GLOBAL 0001 AC BOOL E 1 Temp Controller CH1 Running VAR GLOBAL 0001 AD BOOL SUDI Dos EL a
59. Lincolnshire Chicago IL 60069 United States of America Tel 847 941 8240 Fax 847 941 8259 E Mail yoleeb lsis com m LSIS Gurgaon Office INDIA 109 First Floor Park Central Sector 30 Gurgaon 122 002 Haryana India Tel 0091 124 493 0070 Fax 91 1244 930 066 E Mail hwyim glsis com 2015 01 information in this manual is subject to change without notice LSIS Co Ltd 2015 Rights Reserved
60. Output upper limit Output lower limit Cooling output Output change limit Output standards Manual output value Alam HYS LOOP2 Heating Heating 3 Heating Heating Abnormal condition output Output lm SER 3 Upper lower limit of output The upper lower limit configuration is the function to limit the upper lower limit of output against the value entered by a user When setting upper lower limit of output the value entered by a user is larger than the value set by upper limit of output then the output value will be the upper limit value of output and the value entered by a user is smaller than the value set by the lower limit of output then the output value will be the l
61. Package XG TCON am mention PVfalling tracking EV Control error value a Data Monitor Popup Window The context menu which appears in the Data Monitoring window by clicking mouse right button is shown below Active menus are checked and disabled menus are unchecked Enable Disable is toggled by selecting At first appearance 4 loops operation information alarm status control information and output information are all checked Operating information Alarm Status Control Information Output Information w Process Value Higher Limit Alarm LOOP 1 2 Control Type PID CASCADE ONOFF w Process Value High Limit Alarm v Control Action drect reverse w LOOP 2 goce aed w Process Value Low Limit Alarm PV Process Value w LOOP 3 v Operation Mode Run Stop w Process Value Lower Limit Alarm 4 2 Operating Infomation w Control Mode Automatic Manual Heating Out High Limit Alarm ds Ls w Heating Out Type Alarm Status pH w Heating Out Low Limit Alarm EV Error Value v Heating Out Autotuning Statu Control Information 5 dis w Cooling Out High Limit Alarm w Cooling Out Type Output Infomation w Low Cut Cooling Out Low Limit Alarm MV Manipulated Value Cooling Out 2 Trend Monitoring Window Trend monitoring window shows operation data in graphic display The PV IN SV HOUT and COUT of each loop can be easily registered 515 17 11 Chap 7 Software Package XG TCON
62. Project directory 65000 Parameter Type LOOPU LOOP1 LOOP2 LOOP3 effective input input tye Tower limit of 7 Average type Weighted average Weighted average Weighted average Weighted average 13900 1300 1300 1300 0 1300 0 1300 0 1300 0 Input alarm 200 0 200 0 200 0 200 0 200 0 2 200 0 2 200 0 2 200 0 0 0 0 0 0 0 0 0 8 2 615 Chap 8 Programming for XBC 3 In the parameter setting window set up input and output types Select Write button to save the parameter setting in the temperature controller 4 In the operation reference window in bottom left select the operation of the respective loop and select Start Auto Tuning New XBF TCO4TT Basel Slot 1 Command Window 5 When Completed appears in the tuning section open the 2 parameter setting window and select Write button to save the auto tuning constants in the temperature controller 8 2 2 Temperature
63. SERRRRISERERERASRSRRS NE TRESS 515 Auto tuning is the function to observe the response of the system and find right PID coefficient and calculation cycle through pulse trial in the situation where PID CONTROL system 15 established In order to do auto tuning first of all configure AT_SV This value is only used for auto tuning During auto tuning this value cannot be changed When terminating auto tuning the AT SV value is not used Next configure AT HYS At this time configure it to the lowest value but more than noise of the sensor If AT HYS value is too low it causes auto tuning failed and too high it hinders accurate auto tuning Lastly configure MV max and MV min value These values are determined by output parameter settings With the Forward action as the criteria MV max follows the maximum limited configuration of HOUT and MV min is used by attaching minus sign to the maximum value of cooling output That means if users mix the configured output parameter with t
64. SV upper lower limit When SV changes frequently it is used to prevent from invalid input 515 1 Appendix PV rising falling tracking When EV is large to prevent excessive output it limits SV value used in operation to PV PV rising tracking PV PV falling tracking m Control type PID or ON OFF control available ON OFF control and HYS ON OFF control based on heating output turns the TR on when PV is smaller than SV and turns the TR off when PV is larger than SV At this time to ignore variation of PV by sensor noise you can set HYS value When PV s rising it compares PV with SV ON OFF HYS and when falling it compares PV with SV ON FF HYS m Forward reversion division The system where if output increases PV increase is defined as forward action system Reverse system is defined as reverse action system m Deadband DB If PV comes in SV DB range it considers EV is 0 m Anti windup If EV is large with one direction integral result increases excessively which causes it takes long time to recover integral result when entering stable status If you set anti windup it stops integral operation for a while under proportional operation saturation condition When EV is quite large m No impulse manual escape when automatic manual conversion if manual operation changes into automatic operation since there is no accumulated integral result it may cause impulse If you use No impulse manual escape Temperature
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66. Temperature controller module converts the analog signals temperature from the external devices of PLC to digital signals The module also provides transistor output for temperature control through PID operation 1 Optimized temperature control function Temperature control function can be implemented using the built in input output function by setting up the PID parameters only 2 types of Thermocouple input XBF TCOATT 2 types of RTD input XBF TCOART K J T PT100 JPT100 3 Isolation between input loops High reliability signal process can be accomplished without interference between loops 4 Transistor outputs Transistor output available for control output 5 Operation parameter setting monitoring using exclusive software package Easy to use by using exclusive software package supporting enhanced user interface which replaced previous method setting operation parameter by instruction If you use exclusive software package you can reduce the sequence program And you can monitor temperature controller module easily by using Data monitor and Trend monitor 6 Diverse control type 2 types of control type are supported and each type is as follows PID control general control method using Proportional Integral Derivative item On Off control control method turning on off MV based on SV 7 Function detecting disconnection When using temperature input range you can detect disconnection of circuit 8 Diverse i
67. The right choice for the ultimate yield LSIS strives to maximize your profits in gratitude for choosing us as your partner Programmable Logic Controller XGB Temperature Controller 0 XGTSeries User s Maunal XBF TCOATT XBF TCOART LEEEEEELEI A Safety Instructions Read this manual carefully before installing wiring operating servicing or inspecting this equipment LS www lsis com Keep this manual within easy reach for quick reference Safety Instructions Before using the product For your safety and effective operation please read the safety instructions thoroughly before using the product gt Safety Instructions should always be observed in order to prevent accident or risk with the safe and proper use the product gt Instructions are divided into Warning and Caution and the meaning of the terms is as follows This symbol indicates the possibility of serious injury or death if some NWarning ______ ___ uid applicable instruction is violated This symbol indicates the possibility of severe or slight injury and Caution property damages if some applicable instruction is violated Moreover even classified events under its caution category may develop into serious accidents relying on situations Therefore we strongly advise users to observe all precautions properly just like warnings gt The marks displayed on the product and in the user s manual have the
68. Therefore according to the characteristic of the system you should adjust the forward action reverse action configuration correctly 2 Dead zone operated by configured value Address Decimal number Variable for Seog lp inti R Initial mbo escription ange LOOP 0 LOOP 1 LOOP 2 LOOP 3 XEC y ge value Parameter setting Mew Input parameter Control parameter Output parameter i Parameter 1 LOOP1 Autotuning of SV iin 7 Control type Forward Reverse division EE Prevent the shock from manual operation changing Proportional operation source Differential operation source SV Set value Ts Control period Control Kp Proportional coefficients coefficient Ti integral coefficients lo Td Differential coefficients Control BIAS Dead zone operates according to the value configured to the parameter That means if 0 is configured it does not move With SV as the center set dead zone as much as the configured value up and down Therefore if PV is between SV configuration value SV configuration value the control error EV is processed as 0 This function makes the operator stable but there is a delay to detect change in the system 6 16 LSis 3 Anti wind up Address Decimal number Variable for XEC 138 1 266 1 385 1 Fxxyy CHn CTRL Parameter setting Mew In
69. V Choose differential source Choose the source to perform differential operation between PV EV Control oet control factor Control factors can be changed as a whole set factor Control BIAS Bias to MV after control Heating cooling Heating cooling heating and cooling can be set caia Heating Coning Seting When output reaches the designated upper lower limit it creates Output alarm Output alarm alarm Alarm HYS Sets hysteresis for output alarm Functions of output part LSis 12 9 Chap 3 Installation and Wiring Chapter 3 Installation and Wiring 3 1 Installation 3 1 1 Conditions for Installation Although the device can be installed with high reliance regardless of installation environment attention should be paid to the followings in order to secure the reliance and stability of the system 1 Environmental Conditions a Install on a water proof and dust proof control board b Place free of continuous impact or vibration c Place not directly exposed to direct sunrays d Place where dew does not form due to rapid temperature change e Place where ambient temperature is maintained between 0 55 2 Installation Construction a In case of screw hole processing or wiring construction wiring dregs should not go into PLC Install on a position easy to access c Should not install on the same panel which high voltage device is installed on d It should be 50mm and lon
70. ackage XG TCON a Description of Error RUN_LED 10 SV upper limit setting error 1s flicker 2 A 22 Blind sector dad zone setting error SV control target setting error Kp P coefficient setting error Ti I Coefficient setting error Td D coefficient setting error A 2 a I 2 2 7 X n stands for the control coefficient MO MB CO CO CO COO LSis 737 Chap 8 Programming for XBC _ Chapter 8 Programming for XBC 81 Pre operation Setting up Procedure Check Performance Specification Specification 2 2 Performance Specification Operating environment Analog input range Digital output range Wiring Chap 3 Installation and Wiring Power Connection external DC24V e Wiring according to input type Auto Tuning Auto Tuning e XG TCON Auto tuning function Save auto tuning constants Parameter Setting e Parameter setting e Input control output parameters Control Programming LSis 8 1 Chap 8 Programming for XBC 8 2 Sample Program Below is a sample program for temperature control with a temperature controller mounted in slot 2 8 2 1 Auto Tuning This section describes auto tuning method 1 In the XG TCON software window select Connect after creating a new project New Project Project name
71. arameter Parameter Type LOOPU R00 200 B50 Short circuii Permission Upper limit of Input type Lower limit of 200 0 effective input Upper limit of scale Lower limit of scale 0 0 Input process Average type Weighted average de value 0 3500 1500 hout alam 2000 Low lower limit 200 0 Alarm HYS 0 0 a In case digital output value is 750 0 Upper limit flag On b In case digital output value is 745 0 Upper limit flag On Maintained Since alarm HYS is configured at 10 0 from the example above the digital output value should be less than 740 0 to turn off the upper limit flag c In case digital output value is 210 0 lower limit lower lower limit flag On d In case digital output value is 195 lower limit lower lower limit flag On maintained In the case above since the alarm HYS is set at 10 0 the digital output value has to be more than 190 0 C to turn off the lower lower limit flag In case digital output value is 150 lower limit flag On lower lower limit flag Off 9615 16 35 E oA 6 4 2 Output alarm Output alarm settings are a function to make alarm when it strays from the value configured by the user Output alarm settings do not affect the output value In order to set up enter the setting value of the heating upper limit heating lower limit cooling upper limit cooling lower limit into the output alarm of output parameter wind
72. be processed as industrial waste The waste may discharge toxic materials or explode itself Revision History fn Revision History Version Date Contents Chapter V1 0 15 1 First edition The number of User s manual is indicated right part of the back cover 2015 LS 15 Co Ltd All Rights Reserved 515 1 About User s Manual Thank you for purchasing PLC of LS IS Co Ltd Before use make sure to carefully read and understand the User s Manual about the functions performances installation and programming of the product you purchased in order for correct use and importantly let the end user and maintenance administrator to be provided with the User s Manual The User s Manual describes the product If necessary you may refer to the following description and order accordingly In addition you may connect our website http www lsis com and download the information as a PDF file Helevant User s Manuals XG5000 software user manual describing online function such as programming print monitoring debugging by using XGK XGB CPU XG5000 software user manual describing online function such as programming print monitoring debugging by using XGI XGR CPU XG5000 User s Manual for XGK XGB XG5000 User s Manual for XGI XGR XEC XGK XGB Instructions Programming Users manual for programming to explain how to use User s Manual instructions that are used PLC system with XGK XGB CPU Users
73. ce or sudden change of SV 6 Shockproof Manual to Auto Change Protects drive gear by mitigating impact in changing from manual to automatic operation 7 Proportional Operation Source Selects the source for use in proportional operation If PV is set up as the proportional operation source anti reset wind up function may fail If the function fail block the function 8 Differential Operation Source Selects the source for use in differential operation If PV is set up as the differential operation source smoother result can be obtained d Control Coefficients 1 SV Control Target An INT type which sets up the desired control target value Setting range is between SV Upper Limit and SV Lower Limit 2 Ts Control Period Sets up operation period However if set to 0 it is recognized as 1 200msec Setting range is 1 200msec 65535 13107sec or 0 200 LSis 727 Chap 7 Software Package XG TCON 3 Kp Proportional Coefficient A REAL float type which sets up proportional coefficient Setting range is 0 0 100 0 and negative numbers cannot be entered 4 Ti Integral Coefficient A REAL float type which sets up the coefficient of integration Can be set up with any real number Integration speed is proportional to this coefficient Recommended setting range is 0 0 0 500 50 and negative numbers cannot be entered 5 Td Differential Coefficient A REAL float type which sets up the differen
74. ck manual operation changing Proportional operation source Differential operation Source If the difference between SV and PV is significant large output may affect the operator of the system adversely At this time PV tracking function generates dynamic SV by temporarily matching SV to around PV to increase output of the operator to smoothly bring PV to the target PV upward tracking is operated in the PV upward zone and PV downward tracking is operated in PV downward zone The configured value is used at tracking interval SV Tracking SV In case PV tracking is set Tracking SV can be used instead of SC Tracking is determined according to PV PV LSis 6 2 3 Control type The control types supported by temperature controller are PID and ON OFF calculation Each calculation applies to control type according to the configured code Address Decimal number LOOP LOOP LOOP LOOP 0 1 2 3 Variable for XEC Symbol Description Range 9 value 0 PID 10 4 5 138 4 5 266 4 5 385 4 5 Fxxyy CHn CTHRL CTRL TYPE Control type m Read write Parameter setting New Input parameter Control parameter Output Parameter Parameter Type LOOPO Autotuning of HYS PV Rising tracking Control type control HYS Forward Reverse division Dead Band Antiwindup Prevent the shock from manual
75. ck that heating cooling output terminals Is the wiring of the control output terminal correct M correctly connected with respective line 10 4 6175 Chap 10 Diagnosis 10 2 7 Checking Temperature Controller Module Status with Software Package Using the Module Information function of the software package name OS version date of OS and status of the module can be checked 1 Procedure Online Module Information 2 Module Information a Module Name shows the information of the present module b OS version shows the OS version of the temperature controller module c OS date shows the date of the OS release of the temperature controller module e Module status shows present error code see Table 9 1 for error codes XG TCON NewData Monito In Project Edit View neg Monitor Tools Window Help Read Parameter Item 3G Test XGB Write Parameter 2 Sy New Online Model Setting input Par 5 Module Info Control Fara Output Module Info 15 10 5 Appendix Appendix 1 Terminology Describes terminologies used in this manual Terminology related with control m Channel and loop Temperature controller module is having 4 inputs and 4 outputs and 10 5 unit is called a channel A loop means one PID operation and IO related with that PID operation A loop is composed of one PID one in
76. ction between PLC and XG TCON in this dialog box Online Settings OU Connection settings Read Write data size in PLC run mode OD Normal amp Maximum Send maximum data size in stop mode 1 Connection Method Sets up connection method with PLC RS 232C USB Ethernet and Modem connection are supported If using the remote Ethernet or Modem it can caused slowdowns The tree connection methods except the USB need further setting by selecting Setting 2 Connection Steps Sets up connection steps with PLC which can be local remote 1 step or remote 2 steps Select View to see the image of the connection step 3 Timeout at Communication Failure Timeout is triggered if communication with PLC fails to be resumed within the set up time 4 Number of Retrials at Communication Failure oets up the number of retrials at communication failure with PLC b Read Write Data Size in Run Mode oets up the size of the data transmission frame This option applies only when the PLC operation is in RUN mode In other modes data is transmitted at the largest frame size 1515 Chap 7 Software Package XG TCON i 7 3 10 Customize This function enables to created new tool bar or show or hide tool bar Customize IR 6 Menu bar 1 Tools tool bar Checking unchecking the check box in front of the items shows hides the respective item 2 Show Tool Tip If checked name of
77. d Window This window monitors Loop operation and support existing settings EE NITET Tm 1 Module Shows the information of the module selected by the user 2 Loop Shows LOOPO 4 3 Operation The button to run the operation of the Loop Toggles Start Stop by clicking 4 Auto Manual Toggle button for automatic and manual outputs In manual output mode the value entered in the control parameter by the user is outputted 5 Control Set Support six control coefficient from O to 5 6 Auto Tuning Starts auto tuning of the Loop Toggles start stop by clicking 7 Tuning Condition Shows present tuning condition When auto tuning is stopped zero preparation step is displayed During operation one of the steps from 1 to 8 is displayed where the 8 step is displayed with Completed 8 External Input This button allows external inputs Toggles Allow or Prohibit by clicking 7 2 Message Window Various statuses of the XG TCON are informed with messages 2009 12 14 14 18 01 PLC Disconnect 2009 12 14 14 18 28 PLC Connect 2008 12 14 14 18 52 Mew Starting of Read parameter from module 2008 12 14 14 18 53 Mew Success of Read parameter from module 2009 12 14 14 24 05 Start Monitoring 2009 12 14 14 24 47 gt Start manual output of loop 2008 12 14 14 24 48 Mew Start automatic control of loop 2009 12 14 14 25 05 Mew Permit external input of loop 2008 12 14 14 25 08 Mew Prohibit externa
78. de l Read tuning failed Failed auto tuning 0 Prepared _ CHn STEP STEP Read stage 8 Finished SVlower auto tuning _Fxxyy_CHn_AT_SV E limit SVupper Read write i limit auto tuning _Fxxyy_CHn_AT_HYS AT_HYS 0 10000 Read write hysteresis Unit Note Ubs 18 2 Ubs 21 2 refers to the bit address of U device area Parameter setting New Input parameter Control parameter AT start SV Upperint SV Lower limit PV Falling tracking 7 Control type On Off control 5 Forward Reverse Ts Control period Kp Proportional coefficients SRERNRRRSRRREEESERENRERERRRSRERESEREEERRRSERRSMRERSE RRRRRRRSRESRERRRARRRR
79. e current connection method 5 Toggles Caps Lock key 6 Toggles Num Lock key 7 Toggles Scroll Lock key LSis 715 Chap 7 Software Package XG TCON 7 3 Screen Components This Chapter describes the dialog boxes which appear by menu selection 7 16 7 3 1 New Project Dialog This dialog box is for creating new projects with project name as the folder and file names Created a new folder with the project name and create project file under the name of Project New Project amm New Project Project directory C hh xcsooot PLC Series XGK XGB XGI PU type XGB XBCH Project description Module description 1 Project Name Project name can be entered 100 characters be entered in the module except special characters TT ee 2 Project Location The initial value of project location can be modified in the Default folder for creating new projects of Tools Option or designated a folder using Find F menu Unless for a special purpose project name will be used as the folder name 3 PLC series You can select PLC series and CPU type 4 Project Description Project description can be entered with up to 30 000 characters ENTER changes lines and horizontal and vertical scroll bars are provided 5 Register Existing Module Module Name enables user to create a module name with up to 100 characters Open enables opening previous
80. e of the module set in I O parameter is automatically registered E Automatically register variable comments according to the module set in the parameter The previous comments will be deleted Continue f Check automatic registration of global variables Sample 5501 E Project Edit Find Replace View Online Debug Tools Window Help _ a50909 gT 3 1 14 NEA rm px AUYEME ud SEG e E x 52 Sample 52 Network Configuration NET Unspecified Network il NewPLC 8050 Internal Cnet System Variable ee Er Parameter LIBI Basic Parameter s E 170 Parameter EJ Internal Parameter 4 a Scan Program pf NewProgram fi User Function Function Block User Data Type View High speed Link Wiew P2P 5 4 LSis Chap 5 Configuration and Functions of Internal Memory XEC g Registered global variables 7 VAR GLOBAL E 0001 CHO ALI aa E E 00 d ul a ee 2 2 2 VAR GLOBAL 0001 BOOL GLOBAL 0001 CHO ALI BOOL GLOBAL _ VAR_GLOBAL GLOBAL VAR GLOBAL VAR_GLOBAL GLOBAL 17 VAR_GLOBAL _ a NT VAR_GLOBAL E T I w nx 21 G
81. e proportional resolution Larger one of 10 ms or 0 05 of full scale 2 8 1615 Chap 2 Specifications items Funtons 0 Choose input type The sensor type can be chosen Handles disconnect The set input value applies in case of input disconnect Input type Upper limit of effective input The user defines the effective upper range of the input Lower limit of effective input The user defines the effective lower of the input Input bias Bias applies to the input processing Average type Select weighted averaging or moving averaging Set averaging value or moving averaging value The further upper limit upper limit lower limit and further lower limit are Input alarm Input alarm defined for alarm oet hysteresis for 4 types of input alarm Ordinary SV and Auto tuning SV dualized Auto tuning TAF Auto tuning considering the sensor vibration Target Caps the SV upper and lower limits setting oet to go along PV to prevent sudden change of SV Anti windu Removes overshoot by preventing over integration occurring from Control start disturbance and rapid change in SV setting ae When manual operation converts auto operation it relieve the impulse No impulse manual escape and protect the driver Functions of input part Input Functions of control part Choose the source to perform the proportional operation between Choose proportional source PV E
82. ect Name Enter the new name of the project to be saved with 2 Project Location Enter the location of the project to be stored under a different name or select desired folder with Find F If the checkbox before the Change project name too the name of the project to be stored will be changed too If unchecked the present project name is maintained LSis 717 Chap 7 Software Package XG TCON 7 3 4 Add Module Modules can be added to New Project or Previously Saved Project Add Module Module Name New D _ je 2 Module description o 1 Module Name User can name the module with up to 100 characters 2 Module Type Type of the module to be added is defined 3 Module Location Module can be located by base and slot numbers 4 Module Description Module can be described with up to 30 000 characters ENTER changes text lines 718 LSis Chap 7 Software Package XG TCON 0 dm 7 3 5 Compare Projects Compares the present project with another and shows the result Open Project button calls Open dialog with which user can open another project When another project is opened Compare button will be activated Click this button to compare the projects and display the results in the Module Status History window Compare Projects Current project Project to compare Item Item 2 Sample XGB xBCS 3 New
83. er Parameter Type Autotuning of SV Autotuning of HYS AT start Target setting Forward Reverse division Control setting Prevent the shock from manual operation changing Proportional operation source Differential operation source As described above since the control target is the state of system that the user wants if the user wants he she may change the control target In order to prevent error occurred during the changing control target the SV lower limit value can be configured By blocking the status where it cannot be physically reached or which is difficult it can block error even when multiple users use it together The control target is limited by the SV lower limit value 1 615 16 9 6 10 2 PV rising falling tracking Address Decimal number Wm LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range SETS 0 1 2 3 PV rising PV 33 161 289 417 Fxxyy CHn PV 0 10000 Read write tracking Unit PV falling PV 34 162 290 418 Fxxyy CHn PV 0 210000 Read write tracking Unit Parameter setting New Control parameter Parameter LOOPO LOOP 1 LOOP Autotuning of HYS SV Lower limit tracking Control type control HYS Forward operation 2 Forward operation Forward operation Forward operation 2 AT start Target setting Control setting Prevent the sho
84. er limit 6 Alarm HYS A USINT type which sets the hysteresis to be used commonly for the 4 input alarms up upper upper lower low lower limits Setting range is between Scale Upper Limit Scale Lower Limit 15715 5 Chap 7 Software Package XG TCON E 3 Control Parameter Parameter setting New Parameter LOOPO LOOP1 LOOP2 a TP of SV AT start ea ee Autotuningof HYS HYS m Control type On Off control HYS Forward Reverse division Forward operation icem operation operation Antiwindup Prevent the shock from manual operation changing Proportional operation source Differential operation source 5S V Set value Ts Control period Control coefficient a Auto Tuning 1 Auto Tuning SV An INT type which sets up the SV value for use in Auto Tuning By setting different value from SV overshoot in Auto Tuning can be prevented Setting range is between the Effective Input Upper Limit Effective Input Lower Limit 2 Auto Tuning HYS A USINT type which sets up the hysteresis to be applied in Auto Tuning Setting range is between the SV Upper Limit SV lower Limit b Target Setting 1 SV Upper Limit An INT type which sets up the upper limit of the SV Control Target Setting range is between the Effective Input Upper Limit Effective Input Lower Limit and same or less than the SV Lower Limit 2 SV Lower Limit An INT type w
85. er limit 8 9 52 180 30 Read Write INT cooling output reference value Read Write INT Read Write cooling manual output value 53 54 55 56 57 59 181 182 183 184 185 187 188 30 310 311 312 313 315 316 failure cooling output setting Read Write cooling output upper limit alarm value Read Write cooling output lower limit alarm value output alarm common hysteresis value Read Write WORD Read Write WORD cool access point compensation method Read Write External RJC Read cool access point compensation temperature 61 189 317 NT NT NT NT NT NT NT NT NT NT NT E monitoring 64 Read Write target set value 0 65 NT NT NT NT NT NT T NT NT T NT NT 192 193 194 196 320 321 322 324 Read Write cycle setting 0 Read Write REAL proportional factor set value 0 Read Write REAL integral factor set value 0 70 198 326 differential factor set value 0 72 200 control BIAS set value 0 73 201 target set value 1 74 cycle setting 1 75 proportional factor set value 1 77 205 integral factor set value 1 335 Read Write REAL differential factor set value 1 Read Write control BIAS set value 1 Read Write target set value 2 N 207 209 210 211 212 214 216 218 219 CO CO 5 337 338 339 340 342 344 346 347 348 82 83 84 cycle setting 2 REAL proportional factor set value 2 integral factor set value 2 differen
86. es each item of input parameter of XG TCON software to set up parameters Following is the parameter set up window Parameter setting New Input parameter Control parameter Output ipsamet Parameter ante Lower limit of pun effective input Default Upper limit of scale Lower limit of scale input BIAS Te Input process Average type Read Average value 3 SE High upper limit 2 300 3 300 1 00 Write m siam Low lower limit Alarm HYS Compensation Cold junction method compensation PED 2 ete AU cT EVE 2 6 1 1 Type of input 1 Type of input The type of input can be set up through the software package or XG5000 It is selected from input type in case of software package and set up by PUT command in case of XG5000 Address decimal number TIT nitia LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range e 0 1 2 3 Select the 14 142 270 398 Fxxyy CHn TYPE 13 15 13 Read write type of input Table 3 1 Kinds of input Effective range of input Kinds of input Range of input Setup value Lower limit IN MIN Upper limit IN MAX 200 0 1300 0 200 0 1300 0 00 5000 26 oo 500 0 Thermocouple 2000 12000 2 X 2000 1200 ___ 00 5000 27 590 _ 2 LSis 16 1 Parameter setting New
87. f checked data monitoring window is activated when new project is created 7 32 LSis Chap 7 Software Package XG TCON gt 7 3 12 Graph Setting Display configuration of the trend monitoring window can be set up in this dialog Show X axis data 2 sampe 9 Time Color Setting Color generals Trend graph color 1 Show Grid Show hide grid of the trend monitoring screen 2 Show X axis Data Show hide X axis data and X axis data can be displayed by the No of samples or time 3 Min Max Graph Value Minimum and maximum values of the Y axis in the graph for zoom in out can be set up 4 Trend Graph Index Position The default position of the trend graph index is top left screen which can be changed 5 Color Setting Using the graph color general and trend graph color tab graph or trend graph color can be selected LSis 7 33 Chap 7 Software Package XG TCON 7 3 13 Trend Setting 7 34 Trend monitoring operation can be set up in this dialog The PV IN SV HOUT and COUT of each loop can be easily registered or view in graphs by selecting with check marks Trend Setup Sample setting Max sample to display 1000 000 ms LOOPO LOOP1 LOOP2 Li 1 Sample Setting Maximum number of the samples indicated on the X axis and the monitoring cycle can be set up No of samples is between 10 65535 and the cycle can be
88. ferential coefficient 4 TD Differential coefficient 5 MV PV MV PV MV PV MV PV MV PV second second second second second second second second second second second second PVUnit PVUnit PVUnit PVUnit PVUnit PVUnit JJ 5 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 0 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 Initial value Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Read write Parameter setting New Autotuning of SV Autotuning of HYS PID CALCULATION or single PID is a structure where P and D are calculated and summed up The terminologies to explain the PID CONTROL calculation are as follows MV_p MVp MV Bias Sampling time Control cycle Proportional coefficient Constant of integral calculation Constant of differential calculation Target status where the controlled object should reach Detect the status of currently controlled object through sensor
89. ffective MOW 2000 input LOOPO 200 0 pect PUT 2 19 M0011 1 Input alarm high upper limit LOOPO 400 0 PUT Input alarm upper limit PUT LOOPO 400 0 SV upper limit LOOPQ PUT 400 0 SV lower limit LOOP 200 0 Dead band LOOPO 10 0 SV Set value LOOPU 200 0 Kp Proportional coefficient LOOPU 1 000 PUT 2 55 0012 2 PUT 2 58 M0012 2 m _ 5 ae Heating cooling UT 1 u h uuu 1 selection Heating Cooling _02 WRIT E 5 _02 WRIT 2 WAJ _02 WRIT E E n Comment Operation command _02_CHO_ _0 _RDY RUN B4 END 85 1515 8 7 Chap 9 Programming for XEC 22000 _ Chapter 9 Programming for XEC 9 1 Pre operation Setting up Procedure Check Performance Specifications Specification 2 2 Performance Specifications Operating Environment Analog Input Range Digital Output Range Power Connection external DC24V e Wiring according to input type Auto Tuning Auto Tuning e XG TCON Auto tuning function Save auto tuning constants Parameter Setting e Parameter setting Input control output control parameters Control Programming LSis 9 1 Chap 9 Programming for XEC 9 2 Sample Program Below is a sample program for temperature control with a temperature controller mounted in slot 2 9 2 1 Auto Tuning This section describes auto tuning method 1 In the XG TCON software w
90. ger distant from duct and modules e Should ground in the environment where is not interrupted from noise f Install not to contact with cooling pan in the panel Sr 3 Cautions in handling It describes caution in handling from unpacking module to installation a Do not fall or apply excessive impact on it b Never attempt to separate PCB from the case c Make sure that any impurities including wiring dregs should not go into the upper part of module during wiring work d Never attempt to attach or detach the module when it is turned on 3 1 2 Wiring 1 Cautions in wiring a Do not place AC power line close to the AUX signal line of the module To avoid surge or induced noise occurring from AC make sure to leave a proper space b Cable should be selected by considering ambient temperature and allowable current and the specification of cable should be as follows Cable specification Lowerlimit Upperlimit 0 18mm AWG24 1 5 mm AWG16 c If cable is placed too close to any heating device or materials or if it directly contacts oil and similar materials for a long time it may cause short circuit resulting in breakdown and malfunction d Check the polarities during terminal strip wiring e Wiring with high voltage cable or power line may cause induction problem causing malfunction or trouble f External DC24V power should be same with power of XGB If external DC24 V power of thermocouple i
91. he MV max as the largest heating condition and MV min as the largest cooling condition Afterwards make order to start auto tuning and check out whether there is skipping step excluding step 7 while looking into the increase of auto tuning step Step1 3 5 is a zone where the controller reaches AT SV AT HYS with maximum output and Step 2 4 6 is a zone where the controller reaches to AT SV AT HYS with minimum output Since Step7 is a moment about 0 2 sec when calculating control coefficient as a result of otep 1 6 it may not be observed Step8 means the zone of auto tuning completed and normal operation zone Therefore if there is any step not observed during Step 1 6 it is mostly caused since AT HYSconfiguration is too low and the system responses to this noise Therefore increase the AT HYS value and retry it The Figure below shows the graph of auto tuning status If the linear characteristics of sensor and operator are maintained conduct auto tuning at AT SV and operate it as SV to prevent overshooting If auto tuning is completed newly generated parameters are Ts Kp Ti Td and these values are written over the module automatically at the timing of output At this time since previous parameters are deleted save them before auto tuning Auto tuning section SV u MEN STA es T N AT HYS LTT PE i Stdp7 Stepl Step1 ROSSO Step4 Step6 gle Step8 gt
92. hich sets p the lower limit of the SV Control Target Setting range is between the Effective Input Upper Limit Effective Input Lower Limit and same or less than the SV Upper Limit 3 PV Rise Tracking A USINT type which sets the SV as the current PV PV Rise Tracking when SV has large difference from PV Disables if the setting value is 0 Setting range is between Scale Upper Limit and Scale Lower Limit 7 26 LSis Chap 7 Software Package XG TCON 000 m 4 PV Fall Tracking A USINT type which sets the SV as the current PV PV Rise Tracking when SV has large difference from PV Disables if the setting value is 0 Setting range is between Scale Upper Limit and Scale Lower Limit c Control Setting 1 Control Type Select PID or On Off control 2 ON OFF Control HYS A USINT type which sets the hysteresis for use in ON OFF type control Setting range is between Scale Upper Limit and Scale Lower Limit 3 Normal Reverse Classification Normal operation is defines as the system where heating output has to be increased to raise the PV and the reverse operation is defines as the system where heating output has to be increased to lower the PV 4 Blind Sector Dead Zone A USINT type which sets up the upper lower SV blind sector dead zone radius Setting range 15 between Input Upper Limit and Input Lower Limit 5 Anti Reset Wind up Prevents overshoot with anti reset wind up which may be caused by starting up disturban
93. hout output the output which can stabilize the system even without control Address Decimal number Initial LOOP LOOP LOOP LOOP Variable for Symbol Description Range value 0 1 2 3 Output 6 Manual output value The output value will be the manual output value entered by a user In order to output with the manual output value the automatic manual shall be set as manual in the module status window Address Decimal number LOOP LOOP LOOP LOOP Variable for Symbol Description Range PM 0 1 2 3 Manual 43 171 299 427 Fxxyy CHn H MAN 0 00 100 00 Read write output value a Manual output value range The range to be configured is 0 00 100 00 b The parameter settings method is as follows 1 Configure the heating cooling to heating in the output parameter window 2 Enter the settings value into the manual output value of heating output 6 28 1 675 Parameter setting New Parameter Type Heating cooling Output setting selection Cooling power ratio 7 Output type Output upper limit Heating oup m condition output Output upper limit Cooling output Output change limit Manual output value Heating lower limit Output alam Cooling upper limit Cooling lower limit 7 Abnormal status output Designate the value of output when the temperature controller module has an error The abnormal output settings can be configured as mini
94. indow select Connect after creating a new project 5 New Project Project name Project directory 500 Project Edit View Online Monitor Tools Window Help m D 2 In the project window select Input Parameter to call parameter setting window shown below Input parameter Control parameter Output parameter Parameter LOOP3 eut procese TT average Weighted average Weighted average Weighted average NK MA C NE NE Cr NN 5 MEN o M a c M A mee FEE CR M 9 2 1615 Chap 9 Programming for XEC 3 In the parameter setting window set up input and output types Select Write button to save the parameter setting in the temperature controller 4 In the operation reference window in bottom left select the operation of the respective loop and select Start Auto Tuning E Ties uer Command Window M 4 H Operation command 5 When Completed appears in the tuning section open the 2 parameter setting window and select Write button to save the auto tuning constants in the temperature controller 9 2 2 Temperature Control Program Below is an exemplary system where the temperature of the temperature control chamber is measured with the Pt100 type RID
95. ircuit to be on earlier than PLC power which may cause accidents from abnormal output or operation gt Please install interlock circuits in the sequence program for safe operations in the system when exchange data with PLC or modify operation modes using a computer or other external equipments Read specific instructions thoroughly when conducting control operations with PLC Safety Instructions Safety Instructions for design process I O signal or communication line shall be wired at least 100mm away from a high voltage cable or power line Fail to follow this instruction may cause malfunctions from noise Safety Instructions on installation process Use PLC only in the environment specified in PLC manual or general standard of data sheet If not electric shock fire abnormal operation of the product may be caused Before install or remove the module be sure PLC power is off If not electric shock or damage on the product may be caused Be sure that every module is securely attached after adding a module or an extension connector the product is installed loosely or incorrectly abnormal operation error or dropping may be caused In addition contact failures under poor cable installation will be causing malfunctions as well Be sure that screws get tighten securely under vibrating environments Fail to do so will put the product under direct vibrations which will cause electric shock fire and abnormal operation Do
96. is an example where auto tuning command 01 CHO ATEN of channel 0 and channelO input value 01 CHO PV have been chosen Add External Variable E gt l FAM AL i mia Tt IKI VAR_EXTERNAL 0001 CHO ATE BOOL e UXO 1 290 Temp Controller CHO auto tuning 2 VAR_EXTERNAL _0001 INT T CET How Coral CHO eos 4 How to use the local variable the program Adds the global variable added in 3 in the local program a Put in the access point for starting auto tuning in the ladder program as below choose the coil choose Channel 0 auto tuning command in the variable selection window below and then click on Ok Autotuning E Select Variable Variable _0001_CHO_ATEN Add to direct variable comment English typing mode Variable List Local Variable Global Variable Direct Variable Flag Program List List NewProgram _0001_CH Autotuning 0 ATEN 5 8 1615 Chap 5 Configuration and Functions of Internal Memory XEC b As in a choose the input variable to move channelO input value 01 CHO PV to the MO area by using the MOVE function 0001 CH 0 O 8 Select Variable Vari _0001_CHO_PV Add to direct variable comment Variable List Oe 9 Local Variable Global Variable Autotuning Edit Variable Program List Delete Variable L
97. ist NewProgram _0001_CH 0_ Autotuning 15 5 9 Chapter 5 Configuration and Functions of Internal Memory XEC c Enter MO as the output variable _0001_CH Autotuning 0_ Select Variable 7 Add to direct variable comment 0001 0 English typing mode Variable List Local Variable 7 Global Variable Direct Variable Flag Program List Edit Variable List NewProgram Delete Variable riti VAR EXTERNAL 0001 CHO BOOL VAR EXTERNAL 0001 CHO PV INT 0001 CH Autotuning 0 5 10 LSis Chap 5 Configuration and Functions of Internal Memory XEC 5 2 PUT GET Function Block Area Parameter Area 5 2 1 PUT GET Function Block Area Parameter Area Table 5 2 shows the PUT GET function block use area of the thermo controller Table 5 2 PUT GET function block area Read INT Poyy CHn C MAN Read Write Cooingmanudloupulvale _Fxxyy_CHn_C_MAN Read Write INT Cooling manual output value 1 615 15 11 Chapter 5 Configuration and Functions of Internal Memory XEC Global variables dise Description H H 2 x target set value 2 Fxxyy CHn 2 Read Write REAL integral factor set value 2 cycle setting 2 Chn 2 ResdWiis INT control BIAS setvalue2 00 Fxxyy_CHn_TS4 Read Write cycle setting 4 L Note Read Write is written based on PLC
98. ivision Dead Band 7 Antiwindup Prevent the shock from manual operation changing Proportional operation source I Differential operation source 5SV Set value Ts Control period Control Kp Proportional coefficients coefficient Ti Integral coefficients TTE Td Differential coefficients Control BIAS Forward operation ead operation operation In case of forward action from SV configured by a user as criteria On Off calculation turns on MV if PV is less than SV and turns off MV if PV is more than SV It is like a heater which is turned on if it is cold and turned off if it is warm On Off hysteresis applies here to filter the noise of sensor which measures PV Moreover MV exists as On and Off in On Off calculation If it is On the maximum value is out and if it is Off the minimum value is out in case of temperature controller The On Off calculation is like as shown below LSis ON OFF Hysteresis 6 2 4 Control processing technique Let s look into the control processing technique additionally supported besides the basic control calculation function of the temperature controller as aforementioned 1 Forward action and reverse action Address Decimal number Initial LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range E 0 1 2 3 0 Forward 10 0 138 0 266 0 385 0 CTRL REV Forward reverse code Read write reverse action
99. l input of loop 2009 12 14 14 31 36 PLC Disconnect Message Window Shows the history of the statues changes of all the modules registered in the project Up to 2 000 items can be displayed classified by module Context menu is shown below LSis 17 13 Chap 7 Software Package XG TCON E 1 wv Mew Clear w Allows docking Hides Floating Window 1 New New1 check uncheck New and New1 are the names of the modules registered by the user Check uncheck in the check box shows or hides the module name from the history window 2 Delete Disabled if there is not history in the module status history window or enabled if there in Deletes all the history from the module status history window 3 Allow Docking Usable for window movement or docking with another window Enabled if checked or disabled if unchecked 4 Hide Hides the project window 5 Floating Window Changes the project window to window pane In this state Allow Docking menu is disabled 714 LSis Chap 7 Software Package XG TCON 000 mm 7 2 8 Status Bar Shows online status of the module and brief description of menu The status bars shows followings 1 Maintains Ready during operation Shows information on the tool bar on which the cursor is placed 2 Show the name of the module presently selected 3 Shows current communication status Online when connected with PLC or Offline when disconnected 4 Shows th
100. l module with a memory b It saves the N word data in the internal device area designated as D from the memory designated as S address of the memory of the special module designated as sl the slot number of the special module c When the special module is not in the place designated as sl the slot number of the special module or the GET command has not been properly carried out the bit of the corresponding place of F0015 F0022 WORD which is the PUT GET error Flag is set d sl the slot number of the special module shall be set in two places as a hexadecimal number As shown below for instance in the case of h10 the number 1 refers to the number of the base and 0 the slot number M00021 o GET 110 100 000100 4 4 10 1 615 Chap 4 Configuration and Functions of Internal Memory XBC In case no special module in slot 1 Base or PUT command was not executed properly 4 Example of usage of GET command It stores 4 word data between 000010 and 000013 from the internal memory 0 channel of the special module mounted in the third slot of base 0 when 0001 is on P00001 GET h03 0 000010 4 000010 000011 000012 000013 lt D area of CPU gt lt Special module fix area gt LSis 14 11 Chap 5 Configuration and Functions of Internal Memory XEC Chapter 5 Configuration and Functions of Internal Memory 5 1 Global Variables Data Area 5 1 1 Global Variables Data Area Table
101. ly stored modules 6 Module Location Module location can be designated using base and slot numbers 7 Module Description oame as the Project Description LSis Chap 7 Software Package XG TCON Bn 7 3 2 Open Project This dialog is used for opening the project files module files or parameter files previously stored When the Open Project menu is selected from project and tool bar the project files with tpj extension only can be opened If Read Items from File is selected tpm or tpl files can be opened comptes es Search Computer Organize Favorites 4 Hard Disk Drives 2 Desktop OS C DATA D a eee v 57 5 GB free of 99 9 GB 42 1 GB free of 365 GB Recent Places 4 Devices with Removable Storage 1 53 Libraries Documents E i DVD RW Drive E Music 1 Pictures 4 Network Location 1 Subversion ___ winapp ca printserver Z B Videos v 2 311 GB free of 734 GB jE Computer amp 0s DATA D G9 winapp Mca prii File name 7 3 3 Save As Save presently open project under different name New folder can be designated with Find F menu Project name and location can be defined with to 100 characters Special characters 2 lt gt are not supported Praject directory Ci XG5000tvTSample 9 mr 1 Proj
102. me proportional resolution Larger one of either 10 ms or 0 05 of the full scale Between input channels Photo Relay Withstanding voltage 1500V AC 50 60Hz 1min leakage current 10mA or less Insulation Input terminal PLC power Photo coupler insulation resistor 500V DC 10 or above Output terminal PLC power Non insulation Between output channels Averaging Weighted average 0 99 setting range Moving average 0 99 times setting range Access terminal XBM DxxxS type 7ea XB E C DxxxH type 10ea Max no of installation XB E C DxxxSU 7ea XB E C DxxxU 10 Power supply 5 V DC 24 V Internal DC 5 V 120 mA External DC 24 V 100 mA Table 2 3 Performance specifications XBF TCO4RT O 3 d 5 T 2 O LSis 12 3 Chap 2 Specifications 2 3 Names and Functions of Major Components 2 3 1 Names and Functions of XBF TCOATT module Indicates HW operating status On normal operation Off error request a custom service Flicker error have been occurred RUN LED gt Alarm status ALM LED Off normal input status flicker alarm have been occurred Cold junction gt Cold junction compensation part compensation Thermistor chip has built in the inside of the module gt Output part rminal Output termina Terminal block for connecting a external device gt External 24V power supply part External 24V terminal
103. ms open respective Open dialog File extensions are tom tpl tpl tol tol respectively If a project is selected this menu is disabled It will be enabled only when module and parameter are selected h Save Item in File tool bar Save As dialog will open Disabled if no project is open and the current project window will save the selected modules and parameters under different name When saving modules all the modules and parameters are saved in a tpm file When saving a loop the parameter setting of the loop is saved in a tpl file i Compare Projects Opens Compare Project dialog Compares the present project in the screen and a saved project Disabled if no project is open j Print tool bar Opens Print dialog supported in the Windows Data monitor and trend monitor can be printed Disabled if no monitor is in the main screen k Print Preview Opens Print Preview window Print previews for data monitor and trend monitor can be checked before printing Disabled if no monitor is in the main screen 1 Print Project Opens Print project dialog for printing project data Disabled if not project is open m Setup Printer Opens Setup Printer dialog Supports the printer setting dialog of the Windows OS n Exit Exits from XG TCON If the present project has not been saved XG TCON project window will be closed Will you save it dialog appears 2 Edit a Cut Cut can be executed when 2 or more m
104. mum medium maximum Address Decimal number Initial LOOP LOOP LOOP LOOP Variable for XEC Description Range velie 0 1 2 3 42 1 minimum Abnormal 170 298 426 Fxxyy CHn EOUT None 2 medium 1 Read write output value 3 maximum 1615 6 29 6 30 515 6 3 3 Cooling output 1 Output type There is a PWM output Address Decimal number Initial LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range aia 0 1 2 3 Select 1 PWM 10 7 138 7 266 7 394 7 Fxxyy CHn CTRL CTY None 1 Read write output type output Parameter setting New gt gt ei Heating cooling i selection Cooling power ratia 1 Output type Heating output Abnormal L condition output Cooling output F Abnormal condition output Heating upper limit Output alarm 2 PWM period settings This configures the pulse output cycle to be used for PWM output The range to be configured is 5 0 5sec 1200 120 0sec Address Decimal number LOOP LOOP LOOP LOOP Variable for XEC Symbol Description Range TUM 0 1 2 3 5 1200 PWM sec 1 615 6 31 6 32 Parameter setting New Parameter E Heating cooling Output setting selection Cooling power ratio 7 Output type Heating output Abnormal condition output PWM period
105. nd edit of a project by user 1 filename tpj the project file created by user when saving the project 2 filename tpm the module file created by user when saving the module 3 filename tpl the file for the loop created by user when saving the loop 4 lt filename gt csv user created project is periodically saved This file is created by selecting Begin Data Save in the trend graph 515 71 Chap 7 Software Package XG TCON 7 2 Main Screen This Chapter describes the elements windows and popup menus in the main screen The figure below shows the initial screen of the XG TCON at opening The zones are defined as follows and described in detail in the respective sectors 7 2 1 Title Shows the title and name of the active module of the XG TCON XG TCON s title is displayed as follows according to the Windows application Program name 9 Displayed monitor Trend Monitor User selected module 7 2 LSis Chap 7 Software Package XG TCON 7 2 2 Menu Basic menus are provided for convenient program operation Selecting the menu following commands will appear The commands can be executed with mouse or keyboard Some commands support short cut key or tool for simple selection Project Edit View Online Monitor Tools Window Help Project Edit View Online Monit Mew Project Ctrl4N Open Project
106. ness bad due to external factors 1 615 6 19 6 Select differential calculation source Address Decimal number Initial ariable for LOOP 0 LOOP 1 LOOP 2 LOOP 3 value Select differential Read write calculation source Parameter Type SV Lower limit Forward Reverse division Dead Band Control setting m from manual operation changing Proportional operation source value Ts Contral period Control Kp Proportional coefficients coefficient Ti Integral coefficients o Td Differential coefficients Control BIAS The feature of differential calculation is to measure the change volume of EV If SV is constant the change volume of EV will be in reverse way of the change volume and signal of PV but the size is same However when a user changes SV EV rapidly changes and does not affect PV significantly Therefore in order to prevent rapid increase and decrease of operation output according to the changes of SV PV is used as a source of differential calculation However the signal is different according to the direction of change of EV and PV respectively 6 20 LSis 7 Select control set Address Decimal number ean D Initial ariable for mbo escription ange LOOP 0 LOOP 1 LOOP 2 LOOP s a Note Ubs 26 Ubs 29 refers to the address of U device area Differential operation source Ts Control period
107. nput module is turned on off while power of XGB main unit is on temperature input value may have an error LSis 13 1 Chap 3 Installation and Wiring E 3 2 Wiring 3 2 1 Wiring of the Input Part 1 Thermocouple type wiring Terminal block for compensating Compensation cable extension cable Sensor A 1 In case sensor and compensating wire is shielded shield connection to PLC FG is available 1 2 It is necessary to use extension terminal block of which material is kept at uniform temperature in order to reduce error 3 Compensating cable should use the same type of sensor which was used for measuring 4 RJC sensor has built in the inside of module Do not connect external signal wire to RJC terminal 32 1615 Chap 3 Installation and Wiring _ 2 RTD type wiring a 2 wire type wiring XBF T CO4RT RUN Cable Terminal block sensor I I I N 0 D OU U D O wu D 1 In case sensor and compensating wire is shielded shield connection to PLC FG is available 1 b 3 wire type wiring XBF TCOART Cable Terminal sensor LE EH CHO B b A CH1 B b A 71 on E 23 b M CH3 B 1 In case sensor and compensating wire is shielded shield connection to PLC FG is available 1 1 615 3 3 Chap 3 Installation and Wiring 3 wire type wiring XBF TCOART Cable Terminal block RTD sen
108. nput operation functions Supports bias averaging function 9 Auto tuning function Calculation of PID coefficient by auto tuning is available 15 1 1 Chap 1 Introduction 1 2 1 PID control Proportional Integral Derivative Control This is one of the feed back controls keeping output in reference voltage and combination of Proportional control Proportional Integral control and Proportional Derivative control P control multiplies deviation between reference signal and current signal by P coefficient and makes the control signal control executes integral for deviation and adds the result to P control in parallel D control executes derivative for deviation and adds the results to P control in parallel It is used to measure reaction of automation system or control reaction And it is usually used to control temperature pressure flow speed of rotation and can improve the problem of PI or PD control such as transient 1 2 2 Proportional Control As one of the control methods the bigger gap between target value and current value the bigger manipulated value to return to target value It is smoother than On Off control 1 2 3 On Off Control As one of the control methods it reiterates turning manipulated value on off and is called Bang Bang control It has hysteresis characteristic so error within hysteresis range occurs 1 2 4 Integral Action Makes the manipulated value proportional to integral value of action signal and called
109. o automatic mode from manual mode by order of user This function finds smooth starting point when the system is converted to automatic mode from manual mode When it becomes automatic mode the output in the manual mode is divided and replace it with the output prior to P calculation and calculation to continue the control process smoothly However if the difference between two modes is big it may not be overcome by this function 6 18 1 6175 5 Select proportional calculation source Address Decimal number Variable for XEC 156 1 2841 4121 Fxxyy CTP P_PV Parameter setting New Input parameter Control parameter Parameter 1 SV Lower limit Target setting Forward Reverse division Control setting from manual operation changing Differential operation source Control Kp Propartional coefficients coefficient Ti Integral coefficients TdiDiffereriial coefficients Control BIAS UE Initial Description value Select proportional calculation source Read write This is the function to determine which one to be used by conducting proportional calculation Generally EV is used but PV is slow and if you want to follow SV then you can change the source to PV If PV is used as source the integral term will be decreased to maintain balance according to the system status Therefore there will be significant delay factors and make the responsive
110. odules have been registered Cut modules can be pasted into other projects b Copy The modules registered in the parameter can be copied All the parameters of the module are copied into other projects or modules 1515 Chap 7 Software Package XG TCON i c Paste Enabled after Copy or Cut command has been executed Copied or cut module can be pasted Disabled if Coy or Cut command has not been executed When trying to paste to a module following dialog appears for confirmation AG TCON Current all information will be changed Will you continue d Delete When 2 or more modules have been set up in the project and the modules or parameters to be deleted are selected this menu 15 enabled Disabled if the project is selected or there is only one module XG TCON 3 View a Project Window tool bar Enable or Disable of project window can be selected Enabled Disabled 1 Project Window Alti Project Window b Command Window tool bar Enable or Disable of command window can be selected Enabled Disabled Command Window Alt 2 Command Window Alt 2 c Message Window tool bar Enable or Disable of message window can be selected Enabled Disabled lal Message Window Alt 3 Message Window Alt 3 d Register Information tool bar Opens Register Information or Setting dialog for the project module or parameter selected by the user 15 7 5 Chap 7 Software Package XG
111. operation changing AT start Target setting Control setting Proportional operation source Differential operation source 1 PID CONTROL LOOP1 LOOP2 LOOP3 Cancel Default Read Write The table below is the description of the each control coefficient related to PID CONTROL Address Decimal number LOOP LOOP LOOP LOOP Variable for 0 2 2 193 02 11 20 29 COCEA 2 3 321 449 330 458 339 467 348 476 357 485 366 494 322 450 Symbol Description TS Control cycle 0 Initial Range value 0 65535 200ms Read write x 200ms 0 65535 200ms Read write x 200ms 0 65535 200ms Read write x 200ms 0 65535 200ms Read write x 200ms 0 65535 200ms Read write x 200ms 0 65535 200ms x 200ms MV PV 0 10000 m Read write T T TS Control cycle 1 T TS Control cycle 2 T TS Control cycle 3 T TS Control cycle 4 T TS Control cycle 5 Read write 50 51 52 53 54 55 KP Proportional KPO coefficient 0 LSis 6 11 6 12 Address Decimal number LOOP LOOP LOOP 75 84 9 102 111 77 co 104 113 NJ eo N 8 97 106 115 117 1515 203 212 221 230 239 196 204 214 223 232 241 198 206 216 225 234 243 200 218 227 236 245 2 331 340 3
112. ow In order to put hysteresis on the border of the alarm you should configure the entering point and escaping point separately 6 36 LSis Chap 7 Software Package XG TCON Chapter 7 Software Package XG TCON 7 1 Introduction 7 1 1 Features of XG TCON 1 The software package with the functions for the operation and monitoring of the Temperature Controller Module 2 This package provides a function for independent operation of the temperature controller separate from the XG5000 3 Enables fast and easy parameter setting and data monitoring 4 Supports convenient GUI for users to begin temperature control without developing ladder program 5 Each project is provided with 0 7 bases and 0 11 slots for up to 48 module installation and supports edition monitoring and control simultaneously 6 Diverse messages are provided for easy program edit and testing 7 1 2 Functions of XG TCON In principle the XG TCON runs in PC environment It is an exclusive software package developed for fast and easy operation of temperature controller through communication with the XGK XGI XGR or XGB series CPU Major functions of the XG TCON are as follows 1 Read write module parameters 2 Edit save module parameters 3 Monitor control data 4 Plot control data 5 Monitor module status 6 Display module operation history 7 1 3 Files Created with XG TCON Following files are created in the course of creation a
113. ower limit value of output a Output upper limit Range available for settings is 0 00 100 00 Actual settings range is output lower limit 100 00 Initial Variable for XEC Description Range value esr een vz ore 0 Loop 1 1 Loop 2 2 3 output upper limit b Output lower limit Range available for settings is 0 00 100 00 Actual settings range is 0 00 output upper limit Address Decimal number LOOP 0 LOOP 1 LOOP2 LOOP 3 LSis Initial value output lower _Fxxyy_CHn_C_MIN C_MIN 0 00 100 00 Read write imi a 4 Output change limited This is the function to limit the output change volume to protect the operation part by blocking rapid change Address Decimal number D n B Initial ariable for mbo escription ange Limit output 51 179 307 435 C DMAX C DMAX 0 00 100 00 100 00 Read write change a Limit output change The range available for configuration is 0 00 100 00 ob The parameter settings method is as follows c When configuring output change limit the output value is as follows Analogue output value 100 0 Limit output change 20 100 0 4 0 8 1 2 1 6 2 0 5 Output criteria This configures the criteria of output which will be out even without effort to do it It configures the output which stabilizes the system even without control Address Decimal number secede
114. pes as the tool bar in the XG5000 Vertical Save Project e Set up Connection Arrangement Horizontal Print Read Arrangement XG TCON I4 Write Close All 08 Start stop Monitorin Window o P 9 Module Status History Data Monitoring Window 7 8 1515 Chap 7 Software Package XG TCON 7 2 4 Project Window 1 Popup Menu Open Add Module El save Project Import Item from File d Export to File 4 Ctrl 4c Properties Allows docking Hides Floating Window a Add Module Opens Add Module dialog in which module name base and slot setting and description can be edited Disabled while in connected b Save Project Saves project c Read Items from File Reads modules tpm or parameters tpl d Save Items in File Saves module tpm or parameter tpl e Cut Cuts off modules f Copy Copies modules g Paste Cut or copied modules can be pasted When pasting to a project a module having the existing data is created However when pasting to a module existing parameter information is overwritten 515 79 Chap 7 Software Package XG TCON E 7 10 h Delete i Move up Moves the module up at the project window Move down Moves the module down at the project window k Register Information Opens Project Register Information dialog in which project name and description can be edited 1 Allow Docking Usable for window movemen
115. pper limit alarm is canceled when output is falling under the output alarm value HYS value and lower limit alarm is canceled when output is rising over output alarm value HYS value 515 3 Appendix Terminology related with input m Input type J T type sensors are available to use for XBF TCO4TT module And Pt100 jPt100 are available to use for XBF TCO4RT module And it can get an external input The external input means taking a digital value in the PLC as input Put the input value in the U area and select Ext input at the command window m Disconnection detection detects the disconnection of input sensor m Effective input upper lower limit when you want to use specific section of sensor range you can set effective input upper lower limit m Scale upper lower limit this function is available when you set the input type as voltage or current in the XGF TC4UD you can scale the converted value of input signal m Input BIAS When sensor reference is not correct you can correct it through software m Average if you set the averaging type and averaging value average of input is used for operation m Input alarm if input value is larger than upper limit or high upper limit or smaller than lower limit or low lower limit alarm bit will be set Upper limit alarm is canceled when input is falling under input alarm value HYS and lower limit alarm is canceled when input is rising over input alarm value HYS A 4 1515
116. put and one output Since Temperature controller module supports 4 channels of input and output and 4 PID operations up to 4 loops are available m Input and PV Input is a signal coming from Thermocouple or RTD sensor Current temperature is changed into an electrical signal by sensor and this signal flows into the module And then that changes into a number through A D conversion Temperature controller module takes the A D converted number and executes PID operation with that number So the process converting a temperature into a number is input process The final number is called PV Process Value m SV Set point Value SV means a number indicating a target temperature This value is A D converted value of target temperature like above PV m EV Error Value EV means difference between PV and SV If EV is big that means it will take long time for PV to reach SV value And if EV is small that means PV is similar with SV And if EV is 0 that means PV is same as SV m Control cycle Ts It means a cycle refreshing control output through an input and PID operation in the loop m Proportional coefficient Kp and P operation Kp is first coefficient of PID operation It affects all operations P operation operation and D operation P operation outputs the EV multiplied by Kp m Integral coefficient Ti and operation Ti is second coefficient of PID and affects operation When operation integral calculus is executed At this time since P
117. put parameter Control parameter Qutput parameter Autotuning of SV Autotuning of HYS Falling tracking Control type Forward Reverse division a Initial Symbol Description Range value Prevention of O configuration l CTRL AW2D code u Read write overload 1 prohibited a from manual Proportional operation source operation source Td Differential coefficients Control BIAS When changing SV or starting initial system EV becomes bigger to make the system overloaded This function divides the area of the system to prevent overloaded Since this function may not be normally operated when P calculation source is PV in this case it is recommended to be prohibited 15 6 17 SoS 4 Prevent the shock from manual operation changing Address S number Initial Loops 2209 for XEC Description Range LOOP 0 LOOP 1 LOOP 2 2 LOOP 3 3 value Manually 0 Allowed 156 0 284 0 412 0 Fxxyy CHn CTP CTP BMPL Read write avoid impact 1 Prohibited Parameter setting Mew Input parameter Control parameter Parameter id SV Lower limit Forward Reverse division Dead Band n Control gt operation source Differential operation source Control Kp Proportional coefficients coeficient Td Differential coefficients In controlling system it may be changed to manual mode from automatic mode or t
118. r fire CO Mc esa ese O Co oince the above warranty is limited to PLC unit only make sure to use the product considering the safety for system configuration or applications Environmental Policy L SIS Co Ltd supports and observes the environmental policy as below Environmental Management About Disposal LSIS considers the environmental preservation as the preferential management subject and every staff of LSIS use the reasonable endeavors for the pleasurably environmental preservation of the earth LSIS PLC unit is designed to protect the environment For the disposal separate aluminum iron and synthetic resin cover from the product as they are reusable m HEAD OFFICE LS Tower 127 LS ro Dongan gu Anyang si Gyeonggi Do 431 848 Korea Tel 82 2 2034 4870 Fax 82 2 2034 4648 E mail cshwang Isis biz Southeast Asia 82 2 2034 4888 cshwang lsis com Charles Hwang Europe 82 2 2034 4676 sukyong lsis com Brian Choi Turkey Israel CIS 82 2 2034 4879 dkimc lsis com Daniel Kim Oceania 82 2 2034 4394 kacho lsis com Kendra Cho North Latin America 82 2 2034 4286 hkchung lsis com Hank Raul Chung Southwest Asia Africa 82 2 2034 4467 myleed lsis com Henry Lee Middle East 971 4 886 5360 khchoi1 2lsis com Lambert Choi m LSIS Shanghai Co Ltd CHINA 32nd Room 1 4 32 F Great Wall Building No 3000 North Zhongshan Road Putuo District
119. saving parameter writing UOy 01 These are read only areas and display the backup action of the module When the corresponding bit is On the module data is being saved 01 8 _Oy_RD_ING Restoring parameter reading These are read only areas and display the backup action of the module When the corresponding bit is On the module data is being restored Table 4 1 U device area LSis 4 1 Chap 4 Configuration and Functions of Internal Memory XBC woa e EM 03 0 CH1 ALINHH channel1 input alarm further upper limit UOy 03 1 Oy CH1 ALINH channel input alarm upper limit UOy 03 0 04 2 Oy CH2 ALINL channel2 input alarm lower limit 04 3 Oy CH2 ALINLL channel2 input alarm further lower limit U0y 04 5 Oy CH2 ALHOL channel2 heating output alarm lower limit UOy 03 6 Oy CH1 ALCOH channel1 cooling output alarm upper limit Oy CHO PV channelO input value 03 7 _Oy_CH1_ALCOL channel1 cooling output alarm lower limit 0 04 0 _ 2 channel2 input alarm further upper limit 0 04 1 _Oy_CH2_ALINH channel2 input alarm upper limit UOy 04 Oy CH1 PV channel1 input value UOy 11 Lo ow Oy CH1 HOUT channel1 heating output value UOy 04 4 Oy CH2 ALHOH channel2 heating output alarm upper limit _Oy_CH2_ PV channel2 input value 04 6 _Oy_CH2_ALCOH channel2 cooling output alarm upper limit 0 04 7 _ CH2 ALCOL channel2 cooling output alarm lower limi
120. select Stop of loopO from the operation command the module state window to change to the operation state The temperature controller will provide cooling output Ch 1 when the present temperature exceeds 200 C or heating output Ch 0 when the present temperature is below 200 C LSis 9 5 Chap 9 Programming for XEC 5 Data Monitor Select Monitor Data Monitor to check control status te woes woe _100 2 _10093 aowe 00 Heating upper limit 5V Control target PV rising tracking PV falling tracking Cooling output type 9 6 1615 Chap 9 Programming for XEC 0000 U 9 2 3 Sample Program _02_RDY Q2 WR ING INT PIT IMT RE REC DNE PUT_IMT PUT IMT REQ DNE REQ DNE el e 9500 9500 1 615 9 7 Chap 9 Programming for XEC TR ES PUT PUT REQ DONE e a 9500 2000 IMSTIU PUT IMT DONE e e 12 4 100 2000 REAL TO DI 1 000 OUT n 9 8 5715 Chap 9 Programming for XEC INSTI INSTI PUT_OWORD PUT_WORD Ue WEITE HEU REC DONE 5 OUT 16 000 02 WRITE _02 WR MG _02_WRITE R _02 RDY H MM M E LSis 9 9 Chap 10 Diagnosis Chapter 10 Diagnosis 10 1 Error Code Table 10 1 Error code
121. sensor and higher than the Effective Input Lower Limit 4 Effective Input Lower Limit An INT type defining the lower limit of the applicable range of the sensor measurement This limit should be between the maximum to minimum input of the sensor and lower than the Effective Input Upper Limit 5 Scale Upper Limit An INT type For temperature type same as the effective input upper limit and set up the upper limit in the voltage and current input scale Setting range is Scale Upper Limit gt Lower Limit 30000 within 30000 30000 6 Scale Lower Limit An INT type For temperature type same as the effective input lower limit and set up the lower limit in the voltage and current input scale Setting range is Scale Lower Limit Upper Limit 30000 within 30000 30000 7 Scale Decimal Point Used only for voltage and current to set up the decimal point of the upper and lower limits of scale within the range of O x1 4 x0 0001 b Process Input 1 Root Square Extract the square root of the input If the input value is a minus the minus sign will be applied the same 2 Low Cut A USINT type which can be entered only when square root is allowed After extracting the square root the value less than the LOW CUT of the entire input range is treated as zero input Setting range is 0 0 50 5 0 3 Input Bias An INT type which sets bias to input values Setting range 15 less than the entire input range within
122. sor 1 Lu OR Ir N I 6 b A B b A B b A B b 1 1 In case sensor and compensating wire is shielded shield connection to PLC FG is available 1 34 16175 Chap 3 Installation and Wiring 3 2 2 Wiring of the Output Part 1 Output part wiring XBF TCO4TT B b A B b A B b A B b It is recommended you use the noise filter for the module when you use an external power supply 1 615 3 5 Chap 4 Configuration and Functions of Internal Memory XBC Chapter 4 Configuration and Functions of Internal Memory XBC 4 1 U Device Area Table 4 1 shows the U device area of the temperature controller wea 0 n These are read only areas and display the operating information of each channel When the corresponding bit is On it means the corresponding channel is operating These are read only areas and display the disconnection of each channel When the corresponding bit is On it means the sensor of the corresponding channel is disconnected These are read only areas and display the input part error of each channel These are read only areas and display the backup memory error of the module These are read only areas and display the action error of the module These are read only areas and display the action error of the module 01 0 _ WR ING
123. t UOy 17 _ COUT channel3 cooling output value 05 0 Oy CH3 ALINHH channel3 input alarm further upper limit U0y 05 1 Oy CH3 ALINH channel3 input alarm upper limit 0 05 4 2 LSis Chap 4 Configuration and Functions of Internal Memory XBC T 004 OyCH2EXINV chamel2exemalinutdata Uoy25 Oy CH3EXNV channel extemal inputdata dy chame conrisetselecion _ Uoy28 Oy CH2CSET chameconrisetselecion parameter backup command write parameter restoring command read Minuscule y of Device and Symbol is mean the mounted slot number of module LSis 4 3 Chap 4 Configuration and Functions of Internal Memory XBC E 1 In device allocation x and y respectively refer to the base number and the slot number with a module 2 The channel 0 conversion value of the thermo controller mounted on base No 0 slot No 4 is expressed as 04 06 Word 004 d Device type Slot No 3 The channelO operating command of a thermo controller mounted on base No 0 and slot No 5 is expressed as U05 18 0 when mounted on slot No 10 it is U0A 18 0 Base No Word 005 18 0 4 Device type Slot No Bit U device The memory of PLC CPU that you use to read or write a certain area defined in the data and module that should be periodically read of a special communication module in XBC PLC per each
124. t or docking with another window To enable docking the checkbox must be checked m Hide Hides project window n Floating Window Changes project window into a window In this state docking is disabled 7 2 5 Main Screen In the main screen user can display windows for monitoring or plotting data The main screen is where user can open data monitoring and trend monitoring windows Each module can have one data monitoring window and one trend monitoring window Multiple modules may open multiple data and trend monitoring windows in the main screen When working with multiple windows a window can be selected with the tab on the bottom screen Each tab and title bar has respective module name When the project is closed the main screen is empty The context menu right mouse button click in the main screen is as follows w Project Window Message Window Command Window X Project View Online Monitor Window 5 amp X 1 Data Monitoring Window This window shows major operating information of XG TCON and read only is allowed When a new project is created this window has empty columns and reads and displays module state at Start Monitoring command The variables in this window are indicated in black or red if the memory value is 0 or non zero respectively Exceptionally sensor input heating output and cooling output variables are indicated in blue when normal or in red when erroneous 1515 Chap 7 Software
125. the changes made in the dialog and return to the previous step c Default Setting Initializes all the settings in the dialog d Read Reads the parameters of the respective module and display them in the parameter window supported during connection only e Write Transmits the changes made in the parameter window to the module Supported during connection only f Tab Select input output or output parameter tab to open the respective window g Parameter Description Describes the variable briefly 722 LSis Chap 7 Software Package XG TCON 2 Input Parameters Parameter setting Mew M Input parameter Control parameter Output parameter Parameter Type LOOPO Lower limit of effective input Inout process C Average type High upper limit Input Lowerimt _ Low lower limit Alarm 5 ampensation en al TENE a Input Types 1 Input Types lt XBF TC04TT gt ___ Min oo 5000 _ 2 00 5000 lt XBF TC04TT gt ___ Mi 2 Open Line If enabled the sensor is opened physically and treated as an error If disabled even real line open will not be treated as open nor error 515 3 Chap 7 Software Package XG TCON 3 Effective Input Upper Limit An INT type defining the upper limit of the applicable range of the sensor measurement This limit should be between the maximum to minimum input of the
126. the local variable window on the right to choose Add external variable I 5 sample XG5000 1 Edit Find Replace View Online Monitor Debug Tools Window Help Qk BAX LE CP Dp cP je 8 9 s CN ee AUS N EE e maama Project 2x HewProgram Pro gram MewProgram Local Variables 4 Bears Network 4 NewPLC 8050 Internal Cnet Ctrl Z m E System Variable Red 4 NewPLC XGB XECH Offline ig Global Direct Variables Cut Ctri X 1 Parameter Copy Ctrl C H Basic Parameter paste Ctrl V EX H a Delete Delete gt Internal Parameter S Scan Program Insert Line Ctrl L a NewProgram Delete Line Ctrl D 2 v Local Variables Po Program Find Device Ctrl F is a User Function Function Block Find Text Ctrl K User Data Replace Device Ctri H Replace Text Ctril J Find Again Ctrl F3 Project 74 a UE d Function FB Ex ort inta text Tile Most Recently Used Edit nn Import Variables from File Function Mame Open program LSis 5 7 Chapter 5 Configuration and Functions of Internal Memory XEC c Check the variable you want to add in the Add external variable window below and choose The following
127. tial coefficient Can be set up with any real number Setting range is 0 0 0 1 6 Control BIAS An INT type which sets up the bias to the load side transmit MV after control operation Setting range is 1000 1000 4 Output Parameters Parameter setting New x Input parameter Control parameter Output parameter Parameter Type a Heating cooling Output setting __ 7 Output type Output upper limit Output lower limit Abnormal I condition output Output upper limit Abnormal condition output Heating upper limit Output ala Heating a Output Setting 1 Heating Cooling Selection Sets up the operation of the heating output terminal cooling output terminal and heating cooling output terminal 1 28 LSis Chap 7 Software Package XG TCON 2 Cooing Output Ratio A USINT type which sets up the cooling output creation ratio to heating output Setting range is 0 0 100 100 b Heating Cooling Output 1 Output Type Sets up the output type of the Heating Cooling output terminal PWM setting will provide pulse output 2 PWM Period A USINT type which sets up the pulse output period used in PWM output Setting range is 5 0 5sec 1200 120 0sec 3 Output Upper Limit An INT type which sets up the upper limit value of heating cooling output Setting range is O 100 for PWM above output lower limit 4 Output Lower Limit An INT type which sets up the
128. tial factor set value 2 control BIAS set value 2 target set value 3 REAL _ 88 91 92 Be Read Write Read Write REAL cycle setting 3 proportional factor set value 3 CO lI lI 9 223 Read Write REAL integral factor set value 3 97 225 353 Read Write REAL differential factor set value 3 227 355 Read Write control BIAS set value 3 100 101 228 356 229 357 230 358 232 360 234 362 target set value 4 cycle setting 4 proportional factor set value 4 integral factor set value 4 differential factor set value 4 H3 426 427 428 429 432 433 434 435 436 437 438 439 440 441 443 444 445 448 449 450 452 454 456 457 458 459 461 463 465 466 467 468 470 472 474 475 476 477 479 481 483 484 485 486 488 490 4 6 LSis Chap 4 Configuration and Functions of Internal Memory XBC Read Type Description LE NE NE ee ee Pie oe e eee NT I 770 70 A 35 49 Readiwte INT targetsetvalue ____________ oydeseting 5 979 So Reaawrte INT contol BIAS setvaueS Note Read Write is written based on the PLC In case of Read PLC reads the data from the module and in case of Write PLC writes the data to the module LSis 4 7 Chap 4 Configuration and Functions of Internal Memory XBC 4 2 2 How to Use PUT GET Command PUT command Areas a
129. ty Instructions Safety Instructions for test operation and maintenance Z N Warning Don t touch the terminal when powered Electric shock or abnormal operation may occur Prior to cleaning or tightening the terminal screws let all the external power off including PLC power If not electric shock or abnormal operation may occur Don t let the battery recharged disassembled heated short or soldered Heat explosion or ignition may Cause injuries or fire Do not make modifications or disassemble each module Fire electric shock or abnormal operation may occur Prior to installing or disassembling the module let all the external power off including PLC power not electric shock or abnormal operation may occur Keep any wireless equipment such as walkie talkie or cell phones at least 30cm away from PLC If not abnormal operation may be caused When making a modification on programs or using run to modify functions under PLC operations read and comprehend all contents in the manual fully Mismanagement will cause damages to products and accidents Avoid any physical impact to the battery and prevent it from dropping as well Damages to battery may cause leakage from its fluid When battery was dropped or exposed under strong impact never reuse the battery again Moreover skilled workers are needed when exchanging batteries Safety Instructions Safety Instructions for waste disposal Product or battery waste shall
130. vailable Flag NE F110 F111 F112 COMMAND TL H re ee COMMAND EP 81 82 ____ means Area setting Operand Description Data size The number of the slot with a special module set as a hexadecimal number WORD a The channel of the internal memory of a special module WORD Go The first number of constant of the device where the data is stored which you want to WORD save in the special module The number of the data to be stored WORD Flag set PUT GET when the special module is not in the designated slot F0015 error when the PUT GET command has not been properly carried out F0022 a This command is used when you want to use data for the special module with a memory b It uses word data from the device designated as S2 for the memory designated as 52 of the special module designated as sl the slot number of the special module c When the special module is not in the place designated as sl the slot number of the special module of the PUT command has not been properly carried out the bit of the corresponding place of F0015 F0022 WORD which is PUT GET error is set d sl the slot number of the special module shall be set in two places as a hexadecimal number As shown below for instance in the case of h14 the number 1 refers to the number of the base and 4 the slot number 100021 PUT hi4 2 000100 4

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