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ST 700 SmartLine Pressure Transmitters User`s Manual

1. Intrinsically Safe Ex ia IIC T4 DE HART 5 50 C to 70 C FISCO Field Device Only for FF Option FF Note R Ex ia IIC T4 Non Sparking DE HART Netea 50 C to 85 C INMETRO Ex nA IIC T4 FF Enclosure IP66 IP67 ALL ALL ALL Flameproof Ex d IIC T4 Ga Gb DE HART 5 o 50 C to 85 C Ex tb IIIC T 85 C IP 66 JFF NoE Intrinsically Safe Ex ia IIC T4 DE HART o o FISCO Field Device Only for FF Option FE Note 2 50 C to 70 C Ex ia IIC T4 Non Sparking DE HART o o NEPSI Ex nA IIC T4 JFF Note 1 50 C to 85 C CHINA Enclosure IP66 IP67 ALL ALL ALL Flameproof 1 Ex d IIC Ga Gb T4 All Note 1 50 C to 85 C Ex tb IIIC Db T 85 C Intrinsically Safe 0 Ex ia IIC Ga T4 4 20 mA DE HART Note 2 50 C to 70 C FISCO Field Device Only for FF Option FF er GOST exialic Ta Enclosure IP 66 67 All All Notes 1 Operating Parameters DE HART Foundation Fieldbus Voltage 11 to 42 V Voltages 9 to 23 V Current 25 mA Current 4 20 mA Normal 3 8 23 mA Faults 2 Intrinsically Safe Entity Parameters For details see Control Drawing on page 68 3 Marking ATEX Directive General The following information is provided as part of the labeling of the transmitter Name and Address of the manufacturer e Notified Body identification DEKRA Quality B V Arnhem the Netherlands For complete model number see the Model Selection Guide for the particular model of
2. 1 5 Transmitter Adjustments Zero and Span adjustments are possible in ST 700 SmartLine Pressure Transmitters with the optional three button assembly located at the top of the Electronic Housing see Figure 2 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 3 You can also use the Honeywell MC Toolkit or other third party hand held zero to make any adjustments to an ST 700 SmartLine Pressure Transmitter Alternately certain adjustments can be made through the Experion or Universal Station if the Transmitter is digitally integrated with a Honeywell Experion or TPS system Page 4 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 1 6 Display Options The ST 700 SmartLine Pressure Transmitter with Basic Display Table 2 Available Display Characteristics Basic Display e Suitable for basic process needs e 360 rotation in 90 Increments e 2lines 16 characters e Standard units of measurement Pa KPa MPa KGcm2 TORR ATM inH2O mH2O bar mbar inHg FTH2O mmH20 MMHG amp PSI e Diagnostic messaging e Square root output indications 1 7 Optional 3 Button Assembly The optional 3 Button Assembly provides the following features and capabilities e Increment decrement and enter key functions e With the menu driven display o Comprehensive on screen menu for navigation o Transmitter configuration o Transmitter calibration o Display configuration o Set
3. BLOCK INTERNAL GROUND CONNECTION 2X FIELD WIRING ENTRIES 2X TB MOUNTING SCREWS ELECTRONICS HOUSING EARTH GROUND CLAMP OPTIONAL Figure 15 Transmitter 3 Screw Terminal Board and Grounding Screw As shown in Figure 15 each Transmitter has an internal terminal to connect it to earth ground Optionally a ground terminal can be added to the outside of the Electronics Housing While it is not necessary to ground the Transmitter for proper operation doing so tends to minimize the possible effects of noise on the output signal and affords protection against lightning and static discharge An optional lightning terminal block can be installed in place of the non lightning terminal block for Transmitters that will be installed in an area that is highly susceptible to lightning strikes Wiring must comply with local codes regulations and ordinances Grounding may be required to meet various approval body certification for example CE conformity Refer to Appendix A of this document for details Note The right hand terminal is for loop test and not applicable for Fieldbus option The Transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range see Figure 14 With optional lightning protection and or a remote meter the voltage drop for these options must be added to the basic 10 8 volt supply requirements to determine the required Transmitter
4. WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements HIF DORS E P Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements continued Page vi ST 700 SmartLine Pressure Transm
5. s Manual Page 35 THUE VG EI Always tighten head bolts in sequence shown and in these stages 1 1 3 full torque 2 2 3 full torque 3 Full torque Feel A E e N Figure 21 Head Bolt Tightening Sequence Table 13 Head Bolt Torque Values BIM MONELK 25 316 NACE CR BOLTING COATED 500 CHROMIUM STAINLESS BOLTING TABLE IIIB7 B7M BOLTING SUPER STEEL TABLE III BOLTING TYPE ALL CARBON ALL GRADE STEEL GRADE 660 CLASS BOLTING 660 CLASS OPTION BOLTING Y SPECIAL DUPLEX BOLTING D STANDARD D BOLT Y SPECIAL OPTION BOLTINGY TABLE III BOLTING OPTION BOLTING 51452557 004 OPTION BOLT SPECIAL SS OPTION Y SPECIAL BOLT Y SPECIAL NUT BOLT 51452557 OPTION BOLT 51452557 OPTION 51452557 6KPSI 51452559 003 51452557 005 BOLT 51452557 002 BOLT 001 OPTION 007 NUT 51452557 003 NUT 51452557 NUT BOLT NUT 51452559 006 NUT 51452559 001 51452559 51452557 005 02 NUT 001 202 51452559 NUT 008 51452559 008 500497 T3XXXX EXCEPT XXX5 TRANSMITTERS 48 8 N M 2 4 N M 36 0 Lb Ft 1 8 Lb Ft 56 9 N M 2 8 a Lb Ft 2 1 67 8 N M 3 4 N M EXCEPT DRAFT 50 0 Lb Ft 2 5 Lb Ft RANGE 500497 13XXX5 DRAFT RANGE TRANSMITTER 20 3 NeM 1 0 N M 15 0 Lb Ft 0 8 Lb Ft ONLY Page 36 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 5 4 Replacing th
6. 0 SCHEDULE 50080030 Revision H Pressure Equipment Directive PED 97 23 EC PED Module un un eT U U U O Sound Engineering Practice SEP STD 810 STD820 STD720 STD820 Module A STD830 STD730 STD870 STD770 STG840 STG740 gt z STGB4L STG74L Sound Engineering Practice SEP STG870 STG770 STG87L STG78L leA STG88L STG78L weng STG89L STG79L Flange Mounted STF828 STF728 EE Sound Engineering Practice SEP Sound Engineering Practice SEP Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 63 A3 Hazardous Locations Certifications MSG AGENCY TYPE OF PROTECTION COMM Electrical Ambient CODE OPTION Parameters Temperature Explosion proof Class I Division 1 Groups A B C D Dust Ignition Proof DE HART N 5 Class II Ill Division 1 Groups E F G T4 FF Notei SE Class 1 Zone 1 2 AEx d IIC T4 Class 2 Zone 21 AEx tb IIIC T 95 C IP 66 Intrinsically Safe Class Il Ill Division 1 Groups A B C D E F G T4 DE HART F Class Zone 0 AEx ia IIC T4 FF Noted SIERT FISCO Field Device Only for FF Option Ex ia IIC T4 Non Incendive Class I Division 2 Groups A B C D T4 DE HART o i usa lass Zone 2 AEx nA IIC T4 JFF Note Se AEx nA IIC T4 Enclosure Type 4X IP66 IP67 ALL ALL ALL Standards FM 3600 2011 ANSI ISA 60079 0 2009 FM 3615 2006 ANSI ISA 60079 1 200
7. 2 G Ex d IIC T4 II 2 D Ex tb IIIC T 85 C IP 66 Enclosure IP66 IP67 ALL ALL ALL Standards EN 60079 0 2011 EN 60079 1 2007 EN 60079 31 2009 EN 60079 26 2007 EN 60529 2000 A1 Intrinsically Safe Sira12ATEX2233X Il 1 G Ex ia IIC T4 STE Note 2 50 C to 70 C FISCO Field Device Only for FF Option Ex ia IIC T4 Non Sparking Siral2ATEX4234X N Note 1 50 C to 85 C II 3 G Ex nA IIC T4 Enclosure IP66 IP67 ALL ALL ALL Standards EN 60079 0 2011 EN 60079 11 2011 EN 60079 26 2006 EN 60079 15 2007 IEC 60529 2009 with Corr 3 Enclosure IP66 IP67 ALL ALL ALL Standards IEC 60079 0 2011 IEC 60079 1 2007 IEC 60079 31 2008 IEC 60079 26 2006 IEC 60529 2009 with Corr 3 Intrinsically Safe DE HART Note 2 SIRA 12 0100 FF Ex ia IIC T4 50 C to 70 C FISCO Field Device Only for FF Option D IECEx Ex ia IIC T4 Non Sparking SIRA 12 0100 ae Note 1 50 C to 85 C Ex nA IIC T4 Enclosure IP66 IP67 ALL ALL ALL Standards IEC 60079 0 2011 IEC 60079 11 2011 IEC 60079 26 2006 IEC 60079 15 2011 IEC 60529 2009 with Corr 3 Intrinsically Safe Ex ia IIC T4 DE HART o o FISCO Field Device Only for FF Option FF Note SR Ex ia IIC T4 SAEX Non Sparking DE HART o 5 E South Ex nA ie T4 JFF Noted RE Africa Enclosure IP66 IP67 ALL ALL ALL Flameproof Ex d IIC T4 Ga Gb DEMART Note 1 50 C to 85 C Ex tb IIIC T 85 C IP 66 E Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 65
8. 2 Preventive Maintenance Practices and Schedules AAA 34 5 3 Inspecting and Cleaning Barrier Diaphragms 20 0 0 cece eeseceseceseceseceseeeeeeeeeeeeneesaeeenaesnaees 34 5 4 Replacing the Communication Module 37 5 5 Replacing the Meter Body ee eeet Aedeber dees EES ENEE ee EEN 39 6 Calibration eet EE ave nea sete Gata AA Ae 43 6 1 Recommendations for Transmitter Calibration 0 cccceecceceeceeseeceececeeeeeesaeceeaaeceeaeeceeeeees 43 6 2 Calibration Procedures get Derek D eg EE EA 43 7 Troubleshooting n 2 ur rn ENEE acted 44 7 1 COVER VIC Wok an Ines DENE EEE ROMS een 44 7 2 Critical Diagnostics SCreeNS u sen Eege Edge Eelsten 44 7 2 1 Fault Conditions and Recommended Corrective Actions cecsceceeeceeseeceeneeceeeeeeees 44 82 Parts EE 46 8 1 OVV EW a e Soe sas Bia ea eee eas ag a ae eee leere 46 Appendix A PRODUCT CERTIFICATIONS AAA 59 Al Safety Instrumented Systems SIS Installapons eee eeceeceeeeeeeeeeeeeeeaeeeseecaeeaeenaeenseees 59 A2 European Directive Information CE Markt 59 A3 Hazardous Locations Cerpfcapons 64 A4 Control RE 68 Sc Marine Approvals renni a E AE EE E ES sutes 72 INDE enee Ee ee eg ee aad EE SE acaba eA EE 74 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page ix List of Figures Figure 1 ST 700 Major Assemblies rorci cieee iieri aiei ie a dei ai aaa i a Eda 2 Figure 2 Electronics Housing Components ursuersnersnnesnnesnnesnnesnnernnns
9. 33 Mounting Dimensions 10 Mounting ST 700 SmartLine Pressure Transmitters 9 Absolute or Differential 13 Bracket Mounting Procedure 11 Flange Mounting 14 Levelling a Transmitter 13 Mounting Dimentsions 9 Remote Diaphragm Seal 15 Summary 9 Mounting Transmitters with Small Absolute or Differential Pressure Spans 13 N Name Plate 3 O Operation 24 Changing the Default Failsafe Direction 30 Three Button Operation with no Display Installed 30 Three Button Operation 24 Optional 3 Button Assembly 5 P Parts List 46 Patent Notice v Piping the ST 700 Transmitter 16 Piping Arrangements 16 Transmitter location 17 Pressure Analog HART and DE Communication 59 R References v Release Information iv Remote Diaphragm Seal Mounting 15 Page 74 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Safety Safety Integrity Level 7 Safety Certification 3 Startup 21 Constant Current Source Mode Procedure 22 Output Check Procedures 22 Support and Contact Information v Symbol Descriptions and Definitions vi T Telephone and Email Contacts v Three Button Operation with no Display Installed 30 Span Adjustments 30 Zero Adjustments 30 Three Button Operation 24 Data Entry 29 Transmitter Adjustments 3 Troubleshooting 44 Critical Diagnostics Screens 44 WwW Wiring a Transmitter 18 Wiring Procedure 20 Wiring Variations 20 Revision 5 0 ST 700 Smart Pressure
10. 50049849 503 50049849 504 50049849 509 50049849 510 HART Electronics Module Without REED Sensor PWA HART Electronics Module With REED Sensor PWA DE Electronics Module Without REED Sensor PWA DE Electronics Module With REED Sensor PWA FieldBus Electronics Module Without REED Sensor PWA FleldBus Electronics Module With REED Sensor PWA Figure 29 1 2 2 4 51452865 201 51452865 202 51452865 203 51462865 204 Meter Body Seal kit includes O rings Glass Filled PTFE VITON 100 PTFE GRAPHITE Figure 31 K1 1 2 2 4 50075472 531 50075472 532 50075472 533 50075472 534 HART DE Terminal Block Assy Without Lightning Protection HART DE Terminal Block Assy With Lightning Protection FieldBus Terminal Block Assy Without Lightning Protection FieldBus Terminal Block Assy With Lightning Protection Figure 29 1 2 2 4 Page 46 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Process head gasket kit Figure Key 1 10 ne I No No Units Units Units 51452868 501 Gasket only Process Head 12 PTFE packs 12 12 24 24 48 51452868 502 Gasket only Process Head 6 Viton Head O Rings Figure 31 Ka 6 6 12 12 24 51452868 507 Gasket only Process Head Graphite Gasket replacement only for existing graphite gasket 6 6 12 12 24 Meter Body Specify DP Models comp
11. 7 Process EE 20 3 6 8 Explosion Proof Conduit Seal oo cece cecceeseesseeesceceecseecaecaecsaecsaeesseesseesseesseeeeeeeees 21 3 7 Kielen EE 21 3 7 1 OVERVIEW eene ae tee nae eit ee i a SE 21 3 7 2 Startup T asks n a eur eden aa EEA EEA 21 3 7 3 Mutput Check Procedures ci 72ee Edge diesel Eege REEE EEEIEE EREE EREE 22 3 7 4 Constant Current Source Mode Procedure ee eeseessecseceeceseceseceseceeeeseeeseeeneeeees 22 Page viii ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Ar L IEREN eendeiteg 24 4 1 OVERVIEW aeaeo e a e ee Eet geren 24 4 2 Three Button Operationerne ee us SEENEN AE E anara ins 24 4 2 1 The Basic Display MENU ren orrie eine ee e 25 4 2 2 Data Entry E 29 4 2 3 Editing a Numeric Value ue eher de str Eege 29 4 2 4 Selecting a new setting from a list of choices 0 ee lees eeeecssecnseceseceseeeseeeseeeseeeeeeees 29 4 3 Three Button Operation with no Display Installed ee eeeeeseeeseeeeeeeecnseceaecnaeenaeees 30 4 3 1 Re E UE en EE 30 4 3 2 Span Adj stMent EE 30 4 4 Changing the Default Failsafe Direction seesseeseeseereeseereesesresserersstesresresrestesserressesrrssreer 30 4 4 1 DE and Analog Differencess Nee ENER i a a a as 30 4 4 2 Procedure to Establish Failsafe Operapon cee ceeceeeeeeeeeeeeeeeeeseeeeecaecsaesnaeenaeens 31 4 5 Monitoring RE E 33 4 5 1 Basic Display steeds E 33 5 M mtenance eege dieses Ee ete cette EE 34 5 1 QV EL VI CW eege EE EES 34 5
12. Inline Gauge and Inline Atmospheric Meter Body Bodies AAA 55 Figure 34 Flange Mounted Meter Body 57 Figure 35 Series 700 Flush Mount Meter Body 58 Page x ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 List of Tables Table 1 Fe tures anid Options ee RE HSHRR EI SER He 1 Table 2 Available Display Characteristics cc ccescesscssecesecesecesceesneeeneeeseecaeecaaecsaecaeesaeesseeeseessneeees 5 Table 3 ST 700 Standard Diagnostics Messages 6 Table 4 Mounting Bracket procedure eee eseessecsseceseceseceseeeseceseesseeeseeseaeseneeeaeecaaecsaecsaesaeeaeens 11 Table 5 Flange Mounting Guidelines eee eeeeseecssecsseceseceseceseceseeeseeeseesenescseesaeeeaaecsaeceaesaeesaeee 15 Table 6 Remote Diaphragm Mounting Deals 15 Table 7 Suggested Connection Locations uursuersnessnessnnesnnesnnesnnesnnennnnnnnnnnnnennnnnnnensnensnonsonsnnennnnnn 17 Table 8 Three Button Option FUNCtiONS 0 0 eee csseessecsseceseceseceseceseeeseeeceeesneseaeeeseeeaaecsaecsaesaeeaeen 25 Table 9 The Basic Display Menus eee eeeseeeeesseeeeesseeeseecsaecsaecaecaeesseceseesseesseeseneseaeeeaeesaaeenaees 25 Table 10 Three Button Data Entry eee eee eeeeeeseeeseeeseeescecaecaeceaecsseesseceeesseessneseneesaeeenaecaaeenaees 29 Table 11 Hart and DE Failsafe and Write Protect Jumpers 32 Table 12 Fieldbus Simulation and Write Protect Jumpers 32 Table 13 Head Bolt 1 orgie Valles 4 222 2 a
13. Name Plate Figure 1 ST 700 Major Assemblies Product ID Nameplate gt Endcap with or without Window Optional 3 Button Assembly WW Communications Module TS Figure 2 Electronics Housing Components Page 2 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 1 2 2 Functional Characteristics Functionally the Transmitter can measure process pressure and provides a proportional analog 4 to 20 mA output to the measured process variable PV Available output communication protocols include Honeywell Digitally Enhanced DE HART and FOUNDATION Fieldbus An optional 3 button assembly is available to set up and make adjustments to the Transmitter In addition aHoneywell Multi Communication MC Toolkit not supplied with the Transmitter can facilitate setup and adjustment procedures Certain adjustments can be made through an Experion Station or a Universal Station if the Transmitter is digitally integrated with Honeywell s Experion or TPS TDC 3000 control system 1 3 ST 700 Transmitter Nameplate The Transmitter nameplate mounted on the bottom of the electronics housing see Figure 1 lists its model number physical configuration electronics options accessories certifications and manufacturing specialties Figure 3 is an example of a typical Gauge Pressure GP or Atmospheric Pressure AP Transmitter name plate The model number format consists of a Key Nu
14. OFF Not Protected 1 Turn OFF Transmitter power Power removal is only required in accordance with area safety approvals Power removal is only required in Class 1 Div 1 Explosionproof and Class 1 Div 2 environments 2 Loosen the end cap lock and unscrew the end cap from the electronics side of the Transmitter housing 3 If equipped with a Display module carefully depress the two tabs on the sides of the Display Module and pull it off 4 If necessary unplug the interface connector from the Communication module Do not discard the connector 5 Set the Failsafe Jumper top jumper to the desired position UP or DOWN See Table 11 and Table 12 for jumper positioning 6 If applicable re install the Display module as follows e Orient the display as desired e Install the Interface Connector in the Display module such that it will mate with the socket for the display in the Communication module Page 32 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 e Carefully line up the display and snap it into place Verify that the two tabs on the sides of the display latch NOTE Installing a Display Module into a powered transmitter may cause a temporary upset to the loop output value Di Orient the Display for proper viewing through the end cap window You can rotate the meter mounting orientation in 90 increments 7 Restore transmitter power if removed 4 5 Monitoring the Basic Dis
15. Pressure AP Transmitters are similar Di It is recommended that you remove the Transmitter from service and move it to a clean area before disassembling it Page 34 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 METER BODY CENTER SECTION Figure 20 DP Transmitter Head Disassembly 1 Close all valves to isolate the Transmitter from the process 2 Open the vent in the process head to drain fluid from the Transmitter meter body as necessary Remove the Transmitter from the process Loosen the nuts in the sequence shown in Figure 21 Remove the nuts from the bolts that hold the process head s to the meter body Remove the process heads and bolts A 2 a Remove the gasket O ring and clean the interior of the process head using a soft bristle brush and an approved solvent Oo Inspect the barrier diaphragm for signs of deterioration corrosion and distortion 9 Ifthe diaphragm is distorted contact Honeywell for assistance 10 Install a new gasket O ring in each process head 11 Coat threads on the process head bolts with a suitable anti seize compound such as Neverseize or equivalent 12 Using a torque wrench gradually tighten the nuts in the sequence shown in Figure 21 Tighten head bolts in stages of 1 3 full torque 2 3 full torque and full torque See Table 13 for torque requirements versus Transmitter type and model Revision 5 0 ST 700 Smart Pressure Transmitter User
16. RER ash 36 Table 14 Fault Conditions and Recommended Corrective Actions u eusesssesssesssnensennsnnnnnennnennnee nn 44 Table 15 Summary List of Recommended Spare Parts 46 Table 16 Angle and Flat Bracket Parts 48 Table 17 Transmitter Major Assemblies nn 49 Table 18 ST 700 Models STD710 720 730 770 amp STG774 Ref Figure 201 52 Table 19 Parts for STG730 740 770 and STA722 740 Transmitter Body ese 54 Table 20 Inline Gauge and Inline Atmospheric Meter Body Parts 55 Table 21 Flange Mounted Meter Body Parts Ref Figure 2721 56 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page xi 1 Introduction 1 1 Overview This section is an introduction to the physical and functional characteristics Honeywell s family of ST 700 SmartLine Pressure Transmitters 1 2 Features and Options The ST 700 SmartLine Pressure Transmitter is available in a variety of models for measuring Differential Pressure DP Gauge Pressure GP and Absolute Pressure AP Table 1 lists the protocols human interface HMI materials approvals and mounting bracket options for the ST 700 Table 1 Features and Options Feature Option Standard Available Options Communication Protocols HART version 7 Digitally Enhanced DE Fieldbus Human Machine Interface HMI Basic Digital Display Options Basic Display Three button programming optional Basic
17. RF Conducted 1EC61000 4 6 Susceptibility There is no magnetic sensitive circuitry Done as part of the DC Power Testing Product is DC Powered Test Report No 11948 01 Testing performed at Washington Labatories Ltd 7560 Lindbergh Drive Gaithersburg MD 20879 USA Test Report No R 1795P Testing performed at Retlif Testing Labatories 3131 Detwiler Road Harleysville PA 19438 USA Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 61 SCHEDULE 50080030 Revision H ATEX Directive 94 9 EC EC Type Examination Certificate No FM12ATEX0029xX Flameproof d Certificate EN 60079 0 2009 EN 60079 1 2007 EN 60079 26 2007 EN 60079 31 2009 EN 60529 1991 A1 2000 EC Type Examination Certificate No Siral2ATEX2233X Intrinsically Safe ia Certificate IEC 60079 0 2011 IEC 60079 11 2011 EN 60079 26 2006 Type Examination Certificate No Siral2ATEX4234X Non Sparking n Certificate IEC 60079 0 2011 EN 60079 15 2010 ATEX Notified Body for EC Type Certificates FM Approvals Ltd Notified Body Number 1725 1 Windsor Dials Windsor Berkshire SL4 1RS England Sira Certifcation Service Notified Body Number 0518 Rake Lane Eccleston Chester CH4 9JN England ATEX Notified Body for Quality Assurance DEKRA Certification B V Notified Body Number 0344 Utrechtseweg 310 6802 ED Arnhem The Netherlands Page 62 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5
18. Transmitter User s Manual Page 75 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA AMERICAS Honeywell Process Solutions Honeywell Process Solutions Honeywell Process Solutions TAC hfs tac Phone 80012026455 or Phone TAC 1 800 423 9883 or support honeywell com 44 0 1344 656000 215 641 3610 Sales 1 800 343 0228 Australia Email Sales a es 46 1255 FP Sales Apps Honeywell com Email Sales FAX 61 7 3840 6481 or FP Sales Apps Honeywell com Toll Free 1300 36 39 36 TAC or Toll Free Fax hfs tac support honeywell com TAC 1300 36 04 70 hfs tac support honeywell com China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 For more information To learn more about SmartLine Transmitters visit www honeywellprocess com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB Shanghai City Centre 100 Jungi Road Honeywell Shanghai China 20061 34 ST 25 44 Rev 5 December 2014 2014 Honeywell International Inc www honeywellpro
19. mA Pos 1 W A Honeywell ODE REV F DATE 21 November 2013 SH 2014 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 69 FOUNDATION FIELDBUS PROFIBUS Pi or Pmax 1W CR CHE RE T a Terminal Module Revision F or Later NOTE THE REVISION IS ON THE LABEL THAT IS ON THE MODULE THERE WILL BE TWO LINES OF TEXT ON THE LABEL FIRST IS THE MODULE PART 50049839 003 OR 50049839 004 SECOND LINE HAS THE SUPPLIER INFORMATION ALONG WITH THE REVISION XX OOO X FXXXX THE X IS PRODUCTION RELATED THE POSITION OF THE F IS THE REVISION Piom siw EE CL i O Pome OOO CaorCo Ca Cresa O NON HAZARDOUS LOCATION HAZARDOUS CLASSIFIED LOCATION CLASS I CLASS II DIVISION 1 GROUPS A B C D E F amp G ZONE 0 IIC amp ZONE 2 IIC CLASS DIVISION 2 GROUPS A B C D ASSOCIATED EQUIPMENT NOT REQUIRED FOR DIV 2 ZONE 2 INSTALLATIONS Liesen ag USED GROUND AT THIS END ONLY CONTROL EQUIPMENT PARAMETERS WHEN NO ASSOCIATED EQUIPMENT Umax Ui 32V 25 mA Pos i W A Honeywell 50049892 SCALE None REV F DATE 21 November 2013 SH 30f4 Page 70 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 FISCO Terminal Module Revision F or Later NOTE THE REVISION IS ON THE LABEL THAT IS ON THE MODULE THERE WILL BE TWO LINES OF TEXT ON THE LABEL FIRST IS THE MODULE PART 50049839 003 OR 50049839 004 SECOND LINE HAS THE SUPPLIER INFORMATION ALONG WITH THE R
20. pressure transmitter The serial number of the transmitter is located on the Meter Body data plate The first two digits of the serial number identify the year 02 and the second two digits identify the week of the year 23 for example 0223xxxxxxxx indicates that the product was manufactured in 2002 in the 23 rd week Page 66 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Apparatus Marked with Multiple Types of Protection The user must determine the type of protection required for installation the equipment The user shall then check the box adjacent to the type of protection used on the equipment certification nameplate Once a type of protection has been checked on the nameplate the equipment shall not then be reinstalled using any of the other certification types 4 WARNINGS and Cautions Intrinsically Safe and Non Incendive Equipment WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN HAZARDOUS LOCATIONS Explosion Proof Flameproof WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT Non Incendive Equipment WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAYBE PRESENT WARNING FOR CONNECTION IN AMBIENTS ABOVE 60 C USE WIRE RATED 1050C 5 Conditions of Use for Ex Equipment Hazardous Location Equipment or Schedule of Limitations Consult the manufacturer for dimensional information on the flameproof joints for repair Painted surface
21. voltage Vx rr and maximum loop resistance R oor max Additional consideration is required when selecting intrinsic safety barriers to ensure that they will supply at least minimum Transmitter voltage Vxmre min including the required 250 ohms of resistance typically within the barriers needed for digital communications Transmitter loop parameters are as follows R oor max Maximum loop resistance barriers plus wiring that will allow proper Transmitter operation and is calculated as Ry oop MAX V suppLy MIN VxMTR MIN 21 8 mA In this calculation VxMTR MIN 10 8 V Vip Vsm Vip 1 1 V lightning protection option LP Vom 2 3 V remote meter Note that Vs should only be considered if a remote meter will be connected to the transmitter Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 19 The positive and negative loop wires are connected to the positive and negative terminals on the terminal block in the Transmitter Electronics Housing Barriers can be installed per Honeywell s instructions for Transmitters to be used in intrinsically safe applications 3 6 2 Digital System Integration Information Transmitters that are to be digitally integrated to Honeywell s Total Plant Solution TPS system will be connected to the Pressure Transmitter Interface Module in the Process Manager Advanced Process Manager or High Performance Process Manager through a Field Termination Assembly
22. 6 SST bolts to be applied Korean Register of Shipping KR Appl No DLN T0044 14 Lloyd s Register LR Certificate Number 14 60017 Application For use in environmental categories ENV1 ENV2 ENV3 adn ENV5 as defined by Lloyd s Register Test specification No 1 2013 Page 72 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Glossary AP Absolute Pressure AWG American Wire Gauge DE Digital Enhanced Communications Mode DP Differential Pressure dl Inside diameter of pipe d2 Orifice plate bore diameter at flowing temperature do Inside diameter of orifice EMI Electromagnetic Interference FTA Field Termination Assembly GP Gauge Pressure HP High Pressure also High Pressure side of a Differential Pressure Transmitter Hz Hertz inH2O Inches of Water LGP In Line Gauge Pressure LP Low Pressure also Low Pressure side of a Differential Pressure Transmitter LRL Lower Range Limit LRV Lower Range Value mAdc Milliamperes Direct Current mmHg Millimeters of Mercury mV Millivolts Nm Newton meters NPT National Pipe Thread NVM Non Volatile Memory Pa Measured static pressure in PV4 algorithm Pc Absolute critical pressure of the gas Pd Static pressure at downstream point Pdp Measured differential pressure in Pascals in PV4 algorithm Pf Absolute pressure of flowing gas Pr Reduced pressure Pu Static pressure at upstream point PM Process Manger PSI Pounds per Squ
23. 9 FM 3616 2011 ANSI ISA 60079 31 2009 FM 3610 2010 ANSI ISA 60079 11 2011 FM 3810 2005 ANSI ISA 60079 26 2008 FM 3611 2004 ANSI ISA 60079 15 2009 FM 3810 2005 NEMA 250 2003 ANSI IEC 60529 2004 Explosion proof Class I Division 1 Groups A B C D Dust Ignition Proof DE HART 5 S Class II III Division 1 Groups E ten FF Notet SE Zone 1 2 Ex d IIC TA Ex tb IIIC T 95 C IP 66 Intrinsically Safe Class Il Ill Division 1 Groups A B C D E F G T4 DE HART Note 2 50 C to 70 C Ex ia IIC T4 FF FISCO Field Device Only for FF Option Ex ia IIC T4 Non Incendive CSA Class Division 2 Groups A B C D T4 DE HART vote 50 C to 85 C Canada FF Ex nA IIC T4 Enclosure Type 4X IP66 IP67 ALL ALL ALL Standards ANSI ISA 60079 0 2009 CAN CSA C22 2 No 0 M91 2006 CAN CSAE60079 0 2002 ANSI UL 913 2010 ANSI ISA 60079 11 2009 CAN CSA C22 2 No 157 92 1992 CAN CSA E 60079 11 2002 ANSI ISA 60079 26 2008 ANSI ISA 12 12 01 2007 ANSI ISA 60079 15 2009 C22 2 No 213 M1987 CAN CSA E60079 15 2002 ANSI UL 50 2007 ANSI IEC 60529 2004 C ATEX Flameproof DE HART Note 1 50 C to 85 C Page 64 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 MSG AGENCY TYPE OF PROTECTION COMM Electrical Ambient CODE OPTION Parameters Temperature FM12ATEX0029X FF 11
24. 9933 Extended Flange 50049934 Remote Seal and 50049936 Flush Mount Pressure Transmitter for detailed dimensions Abbreviated overall dimensions are also shown on the Specification Sheets for the transmitter models This section assumes that the mounting dimensions have already been taken into account and the mounting area can accommodate the Transmitter Page 10 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 3 4 3 Bracket Mounting Procedure If you are using an optional bracket start with Step 1 For an existing bracket start with Step 2 1 Refer to Figure 6 Position the bracket on a 2 inch 50 8 mm horizontal or vertical pipe and install a U bolt around the pipe and through the holes in the bracket Secure the bracket with the nuts and lock washers provided Nuts and Nuts and Lockwashers Lockwashers Mounting Bracket Mounting Bracket Horizontal Pipe Vertical Pipe U Bolt Figure 6 Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe 2 Align the appropriate mounting holes in the Transmitter with the holes in the bracket Use the bolts and washers provided to secure the Transmitter to the bracket see the following variations Table 4 Mounting Bracket procedure Transmitter Type Use Hardware DP with double ended process heads Alternate mounting holes in the ends of the and or remote seals heads 3 4 4 The smaller U bolt pro
25. Details about the TPS system connections are given in the PM APM SmartLine Transmitter Integration Manual PM12 410 which is part of the TDC 3000 system bookset If you are digitally integrating a Transmitter in an Allen Bradley Programmable Logic Controller PLC process system the same Field Terminal Assembly FTA and wiring procedures used with Honeywell s TPS system are also used with the Allen Bradley 1771 and 1746 platforms 3 6 3 Wiring Variations The above procedures are used to connect power to a Transmitter For loop wiring and external wiring detailed drawings are provided for Transmitter installation in non intrinsically safe areas and for intrinsically safe loops in hazardous area locations If you are using the Transmitter with Honeywell s TPS system see PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TDC 3000 system bookset 3 6 4 Wiring Procedure 1 See Figure 14 above for parts locations Loosen the end cap lock using a 1 5 mm Allen wrench 2 Remove the end cap cover from the terminal block end of the Electronics Housing 3 Feed loop power leads through one end of the conduit entrances on either side of the Electronics Housing The Transmitter accepts up to 16 AWG wire Plug the unused conduit entrance with the appropriate plug for the environment 5 Connect the positive loop power lead to the positive terminal and the negative loop power lead to the negative terminal No
26. EC DECLARATION OF CONFORMITY Honeywell International Inc Honeywell Field Solutions 512 Virginia Drive Fort Washington PA 19034 USA declare under our sole responsibility that the following products ST 800 Smart Series Pressure Transmitter And ST 700 Smart Series Pressure Transmitter to which this declaration relates is in conformity with the provisions of the European Community Directives including the latest amendments as shown in the attached schedule Assumption of conformity is based on the application of the harmonized standards and when applicable or required a European Community notified body certification as shown in the attached schedule The authorized signatory to this declaration on behalf of the manufacturer and the Responsible Person is identified below Owen J Product Safety amp Approvals Engineering Issue Date 4 October 2014 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 59 SCHEDULE 50080030 Revision H EMC Directive 2004 108 EC IEC 61326 1 2005 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements IEC 61326 3 1 2008 Electrical Equipment for Measurement Control and Laboratory Use Part 3 1 Immunity Requirements for safety related systems and equipment intended to perform safety related functions Overview of EMC Testing Equipment Tested EUT ST 820 TRANSMITTER Serial No 993975 Hardware Revision Rev AS Software Re
27. EVISION XX2000 X FXXX THE X IS PRODUCTION RELATED THE POSITION OF THE F IS THE REVISION Soca paras Panen mes Ca or Co ZC te Csr sowy st 200 NON HAZARDOUS LOCATION HAZARDOUS CLASSIFIED LOCATION ZONE 0 IIC amp ZONE 2 IIC WHEN SHIELD IS USED GROUND AT ASSOCIATED EQUIPMENT NOT REQUIRED THIS END ONLY ZONE 2 INSTALLATIONS CONTROL EQUIPMENT PARAMETERS WHEN NO ASSOCIATED EQUIPMENT A Honeywell 50049892 SCALE None REV F DATE 21 November 2013 SH 4 of 4 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 71 A5 Marine Approvals American Bureau of Shipping ABS Certificate Number 14 HS1265317 ABS Rules Rules for Conditions of Classification Part 1 2014 Steel Vessel Rules 1 1 4 7 7 1 1 A3 1 1 A4 which Covers the following Steel Vessels 4 6 2 5 15 4 8 3 13 4 8 4 27 5 1 4 9 8 13 Offshore Support Vessels 4 8 3 13 4 8 4 29 5 1 4 9 8 13 High Speed Craft 4 6 3 9 1 1 a 4 7 9 15 1 Rules for Conditions of Classification Part 1 2014 Offshore Units and Structures 1 1 4 9 7 1 1 A2 1 1 A3 Bureau Veritas BV Certificate Number 39542 A0 BV Requirements Bureau Veritas Rules for the Classification of Steel Ships EC Code 41S Det Norske Veritas DNV Certificate Number A 13982 Application Location Classes Temperature D Humidity B Vibration A EMC B Enclosure C For salt spray exposure enclosure of 316 SST or 2 part epoxy protection with 31
28. Honeywell ST 700 SmartLine Pressure Transmitters User s Manual 34 ST 25 44 Revision 5 0 December 2014 Honeywell Process Solutions Page ii ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Copyrights Notices and Trademarks Copyright 2013 by Honeywell Inc Revision 5 December 2014 While the information in this document is presented in good faith and believed to be accurate Honeywell disclaims any implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in the written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell TDC 3000 SFC Smartline PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell Process Solutions 1250 W Sam Houston Pkwy S Houston TX 77042 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page iii About This Manual This manual is a detailed how to reference for installing piping wiring configuring starting up operating maintaining calibrating and servicing Honeywell s family of ST 700 SmartLine Pressure Transmitters Users who have a Honeywell ST 700 SmartLine Pressure Tra
29. Revision 3 July 2013 Control Drawing updated to Rev D Revision 4 December 2013 STG73P Flush Mount Revision 5 December 2014 MID and MARINE Approvals added Page iv ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 References The following list identifies publications that may contain information relevant to the information in this document SmartLine Pressure Transmitter Quick Start Installation Guide Document 34 ST 25 36 ST 800 amp ST 700 Pressure Transmitter with HART Safety Manual 34 ST 25 37 ST 700 SmartLine Pressure Transmitter HART DE Option User s Manual Document 34 ST 25 47 ST 700 FF Transmitter with FOUNDATION Fieldbus Option Installation amp Device Reference Guide Document 34 ST 25 48 MC Tookit User Manual for 400 or later Document 34 ST 25 20 PM APM Smartline Transmitter Integration Manual Document PM 12 410 ST 800 amp ST 700 Series Pressure Analog HART and DE Communications form Honeywell drawing 50049892 Smart Field Communicator Model STS 103 Operating Guide Document 34 ST 11 14 Patent Notice The Honeywell ST 700 SmartLine Pressure Transmitter family is covered by one or more of the following U S Patents 5 485 753 5 811 690 6 041 659 6 055 633 7 786 878 8 073 098 and other patents pending Support and Contact Information For Europe Asia Pacific North and South America contact details refer to the back page of this manual or the appropri
30. TION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN HAZARDOUS LOCATIONS 10 Division 2 Zone 2 WARNING DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE IS PRESENT 11 NO REVISION OF THIS CONTROL DRAWING IS PERMITTED WITHOUT AUTHORIZATION FROM THE AGENCIES listed 12 For release approvals see ECO 0094464 SLL eg CONTROL DRAWING Bel ST 800 ST 700 SERIES PRESSURE TRANSMITTER meene DIVISIONS 1 amp 2 ZONE 0 amp 2 A 50049892 MASTER FILE TYPE MS WORD ANGULAR DIMENSION SCALE None usenon s104 Page 68 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 HART DE Ca or Co Coarse Cst sow st 700 After 9 27 2013 Terminal Module Revision E or Later NOTE THE REVISION IS ON THE LABEL THAT IS ON THE MODULE THERE WILL BE TWO LINES OF TEXT ON THE LABEL FIRST IS THE MODULE PART e 50049839 001 OR 50049839 002 SECOND LINE HAS THE SUPPLIER INFORMATION ALONG WITH THE REVISION XX2000 X BOOX THE X IS PRODUCTION RELATED THE POSITION OF THE E IS THE REVISION sociated Apparatus BCEE LE EE NON HAZARDOUS LOCATION HAZARDOUS CLASSIFIED LOCATION CLASS I DIVISION 1 GROUPS A B C D E F amp G ZONE 0 IIC amp ZONE 2 IIC CLASS I DIVISION 2 GROUPS A B C D L CONTROL EQUIPMENT Q WHEN SHIELD IS USED GROUND AT THIS END ONLY ASSOCIATED EQUIPMENT NOT REQUIRED FOR DIV 2 ZONE 2 INSTALLATIONS CONTROL EQUIPMENT PARAMETERS WHEN NO ASSOCIATED EQUIPMENT Umax Ui 42V 4 20
31. Transmitter model connect the remote seal to the tank according to Table 6 Table 6 Remote Diaphragm Mounting Details Transmitter Connect the Remote Seal on Model Variable Head Fixed or Constant Head Transmitter High Pressure HP Side Transmitter Low Pressure LP side to tank STR73D to tank wall lower flange mounting wall upper flange Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 15 3 5 Piping the ST 700 Transmitter 3 5 1 Piping Arrangements Piping arrangements vary depending upon process measurement requirements and the Transmitter model For example a differential pressure transmitter comes with double ended process heads with 14 inch NPT connections which can be modified to accept inch NPT through optional flange adapters Gauge pressure transmitters are available with various connections for direct mounting to a process pipe A inch schedule 80 steel pipe is commonly used for Transmitter integration into a process system Many piping arrangements use a three valve manifold to connect the process piping to the Transmitter A manifold makes it easy to install and remove or re zero a Transmitter without interrupting the process A manifold also accommodates the installation of blow down valves to clear debris from pressure lines Figure 12 represents a typical piping arrangement using a three valve manifold and blow down lines for a differential pressure transmitter being
32. afety Integrity Level lb euer ea ea H S Se EE Ee 8 3 1 Installation Site Evaluation oo eee einni ariei iie e iia riii 8 3 2 Honeywell MC Toolkit Canen 5 chi nimiro meer 8 3 3 Display Installation Precautions eeseeseessecssecssecesecesecesecsseceseesseesseeeeaeeeaeeeseesaaeeaaeenaees 8 3 4 Mounting ST 700 SmartLine Pressure Transmutterg eee eceeseeseeeseeeseeensecnseceaeesseeeseeees 9 3 4 1 SUMMAT ET 9 3 4 2 Moutiting Dimensions TEE 10 3 4 3 Bracket Mounting Procedure 0 ees eeeeseceseceseceeceseceseeeseeeeseeeseeeseecsaecsaecaecsseenseeees 11 3 4 5 Mounting Transmitters with Small Absolute or Differential Pressure Spans 13 3 4 6 Flange Mountings eben EE ie ina cet a sie N 14 3 4 7 Remote Diaphragm Seal Mounting Information uessessessessnensnersneesnnennnennnennn 15 3 5 Piping the SF 700 Transmitter nts eenn REEE EEE REE esdeeetanceessescnveapsscageavegenees 16 3 5 1 Piping Arrangements ne ernennen delete 16 3 5 2 Suggestions for Transmitter Locaton nn 17 3 5 3 General Piping Guidelines ee eege EE 17 3 5 4 Procedure to Install Flange Adapters A 17 3 6 Wiring Transmitter u erinnere 18 3 6 1 EE 18 3 6 2 Digital System Integration Information eee eeceeeeeeeeeeseeeaeeeseecaecnseenseesseeees 20 3 6 3 Witing EL e EE 20 3 6 4 Wiring POOS Eed ged 20 3 6 5 Erghtning Protection TE 20 3 6 6 Supply Voltage Limiting Reourementz eee eeeeseeseeeneecseecesecnseceseeeeeeseeeeneeees 20 3 6
33. are Inch PSIA Pounds per Square Inch Absolute PV Process Variable PWA Printed Wiring Assembly RFI Radio Frequency Interference RTD Resistance Temperature Detector SFC Smart Field Communicator STIM Pressure Transmitter Interface Module STIMV IOP Pressure Transmitter Interface Multivariable Input Output Processor T C Thermocouple URL Upper Range Limit URV Upper Range Value US Universal Station Vac Volts Alternating Current Vdc Volts Direct Current Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 73 INDEX A About This Manual iv Accuracy 6 Application Design 6 B Basic Display Menus 25 Bracket Mounting 11 C Changing the Default Failsafe Direction 30 DE and Analog Differences 30 Failsafe Operation 31 Copyrights Notices and Trademarks iii D Diagnostic Messages 6 Display Installation Precautions 8 Display Options 5 Features and Options 1 Functional Characteristics 3 Physical Characteristics 1 Flange Mounting 14 G Glossary 73 Honeywell MC Toolkit 8 Installation and Startup 8 Display Installation Precautions 8 Mounting ST 700 SmartLine Pressure Transmitters 8 Site evaluation 8 Installation Site Evaluation Site Evaluation 8 Introduction 1 M Maintenance 34 Inspecting and Cleaning Barrier Diaphragms 34 Preventive Maintenance Practices and Schedules 34 Replacing the Communication Module 37 Replacing the Meter Body 39 Monitoring the Basic Displays
34. asic Display Menu The Basic Display Menu is implemented as one long single level menu and will wrap around when it reaches the start or end of the menu Operation is as follows Press the J button to call up the Menu 1 Select lt Exit Menu gt and press to exit the Menu 2 Use the f and buttons to scroll through the list of menu items 3 Press the button to select an item for data entry or activation When an item is selected for data entry or activation the cursor will jump to the lower line of the LCD to allow editing of the value No action is taken against a menu item until the user presses the button 4 Ifyou want to abort a data entry operation simply refrain from pushing any buttons for 10 seconds the data entry operation will time out and the original value of the selected item will be preserved Table 9 The Basic Display Menus Press to Adjust the LCD contrast level ener menu Range from 1 to gt gt gt gt gt gt gt gt gt gt gt gt D gt gt gt D gt selection LCD Contrast 39 9 gt 99 99 3 9 T and 4 to Default 7 select level to enter Pressure Pressure Units Select Process Brass 5 PV Display Percent Output o Variable PV to a L Output A be shown on the lecti CD ODN m display from list Selection kong Select the PV decimal resolution to T and 4 to X X PV Decimal XXX be shown on selected screen from sele
35. ate Honeywell Solution Support web site Honeywell Corporate www honeywellprocess com Honeywell Process Solutions www honeywellprocess com pressue transmitters Training Classes http www honeywellprocess com en US training Telephone and Email Contacts Area Organization Phone Number United States and 1 800 343 0228 Customer Service Honeywell Inc Canada 1 800 423 9883 Global Technical Support Global Email Honeywell Process Support Solutions hfs tac support honeywell com Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page v Symbol Descriptions and Definitions The symbols identified and defined in the following table may appear in this document Symbol Definition ATTENTION Identifies information that requires special consideration wile TIP Identifies advice or hints for the user often in terms of performing a task CAUTION Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual
36. ately you can use your own bracket Flush mount models are attached directly to a process pipe or tank by a one inch weld nipple Models with integral flanges are supported by the flange connection Figure 4 shows typical bracket mounted and flange mounted transmitter installations Angle Mounting Bracket Flat Mounting Bracket Flange Transmitter Connection Flange Figure 4 Typical Bracket Mounted and Flange Mounted Installations Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 9 3 4 1 1 Flush mounting To mount a flush mounted model cut a hole for a 1 standard pipe in the tank or pipe where the transmitter is to be mounted Weld the 1 mounting sleeve to the wall of the tank or to the hole cut on the pipe Insert the meter body of the transmitter into the mounting sleeve and secure with the locking bolt Tighten the bolt to a torque of 6 4 Nm 0 30 Nm 4 7 ft lbs 0 2 ft Ibs Figure 11 shows a typical installation for a transmitter with a flush mount on a pipe Once the transmitter is mounted the electronics housing can be rotated to the desired position See Section 3 4 3 for details ATTENTION On insulated tanks remove enough insulation to accommodate the mounting sleeve Figure 5 Typical Flush Mounted Transmitter Installation 3 4 2 Mounting Dimensions Refer to Honeywell drawing number 50049930 Dual Head 50049931 In Line 50049932 Flange Mount 5004
37. be used to Minus numeric values The minus sign only u enter the Tag ID Decimal appears in the left most digit A thru Z 0 thru 9 These characters can be used to Not Available special enter the Tag ID symbols 4 2 3 Editing a Numeric value Editing of a numeric value is a digit by digit process starting with the left most digit Press 4 to begin the edit process The Basic Display will show the current value of the item on the lower line left justified The oe Press the f or buttons to select the desired digit and then press to advance to the next digit to the right 4 After the last digit has been entered press J one more time to write the new value to the transmitter 4 2 4 Selecting a new setting from a list of choices Use the procedure described below to select a new setting for parameters that present a list of choices e g PV Display Pressure Units etc 1 Press 4 to begin the edit process a The Basic Display will show the current setting of the item on the lower line left justified 2 Press the f or buttons to scroll through the list of choices Press to make your selection The new selection will be stored in the transmitter and will be displayed on the lower line right justified Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 29 4 3 Three Button Operation with no Display Installed When there is no Display installed the buttons can be used to perform a Zer
38. cess com
39. ct from X XXX list list Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 25 atm bar to enter ftH20 68 F gf cm2 inH20 39 F inH20 60 F inH20 68 F inHg 0 C kgf cm2 kPa mbar mmH20 4 C Choose appropriate engineerin Pressure Units mmH20 68 F miS r H g g mmHg 0 C MPa Pa psi Torr mH20 4 C mHg 0 C Executing this selection corrects the Zero Correct Do Correct Zero based on the input pressure p LRV Correct Ma Correct Executing this selection corrects the ee LRV based on the input pressure selection URV Correct Do Correct Executing this selection corrects the LRV based on the input pressure e Press to Executing this selection Resets the initiate action Reset Corrects Do Correct Zero LRV and URV Corrects back to Factory values DAC Zero Trim Note Loop must be removed from Automatic Control DAC Zero Trim This selection allows the loop zero output 4mA value to be trimmed Note You must connect a current meter to the transmitter to monitor the loop output Press J to This selection allows the loop span an DAC Span Trim output 20mA value to be trimmed Note Loop must be DAC Span Trim Note You must connect a current t ae to removed from meter to the transmitter to monitor Sie Automatic Control the loop output Den to enter This selection allows the user to S a it force the DAC output to any va
40. cularly important if equipment is installed a Zone 0 location Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 67 A4 Control Drawing COPYRIGHT 2013 HONEYWELL INTERNATIONAL INC NEITHER THIS DOCUMENT NOR PRE REL a Mi OI WW E E E THE INFORMATION CONTAINED HEREIN SHALL BE REPRODUCED USED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN AUTHORIZATION OF HONEYWELL USE REVISION amp DATE DUPLICATION OR DISCLOSURE OF THIS DOCUMENT IS SUBJECT TO THE RESTRICTIONS SET FORTH IN A WRITTEN AGREEMENT NOTHING CONTAINED HEREIN SHALL BE 11 21 13 CONSTRUED AS CONFERRING BY IMPLICATION ESTOPPEL OR OTHERWISE ANY ECO 0094776 LICENSE TO ANY PATENT TRADEMARK COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT OF HONEYWELL OR ANY THIRD PARTY ST 800 ST 700 Series Pressure ANALOG HART DE and FF PA Communications Intrinsically safe installation shall be in accordance with a FM USA ANSI NFPA 70 NEC Articles 504 and 505 b CSA Canada Canadian Electrical Code CEC part section 18 c ATEX Requirements of EN 60079 14 12 3 See also 5 2 4 d IECEx Requirements of IEC 60079 14 12 3 See also 5 2 4 ENTITY approved equipment shall be installed in accordance with the manufacturer s Intrinsic Safety Control Drawing The Intrinsic Safety ENTITY concept allows the interconnection of two ENTITY Approved Intrinsically safe devices with ENTITY parameters not specifically examined in combination a5 a system when Uo Voc or Vt U
41. d Tighten the two Communication module retaining screws If applicable re install the Display module as follows a Orient the display as desired b Install the Interface Connector in the Display module such that it will mate with the socket for the display in the Communication module c Carefully line up the display and snap it into place Verify that the two tabs on the sides of the display latch D Orient the Display for proper viewing through the end cap window You can rotate the meter mounting orientation in 90 o increments 26 27 28 29 30 Connect the bracket to the Transmitter housing Recalibrate the Transmitter per Section 6 of this document Return the Transmitter to service and turn ON power Verify the Transmitter configuration data Restore the saved database if necessary Lubricate the end cap O ring with Parker Super O ring silicone lubricant or equivalent before replacing the end caps Page 42 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 6 Calibration 6 1 Recommendations for Transmitter Calibration The ST 700 Pressure Transmitter does not require periodic calibration to maintain accuracy Typically calibration of a process connected Transmitter will degrade rather than augment the capability of a smart Transmitter For this reason it is recommended that a Transmitter be removed from service before calibration Moreover calibration will be accomplished in a controlled
42. display language English only Calibration Single Approvals See Appendix C for details FM CSA ATEX IECEx SAEx INMETRO NEPSI GOST and MARINE Mounting Brackets Angle flat carbon steel 304 and 316 stainless steel Marine 304 stainless steel 316 Stainless Steel Integration Tools Experion For more information To learn more about SmartLine Transmitters visit www honeywellprocess com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB Shanghai City Centre 100 Jungi Road Honeywell Shanghai China 20061 34 ST 25 44 Rev 5 December 2014 2014 Honeywell International Inc www honeywellprocess com 1 2 1 Physical Characteristics As shown in Figure 1 the ST 700 is packaged in two major assemblies the Electronics Housing and the Meter Body The elements in the Electronic Housing respond to setup commands and execute the software and protocol for the different pressure measurement types Figure 2 shows the assemblies in the Electronics Housing with available options The Meter Body provides connection to a process system Several physical interface configurations are available as determined by the mounting and mechanical connections all of which are described in the Installation section of this manual Electronics Housing Approvals
43. e NOTE The threaded hole in each Flange Adapter is offset from center To ensure proper orientation for re assembly note the orientation of the offset relative to each Process Head before removing any adapter Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 17 Refer to the instructions included with the kit for removal and replacement procedures 3 6 Wiring a Transmitter Figure 13 Flange Adapter Removal and Replacement 3 6 1 Overview The transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range shown in Figure 14 1200 Loop 800 Resistance ohms 650 450 250 W 10 8 16 28 20 6325 283 Operating Voltage Vdc Operating Area NOTE A minimum of 250 Ohms of loop resistance is necessary to support communications Loop resistance equals barrier resistance plus wire resistance plus receiver resistance Also 45 volt operation is permitted if not an intrinsically safe installation 42 4 21012 Figure 14 Transmitter Operating Ranges Loop wiring is connected to the Transmitter by simply attaching the positive and negative loop wires to the positive and negative terminals on the Transmitter terminal block in the Electronics Housing shown in Figure 15 Page 18 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 TERMINAL
44. e 49 Figure 29 Electronic Housing Terminal Block End Page 50 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Figure 30 Transmitter Major Assemblies Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 51 Table 18 ST 700 Models STD710 720 730 770 amp STG774 Ref Figure 30 SS Part Number Description Qty Unit Vent and Plug Kits 30753785 001 Drain and Plug Kit stainless steel 30753787 001 Drain and Plug Kit Monel 30753786 001 Drain and Plug Kit Hastelloy C Each Drain and Plug Kit includes K1 Pipe Plug K2 Vent Plug 2 K3 Vent Bushing 2 Meter Body Gasket Kits Each Meter Body Gasket Kit includes 51452865 201 Glass Filled PTFE 51452865 202 VITON 51452865 203 100 PTFE 51452865 204 GRAPHITE K6 Gasket Process Head 6 Ka Gasket Flange Adapter 6 K7 O Ring Meter Body to Electronics Housing 3 K7 Process Head Gasket Kits K6 51452868 501 Gasket only Process Head 12 PTFE Gaskets pack 12 K6 51452868 502 Gasket only Process Head 6 Viton Head O Rings 6 K6 51452868 507 Gasket only Process Head Graphite Gasket use only as 6 replacement of existing graphite gasket Flange Adapter Gasket Kits Ka 51452868 504 Gasket only Flange Adapter 6 PTFE Adapter Gaskets 6 Ka 51452868 505 Gasket only Flange Adapter 6 VITON Adapter O Rings 6 Ka 51452868 508 Gasket
45. e Communication Module The Communication module includes a connector to the sensor ribbon cable and a connector to the optional Display module This section includes the procedure to replace the Communication module D The transmitter does not have to be removed from service to replace the Comm Module A Ae Please take appropriate steps to avoid ESD damage when handling the Communication and Display Module assemblies Refer to Figure 22 for parts locations Communication Module Retaing Screws 2 Places Figure 22 PWA Replacement 1 Turn OFF Transmitter power Power removal is only required in accordance with area safety approvals Power removal is only required in Class 1 Div 1 Explosionproof and Class 1 Div 2 environments e When removing the Communications Module with power applied the loop will go to OV Likewise installing a Communications Module into a transmitter with power applied will cause the loop output value to go to 12 ma for several seconds then the loop output value will go to the configured value based on the PV input e Installing a Display Module into a powered transmitter may cause a temporary upset to the loop output value 2 Loosen the end cap lock and unscrew the end cap from the electronics side of the Transmitter housing 3 If equipped with a Display module carefully depress the two tabs on the sides of the Display Module and pull it off Revision 5 0 ST 700 Smart Pressure Transmi
46. eassembly 16 Use a torque wrench to gradually tighten nuts to torque rating in sequence shown in Figure 26 Tighten head bolts in stages of 1 3 full torque 2 3 full torque and then full torque Always tighten head bolts in sequence shown and in these stages 1 1 3 full torque 2 2 3 full torque 3 Full torque ba Sts TEP Q np m em gt N Figure 26 Head Bolt Tightening Sequence 17 Feed the ribbon cable on the new meter body through the neck of the housing CAUTION To prevent damage to the ribbon cable use care when assembling the Meter Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 41 Body to the electronics housing 18 19 20 21 22 23 24 25 Screw the new meter body into the housing until the bottom of the Meter Body adapter is flush with the neck of the electronics housing Tighten the outside set screw to be sure it is fully seated in the slot in the header Loosen the set screw 1 2 turn Rotate the housing to the desired position Max 180 in either direction and tighten the set screw Carefully align and connect the Sensor Ribbon Cable to connector J4 at the bottom of the Communication module board When installing the Communication module in the next step be careful not to pinch the Sensor Ribbon Cable Carefully insert the Communication module into the Electronics compartment Ensure that the Sensor Ribbon Cable is not pinche
47. ed that you perform these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium and if blow down facilities or purge systems are being used e Check piping for leaks e Clear piping of sediment or other foreign matter e Clean the Transmitter process heads including the barrier diaphragms 5 3 Inspecting and Cleaning Barrier Diaphragms Depending on the characteristics of the process medium sediment or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragm s in the Transmitter meter body may become coated with residue from the process medium The latter is also true for external diaphragms on flange mount and remote seal type Transmitters In many cases you can readily remove the process head s from the Transmitter meter body to clean the process head cavity and inspect the barrier diaphragm s For flange mount and remote seal diaphragms you may only need to run a purge line in the tank to rinse off the face of the diaphragm s The following procedure comprises the general steps for inspecting and cleaning barrier diaphragms You may have to modify these steps to meet your particular process or transmitter model requirements Figure 20 shows an exploded view of a Differential Pressure DP Transmitter meter body for reference For disassembly reassembly purposes Gauge Pressure GP and Absolute
48. es not measure the given PV input or update the PV output while it operates in the Output mode Constant Current Source Mode Procedure ZC S Honeywell MC Tere eh gt Er P QE Toolkit dest E ba L i A Kies Differential Pressure Type Transmitter Figure 16 Current Loop Test Connections Page 22 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 4 5 6 Refer to Figure 16 for test connections Verify the integrity of electrical components in the output current loop Establish communication with the Transmitter For these procedures the values of components in the current loop are not critical if they support reliable communication between the Transmitter and the Toolkit On the Toolkit display the Output Calibration box In the Output Calibration box select the Loop Test button the LOOP TEST box will be displayed Select the desired constant level Output 0 100 or Other any between 0 100 Select the Set button A box will be displayed asking Are you sure you want to place the transmitter in output mode With the Transmitter in Analog mode you can observe the output on an externally connected meter or on a local meter In DE mode you can observe the output on the local meter or on the Toolkit Monitor display Select the Yes button Observe the output current at the percentage you selected in Step 5 To view the monitor display navigate back from the LOOP TEST dis
49. f Single Breakpt Allows the user to specify a single breakpoint as the low flow cutoff point This item is only available when the Transfer Function is set to Square Root Uses a dual slope formula to determine the low flow cutoff point Dual Slope This item is only available when the Transfer Function is set to Square Root Enter the low flow cutoff point when Flow Breakpoint HH Single Breakpt is selected Range 0 to 25 0 Flow Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 27 Press to enter menu selection Enter Tag ID name up to 8 i to Tag ID OO00u0000 characters long s R 0 am DEE value HEEN to enter and shift to next character to the right Device ID Unique for each device Read Only PV Units Units of transmitted PV This selection allows the user to Press to enter the date a transmitter is enter menu installed selection The Install Date is entered in sequence of Day Month and Year t and J to followed by the new date and the select prompt Write Date to confirm the number Install Date DD MM YYYY entry BEN and shift to CAUTION The Install Date can only next digit to be written once in the life of the the right Transmitter You cannot erase or overwrite the Install Date once it has Read Only been written after entered Display Menu item shows the current GE Electronics Firmware versions of
50. i or Vmax lo Isc or It li or Imax Ca or Co gt Ci Ccable La or Lo gt Li Leable Po Pi Where two separate barrier channels are required one dual channel or two single channel barriers may be used where in either case both channels have been Certified for use together with combined entity Parameters that meet the above equations System Entity Parameters ST 800 ST 700 Transmitter Vmax Voc or Uo Imax Isc or lo ST 800 ST 700 Transmitter Ci Ccable Control Apparatus Ca ST 800 ST 700 Transmitter Li Lcable Control Apparatus La When the electrical parameters of the cable are unknown the following values may be used Capacitance 197pF m 60 pF ft Inductance 0 66pH m 0 020uH ft Control equipment that is connected to Associated Equipment must not use or generate more than 250 V Associated equipment must be FM CSA ATEX or IECEx depending on location listed Associated equipment may be installed in a Class Division 2 or Zone 2 Hazardous Classified location if so approved Non Galvanically isolated equipment grounded Zener Barriers must be connected to a suitable ground electrode per a FM USA NFPA 70 Article 504 and 505 The resistance of the ground path must be less than 1 0 ohm b CSA Canada Canadian Electrical Code CEC part section 10 c ATEX Requirements of EN 60079 14 12 2 4 d IECEx Requirements of IEC 60079 14 12 2 4 9 intrinsically Safe DIVISION 1 Zone 0 WARNING SUBSTITU
51. imum output upon detection of a critical status You can change the direction from upscale failsafe to downscale failsafe minimum output by moving the top jumper located in the Electronics module 4 4 1 DE and Analog Differences Failsafe operation is somewhat different between DE and analog operation e Analog operation Upscale failsafe drives the Transmitter output to 21 8 mA Downscale failsafe drives the Transmitter output to 3 8 mA e DE operation Upscale failsafe causes the Transmitter to generate a infinity digital signal Downscale failsafe causes the Transmitter to generate a infinity digital signal The Transmitter electronics module interprets either signal as not a number and initiates its own configured failsafe action for the control system Page 30 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 4 4 2 Procedure to Establish Failsafe Operation The failsafe direction display accessible via the Toolkit shows only the state of the jumper as it correlates to analog Transmitter operation Failsafe action for the DE control system may be configured to operate in a manner different from analog as indicated by the state of the Transmitter jumper A integrated circuits in the Transmitter PWA are vunerable to damage by stray static discharges when removed from the Electronics Housing Minimize the possibility of static discharge damage when handling the PWA as follows Do not touch terminals co
52. isure 17 TPhree Buttom Options dE ENEE DEENEN AE KEEN 24 Figure 18 Locating the Failsafe and Write Protect Jumpers 31 Figure 19 Basic Display with Process Variable Format 33 Figure 20 DP Transmitter Head Disassembly ee eeeeseessceeseeeseeeseeceecsecaecsaecsaeesseeeeeeseeeeneees 35 Figure 21 Head Bolt Tightening Sequence 00 eee ee eeceeeeeesneeeseeeseeeseecsaecaecsecsaeesaeesseceseeseeeeeneeees 36 Pistire 22 PWA Replacement noian orne ieee ana REENEN get 37 Figure 23 Disassembly for Meter Body Replacement u 2002200rs00rsnoesnnennnesnnesnnesnnennnennnnnnn 39 Figure 24 Hardware Location to Remove the Meter Assembly 00 eee eesecsseceseceneceteceseeeeeeeeeeeees 40 Figure 25 Meter Body Reassembly ini ait ia pa iieii 41 Figure 26 Head Bolt Tightening Sequence 00 eee ceeceseceseeesceeseeeeseeeaeecseecsaecaecaeesaeenseeeteeeeeeeees 41 Figure 27 Angle and Flat Bracket Darts 47 Figure 28 Electronic Housing Display End eee ee eeseeeeeeeseeeseeeseecseecaecsaecsaeesseesseeeseeeseeseneeees 49 Figure 29 Electronic Housing Terminal Block End u 22002200rs0ersnoesnnesnnesnnesnnennnennnnennnnnnn 50 Figure 30 Transmitter Major Assemblies 0 0 0 0 ceeeecceeeeesceseeeeseeeseecseecaaeceaecnaecaecsaeesseeeseeeseeeeeeees 51 Figure 31 ST 700 Models STD710 720 730 TI 53 Figure 32 STG730 740 770 and STA722 740 Transmitter Body Ref 1 55 Figure 33
53. ithout side vent drain 51452864 022 Stainless steel head with side vent drain 51452864 030 Hastelloy C head without side vent drain 51452864 032 Hastelloy C head with side vent drain 51452864 040 Monel head without side vent drain 51452864 042 Monel head with side vent drain 51452864 050 Carbon steel head nickel plated without side vent drain 51452864 052 Carbon steel head nickel plated with side vent drain Process Head Assembly Kits with PTFE Gaskets 51452864 110 Carbon steel head zinc plated without side vent drain 51452864 112 Carbon steel head zinc plated with side vent drain 51452864 120 Stainless steel head without side vent drain 51452864 122 Stainless steel head with side vent drain 51452864 130 Hastelloy C head without side vent drain 51452864 132 Hastelloy C head with side vent drain 51452864 140 Monel head without side vent drain 51452864 142 Monel head with side vent drain 51452864 150 Carbon steel head nickel plated without side vent drain 51452864 152 Carbon steel head nickel plated with side vent drain Each process head assembly kit includes K1 Pipe Plug See notes 1 amp 2 1 K2 Vent Plug See note 1 1 K3 Vent Bushing See note 1 1 K5 Process Head 1 K6 Gasket PTFE Process Head 1 Ka Gasket PTFE Flange Adapter 1 Notes Note 1 This item is made of the same material as the Process Heads except for Kits with carbon steel Process Heads which include stainless steel Pipe Plug Vent Plug and Ve
54. itters User s Manual Revision 5 0 Symbol Description The Factory Mutual Approval mark means the equipment has been rigorously tested and certified to be reliable The Canadian Standards mark means the equipment has been tested and meets applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonised with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible SOAK Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page vii Contents E introduction nnd 2 ee Ei LEBER en 1 1 1 OVERVIEW nnen EE Ze teks Aue eisai ined Ed EE 1 1 2 Reatures and Options a nes nur alten 1 1 2 1 Physical Characteristics a near an nk ann 2 1 2 2 Functional Ch r cteristicss u EEN E 3 1 3 SF 700 Transmitter Nameplate 2 3et2 212 eea E E REEE E E Ea 3 1 4 Safety Certification Information eesseseeeseseeeseseeseseessesrssesrtsstestesressesttssesrisseestsseesresressesees 3 1 5 Transmitter Adjustments onere nei E TEET E TEE E A 3 Eo Display Options ug wen gs baited es Sree aim gar is he hei Ehe 5 1 7 Optional 3 Button Assembly EE ea A odie ea 5 2 Appleator ET 6 2 1 OVERVIEW E eg Beete Ee Sa co eebe EE Zeg OEE EE cant exe eebe 6 2 1 1 ACCULACY ee ANE ANE ERST DT DER ERS HER in 6 2 1 2 Diagnostic Messages ste nr EES EA ea 6 2 2 e EE H 2 2 1 S
55. king screw 12 Installing Optional External Configuration Button Assembly a Loosen Do Not Remove both top nameplate screws and pivot nameplate 90 b Align the protrusion on the button assembly with the matching opening in the housing and snap the button assembly into the housing c Rotate the nameplate back to the original position and tighten the nameplate screws Steps 13 16 required for Field Upgrades Only 13 Loosen the End Cap locking screw and unscrew the End Cap from the Field Wiring side of the transmitter housing 14 Select the proper Communication External Configuration upgrade kit label from the label strip provided and adhere to the inside of the Field Wiring compartment End Cap Page 38 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 15 Apply Parker Super O ring Lubricant or equivalent to the end cap o ring before installing the end cap Reinstall the End Cap and tighten the end cap locking screw 16 Install external upgrade label i e DEVICE MODIFIED provided on outside of housing as shown in Figure 22 17 Restore power if removed 18 Check the settings of the Transmitter Setup and Display Setup parameters to make sure that the transmitter is configured correctly for your application See the HART DE User s Manual ST 800 34 ST 25 38 ST 700 34 ST 25 44 for details on HART and DE transmitters Refer to manual 34 ST 25 39 for additional information about Fieldbus trans
56. laboratory type environment using certified precision equipment 6 2 Calibration Procedures For a Transmitter operating in analog mode you must calibrate its output signal measurement range using any compatible hand held communicator or a local display One calibration option is to use the Honeywell Smart Field Communicator SFC Refer to the Smart Field Communicator Operating Guide 34 ST 11 14 for calibration procedures Calibration information and procedures for a Transmitter operating in the HART DE mode are provided in the ST 700 Series HART DE Option User s Manual document number 34 25 25 47 Section on Calibration Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 43 7 Troubleshooting 7 1 Overview Troubleshooting involves responding to error messages primarily displayed by the MC Toolkit Error messages that may occur on the Transmitter s local display are fairly self explanatory and intuitive However this section covers the diagnostic messages that indicate critical conditions Other than the critical conditions additional detail is not provided If you require assistance contact your distributor or Honeywell Technical Support All other messages are covered by the MC Toolkit Users Manual 7 2 Critical Diagnostics Screens The Basic Display will display the message CRITCAL FAULT on the top line of the LCD and the appropriate diagnostic text on the lower line A description of the diagno
57. lete GP AP HEAD Models model LGP LAP Models Figure 30 1 1 2 2 4 number from Flush Mount Models nameplate Flange Mount Models Mounting _ Bracket Flat Mounting Bracket Ts Q Figure 27 Angle and Flat Bracket Parts Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 47 Table 16 Angle and Flat Bracket Parts Refer to Figure 26 Key ee Quantity No Part Number Description Per Unit 4 30752770 103 SS 304 Angle Bracket Mounting kit for all models except In 4 line and Flush mount transmitters 2 30752770 104 SS 304 Angle Bracket Mounting kit for all In Line and Flush 4 mount transmitters 3 30752770 303 Marine Approved Angle Bracket for all models except In line 4 and Flush mount transmitters 4 30752770 304 Marine Approved Angle Bracket for all In line and Flush 4 mount transmitters 5 51196557 005 SS 304 Flat Bracket Mounting kit for all models except In line 4 and Flush mount transmitters 6 51196557 006 SS 304 Flat Bracket Mounting kit for all In line transmitters 4 and Flush mount transmitters 7 30752770 403 SS 316 Angle Bracket Mounting kit for all In line transmitters 4 except In Line and Flush mount transmitters 8 30752770 404 SS 316 Angle Bracket Mounting kit for all In Line and Flush 4 mount transmitters 9 51196557 008 SS 316 Flat Bracket Mounting kit for all In line transmitters 4 except In Line and Flush mount transmitters 10 51196557 009 SS 316 Flat B
58. lts Ki Bolt hex head 7 16 20 UNF 1 375 inches lg 2 K2 Flange adapter 1 K3 Gasket 4 K4 Filter screen 1 30754419 007 Flange adapter kit Hastelloy C flange adapter with carbon steel bolts 30754419 023 Flange adapter kit Hastelloy C flange adapter with 316 st steel bolts Ki Bolt hex head 7 16 20 UNF 1 375 inches lg 2 K2 Flange adapter 1 K3 Gasket 1 K5 30757503 001 Housing seal kit 1 Page 56 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Extended Flange Design Pseudo Flange Design Figure 34 Flange Mounted Meter Body Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 57 Figure 35 Series 700 Flush Mount Meter Body Parts Identification for Callouts in Figure 35 Page 58 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Appendix A PRODUCT CERTIFICATIONS A1 Safety Instrumented Systems SIS Installations For Safety Certified Installations please refer to ST 800 amp ST 700 Safety Manual 34 ST 25 37 for installation procedure and system requirements SIL 2 3 IEC 61508 SIL 2 for non redundant use and SIL 3 for redundant use according to EXIDA ST800 Certification Series HON 1002038 C001 ST 700 Series HON 1207125 C001 and TUV Nord Sys Tec GmbH amp Co KG under the following standards IEC61508 1 2010 IEC 61508 2 2010 IEC61508 3 2010 A2 European Directive Information CE Mark 50080030 Revision H
59. lue tothe ri DE Loop Test between 3 8 and 20 8 mA g Loop Test Note This selection will put the DAC Note Loop must be 12 000 into Fixed Output Mode as removed from indicated by the flashing output Automatic Control value Navigation away from this menu item will return the loop to Normal Automatic Mode Page 26 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 The limits are Press J to LRV HH 2X the Lower Range Limit LRL of enter menu URV D 4H the Meter body and 2X the Upper selection Range Limit URL of the Meter body Tand 4 to select Selection applies digital filtering to number suppress noise effects on the PV _ to enter Damping ae The limits for this value are 0 0 to and shift to 32 0 seconds the next digit to the right Press J to enter menu Enabled Disabling sets the loop output and selection NAMUR Di burnout levels to the Honeywell T and J to isabled evels select from list to enter Filter Pert Fast SOR Fast Speed of Response Standard SOR Standard Speed of Response The loop output of the transmitter is Press to Linear a linear representation of the enter menu differential pressure selection The loop output of the transmitter represents Flow as defined by the T and J to Transfer Function DP Square Root flow equation select only available for DP Transmitters Apnanumerig Square Root _ to enter and shift to next character to the right Flow Cutof
60. mber with several table selections The Differential Pressure DP Absolute Pressure AP and Gauge Pressure GP name plates are essentially the same However the DP provides one additional entry 7 vs 6 in the Meter Body Selections Table I to accommodate the static pressure rating e v 6 D N a Ei d b N N N d N N d a A A e N N 2 g d d Ke a d da Ga Ka d Za a e o d N d e E E amp d a EN de X BR e Z K d F S eg ef ge vg amp S d Z FE Table Vill MV Key Number Table Tablell Tablelll TablelV TableV Table VI Table VII Optional Table IX Sipe LEET EN BIC ELE TI Biss Figure 3 Typical ST 700 Name Plate You can readily identify the series and basic Transmitter type from the third and fourth digits in the key number The letter in the third digit represents one of these basic transmitter types e A Absolute Pressure e D Differential Pressure e F Flange Mounted e G Gauge Pressure e R Remote Seals For a complete selection breakdown refer to the appropriate Specification and Model Selection Guide provided as a separate document 1 4 Safety Certification Information An approvals name plate is located on the bottom of the Electronics Assembly see Figure 1for exact location The approvals name plate contains information and service marks that disclose the Transmitter compliance information Refer to Appendix C of this document for safety certification requirements and details
61. measurement use a condensate leg and drain at the low point freeze protection may be required here ul ATTENTION Care must be taken when installing transmitters on hot processes The operating temperature limits for the device as outlined in Table 5 must not be exceeded Impulse piping may be used to reduce the temperature of the process that comes into contact with the transmitter meter body As a general rule there is a 56 C drop 100 F in the temperature of the process for every foot of L inch uninsulated piping 3 5 3 General Piping Guidelines e When measuring fluids that contain suspended solids install permanent valves at regular intervals to blow down piping e Blow down all lines on new installations with compressed air or steam and flush them with process fluids where possible before connecting these lines to the Transmitter Meter body e Verify that the valves in the blow down lines are closed tightly after the initial blow down procedure and each maintenance procedure thereafter 3 5 4 Procedure to Install Flange Adapters The following procedure provides the steps for removing and replacing an optional flange adapter on the process head Refer to Figure 13 B This procedure does not require that the Meter body be removed from the Electronics Housing If flange adapters are being replaced with parts from other kits for example process heads follow the procedures for the kits and incorporate the following procedur
62. mitters 19 If applicable verify External Button Configuration operation Ready to go 5 5 Replacing the Meter Body You can replace the complete meter body including the process heads or the meter body only on certain Differential Pressure DP Gauge Pressure GP and Atmospheric Pressure AP Transmitters by using the existing process head s Use the following procedure for meter body only replacement Save or record device configuration data Turn off Transmitter power Remove the Transmitter from service and move it to a clean area before disassembling it oe be Refer to Figure 23 Loosen the End Cap Lock and unscrew the End Cap from the electronics side of the Transmitter housing ELECTRONICS HOUSING COMMUNICATION MODULE WITH PLASTIC SENSOR CABLE CONNECTOR Figure 23 Disassembly for Meter Body Replacement Ae Please take appropriate steps to avoid ESD damage when handling the Communication and Display Module assemblies Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 39 5 Ifa display is present press the two snaps along the side and remove it from the communication module assembly Note Do not discard or misplace the Display Communication connector it will be required to reassemble the Display Module 6 Loosen the two retaining screws and remove the Communications Module assembly and remove the Communication Module assembly from the electronics housing Disc
63. nnectors component leads or circuits when handling the PWA When removing or installing the PWA handle it by its edges or bracket section only If you need to touch the PWA circuits be sure you are grounded by staying in contact with a grounded surface or by wearing a grounded wrist strap When the PWA is removed from the Transmitter put it in an electrically conductive bag or wrap it in aluminum foil to protect it The following procedure outlines the steps for positioning the write protect and failsafe jumpers on the electronics module See Figure 18 for the locations of the failsafe and write protect jumpers Display Module Connector for Jumper Configurations OFF ON Figure 18 Locating the Failsafe and Write Protect Jumpers Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 31 Table 11 Hart and DE Failsafe and Write Protect Jumpers Jumper Arrangements Description Failsafe UP High Write Protect OFF Not Protected Failsafe DOWN Low Write Protect OFF Not Protected Failsafe UP High Write Protect ON Protected Failsafe Down Low Write Protect On Protected Table 12 Fieldbus Simulation and Write Protect Jumpers Description Fieldbus Simulation Mode OFF Write Protect OFF Not Protected Fieldbus Simulation Mode OFF Write Protect ON Protected Fieldbus SIM Mode ON Write Protect
64. nnnnnnnnnnnnnnnensnennnonnonnnnennennenn 2 Figure 3 Typical ST 700 Name Plate 3 Figure 4 Typical Bracket Mounted and Flange Mounted Installations ueeeneen 9 Figure 5 Typical Flush Mounted Transmitter Installat on 10 Figure 6 Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe ur seen 11 Figure 7 Inline Model Mounted to an Optional Bracket 12 Figure 8 Rotating the Electronics Housing eee esceessecsseceseceseceseceseeeseeesneeeseeesaecaaecnaecsaecnseeseeees 12 Figure 9 Using a Spirit Balance to Level a Transmutter cee eeeeeeeeeeeereeeseeeeecsaecaecsaecnseeeseeees 13 Figure 10 Tank Flange Mounted Transmtter cece eesceseceseceseceseeeseeseseeeseeesaecaaecsaecaecsaeeeseeees 14 Figure 11 Representative Remote Diaphragm Seal Transmitter Installation 15 Figure 12 Typical 3 Valve Manifold with Blow Down Piping ec eeeessecsseceseceseceseeeseeeteeeseeeees 16 Figure 13 Flange Adapter Removal and Replacement u 2002200rs00rsneesnnesnnesnnesnennnennnennnnnnn 18 Figure 14 Transmitter Operating Ranges ce ceseceseceseceseceseeeeeeesneeeseecseessaecaaecsaecsaecsseenseenseeess 18 Figure 15 Transmitter 3 Screw Terminal Board and Grounding erew es eseessecsseceseceeeeeeees 19 Figure 16 Current Loop Test Conpnectons cescesceseceseeesecesceeeneeeseeeseecsaecnaecsaecaeesaeeeeeeneeeseeeees 22 F
65. nsmitter configured for HART protocol or Honeywell s Digitally Enhanced DE are referred to the ST 700 Series HART DE Option User s Manual document number 34 ST 25 47 Users who have a Honeywell ST 700 SmartLine Pressure Transmitter configured for Fieldbus operation are referred to the ST 700 Series Fieldbus Option User s Manual document number 34 ST 25 48 The configuration of your Transmitter depends on the mode of operation and the options selected for it with respect to operating controls displays and mechanical installation This manual provides detailed procedures to assist first time users and it further includes keystroke summaries where appropriate as quick reference or refreshers for experienced personnel To digitally integrate a Transmitter with one of the following systems e For the Experion PKS you will need to supplement the information in this document with the data and procedures in the Experion Knowledge Builder e For Honeywell s TotalPlant Solutions TPS you will need to supplement the information in this document with the data in the PM APM SmartLine Transmitter Integration Manual which is supplied with the TDC 3000 book set TPS is the evolution of the TDC 3000 Release Information ST 700 SmartLine Pressure Transmitter User Manual Document 34 ST 25 44 Revision 1 February 2013 Revision 2 May 2013 Updates to Parts list Explosionproof Seal class Fail Safe and Comms Module procedures
66. nt Bushing Note 2 The Kit for Process Heads without side vent drain does not include Pipe Plugs K1 Reference Head K9 51452951 201 Carbon Steel Blind Reference Head 1 K9 51452951 101 316 SS Blind Reference Head 1 Page 54 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Figure 32 STG730 740 770 and STA722 740 Transmitter Body Ref Table 20 Inline Gauge and Inline Atmospheric Meter Body Parts Key No Part Number Description Qty Unit Specify complete ST Series replacement meter body LAP LGP model model number from 1 nameplate Figure 33 Inline Gauge and Inline Atmospheric Meter Body Bodies Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 55 Table 21 Flange Mounted Meter Body Parts Ref Figure 32 Sc Part Number Description Qty Unit 1 Specify ST Series 700 replacement meter body complete model number from 1 nameplate 30749372 005 O ring seal 1 30749372 001 O ring seal 1 Optional Flange Adapter Not Shown 30754419 006 Flange adapter kit st steel flange adapter with carbon steel bolts 30754419 008 Flange adapter kit Monel flange adapter with carbon steel bolts 30754419 022 Flange adapter kit st steel flange adapter with 316 st steel bolts 30754419 024 Flange adapter kit Monel with 316 st steel bo
67. o or Span adjustment of the Transmitter Caution should be taken to insure these adjustments are only made when the correct input pressures are applied 4 3 1 Zero Adjustment This adjustment is the same as performing a Set LRV using the Display 1 Connect a current meter or voltmeter as shown in Figure 16 to monitor the PV output of the Transmitter 2 Using an accurate pressure source apply pressure equivalent to the Transmitter LRV 3 Press the Down q and Zero T buttons together to set the Zero Verify that the output is now 4 mA 4 3 2 Span Adjustment This adjustment is the same as performing a Set URV using the Display 1 Connect a current meter or voltmeter as shown in Figure 16 to monitor the PV output of the Transmitter 2 Using an accurate pressure source apply pressure equivalent to the desired Upper Range Value of the transmitter 3 Press the Down and Span buttons together to set the span 4 Verify that the PV output is now 20 mA You can also use the MCT 202 Toolkit to make any adjustments to an ST 700 SmartLine Pressure Transmitter Alternately certain adjustments are possible through an Experion Station or Universal Station if the ST 700 is digitally integrated with either of these stations 4 4 Changing the Default Failsafe Direction Transmitters are shipped with a default failsafe direction of upscale This means that the Transmitter output will set the current output to upscale failsafe max
68. of the ST800 may store electrostatic charge and become a source of ignition in applications with a low relative humidity less than approximately30 relative humidity where the painted surface is relatively free of surface contamination such as dirt dust or oil Cleaning of the painted surface should only be done with a damp cloth Flame proof Installations The Transmitter can installed in the boundary wall between an area of EPL Ga Class Zone 0 Category 1 and the less hazardous area EPL Gb Class Zone 1 Category 2 In this configuration the process connection is installed in EPL Ga Class Zone 0 Category 1 while the transmitter housing is located in EPL Gb Class Zone 1 Category 2 Intrinsically Safe Must be installed per drawing 50049892 Division 2 This equipment is suitable for use in a Class Division 2 Groups A B C D T4 or Non Hazardous Locations Only The enclosure is manufactured from low copper aluminum alloy In rare cases ignition sources due to impact and friction sparks could occur This shall be considered during Installation particularly if equipment is installed a Zone 0 location If a charge generating mechanism is present the exposed metallic part on the enclosure is capable of storing a level of electrostatic that could become incendive for IIC gases Therefore the user installer shall implement precautions to prevent the buildup of electrostatic charge e g earthing the metallic part This is parti
69. on with the running process Note that like checks can be made using the optional three button assembly if your Transmitter is so equipped Operation with the three button assembly is discussed in the Operation section of this manual Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 21 3 7 3 Output Check Procedures The Output Check comprises the following procedures 3 7 4 The Loop Test procedure checks for continuity and the condition of components in the output current loop The Trim DAC Current procedure calibrates the output of the Digital to Analog converter for minimum 0 and maximum 100 values of 4 mA and 20 mA respectively This procedure is used for Transmitters operating online in analog mode to ensure proper operation with associated circuit components for example wiring power supply control equipment Precision test equipment an ammeter or a voltmeter in parallel with precision resistor is required for the Trim DAC Current procedure The Apply Values procedure uses actual Process Variable PV input levels for calibrating the range of a Transmitter To measure a liquid level for example a sight glass can be used to determine the minimum 0 and maximum 100 level in a vessel The PV is carefully adjusted to stable minimum and maximum levels and the Lower Range Limit Value LRV and Upper Range Limit Value URV are then set by commands from the MC Toolkit The Transmitter do
70. only Flange Adapter Graphite Gasket use only as 6 replacement of existing graphite gasket Y Inch NPT Flange Adapter Kits Flange Adapter Kit with 51452867 110 SS Flange Adapters and with carbon steel bolts 51452867 210 SS Flange Adapters and with A286 SS NACE bolts 51452867 310 SS Flange Adapters and with 316 SS non NACE bolts 51452867 410 SS Flange Adapters and with B7M alloy steel bolts 51452867 150 Monel Flange Adapters and with carbon steel bolts 51452867 350 Monel Flange Adapters and with 316 SS non NACE bolts 51452867 130 Hastelloy C Flange Adapters and with carbon steel bolts 51452867 330 Hastelloy C Flange Adapters and with 316 SS non NACE bolts Each 1 2 inch NPT Flange Adapter Kit includes Ka Gasket Flange Adapter 2 Kb 1 2 inch NPT Flange Adapter 2 Ke Bolt hex head 7 16 20 UNF 1 50 inches long 4 Page 52 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Figure 31 ST 700 Models STD710 720 730 amp 770 Refer to Table 18 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 53 Table 19 Parts for STG730 740 770 and STA722 740 Transmitter Body Ref Figure 33 Ae Part Number Description Qty Unit Process Head Assembly Kits with PTFE Gaskets 51452864 010 Carbon steel head zinc plated without side vent drain 51452864 012 Carbon steel head zinc plated with side vent drain 51452864 020 Stainless steel head w
71. onnect the Sensor Cable from the Communications Board 8 Refer to Figure 24 Use a2 mm hex wrench to completely loosen the set screw on the outside of the housing to permit rotating the meter body y MCL U Figure 24 Hardware Location to Remove the Meter Assembly 9 Carefully turn the complete meter body counterclockwise to unscrew it from the electronics housing 10 Remove the nuts from bolts that hold the process head s to the Meter Body 11 Remove process heads and bolts 12 Remove the gaskets or O rings from the process heads 13 Clean the interior of the process head s with a soft bristle brush and suitable solvent CAUTION To prevent damage to the diaphragm in the Meter Body use extreme care when handling or placing the Meter Body on any surface Carefully assemble gaskets or O rings to the meter body If installing O rings lubricate with water or leave dry 14 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent Page 40 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 15 Refer to Figure 25 Apply Dow Corning 33 silicone grease to the meter body adapter O ring and carefully assemble the O ring to the meter body Assemble the process head s and bolts to the new meter body For now make the bolts only finger tight Meter Body adapter O ring Not used on Process Head Gaskets O rings Figure 25 Meter Body R
72. otted area indicates use with a closed tank with a reference leg Maximum Level Variable Reference Head Leg Minimum Level High Pressure ow Pressure side mounted side vented to to the tank the atmosphere Figure 10 Tank Flange Mounted Transmitter Page 14 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 3 4 7 Remote Diaphragm Seal Mounting Information D The combination of tank vacuum and high pressure capillary head effect should not exceed nine 9 psi 300 mmHg absolute For insulated tanks be sure to remove enough insulation to accommodate the flange extension The end user is responsible for supplying a flange gasket and mounting hardware suitable for the service condition of the Transmitter A Mount the Transmitter flanges within the limits in Table 5 for the fill fluid in the capillary tubes with a tank at one 1 atmosphere Table 5 Flange Mounting Guidelines Fill Fluid Mount the Flange Silicone 200 Oil lt 22 feet 6 7 meters below the Transmitter Chlorotrifluorethylene CTFE lt 11 feet 3 4 meters below the Transmitter Refer to Figure 11 for a representative remote diaphragm seal installation Mount the Transmitter at a remote distance determined by the length of the capillary tubing Maximum Level eee Minimum Level PL eee Figure 11 Representative Remote Diaphragm Seal Transmitter Installation Depending on
73. play This section describes the information shown on the operator screens of the Basic Display 4 5 1 Basic Display Figure 19 illustrates the Basic Display format with Process Variable PV e The PV value is user configurable This field has 7 characters The maximum allowable numeric value is 9999999 or 999999 If fractional decimals are configured the fractional positions will be dropped as required If the PV value exceeds the above limits it is divided by 1000 and K is appended to the result allowing a maximum value with multiplier of 999999K or 99999K e Process Variable Tag is user configurable from a HART Host This field has 14 characters e Engineering Units This field is user configurable This field has 8 characters Differential 106 50 inH2O Figure 19 Basic Display with Process Variable Format Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 33 5 Maintenance 5 1 Overview This section provides information about preventive maintenance and replacing damaged parts The topics covered in this section are e Preventive maintenance of the meter body barrier diaphragms and process piping to the Transmitter e Replacement of damaged parts such as the Transmitter Printed Wiring Assembly PWA and meter body 5 2 Preventive Maintenance Practices and Schedules The ST 700 Transmitter does not require any specific maintenance at regularly scheduled intervals However it is recommend
74. play and select the MONITOR display A Confirm popup will be displayed Select Yes to continue This concludes the Startup procedure Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 23 4 Operation 4 1 Overview This section provides the information and processes involved for both Digitally Enhanced DE and HART operation using the 3 button option 4 2 Three Button Operation The ST 700 optional three button interface provides a user interface and operation capability without opening the transmitter Figure 17 shows the location of the three button option and the labels for each button Figure 17 Three Button Option Page 24 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Table 8 Three Button Option Functions 4 Previous Menu Item Physical SEH S Button Basic Display Action Increment Scroll to previous menu item in an active list Left Scroll through alphanumeric list to desired character ex for entering Tag names or numeric values activation or editing Decrement Scroll to next menu item in an active list Center ba 4 Next Menu Item Scroll through alphanumeric list to desired character ex for entering Tag names or numeric values Select displayed Call up the Main Menu Right menu item for Select an item for data entry Confirm a data entry operation A Activate the service associated with a selected menu item 4 2 1 The B
75. racket Mounting kit for all In Line and Flush 4 mount transmitters Page 48 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 Figure 28 Electronic Housing Display End Table 17 Transmitter Major Assemblies Refer to Figure 27 Figure 29 and Figure 30 Key Pare Quantity No Part Number Description Per Unit 4 50049858 501 End Cap Aluminum 4 50049858 521 End Cap Stainless Steel 2 50049832 501 End Cap Display Aluminum 4 50049832 521 End Cap Display Stainless Steel 50075472 531 Terminal Assy HART DE without Lightning protection 3 50075472 532 Terminal Assy HART DE with Lightning protection 4 50075472 533 Terminal Assy FF PB without Lightning protection 50075472 534 Terminal Assy FF PB with Lightning protection 4 5004991 1 501 Basic Display 1 7 50049849 501 HART Electronics Module Assembly PWA without Reed sensor 50049849 502 HART Electronics Module Assembly PWA with Reed sensor 50049849 503 DE Electronics Module Assembly PWA without Reed sensor 4 50049849 504 DE Electronics Module Assembly PWA with Reed sensor 50049849 509 FF Electronics Module Assembly PWA without Reed sensor 50049849 510 FF Electronics Module Assembly PWA with Reed sensor 6 50049915 501 External Zero Span amp Config Buttons 1 K1 30757503 005 Electronics housing seals kit includes O rings 2 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Pag
76. re Conditions Non Critical Diagnostics Warning Conditions Sensor Comm Timeout No DAC Compensation No DAC Calibration Meter Body Critical Failure No Factory Calibration Tamper Alarm Electronic Module Diag Failure Meter Body Unreliable Comm Config Data Corrupt PV Out of Range Loop Current Noise Meter Body NVM Corrupt Fixed Current Mode AO Out of Range Electronic Module DAC Failure Sensor Over Temperature URV Set Error Span Config Meter Body Excess Correct Button LRV Set Error Span Config No DAC Compensation Button No Factory Calibration Local Display Low Supply Voltage Page 6 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 2 2 Safety 2 2 1 Safety Integrity Level SIL The ST 700 is intended to achieve sufficient integrity against systematic errors by the manufacturer s design A Safety Instrumented Function SIF designed with this product must not be used at a SIL level higher than the statement without prior use justification by the end user or diverse technology redundancy in the design Refer to the Honeywell SmartLine Safety Manual 34 ST 25 37 for additional information Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 7 3 Installation and Startup 3 1 Installation Site Evaluation Evaluate the site selected for the ST 700 Transmitter installation with respect to the process system design specifications and Honeywell s published performance characteri
77. s with Small Absolute or Differential Pressure Spans To minimize positional effects on calibration zero shift take the appropriate mounting precautions for the respective Transmitter model For a model STA722 or STA72L ensure that the Transmitter is vertical wnen mounting it You do this by leveling the Transmitter side to side and front to back Figure 9 shows how to level a Transmitter using a spirit level Ct Position spirit balance on d center section of the meter body only Spirit Balance Typical Figure 9 Using a Spirit Balance to Level a Transmitter Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 13 3 4 6 Flange Mounting Figure 10 shows a typical tank flange mount installation with the Transmitter flange mounted to the pipe on the wall of the tank B On insulated tanks remove enough insulaiton to accommodate the flange extension When flange mounting to a tank note the following e The End User is responsible for providing a flange gasket and mounting hardware suitable for the Transmitter service conditions e To avoid degrading performance in flush mounted flanged Transmitters exercise care to ensure that the internal diameter of the flange gasket does not obstruct the sensing diaphragm e To prevent performance degradation in extended mount flanged Transmitters ensure that sufficient clearance exists in front of the sensing diaphragm body Attention The d
78. stic conditions is given in Table 14 along with suggested actions for resolving the problem 7 2 1 Fault Conditions and Recommended Corrective Actions Table 14 Fault Conditions and Recommended Corrective Actions Condtion Analysis Recommended Corrective Action fault A critical failure has been detected in the Meter body Use a HART DE or FF communicator to read the detailed status information from the transmitter Refer to the appropriate communicator manual to get more information about the possible causes of the failure Cycle power to the Transmitter If the problem continues to occur replace the Meter body Electronics Module Fault A critical failure has been detected on the HART DE or FF Electronics Module Use a HART DE or FF communicator to read the detailed status information from the transmitter Refer to the appropriate communicator manual for more information about the possible failure causes Cycle power to the transmitter If the problem continues to occur replace the Electronics Module Meter body Comm fault Communications between the Meter body and the Electronics Module has failed This could be the result of a failure on either of these modules or the cable that connects them Use a HART DE or FF communicator to read the detailed status information from the transmitter Refer to the appropriate communicator manual to get more information abou
79. stics for your particular model Some parameters that you may want to include in your site evaluation are e Environmental Conditions o Ambient Temperature o Relative Humidity e Potential Noise Sources o Radio Frequency Interference RFI o Electromagnetic Interference EMI e Vibration Sources o Pumps o Motorized System Devices e g pumps o Valve Cavitation e Process Parameters o Temperature o Maximum Pressure Rating 3 2 Honeywell MC Toolkit In preparation for post installation processes refer to the MC Tookit User Manual Document 34 ST 25 20 for battery conditioning and device operation and maintenance information 3 3 Display Installation Precautions Temperature extremes can affect display quality The display can become unreadable at temperature extremes however this is only a temporary condition The display will again be readable when temperatures return to within operable limits The display update rate may increase at cold temperature extremes but as with readability normal updating resumes when temperatures are within limits for full operability Page 8 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 3 4 Mounting ST 700 SmartLine Pressure Transmitters 3 4 1 Summary Transmitter models except flush mounts and those with integral flanges can be attached to a two inch 50 millimeter vertical or horizontal pipe using Honeywell s optional angle or flat mounting bracket altern
80. t the possible causes of the failure Check the ribbon cable that connects the Meter body to the Electronics Module Make sure that the cable is securely plugged into the Electronics Module Make sure that all pins are plugged into the connector Le make sure that the connector is not offset in a way that leaves some pins unconnected Cycle power to the transmitter If the problem continues to occur replace the Electronics Module If this does not fix the problem replace the Meter body Page 44 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 This page has been intentionally left blank Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 45 8 Parts List 8 1 Overview Individually saleable parts for the various Transmitter models are listed in this section Some parts are illustrated for identification Parts are identified and listed in the corresponding tables as follows e Individually saleable parts are indicated in each figure by key number callout e Parts that are supplied in kits are indicated in each illustration by key number callout with the letter K prefix Table 15 is a summarized list of recommended spare parts Table 15 Summary List of Recommended Spare Parts Part Number Description Figure No Key No Electronics Housing Assembly 1 10 Units 10 100 Units 100 1000 Units 50049849 501 50049849 502
81. te that the Transmitter is not polarity sensitive 6 Replace the end cap and secure it in place 3 6 5 Lightning Protection If your Transmitter includes the optional lightning protection connect a wire from the Earth Ground Clamp see Figure 15 to Earth Ground to make the protection effective Use a size 8 AWG or 8 37mm bare or green covered wire for this connection 3 6 6 Supply Voltage Limiting Requirements If your Transmitter complies with the ATEX 4 directive for self declared approval per 94 9EC the power supply has to include a voltage limiting device Voltage must be limited such that it does not exceed 42 V DC Consult the process design system documentation for specifics 3 6 7 Process Sealing The ST 700 SmartLine Pressure Transmitter is CSA certified as a Dual Seal device in accordance with ANSVISA 12 27 01 2003 Requirements for Process Sealing Between Electrical Systems and Flammable or Combustible Process Fluids Page 20 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 3 6 8 Explosion Proof Conduit Seal A When installed as explosion proof in a Division 1 Hazardous Location keep covers tight while the Transmitter is energized Disconnect power to the Transmitter in the non hazardous area prior to removing end caps for service When installed as non incendive equipment in a Division 2 hazardous location disconnect power to the Transmitter in the non hazardous area or determine that
82. the Display Meterbody Electronics Module and the Meter Read Only body Parameter Protocol HART Menu item shows the DE communications protocol Identifies the type and range of the Read Only Model Key transmitter Parameter lt Exit Menu gt Page 28 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 4 2 2 Data Entry Data entry is performed from left to right Select a character digit by pressing f or buttons and then press to advance to the next character position to the right Select the cross hatch characte to terminate the entry or if the final character is already a space character just press lt lt again All numeric entries are clamped at the low or high limit if needed You can determine the low and high limit for a parameter by selecting either the H or L character while the cursor is positioned over the left most digit and press button The Display will show the selected limit Table 10 Three Button Data Entry Screen Symbol Numeric data entry Text entry Display the high limit for this parameter H This symbol only appears in the left most Not Available position of the data entry field Display the low limit for this parameter L This symbol only appears in the left most Not Available position of the data entry field lt lt Terminate the numeric entry Terminate the text entry 0 thru 9 These characters are used to enter These characters can
83. the location is non hazardous before disconnecting or connecting the Transmitter wires Transmitters installed as explosion proof in Class I Division 1 Group A Hazardous classified locations in accordance with ANSI NFPA 70 the US National Electrical Code with 1 2 inch conduit do not require an explosion proof seal for installation If 3 4 inch conduit is used a LISTED explosion proof seal to be installed in the conduit within 18 inches 457 2 mm of the Transmitter 3 7 Startup 3 7 1 Overview This section identifies typical start up tasks associated with several generic pressure measurement applications It also includes the procedure for running an optional analog output check 3 7 2 Startup Tasks After completing the installation and configuration tasks for a Transmitter you are ready to start up the process loop Startup usually includes e Checking zero input e Reading inputs and outputs e Applying process pressure to the transmitter You can also run an optional output check to wring out an analog loop and check out individual Process Variable PV outputs in Digitally Enhanced DE mode before startup The actual steps in a startup procedure vary based on the type of Transmitter and the measurement application In general the procedures in this section are based on using Honeywell MC Toolkit to check the Transmitter input and output under static process conditions and make adjustments as required initiating full operati
84. tter User s Manual Page 37 4 If necessary unplug the interface connector from the Communication module Do not discard the connector 5 Loosen the two retaining screws and carefully pull the Communication module from the Electronics compartment 6 Carefully align and connect the Sensor Ribbon Cable to the connector J4 at the bottom of the Communication module When installing the Communication module in the next step be careful not to pinch the Sensor Ribbon Cable 7 Carefully insert the Communication module into the Electronics compartment Ensure that the Sensor Ribbon Cable is not pinched 8 Tighten the two Communication module retaining screws 9 Refer to the SmartLine User s Manual to change the FAILSAFE READ WRITE and SIM OFF SIM ON Fieldbus Only configuration settings 10 If applicable re install the Display module as follows a Orient the display as desired b Install the Interface Connector in the Display module such that it will mate with the socket for the display in the Communication module c Carefully line up the display and snap it into place Verify that the two tabs on the sides of the display latch D Orient the Display for proper viewing through the end cap window You can rotate the meter mounting orientation in 90 increments 11 Apply Parker Super O ring Lubricant or equivalent to the end cap O ring before installing the end cap Reinstall the End Cap and tighten the End Cap loc
85. used to measure flow To Downstream Tap To Upstream Tap Blow Down Valve Blow Down Valve 3 Valve Manif old Blow Down Blow Down Piping Piping To Low Pressure To High Pressure Side of Transmitter Side of Transmitter To Waste To Waste Figure 12 Typical 3 Valve Manifold with Blow Down Piping Page 16 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 3 5 2 Suggestions for Transmitter Location Suggests connections based on what is being processed by the system Table 7 Suggested Connection Locations Process Suggested Location Description Gases Above the gas line The condensate drains away from the Transmitter Liquids Below but near the elevation of This minimizes that static head effect of the the process connection condensate Level with or above the process This requires a siphon to protect the Transmitter from connection process steam The siphon retains water as a fill fluid 1 For liquid or steam the piping should slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot 2 Slope the piping down toward the Transmitter if it is below the process connection to allow the bubbles to rise back into the piping through the liquid 3 If the transmitter is located above the process connection the piping should rise vertically above the Transmitter In this case slope down toward the flow line with a vent valve at the high point 4 For gas
86. vided to In line GP and AP STGxxL and attach the meter body to the STAxxL bracket See the following example Dual head GP and AP oe holes in the end of the process EXAMPLE Inline model mounted to an optional angle bracket See Figure 7 Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 11 Meter Body Smaller U bolt Figure 7 Inline Model Mounted to an Optional Bracket 3 Loosen the set screw on the outside neck of the Transmitter one 1 full turn 4 Rotate the Electronics housing a maximum of 180 left or right from the center to the position you require and tighten the set screw using a 4mm metric socket head wrench See the following example and Figure 8 EXAMPLE Rotating the Electronics Housing A Electronics Housing 180 degrees max d 180 degrees max Set Screw Figure 8 Rotating the Electronics Housing D The mounting position of absolute pressure models STA822 STA82L or a draft range model STD810 is critical as the Transmitter spans become smaller A maximum zero shift of 2 5 mmHg for an Absolute Transmitter or 1 5 inches of water inH O for a Draft Range Transmitter can result from a mounting position that is rotated 90 from the vertical A typical zero shift of 0 12 mmHg or 0 20 inH O can occur for a five 5 degree rotation from the vertical Page 12 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 3 4 5 Mounting Transmitter
87. vision 5 0 Reference Document s EMI EMC Test Plan STT25 Dated 24 Sept 2010 Summary of Tests Performed CRITERIA CRITERIA zem een wenn Jm Group1 Class A Group1 Class A Radiated Emission CISPR 11 30 230 MHz 40 dB 30 230 MHz 40 dB 230 1000 MHz 47 dB 230 1000 MHz 47 dB 4KV Contact 6KV Contact ESD Immunity 1EC61000 4 2 8KV Air j SEN Air 20 V m 80MHz to 1GHz 10 V m 80 MHz to 1GHz EM Field RF Radiated EC61000 4 3 3 v m 1 4GHzto 2 0 GHz 10 V M 1 46Hz to 2 0 Susceptibility GHz 1 V m 2 0 GHz to 2 7 GHz 3 V m 2 0GHz to 2 7GHz 50Hz 60Hz Magnetic IEC 6100 4 8 30 A m 30 A m N A1 Field Fr EFT B immunity ae 18051000 tum O f 1KV Oo o yw 2kv 3 V Except the following 10V 3 39 to 3 410MHz 10 V 6 765 to 6 795MHz 10 V 13 553 to RF Conducted 1EC61000 4 6 3v E Susceptibility ine zg ee to 27 283MHz 10 V 40 66 to 40 70MHz Page 60 ST 700 SmartLine Pressure Transmitters User s Manual Revision 5 0 SCHEDULE 50080030 Revision H CRITERIA CRITERIA i E STANDARD was yec e1926 21 SS ER aw 3 V Except the following a wegl 10 V 3 39 to 3 410MHz Fr 10V 6 765 to 6 795MHz Including Earth 10v135530 5 4 o Lines RF Conducted IEC61000 4 6 3V SESE Susceptibility z 10V 26 957 to 27 283MHz 10 V 40 66 to 40 70MHz 0 during 1 Cycle 3 Voltage Dip 40 during 10 12 Cycles N A 70 during 25 30 Cycles AC Power See Short Interruptions 0 during 250 300 Cycles
88. zero and span parameters Revision 5 0 ST 700 Smart Pressure Transmitter User s Manual Page 5 2 Application Design 2 1 Overview This section discusses the considerations involved with deploying a Honeywell ST 700 SmartLine Pressure Transmitter in a process system The following areas are covered Safety Input and output data Reliability Environmental limits Installation considerations Operation and maintenance Repair and replacement 2 1 1 Accuracy The ST 700 SmartLine Pressure Transmitter Transmitter measures the gauge differential or absolute pressure of a process and reports the measurement to a receiving device 2 1 2 Diagnostic Messages Transmitter standard diagnostics are reported in the two basic categories listed in Table 3 Problems detected as critical diagnostics drive the analog output to the programmed burnout level Problems detected as non critical diagnostics may affect performance without driving the analog output to the programmed burnout level Informational messages not listed in Table 3 report various Transmitter status or setting conditions The messages listed in Table 3 are specific to the Transmitter exclusive of those associated with HART and DE protocols HART and DE diagnostic messages are listed and described in the ST 700 SmartLine Pressure Transmitter HART DE Option User Manual document number 34 ST 25 47 Table 3 ST 700 Standard Diagnostics Messages Critical Diagnostics Failu

ST 700 SmartLine Pressure Transmitters User`s Manual

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