TrueScan Operations Manual
Contents
1. TM TRUESCAN Operations Manual Table of Contents ii TrueScan Verification System Operations Manual Copyright 2007 by Buist Electric Inc Byron Center Michigan CONTACT INFORMATION For questions or troubleshooting please call us toll free Monday Friday 8 00am 5 00pm Eastern Standard Time 1 800 878 1494 from anywhere in the U S or Canada Or visit us on the web www buistautomation com Limited Warranty Buist Electric Inc the Company warrants that a its Bar Code Scanning System the Equipment will perform substantially in accordance with the accompanying written materials for a period of ninety 90 days from the date of receipt and b that the Equipment will be free from defects in materials and workmanship under normal use and service for a period of one 1 year INNO EVENT SHALL THE COMPANY BE LIABLE FOR INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER This Limited Warranty is void if failure of the Equipment has resulted from accident abuse or misapplication This Limited Warranty gives you specific legal rights You may have other rights which may vary from jurisdiction to jurisdiction Exclusive Remedy In the event a defect in materials and workmanship under normal use and service is discovered for a period of one 1 year from the date of receipt the Company s and its suppliers entire liability and your exclusive remedy shall be at the Company s o2. Recipes can be selected by the user in the non password protected recipe selection menu 50 Configurable recipes can be selected to be the active recipe by pressing the desired recipe button The barcode associated with the active recipe is the barcode each sample is compared against The active recipe is displayed on both the Home screen and Active Recipe screen in the Information menu Refer to chapter 3 for additional information on recipes To select a recipe go to 1 Main Menu i 2 Recipe Selection Buist Automation 24 a Information Menu The information menu is a non password protected area accessible from the HMI s main menu Contact Information Selecting the Contact Information button in the information menu will bring the user to a screen with contact information for Buist Automation s technical support number Buist Automation the manufacturer of the TrueScan Verification System is available by phone Monday through Friday 8am 4pm Eastern Standard Time To access the contact information screen go to 7 Main Menu Buist Automation 1 800 878 1454 Trussoan 2 Information Weriitoaition 3 Contact Information Main Menu Active Recipe selecting the Active Recipe button in the Information menu will bring the user to a screen which displays which recipe is active The descriptive name type and barcode number of the active recipe are shown To view the active recipe screen g
3. All safety precautions outlined in chapter one Safety must be observed when mounting the Leuze Electronic BCL22 scanner Because each application is uniquely different it is up to the customer to provide the best means by which to mount the scanner The scanner bracket should be adjustable and mounted to a solid anchor point with as little vibration as possible The scanner head should be mounted 4 to 9 inches away from the barcode Positioning varies depending on the size of the barcode For most materials especially those with reflective properties the scanner head should be mounted at a 9 to 15 degree angle from perpendicular For further mounting instructions and warnings refer to page 32 of the Leuze Electronic Barcode Reader BCL 21 22 Technical Manual Buist Automation 12 5 Supervisor Menu The supervisor s menu is a password protected area accessible from the HMI s main menu system Bypass Certain circumstances may arise requiring the alarm functions of the TrueScan Verification System to be disabled To accommodate this a bypass feature is available within the password protected supervisors menu With bypass enabled the system will continue to operate as normal however it will not go into alarm energize a rejection device or shut down an interlocked machine The system s red beacon will be on to notify the operator or supervisor that the system is not functioning normally Bypass can be enabled and disabled on
4. Verification System is shipped UL listed In order to maintain this rating and also for easy installation or replacement the TrueScan Verification System is shipped with cord and plug connections There is no need to drill any entry holes in the enclosure The Leuze Electronic BCL 22 scanner head plugs into the standard 15 pin sub D connector on the bottom of the TrueScan Verification System enclosure The Leuze BCL 22 scanner head comes with a 3m cable on It Do not attempt to lengthen or shorten the cable by cutting it or replacing it as this will void any warranty For pin out designations and other Leuze scanner head technical data refer to the Leuze Electronic Barcode Reader BCL 21 22 Technical Manual PJ1000 2 A 12 foot three conductor female cord supplied with the system This must be connected to a customer supplied 120vac maximum 15amp 10h 60Hz power source and plugged into its male mate on the bottom of the TrueScan Verification System See figure 4 1 wiring diagram PJ1202 2 A 12 foot six conductor female cord supplied with the system This cable contains the connections for the optional rejection device and interlocked machine run enable contacts These signals may be required depending on the selected mode of operation Refer to chapter 6 Reject Configuration and chapter 5 mode of operation The flying lead end of the cable should be connected to the interlocked equipment The female connector end of the cable pl
5. go to a keyboard entry screen where you need to manually enter the desired barcode number The keyboard can accept a maximum of 16 characters When finished pressing the enter button will return you to the editor screen x Scan New Barcode M Scan New Key New Barcode Barcode second a barcode may be entered via the scanner To do this press the Scan New Barcode button This will activate the LASER on the scanner for 10 seconds During this time present the desired barcode in front of the scanner and the code will be loaded into the system and return you to the editor screen Place The New Barcode In Front Of The Scanner TU ScanNew Key New x Sean New T Key New Barcode Barcode Barcode Barcode Buist Automation 14 Once the user has made the desired changes to the recipe the Save button on the editor screen must be pressed for the changes to take effect If the user decides the changes are not wanted the Cancel button can be pressed edits will not take effect and the recipes original values will remain Trigger Alarm Setup The trigger alarm monitors the time between when the TrueScan Verification System receives the interlocked machine running signal and a trigger signal If the user defined time is exceeded the TrueScan Verification System will go into No Trigger Alarm This feature is used to ensure the trigger source has not failed or that someone has not locked the trigger sign
6. interlocked machine run enable signal should be used to shut down an interlocked machine in the event of a system alarm If a customer supplied optional rejection device is interlocked with the system sampled barcodes which fail the comparison test will be rejected The system utilizes interlock signals from other equipment therefore all system options will be enabled This mode of operation is typically used in applications where the barcodes being sampled are printed on a continuous web This mode allows the user to determine when during a process the scanner should be running In some applications having the scanner running during setup or other manual functions can result in nuisance alarms By using the interlocked machine running signal the user can configure when the system should be running and eliminate these nuisances Independent with Interlocks The system is interlocked with another machine and is always running The interlocked machine running signal is still used but only for the No Trigger Alarm function The interlocked machine enable signal should be used to shut down an interlocked machine in the event of a system alarm If a customer supplied optional rejection device is interlocked with the system Sampled barcodes which fail the comparison test will be rejected The system utilizes interlock signals from other equipment therefore all system options will be enabled This mode of operation is typically used in applications wher
7. logo as well as language selection buttons To move past this screen the user must select one of the available languages All screen text will then be displayed in the selected language To return to the language selection screen power must be cycled to the TrueScan Verification System Main Menu The main menu is the gateway to all areas in the HMI From the main menu the user can access the Supervisors Menu Reject Configuration Menu Recipe Selection Menu Information Menu and Home Screen Buist Automation 4 Start up Screen Main Menu Reject Recipe Supervisor u g a Information Configuration Selection a Contact Run Bypass Enable Disable Recipes 1 50 aera Recipe Editor eer Active Recipe F Operation F Reject Output Setup Home Mode Setup System Status Data Setup Input Strings Ave Scan Quality 100 Trigger Alarm Setup Supervisor Pas n Data Collection Reject Configuration Password Alarm Password Push Button Operation Most of the HMI s pushbuttons are momentary and navigate the user through the menus There are however some pushbuttons which are maintained hese maintained pushbuttons are used to select and deselect various settings i e Bypass Enable Reject Enable Mode of Operation Recipe Select etc These maintained pushbuittons will indicate status with highlighted text if selected Setting Values The user will often encounter keyboard screens requiring data
8. operation for the optional rejection device go to 7 Main Menu Reject Setup Select mode of operation 2 Reject Configuration 3 Enter Password 4 Reject Setup 5 Reject Operation Timed Pulse Tracking On Delay Time If the optional reject mode of operation is configured for Timed Pulse the on delay time is the time between detecting a failed barcode until the rejection output energizes This setting is only available when the mode of operation is Timed Pulse To set the on delay time go to 1 Main Menu 2 Reject Configuration 3 Enter Password 4 Reject Setup 5 Next Screen 6 On Delay Time Output Duration The Output Duration setting is the length of time the optional reject output remains energized To set the output duration go to 1 Main Menu 2 Reject Contiguration i t kb t Reject Pulse k 3 Enter Password J JsJejr 4 Reject Setup 5 Next Screen l 6 Outout Duration Buist Automation 22 Offset Count If the optional reject mode of operation is configured for Tracking the Offset Count time is the number of trigger signals after a failed barcode until the rejection output energizes This setting is only available when the mode of operation is Tracking To set the offset count go to 1 Main Menu 2 Reject Configuration 3 Enter Password 4 Reject Setup 5 Next Screen 6 Offset Count Buist Automation 23 Recipe Selection
9. remains functional ensuring the trigger is working The sleep function will be disabled Buist Automation 16 Dependent In this mode the TrueScan Verification System requires interlocks with another machine The TrueScan Verification System will run only when the interlock machine running signal is on and will disable the interlocked machine via the interlocked machine running contact if the TrueScan Verification System goes into alarm All system functions and options are operational To select a mode of operation go to 7 Main menu odes of Operation pendant Operation Enabled nl CT kr 2 Supervisor 3 Enter password Independent inde pendent wi Int rlocks 4 Next screen D ndent wi 5 Mode select Modes of operation push buttons are maintained The text on the push button selected will be highlighted Data Collection Enable Disable The TrueScan Verification System comes with a data collection system The system will record and display the number of triggers trigger alarms no reads no read alarms good reads mismatches and total percent scan quality These values are displayed for the user via the information menu however this feature must be enabled through the supervisors menu In order to enable the data collection feature go to 1 Main menu 2 Supervisor 3 Enter password Data Onoff DISABLED 4 Next screen ka 5 Data setu
10. screen provides the user feedback such as each sample s scan quality active recipe and system status i e running stopped bypass SCANNER RUNNING Pay a SCAN QUALITY Fier Main Menu Recipes The TrueScan Verification System allows up to 50 recipes to be created stored and selected Each recipe allows the user through the password protected Supervisor s Menu to create a unique name and barcode number Created recipes can be selected by the user through the non password protected Recipe selector menu When selected the recipe will immediately be loaded to the active recipe and any barcodes being sampled will begin being compared to the new recipe Mode of Operation The TrueScan Verification System has 3 different modes of operation for various customer applications dependent independent with interlocks and independent These modes allow the customer to select whether the TrueScan Verification System will function interlocked with another machine or as an independent unit Depending on the selected mode of operation different hardwired interlocks are required Having an understanding of the different modes of operation is important for a correct installation Buist Automation 6 Dependent The system is interlocked with another machine and only runs if commanded by that machine Trigger signals are only accepted by the system if the interlocked machine running signal is being received The
11. the quality of the scan O 100 and be ready for the next trigger however if the barcode fails the comparison test the system will go into a Misread Alarm Lastly if the system is unable to decode the barcode the system will display 0 scan quality and wait for the next trigger Understanding the trigger signal is important for optimal performance By default the TrueScan Verification system is configured to activate on the falling edge of a 24VDC signal The scanner will remain active until a barcode is decoded the rising edge of the next 24VDC trigger signal or the maximum activation time of 10 seconds has elapsed Buist Automation 8 If necessary the system can be configured for scanner activation on the rising edge of a trigger signal For this to be possible the user will need to make a minor wiring change Refer to page SXXXXX 011 of the electrical schematics for details Optional Rejection Device The system does provide a normally open dry contact for the user to connect a customer provided rejection device The system will reject any barcode that cannot be decoded or does not pass the comparison test This rejection output will need to be enabled and configured before being ready to use Refer to chapter 6 in the user manual for more details Buist Automation 9 4 Installation Wiring The TrueScan Verification System should be installed by a qualified person in accordance with local Codes The TrueScan
12. HE ABOVE LIMITATION MAY NOT APPLY TO YOU 10987654321 Table of Contents 1 Safety 2 Product Descriotion 3 Operating Principles Human Machine Interface HMD 3 5 Screen Backlight Colors 3 Language Selection Main MenU hh ie ke 3 Screen Map L h i EEE 4 Push Button Operation 4 Setting Values LL LhW kkk EEE 4 Passwords Home Screen PVC Cle z eT AE E 5 Mode of Operation h kuuu EEE 5 6 ME DENCE IM isecaied tidak EE 6 Independent with Interlocks 6 Independent u EE 6 DICED ModE i5x 2il 4 ld ann nd aed alan eka kn al d k 7 Alarms BACOT nan enie ite E O dd 7 TUNG SE IM Kijan exyaran ei tude baat ed ates 7 Optional Rejection Device 4 Installation 5 Supervisor Menu System ByDASS 4Kh Kh khk k k kk 12 ReCIDe PQ lO ay ene k la n aye d balad n l nd kh a dzna 12 14 TOG STARS UD sss Sie ce tasers Scepter 14 sleep Mode Setup EE 15 Mode Sel CHO Mice wrcoutninaoednneresvecuaresan EE 15 16 Data Collection Enable Disable 16 Data Collection Re S t VEYE 17 Table of Contents iii Table of Contents iv Password SGUD 435 kl w ken b n n Wela k n W tates 17 19 6 Reject Configuration Reject Enable Disable c ccc cece cece neers 20 Reject Mode of Operation cc E 20 21 OND Clay TINE
13. N DEVICE CONTACTS RATED 250 VAC 6A Autodesk INTERLOGKED MACHINE CRIDSS z INTERLOCKED MACHINE RUN ENABLE TO CUSTOMER EQUIPMENT PJ1202 1 PJ1202 2 NORMALLY OPEN AND NORMALLY CLOSED DRY CONTACTS FOR INTERLOCKED MACHINE RUN ENABLE TO CUSTOMER EQUIPMENT SEE NOTE 3 COMMON WHT NO BLK N C RED CONTACTS RATED 250VAC 6A D e BRAD HARRISON P N 2R6006A20A120 1 ORANGE 2 BLUE 3 BLACK NO CONNECTION 4 WHITE 5 RED 6 GREEN BRAD HARRISON P N 206000A01F 120 12 CABLE PROVIDED WITH CONTROL CABINET FIELD WIRING TO BE COMPLETED BY CUSTOMER BYRON CENTER MICHIGAN 49315 8650 BYRON CENTER AVE OV SOURCED FROM TRUESCAN PANEL CUSTOMER EQUIPMENT SEE NOTE 1 gt ORN 24 BLK X2 HIGH SPEED TRIGGER SIGNAL FROM CUSTOMER EQUIPMENT SEE NOTE 2 e SIGNAL MUST BE 24VDC lt SOURCED FROM TRUESCAN PANEL PJ1216 1 Ore AUTOMATION a A a 16 6 5625 DIA 1 ORANGE NO CONNECTION 2 BLUE 3 BLACK 4 WHITE 5 RED 6 GREEN IINTERLOCKED MACHIN IRUNNING SIGNAL l l j2 ga CRIZIS TRIGGER SIGNAL l l l l l PJ1216 1 PJ1216 2 INTERLOCKED MACHINE RUNNING SIGNAL FROM l l l l l j l l l SEQUENCE DESCRIPTION RUN SIGNAL TRIGGER SIGNAL SCANNER SCANNER STAYS HIGH UNTIL BARCODE ACTIVATION IS READ OR LEADING EDGE OF NEXT TRIGGER BRAD HARRISON PZN 206002A01F120 BRAD HARRISON P N 2R6004A20A120 NOTES INTERCONNECT WIRING FROM 2 24VDC HIGH S
14. PEED TRIGGER SIGNAL THE TRUESCAN SYSTEM TO FROM CUSTOMER EQUIPMENT SIGNAL MUST BE CUSTOMER EQUIPMENT THE FOLLOWING TRIGGERED FOR EACH BARCODE TO BE READ CONNECTIONS ARE RECOMMENDED FOR PROPER SCANNER WILL READ ON THE TRAILING EDGE OPERATION OF THE TRUESCAN OF EACH TRIGGER SEE SEQUENCE DESCRIPTION ABOVE SYSTEM AND CUSTOMER EQUIPMENT 3 THE INTERLOCKED MACHINE RUN ENABLE CONTACT MUST BE LEGEND 1 DRY CONTACT MACHINE RUNNING SIGNAL FROM Bar BED A WITH THE ENABKE CIRCUIT DF THE CUSTOMER S CUSTOMER EQUIPMENT THIS SIGNAL TO BE FLD DEVICES LOCATED IN THE FIELD CLDSED WHEN BARCODES ARE TO BE READ CLOSED CONTACT ARE PROVIDED FOR CUSTOMER USE INDICATES FIELD WRES THIS SIGNAL S USE IS DEPENDENT ON THE SELECTED THIS SIGNAL S USE IS DEPENDENT ON THE SELECTED MODE OF OPERATION REFER TO THE USERS MANUAL MODE OF OPERATION REFER TO THE USERS MANUAL 6e 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 H ih a 3 J 5 4 8 5 rf lt 5 8 o g 2 a 5 4 in o g z h x 2 E 3 2 p 3 a 8 9 Buist Automation 11 Mounting Enclosure The TrueScan Verification System enclosure should be mounted in a location where the user can easily see and access the HMI touch screen on the front of the unit and within reach of the scanner head location Leuze Electronic BCL22 scanner
15. a 3 Enter password HEEE Eg Retur 4 Next screen Pem 5 Sleep setup 2 Supervisor Enter the desired elapsed time before sleep mode in seconds on the keypad touch screen Note Sleep Mode will only be enabled when the TrueScan Verification System is configured for Dependent operation Refer to chapter 5 for information on modes of operation Mode Selection The TrueScan Verification System has three different modes of operation Independent Independent with Interlocks and Dependent One of these three modes should accommodate most applications Refer to chapter 3 for more information on modes of operation Independent In this mode the TrueScan Verification System will act as a completely stand alone system not requiring any machine interlock connections While in this mode the trigger fault and sleep function will be disabled If the optional rejection device is enabled and the TrueScan Verification System goes into alarm the rejection contact will close and remain closed until the TrueScan Verification System alarm has been reset Independent with Interlocks In this mode the TrueScan Verification System utilizes interlock signals from another machine but unlike Dependent mode is always running regardless of the interlocks This mode is best suited for situations where the TrueScan Verification System is located on the out feed conveyor of an interlocked machine In this mode the trigger alarm
16. al in a high or low state The TrueScan Verification System is shipped with a default time of ten seconds however systems are all set up differently and the time variable can be adjusted via the HMI To setup the trigger fault parameter go to 7 Main menu Pe Li E y Trigger Fault Delay Time li Sec at 2 Supervisor fe s 4 s 6 7 3 Enter password pp an eo 4 Next screen Retum 5 Trigger alarm setup Enter the maximum allowable time between the parent machine running signal and the part getting to the trigger sensor in Seconds on the keypad touch screen Note The trigger alarm operation will only be enabled when the TrueScan Verification System Is configured for Dependent or Independent with Interlocks modes of operation Refer to chapter 5 for information on modes of operation Buist Automation 15 sleep Mode Setup sleep mode is a standby condition the TrueScan Verification System enters to extend the life of the scanner head The default time setting for this is 3 600 seconds If the TrueScan Verification System does not receive an interlocked machine running signal for 3 600 seconds the system goes into standby and neither the TrueScan Verification System nor the interlocked machine will be enabled until the Truescan Verification System wake button is pressed The time setting can be adjusted by going to 7 Main menu j serre Sese e 12 s J 5 6
17. c gyan a n diriya d K0EK a a key Ann 21 OUTOUE MORAN SNN N N NnNnBEanRNRaJaNRINDIDJJIDS 21 ej yel hl nh KM 22 7 Recipe Selection 23 8 nformation Menu Contact Information L h k k EE 24 ACUVE THC CIOS S lay n a b si bek na bUn dan k kiw ke e ea 24 Swed 25 Hen n a eben oyy TJ r TT JJ 2_ i j 25 Average Scan Quality per 100 Scans 25 Pata OVE el SO u VD rr r E 26 9 Communication 27 10 Leuze Electronic BCL22 Interface 28 Buist Automation 1 1 Safety Observe the following notices to ensure personal safety or to prevent accidents Read the user s manual thoroughly before use Warning The Leuze Electronic BCL22 scanner uses a red laser of class 2 laser light acc to EN 60825 1 2003 10 Never look directly into the laser beam it could cause damage to the retina of the eye When mounting the scanner head avoid pointing it at reflective surfaces Never orientate the scanner so that the laser light can be directed into someone s eye Follow the laser safety regulations according to DIN EN 608285 1 in their most current version Changes to the TrueScan Verification System except those described in this manual are not permitted Any unauthorized changes will void any warranty could cause damage to the system and could create a hazard to others Dangerous voltages are present in the control cabinet Service should be performed by qualified persons only in compliance wit
18. e the system is mounted downstream of the interlocked machine and the user wants to ensure any product triggering the scanner is sampled regardless of the interlocked machines state This mode of operation utilizes machine interlocks to ensure trigger sensor integrity and shutdown a machine in the event of an alarm Independent The system operates completely independent of any other production equipment The system is always running so for every trigger signal the system will sample a barcode against the active recipe The system does not utilize any interlock signals from other equipment therefore both sleep mode and No Trigger Alarm will be disabled If a customer supplied optional rejection device is interlocked with the system upon getting an alarm the reject output will remain energized until the alarm is reset A typical application for this mode of operation would be mounted along a continuously running conveyor Where the user wants to ensure the system s always running and samples product regardless of how it got on the conveyor Note By default the system is set for Independent operation Buist Automation 7 sleep Mode The Leuze Electronic BCL22 scanner has an internal motor for rotating mirrors In an effort to extend the life of the scanner s motor the system has a sleep mode If the system sits idle in Dependent mode for a user defined amount of time the system will turn off the scanner s internal motor When in slee
19. eason to go online with the scanner head Any changes made to the parameter file may cause the system to fail Communication between the scanner head and a PC is possible Inside the TrueScan M Verification System enclosure there is a male female nine pin sub D port This port is for conmunicating with the scanner head directly using a PC A straight through 9 pin serial communication cable Figure 10 1 will be needed as well as the Leuze Electronic BCL Configuration Tool software which will be included on the CD with the system Socket L Socket Fi Bao Fomals DE Male Fig 10 1 In order to communicate with the scanner head use the program provided on the CD You will need to use the program provided so the communication parameters match between the PC and the scanner Once connected the terminal mode will display the data strings being sent from the scanner Parameter files can be uploaded or downloaded using the software The following communication properties will need to be set in order to establish communication with the Leuze Electronic BCL22 scanner Baudrate 57600 Time out 100ms Data bits 8 bit stop 1 bit Parity none Caution If the TrueScan Verification System is running while connected to the scanner with a PC you may monitor the data string in the terminal mode only Sending com mands uploading or downloading to the scanner head will interrupt communication to the TrueScan Verification System processor Yo
20. entry It s important to take note the keyboard is not enabled until the user first selects the data window Once the data window Is selected the user will see a blinking courser and the keyboard will allow data entry When finished entering data select the keyboards enter button to send the new value to the system Swe Return Buist Automation 5 Passwords The TrueScan Verification System has 2 password protected menus Supervisor Menu and Reject Configuration Menu Both of these menus contain system configuration settings which typically should only be accessed by an administrator When selecting one of these areas from the Main Menu the user is presented with a keyboard screen to enter a password If the correct password is entered access is granted While in a password protected area if the system does not see HMI activity for 60 seconds the user will automatically be returned to the main menu In addition to the password protected menus the Misread Alarm reset is also password protected If the system samples a different barcode than what s defined in the active recipe the system will go into a Misread Alarm This alarm may only be reset with a password This feature is intended to ensure a manager is aware of any possible quality issues Note By default all passwords are 1234 Home Screen The Home screen is accessed from the HMI s main menu This screen should be the screen a user will typically interface with The
21. h state and local codes This system is intended for use with packaging and labeling machines This system is not intended or authorized to be used in explosive atmospheres or for medical purposes Refer to the Leuze Electronic Barcode reader BCL 21 22 Technical manual for further safety concerns Buist Automation 2 2 Product Description The TrueScan Verification System figure 2 1 is a barcode comparison system designed to analyze UPC and EAN barcodes against pre programmed recipes ATION y RIFIC svsTEM Figure 2 1 TrueScan Verification System Buist automation Buist Automation 3 4 Operating Principles This section is intended to improve the user s understanding of the TrueScan Verification System by giving a descriptive narrative of the system s key features Human Machine Interface HMI The TrueScan Verification System as an HMI to allow the user system configuration and monitoring The HMI is typically installed in the front of the system s main enclosure but may be installed in a remote enclosure screen Backlight Colors The HMI has 3 color LED backlights giving users system status at a glance The display screen s 3 colors are white for non password protected areas pink for password protected configuration areas and red for system alarms Language Selection When the system powers up the HMI s start up screen is displayed This screen displays the customer s name or
22. n 26 Data Collection If enabled Refer to Chapter 5 the TrueScan Verification System will collect system performance information Within the non password protected Information Menu the user can view the following data Number of Triggers Number of Trigger Alarms Number of Good Reads Number of Misread Alarms Number of No Reads Number of No Read Alarms Total average scan quality Data collection must be enabled disabled and reset via the supervisor menu Refer to chapter 5 To view the collection registers go to 1 M al n menu Triggers Misread Fault Count OSEE SE DAD W En ARA CS ae Se ee te ha ngger Fauls 2 Information iether ono ene 3 Data Collection __Retum EB __Retum __Retum No Reads si one ae ees QAS N 2 Good Reads Mask te ee oe oe NoReadFaults a ee te oe oe oe Por Return Return Buist Automation 27 Q Communication Communication with the Panasonic PLC and HMI can be achieved via a standard USB port found on both devices The user will need to obtain Panasonic programming software FPWIN Pro for the PLC and GTWIN for the HMI All application program files will be provided on a CD with the TrueScan Verification System Buist Automation 28 1 Leuze Electronic BCL22 Interface The Leuze Electronic BCL22 scanner will be shipped with the correct parameters already programmed There should be no r
23. nu is a password protected area containing all settings related to the use of a customer supplied rejection device Reject Enable Disable In certain circumstances a rejection device may be required to eject a failed product from a process Because every application is different a rejection device is not provided with the Truescan Verification system however the system does offer an optional normally open output contact for the user to interlock their rejection device To enable the system s optional reject output the maintained Reject Enable Disable button within the password protected reject configuration menu must be pressed The button will display the reject output status Enabled or Disabled In order to enable the system s optional reject output go to 7 Main Menu Setup 2 Reject Configuration ji Reject Disabled ova A v Exit Setup Reject Screen Setup 3 Enter Password 4 Reject Disabled Enabled Reject Mode of Operation There are 2 modes of operation for the system s optional reject output depending on the application Tracking Mode where the system follows the failed product through a process to a rejection device and Timed Pulse Mode where the reject output is energized based on time The Reject Operation button will display the selected mode of operation Refer to chap 5 for more information on the optional reject modes of operation Buist Automation 21 To select a mode of
24. o to 7 Main Menu Active Recipe 2 Information m tt t t 3 Active Recipe Return Buist Automation 25 system Status selecting the System Status button in the Information menu will bring the user to a screen which displays the system s state i e running stopped bypass and selected mode of operation To view the System Status screen go to system Status 1 Main Menu SCANNER RUNNING 2 nfor mation Independant Operation Enabled Return 3 System Status neam Input String Monitor As data strings are received from the Leuze Electronic BCL22 scanner the user can view these via the HMI The system will scroll through the data strings as they are received Selecting the Input String Monitor button in the Information menu will bring the user to a screen which displays these data strings in real time To view the Input Strings Monitor screen go to 7 Main menu Db d amp k ar an a 2 Information ree 3 Input String Monitor f Retum Average Scan Quality per 100 Scans The TrueScan Verification System will calculate the average scan quality per 100 scans This information can be useful while aligning the Leuze Electronic scanner To view the Average Scan Quality per 100 Scans go to 1 Main menu Avg Scan Quality 100 Count Sample Rate DAG a 2 Information 3 Avg Scan Quality per 100 Scans Hanan Buist Automatio
25. p 6 Data on off The data on off selector button is a maintained pushbutton which will display whether the data collection is disabled or enabled Buist Automation 17 Data collection reset In order to reset the data collection registers to zero go to 7 Main menu 2 Supervisor 3 Enter password Data On Off DISABLED T Data Reset 4 Next screen 5 Data setup 6 Data reset If the data reset button is pressed the system will ask if you are Sure you want to reset the data select yes or no Note If the registers are never reset they will count up to their maximum value and then roll over and start from zero Password Setup The supervisor s menu setup menu and alarm reset passwords are shipped as 7234 At the time of start up these passwords should be changed from the 7234 factory default The passwords should be selected by the person who will be responsible for over seeing the barcode scanner s operation To change the supervisor password go to 1 Main menu 2 Supervisor a Enter New Password Pa J 3 Enter password BEHBHE 4 Next screen P Confirm New Password ree r Escape 5 Next screen 6 Supervisor password When at the supervisor s password screen the current password will be displayed on the screen To change the current password press the change password button and follow the enter commands The system will ask you to enter the new
26. p mode the scanner and interlocked machine will be disabled and the HMI will indicate the system s sleep state The user will need to wake the scanner via the HMI to restart the scanner s internal motor This function is dependent on the selected mode of operation Alarms The system has four different possible alarms 1 Misread Alarm The sampled barcode does not match the active recipe s defined barcode 2 No read Alarm The scanner was unable to decode five consecutive barcodes 3 No Trigger Alarm The system failed to receive a trigger signal within the user defined allotted time This function is dependent on the selected mode of operation Comm Loss Alarm The system is not receiving valid data strings from the scanner Beacon The system s multi colored beacon Is a visual indication of the system s status Green indicates the system Is OK and running Amber indicates the system is ready but not running Red indicates the system is in alarm sleeping or bypass If the user sees a red beacon corrective action if desired should be taken Trigger Signal An external trigger signal customer provided is required to activate the scanner at the time a barcode is to be sampled Upon receiving a trigger signal the scanner s laser will activate the barcode will be decoded and the system will compare it with the active recipe defined barcode If the barcode passes the comparison test the system will display
27. password twice to ensure the password you intend is entered If the confirmation entry matches the first entry the new password will be accepted If they do not match the Buist Automation 18 system will give you a message saying the entries did not match and the new password will not be accepted Return to the password menu screen and set up new passwords for the setup menu and the alarm reset To view the current setup alarm password go to 1 Main menu 2 Supervisor Setup Password ae a 3 Enter password 4 Next screen j Change Password 5 Next screen 6 Setup password To change the setup password go to 1 Main menu 2 Supervisor 3 Enter password 4 Next screen 5 Next screen r Edan al 6 Setup password 7 Change Password From here you can enter any new four digit password you choose To view the current alarm password go to 1 Main menu 2 Supervisor Alarm Password eo b lr 3 Enter password 4 Next screen E Change Password 5 Next screen 6 Alarm password Buist Automation 19 To change the alarm password go to 1 Main menu 2 Supervisor Enter New Password a a 2 3 a s 6 7 i eA 3 Enter password 4 Next screen 5 Next screen 6 Alarm password 7 Change password Here you can enter any new four digit password you choose Buist Automation 20 6 Reject Configuration The reject configuration me
28. ption either a return of the price paid for the Equipment or b repair or replacement of the Equipment that does not meet this Limited Warranty Any replacement Equipment will be warranted for the remainder of the original Limited Warranty period or thirty 30 days whichever is longer DISCLAIMER OF WARRANTIES NO OTHER WARRANTIES TO THE MAXIMUM EXTENT PERMITTED BY LAW THE COMPANY AND ITS SUPPLIERS DISCLAIM ALL OTHER WARRANTIES EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE WITH REGARD TO THE EQUIPMENT AND ANY RELATED OR ACCOMPANYING WRITTEN MATERIALS NO LIABILITY FOR DAMAGES TO THE MAXIMUM EXTENT PERMITTED BY LAW IN NO EVENT SHALL THE COMPANY OR ITS SUPPLIERS BE LIABLE FOR ANY DAMAGES WHATSO EVER INCLUDING WITHOUT LIMITATION SPECIAL INCIDENTAL CONSEQUENTIAL OR INDIRECT DAMAGES FOR PERSONAL INJURY LOSS OF BUSINESS PROFITS BUSINESS INTER RUPTION LOSS OF BUSINESS INFORMATION OR ANY OTHER PECUNIARY LOSS ARISING OUT OF THE USE OF OR INABILITY TO USE THIS PRODUCT EVEN IF THE COMPANY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES IN ANY CASE THE COMPANY S AND ITS SUPPLIERS ENTIRE LIABILITY UNDER ANY PROVISION OF THIS AGREEMENT SHALL BE LIMITED TO THE AMOUNT ACTUALLY PAID BY YOU FOR THE EQUIPMENT BECAUSE SOME JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR CON SEQUENTIAL OR INCIDENTAL DAMAGES T
29. the first page of the supervisor menu by pressing the maintained pushbutton The button will display bypass status Aun bypass disabled byoass bypass enabled In order to put the system into bypass go to 1 Main Menu supervisor 2 Supervisor 3 Enter password Nar wa B Saa P Net 4 Run Bypass Recipe Editor The recipe editor is located within the password protected supervisor menu The recipe editor is where users Can define a unique name and barcode for each of the available 50 recipes In order to edit recipes go to 1 Main Menu Recipe Editor Ative Recipe DAB te ee eee ee FEF i 2 Supervisor 3 Enter password 4 Recipe Editor Buist Automation 13 To edit a recipe select the recipe in the recipe editor list you wish to change This will bring you to the next screen Ie Sean New KeyNew Barcode Barcode To edit the recipe s descriptive name visible on the recipe selector buttons select the Edit name button This will open the name entry screen Enter the new name and press the enter key on the keyboard This will bring you back to the editor screen Recipe Mame Editor To edit the recipe s barcode the user has two options First a barcode may be entered manually To do this press the Key New Barcode button This will take you to a barcode type selection screen select either UPC or EAN From there the system will
30. u may need to cycle power to reinitiate com munication
31. ugs into its male mate PJ1202 10n the bottom of the TrueScan Verification System See figure 4 1 wiring diagram PJ1216 2 A 12 foot six conductor male cord supplied with the system This cable contains the connections for the customer supplied trigger sensor and optional interlocked machine running signal The trigger signal must be sourced from the TrueScan Verification System s 24VDC power supply The optional interlocked machine running signal may be required depending on the selected mode of operation Refer to Chapter 5 Mode of Operation The flying lead end of the cable should be connected to the trigger source and any interlocked equipment The female connector end of the cable plugs into its female mate PU1216 10n the bottom of the TrueScan Verification System See figure 4 1 wiring diagram Buist Automation 10 Figure 4 1 The trigger signal should be generated from a Customer supplied solid state source which must provide a trigger for each barcode to be read 12 CABLE PROVIDED WITH CONTROL CABINET CONNECTORS LOCATED ON THE BOTTOM OF BARCODE VERIFICATION SYSTEM CONTROL PANEL PJ1000 1 PJ1000 2 TO CUSTOMER SUPPLIED 120 VOLT 15 AMP G ey SUPPLY 1 BLACK 2 WHITE S GREEN CUSTOMER SUPPLIED CONNECTIONS PJ1 202 1 CR1034 CUSTOMER S REJECTION le CABLE PROVIDED WITH CONTROL CABINET FIELD WIRING TO BE COMPLETED BY CUSTOMER NORMALLY OPEN DRY CONTACTS FOR CUSTOMER SUPPLIED REJECTIO
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