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PS-4600 Series User Manual - Pro

1. 1 When using UPS Battery Unit only one COM Expansion Board can be installed in the interface module slot 2 About the Book Character Number Prefix 1 4 5 6 7 8 9 10 11 12 Part Number Exam ple PFXP P 14 6 1 D D 2 Operating System None Windows Embedded Standard 2009 MUI Windows XP Pro Japanese Windows XP Pro MUI Windows Embedded Standard 7 Premium MUI 32 bit Windows 7 Ultimate MUI 32 bit Windows 7 Ultimate MUI 64 bit o o0 A OINI gt o Storage Device None CFast 4 GB CFast 8 GB CFast 16 GB Primary CFast 4 GB Secondary CFast 4 GB for Windows Embedded Standard 2009 MUI PO Re m 0 x Primary CFast 8 GB Secondary CFast 4 GB for Windows Embedded Standard 7 Premium MUI 32 bit HDD 500 GB SSD 60 GB SSD 128 GB Slide in Slot NOTE for 1 and 2 slots Industrial Personal Computer None DVD multi drive HDD 500 GB SSD 60 GB o NM A oO Options None COM Expansion Board A COM Expansion Board COM Expansion Board Software Bundle None WinGP Reserved None Reserved None NOTE All instructions applicable to the enclosed product and all safety precautions must be observed PS 4600 Series User Manual Validity Note Related Documents Global Code
2. Pin Assignment RS232 RS422 485 1 N C TXD D Sub9 pin plug connector 2 RXD N C 1 5 3 TXD N C __ 4 N C TXD Q QR Q 5 GND GND i 6 N C RXD 6 9 7 RTS N C 8 CTS N C 9 N C RXD Any excessive weight or stress on communication cables may disconnect the equipment CAUTION LOSS OF POWER e Ensure that communication connections do not place excessive stress on the communication ports of the Industrial Personal Computer e Securely attach communication cables to the panel or cabinet e Use only D sub 9 pin cables with a locking system in good condition Failure to follow these instructions can result in injury or equipment damage RS485 Interface Specificity NOTE The pins of the RS422 default interface 1 4 6 and 9 should be used for operation The RTS line must be switched each time the driver is sent and received There is no automatic switch back This cannot be configured in Windows The voltage drop caused by long line lengths can lead to greater potential differences between bus stations which can hinder communication You can improve the communication by running a ground wire with the other wires 131 Hardware Modifications UPS Interface Board Description Overview The figure shows the UPS Interface Board UPS Interface Module Description NOTE The UPS Interface Board can only be operated in interface module slot 1 see page 126 The ta
3. 78 PS 4600 Series User Manual The table shows the Platform Information menu setting options BIOS Setting Description Setting Options Effect Processor Information Name Displays the processor architecture None Brand String Displays the processor type Frequency Displays the processor frequency Processor ID Displays the processor ID Stepping Displays the processor stepping ver sion Number of Proces Displays the processor core threads sors Microcode Revision Displays the processor microcode re vision GT Info Displays the GT information IGFX VBIOS Ver Displays the IGFX VBIOS version sion Memory RC Version Displays the memory RC version Total memory Displays the total memory Memory frequency Displays the memory frequency PCH information Name Displays the platform controller hub None Intel PCH SKU Displays the chipset on the CPU name board Stepping Displays the chipset stepping version LAN PHY Revision Displays the LAN revision ME FW Version Displays the Intel management engine firmware version ME Firmware SKU Displays the Intel management stock keeping unit version SPI Clock Frequency DOFR Support Displays the DOFR support None Read Status Clock Displays the read status clock fre frequency quency Write Status Clock Displays the write status clock fre frequency quency Fast Read Status Clock frequ
4. load packet size for data transfer BIOS Setting Description Setting Options Effect Relaxed Order Option to activate deactivate relaxed Disabled Disables this function ing ordering Enabled Enables this function Extended Tag Option to activate deactivate the ex Disabled Disables this function You can use tended tag only 5 bits Enabled Enables this function You can use devices with 8 bits in the requester transaction ID field No Snoop Option to activate deactivate no snoop Disabled Disables this function option Enabled Enables this function Maximum Pay Option to set the maximum surface Auto Automatic mapping of packet size 128 4096 bytes Manual mapping of packet size Maximum Read Option to set the maximum read re Auto Automatic assignment Request quest 128 4096 bytes Manual assignment ASPM Option to set a power saving function Disabled The energy saving function is dis LOs L1 for PCIE slots if they do not abled require full power Auto Maximum energy savings The ener gy saving function is set to LO or L1 Force LOs LO mode is enabled Extended Synch Option to set an extended synchroni Disabled Disables this function zation to improvesystem perior Enabled Enables this function mance Link Training Option to define the number of times Disabled Disables this function Retry the software should attempt to reroute 2 2 link
5. Coable 196 85 pF m 60 pF ft Leable 0 656 uH m 0 20 uH ft 4 Wiring methods must be in accordance with the electrical code of the country in use The Industrial Personal Computer must be installed in an enclosure If installed in a Class I Division 2 Location the enclosure must be capable of accepting one or more Division 2 wiring methods A DANGER POTENTIAL FOR EXPLOSION e Substitution of any components may impair suitability for Class Division 2 e Do not disconnect equipment while the circuit is live or unless the area is known to be free of ignitable concentrations e The associated non incendive field wiring apparatus shall not be connected in parallel unless permitted by the associated non incendive apparatus approval Failure to follow these instructions will result in death or serious injury The Industrial Personal Computer is suitable for use in Class Division 2 Groups A B C D and provides non incendive field wiring to apparatus in Class Division 2 Groups A B C D Serial Interface Connections This interface is used to connect Industrial Personal Computer to remote equipment via an RS 232C cable The connector is a D Sub 9 pin plug connector By using a long PLC cable to connect to the Industrial Personal Computer it is possible that the cable can be at a different electrical potential than the panel even if both are connected to ground The Industrial Personal Compute
6. Opens the submenu Boot Config uration see page 99 Boot Priority Selection Submenu Aptio Setup Utility Copyright C 2011 American Megatrends Inc Boot Type Based Boot Priority 1st 2nd 3rd 4th 5th 6th 7th 8th Boot Boot Boot Boot Boot Boot Boot Boot Device Device Device Device Device Device Device Device SATA 0 Drive SATA 1 Drive SATA 2 Drive SATA 3 Drive USB Harddisk USB CDROM Onboard LAN Other BEV Device Set boot priority selection method Type Based Determine boot priority by device type Device Bades Determine boot priority by specific device selection Devices must be present priority will be changed if devices are removed or added Select Screen TL Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc 98 PS 4600 Series User Manual Boot Device Priority Settings The table shows the Boot Priority Selection setting options BIOS Setting Description Setting Options Effect Boot Priority Se You can define the Device based NOTE Only devices that are lection drive used to boot up recognized by the system are the machine listed You can change the sequence of items in the device list Type based NOTE You can change the sequence of items in the device list
7. Cj Power cord NN Neutral amp Live Protective 8 em Use 75 C 167 F wire Use wire with cross section 0 75 mm to 2 5 mm AWG 18 to AWG 12 Attach the wire ends with screws Use a slot screwdriver size 0 6 x 3 5 to tighten the connector screws NOTE Required torque is 0 5 0 6 Nm 4 5 5 3 Ib in Place the terminal block in the power connector at the bottom side of the Industrial Personal Computer and tighten the screws Terminal block Screws Power cord C 7 Tr NOTE The recommended torque to tighten these screws is 0 5 Nm 4 5 Ib in 67 Industrial Personal Computer Connections Industrial Personal Computer Interface Connections Introduction The information below describes usage of the interface connections of the Industrial Personal Computer in Class Division 2 Groups A B C and D hazardous locations A DANGER POTENTIAL FOR EXPLOSION e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Industrial Personal Computer installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do notconnector disconnect equipment unless power has been switched of
8. EXPLOSION FIRE OR CHEMICAL HAZARD Replace battery with identical type Follow all battery manufacturer s instructions Do not recharge disassemble heat above 100 C 212 F or incinerate Use your hands or insulated tools to remove or replace the battery Maintain proper polarity when inserting and connecting a new battery Remove all replaceable batteries before discarding the Industrial Personal Computer e Recycle or properly dispose of used batteries Failure to follow these instructions will result in death or serious injury NOTE e The product design allows you to change the battery with the Industrial Personal Computer either on or off e Saved settings will be restored when changing the battery with the power turned off as the settings are stored in non volatile EEPROM However the date and time must be reset because this data is lost when changing the battery e Only qualified personnel can change the battery 188 PS 4600 Series User Manual Step Action 1 Disconnect the power supply to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Pull battery holder out of the Industrial Personal Computer and remove the battery 4 The battery should not be held by its edges Insulated tweezers may also be used for inserting the battery 5 Insert
9. Failure to follow these instructions can result in death serious injury or equipment damage 64 PS 4600 Series User Manual Wiring and Connecting the Terminal Block The table below describes how to connect the power cord to the DC Industrial Personal Computer Step Action 1 Remove all power from the Industrial Personal Computer and confirm that the DC power supply has been disconnected from its power source 2 Remove the terminal block from the power connector and connect the power cord to the terminal block as shown below Terminal block Power cord Functional I Ground Use 75 C 167 F wire Use wire with cross section 0 75 to 2 0 mm AWG 18 to AWG 14 3 Place the terminal block in the power connector and tighten the screws Terminal block Screws iss adi Power cord NOTE The recommended torque to tighten these screws is 0 5 Nm 4 5 Ib in 65 Industrial Personal Computer Connections Connecting the AC Power Cord Precaution When connecting the power cord to the power connector on the Industrial Personal Computer first ensure that the power cord is disconnected from the AC power supply 4 amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e
10. Primary Slave HDD Master Password With a valid user password you can change or configure hard drives without rebooting the device Enter Enter password 102 PS 4600 Series User Manual Exit Menu Exit Menu Aptio Setup Utility Copyright C 2011 American Megatrends Inc ESR Move tel e em Save amp Exit Discard Changes and Exit Save Changes and Reset Discard Changes and Reset Save Options Save Changes Discard Changes Restore Defaults Exit system setup after saving the changes lt gt Select Screen Ti Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Exit menu setting options BIOS Setting Description Setting Op Effect tions Save Changes BIOS setup is closed with this item Yes No and Exit Changes made are saved in CMOS after confirmation Discard Chang With this item you can close BIOS setup Yes No es and Exit without saving the changes modem Save Changes BIOS setup is closed with this item Yes No and Reset Changes made are saved in CMOS after confirmation and the system is reboot ed Save changes BIOS setup is closed with this item Yes No and reset Changes made are saved in CMOS after confirmation and the system
11. Active State Power Management 2 This setting is only possible when PEGO ASPM is set to ASPM LOs or ASPM LOsL1 3 This setting is only possible when PEG1 ASPM is set to ASPM LOs or ASPM LOsL 1 4 This setting is only possible when PEG2 ASPM is set to ASPM LOs or ASPM LOsL1 89 Configuration of the BIOS BIOS Setting Description Setting Op Effect tions ASPM LOs Option for setting the LO power saving Disabled Disables this function function Root port Enables the power saving function only for the root port Endpoint Enables the power saving function only for the endpoint port Both root Enables the power saving function and endpoint for the root and endpoint ports ports PEG2 Displays the mode in which the device con None nected to the PEG1 port is operated PEG2 Speed Option for setting the maximum transfer Auto The maximum transfer rate is select rate for the PEG2 port ed Gen1 The maximum transfer rate is 2 5 GT s Gen2 The maximum transfer rate is 5 GT s Gen3 The maximum transfer rate is 8 GT s PEG2 ASPM Option for setting a power saving function Disabled Disables this function for the PEG2 port if it does not require full Auto Automatic assignment by the BIOS power and operating system ASPM LOs Enables the LO energy saving func tion ASPM L1 Enables the L1 energy saving func tion Power consumption is
12. POTENTIAL FOR EXPLOSION e Do not use your Industrial Personal Computer in hazardous environments or locations other than Class l Division 2 Groups A B C and D e Always confirm that your Industrial Personal Computer is suitable for use in hazardous locations by checking that the ANSI ISA 12 12 01 or CSA C22 2 N 213 certification appears on the product labeling e Do not install any Pro face or OEM components equipment or accessories unless these have also been qualified as suitable for use in Class Division 2 Groups A B C and D locations e In addition confirm that any PCI controller cards have an adequate temperature code T code and are suitable for a surrounding air temperature range of 0 to 50 C 32 to 122 F e Do not attempt to install operate modify maintain service or otherwise alter the Industrial Personal Computer except as permitted in this manual Unpermitted actions may impair the unit s suitability for Class Division 2 operation Failure to follow these instructions will result in death or serious injury 21 Important Information A DANGER POTENTIAL FOR EXPLOSION e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Industrial Personal Computer installed in a Class Division 2 hazardous location you must either e Use a switch located outside
13. This documentation is valid for PS 4600 Series The technical characteristics of the devices described in this manual also appear online To access this information online please go to our site http www proface com otasuke The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference Registered Trademarks The company names and product names used in this manual are the trade names trademarks including registered trademarks and service marks of their respective companies This product omits individual descriptions of each of these rights Trademark Tradename Right Holder Microsoft Windows Microsoft U S Pro face Digital Electronics Corporation in Japan and other countries Intel Intel Corporation The following terms differ from the abovementioned trade names and trademarks Term used in this manual Formal Trademark or Tradename Windows Embedded Standard 2009 Microsoft Windows Embedded Standard Runtime Windows Embedded Standard 7 Windows Embedded Standard 7 Runtime WS7P ESD Windows XP Pro Microsoft Windows XP Professional for Embedded Systems 1 2 CPU ESD Windows 7 Windows 7 Ult
14. XP Windows 7 Windows Windows Professional Ultimate Embedded Embedded Standard 2009 Standard 7 Arabic Y Y Y 4 Bulgarian Y Y 1 Chinese Simplified Y Y Y 1 Chinese Traditional Y Y Y 1 Croatian Y Y 1 Czech Y Y Y 4 Danish Y Y Y 1 Dutch Y Y Y 1 English Y Y Y v Estonian Y Y 1 Finnish Y Y Y 4 French Y Y Y v German Y Y Y v Greek Y Y Y 4 Hebrew Y Y Y 4 Hungarian Y Y Y 1 Italian Y Y Y v Japanese Y Y Y Y Korean Y Y Y 1 Latvian Y 4 Lithuanian Y Y 4 Norwegian Y Y Y 1 Polish Y Y Y 1 Portuguese Y Y Y 1 Portuguese Brazil Y Y Y 1 Romanian Y Y 1 Russian v Y Y 1 Serbian Latin Y 4 Slovak Y Y 1 Slovenian Y Y 4 Spanish v Y Y v Swedish Y Y Y 1 Thai Y Y 1 Turkish Y Y Y 1 Ukrainian Y 1 1 The languages can be downloaded from Pro face website Otasuke Pro http www pro face com otasuke 40 PS 4600 Series User Manual Industrial Personal Computer Interface Characteristics Serial Interface USB Interface Ethernet Interface Element Characteristics Amount 2 Type RS 232C modem capable not electrically isolated UART 16550 compatible 16 byte FIFO Transfer Rate Maximum 115 kbps Connection D Sub 9 pin plug see page 68 Element Characteristics Type USB5 USB 2 0 Type USB1 4 USB 2 0 USB 3 0 for Core i3 models with Windows 7 or Windows Embedded Standar
15. C 2011 American Megatrends Inc HDD Security Configuration P0 ST9250311CS The table shows the Security menu setting options BIOS Setting Description Setting Options Effect Administrator Pass word Function to enter change Enter Enter password the administrator pass word Hard Disk Security User Passwords Aptio Setup Utility Copyright C 2011 American Megatrends Inc LONE C2 Vet T NS a Security BELLE 282 Password Description Set Administrator Password If the Adminsitrator s password is set then this only limits access to Setup and is only asked for when entering Setup The password lenght must be in the following range Minimum length Maximum length gt Select Screen Ti Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit HDD Security Configuration P0 ST9250311CS Version 2 14 1219 Copyright j C 2011 American Megatrends Inc BIOS Setting Description Setting Options Effect Primary Slave HDD User Password With a valid user password you can Enter Enter password change or configure hard drives without rebooting the device A user password al lows the user to edit specific BIOS set tings 101 Configuration of the BIOS Hard Disk Security Master Passwords BIOS Setting Description Setting Options Effect
16. Configuration of the BIOS l What Is in This Chapter This chapter contains the following topics Topic Page BIOS Options 74 Main Menu 77 Advanced Menu PCI and PCle configuration USB Configuration 80 Boot Menu 98 Security Menu 101 Exit Menu 103 73 Configuration of the BIOS BIOS Options General Information BIOS stands for Basic Input Output System It is the most basic communication between the user and the hardware The BIOS used in the Industrial Personal Computer is produced by Pro face The BIOS Setup Utility lets you modify basic system configuration settings These settings are stored in CMOS and in an EEPROM as a backup The CMOS data is buffered by a battery if present and remains in the Industrial Personal Computer even when the power is turned off 24 Vdc power supply is disconnected BIOS Setup and Boot Procedure BIOS Setup Keys BIOS is immediately activated when switching on the power supply of the Industrial Personal Computer or pressing the power button The system checks if the setup data from the EEPROM is OK If the data is OK then it is transferred to CMOS If the data is not OK then the CMOS data is checked for validity A message appears if the CMOS data contains anomalies but you can continue the boot procedure by pressing the F1 key To prevent the message from appearing at each restart open the BIOS setup by pressing the DEL key and
17. D 3 D 4 GND USB cable USB peripheral devices See note 1 for detail Shield Gnd Class l Division 2 wae 2 3 Si Class Division 2 Group A B C D or non hazardous location Notes 1 The following table gives the Non incendive Circuit Parameters Circuit Parameters USB port 5 front USB Open circuit voltage Voc 4 96 V Short circuit current lsc 1180 mA Associated capacitance C4 20 uF Associated inductance L4 3 21 uH The Entity Concept allows interconnection of non incendive apparatus with associated apparatus not specifically examined combinations as a system when the approved values of Voc or Uo and lse or lo for the associated apparatus are less than or equal to Vmax Uj and Imax lj for the non incendive apparatus and the approved values of C4 Co and La Lo for the associated apparatus are greater than or equal to C Ceable and Li Leable respectively for the non incendive field wiring apparatus 2 Non incendive field wiring apparatus shall satisfy the following Industrial Personal Computer Asso Non incendive Field Wiring Apparatus ciated Non incendive Field Wiring Mouse Keyboard Apparatus Voc V max lsc s Imax Ca z Ci T Ccable La g Li T Leable 69 Industrial Personal Computer Connections 3 If the electrical parameters of the cable are unknown the following values may be used
18. Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Per Port USB Disable Control options BIOS Setting Description Setting Op Effect tions USB Port num Option to enable disable the USB4 port Disabled Disables the USB port ber 0 Enabled Enables the USB port USB Port num Option to enable disable the USB2 port Disabled Disables the USB port ber 1 Enabled Enables the USB port USB Port num Option to enable disable the USB3 port Disabled Disables the USB port ber 2 Enabled Enables the USB port USB Port num Option to enable disable the USB1 port Disabled Disables the USB port ber 3 Enabled Enables the USB port USB Port num Option to enable disable the USB porton Disabled Disables the USB port bard the bus unit Enabled Enables the USB port USB Port num Option to enable disable the USB port on Disabled Disables the USB port ber 5 the monitor panel interface Enabled Enables the USB port USB Port num Option to enable disable the USB5 Disabled Disables the USB port ber 6 Enabled Enables the USB port USB Port num Option to enable disable the USB port on Disabled Disables the USB port ber 7 the monitor panel option Enabled Enables the USB port 1 This setting is for Front USB 96 PS 4600
19. T9250315AS Not supported O K ST9250315AS Not supported OK ST9250315AS Not supported O K NOTE In addition to the Status column the SMART tab shows a column for the device lifetime If the device has lifetime support a Lifetime value in percent with a bar graph is displayed otherwise Not supported is shown The following table describes the status message of the Industrial Personal Computer drives Status Meaning O K No alarm detected Alert Failure reported by SMART or disk life time reached Disabled No alarm monitoring kkk Service is not running 177 System Monitor Battery Status The following figure shows the Battery tab System Monitor v Temperature A SMART Battery Silent T BATTERY UNI Status Pass Pass Minimize The following table describes the status message of the battery parameters Status Meaning Pass No alarm detected Error Battery unit detected a failure for example battery is disconnect ed On Battery Power failure system is running on battery Low Battery Battery level is critically low No Battery No battery connected Low Battery Shutdown Power failure system is running on battery and battery level is critically low system shutdown is initiated Disabled No alarm monitoring kkk Service is not running Popup Window Description When an alarm is detected t
20. wire PE lt 82 Ohm km Wires stranded in pairs Paired shield with aluminum foil Grounding Line Cable cross section Wire insulation 1 x 0 34 mm 22 AWG 19 tinned Cu wire Cable shielding Conductor resistance PE lt 59 Ohm km Outer Sheathing Material PUR mixture Features Halogen free From tinned cu wires Serial Interface Connections This interface is used to connect Industrial Personal Computer to remote equipment The connector is a D sub 9 pin plug connector By using along PLC cable to connect to the Industrial Personal Computer it is possible that the cable can be at a different electrical potential than the panel even if both are connected to ground The Industrial Personal Computer serial port is not isolated The SG signal ground and the functional ground FG terminals are connected inside the panel A amp DANGER ELECTRIC SHOCK e Make a direct connection between the ground connection screw and ground e Do not connect other devices to ground through the ground connection screw of this device e Install all cables according to local codes and requirements If local codes do not require grounding follow a reliable guide such as the US National Electrical Code Article 800 Failure to follow these instructions will result in death or serious injury 130 PS 4600 Series User Manual The table shows the D Sub 9 pin assignments
21. 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury A WARNING LOSS OF CONTROL e The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link e Each implementation of an Industrial Personal Computer must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems or other applicable standards in your location NOTE The Industrial Personal Compu
22. 44 Installation Requirements 0 00 0 ne 48 Industrial Personal Computer Installation 55 52 Part Il Implementation lllulls 55 Chapter 5 Getting Started anana naana eee eee 57 First Power Ups cm coe a ace eae ace Re m dae ee doe dea he RED RS ees 57 Chapter 6 Industrial Personal Computer Connections 59 Gro nding ee ee rime Re es Pe eine PU ee Stn eee d 60 Connecting the DC Power Cord 0 eee eee eee 64 Connecting the AC Power Cord 0 0 0 cee eee 66 Industrial Personal Computer Interface Connections 68 Chapter 7 Configuration of the BIOS L u 73 BIOS OptlOns ne cada Bae tes Geet Add ee ett as a dea eee RS 74 Main Menu i silence eb hea eerie ERRORI ERRARE EA es 77 Advanced Menu PCI and PCle configuration USB Configuration 80 Boot Menu 2 e leur o ewe mg ende el ere des 98 Security Menu c fa al ee Grete ee eae eee SF 101 Exit Men els RE ROUTE Wr RR ee eee eae Ed 103 Chapter 8 Hardware Modifications 105 8 1 Before Modifications llleee 106 Before Modifications lille 106 Table of Contents 8 2 8 3 8 4 8 5 8 6 8 7 Part Ill Chapter 9 Chapter 10 Appendices Appendix A Appendix B AC Power Supply Unit Battery Unit and UPS 108 AC Power Supply Unit Description and Installation 109 Unint
23. Charge once every 6 months Typical Recharge Time at Low Bat tery 15 hours Weight Approximately 5 kg 11 02 Ibs 117 Hardware Modifications The figure shows the dimensions of the UPS battery unit mm in 127 85 20 6 5 03 cea 60 n 2 36 I A sakes Qe qe Na Di rs g N 8 Lis jo Y Q NC ds eo v Y Y i m Y 8 109 a 18 0 31 4 29 0 71 a 125 4 92 118 PS 4600 Series User Manual UPS Connection Cable The UPS connection cable has two different shapes of 4 pin connectors to help prevent a cable connector from being inserted in the incorrect connector UPS battery or Industrial Personal Computer side The table provides the technical data for the UPS connection cable Features Values Length 3 m 9 843 ft Outer Diameter 7 mm 0 27 in Connector Type 4 pin plug connectors screw clamps Tightening torque 0 4 0 5 Nm 3 54 4 42 Ibf in Wire Cross Section Temperature Sensor Wire Voltage Wire 2 x 0 5 mm AWG 20 2 x 2 5 mm AWG 13 Line Resistance at 20 C 0 5 mm2 Max 39 O km 63 O mile 25mn Max 7 98 O km 13 O mile Flex Radius Fixed Installation 5 x wire cross section Free moving 10 x wire cross section Temperature Range Operation 5 70 C 23 158 F Storage 30 70 C 22 158 F Materials Cable Shielding Thermoplastic PVC
24. Does not boot from PXE option ROM ES UEFI ROM only Boots from UEFI ROM Legacy ROM Boots from legacy ROM only 99 Configuration of the BIOS BIOS Setting Description Setting Op tions Effect Storage Option Option to boot from storage option Do not launch Does not boot from storage option ROM Launch ROM ROM Policy UEFI ROM only Boots from UEFI ROM Legacy ROM Boots from legacy ROM only Video Option Option to boot from video option ROM Do not launch Does not boot from video option ROM e Launch UEFI ROM only Boots from UEFI ROM Icy Legacy ROM Boots from legacy ROM only Option ROM Option to display option ROM messag Force BIOS Option ROM messages are displayed Messages es during POST during POST Keep current Option ROM messages are not dis played during POST Boot Logo Option for setting the boot logo Disabled The boot logo is not displayed Enabled The boot logo is displayed Auto The boot logo is displayed Enter Setup If Option to set how long the setup acti 1 65534 The setup activation key is shown for x No Boot Device vation key key to enter BIOS is dis seconds played Yes The setup menu is displayed Enable Popup Option to enable disable the popup Yes Enables this function Press F11 during Boot Menu boot menu POST to select a boot device No Disables this function It is not
25. Nm 4 5 Ib in Replace the cover plate Secure the cover plate to the Industrial Personal Computer using the Torx screws T10 marked 1 The screws 2 only need to be replaced if an interface module is mounted Step 7 127 Hardware Modifications CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 128 PS 4600 Series User Manual COM Expansion Board Description Overview Serial Interface The figure shows the COM Expansion Board 1 LED 2 Switch A terminating resistor for the serial interface is already integrated on the interface module There is a switch to connect or disconnect the terminating resistor but the Industrial Personal Computer unit needs to be opened in order to reach it An active terminating resistor is indicated by a yellow LED The serial interface of the COM Expansion Board is a combined RS 232C RS 422 RS 485 interface with D SUB 9 pin connector The operating mode RS 232C RS 422 RS 485 is selected automatically depen
26. PS 4600 Series User Manual BIOS Setting Description Setting Op Effect tions Per port USB Dis Option to enable disable individual USB Enter Opens the submenu able Control ports Legacy USB support Option for setting legacy USB support USB Enabled Enables this function ports do not function during startup USB is Disabled Disables this function supported again after the operating system has started A USB keyboard is still recog Auto Automatic enabling nized during the POST Per port Legacy USB Option to enable disable legacy support for Enter Opens the submenu Support Control individual USB ports USB3 0 Support Option for enabling or disabling USB 3 0 Enabled All USB 3 0 ports run in USB mode 3 0 mode Disabled All USB ports run in USB 2 0 or 1 1 mode XHCI Hand off Option for setting support for operating sys Enabled Enables USB 3 0 support tems without a fully automated XHCI func Disabled Disables this function With op tion erating systems that do not have a fully automated XHCI function USB devices are only operated with USB 2 0 EHCI Hand off Option for setting support for operating sys Disabled Disables this function With op tems without a fully automated EHCI func erating systems that do not tion have a fully automated EHCI function USB devices are only operated with USB 1 1 Enabled Enables USB 3 0 support Device R
27. Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PCI Configuration setting options BIOS Setting Description Setting Op Effect tions Above 4G De Option to enable disable 64 bit capable de Disabled Disables this function coding vices to decode those in the address space Enabled Enables this function above 4 GB only if the system supports i 64 bit decoding PCI Latency This option controls how long in PCI ticks 32 248 Manually sets the value in PCI ticks Timer 1 PCI bus card can continue to use the PCI bus master after another PCI card has request clocks ed access VGA Palette Option to support graphics cards with 256 Disabled Disables this function Snoop colors This option should set only to En Enabled Enables this function able if colors are not displayed correctly PERR Number Option to generate a PERR signal parity Disabled Disables this function Generation error detected This signal indicates a data Enabled Enables this function parity error detected 1 cycle after PAR i SERR Number Option to generate a SERR signal system Disabled Disables this function Generation error en Enabled Enables this function This signal indicates a data error or other type of system error for a special cycle command PIRQ Routing amp Configuration
28. Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the USB Configuration menu setting options BIOS Setting Description Setting Op Effect tions EHCI1 Ports 0 5 Sets USB EHCI Controller 1 for USB ports Enabled Enables EHCI Controller 1 number 0 through number 5 USB1 through Disabled Disables EHCI Controller 1 USBA on the system unit USB on the moni oe Se ind tor panel interface and the bus unit EHCI2 Ports 6 7 Sets USB EHCI Controller 2 for USB ports Enabled Enables EHCI Controller 2 number 6 through number 7 USB5 onthe Disabled Disables EHCI Controller 2 system unit USB on the monitor panel op tion 93 Configuration of the BIOS BIOS Setting Description Setting Op tions Effect xHCl Mode Option for setting the xHCI controller Smart auto The USB 3 0 ports are not han dled as USB 3 0 until after the operating system has started Before thatthey are handled as USB 2 0 ports If the Industrial Personal Com puter is rebooted then the USB 3 0 ports are handled as USB 3 0 during the boot pro cess Auto During the BIOS boot proce dure USB 3 0 ports are han dled as USB 2 0 ports They are not handled as USB 3 0 ports until after the operating System has started and load
29. Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet Failure to follow these instructions can result in death serious injury or equipment damage 66 PS 4600 Series User Manual Wiring and Connecting the Terminal Block The table below describes how to connect the power cord to the AC Industrial Personal Computer Step Action 1 Confirm that the power cord is unplugged from the power supply 2 Remove the AC terminal block from the power connector and connect the power cord to the AC terminal block as shown below Terminal block
30. When enabled see page 182 set the Error action 180 PS 4600 Series User Manual Fan System Monitor Properties NOTE Only available with the fan kit option and an HDD into Slide in Disk slot The screenshot below shows the Fan tab System Monitor Properties Temperature Fan SMART Battery Error action Action to be performed when a fan error occurs Turn on buzzer Play sound selected sound is used for all errors C Program Files Schneider Electric SysMon SysMonAl Browse v Show popup message s Error Shutdown system Cancel Field Description Monitor the function of the PC Select this check box to enable and begin monitoring the function of fans When enabled see page 182 setthe Er ror action fans SMART System Monitor Properties The screenshot below shows the SMART tab System Monitor Properties Temperature SMART Battery Error action Action to be performed when a hard disk failure Turn on buzzer Play sound selected sound is used for all errors c Program Files Schneider Electric SysMon SysMonA Browse Show popup message SMART Error 181 System Monitor Field Description Monitor the function of the built in hard disks Select this check box to enable and begin monitoring the built in hard disks When enabled see
31. You can add to the list device types that are not connected 1st Boot Device Use this option to de Disabled SATA 0 Drive SATA 1 fine the boot drive Drive SATA 2 Drive SATA 3 Drive USB Floppy USB Hard disk USB CDROM Onboard LAN External LAN Other BEV Device 2nd Boot Device quence 3rd Boot Device 4th Boot Device 5th Boot Device 6th Boot Device 7th Boot Device 8th Boot Device Select the desired boot se Boot Configuration Submenu Aptio Setup Utility Copyright C 2011 American Megatrends Inc Boot UEFI ROMs Storage Option ROM Launch Policy Video Option ROM Launch Policy Option ROM Messages Legacy ROM only Legacy ROM only Force BIOS Boot Logo Auto Enter Setup If No Boot Device No Setup Prompt Timeout 1 Enable Popup Boot Menu Yes Bootup NumLock State On Controls the execution of and legacy PXE option GateA20 Active INT19 Trap Response Upon Request Immediate Power Loss Control Turn On F10 ESC Select Screen TN Select Item Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults Save amp Exit Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Boot Configuration setting options BIOS Setting Description Setting Op Effect tions PXE Option Option to boot from PXE option ROM Do notlaunch
32. any contact with an installed CFast card e Use only CFast cards manufactured by Pro face The performance of the Industrial Personal Computer has not been tested using CFast cards from other manufacturers Confirm that the CFast card is correctly oriented before insertion Do not bend drop or strike the CFast card Do not touch the CFast card connectors Do not disassemble or modify the CFast card Keep the CFast card dry Failure to follow these instructions can result in injury or equipment damage 159 Hardware Modifications Inserting the CFast Card The procedure describes how to insert the CFast card Removing the CFast Card Step Action 1 Shut down Windows in an orderly fashion and remove all power from the de vice Open the CFast card cover Insert the CFast card firmly into the CFast card slot and check that the eject but ton pops out Close the CFast card cover The procedure below describes how to remove the CFast card Step Action 1 Shut down Windows in an orderly fashion and remove all power from the de vice 2 Open the CFast card cover 3 Press the eject button all the way to remove the CFast card from the CFast card slot NOTE The CFast card can be exchanged quickly and easily using the ejector 4 After removing the CFast card close the CFast card cover Data Writing Limitation The CFast card is limited to ap
33. assignment by the BIOS and operating system IRQ3 IRQ4 Manual assignment IRQ5 IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 PIRQD Option for setting the PIRQ D Auto Automatic assignment by the BIOS and operating system 82 PS 4600 Series User Manual BIOS Setting Description Setting Op tions Effect PIRQE Option for setting the PIRQ E Auto Automatic assignment by the BIOS and operating system IRQ3 IRQ4 IRQS IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 Manual assignment PIRQF Option for setting the PIRQ F Auto Automatic assignment by the BIOS and operating system IRQ3 IRQ4 IRQS IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 Manual assignment PIRQG Option for setting the PIRQ G Auto Automatic assignment by the BIOS and operating system IRQ3 IRQ4 IRQS IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 Manual assignment PIRQH Option for setting the PIRQ H Auto Automatic assignment by the BIOS and operating system IRQ3 IRQ4 IRQS IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 Manual assignment Reserve Legacy Interrupt 1 The interrupt reserved here is not made available to a PCI or PCI Express device None No interrupt is assigned IRQ3 IRQ4 IRQS IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 IRQx is reserved Reserve Legacy Interrupt 2 The interrupt reserved here is not made available to a PCI or PCI Express device N
34. based material Color Window gray similar to RAL 7040 Peak Operating Voltage Typical 30 Vdc Testing AC Voltage Wire wire 1500 Vac Operating Voltage Max 30 Vdc Current Load 10 A at 20 C 68 F Weight Approximately 250 g 8 81 oz 119 Hardware Modifications Installing Instructions Before installing The UPS system shut down Windows in an orderly fashion and remove all power from the device A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury By integrating the charging circuit in the Industrial Personal Computer housing installation is reduced to merely attaching the connection cable to the UPS Battery Unit
35. create the SATA RAID volume and get into the Configuration Utility SATA mode selection must be set to RAID in the Advanced SATA configuration BIOS setting menu see page 80 RAID Configuration Utility The Configuration Utility in BIOS must be started in order to make the necessary settings After POST pressing Ctr1 I opens the RAID BIOS RAID Volumes ID Name Level Size Status Bootable Pyhsical Devices ID Device Model Serial Size Type Status Vol ID Press lt CTRL I gt to enter Configuration Utility 165 Hardware Modifications To create the RAID system as Mirrored RAID1 use the MAIN MENU Intel R Rapid Storage Technology Option ROM 11 6 0 1624 Copyright C 2003 12 Intel Corporation All Rights Reserved 1 Create RAID Volume 4 Recovery Volume Options 2 Delete RAID Volume 5 Acceleration Options 3 Reset Disks to Non RAID 6 Exit RAID Volumes ID Name Level Size Status Bootable Pyhsical Devices ID Device Model Serial Size Type Status Vol ID 11 Select ESC Exit ENTER Select Menu You can use the following keys after entering the BIOS setup Key Function Up cursor T Go to previous item Down cursor Go to the next item Enter Select an item or open a submenu ESC Go back to previous menu Ctrl E Exit setup and save the changed settings You can access the following screens from the BIOS setup e CREATE VOLUME MENU e DELETE VOLUM
36. death serious injury or equipment damage 63 Industrial Personal Computer Connections Connecting the DC Power Cord Precaution When connecting the power cord to the power connector on the Industrial Personal Computer first ensure that the power cord is disconnected from the DC power supply 4 amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury A WARNING UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet
37. is reboot ed Discard Chang With this item you can close BIOS setup Yes No es and Reset without saving the changes made The system is then rebooted Save Changes Changes made are saved in CMOS after Yes No confirmation Discard Chang You can no longer remember the event Yes No es where the settings are made and you can reset as long as they haven t been saved Restore De This option restores the BIOS default val Yes No faults ues BIOS Default Settings The CMOS profile switches located on the front side of the unit near the LEDs are used to load pre defined BIOS profile settings which are based on the position of the switches 103 Configuration of the BIOS The switch positions at delivery represents the optimum BIOS default values and should not be changed 104 PS 4600 Series User Manual Hardware Modifications 8 Subject of this Chapter This chapter is about the hardware modifications for the Industrial Personal Computer You can use optional units main memory and CFast cards manufactured by Pro face as well as commercial devices and boards with this product NOTE The Slide in Disk drive can only be exchanged without removing the Industrial Personal Computer Unit from the control cabinet if the wall is less than 5 5 mm 0 216 in thick What Is in This Chapter This chapter contains the following sections Secti
38. lower than with LO but the exit latency higher ASPM LOsL1 Automatic assignment of LOs or L1 power saving function by the PCle device ASPM LOs Option for setting the LO power saving Disabled Disables this function function Root port Enables the power saving function only for the root port Endpoint Enables the power saving function only for the endpoint port Both root Enables the power saving function andendpoint for the root and endpoint ports ports Detect non com Option for detecting incompatible PCI Ex Disabled Disables this function pliant Device press devices on the PEG port Enabled Enables this function Even incom patible PCI Express devices are de tected on the PEG port De emphasis Option for equalizing the PEG port 6 dB 6 dB equalization Control 3 5 dB 3 5 dB equalization 1 ASPM Active State Power Management 2 This setting is only possible when PEGO ASPM is set to ASPM LOs or ASPM LOsL1 3 This setting is only possible when PEG1 ASPM is set to ASPM LOs or ASPM LOsL1 4 This setting is only possible when PEG2 ASPM is set to ASPM LOs or ASPM LOsL 1 90 PS 4600 Series User Manual Advanced PCI Express Root Port A WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY Defining improper settings can cause instability or device problems It is therefore we strongly recommended that these settings only be changed by experienced users Failure to follow these ins
39. means that all running programs are ended properly by the UPS software This prevents the possibility of inconsistent data NOTE e This function is only available if the UPS is configured and its driver is activated see page 174 e The monitor is not handled by the UPS and will shut off when the power fails 4 2 3 Battery Load mode Temperature UPS Battery Unit Industrial Personal Computer with integrated UPS Interface Board kwWD 116 PS 4600 Series User Manual UPS Battery Unit Description The UPS Battery Unit is subject to wear and should be replaced regularly at least following the specified life span The figure shows the UPS Battery Unit The table provides the technical data on the UPS Battery Unit Features Values Battery Type Hawker Cyclon 12 Vdc 4 5 Ah 2 connected in series Method Single cell X cell Rated Voltage 24 Vdc Operating Current Max 4 5 Ah Battery Charging Current Max 2 88 A Ambient Temperature Charging Mode Storage and Transport 30 60 C 22 140 F 65 80 C 85 176 F Relative Humidity Operation 5 95 non condensing Storage and Transport 5 95 non condensing Altitude Max 3000 meters 9843 feet Life Span Up to 15 years at 20 C 68 F Up to 10 years at 25 C 77 F up to 80 battery capacity Maintenance Interval During Stor age
40. more than 70 C 158 F A WARNING RISK OF BURNS Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage 1 Display 2 Touch panel 3 Front USB USB5 max 500 mA with cover Except for Rear Mount Model NOTE e The front USB is a diagnostic interface for service and maintenance e Front USB cover must be tighten with 0 55 0 05Nm 4 87 0 44 Ib in to comply with degree of protection NEMA 4x Indoor and IP65 CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 55 0 05Nm 4 87 0 44 Ib in of torque when tightening the screw of the Front USB cover Tightening the screw with excessive force can damage the screw and cover e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 30 PS 4600 Series User Manual Rear View Left View NOTICE UNINTENDED EQUIPMENT OPERATION e Do not use the front USB while the machine is in operation e Always keep the cover in place during normal operation Failure to follow these instructions can result in equipment damage 1 Battery 2 Interface mo
41. not monitored x Alarm At least one detected alarm 175 System Monitor Temperature Status The following figure shows the Temperature tab System Monitor SSS wv Temperature lv SMART Battery Name Status CPU Pass CPU Board Pass Board I O Pass Board ETH2 Pass Board Power Supply Pass ETH2 Controller Pass Power Supply Pass Slide in Drive 1 Pass UPS Battery Pass Silent Minimize The following table describes the status messages of temperature parameters Status Meaning Pass No alarm detected Error Alarm limit exceeded Disabled No alarm monitoring mu Service is not running Fan Status NOTE Only available with the fan kit option and an HDD into Slide in Disk slot The following figure shows the Fan tab System Monitor 3 v Temperature V FAN SMART lv Battery Name Status Fan 1 Disabled Fan2 Disabled Silent The following table describes the status messages of fan parameters 176 PS 4600 Series User Manual SMART Status Status Meaning Pass No alarm detected Error Alarm a fan does not function as expected Disabled No alarm monitoring iis Service is not running The SMART status monitors the hard disk The following figure shows the SMART tab System Monitor v Temperature v SMART Battery Device No Model Lifetime Status
42. page 182 set the Error action Battery System Monitor Properties The screenshot below shows the Battery tab System Monitor Properties Temperature SMART Battery Error action Field Description Monitor the status of the in stalled battery unit UPS CMOS Select this check box to enable and begin monitoring the installed battery unit When enabled see page 182 set the Error action Error Action Configuration Field Description Turn on buzzer Select this check box to enable the buzzer Play sound Select this check box to enable the sound that is used for all detected errors Specify the sound file path Browse button Show popup message When this check box is selected status messages are dis played in the form of a popup Shutdown system If you want the system to stop when an error is detected select this check box Not available in SMART tab 182 PS 4600 Series User Manual Maintenance 10 Subject of this Chapter This chapter covers maintenance of the Industrial Personal Computer What Is in This Chapter This chapter contains the following topics Topic Page Reinstallation Procedure 184 Regular Cleaning and Maintenance 185 183 Maintenance Reinstallation Procedure Introduction In certain cases it may be necessary to reinstall the operating system Precaut
43. possible to select a boot device during POST The devices boot in the configured boot order Bootup Num Option to configure the numeric key On Numeric keypad is enabled Lock State pad when the system is booted Off Only the cursor functions of the numer ical keypad are activated GateA20 Active Defines how memory above 1 MB is Upon request GA20is disabled accessed Always GA20 is not disabled INT19 Trap Re Sets the BIOS reaction on INT19 trap Immediate The trap is executed right away p p p g y sponse ping by option Postponed The trap is executed during legacy boot Power Loss Determines if the system is On Off fol Remain off Industrial Personal Computer stays off Control lowing power loss Turn off Turns on the Industrial Personal Com puter Last state Enables the previous state 100 PS 4600 Series User Manual Security Menu Security Menu Aptio Setup Utility Copyright C 2011 American Megatrends Inc CSR We LLLI a Security MELLE eea Set Administrator Password Password Description If the Adminsitrator s password is set then this only limits access to Setup and is only asked for when entering Setup The password lenght must be in the following range Minimum length Maximum length gt Select Screen Ti Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright
44. protrude above the installation fastener Install the Industrial Personal Computer in the panel opening see page 50 Insert each installation fastener securely into the slots at the top bottom left and right side of the Industrial Personal Computer DU OR ee ssa o nlfo o o o o A o ooooo oooooo uU ooooo U 0 0 0 0 0 0 Ol Ia EIER ooooo olleoooo ep o im ca Xo 973 LX 973 The number of slots is 10 NOTE You can purchase the installation fasteners as spare parts reference PFXZPPAF10P2 Use a 2 5 hexagon head screwdriver to tighten each of the fastener screws and secure the Industrial Personal Computer in place NOTE To ensure a high degree of moisture resistance use a torque of 0 5 Nm 4 5 Ib in Ensure that the angle is tilted no more than mounting orientation requirements al low see page 49 53 Dimensions Assembly Rear Mount Models Step Action 1 Check that the gasket is correctly attached to the Industrial Personal Computer NOTE When checking the gasket avoid contact with the sharp edges of the Industrial Personal Computer frame and insert it completely into its groove Insert the Industrial Personal Computer into the back of the smooth flat installation panel opening see page 50 From the front fasten the Industrial Person
45. re save the settings BIOS reads the system configuration information in CMOS RAM checks the System and configures it using the Power On Self Test POST When these preliminaries are complete the BIOS seeks the operating system from the data storage devices available hard drive floppy drive and so on BIOS launches the operating system and hands over to the operating system control of System operations To enter BIOS Setup press the DEL key after the USB controller has been initialized and as soon as the following message appears on the monitor during POST Press DEL to run Setup The figure shows an example BIOS startup screen Version 2 14 1219 Copyright C 2011 American Megatrends Inc BIOS Date 02 08 2013 Version APC9R112 Press lt DEL gt or lt F2 gt to enter setup Press lt F11 gt for BBS POPUP Menu NOTE When you press the DEL key during startup the Main BIOS setup menu appears see page 77 The following keys are enabled during the POST Key Function DEL Enters the BIOS setup menu F12 Using the F12 key you can boot from the network 74 PS 4600 Series User Manual Key Function F11 Displays the boot menu Lists all bootable devices that are connected to the system Use the up cursor 1 and down cursor 4 and then press the Enter key to select the boot device Please select boot device P0 ST9250311CS P1 SFCA32GBHIBRA4TO C NC 236 S E
46. storage and transport e A sufficient supply of water must be located nearby e Damage to containers where batteries are stored and transported must be prevented e Keep away from fire sparks and excessive heat Failure to follow these instructions can result in death serious injury or equipment damage The figure shows an Industrial Personal Computer equipped with the UPS option 1 UPS Battery Unit 2 UPS Connection Cable 3 m 9 84 ft 3 Industrial Personal Computer with integrated UPS Interface Board NOTE When using an Industrial Personal Computer with UPS Interface Board connect the UPS Battery Unit before starting up the Industrial Personal Computer If the Industrial Personal Computer is started before the UPS Battery Unit is connected a system error will occur and the buzzer will sound so please use caution The main features of the UPS option are e Long lasting maintenance free rechargeable batteries e Communication via integrated interfaces e Temperature sensor e Deep discharge protection NOTE The UPS Interface Board can only be operated in the interface module slot 1 see page 126 115 Hardware Modifications UPS Principle With the optional integrated UPS Interface Board the Industrial Personal Computer system completes write operations even after a power loss When the UPS Interface Board detects a power loss it switches to battery operation immediately without interruption This
47. terminal block Battery screw clamp terminal block khoOnNd Tighten the connected wires in the screw clamps with a screwdriver to a max tight ening torque of 0 4 Nm Connect the 4 pin screw clamp to the UPS Interface Board and tighten the two screws with a screwdriver max torque 0 4 Nm CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 121 Hardware Modifications Drilling Template of UPS Battery Unit For mounting the UPS Battery Unit use the following figure as the drilling template mm in ry 223 2 8 79 10 125 039 4 92 p 145 5 71 122 PS 4600 Series User Manual 8 3 Interface Modules Overview This section describes the 3 interface modules and of the installation What Is in This Section This section contains the following topics Topic Page Interface Module Installation 124 COM Expansion Board Description 129 UPS Interface Board Description 132 123 Hardware Modi
48. the new battery with correct polarity Insert battery holder into the Industrial Personal Computer Reconnect the power supply to the Industrial Personal Computer plug in power cable and press power switch 8 You may need to reset the date and time in the BIOS settings 189 Maintenance NOTE Replacement of the battery in the Industrial Personal Computer other than with the type specified in this document may present a risk of fire or explosion A WARNING IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION Replace battery only with identical type Type CR2477N Failure to follow these instructions can result in death serious injury or equipment damage 190 PS 4600 Series User Manual Appendices What Is in This Part This part contains the following chapters Chapter Chapter Name Page A Accessories 193 B After sales service 195 191 192 PS 4600 Series User Manual Accessories A Accessories for the Industrial Personal Computer Available Accessories Accessories are available as options The list of accessories available for the Industrial Personal Computer is shown below Description Reference CFast Card 4 GB PFXZCDSCCFA41 CFast Card 8 GB PFXZCDSCCFA81 CFast Card 16 GB PFXZCDSCCFA161 HDD Unit without OS 500 GB for Slide in Disk PFXZPSSCHDD502 SSD Unit without OS 60 GB for Slide in D
49. training attempts the link if the previous training attempt was unsuccessful 3 3 link training attempts 5 5 link training attempts 1 ASPM Active State Power Management 85 Configuration of the BIOS BIOS Setting Description Setting Options Effect Link Training Option to define how many microsec 10 1000 Time setting in us Timeout ys onds the software waits before the link training bit in the link status register is queried Unpopulated Option to enable disable PCle slots Keep on link PCle slots where no devices are con Links where no devices are connected nected remain enabled Disable link PCle slots where no devices are con nected are disabled to save power 1 ASPM Active State Power Management Advanced PCI Express GEN 2 Settings Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced PCI Express GEN2 Device Register Settings ARI Forwarding AtomicOp Requester Enable AtomicOp Egress Blocking IDO Request Enable IDO Completion Enable LTR Mechanism Enable End End TLP Prefix Blocking Disabled Disabled Disabled Disabled Disabled Disabled Disabled PCI Express GEN2 Link Register Settings Target Link Speed Clock Power Management Compliance SOS Hardware Autonomous Width Hardware Autonomous Speed Auto Disabled Disabled Enabled Enabled In device Functions that support Completion Timeou
50. with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage Copyright 2014 9 Digital Electronics Corporation All Rights Reserved PS 4600 Series User Manual Table of Contents Safety Information Lllll l 5 About the Book 0 0c cece eee ee eee eee 7 Part General Overview 2000e eee eee eee 13 Chapter 1 Important Information 15 Federal Communications Commission Radio Frequency Interference Statement For U S A 0 tees 16 Qualified Personnel 00 0 c cette tees 17 Certifications and Standards 2 0 0 0 cece eee 18 European CE Compliance 00000 0c eee eee 20 Hazardous Location Installations For USA and Canada 21 Chapter 2 Physical Overview esee 27 Package Contents ides Fee athe Eee be EG eo EpL 28 Industrial Personal Computer Description llle 30 Industrial Personal Computer LED and Push Button Description 33 Chapter 3 Characteristics 0 00 eee 35 Industrial Personal Computer Characteristics 36 Industrial Personal Computer Interface Characteristics 41 Environmental Characteristics llle 42 Chapter 4 Dimensions Assembly essere 43 Industrial Personal Computer Dimensions 000005
51. your device before installing or using it in a hazardous location e To power on or power off a Industrial Personal Computer installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do not connector disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel network and rear USB connections e Never use unshielded ungrounded cables in hazardous locations e Whenenclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation e Use only non incendive front USB configurations see page 69 Failure to follow these instructions will result in death or serious injury Electromagnetic radiation may interfere with the control communications of the Industrial Personal Computer A WARNING UNINTENDED EQUIPMENT OPERATION e If wiring of I O lines near power lines or radio equipment is unavoidable use shielded cables and ground one end of the shield to the Industrial Personal Computer ground connection screw e Do not wire I O lines in proximity to power cables radio devices or other equipment that may cause electromagnetic interference Failure to follow these instructions can result in
52. 0 35 in For Rear Mount Model the thickness must be exactly 2 3 mm 0 09 in All installation panel surfaces should be strengthened Give due consideration to the weight of the Industrial Personal Computer especially if high levels of vibration are expected and the installation panel can move Attach metal reinforcing strips to the inside of the panel near the panel cut out to increase the strength of the installation panel Ensure all installation tolerances are maintained The Industrial Personal Computer is designed for use on a flat surface of a Type 4X enclosure Indoor use only NOTE The Slide in Disk drive can only be exchanged without removing the Industrial Personal Computer unit from the control cabinet if the wall is less than 5 5 mm 0 216 in thick 51 Dimensions Assembly Industrial Personal Computer Installation Vibration and Shocks Take extra care with respect to vibration levels when installing or moving the Industrial Personal Computer If the Industrial Personal Computer is moved for example while it is installed in a rack equipped with caster wheels it can receive excessive shock and vibration CAUTION EXCESSIVE VIBRATION e Plan your installation activities so that shock and vibration tolerances in the unit are not exceeded e Ensure that the installation panel opening and thickness are within the specified tolerances e Before mounting the Industrial Personal Computer into a cab
53. 37 75 Hz QXGA lution DVI Resolu Up to 1920 x 1200 WUXGA tion Slide in Disk 1 slot equipped e HDD SSD or CFast with Slide in Disk Adapter unit NOTE Modifying products to install an HDD into a Slide in Disk when it was not installed from factory requires to change the unit firmware settings for proper behavior of the fan that are required when running with HDD into a Slide in Disk Please contact Pro face support if you want to proceed such modification CFast TYPE I 1SLOT Reset Button Yes Buzzer Buzzer support is depending on OS for example no support for Windows 7 Ultimate 32 bit and Windows 7 Ultimate 64 bit Industrial Standard 4 0 kg 8 81 Ib 4 1 kg 9 03 Ib 4 2 kg 9 26 Ib Personal Model Computer Rear Mount 3 9 kg 8 59 Ib 4 0 kg 8 81 Ib 4 1 kg 9 03 Ib Weight Model 37 Characteristics Display Characteristics Element 12 Screen Size Graphics XGA TFT active matrix 1024 x 768 pixels Number of Colors 16 million Brightness Control Step less adjustment Touch Sensitive Screen Analog resistive film resolution 4 096 x 4 096 Backlight LED Life span gt 50 000 h 25 C 77 F Multiple touch operation on the Industrial Personal Computer having analog resistive touch panel may cause unexpected input around the center of touched positions A WARNING Computer UNINTENDED EQUIPMENT OP
54. Computer 67 mm 2 637 in 1 slot Industrial Personal Computer 121 7 mm 4 791 in 2 slots Industrial Personal Computer 142 mm 5 591 in The table shows the general tolerance for the Industrial Personal Computer dimensions Nominal Measurement General Tolerance acc DIN ISO 2768 Medi um up to 6mm up to 0 236 in 0 1 mm 0 004 in over 6 to 30 mm over 0 236 to 1 181 in 10 2 mm 0 0078 in over 30 to 120 mm over 1 18 to 4 724 in 10 3 mm 0 012 in over 120 to 400 mm over 4 724 to 15 747 in 10 5 mm 0 02 in 47 Dimensions Assembly Installation Requirements Important Mounting Information Overheating can cause incorrect software behavior therefore e Ensure that environmental characteristics see page 42 are respected e The Industrial Personal Computer is only permitted for operation in closed rooms e The Industrial Personal Computer vent holes must not be covered e When mounting the Industrial Personal Computer adhere to the allowable mounting angle A WARNING UNINTENDED EQUIPMENT OPERATION e Do not place the Industrial Personal Computer next to other devices that might cause overheating e Keepthe Industrial Personal Computer away from arc generating devices such as magnetic switches and non fused breakers e Avoid using the Industrial Personal Computer in environments where corrosive gases are pre
55. D into a Slide in Disk slot when it was not installed from factory requires to change the unit firmware settings for proper behavior of the fan that are required when running with HDD into a Slide in Disk Please contact Pro face support if you want to proceed such modification The table below describes how to install a fan kit Step Action 1 Disconnect the power supply to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the cover 156 PS 4600 Series User Manual Removing Fan Kit Step Action Align the fan kit parallel to the Industrial Personal Computer and press it in until it latches Make sure the fan kit is inserted so that the connections match up The table below describes how to remove a fan kit Step Action 1 Disconnect the power supply to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Press in the marked latching mechanism as you pull out the fan kit 157 Hardware Modifications 8 6 Main Memory Cards and CFast Cards Overview This section describes the installation of the main memory and CFast cards What Is in This Section This section contains the following topics Topic Page CFa
56. E MENU e RESET RAID DATA e RECOVERY VOLUME OPTIONS 166 PS 4600 Series User Manual Create RAID Volume To recreate the RAID system as Mirrored RAID1 use the CREATE VOLUME MENU Intel R Rapid Storage Technology Option ROM 11 6 0 1624 Copyright C 2003 12 Intel Corporation All Rights Reserved Name RAID LEVEL Disks Strip Size Capacity Sync f RAID1 Mirror N A 465 8 GB Create Volume Enter a unique volume name that has no special character and is 16 characters or less Change TAB Next ESC Previous Menu ENTER Select The table shows the Configuration Utility Create RAID volume Parameter Description Setting Effect Options Name Option for entering the RAID name Name with Assigns a name to the RAID volume up to 16 characters RAID Level Option for setting the RAID level RAIDO Creates RAIDO Stripes RAID1 Creates RAID1 Mirror Recovery Creates recovery RAID Disk Specifies the installed hard disks as either Master Defines the hard disks as Master or Master or Recovery Recovery Recovery Strip Size Option for configuring the size of data 4kB 8kB Configures the size of the data block blocks 16 kB 32 kB 64 kB 128 kB Capacity Option for configuring the RAID capacity Configures the memory size of the RAID Sync Option for configuring RAID N A synchronization Continuous Automatically synchronizes th
57. ERATION e Do not touch simultaneously more than two point on the Industrial Personal Failure to follow these instructions can result in death serious injury or equipment damage DC Power Supply Element Characteristics Rated Voltage 24 Vdc 25 Power Consumption 130 W max Inrush Current Typical 7 A max 60 A 300 us Battery Backup Optional UPS AC Power Supply Element Characteristics Rated Voltage 100 240 Vac Frequency 50 60 Hz Rated Current 0 6 2 A max Inrush Current 20 A Cold restart 100 96 load 100 Vac Battery Backup Optional UPS 38 PS 4600 Series User Manual Operating Systems Element Characteristics Operating System HDD or SSD Windows XP Professional SP3 Windows 7 Ultimate CFast Windows Embedded Standard 2009 Windows Embed ded Standard 7 Premium 1 For details on languages supported by pre installed operating systems read The List of OS Pre installed Languages for Multi language see page 40 2 For Windows Embedded Standard 2009 CFast of 4 GB or more is required For Win dows Embedded Standard 7 Premium CFast of 8 GB or more is required 39 Characteristics The List of OS Pre installed Languages for Multi language Windows
58. ID Interpretation 86 PS 4600 Series User Manual BIOS Setting Description Setting Op Effect tions AtomicOp Re Option to enable disable the AtomicOp re Disabled Disables this function quester Enable quester Enabled Enables this function AtomicOp que ries are only initiated when the bus master enable bit is set in the com mand register AtomicOp Option to enable disable AtomicOp egress Disabled Disables this function Egress Blocking E dta d Enabled Enables this function Outbound E S x ICONE set to Gila AtomicOp requests via the output abled outl oun tomicOp requests via port are blocked egress ports will be locked IDO Request En If supported by hardware and set to en Disabled Disables this function able abled this permits setting the number of Enabled Enables this function ID based ordering IDO bit Attribute 2 requests to be initiated IDO Completion If supported by hardware and set to en Disabled Disables this function Enable abled this permits setting the number of Enabled Enables this function ID based ordering IDO bit Attribute 2 requests to be initiated LTR Mechanism If supported by hardware and set to en Disabled Disables this function Enable abled this enables the Latency Tolerance Enabled Enables this function Reporting LTR mechanism End End TLP If supported by hardware and set to en Di
59. Industrial Personal Computer Description 30 Industrial Personal Computer LED and Push Button Description 33 27 Physical Overview Package Contents Items The following items are included in the package of the Industrial Personal Computer Before using the Industrial Personal Computer confirm that all items listed here are present Industrial Personal Computer 1 Gf Installation Fasteners e 10 per set only for Standard Models Restore DVD ROM containing the software required to reinstall the Operating System Documents Warning Caution Information 1 The MS Windows EULA PS4000 Series Installation Guide 1 Connector Cover 28 PS 4600 Series User Manual DC Terminal Block For the DC Industrial Personal Computer only AC Terminal Block For the AC Industrial Personal Computer only This Industrial Personal Computer has been carefully packed with special attention to quality However should you find anything damaged or missing contact your local distributor immediately 29 Physical Overview Industrial Personal Computer Description Introduction Front View The following Industrial Personal Computer 12 description shows the port interfaces the expansion slots the Slide in Disk the CFast slot and the power supplies During operation surface temperatures of the heat sink may reach
60. PClorPCle 2 1PCI 1PCle or 2 2 PCl Slide in Slot None 1 slide in equipped with one 1 slide in equipped with one of the following of the following e DVD RW e DVD RW e or HDD SSD CFast e or HDD SSD CFast with Slide in Disk with Slide in Disk Adapter unit through Adapter unit through Slide in Slot Adapter unit Slide in Slot Adapter unit Intel Chipset and Pro cessor Celeron M 827E 1 40 GHz 1 5 MB do not support RAID option Cooling Method Passive heat sink for the operation without HDD storage device into Slide in Disk Option al fan kit necessary for the operation with HDD storage device into Slide in Disk SDRAM 2 x DDR3 25 6 GB s 16 GB max Graphics Controller Intel amp HD Graphics 3000 Video Mem Up to 1 GB reserved from main memory ory Color depth 32 bit maximum RGB Reso 350 MHz RAMDAC up to 2048 x 1537 975 Hz QXGA lution DVI Resolu Up to 1920 x 1200 WUXGA tion Slide in Disk 1 slot equipped HDD SSD or CFast with Slide in Disk Adapter unit NOTE Modifying products to install an HDD into a Slide in Disk when it was not installed from factory requires to change the unit firmware settings for proper behavior of the fan that are required when running with HDD into a Slide in Disk Please contact Pro face support if you want to proceed such modification CFast TYPE I 1SLOT Reset Button Yes Buzzer Buzzer support is depending
61. PFXZPPIUFAN2 Replacement FAN filter for PS 4600 5 pcs PFXZPPFTFAN2 194 PS 4600 Series User Manual After sales service B For details on after sales service refer to Pro face website at http www pro face com trans en manual 1001 html 195 After sales service 196
62. Pro face for the best interface PS 4600 Series User Manual The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Pro face nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part ofthis document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Pro face All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Pro face software or approved software
63. RR 193 Accessories for the Industrial Personal Computer 193 After sales service 2020 2c eee eee eee 195 PS 4600 Series User Manual Safety Information Za Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 4 DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential A WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury Safety Information PLEASE NOTE Ele
64. Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Industrial Personal Computer cover Failure to follow these instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure 162 PS 4600 Series User Manual The table describes how to exchange a main memory card Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the control
65. Series User Manual Advanced Per Port Legacy USB Support Control Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced Enable or disable legacy USB support for this port Enabled is only effective if the port is not disabled with other setting in USB Configuration menu Enabled Enabled Enabled Enabled Enabled Enabled Enabled Support Support Support Support Support Support Support Select Screen NL Select Item Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Per Port Legacy USB Support Control options BIOS Setting Description Setting Op Effect tions USBO Port Lega Option to enable disable legacy support for Disabled Disables the USB port cy Support the USB4 port Enabled Enables the USB port USB1 Port Lega Option to enable disable legacy support for Disabled Disables the USB port cy Support the USB2 port Enabled Enables the USB port USB2 Port Lega Option to enable disable legacy support for Disabled Disables the USB port cy Support the USB3 port Enabled Enables the USB port USB3 Port Lega Option to enable disable legacy support for Disabled Disables the USB port cy Support the USB1 port Enabled Enables the USB port
66. USB4 Port Lega Option to enable disable USB port legacy Disabled Disables the USB port cy Support support on the bus unit Enabled Enables the USB port USB5 Port Lega Option to enable disable USB port legacy Disabled Disables the USB port cy Support support on the monitor panel interface Enabled Enables the USB port USB6 Port Lega Option to enable disable USB port legacy Disabled Disables the USB port cy Support support for the USB5 port Enabled Enables the USB port USB7 Port Lega Option to enable disable USB port legacy Disabled Disables the USB port cy Support support on the monitor panel option Enabled Enables the USB port 97 Configuration of the BIOS Boot Menu Boot Menu Aptio Setup Utility Copyright C 2011 American Megatrends Inc Main Advanced B f 4 Security Save amp Exit Boot Configuration Boot device priority sub menu Select Screen NL Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Boot menu setting options BIOS Setting Description Setting Options Effect Boot Device Pri ority Configuration of boot order Enter Opens the submenu Boot Device Priority see page 99 Boot Configura tion Configuration of boot properties Enter
67. accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury Slot Expansion Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Industrial Personal Computer cover Failure to follow these instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure 134 PS 4600 Series User Manual NOTE This procedure describes how to install a slot expansion with 1 or 2 slots The table below describes how to install a slot expansion Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the control cabinet and fol
68. al Computer dimensions Nominal Measurement General Tolerance acc DIN ISO 2768 Medi um up to 6mm up to 0 236 in 0 1 mm 0 004 in over 6 to 30 mm over 0 236 to 1 181 in 10 2 mm 0 0078 in over 30 to 120 mm over 1 18 to 4 724 in 10 3 mm 0 012 in over 120 to 400 mm over 4 724 to 15 747 in 10 5 mm 0 02 in 45 Dimensions Assembly Rear Mount Model 0 1 and 2 Slot Dimensions The figure shows the dimensions of the 12 Rear Mount Model mm 292 n 146 11 50 i 5 75 95 2x 26 4x 2 1x45 1x45 0 08 Y 246 Touch Panel active area 9 69 5 N o S SiS Rt o2 Fol 2 2 X sd S 8 gt a 5 m 4 E 8 display d Slo c S N18 Als g8 Sis Y x 245 76 LCD active area e es 9 68 j 5 Q 133 133 5 24 300 5 24 11 81 306 12 05 7 300 NOTE Measurement A depends on the number of slot PCI PCle cards see page 47 46 PS 4600 Series User Manual Values The table provides the A measurement value Industrial Personal Computer 12 A Value 0 slot Industrial Personal
69. al Computer using a torque 0 5 Nm 4 5 Ib in to the installation panel with 6 counter sink screws 2x M5 and 4x M6 The screws must be long enough to secure them with nuts on the opposite side ji Rear Mount D p 6j Installation Panel 54 PS 4600 Series User Manual Implementation Subject of this Part This part describes setting up the product What Is in This Part This part contains the following chapters Chapter Chapter Name Page 5 Getting Started 57 6 Industrial Personal Computer Connections 59 7 Configuration of the BIOS 73 8 Hardware Modifications 105 55 Implementation 56 PS 4600 Series User Manual Getting Started 5 First Power up License Agreement Limitations on your usage of the Windows Operating System are noted in Microsofts End User License Agreement EULA Read this document before first powering up On first power up of your Industrial Personal Computer to customize and set the parameters for your system refer to the PS4000 Series Installation Guide Windows Embedded Standard 7 WES7 The WES7 is a modularized version of the Windows 7 Ultimate operating system that provides increased reliability and customizations not available in other Windows OS It offers the power and familiarity of Windows in a compact mor
70. all the side cover on the slot expansion using the 4 marked Torx screws T10 4 CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 150 PS 4600 Series User Manual 8 5 Slide in Disk Drive and Fan Kit Overview This section describes the installation of the Slide in Disk drive and fan kit What Is in This Section This section contains the following topics Topic Page Slide in Disk Drive Description and Installation 152 Fan Kit Installation and Removing 156 151 Hardware Modifications Slide in Disk Drive Description and Installation Overview Before installing or removing any Slide in Disk drive shut down Windows in an orderly fashion and remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cable
71. and Low Voltage CE marking when used as specified in the relevant documentation in applications for which they are specifically intended and in connection with approved third party products 20 PS 4600 Series User Manual Hazardous Location Installations For USA and Canada General The Industrial Personal Computer has been designed with the intention of meeting the requirements of Class Division 2 hazardous location applications Division 2 locations are those locations where ignitable concentrations of flammable substances are normally confined prevented by ventilation or present in an adjacent Class I Division 1 location but where an abnormal situation might result in intermittent exposure to such ignitable concentrations While the Industrial Personal Computer is a non incendive device under ANSI ISA 12 12 01 and CSA C22 2 N 213 it is not designed for and should never be used within a Division 1 normally hazardous location This equipment is suitable for use in Class I Division 2 Groups A B C and D hazardous locations or in non hazardous locations Before installing or using your Industrial Personal Computer confirm that the ANSI ISA 12 12 01 or CSA C22 2 N 213 certification appears on the product labeling NOTE Some Industrial Personal Computer devices are not yet rated as suitable for use in hazardous locations Always use your product in conformance with the product labeling and this manual 4 DANGER
72. ardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Donotconnector disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel network and rear USB connections e Never use unshielded ungrounded cables in hazardous locations e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation e Use only non incendive front USB configurations see page 69 Failure to follow these instructions will result in death or serious injury During operation surface temperatures of the heat sink may reach more than 70 C 158 F 106 PS 4600 Series User Manual A WARNING RISK OF BURNS Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Indus
73. ble provides the technical data for the UPS Interface Board integrated in the Industrial Personal Computer Features Values Power Consumption Max 15 W at 0 5 A Charging Current Typ 0 5 A Max 1 A Deep Discharge Protection Yes Short Circuit Protection Yes Power Requirements Max 15 W Status Indicators Via the system monitor see page 174 Configuration Via the system monitor settings see page 174 The UPS Interface Board is installed using the materials included in the delivery For more information regarding installation see Interface module installation see page 125 132 PS 4600 Series User Manual 8 4 Slot Expansion Overview This section shows the installation of the slot expansion It describes the Slide in Slot the Slide in Disk drive and the PCI PCIE cards What Is in This Section This section contains the following topics Topic Page Slot Expansion Installation 134 Slide in Slot Installation 138 PCI PCle Card Installation 144 133 Hardware Modifications Slot Expansion Installation Overview Before installing a slot expansion shut down Windows in an orderly fashion and remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any
74. block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 155 Hardware Modifications Fan Kit Installation and Removing Overview Fan Kit Installation Before installing or removing a fan kit shut down Windows in an orderly fashion and remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury NOTE Only qualified personnel can change the fan kit NOTE Modifying products to install an HD
75. bmenu Root Port 1 on port 1 PCI Express Configuration of the PCI Express settings Enter Opens the submenu Root Port 2 on port 2 PCI Express Configuration of the PCI Express settings Enter Opens the submenu Root Port 3 on port 3 PCI Express Configuration of the PCI Express settings Enter Opens the submenu Root Port 4 on port 4 PCI Express Configuration of the PCI Express settings Enter Opens the submenu Root Port 5 on port 5 PCI Express Configuration of the PCI Express settings Enter Opens the submenu Root Port 6 on port 6 84 PS 4600 Series User Manual Advanced PCI Express Settings Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced PCI Express Device Settings Extended Tag No Snoop Maximum Payload Maximum Read Request PCI Express Link Settings ASPM Disabled Enabled Auto Auto Disabled WARNING Enabling ASPM may cause some PCI E devices to fail Extended Synch Link Training Retry Link Training Timeout uS Unpopulated Links Disabled 5 100 Keep Link On Enables or Disables PCI Express Device Relaxed Ordering Select Screen fi Select Item Enter Select 7 Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PCI Express Settings options
76. cabinet and follow the steps in Industrial Personal Computer Installation see page 52 in reverse order 4 Place the Industrial Personal Computer on a clean and flat surface Remove the Torx screws T20 marked in the following figure 6 7 The main memory card can now be exchanged To do so carefully press the fastening clamps outward and pull out the main memory card NOTE The lower main memory card can only be exchanged after the top one has been removed 163 Hardware Modifications Step Action 8 If inserting a new main memory card align the notch on the plug side of the memory card with the notch above the slot The main memory card can now be carefully pressed into the slot until the fastening clamps are engaged 1 Slot 2 Memory card 3 Notch above the slot 4 Notch on the plug side of the memory card The cover plate can now be replaced by following the steps in reverse order 10 The Industrial Personal Computer can now be mounted back in the control cab inet see Industrial Personal Computer Installation see page 52 4 CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Indus
77. ctor strain relief so that a reliable degree of strain relief is maintained Always secure the D Sub connectors to the workstation mating connectors via the two screws located on both sides 24 PS 4600 Series User Manual Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests for front USB connection only 4 DANGER POTENTIAL FOR EXPLOSION In addition to the other instructions in this manual observe the following rules when installing the Industrial Personal Computer in a hazardous location e Wire the equipment in accordance with the National Electrical Code article 501 10 B for Class I Division 2 hazardous locations e Install the Industrial Personal Computer in an enclosure suitable for the specific application IP65 enclosures are recommended even when not required by regulations e The device must be installed in an end use enclosure which may only be opened by the use of a tool tool secured enclosure Failure to follow these instructions will result in death or serious injury NOTE IP65 is not part of UL certification 25 Important Information 26 PS 4600 Series User Manual Physical Overview 2 Subject of this Chapter This chapter provides a physical overview of the Industrial Personal Computer What Is in This Chapter This chapter contains the following topics Topic Page Package Contents 28
78. ctrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Pro face for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved PS 4600 Series User Manual About the Book We At a Glance Document Scope This manual describes the configuration and usage of PS 4600 Series Hereafter referred to as the Industrial Personal Computer The configuration number format is as follows Character Number Prefix 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Number Exam PFXP P 1 6 1 D D 2 3 G 2 4 IN O0 J0 ple iPC Family Standard Model P Rear Mount Model F Product Generation Reserved Display 12 XGA 6 Expansion Slots 0 slot 0 1 slot 1 PCI 1 1 slot 1 PCle C 2 slots 1 PCl 1 PCle 2 2 slots 2 PCI A CPU Type Celeron 827E D Core i3 E Power Supply 1 AC A DC with interface for UPS Battery Unit B DC D AC with interface for UPS Battery Unit U RAM Configuration 1 GB 1 available depending 2 GB 2 on OS 3GB 1GB 2GB 3 4GB 4GB 5 6 GB 2 GB 4 GB 6 8 GB 8 12 GB 8 GB 4 GB C 16 GB 8 GB 8 GB G
79. d 7 Amount 5 4 bottom side and 1 front side Transfer Rate Low speed 1 5 Mbit s full speed 12 Mbit s high speed 480 Mbit s to super speed 5 GBit s Connection Type A see page 68 Current load Maximum 500 mA per connection for USB5 Maximum 1 A per connection for USB1 USB2 USB3 and USB4 1 USB5 is Front USB equipped on the models except for Rear Mount Model Element Characteristics Amount 2x RJ45 Speed 10 100 1000 Mbit s NOTE The serial USB and Ethernet interfaces on this product have internal port numbers that may differ from their physical port numbers such as ETH1 or USB1 used for identification in this manual As the internal port number assigned to the interface differs between operating systems please check the interface in your environment Ethernet Interface Example Physical port number on this product ETH1 ETH2 Internal port number Windows 7 LAN1 LAN2 Internal port number Windows amp XP LAN2 LAN1 41 Characteristics Environmental Characteristics Characteristics The environmental characteristics of the Industrial Personal Computer are as follows Characteristics Value Standards Degree of Protection IP65 Type 4X Indoor use only when the front USB cover is closed on the models except for Rear Mount Model IEC60529 UL50E Pollution Degree For use in Pollution Degree 2 envi
80. ding on the electrical connection The serial interface and COM Expansion Board use a different pin assignment for RS 232C communication When using the COM Expansion Board for RS 232C communication pins 1 4 6 and 9 are not connected to anything The table provides the technical data of the serial interface Element Characteristics Amount 1 Type RS232 422 485 modem capable electrically isolated UART 16550 compatible 16 byte FIFO Transfer Rate RS232 Maximum 115 kbps with cable length lt 10 m Maximum 64 kbps with cable length lt 15 m Transfer Rate RS422 485 Maximum 115 kbps with cable length lt 1200 m Power Consumption 1W Connection D sub 9 pin plug Ambient Temperature Operation Storage Transport 0 55 C 32 131 F 20 60 C 4 140 F 20 60 C 45 140 F Relative Humidity Operation 5 90 96 non condensing Storage 5 90 96 non condensing Transport 5 90 96 non condensing Weight 35 g 1 23 oz 129 Hardware Modifications Cable Serial Interface The table provides the technical data of the cable serial interface Element Characteristics Signal Lines Cable cross section RS232 Cable cross section RS422 Cable cross section RS485 Wire insulation Conductor resistance Stranding Shield 4 x 0 16 mm 26 AWG tinned Cu wire 4x 0 25 mm 24 AWG tinned Cu wire 4x 0 25 mm 24 AWG tinned Cu
81. dules cover 3 RAM HDD cover Status LEDs Power Reset buttons Slide in Disk Main memory cards CFast slot 1 2 3 4 5 31 Physical Overview Top View 1 Location for optional fan necessary for the operation with HDD storage device into Slide in Disk Bottom View USB2 USB1 ETH1 10 100 1000 MBit ETH2 10 100 1000 MBit USB3 USB4 DVI I MIC Line IN Line out COM2 10 COM1 11 Add on interface module slot 2 IF2 12 Add on interface module slot 1 IF 1 13 Ground connection 14 DC power connector OCOONODOARWN Bottom View for Industrial Personal Computer with AC Power Supply and Slot Expansion PP B TOF 0 0 0 0 0 0 0 050 0 0 H 0 0 0 oo 0 Power switch AC power connector with AC terminal block Slot expansion and Slide in Slot PCI PCIe slot half size ouvu2 32 PS 4600 Series User Manual Industrial Personal Computer LED and Push Button Description LED Description The following figure shows the LEDs and push button on the Industrial Personal Computer Power LED HDD LED Link LED RUN LED POWER button RESET button ou hwnd NOTE Modifying products to install an HDD into a Slide in Disk when it was not installed from factory requires to change the unit firmware settings for proper behavior of the fan that are required when running with HDD int
82. dustrial Personal Computer Installation see page 52 in reverse order 4 Place the Industrial Personal Computer on a clean and flat surface For Standard Models remove the 2 installation fasteners on the right side 113 Hardware Modifications Step Action 6 Remove the 4 Torx screws T20 showed in the following figure T 3 7 The AC Power Supply Unit can now be moved parallel to the Industrial Personal Computer in the direction indicated by the arrows in the figure below CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 114 PS 4600 Series User Manual Uninterruptible Power Supply UPS Battery Unit Description and Installation Overview A WARNING EXPLOSION FIRE OR CHEMICAL HAZARD Handling and storage e Store in cool dry and well ventilated rooms with impermeable surfaces and appropriate containment in case of leakage e Protect from adverse weather conditions and keep separate from incompatible materials during
83. e RAID On request Manually synchronizes the RAID Create Volume Creates the RAID volume Creates the RAID volume 1 This setting is only possible if RAID level is set to Recovery 2 This setting is only possible if RAID level is set to RAIDO Stripe 3 This setting is only possible if RAID level is set to Recovery 167 Hardware Modifications Delete RAID Volume You can delete an existing RAID by using the DELETE VOLUME MENU to format the RAID drive making it non RAID The drive to be deleted must be selected and then deleted by pressing DEL Intel R Rapid Storage Technology Option ROM 11 6 0 1624 Copyright C 2003 12 Intel Corporation All Rights Reserved MENU Drives Capacity Status Bootable Accelerated Volume Deleting a volume will reset the disks to non RAID ALL DISK DATA WILL BE DELETED This does not apply to Recovery volumes Change TAB Next ESC Previous Menu ENTER Select NOTE This option deletes all data on the drive including the operating system Reset Disks to Non RAID You can delete an existing RAID volume by using the RESET RAID DATA The drive to be deleted must be selected and then deleted by pressing SPACE ENTER Intel R Rapid Storage Technology Option ROM 11 6 0 1624 Copyright C 2003 12 Intel Corporation All Rights Reserved 1 Create RAID Volume 4 Recovery Volume Options ID Drive Model Size Stat
84. e hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do not connect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel network and rear USB connections e Never use unshielded ungrounded cables in hazardous locations e Whenenclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation e Use only non incendive front USB configurations see page 69 Failure to follow these instructions will result in death or serious injury During operation surface temperatures of the heat sink may reach more than 70 C 158 F 185 Maintenance A WARNING RISK OF BURNS Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage 186 PS 4600 Series User Manual Cleaning Solutions Filter Cover A CAUTION HARMFUL CLEANING SOLUTIONS e Do not clean the unit or any component of the unit with paint thinner organic solvents or strong acids e Useonly a mild soap or detergent that will not harm the poly carbonate material of the screen Failure to follow these instructions can result in injury or equipment damage Step Acti
85. e reliable form WEST is an operating system that features the Windows Embedded Core and many additional packages you can select to meet your specific application needs Choosing only the necessary packages allows for an optimized operating system with a small footprint Because WES7 is based on Windows 7 Ultimate many compatible drivers services and applications for the Windows 7 operating system can also run on WEST This greatly reduces development time by eliminating the need for custom drivers or conversion efforts WES also provides many tools for the customization of menus boot screens and dialog boxes With WES7 you can remove the Windows boot and resume animations so the screen remains black during startup You also can remove the Windows logo from the logon desktop background and all startup screens Other common features of Windows include the message and dialog boxes WES7 can filter these messages and keep them from appearing during run time The developer can choose to hide any dialog box and predefine its default operation so it never displays to the user EWF Manager Enhanced Write Filter Manager The Industrial Personal Computer operating system Windows is installed on a memory card This card is a re writable CFast card that allows approximately 100 000 write operations The EWF Manager Enhanced Write Filter Manager minimizes the number of write operations to help extend the life of the CFast card It loads tempora
86. ed the USB 3 0 driver Enabled The xHCI controller is enabled and USB 3 0 ports are always identified as such Disabled The xHCI controller is disabled All USB 3 0 ports become USB 2 0 ports HS Port Number 1 Switchable Option to switch HS port 1 between xHCI and EHCI Disabled Port 1 is routed to EHCI and operated with maximum USB 2 0 Enabled Port 1 is routed to xHCI The corresponding SS port is en abled HS Port Number 2 Switchable Option to switch HS port 2 between xHCI and EHCI Disabled Port 2 is routed to EHCI and operated with maximum USB 2 0 Enabled Port 2 is routed to xHCI The corresponding SS port is en abled HS Port Number 3 Switchable Option to switch HS port 3 between xHCI and EHCI Disabled Port 3 is routed to EHCI and operated with maximum USB 2 0 Enabled Port 3 is routed to xHCI The corresponding SS port is en abled HS Port Number 4 Switchable Option to switch HS port 4 between xHCI and EHCI Disabled Port 4 is routed to EHCI and operated with maximum USB 2 0 Enabled Port 4 is routed to xHCI The corresponding SS port is en abled HS Port Number 1 Switchable Option to switch HS port 1 between xHCI and EHCI Disabled Port 1 is routed to EHCI and operated with maximum USB 2 0 Enabled Port 1 is routed to xHCI The corresponding SS port is en abled 94
87. ed for Class Division 1 operation inside the hazardous area e Donotconnector disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel network and rear USB connections e Never use unshielded ungrounded cables in hazardous locations e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation e Use only non incendive front USB configurations see page 69 Failure to follow these instructions will result in death or serious injury Division 2 hazardous location regulations require that all cable connections be provided with adequate strain relief and positive interlock Use only non incendive USB devices as USB connections do not provide adequate strain relief to allow the use of Industrial Personal Computer USB connections see page 69 Never connect or disconnect a cable while power is applied at either end of the cable All communication cables should include a chassis ground shield This shield should include both copper braid and aluminum foil The D sub style connector housing must be a metal conductive type for example molded zinc and the ground shield braid must be terminated directly to the connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable conne
88. empty por 4 Click on any element in the storage system view to manage its qe External empty port 5 properties 169 Hardware Modifications 170 PS 4600 Series User Manual Installation Subject of this Part This part describes the product installation What Is in This Part This part contains the following chapters Chapter Chapter Name Page 9 System Monitor 173 10 Maintenance 183 171 Installation 172 PS 4600 Series User Manual System Monitor 9 Subject of this Chapter This chapter describes the system monitor features of the Industrial Personal Computer What Is in This Chapter This chapter contains the following topics Topic Page System Monitor Interface 174 System Monitor Setting 180 173 System Monitor System Monitor Interface Overview The System Monitor software enables you to monitor the following system parameters e Temperature e Fan e SMART e Battery Depending on the configuration see page 180 if thresholds are exceeded the System Monitor Software alerts via a popup message see page 178 sound buzzer and an entry in the windows event log You can configure see page 182 a system shutdown when an alarm occurs Accessing the System Monitor The procedure below shows how to access the System Monitor interface Step Action 1 Start the Industria
89. ency Displays the read status clock fre quency 79 Configuration of the BIOS Advanced Menu PCI and PCle configuration USB Configuration Advanced Menu Aptio Setup Utility Copyright C 2011 American Megatrends Inc L TEE Advanced Ic EL tea amet 4 284 OEM Features PCI Configuration PCI Express Configuration ACPI Settings RTC Wake Settings CPU Configuration Chipset Configuration SATA Configuration Memory Configuration USB Configuration Serial Port Console Redirection h Graphics Configuration Submenu Select Screen Ti Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the accessible submenus from the Advanced menu setup of device specific values BIOS Setting Description Setting Options Effect Graphics Configuration Configures graphics settings Enter Opens submenu OEM Features Configuration of OEM features Enter Opens submenu PCI Configuration Configuration of PCI devices Enter Opens submenu PCI Configuration PCI Express Configuration Configuration of PCI Express devices Enter Opens submenu PCI Express Con figuration ACPI Settings Configuration of ACPI settings Enter Opens submenu PCI Configuration RTC Wake S
90. eration If electromagnetic interference is detected e Increase the distance between the Industrial Personal Computer and the interfering equipment e Reorient the Industrial Personal Computer and the interfering equipment e Reroute power and communication lines to the Industrial Personal Computer and the interfering equipment e Connect the Industrial Personal Computer and the interfering equipment to different power supplies e Always use shielded cables when connecting the Industrial Personal Computer to a peripheral device or another computer Failure to follow these instructions can result in death serious injury or equipment damage 16 PS 4600 Series User Manual Qualified Personnel General Only qualified personnel can install operate and maintain the product A qualified person is one who has skills and knowledge related to the construction operation and installation of electrical equipment and has received safety training to recognize and avoid the hazards involved Refer to the most current release of NFPA 70E Standard for Electrical Safety in the Workplace for electrical safety training requirements or other applicable standards in your location Examples of qualified personnel may include at the application design level engineering department personnel who are familiar with automation safety concepts for example a design engineer at the equipment implementation level personnel who are fa
91. erruptible Power Supply UPS Battery Unit Description and Installation 0 ketene ees 115 Interface Modules i oiie ee ce be eee epee tre 123 Interface Module Installation 0 0 eee 124 COM Expansion Board Description 0 00 e eee eee 129 UPS Interface Module Description 2200220085 132 SIOLEXPANSION 4 524 ute TER e ER de Bayete 133 Slot Expansion Installation 0 0 0 0 llle 134 Slide in Slot Installation 2 eee 138 PCI PCIe Card Installation 0 0 0 eee eee 144 Slide in Disk Drive and Fan Kit 0 20 2 cee ee 151 Slide in Disk Drive Description and Installation 152 Fan Kit Installation and Removing 00220200 eee eee 156 Main Memory Cards and CFast Cards 0 esee 158 CFast Card Installation and Removal 0 000 eee eee 159 Main Memory Card Description and Installation 161 RAID ie eterne Pea Apr qu tite eei age a eM sat oe Lus 165 pi pce 165 Installation csi eos eee eee eae eee ess 171 System Monitor s vier ee sa See ea oa 173 System Monitor Interface liliis 174 System Monitor Setting lt ra eona llle 180 Maintenance 0 00 e eee eee eee ee 183 Reinstallation Procedure 0 0 0 c cece tees 184 Regular Cleaning and Maintenance 002000 2s eee 185 E a Ee e eS CES Lei IM CLE LEID Siar at rae 191 Accessories yu a e eimi Retos Rs ed E
92. ersonnel 17 Certifications and Standards 18 European CE Compliance 20 Hazardous Location Installations For USA and Canada 21 15 Important Information Federal Communications Commission Radio Frequency Interference Statement For U S A FCC Radio Interference Information This equipment has been tested and found to comply with the Federal Communications Commission FCC limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a commercial industrial or business environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause or be subject to interference with radio communications To minimize the possibility of electromagnetic interference in your application observe the following two rules e Install and operate the Industrial Personal Computer in such a manner that it does not radiate sufficient electromagnetic energy to cause interference in nearby devices e Install and test the Industrial Personal Computer to ensure that the electromagnetic energy generated by nearby devices does not interfere with the Industrial Personal Computer s operation A WARNING ELECTROMAGNETIC INTERFERENCE Electromagnetic radiation may disrupt the Industrial Personal Computer s operations leading to unintended equipment op
93. eset Time The waiting time that the USB device POST 10 seconds Value in seconds out requires after the device start command set 20 seconds 30 seconds 40 seconds USB Transfer Time Option to set the timeout value for control 1 second Value in seconds out bulk and interrupt transfer 5 seconds 10 seconds 20 seconds Device Power up Option to set the maximum time to waitfora Auto The maximum time is set auto Delay USB device to report to the host controller matically For a root port 100 ms is set for a hub port the data from the hub descrip tor is used Manual You can enter the maximum time manually using the option device power up delay in sec onds Device Power up Option to set the device power up delay 1 40 Value in seconds This setting Delay manually is only possible if Device pow er up delay is set to Manual Overcurrent Protec Option to set overcurrent protection for all Disabled Disables this function tion USB ports Enabled Enables this function 95 Configuration of the BIOS Advanced Per Port USB Disable Control Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced USB USB USB USB USB USB USB Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Enabled Enabled Enabled Enabled Enabled Enabled Enabled Disable USB port Select Screen Ti Select Item Enter Select Change Opt
94. ettings Configuration of start time from being Enter Open submenu switched off CPU Configuration Configures the CPU settings Enter Opens submenu Chipset Configuration Configuration of chipset settings Enter Opens submenu SATA Configuration Configuration of SATA settings Enter Opens submenu Memory Configuration Configuration of main memory settings Enter Opens submenu USB Configuration Configures USB settings Enter Opens submenu PCI Configuration Serial Port Console Redirec Configures the keyboard mouse options Enter Opens submenu tion Remote Access Configura Configures the remote access settings Enter Opens submenu tion CPU Board Monitor Displays the current voltage and temper Enter Opens submenu ature of the processor Baseboard Panel Features Displays device specific information and Enter Opens submenu 80 PS 4600 Series User Manual Advanced PCI Configuration Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced PCI 64bit Resources Handling PCI Common Settings PCI Latency Timer VGA Palette Snoop PERR Generation SERR Generation 32 PCI Bus Clocks Disabled Disabled Disabled Enables or Disables 64bit capable Devices to be Decoded in Above 4G Address Space Only if System Supports 64 bit PCI Decoding PIRQ Routing amp IRQ Reservation lt gt Select Screen N Select Item Enter Select Change Opt Fl General Help F2
95. f or the area is known to be non hazardous This applies to all connections including power ground serial parallel network and rear USB connections e Never use unshielded ungrounded cables in hazardous locations e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation e Use only non incendive front USB configurations see page 69 Failure to follow these instructions will result in death or serious injury A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet Failure to follow these instructions can result in death serious injury or equipment damage 68 PS 4600 Series User Manual Front USB Connections Non incendive equipment keyboards mouse are permitted for use on the Industrial Personal Computer Associated Non incendive Field Wiring Apparatus front USB 5 In addition to being non incendive any equipment connected to the front USB 5 must satisfy the following criteria The figure shows the USB cable wiring Associated Non incendive Field Wiring Apparatus USB Pin Description Non incendive Field 1 Vcc Wiring Apparatus 2
96. f the wall is less than 5 5 mm 0 216 in thick 52 PS 4600 Series User Manual Installing the Industrial Personal Computer Unit The installation gasket and installation fasteners are required when installing the Industrial Personal Computer CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage NOTE The screw installation fasteners are required for Type 4X Indoor protection Follow the steps shown below when installing the Industrial Personal Computer Standard Models Step Action 1 Check that the gasket is correctly attached to the Industrial Personal Computer NOTE When checking the gasket avoid contact with the sharp edges of the Industrial Personal Computer frame and insert it completely into its groove Check whether the included mounting screws are screwed into the installation fas teners If not then the mounting screws must be screwed into the installation fas teners with a hex head screwdriver The mounting screws must only be screwed in far enough that they no longer
97. fications Interface Module Installation Overview Before installing or removing an interface module shut down Windows in an orderly fashion and remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury e Replace and secure all covers or elements of the system before applying power 124 PS 4600 Series User Manual Interface Module Position The figure shows the slot positions 1 Slot 2 IF2 2 Slot IF1 NOTE Take into account the interface module restrictions as identified in the table below After replacing or installing an interface module restore BIOS default settings via Exit Menu see page 103 The table provides the possible positions of the interface modules in the slots Indus
98. ge e Directive 2004 108 EC EMC e Programmable Controllers EN 61131 2 Ed 3 e EMI EN 61000 6 4 e EMS EN 61000 6 2 e Australia e Standard EN61000 6 4 RCM Qualification Standards Pro face voluntarily tested this product to additional standards The additional tests performed and the standards under which the tests were conducted are specifically identified in Environmental Characteristics see page 42 18 PS 4600 Series User Manual Hazardous Substances This product is compliant with e WEEE Directive 2012 19 EU RoHS Directive 2011 65 EU RoHS China Standard SJ T 11363 2006 REACH regulation EC 1907 2006 End of Life Battery KC Marking The product contains electronic boards It must be disposed of in specific treatment channels The product contains cells and or storage batteries which must be collected and processed separately when they have run out and at the end of product life Refer to the section Maintenance see page 183 to extract cells and batteries from the product These batteries do not contain a weight percentage of heavy metals over the threshold notified by European Directive 2006 66 EC aege e 7 zhe ASAD A434 7 7 2A Wa Bee Aaa e AS FSAI hepa AAAA AoA ASS WS By ez su 19 Important Information European CE Compliance CE Compliance Note The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility
99. he following popup window is displayed System Monitor Alert Silent Actual Errors Board Power Supply temperature error 1 Show this message after an hour _ Show Monitor 2 178 PS 4600 Series User Manual khWRNDN Shows the alarm or item that can be reset Closes the System Monitor Alert window Shows the main window If the check box is selected closes the window for one hour even though the alarm is active A new alarm shows the window again Disable buzzer and sound Only active when sound or buzzer is playing 179 System Monitor System Monitor Setting Overview You can set the System Monitor parameters and specify the type of alarm in the System Monitor applet in the Windows Control Panel Each system parameter has its own tab Use the following dialog box tabs to display the monitoring parameters and set up the various elements to monitor Temperature System Monitor Properties The screenshot below shows the Temperature tab System Monitor Properties Temperature SMART Battery Error action Action to be performed when a temperature alarm occurs Turn on buzzer Play sound selected sound is used for all errors c Program Files Schneic Show popup message s Temperature Error Shutdown system Field Description Monitor the range of the PC Select this check box to enable and begin monitoring the temperature PC temperature
100. hese instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure 138 PS 4600 Series User Manual The table below describes how to install a Slide in Slot Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the control cabinet and follow the steps inIndustrial Personal Computer Installation see page 52 in reverse order 4 Place the Industrial Personal Computer on a clean and flat surface Remove the 4 Torx screws T10 marked in the following figure and slide the cover plate forward to remove it 139 Hardware Modifications Step Action 6 Remove the slide in slot cover from the side cover This is done by pressing in the 6 marked snap arms and removing the slot cover p R R R 7 Install the Slide in Slot in the slot expansion Be sure to insert the Slide in Slot in the black guide rails at the top and bottom of the slot expansion 1 Slide in Slot guide rails 2 Slide in Slot 3 DVD Multi Drive 140 PS 4600 Series User Manual Step Action 8 Install the side cover on the slot expansion using
101. imate for Embedded Systems x32 x64 1 2 CPU ESD Celeron 827E Intel Celeron Processor 827E Core i3 Intel Core i3 Processor 3217UE Title of Documentation PS 4600 Series User Manual this manual You can download these technical publications and other technical information from our website Otasuke Pro at http www pro face com otasuke A global code is assigned to every Pro face product as a universal reference For more information on product models and their matching global codes please refer to the following URL URL http www pro face com product globalcode html About the Book Product Related Information Some Industrial Personal Computers are certified for use in Class Division 2 hazardous locations as defined in ANSI ISA 12 12 01 or CSA C22 2 N 213 Observe the following A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100
102. inet or panel ensure that the installation gasket is in place The installation gasket provides additional protection from vibration e Tighten the installation fasteners using a torque of 0 5 Nm 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage Installation Gasket Use of the installation gasket may help extend the operating life of your Industrial Personal Computer The gasket is required to meet the protection ratings IP65 IP20 of the Industrial Personal Computer and provides additional protection from vibration 4 CAUTION LOSS OF SEAL e Inspect the gasket prior to installation or reinstallation and periodically as required by your operating environment e Replace the complete Industrial Personal Computer if visible scratches tears dirt or excessive wear are noted during inspection e Do not stretch the gasket unnecessarily or allow the gasket to contact the corners or edges of the frame e Ensure that the gasket is fully seated in the installation groove e Install the Industrial Personal Computer into a panel that is flat and free of scratches or dents e Tighten the installation fasteners using a torque of 0 5 Nm 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage Slide in Disk Drive NOTE The Slide in Disk drive can only be exchanged without removing the Industrial Personal Computer Unit from the control cabinet i
103. installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 137 Hardware Modifications Slide in Slot Installation Overview Before installing or removing any Slide in Slot shut down Windows in an orderly fashion and remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury Slide in Slot Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Industrial Personal Computer cover Failure to follow t
104. ion by the PCle device Auto Automatic assignment by the BIOS and operating system URR Unsupported Request UR reporting Enabled Enables this function Option for reporting unsupported requests Disabled Disables this function Logging of error detected messages re ceived by the root port is controlled exclu sively by the Root Control Register 91 Configuration of the BIOS BIOS Setting Description Setting Op Effect tions FER Fatal error reporting Enabled Enables this function Option for reporting fatal errors detected Disabled Disables this function All of the functions in a multifunction device f is monitored The report for the root port takes place internally inside the root com plex NFER Non fatal error reporting Enabled Enables this function Option for reporting non fatal errors detect Disabled Disables this function ed All of the functions in a multifunction de vice is monitored The report for the root port takes place internally inside the root complex CER Correctable error reporting Enabled Enables this function Option for reporting non fatal errors detect Disabled Disables this function ed All of the functions in a multifunction de vice is monitored The report for the root port takes place internally inside the root complex CTO PCI Express completion timer TO Enabled Enables this function Thi
105. ions 73 6 x 225 5 x 44 5 mm 2 89 x 8 87 x 1 75 in Weight Approx 0 6 kg 1 32 Ib 110 PS 4600 Series User Manual Installing the AC Power Supply Unit Before installing a AC Power Supply Unit shut down Windows in an orderly fashion and remove all power from the device A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury Follow the steps when installing the AC Power Supply Unit Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the co
106. ions to be taken e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ElectroStatic Discharge ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing Before Reinstallation Reinstallation Hardware required e Reinstallation DVD ROM e External DVD drive compatible with DVD R DL format or a USB connection for Industrial Personal Computer without DVD drive Setting up the hardware e Shut down Windows in an orderly fashion and remove all power from the device Then follow the applicable instructions described in Uninterruptible Power Supply UPS see page 115 e Disconnect all external peripherals NOTE Save all important data on the hard drive or CFast card the reinstallation process erases all data The reinstallation process returns the computer to its factory settings Refer to the relevant procedure in PS4000 Series Installation Guide in a package 184 PS 4600 Series User Manual Regular Cleaning and Maintenance Introduction Inspect the Industrial Personal Computer periodically to determine its general condition For example Are all power cords and cables connected properly Have any become loose e Are a
107. ions will result in death or serious injury The amount of input power required by systems with a Industrial Personal Computer classifies the power switch as an incendive device because the voltage and current across the make break component are capable of generating a spark If using an ordinary power switch hazardous location regulations require the power switch be located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contact is made or broken Use suitable UL listed and or CSA Certified Class Division 1 switches in hazardous locations These switches are available from a wide number of sources It is the responsibility to ensure you select a power switch that conforms to the hazardous location rating for the installation 23 Important Information Cable Connections A DANGER POTENTIAL FOR EXPLOSION e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Industrial Personal Computer installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certifi
108. isk PFXZPSSCSSD62 SSD Unit without OS 128 GB for Slide in Disk PFXZPSSCSSD122 DVD multi drive for Slide in Slot PFXZPSSSMD2 Disposable dirt resistant sheet for the 12 inch screen 5 sheets set CA7 DFS12 01 Adaptor to install an unit for Slide in Disk to Slide in Slot PFXZPSSSAD2 Adaptor to install a CFast card to Slide in Disk PFXZPSSCAD2 COM Expansion Board Add 1 ch for RS 232C 422 485 PFXZPSIUCMR42 UPS Interface Board PFXZPSIUUPM2 10 pcs UPS battery unit PFXZPSEUUPB2 UPS conneciton cable between UPS interface board and UPS bat PFXZPSCBUP32 tery unit SO DIM module DDR3 1 GB PFXZPSD311 SO DIM module DDR3 2 GB PFXZPSD321 SO DIM module DDR3 4 GB PFXZPSD341 SO DIM module DDR3 8 GB PFXZPSD381 AC power supply unit PFXZPSPUAC1 DC power supply connector Screw type 5 pcs PFXZPSCNDC1 AC power supply connector Screw type 5 pcs PFXZPSCNAC1 Lithium battery for replacement for BIOS backup PFXZPSBTLT1 Installation fasteners used to install PS4600 Series into a solid panel PFXZPPAF10P2 1 slot Expansion Unit PCle x1 Slide in Slot x1 PFXZPSEUPCIC1 1 slot Expansion Unit PCI x1 Slide in Slot x1 PFXZPSEUPCI11 2 slots Expansion Unit PCI x1 PCle x1 Slide in Slot x1 PFXZPSEUPCI21 2 slots Expansion Unit PCI x2 Slide in Slot x1 PFXZPSEUPCIA1 193 Accessories Description Reference Replacement FAN kit for PS 4600
109. l Personal Computer operating system 2 In the task bar double click the following icon a NOTE If you cannot see the icon in the task bar launch the System Monitor software by double clicking the SysMonGui exe file located in the following path C Utility SysMon The following figure shows the System Monitor main window System Monitor f Temperature lv SMART Battery Name Status CPU Pass CPU Board Pass Board I O Pass Board ETH2 Pass Board Power Supply Pass ETH2 Controller Pass Power Supply Pass Slide in Drive 1 Pass UPS Battery Pass Minimize System Monitor Interface Description The System Monitor interface shows all possible parameters and their actual status in system parameter tabs 174 PS 4600 Series User Manual System Monitor W Temperature SMART Iv Battery _Name Status CPU CPU Board Board I O Board ETH2 Board Power Supply Pass ETH2 Controller Pass Power Supply Pass Slide in Drive 1 Pass UPS Battery Pass Pass 2 Pass Pass Pass 5 Minimize 3 Icon specific tab Refer to the table below Item name and status Minimize the System Monitor to the system tray Resets alarmed item Disable buzzer and sound Only active when sound or buzzer is playing The following table describes the icons of the system parameter tab Icon Status Meaning Ok No alarm detected Q Disabled The system parameter is
110. ll a Slide in Disk drive Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the control cabinet and follow the steps in Industrial Personal Computer Installation see page 52 in reverse order 4 Place the Industrial Personal Computer on a clean and flat surface Remove the Torx screws T20 marked in the following figure 153 Hardware Modifications Step Action 6 Slide the cover plate up to remove it 7 Free the plastic removal strip fastened to the side of the Slide in Disk drive If no Slide in Disk drive is present proceed to step 9 8 9 When inserting a Slide in Disk drive be sure to align it with the guide rails Tuck the removal strip back between the drive and the frame as it was before you pulled it out 10 The cover plate can now be replaced by following the steps in the reverse order 11 The Industrial Personal Computer can now be mounted back in the control cab inet see Industrial Personal Computer Installation see page 52 154 PS 4600 Series User Manual A CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal
111. ll installation fasteners holding the unit securely Is the ambient temperature within the specified range e Are there any scratches or traces of dirt on the installation gasket The following describes service maintenance work which can be carried out by a trained qualified user A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 4 DANGER POTENTIAL FOR EXPLOSION e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Industrial Personal Computer installed in a Class Division 2 hazardous location you must either e Use a switch located outside th
112. low the steps in Industrial Personal Computer Installation see page 52 in reverse order 4 Place the Industrial Personal Computer on a clean and flat surface Remove the 2 marked Torx screws T10 in the following figure and slide the cover plate forward to remove it 135 Hardware Modifications Action Mount the slot expansion on the rear side of the Industrial Personal Computer using the Torx screws T20 included in the delivery go e NOTE The recommended torque to tighten these screws is 1 2 Nm 10 6 Ib in Step 136 PS 4600 Series User Manual Step Action 7 Install the side cover on the slot expansion using the 4 marked Torx screws T10 2 were removed and 2 are included in the delivery 8 The Industrial Personal Computer can now be mounted back in the control cab inet see Industrial Personal Computer Installation see page 52 4 CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When
113. me APC9R112 02 08 2013 Fri 02 08 2013 08 03 27 Platform Inforamtion gt Select Screen Ti Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Main menu setting options BIOS Setting Description Setting Op Effect tions BIOS Information z Main BIOS Version Displays the BIOS detection None OEM BIOS Version Displays the OEM BIOS de None tection Build Date Displays the date the BIOS None was created Platform Informa Displays information about Enter Opens the Platform tion the chipset CPU board and information sub main memory menu System Date This is the current system Changes to the Sets the system date setting Buffered by a battery CMOS battery after the system has been Switched off System date date in the format mm dd yyyy month day year System Time This is the current system time setting Buffered by a battery CMOS battery after the system has been Switched off Adjustment of Sets the system the system time time in the format hh mm ss hours minutes sec onds 77 Configuration of the BIOS Platform Information The figure shows the Main submenu Aptio Setup Utility Copyright C 2011 American Megatrends Inc
114. miliar with the installation connection and commissioning of automation equipment for example an installation assembly or cabling engineer or a commissioning technician at the operation level personnel who are experienced in the use and control of automation and computing equipment for example an operator for preventive or corrective maintenance personnel trained and qualified in regulating or repairing automated and computing devices for example an operating technician or after sales service technician 17 Important Information Certifications and Standards Agency Certifications Pro face submitted this product for independent testing and qualification by third party agencies These agencies have certified this product as meeting the following standards Underwriters Laboratories Inc UL 508 and CSA C22 2 N 142 Industrial Control Equipment Underwriters Laboratories Inc ANSI ISA 12 12 01 and CSA C22 2 N 213 Electrical Equipment for Use in Class Division 2 Hazardous Classified Locations GOST R certification For information on certifications and standards such as certified models and certificates see the following or product markings http www pro face com worldwide html Compliance Standards Pro face tested this product for compliance with the following compulsory standards e United States e Federal Communications Commission FCC Part 15 Class A e Europe CE e Directive 2006 95 EC Low Volta
115. mounted next to the Industrial Personal Computer NOTE Due to the construction of these batteries you can store and operate the UPS Battery Unit in any position Follow the steps when installing the UPS system Step Action A Disconnect the power supply to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Install the UPS Battery Unit according to the drilling template Ensure that the dis tance between the UPS Battery Unit and the Industrial Personal Computer allows them to be connected with the UPS Connection Cable 3 m Installation requires 4xM5 screws 4 washers and 1 screw lock min torque 1 3 Nm screw depth as per applicable DIN regulations and specific application These are not included in the delivery 120 PS 4600 Series User Manual Step Action Connect the UPS Connection Cable to the UPS Battery Unit whereby the red and black wires are connected to the supply voltage orange screw clamp terminal block Be sure to use the right connection terminals red wire for black wire for Connect the white and brown wires to the temperature sensor green screw clamp terminal block white wire for 1 brown wire for 2 FEp m s J White wire temperature sensor Brown wire temperature sensor Temperature sensor screw clamp
116. nter Setup t and to move selection ENTER to select boot device ESC to boot using defaults Pause Pressing the Pause key stops the POST Press any other key to resume the POST NOTE Keys input from the USB keyboard are only registered after the USB controller has been initialized 75 Configuration of the BIOS You can use the following keys after entering the BIOS setup Key Function F1 General help Cursor f Moves to the previous item Cursor Goes to the next item Cursor lt Moves to the previous item Cursor Goes to the next item t Changes the value of the selected item Enter Changes to the selected menu PgUp f Changes to the previous page PgDn 4 Changes to the next page Start Jumps to the first BIOS menu item or object End Jumps to the last BIOS menu item or object F2 F3 Switches the colors of the BIOS setup F7 Resets any changes F9 Loads these settings for all BIOS configurations F10 Saves and closes BIOS setup Esc Exits the submenu 76 PS 4600 Series User Manual Main Menu Main Menu When you press the DEL key during startup the Main BIOS setup menu appears The figure shows the Main menu Aptio Setup Utility Copyright C 2011 American Megatrends Inc Main SELU s E ELT Rn ELE a gt e BIOS Information Main BIOS Version OEM BIOS Version Build Date System Date System Ti
117. ntrol cabinet and follow the steps in Industrial Personal Computer Installation see page 52 in reverse order 4 Place the Industrial Personal Computer on a clean and flat surface Remove the DC power connector For Standard Models remove the 2 installation fasteners on the right side 111 Hardware Modifications Step Action The AC Power Supply Unit can now be moved parallel to the Industrial Personal Computer in the direction indicated by the arrows in the figure below Plug the power supply plug into the socket on the Industrial Personal Computer Be sure that the housing is parallel and the plug on the AC Power Supply Unit is insert ed in the socket on the Industrial Personal Computer There must not be any pres sure or mechanical strain on the connection Insert 4 Torx screws T20 showed in the following figure e T The Industrial Personal Computer can now be mounted back in the control cabinet see Industrial Personal Computer Installation see page 52 112 PS 4600 Series User Manual CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Pers
118. o The PCle device can no longer Speed change link speed except speed size re change the link speed except to cor duction for correcting unstable link opera rect unstable operation ton Enabled Enables this function 87 Configuration of the BIOS Advanced PCI Express Graphics PEG Port Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced PEG Root Port Configuration PEGO PEGO Speed PEGO ASPM PEG1 PEG1 PEG1 PEG2 PEG2 Speed PEG2 ASPM Speed ASPM Detected Non compliant Device De emphasis Control 1 x8 2 x4 Not Present Auto Disabled Not Present Gen1 Disabled Not Present Auto Disabled Disabled 73 5 dB Disabled Disabled internal PEG interface devices and do not detect the devices connected to the PEG port Enabled Enable internal PEG interface devices also if no device is detected on PEG port Auto Disable internal PEG interface devices Select Screen TL Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PCI Express Graphics PEG Port options BIOS Setting Description Setting Op Effect tions PCI Express Option to set the PCI Express Graphics Disabled Internal PEG interface devices are Graphics PEG p
119. o a Slide in Disk Please contact Pro face support if you want to proceed such modification 33 Physical Overview Status LED The following table describes the meaning of the status LEDs on the Industrial Personal Computer LED Color State Meaning Power Green On Supply voltage is OK Flashing The device has booted the battery status is low The data buffering is provided for approximately 500 hours from the point when the battery ca pacity is recognized as insufficient Red On The system is in standby mode S5 Soft off mode or S4 hibernate mode suspend to disk Flashing Not supported Green Red 3 flash green Faulty or incomplete BIOS controller or I O FPGA update battery status 1 flash red OK power supply OK 1 flash green Faulty or incomplete BIOS controller or I O FPGA update battery status 3 flash red OK standby mode S5 Soft off mode or S4 hibernate mode suspend to disk Flashing Faulty or incomplete BIOS controller or I O FPGA update battery status green red BAD power supply OK Flashing Faulty or incomplete BIOS controller or I O FPGA update battery status red green BAD standby mode S5 Soft off mode or S4 hibernate mode suspend to disk HDD Orange On Indicates IDE drive access CFast HDD CD and so on Link Orange On Flashing Not supported Run Green On Flashing Not supported Power Button Press the power button with a
120. o follow these instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure 146 PS 4600 Series User Manual The table below describes how to install a PCI PCle card Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the control cabinet and follow the steps in Industrial Personal Computer Installation see page 52 in reverse order 4 Remove the 4 Torx screws T10 marked in the following figure and slide the cover plate up to remove it 147 Hardware Modifications Action Remove the PCI slot cover from the slot expansion Remove the marked Torx screws T10 and the slot cover Step 148 PS 4600 Series User Manual Step Action Install the PCI PCle card in the slot expansion Be sure to insert the PCI PCle card in the black guide rail in the top of the slot expansion Fasten the PCI PCle card using the marked previously removed Torx screws T10 1 Guide rail for slot 1 2 Guide rail for slot 2 149 Hardware Modifications Step Action 7 Inst
121. of PIRQ routing Enter Opens the submenu IRQ Reservation Enabled Enables this function 81 Configuration of the BIOS Advanced PIRQ Routing amp IRQ Reservation Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced PIROB PIRQC PIRQD PIRQE PIROF PIROG PIRQH Reserve Legacy Interrupt 1 Reserve Legacy Interrupt 2 Auto Auto Auto Auto Auto Auto Auto None None Set interrupt for selected PIRQ Please refer to the board s resource list for a detailed list of devices connected to the respective IRQ NOTE These settings will only be effective while operating in PIC non IOAPCI interrupt mode Select Screen TL Select Item Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PIRQ routing amp IRQ reservation options BIOS Setting Description Setting Op Effect tions PIRQA Option for setting the PIRQ A Auto Automatic assignment by the BIOS and operating system IRQ3 IRQ4 Manual assignment IRQ5 IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 PIRQB Option for setting the PIRQ B Auto Automatic assignment by the BIOS and operating system IRQ3 IRQ4 Manual assignment IRQ5 IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 PIRQC Option for setting the PIRQ C Auto Automatic
122. on 1 Disconnect the power supply to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Press in the marked latching mechanism as you pull out the filter cover 1 Filter cover 4 Insert the new filter cover into the fan kit by following these instructions in the reverse order 187 Maintenance Lithium Battery The Industrial Personal Computer contains one battery for backing up the real time clock RTC NOTE The following characteristics features and limits only apply to this accessory and can deviate from those specified for the entire device For the device where this accessory is installed refer to the data provided specifically for the device Features Values Capacity 950 mAh Voltage 3 Vdc Self Discharge at 23 C 73 4 F 196 per year Storage Time Maximum 3 years at 30 C 86 F Environmental Characteristics Storage Temperature 20 60 C 4 140 F Relative Humidity 0 95 non condensing Replacing the Lithium Battery 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in the Regular Cleaning and Maintenance section see page 185 before attempting this procedure Failure to follow these instructions will result in death or serious injury 4 DANGER
123. on OS for example no support for Windows 7 Ultimate 32 bit and Windows 7 Ultimate 64 bit Industrial Standard 4 0 kg 8 81 Ib 4 1 kg 9 03 Ib 4 2 kg 9 26 Ib Personal Model Computer Rear Mount 3 9 kg 8 59 Ib 4 0 kg 8 81 Ib 4 1 kg 9 03 Ib Weight Model 36 PS 4600 Series User Manual Characteristics of Core i3 Pre installed Models The characteristics of the Core i3 Pre installed models are shown below Element Characteristics 0 slot 1 slot 2 slots Expansion Slots 1 1 PCI or PCle 2 1 PCI 1 PCIe or 2 2 PCl Slide in Slot None 1 slide in equipped with one of the following e DVD RW or HDD SSD CFast with Slide in Disk Adapter unit through Slide in Slot Adapter unit 1 slide in equipped with one of the following e DVD RW e or HDD SSD CFast with Slide in Disk Adapter unit through Slide in Slot Adapter unit Intel Chipset and Pro cessor Intel Core j3 3217UE 1 60 GHz 3 MB support RAID option Cooling Method Passive heat sink for the operation without HDD storage device into Slide in Disk Optional fan kit necessary for the operation with HDD storage device into Slide in Disk SDRAM 2 x DDR3 25 6 GB s 16 GB max Graphics Controller Intel HD Graphics 4000 Video Mem Up to1 GB reserved from main memory ory Color depth 32 bit maximum RGB Reso 350 MHz RAMDAC up to 2048 x 15
124. on Topic Page 8 1 Before Modifications 106 8 2 AC Power Supply Unit UPS Battery Unit 108 8 3 Interface Modules 123 8 4 Slot Expansion 133 8 5 Slide in Disk Drive and Fan Kit 151 8 6 Main Memory Cards and CFast Cards 158 8 7 RAID 165 105 Hardware Modifications 8 1 Before Modifications Before Modifications Overview A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 4 DANGER POTENTIAL FOR EXPLOSION e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a Industrial Personal Computer installed in a Class Division 2 haz
125. onal Computer chassis Failure to follow these instructions can result in injury or equipment damage Removing the AC Power Supply Unit Before removing a AC Power Supply Unit shut down Windows in an orderly fashion and remove all power from the device A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury Follow the steps when removing the AC Power Supply Unit Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 Remove the Industrial Personal Computer from the control cabinet and follow the steps in In
126. one No interrupt is assigned IRQ3 IRQ4 IRQS IRQ6 IRQ10 IRQ11 IRQ14 IRQ15 IRQx is reserved 83 Configuration of the BIOS Advanced PCI Express Configuration Menu Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced PCI Express GEN 2 Settings PCI Express Graphics PEG Port PCI Express Root Port PCI Express Root Port PCI Express Root Port PCI Express Root Port PCI Express Root Port PCI Express Root Port PCI Express Root Port ocouUue5uwuNn ro Change PCI Express Devices Settings Select Screen TL Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PCI Express Configuration Menu options BIOS Setting Description Setting Op Effect tions PCI Express Configuration of the PCI Express settings Enter Opens the submenu Settings PCI Express Configuration of the PCI Express GEN 2 Enter Opens the submenu GEN 2 Settings settings PCI Express Configuration of the PCI Express graphics Enter Opens the submenu Graphics PEG settings port PCI Express Configuration of the PCI Express settings Enter Opens the submenu Root Port 0 on Port 0 PCI Express Configuration of the PCI Express settings Enter Opens the su
127. or less When using a long grounding wire check the resistance and if required replace a thin wire with a thicker wire and place it in a duct In addition refer to the table below for maximum lengths of various wire thicknesses Ground Wire Dimensions Precaution Dedicated Ground Wire Cross section Maximum Line Length 2 5 mm AWG 13 30 m 98 ft 60 m 196 ft round trip A WARNING UNINTENDED EQUIPMENT OPERATION e Use only the authorized grounding configurations shown below e Confirm that the grounding resistance is 100 Q or less e Testthe quality of your ground connection before applying power to the device Excess noise on the ground line can disrupt operations of the Industrial Personal Computer Failure to follow these instructions can result in death serious injury or equipment damage Connect the Industrial Personal Computer ground to a dedicated ground Other Other Device Device Industrial Personal Computer 60 PS 4600 Series User Manual Shared Ground Allowed If a dedicated ground is not possible use a shared ground as shown below Industrial Personal Computer Other Device Other Device Shared Ground not Allowed Do not connect the Industrial Personal Computer to ground through other devices using shared ground terminals Industrial Personal Computer Shared Ground Avoid Gr
128. ort disabled and devices connected to Port the PEG port are not detected Enabled Internal PEG interface devices are enabled even if no device is detected on the PEG port Auto Internal PEG interface devices are disabled if no device is detected on the PEG port PEG Root Port Option to select the root port configuration 1 x 16 Configuration with 1 x 16 Configuration on the 16 PCIe channels of the PEG port 2x8 Configuration with 2 x 8 1x8 2x4 Configuration with 1 x 8 and 2 x 4 PEGO Displays the mode in which the device con None nected to the PEGO port is operated PEGO Speed Option for setting the maximum transfer Auto The maximum transfer rate is select rate for the PEGO port ed Gen1 The maximum transfer rate is 2 5 GT s Gen2 The maximum transfer rate is 5 GT s Gen3 The maximum transfer rate is 8 GT s 1 ASPM Active State Power Management 2 This setting is only possible when PEGO ASPM is set to ASPM LOs or ASPM LOsL1 3 This setting is only possible when PEG1 ASPM is set to ASPM LOs or ASPM LOsL1 4 This setting is only possible when PEG2 ASPM is set to ASPM LOs or ASPM LOsL1 88 PS 4600 Series User Manual BIOS Setting Description Setting Op Effect tions PEGO ASPM Option for setting a power saving function Disabled Disables this function for the PEGO port if it does not require full Auto Automatic assignment by the BIOS p
129. ound Loop When connecting an external device to a Industrial Personal Computer with the shield ground SG ensure that a ground loop is not created The Industrial Personal Computer s ground connection screw and SG are connected internally Industrial Personal Computer Other Device Other Device 61 Industrial Personal Computer Connections Grounding Procedure The Industrial Personal Computer ground has 2 connections e DC Supply voltage see page 65 or AC Supply voltage see page 67 e Ground connection pin 1 2 3 4 Ground connection pin functional earth connection pin Supply voltage Grounding strip Switching cabinet When grounding follow the procedure below Step Action 1 Check that the grounding resistance is 100 Q or less 2 When connecting the SG line to another device ensure that the design of the system connection does not produce a ground loop NOTE The SG and ground connection screw are connected internally in the Industrial Personal Computer 3 Use 2 5 mm AWG 13 wire to make the ground connection Create the connec tion point as close to the Industrial Personal Computer as possible and make the wire as short as possible 62 PS 4600 Series User Manual Grounding I O Signal Lines 4A DANGER POTENTIAL FOR EXPLOSION e Always confirm the ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of
130. ow these instructions will result in death or serious injury Ensure that the product is properly rated for the location If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location In accordance with Federal State Provincial and Local regulations all hazardous location installations should be inspected prior to use by the appropriate authority having jurisdiction Only technically qualified personnel should install service and inspect these systems 22 PS 4600 Series User Manual Power Switch A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instruct
131. ower and operating system ASPM LOs Enables the LO energy saving func tion ASPM L1 Enables the L1 energy saving func tion Power consumption is lower than with LO but the exit latency higher ASPM LOsL1 Automatic assignment of LOs or L1 power saving function by the PCle device ASPM L0s2 Option for setting the LO power saving Disabled Disables this function function Root port Enables the power saving function only for the root port Endpoint Enables the power saving function only for the endpoint port Both root Enables the power saving function and endpoint for the root and endpoint ports ports PEG1 Displays the mode in which the device con None nected to the PEG1 port is operated PEG1 speed Option for setting the maximum transfer Auto The maximum transfer rate is select rate for the PEG1 port ed Gen1 The maximum transfer rate is 2 5 GT s Gen2 The maximum transfer rate is 5 GT s Gen3 The maximum transfer rate is 8 GT s PEG1 ASPM Option for setting a power saving function Disabled Disables this function for the PEG1 port if it does not require full Auto Automatic assignment by the BIOS power and operating system ASPM L0s Enables the LO energy saving func tion ASPM L1 Enables the L1 energy saving func tion Power consumption is lower than with LO but the exit latency higher ASPM LOsL1 Automatic assignment of LOs or L1 power saving function by the PCle device 1 ASPM
132. pointed object for example paper clip or tip of a pen The power button acts like the On Off switch on a normal desktop PC with a controller power supply e Press and release switches on the Industrial Personal Computer or shuts down the operating system and switches off the Industrial Personal Computer e Press and hold controller power supply switches off without shutting down the Industrial Personal Computer data could be lost Pressing the power button does not reset the processor Reset button Press the reset button with a pointed object for example paper clip or tip of a pen Pushing the reset button triggers a hardware and PCI reset The Industrial Personal Computer restarts cold Pressing the reset button does not reset the processor 34 PS 4600 Series User Manual Characteristics 3 Subject of this Chapter This chapter lists the product characteristics What Is in This Chapter This chapter contains the following topics Topic Page Industrial Personal Computer Characteristics 36 Industrial Personal Computer Interface Characteristics 41 Environmental Characteristics 42 35 Characteristics Industrial Personal Computer Characteristics Characteristics of Celeron 827E Pre installed Models The characteristics of the Celeron 827E Pre installed models are shown below Element Characteristics 0 slot 1 slot 2 slots Expansion Slots 1 1
133. proximately 100 000 write operations Back up all CFast card data regularly to another storage media 160 PS 4600 Series User Manual Main Memory Card Description and Installation Overview These 204 pin DDR3 main memory cards and range in size from 1 GB to 8 GB The figure shows the main memory card Main Memory Card Restriction If two RAM cards with the same size for example 2 GB are inserted into the controller then dual channel memory technology is supported This technology is not supported if two RAM cards of different sizes for example 2 GB and 4 GB are inserted If two 2 GB cards or one 4 GB card is installed on a 32 bit operating system only 3 GB of main memory can be used On a 64 bit operating system up to 16 GB of main memory can be used Main Memory Card Description The table provides the technical data of the main memory card Feature Values Part Number PFXZPSD311 PFXZPSD321 PFXZPSD341 PFXZPSD381 Type SO DIMM DDR3 SDRAM Memory size 1 GB 2 GB 4 GB 8 GB Construction 204 pin Organization 128 M x 64 bit 256 M x 64 bit 512M x 64 bit 1024 M x 64 bit Speed DDR3 1 60 GHz PC3 12800 161 Hardware Modifications Main Memory Card Exchange Before installing or removing a main memory card shut down Windows in an orderly fashion and remove all power from the device A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e
134. r serial port is not isolated The SG signal ground and the functional ground FG terminals are connected inside the panel A A DANGER ELECTRIC SHOCK e Make a direct connection between the ground connection screw and ground e Do not connect other devices to ground through the ground connection screw of this device e Install all cables according to local codes and requirements If local codes do not require grounding follow a reliable guide such as the US National Electrical Code Article 800 Failure to follow these instructions will result in death or serious injury 70 PS 4600 Series User Manual The table shows the D Sub 9 pin assignments Pin Assignment DCD D Sub 9 em ES connector RXD TXD DTR GND um Ey DSR RTS CTS olo NI OD om BR wl ny RI Any excessive weight or stress on communication cables may disconnect the equipment CAUTION LOSS OF POWER e Ensure that communication connections do not place excessive stress on the communication ports of the Industrial Personal Computer e Securely attach communication cables to the panel or cabinet e Use only D Sub 9 pin cables with a locking system in good condition Failure to follow these instructions can result in injury or equipment damage 71 Industrial Personal Computer Connections 72 PS 4600 Series User Manual
135. ronment EN IEC 61131 2 Surrounding air temperature dur ing operation 0 50 C 32 122 F when using HDD running with a fan kit SSD or CFast 45 C 32 113 F when using Gigabit Ethernet 45 C 41 113 F when using DVD multi drive eo eo EN IEC 61131 2 UL 508 Storage temperature 20 60 C 4 140 F IEC 60068 2 2 tests Bb IEC 60068 2 14 tests Na Operating altitude 2000 m 6560 ft max EN IEC 61131 2 Vibration Operation continuous for prod ucts with SSD or CFast card stor age device 2 9 Hz 1 5 mm 9 200 Hz 4 9 m s 5 8 4 Hz 1 75 mm 8 4 150 Hz 4 9 m s Operation continuous for prod ucts with HDD storage device 5 100 Hz 1 225 m s Operation occasional for prod ucts with SSD or CFast card stor age device 2 9 Hz 3 mm 9 200 Hz 9 8 m s 5 8 4 Hz 3 5 mm 8 4 150 Hz 9 8 m s Operation occasional for prod ucts with HDD storage device 5 100 Hz 2 450 m s EN IEC 60068 2 6 Fc Shock Resistance in operation 147 m s for a duration of 11 ms IEC 60068 2 27 Ea test Surrounding air humidity during operation 10 85 RH Wet bulb temperature 29 C 84 2 F max no condensation EN IEC 60068 2 78 Cab Storage humidity 10 85 96 RH Wet bulb temperature 29 C 84 2 F max no condensation EN IEC 60068 2 30 Db Electromagnetic Compatibilit
136. ry data for example system updates and software operations into RAM and does not write this information to the CFast card As a result when using the EWF Manager restarting the Industrial Personal Computer causes any changes the user made to the system to be overwritten The following types of modifications may be overwritten if the EWF Manager is active and the system is restarted 57 Getting Started Newly installed applications Newly installed peripherals Newly created or modified user accounts Network configuration changes for example IP address default gateway and so on e Operating System customizations for example background pictures and so on NOTICE DATA AND CONFIGURATION LOSS e Disable the EWF Manager before making any permanent changes to the hardware software or Operating System of the Industrial Personal Computer Confirm that the EWF icon in the Windows system tray has a red X e Re enable the EWF Manager after making permanent changes and confirm that the EWF icon in the Windows system tray does not have a red X This can help extend the operating life of the CFast card e Back up all CFast card data regularly to another storage media Failure to follow these instructions can result in equipment damage Enabling Disabling the EWF Manager You can change the status of the EWF Manager by running the ChangeEWFState exe program located in the C Utility Change EWF Sta
137. s Assign INT to Option for enabling disabling the IRQ for Enabled Enables this function Root Port the root port Disabled Disables this function 92 PS 4600 Series User Manual BIOS Setting Description Setting Op Effect tions Extra Bus Re Option for setting extra bus reserved for 0 7 served bridges behind this root bridge Reserved Mem Option for setting reserved memory for this 0 20 ory root bridge Prefetchable Option for setting perfectible memory for 1 20 Memory this root bridge Reserved I O Option to configure a reserved I O range 4 20 AK 8K 12K 16K 20K for this root bridge Advanced USB Devices Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced USB Devices 1 Keyboard 1 Mouse 3 Hubs EHCI2 Ports 6 7 xHCI Mode HS Port 1 Switchable HS Port 2 Switchable HS Port 3 Switchable HS Port 4 Switchable Per Port USB Disable Control Legacy USB Support Per Port Legacy USB Support Control USB3 0 Support XHCI Hand off EHCI Hand off Device reset time out USB transfer time out Device power up delay Overcurrent Protection Enabled Auto Enabled Enabled Enabled Enabled Enabled Enabled Enabled Disabled 20 sec 20 sec Auto Disabled Control the USB EHCI USB 2 0 functions One EHCI controller mus always be enabled 4 Select Screen fi Select Item Enter
138. s e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury 152 PS 4600 Series User Manual Slide in Disk Drive Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Industrial Personal Computer cover Failure to follow these instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure NOTE The 500 GB hard disk or the 60 GB 128 GB SSD Solid State Drive are Slide in Disk drives NOTE Modifying products to install an HDD into a Slide in Disk when it was not installed from factory requires to change the unit firmware settings for proper behavior of the fan that are required when running with HDD into a Slide in Disk Please contact Pro face support if you want to proceed such modification The table below describes how to insta
139. s option is used to enable disable PCI Disabled Disables this function Express Completion Timer NOTE If the system detected an ROB Processor Reorder Buffer Timeout then this setting should be set to enabled SEFE System error on fatal error Enabled Enables this function Option for generating a system errorde Disabled Disables this function tected if a fatal error detected is registered by a device on the root port or on the root port itself SENFE System error on non fatal error Enabled Enables this function Option for generating a system errorde Disabled Disables this function tected if a nonfatal error detected is regis tered by a device on the root port or on the root port itself SECE System error on correctable error Enabled Enables this function Option for generating a system error d Disabled Disables this function tected if a correctable error detected is reg istered by a device on the root port or on the root port itself PME SCI Option for generating an SCI if power man Enabled Enables this function agement is detected Disabled Disables this function Always Enable Option to keep port constantly enabled Enabled Enables this function Port Disabled Disables this function PCle speed Option for setting the PCI Express transfer Disabled Disables this function rate Auto Transfer rate is set automatically Gen1 The maximum transfer rate is 2 5 GT s Gen2 The maximum transfer rate is 5 GT
140. sabled Disables this function Prefix Blocking abled this function block forwards the Enabled Enables this function TLPs containing End End TLP prefixes Target Link If supported by hardware and set to force to Auto Speed 2 5 GT s for downstream ports this sets an Force to _ upper limit on link operational speed by re 2 5 GT s districting the values advertised by the up stream component in its training Force to sequences 5 0 GT s When Auto is selected hardware initialized data is used Clock Power If supported by hardware and set to en Disabled Disables this function Management abled the device is permitted to use Enabled Enables this function CLKREQ number signal for power man agement of link clock in accordance to pro tocol defined in appropriate from form factor specification Compliance If supported by hardware and set to en Disabled Disables this function sos abled it forces the LTSSM to send SKP or Enabled Enables this function dered sets between sequences when sending Compliance Pattern or Modified Compliance Pattern Hardware Au If supported by hardware and set to dis Disabled Disables this function tonomous Width abled it disables the hardware ability to Enabled Enables this function change the width except width size reduc tion for correcting unstable link operation Hardware Au If supported by hardware and set to dis Disabled Disables this function tonomous abled it disables the hardware ability t
141. sent e Install the Industrial Personal Computer in a location providing a minimum clearance of 10 mm 0 39 in or more on the left and right sides 50 mm 1 96 in or more on the rear side and 100 mm 3 93 in or more above and below the product from all adjacent structures and equipment e Install the Industrial Personal Computer with sufficient clearance to provide for cable routing and cable connectors Failure to follow these instructions can result in death serious injury or equipment damage CAUTION OPERATOR INJURY e DO NOT touch the edge of mounting plate strongly e Confirm the finger position on mounting to avoid pinching operator s finger between the Industrial Personal Computer and mounting enclosures Failure to follow these instructions can result in injury or equipment damage CAUTION EQUIPMENT DAMAGE e Do not expose the Industrial Personal Computer in direct sunlight Failure to follow these instructions can result in injury or equipment damage NOTICE UNINTENDED EQUIPMENT DAMAGES e Confirm the position of an enclosure and a touch panel and mount them carefully not to contact with them strongly when you mount the Industrial Personal Computer onto enclosures Failure to follow these instructions can result in equipment damage 48 PS 4600 Series User Manual Spacing Requirements In order to provide sufficient air circulation mount the Industrial Per
142. sonal Computer so that the spacing on the top bottom and sides is as follows Top Bottom and Rear Sides Left and Right Sides 1 Air out 2 Airin x1 gt 100 mm 3 93 in x2 gt 50 mm 1 96 in x3 gt 10 mm 0 39 in Mounting Orientation The figures show the allowable mounting orientation for the Industrial Personal Computer depending on the Slide in Slot 1 option Without DVD RW With DVD RW 30 30 ey 30 7 49 Dimensions Assembly Panel Cut Dimensions For cabinet installation you need to cut the correct sized opening in the installation panel The dimensions of the opening for installing the Industrial Personal Computer are shown below Standard Models 1 Installation panel A 301 5 1 0 mm 11 87 0 04 0 in B 227 5 1 0 mm 8 96 0 04 0 in C 1 6 9 mm 0 06 0 35 in Rear Mount Models mm 137 5 o 5 0 132 5 0 5 0 in 5 41 0 02 0 5 22 0 02 0 UN g I8 a o o oo Center of Ole Ld the cut out 4 1 PN 02 2 Center of 1 5 s s Ad 3 8 SIs the display 0 06 lg 2g SS BE 9 QS UIN i 5 2x 26 4x MS AN 05 2x 4x 146 40 1 ale 146 40 1 5 750 004 5 7 5 0 004 50 PS 4600 Series User Manual NOTE Ensure the thickness of the installation panel is from 1 6 to 9 mm 0 06 to
143. sonal Computer to be operated with 100 240 Vac The figure shows a Industrial Personal Computer equipped with the AC Power Supply Unit o a 3 ES g 0 0 oC Jo 1 AC power connector with AC terminal block 2 Power switch 3 AC Power Supply Unit 109 Hardware Modifications AC Power Supply Unit Description The table gives the technical data of the AC Power Supply Unit integrated in the Industrial Personal Computer Features Values Nominal Input Voltage 100 240 Vac Frequency 50 60 Hz Starting Current lt 20 A cold restart 100 load and 100 Vac Power Failure Bypass gt 10 ms 100 Vac and 230 Vac Power Switch Yes Internal Fuse Yes Nominal Output Voltage 24 Vdc 10 Output Current Max 5 5 A EN 60529 Protection IP20 protection back as fully assembled and oper ational device Ambient Temperature Operation Storage and Transport 0 55 C 32 131 F 20 60 C 4 140 F Relative Humidity Operation continuous Operation occasional Storage and Transport Operation 5 90 non condensing Storage and Transport 5 90 non condensing Vibration Shock Operation Storage and Transport 2 9 Hz 1 75 mm amplitude 9 150 Hz 0 5 g 2 9 Hz 3 5 mm amplitude 9 150 Hz 1 g 2 8 Hz 7 5 mm amplitude 8 200 Hz 2g 200 500 Hz 4 g 15g 11 ms 30 g 6 ms Dimens
144. st Card Installation and Removal 159 Main Memory Card Description and Installation 161 158 PS 4600 Series User Manual CFast Card Installation and Removal Overview CFast cards are based on Single Level Cell SLC technology and are SATA 2 6 compatible Preparing to Use a CFast Card The Industrial Personal Computer operating system views the CFast card as a hard disk Proper handling and care of the CFast card helps extend the life of the Card Familiarize yourself with the card prior to attempting insertion or removal of the card A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury CAUTION CFAST CARD DAMAGE AND DATA LOSS e Remove all power before making
145. t e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage 144 PS 4600 Series User Manual PCI PCle Card Dimensions Depending on the bus type you can use standard PCI 2 2 half size cards or PCI Express PCle half size cards NOTE PCI PCle cards cannot exceed the following dimensions The figure shows the dimensions of the standard half size PCI card mm in 177 7 7 7 4 N p QN e Ox e 9 o9 S 1 l 55 2 17 mm in 4 2 4 38 106 65 100 36 111 15 145 Hardware Modifications PCI Card Slot Position The figure shows the PCI card slot position 00 0 00 0 000000 0 ELE qd 0 1 Slot expansion and slide in module 2 PCI PCle slot 1 3 PCI PCle slot 2 NOTE The slot position is required for configuration see page 80 Take into account the PCI PCIe card type restriction Industrial Personal Com Quantity puter PCI PCle 32 bit half size 2 2 33 MHz Half size 1 0 a x8 2 GB s Bus Expansion 1 slot 1 0 0 1 2 slots 2 0 1 1 PCI PCle Card Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Industrial Personal Computer cover Failure t
146. t programmability allows systems software to modify the Completion Timeout value Default 50us to 50ms If Shorter is selected software will use shorter timout ranges supported by hardware Select Screen TL Select Item Enter Select Change Opt Fl General Help F2 Previsous Values F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PCI Express GEN 2 Settings options ditional device number field being 0 enforcement When turning a Type1 Configuration Re quest into a TypeO configuration request permitting access to Extended functions in an ARI device immediately below the port BIOS Setting Description Setting Op Effect tions Completion Tim In device functions that support a program Default The timeout range is between 50 us eout mable completion timeout the software and 50 ms permits modifying the completion timeout Shorter The software uses shorter timeout value ranges that are supported by the hardware Longer The software uses longer timeout ranges that are supported by the hardware Disabled Disables this function ARI Forwarding If supported by hardware and set to en Disabled Disables this function abled the downstream port disables its tra Enabled Enables this function ARI for Alternative Routing ID Inter pretation or Alternative Requester
147. tallation Overview Before installing or removing a PCI PCle card shut down Windows in an orderly fashion and remove all power from the device A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to follow these instructions will result in death or serious injury PCI PCle Cards with Cables When using a PCI PCIe card with an external cable attached install a clamp or other device to secure the cable A WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabine
148. te directory After running this program you need to restart the system for the change to take effect You need administrator privileges to enable and disable the EWF Manager Right Click from Touch Screen Interface To access Right click function from the touch screen keep touching the screen for 2 seconds and the corresponding Right click function is activated for instance menu will display Calibrating a Touch Screen If the touch position recognized in the panel deviates from the actual touch you need to calibrate the touch screen Select the Start gt All Programs gt Touch gt Touch Screen Calibration When a cross appears on the screen press it then click OK to finish the calibration 58 PS 4600 Series User Manual Industrial Personal Computer Connections 6 Subject of this Chapter This chapter describes the connection of the Industrial Personal Computer to the main power supply It also describes the USB ports and identifies the serial interface pin assignment What Is in This Chapter This chapter contains the following topics Topic Page Grounding 60 Connecting the DC Power Cord 64 Connecting the AC Power Cord 66 Industrial Personal Computer Interface Connections 68 59 Industrial Personal Computer Connections Grounding Overview The grounding resistance between the Industrial Personal Computer ground and the ground must be 100 Q
149. ter is a highly configurable device and is not based on a real time operating system Changes to the software and settings of the following must be considered new implementations as discussed in the previous warning messages Examples of such changes include e System BIOS e System Monitor 10 PS 4600 Series User Manual e Operating system e Installed hardware e Installed software A WARNING UNINTENDED EQUIPMENT OPERATION Use only Pro face software with the devices described in this manual Failure to follow these instructions can result in death serious injury or equipment damage 11 About the Book 12 PS 4600 Series User Manual General Overview Subject of this Part This part provides an overview of the Industrial Personal Computer products What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 Important Information 15 2 Physical Overview 27 3 Characteristics 35 4 Dimensions Assembly 43 13 General Overview 14 PS 4600 Series User Manual Important Information General This chapter describes specific aspects related to the operation of the Industrial Personal Computer What Is in This Chapter This chapter contains the following topics Topic Page Federal Communications Commission Radio Frequency Interference State 16 ment For U S A Qualified P
150. the 4 marked Torx screws T10 9 The Industrial Personal Computer can now be mounted back in the control cab inet see Industrial Personal Computer Installation see page 52 4 CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 5 Nm 4 5 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic installation fastener e When installing or removing screws ensure that they do not fall inside the Industrial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 141 Hardware Modifications Slide in Disk Drive The Slide in Slot Adapter Unit is an interface where Slide in Disk drives can be installed The following figure shows the Slide in Disk drives 1 Hard disk 2 Slide in Disk Adapter Unit 3 Slide in Slot Adapter Unit 1 Slide in Slot Adapter Unit 2 Slide in Disk Adapter Unit 3 CFast card The Slide in Disk Adapter Unit is an interface where a CFast card can be installed 142 PS 4600 Series User Manual The following figure shows the Slide in Disk Adapter Unit DVD Multi Drive The DVD Multi Drive can be used with a Slide in Slot The following figure shows the DVD Multi Drive 143 Hardware Modifications PCI PCle Card Ins
151. the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Donotconnect or disconnect equipment unless power has been switched off or the area is known to be non hazardous This applies to all connections including power ground serial parallel network and rear USB connections e Never use unshielded ungrounded cables in hazardous locations e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation e Use only non incendive front USB configurations see page 69 Failure to follow these instructions will result in death or serious injury A amp DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the Industrial Personal Computer and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only the specified voltage when operating the Industrial Personal Computer The AC unit is designed to use 100 240 Vac input The DC unit is designed to use 24 Vdc Always check whether your device is AC or DC powered before applying power Failure to foll
152. trial Personal Computer Part Number Slot 1 Slot 2 UPS Interface Board see page 132 PFXZPSIUUPM2 x COM Expansion Board PFXZPSIUCMR42 x x see page 129 125 Hardware Modifications Interface Module Installation NOTICE ELECTROSTATIC DISCHARGE Take the necessary protective measures against electrostatic discharge before attempting to remove the Industrial Personal Computer cover Failure to follow these instructions can result in equipment damage NOTE Be sure to remove all power before attempting this procedure The table describes how to install an interface module Step Action 1 Disconnect the power cord to the Industrial Personal Computer 2 Touch the housing or ground connection not the power supply to discharge any electrostatic charge from your body 3 If a slot expansion is mounted on the Industrial Personal Computer it must first be removed see page 135 4 Remove the Torx screws T10 marked 1 in the figure NOTE Remove the screw 2 if an interface module is already mounted 5 Lift the cover plate up and away to remove it 126 PS 4600 Series User Manual Action Remove the marked Torx screws T10 and slot cover f V Insert the interface module in the slot and fasten it to the Industrial Personal Computer with 2 Torx screws T10 NOTE The recommended torque to tighten these screws is 0 5
153. trial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage CAUTION STATIC SENSITIVE COMPONENTS Industrial Personal Computer internal components including accessories such as RAM modules and expansion boards can be damaged by static electricity e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing Failure to follow these instructions can result in injury or equipment damage 107 Hardware Modifications 8 2 AC Power Supply Unit UPS Battery Unit Overview This section describes the AC Power Supply Module the UPS Battery Unit and the UPS principle What Is in This Section This section contains the following topics Topic Page AC Power Supply Unit Description and Installation 109 Uninterruptible Power Supply UPS Battery Unit Description and Installation 115 108 PS 4600 Series User Manual AC Power Supply Unit Description and Installation Overview The AC Power Supply Unit can optionally be mounted on the Industrial Personal Computer to allow the Industrial Per
154. trial Personal Computer chassis Failure to follow these instructions can result in injury or equipment damage 164 PS 4600 Series User Manual 8 7 RAID RAID Introduction Only Core i3 pre installed models are supported by Intel Rapid Storage Technology Supported Intel chipset and operating system information is available at the Intel web page The information is to enable a user to properly set up and configure a system using Intel Rapid Storage Technology It provides steps for set up and configuration as well as a brief overview on Intel Rapid Storage Technology features Intel Rapid Storage Technology features is a code module built into the system BIOS that provides boot support for RAID volumes as well as a user interface for configuring and managing RAID volumes Redundant Array of Independent Drives RAID allows data to be distributed across multiple hard drives to provide data redundancy or to enhance data storage performance The latest version of Intel Rapid Storage Technology can also be downloaded from Download Center at http downloadcenter intel com For all settings about RAID tool on windows refer to the user manual http download intel com support chipsets imsm sb irst_user_guide pdf NOTE This device does not support hot swapping Before any RAID hardware modification shut down Windows in an orderly fashion and remove all power from the device NOTE In order to
155. tructions can result in death serious injury or equipment damage Aptio Setup Utility Copyright C 2011 American Megatrends Inc Advanced Control the PCI Express ASPM Auto port URR Disabled FER Disabled NFER Disabled CER Disabled CTO Disabled SEFE Disabled SENFE Disabled SECE Disabled PME SCI Enabled Always Enbale Port Disabled Select Screen PCIe Speed Auto TL Select Item Assign INT to Root Port Enabled Enter Select Extra Bus Reserved 0 Change Opt Reserved Memory 10 Fl General Help Prefetchable Memory 10 F2 Previsous Values Reserved I O 4 F9 Optimized Defaults F10 Save amp Exit ESC Exit Version 2 14 1219 Copyright C 2011 American Megatrends Inc The table shows the Advanced PCI Express Root Port options BIOS Setting Description Setting Op Effect tions PCI Express This option is used to enable disable the Enabled PCI Express root port 1 enabled Root Port x PCI Express root port Disabled PCI Express root port 1 and 2 are dis abled ASPM Active State Power Management Option for Disabled Disables this function setting a power saving function LOs L1 for LOs Enables the LO energy saving func PCIE devices if not required full power tion L1 Enables the L1 energy saving func tion Power consumption is lower than with LO but the exit latency higher LOsL1 Automatic assignment of LOs or L1 power saving funct
156. us Select the disks that should be reset 0 Previous Next SPACE Selects ENTER Selection Complete 1i Select NOTE This option deletes all data on the drive 168 PS 4600 Series User Manual Recovery Volume Options You can enable disable recover disk and master disk by using the RECOVERY VOLUME OPTIONS Intel R Rapid Storage Technology Option ROM 11 6 0 1624 Copyright C 2003 12 Intel Corporation All Rights Reserved 1 Enable Only Recovery Disk 2 Enable Only Master Disk Enable Only Recovery Disk enables recovery disk if available and disables master disk Enable Only Master Disk enables master disk if available and disables recovery disk Actions will result in change from Continuous Update mode to On Request select ESC Previous Menu ENTER Select Configuration for SATA RAID Option When installation is complete a Intel amp Rapid Storage Technology icon is available in the task bar Double click the Intel amp Rapid Storage Technology icon and the Intel amp Rapid Storage Technology windows appears Z Intel Rapid Storage Technology reco nC Sa I Current Status Storage System View o cO Internal disk 75 G8 Your system is functioning normaily mg Create eom Internal system disk a volume by combining available disks to enhance your storage 75 G8 Create 3 custom volume 95 Internal ATADI device el Manage External
157. y EMC Immunity to High Frequency Interference EN IEC 61131 2 IEC 61000 4 x Electromagnetic Emissions Class A EN61000 6 4 NOTE IEC 61131 2 and IP65 are not part of UL certification 42 PS 4600 Series User Manual Dimensions Assembly 4 Subject of this Chapter This chapter describes Industrial Personal Computer dimensions and installation panels What Is in This Chapter This chapter contains the following topics Topic Page Industrial Personal Computer Dimensions 44 Installation Requirements 48 Industrial Personal Computer Installation 52 43 Dimensions Assembly Industrial Personal Computer Dimensions Standard Models 0 1 and 2 Slot Dimensions The figure shows the dimensions of the Industrial Personal Computer 12 33 247 7 30 DVD RW 1 05 0 04 0 35 in NOTE Measurement A depends on the number of slot PCI PCle cards see page 45 44 PS 4600 Series User Manual Values The table provides the A measurement value Industrial Personal Computer 12 A Value 0 slot Industrial Personal Computer 59 5 mm 2 342 in 1 slot Industrial Personal Computer 114 2 mm 4 496 in 2 slots Industrial Personal Computer 134 5 mm 5 295 in The table shows the general tolerance for the Industrial Person

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