Home

PowerWave 33 USER MANUAL

Contents

1.
2. TIL LLL 0 gt 200mm Al 100mm 90 TT T TLLA n TL T s gt 900mm gt 900mm Figure 1 2 UPS Posit
3. afte mE conan I LU 4 Totoro 1 ee TT
4. 0 e a p E P N oO gt e H 5 4 B 2 Ha E Kp ilf H E o ai hl H B d Ho Tes U O
5. gt 900mm Figure 1 2 UPS Positioning and space recommendation UPS Frame type 60 100 kW 60 80 100 kVA 120 200 kW 250 300 kW 400 500 kW with battery enclosure A amp B Dimensions WxHxD mm 550 1820 750 970 1820 750 850 1820 750 1100 1920 750 1650 1994 850 1180 1820 750 Accessibilit Totally front accessibility for service and maintenance no need for side top or rear access Rear side Positioning Min 200 mm rear space required for fan directly at the wall Input and Output Power From the bottom on the front Cabling ww
6. Mains Input Single Feed Separate Bypass Dual Feed Output load External Batteries Netz Eingang gem Versorg Bypass Eingang getr Versorg Ausgang Last Externe Batterien Entr e secteur 1 seule alim Bypass s par Version 2 alim Sortie vers la charge Batteries Externes www newavenergy com 04 2504 52 NW _OPMPW33 60 500 GB 120612 Page 12 18 Printed in Switzerland Modifications reserved newave MEMBER THE ABB GHOUP section 2 1 USB PC Interface 2 JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 3 2 1 3 X3 Customer Inputs 4 X2 Customer interface on Terminals X2 Potential free contacts detail see Section 3 3 2 2 2 5 X1 Interlock Castell Function detail see Section 3 3 2 2 3 6 JR3 RS485 on RJ 45
7. Remove Links for Dual Input Feed F r getrennte Netzeinspeisung Br cken entfernen Retirer les ponts pour la version 2 alimentations Exe hand he rd he AA Mains Input Single Feed Separate Bypass Dual Feed Netz Eingang gem Versorg Entr e secteur 1 seule alim Output load Bypass Eingang getr Versorg Bypass s par Version 2 alim External Batteries Ausgang Last Externe Batterien im Sortie vers la charge Batteries Externes www newavenergy com 04 2504 52 NW _OPMPW33 60 500 GB 120612 Printed in Switzerland Modifications reserved 6 18 newave MEMBER THE ABB GHOUP AUN section 2 USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 3 1 2 JR2 RS485 on RJ 45 port Remote panel connection see Section 3 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 SW1 9 Multi Cabinet Configuration Switch see
8. 6 3 LM f N o a fe o O NOR I E 4 9 2 D 3 9 o 5 5 CELL 16 Ie Ue o o o o 50 o TS o gt o i D o o o N N 250 300kW 400 500kW y o o a HELLE en fe 1 x a5 5 EU So 2 o Y o o 19 b o a e S ell 5 a 5 o Ll zie E Fig Connection of external separate batteries WWW newavenergy com 04 2504 82 NW OPMPW33 60 500 GB 120612 Page 17 18 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 2 This page left intentionally blank WWW newavenergy com 04 2504 52 NW 60 500 GB 120612 Pag
9. SINGLE INPUT FEED DUAL INPUT FEED Fuse A Fuse B Fuse C CableB Cable C IA 4 IA 4 Rectifier Rectifier Static E Static Bypass Bypass Fuse E Fuse E Inverter Inverter c BENE Optional Optional EAE Static Switch a Static Switch Mainten Mainten IA 2 1 Bypass 2 1 Bypass Frame Frame Cable D Cable D To the load To the load Figure 6 Block Diagram PowerWave 33 from 400 500kW STANDARD VERSION SINGLE INPUT FEED Power Fuse A Cable A Cable D Fuse E Cable E kW AgI CB IEC 60950 1 IEC 60950 1 N N 3 630 5x 3x95 400 3x630 5x 3x95 5x 2x185 5 3 95 5 2 185 3 1000 3 3 185 PE 500 3x800 5 3 150 5x 3x150 3x1250A 3 3 240 PE VERSION ON REQUEST DUAL INPUT FEED Power Fuse B Cable B Fuse C Cable C Cable D Fuse E Cable E KW Agl CB IEC 60950 1 60950 1 60950 1 N N 400 3x630 5x 3x95 or 5x 2x185 3x630 5x 3x95 5x 2x185 5x 3x95 or 5x 2x185 3x1000A x 3x185 PE 500 3x800 5x 3x150 3x800 5x 3x150 5x 3x150 3x1250A x 3x240 PE www newavenergy com 04 2504 52
10. Section 2 2 2 1 2 Front View PW33 120 200kW and Connection Terminals 0 SEMINE Iu m 68 un 11 UE pl T E ud PT ELLA 19 5 48 SEIL 1 l 5 P 8 78 i Remove Links for Dual Input Feed F r getrennte Netzeinspeisung Br cken entfernen Retirer les ponts pour la version 2 alimentations 31118121313 Mains Input Single Feed Separate Bypass Dual Feed Output load External Batteries Netz Eingang gem Versorg Bypass Eingang getr Versorg Ausgang
11. 1 USB PC Interface 2 JD1 RS232 Sub D9 female Interface UPS system to computer 10 3 Customer Inputs 4 X2 Customer interface on Terminals X2 Potential free contacts m 5 Interlock Castell Function 2 6 JR3 RS485 on RJ 45 port Remote panel connection le 7 JR2 RS485 on RJ 45 port Interface for Multidrop connection between m 1 several UPS cabinets 8 SW1 9 Multi Cabinet Configuration Switch see section 4 9 JD8 Parallel BUS connector 7 ONLY For paralleling cabinets use optional adapter m JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 3 10 SNMP Slot for optional SNMP card ONLY 11 Modem Slot for optional Modem Ethernet card ONLY 5 iei Example Distribution Interfaces WWW newavenergy com 04 2504 S3 NW 60 500 GB 120612 Page 8 8 Printed in Switzerland Modifications reserved ZY newave ad A MEMBER OF THE ABB GROUP CONTENTS SECTION 4 OPERATION 4 1 1 COMMISSIONING 2 0 0 00000 0 000 00 nnn nnns nnns nnns duc CONTROL PANE Corera UTRIUS AI TEUR I RERUM MU THU LM 4 1 2 1 Power Management Display 4 1 2 2 iss B VON E ETE 4 1 2 3 4 1 2 4 ON OFF Start
12. NN 14 2 3 1 BATTERY ENCLOSURES A amp B and external battery 14 2 3 1 1 Battery Enclosures amp B only for 60 100 14 2 3 1 2 Examples of Battery Autonomy at full load with standard battery cabinets and standard patern configurato ME 15 2 3 1 3 Connection of External Battery for PowerWawve 33 16 2 3 1 4 Terminals for External Battery connection 17 www newavenergy com 04 2504 S2 NW _OPMPW33 60 500 GB 120612 Page 1 18 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 2 21 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorized by the manufacturer 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 2 1 Terminal Connection Overview UPS Range Battery Input Bypass Input Rectifier Output load Max cable Toghtening Terminals T N 3 N 3 N PE 3 N PE section Torque Connection Bar B ic x N 2L1
13. 2 9 1 1 INTRODUCTION RR 2 9 1 2 REMOTE SHUT DOWN POWERWAVE 33 60 300 2 9 1 3 REMOTE SHUT DOWN POWERWAVE 33 400 500 3 9 1 4 GENERATOR ON FACILITIES POWERWAVE 33 60 300 4 9 1 5 GENERATOR ON FACILITIES POWERWAVE 33 400 500 4 9 1 6 WAVEMON SHUTDOWN AND 5 9 1 6 1 Why is UPS Management 5 9 1 6 2 WAVEMON Shutdown and Monitoring Software 5 9 1 7 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 7 www newavenergy com 04 2504 S9 NW OPMPWSS3 60 500 GB 120612 Page 1 8 Printed in Switzerland Modifications reserved LUC newdve Ad A MEMBER OF THE ABB GROUP Section 9 9 1 OPTIONS 9 1 1 INTRODUCTION The PowerWave 33 is provided with the following accessories REMOTE SHUT DOWN FACILITIES GENERATOR ON FACILITIES 2 CUSTOMER IN FUNTIONS ON REQUEST TEMPERATURE SENSOR FOR TEMP DEPENDING BATTERY CHARGING SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING 9 1 2 REMOTE SHUT DOWN POWERWAVE 33 60 300 KW The REMOTE SHUT DOWN must use a normally closed contact which opens to operate the remote shut down seq
14. 13 1 3 4 NAMEPLATE AND IDENTIFICATION eeeeeeerrnrrennnnn nnnm 14 1 3 5 BATTERIES AND STORACE 14 1 3 5 1 4 E 15 1 352 Ore O UP 15 1 4 SITE PLANNING AND POSITIONING 000 222 4 1 22 2 2 1 111111 15 1 4 1 15 1 4 2 POSITIONING OF UPS AND BATTERY 16 1 4 2 1 miM UU m 16 1 4 2 2 merear 16 1 5 ELECTRICAL INSTAEEA PEE Sua EUN Lew EUN nrbs 18 1 5 1 PREPARATION FOR THE INPUT CABLING 19 1 5 1 1 Mains Supply and Earth connection 19 1 5 1 2 O O M 20 1 5 1 3 DUPA OC 20 1 5 1 4 Preparation for the Output 21 1 5 1 5 Connection OF WS METRE TT ECTS 21 1 5 2 INS FALLA FRON GHE OKOS T 22 www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 1 22 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GHOUP Section 1 11 SAFETY INSTRUC
15. Figure 1 4 Generator ON Connection www newavenergy com 04 2504 S9 NW 60 500 GB 120612 Page 4 8 Printed in Switzerland Modifications reserved newave lt A MEMBER OF THE ABB GROUP Section 9 9 1 6 WAVEMON SHUTDOWN AND MANAGEMENTSOFTWARE 9 1 6 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol System administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuri
16. 2 PROGEDORE PT 2 WWW newavenergy com 04 2504 APPENDIX B NW PWS33 60 500 GB 120612 Page 1 6 Printed in Switzerland Modifications reserved wey Appendix B MEMBER THE ABB GROUP INTRODUCTION This appendix contains the necessary information for the correct procedure for connecting the cables in combination with cable fixing bars on PW33 400 500kW B2 SAFETY INSTRUCTIONS THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE WARNING PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED PROCEDURE In order to mount the cable fixing bars correctly follow the procedure below from step 1 to 7 LET 1 path cnn ii me p ups 111 j ii TIL Viel A x After having placed the UPS in its final T B position remove the two transport bars ne shown by the arrows p 4 TIT Transport bars to simplify the transport of the UPS www new
17. c 4 1 2 OP EINE DESCRIP e 5 1 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100 5 1 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200 6 1 2 3 MECHANICAL CHARACTERISTICS POWERWAVE 33 250 3 00 7 1 2 4 MECHANICAL CHARACTERISTICS POWERWAVE 33 400 500 7 1 2 5 GENERAL SYSTEM 8 1 2 5 1 Feature Advanced Booster 8 1 2 5 2 Feature Flexible Battery Management 9 1 2 5 3 Feature DPA Technology Decentralized Parallel Architecture 9 1 2 6 QUALITY STANDARDS AND UPS CLASSIFICATION 9 1 2 7 SINGLE PARALLEL 65 10 1 2 8 WARRANTY 10 1 2 9 EXTENDED WARRANTY i d cu EIU E 11 1 3 DELIVERY TRANSPORT 12 1 3 1 12 1 3 2 RECEIPT OF THE UPS AND VISUAL 12 1 3 3
18. The adapter may be configured Telnet HTTP Web Browser serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilizing the RCCMD send function for an automatic network wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled The small 125x70 mm External SNMP adapter comes with following interfaces RJ 45 connector for 10 100 Base T auto switchable Serial Port for configuration 2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model Figure 1 6 1 External SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the UPS This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software ai Figure 1 6 2 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alo
19. nennen nnn nnn nnn nh nnne 11 10 7 gt B7 12 10 8 ee snis we 12 10 8 1 POWER MANAGEMENT DISPLAY PMDB 2 iita het caca ditare 13 10 8 2 PTT DIAGRAM m s 13 10 8 3 OPLA Mu E 13 10 8 4 CUSTOMER INTERFACES PW33 60 300 14 10 8 5 CUSTOMER INPUTS DRY PORTS Terminal 1 14 10 8 6 CUSTOMER OUTPUTS DRY PORTS Terminal blocks 2 14 10 8 7 CUSTOMER INTERFACES PW33 400 500 2 14 10 8 8 CUSTOMER INPUTS DRY PORTS Terminal blocks 3 14 seen 14 10 8 9 OUTPUTS DRY PORTS Terminal blocks X2 1 2 14 10 8 10 INTERLOCK CASTELL FUNCTION Terminal block 1 14 10 9 l 16 10 9 1 SNMP card WaveMon Management 16 10 9 2 T em 17 10 9 3 Cable Entry Enclosure 18 10 10 RS bx ko odori RSV ant we PR E Rad E v v BRI UR RR E 18 10 10 1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD BATTERY CABINETS AND STANDARD BATTERY CONFIG
20. 850 1500 1500 1500 2300 2300 4000 www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 20 24 Printed in Switzerland Modifications reserved LU newave A MEMBER OF THE ABB GROUP Section 10 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer More details and procedure are mentioned in the user manual 10 12 1 TERMINAL CONNECTIONS OVERVIEW UPS Range Input Bypass Input Rectifier Output load Max cable Toghtening Terminals T 3 N 3 N PE 3 N PE section Torque C tion Bar B AP SERPENS MOT 211 212 213 N 1L1 1L2 1L3 N 3L1 3L2 3L3 admissible Nm mm 60kW Fig 1 4 x 35 mm PE M8 4 x 35 mm PE M8 Fig 1 60 80 100 kw Fig 2 120 160 200 kW Dual input feed connections Single input feed connections www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 21 24 Printed in Switzerland Modifications reserved LU E ort A MEMBER OF THE ABB GROUP Fig 3 250 300 kW Dual input feed connections bici 7777 777 N N L3 311312 303 Fig 4 400 500 kW PE 411 4
21. After the installation of the UPS unpack the Top Cable Entry Enclosure and take the mechanical accessories that are delivered inside the cabinet and the screws that are delivered on top of the Enclosure Connecting the Top Cable Entry Enclosure to the UPS Using 8xM5 screws connect the two shaped profiles to the base of the UPS By respecting the direction indicated in the drawing below from the inside to the outside of the UPS base A www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 2 10 Printed in Switzerland Modifications reserved P on 4 A MEMBER OF THE ABB GROUP Appendix A Bring the Top Cable Entry Enclosure near to the UPS and align their cabinets Repeat the previous operation screwing on the shaped profiles to the Top Cable Entry Cabinet Lastly join the units from the top by placing the three small plates in their appropriate positions and by fixing them together with the 6xM5 screws provided A 5 ELECTRICAL INSTALLATION A 5 1 SINGLE INPUT FEED To achieve correct cabling follow the same steps as for the dual input feed Section A 5 2 of this document skipping the procedures for connecting 2N 2L 1 212 213 A 5 2 DUAL INPUT FEED A 5 2 1 Wiring The bars inside the Top Cable Entry Cabinet are used to link the power source to the UPS The top terminals are connected to the power source while the bottom terminals are c
22. i i h N www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Page 3 10 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GHOUP Section O 2 SECTION 2 2 1 2 1 1 2 1 2 2 1 3 2 1 4 2 2 2 2 1 2 3 2 3 1 BLOCK DIAGRAM WIRING AND BLOCK DIAGRAMS RECOMMENDED CABLE SECTIONS amp FUSE RATINGS CONNECTION DIAGRAM POWERWAVE 33 60 300KW CONNECTION DIAGRAM POWERWAVE 33 400 500KW FRONT VIEW FRONT VIEW OF POWERWAVE 33 BATTERY CONNECTIONS BATTERY ENCLOSURES A amp B AND EXTERNAL BATTERY 3 SECTION 3 3 1 03 CO CO 1 ds Co N 3 2 3 2 1 3 2 2 3 2 3 INTERFACING POWERWAVE 33 60 300 KW SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT CUSTOMER INTERFACES JR1 5485 INTERFACE FOR MULTIDROP INTERFACING POWERWAVE 33 400 500 KW SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT CUSTOMER INTERFACES JR2 RS485 INTERFACE FOR MULTIDROP 4 SECTION 4 4 1 OPERATION COMMISSIONING CONTROL PANEL DESCRIPTION OF THE LCD OPERATING MODES 5 SECTION 5 5 1 oon on O1 kh h I mo OPERATION PROCEDURES START UP PROCEDURE SHUTDOWN PROCEDURE LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 6 SECTION 6 6 1 6 1 1 6 1 2 6 1 3 MULTI CABINET CONFIGURATION CONCEPT OF PARALLEL CONF
23. 5x 2x185 3x1000A 3 3 185 PE 500 3x800 5x 3x150 3x800 5x 3x150 5x 3x150 3x1250A 3 3 240 PE www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 24 24 Printed in Switzerland Modifications reserved LC n PM ve Appendix A A MEMBER OF THE ABB GROUP CONTENTS APPENDIX A 4 CABLE ENTRY ENCLOSURE INIRODUCTON E E 2 A2 cibi udis expen c RUN 2 dutch citi ru Diii d 2 AA POSITIONING iee a E eE E OEE E 69 Yo Co 2 AS ELECTRICAL INSTALLATION seiis A su Vacuum iua nnus 3 A 5 1 Single Input FOC 3 A 5 2 Dual Input 3 D UNE cm deatenctns 3 A 5 2 2 Connecting to the 5 4 A523 B tt ry Cables eom 5 A 5 2 4 Connecting to the power supply 7 www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 1 10 Printed in Switzerland Modifications reserved n PM ve Appendix A A MEMBER OF THE ABB GROUP A 1 INTRODUCTION This appendix contains the necessary information for the correct positioning cabling and installation of the Top Cable Entry TCE Enclosure The product User Manual is also referenced in this document as the UPS should be correctly
24. wj ec 8 w O 550x1820x750 Dimensions with elevation omms mm 550x1975x750 230 POWERWAVE 33 with Battery Enclosure A n Max Power connection KW e _ 80 1 Dimensions WxHxD 970x1820x750 Weight without battery Weight with battery with 80 block of 28Ah s ee WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 5 22 Printed in Switzerland Modifications reserved A MEMBER THE ABB GROUP POWERWAVE 33 with Battery Enclosure B Section 1 Tia Powercomecton w o o w _ Dimensions WxHxD o 1180x1820x750 Weight without batter Weight with battery 120 block of 28Ah 1990 1600 1625 Graphite grey RAL 7024 1 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200KW POWERWAVE 33 Max Power connection KW 1200 160 20 Dimensions WxHxD mm 850 1820 750 Dimensions with elevation kit WxHxD omms SI oU Weight kg 20 20 3590 Colour mE ae grey RAL 7024 www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 6 22 Printed in Switzerland Modifications reserved LU newave A MEMBER OF THE ABB GROUP Section 1 1 2 3 MECHANICAL CHARACTERISTICS POWERWAVE 33 250 300KW POWERWAVE 33 Power connection kw 250 830 Dimensions WxHxD mm 1100x1920x750 Dimensions with elevation k
25. Connector Cable PC Serial Port with 9 Pin Connection WWW newavenergy com 04 2504 S3 NW 60 500 GB 120612 Printed in Switzerland Modifications reserved Interface cable Computer End 9 Pin D Type male Connects to Computer Page 2 8 newave 4 MEMBEH OF THE ABB GHOUP Section 3 3 1 2 CUSTOMER INTERFACES All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm2 3 1 2 1 CUSTOMER INPUTS DRY PORTS Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see Section 9 chapter 1 2 OPTIONS 3 1 2 2 CUSTOMER OUTPUTS DRY PORTS Terminal blocks X2 gt Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA X1 10 GND 12 Vdc source EE Ee NI X1 xus GND Remote Shut down Rab si NNNM RR X1 ETE 6 GND Temperature Battery Due EX X1 GND Customer IN 1 32 2222220000 X1 2 Customer IN 1 default as Generator Operation 12Vdc NC Generator ON EAE e OO 2 e ede Message 2 1 Mains Present Figure 1 2 Customer Interface PowerWave 33 60 300 kW X1 X2 Phoenix Terminals On the Interface board are located two LED s e Gre
26. Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 7 7 1 5 BATTERY MAINTENANCE The battery maintenance shall be performed by a service engineer from the manufacturer or from an agent authorized by the manufactuere 7 1 6 BATTERY DISPOSAL AND RECYCLING Batteries contain dangerous substances that will harm the environment if 7 7 thrown away If you change the batteries yourself call qualified organizations for battery disposal and recycling WWW newavenergy com 04 2504 S7 NW 60 500 GB 120612 Page 3 4 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section 7 This page left intentionally blank WWW newavenergy com 04 2504 S7 NW 60 500 GB 120612 Page 4 4 Printed in Switzerland Modifications reserved LUC newave QM A MEMBER OF THE ABB GROUP Section 8 8 1 TROUBLESHOOTING 2 8 1 1 22 2 2 2 8 1 2 MENU COMMANDS EVENT LOG AND 50 2 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION 000080008088 2 WWW newavenergy com 04 2504 S8 NW OPM
27. OUTPUT SHORT UPS onload cide Check all output connections and repair as required Identify which piece of equipment is causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS Check that the ambient temperature of the UPS is less TEMPERATURE HIGH UPS temperature has exceeded the than 40 C allowed value If the ambient temperature is normal call the authorised service centre for assistance INV PHASE FAULT Inverter is faulty Call the authorised service centre for assistance Th invenerand mains arenai The frequency of the input voltage to the UPS is outside SYNCHRON FAULT operational limits and the UPS static bypass has been synchronised temporarily disabled BATTERY IN Shutdown load connected to UPS before the UPS DISCHARGE y switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass In case of alarms not included in the list above please contact the nearest authorised service centre for assistance OVERLOAD Load exceeds the UPS rated power WWW newavenergy com 04 2504 S8 NW OPMPWSS 60 500 GB 120612 Page 2 2 Printed in Switzerland Modifications reserved gt A MEMBER THE ABB GROUP Section 9 CONTENTS SECTION 9 uis
28. UPS is connected to the mains through a Low Voltage LV Distribution Board with a separate mains line protected with a circuit breaker or fuse for the UPS Provide input fuses and cables according to Section 2 chapter 2 1 3 or in accordance with the prescribed IEC Standards or with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 1 5 1 1 Mains Supply and Earth connection For PW33 400 500kW additionally read and follow the instructions on APPENDIX B which describes the procedure for mounting the cable fixing bars while connecting the I O cables To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions e No mains voltage is present e All Loads are shut down and disconnected e The UPS System is shut down and voltage free e The UPS System is fitted in its correct position e Maintenance Bypass IA1 is open and in position OFF e Parallel Isolators A2 is in position OFF e Remove Terminal cover of the UPS 1 Connect first the Earthing wire coming from the Low Voltage Distribution Board to the terminal PE 2 Connect the input power cable coming from the Low Voltage Distribution Board to the terminals of the UPS showed i
29. er aba 2 7 1 3 ROUTINE 0000000000000 2 7 1 4 BATTERY 200000 2 7 1 5 BATTERY 0000000 3 7 1 6 BATTERY DISPOSAL AND RECYCLING 3 WWW newavenergy com 04 2504 S7 NW 60 500 GB 120612 Page 1 4 Printed in Switzerland Modifications reserved newave 4 A MEMBER OF THE ABB GROUP Section 7 7 1 MAINTENANCE 7 1 1 INTRODUCTION THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER To ensure an optimum operation of the PowerWave 33 and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 7 1 2 USER RESPONSIBILITIES There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximize the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 7 1 3 ROUTINE MAINTENANCE The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspections are essential to ensure that both the
30. A MEMBER OF THE ABB GROUP section 10 TABLE OF CONTENTS 10 1 POWERWAVE 33 SYSTEM DESCRIPTION cum neut anke niii peus ku i hui nici i n o rci ei 3 10 2 TECHNICAL CHARACTERISTICS asivisacamussstueiasde dapi 205x9002095 0 0299 490 425 Qe aui LUR 4 10 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100 4 10 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200 5 10 2 3 MECHANICAL CHARACTERISTICS POWERWAVE 33 250 00 6 10 2 4 MECHANICAL CHARACTERISTICS POWERWAVE 33 400 500 6 10 3 INPUT CHARACTERISTIC d KE EEd ET END NIRE EXPO NA NOD EIU AFER NU NC ZENONE EE 7 10 3 1 GRAPH INPUT PF VERSUS Yo LOAD inciter Ear PER aaa vin broad 8 10 3 2 INPUT DISTORTION THDi VERSUS 8 10 4 BATTSERY CHARAGTERISTIGS esiseina aa Gaa 9 10 5 OUTPUTS CHARACTERIS TIG S 9 10 5 1 GRAPH AC AC EFFICIENCY with Linear load cosq 1 10 10 5 2 GRAPH Output Power in KW KVA VERSUS Vout 230Vac rms line to neutral 50Hz gt CMT TT T rer 10 10 6 ENVIRONMENTAL CHARACTERISTICS
31. Agl CB IEC 60950 1 IEC 60950 1 N N 1 55 80 3x25 550 0 X 3x160A 3x50 PE 100 3 160 3x250A 3x95 PE _ 120 3x200 3x250A 3x120 PE 160 3x250 5x120 or 5x 2x50 5x120 or 5x 2x50 3x350A 200 3x350 5x185 or 5x 2x70 5x185 or 5x 2x70 3x450A 250 3x400 5x240 or 5x 2x95 5x240 or 5x 2x95 3x630A 3x 2x70 PE 3x 2x95 PE 3 2 150 PE 300 3x500 5x 2x120 5x 2x120 3x630A 3x 2x150 PE VERSION ON REQUEST DUAL INPUT FEED Cable C Cable D Fuse E Cable E IEC 60950 1 IEC 60950 1 N N 60 3x100 535 3x10 535 X 5x35 3x125A 5 80 3x125 3x125 3x160A 3x50 PE 100 3x160 3x160 3x250A 3x95 PE Power FuseB Cable B kw Agl CB IEC 60950 1 Fuse C Agl CB 120 3200 570 71 5900 50 3 120 160 3x250 5x120 or 5x 2x50 3 250 5x120 or 5x 2x50 510 3x350A 2 70 PE 200 3x350 5 185 5 2 70 595 5x185 or 5x 2x70 548 3x450A 3 2 95 PE 250 3400 5 240 5 2 95 3 400 5x240 or 5x 2x95 5x240 or 5x 2x95 3x630A 3 2 150 PE 300 3x500 5 A 3x500 5x E 5x 2 355 3x63 3x 2x150 PE WWW hewavenergqgy com 04 2504 S10 NW TDSPW33 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 23 24 LUC newave Eo A MEMBER OF THE ABB GROUP Section 10 10 12
32. The Multi Cabinet Chain is based on a decentralized bypass architecture i e every UPS is provided with its own static bypass In a parallel system there is always one Master UPS and the other UPSs are slaves If at any time the master is faulty the next UPS former slave will immediately take over the master function and the former master will switch off Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator IA2 which when opened isolates the corresponding unit from the parallel system Once the parallel isolator IA2 of a unit is open that unit is isolated from the rest of the parallel system and therefore does not provide power to the output For example if you perform the command LOAD TO BYPASS on any unit all the units will transfer the load simultaneously to mains and if you perform the command LOAD TO INVERTER on any unit all the UPS s will simultaneously transfer the load to the inverters The POWERWAVE 33 is paralleled for redundancy highest availability or for power parallel systems IMPORTANT The BYPASS MODE ECO MODE function of a parallel systems is the same as in single units of POWERWAVE 33 If in a parallel UPS system the load is transferred to the BYPASS load on mains and if the mains fails the UPS s will all be automatically transferred to inverter within 5msec www newavenergy com 04 2504 S6 NW OPMPWSS 60 500 GB 120612 Page 2 6 Printed in Switzerland Modifications r
33. Customer IN 1 12Vdc Function on request to be defined X1 E Customer IN 1 default as Generator Operation 12Vdc NC Generator ON X2 15 COMMON ALARM _ ALARM Common X2 14 ALARM mm NO Alarm Condition X2 BIN 13 L Common Alarm System ON MAINS Common Message Load on Inverter NO Load on bypass Mains 2 Em Load on Mains bypass NO Load on Inverter NC Mains Failure No pd Mains Present Customer Interface PowerWave 33 60 300 kW X1 X2 Phoenix Terminals 10 8 7 CUSTOMER INTERFACES PW33 400 500 kW 10 8 8 CUSTOMER INPUTS DRY PORTS Terminal blocks 3 14 Connection of Remote Shut down facilities Generator Operation Customers specials see UM Section 9 OPTIONS 10 8 9 OUTPUTS DRY PORTS Terminal blocks X2 1 2 Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems 10 8 10 INTERLOCK CASTELL FUNCTION Terminal block X1 This function allows a secure transfer from inverter normal operation to external maintenance bypass and vice versa During normal operation the external bypass is locked in position OFF Only when the UPS is are transferred to static bypass mode the lock on the external bypass is released and it possible to switch to position ON The transfer from maintenance bypass back to normal operation happens exactly the other way around Th
34. Ln newdave q A MEMBER OF THE ABB GROUP PowerWave 33 60 500 kW PowerWave 33 USER MANUAL Unmatched BARS T PowerWave 33 highlights at a glance pertorm ance Bestin class efficiency Cost savings during the entire life cycle TCO Low input harmonic distortion Cost saving during installation gt Input Power Factor near unity Cost savings during installation and the entire life cycle TCO gt Full rated output power from 0 9 lag to 0 9 lead Suitable power for the last IT equipment generation without de rating gt Compact size Floor space cost savings High end power protection Power range 60 500kW Specifications are subject to change without notice Edition 12 06 2012 3 SWISS LC newave MEMBER OF THE ABB GROUP Subsidiaries Austria Newave Osterreich GmbH Laxenburger Str 252 AT 1230 Wien T 43 1 710 96 700 F 43 1 710 96 70 12 info newavenergy at www newavenergy at Finland Newave Finland OY Niittylantie 2 Fl 00620 Helsinki T 358 0 10 421 9400 info newaveups fi www newaveups fi Germany Newave USV Systeme GmbH Dr Rudolf Eberle Str 15 D 76534 Baden Baden T 49 7223 9153 0 F 49 7223 9153 330 zentrale newavenergy de www newavenergy com Italy NEWAVE Italia Via Vincenzo Ussani 90 IT 00151 Roma T 39 06 65 31 997 T 39 06 65 31 316 F 39 06 65 31 306 info newavenergy it www newavenergy it Head Office Operations Sales and Marketing
35. 2 and check message PARALLEL SW CLOSED on LCD of each UPS 4 Press simultaneously the two ON OFF buttons on the UPS control panel PMD Unit will start up and after about 60 seconds the mimic panel will show LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY 5 Make sure that the bypass LED is green then open the Maintenance Bypass Switch IA1 for 400 500kW it is optional if present then open it of each unit position OFF 6 Using LCD panel select the COMMANDS menu and choose command LOAD TO INVERTER for parallel operation is enough to give the order in one of the units This will transfer the LOAD to Inverter on the complete system all units On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED WWW newavenergy com 04 2504 S5 NW OPMPWSS 60 500 GB 120612 Page 6 6 Printed in Switzerland Modifications reserved LUC newave A MEMBER OF THE ABB GROUP Section 6 CONTENTS SECTION 6 61 MULTI CABINET 2 6 1 1 CONCEPT OF MULTI CABINET 2 2 6 1 2 INSTALLATION INSTRUGTIONG cns atadsb ist udR NER pee BRE e Nauk Ud acus SRI atate 3 6 1 2 1 NEOGI UON ERN ERE 3 6 1 2 2 P aralleling OLI oI ueniet eua aie sedan i 3 6 1 2 2 1 Connection of Parallel Communicat
36. A MEMBER OF THE ABB GROUP Section 2 2 2 1 3 Front View PW33 250 300kW and Connection Terminals L OL M En 3 HM a ete TER P 01108 52 3 m b 6 o i N 10 NEZ VE E n i Remove Links for Dual Input Feed F r getrennte Netzeinspeisung Br cken entfernen Retirer les ponts pour la version 2 alimentations ds cd iai mej pr Mains Input Single Feed Separate Bypass Dual Feed Output load External Batteries Netz Eingang gem Versorg Bypass Eingang getr Versorg Ausgang Last Externe Batterien Entr e secteur 1 seule alim Bypass s par Version 2 alim Sortie vers la charge Batteries Externes www newavenergy com 04 2504 82 NW OPMPW33 60 500 GB 120612 Page 10 18 Printed in Switzerland Modifications reserved newave MEMBER THE ABB GHOUP BONA Oi oection 2 USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 3 1 2 JR2 RS485 on RJ 45 port Remote panel connection see Section 3 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 SW1 9 Multi Cabinet C
37. Fuse A Fuse B Fuse C Cable A Cable B Cable F1 F2 P F2 Rectifier Rectifier Cable E EM Static Y SMe Bypass Bypass Fuse E Fuse E Inverter Inverter ERES Battery Battery Static Switch Static Switch Mainten Mainten 2 1 Bypass 2 I 1 Bypass Frame Frame Cable D Cable D To the load To the load Figure 5 Block Diagram PowerWave 33 from 60 300 KW STANDARD VERSION SINGLE INPUT FEED Fuse A Cable A Cable D Fuse E Cable E Agl CB IEC 60950 1 IEC 60950 1 N N 3x125 3x160A 3x50 PE 3x160 3x250A 3x95 PE Power kW 3x 2x70 PE 3x 2x95 PE 3x 2x150 PE 3x 2x150 PE VERSION ON REQUEST DUAL INPUT FEED Fuse B Cable B Agl CB IEC 60950 1 3x125 3x160 60 80 100 120 3x200 50 50 3x250A 3x120 PE 160 200 250 300 Cable E Cable C Cable D Fuse E IEC 60950 1 IEC 60950 1 N N 3x125A 3x35 PE Power kW Fuse C Agl CB 60 80 100 120 3200 ZO 160 200 250 300 3x500 www newavenergy com 04 2504 52 NW _OPMPW33 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 4 18 newave MEMBER OF THE ABB GROUP Section 2 2 1 4 CONNECTION DIAGRAM POWERWAVE 33 400 500kW Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram
38. Last Externe Batterien Entr e secteur 1 seule alim Bypass s par Version 2 alim Sortie vers la charge Batteries Externes www newavenergy com 04 2504 52 NW 60 500 GB 120612 Page 8 18 Printed in Switzerland Modifications reserved newave MEMBER THE ABB GHOUP BONA Oi Section 2 USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 3 1 2 JR2 RS485 on RJ 45 port Remote panel connection see Section 3 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 SW1 9 Multi Cabinet Configuration Switch see section 4 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector SNMP Slot for optional SNMP card ONLY Modem Slot for optional Modem Ethernet card ONLY Battery terminal Input Bypass terminal for Dual Input feed see section 2 2 1 2 Input Rectifier terminal for Single feed see section 2 2 1 2 Output Load terminal IA1 Maintenance Bypass A2 Parallel Isolator F2 Bypass Line Fuse F1 Rectifier Fuse www newavenergy com 04 2504 52 NW 60 500 GB 120612 Page 9 18 Printed in Switzerland Modifications reserved gt newave
39. N X1 X1 2 230Vac ai 2AT Te NEN Interlock Castel Function X1 1 i Ext Manual Bypass 230Vac 2AT Customer Interface PW33 400 500KW lll i RSD Remote Shut down for _ external switch nO Max 250Vac 8A 30Vdc 8A 110Vdc 0 3A 220Vdc 0 12A Message C NC NO C NC NO C NC NO C NC NO C NC www newavenergy com 04 2504 510 NW_TDSPW33_ 60 500 GB 120612 Page 15 24 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 10 10 9 OPTIONS SNMP card and WaveMon Management Software Modbus Protocol USB External Battery Cabinets Parallel kit Synchron kit In output Transformer for special voltages Back feed protection Temp sensor for battery temp control Top Cable Entry Enclosure TCE 10 9 1 SNMP card WaveMon Management Software The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software WaveMon also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our WaveMon software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical func
40. Newave SA Via Luserte Sud 9 CH 6572 Quartino T 41 0 91 850 29 29 F 41 0 91 840 12 54 infot newavenergy com www newavenergy com Spain Newave Espa a SA Arturo Soria 329 1 D ES 28033 Madrid T 34 91 768 22 29 F 34 91 383 21 50 newave newave es www newavenergy es Switzerland Newave Energy AG Industriestrasse 5 CH 5432 Neuenhof T 41 0 56 416 01 01 F 41 0 56 416 01 00 info newavenergy ch www newavenergy ch With a branch office in Biel Am Wald 36 CH 2504 Biel T 41 0 32 366 60 30 F 41 0 32 366 60 35 info newavenergy ch www newavenergy ch The Netherlands Newave UPS Systems BV Stephensonweg 9 NL 4207 HA Gorinchem T 31 0 183 64 6474 F 31 0 183 62 3540 info newaveups nl www newavenergy nl Hong Kong and China Newave Energy Hong Kong Ltd Room 2506 West Tower Shun Tak Centre HK 168 200 Connaught Road Central 1 642215512 sales china newave com cn www newavenergy cn With a branch office in China Newave Energy Jiangmen Limited 9 F Kawa House 49 Jiangshe Road Jiangmen GuangDong China Postal Code 529000 T 86 750 368 0239 F 86 750 368 0229 sales china newave com cn www newavenergy cn India Newave Energy India Pvt Ltd 818 819 Corporate Avenue Sonawala Road Goregaon East IN Mumbai 400 0063 T 91 22 4266 5151 F 91 22 4266 5141 info newavenergy in www newavenergy com Latin America Newave South America LTDA Rua Clodomiro Amazonas
41. enhanced power performance parallel capability and connectivity s interaction Newave s Decentralized Parallel Architecture is based on stacking independent UPSs for power capacity increase or for redundancy purpose for power availability increase When operating in parallel configuration each POWERWAVE 33 can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding Data Centres starts with low power before achieving its full capacity It is in this case essential to be able to recover the missing power requirement without risk for the applied load POWERWAVE 33 allows for system upgrades to meet the highest level of availability interruption free and without a temporary transfer the load to row mains by pass This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the POWERWAVE 33 that can support to give answers to tender and end user requirements The POWERWAVE 33 was designed to respond to the most stringent safety EMC and other important UPS standards POWERWAVE 33 is a stand alone UPS which can be paralleled for power protection increase and or for redundancy purpose It offers 8 different power ranges 60 80 100 120 160 200 250 300 400 500kW Up to 10 UPS can be paralleled together to achieving the maximum power capacity of 5000kW using common or separate battery configura
42. 10 WWW newavenergy com 04 2504 54 NW 60 500 GB 120612 Page 4 10 Printed in Switzerland Modifications reserved newdave A MEMBER OF THE ABB GROUP 4 1 3 2 Main Menu Screen DESCRIPTION 1 Logging Control A log of the last 64 events is stored in the Power Management Display 2 Menu Measurements monitor voltages power frequencies currents autonomy etc 3 Command Menu enables to perform the commands Load to inverter Load to bypass battery test 4 The UPS Data are the UPS personalized information serial number 5 Various settings can be performed by the user Date Time automatic battery test etc 6 Various adjustments can be performed by the service staff 4 1 3 3 Event Log Screen DESCRIPTION 1 Logging Control a log of the last 64 events is stored in the Power Management Display 2 Every stored event is identified with a sequential number and time stamp By press ENTER the code of the event will be displayed Press ENTER to come back to the previous indication 4 All events and alarms are indicated with their date and time of appearance 4 1 3 4 Measurements Screen DESCRIPTION 1 Battery Runtime 2 UPS Output Frequency 3 Bypass Frequency 4 Battery Voltage 5 Battery Charger Current 6 Discharge Current 7 Rectifier Voltage of all three phases 8 Bypass Voltage of all three phases Section 4 LCD DISPLAY MEASUREMENTS gt MEASURE
43. 2 x 20 character LCD simplifies the communication with the UPS The menu driven LCD enables the access to the EVENT REGISTER or to monitor the input and output U f P Autonomy Time and other Measurements to perform commands like start up and shut down of INVERTER or load transfer from INVERTER to BYPASS and vice versa and finally it serves for the DIAGNOSIS SERVICE MODE for adjustments and testing for more details see the USER MANUAL of PowerWave 33 m PowerWave 33 newave BATTERY Power Management Display PMD of PowerWave 33 www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 13 24 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 10 10 8 4 CUSTOMER INTERFACES PW33 60 300 kW 10 8 5 CUSTOMER INPUTS DRY PORTs Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see UM Section 9 OPTIONS 10 8 6 CUSTOMER OUTPUTS DRY PORTS Terminal blocks X2 Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA All the interfaces are connected to Phoenix Spring terminals with wires 0 5 mm 4 02 X1 xum 10 12 Vdc source REED ERO X1 8 Remote Shut down X1 s 6 Temperature Battery 3 3Vdc If connected the battery charger current is batt temperature dependent X1 xu
44. 2L2 2L3 N 1L1 1L2 1L3 N 3L1 3L2 3L3 admissible 60kW Fig 1 4x35mm PEM8 4x35 mm PE 80kW Fig 1 4x50mm 8 4x50 mm PE 8 100kW Fig 1 4x70mm 8 4x70 mm PE 8 Fig 1 60 80 100 kW Y Fig 2 120 160 200 kW Dual input feed connections WWW newavenergy com 04 2504 52 NW 60 500 GB 120612 Page 2 18 Printed in Switzerland Modifications reserved newdave Eur A MEMBER OF THE ABB GROUP Section 2 Fig 3 250 300 kW Dual input feed connections Single input feed connections 1N2N 1L Fig 4 400 500 kW 1A1 Mainten Bypass OPTIONAL PE 111 112 13 2N 214 212 213 34 32 33 WWW newavenergy com 04 2504 52 NW 60 500 GB 120612 Page 3 18 Printed in Switzerland Modifications reserved newave MEMBER THE ABB GHOUP Section 2 2 1 3 CONNECTION DIAGRAM POWERWAVE 33 60 300kW Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED DUAL INPUT FEED
45. 3 All the DIP Switches for POWERWAVE 33 Cabinets been set correctly according to Paragraphs 6 1 2 2 2 and 6 1 2 4 4 All the internal if any and or external battery cabinets racks have been connected correctly The start up of a parallel Configuration may be performed in analogy to the start up procedures for a single PowerWave 33 Cabinet described in Paragraph 1 1 of section 5 6 1 3 2 Shutdown of Parallel Configuration Before shutting down of a Parallel Configuration make sure that the loads do need power protection and that they are disconnected The UPS may be shut down completely if the loads do not need any power supply Therefore the steps in this Paragraph are to be performed only after the load has been disconnected and does not need any power supply To perform a complete shutdown of a Parallel Configuration proceed in analogy to the shutdown procedures described in Paragraph 1 2 of section 5 WWW newavenergy com 04 2504 S6 NW OPMPWSS 60 500 GB 120612 Page 6 6 Printed in Switzerland Modifications reserved LU newdve A MEMBER OF THE ABB GROUP Section 7 CONTENTS SECTION 7 7 1 PAINT INN 8 EEA ANAA 2 7 1 1 8 2 7 1 2 lt on RE
46. 3 INPUT FEED RATINGS POWERWAVE 33 400 500kW Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED DUAL INPUT FEED Fuse A Fuse B Fuse C Cable A Cable B Cable C IA 3 IA 4 4 Rectifier Rectifier E Static m E Static Bypass Bypass Fuse E Fuse Inverter Inverter a7 BENT ptional BEEN Optional EAE Static Switch s Static Switch Mainten Mainten IA 2 Bypass 2 1 Bypass Frame Frame Cable D Cable D To the load To the load Figure 3 4 Block Diagram PowerWave 33 from 400 500kW STANDARD VERSION SINGLE INPUT FEED Power Fuse A Cable A Cable D Fuse E Cable E kw Ag CB 60950 1 IEC 60950 1 N N 3x630 5x 3x95 or 5x 2x185 5x 3x95 5x 2x185 3 1000 3 185 PE 500 3x800 5x 3x150 5x 3x150 3x1250A 3x 3x240 PE VERSION ON REQUEST DUAL INPUT FEED Power Fuse B Cable B Fuse C Cable C Cable D Fuse E Cable E kW Agl CB IEC 60950 1 60950 1 60950 1 N N 3x630 5x 3x95 or 5x 2x185 3x630 5x 3x95 or 5x 2x185 5 3 95
47. 500 GB 120612 Page 1 8 Printed in Switzerland Modifications reserved LUC newdve Ad A MEMBER OF THE ABB GROUP 3 1 INTERFACING POWERWAVE 33 60 300 KW Section 3 Each UPS is provided with communication port and a communication card which provides system information Input Interfaces X1 Phoenix terminals Output Interfaces X2 DRY PORTS volt free contacts Phoenix terminals USB port RS232 Interface UPS system to computer JD1 RS232 Sub D9 female Interface UPS system to computer JR2 RS485 on RJ 45 port Remote panel connection JR1 5485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets SLOT 1 SNMP Slot SLOT 2 Modem Slot 3 1 1 SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT The SMART PORT JD1 and USB port located on the UPS itself is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART PORT the software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see our Monitoring Package WAVEMON The Fig 1 1 shows how to connect a PC to the UPS with different Sub D connectors a Interface Cable UPS 9 Pin D Type female Connects UPS to SMART PORT Figure 1 1
48. 7 Enclosure 3x40 x28Ah 22 15 12 not available NOTE For UPS Systems PowerWave 33 it is allowed to use 40 50 only even numbers of 12V battery blocks in the range from 60 to 160kW and 250 500kW the 200kW power only 50 blocks are allowed www newavenergy com 04 2504 52 NW 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 15 18 newave 4 MEMBER OF THE ABB GROUP Section 2 2 3 1 3 Connection of External Battery for PowerWave 33 It is normally recommended for redundant systems to provide each UPS with its own separate battery In this way the redundancy is extended also to the batteries In the Figure 7 the drawing shows how to connect the batteries in the external battery cabinet and the PowerWave 33 frame ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES are performed under the following conditions e Nomains voltage is present in the UPS All the loads are disconnected e he UPS and the external battery are voltage free f To ensure protection of the personnel during the installation of the UPS make sure that the connections To verify the complete shut down of the PowerWave 33 perform following steps 1 Make sure that the fuses feeding the UPS in the inpu
49. Before connecting all the cables use the small Earth cable provided and connect the door of the Cabinet to the basis of the enclosure as indicated in Fig 7 Fig 7 Earth Connection To do the appropriate wiring connect the cables in the order indicated and according to the tables that follow Protective Earth PE Line 2 Battery Line 3 Load Line 4 Bypass Line 5 Mains Line www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 8 10 Printed in Switzerland Modifications reserved n PM ve Appendix A A MEMBER OF THE ABB GROUP MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Rectifier Phase L1 1L1 Phase L2 112 Phase L3 113 Go to Section 1 Chapter 1 5 2 in the User Manual for Installation Checklist WWW newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 9 10 Printed in Switzerland Modifications reserved n PM ve Appendix A A MEMBER OF THE ABB GROUP This page left intentionally blank WWW newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 10 10 Printed in Switzerland Modifications reserved wry Appendix B newdave A MEMBER OF THE ABB GROUP CONTENTS APPENDIX B CABLE FIXING BARS ON PW33 400 500kW ME ne sUejo Mm T 2 B2 2 cus cpu ux a uU EOD d ES CE
50. Monitoring Package WAVEMON The Fig 1 3 shows how to connect a PC to the UPS with different Sub D connectors a Interface Cable UPS Interface cable Computer End 9 Pin D Type female 9 Pin D Type male Connects UPS to SMART PORT Connects to Computer Figure 1 3 Connector Cable PC Serial Port with 9 Pin Connection WWW newavenergy com 04 2504 S3 NW 60 500 GB 120612 Page 5 8 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 3 3 2 2 CUSTOMER INTERFACES 3 2 2 1 CUSTOMER INPUTS DRY PORTS Terminal blocks 3 14 Connection of Remote Shut down facilities Generator Operation Customers specials see UM Section 9 OPTIONS 3 2 2 2 OUTPUTS DRY PORTS Terminal blocks X2 1 2 Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems 3 2 2 3 INTERLOCK CASTELL FUNCTION Terminal block X1 This function allows a secure transfer from inverter normal operation to external maintenance bypass and vice versa During normal operation the external bypass is locked in position OFF Only when the UPS is are transferred to static bypass mode the lock on the external bypass is released and it possible to switch to position ON The transfer from maintenance bypass back to normal operation happens exactly the other way around The release signal is 280VAC when the maintenance bypass is free and OV
51. POWERWAVE 33 is a stand alone UPS which can be paralleled for power protection increase and or for redundancy purpose It offers 8 different power ranges 60 80 100 120 160 200 250 300 400 500kW Up to 10 UPS can be paralleled together to achieving the maximum power capacity of 5000kW using common or separate battery configuration Key Features of POWERWAVE 33 e Bestin class efficiency up to 96 Energy Operational cost savings TCO e Compact size Space saving of expensive floor space Small Footprint Blade server friendly power No de rating with leading PF loads Full active power from 0 9 lead to 0 9 lag e Very low input current distortion THDi Gen set power and installation cost saving THDi 3 5 100 load e Input Power Factor near unity Cost savings during installation and the entire lifecycle TCO www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 3 24 Printed in Switzerland Modifications reserved D newave A MEMBER OF THE ABB GROUP Section 10 10 2 TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100kW POWERWAVE 33 without battery enclosure Power range w o I o Dimensions WxHxD 550x1820x750 550x1820x750 550x1820x750 Dimensions with elevation EE 550x1975x750 Weight 230 Colour aM Graphite grey RAL 7024 POWERWAVE 33 with Battery Enclosure A Max Power connection KW 60 80
52. and correct position Maintenance bypass IA1 if available is in position OFF Parallel Isolator 2 is in position OFF Hemove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing in Section 2 Paragraph 2 1 3 Front view of the PowerWave 33 WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 21 22 Printed in Switzerland Modifications reserved newave MEMBER THE ABB GHOUP Section 1 1 5 2 INSTALLATION CHECKLIST D All packing materials and restraints have been removed from each cabinet Each cabinet in the UPS system is placed in the installed location All conduits and cables are properly routed to the UPS and auxiliary cabinets All power cables are properly sized and terminated A ground conductor is properly installed Battery cabinet installation instructions have been completed Air conditioning equipment is installed and operating properly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment Any optional accessories are mounted in their installed location and properly wired Summary alarms and or building ala
53. facilities for a single cable feed for rectifier and bypass If dual feed is required unscrew the terminal bridges between UPS TERMINAL UPS TERMINAL Rectifier For dual input feed connect the mains input cables to UPS Terminal according to following tables MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Rectifier Bypass Phase L1 1L1 Phase L1 Phase 12 1L2 Phase L3 113 For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 20 22 Printed in Switzerland Modifications reserved newave 4 A MEMBER OF THE ABB GROUP Section 1 1 5 1 4 Preparation for the Output Cabling For PW33 400 500 kW additionally read and follow the instructions on APPENDIX B which describes the procedure for mounting the cable fixing bars while connecting the I O cables Before you start connecting the loads ensure that the UPS rated powers OUTPUT POWER on the nameplates on the front side of the UPS is equal to or larger than the total load requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overlo
54. installed to ensure the appropriate assembly and functioning of the Top Cable Entry Enclosure The Enclosure is delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Accessories are delivered inside the Top Cable Entry Enclosure and cables are delivered in a separate package Keep the container always in upright position and do not drop the Enclosure Do not either stack the pallets A 2 SAFETY INSTRUCTIONS THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE VARNING PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED A 3 PREPARING THE UPS e Your UPS should be appropriately positioned and configured before the installation of the Enclosure Therefore before reading the instructions in this document the procedures written in the User Manual until Section 1 5 1 1 should be followed f any of your power cables arrive from the bottom install the cable fixing bars to the UPS as indicated in Appendix B e the UPS is supplied with facilities for a single cable feed but dual feed is required or vice versa go to Appendix C for instructions A 4 POSITIONING
55. preferable to interface the network an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system WWW newavenergy com 04 2504 S9 NW OPMPWSS3 60 500 GB 120612 Page 6 8 Printed in Switzerland Modifications reserved newave lt A MEMBER OF THE ABB GROUP Section 9 9 1 7 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules Figure 1 6 SNMP Adapter
56. remote signalling and automatic computer shutdown RS485 on RJ45 port Remote monitoring system with graphical display 5485 on RJ45 port For multidrop purpose for SNMP Saws ca and integration in network management card For Ec MN and integration in network management Option www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 12 24 Printed in Switzerland Modifications reserved newave Nd A MEMBER OF THE ABB GROUP Section 10 10 8 1 POWER MANAGEMENT DISPLAY PMD The user friendly PMD consists of three parts the MIMIC DIAGRAM CONTROL KEYS and LCD that provides the necessary monitoring information about the UPS 10 8 2 MIMIC DIAGRAM The mimic diagram serves to give the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa the corresponding LED indicators will change colour from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two are supplying power to the critical load When the LED indicator BATTERY is lit it means that the battery due to mains failure is supplying the load The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time the audible alarm will be activated 10 8 3 DISPLAY The
57. section 4 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector SNMP Slot for optional SNMP card ONLY Modem Slot for optional Modem Ethernet card ONLY Battery terminal Input Rectifier terminal for Single feed see section 2 2 1 2 Input Bypass terminal for Dual Input feed see section 2 2 1 2 Output Load terminal IA1 Maintenance Bypass 2 Parallel Isolator F3 Battery Fuse A B F2 Bypass Line Fuse F1 Rectifier Fuse WWW newavenergy com 04 2504 S2 NW 33 60 500 GB 120612 Page 7 18 Printed in Switzerland Modifications reserved gt A MEMBER OF THE ABB GROUP
58. the UPS at peak efficiency your installation site should meet the environmental parameters outlined in this manual Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine If you intend to operate the system at an altitude higher than 1000 meters contact your local sales or service office for important information about high altitude operation The operating environment must meet the weight airflow size and clearance requirements specified in the technical datasheet Under no circumstances the UPS should be installed in an airtight room in the presence of flammable gases or in an environment exceeding the specification The basic environmental requirements of the UPS system are Ambient Temperature Range 0 to 40 C 32 104 F Recommended Operating Range 20 to 25 68 77 F Maximum Relative Humidity 9596 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are in the bottom sides and front of the cabinet and outlets in the rear of the cabinet You must allow clearance in back of the cabinet for proper air circulation Refer to Section 1 1 4 2 2 Positioning for clearance requirements 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING The product has the CE marking in compliance with the following European directives e Low Voltage Directiv
59. to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the Bypass Mode The Bypass Mode is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode TO HAVE TO MOST ESSENTIAL SECURITY LEVEL WE RECOMMEND TO RUN THE UPS ON NORMAL OPERATION MODE MEANS UPS MODE WWW newavenergy com 04 2504 54 NW 60 500 GB 120612 Page 8 10 Printed in Switzerland Modifications reserved q Section 4 A MEMBER OF THE ABB GROUP 4 1 4 3 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the BYPASS SWITCH on the front of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below MAINTENANCE BYPASS Bypass Switch LEDIndicator ON OFF LINE 1 Green Green Green INVERTER RED Green BATTERY Green gt Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modules are in the Bypass Mode or ECO Mode ON OPERATION MODE MANUAL BYPASS THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DIST
60. up and Shutdown 4 2 2 5 Definition of a Single Multi Cabinet Chain DIP Switch SW1 9 41 3 DESCRIPTION OF THE rtm aiaa ocn un 4 1 3 4 Salis 4 1 3 5 Main I ETT DT 4 1 3 6 Event bod E 4 1 3 7 Measurements Screen 4 1 3 8 4 8 100 4 1 3 9 IPS osneterktsttu Era EDI HDD DIEI oo 1525 ccm SOE IO CNO RU 4 1 4 4 1 4 1 Mode ON LINE INVERTER 4 1 4 2 Mode OFF LINE ECO or BYPASS 4 1 4 3 MAINTENANCE BYPASS 4 1 4 4 eruedc L www newavenergy com 04 2504 54 NW OPMPWSS 60 500 GB 120612 Printed in Switzerland Modifications reserved Section 4 Page 1 10 newave q 2 Section 4 A MEMBER OF THE ABB GROUP 41 OPERATION 4 1 1 COMMISSIONING The PowerWave 33 is a high quality electronic machine that must be commissioned by a fully trained and authorized NEWAVE field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the checking of the electrical installation and operating env
61. useful working life and the reliability of the UPS are maximized When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages Only NEWAVE trained or agreed service personnel and authorized field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site enivrement conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options 7 1 4 BATTERY TEST The battery test takes approx 3 minutes and should be performed only if there are no alarm conditions the battery is fully charged mains is present The battery testing can be carried out independently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation Section 4 Paragraph 4 1 1 10 WWW newavenergy com 04 2504 S7 NW 60 500 GB 120612 Page 2 4 Printed in Switzerland
62. when locked WWW newavenergy com 04 2504 S3 NW 60 500 GB 120612 Page 6 8 Printed in Switzerland Modifications reserved LU newave A MEMBER OF THE ABB GROUP Section 3 Temperature dependent X3 12 Customer IN 1 X3 11 idi f ES function on request to be defined 10 GENERATOR Generator Operation NC GEN ON X3 9 N o H ES OPER ON or on request External Output Breaker X3 8 External Manual Bypass N a EXT_MAN_BYP X3 7 L3 External 1 X3 6 N a 12Vdc 12Vdc source X3 5 200mA Load X3 4 ee Remote Shut down REMOTE _ Do not remove the factory mounted bridge X3 3 Na 12 SHUTDOWN JP5 until an external remote shut down is connected X3 2 RSD Remote Shut down for REMOTE external switch 1 Max 250Vac 8A 30Vdc 8A 110Vdc 0 3A 220Vdc 0 12A 2 17 e a gt Relais AUX X2 16 function on request to be defined X2 14 ALARM DER No Alarm Condition X2 13 Common Alarm System 2 10 DER Load On Bypass Mains 1 4 Interface PW33 400 500KW X2 9 Common X2 8 ALARM OO Battery Ok X2 7 DER Battery Low X2 6 Common X2 5 Message OO No Load on Inverter X2 4 DER Load on Inverter X2 3 Common X2 2 ALARM Mains Failure 2 1 Mains Present X1 2 EXT MAN EVE Interlock Castel Function Ext Manual Bypass 230Vac 2AT E 14 GND Aem Temper
63. 0 1650 1994 850 Dimensions with elevation kit WxHxD Weight 1000 Colour Graphite grey RAL 7024 www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Printed in Switzerland Modifications reserved Section 10 Page 6 24 MP newave A MEMBER OF THE ABB GROUP Section 10 POWERWAVE 33 with Top Cable Entry Enclosure TCE Dimensions WxHxD 2150x1994x850 Dimensions with elevation kit WxHxD 2150x2094x850 Weight with TCE Basic 950 115 1000 115 Weight with TCE single input feed with cables oa 10 02 Weight with dual 9504285 1000 285 a S feed with cables Graphite grey RAL 7024 10 3 INPUT CHARACTERISTICS PW PW PW PW PW PW PW PW UPS Model 35 33 33 33 33 33 33 bo x 7 160 200 250 300 400 500 Output Rated Power kW Nominal Input Voltage Input Nominal Input Voltage 3x380 220V N 3x400V 230V N 3 415 240 23 15 3x308 177 V to 3x460 264 V for 100 load ae eee 30 15 3x280 161 V to 3x460 264 V for lt 80 load 40 15 3x240 138 to 3x460 264 V for lt 60 load Input Frequency 35 70 Input Power Factor 0 99 100 load Inrush Current limited by soft start max In Input Distortion THDi Sine wave THDi 3 5 100 load Max Input Power with rated output power and charged battery output cos 1 0 Max Input Current with rated output power and charged battery outp
64. 12 4113 2N 21 2L2 213 3N 211 Section 10 Single input feed connections li 212 PE m N 1L1 211 VPE 1 Mainten Bypass OPTIONAL 312 33 WWW newavenergy com 04 2504 S10 NW TDSPW33 60 500 GB 120612 Page 22 24 Printed in Switzerland Modifications reserved wt _ newdave d A MEMBER OF THE ABB GROUP 10 12 2 INPUT FEED RATINGS POWERWAVE 33 60 300kW Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED Fuse A Cable A F1 F2 Rectifier Cable E i Static Bypass Fuse E Inverter Battery Static Switch Mainten 2 1 Frame Cable D To the load Section 10 DUAL INPUT FEED Fuse B Fuse C Cable B 4 Cable C F1 EZ Rectifier Cable E i 6 Static Bypass Fuse E Inverter Battery Static Switch Mainten p IA 2 1 Bypass Frame Cable D To the load Figure 3 3 Block Diagram PowerWave 33 from 60 300kW STANDARD VERSION SINGLE INPUT FEED Power Fuse A Cable A Cable D Fuse E Cable E kw
65. 4 Rectifier cables 1Lx N 5 Earth cables PE www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 4 10 Printed in Switzerland Modifications reserved n PM ve Appendix A A MEMBER OF THE ABB GROUP A 5 2 3 Battery Cables Connect two of the negative terminals of the external batteries to the end of the corresponding bar on the Top Cable Entry Enclosure as indicated in Fig 3 Then connect the third negative terminal of the battery to the front part of the same bar Use a maximum torque of 84 Nm Fig 3 Connection between cables and TCE bars 1 cable 2 cables Pass the cables under the UPS and connect the other end of the cables to their appropriate terminals in the UPS as in Fig 4 Fig 4 Connection between cables and UPS bars For appropriate cabling follow the procedure below from step 1 to 9 a HE 1 Temporarily remove the left door of the UPS Place the negative battery cables on the ground in the back part of the UPS In a similar way connect the battery neutral cables to the Top Cable Entry Enclosure and to the UPS Place these cables on top of the ones previously installed battery negative cables www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 5 10 Printed in Switzerland Modifications reserved NN n Appendix A A MEMBER OF THE ABB GROUP Connect the battery positive cables to the Top Cabl
66. 80 10 EE LIE 1 a 86 Pw33 1 10 2 200 I RETI NR 100 120 120 160 160 200 200 Changes of this tables without notice modifications reserved only using 50 battery blocks www newavenergy com 04 2504 510 NW_TDSPW33_ 60 500 GB 120612 Page 10 24 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GHOUP 30 4901 50 193 208 225 238 241 245 250 250 Section 10 100 250 250 300 300 400 400 500 500 IND 0 75 188 250 225 300 300 400 375 500 0 70 175 250 210 300 280 400 350 500 0 65 163 250 195 300 260 400 325 500 0 60 150 290 180 300 240 400 300 500 10 6 ENVIRONMENTAL CHARACTERISTICS 60 80 100 120 160 300 400 500 9 kW kW kW kW us ee kW Audible Noise with 100 50 Load Operation C temperature Ambient Temperature for Batteries C 20 25 recommended Storage Battery Storage Max 6 months Time at Ambient without de rating Temperature E Meter above sea level m ft De Rating Factor for Power Max altitude e sea level De rating factor for use at altitudes 1500 1500 4850 4850 0 95 2000 6600 2500 8250 3000 9900 Max 95 non condensing above 1000m sea level according IEC 62040 3 Relative Air humidity mE Acc
67. Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 15 22 Printed in Switzerland Modifications reserved newave Lu A MEMBER OF THE ABB GROUP Section 1 1 4 2 POSITIONING OF UPS AND BATTERY CABINET 1 4 2 1 Final Transport Check before transporting the surface loading and use a adequate forklift to move the equipment to the final position HEAVY 1 4 2 2 Positioning UPS designed for location in a restricted access location only UPS 60 300kW A minimum 20 cm rear space from the UPS to an obstruction is recommended for proper cooling as the air enters at bottom front and exits at unit rear see Figure 1 UPS 400 500kW Leave noting on top of the UPS A clearance of minimum 40 cm between top of UPS and the roof of the room is required UPS for proper cooling as the air enters at bottom front and exits through the top The UPS can be placed directly against the wall see Figure 2 External Battery It s recommended to install external battery cabinet s next to the UPS unit The external battery is recommended to be placed on left hand side of the UPS unit Check before the installation that the battery voltage values in the type plate of the UPS and external battery cabinets are the same THE UPS CONTAINS HIGH DC VOLTAGES A QUALIFIED PERSON MUST DO THE CONNECTIONS BE
68. D THE BATTERIE SETS MUST BE PROTECTED FROM HUMIDITY 95 NON CONDENSING 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside Tip amp Tel FRAGILE and ARROW indicator should be intact if the equipment has been transported in the upright position In case of rupture or suspect inform immediately carrier and e NEWAVE SA Ensure that the received UPS corresponds to the material indicated in the delivery note The packing container of the UPS protects it from mechanical and environmental damage To increase its protection the UPS is wrapped with a plastic sheet VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER IMMEDIATELY AFTER RECEIPT OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 12 22 Printed in Switzerland Modifications reserved newave Eun A MEMBER OF THE ABB GROUP Section 1 1 3 3 UNPACKING Unpack the equipment by removing the packing and shipping materials Make a visual inspection and check that indicator FRAGILE and ARROW on the packing container is intact Perform the following steps to unpack the UPS equipment f
69. Dimensions WxHxD 970x1820x750 970x1820x750 970x1820x750 Weight without battery Weight with battery with 80 block of 28Ah 1150 1175 www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 4 24 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 10 POWERWAVE 33 with Battery Enclosure B Powercomnecion WW o o w Dimensions Dimensione _ mnt 18018204780 180182050 _ 180118200750 __ Weight without battery without battery Weight with battery with 120 block of 28Ah mum e m Hee 1600 1625 Coou 0000 Graphite grey RAL 7024 10 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200kW POWERWAVE 33 200 Dimensions WxHxD 850x1820x750 850x1820x750 850x1820x750 Dimensions with elevation kit WxHxD i Weight 310 Graphite grey RAL 7024 www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 5 24 Printed in Switzerland Modifications reserved newdve d A MEMBER OF THE ABB GROUP 10 2 3 MECHANICAL CHARACTERISTICS POWERWAVE 33 250 300kW POWERWAVE 33 Max Power connection 300 Dimensions WxHxD mm 1100x1920x750 1100x1920x750 Dimensions with elevation kit WxHxD 1100 1975 750 Weight Colour mM Graphite grey RAL 7024 10 2 4 MECHANICAL CHARACTERISTICS POWERWAVE 33 400 500kW POWERWAVE 33 Dimensions WxHxD 1650x1994x85
70. E ABB GROUP Remove the three busbars all together indicated in the picture by removing the 6x M10 screws nuts UU PT 277777 47277 LI 77777777772 77777777 SELINA 7 A EE PP 7 7777 gt 7 LLLLLLLP P GTP PAAR ee 777777777777 42277777777 5 27 IMPORTANT Put the screws nuts back in place order to cover the holes Each screw must be fixed a tightening torque of 50 1 Nm fi V io NN Fix the right back wall using the 10x M5 screws with a tightening torque of 6 0 Nm www newavenergy com 04 2504 APPEN DIX_C_NW_PW33_60 500_G 20612 Printed in Switzerland Modifications reserve Page 3 6 Appendix C A MEMBER OF THE ABB GROUP TO SINGLE C 4 PROCEDURE FOR CONVERTING THE INPUT FEED FROM DUAL O e Picture 7 7 7 Description NOTE The weight of the back wall is approximately 20kg wall of Temporarily remove the right bac the B by removing the 10x M5 screws The left back wall can remain in its place indicated in the Fix the three busbars as indica Seno Each busbar must be fixed with two M10 screws nuts with a tightening torque of 50 1 Nm MELALA 777777777 77777777 7 777777777 4 LZ 77777 C4444 7 PA 7 ee bus bars 4 6 WW
71. HARACTERISTICS 10 5 OUTPUT CHARACTERISTICS 10 5 1 GRAPH AC AC EFFICIENCY 10 5 2 GRAPH OUTPUT POWER IN KW AND KVA VERSUS COSPHI 10 6 ENVIRONMENTAL CHARACTERISTICS 10 7 STANDARDS www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 5 10 newave dd A MEMBER OF THE ABB GROUP Section O 10 8 COMMUNICATION 10 8 1 POWER MANAGEMENT DISPLAY PMD 10 8 2 MIMIC DIAGRAM 10 8 3 DISPLAY 10 8 4 CUSTOMER INTERFACES PW 33 60 300KW 10 8 5 CUSTOMER INPUTS DRY PORTS TERMINAL BLOCK X1 10 8 6 CUSTOMER OUTPUTS DRY PORTS TERMINA BLOCKS 10 8 7 CUSTOMER INTERFACES PW 33 400 500KW 10 8 8 CUSTOMER INPUTS DRY PORTS TERMINAL BLOCKS X3 3 14 10 8 9 CUSTOMER OUTPUTS DRY PORTS TERMINAL BLOCKS 2 3 1 2 10 8 10 INTERLOCK CASTELL FUNCTION TERMINAL BLOCK X1 10 9 OPTIONS 10 9 1 SNMP CARD WAVEMON MANAGEMENT SOFTWARE 10 9 2 BATTERY ENCLOSURES 10 9 3 TOP CABLE ENTRY ENCLOSURE TCE 10 10 BATTERY AUTONOMIES 10 10 1 EXAMPLES OF BATTERY AUTONOMY WITH BATTERY ENCLOSURES 10 11 INSTALLATION PLANNING 10 11 1 MAXIMUM HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES 10 12 1 TERMINAL CONNECTIONS OVERVIEW 10 12 2 INPUT FEED RATINGS POWERWAVE 33 60 300KW 10 12 3 INPUT FEED RATINGS POWERWAVE 33 40 500KW APPENDIX A TOP CABLE ENTRY ENCLOSURE A 1 INTRODUCTION A 2 SAFETY INSTRUCTIONS A 3 PREPARI
72. IGURATION INSTALLATION INSTRUCTIONS COMMISSIONING OF PARALLEL CONFIGURATION www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Page 4 10 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GROUP Section O 7 SECTION 7 MAINTENANCE INTRODUCTION 7 1 2 USER RESPONSIBILITIES 7 1 3 ROUTINE MAINTENANCE 7 1 4 BATTERY TEST 7 1 5 BATTERY MAINTENANCE 7 1 6 BATTERY DISPOSAL AND RECYCLING 8 SECTION 8 8 1 1 8 1 2 8 1 3 9 SECTION 9 9 1 9 1 1 3 1 1 1 2 9 1 9 1 4 9 1 3 9 1 6 1 7 9 1 10 SECTION 10 TECHNICAL DATA SHEET TROUBLESHOOTING ALARMS MENU COMMANDS EVENT LOG MEASUREMENTS FAULT IDENTIFICATION AND RECTIFICATION OPTIONS INTRODUCTION REMOTE SHUTDOWN POWERWAVE 33 60 300 KW REMOTE SHUTDOWN POWERWAVE 33 400 500 KW GENERATOR ON FACILITIES POWERWAVE 33 60 300 KW GENERATOR ON FACILITIES POWERWAVE 33 400 500 KW WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 10 1 POWERWAVE 33 SYSTEM DESCRIPTION 10 2 TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100KW 10 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200KW 10 2 3 MECHANICAL CHARACTERISTICS POWERWAVE 33 250 300KW 10 2 4 MECHANICAL CHARACTERISTICS POWERWAVE 33 400 500KW 10 3 INPUT CHARACTERISTICS 10 3 1 GRAPH INPUT PF VERSUS LOAD 10 3 2 GRAPH INPUT DISTORTION THDI VERSUS LOAD 10 4 BATTERY C
73. MENTS COMMANDS gt COMMANDS UPS DATA gt SET UP DATA SET UP USER gt SET UP USER SET UP SERVICE gt SET UP SERVICE NO MORE MENU LCD DISPLAY 01 05 10 08 LOCAL LOAD OFF 02 05 10 08 LOCAL LOAD TO BYP 02 8104 LOCAL LOAD TO INV 03 05 10 08 14 37 14 LOCAL LOAD TO INV 14 38 59 14 38 56 LCD DISPLAY 00h 00m 20 00 BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 0 0 0 0 BATT CHARGE CUR A 0 0 0 0 DISCHARGE CURRENT A 00 00 RECTIFIER VOLTAGE V 230 230 230 BYPASS VOLTAGE V 230 230 230 www newavenergy com 04 2504_S4_NW_OPMPW33_60 500_GB_120612 Page 5 10 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section 4 9 Output Voltage of all three phases 10 Output Current of all three phases 11 Active Output Power of all three phases 12 Reactive Output Power of all three phases 13 Apparent Output Power of all three phases 14 Output Power of all three phases 15 Battery capacity OUTPUT VOLTAGE V 230 230 230 OUTPUT CURRENT A 00 00 00 00 00 00 ACTIVE POWER KW 00 00 0000 00 00 REACTIVE POWER kVAr 00 00 00 00 00 00 APPARENT POWER KVA 00 00 00 00 00 00 OUTPUT POWER 00 00 00 00 00 00 00 00 4 1 3 5 DESCRIPTION 1 Transfer Load to inverter LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BA
74. NANCE BYPASS TO INVERTER OPERATIONS 6 www newavenergy com 04 2504 S5 NW OPMPWSS 60 500 GB 120612 Page 1 6 Printed in Switzerland Modifications reserved gt newave E oot A MEMBER OF THE ABB GROUP Section 5 5 1 OPERATION PROCEDURES 5 1 1 START UP PROCEDURE THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before switching it on Make sure the fuses for the supply of UPS System in the Input Distribution Board on site are open Make sure all the input and output cabling has been performed correctly Verify that the Output Switch IA2 is open Position OFF If present verfy that the Maintenance Switch IA1 is open Position OFF Make sure that the internal battery enclosure fuses and or the external battery cabinets fuses are open Bypass fuses F2 are inserted 60 300kW OR 4 is closed Position ON 400 500kW oN uot 9 Start up procedure of PowerWave 33 1 Insert fuses for the supply of UPS System in the Input Distribution and check the input phase rotation The LED indicators LINE 1 and battery on UPS Module is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear 2 UPS 1 Press both ON OFF Main Buttons to switch on UPS LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as sho
75. NG THE UPS A 4 POSITIONING A 5 ELETTRICAL INSTALLATION A 5 1 SINGLE INPUT FEED A 5 2 DUAL INPUT FEED APPENDIX B CABLE FIXING BARS ON PW 33 400 500 kW B 1 INTRODUCTION B 2 SAFETY INSTRUCTIONS B 3 PROCEDURE www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Page 6 10 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section O APPENDIX C CONVERTING FROM SINGLE TO DUAL INPUT C 1 INTRODUCTION C 2 SAFETY INSTRUCTIONS C 3 PROCEDURE FOR CONVERTING THE INPUT FEED FROM SINGLE TO DUAL C 4 PROCEDURE FOR CONVERTING THE INPUT FEED FROM DUAL TO SINGLE www newavenergy com 04 2504 CoverNewave OPMPWSS3 60 500 GB 120612 Page 7 10 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GHOUP Section 0 01 FOREWORD The UPS System operates with mains battery or bypass power It contains components that carry high currents and voltages The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects Installation and service have to be done by the manufacturer s qualified technicians or their authorized service partners OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT AUTHORIZED BY THE MANUFACTURER This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for peo
76. NW 60 500 GB 120612 Page 5 18 Printed in Switzerland Modifications reserved D A MEMBER OF THE ABB GROUP 2 2 Section 2 FRONT VIEW 2 2 1 FRONT VIEW OF POWERWAVE 33 2 2 1 1 Front View PW33 60 100kW and Connection Terminals ob uj nj E ra Brees 3 ails cus a Tm E LL ji ues ATTE
77. No 1422 Suite 68 BR 04537 002 Sao Paulo T 55 11 3045 0809 F 55 11 3045 0764 info newavesam com www newavenergy com newave dd A MEMBER OF THE ABB GROUP Section O GENERAL CONTENTS OF THE USER MANUAL PowerWave 33 0 SECTION O 0 1 FOREWORD 0 2 POWERWAVE 33 SYSTEM DESCRIPTION 1 SECTION 1 SAFETY INSTRUCTIONS DESCRIPTION OF SYMBOLS USED IN THIS MANUAL SYMBOLS CONTROLS AND INDICATORS OPERATOR PRECAUTIONS ENVIRONMENTAL CONSIDERATIONS DECLARATION OF SAFETY CONFORMITY AND CE MARKING INQUERIES SYSTEM DESCRIPTION MECHANICAL CHARACTERISTICS POWERWAVE 33 60 120KW MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200KW MECHANICAL CHARACTERISTICS POWERWAVE 33 250 300KW MECHANICAL CHARACTERISTICS POWERWAVE 33 400 500KW GENERAL SYSTEM DESCRIPTION QUALITY STANDARDS AND UPS CLASSIFICATION CODE SINGLE PARALLEL CONFIGURATION WARRANTY EXTENDED WARRANTY DELVERY TRANSPORT STORAGE INTRODUCTION RECEIPT OF THE UPS AND VISUAL INSPECTION UNPACKING NAMEPLATE AND IDENTIFICATION BATTERIES AND STORAGE SITE PLANNING AND POSITIONING PLANNING BEFORE THE INSTALLATION POSITIONING OF UPS AND BATTERY CABINET ELECTRICAL INSTALLATION PREPARATION FOR THE INPUT CABLING INSTALLATION CHECKLIST h ee ee Ce Ca 14 1 4 OORUN Y o lh cb U RR gt bbobbO ah o R oP
78. ON OFF buttons on the UPS control panel PMD to turn the UPS ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear now the two units are operating in parallel Perform step 11 and 12 until all the unit of the system are complete switched in parallel Load transfer to Maintenance Bypass on 400 500kW optional On the control panel go to Menu COMMANDS and choose command LOAD TO BYPASS for parallel operation is enough to give the order in one of the units and transfer the load to mains Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY 15 16 17 18 19 Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass Open Maintenance Bypass Switch 1 On LCD MANUAL BYP IS OPEN will appear followed by LOAD NOT PROTECTED Check on LCD the Output Powers Voltages Currents and Frequencies Load transfer to Inverter On control panel go to Menu COMMANDS choose command LOAD TO INVERTER and transfer the load to inverter On all LCD s LOAD PROTECTED will appear Check the output Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE POWERWAVE 33 WWW newavenergy com 04 2504 S5 NW OPMPWSS 60 500 GB 120612 Page 3 6 Printed i
79. PWSS 60 500 GB 120612 Page 1 2 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 8 8 1 TROUBLESHOOTING 8 1 1 ALARMS In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu see Section 4 Paragraph 4 1 1 6 3 In case of doubts please contact the nearest Service centre 4 Fault identification and rectification information is given below 8 1 2 MENU COMMANDS EVENT LOG AND MEASUREMENTS In section 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown below 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION The major alarm conditions that will be encountered are Alarm Condition Suggested Solution The input power to UPS is too low or missing MAINS RECT FAULT power appears to be OK check the input circuit tolerance breakers etc supplying the UPS The input power to UPS is too low or missing Mai ly i MAINS BYP FAULT SIS power appears to be OK check the input circuit tolerance breakers etc supplying the UPS There is a short circuit at the output of
80. S BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION WARNING The customer has to supply the wiring to connect the Top Cable Entry Enclosure to the local power source For minimum recommended Input Cable Sections and Fuse Ratings see Section 2 chapter 2 1 3 of the User Manual Before connecting to the power supply read carefully the instructions for Output Cabling in Chapter 1 5 1 4 and Chapter 1 5 1 5 of the User Manual For planning the length of the cables see the distances from the terminals to the floor in Fig 5 Fig 5 Distances from terminals to the ground side view of zi Fl E P n 1 w Po 2 Fen olas www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 7 10 Printed in Switzerland Modifications reserved LC n PM ve Appendix A A MEMBER OF THE ABB GROUP Remove the aluminum plate from the top of the enclosure and perforate it according to the chosen cables Fig 6 shows the top aluminum plate and indicates the position of each connection point inside the enclosure Note that this figure is a reference to understand the position of the connections and does not specify the exact position of the holes The dashed region indicates the zone that can be perforated Fig 6 Reference of Connection Points 809 670 629
81. S Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE 2 BY PASS LED Indicator LINE 1 Green ee LINE 2 Green BYPASS INVERTER Green BATTERY LINE1 INV fl BATT Using the control panel see figure 1 1 the UPS can easily be transferred to the ON LINE Mode The ON LINE Mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 www newavenergy com 04 2504 54 NW 60 500 GB 120612 Page 7 10 Printed in Switzerland Modifications reserved newave Section 4 A MEMBER OF THE ABB GROUP 4 1 4 2 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 1 1 the UPS may be easily transferred to Bypass Mode LINE 2 BY PASS Green Green BYPASS Green BATTERY LINE 1 When the UPS is operating in Bypass Mode the efficiency of the system is higher In the event of a mains failure the load will automatically be transferred from mains
82. SEQUENCES 1 Fit the Parallel Adapter over the Connector JD8 on all UPS cabinets 2 Set DIP Switch SW2 2 on each Parallel Adapter depending on the UPS Cabinet in the parallel cabinet configuration see section 6 chapter 1 2 2 2 3 Connect PORT JD6 on Parallel Adapter of UPS Cabinet PORT JD5 of Parallel Adapter of UPS Cabinet 2 with the corresponding BUS Cable 4 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 2 and PORT JD5 of UPS Cabinet 3 with the corresponding BUS Cable 5 Continue in the same manner for the remaining UPS Cabinets UPS Cabinet 1 UPS Cabinet 2 UPS Cabinet n 1 UPS Cabinet n Parallel Adapter Parallel Adapter T T aster Slave Master Slave Master Slave Master Slave SW2 2 yes zh Master Slave Master Slave SW2 2 Output Input Output Input JD6 JD5 J D6 J D5 1 Figure 1 2 Connection of the Bus Lines when paralleling UPS Cabinets by means of Parallel Adapters WWW newavenergy com 04 2504 S6 NW OPMPWSS 60 500 GB 120612 Page 3 6 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GROUP Section 6 6 1 2 2 2 Parallel Adapter and DIP Switch SW2 2 If the UPS CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications cables between the cabinets will be connected through the connectors JD5 and JD6 as we are doing now NOTE set the Switch SW2 2 correctly according to the corres
83. SO 9001 EN 29001 and ISO 14001 The Certification of UPS with the operating performance according to the Norm IEC 62 040 3 and VDE 0558 Part 530 is accomplished With it the NEWAVE UPS has the Classification Code VFI SS 111 WWW newavenergy com 04 2504 51 NW 60 500 GB 120612 Page 9 22 Printed in Switzerland Modifications reserved LUC newave A MEMBER OF THE ABB GROUP Section 1 1 2 7 SINGLE PARALLEL CONFIGURATIONS Single UPS Configuration A single UPS configuration means that there are no cabinets operating in a chain Parallel UPS Configurations It is possible to parallel PowerWave 33 UPS up to 10 units in order to increase power capacity or for power redundancy purpose 1 2 8 WARRANTY The UPS supplied is warranted against defects in design materials for a period of twelve 12 months from its original date of commissioning or fifteen 15 months from the date of original delivery whatever comes first unless agreed differently between Newave and the partner or customer Refer to 1 2 7 Extended warranty Transportation cost of warranted material is not included in the warranty and has to be paid by the end user Do not return anything without written authorization from NEWAVE or your closest service centre NEWAVE or the closest service centre will give you further instructions how to proceed Any product must be returned to NEWAVE headquarter in Quartino with transportation char
84. TIONS 1 1 14 DESCRIPITON OF SYMBOLS USED IN THIS MANUAL 3 WARNING THERE IS DANGER OF AN ELECTRICAL IMPACT READ THE INFORMATION IN ORDER TO AVOID EQUIPMENT NOTE DAMAGES 1 1 2 SYMBOLS CONTROLS AND INDICATORS PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which a line part or voltage may be applied or supplied This symbol indicates the word phase ON The principal power switch is in the ON position OFF The principal power switch is in the OFF position CAUTION REFER TO MANUAL Refer to the Operator s Manual for more information DANGER RISK OF ELECTRIC SHOCK There is a risk of electric shock present and you should observe associated warnings The UPS contains high voltages Caution Risk of explosion of battery if replaced by an incorrect type Dispose of used batteries according to the instruction fa gt SOA www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 2 22 Printed in Switzerland Modifications reserved newave MEMBER THE ABB GHOUP Section 1 1 1 3 OPERATOR PRECAUTIONS The only user operations permitted are e Use of the LCD control panel LCD Display and of the Maintenance Bypass e Start up and shut down of the UPS of the user field excluding the commissioning start up e Operation of additional connectivity modules e SNMP a
85. TT TEST gt PERFORM BATT TEST NO MORE COMMANDS 2 Transfer Load to bypass 3 Battery Test 4 1 3 6 UPS Data DESCRIPTION LCD DISPLAY 1 These general UPS Data are installed at the UPS SERIAL NUMBER manufacturing plant NW nnnnn DATE OF MANUFACTURE 2 Manufacturing date 15 01 2008 3 EPROM Version EPROM VERSION V 000 4 Actual Date and Time DATE TIME hh mm ss dd mm yyyy 4 1 3 7 Set Up User DESCRIPTION LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS DEUTCH DUTCH SPANISH 1 Set up Language POLISH PORTOGUESE gt SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 2 Set up Date and Time WWW newavenergy com 04 2504 54 NW 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 6 10 newdave A MEMBER OF THE ABB GROUP 3 Set up battery test SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 Section 4 REPETITIVE Y N YES NO 4 Set up operation with Gen Set SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO 4 1 3 8 Set Up Service DESCRIPTION LCD DISPLAY 1 This Menu is reserved for authorized service gt SET UP SERVICE engineers It is not to be used by End Users PASSWORD 2 Type in password gt PASSWORD Password is necessary to enter Service Manual 4 1 4 OPERATING MODES 4 1 4 1 Mode ON LINE INVERTER MODE The ON LINE Mode is the UP
86. TWEEN THE UPS AND THE EXTERNAL BATTERY CABINET S THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN PARALLEL WITH THE INTERNAL BATTERIES OF THE UPS WARNING IF AVAILABLE THE INTERNAL BATTERY HAS TO BE DISCONNECTED FIRST BECAUSE THE EXTERNAL BATTERY TERMINALS ARE HAZARDOUS DUE TO THE PARALLEL BATTERY STRING WARNING Battery Racks External battery racks shall be sized to take the voltage drop in the cable into account To obtain support and help contact the local office or agent authorized by the manufacturer www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 16 22 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 1 PW33 60 300kW PW33 400 500kW gt 200mm
87. URATION bias seus 18 10 11 INSTALLATION PLANNING EURO ERU ED EXXNEURORENALG IEEE ANKE ODEU 19 10 11 1 MAXIMUM HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD 20 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS 21 10 12 1 TERMINAL CONNECTIONS 21 10 12 2 INPUT FEED RATINGS POWERWAVE 33 60 300 23 10 12 3 INPUT FEED RATINGS POWERWAVE 33 400 2 24 www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 2 24 Printed in Switzerland Modifications reserved wt _ newdave d A MEMBER OF THE ABB GROUP Section 10 10 1 POWERWAVE 33 SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic IT and process related environments that experience daily change through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required POWERWAVE 33 is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential POWERWAVE 33 is a
88. URBANCES 4 1 4 4 Parallel Isolator IA2 Every UPS unit is provided with an output parallel isolator IA2 which when opened isolates the corresponding unit from the PARALLEL BUS and from the LOAD Once 2 is open there is no power coming from its inverter In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass POSITION EFFECT Normal Operation Load supplied by UPS UPS Module isolated from Parallel Bus for maintenance or module replacement UPS Module not supplying load OFF WWW newavenergy com 04 2504 54 NW 60 500 GB 120612 Page 9 10 Printed in Switzerland Modifications reserved newave q ection 4 A MEMBER OF THE ABB GROUP This page left intentionally blank www newavenergy com 04 2504 54 NW 60 500 GB 120612 Page 10 10 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section 5 5 1 OPERATION 2 5 1 1 START UP PROCEDURE 2 5 1 2 SHUTDOWN PROGEDUMHE dba cob REIR doa S Rer Ya ds EC mcr eai te Ek c 4 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 5 5 1 4 LOAD TRANSFER FROM MAINTE
89. URE FOR CONVERTING THE INPUT FEED FROM DUAL TO SINGLE www newavenergy com 04 2504 APPENDIX C NW PWS3 60 500 GB 120612 Printed in Switzerland Modifications reserved Appendix C Page 1 6 Appendix C 9 newave 52 A MEMBER OF THE ABB GROUP C 1 INTRODUCTION This appendix contains the necessary information for converting the input from single to dual on PW33 400 500kW and vice versa Please note that back access is needed C 2 SAFETY INSTRUCTIONS THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE WARNING PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED C 3 PROCEDURE FOR CONVERTING THE INPUT FEED FROM SINGLE TO DUAL In order to convert the input feed from single to dual follow the procedure below from step 1 to 5 NOTE The weight of the back wall is approximately 20kg Temporarily remove the right back wall of the unit by removing the 10x M5 screws The left back wall can remain in its place www newavenergy com 04 2504 APPENDIX C NW PWS3 60 500 GB 120612 Page 2 6 Printed in Switzerland Modifications reserved ngis Appendix C A MEMBER OF TH
90. URING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED 14 SITE PLANNING AND POSITIONING 1 4 1 PLANNING BEFORE THE INSTALLATION The equipment must be installed and transported in a upright position The equipment requires space to bottom front and back to enable cooling airflow It is required to arrange ventilation of the UPS room All parts of the UPS for service and user access are accessible from the front and rear making it a service friendly and maintenance friendly UPS Reserve enough space from the front min 900 mm The UPS should be located where e Humidity 95 non condensing and temperature 20 C and 25 C are within prescribed limits e Fire protection standards are respected e Cabling can be performed easily e Available front accessibility for service or periodic maintenance e Requested air cooling flow should be granted e The air conditioning system should have sufficient amount of air cooling needed to keep the max room temperature rise at desired level e Dust or corrosive explosive gases must be absent e The place is vibration free e Only front access is necessary for service and maintenance e If the UPS will be installed bayed enclosures partition walls have to be installed as well An ambient temperature of 20 C to 25 C is recommended to achieve a long life of the UPS and batteries The cooling air entering the UPS must not exceed 40
91. W newavenergy com m 04 2504 APPEN C NW PWS3 60 500 a 20612 Printed in Switzerland Modifications reserve Fui Appendix C newave 27 A MEMBER OF THE ABB GROUP Fix the right back wall using the 10x M5 screws tightening torque 6 0 Nm Go to Section 1 Chapter 1 5 2 in the User Manual for Installation Checklist www newavenergy com 04 2504 APPENDIX C NW PWS3 60 500 GB 120612 Page 5 6 Printed in Switzerland Modifications reserved Appendix C 5 22 OF THE ABB GROUP This page left intentionally blank www newavenergy com 04 2504 APPENDIX C NW PWS3 60 500 GB 120612 Page 6 6 Printed in Switzerland Modifications reserved
92. ads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load sockets If a common distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earth connection is performed in accordance with the prescribed IEC Standards or with the local regulations 1 5 1 5 Connection of the Load To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present All loads are shut down and disconnected UPS is shut down and voltage free Before connecting the output power cables make sure that UPS is placed in its final
93. ature Battery X1 1 All Terminals X1 X3 can hold Cable from 0 2mm2 1 5mm2 13 6 43 connected the battery charger voltage is All Voltage free contacts rated Max 250Vac 8A 30Vdc 8A 220Vdc 0 12A lt zo 00 N 6 lt 2 www newavenergy com 04 2504 S3 NW OPMPWSS 60 500 GB 120612 Page 7 8 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 3 On the Interface board are located two LED s e Green LED showing the status of the Interface Fast Blinking 2 times sec Interface is Master 1 Cabinet of a parallel System Slow Blinking 1 times sec Interface is Slave 2 10 cabinet of a System HedLED Board Alarm indicates a possible replacement of the board On the Master board the following ports are active e The Input ports X1 e he Output port X2 3 2 3 JR2 RS485 INTERFACE FOR MULTIDROP The Computer Interface JR2 located on the distribution part is an intelligent RS485 serial port that allows to get from several UPS cabinets which are connected in parallel the complete system information by using the Multidrop connection kit For details see user manual Multidrop kit The connector JR2 is a standard RJ45 port
94. avenergy com 04 2504 APPENDIX B NW PWS33 60 500 GB 120612 Page 2 6 Printed in Switzerland Modifications reserved Appendix B wey MEMBER THE ABB GROUP 1 pur ii BP 1 Temporarily remove the front bottom bar and 6 T T 1 Ht 1 Front bottom bar Fix the four profiles a b c d as indicated in the picture Each profile has to be fixed with two M5 screws tightening torque 6 0 Nm Fix the first two cable fixing bars on the back spot Each bar has to be fixed with two M5 Screws nuts tightening torque 6 0 Nm Front bottom bar www newavenergy com 04 2504 APPENDIX B NW PWS33 60 500 GB 120612 Page 3 6 Printed in Switzerland Modifications reserved newave q A MEMBER OF THE ABB GROUP ig woe Connect the first group of cables to the terminals and fix them to the first cable fixing bar In the picture cables are not shown for simplicity Fix the second two cable fixing bars on the second spot Each bar has to be fixed with two M5 screws nuts tightening torque 6 0 Nm Connect the second group of cables to the terminals and fix them to the second cable fixing bar In the picture cables are not shown for simplicity ijn Fix the third two cable fixing bars on the third spot Each bar has to be fixed with
95. dapters and their software e Modem GSM or Modem Ethernet adapters and their software e Multidrop Kit for paralleling connectivity information between multi UPS configurations The user must follow the precautions and only perform the described operations Also in these measures the operator of the USP System must adhere to the instructions in this manual Any deviations from the instructions could be dangerous to the user or cause accidental load loss NEWAVE SA DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM WARNING WARNING WARNING IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET THERE IS A DANGER OF ELECTRICAL SHOCK HIGH FAULT CURRENTS LEAKAGE CURRENTS BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS CIRCUIT BREAKERS THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES THE WARNING PANELS MUST CONTAIN THE FOLLOWING TEXT BEFORE STARTING WITH THE MAINTENANCE WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 3 22 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 1 1 1 4 ENVIRONMENTAL CONSIDERATIONS The UPS must be installed according to the recommendations in this manual To operate
96. e 2006 95 EC C c EMC Directive 2004 108 EC Declaration of conformity with UPS harmonized standards and directives EN 62040 1 1 Safety and EN 62040 2 EMO is enclosed in Annexe 1 Safety Standard IEC EN 62040 1 IEC EN 60950 1 Electromagnetic IEC EN 62040 2 IEC EN 61000 3 IEC EN 61000 6 EMC Classes C3 C2 with optional filter 60 300 kW only Compatibility Standard EMC Performance Standard IEC EN 62040 3 1 1 6 INQUIRIES Address inquiries about the UPS and battery cabinet to the local office or agent authorized by the manufacturer Please note the type code and the serial number of the equipment and contact your nearest agent authorized by the manufacturer www newavenergy com under Resellers The Code and the serial no are shown on the nameplate see Section 1 1 3 4 Nameplate www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 4 22 Printed in Switzerland Modifications reserved D A MEMBER OF THE ABB GROUP Section 1 1 2 SYSTEM DESCRIPTION The product described in this manual is a transformerless Uninterruptible Power System UPS It is a true online continuous duty double conversion solid state three phase system providing conditioned and uninterruptible AC power to protect the customer s load from all nine power failures 1 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100KW POWERWAVE 33 Without battery enclosure Power range Dimensions WxHxD
97. e 18 18 Printed in Switzerland Modifications reserved LUC newave A MEMBER OF THE ABB GROUP Section 3 CONTENTS SECTION 3 3 1 INTERFACING powerwave 33 60 300 KW 2 3 1 1 SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND 2 3 1 2 CUSTOMER 3 3 1 2 1 CUSTOMER INPUTS DRY PORTS Terminal block 1 3 3 1 2 2 CUSTOMER OUTPUTS DRY PORTS Terminal blocks 2 3 3 1 3 JR1 RS485 INTERFACE FOR 8 4 3 2 INTERFACING POWERWAVE 33 400 500 5 3 2 1 SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT 5 3 2 2 apiid aeu nta e 6 3 2 2 1 CUSTOMER INPUTS DRY PORTS Terminal blocks 3 14 6 3 2 2 2 OUTPUTS DRY PORTS Terminal blocks X2 1 2 6 3 2 2 3 INTERLOCK CASTELL FUNCTION Terminal block 6 3 2 3 JR2 RS485 INTERFACE FOR 8 WWW newavenergy com 04 2504 S3 NW 60
98. e Entry Enclosure and to the UPS Place these cables on top of the ones previously installed battery neutral cables as in the image Do the connections of the three SL3 cables Place them on the ground in front of the cables previously connected Then do the same procedure for the other oad cables in the following order 3L2 gt 3L1 gt Place these cables on top of the other load cables as indicated in the image Note that the wiring should be always done in groups of three cables Follow the same steps for the bypass cables Connect three 2L3 cables Position them on the ground in front of the load cables Connect the other bypass cables in the following order 212 gt 2L1 gt 2N Place these cables on top of the other bypass cables as indicated in the image Follow the same steps for the rectifier cables Connect three 1L3 cables Position them on the ground in front of the bypass cables Connect the other rectifier cables in the following order 1L2 gt 1L1 gt 1N Place these cables on top of the other rectifier cables as indicated in the image www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Page 6 10 Printed in Switzerland Modifications reserved Appendix A newdadve 6 2 A MEMBER OF THE ABB GROUP Connect the Earth cables Mount the UPS door back to its position A 5 2 4 Connecting to the power supply HIGH FAULT CURRENTS LEAKAGE CURRENT
99. e UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR INDICATOR STATUS MEANING ALARM OFF No alarm condition RED Alarm condition LINE 1 GREEN Mains rectifier available RED Mains rectifier not available LINE 2 Mains bypass available Mains bypass not OK or not available UPS is turned off GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off Load on inverter Inverter fault or load not transferable to inverter Inverter not operating switched off BATTERY Battery OK Battery fault or battery is discharged Battery in discharge or battery fuse open 4 1 2 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values KEYS FUNCTION ON OFF Serv
100. e release signal is 220VAC when the maintenance bypass is free and OV when locked www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 14 24 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP Section 10 All Terminals X1 X3 can hold Cable from 0 2mm2 1 5mm2 All Voltage free contacts are rated Max 250Vac 8A 30Vdc 8A 220Vdc 0 12A Block Terminal Contact Signal On Display Function 000 14 GND GND Pp Temperature Battery IN If connected the battery charger voltage is X3113 3 3Vdc BEEN batt Temperature dependent 112 GND Customer IN 1 11 12 function on request to be defined X3 110 m GND GENERATOR Generator Operation NC GEN ON X3 9 Nc 12Vdc OPER_ON or on request External Output Breaker X31 8 External Manual Bypass N a EXT MAN BYP X3 X31 7 12 External IA1 X31 6 IN a 12Vde 12Vdc source X314 RSD Remote Shut down REMOTE Do not remove the factory mounted bridge X3 3 IN ai 12Vdc SHUTDOWN JP5 until an external remote shut down is connected X3 2 C X3 1 7 Oooo 0000 X2 16 DEBE function on request to be defined X2 11 No Load Bypass X218 ALARM Battery X216 X215 Message Load on Inverter X214 DER Load on Inverter NO un X2115 X2 14 ALARM DER No Alarm Condition X2 13 EE Common Alarm System
101. e to switch on press both keys simultaneously or shutdown the UPS press both keys ON OFF simultaneously UP A Move upwards through the menu DOWN Move downwards through the menu RESET Cancel the audible alarm If the alarm condition was only transient the LED indicator ALARM would also extinguish otherwise it will remain on red ENTER Confirms a chosen menu item 4 1 2 4 ON OFF Start up and Shutdown Buttons IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF NOTE THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED WWW newavenergy com 04 2504 54 NW 60 500 GB 120612 Page 3 10 Printed in Switzerland Modifications reserved newave 2 Section 4 A MEMBER OF THE ABB GROUP 4 1 2 5 Definition of a Single Multi Cabinet Chain DIP Switch SW1 9 By means of the DIP Switch SW1 9 which is located on the bottom right front of the UPS it is possible to determine the position of the UPSs when are in parallel configuration e First UPS in the parallel configuration chain e Middle UPS in the parallel configuration chain there may be more than one Last UPS the parallel configuration chain NOTE UPS is a Single UPS then it is seen as the First and Last an imaginary chain For more details concerning the positions of the DIP Switch SW1 9 please refe
102. ective earth PE connection for the rectifier input Bypass In Three phase 2L1 2L2 2L3 Neutral 2N and protective earth PE connection for the bypass if used as Dual Feed input Load Out Three phase 3L1 3L2 3L3 Neutral 3N and protective earth PE connection for the oad output External Battery Plus Common Minus and protective earth PE connection for the external batteries INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER In TN S Systems no 4 pole input switches or circuit breakers should be used If you have to use for other reason a 4 pole switch you have to be aware that the neutral against the ground is floating For the UPS itself this is not a problem WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 18 22 Printed in Switzerland Modifications reserved newave 4 MEMBER OF THE ABB GHOUP Section 1 1 5 1 PREPARATION FOR THE INPUT CABLING If using the Top Cable Entry TCE Enclosure read and follow the instructions on APPENDIX A NOTE Before proceeding read the chapter ELECTRICAL INSTALLATION Section 1 and insure before starting connecting the cable to the UPS that e Mains voltage INPUT VOLTS and frequency FREQUENCY correspond to the values indicated on the Nameplate of the UPS e Earth connection is performed in accordance with the prescribed IEC Standards or with local regulations
103. een 20 C and 25 C will achieve the optimum battery life If the UPS is delivered without batteries NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring www newavenergy com 04 2504 51 NW 60 500 GB 120612 Page 14 22 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 1 1 3 5 1 Storage of battery The battery life depends very much on the ambient temperature It is therefore important to follow the storage instructions recommendation of the battery manufacturer For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery Always store the batteries in a dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND A WARNING OVERDISCHARGE WILL DESTROY BATTERIES 1 3 5 2 Storage of UPS If you plan to store the UPS prior to use keep the UPS unpacked in a dry clean and cool storage room with an ambient temperature between 25 C to 70 C and humidity of less than 95 non condensing If the packing container is removed protect the UPS from dust THE UPS SYSTEM THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP D
104. el Configuration In the event of a fault in one of the UPS Modules in a capacity parallel system the load will automatically be transferred to static bypass mains In order to replace the faulty module the load must be transferred to mains by means of Maintenance Bypass 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems The Eco Mode function in a Parallel System is the same as in Single Systems If in a PowerWave 33 Parallel System the load is supplied by the mains load on mains and in the event of mains failure all UPS s will automatically transfer the load back to the inverters with 5msec a In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode www newavenergy com 04 2504 S6 NW OPMPWSS 60 500 GB 120612 Page 5 6 Printed in Switzerland Modifications reserved newave 4 A MEMBER OF THE ABB GROUP Section 6 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER 6 1 3 1 Start up of a Parallel Configuration Before starting up a parallel Configuration verify that 1 All the input and output cabling has been performed correctly according to section 2 of this User Manual 2 The parallel communication cables have been connected correctly according to Paragraph 6 1 2 2 1
105. el isolator is an important element of the UPS unit that allows the isolation of a Modul from the parallel system without the need to transfer the load to bypass IA2 OPEN THE CORRESPONDING UPS MODULE IS ISOLATED FROM THE OUTPUT THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE REST OF THE PARALLEL SYSTEM THE ISOLATED UPS MODULE MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM 2 CLOSED THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE PARALLEL SYSTEM IMPORTANT BEFORE CLOSING THE 1 2 OF A UPS MODULE BE SURE THAT THE STATUS OF THAT UPS MODULE IS THE SAME AS OF THE REST OF THE OPERATING UPS MODULE WITH CLOSED IA2 EXAMPLE IF ALL UPS S WITH CLOSED IA2 ARE ON INVERTER MAKE SURE THAT THE UNIT ON WHICH ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER 6 1 2 7 Maintenance Bypass IA 1 There are two types of Parallel System Configurations redundant and capacity parallel systems see SECTION 5 6 1 2 7 1 Redundant Parallel Configuration In a redundant parallel system a UPS module may easily be isolated from the parallel system by opening the respective isolator 2 It is now possible to operate shut down this unit without influencing the rest of the parallel system The rest of the parallel system will continue to protect the load The isolated UPS Module may be replaced without the need of transferring the load to bypass by means of the Maintenance Bypass IA1 6 1 2 7 2 Capacity Parall
106. en LED showing the status of the Interface Fast Blinking 2 times sec Interface is Master 1 Cabinet of a parallel System Slow Blinking 1 times sec Interface is Slave 29 10 cabinet of a System Hed LED Board Alarm indicates a possible replacement of the board On the Master board the following ports are active Input ports X1 e he Output port X2 WWW newavenergy com 04 2504 S3 NW OPMPWSS 60 500 GB 120612 Page 3 8 Printed in Switzerland Modifications reserved pU newave 7 MEMBER OF THE ABB GROUP Section 3 3 1 3 JR1 RS485 INTERFACE FOR MULTIDROP The Computer Interface JR1 located on the distribution part is an intelligent RS485 serial port that allows to get from several UPS cabinets which are connected in parallel the complete system information by using the Multidrop connection kit For details see user manual Multidrop kit The connector JR1 is a standard RJ45 port 1 2 ONO USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 3 1 2 JR2 5485 on RJ 45 port Remote panel connection JR1 5485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets SNMP Slot for optional SNMP card ONLY Modem Slot for optional Modem Ethernet card ONLY JD8 Parallel BUS co
107. ery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm e User selectable battery tests e Optional temperature compensated charging to enhance battery life Hence the function of FBM system is to prolong the battery life considerably compared to traditional systems Ina traditional online UPS the inverter also causes ripple current to be fed to batteries causing corrosion 1 2 5 3 Feature DPA Technology Decentralized Parallel Architecture The UPS product features DPA paralleling technology that provides N X redundancy without introducing a single point of failure The products utilizing the DPA technology are completely autonomous be means of individual Power Units Bypasses CPU s Control Panels and separate battery configuration for each single module The DPA technology makes it more reliable than traditional paralleling techniques A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load Traditionally a parallel redundancy configuration is achieved by having a random or fixed master slave relationship among the UPS units This master logic gives out individual commands to all the slaves units Unfortunately this can lead to a single point of failure for the whole system because if the master logic or communication to slaves fails and causes the whole UPS system to be in trouble The DPA technology was deve
108. eserved newave MEMBER OF THE ABB GROUP Section 6 6 1 2 INSTALLATION INSTRUCTIONS 6 1 2 1 Introduction THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER NOTE IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE UPS CABINETS THE INPUT CABLE LENGTHS FROM THE INPUT DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE SAME RESPECTIVELY WHEN CABLING THE UPS S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRESPONDING TERMINALS RESPECTING THE SAME PHASE SEQUENCE ON ALL UPS CABINETS EXAMPLE PHASE1 OF UPS1 PHASE1 OF UPS2 PHASE1 OF UPS n 6 1 2 2 Paralleling of UPS Cabinets 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines For the correct performance of different parallel functions and operations the parallel units communicate continuously between each other This is achieved by means of the so called communication BUS Lines After terminating the input and output cabling of each single UPS it is necessary to connect the units together to form the parallel system For this purpose a communication BUS line is connected sequentially between the units Connect communication BUS lines according to Figure 1 2 CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND OPENED PARALLEL ISOLATORS 1 2 RESPECT THE FOLLOWING CONNECTION
109. esonance with power factor correction capacitors www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 8 22 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 1 1 2 5 2 Feature Flexible Battery Management FBM The Flexible Battery Management FBM has been designed in all NEWAVE UPS products with the goal to avoid the deterioration of battery age The FBM Key Features protect the battery from environmental negative impacts high temperature and false manipulations and avoid deterioration of battery life by advanced management of battery charging and preventive failure diagnostics The implemented features result in benefits not only for the end user but also to the environment The battery user will be required to replace his batteries less often This translates into financial and environmental benefits Last but not least a well protected and managed battery is a healthy battery and hence it enhance the overall availability of the UPS system The major benefits are e AC Ripple free battery charging due to DC DC charger separated from the rectifier and inverter e Flexible number of battery blocks 44 50 blocks of 12V UPS S wide input voltage window tolerance extends the battery life due to less discharge cycles e Battery discharge protection caused by load jumps e Proactive battery protection from false manipulations and inadequate charging voltages e Proactive batt
110. essibility Totally front accessibility for service maintenance no need for side top or rear access Min 20 cm rear space required for fan Input and Output From the bottom on the front Power Cabling 5 Load 100 75 50 25 95 95 5 96 95 5 depending on UPS Eco Mode efficiency at 100 load wWwwW newavenergy com 222220020 WWW newavenerqy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 11 24 wt _ newdave d A MEMBER OF THE ABB GROUP Section 10 10 7 STANDARDS 100 120 160 200 250 300 400 500 KW kw kw kW Safety IEC EN 62040 1 1 IEC EN 60950 1 A11 UPS range Electromagnetic IEC EN 62040 2 IEC EN61000 3 2 Compatibility IEC EN61000 6 2 EMC Classes C2 domestic or industrial In lt 16A C3 industrial In gt 16A c optional with filter Performance IEC EN62040 3 2001 Product certification Degree of protection 10 8 COMMUNICATION Power Management Display PMD LCD display RS232 on Sub D9 port RS232 on USB port For monitoring and integration in network management 1 Remote Shut down EMERGENCY OFF Normally closed Customer Interfaces Inputs 1 GEN ON Normally open DRY PORT 1 Programmable Customer s Inputs Normally open 1 Temp Sensor for Battery Control Customer Interfaces Outputs 6 voltage free contacts DRY PORT For
111. ges prepaid and must be accompanied by a description of the failure Products without description will not be handled The warranty is invalidated if the UPS has not been installed and or commissioned by duly trained personnel of authorised subsidiaries or distributors The warranty does not apply in any case of damage or loss caused by misuse negligence unauthorized repair or modification incorrect installation and commissioning inappropriate environmental conditions accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then NEWAVE SA or an authorized service centre will at its sole option repair or replace the UPS or parts of it All repaired or replaced parts will remain the property of NEWAVE or of the authorized service centre NEWAVE is not liable for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation such as loss of profits or revenue loss of equipment loss of data or software cost of substitutes claims by third parties or otherwise Under no circumstances shall NEWAVE its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties The technical data information and specifications are valid at the time of print
112. hat sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection 1 2 5 1 Feature Advanced Booster Technology Traditional input THD filters are no longer needed with this UPS product The build in advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0 99 input power factor with harmonic content less than 3 5 THD i This leads to more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised Due to the active front booster regulating each individual phase the UPS is comparable to a clean resistor load unity from the mains perspective Thus the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption The low harmonic currents are due to high input power factor and provide the benefits e No additional losses in wires and cables e No extra heating of transformers and generators with shortened service life e No over sizing of generators e No false circuit breaker tripping and malfunction e No erratic operation of computers telecommunication monitors electronic test equipment etc e No R
113. his operation The remote shutdown on terminal port X3 3 X3 4 is located on the PowerWave 33 400 500kW frame on communication card with terminal blocks See Section 3 Paragraph 3 2 2 1 for details In order to allow removal maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires can be choosen from 0 5 to 1 5mm and maximum length of 100 m 2 Connect the cable as shown in Fig 1 2 REMOTE SHUT DOWN SWITCH N C 2 Normally Closed Hemote shut down X3 X3 3 X3 4 Terminal Block O KB Fig 1 2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH PW33 400 500kW WWW newavenergy com 04 2504 S9 NW OPMPWSS3 60 500 GB 120612 Page 3 8 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 9 9 1 4 GENERATOR ON FACILITIES POWERWAVE 33 60 300 KW The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input powe
114. ing The UPS manufacturer reserves the right to modifications without prior notice As general policy NEWAVE does not recommend the use of any of its products in life support applications where failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support device or to significantly affect us safety or effectiveness NEWAVE does not recommend the use of any of its products in direct patient care NEWAVE will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NEWAVE that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of NEWAVE is adequately protected under the circumstances WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 10 22 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP Section 1 prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered The UPS may contain batteries that must be re charged for minimum of 24 hours every 6 months to by the warranty 1 2 9 EXTENDED WARRANTY The local office or distributor may grant a Extended Warranty period different to the above twelve 12 months and refer to local terms of liability as defined in the supply agreement or maintenance contract For more details please contact the nearest local office or agent a
115. ion Cables BUS lines 3 6 1 2 2 2 Parallel Adapter and DIP Switch 5 2 2 4 6 1 2 3 DIP Switch SW1 9 Settings 0 0 00 ccccccssssseceececeeseceeeseeeeeeeeeeseeeaaeeeessseeaeeeeeseaaaaeeeeeeseas 4 6 1 2 4 Baie eie C m 4 6 1 2 5 ON OFF 1 24 TT 5 6 1 2 6 mcer Ei EX 5 6 1 2 7 Maintenance Bypass Lon RT 5 6 1 2 7 1 Redundant Parallel Configuration 44 0400 00 5 6 1 2 7 2 Capacity Parallel 5 6 1 2 8 ECO MODE BYPASS MODE in Parallel 5 6 13 COMMISSIONING OF PARALLEL 6 6 1 3 1 Start up of a Parallel Configuration 6 6 1 3 2 Shutdown of Parallel Configuration ccccccccccsseeceseeseeeeeeeeeeeeseeeeeesseeeeeesseeeeeessaaeeeeeas 6 WWW newavenergy com 04 2504 S6 NW OPMPWSS 60 500 GB 120612 Page 1 6 Printed in Switzerland Modifications reserved newave t A MEMBER OF THE ABB GROUP Section 6 61 MULTI CABINET CONFIGURATION 6 1 1 CONCEPT OF MULTI CABINET CONFIGURATION The POWERWAVE 33 UPS may be paralleled for power capacity or for redundancy up to 10 units The standard version is not provided with this feature which is optional and field upgradable Fig 1 1 POWERWAVE 33 Multi Cabinet Chain
116. ioning and space recommendation UPS Frame type 60 100 kW 60 80 100 kW 400 500 kW with battery enclosure A amp B Dimensions WxHxD mm 550 1820 750 970 1820 750 850x1820x750 1100 1920 750 1650x1994x850 B 1180x1820x750 Fan positon Fan positon ENTM on ontop Accessibilit Totally I accessibility for service and maintenance no need for side top or rear access Rear side Positioning Min 200 mm rear space required for fan directly at the wall Input and Output Power From the bottom on the front Cabling www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 19 24 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 10 10 11 1 MAXIMUM HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD UPS Ranae 60 80 100 120 160 200 250 300 400 500 9 KW kW kW kW kW kW kW kW kW kW from front Air flow from front to back to top Heat Dissipation with 100 Non linear Load per range EN 62040 1 1 w 3830 5106 6383 7660 10213 12766 15957 19149 24000 30000 Heat Dissipation with 100 Non linear BTU Load per range EN 62040 1 1 13071 17428 21785 26142 34856 43570 54462 65355 81913 102389 Airflow 25 30 with 100 Non E ie per range EN 62040 1 1 1300 1500 1700 2500 2500 2500 3350 3350 6550 6550 Heat Dissipation without load w
117. ions are applicable to the use of remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy Following statements apply Every alarm on any unit is immediately notified but a reaction to a serious fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation The real Battery autonomy time of the whole parallel system is computed continuously Maintenance on a redundant unit may be executed without annoyance to the management system supervisor In order to be managed a NEWAVE UPS can be integrated into a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD11 port of the UPS and the RS232 port of the computer server 2 some situations it is
118. ironment of the UPS the controlled start up and testing of the UPS and customer training OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT AUTHORIZED BY THE MANUFACTURER ONLY PERSONS WHICH HAVE BEEN TRAINED BY SERVICE TECHNICIANS OF THE MANUFACTURER OR HIS AUTHORIZED SERVICE PARTNERS ARE ALLOWED TO OPERATE ON THE CONTROL PANEL WITH CLOSED DOORS ALL OTHER INTERVENTIONS ON THE UPS SYSTEM HAVE TO BE DONE ONLY BY SERVICE TECHNICIANS OF THE MANUFACTURER The user friendly control panel is composed of three parts e POWER MANAGEMENT LCD DISPLAY PMD e LED INDICATORS e KEYS PowerWave 33 newave LINE 2 BY PASS LINE 1 Seb pp BATTERY Figure 1 1 Control Panel 4 1 2 1 Power Management Display PMD The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the EVENT REGISTER Monitor the input and output U f P Battery runtime To perform commands like start up and shut down of UPS and Load transfer from INVERTER to BYPASS and vice versa DIAGNOSIS SERVICE MODE Adjustments and testing WWW newavenergy com 04 2504 S4 NW OPMPWSS3 60 500 GB 120612 Page 2 10 Printed in Switzerland Modifications reserved Section 4 newdave A MV ABB GROUP 4 1 2 2 LED Indicators The mimic diagram serves to indicate the general status of th
119. it WxHxD Weight kg 30 40 Colour S Graphite grey RAL 7024 1 2 4 MECHANICAL CHARACTERISTICS POWERWAVE 33 400 500KW POWERWAVE 33 Dimensions WxHxD 1650x1994x850 Dimensions with elevation kit WxHxD Ei 1650x2094x850 Max Power connection Weight 9500 1000 Colour Graphite grey RAL 7024 www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 7 22 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 1 POWERWAVE 33 with Top Cable Entry Enclosure TCE Power connection KW 400 850 _ Dimensions WxHxD mm 2150 1994 850 5 Dimensions with elevation kit WxHxD MA EUM Weight with TCE Basic kg 9504115 1000 115 Weight with TCE single EX input feed with cables Weight with TCE dual 9504285 1000 285 a feed with cables Graphite grey RAL 7024 1 2 5 GENERAL SYSTEM DESCRIPTION The UPS s are used to protect sensitive equipment and prevent loss of valuable electronic information minimise equipment downtime and minimise the adverse effect on production equipment due to unexpected power problems The UPS system continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power t
120. le for all optional modules like UPSDIALER SNMP adapters Temperature sensors etc The UPS Management Software is a client server application for networks and local workstations Basically WAVEMON Software consists of two parts the server module of the UPS Management Software is UPSServ WWW newavenergy com 04 2504 S9 NW 60 500 GB 120612 Page 5 8 Printed in Switzerland Modifications reserved newave 4 A MEMBER OF THE ABB GROUP Section 9 which communicates via RS 232 cable with the UPS Working as a background process the UPSServ collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSCIi and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulat
121. loped as a Multi Master logic concept with separated independent regulation and logic buses to allow parallel capacity system and to maintain the highest system availability An industry leading paralleling technology in its own right the DPA technology enables you to set up a parallel redundant system giving you 100 conditioned power at all times Its unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS and exponentially increases the reliability of the overall system DPA technology allows up to ten UPS modules to cover the same load in parallel and redundant configuration No vulnerable master logic is needed in this design It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the PowerWave 33 version of UPS 1 2 6 QUALITY STANDARDS AND UPS CLASSIFICATION CODE The PowerWave 33 will provide your critical equipment with a steady and reliable power supply for many years The unique PowerWave 33 belongs to the newest generation of midrange 3phase UPS Systems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards NEWAVE is certified successfully in every areas according to the model of the International Standard I
122. n Section 2 chapter 2 1 2 1 3 Keep the phase rotation in clock wise sense INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly NOTE The UPS is provided with facilities for both single feed one common input cable for rectifier and bypass and dual feed separate input cable for rectifier and bypass www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 19 22 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 1 1 5 1 2 Single Input Feed To achieve correct Input Cabling see Drawing Section 2 chapter 2 1 3 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 Phase 12 Phase L3 NEUTRAL EARTH For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 5 1 3 Dual Input Feed For PW33 400 500 kW additionally read and follow the instructions on APPENDIX C which describes the procedure for converting the UPS from single to dual input feed and vice versa To achieve correct input cabling see Terminal Block in Section 2 chapter 2 1 3 NOTE The UPS is supplied as standard version with
123. n Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section 5 5 1 2 SHUTDOWN PROCEDURE THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER The POWERWAVE 33 may be shutdown completely if the load does not need input power for an extended period of time It may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode ECO Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD OFF buttons for security reasons Complete Shutdown procedure of POWERWAVE 33 Only in case there is no need to supply the load the UPS System can be completely shutdown The following procedures can only be executed after the load has completely been de energized IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 1 Verify that the loads are shutdown and that there is no need for power supply to the load 2 If the loads are all disconnected press simultaneously both ON OFF Buttons on UPS Control Panel on all three Control Panels On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below O
124. n advanced double conversion UPS VFI Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards The POWERWAVE 33 UPS features innovations that combine to deliver the industry s best key values like enhanced power performance parallel capability and connectivity s interaction Newave s Decentralized Parallel Architecture is based on stacking independent UPSs for power capacity increase or for redundancy purpose for power availability increase When operating in parallel configuration each POWERWAVE 33 can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding Data Centres starts with low power before achieving its full capacity It is in this case essential to be able to recover the missing power requirement without risk for the applied load POWERWAVE 33 allows for system upgrades to meet the highest level of availability interruption free and without a temporary transfer the load to row mains by pass This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the POWERWAVE 33 that can support to give answers to tender and end user requirements The POWERWAVE 33 was designed to respond to the most stringent safety EMC and other important UPS standards
125. ne software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new release RCCMD2 is an application available for all Operating Systems analogous to PMC Software Our SNMP Interfaces are compatible to RCCMD WWW newavenergy com 04 2504 S9 NW 60 500 GB 120612 Page 7 8 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section 9 This page left intentionally blank www newavenergy com 04 2504 S9 NW OPMPWSS3 60 500 GB 120612 Page 8 8 Printed in Switzerland Modifications reserved Ln newdave MEMBER OF THE ABB GROUP PowerWave 33 60 500 kW PowerWave 33 Technical Specifications Unmatched power performance PowerWave 33 highlights at a glance gt Bestin class efficiency Cost savings during the entire life cycle TCO gt Low input harmonic distortion Cost saving during installation gt Input Power Factor near unity Cost savings during installation and the entire life cycle TCO Full rated output power from 0 9 lag to 0 9 lead Suitable power for the last IT equipment generation without de rating gt Compact size Floor space cost savings High end power protection Power range 60 500kW Specifications are subject to change without notice Edition 12 06 2012 5 WISS ALT T wt newave d
126. ng the maximum protection degree to the NEWAVE customers 9 1 6 2 WAVEMON Shutdown and Monitoring Software WAVEMON Software is an external monitoring and shutdown software which was designed to operate with all NEWAVE UPS products both with the DRY PORT Relays on Terminal block X2 and RS232 port JD11 on the communication card The software packet consists of a CD ROM for most diffused operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard connection and a user manual The dry port X2 with voltage free contacts may also be used for automatic shutdown in connection with WAVEMON Software It is necessary to provide a cable of 0 5 mm2 to connect Terminals X2 of the UPS and the serial port of the server PMC Software System Serial conmuricacon restored Serie 5 Eo LPS y UPS Figure 1 5 Monitoring image The main characteristics of WAVEMON Software are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office documents Compatib
127. nnector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector Example Distribution Interfaces www newavenergy com 04 2504 S3 NW 60 500 GB 120612 Page 4 8 Printed in Switzerland Modifications reserved LUC newdve Ad A MEMBER OF THE ABB GROUP Section 3 3 2 INTERFACING POWERWAVE 33 400 500 KW Each UPS is provided with communication port and a communication card which provides system information e Input Interfaces X3 Terminals e Output Interfaces X2 DRY PORTs volt free contacts Terminals e USB port RS232 Interface UPS system to computer e JD1 RS232 Sub D9 female Interface UPS system to computer JR3 RS485 on RJ 45 port Remote panel connection JR2 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets e SLOT 1 SNMP Slot SLOT 2 Modem Slot 3 2 1 SMART PORT JD1 SERIAL RS 232 SUB D9 FEMALE AND USB PORT The SMART PORT JD1 and USB port located on the UPS itself is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART PORT the software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see our
128. nted in Switzerland Modifications reserved L 4 MEMBER OF THE ABB GROUP Section 10 10 9 3 Top Cable Entry Enclosure TCE POWERWAVE 33 with Top Cable Entry Enclosure TCE Dimensions WxHxD 2150x1994x850 Dimensions with elevation kit WxHxD 2150x2094x850 Weight with TCE Basic 950 115 1000 115 Weight with TCE single input feed with cables ANUS Weight with dual 9504285 1000 285 feed with cables Graphite grey RAL 7024 10 10 BATTERY AUTONOMIES 10 10 1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD BATTERY CABINETS AND STANDARD BATTERY CONFIGURATION 28Ah battery Battery Battery configuration my time in minutes 80 Load kW lt 2 Enclosure 2x40 x28Ah 13 t ilabl Batt Enclosure B 3x40 x28Ah 22 not available www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 18 24 Printed in Switzerland Modifications reserved wt _ newdave d A MEMBER OF THE ABB GROUP Section 10 10 11 INSTALLATION PLANNING PW33 60 300kW PW33 400 500kW
129. onfiguration Switch see section 4 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector SNMP Slot for optional SNMP card ONLY Modem Slot for optional Modem Ethernet card ONLY Battery terminal Input Bypass terminal for Dual Input feed see section 2 2 1 2 Input Rectifier terminal for Single feed see section 2 2 1 2 Output Load terminal IA1 Maintenance Bypass A2 Parallel Isolator F2 Bypass Line Fuse F1 Rectifier Fuse WWW newavenergy com 04 2504 S2 NW 33 60 500 GB 120612 Page 11 18 Printed in Switzerland Modifications reserved newave 4 MEMBER OF THE ABB GROUP Section 2 2 2 1 4 Front View PW33 400 500kW and Connection Terminals
130. onnected to the UPS through the cables supplied by the manufacturer Power source connections Connections to the UPS PP NN we PPP TUT 1100 100 DOM HMM Wey B00 00N 10N To ensure protection of the personnel the first operations refer to the connection between the Cable Entry Enclosure and the UPS The connections to the mains are realized in a second step www newavenergy com 04 2504 APPENDIX A NW PWS33 60 500 GB 120612 Printed in Switzerland Modifications reserved Page 3 10 um n PM ve Appendix A A MEMBER OF THE ABB GROUP A 5 2 2 Connecting to the UPS Fig 1 Terminals in the Top Cable Entry Enclosure 1L3 1L2 1L1 1N LL d Rectifier 2L3 2L2 2L1 2N Bypass 3L3 3L2 3L1 3N Load PE3 PE2 PE1 Earth N Battery Fig 2 Terminals in the UPS E 41 212 213 32 33 y The wiring between the terminals in the UPS and the terminals in the Top Cable Entry Enclosure is done using the cables delivered by the factory To ensure that all cables can be settled under the UPS it is recommended to do the wiring always in groups of three cables and to connect them in the following order 1 Battery cables 2 Load cables 3Lx N 3 Bypass cables 2Lx
131. pen all Parallel Isolator Switches 2 Open battery fuses breakers on external battery cabinets or racks Open the mains fuses breaker in the building distribution panel MAKE SURE THE INTERNAL DC CAPACITORS ELCO HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES THE POWERWAVE 33 IS NOW VOLTAGE FREE WWW newavenergy com 04 2504 55 NW 60 500 GB 120612 Page 4 6 Printed in Switzerland Modifications reserved gt newave E oot A MEMBER OF THE ABB GROUP Section 5 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS If itis necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to Maintenance Bypass The load is protected by PowerWave 33 running in normal operation The UPS is operating on inverter 1 Using LCD panel select the COMMANDS menu choose command LOAD TO BYPASS and transfer the load to mains for parallel operation is enough to give the order in one of the units On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch IA1 position ON On a system with multiple UPS in parallel close on each UPS On PowerWave 33 400 500kW the maintenance bypas
132. ple who plan the installation install commission and use or service the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols CAREFULLY READ THE USER MANUAL BEFORE OPERATING OR WORKING ON THE UPS www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Page 8 10 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section O 0 2 POWERWAVE 33 SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic IT and process related environments that experience daily change through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required POWERWAVE 33 is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential POWERWAVE 33 is an advanced double conversion UPS VFI Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards The POWERWAVE 33 UPS features innovations that combine to deliver the industry s best key values like
133. ponding cabinet configuration Parallel Adapter JD5 SW2 2 6 1 2 3 DIP Switch SW1 9 Settings Before starting up the parallel system it is necessary to set the DIP Switches SW2 2 and SW1 9 to their correct positions 6 1 2 4 DIP Switch SW1 9 The DIP Switch SW1 9 is located on every Cabinet POWERWAVE 33 With this switch it is possible to determine the position of an POWERWAVE 33 Cabinet in a Multi Cabinet Chain Define each POWERWAVE 33 Cabinet in a Multi Cabinet Chain as 1 The First 2 The Middle there may be more than one and 3 The Last Cabinet in the Multi Cabinet Chain by setting the DIP Switch SW1 9 on each cabinet according to the Table below SW1 9 First Middle Last UPS UPS UPS 9 ON OFF After having set the SW1 9 on all the POWERWAVE 33 Cabinets correctly the UPS s may be commissioned WWW newavenergy com 04 2504 S6 NW OPMPWSS 60 500 GB 120612 Page 4 6 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GROUP Section 6 6 1 2 5 ON OFF Main Buttons The ON OFF Buttons serve to shutdown the UPS system for service or maintenance or for emergency reasons WHEN BOTH ON OFF BUTTONS ON ALL UPS MODULES IN A PARALLEL SYSTEM ARE PUSHED THE POWER SUPPLY TO THE LOAD WILL BE NOTE INTERRUPTED 6 1 2 6 Parallel Isolator IA2 Every UPS unit Means each Module is provided with a parallel isolator 2 The parall
134. port Remote panel connection see Section 3 7 JR2 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 8 SW1 9 Multi Cabinet Configuration Switch see section 4 9 408 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 10 SNMP Slot for optional SNMP card ONLY 11 Modem Slot for optional Modem Ethernet card ONLY 12 Battery terminal 13 Input Bypass terminal for Dual Input feed see section 2 2 1 2 14 Input Rectifier terminal for Single feed see section 2 2 1 2 15 Output Load terminal 16 1 1 Maintenance Bypass optional 17 A2 Output switch 18 1 4 Bypass switch 19 1 Rectifier switch WWW newavenergy com 04 2504 S2 NW 60 500 GB 120612 Page 13 18 Printed in Switzerland Modifications reserved gt MEMBER OF THE ABB GROUP Section 2 2 3 BATTERY CONNECTIONS 2 3 1 BATTERY ENCLOSURES A amp B AND EXTERNAL BATTERY 2 3 1 1 Battery Enclosures A amp B only for 60 100kW In PowerWave 33 there is a possibility to have additional battery enclosure In the drawing below different Battery enclosures are shown NOTE Within the battery enclosures A amp B only 28Ah or 24 Ah battery are allowed 40 50 blocks Battery Enclosure A max 80 blocks Battery Enclosure B max 120 blocks NOTE Set up the correct number of batte
135. r to CONTENS SECTION 6 point 6 1 2 4 DIP Switch 1 9 4 1 3 DESCRIPTION OF THE LCD 4 1 3 1 Status Screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power load is supplied by inverter Normal Operation PROTECTED 2 Load is not protected by UPS power it is supplied by mains power load on bypass NOT PROTECTED 3 Load supply completely interrupted UPS has been switched off by ON OFF buttons SUPPLY FAILURE 4 UPS module is not supplying load anymore LOAD DISCONNECTED S The output switch is open PARALLEL SWITCH OPEN NOTE On the right hand side of the LCD there is a 3 digit indicator defining the UPS Position in the Multi UPS system S stands for Single UPS The system consists only of one UPS 1 stands for Parallel UPS in a Multi UPS system and 01 stands for the first UPS MASTER in the Multi UPS system P02 stands for Parallel UPS in a Multi UPS system and 02 stands for the second UPS SLAVE in the Multi UPS system PO3 stands for Parallel UPS in a Multi UPS system and 03 stands for the third UPS SLAVE in the Multi UPS system The definition of the UPS Position in a parallel system and frame is achieved in the Menu Service Set Up DESCRIPTION LCD DISPLAY Single UPS Systems SYSTEM CONFIGURATION SINGLE Parallel System e g first UPS cabinet SYSTEM CONFIGURATION PARALLEL Parallel System e g second UPS cabinet Slave LOAD OFF SUPPLY FAILURE The max no of UPS units is
136. r to UPS It is located at the bottom of the PowerWave 33 60 300kW frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details When used this facility disables the UPS static bypass and prevents the UPS from transferring the load on to the generator power supply and or block the battery charger during the time the UPS is supplied from the genset Please refer to Section 4 Paragraph 4 1 1 10 Generator alarm panel UPS Generator port X1 1 ER X1 2 Figure 1 3 Generator ON Connection 9 1 5 GENERATOR ON FACILITIES POWERWAVE 33 400 500 KW The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS It is located at the bottom of the PowerWave 33 400 500kW frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 2 2 2 for details When used this facility disables the UPS static bypass and prevents the UPS from transferring the load on to the generator power supply and or block the battery charger during the time the UPS is supplied from the genset Please refer to Section 4 Paragraph 4 1 1 10 Generator alarm panel 4 z UPS O E Generator port N SZ KY
137. rms are wired appropriately OPTIONAL Startup and operational checks performed by authorized service personnel All network connections are completed www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 22 22 Printed in Switzerland Modifications reserved LUC newave A MEMBER OF THE ABB GROUP Section 2 CONTENTS SECTION 2 21 BLOCK DIAGRAM M 2 2 1 1 WIRING AND BLOCK 5 2 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE 2 2 1 2 1 Terminal Connection Overview 0 001111 2 2 1 3 CONNECTION DIAGRAM POWERWAVE 33 60 4 2 1 4 CONNECTION DIAGRAM POWERWAVE 33 400 500 5 6 2 2 1 FRONT VIEW OF POWERWAVE 6 2 2 1 1 Front View PW33 60 100kW and Connection Terminals 6 2 2 1 2 Front View PW33 120 200kW and Connection 8 2 2 1 3 Front View PW33 250 300kW and Connection Terminals 10 2 2 1 4 Front View PW33 400 500kW and Connection Terminals 12 23 BATTERY
138. rom the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight Remove the plastic cover from the UPS 2 Remove pallet from the UPS 3 Retain the packaging materials for future shipment of the UPS 4 Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent HEAVY By unpacking the equipment from the wooden case remove all screws Bottom screws Sides screws www newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 13 22 Printed in Switzerland Modifications reserved gt A MEMBER OF THE ABB GROUP Section 1 1 3 4 NAMEPLATE AND IDENTIFICATION The technical specifications of the Equipment are provided on the nameplate which is situated at the front internal door of the UPS Check if it corresponds to the purchased material mentioned in the delivery note Newave UPS System Powe rWave 33 Made in Switzerland Output Power Output Power Input Voltage Output Voltage Input Current Output Current Input Freq Output Freq Production UPS Serial No 1 1 3 5 BATTERIES AND STORAGE The standard batteries of the UPS are sealed maintenance free batteries mounted usually in an external battery cabinet and will typically be connected when the UPS is commissioned The battery life depends very much on the ambient temperature A temperature range betw
139. ry blocks on Control Panel Menu Service Set Up The integrated battery UPS amp enclosures are part of the UPS therefore cannot be BAT ENC A BAT ENC B defined as a separate battery Only for 60 80 and 100kW Only for 60 80 and 100kW cabinet BAT ENCA amp B Confiauration 80 Batt Blocks for 120 Batt Blocks for 9 28Ah mounted 16 28Ah mounted 24 accommodates shelves 5 blocks shel shelves 5 blocks shelf WWW newavenergy com 04 2504 52 NW 60 500 GB 120612 Page 14 18 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GHOUP The integrated battery enclosures are part of the UPS therefore cannot be defined as a separate battery cabinet otrings Terminals Fuse Type Very Fast acting Dimensions of UPS and battery Side WxHxD Weight w o trays and w o batteries kg Battery configuration with BAT ENC A amp B UPS amp BAT ENCA Only for 60 80 and 100kW 2 3 x M8 2x3x 100A 970x1820x750 20 Batt Config 2x40 x28Ah Section 2 UPS amp BAT ENC B Only for 60 80 and 100kW 3 3 x 3x3x 100A 1180x1820x750 30 Batt Config 3x40 x28Ah 2 3 1 2 Examples of Battery Autonomy at full load with standard battery cabinets and standard battery configuration 28Ah battery Autonomy time in minutes 80 Load kW Battery configuration Enclosure 2x40 x28Ah 13 9
140. s switch is optional On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show BATTERY 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show 4 Open the output switch IA2 on all UPSs Open battery fuses breakers on the external battery cabinets or racks THE UPS SYSTEM IS STILL POWERED DANGEROUS VOLTAGE THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT PROTECTED THROUGH THE UPS WWW newavenergy com 04 2504 S5 NW OPMPWSS 60 500 GB 120612 Page 5 6 Printed in Switzerland Modifications reserved gt newave E oot A MEMBER OF THE ABB GROUP Section 5 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON LINE mode Load on Inverter THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A N SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Input Mains power and the UPS is OFF 1 Close battery fuses breakers in the external battery cabinets or racks 2 On the LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show Close all Parallel Isolators
141. t Distribution Board are all open and no power is fed to the UPS 2 Make sure the MAINTENANCE BYPASS IA1 is open position OFF 3 Make sure the battery fuses in the external battery cabinet or racks and on the UPS are open 4 Connect Earth PE between the UPS and external battery cabinet 5 Connect the corresponding terminals between UPS and external battery cabinet according to drawing www newavenergy com 04 2504 52 NW 60 500 GB 120612 Page 16 18 Printed in Switzerland Modifications reserved LU newave id A MEMBER OF THE ABB GROUP Section 2 2 3 1 4 Terminals for External Battery connection External Battery for separate Batteries per UPS 60 100kW 120 200kW 5 o M f 5 rm lt o q 5 3 mi 100 095
142. tion Key Features of POWERWAVE 33 e Bestin class efficiency up to 96 Energy Operational cost savings TCO Compact size Space saving of expensive floor space Small Footprint Blade server friendly power No de rating with leading PF loads Full power e Very low input current distortion THDi Gen set power and installation cost saving THDi 3 5 100 load e Input Power Factor near unity Cost savings during installation and the entire lifecycle TCO www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Page 9 10 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section O This page left intentionally blank www newavenergy com 04 2504 CoverNewave 60 500 GB 120612 Page 10 10 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 1 CONTENTS SECTION 1 1 1 SAFETY INSTRUC TIONS uiis ivi accra a ase OIN M DD END HUNE 2 1 1 1 DESCRIPITON OF SYMBOLS USED IN THIS 2 1 1 2 SYMBOLS CONTROLS AND 5 nnn nenne nnns 2 1 1 3 OPERATOR PRECAUTIONS ssim 3 1 1 4 ENVIRONMENTAL 4 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE 4 1 1 6
143. tionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS External SNMP Adapter Internal SNMP Card www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 16 24 Printed in Switzerland Modifications reserved PEU newave 7 MEMBER OF THE ABB GROUP Section 10 10 9 2 Battery Enclosures The integrated battery enclosures are part of the UPS amp UPS amp UPS therefore cannot be BAT ENC A defined as a separate battery Only for 60 80 and 100kW BAT ENC B Only for 60 80 and 100kW cabinet BAT ENCA amp B 80 Batt Blocks for 120 Batt Blocks for Configuration 28Ah 28Ah accommodates mounted on 16 shelves mounted on 24 shelves 5 blocks shelf 5 blocks shelf 3 x M8 3 x M8 Fuse Type Very Fast acting 2x3x 100A 3 x 3 x 100A Dimensions of UPS and 970x1820x750 1180x1820x750 Strings Terminals battery Side WxHxD Weight w o trays and w o 20 batteries a Batt Config Batt Config 2x40 x28Ah 3x40 x28Ah Battery configuration with BAT ENC A amp B www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 17 24 Pri
144. two M5 screws nuts tightening torque 6 0 Nm Connect the third group of cables to the terminals and fix them to the third cable fixing bar In the picture cables are not shown for simplicity www newavenergy com 04 2504 APPENDIX B NW PWS33 60 500 GB 120612 Page 4 6 Printed in Switzerland Modifications reserved Appendix B wey newave 4 A MEMBER OF THE ABB GROUP iii tH a DNA M ALT Au il iu Fix the fourth two cable fixing bars on the last spot Each bar has to be fixed with two M5 screws nuts tightening torque 6 0 i Nm LIT TT Te Fix the front bottom bar which was 1 TM PL removed on point 2 DEI Go to Section 1 Chapter 1 5 2 in the User Manual for Installation Checklist www newavenergy com 04 2504 APPENDIX B NW PWS33 60 500 GB 120612 Page 5 6 Printed in Switzerland Modifications reserved mui Appendix B 5 22 OF THE ABB GROUP This page left intentionally blank www newavenergy com 04 2504 APPENDIX B NW PWS33 60 500 GB 120612 Page 6 6 Printed in Switzerland Modifications reserved m newave 4 A MEMBER OF THE ABB GROUP CONTENTS APPENDIX C CONVERTING FROM SINGLE TO DUAL INPUT FEED AND VICE VERSA ON PW33 400 500kW C C 1 C 2 C 3 4 INTRODUCTION SAFETY INSTRUCTIONS PROCEDURE FOR CONVERTING THE INPUT FEED FROM SINGLE TO DUAL PROCED
145. uence Usually the shut down procedure is disabled and it should be activated by a Hardware Code on Setup Service menu Please contact your distributor to enable this operation The remote shutdown on terminal port X1 7 X1 8 is located on the PowerWave 33 60 300KW frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details In order to allow removal maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires 0 5 mm and maximum length of 100 m 2 Connect the cable as shown in Fig 1 1 REMOTE SHUT DOWN SWITCH N C 2 Normally Closed CM Hemote shut down X1 X1 7 X1 8 Terminal Block Fig 1 1 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH PW33 60 300kW WWW newavenergy com 04 2504 S9 NW 60 500 GB 120612 Page 2 8 Printed in Switzerland Modifications reserved newave lt A MEMBER OF THE ABB GROUP Section 9 9 1 3 REMOTE SHUT DOWN POWERWAVE 33 400 500 KW The REMOTE SHUT DOWN must use a normally closed contact which opens to operate the remote shut down sequence Usually the shut down procedure is disabled and it should be activated by a Hardware Code on Setup Service menu Please contact your distributor to enable t
146. ut cos 1 0 Max Input Power with rated output power and discharged battery output cos 1 0 Max Input Current with rated output power and discharged battery output cos 1 0 www newavenergy com 04 2504 510 NW_TDSPW33_ 60 500 GB 120612 Page 7 24 Printed in Switzerland Modifications reserved LU MEMBER OF THE ABB GROUP Section 10 10 3 1 GRAPH INPUT PF VERSUS LOAD Input Power factor Leading Input Power Factor Load 10 3 2 GRAPH INPUT DISTORTION THDi VERSUS LOAD Input Current Distortion THDi 11 5 9 5 7 5 5 9 3 5 1 5 Input THDi 25 50 75 100 Load www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 8 24 Printed in Switzerland Modifications reserved newave A MEMBER OF THE ABB GROUP Section 10 10 4 BATTERY CHARACTERISTICS UPS Ranae 60 80 100 120 160 200 250 300 400 500 9 KW kW kW kW kW kW kW kW kW kW Min Max Number of 12V Battery Blocks PF 1 0 Number of 12V Min Max Number of 12V Battery Blocks PF 1 0 Blocks Q PF 1 0 44 4450 2 50 44 44 50 50 44 44 50 50 44 44 50 50 Maximum Battery Charger Current 10 5 OUTPUT CHARACTERISTICS kW kW kW kW kW kW kW kW kW kW Output Rated Power rmin 44 atterybiocks 60 80 100 Rated KW 80 80 109 min 44 battery blocks Output Rated Voltage 3x380 220V or 3
147. uthorized by the manufacturer www newavenergy com Resellers WWW newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 11 22 Printed in Switzerland Modifications reserved newave dd A MEMBER OF THE ABB GROUP Section 1 13 DELIVERY TRANSPORT STORAGE 1 3 1 INTRODUCTION This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS always in upright position and do not drop the equipment Do not either stack the pallets because of high energy batteries involved and the heavy weight IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES MUST BE FOLLOWED TRANSPORT UPS CABINETS AND OR BATTERY CABINET CAN FALL OVER USE THE SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE CABINETS DO NOT TILT THEM MORE THAN 10 FROM VERTICAL OTHERWISE CABINETS MAY TIP OVER POTENTIAL DANGERS TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO PERSONS OR ANYTHING IN THE SURROUNDING AREA STORAGE THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIPPING CARTON THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM AND BATTERIES IS BETWEEN 20 C AND 25 C THE UPS SYSTEM AN
148. w newavenergy com 04 2504 51 NW OPMPWSS 60 500 GB 120612 Page 17 22 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 1 15 ELECTRICAL INSTALLATION The customer has to supply the wiring to connect the UPS to the local power source see Section 2 chapter 1 1 The electrical installation procedure is described in the following text The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE WARNING BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See Section 2 chapter 2 1 3 The UPS unit has the following power connections Rectifier In Three phase 1L1 1L2 1L3 Neutral 1N and prot
149. wn below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green 3 Check Command LOAD TO INVERTER LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green 4 Scroll through the menu measurement and check their correctness Check battery polarity and voltage www newavenergy com 04 2504 55 NW 60 500 GB 120612 Page 2 6 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP 11 12 13 14 Section 5 If the battery polarity and voltage are correct insert battery enclosure and or external battery fuses breakers Testing of Parallel Functions The load fuses in output Distribution Board are still open i e the loads are disconnected All UPS Modules are on INVERTER MODE Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels to turn the modules OFF On the LCD s message LOAD OFF SUPPLY FAILURE will appear Close Parallel Isolator IA2 1 position ON of UPS 1 on LCD PARALLEL SW CLOSED will appear Press simultaneously the two ON OFF buttons on the UPS control panel PMD to turn the UPS ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear Close Parallel Isolator IA2 1 position ON of UPS 2 on LCD PARALLEL SW CLOSED will appear Press simultaneously the two
150. x400 230V or 3x415 240V Static lt 1 voege Stoll Dynamic Step load 0 100 or 10096 0906 lt 4 With Linear Load 2 CHS OM Tees EIST set With Non linear Load EN62040 3 2001 lt 4 Output Frequency Hz 50Hzor60Hz eee Hz 50Hzor60Hz eee 60 Hz Synchronized with mains lt 2 Output Frequency Tolerance selectable for bypass operation or lt 4 9o Free running 0 1 OA Nominal Input voltage of 3x400 V 15 190 V to 264 V ph N Permissible Unbalanced Load 100 All 3 phases regulated independently j Phase Angle Tolerance Deg With 100 Unbalanced load Bypass operation At PF 1 0 110 load Overload Capability on Inverter At PF 1 0 135 load At PF 0 9 125 load At PF 0 9 150 load Inverter x In during 40 ms um 10 x we 10 ms Crest Factor a Only with 50 battery blocks Output short capability RMS www newavenergy com 04 2504 510 NW TDSPWS33 60 500 GB 120612 Page 9 24 Printed in Switzerland Modifications reserved newave d A MEMBER OF THE ABB GROUP Section 10 10 5 1 GRAPH AC AC EFFICIENCY with Linear load cosq 1 Linear Load cos 1 100 B5 a 60 500 70 Tolerance 0 5 25 50 75 100 Load 10 5 2 GRAPH Output Power in KW and KVA VERSUS cos Vout 230Vac rms line to neutral 50Hz 2 44 battery blocks PW383 6

Download Pdf Manuals

Related Search

Related Contents

A/F Meter  Mise en page 1 - Ville de Lannion  Mitel Superset 4025 User's Manual  DryIR 6030 User Manual - Precision Control Systems, Inc.  RDS-110  23MB  Scosche reNUE pro c2  Falmec Kristal    1500 Patient Monitor User Manual  

Copyright © All rights reserved. Failed to retrieve file