SECTION 5 HSLRT6 WINDOWS BASED SETUP - Sea
Contents
1. gt Calibrate PMT n volts 1101 a Calibrate PMT Input Offset Value j 0 PMT Average last 36 good cans j 0 PMT Input Reject Threshold 75 nput Reject Threshol F Alarm Reset Print Repott Ctrl P Exit ONLINE 10 9 2003 3 23PM 7 System Message All Faults Normal M4530 PROG Port This option allows the user to upload set up parameters timing channel set points and shift data from the M4530 If not connected to the M4530 PROG port a message will be displayed alerting the user 4030 CAL Port This option allows the user to upload PMT set up parameters and data from the S4030 PMT processor board If not connected to the S4030 CAL port a message will be displayed alerting the user HSL RT6 M45 User s Manual SYSTEMS Electronics Group 4 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 2 3 DOWNLOAD PROGRAM The Set up program allows the user to Download the HSLRT6 SYSdev program to the M4530 amp HSLRTE unnamed Main Display Fie Edit View window PMT Help New Ctrl N Open Ctl O0 Save Ctl S Save As Export Shift Data Ctrl gt lt Upload save Data b Good Cans Rejects Download Data gt o 0 Print Report Ctrl P Exit N TOT 4 Calibrate PMT PMT Average last 36 good cans 0 PMT Input Reject Threshold 75 z PMT Input Offset Value 0 Alarm Reset Syste2. Rejects PHT Data Calibrate PMT PMT Applied Gain volts 1101 E Cabas PMT PMT Input Offset Value 0 PMT Average last 36 good cans 0 PMT Input Reject Threshold 75 E NEA Alarm Rese System Message All Faults Normal ONLINE 10 9 2003 3 23PM HSL RT6 M45 User s Manual SYSTEMS Electronics Group 44 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 3 1 ENABLE OFFLINE EDITING This function allows the user to perform Offline editing on the currently loaded set up data file This allows the user the ability to make any necessary changes to the set up parameters while not online with the processor If offline editing is not enabled the user is only able to view the set up parameters and shift data When the program is first invoked the default setting is offline editing disabled The user will need to select Enable Offline Editing from the edit menu or press function key F2 to enable disable this feature 5 3 2 SETUP COMM PORT This function allows the user to specify the serial communications port and rate to talk to the M4530 The programming port of the M4530 is set to 9600 baud r Comm Port r Port Speed Com 9600 C Com2 C 19200 C Com3 C Com 4 Cancel Once selected a dialog box requesting the user to select a Comm Port and Baud Rate will be displayed The default setting is COM1 at 9600 baud The option to select the 19200
3. 49 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 5 1 THE MAIN DISPLAY WINDOW The Main Display window is used to display the general state of the control system This window is selected from the Window menu EHS File E LRT6 unnamed Viev findow PMT Help Messages Machine CPM Good Cans Rejects S s PMT Data Calibrate PMT PMT Applied Gain volts 7101 ee PMT Input Offset Value 0 PMT Average last 36 good cans 0 PMT Input Reject Threshold 75 a Alarm Reset System Message All Faults Normal ONLINE 10 9 2003 3 22PM _ The following is a list of the functions of the Main Display window Messages The Messages display is continuously updated It displays alarm and status messages specific to the M4530 as well as the current Online or Offline status of the set up program By simply scrolling the display the user is able to view all active alarm and status messages If no alarm or status messages are active a default message is displayed Machine CPM This display is only active while Online and displays the current speed of the tester in Cans Per Minute Good Cans This display is the Current Shift good can count Rejects This display is the Current Shift total reject count PMT Applied Gain Volts This is the voltage applied to the tube The value is set in
4. View Window PMT Help Open Ctrl O Save Ctl S Save As Export Shift Data Ctrl lt Upload save Data r Good Cans Rejects Download Program e Download Data gt Print Report Ctrl P i Calibrate PMT Ea n volts 1101 E __ Calibrate PMT PMT Input Offset Value j 0 PMT Average last 36 good cans 0 PMT Input Reject Threshold 75 a nput Reject Threshol j Im Alan Flesat System Message All Faults Normal ONLINE 10 9 2003 3 22PM HSL RT6 M45 User s Manual SYSTEMS Electronics Group 39 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 2 1 THE SET UP DATA FILE The set up Data File sdt is a binary access file designed for fast file I O operation When the set up program is first invoked the default set up parameters are loaded into memory If changes are made to any of the set up parameters either online or offline as well as shift data the user will be flagged to Save Changes upon exit of the program Note Any windows based Set up program can open a set up Data File however the data tables will not be properly aligned The user will be alerted to the problem if a set up data file has been created by either a different set up program or a different revision of the software The set up Data File is similar to that of a word processing file When the program first starts the default parameters are loaded and the user is able to make changes as
5. at label changes such that the data collected would be for label runs rather than complete shifts HSL RT6 M45 User s Manual SYSTEMS Electronics Group 59 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Last Shift Data The Last Shift data is identical to the current shift data except it is for the previous 8 or 12 hour shift or previous label run however the shift collection is set up This allows data collection and diagnostics to take place automatically over a two shift period amp HSLRTE unnamed Shift Data eile EE p Bray Ea ag ea aaa peT ECE pe Er HSL RT6 M45 User s Manual SYSTEMS Electronics Group 60 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 5 5 THE I O STATES WINDOW The I O States window is provided to display states of the inputs and outputs The control boards the states of the timing channels as well as states of the M4530 are shown This includes the interrupt inputs INO and IN1 the analog I O and the resolver These values are displayed as read by the M4530 processor HSLRAT6 unnamed 170 Status 10 x LL HSL RT6 M45 User s Manual SYSTEMS Electronics Group 61 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 6 THE PMT WINDOW The PMT window is used to view and adjust any of the PMT setup parameters Note Prior to selecting PMT window make sure the RS 232 cable is connected
6. desired The set up program is unaware of the settings and parameters that exist within the M4530 Therefore to normalize the set up program with the processor the user should define or open an existing file then upload All variables from the processor This allows the user to either create a backup of the data or maintain an existing file The user can even open a data file for another tester save the file to a new name make the necessary changes and simply download the new parameters to another processor The following functions can be accessed any time from any set up or display windows New To create a New data file select New from the File menu or press Ctrl N This creates a completely new file loaded with the default variables and the word unnamed is displayed in the title bar If any changes were made to the existing file the user is prompted to save changes to the existing file Open To Open an existing data file select Open from the File menu or press Ctrl O This displays a dialog box allowing the user to select an existing data file The name of the file will then be displayed in the title bar If any changes are made to the parameters including shift data the user will be prompted to save any changes before terminating the program Save To Save the data to disk select Save from the File menu or press Ctrl S This displays a dialog
7. from the COM1 PMT Offset PMT Input amp HSLRTE unnamed PMT Ioj x Fie Edit View Window PMT Help 5i View PMI Data Enable Automatic Offset Mode M PMT Gain Voltage 0 1200 1101 PMT Input Offset 250 to 250 0 PMT Input Sensitivity 0 7 7 Desired Good Can PMT Value 15 35 30 Allowed Good Can Error 0 20 2 a m Leaker Calibration Enable Automatic Gain Calibration Mode IV Calibrated Leaker PMT Value Input Avg ai Desired Calibrated Leaker PMT Value 35 240 120 4 Calibrated Leaker Reject Error 0 20 5 Leaker Reject Threshold 0 255 75 System Message All Faults Normal ONLINE 10 9 2003 3 30PM _ port on the computer to the CAL PORT on the M4530 This window utilizes a TAB control to divide the set up parameters into two categories These sections are as follows PMT Setup Parameters 1 Automatic Offset Mode Enabled When Checked the automatic offset mode is enabled see section 3 1 Automatic Offset Adjustment When Unchecked the manual offset mode is enabled see section 3 2 Manual Offset Adjustment HSL RT6 M45 User s Manual PMT Input Offset 250 to 250 This is the input offset value and adjusts the M4530 input offset proportionally This parameter is set by the user in manual offset mode or is adjusted automatically when in the automatic offset mode Desired Good Can PMT Value Used in the automatic o
8. in the status bar at the bottom of the window Once invoked the set up program will attempt to open the Comm port and communicate with the M4530 If the set up program is unsuccessful a warning message will be displayed prompting the user to either Retry or Cancel the operation If the operation is canceled and communication with the processor cannot be established the system will be placed in an Offline edit mode Note Anytime while the set up program is Online with the processor and communication is interrupted a warning message will be displayed prompting the user to either Retry or Cancel the operation 5 4 3 VIEW OFFLINE DATA This function allows the user to place the set up program in an Offline mode This is accessed by the View menu by selecting Offline Data or by simply pressing the F4 function key This allows the user to perform Offline editing All values displayed in Offline edit mode reflect the actual values contained in the currently loaded set up data file Note The program can be toggled between Online and Offline by simply double clicking on the Online or Offline panel displayed in the status bar at the bottom of the window Once invoked the set up program will close the Comm port and cease communication with the M4530 HSL RT6 M45 User s Manual SYSTEMS Electronics Group 48 SECTION 5 HSLRT6 WINDOWS BASED SE
9. last reset or end of shift is displayed The user can reset these counts at any time to aid in the trouble shooting process HSL RT6 M45 User s Manual SYSTEMS Electronics Group 58 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Current Shift Data This section is used to view the Current Shift data This data is the totals so far into the shift This data is transferred to the Last shift at the end of either an 8 or 12 hour This data can be reset by the user from this section amp HSLRATE unnamed Shift Data File Edit View Window PMT Help Rejects Per Pocket Cur Last Shift Current Shift Total Good Cans 0 0 1 2 3 H4 5 6 7 8 9 Total Rejected Cans End of Shift 10 Transfer Data 11 Cend ARA A et Cem ma Peery a e a E m a eee System Message All Faults Normal ONLINE 10 9 2003 3 27PM 4 Note The Transfer Data command button is only active while Online The Current shift data menu displays the following information 1 Total Good Cans Processed 2 Total Rejected Cans for all pockets Number of Rejected Cans for each pocket Pocket 1 thru Pocket 12 This data is the totals so far into the shift This data is transferred to the Last shift data when the end of shift input transfers from a 0 to a 1 This can be at the end of either an 8 or 12 hour shift or alternatively could be done
10. specified error Allowed Calibrated Leaker Reject Error This parameter is used in conjunction with the Desired Calibrated Leaker Reject PMT Value to adjust the PMT gain in the auto gain mode The M4530 will adjust the gain until the calibrate average is within the value entered in Allowed Calibrated Leaker Reject Error of the Desired Calibrated Leaker Reject PMT Value see section 3 3 Automatic Gain Adjustment PMT Reject Can Threshold This value specifies the reject threshold If the PMT Input value is below this threshold the can is considered good and is not rejected If the PMT Input value is above this threshold the can is considered a leaker and is rejected Typically this parameter is set between 35 and 75 10 PMT Gain PMT Voltage 0 1200V Adjusting this value adjusts the voltage applied to the tube thus adjusting the gain of the tube The value is set in 5 volt increments thus when a number is entered it will be rounded to the nearest 5 volt increment This parameter is set by the user in manual gain mode see section 3 5 Manual Gain Adjustment or is adjusted automatically when calibration is performed in the auto gain mode see section 3 3 Automatic Gain Adjustment 11 M4530 PMT Input Sensitivity This is a value from 0 to 7 which adjusts how much the output from the PMT input to the M4530 is amplified internally in the M4530 The higher the number the higher the M4530 sensitivity will be In genera
11. the Reject Threshold Once online with the M4530 through the PORG port this control is active The up down control can be used to adjust the threshold by one each time the corresponding key is depressed Increasing the threshold will decrease the sensitivity of the system decreasing the threshold will increase the sensitivity of the system PMT Average This is the average of all good cans and the in between pocket dark measurements for 36 consecutive cans Calibrate PMT This selection is used to execute the PMT Gain calibration procedure If the calibration is to be performed stop the tester align a calibrated leak test can at the PMT and select the Calibrate PMT button If the button is pressed the calibration will be performed see section 3 3 Automatic Gain Adjustment Calibration Once the calibration is initiated the message display will show PMT Gain Calibration In Progress The applied PMT gain will display the current gain in volts If the calibration is not successful the message display will show Calibration Error See section 3 4 Calibration Procedure for details on the calibration error Note This function is only available while online with the processor through the PROG port and the tester is stopped HSL RT6 M45 User s Manual SYSTEMS Electronics Group 51 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 5 2 THE MACHINE TIMING WINDOW The Machine Timing window is us
12. 5 volt increments between 498 and 1200 This parameter is adjusted when the PMT Gain calibration is performed It can also be adjusted manually using the up down increment control Adjusting this value adjusts the gain of the tube HSL RT6 M45 User s Manual SYSTEMS Electronics Group 50 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Adjusting the PMT Gain This selection is used to manually increase or decrease the PMT Gain Once online with the M4530 through the PROG port this control is active The up down increment control can be used to adjust the gain by 5 volts each time the corresponding key is depressed Increasing the gain will increase the sensitivity of the system decreasing the gain will decrease the sensitivity of the system PMT Offset This is the input offset value between 250 and 250 and adjusts the M4530 input offset proportionally This parameter is adjusted automatically in response to variations of the PMT offset see section 3 1 Automatic Offset Adjustment Threshold This value specifies the reject threshold If the PMT Input value is below this threshold the can is considered good and is not rejected If the PMT Input value is above this threshold the can is considered a leaker and is rejected Typically this parameter is set between 35 and 75 This parameter is adjusted using the up down increment control Adjusting the Threshold This selection is used to increase or decrease
13. 516 Configuration Status 2 Success vias Transmit Data Status 0 Unknown Status g Transmit Data Status prev 0 Unknown Status Destinar Nede EE Eme anan a Desination File Number 10 i Active Command Read Number of BYTES Received 0 Received Command BIT Status Command AZB Link Layer Status Status 00 Success No Error Current Transaction Received 0 System Message All Faults Normal ONLINE 10 9 2003 3 26PM 7 4516 Configuration Status This displays the current state of the configuration of the S4516 serial communications board System function sfunc19 S4516 configuration is used to set the S4516 configuration network node address network baud rate and USER port baud rate This must be executed prior to executing ether system functions 10 11 or 13 System function 19 is generally executed in the Initialization file of the user program HSL RT6 M45 User s Manual SYSTEMS Electronics Group 56 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE The following values are returned from a system function 19 call 1 Busy 2 Done S4516 Successfully configured 3 Invalid Parameter either network node address network baud rate or USER port baud rate is invalid 4 Timeout no response form S4516 32 Hardware ACK error from 4516 34 Invalid S4516 Slot Address W8156 must be loaded with the slot address of the 4516 prior to executing sys
14. D SETUP PROGRAM REFERENCE 5 2 4 DOWNLOAD RESTORE DATA The set up program allows the user to download Set up parameters timing channel set points and shift data to the M4530 and S4030 from the set up Data File This function is accessed from the File menu and the user is given the choice of the following options amp HSLRTE unnamed Main Display File Edit View Window PMT Help New Ctrl N Open Ctl 0 Save Ctrl S Save As Export Shift Data Ctrl lt Upload save Data gt Download Program Download Data Good Cans Rejects Print Repott Ctrl P Exit n volts 1707 Calibrate PMT PMT Input Offset Value j 0 PMT Average last 36 good cans j 0 PMT Input Reject Threshold 75 AER Alarm Rese System Message All Faults Normal ONLINE 10 9 2003 3 23PM M4530 PROG Port This option allows the user to download the set up parameters timing channel set points and shift data to the M4530 If not connected to the M4530 PROG port a message will be displayed alerting the user 4030 CAL Port This option allows the user to download the PMT set up parameters to the S4030 PMT Processor board If not connected to the M4530 PROG port a message will be displayed alerting the user Note Only the values contained within the current data file are used If the validity of the current data file is questionable review the
15. ON 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Zeroing the Machine setting the resolver offset To set the machine zero resolver offset perform the following 1 2 3 4 5 6 Connect the RS 232 cable from the COM port on the computer to the PROG port on the M4530 and go online with the processor From the View menu select Online Data The set up program will attempt to communicate with the processor and place the system into an Online mode of operation Observe the POS field Verify that as the machine is rotated forward that the position increases linearly from 0 through 359 If not swap the S1 and S3 leads of the resolver at the M4530 resolver connector Then verify that the position then indeed does increase with forward movement Position the machine with pocket 1 perfectly aligned with the PMT This is the machine zero position Auto zero the resolver by entering 0 in the offset field and then Click the Set Offset button The M4530 will calculate the actual offset value required to make this the 000 position and will display this number in the offset field The position will now read 0 Note The offset can only be changed while online with the processor with the machine stopped HSL RT6 M45 User s Manual SYSTEMS Electronics Group 53 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Adjusting the Timing Channel Setpoints To set any
16. SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Resetting the PLS Configuration As an aid to the user the current PLS configuration is displayed in the PLS Configuration tab of this window The PLS configuration should only be reset if a new module has been installed To reset the PLS configuration click the Reset PLS Config command button This function only resets the PLS configuration to the default settings HSLRTE unnamed Machine Timing Eea Ega oa Ean Bal wa Bua js aaa HSL RT6 M45 User s Manual SYSTEMS Electronics Group 55 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 5 3 THE SERIAL COMMUNICATIONS WINDOW The Serial Communications window is used to view the configuration status of the 4516 serial communications board if installed as well as view the status of the Allen Bradley DF1 communication protocol and set up the Allen Bradley PLC communication parameters From this window the user can view or adjust the following parameters e View the 4516 configuration status e View the S4516 DF1 serial communication status e View the Allen Bradley Link Layer serial communication status e Select the Allen Bradley PLC type PLCS or SLC500 to communicate to e View Set the Allen Bradley PLC destination node e Select the starting Allen Bradley PLC destination file number r 4516 DF1 Communication Status 4 p DFI Communication Set up 4
17. SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE The Windows based set up program is menu driven allowing the user to easily view data alter set up variables or set machine timing machine offset timing signal locations etc using a PC running the Windows 95 98 ME 2000 XP NT operating system The set up variables are used to configure and tune the M4530 to match the configuration and performance of the specific tester see Tuning the HSL RT6 M45 section 2 12 Note The set up program is an on line communications program used to interface with the M4530 module The data displayed and set in the windows is communicated directly to the module while in the Online edit mode Therefore prior to going online with the processor make sure an RS 232 cable is connected from the COM port on the computer to the PROG port on the M4530 The variables displayed while in the Online edit mode are read directly from the processor Data is saved to a Set up Data file sdt whenever changes are made to a parameter or if the data is uploaded from the processor File Edit View Window PMT Help Messages Machine CPM Good Cans l Rejects 0 0 0 PMT Data Calibrate PMT PMT Applied Gain volts 7707 4 __ CaibtePMT PMT Input Offset Value 0 PMT Average last 36 good cans 0 PMT Input Reject Threshold 75 a Alarm Reset Alarm Rese System Message All Fa
18. TUP PROGRAM REFERENCE 5 5 THE WINDOW MENU The Window menu allows the user to select one of five different Display Set up windows to modify set up parameters view shift data or receive feedback about the current status of the control system amp HSLRTE unnamed Main Display File Edit View Window PMT Help Messages MAES 2 Machine Timing 3 Serial Communications 4 Shift Data 51 0 States Machine CPM Good Cans Rejects 0 0 l 0 PMT Data Calibrate PMT PMT Applied Gain volts 10T H zoe PMT Input Offset Value 0 PMT Average last 36 good cans j 0 PMT Input Reject Threshold 75 Fea Beer Alarm Rese System Message All Faults Normal ONLINE 10 9 2003 3 25PM Once a window menu item is selected a check mark is placed next to the selected item and the selected window is displayed with the name changed in the title bar of the main window Note Read only variables are displayed in blue with a gray background Any variables that can be altered by the user are displayed in black with a white background In most cases a parameter that can be changed by the user will have associated with it increment and decrement controls The user can either click on the desired parameter to adjust and enter in a new value or use the increment or decrement controls to change the value by 1 unit HSL RT6 M45 User s Manual SYSTEMS Electronics Group
19. ameters prior to download All functions are available to the user while Online however specific Online functions are disabled in the Offline edit mode Note Offline changes can only be made by enabling Offline Editing accessed under the Edit menu Getting Help The entire contents of the user s manual is contained within the help file Pressing Ctrl H will display the help file window Pressing the F1 key will display the contents file Hot spots allow jumps to other topics to display additional information as desired Selecting About HSLRT6 from the Help menu will display a dialog box listing information about the current revision of the setup program and how to obtain technical support HSL RT6 M45 User s Manual SYSTEMS Electronics Group 38 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 2 THE FILE MENU The File menu allows the user to perform the following functions e Create a New set up Data File e Open an existing Data File e Save any changes made to the current Data File to disk e Upload save Data from the Processor Download a SYSdev sdv program to the processor Download restore Data from the current set up Data File to the processor e Print a Report of the current set up parameters e Exit the set up program amp HSLRATE unnamed Main Display O x File Edit
20. baud rate is to allow the user to communicate with the processor via the 4516 serial communications board In most cases the user will only need to specify the communications port and leave the baud rate at 9600 If communication problems occur make sure there is a secure connection from the PC to the PLC Then check the Comm port In most cases the user will only need to select a new Comm port If communication problems persist there may be another program causing a conflict with the port Check the port configuration from the Windows Settings folder HSL RT6 M45 User s Manual SYSTEMS Electronics Group 45 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 4 THE VIEW MENU The View menu allows the user to perform the following functions e View the Target Board Interface e View Online Data e View Offline Data amp HSLATE unnamed Main Display Target Board Interface HSL RT6 M45 User s Manual SYSTEMS Electronics Group 46 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 4 1 TARGET BOARD INTERFACE This function allows the user to view fault codes S3000 network communication error codes and review the current Ident and Revision of the application program This is accessed by the View menu by selecting Target Board Interface Target Board Interface Program Ident Revision Set Network Address Set Time amp Dat
21. box allowing the user to select a folder and enter a name for the file The user will be notified if the file exists The extension sdt will automatically be added to the file name If this is a New file the user will be prompted to enter a file name Save As To save the data file to a new name select Save As from the File menu This displays a dialog box allowing the user to select a folder and enter in a new name for the file The user will be notified if the file exists and the extension sdt will automatically be added to the file name Export Shift Data This function allows the user to export the shift data to a Tab Delimited text file This allows the user to easily use the shift data to produce production reports HSL RT6 M45 User s Manual SYSTEMS Electronics Group 40 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 2 2 UPLOAD SAVE DATA The Set up program allows the user to upload set up parameters timing channel set points and shift data from the M4530 into a set up Data File This function is accessed from the File menu and the user is given the choice of the following options amp HSLATE unnamed Main Display File Edit View Window PMT Help New Ctrl N Open Ctl O0 Save Ctl S Save As Export Shift Data Ctrl lt Upload save Data Download Program Download Data gt Rejects
22. d cans that deviated down from the good can PMT Input Average in the last 36 consecutive pockets 9 Up Peak Max This is the highest PMT input value detected as a good can in the last 36 consecutive pockets 10 Down Peak Min This is the lowest PMT input value detected as a good can in the last 36 consecutive pockets 11 Average Reject Value This is the average value of the PMT input for the last 8 rejects 12 of Rejects of Last 36 cans This is the number of leakers rejects detected in the last 36 consecutive pockets 13 Last Reject Value through 8th to Last Reject Value These 8 variables are a stack that contain the values of the last 8 rejects HSL RT6 M45 User s Manual SYSTEMS Electronics Group 65
23. data in an Offline mode prior to download HSL RT6 M45 User s Manual SYSTEMS Electronics Group 43 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 2 5 PRINT REPORT The Set up program allows the user to generate a Report printout of all the set up parameters timing channel set points and shift data This function is accessed from the File menu At the top of each page the report displays the name of the set up file being printed At the bottom of each page is the date and time the document was printed as well as the page number To printout a report of the settings contained in the set up Data File perform the following 1 From the File menu select Print Report or press Ctrl P This displays the Print Setup dialog box allowing the user to select a printer as well as the paper size and orientation Once the user selects OK the report is generated and sent to the specified printer device This function makes use of the windows print manager which allows the user to continue with their work while the document is being printed 5 3 THE EDIT MENU The Edit menu allows the user to perform the following functions e Enable Disable Offline Editing e Set up the Comm Port amp HSLRATE unnamed Main Display File Edit View Window PMT Help k Comm Port Machine CPM Good Cans 7
24. e r Internal Fault Code Current Fault Code 00H No Internal Fault has Ocurred Last Fault Code 00H No Internal Fault has Ocurred Heset Faults Corrective Action None E r Communications Network Error Codes Current Comm Error Code 00H No Network Comm Error Last Comm Error Code 00H No Network Comm Error Once invoked the set up program will prompt the user to select a program to compare with the one existing in the processor Whether a program is selected or the user cancels the setup program will attempt to communicate with the M4530 If unsuccessful a warning message will be displayed prompting the user to either Retry or Cancel the operation If the operation is canceled and communication with the processor cannot be established the system will be placed in an Offline mode however the Target Board Interface window will be displayed HSL RT6 M45 User s Manual SYSTEMS Electronics Group 47 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 4 2 VIEW ONLINE DATA This function allows the user to place the set up program in an Online mode with the processor This is accessed by the View menu by selecting Online Data or by simply pressing the F3 function key Note The program can be toggled between Offline and Online by simply double clicking on the Online or Offline panel displayed
25. ed to invoke the PLS programming command menus From this window the user can view or adjust the following parameters e Adjust Timing Channel setpoints e Set the resolver offset e Clear or Recall a PLS timing channel e View the current PLS configuration e Reset the PLS configuration to default settings Timing Channels PLS Configuration Timing Channels r Resolver Offset ON OFF oo Syne Timing CHOO 0 15 Set Dffset Marker Timing CHOI 345 165 Spare CHO2 SpareicHos 4 Spare CHO4 Ea a zi a zi Spare CHOS jo Spare CHS wen Ea Spare CHO inun EZ PLS Channel EH Recall Channel Clear Channel RPM 0 Position 254 Offset 90 Scale 360 5 ystem Message All Faults Normal ONLINE 10 9 2003 3 26PM _ In addition the following parameters are displayed at the bottom of this window RPM This is the current speed in Revolutions per Minute of the main crank resolver Position This is the current Position in degrees of the main crank resolver Offset This is the current resolver offset set in degrees Scale This is the scale factor of the resolver or the number of divisions in one revolution Note The General Timing Signal Locations section provides a complete description of each timing channel signal HSL RT6 M45 User s Manual 52 SYSTEMS Electronics Group SECTI
26. er in manual gain mode or adjusted automatically when a calibration is preformed in the auto gain mode or is incremented or decremented by 5 from this menu PMT Offset This is the input offset value and adjusts the M4530 input offset proportionally This parameter is set by the user in manual offset mode or is adjusted automatically when in the automatic offset mode PMT Input This is the value 0 to 255 of the last PMT sample and is proportional to the amount of light detected by the PMT where 0 equals no light detected and 255 equals maximum light detected PMT Input Average This is the average of all good cans and the in between pocket dark measurements for 36 consecutive cans PMT Up Deviation This is the average up deviation from the good can PMT Input Average for 36 consecutive cans The lower the number the less deviation between all good cans the higher the number the more deviation HSL RT6 M45 User s Manual SYSTEMS Electronics Group 64 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 6 PMT Down Deviation This is the average down deviation from the good can PMT Input Average for 36 consecutive cans The lower the number the less deviation between all good cans the higher the number the more deviation 7 Up Deviation Count This is the number of good cans that deviated up from the good can PMT Input Average in the last 36 consecutive pockets 8 Down Deviation Count This is the number of goo
27. ffset mode This value is set by the user to specify the desired good can average The M4530 adjusts the input offset until the average good can input is within the specified error see section 3 1 Automatic Offset Adjustment 62 SYSTEMS Electronics Group 4 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Allowed Good Can Error This parameter is used in conjunction with the Desired Good Can PMT Value to adjust the PMT input offset in the automatic offset mode The M4530 will adjust the offset until the good can average is within the value entered in Allowed Good Can Error of the Desired Good Can PMT Value PMT Gain Calibration Mode Enabled When Checked the Automatic Gain Calibration mode is enabled see section 3 3 Automatic Gain Adjustment When Unchecked the Manual Gain mode is enabled see section 3 5 Manual Gain Adjustment Gain Calibrate PMT Input Average This is the average PMT input value of the last 6 samples taken while a calibration cycle is in process The M4530 compares this value to the Desired Calibrated Leaker Reject PMT Value and adjusts the PMT gain accordingly while a calibrate cycle is in progress see section 3 4 Calibration Procedure Desired Calibrated Leaker Reject PMT Value Used in the auto gain mode This value is set by the user to specify the desired reject average The M4530 adjusts the PMT gain until the average calibrate value is within the
28. fy the Type of PLC the M4530 will communicate to The user can choose from PLCS or SLC500 Note This parameter should be set prior to communicating with an A B processor Destination Node This is used to set the node number of the A B PLC to send and receive data from This also displays the node number of the A B PLC that send a Command message packet HSL RT6 M45 User s Manual SYSTEMS Electronics Group 57 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE Destination File Number This is the file number the M4530 will read and write data from See Appendix B for a description of the data read from and written to an Allen Bradley PLC 5 5 4 THE SHIFT DATA WINDOW The Shift Data window is used to view the shift data collected by the M4530 This window is selected from the Window menu HSLRT6 unnamed Shift Data _ O x File Edit View Window PMT Help ket Current Shift Last Shift Rejects Per Pocket Reset Rejects 2 0 System Message All Faults Normal ONLINE 10 9 2003 3 27PM This window utilizes a TAB control to divide the set up parameters into three categories similar to that of the Keypad Display These sections are as follows Rejects Per Pocket The number of rejects per pocket menu is provided to aid in the trouble shooting of a bad seal with a particular pocket The total number of rejects for each pocket since the
29. l this is set at the highest amplification and is only lowered if the PMT is too sensitive HSL RT6 M45 User s Manual SYSTEMS Electronics Group 63 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 1 View PMT Data The View PMT Data selection is used to view the good can and reject data in real time as well as manually fine tune the PMT gain HSLRTE unnamed File Edit View Window PMT Help PMT Setup Parameters View PMT Data PMT Gain Voltage 0 1200V 101 2 PMT Input Offset 250to 250 0 r Good Can Data Rejected Can Data PMT Input 0255 Average Reject Value ea Average PMT Input moss Number of Rejects last 36 cans Eazy PMT Deviation Up avg oss Last Reject Value Eva PMT Deviation Down avg ios 2nd to Last Reject Value Ewa Deviation Count Up cans 0 3id to Last Reject Value 0 Deviation Count Down H cans mosey 4th to Last Reject Value e Up Peak Max PMT input os 5th to Last Reject Value eco Down Peak Min PMT input osm 6th to Last Reject Value aco 7th to Last Reject Value coe 8th to Last Reject Value Eu System Message All Faults Normal ONLINE 10 9 2003 3 30PM _ PMT Gain This value adjusts the voltage applied to the tube thus adjusting the gain of the tube The value is set in 5 volt increments thus when a number is entered it will be rounded to the nearest 5 volt increment This parameter is set by the us
30. m Message All Faults Normal ONLINE 107972003 323PM 4 Note To Download a SYSdev program to the processor the program must be Online If Online mode cannot be achieved program download will not be executed If the program is currently Offline the user will be prompted to first go Online Once selected and Online with the processor a dialog box will be displayed allowing the user to select the SYSdev file to download Note Only the files with the sdv file extension will be displayed It is important to keep in mind that only a valid M4530 PLC SYSdev file can be downloaded with the set up program Care should be taken when selecting a program to download If not connected to the M4530 PROG port a message will be displayed alerting the user Once selected a message box is displayed informing the user of the current program revision and checksum of the program loaded in the processor as well as that of the selected program The user must confirm their selection by clicking the Yes command button After the user confirms their choice program download is initiated and the current program download address is displayed When program download is complete the user is prompted to acknowledge Control is passed back to the main program and the set up program remains in an Online edit mode HSL RT6 M45 User s Manual SYSTEMS Electronics Group 42 SECTION 5 HSLRT6 WINDOWS BASE
31. of the timing signal setpoints perform the following Note Any changes made to the timing channel setpoints will be saved as part of the setup data file 1 2 3 4 5 Connect an RS 232 SYSdev cable from the COM port on the computer to the PROG port on the M4530 From the Window menu select Machine Timing From the View menu select Online Data The set up program will attempt to communicate with the processor and place the system into an Online mode of operation Set points are entered for a particular channel simply by typing in the set point Note CH00 Sync timing and CH01 Marker timing are automatically programmed at power up and should not be modified by the user Only CH02 thru CH07 can be programmed by the user if additional timing signals are required by the user these channels are not used by the HSLRT6 program Only one set point is can be programmed per channel If a channel needs to be Recalled or Cleared enter the desired channel number into the PLS Channel field Click the Recall Channel command button to recall the setpoints Click the Clear Channel command button the completely clear all setpoints for the selected channel Note Ifa channel has been cleared or the On and Off setpoints have the same setting the set point will be displayed as HSL RT6 M45 User s Manual SYSTEMS Electronics Group 54
32. tem function 19 II Transmit Data Status This represents the state of the data packet transmission This will typically display either Busy or Done If there are problems delivering the message packet the response code along with a description will be displayed Note The Transmit Data Status prev is used to view the last or previous status Current Transaction This is the Transaction number delivered to the Allen Bradley PLC Active Command This displays either Read or Write This is used to view the command type of the current transaction Number of BYTES Received This displays the current number of bytes received from either a Command or Reply message packet Received Command BIT Status This displays the state of the command received If this displays a Reply then the command was sent from the M4530 If this displays Command then a command action was received by the M4530 A B Link Layer Status This displays the status of the receipt of the message packet sent to the Allen Bradley PLC If the delivery is not successful an error code along with a description is displayed Refer the to the Allen Bradley Communication Protocol and Command Set reference manual for more information on Link Layer error codes AIB Link Layer Current Transaction Received This is the Transaction number received from the Allen Bradley PLC PLC Type This is used to speci
33. ults Normal ONLINE 10 9 2003 3 22PM _ HSL RT6 M45 User s Manual SYSTEMS Electronics Group 37 SECTION 5 HSLRT6 WINDOWS BASED SETUP PROGRAM REFERENCE 5 1 GENERAL DESCRIPTION Title Bar At the top of the window is the Title Bar The title bar is used to display the name of the working Set up Data file as well as the name of the active Window The title bar is dark if the window is active and grayed if another window is active The color depends on the settings of the Display Properties of the Control Panel Status Bar At the bottom of the window is the Status Bar The status bar is used to display system messages online or offline mode as well as the current time and date as set by the operating system The system messages panel displays general information about operation of the system The Online Offline mode panel displays the status of the current set up program mode of operation The mode of operation can be changed by simply double clicking the online offline mode panel Hot Keys Hot keys are activated by holding down the ALT key and simultaneously pressing the underlined letter of the desired function Almost every function can be activated by either pressing a series of hot keys or using the TAB key to move between fields Online Offline Modes The set up program allows the user to make changes while Online with the processor The Offline mode is used to preset par
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