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Introduction to YS1000 Series - YS1000 Series Single Loop Controller

1. m 1 Al 5 for the program mode of the YS1700 TI 01B08A01 01E Mar 30 2007 00 YS1000 Series Products Other Instruments YS1310 Indicator with Alarm Indicating alarm monitor for two inputs for simultaneous monitoring of both loops High high high low and low low alarms can be detected for each of the two inputs and logical ANDs or ORs of arbitrary alarms can be set From among these a total of six alarms can be as signed to alarm output contacts YS1350 Manual Setter for SV Setting A manual loader used to output a setpoint signal to a controller Its operation mode is switched over between cascade and manual by operation mode keys C and M or a status input and a status identification output is provided as standard YS1360 Manual Setter for MV Setting A manual loader used to output a control signal to an actuator of a final control device Its opera tion mode is switched over between cascade and manual by operation mode keys C and M ora status input and a status identification output is provided as standard S1310 S1350 YS1360 baM Manual Through Client aj controller Manual Through Status LU Alarm output Indicator with alarm Manual setter for S setting Manual setter for MY setting terminal TI 01B08A01 01E Mar 30 2007 00 YS1500 and YS1700 Getting Start
2. Expandable I O cable YS1700 with Expandable I O Note 1 Instrument panel thickness 2 3 to 25 mm Clamp bracket 132 MIN Note 2 Weight Main unit 1 6kg Expandable I O Cable 320g Note 1 If a nameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30 mm or less from the panel surface Note 2 When installing the expandable I O cable secure the wiring space of at least 60 mm for a minimum curvature radius of the cable in addition to the mountiing bracket space of 72 mm from the terminal cover face of the main unit Pane Cutout Dimensions Panel Cutout Width for For single mounting For side by side mounting Side by side Mounting 0 7 ep i S eee to be mounted x x 6 48 220 or more 1372 220 or more 1976 Trigonometry Unit mm General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 Note 1 If a nameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30 mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel 0920_2E ai Us Precautions When Using This Type Option code AOx direct sensor input is not available e Option codes A31 RS 485 and A32 DCS LCS communication cannot be specified at the same time TI 01B08A01 01E Mar 30 20
3. Cascade Control Module CSC Loop 1 process Loop 2 process variable variable PV displayed on a bar graph PV displayed on a bar graph Process variable PV1 lt gt PV2 Process variable SV displayed on a bar graph SVM1 amp __ PV1 alarm p 6 PHF1 PV high limit alarm flag lt rocessing E SSS l imi Beat ST SHR gO s g et HHFT pv SRN Eer flag or by communication e EE LLF1 PV low low limit alarm flag Cascade setting value csv1 Q Computer T Alarm setpoint for ta deviation variable Input compensation Variable gain Adjustable setpoint filter a D Adjustable setpoing filter B Proportional band PB1 T lt Integral time CD Derivative time TD1 gt lt PID S PI Feedforward input value output compensation PV2 alarm processing Deviation 1 alarm processing Control operation processing 1 Control type CNT1 Control element ALG1 I PD PI D SVF Output limiter processing 1 L VLET T PV velocity alarm flag oo DHT High limit alarm setpoint for PV m PL1 Low limit alarm setpoint for PV oo DT High high limit alarm setpoint for PV Low low limit alarm setpoint for PV gt sis p Velocity alarm setpoint for PV Velocity alarm time setpoint for PV ISTCSW STC stop flag STCM1 STC mode designation flag 1 STCM2 STC mode designation flag 2 STCLP STC loop flag STCOD On demand designation flag m ew Non linear control gap w
4. YOKOGAWA lt gt Operation status display Engineering units 100 value of scale PV overflow Key LOCK status display SV pointer PV bar PV bar scale PF key function display 0 value of scale MH pointer MV valve direction MV overflow Operation status display Control status display PV meter scale Scale factor Key LOCK status display PV pointer SV pointer Numerical scale Main scale marks subscale marks Engineerign units PF key function display MH pointer MV valve direction MV meter scale TI 01B08A01 01E Mar 30 2007 00 10 m TREND Display Display title Trend data 1 to 4 digital display Trend data 1 to 4 trend display Time span scale lt lt gt gt YOKOGAMA lt gt m ALARM Display Display title Item title PROG EWEMT MV display Teal KOGAWA lt gt Operation status display Engineering units 100 value of scale Key LOCK status display Trend data 1 to 4 pointer Scale marks PF key function display 0 value of scale Operation status display Alarm lamp Alam item Unacknowledged alarm marks Software key function display TI 01B08A01 01E Mar 30 2007 00 11 m DUAL Display Tag number Display title PV SV MV digital display Inverse display Operation loop Loop number Control substatus HH pointer PH pointer PV bar LL pointer PL pointer PV undreflow MV display E EVENT Display B E
5. gt lt Se Se TEET S 3 9 9 2 I l o z lt S g 2 82 Qvale o IHH Bb Oa fee sd pes 3 a s O19 lao key E o S o S lt e Rai 5 ea LE SE Le o EH SECH Q Register E ow low limit alarm setpoin H Process data area N x PATER r Tuning parameters a w o Engineering Parameters E 0 0 P Parameter comment K Parameter comment K Parameter comment Parameter comment Various setting windows Folder structure view e Window for parameter setting e Window for event setting Register view e Window for data sheet creation e Window for program development When a document window for register setting opens registers are shown in the lower left pane TI 01B08A01 01E Mar 30 2007 00 37 YSS1000 Function Overview E Settings That Can Be Made Using YSS1000 YSS1000 is computer software for setting and developing the parameters and user programs for YS1000 Series controllers on a computer Linking YSS1000 to a YS1000 Series controller or setter enables tuning and subprogram monitoring to be done online YS1700 in Program Mode YS1700 and YS1500 in YS1310 Settings in YS1000 Description Function Text Function YS1350 p Block Programming Selection YS1360 rogramming Mode File information I O comments and 3 5 of E PAA EEI parameter comments can be set ele The PID parameters tables scales D Parameter x setting
6. Supervisory Communication DES Communication RSR z i CENT UM Co 1000 CS 3000 DES Communication R5 485 or LES L T PFH TTT R korenr i b s PS MEB x T Be 7 Ideal means to back up a OCS where reliability is critical such as In chemical plants e Centralized monitoring and operations via operation windows such as tuning windows and control group windows on human interface stations HISs are enabled e Communication functions can be configured using a standard builder program for the DCS e The DCS function blocks to correspond to individual YS1700s and YS1500s are defined as SLPCs Each YS1350 is defined as an SMST 111 and each YS1360 as an SMST 121 e The YS1310 cannot communicate with a DCS e Up to 120 YS1000 controllers and manual setters in total can be connected to each EFCS in CENTUM XL and up to 24 YS1000 controllers and manual setters in total can be con nected to each MFCU in uXL e Please specify the communication options A31 RS 485 communication to directly com municate with the CENTUM CS3000 e Please specify the communication options A32 DCS LCS communication to communi cate with the CENTUM CS1000 CS3000 through the SCIU TI 01B08A01 01E Mar 30 2007 00 55 Peer to Peer Communication al UU intercommunicatian amp Shared VO 4 Shared T RS 485 La e Y we Be L E i P Sa Ls wi fi I LK D I ee I e i IN w
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8. 2 H lt YOKOGAWA lt gt Push SHIFT key for 3 Second to close the Event display C C lt gt gt YOKOGAMA lt gt Operation status display Engineering units 100 value of scale Key LOCK status display PV overflow SV pointer PV bar scale PF key function display 0 value of scale Events are overlaid for display if multiple events occur simultaneously Set using the YSS1000 Setting Software Clearing guide display fixed display TI 01B08A01 01E Mar 30 2007 00 12 Shorter Casing and Lighter Weight The reduced size and weight make it easier to design compact instrument panels and replace existing controllers S1000 Dee eee 220mm 1 6kg gestan rr som ook EK HOMAC 513mm a x Pneumatic 100 Line 743mm Siemens 278mm DR24 Moore 280mm Moore353 ABB Micro Mod 272mm P550 TIP In addition to the YS1000 standard case and housing various cases and housings compatible with those for earlier series are available for easy replacement TI 01B08A01 01E Mar 30 2007 00 13 Fail safe m Redundant Output Backup Dual CPU configuration hard manual Display CPU s process Display at normal condition gd SCH Main CPU s process at normal condition A E Buck up process at fail I M Display soe H signal i c Main le F 5 ey operation Output Circuit MV Hard Manual With dual CP
9. Maximum of2vaiues lt maxz Tue ooo o Maxmumof3values lt maxs Tun E HE Maximumof4values v max wen ooo o Mnimumof2values lt mm2 Iw ooo o Mnimumof3values lt v mna wm 3 TP Mnimumof4values vw mina wn 4 of ooo o ooo o oo o c O j x o T lh NINI sech KA Cc Ke D 2 Wl O K KA m o Averageof2values v aver ae Averageof3values v aves ae Averageof values v avea ae meo HT HE 5 E E x le New Functions that were not available in the YS170 and are newly provided with he YS1700 TI 01B08A01 01E Mar 30 2007 00 33 Max Jext Brao Function Block Programming Command Serial TE DEE em Lem EIER rn CN Inputs Parameters 10 10 segment linearizer function linearizer function Inverse conversion of 10 IFXn IEXn seg ment linearizer function function Inverse conversion of arbitrary segment linearizer IGXn IGXn function lebt Tee Lues um um al L S A E T T EE 1 ond minute Velocity limiter ai sm sm ij tion second tion minute EE Gr n L ps Ee Ek ttoOchangedetection 8 DEDom oeoem 1 o0 Changedetecion 8 v epcem ERE 1 o foo Gees SE SR KA Cc E Ce d Q O 8 Timer secon Ki O O Timer Timer minute wun TIMMm Time out second TUPm Time out minute TUPMm TUPMm Program setter second PE So BC Progra
10. Derivative time TD2 gt lt Reset bias Feedforward input value output compensation Output tracking input value TRK1 Control parameters registers Data can be set in and read from the user program C D Control data registers Data can be set in and read from the user program DC PDC 1 xo Output limiter tance processing 2 MG High limit setpoint of MV W Low limit setpoint of MV Manipulated output variable or by communication Already set extended register data is used at execution of the CSC function block p Store to extended registers after execution of the CSC function block TI 01B08A01 01E Mar 30 2007 00 Selector Control Module SSC Loop 1 process Loop 2 process variable variable PV displayed on a bar graph PVM1 awa Cake PV displayed on a bar graph Process variable PV1 F gt PV2 Process variable SV displayed on a bar graph PV1 alarm sel PHF1 PV high limit alarm flag Al Setpoint value SV1 F processing K gt _PLF1 PV low limit alarm flag P E i trae gt HHF 1 PV high high limit alarm flag or by communication L S 2 LLF1 PV low low limit alarm flag Le a CC T Cu ee i VLF1 PV velocity alarm flag C o A mode enange flag GAN Analog 0 CAF 1 0 A M PV al GDB High limit alarm setpoint for PV Cascade setting value CSV1 T ELL Low limit alarm setpoint for PV A H 9 DHT High hig
11. I I LIGO LNID LNDO NO seig pue oney S ae LLL o LOL NO4 UOISJ AUOD l au ju u B s 0 l O l l I O8d I84 NId N94 joan seq pue ules i LOTd LO qe sn pe jjojno gjqeisnipe uo AO I MO pue uonoe1x pue uonoenx jool enbs ool 1enbs S TL Jet yNdu Jet 1ndul l se G CN FPX LX zX Das 1ou uonoung 199 JOU uonound 40110 yndui Burpem yndino jndu juawainseayy jndu juawainseayy jndui Dumas pe5seo JHIA yeyowered OLld Lid K Das JOU uonound 4610 uol 929 s uolnounj q eg s Jou uoun 49101 gid t aS Jou uonound 441011 Ges w Lid poIlN dooy a Huls jo weibeIg yoo Mar 30 2007 00 TI 01B08A01 01E 21 oLlod Dee JOU L 4600 od J 199 JOU a 4800 199 10U ice 4 00 lt uonouny aa J ZOO u E E m E e LIAL1d 4 0d LNVSVO 4SOd J uueJed yndjno LHd 4100 Ld lt 4200 Je eweled SVO 470d Jajowesed Jajyowesed ynd no Jo awesed yndjno wueje nd no wee Wee uONeIAsp yndjno HUU UDI Ad YWI MO Ad JAUDOISA Ad SNIS N V O SNIS W V D Loa coad coad vroa E E EE sod NAdO UIG Ae AW NadO uId e LAWd AW 18s id LV NadO UId LAW SZA Joyowesed WW oz p A GU nd no AW Z 1ndino AW LA ZA T 3SoO19 ulq LWN LHW SJO ILUI jndinO 9 3SO1TO uld O 3SO1O ulq Lx LAd SvA LAS SEA Joyowesed JayoweJed A GL A GL yndyno Ad yndjno AS
12. I De Zz LX L Ik DE ms ideal for multt variable control such as for boiler instrumentation Cannot be linked oral Series interlink S net A maximum of 16 YS1000 controllers and setters can be connected per RS485 link For 4 instru ments from among these each can transmit 4 analog data and 16 status data Any instrument on a RS485 inter communication link can read all data on the same link 16 ana log data and 64 status data e Maximum number of instruments 32 e Maximum communication speed 38 4K bps e Maximum number of instruments that can transmit data 4 e Transmitted data 4 analog and 16 status data per sender YS1700 instrument e Receiver instruments 32 Communication period 200 ms on average asynchronous to control calculation periods TI 01B08A01 01E Mar 30 2007 00 56 Open Network Connectivity SCADA OPC Server PC link r RS 485 Etnernet Modbus TCP S1700 S1700 S1700 Connectible to PC link Easy connection to FA M3 via a UT ink module Modbus RS 485 S1700 S1700 S1700 Connectible to Modbus and Ethernet Modbus TCF CEET TI 01B08A01 01E Mar 30 2007 00 57 Application Note Temperature and Pressure Compensation for Ideal Gas Floating point format calculations have enabled physical quantities in engineering units to be used in calculations When using calculation modules in the earlier YS Series Scaling needs to be performe
13. Parameter constants and other parameter v values can be set data Messages to be displayed in a Event display settings dialog box that will appear when a predefined event occurs can be set User programs can be developed by simply connecting modules to each other Function block programming User program development User programs are coded as conventional text descriptions in Reversed Polish Notation Text programs of up to 1000 steps can be coded Parameter settings and developed programs can be uploaded to and downloaded from YS1000 Series controllers Downloads to the YS1000 however can only be performed when the operation mode is STOP The PID parameters can be finely Tuning tuned while monitoring the PV SV and MV trend graphs and the C SE operation mode can be changed ommunication Register Registers used in the user program can be monitored Function block diagrams configured by control modules in user programs monitor I can be monitored Module Input and output values of modules monitor can be monitored ST EE The set event messages can be event display made to appear for testing on the YS1000 controller Parameter settings and user programs set in YSS1000 or Text programming Download Upload Compare Save downloaded from YS1000 Series controllers can be saved to a computer disk Parameter settings and user Print programs can be printed File Open Compar
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15. Manual Setter for SV Setting 52 YS1360 Manual Setter for MV Setting 53 CO un e Le u u E E ua 54 Supervisory Communication 54 Peer to Peer Communication u u 55 Open Network E UE 56 Application Note u u u 57 Temperature and Pressure Compensation for Ideal Gas 57 Boiler Drum Level Control 1 1 U uuu 58 Boiler Feedwater Treatment u 59 Compressor Anti surge Control 60 Bel e UNTER 61 QSA ee 63 BII e 65 Dimensions of YS1000 Basic Ivpe ee 65 Dimensions of YS1000 Basic Type with Expandable I O 66 Dimensions of Expandable I O Block and Expandable I O Cable 67 Dimensions of Compatible Type for YS100 68 Dimensions of Compatible Type for YS8
16. and low cutoff adjustable i LCD OFF l l l PLC1 l l l l l l l l l l l l l l l l l l l l PH1 PLA SV output C M status DO DO2 Y2 DO4 m Features Amanual loader used to output a remote setpoint signal to a controller Trend graph display for measured values e High and low limit alarms can be displayed and contact outputs are available TI 01B08A01 01E Mar 30 2007 00 53 YS1360 Manual Setter for MV Setting LCD display unit color LCD 120 x 320 dots 1 FAIL lamp LED red ALM lamp LED yellow C mode key LED green M mode key LED yellow MV increase key MV decrease key Page key Fast change key SHIFT key Tag label recommended placement position Operation mode Backlight OFF Measurement input 1 Cascade input switching input DI2 X1 X2 DI1 2 High low limit of Manupulated output MH1 ML1 os R n LCD OFF Square root extraction and low cutoff adjustable PLC1 PV MV display display High low limit alarm detection PH1 PL1 MV output 1 MV output 2 C M status DOT DO2 Y1 Y2 DO4 E Features Amanual loader used to output a control signal to an actuator of a final control device Trend graph display for measured values e High and low limit alarms can be displayed and contact outputs are available TI 01B08A01 01E Mar 30 2007 00 54 Communication
17. in which control and computational functions are coded in concise language by the user Each YS1700 can run two PID control calculations simultaneously and output the respective 4 20 mA output signals The YS1700 can also be used as a multi function controller without programming in the same way as for the Model 1500 introduced below YS1310 Indicator with Alarm Backward compatible with Y 131 Indicating alarm monitor for two inputs for simultaneous monitoring of both loops High high high low and low low alarms can be detected for each of the two inputs and logical ANDs or ORs of arbitrary alarms can be set From among these a total of six alarms can be as signed to alarm output contacts Y 1350 Manual Setter for SV Setting Backward compatible with Y 135 A manual loader used to output a setpoint signal to a controller Its operation mode is switched over between cascade and manual by operation mode keys C and M or a status input and a status identification output is provided as standard YS1360 Manual Setter for MV Setting Backward compatible with YS136 A manual loader used to output a control signal to an actuator of a final control device Its opera tion mode is switched over between cascade and manual by operation mode keys C and M ora status input and a status identification output is provided as standard YS1000 Series Software Product YSS1000 Setting Software for YS1000 Series YSS1000 is a software product
18. mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel Note 3 General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 Precautions When Using This Type Option code A0x direct sensor input is available Option code A34 Ethernet is not available Option codes A31 RS 485 and A32 DCS LCS communication cannot be specified at the same time Option code FM FM nonincendive is not available Not compliant with CE Mark e Not dust or splash proof e Not installed in housing but supplied in a YS80 compliant case TI 01B08A01 01E Mar 30 2007 00 71 Dimensions of Compatible Type for 100 Line Unit mm Note 1 When swung up Instrument panel thickness 2 3 to 25 mm CH cO Note 1 If a nameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30 mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel Note 3 General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 Instrument to Be Replaced Housing to Be Used 100 Line pneumatic instrument YS006 u Precautions When Using This Type e Needs a separately sold housing Model YS006 for installation and wiring Option code A0x direct sensor inp
19. used in combina in combination tion Ethernet is available only in the basic type 15 Communication Can parameters and user programs be up Yes loaded read out to PC during operations 16 Compatible housing For replacement of the earlier models such The existing housings cannot be used A compat as EK series also EBS etc can their ible housing model SHUP for each series should housings be used as is be used and the instruments need to be replaced on a housing basis Compatible housing For incorporation into the earlier model s The earlier model s compatible types are delivered compatible housing is only the internal unit fitted into the compatible housing SHUP They 17 inserted and used should be inserted into a compatible housing SHUP and used on a case basis 18 Reliability Can aluminum electrolytic capacitors be Parts with a life of 10 years or more are excluded parts having defined life spans from parts having defined life spans Aluminum electrolytic capacitors have a life of more than 10 years due to use of parts with a longer life and design taking life into account so they are not included in the parts with defined life spans TI 01B08A01 01E Mar 30 2007 00 64 No Category Questions Answers or Steps 19 Reliability Is mutual complementary by dual CPU This function is unique in YOKOGAWA product configuration specific to Yokogawa Elec Dual
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21. 0 Internal Unit 69 Dimensions of Compatible Type for YS80 sees 70 Dimensions of Compatible Type for 100 Line 71 Revision Information enen j TI 01B08A01 01E Mar 30 2007 00 YS1000 Series Features m Color LCD Easy to read thanks to a full dot color LCD To accommodate a variety of environmental conditions a semi reflective LCD ensures excellent visibility even when lit by outside light In addition to a meter display which is ideal for replacing traditional controllers with pointers an event display is newly added The backlight can be switched on and off by a remote contact E Improved Specifications Specifications improved from YS100 Series Input output accuracy e Voltage input accuracy 0 2 0 1 Voltage output accuracy 0 3 0 1 e Current output accuracy 1 0 0 2 Internal data format of input output signals 1 100 1 10 000 Resolution of internal calculations including PID calculation 1 4 096 1 65 536 Greater flexibility in multi function controller models YS1700 and YS1500 that offer se lectable control functions with no need of programming such as single loop control cas cade control and auto selector control Choice of sampling PI control Various status inputs and outputs can be assigned to desired DI DO points PV SV and
22. 01B08A01 01E Mar 30 2007 00 69 Dimensions of Compatible Type for YS80 Internal Unit Suffix Codes 03x TIP Use this type with the SHUP housing for YS80 Series Unit mm 149 2 Note 1 If a nameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30 mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel Note 3 General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 Us Precautions When Using This Type e Needs a separately sold housing for installation and wiring Option code A34 Ethernet is not available Option code A31 RS 485 is not available Option code FM FM nonincendive is not available e Not compliant with CE Mark e Not dust or splash proof oo series orEBS Seres HE ee eee ee HOMAC Series TI 01B08A01 01E Mar 30 2007 00 70 Dimensions of Compatible Type for YS80 Suffix Codes 04x TIP Requires the same panel cutout dimensions and has the same depth as those of the YS80 Series The terminal arrangements are almost the same as those of the YS80 Series Unit mm Note 1 li Instrument panel thickness 2 3 to 25 mm 136 4 186 443 8 493 05 Note 1 If anameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30
23. 07 00 67 Dimensions of Expandable I O Block and Expandable I O Cable Suffix Code 01x m Expandable I O Terminal Block YS010 cO lt gt cO x ks R ks ks l sl l R R l KR RL DC 93 0 when mounted on DIN rail Ess Si SI Gi Gi Gi IS Si Si el GI e M4xL8 z Ss D N E ta D S UO Cable YS011 E Expandable Ground wiring 1 25mm2 green Length 500 50mm R1 25 4 40 3000 50mm 95 Weight 320g Mar 30 2007 00 TI 01B08A01 01E 68 Dimensions of Compatible Type for YS100 Suffix Codes 02x Unit mm When swung u zg Note 1 ES K Instrument panel thickness 2 3 to 25 mm 60 Note 1 If a nameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30 mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel Note 3 General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 TIP Precautions When Using This Type e Option code AOx direct sensor input is available Option code A34 Ethernet is not available e Option codes A31 RS 485 and A32 DCS LCS communication cannot be specified at the same time Option code FM FM nonincendive is not available CE Mark compliance is underway e Not dust or splash proof TI
24. 1700 Basic Type Expandable I O Front panel display Backlight full dot semi reflective color LCD bar graph digital and meter displays Via front panel display Analog inputs 1 5 V 4 points 1 5 V 5 points 1 5 V 8 points Analog outputs 1 5 V 2 points 1 5 V 3 points 4 20 mA 1 point 4 20 mA 1 point Contact inputs outputs 6 points to be chosen for use as a DI or DO individually 14 points 6 points out of 14 are to be chosen for use as a DI or DO individually Fail contact output Control functions Single loop control Single loop control e Cascade control Cascade control Auto selector control Auto selector control Programmable mode Self tuning function Available STC Adjustable setpoint Available filter SVF Calculations e Measured value input Over 100 type of calculation module calculations Setpoint input calculations e External input calculations Program capacity Text programming Up to 1000 steps Function block programming Up to 400 modules Control period 50 100 or 200 ms Communication Ethernet Modbus TCP RS 485 Modbus RTU PC Link Peer to Peer communication DCS LCS communication with uXL or CENTUM Power supply 100 V system model 24 to 120 V DC polarity free or 100 to 120 V AC 50 60 Hz 3 Hz 220 V system model 135 to 190 V DC polarity free or 220 to 240 V AC 50 60 Hz 3 Hz Dimensions Faceplate 72 x 144 mm Depth 250 mm main body of basic type Weight 2 6 kg mai
25. 30N WEIS OLS O O Wa uonesado Koy E O USA 24724 l JOJBWeJe Yd C EI Le w O Kay DOLL s ch Koy Spow V Aeidsiq d00I Aeidsigd dOO1 SVO LGOWD B LIGO LNIO LNDO Aen AS Ae dsip Aejdsip BR LAd LAS SEIO pue oey I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I x LLL QL LOL I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I LOdd UOISJAAUOD SUI ju u B5 s 0 L910 Je yndu LO ld LOTO jqg snfpe yono moj pug Pg uo1 9 1 x JOO senbs LHS x a NO C ZX Das jou uonound Qes jou uonouny 40410 ndu uias pe5seo SHEL EeHEE s oria Lid nee ou uoyouny 4610 uol o s uonounj q ei js you uonoun 2910 gid s JOU uoun 4410 Ls Cka L Ziad J Dy We aa an polN Bpeosey jo weibeig 72019 Mar 30 2007 00 TI 01B08A01 01E 23 olod Dee wou GER 4600 od 199 JOU Seat 4300 i 199 10U ara 4100 M uonound mio J I Zoa D m a m SO pn WT L 4100 Jayowesed yndjno j wueye doo7 wieje Z doo v Lod WTv Z LNVSVO ac 4Z0d 9 0 JO SWO 470G 4S0d LAN SZA LAd StvA LAS SEA Jayowesed Jejowesed Je yewesed Joyowesed Jayowesed Joyowesed Joyowesed yndyno yndyno yndjno yndjno WW oz p A GU A GU A GU sn e s O O smelsW V O St ps W V O Lindino AW zindinoA W Ind no Ad yndjno AS
26. CD based METER Display displays the main LCD based METER Display in comparison and intermediate scale marks but does not show with YS80 subscale marks An accurate value can be checked on a digital display Ne display Are functions similar to those of LCD The display form is specific to Yokogawa Electric based METER Display available on competitors models HS display Is reverse swing 100 at the left of the Not possible as standard It may be handled by display and 0 at the right possible for special order Please contact to your nearest analog output needle on a METER YOKOGAWA sales office Display etc Meter display Is PV s log scale display possible 11 Meter display Can the color of the pointer on a METER It can be changed to green blue or pink Display be changed specified 12 Expandable UC Are there limitations on the models that can Only YS1700 01x can be combined with expand be combined with expandable I O able I O Models other than YS1700 or various compatible models cannot be combined with expandable UC 13 Expandable I O Can the length of the expandable I O cable It is possible by special order Its length can be be specified selected from among 1 m 5m and 10 m Please contact to your nearest YOKOGAWA sales office 14 Communication Are Ethernet and RS 485 communications Ethernet and RS 485 communications are optional optional specifications Can they be used specifications They can also be
27. COD On demand designation flag L 4 Variable gain Adjustable setpoint filter o L SFAn X lt Control operation processing Non linear control gap width Adjustable setpoint filter B Control type CNTn Non linear control gain K PID PD S PI Sample PI sampled time PE LES A 3 ATC Sample PI control time span i BATCH Integral time Tin gt lt Batch PID deviation setting value Derivative time TDn lt Control element ALGn BBn Batch PID bias ep SLD SVF Re op Manual reset Batch PID lock up width Reset bias Feedforward input value output compensation ON 1 Output tracking input value TRKn O P liad TRKFn 0 OFF High limit setpoint of MV Output limiter gt NS Low limit setpoint of MV C CAMFn 0 ZO Manipulated output variabel C A M mode change flag CAMP n a Only when communication V or by communication option is supported DDC switching processing p rm rm rm w rm eee L T s nm DDC 0 aa Output limiter DDC DDCEn a E processing I MV displayed on a bar graph C D Control parameters registers Data can be set in and por 1 i NS oe Doce be set in and read EE Ge S E E Store to extended registers after execution of the BSCn 1 from the user program Data format is either 0 or 1 Steg black Control data registers Data can be set in and read from the user program n 1 2 TI 01B08A01 01E Mar 30 2007 00 AU
28. CPU configuration plus Hard Manual offers tric high reliability 20 Reliability Is an alarm issued in the event of a CPU FAIL contact is output failure 21 CE marking What about the models types compatible The basic type basic type with expandable I O with CE marking and YS100 compatible type are compatible with CE marking 22 Setting Software Can the YSS1000 dedicated cable be We do not sell dedicated cable alone it is available purchased on its own when purchased with software as a set However if the cable breaks etc a dedicated cable can be purchased as a special order Please contact to your nearest YOKOGAWA sales office 23 Setting Software Is a function for connecting with the dedi The YS1000 main unit has the function of connect cated cable on the YS1000 main unit side ing with the dedicated cable as standard an optional specification For USB connection using YSS1000 YSS1000 comes with a dedicated cable YS1000 requires no optional specifications 24 Setting Software YSS1000 is stated to be compatible with The YS1000 main unit has no USB terminal Use USB connection Does the YS1000 main the dedicated cable to connect to a PC s USB port unit have USB terminals 25 Setting Software Can programs written in text format be Automatic conversion is not available user program automatically converted to function block programs 26 Setting Software Can sequences or logics be written usi
29. Functions on unselected loop E Either BSC1 or BSC2 e Computation and control functions are built into the controller as a computational function library One type of BSC CSC or SSC in used for one controller at a time However both BSC1 and BSC2 can be used at the same time Operation is the same as the YS150 in the preset function mode Control period in the programmable mode is to be selected from 50 ms 100 ms and 200 ms e Independent control of two loops is possible in the programmable mode TI 01B08A01 01E Mar 30 2007 00 29 Basic Control Module BSC Process variable PV displayed on a OAT ORN E gt PHFn PV high limit alarm flag Process variable Hp ee PLFn PV low limit alarm flag SV displayed on a bar graph gt HHFn PV high high limit alarm flag Setpoint value SVn oem WITT lees Za LLFn PV low low limit alarm flag or by communication Dn High limit alarm setpoint for PV C A mode change flag i CAFn x Pin Low limit alarm setpoint for PV p DE High high limit alarm setpoint for PV p ttn Low low limit alarm setpoint for PV p vin Velocity alarm setpoint for PV Velocity alarm time setpoint for PV Deviation variable alarm flag DLFn K EE Alarm setpoint for deviation processing C C C r S H STCSW STC stop flag variable STCS STCM1 STC mode designation flag 1 Input compensation i STCM2 STC mode designation flag 2 STCLP STC loop flag Aone ST
30. MV can be selected for the transmission output More powerful control and calculation functions IEEE 754 format four byte floating point calculations enable actual values to be used in calculations Over 100 types of calculation modules are featured including exponential and logarith mic functions temperature compensation and pressure compensation Enhanced alarm monitoring functions High high and low low alarms are available with controller models YS1700 and YS1500 that were previously available only with the indicator with alarm model m Expandable Input Output Choosing the basic type with I O expandability enables future I O expansion up to eight analog inputs four analog outputs and fourteen digital inputs and outputs TI 01B08A01 01E Mar 30 2007 00 m Smaller Size for Flexible Installation The size has been dramatically reduced for more flexible installation mounting on a door is now possible Depth 290 mm basic type Weight 1 6 kg basic type E Various Cases and Housings for Replacing Earlier Controllers YS1000 Series controllers come in various cases and housings and so can replace earlier mod els without having to change the panel cutouts and depths m Enhanced User Programming Capability with optional YSS1000 set ting software Besides the well established text programming the new user friendly function block pro gramming allows the user to choose the desired method Program capacity is in
31. N yndul alH oV p09 jeuodo ZOW p09 jeuondo OW p09 jeuondo yndul GLY dur dnoSouuJ u L yndul AW Suoneoyioads jeuondo Sauer pee E SO7 81 SoO1 D ZEV po25 Ieuondo LEY po2 jeuondo UOEDIUNWWOD SO1 SOd W uoeolunwwoy ogpr Sy Auejod noy im p 31o938uuoo q ues Ajddns Jamod 9q wayshs A OZZ 0LF OG A 06L 91 SEL Od wayshs A 00L 0LF OG ANZ 91 rZ BelloA Ajddns wayshs A OZZ ZH F ZH 09 09 OLF OV A OFZ 91 0ZZ OV uu s s A 004 ZH F ZH 09 09 OLF OV A DEL 9 004 BelloA Ajddns Sq e6eyon Ajddns 9y aBeyon Md dne Ajddns J MmoOd Ajayesedas pjos a1emyos Buas OOOLSSA au Buisn jes q ueo suonoun ndi no pue ndul jeyHIp au l aJOW JO WW OZ Od A S Dune Joe U09 jndu SOW JO OH 001 JO QUEJSIS JI 270 OC A OE 9 S 7 220 peo ans s 1 ss JO yu ooz SS 4 O 00 JO 0U6JSIS I NO 3A A L 9 9 0 NO Ja A06 BunesJ a6e OA OU 104 1u s 1d s BHeIOA Uu UAA Suol e9lJi99ds SueMpuey 1ndino SBI suoneoyioads asempsey jndul jeyibig aBe YOA abeyor r 1ndhno je fip se aen 104 ndui jeyfip se asn 104 Mar 30 2007 00 TI 01B08A01 01E 50 YS1700 Basic Type with Expandable I O Terminal Arrangements of Expanded I O The digital input functions are not set when shipped from the factory The functions can be set using the DI7F Digital Inputs to DI10F engineering parameters BR E Digital input 7 Di
32. Os 16 DOs two 7 DOs 4 DOs optional units added Fail contact Sharedby DOs l Shared by DOs 1 Shared by DOs Transmitter Power 24 V DC 60 mA 24 V DC 30 mA 15 V DC shared by trans 15 V DC shared by trans Supply Two transmitters canbe 2 points mitter output mitter output connected With overcurrent protector 2 points 1 points With overcurrent protector With overcurrent protector With overcurren CONTROL Available Available LOOP Available Available Not available Not available Available Not available Control Period 50 100 200msec 50 100 200 500ms 50 100 200 500ms 00 200 500ms STC Available AT SUPER AT SUPER SUPER2 T SUPER SUPER2 Programming Tools PC Programming Method Text programming or func Function block program Function block program tion block programming ming ming Programming Capacity Text programming 1000 steps main sub PID Operation PID P SSAMPLE PI BATCH PID Function block program 60 modules 100 modules ming 400 modules Hard Manual Available Not available Not available Not available DCS Communication Direct communication Not available Not available Not available CS3000 or via SCIU CS3000 CS1000 RS 485 Communica Available Modbus PC Available Modbus PC Available Modbus PC Available Modbus PC tion link S1000 link link Ladder link Ladder Ethernet Communica Available Not available Not available Available tion Modbus TCP Modbus TCP Screw T
33. Technical Introduction of YS1000 Z amp TIYIYI series Information Series TI 01B08A01 01E E vigilantplant Yokogawa Electric Corporation TI 01B08A01 01E YO KOGAWA 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan Copyright Feb 2007 KP 2nd Edition Mar 30 2007 KP Notice The contents of this manual are subject to change without notice as a result of continuing improvements to the instrument s performance and functions Every effort has been made to ensure accuracy in the preparation of this manual Should any errors or omissions come to your attention however please inform YOKOGAWA Electric s sales office or sales representative Under no circumstances may the contents of this manual in part or in whole be transcribed or copied without Our permission Trademarks Our product names or brand names mentioned in this manual are the trademarks or registered trademarks of YOKOGAWVA Electric Corporation hereinafter referred to as YOKOGAWA Microsoft MS DOS Windows Windows XP and Windows NT are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Adobe Acrobat and Postscript are either registered trademarks or trademarks of Adobe Systems Incorporated Ethernet is a registered trademark of XEROX Corporation We do not use the TM or mark to indicate these trademarks or registered trademarks in this user s manual All other product names mentioned in
34. TlV3 E i S JOD bLoA 96 INdINC jeubis nduj 109 10 COV pos jeuondo 104 yndui Bulyoes yndyno Jo md Duren jndjno pasn q ued S EUIWJ9 y pasn 10 pasn q ued sjeuiwa y jou SI Z Indu Humes peoses jj pasn jou si jndul pueMJOJ p U SA Tea abeyon CO abeyon FEIL De Z Indu Dumas peoseg ndu piewuo pose SE Sieg E ay ynaul ynaul abeyo gt A e abeyo AS X Z Indu jusweinseayy z yndul zuawasinsean a gw a eee abeyo gt AE x abeyon gt OO ndul Bunjas apeosey umdu Dumas pe5seo e JO Ee JE yndul yndul abeyo gt OU abeo OO 4X Indu 1u uj inse lA SPOW 10199 9S indul juswanses pow speosey L 0 6L HL LL HL SL PL cL L LL OL 6 8 Z 9 G r i C N nd no wueje doo puz 1o 29 s 10 apeosey Ad 104 nd no wueye ywl 9 mo 0001 BuiS lt nej p Auojoe4 gt s R oe Z mdmo je 6 p se sn 104 GC jnd no ug doo 1S 10 98 S JO pC apeosey Ad 104 nd no wueye ywl uBiH doot ajbuls lt nejap Auojoe4 gt S lt ndino jeyI6iIp se aen 104 e posinbes s eANB si Aiddns JOMOd eu1 x Ue nd no 1I65ip se Dosen 9 6 PSUJBOUOD s Euluui8 SU J Q IOS F lt OH vX ndul piemuo ped Kuwa o abeyon gt OO EX indul Hulyoew Jndin
35. U construction main CPU and display CPU manual control capability and display continues even if an abnormality occurs on one of the CPUs If controller self diagnostics detects a control circuit failure the controller can suspend analog digital output switch to manual mode and allow manual control by operator maa e a i Main CPU fail Display CPU fail Al CPU and Control Control with Hard manual wi v MV operation x Z SERGE TI 01B08A01 01E Mar 30 2007 00 14 Dual CPU Upon Failure of Main CPU Providional a curement Output Failure of Display CPU Provisional data display Failure of Control Circuit m CRU Dao circuit Ee i BM Ei Hard Manvel operation In manual nara manual moge TI 01B08A01 01E Mar 30 2007 00 15 E Hard Manual e YS1500 YS1700 and YS1360 Device to enable the user to manipulate MV in an emergency MV manipulation capability even if both CPUs and the gate array fail simultaneously Computer link connector PROGRAMMER Communication cable connector used when downloading uploading and viewing the pa rameter and user program set using the YSS1000 Setting Software for YS1000 Series Connector for YS110 standby manual station MANUAL STA Internal unit release lever Hard manual operation wheel HARD MANUAL Used to set the output level MV balance lamp BAL green Lights up when the control o
36. ascade Control Module CSC sini 30 Selector Control Module SSC 31 Command and Calculation Module List 32 YST000 S Tiega_ I Luya EAR aa a AEE aha aa ia te reewecsuaaeeaeee 35 YSS1000 Setting Software u J 35 Window Configuration of YSS1000 esse sese sese sese 36 YSS1000 ei de ue EN 37 TI 01B08A01 01E Mar 30 2007 00 Model and Suffix Codes 39 YS1000 Series Model and Suffix Codes sss 39 Housings for Replacement of Earlier Series sees esse sees seene ennenen eenn 41 Difference in Form Depending on Suffix Code 42 Note on Using the YS100 compatible Case see 43 Functional Restriction Depending on Suffix Code ee 4 Terminal ee 46 YS1500 and YS1700 Basic Type Terminal Arrangements in Single loop Cascade EEGEN eegene 46 YS1700 Basic Type Terminal Arrangements in Programmable Mode 48 YS1700 Basic Type with Expandable lO Terminal Arrangements of Expanded IO uu Sui asmanwaaawanawkiwaauqayapususmupusapayakuwamnskisiisanawkupuasuwasiupaukuuasuqnaa 50 YS1310 Indicator with Alarm 51 YS1350
37. available GE B nesting Sub program startup meer SUB lt subprogram Not available name gt Sub program termination L Not available available Basic control Cascade control CSC CSC 2 Selector control SSC LL C L name usss L E 1 1 with enable switch name New Functions that were not available in the YS170 and are newly provided with the YS1700 1 n 1 to 201 2 n 201 to 256 s NOT m E Cc Ce O Q O ba 2 O O NI I N IN I T O N Conditional Judgment Register Move Control Functions RL Be ES O TI 01B08A01 01E Mar 30 2007 00 35 YS1000 Series YSS1000 Setting Software PC utility software for parameter setting and user program development e Parameter settings for the following models YS1700 YS1500 YS1310 YS1350 and YS1360 User program development for the following model YS1700 Three ways of connection e USB RS 485 or Ethernet Two type of programming language LISB RS2 S20 dedicated adapter cable e User friendly Function Block Programming Well established Text Programming Function Block Programming s Upward compatibility for running S770 user programs Conversion tool available for importing from ROMs for SLPCs Data conversion functions is under development 1 PROGRAM COMMENT Calculations of values in engineering units Floating point format x New calcu
38. citor is used for memory backup facilitating maintenance AC DC power supply resists power supply variation The YS1000 Series controllers can be driven by either an AC 100 V or DC 24 V power supply and with the DC supply connections polarity does not matter Must be specified upon ordering if using a 220 V DC power supply Dust and splash proof IP54 Faceplate Tougher environmental resistance CE Mark for basic type and compatible type for YS100 FM Non incendive Explosion Protection optional for basic types only Communication optional Ethernet Modbus TCP for basic types only RS 485 PC link Modbus Peer to Peer communication and YS protocol unavailable for YS80 internal unit compatible type DCS LCS communication Compatibility with YS100 Series Setting and control operations can be done with the same feel TI 01B08A01 01E Mar 30 2007 00 Series Products YS1000 Series Products YS1500 Indicating Controller Backward compatible with YS150 Incorporates fundamental control functions required for PID control and the necessary functions are to be selected in accordance with the user s purpose The available functions include those functions for input signal processing such as square root extraction and linear segment conver sion and feed forward calculation Cascade and selector control is also possible YS1700 Programmable Indicating Controller Backward compatible with YS170 A programmable controller
39. configurations and view and change various registers and table settings set input specifications and set the password m Switching Display Follow the procedure below to switch the display 1 Turn on the power An operation display appears 2 Keep pressing the key and press the Page o the display changes The display changes sequentially from an operation display Tuning Menu to Engineering Menu then back to an operation display key Each time you press the Page key Power ON KHI KSH KHI Operation Display Tuning Display Engineering Display group group group COHFIG 1 CTL SET STR ES 00 SIRHKEEIEI TI 01B08A01 01E Mar 30 2007 00 Color LCD Screen Operation Display Examples m LOOP Display Tag number Display title P register display PV digital display SV digital display MV digital display HH pointer PH pointer Alarm generation display control status display LL pointer PL pointer Cascade setting input value or cascade input value PV underflow ML pointer MV valve direction MV underflow MV bar MV scale E METER Display Tag number Display title PV SV MV digital display HH pointer PH pointer LL pointer PL pointer ML pointer MV valve direction MV pointer n gt UE SYS ALM ALARH 1 EDID U DG 2 DG Ern e Ip 4 SHIFT x YOKOGAMA lt gt Y f
40. creased to 1000 steps two and a half times the previous model YS170 The number of constant registers for the user program Kn is increased to 100 For programmed setpoint control of the Model YS1700 two patterns can now be set The PF key has an LED Green indicator that can be turned on and off by the user pro gram m Fail safe Dual CPU During normal operation the main CPU performs the control functions and the display CPU performs the display functions If either CPU fails the other CPU in the normal state will provisionally take over the functions performed by the failed CPU to enable display and manual operations Hard manual The hard manual circuit incorporated independently from the digital circuits enables the controller output to be adjusted manually in an emergency m Security and Tools for Maintenance and Servicing Password protection Engineering parameters and the user program can be password protected When a pass word is set the parameter or program contents cannot be viewed by others Tools for calibrations under development Calibration can be performed simply by following the guidance for calibrations displayed by the optional setting software for the YS1000 Series Model YSS1000 The calibration records can be saved to the YS1000 controllers themselves and then loaded and printed as necessary later on TI 01B08A01 01E Mar 30 2007 00 Nonvolatile Memory for Memory Backup No battery or capa
41. d by the user to normalize physical quantities into the standard internal data form 0 to 100 so that those quantities can be processed When using a temperature and pressure compensation module in a YS1700 Thanks to floating point format calculations no scaling is needed Online monitor enables the interim calculation results between calculation modules to be checked Note Online monitor can only be used for user programs coded in function block pro gramming and thus cannot be used for those coded in text programming m Calculations in YS1700 1 Assign scaling of temperature and pressure input values 2 Configure a calculation block for temperature and pressure compensation of flow rates of ideal gas 3 Assign BSC to perform a PID calculation ss TI 01B08A01 01E Mar 30 2007 00 58 Boiler Drum Level Control Problem in Boiler Drum Level Control with YS170 and SLPC e Inthe YS170 and SLPC single element control needs to be configured within the user pro gram e The YS1700 however offers the primary direct mode so that the user program can switch on and off single element control by changing a parameter m Three element Control e Disturbances in drum level are caused by fluctuations in main steam flow Figure 1 shows a typical drum level controller which measures the drum level 1 main steam flow 2 and feedwater flow 3 and manipulates the feedwater control valve to regu
42. e TI 01B08A01 01E Mar 30 2007 00 38 m Inspection support utilities under development m Data conversion functions under development YS100 data conversion Used to import data from YS100 Series instruments to the YS1000 Series Parameter settings and user programs can be read out from YS100 Series instruments and converted into data in the format for the YS1000 Series User files created using the Model YSS10 or YSS20 program ming package can also be converted into data for the YS1000 Series The converted data can be edited saved to a file printed and uploaded to YS1000 Series controllers as data for the YS1000 Series SLPC data conversion Used to import data from SLPC programmable indicating controllers to YS1700 controllers Pa rameter settings and user programs can be read out from user ROMs for SLPCs and converted into data in the format for YS1700s The converted data can be edited saved to a file printed and uploaded to YS1000 Series controllers as data for the YS1000 Series To read data in user ROMs for SLPCs an optional ROM reader is required TI 01B08A01 01E Mar 30 2007 00 39 Model and Suffix Codes YS1000 Series Model and Suffix Codes Model__ SuffixCode OptionCode Desrti ten emm Programmable indicating controller o ys1500 Indicating controler mem _ iicaorwtihaam mem Manual setter for SV setting eme Man
43. e f oe Ae dsiq dOO1 l I SVO LGOND A I I I E x 5IL Zed Aejdsip Aejdsip LO 1d Aejdsip Aejdsip Kay AS Jayy 1ndul Jayy ynduy ZAd ZAS Jo ynduy LAd LAS x ZOO Logo ZIGD ZNID ZNDO L1G9 LNID LNDO seq pue oney seq pue oney I LLZ O LOZ LLL O LOL UOISJOAUOD UOISJOAUOD l SUI Ju uuB s 0 L SUI ju uuB s 0 L l Z95179 LO I Jeu Jndu Je ndul i i I I I i cold CJ LO1d L919 qe sn pe JJo n5 moj pue qe sn pe yo no moj pue qe sn pe yo no moj pue jqe snfpe yo no moj pue I uonoe1 x 100 auenbs dO uonoenx Joos jenbs JdO uonoel x 001 asenbs 450 uonoenx Joos auenbs Q Q Q Q SE Ne Sie x KE ER LASI ER NO NO NO NO O we a N o Hf _ o 9X gx EN LX ZX jas jou uomun _ JS ou uonour 40110 yndu Buryoe 1ndino Z ndul jusweinsesy yndul Duren yndjno z L Indu jusweinseey L Indu uias pe5seo gt 4L Q4se oweieg olia Ls KS jndu 6un s pe5seo Lid Des ou uonoun4 4610 N uol o s UONOUNY 10 6Iq k jas you uonoun3a 4810 SCH gid px Indu Boyeue wos epew IL Se el elt sad si yndu Buryoe nd no 00 0021 SA O00 009 LSA 404 Ziad F Dee a pOoIlN 10179196 Jo Weibeig y5olg Mar 30 2007 00 TI 01B08A01 01E 25 0lOd Das Jou pe 460 Oq 199 Jou Kc 4800 199 Jou 4100 ZOd ms 3J0L OQ d a Old Jayowesed AVL W1V Z LAVSVO Ls 410d 4zod N
44. e key Page key SHIFT key Tag label recommended placement position Measurement input2 X2 Square root extraction and low cutoff adjustable PLC2 First order lag filter PLG2 e CJ LOD backlight PV 1 PV PV2 display Alarm detections and AND OR connections EE Alarm output DOT m Features Indicating alarm monitor for two inputs for simultaneous monitoring of both loops e e e a a a re a a e re e e e re ee e Ce l l l I l l Alarm Alarm Alarm Alarm Alarm 1 output output3 output output5 output6 DO2 DO3 DO4 DOB DO6 l x l eee re re zm e rm rm e e rm zm zm zm mi Trend graph display for measured values High high high low and low low alarms can be detected for each of the two inputs Logical ANDs or ORs of arbitrary alarms can be set From among these a total of six alarms can be assigned to alarm output contacts TI 01B08A01 01E Mar 30 2007 00 52 YS1350 Manual Setter for SV Setting 1 LCD display unit color LCD 120 x 320 dots 1 2 FAIL lamp LED red KI ALM lamp LED yellow C mode key LED green M mode key LED yellow a SV increase key KIE SV decrease key 8 SHIFT key 9 Tag label recommended placement position Operation mode Backlight OFF Measurement input 1 Cascade input switching input S SV key oc em PSR1 Square root extraction
45. ed When using a YS1000 Series controller for the first time follow the procedure below Unpack the instrument and check the specifications Installation Will you create user programs lt j YSS1000 Setting Software PC Yes Create GE _ programmable mode Steady operation Turn ON power supply Select the function selection mode There are the following three function selection modes e Single loop mode e Cascade mode e Selector mode aa sia bm Tuning operations can be ar set using the YSS1000 Setting Software TI 01B08A01 01E Mar 30 2007 00 Basic Operations m Display Access Sequence and Operation Keys YS1000 Series displays are composed of three groups 1 Operation display group Consists of LOOP displays used to change the operation mode SV setting and MV set ting during control operation TREND displays that show the PV SV and MV trend graphs ALARM displays that show alarm details the DUAL display that shows the statuses of two loops simultaneously allowing user operation for one loop at a time however and METER displays that show the PV SV and MV values with the respective pointers on meter scales 2 Tuning display group Consists of displays used to view and change control parameters such as P and D and monitor input and output signal levels 3 Engineering display group Consists of displays used to set controller
46. erminals M3 5 M3 5 Safety Standards IEC CE marking certified IEC CE marking certi IEC CE marking certi IEC CE marking certi fied CSA fied UL fied UL Dust and drip proof IP54 P65 IP55 P55 gt eck e eck Wu S TI 01B08A01 01E Mar 30 2007 00 63 Q amp A No Category Questions Answers or Steps 1 In Can the LCD brightness be adjusted M Does the LCD have a screen saver func ve it has ECO eco mode is equivalent to it tion How does the LCD display appear in bright The LCD is of semi reflective type it offers excel rooms such as areas near windows lent visibility even in bright rooms with sunlight streaming in early in the morning or at dusk Caution Do not use YS1000 in locations where the LCD is in direct sunlight Otherwise the LCD life may be shortened Is the LCD replaced on a display unit The LCD is replaced on a display unit basis by basis well traning service person Can the LCD be replaced while control The power supply must be turned off continues Can the LCD backlight be replaced Because the backlight now has a long life the same as that of the LCD replacement of the back light alone is not required so replacement of the backlight only is not available Meter display Is reverse swing low scale limit gt high Yes scale limit possible on the PV scale of a METER Display etc 7 Meter display What are the differences in scales of an An L
47. essing 2 gt 6W2 Non linear control gap width l er lt E Non linear control gain Adjustable setpoing filter B SR Control type CNT2 ee g Proportional band PB2 PID S PI STM2 Sample PI sampled time CT 3 gt _PLF2 PV low limit alarm flag Deviation 2 alarm 4 4 gt HHF2 PV high high limit alarm flag processing aes gt _LLF2 PV low low limit alarm flag Remote Cascade setting value CSV2 Secondary loop remote 577 local switching flag L ERE r pe eee X wp2 Sample PI control time span Integral time a A LO element ALG2 Reset bias Derivative time TD2 gt lt I PD PI D SVF output compensation e Selector external signal p Selector selection loop SEL k Isli l A a d A Autoselector processing 1 L AUT 0 Selector control switch SSW _ SSW AUT 0 ani Output tracking input value TRK1 Output tracking flag TRKF1 ae EE Preset output S Preset output flag iPMVF1 EE gt CMD High limit setpoint of MV Low limit setpoint of MV Soe RON sms Manipulated output variable KI C A M mode change flag iCAMF1 CAMP IO ______ E or by communication ee DUC switching processing _ S p DDC 0 d IDDC output flag DOCF ie BBGEI DDCF MV displayed on a bar graph 1 C Control parameters registers Data can be set in and read from the user program of the SSC function block 74 Contro
48. gital input 9 Analog Inputs When voltage is present Volt ep SSC ON 0 5to1VDC pu ny ae Gasen PO 1 5 v Do voltage wel ig OFF 4 5 to 30 DC a A Oo For no voltage ON resistance of 200 Q or less OFF resistance of 100 KQ or more Input contact rating 5 V DC 20 mA or more Analog input Voltage input WP 1 5 V DC ecg El a lt ene To the rear terminals of the YS1700 main unit YS1700 010 only The digital output functions are not set when shipped from the factory Ge The functions can be set using the DO7F Digital Outputs to DO10F engineering parameters Digital output 7 Digital output 9 PGT DO9 Analog Outputs Analog output 4 oltage lt Haas EH 1 5V DC Rating 30 V DC 200 mA or less resistive load Digital output 8 Digital output 10 O10 If the terminals concerned are used as digital output an external power supply is always required TI 01B08A01 01E Mar 30 2007 00 51 YS1310 Indicator with Alarm 7 l When DOG is not used iit is possible to use it as DI1 a a a a e ee ee Hk re Backlight OFF DI1 ee od a i Zeg ee eg ee enD Square root extraction and low cutoff adjustable PLC Measurement input1 X1 First order lag filter PLG1 LCD display unit color LCD 120 x 320 dots 1 FAIL lamp LED red ALM lamp LED yellow 4 Softwar
49. h limit alarm setpoint for PV Computer 1 _ S LL1_ Low low limit alarm setpoint for PV EEN ur i SV analog computer flag CCF1 Velocity alarm setpoint for PV SE Velocity alarm time setpoint for PV Deviation variable alarm flag DLF1 lt Deviation 1 alarm AE E T Alarm setpoint for processing STCSW STC stop flag deviation variable ISTCM1 STC mode designation flag 1 Input compensation asss ISTCM2 STC mode designation flag 2 Control operation ISTCLP STC loop flag Variable gain m Tai l STCOD On demand designation flag Fee 8 processing ee SEAR Control type CNT1 Non linear control gap width EE E GC wasi PID S PI G Non linear control gain roportiona an Guss Control element ALG1 r SM1 Sample PI sampled time Integral time 4 LD PI D SVF SWD T Sample PI control time span Derivative time D1 lt Reset bias Feedforward input value EE gt PHF2 PV high limit alarm flag output compensation Setpoint value SV2 a bai p GE gt _VLE2 PV velocity alarm flag or by communicatio 0 H High limit alarm setpoint for PV O Gr Low limit alarm setpoint for PV pt HH2 High high limit alarm setpoint for PV LL Low low limit alarm setpoint for PV Velocity alarm setpoint for PV AER Velocity alarm time setpoint for PV BEE vn Alarm setpoint for deviation variable Input compensation Variable gain Control operation Adjustable setpoint filter a SFA2 lt proc
50. idth Ki Non linear control gain LEI Sample PI sampled time swi Sample PI control time span Reset bias MT High limit setpoint of MV Low limit setpoint of MV CAO T n mna rear lerc ae arab CSCPR1 r gt PHF2 PV high limit alarm flag M 1 Heen SE gt PLF2 PV low limit alarm flag y GANE PV2 alarm Wa IHHE2 PV high high limit alarm flag a S 2 O processing o gt LLF2 PV low low limit alarm flag Internal cascade switching eat Le cinco AM aaa VLF2 PV velocity alarm flag S CSCPR2 eo value SV2 E or by communication Input compensation Variable gain Adjustable setpoint filter a SEA2 a Adjustable setpoing filter B ST Proportional band PB2 bk Control operation Control type CNT2 Control element ALG2 High limit alarm setpoint for PV P12 Low limit alarm setpoint for PV p HHZ High high limit alarm setpoint for PV cc LL2 Low low limit alarm setpoint for PV GER Velocity alarm setpoint for PV Velocity alarm time setpoint for PV DEE DLF2 Deviation variable alarm flag ere Alarm setpoint for deviation variable ISTCSW STC stop flag STCM1 STC mode designation flag 1 STCM2 STC mode designation flag 2 STCLP STC loop flag STCOD On demand designation flag Non linear control gap width CA Non linear control gain E Sample PI sampled time processing 2 PID S PI Integral time LI O LED PI D SVF Tod Sample PI control time span
51. ified with suffix code 02x 04x or 05x Only one input type can be specified D Cannot be specified with suffix code 03x Options A31 and A32 cannot be specified at the same time Please specify the communication options A31 RS 485 communication to directly communicate with the CENTUM CS3000 6 Not applicable to Model YS1310 Options A31 and A32 cannot be specified at the same time Please specify the communication options A32 DCS LCS communication to communicate with the CENTUM CS1000 CS3000 through the SCIU 7 Option A32 can only be specified with suffix code 00x or 01x 8 Can only be specified with suffix code 00x or 01x 0 Option NHM can only be specified for Models YS1700 YS1500 and YS1360 Unless specified a hard manual de vice is featured 10 This option can be combined only with option code A02 or A03 If option code DF is specified Fahrenheit tempera ture range can be available for direct input range in addition to Centigrade temperature range In case of specifying Fahrenheit temperature range for direct input option code DF is required When the direct input temperature range may be changed to Fahrenheit temperature range after shipment also specify option code DF o BA 5 A01 A02 IAU A04 Direct input 4 A05 A06 Hard manual device TI 01B08A01 01E Mar 30 2007 00 40 Special specifications CE Mark or FM nonincendive compliance is not available for products with any o
52. l flag registers Data can be set in and read ____ Store to extended registers after execution of from the user program Data format is either 0 or 1 gt the SSC function block Control data registers Data can be set in and read from the user program TI 01B08A01 01E Mar 30 2007 00 32 Command and Calculation Module List Max Re eer Re eer Function Block Programming of Inputs Parameters Load LD Lpiregt eg o H Not available in function block programming These functions are Store to register with Enable switch lt STE re9 equal to wirings when developing programs E RND Addin LL Ir Jr 3 o TiN O Stacion ILL TL zl o SUBSTRACTION Wien III 2 0 MLIPLCATON Dison II Ir 2 f 0 Love O SE tel st H ao Square root extraction root extraction Square root extraction sar Seele e eae a T G R pLowselector ew we S T H Highimter HN tt LUIT emt HHE HTHH Normalization lt Norm wen 1f 2 Netraa cm twat Pt Co a a j H L l jaa e a S Power TC edew emr CTT E EE A S Temperature compensation F _ v tcemp2 Tewes Temperature compensation K v ewe temps 2 t o BE T SE eT Pressure compensation kafom2 v pcmp2 Teowez TI oo Pressure compensation ps v pcmps Teowe TI TI fe ae e Doegorion isen lt poscp DoBcD sns nta os J pms eem s Conversion frombinarytoDO v DOBIN Toon
53. late the drum level This is three element control e This three element controller is a so called cascade controller in which a drum level control unit is cascaded into a feedwater flow control unit m Single element Control e During startup of a boiler both the feedwater and main steam flow rates remain below the measurable ranges and this makes the three element control with a level controller and flow controller unstable In such cases it is effective to use single element control in which the feedwater controller is bypassed and the drum level controller directly controls the feedwater control valve Cascade function CSC 1 Drum level 2 steam flow HHRH HHHH TI 01B08A01 01E Mar 30 2007 00 59 Boiler Feedwater Treatment m Chemical Injection or Chemical Dosing For safe and efficient operation the quality of feedwater steam and condensate in boiler plants must be controlled and maintained in the most favorable conditions Example For reclamation drain from makeup water desalination systems and conden sate desalination systems and equipment washing wastewater in thermal power sta tions as well as acidic or alkaline wastewater from desalinated water production plants a treatment appropriate for the properties of the respective wastewater quality must be employed in addition to neutralization A flocculant is injected for makeup water treatment and anti corrosion agents such as a deoxida
54. lation modules Exponential logarithmic temperature compensation pressure compensation and more Parts of program can be saved in subprogram units for reuse TI 01B08A01 01E Mar 30 2007 00 36 Window Configuration of YSS1000 Title bar application name and open filename in brackets YSS1000 window Basic window of configuration software for YSS1000 Menu items Perform all operations on the basic window Toolbar YSS1 000 New File Eed Edit E View Comyhunication C Window WW ig RH HS HZ ae vlt New File System Data Parameter Go Data Sheet File information LO information P Parameter commen g Hang Unit K Parameter commen x a gt 13 Parameter Setting E roportional band 1 i Event Integral time 1 lize Help S Parameter setting El Parameter setting e TUNING MENU AH Program eg ENG MENU 1 L Program Edit E 7 CONFIG 1 K ios djustable setpoint filter u FX TABLE djustable setpoint filter 0 000 e o MENU 2 linear control gap widt 8 DISPLAY jon linear control gain 1 0 000 igh limit alarm setpoint fo 0 000 TP ae oo ain bi bi 3 Si E af Z gt bi lt 3 a igh high limit alarm setpo User s program e ENG MENU 4 R L P SCALE 1 Only for YSS1000 XSCALE Y SCALE igh limit setpoint of MV1 ow limit setpoint of MV1
55. m setter minute frome Gala S Sch used as a Pulse input counter al 4 p n PICm EE oron feron 1 SE DEE E cutoff point or less Linear Square root extraction Low cutoff point or less E RS flip flop wama RSFFm RSFFm G ST TEE Hd L lvLnot n _ HOoDm 1 1 f New Functions that were not available in the YS170 and are newly provided with the YS1700 1 The number of times of use was up to four in the YS170 and is increased to eight in the YS1700 PGMm_Aand PGMm_B are always used as a PGMMm_Aand PGMMm_B are REH TI 01B08A01 01E Mar 30 2007 00 LA A Function Block Programming NOT NOT Number Number of of Inputs Parameters Exclusive OR _ Mme v mann HAND MutiinputoR wv Mor for vol Muttrinputexctusve OR v meor MER 4 o Comparison jeme twee o _ Sunan Te wet Greaterthanorequal vje J 2 o KE E SE E Lessthanorequal Te Te testan Tt Io Is pinrange jme we s Outofrange o OUTRNG Dum LL L O stabetname gt not available Conditional jump A GIF lt label name gt Not available Jump to the sub program i ene SUB n 1 Conditional jump to the sub GIFSUB lt subprogram IFSUB n program name gt 4 Condition comparison jump GTSUB n Jump to the sub program T Not available SSUB n for nesting 2 Conditional jump to the sub I Ger T T aae Condition comparison jump to the sub program for ae Not
56. match the terminating resistance of the YS1000 s built in terminating resistor TI 01B08A01 01E Mar 30 2007 00 41 Housings for Replacement of Earlier Series Compatible with the existing cases and housings of earlier series Y51000 Series Standard Case A compatible case E used to replace the existing case of an earlier series JC A compatible housing is used to replace the entire existing housing of an earlier Series lllad We L EE T K L L R L RE E Pneumatic 100 Line 2 Housing TI 01B08A01 01E Mar 30 2007 00 42 Difference in Form Depending on Suffix Code S1000 standard case Expandable UO cannot be connected later K LLL Y5100 compatible case An Ethernet port or expandable KVO is not available S100 compatible case An Ethernet port or expandable lU is not available D a A A ti Model with expandable HO attached to a S1000 standard case SSS5e55naa L i j L KK L L L LL L ES supplied in a case compatible with SoU Series internal units and used to fit Into the housing Fitting ta the following housings sald separately s SHUP OUU soU Series replacement housing e SHUP 100 special housing for VERBS Series replacement SHUP 4350 special housing ERHOMA C replacement supplied in a case compatible with S100 Series Internal units and used to fit into a housing of the DU Series Fitting to the following housings sold separately S006
57. ming or func Text programming Text programming tion block programming Programming capacity Text programming 1000 steps 400 steps main and sub Main 99 steps main sub programs Sub 99 steps Function block programming 400 modules Hard manual device Available Available Not available DCS communication Direct connection CS 3000 or Direct connection CS 3000 or Via SCIU CS 1000 CS 3000 via SCIU CS 1000 CS 3000 via SCIU CS 1000 CS 3000 RS 485 Modbus PC Link or YS100 YS100 Via SCIU Ethernet Modbus TCP Not available Not available TI 01B08A01 01E Mar 30 2007 00 62 ltem 1 YS1700 010 A31 A34 US1000 11 A10 UT750 51 UT551 0D display chrome LCD Analog Available bar and meter Available Available Not available displa ispla ispla External dimensions 72 x 144 x 250 mm DIN or 72x144x180mm DIN 96x96x100 96x96x100 YS100 or YS80 housing Weight Operation panel Special key Special key Shared by parameter operation key setting setting Input Analog J s S B OB 2 O 6 total of DIs DOs 7 Dis 7 Dis 16 Dis two op 7 Dis 4 Dis tional units added Direct input 1 Optional mV TC RTD Two out of analog inputs Two out of analog inputs One out of analog inputs potentiometer isolator 2 are universal inputs are universal inputs is universal input wire transmitter or pulse Not available for the basic type Output Voltage 30r2 In o O 6 total of Dis DOs 7 D
58. ms G 9 J SVO z1 4ulq S ES LL A 0N 23 Buissaud Aq Bulyoyims l l sss DE GE E LL L L Lu L L LD LL Se SE I L NadO 11d aaisan A LINW ASO10 110 uono s 1o 59 S E E a J DG LV S 1S duldq l 1Jo 99 s ol nvy L joN WEIS OLS O O I e I l I l l l l l I l I l l l I l l l I l I l l l I l l l l l l I l l l l l l I l l l l I l l l I l I l l l I l l l l l l l l I I Mar 30 2007 00 TI 01B08A01 01E 26 self tuning Function STC m Objectives To improve the ability to adjust for changes in process characteristics and up sets To simplify automate and make consistent the tuning procedures E Features The PID parameters are determined based on the process characteristics that are estimat ed from responses to changes in SV and changes in MV Long term waveform monitoring is not needed because optimal PID parameters are calcu lated from the response waveform at a time Process characteristic estimates can be displayed enabling fluctuations in characteristics to be monitored No cyclic identification signals are applied preventing disturbances from affecting the proc ess Tuning can be performed on demand by the operator whenever necessary Optimization to suppress disturbances as well as follow up the setpoint can be performed simultaneously Users do not need to understand control theory Self tuning can be switched o
59. n lt 4600 SvO 4vOGd zs 4900 LAN SZA LAd StvA LAS SCA Joyowesed Jejowesed Jejawesey sajaweJed Jojoweled Jojowesed Jejoweieq Je owesed yndjno yndjno yndjno yndjno yndjno vui 0Z b A gL A GU A GU wee doo7 uue ezZdoo enges Ui Snes WN y o Sn W V o L indjno AW Z yndjno AW ndjno Ad yndjno AS Lod zoa oa vod sod LA ZA vA eA Kejdsip O I p pu l x y m adu oIseq i AN OOLLSA luo Jo sigue O I p pu x3 L x x x I l p sn q o SEO admin s qeu l I juswubisse uonouni oq Iq Bui Bueuo Ao lo Aj l i i p 1o9 s q UCD WY JO uO L SION i i l i Pa E ee a a a a a a a a a a a a a a n a n n n e e 1 l i i eldsiq Z dOO1 J0 dOO1 uo Aen pou N S 20000 L 30N 440 1uBibi5eg wbyyoeq o To i OL 6 8 Z Leu i l I LW LH a01 S uld 4uId i i Seu din C EE SEET 7 ANWd 3 4Aulq i i T L 30N HuiyoyMs AN 195919 Mee p O SC N3dO LId G d I CSO UO I ANWdI 3 duldq i ol L 90N NV pue AN eseid DO I L 1 LAWd A AW said I I I I l i y 1 3 3ulq i i i O L 30N Bulyoums Buryoes L l I EE VE A D De O I I l I W s I I N3dO LId vi NYW HL 4u1d i i O LL loN JN Buiss id Aq Buiyoyms 3SO12 LId Inv YL suld I i L 30N y Bulsseud Aq Buiyoy
60. n and off PID setting range limits can be set to avoid risks to process operation TI 01B08A01 01E Mar 30 2007 00 27 Adjustable Setpoint Filter SVF m Objectives of SVF To optimize the ability to follow up the setpoint while maintaining the controller tuned optimally to adapt to changes in the measured value caused by disturbances m Block Diagram Disturbance sv setpoint fiter m Example of Improved Ability to Follow Up Setpoint PV Optimum response to disturbance optimum PID PV Without SVF SV filtered optimum response optimum a and B Responses to Follow Up Setpoint TI 01B08A01 01E Mar 30 2007 00 28 YS1700 Control Functions Programmable mode Single loop mode Cascade mode Preset Function Mode CG Selector mode YS1700 Programmable Mode Preset Function Mode peg ne eee Single Loop Standard PID control eee ee Le Proportional PD control v v v Sample and holdPleontrol V v v v v v viii BatchPIDcontrol Feedforwardcontrol v v vy vlt Outputtracking J YM UY j j 7 P CI peot el sr NEE NEE Output limiter limiter Adjustable setpoint filter SVF Self tuning function STC Self tuning function STC STC PH PL HH LL DV and VL l Functions on primary loop when closed loop secondary loop when open loop
61. n body of basic type S1700 One point can be changed to 4 20 mA by a parameter setting TI 01B08A01 01E Mar 30 2007 00 18 YS1500 Control Functions Single loop mode ol Cascade mode C lt e gt gt YOKOGAWA lt gt Selector mode Control Mode wasa Autoselector j i Loop 2 Standard PID control V v Proportional PD control Sample and hold PI control Adjustable setpoint filter SVF Self tuning function STC Feedforward control v 7 7 Ze Output tracking Preset output H H Output limiter PH PL HH LL DV and VL alarm 1 Functions on primary loop when closed loop secondary loop when open loop 2 Functions on unselected loop S ZS TI 01B08A01 01E Mar 30 2007 00 20 O O 91S a I I I Buiuni JJ S lan Ae Jdi I I I I I I I I I I I I I I I I I I I LOW LINZ s u uu olmluoo l I I I I I I I I I I I I I I r O1S 3aulq I I I I I I I I I I I O 1S A3d dd vi I I 11d JOJOBWPCICd H InvV 3 4UIC LL 1oN O Buiyoy ms euj x v O wee uonelAeq SSS S355 3 6 9S 4445454 S s I l I I l I l I l I I I l n IO ee 0O svo vi Ba LTA 3SO12 uldq i l e LIT LHH UI LHd gO i suu e aIOEUEA ss 50Oi1d T Lnv NadO ulq SVO LCGOWD l I l l LO Id eldsip elIdsip Jo ynduy Ad AS I
62. ng user program user programs on YS1700 27 Setting Software Can user programs written in text format Yes However the notation system is a user program up to now be rewritten in function block programs 28 Setting Software user program Are computations functions and com Control computation arithmetic operation and logi mands available in text programming and cal operation are available in both text and function in function block programming the same block programming types Caution For commands that do not need to be used due to differences in the description method there are cases where only one of the program ming types is available This applies to commands such as branch commands CHG S register replacement and ROT S E rotation 29 Setting Software Can debugging be done offline YS1000 cannot handle offline debugging Perform debugging debugging on line 30 Setting Software When will the SLPC user program conver It is scheduled to be released in 2007 user program con sion tool be released version tool Setting Software When SLPC s program ROM is ported to The program ROM must be disconnected from user program con YS1700 does the ROM need to be discon SLPC version tool nected from SLPC order Please contact to your nearest YOKOGAWVA sales office 33 Others replacement Integrators STLD or YFCT perform Temperature pressure compensation is possible temperature pres
63. nt and pH adjuster are also injected In areas where water supply is limited industrial wastewater and domestic wastewater need to be treated and reused Water Quality Control Requires Water Quality to Be Measured with Various Sensors and Many Analog Inputs to Be Connected Objects of Measurement Dissolved oxygen concentration Dissolved oxygen saturation Untreated water flow rate Untreated water temperature Chemical injection rate pH Untreated water turbidity Electrical conductivity of untreated water New Eight Analog Inputs Expandable 1 0 Turbidity Conductivity PH Temperature DO concentration Water Flow 9 88958988 gt p DO saturation y E me Dose TI 01B08A01 01E Mar 30 2007 00 60 Compressor Anti surge Control Compressor Control e Compressor start and stop The inlet valve and blow off valve are controlled efficiently e During steady state operation The inlet valve is controlled to regulate the blow off flow rate of the compressed air Flow control Compressor Anti surge Control Selector control YS s proprietary algorithm The controlled object can be automatically switched over between two different factors namely flow rate and pressure e Fast 50 ms control period programmable mode Enables follow up of sudden process changes and ensures smooth switching User programming Control including a start up sequence can be tailored for va
64. o eee 2 abeyo AE a Indu Dumas apeosey Ge Sie beyon rel LO DE1 O Sch TX Indul jJusweunsee apow doo ajbuls sindu Bo jeuv S ie ey s n gt PX uonoun JOU s op Zoa se p sn lt jneyap Auojoe4 gt uonouni JOU s op 1 LOG se Dosen lt ynejap Auojoe4 gt o ndul n se aen 104 sindino pue sindu e 461q s1i 9 uueied Buii u Bu ec A uono s jndjno Bo jeue pue SZA uono j s Z Indino Bo gue y Buisn p Bueuo aq upo d ndl no y ndino uiod s pue z jqenen ndino psyejndiuew 104 luo OLO 00ZLSA SJEUILWI9 O p pu 1x oul OL RES oa A S L eae yndjno a6eyo Ndjno uiod S OG A GU G O gt ege mee Ee p ddas 440 Z SIQeEUeA ndino psjejndiueyy sue o gt 0a egen apis 491 G37 aM ce yndyno juano JO JOBUUOD CPP 8 QeueA ndi no pejejndiuel apis 1UuDU q31 u XL ASV8001 L ASVA0L p V po2 jeuondo SEENEN S pOoIN 10 99 9S apeosey dooy a Huls ul sju ui BueuiVy euluu l d l 21569 OOZLSA pue 00SLSA IPeulu Mar 30 2007 00 TI 01B08A01 01E 47 Ajddns ndu jamod 2 yndul Aouenbel4 Aguenbe ege p JIA 9 1u D IIA OAQ adh ped JOMOd D IUOO apejo adh Daal JOMOd d SJIM OM om po2 jeuondo ndui Aousnbel 4 Jamod Ajddns Buuinbad jou jeubis p nb JOYJO YOO UYIM OZ PUE 6 S EUILUS yndut yw DS 0 y Jo aseg yndul oaBeVJoA A ddns JO S JULJSIS J Buum
65. oq eoad voa sod LA ZA vA A v FY SIEUILLUSL O p pu xd Ajuo O I p pu x YM ed DISeq OOZLSA Ls p sn q 0 SIOEIUO ajdnjnw s qeu ju uuuBisse uonouni oq Iq Bui6ueuo Liane lou p 9 s q ueo WAU JO uO SION ode Z dOO7 10 L dOO 1 uo Ae epow N Sleuu Nd nO NAdO LIQ LAWd AW 3982 ZO IV CLNO Z lu uu JOJ UOD C IO uueje uoljBIA9d CIA TT HH ld Hd SULLEIS olOEUEA ss 50id r r zm rm e e e rm zm zm pm zm pm pm e e zm NadO IC u do 3SO12 ulq pesoig JF ANd 3 4ulq L 8 0N Bulyoyms AN 18s id WY1 3 J4uld L 30N Burjoe y 1nd1nO NVW YL sUIG vi L ION N Buiss id Aq Bulyoyims LAV YL sUIC SVO ML 4uId L XON O Buiss id Aq Bulyoyims I a eg et Se SS ee Sieg O AWdW 3 4UIG de L 30N NVI pue AN 199910 nd no 9 O 4 4UIC L 30N Duupe 9 O pe se jeu1 u EE ep 440 001 JuId L 90N 440 fyeg EE L OL 6 8 Z Leu Z uc 2010 Mar 30 2007 00 TI 01B08A01 01E 24 LO1V LLNO Z lu uu OUOD C 10 wieje UONeIAeg LOW LIN T d 3 4u q LL oN Bulyoyms Y7 AS Alepuodas s Jo 529 8S D L CTA D s i C TI HH cid Hd l SWJEJe JqeLeA SS8001q I I LO uulp e uoneiASd x Q I est SE LW LTT LHH Ld Lud O SUUJe e aIOEUEA SS9501d Koy B
66. ption that is handled as a special specification Note The shaded types in the above tables are still under development the order entry is not yet available Note1 The suffix codes Type 3 4 and 5 are currently under development The release is scheduled for August 2007 and the first deliv ery will be in September 2007 Note2 An application has been made for the FM non incendive approval The certification and sales release is scheduled for June 2007 and the first delivery will be in July 2007 Model Suffix Code j Setting Software for YS1000 Series 0 Aas o Always 0 with CD media and proprietary cable B Accessories sold separately C Productnme Model amais SHUP standard housing SHUP 000 Available for YS1xx0 03x Replace for YS80 Series SHUP long housing SHUP 100 for YS1xx0 03x Replace for Series or EBS SHUP EK HOMAC housing SHUP 420 Available for YS1xx0 03x Replace for EKIHOMAC Series 100 Line pneumatic instrument replace housing YS006 Aaa a s Ti n 120 Q terminating resistor YS020 For RS 485 communication 250 Q shunt resistor YS021 For a built in 24 V transmitter power supply The YS1000 s main unit has a built in terminating resistor which can be selected for use by setting the relevant parameter If a terminating resistor is used in another device at the termination of the same communication system an external terminating resistor needs to be provided to
67. rious compressors Compressor Control Antisurge control N PA H Pressure signal z i Pressure signal UM331 m EI P e f e m m oe x lt ACETO Y51700 Blow off valve Rew Compressor air Flow signal Y51700 Compressor Inlet valve TI 01B08A01 01E Mar 30 2007 00 61 Comparisons Hem 19100 IL 910 JL SUPER O Front display 72 x 144 x 250 mm DIN or 72 x 144 x 320 mm DIN or 87 x YS100 or YS80 housing 182 x 480 mm YS80 housing 1 6 Kg Basic type 5 4 Kg Parameters Via side panel 5 Digital 6 total of Dis DOS T 4 DOS 6 total of Dis DOs 6 total of Dis DOs Sensor direct 1 optional mV TC RTD 1 optional mV TC RTD Not available potentiometer isolator two potentiometer isolator two wire transmitter or pulse not wire transmitter or pulse available for the basic type Outputs Voltage AECH 6 total of Dis DOs 4DOs 6 total of Dis DOs total of Dis DOs Fail contact Transmitter power supply 2 standard 2 standard Not available or 1 isolated optional 1 or 1 isolated optional 1 non isolated standard non isolated standard 24 V DC 60 mA with over 24 V DC 60 mA current protector Single loop Available Available Available loop Available Available Not available PID sample PI and batch PID 100 or 200 ms Available Available SPRG programmer Programming method Text program
68. special housing for 100 Line pneumatic controllers TI 01B08A01 01E Mar 30 2007 00 43 Note on Using the YS100 compatible Case m When Using YS100 compatible Case e Asignal converter can be built in for direct connection to a sensor e The YS110 standby manual station can be plugged in Configuration When Choosing YS1000 Standard Case Configuration When Choosing S10U compatible Case TI 01B08A01 01E Mar 30 2007 00 44 Functional Restriction Depending on Suffix Code Suffix Terminal Arrange Expandable Built in ee WI RS 485 DCS LCS Code ment Note 1 UO Converters Fee nen Note Communica Pen tion 4 YS1000 YS1000 with YS100 e ousing YS100 v SEN Note 1 Models YS1xx0 03x and 05x are supplied in a case compatible with internal units so they need housing for signal wiring Note 2 Use one of the following housing according to your purpose Instrument to Be Replaced Housing to Be Used YS80 Series SHUP 000 Series or EBS Series SHUP 100 EK or HOMAC Series SHUP 420 Note 3 Use the housing below where necessary Instrument to Be Replaced Housing to Be Used 100 Line pneumatic instrument YS006 Note 4 RS 485 and DCS LCS communication cannot be used together Note 5 Applicable to YS1700 01x only TI 01B08A01 01E Mar 30 2007 00 46 Aiddns samod jeu1 x souinbes sAemje 1ndi no T v3 uollipuo5 IEUUOU u NO jndinO
69. sure compensation Is if the input is analog signal If the input is pulses this temperature pressure compensation it can be handled by analog conversion using a functionally replaceable to YS1000 pulse analog converter If pulses are counted using YS1000 s DI input the minimum input pulse width needs to be 70 msec or more In this case the pulse frequency is 7 Hz maximum TI 01B08A01 01E Mar 30 2007 00 65 Dimensions Dimensions of YS1000 Basic Type Note 1 Instrument panel thickness 2 3 to 25 mm Clamp bracket st lt w Pane Cutout Dimensions Panel Cutout Width for Side by side Mounting For single mounting For side by side mounting 0 7 68 LY Number of instruments o to be mounted 220 or more 437 220 or more 1976 Trigonometry Unit mm General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 Note 1 If a nameplate etc is installed within 60 mm above the instrument the height of the nameplate etc must be 30 mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel 0920E ai Ha Precautions When Using This Type Option code AOx direct sensor input is not available e Option codes A31 RS 485 and A32 DCS LCS communication cannot be specified at the same time TI 01B08A01 01E Mar 30 2007 00 66 Dimensions of YS1000 Basic Type with Expandable I O
70. this user s manual are trademarks or registered trademarks of their respective companies Toc 1 Introduction of YS1000 Series TI 01B08A01 01E CONTENTS Kc kl 1 ST 1 Series PN OCICS asco sae oe cee reece cena cee EENES ER EERE EEE EE EAER Er ENERE RERE 4 YS1000 Series See e 4 YS1000 Series Software Product 4 YS1000 Series Products Controllers sss sese 5 YS1000 Series Products Other Instruments 6 YS1500 and YS1700 7 Gening SlaleG uuu aaah E E 7 Basic Operations ennenen 8 Color LCD Screen Operation Display Examples J 9 Shorter Casing and Lighter Weight 12 illo P EE E 13 Specifications of YS1500 and YS1700 17 Y54500 E 18 CONGO FipgetioiS eeneg 18 Block Diagram of Single loop Mode see 20 Block Diagram of Cascade Node ee 22 Block Diagram of Selector Mode see 24 Self tuning Function S 1 69 E 26 Adjustable Setpoint Filter SVF II III J J 27 Hee 28 Control FUNCIONS sirrinin TERREA EE EEEE ARER TEREA 28 Basic Control Module BSC I eee 29 C
71. ual setter for MV setting o SS a E E Always 0 Basic type Basic type with expandable I O 1 Compatible type for YS100 with YS100 case Compatible type for YS80 internal unit compatible type for EBS EK and HOMAC 2 Note1 Compatible type for YS80 compatible size for YS80 with YS100 terminals Note Compatible type for pneumatic 100 Line with YS100 terminals 3 Note 100 V AC and 24 V DC dual power driven 220 VAC mV input Thermocouple input RTD input Potentiometer input Isolator Two wire transmitter input isolated A07 Two wire transmitter input non isolated A08 Frequency input DF Direct input with Fahrenheit temperature range function 10 A31 RS 485 communication PC link Modbus YS protocol peer to peer 5 Communication A32 DCS LCS communication 6 A34 Ethernet communication Modbus T CP 7 FM FM nonincendive approved FM Class I div 2 8 Note2 Without hard manual device always provided with standard models 9 GR Note2 1 Applicable to YS1700 only This option comes with an I O expansion terminal block Model YSO10 and a 3 meter I O expansion cable Model YS011 2 Fits into and can be connected to a YS80 housing Model SHUP Model SHUP 410 EK and HOMAC compatible housing and Model SHUP 100 EBS and Series compatible housing need to be ordered separately 3 ALine compatible housing Model 100 needs to be ordered separately 4 The direct sensor input option can only be spec
72. used to create and set YS1000 series parameters and user pro grams from a PC It also enables tuning and user program monitoring to be made through com munication with the YS1000 TI 01B08A01 01E Mar 30 2007 00 YS1000 Series Products Controllers YS1500 Indicating Controller Incorporates fundamental control functions required for PID control and the necessary functions are to be selected in accordance with the user s purpose The available functions include those functions for input signal processing such as square root extraction and linear segment conver sion and feed forward calculation Cascade and selector control is also possible YS1700 Programmable Indicating Controller A programmable controller in which control and computational functions are coded in concise language by the user Each YS1700 can run two PID control calculations simultaneously and output the respective 4 20 mA output signals The YS1700 can also be used as a multi function controller without programming in the same way as for the Model 1500 introduced below ege S1700 SEN gt S1500 ee a P me Expandable IO S1700 01x only Input terminal AI 4 1 DI DO 6 Selectable Input computation Control computation Output computation AI 3 DI 4 Function selective Programmable Expandable IO 51700 01x only AO 1 DO 4 Output terminal AD 3 DL DU 6 Selectable aa
73. ut is available Option code A34 Ethernet is not available Option codes A31 RS 485 and A32 DCS LCS communication cannot be specified at the same time Option code FM FM nonincendive is not available Not compliant with CE Mark Not dust or splash proof TI 01B08A01 01E Mar 30 2007 00 Revision Information Title Introduction of YS1000 Series Manual number TI 01BO8A01 01E Feb 2007 1st Edition Newly published Mar 2007 2nd Edition m Written by Yokogawa Electric Corporation m Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN H TI 01B08A01 01E Mar 30 2007 00
74. utput agrees with the hard manual output level Hard manual selector switch ON OFF Used to switch over the output MV to the level set by the hard manual operation wheel Internal unit fixing screw TI 01B08A01 01E Mar 30 2007 00 16 m Standby Manual Station With the Model YS110 standby manual station an internal unit can be replaced while maintaining the control output level YS1500 YS1700 YS1360 el mM A J Input indicator PF P YS110 OFF SET PS Tel gt 1 1 i GONT YOKOGAWA TFT J I h OFF SET g CONT pom I ae SET Dedicated cable lau CONT Manual control wheel Operation signal indicator Output r Output Signal to Operation ec Mode Input Indicator Operation Signal Indicator Terminal Indicates manipulated output of Operation signal from controller 1 OFF l controller or auto manual station or auto manual station Indicates input Indicates manipulated output set Operation signal from controller 2 SET value by YS110 or auto manual station Indicates input Indicates manipulated output set l CONT SEI by YS110 Operation signal from YS110 TI 01B08A01 01E Mar 30 2007 00 17 Specifications of YS1500 and YS1700 YS1700 Basic Type with we YS1500 Basic Type YS
75. vA A Ae dsip AW 450 09 1 4 UIC 1ybiyoeq L 90N AdO fyeg OO TA SE NV 2211 LL oN BuIYOUMS jeux NY D i Nvit 3 Lui Inv YL suId L oN A Buiss id Aq Bulyoyims Ki SVO YL jUIC L ON 23 Buiss id Ag Buiyoums AWd 4 4 UIC u 1 oN Bulyoyms AN e AWdW 3 4UIC ch L 30N NVI pue AN 16929910 nd no DH WA N I oN Buiyoe n yndjno I I I I I I I I I l I I I I I I I I I SE I a a ee TT qu TE S EUIWWJ9 O p pu xg luo O I Pepus xe YM edu 9 seq 00 LSA Lx p 152 s q o1 Oe UOD l dn nuu s jqeu ju uuuBisse uoun odq Iq B5uiB5ueuo Jaroa p 159 s q UE WAY JO uO L SION OL 6 8 Z Lull uid 2010 Mar 30 2007 00 TI 01B08A01 01E 22 LO uueje uonBIA 9d L TA LTT LHH d LH LWN L HIN si lluur1 ldd LOW LLNO s u ui O1 UOD wee ajqeueA SS 3501d CO 1d Jet ynduy NO aa LLZ 0 LOZ NO one UOISJOAUOD i 220 ou ju uuB s o0 L ds O Xd x NO Og4 IG4 NId N94 seiq pue ules O Id S 11 S 14 Je jndu Jet ynduy 9X X YX X yndul Dupoen mdumo N yndul Buryoesy Z yndul 1Ju uu inse Lk Indjno nndui piemuo pee N N pl Indu Bo eue wos pew s jndul Bury9e nd no 00 002 L SA LP100 00SLSA 104 L9Td Jet yndu LX L indul Ju uu inse A Key AS 5 SEL Duunt Uge 1S duld LL

Introduction to YS1000 Series - YS1000 Series Single Loop Controller

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