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F110P INSTRUCTION MANUAL

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1. 60 mm 2 36 112 mm 4 40 22 5mm D 20mm D 20mm 12mm 12mm CAZLZLZZZZZZA fif U Y H A 22 5mm 36mm 36mm n D 22mm 0 866 115 mm 4 53 98 mm 3 86 la UF_Multy8000_BA_02_1109 Installation Page 22 65 8 4 Installing the hardware 8 4 1 Introduction 7 A Electrostatic discharge does inflict irreparable damage to electronics Before installing or opening the unit the installer has to discharge himself by touching a well grounded object This unit must be installed in accordance with the EMC guidelines Electro Magnetic Compatibility Do ground the aluminum casing properly as indicated if the F110 P has been supplied with the 115 230V AC power supply type PM The green yellow wire between the back casing and removable terminal block may never be removed NI Fig 7 Grounding aluminum enclosure with type PM 115 230V AC 8 4 2 For installation pay attention to Separate cable glands with effective IP67 NEMAAX seals for all wires Unused cable entries ensure that you fit IP67 NEMA4X plugs to maintain rating A reliable ground connection for both the sensor and if applicable for the metal casing An effective screened cable for the input signal and grounding of its screen to terminal 9 GND or at the sensor itself whichever i
2. cnn 20 8 4 Installing the hardware al A cen ALA aa 22 8 4 1 Introduction arcata ae a ela 22 8 4 2 For installation pay attention t0 nennen 22 8 5 Voltage Selection Sensor supply na 23 8 5 1 For intrinsically safe applications 23 8 5 2 Switch positions 24 8 6 Terminal connectors eee eee eee 24 8 6 1 Terminal 05 06 scaled pulse output RI 25 Intrinsically safe applications ii i i einen 33 M i teNa N a a a i EEIT 41 10 1 General directions 41 A A taa cute a cau tog ikattar kd a a f a 41 General Mod Bus communication protocol ssssesezezennznzzanenenzznnnnnanenanennzznannnnznznz 42 11 1 Introduction G b ala kv kl coved in 42 fil Generale i l T ET ja a aa gerne 42 11 1 2 Design choices in perspective to ModBus specification 42 3 UF_Multy8000_BA_02_1109 Contents Page 12 13 14 15 11 2 ASCII record structure T 42 11 2 1 Generali jekk ek i sa i e ao 42 11 2 2 LRC checksum pa e arrar eA Ea nara 43 11 3 RTUrecordstructure 44 1131 Gener le een ihnen 44 11 3 2 CRG error Check ver i anna Rinne 44 11 4 Explanation function Codes nn nn nr nr nn nr nn nn nn nn nn nn 45 114 7 Generali iii i p ca Far RE ceeds FA cents 45 11 5 Explanation function codes nn nnnnn nenne nennen 46 NE GENE al sc Sic A Aol a 46 11 5 2 Read table data nennen nen
3. S 85 Si Flowmeter input zo type P gt Ci is negligibly pulse O small e g indicator E Power supply Ci 17nF Analog output type AF ZN Uo max 30V and or repeater 1 passive floating 4 20mA lo max 100 mA Eor example KA 7 Po max oz5w MIL5035 d MTL5042 e g indicator e g counter gt 123456 Vo max 30v Power supply or pr M l switch interface Ciis negligibly dan lo max 100 mA Eor example 123456 Po max 0 75w MTL5O25 MTL5011B e g counter Due to analog output type AF the unit has to be powered with battery type PB or with external power supply type PD MIL O eee u Uo max 30 V Power supply Power supply type PD 16 30V DC lo max 100 mA For example a i a caca 7 Po max 0 75W MTL5025 Main supply Common ground Note above values are safety values Consult the technical specification for operational values Note power supply type PD the supply voltage to the sensor is maximum 8 7V Uo 8 7V lo 25mA Po 150mW Fig 17 Configuration example intrinsically safe R AC_F110P_BA_02_1109 Intrinsicallv safe applications Page 39 65 Configuration example n 5 TERMINAL CONNECTORS HAZARDOUS AREA SAFE AREA F100 series Modbu
4. I S Certified Isolator TTLto RS232 RS422 ca TIL sa PC For example MTL5051 Uo max 30 V lo max 100 mA Po max 0 75 W Power supply or switch interface For example MTL5025 MTL5011B e g counter Uo max 30 V Malt supply Power supply type PD 16 30V DC please note PD and battery supply type PC is NOT allowed in IIC applications lo max 100 mA Common ground OOO OO O Note power supply type PD the supply voltage to the sensor is maximum 8 7V Uo 8 7V lo 25mA Po 150mW Po max 0 75 W Power supply For example MTL5025 Note above values are safety values Consult the technical specification for operational values Fig 16 Configuration example intrinsically safe R AC_F110P_BA_02_1109 Intrinsicallv safe applications Page 38 65 Configuration example n 4 TERMINAL CONNECTORS HAZARDOUS AREA SAFE AREA F100 series Modbus communication type CT TTL LS Certified DO Isolator Uo max 30 V TIL to RxD Y RS232 lo max 250 mA RS422 L oa R Po max 0 85 W TIL ag PC 12V For example Common ground g MTL5051 Status input type IB reset total Ci is negligibly small i
5. 00 Kind of product Batch controller PC printer etc 01 Model number Type of product 02 Serial number Serial number binary coded 03 Hardware options Extra hardware mounted inputs outputs e g 04 Software options Extra software functionalitv temperature compensation e g 05 Protocoloptions Protocol extensions also other protocol implementation e g 06 Software version Product software version 07 Protocol version Communication software version 08 Display languages Code for the displav languages available 09 Bus address The communication address 10 Baud rate Communication speed 1200 0 2400 1 4800 3 9600 4 11 Communication mode BUS ASCII 0 BUS RTU 1 OFF 2 Warning can not be enabled remotelv 12 Comm index use User options of the comm index 00 no features 01 auto increment after each usage 02 auto decrement after each usage 04 auto functions also during broadcast access 13 Comm index Pointer for indexed values 14 Comdelay 0 9999 In milliseconds 15 General status 16 Indexed status 17 Reserved 18 Reserved 19 Reserved Device status general alarm etc Meaning of bits msb Isb for 100 series 0x0001 PCF error 0x0002 EEPROM error 0x0004 data corrupted communication 0x0008 receive buffer full Communication status per liquid busy overrun pause etc new data
6. gt Meter Europa GmbH F110P Flowrate indicator totalizer INSTRUCTION MANUAL September 2011 AC_F110P_BA_02_ 1109 Contents Page 10 11 Basic safety recommendations 11 rrrrriiieiiee iii 1 Safety T Ta T aes lei odio iena 2 Safety rules and precautionary measures sees reseve ee ssee esse nn nene recen 2 About the operation manual ssssssseeeresssssssseeeee ee ssssseeere eee essssrere ee eri eienena eenn 3 TT sls Ta le i A A d 5 1 System description of the F110 P see 4 Operational alii a kw ta 6 6 1 A i pa a EN a Ta 6 6 2 GONtrol paneli iaia tria Aia RARI Aaa 6 6 3 Operator information and functions nn nennen nennen 6 Gonfig ratiO T i a 8 Til O 8 72 Programming SET P level alle le i a a du tatni a 8 7 2 1 General na i a nilo ai ina erat A iwa 8 72 2 To enter SETUP level nn nnnnnnnnnnnnnnnrnnnr mrar nnnn nn 8 7 2 3 Matrix structure SETUP level nnnnnnnnnnnna 9 7 2 4 Selection of function group and function sss sese eee eee eee eee 9 7 2 5 Tochangeor select a value in 10 7 2 6 To return to OPERATOR level nn nn 10 7 2 7 Overview functions SETUP level 11 7 2 8 Explanation of SETUP functions nee 12 EA A EE 19 8 1 General directions T 19 8 2 Installation surrounding conditions eee eee eee 19 8 3 Dimensions of enclosure
7. 20 Inputs See device description 21 Outputs See device description 22 Beep command One byte in units of 0 1 seconds 23 Date time Order used year month day hour minutes seconds All bytes binary coded 24 Print command Not implemented yet 25 Reboot OxA50F warm reboot or Ox5AFO cold reboot A warm reboot resets the unit but all programmed variables are stored A cold reboot resets the unit and all of its programmed variables Note that also the accumulated total will be lost 26 Reserved 27 Reserved 28 Reserved 29 Reserved 30 Further product dependant variables only 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 53 65 11 6 2 Indexed variables Some products use an array of multiple variables for example a linearisation table which holds multiple frequency correction pairs or an array of multiple batch sizes To make easy use of such an array a communication index needs to be used The variable that will be returned depends of the value of this index When a larger part of the array needs to be read or written it is possible to auto increment or decrement the index meaning that after each successful read write the index will point to the next or previous variable in the array This way complete arrays can be accessed fairly easily Note that if index 0 the first array member will be returned so an array of 5 variables uses indi
8. Appendix C Communication variables Page 64 65 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE DATE 1 TOTAL Enter vour settings here 11 unit L 12 decimals 0000000 13 K factor 0000001 14 decimals K factor 0 2 FLOWRATE 21 unit L 22 time unit min 23 decimals 0000000 24 K factor 0000001 25 decimals K factor 0 26 calculation pulses 010 27 cut off time 30 0 sec 3 DISPLAY 31 function total 4 POWER MANAGEMENT 41 LCD new 1 sec 42 mode operational 5 FLOWMETER 51 signal coil lo 6 ANALOG OUTPUT 61 output disabled 62 min flowrate 4 mA 0000000 63 max flowrate 20mA 9999999 64 cut off percentage 0 0 65 tune min 4mA 0208 66 tune max 20mA 6656 67 filter 01 off 7 PULSE OUTPUT 71 impulse width 000 periods 72 pulse per 0001000 8 COMMUNICATION 81 baud rate 2400 82 address 1 83 mode BUS ASC 9 OTHERS 91 model F110 P F110 P F110 P 92 software version 93 serial number 94 pass code 0000 95 tagnumber 0000000 3 AC_F110P_BA_02_1109 Return of goods for repair Harmlessness declaration Page 65 65 15 Return of goods for repair Harmlessness declaration Please copy fill in and sign hereafter harmlessness declaration and enclose it for any return of goods you may send back for repair No repair will be performed prior to receiving the harmlessness declaration duly filled and signed Harmlessness declaration To Attn From Dept Please note that no repair
9. Decimals O 1 20r3 Note Total can be reset to zero Accumulated total Digits 11 digits Units decimals According to selection for total Flowrate Digits 7 digits Units ML L m3 Gallons KG Ton Ib bl cf RND ft3 scf Nm3 NI igal no units Decimals O 1 20r3 Time units sec min hr day gt UF_Multy8000_BA_02_1109 Appendix B Problem solving Page 59 65 13 Appendix B Problem solving In this appendix several problems are included that can occur when the F110 P is going to be installed or while it is in operation 13 1 13 2 13 3 13 4 13 5 13 6 13 7 Flowmeter does not generate pulses Check e Signal selection SETUP 51 e Pulse amplitude e Flowmeter wiring and connection of terminal connectors e Power supply of flowmeter Check e Settings for total and Flowrate SETUP 11 14 and 21 27 Type of signal selected with actual signal generated SETUP 51 Sensitivity of coil input SETUP 51 Proper grounding of the F110 P Use screened wire for flowmeter signals and connect screen to terminal 9 unless connected at sensor Analog output does not function properly Check e SETUP 61 is the function enabled e SETUP 62 63 are the flow levels programmed correctly e Connection of the external power supply according to the specification Pulse output does not function Check e SETUP 71 pulse per x qu
10. The housing may only be opened by trained personnel e Take careful notice of the Safety rules instructions and precautionary measures in the front of this manual The F110 P does not require special maintenance unless it is used in low temperature applications or surroundings with high humidity above 90 annual mean It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the F110 P in such a way that no condensation will occur for example by placing dry silica gel sachet in the casing just before closing it Furthermore it is required to replace or dry the silica gel periodically as advised by the silica gel supplier Battery life time It is influenced by several issues e Type of sensor NPN and PNP inputs consume more energy than coil inputs e Input frequency The higher the frequency the shorter the battery life time e Flow rate calculation The lower number of pulses SETUP 26 the shorter the battery life time e Analog output signal be sure that an external power supply is connected or that the function is disabled if not in use or else it will have a influence on the battery life time SETUP 61 e Display update Fast display update uses significantly more power SETUP 41 e Pulse output and communications e Low temperatures the available power will be less due to battery chemistry Note It is strongly advised to disable unused functions Check periodically e Th
11. 50mA DEVICE Common ground unit 5 R1 GND_L 3 AC F110P BA 02 1109 Installation Page 26 65 Type OR A mechanical relay output is available with this option Max switch power 240V 0 5A per output requires power supply type PF PM Be sure that the output frequency does not exceed 5Hz else the relay life time will be reduced significantly Mechanic relay output R1 INTERNAL EXTERNAL 6 RI maximum PENIGE 240V AC 0 5A T5 RI Type OT A passive transistor output is available with this option Max driving capacity 300MA 50V DC Passive pulse output R1 INTERNAL EXTERNAL Maximum 6 R1 50V DC 300mA A AS SAS QU DEVICE 4 Y Common ground unit B RI GND L Terminal 07 08 basic POWER SUPPLY tvpe PX output loop powered Connect an external power supplv of 8 30VDC to these terminals or a 4 20mA loop Do connect the to terminal 7 and the to terminal 8 When power is d applied to these terminals the optional internal batterv will be disabled enabled automaticallv to extend the batterv life time Caution Only valid for standard passive output type API Terminal 07 08 analog output SETUP 7 An analog output signal proportional to the flowrate is available as standard Type AA An active 4 20mA signal proportional to the flowrate is available with this option When the output
12. C to 70 C 22 F to 158 F er al Battery certified FW LiBat 00x battery only MODEL F1xx P X1 ER Signal input pulse coil namur KEMA03ATEX1074 X Intrinsically safe C E 0344 Intrinsically Safe Possible static hazard Do not rub Ex 111 GD EEx ia IIB IIC T4 T100 C Possible static hazard DO NOT RUB Ex Il 1 GD KEMAO3ATEX1074 X EEx ia IIB IIC T4 T100 C IP6x NEMA 4X Tamb Please note that the special conditions for safe IP67 30 C to 70 C use mentioned in both the certificate and the NEMA 4X 22 F to 158 F installation instructions must be observed for the connection of power supply to both input and or output circuits i YEAR WEEK NUMBER C E 0344 Serial number and year of production dU IL This information can be looked up on the display i 4 DI d setup function Ea 93 A IHLNR 3 AC F110P BA 02 1109 Intrinsicallv safe applications Page 34 65 Terminal connectors F110 P XI POWER SUPPLY ANALOG EXTERNAL TYPE PD OPTION PULSE OUTPUT SENSOR SIGNAL RESET OUTPUT TYPE TYPEP TYPE IB THE TYPE OT AF AP PULSE INPUT OPTION 12 S 1 4 R11 RI A 14 L SIGNAL 4 L RESET Fig 12 Overview terminal connectors XI Intrinsically safe applications Explanation intrinsically safe options Type AF Intrinsically Safe floating 4 20mA analog output Terminal 7 8 A floating 4 20mA signal proportional to the flowrate is available with this option When the output is dis
13. Note This is not a real sensor supply Only suitable for pulse sensors with a very low power consumption like coils sine wave and reed switches Type PD 1 2 3 2 8 2 12 and 24V DC max 50mA 24V DC Type PD XI Intrinsically safe Pulse signals 1 2 3 2 8 2 max 7mA 8 2V DC Analog signals the sensor supply voltage is according to the power supply voltage connected to terminal 1 Also terminal 2 offers the same voltage Type PF PM 1 2 3 2 8 2 12 and 24V DC max 400mA 24V DC Terminal connections Type Removable plug in terminal strip Wire max 1 5mm2 and 2 5mm2 Type PM PF Data protection Type EEPROM backup of all setting Backup of running totals every minute Data retention at least 10 years Pass code Configuration settings can be pass code protected Hazardous area option Intrinsically safe Type XI ATEX approval ref lt EX gt II 1 GD EEx ia IIB IIC T4 T100 C Explosion proof Type XD XF ATEX approval ref lt EX gt Il 2 GD EEx d IIB T5 Weight appr 15kg Dimensions of enclosure 350 x 250 x 200mm 13 7 x 9 9 x 7 9 LxHxD Environment Electromagnetic compatibility Compliant ref EN 61326 1997 EN 61010 1 1993 gt UF_Multy8000_BA_02_1109 General Mod Bus communication protocol Page 57 65 12 2 Inputs Flowmeter Type P Coil sine wave minimum 20mVp p or 80mVp p sensiti
14. scf Nm3 NL P Alteration of the measurement unit will have consequences for operator and SETUP level values Please note that the K factor has to be adapted as well the calculation is not done automatically Time unit The flowrate can be calculated per second SEC minute MIN 22 hour HR or day DAY Decimals This setting determines for flowrate the number of digits following 23 the decimal point The following can be selected 00000 1111 1 2222 22 3333 333 K factor With the K factor the flowmeter pulse signals are converted to a 24 flowrate The K factor is based on the number of pulses generated by the flowmeter per selected measurement unit SETUP 21 for example per liter The more accurate the K factor the more accurate the functioning of the system will be For examples read SETUP 13 Decimals k factor 25 This setting determines the number of decimals for the K factor SETUP 24 The following can be selected 0 1 2 3 4 5 6 Please note that this SETUP influences the accuracy of the K factor indirectly This setting has NO influence on the displayed number of digits for flowrate SETUP 23 Calculation 26 X Note The flowrate is calculated by measuring the time between a number of pulses for example 10 pulses The more pulses the more accurate the flowrate will be The maximum value is 255 pulses Note this setting does influence the update time for the analog output dir
15. temperature for example The 0 4mA or OV value can be tuned precisely with this setting Before tuning the signal be sure that the analog signal is not being used for any application After pressing PROG the current will be about 4mA or OmA OV The current can be increased decreased with the arrow keys and is directly active Press ENTER to store the new value Remark the analog output value can be programmed up side down if desired so 20mA at minimum flowrate for example Tune max 20mA The initial maximum analog output value is 20mA or 10V However this value might differ slightly due to external influences such as temperature for example The 20mA value or 10V can be tuned precisely with this setting Before tuning the signal be sure that the analog signal is not being used for any application After pressing PROG the current will be about 20mA The current can be increased decreased with the arrow keys and is directly active Press ENTER to store the new value Remark the analog output value can be programmed up side down if desired so 4mA at maximum flowrate for example Continued next page gt gt gt UF_Multy8000_BA_02_1109 Configuration Page 17 65 6 Analog output continued Filter This function is used to stabilize the analog output signal 67 The output value is updated every 0 1 second With the help of
16. up to and including the last function data byte 03 x and take the two s complement of the least significant byte which means inverting the byte and adding 1 The calculated LRC byte is now added to the record as its ASCIl coded 2 byte value The receiver must use the same kind of calculation and compare the result with the received checksum A less complicated procedure is to calculate from the bus address up to AND INCLUDING the checksum this means databytes 1 up to and including 04 x If the record is not mutilated after receiving the result must be 00 All characters different as CR LF 0 9 A F point out a mutilated message 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 44 65 11 3 RTU record structure 11 3 1 General RTU Data Contents Meaning byte n byte n A time of at least 0 11 seconds between records is used as record separator 01 01 address Bus address product 02 02 function Function to be executed 03 03 msg byte O Data for from the function 04 04 msg byte 1 Next byte Il Il etc Il 05 x 05 x msg byte x Last function data byte 06 x 06 x ERROR CRC Cvclic Redundancy CHECK Isb Check 07 x 07 x ERROR CRC Cyclic Redundancy CHECK msb Check A time of at least 0 11 seconds between records is used as record separator Table 2 RTU mode In the table above databyte number 0 is NOT used by purpose to
17. 1 OR 0x80 The master system can determine what went wrong by reading the error code on the third position of the error response record In the table below you can find these error codes with an explanation of its meaning and the possible cause s Error code 0 Reserved for future use Error code 1 Illegal function Meaning The function code received by the system does not represent an executable function Possible causes 1 Requested function is not implemented on this system 2 Function code does not represent a valid ModBus function 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 50 65 Error code 2 Illegal data address Meaning The received data cannot be linked to a variable in the system Possible causes 1 Variable number does not represent a valid variable on this system 2 Length of record does not comply with the expected length 3 Number of words exceeds the real length of the variable Error code 3 Illegal data value Meaning The data is not valid with this variable Possible causes 1 Value is not valid for this variable It exceeds the value range of this variable too low high 2 Dummy byte does not equate zero when writing an odd number of bytes Error code 4 Failure in associated device Meaning the message contains an illegal request so it can not be processed Possible causes 1 The communication index is out of range when trying to access an indexed
18. Digits Seven 17mm 0 67 and eleven 8mm 0 31 Various symbols and measuring units Refresh rate User definable 8 times sec 30 secs Type ZB Transflective LCD with green LED backlight Good readings in full sunlight and darkness Note only available for safe area applications Power requirements 12 24V DC 10 or type PD PF PM Power consumption max 1 Watt Enclosures General Die cast aluminum or GRP Glassfibre Reinforced Polyamide Control Keys Painting enclosure with Polycarbonate window silicone and EPDM gaskets UV stabilized and flame retardant material Three industrial micro switch keys UV stabilized silicone keypad Aluminum enclosure only UV resistant 2 component industrial painting Panel mount enclosures Classification Panel cut out Type HC Type HB Dimensions 130 x 120 x 60mm 5 10 x 4 72 x 2 38 LxHxD IP65 NEMA4 115 x 98mm 4 53 x 3 86 LxH GRP panel mount enclosure Aluminum panel mount enclosure Field wall mount enclosures Classification Aluminum enclosures Type HA Type HM Type HN Type HO Type HP Type HT Type HU Type HZ GRP enclosures Type HD Type HE Type HF Type HG Type HH Dimensions 130 x 120 x 75mm 5 10 x 4 72 x 2 95 LxHxD IP67 NEMA4X 2x PG9 1x M20 2x M16 1x M20 1x M20 2x M20 6x M12 Drilling 1x NPT Drilling 3x 2 NPT No drilling Drilling Drilling Drilling Drilling Drillin
19. Electro Magnetic Compatibilitv Do connect a proper grounding to the aluminum casing as indicated if the F110 P has been supplied with the 115 230V AC power supplv tvpe PM The green vellow wire between the back casing and removable terminal block mav never be removed Intrinsicallv safe applications Follow the instructions as mentioned in Chapter 9 Safetv rules and precautionarv measures The manufacturer accepts no responsibilitv whatsoever if the following safetv rules and precautions instructions and the procedures as described in this manual are not followed Modifications of the F110 P implemented without preceding written consent from the manufacturer will result in the immediate termination of product liabilitv and warrantv period Installation use maintenance and servicing of this equipment must be carried out bv authorized technicians Check the mains voltage and information on the manufacturer s plate before installing the unit Check all connections settings and technical specifications of the various peripheral devices with the F110 P supplied Open the casing only if all leads are free of potential Never touch the electronic components ESD sensitivity Never expose the system to heavier conditions than allowed according to the casing classification see manufacture s plate If the operator detects errors or dangers or disagrees with the safety precautions taken then inform the owner or principal respon
20. Po max 0 75 W g MTL5011B e g counter N K Due to analog output type AF the unit has to be powered with with external power supply type PD fu Uo max 30 V Power supply Main supply Power supply type PD 16 30V DC lo max 100 mA please note PD and battery supply type PC is NOT allowed in IIC applications ORE For example Common ground Po max 0 75 W MTL5025 Note above values are safety values Consult the technical specification for operational values Note power supply type PD the supply voltage to the sensor is maximum 8 7V Uo 8 7V lo 25mA Po 150mW Fig 19 Configuration example intrinsically safe R AC_F110P_BA_02_1109 Maintenance Page 41 65 10 Maintenance 10 1 e Caution l Note 1 10 2 General directions e Mounting electrical installation start up and maintenance of the instrument may only be carried out by trained personnel authorized by the operator of the facility Personnel must read and understand this operating manual before carrying out its instructions e The F110 P may only be operated by personnel who are authorized and trained by the operator of the facility All instructions in this manual are to be observed Ensure that the measuring system is correctly wired up according to the wiring diagrams Protection against accidental contact is no longer assured when the housing cover is removed or the panel cabinet has been opened danger from electrical shock
21. active signals PNP signal input INTERNAL EXTERNAL 11 3 2V DC type PD PF PM 8 1V 12V 24V PNP shielding Common ground unit Active signals 8 1V 12V and 24V If a sensor gives an active signal please read par 3 2 3 The detection levels are 50 of the selected supply voltage approximately 4V ACT_8 1 or 6V ACT 12 or 12V ACT 24 Active signal selection mav well be desired in the case of power supplv tvpe PD PF PM being supplied for sensor supplv INTERNAL EXTERNAL 11 3 2V DC type PD PF PM 8 1V 12V 24V 10 SIGNAL Resistance value see signal selection shielding 9 GNDL Common ground unit 3 AC_F110P_BA_02_1109 Installation Page 31 65 Reed switch The F110 P is suitable for use with flowmeters which have a reed switch To avoid pulse bounce from the reed switch it is advised to select REED LD low pass filter NAMUR signal Reed switch signal input INTERNAL EXTERNAL 3 2V DC 1M S i 10 SIGNAL low pass filter AN fo i selection REED LP dI 7 AS a pia T REED shielding SWITCH lt Common ground unit 9 GND L The F110 P is suitable for flowmeters with a Namur signal The standard F110 P is not able to power the Namur sensor as an external power supplv for the sensor is required However a 8 2V sensor supplv voltage terminal 11
22. e g counter Uo max 30 V Power supply lo max 100 mA For example Po max 0 75 W MTL5025 Note above values are safety values Consult the technical specification for operational values Fig 15 Configuration example intrinsically safe UF_Multy8000_BA_02_1109 Intrinsicallv safe applications Page 37 65 Configuration example n 3 F100 series TERMINAL CONNECTORS OOOO HAZARDOUS AREA Modbus communication type CT TTL Please note communciation type CT is not allowed in IIC applications SAFE AREA Uo max 30 V lo max 250 mA Po max 0 85 W G Common ground o i Status input type IB A 1M 1 reset total low pass filter Q Ci is negligibly D small E Common ground N S Supply S R BE 52 i 35 Signal en 3 8 2 Ci is negligibly pulse small Common ground o ccocccococcocoocleocoojeelele HD Ci 17nF pas Common ground BU ODIO Ci is negligibly Pulse output type OT Common ground n small passive transistor ee AN HR 123456 TOTAL Co OF ALL CONNECTED APPARATUS MAY NOT EXCEED 66nF MINUS 17nF 17nF IS USED BY THE ANALOG OUTPUT SIGNAL TERMINAL 7 8 Analog output type AP passive 4 20mA e g indicator e g counter 7
23. from about 5mVp p 3 AC F110P BA 02 1109 Installation Page 29 65 Pulse signal NPN NPN LP Coil signal input shielding INTERNAL EXTERNAL V ref 1 2V DC 11 COIL Sie 10 COIL 9 GNDL Common ground unit Input sensitivitv selectable coil high low The F110 P is suitable for use with flowmeters which have a NPN output signal For reliable pulse detection the pulse amplitude has to go below 1 2V Signal setting NPN LP emplovs a low pass signal noise filter which limits the maximum input frequencv NPN signal input INTERNAL EXTERNAL NPN K 3 2V DC 100K E es OR On 10 SIGNAL low pass filter AN gt i selection NPN LP i J E inant shielding lt T Common ground unit 9 GND L 3 AC_F110P_BA_02_1109 Installation Page 30 65 Pulse signal PNP PNP LP The F110 P is suitable for use with flowmeters which have a PNP output signal 3 2V is offered on terminal 11 which has to be switched by the sensor to terminal 10 SIGNAL For a reliable pulse detection the pulse amplitude has to go above 1 2V Signal setting PNP LP employs a low pass signal noise filter which limits the maximum input frequency read par 3 2 3 A sensor supply voltage of 8 1 12 or 24V DC can be provided with power supply type PD PF PM For a signal detection level of 50 of the supply voltage please refer to
24. numeric variables are binary coded There are variables with different lengths byte 8bits word 16 bits double word 32 bits When transmitting multibvte variables the msb is transmitted first In tables the length of variables is given in bvtes Several on off variables use 0 for off position A value unequal 0 indicates that the concerning variable is on Variables that indicate a decimal position contain as value the number of digits behind the decimal point This corresponds with the negative value of the exponent from 10 from the number to be multiplied with the concerning variable Example K factor 1031 decimal position K factor 2 This means that the K factor has two digits behind the decimal point the K factor is 10 31 This corresponds with the multiplying with 0 01 10E 2 The last 2 corresponds but without minus sign with decimal position 2 Time variables if no other time unit indicated use a time base of 0 1 second If the programmed overrun time in a batch controller is 6 5 seconds for example then the communication value will be 65 Some variables are always write protected such as the product and serial number It is always allowed to read a variable 3 AC_F110P_BA_02_1109 Appendix A Technical specification Page 55 65 12 Appendix A Technical specification 12 1 General Display Type High intensity reflective numeric and alphanumeric LCD UV resistant
25. seven digits for example when two decimals are selected for total and total has a value of 123456 78 the display will show 23456 78 while communication will read a total of 12345678 and a total decimals of 2 Write total Total can only be cleared This means writing a value different from 0 will result in the reply of an error message Only writing 6 bytes of zero s to total will be accepted ACCUMULATED TOTAL variable number 560 230h 6 bytes Read acc total A difference between the read value and the display value as explained for Read total might appear here too Write acc total Not possible When reading or writing total or accumulated total it should be noted that the used values are given including the decimals This means that a read write to one of these variables should be accompanied with a read write to the variable that holds the number of decimals for this variable Example read var 566 for total Read var 33 for total decimals and calculate the real value of total by multiplying total with 1 gp total decimals FLOWRATE variable number 572 23Ch 4 bytes Read flowrate The value difference as mentioned with total acc total might appear here too Write flowrate Not possible 3 UF_Multy8000_BA_02_1109
26. SIGNAL L RESET Fig 9 Overview of terminal connectors standard configuration F110 P and options 3 AC F110P BA 02 1109 Installation Page 25 65 Remarks Terminal connectors Terminal GND 01 02 Power Supply only available with type PD PF or PM i lt qa 3 Terminal E lt 35 ype ensor supply x Y GND 01 02 832 E PD 8 24V AC 8 2 12 24V max 50mA AC AC 101091010 PD 8 30V DC 8 2 12 24V max 50mA L L 9010109010 PF 24VAC 8 2 12 24V max 400mA AC AC 0 15 910 0 PF 24VDC 8 2 12 24V max 400mA L L 0 15 9 10 gt PM 115 230V AC 8 2 12 24V max 400mA EARTH AC AC 0 9101919 15 do not use a AC autotransformer Spartrafo without a Note PD Rage l galvanic isolation The total consumption of the sensors and outputs mav not Noe bik exceed 400mA 24V O option S Note for power supply type PX Note 8 6 1 Terminal 05 06 scaled pulse output R1 Setup 7 par 3 4 4 determines the pulse output function The maximum pulse frequency of this output is 60Hz If a relay output option has been supplied be sure that the output frequency does not exceed 5Hz or else the life time of the relay will be reduced significantly Type OA An active 24V DC pulse signal output is available with this option Max driving capacity 50mA 24V per output requires power supply type PD PF PM Active output R1 INTERNAL EXTERNAL 24V DC 6 Rit max
27. The arrow key is used to select a digit after PROG has been pressed or to configure the unit YE ES 6 3 Operator information and functions In general the F110 P will alwavs act at operator level The information displaved is dependant upon the SETUP settings All pulses generated by the connected flow meter are measured by the F110 P in the background whichever screen refresh rate setting is chosen After pressing a key the display will be updated very quickly during a 30 second period after which it will slow down again A 342639 tho we 18539 LMIN Fig 3 Example of display information during process 3 AC_F110P_BA_02_1109 Operational Page 7 65 For the operator the following functions are available Displav flowrate total or flowrate This is the main displav information of the F110 P After selecting anv other information it will alwavs return to this main displav automaticallv Total is displaved on the upper line of the displav and flowrate on the bottom line It is possible to display flowrate only with the large 17mm digits in this instance press the SELEC T kev to read the total When is shown then the flowrate value is too high to be displayed The arrows indicate the increase decrease of the flowrate trend Clear total The value for total can be re initialized To do so press CLEAR twice After pressing CLEAR once the flashing text PUSH CLEAR is displayed To avoid re initi
28. abled a 3 5mA signal will be generated Max driving capacity 1000 Ohm 30V DC NS Note It is required to link the minus from the analog output terminal 7 with a ground Note 1 terminal of the unit terminal GND 3 5 9 12 or 15 Floating 4 20mA analog output Intrinsically Safe INTERNAL EXTERNAL 8 x 4 20mA 3 5mA default ke Maximum aa 30V DC 7 100mA Z dunit 2 ommon ground uni 9 5 or 9 cy GND L Type PD Intrinsically Safe power supply and sensor supply Terminal GND 01 and 11 Tvpe Sensor terminal yp supply GND 01 02 Input voltage _ l internallv linked with 8 30V DC ksie U L L terminal 01 PD Terminal 02 this terminal offers the same voltage as connected to terminal 01 Terminal 11 this terminal offers a 3 2V or 8 1V to power the sensor This voltage is selected with the switch es inside the enclosure First remove the terminals after which the internal plastic cover can be removed Switch position Switch position terminal 11 no function SWITCH 1 VOLTAGE SWITCH 2 on 8 1 V DC not available anal ns off 3 2VDC Cee ase Se Fig 13 Switch position voltage selection type PD XI 3 AC_F110P_BA_02_1109 Intrinsicallv safe applications Page 35 65 Configuration example n 1 TERMINAL CONNECTORS F100 serie
29. alization at this stage press another key than CLEAR or wait for 20 seconds Re initialization of total DOES NOT influence the accumulated total Display accumulated total When the SELECT key is pressed total and accumulated total are displayed The accumulated total cannot be re initialized The value will count up to 99 999 999 999 The unit and number of decimals are displayed according to the configuration settings for total Low battery alarm When the battery voltage drops it must be replaced At first low battery will flash but as soon as it is displayed continuously the battery MUST be replaced shortly after Only original batteries supplied by the manufacturer may be used else the guarantee and liability will be terminated The remaining lifetime after the first moment of indication is generally several days up to some weeks 3 TOTAL m tu 10 1CDJ0 aro 18933 Fig 4 Example of low battery alarm asse Alarm 01 03 When alarm is displayed please consult Appendix B Problem solving gt UF_Multy8000_BA_02_1109 Configuration Page 8 65 7 Configuration 7 1 Introduction This and the following chapters are exclusively meant for electricians and non operators In these an extensive description of all software settings and hardware connections are provided only be carried out by trained personnel authorized by the operator of the facility Personnel must read and understand thi
30. antity is the value programmed reasonable and will the maximum output be under 20Hz e SETUP 72 impulse width is the external device able to recognize the selected pulse width and frequency Flowrate displays 0 zero while there is flow total is counting Check e SETUP 22 25 are the K factor and time unit correct e SETUP 26 27 The unit has to count the number of pulses according to SETUP 26 within the time according to SETUP 27 Make sure that 27 is set to 10 0 seconds for example the result is that the unit has at least 10 seconds time to measure the number of pulses according to SETUP 26 The pass code is unknown If the pass code is not 1234 there is only one possibility left call your supplier Alarm When the alarm flag starts to blink an internal alarm condition has occurred Press the select button several times to display the 5 digit error code The codes are 0001 irrecoverable display data error data on the display might be corrupted 0002 irrecoverable data storage error the programming cycle might have gone wrong check programmed values 0003 error 1 and error 2 occurred simultaneously 3 AC_F110P_BA_02_1109 Appendix B Problem solving Page 60 65 The alarm condition will almost certainly be handled internally and if all mentioned values still appear correct no intervention by the operator is needed If the alarm occurs more often or stays active for a longer time please contact your su
31. ation software can conclude which other functions are implemented N Variable name Length Not writable 00 Kind of product 2 bytes never writable 01 Model number 2 bytes never writable 02 Serial number product 4 bytes never writable 03 Hardware options 2 bytes never writable 04 Software options 2 bytes never writable 05 Protocol options 2 bytes never writable 06 Software version 2 bytes never writable 07 Protocol version 2 bytes never writable 08 Display languages 2 bytes never writable 09 Bus address 1 byte during local programming 10 Baud rate 2 bytes during local programming 11 Communication mode 1 byte during local programming 12 Comm index use 2 bytes always writable 13 Comm index 1 byte always writable 14 Comdelay 2 bytes 15 general status 2 bytes never writable 16 indexed status 1 byte never writable 17 reserved 18 reserved 19 reserved 20 Inputs never writable 21 Outputs never writable 22 Beep command 1 byte always 23 Time and date 6 bytes during local programming 24 Print command not implemented 25 Reboot 2 bytes always writable 26 reserved 27 reserved 28 reserved 29 reserved 30 Further product dependant variables only Table 5 Standard begin table products 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 52 65 N Variable explanation
32. can be provided with power supplv tvpe PD PF PM Namur signal input INTERNAL EXTERNAL 11 Type PD PF PM 8 1V 8 1V DC 10 SIGNAL 820 Ohm shielding 9 GNDL Common ground unit Type IB Terminal 12 13 external reset option With this function the total can be reset to zero with an external switch The input must be switched with a potential free contact to the GND terminal number 12 Option external reset input INTERNAL EXTERNAL 3 2V DC 1M 13 SIGNAL lt low pass filter i N RESET shielding ie SWITCH A Common ground unit 12 GND L gt UF_Multy8000_BA_02_1109 Installation Page 32 65 Note Note 1 Terminal 26 31 type CB CH Cl CT communication RS232 RS485 TTL option Full serial communications and computer control in accordance with RS232 length of cable max 15 meters or RS485 length of cable max 1200 meters is possible Read the ModBus communication protocol and Appendix C RS485 2 wire RS485 4 wire RS232 VID VDDQ POADONY XOWVWWw 26 27 28 29 30 31 26 27 28 29 30 31 26 27 28 29 30 31 ill t A B il 1 A B Y Z il DTR RXD TXD 12V Fig 10 Overview terminal conectors communication option When using the RS232 communication option terminal 27 is used for supplying the interface Please connect the DTR or the RTS signal
33. ces 0 through 4 Be aware that this index can only be used for variables which are marked as indexed in this manual it is never possible to use the index to read write multiple un indexed variables Example Assume we are communicating with a unit that uses linearisation and has a bus address of 01 We are willing to read the complete linearisation table from it Of course we can initialise the index read the variable increment the index write the new index read again and repeat this procedure until the whole table is read however it is more easily to use the next steps 1 Initialise the communication index to the first array member we need to write 01 10 00 0D 00 01 02 00 00 DF LRC checksum ASCII mode only 2 Set the communication index use to auto increment we need to write 01 10 00 OC 00 01 02 00 01 DF 3 Now we are ready to read the first array member for our example the linearisation table start at address 0400h and each entry contains 6 bytes 01 03 04 00 00 03 F5 4 The index is now auto incremented to 01 so now we only need to repeat step 3 until the whole table is read For safety reasons the auto increment decrement function is disabled for our products which are used in broadcast mode e g FW 0300 series but can still be enabled if desired see standard begin table products variable 12 3 UF_Multy8000_BA_02_1109 General Mod Bus communication protocol Page 54 65 11 7 General remarks 11 7 1 General All
34. ch bytes it is possible to read a variable partially When a request is made to read less bytes than the complete length of the variable the system will return the requested number of bytes from the least significant part of the variable e g datetime holds 6 bytes YMDHMS when you request 2 words DHMS will be returned When the read request record is correctly received by the system and all data members turn out to be valid the system will return the read response record as mentioned above The address and function bytes are an exact copy of the ones in the read request record bytecount shows the number of bytes of data that the record holds Of course as many bytes as requested are returned so this number always equates 2 number_of_words In case any data members in the read request record turn out to be invalid the system will return an error response record Paragraph 11 5 4 holds an exact description of all possible error records with an explanation of the possible causes When the system does not return any record at all the cause might be found in a wrong bus address wrong checksum or a distortion in the communication process 11 5 3 Write table data This function complies with the ModBus specified function Preset multiple registers 16 It is used to write variables in the system The system will respond to this type of message by sending either an acknowledge or an error response Below you will find the record structure
35. cted unit is cubic meters m3 A cubic meter consists of 1000 parts of one liter which implies 2 481 3 pulses per m3 So the K factor is 2 481 3 Enter for SETUP 13 2481300 and for SETUP 14 decimals K factor 3 Example 2 Calculating the K factor Let us assume that the flowmeter generates 6 5231 pulses per gallon and the selected measurement unit is gallons So the K Factor is 6 5231 Enter for SETUP 13 6523100 and for SETUP 14 decimals K factor 6 Decimals K factor 14 This setting determines the number of decimals for the K factor entered SETUP 13 The following can be selected 0 1 2 3 4 5 6 Please note that this setting influences the accuracy of the K factor indirectly i e the position of the decimal point and thus the value given This setting has NO influence on the displayed number of digits for total SETUP 12 3 UF_Multy8000_BA_02_1109 Configuration Page 13 65 2 Flow rate The settings for total and flowrate are entirely separate In this way different units of measurement can be used for each e g cubic meters for total and liters for flowrate The display update time for flowrate is one second or more Note these settings also influence the analog output Measurement unit 21 SETUP 21 determines the measurement unit for flowrate The following units can be selected mL L m3 mg g kg ton GAL bbl Ib cf REV no unit
36. ction of function group and function SETUP is divided into several function groups and functions eE er Each function has a unique number which is displayed below the word SETUP at the bottom of the display The number is a combination of two figures The first figure indicates the function group and the second figure the sub function Additionally each function is expressed with a keyword After selecting a sub function the next main function is selected by scrolling through all active sub functions e g 1 11 124 134 144 1 gt 2 3 31 etc gt UF_Multy8000_BA_02_1109 Configuration Page 10 65 7 2 5 To change or select a value ua A 6 briefly ERJEN will start flash sse b select or enter value with ES and or ES mer i c press to confirm the value selection o To change a value use to select the digits and to increase that value To select a setting both and can be used If the new value is invalid the increase sign or decrease sign 7 will be displayed while you are programming When data is altered but ENTER is not pressed then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds the PROG procedure will be left automatically and the former value reinstated Di Note alterations will only be set after ENTER has been pressed Note 7 2 6 To return to OPERATOR level L Press oma for 3 seconds wy In order to ret
37. de to write less bytes than the complete length of the variable the system will overwrite the least significant part of the variable in question When the write request record is correctly received by the system and all data members turn out to be valid the system will return the write response record as mentioned above This response record is an exact copy of the request record only without the bytecount and the written databytes In case any data members in the write request record turn out to be invalid the system will return an error response record Paragraph 11 5 4 holds an exact description of all possible error records with an explanation of the possible causes When trying to write a variable from the standard begin table for our products that is not implemented on the system in question the write request will be confirmed but of course this has no influence on the system whatsoever When the system does not return any record at all the cause might be found in a wrong bus address wrong checksum or a distortion in the communication process Error response codes When a request is made and the system finds one of the data members in the record to be invalid it will make this not acknowledge clear by sending an error response record Databyte numbers To let the master system know this is an error record the ModBus function code will be changed While the ms bit of this code is normally always 0 it will be set to
38. e 61 The analog output can be disabled In case of a passive analog output type AP 3 5mA will be generated if a power supply is available but the output is disabled Minimum flowrate 62 Enter here the flowrate at which the output should generate the minimum signal 0 4mA or OV in most applications at flowrate zero The number of decimals displayed depend upon SETUP 23 The time and measuring units L min for example are dependant upon SETUP 21 and 22 but are not displayed Maximum flowrate 63 Enter here the flowrate at which the output should generate the maximum signal 20mA or 10V in most applications at maximum flow The number of decimals displayed depend upon SETUP 23 The time and measuring units L min for example are dependant upon SETUP 21 and 22 but can not be displayed Cut off To ignore leakage of the flow for example a low flow cut off can 64 be set as a percentage of the full range of 16mA or 20mA or 10V When the flow is less than the required rate the current will be the minimum signal 0 4mA or 10V Examples 4mA 20mA Cut off Required rate Output SETUP SETUP SETUP 64 62 63 O L min 100 L min 2 100 0 2 2 0 L min 4 16 2 4 32mA 20 L min 800 L min 3 5 800 20 3 5 27 3 4 16 3 5 4 56mA L min Tune min 4MA The initial minimum analog output value is 0 4mA or OV However this value might differ slightly due to external influences such as
39. e 71 PERIOD TIME 0 250 72 IMPULSE PER X XXX XXX quantity 8 Communication 81 SPEED BAUDRATE 1200 2400 4800 9600 82 ADDRESS 1 255 83 MODE ASCII rtu off 9 Others 91 TYPE MODEL 92 SOFTWARE VERSION 93 SERIAL NO 94 PASS CODE 0000 9999 95 TAGNUMBER 0000000 9999999 3 AC F110P BA 02 1109 Configuration Page 12 65 7 2 8 Explanation of SETUP functions Measurement unit 11 1 Total SETUP 11 determines the measurement unit for total accumulated total and pulse output The following units can be selected L m3 kg Ib GAL USGAL bbl _ no unit Alteration of the measurement unit will have consequences for operator and SETUP level values Please note that the K factor has to be adapted as well the calculation is not done automatically Decimals The decimal point determines for total accumulated total and 12 pulse output the number of digits following the decimal point The following can be selected 0000000 111111 1 22222 22 3333 333 K factor With the K factor the flowmeter pulse signals are converted to a 13 quantity The K factor is based on the number of pulses generated by the flowmeter per selected measurement unit SETUP 11 for example per cubic meter The more accurate the K factor the more accurate the functioning of the system will be Example 1 Calculating the K factor Let us assume that the flowmeter generates 2 4813 pulses per liter and the sele
40. e condition of the casing cable glands and front panel e The input output wiring for reliability and aging symptoms e The process accuracy As a result of wear and tear re calibration of the flowmeter might be necessary Do not forget to re enter any subsequent K factor alterations e The indication for low battery e Clean the casing with soapy water Do not use any aggressive solvents as these might damage the polyester coating Repair This product cannot be repaired by the user and must be replaced with an equivalent certified product Repairs should only be carried out by the manufacturer or his authorized agent 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 42 65 11 General ModBus communication protocol 11 1 Introduction 11 1 1 11 1 2 General This communication protocol is compatible with ModBus used for Modicon Plc s e g This protocol is described in Protocol Reference Guide Modicon doc nr PI MBUS 300 rev C We support both modes of the above mentioned protocol ASCIl mode and RTU mode The selection between both modes is done at SETUP level 100 series or parameter level 300 series just as setting the baudrate bus address and delay time The baudrate is selectable through values 1200 2400 4800 9600 The bus address can be set from 1 up to and including 255 Our equipment uses eight databits no parity a startbit and one stopbit The least significant bit of
41. ectly maximum update 10 times a second If the output response is too slow decrease the number of pulses Note the lower the number of pulses the higher the power consumption of the unit will be important for battery powered applications Note for low frequency applications below 10Hz do not program more than 10 pulses else the update time will be very slow Note for high frequency application above 1kHz do program a value of 50 or more pulses Cut off time 27 With this setting you determine a minimum flow requirement thresh hold if during this time less than XXX pulses SETUP 26 are generated the flowrate will be displayed as zero The cut off time has to be entered in seconds maximum time is 999 seconds about 15 minutes 3 UF_Multy8000_BA_02_1109 Configuration Page 14 65 3 Display Function 31 The large 17mm digits can be set to display total or flowrate When total is selected both total and flowrate are displayed simultaneousiv When flowrate is selected only flowrate will be displayed with it s measuring unit while total will be displayed after pressing SELECT 4 Power management When used with the internal battery option the user can expect reliable measurement over a long period of time The F110 P has several smart power management functions to extend the optional battery life time significantly Two of these functions can be set led n
42. every byte is send first This manual describes the general ModBus protocol implementation for all 100 and 300 series products The product specific variables are described in the appendix of the operation manual Design choices in perspective to ModBus specification This communication package supports ModBus functions read holding registers 03 and preset multiple registers 16 It should be noted that for these functions ModBus specifies a register as being two bytes Since some of the variables have a length which exceeds two bytes a variable might need to be represented in more than one register Therefore for reading or writing a variable its number register number and its length number of registers need to be supplied The internal variable table may be visualised as a collection of small groups of registers with each group representing a unique variable This leads to the implication that it is not possible to read write multiple variables in one request 11 2 ASCII record structure 11 2 1 General In ASCll mode the databvtes are ASCil coded This means that each hexadecimal databvte is split up into two nibbles each nibble is send as its ASCII code afterwards In this wav everv databvte is transferred as two ASCll bytes Example The databvte 4Ah is transferred as 34h 4 and 41h A The advantage of this protocol mode is that an ASCil terminal can be used to overhear the dataline durin
43. ew 41 Battery mode 42 The calculation of the display information influences the power consumption significantly When the application does not require a fast display update it is strongly advised to select a slow refresh rate Please understand that NO information will be lost every pulse will be counted and the output signals will be generated in the normal way The following can be selected Fast 1 sec 3 sec 15 sec 30 sec off Example 3 Battery life time Battery life time with a coil pick up 1KHz pulses and FAST Update about 2 years Battery life time with a coil pick up 1KHz pulses and 1 sec Update about 5 years Note After a button has been pressed by the operator the display refresh rate will always switch to FAST for 30 seconds When OFF is selected the display will be switched off after 30 seconds and will be switched on as soon as a button has been pressed The unit has two modes operational or shelf After shelf has been selected the unit can be stored for several years it will not count pulses the display is switched off but all settings and totals are stored In this mode power consumption is extremely low To wake up the unit again press the SELECT key twice gt UF_Multy8000_BA_02_1109 Configuration Page 15 65 5 Flowmeter Signal The F110 P is able to handle several types of input signal The 51 Wu type
44. express the similarity with the ASCll mode RTU mode sends all databytes without conversion time outs are used as record separators Please notice that the time between two databytes WITHIN a record may not exceed 0 11 seconds This time to wait is enlarged to two PC clockticks 2 18 2 sec compared with the original ModBus specification to get a more reliable and simplified time out detection In RTU mode the databyte numbers in the record do count up synchronously with the real number of bytes transferred over the line since each byte is transferred in its original form 11 3 2 CRC error check The CRC error check method uses the following polynomial X16 X15 X2 XO Description applied procedure 1 Initialise a 16 bit register with OFFFFh sixteen ones 2 Put pointer to first byte databyte no 1 address 3 Initialise a bit counter to 8 4 Put EXOR from LSbyte 16 bits reg and pointed byte in LSbyte 16 bits reg Shift the 16 bits reg one position to the right shift in a zero at the left side save the shifted out bit LSbit Is the shifted out bit 1 then EXOR the 16 bits reg with A001h Is the shifted out bit O then don t do anything at all Decrement bit counter if not all bits done return to step 5 Increment pointer to next byte if not all bytes done return to step 3 Now the sender adds the contents of the 16 bits register to the end of the message to be send al 0000 WARNING The CRC check
45. f silica gel for example inside the instrument case Mount the F110 P on a solid structure to avoid vibrations 3 AC_F110P_BA_02_1109 Installation Page 20 65 8 3 Dimensions of enclosure Aluminum enclosures 120 mm 4 72 HA HM HN HO HB 130 mm 5 12 30mm 30mm l 75 mm 2 95 FIL l o Y E U N E A PG9 M20x1 5 PG9 30mm 30mm KAT me GE N gt n L c M16x15 m20x15 M16x15 wre Al TA C dal A A N Y M20 x 1 5 25mm 25mm e Amani ai E E A 4 M20x1 5 M20x1 5 31 mm 1 22 60 mm 2 36 Ill ll IL 112 mm 4 40 E 12mm 12mm l i A ETA u 23 u INEZ 24mm 24mm 6xM12 36mm 36mm FG T A S YP A 3 A 1 2 NPT 0 12 812 ia Fa la L G 1 2 NPT 1 2 NPT 1 2 NPT PI Oa 115 mm 4 53 co a E E co o UF_Multy8000_BA_02 1109 HP HT HU HZ Installation Page 21 65 GRP enclosures
46. g No drilling Drilling 2x 16mm 0 63 1x 20mm 0 78 Drilling 1x 22mm 0 87 Drilling 2x 20mm 0 78 Drilling 6x 12mm 0 47 Option ZS Silicone free ABS enclosure with EPDM and PE gaskets UV resistant polyester keypad Note This option comes with type HD only 3 AC F110P BA 02 1109 General Mod Bus communication protocol Page 56 65 Operating temperature Operational 30 C to 80 C 22 F to 178 F Intrinsically safe 30 C to 70 C 22 F to 158 F Power supply Type PB Lithium battery life time depends upon settings up to 5 years Type PC Intrinsically safe lithium battery life time depends upon settings up to 5 years Type PD 8 24V AC DC 10 Power consumption max 10 Watt Intrinsically safe 16 30V DC power consumption max 0 75 Watt Type PF 24V AC DC 10 Power consumption max 15 Watt Type PL Input loop powered from sensor signal 4 20mA type A Type PM 115 230V AC 10 Power consumption max 15 Watt Type PX Output loop powered 8 30V DC Power consumption max 0 5 Watt Note PF PM The total consumption of the sensors backlight and outputs may not exceed 400MA 24V Note l S For intrinsically safe applications consult the safety values in the applications certificate Sensor excitation Type PB PC PX 3 2V DC for pulse signals and 1 2V DC for coil pick up
47. g debugging A disadvantage is the quantity of data almost doubles The most significant nibble is send first msn most significant nibble ASCII coded Isn least significant nibble ASCII coded 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 43 65 11 2 2 Following the example msn 34h and Isn 41h ASCII Data Contents Meaning byte n byte n 00 00 SAh Start of record marker 01 01 address msn Bus address product 02 01 address Isn Bus address product 03 02 function msn Function to be executed 04 02 function Isn Function to be executed 05 03 msg byte 0 msn Data for from the function 06 03 msg byte 0 Isn Data for from the function 07 04 msg byte 1 msn Next byte 08 04 msg byte 1 lsn Next byte Il Il etc Il 05 2 x 03 x msg byte x msn Last function data byte 06 2 x 03 x msg byte x Isn Last function data byte 07 2 x 04 x ERROR CHECK LRC msn LongitudinalRedundancy 08 2 x 04 x ERROR CHECK Isn Check see below 09 2 x 05 x CR ODh End of record marker 1 10 2 x 06 x LF OAh End of record marker 2 Table 1 ASCIl mode Since each databyte is now represented as two ASCll bytes numbering of data bytes in the record does not count up synchronously with the real number of bytes transferred over the line LRC checksum The checksum is calculated by adding all databytes in the record together from bus address data byte 01
48. hen operating instructions are followed If a unit exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service 7 WARNING Failure to adhere to these safety instructions may result in damage to the product or serious bodily injury RoHs Our products are RoHs compliant Battery disposal The batteries contained in our products need to be disposed of as per your local legislation acc to EU directive 2006 66 EG 3 AC_F110P_BA_02_1109 Safetv indstruction Safetv rules and precautionarv measures Page 2 65 2 Safety instructions Pb bbbb Anv responsibilitv is lapsed if the instructions and procedures as described in this manual are not followed LIFE SUPPORT APPLICATIONS The F110 P is not designed for use in life support appliances devices or systems where malfunction of the product can reasonably be expected to result in a personal injurv Customers using or selling these products for use in such applications do so at their own risk and agree to fullv indemnifv the manufacturer and supplier for anv damages resulting from such improper use or sale Electrostatic discharge does inflict irreparable damage to electronics Before installing or opening the unit the installer has to discharge himself bv touching a well grounded object This unit must be installed in accordance with the EMC guidelines
49. iguration example n 2 TERMINAL CONNECTORS F100 series Modbus communication type CT TTL HAZARDOUS AREA SAFE AREA LS Certified Isolator Uo max 30 V TTL to RS232 lo max 250 mA RS422 Po max 0 85 W TTL eg PC For example Common ground N 3 2V 41M low pass da 4 Status input tvpe IB reset total filter 13 Common ground Al Common ground o 0 4 S Supply es b gE Ha ak 35 Signal e Flowmeter input ES C Ci is negligibly Pies BF small pulse Ci 17nF Analog output type AP A passive 4 20mA output loop powered MTL5051 Uo max 30 V Power supply e g indicator lo max 100 mA For example Po max 0 75W MTL5025 Common ground e g counter Common ground 10 DI Main supply Common ground Ci is negligibly Pulse output type OT small passive transistor _ Power supply Mo Mmax 30 and or repeater 1 lo max 100 mA For example KA Po max 0 75W MIL50 5 MTL5042 e g indicator n Power supply or U mak 30V switch interface 123456 Note power supply type PD the supply voltage to the sensor is maximum 8 7V Uo 8 7V lo 25mA Po 150mW lo max 100 mA For example 123456 _ MTL5025 Po max 0 75W1 MTL5011B
50. is disabled a 3 5mA signal will be generated on these terminals Max driving capacity 1000 Ohm 24VDC Requires power supply type PD IPF PM 3 AC_F110P_BA_02_1109 Installation Page 27 65 Active 4 20mA analog output INTERNAL EXTERNAL E 4 20mA ess y 3 5mA default E 24V DC 4 Y Common ground unit 7 l GND Type AB An active 0 20mA signal proportional to the flowrate is available with this option Max driving capacity 1000 Ohm 24VDC Requires power supply type PD IPF PM INTERNAL EXTERNAL ee Da 0 20mA sn pa DR 24V DC lt Y Common ground unit 7 l GND Tvpe AF For the Intrinsically Safe floating 4 20mA signal Type Al An isolated 4 20mA signal proportional to the flowrate is available with this option When the output is disabled a 3 5mA signal will be generated on these terminals Max driving capacity 1000 Ohm 30VDC This option can be used with a battery powered unit but the life time of the battery is about 2 3 years Isolated 4 20mA analog output INTERNAL EXTERNAL 4 20mA 3 5mA default 8 24V DC Maximum 30VDC y x 7 1 GND lt 7 3 AC_F110P_BA_02_1109 Installation Page 28 65 Tvpe AP A passive 4 20mA signal proportional to the flowrate is available with this option When a power supply is connected b
51. l who are authorized and trained by the operator of the facility All instructions in this manual are to be observed Ensure that the measuring system is correctly wired up according to the wiring diagrams Protection against accidental contact is no longer assured when the housing cover is removed or the cabinet has been opened danger of electric shock The housing may only be opened by trained personnel Take careful notice of the Safety rules instructions and precautionary measures in the front of this manual Safety instructions For European Community The installation of this intrinsically safe device must be in accordance with the ATEX directive 94 9 EC This device has to be installed in accordance with the product certificate KEMA 03ATEX1074 X Exchange of Intrinsically Safe battery certified KEMA 03ATEX1071 U is allowed in hazardous area Please note Note Special conditions for safe use mentioned in both the certificate and the installation instructions must be observed for the connection of power to both input and or output circuits When installing this device in hazardous areas the wiring and installation must comply with the appropriate installation standards for your industry Study the following pages with wiring diagrams per classification Label information inside and outside the enclosure Remark consult the manual Model F1 P XI Signal input pulse coil namur Tamb 30
52. llowing communication speeds can be selected 1200 2400 4800 9600 baud Bus address 82 For communication purposes a unique identity can be attributed to every F110 P This address can vary from 1 255 Mode 83 The communication protocol is ModBus ASCII or RTU mode Select OFF to disable this communication function 9 Others Type of model 91 For support and maintenance it is important to have information about the characteristics of the F110 P Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations Version software 92 For support and maintenance it is important to have information about the characteristics of the F110 P Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations Serial number 93 Pass code 94 Tagnumber 95 For support and maintenance it is important to have information about the characteristics of the F110 P Your supplier will ask for this information in the case of a serious breakdown or to assess the suitability of your model for upgrade considerations All SETUP values can be pass code protected This protection is disabled with value 0000 zero Up to and including 4 digits can be programmed for example 1234 For identification of the unit and communicatio
53. lly Safe applications requires PC PD or PL Type AI Passive galvanically isolated output requires PB PD PF PL or PM Type AP Passive 4 20mA output output loop powered type PX Type AU Active 0 10V output requires type OA PD PF or PM Transistor output s Pulse output Max frequency 60Hz Pulse length user definable between 7 8msec up to 2 seconds Function One pulse output transmitting accumulated total Type OA Active 24V DC transistor output max 50mA per output requires type AA PD PF or PM Type OR Isolated mechanic relay output max switch power 230V AC 0 5A requires type PF or PM Type OT Passive transistor output not isolated Load max 50V DC 300mA gt UF_Multy8000_BA_02_1109 General Mod Bus communication protocol Page 58 65 Communication option Functions Reading displav information reading writing all settings Protocol ModBus ASCII or RTU Speed 1200 2400 4800 9600 baud Addressing Maximum 255 addresses Type CB RS232 Type CH RS485 2 wire Type CI RS485 4 wire Type CT TTL Intrinsically Safe communication Type CX No communication 12 3 Operational Operator functions Displayed functions Total and or flowrate Total and accumulated total Total can be reset to zero by pressing the CLEAR key twice Total Digits 7 digits Units L m3 GAL USGAL KG Ib bbl no unit
54. lse output is disabled The maximum value is 255 periods Note If the frequency should go out of range when the flowrate increases for example an internal buffer will be used to store the missed pulses As soon as the flowrate reduces again the buffer will be emptied It might be that pulses will be missed due to a buffer overflow so it is advised to program this setting within it s range f a mechanic relay is used for the pulse output it is recommended to reduce the max output frequencv to 0 5Hz else the life time will be reduced significantiv Number of periods Period time Max frequencv 0 disabled disabled 1 0 0078 seconds 64 Hz 2 0 0156 seconds 32 Hz 3 0 0234 seconds 21 Hz 64 0 5000 seconds 1Hz 255 1 9922 seconds 0 25 Hz Pulse per 72 According to the measurement unit settings for total a pulse will be generated every X quantity Enter this quantity here while taking the displayed decimal position and measuring unit into account gt UF_Multy8000_BA_02_1109 Configuration Page 18 65 8 Communication optional The functions described below deal with hardware that is not part of the standard delivery Programming of these functions does not have any effect if this hardware has not been installed Consult Appendix C and the ModBus communication protocol description for a detailed explanation Baudrate 81 For external control the fo
55. ly type PD the supply voltage to the sensor is maximum 8 7V Uo 8 7V lo 25mA Po 150mW Fig 18 Configuration example intrinsically safe AC_F110P_BA_02_1109 Intrinsicallv safe applications Page 40 65 Configuration example n 6 TERMINAL CONNECTORS HAZARDOUS AREA SAFEAREA F100 series Modbus communication type CT TTL Please note communciation type CT is not allowed in IIC applications LS Certified DO Isolator Uo max 30 V UL PAD lo max 250 mA RS422 2 max 0 TTL DTA Po max 0 85 W eg PC HIV For example Common ground 9 MTL5051 32V TM Status input type IB Go reset total lt il fs O A S 3 F i TOTAL Co OF ALL CONNECTED O Gua APPARATUS MAY NOT EXCEED Common ground N 66nF MINUS 17nF 17nF IS USED BY THE ANALOG 5 Supply OUTPUT SIGNAL TERMINAL 7 8 sg gt 1 co ioni go a Flowmeter input 5 Signal 3 2 lt G type P SZ Ci is negligibly pulse 6 small few sE ialog output type AF Common ground passive floating 4 20mA A Eng KA 4 U e g indicator Fe A m Power supply or A 7 1 23456 Uo max 90V switch interface Ci is negligibly Pulse output type OT e g counter lo max 100 mA For example 123458 small passive transistor MTL5025 Common ground
56. n purposes a unique tag number of maximum 7 digits can be entered gt UF_Multy8000_BA_02_1109 Installation Page 19 65 8 Installation 8 1 General directions e Mounting electrical installation start up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility Personnel must read and understand this Operating Manual before carrying out its instructions e The F110 P may only be operated by personnel who are authorized and trained by the operator of the facility All instructions in this manual are to be observed e Ensure that the measuring system is correctly wired up according to the wiring diagrams Protection against accidental contact is no longer assured when the housing cover is removed or the panel cabinet has been opened danger from electrical shock The housing may only be opened by trained personnel e Take careful notice of the Safety rules instructions and precautionary measures at the front of this manual Caution 8 2 Installation surrounding conditions Take the relevant IP classification of the casing into account see manufactures plate Even an IP67 NEMA 4X casing should NEVER be exposed to strongly varying weather conditions When panel mounted the unit is IP65 NEMA 4 When used in very cold surroundings or varying climatic conditions take the necessary precautions against moisture by placing a dry sachet o
57. nd indication and key word messages Flowrate and totals can be displayed either with the small 8mm digits or with the 17mm digits A backup of the total and accumulated total in EEPROM memory is made every minute Options The following options are available isolated or active 4 20mA 0 10V 0 20mA analog output full ModBus communication RS232 485 TTL also battery powered intrinsic safety mechanical relay or active output power and sensor supply options panel mount wall mount and weather proof enclosures flame proof enclosure and LED backlight 3 AC_F110P_BA_02_1109 Operational Page 6 65 6 Operational 6 1 General by the operator of the facility All instructions in this manual are to be observed J Take careful notice of the Safety rules instructions and precautionary measures Caution in the front of this manual d e The F110 P may only be operated by personnel who are authorized and trained This chapter describes the daily use of the F110 P This instruction is meant for users operators 6 2 Control panel The following keys are available Fig 2 Control Panel Functions of the keys This key is used to program and save new values or settings It is also used to gain access to SETUP level This key is used to SELECT accumulated total The arrow key is used to increase a value after PROG has been pressed or to configure the unit Press this key twice to CLEAR the value for total
58. nen 46 11 5 3 7 Write table datas 2 2 aden A eig 47 11 5 4 Error response codes nennen 49 11 67 Standard begin table cuiche ale ee 51 11 6 1 Generals A A LR 51 11 6 2 Indexed variables nn 53 Tti General rEMAKSL i ai ba ads 54 11 7 1 Generali iii nit e ii i i 54 Appendix A Technical specification sess eemeeemenennnnennnnnnnnnnnnnnnnnnnnnnnnnnnnznnna 55 12 1 Generali A a aa Eee 55 12520 INPUTS mecca a O 57 12 2 Qutputs TT 57 12 37 Operational ail Al a a a ok 58 Appendix B Problem solving ueessnsssnnnnnnunnunnnnnnunnnnnnnnnnnrnnnnnnnnnnnnneenrennnnnnannnnnen 59 13 1 Flowmeter does not generate pulses sse 59 13 2 Flowmeter generates too many pulses eee eee 59 13 3 Analog output does not function properly 59 13 4 Pulse output does not function nn 59 13 5 Flowrate displays 0 zero while there is flow total is counting 59 13 6 The pass code is UNKNOWN 59 13 7 CAAM RARI CRIARI a vessels ETA TERA 59 Appendix C Communication Variables srennnnnnnznzznnnnnnnnnnnnnnnnznnmnnannnnnznnnzmmmmnnnz 61 14 1 Remakes 61 14 2 OTHER F110 P VARIABLES FOR COMMUNICATION essen 63 Return of goods for repair Harmlessness declaration 65 3 UF_Multy8000_BA_02_1109 Basic safetv recommendations Page 1 65 1 Basic safetv recommendations Before installi
59. ng or using this product please read this instruction manual thoroughiv Only qualified personnel should install and or repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection class The device has protection class IP 67 and needs to be protected against dripping water water oils etc Setup amp operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs e f any power cord or plug is damaged or frayed If a unit does not operate normally w
60. of flowmeter pickup signal is selected with SETUP 51 mez Note The selections active pulse offer a detection level of 50 of the supplv voltage Read also Flowmeter input terminal 09 11 on page 28 Tvpe of signal Explanation Resistance Freq Remark mV NPN NPN input 100K 6 kHz apen pull up collector l open NPN LP RA 100K 2 2 kHz collector less with low pass filter pull up as sensitive REED Reed switch input Li 1 2 kHz pull up REED LP Popa IE IM 120 Hz Less sensitive with low pass filter pull up PNP PNP input 190 6 kHz pull down PNP LP oE 100K 700 Hz Less sensitive with low pass filter pull down NAMUR Namur input Bee Om ELT power pull down required COIL HI l High sensitive _ 20mVp Sensitive for sine wave coil input p disturbance Low sensitive 90mVp Normal SOLO sine wave coil input l p sensitivitv Active pulse input External power ACT 8 1 8 1 VDC 3K9 10KHz required Active pulse input External power ACT_12 12 VDC 4K 10KHz required Active pulse input External power ACT_24 24 VDC 3K 10KHz required gt UF_Multy8000_BA_02_1109 Configuration Page 16 65 D Note 6 Analog output A linear analog 0 4 20mA or 0 10V signal is generated according to the flowrate with a 10 bits resolution The settings for flowrate SETUP 2 influence the analog output directly The relationship between rate and analog output is set with the following functions Disable enabl
61. of the interface to this terminal and set it active 12V If no active signal is available it is possible to connect a separate supply between terminals 26 and 27 with a voltage between 8V and 24V Terminal 26 31 backlight type ZB option Note If the unit is supplied with a power supply type PD PF or PM the backlight supply is integrated so the text following is not applicable To power the backlight provide a 12 24V DC to terminal 26 and 27 An external trimmer 1kOhm trimmer can be used to tune the brightness of the backlight or if not desired a short cut between these terminals have to be made which will result in the maximum brightness Note Intrinsically Safe as well as 4 wire RS485 communication is not possible in combination with type ZB except if a PD PF or PM power supply is being used Option type ZB adjustable backlight Power suppply 1kOhm trimmer connection 12 24V DC 10 or short cut 26 27 30 31 GND t PE t Fig 11 Overview terminal connectors backlight option 3 UF_Multy8000_BA_02_1109 Intrinsicallv safe applications Page 33 65 9 Intrinsically safe applications O Caution l Mounting electrical installation start up and maintenance of this device may only be carried out by trained personnel authorized by the operator of the facility Personnel must read and understand this Operating Manual before carrying out its instructions This device may only be operated by personne
62. ower the sensor several options are available Standard outputs e Configurable pulse output a scaled pulse mirroring a certain totalized quantity Maximum frequency 60Hz the pulse length can be set from 7 8msec up to 2 seconds e Configurable linear 0 4 20mA or 0 10V analog output with 10 bits resolution mirroring the actual flowrate Flowrate levels as well as the minimum and maximum signal output can be tuned Overview typical application F110 P EA L Scaled pulse output Analog output Modbus communication option 4 4 Ze external reset option Fig 1 Typical application for the F110 P 3 AC_F110P_BA_02_1109 Introduction Page 5 65 Configuration of the unit The F110 P was designed to be implemented in many types of applications For that reason a SETUP level is available to configure your F110 P according to your specific requirements SETUP includes several important features such as K factors measurement units signal selection etc All settings are stored in EEPROM memory and will not be lost in the event of power failure or a drained battery To extend the battery life time option please make use of the power management functions Display information The unit has a large transflective LCD with all kinds of symbols and digits to display measuring units status information tre
63. pplier 3 UF_Multy8000_BA_02_1109 Appendix C Communication variables Page 61 65 14 Appendix C Communication variables 14 1 Remarks e Below an overview of the F110 P specific variables other common variables are described in the standard table e All numbers are decimal numbers unless otherwise noted e The following variables of the standard table var00 var30 are not valid for this product and will be responded with value 1 var00 03 05 07 08 16 22 24 26 29 CONFIGURATION VARIABLES F110 P SETUP LEVEL VAR DESCRIPTION BYTES VALUE REMARKS TOTAL 32 20h Unit 2 m oO SWN O ini oo Q a 5 usgal 6 bbl 7 none 33 21h Decimals 0 3 34 22h K factor 1 9 999 999 K f 0000001 K f 0000009 is allowed when decs lt 6 VAR37 37 25h decimals K factor FLOWRATE 48 30h unit DQDUIDSWN S 11 rev revolutions for RPM 12 none 13 scf 14 NM3 15 NL 16 p 49 31h time unit O sec 1 min 2 hour 3 day 50 32h decimals 0 3 51 33h K factor 1 9 999 999 3 AC_F110P_BA_02_1109 K f 0000001 K f 0000009 is allowed when decs lt 6 VAR54 Appendix C Communication variables Page 62 65 54 36h Decimals K 1 0 6 factor 55 37h Number of 1 1 255 pulses 56 38h Cu
64. re version 02 02 xx Information in this manual is subject to change without prior notice The manufacturer is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery performance or use of this material All rights reserved No parts of this publication may be reproduced or used in any form or by any means without written permission of your supplier 3 AC_F110P_BA_02_1109 Introduction Page 4 65 5 Introduction 5 1 Svstem description of the F110 P Functions and features The flowrate totalizer model F110 P is a microprocessor driven instrument designed to display flowrate total and accumulated total This product has been designed with a focus on e Ultra low power consumption to allow long life battery powered applications type PB PC e Intrinsic safety for use in hazardous applications type XI e Several mounting possibilities with aluminum or GRP enclosures for harsh industrial surroundings e Ability to process all types of flowmeter signals e Transmitting possibilities with analog pulse and communication option outputs Flowmeter input This manual describes the unit with a pulse type input from the flowmeter P version Other versions are available to process 0 4 20mA or 0 10V flowmeter signals One flowmeter with a passive or active pulse Namur or sine wave coil signal output can be connected to the F110 P To p
65. s Modbus communication type CT TTL HAZARDOUS AREA SAFE AREA Uo max 30 V lo max 250 mA Po max 0 85 W ELA Do g 39 RD Y 9 DTR N 12V Common ground 2 Status input type IB LS Certified Isolator TIL to RS232 RS422 TIL e g PC For example MTL5051 low pass e Ci is negligibly e small 7 Common ground WI S Supply Ss PPIV ES 32 Signal es 3 8 e Ciis aa pulse o sm Common ground e g indicator Power supply Uo max 30 V Ci 17nF Analog output type AP AR and or repeater 1 y U passive 4 20mA output loop powered Io max 100 mA piz Common ground Po max 0 75 W MTL HI R 5042 e g indicator e g counter S Power supplv or Pul type OT 1 23456 Uo max 30 Y switch interface U Ciis baled PA lo max 100 mA For example 123458 Common ground 10 Po max 0 75 W MIZ MTL5011B e g counter ANO DOOD OD TI DVT DT DTD DIP Me Note sensor supply voltage 1 2 V DC for coil sensors or 3 2V DC for other pulse sensors Note above values are safety values Consult the technical specification for operational values Fig 14 Configuration example intrinsically safe AC_F110P_BA_02_1109 Intrinsicallv safe applications Page 36 65 Conf
66. s appropriate to the application 3 UF_Multy8000_BA_02_1109 Installation Page 23 65 8 5 Voltage selection sensor suppl 8 5 1 D Note For intrinsically safe applications Type PB PC PX AP battery powered and output loop powered applications Terminal 11 provides a limited supply voltage of 3 2 V DC coil signals 1 2V for the signal output of the flowmeter Note This voltage MAY NOT be used to power the flowmeters electronics converters etc as it will not provide adequate sustained power All energy used by the flowmeters pick up will directly influence the battery life time It is strongly advised to use a zero power pickup such as a coil or reed switch when operating without external power It is possible to use some low power NPN or PNP output signals but the battery life time will be significantly reduced consult your distributor Type PD PF PM Sensor supply 1 2 3 2V 8 2V 12V or 24 V DC With this option a real power supply for the sensor is available The flowmeter can be powered with 8 2 12 or 24 V DC Total power consumption PD max 50mA 24V and PF PM max 400mA 24V The voltage is selected with the three switches inside the enclosure e Warning be sure that all the leads to the terminals are disconnected from the unit when the internal plastic protection cover has been removed e HIGH VOLTAGE 400V NEVER connect the mains power supply to the unit when the plastic pro
67. s Operating Manual before carrying out Caution its instructions e The F110 P may only be operated by personnel who are authorized and trained by the operator of the facility All instructions in this manual are to be observed e Ensure that the measuring system is correctly wired up according to the wiring diagrams The housing may only be opened by trained personnel e Take careful notice of the Safety rules instructions and precautionary measures in the front of this manual d e Mounting electrical installation start up and maintenance of the instrument may 7 2 Programming SETUP level 7 2 1 General e Configuration of the F110 P is done at SETUP level SETUP level is reached by pressing the PROG ENTER key for 7 seconds at which time both arrows Z will be displayed In order to return to the operator level PROG will have to be pressed for three seconds Alternatively if no keys are pressed for 2 minutes the unit will exit SETUP automatically e SETUP can be reached at all times while the F110 P remains fully operational S gt Note A pass code may be required to enter SETUP Without this pass code Note access to SETUP is denied 7 2 2 To enter SETUP level Press ea for 7 seconds 3 AC_F110P_BA_02_1109 Configuration Page 9 65 7 2 3 Matrix structure SETUP level 7 2 4 Scrolling through setup level function LI al P al function group Sele
68. s communication type CT TTL Bol I S Certified DO N Isolator i Uo max 30 V TTL to Ro lo max 250 mA ESE ai lm m S Po max 0 85 W DIR N gz e g PC He For example Common ground 8 MTL5051 Status input type IB EOV AOM reset total Tow pass S A fiter Ci is negligibly small 74 Common ground N 9 5 Supply 5 pply 9 TE 52 en BS Signal Uo max 30V Power supply 22 lt ol Flowmeter input 3 5 Ci is negligibly type P o max 100 mA o SO small pulse For example Common ground yy Po max 0 75 W MTL5025 e g indicator Power supply q _ Vo max 30 V co O Gi 17nF Analog output type AF A A eee Fej y passive floating 4 20mA Or Mar m For example x R d ba c Rar 028 wl MTbs02 r MTL5042 e g indicator ee Power supply or 6 EA 1 23456 URSS switch interface 7 Ci is negligibly Pulse output type OT lo max 100 mA For example 123458 small passive transistor MTL5025 C id _ Po max 0 75 W ommon ground LO MTL5011B e g counter di Due to analog output type AF the unit has to be powered with battery type PC or with external power supply type PD A EEGEREE BR Uo max 30 V Power supply Main supply P l PD 16 30V A ower supply type DC lo max 100 mA For example Common ground amp 9 I TE FESTE IT TE O 77 Po max 0 75W MTL5025 Note above values are safety values Consult the technical specification for operational values Note power supp
69. s that are used to request and acknowledge this function It is not always possible to write a variable Some variables are never writeable e g serial number and some others can become temporarily unavailable for writing e g baudrate The standard table for products chapter 11 6 contains a column which shows the writeability of a variable For the product specific variables mentioned in Appendix A goes that the ones that are also programmable on the unit itself configuration variables are unavailable for writing during local programming to avoid conflicts between local and remote programming Other non programmable product specific variables are never writeable unless mentioned otherwise 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 48 65 The write request record looks like Ele TA ADDRESS FUNCTION VARIABLE NUMBER NUMBER OF WORDS BK address 16t msbyte Isbvte msbyte Isbyte 5 To to a EEE Eee Top soa TA CS s lez ls le ren lez An write response record looks like S ee l PARAS umber ADDRESS FUNCTION VARIABLE NUMBER NUMBER OF WORDS es LS Imre ern s n Address function variable number and number of words are used the same way as with the read request record which was explained in the previous paragraph Furthermore the bytecount should hold the number of bytes that need to be written to the given variable The system will only accept a write request record
70. se Below you will find the record structures that are used to request and acknowledge this function ADDRESS FUNCTION VARIABLE NUMBER NUMBER OF WORDS EEE The read request record looks like ADDRESS FUNCTION soe VARIABLE 1 VARIABLE n Address refers to the bus address of the slave module that needs to execute the function Function holds the ModBus function code Variable number tells the system which variable to read a complete table of variable numbers can be found in chapter 6 and Appendix A These tables also show the number of bytes that need to be read to get the complete value It is by no means possible to read more bytes than the real length of the variable as mentioned in this table When such a request is made though the system will respond with an error This implies it is only possible to read one variable per request 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 47 65 It should be noted that the read request record supplies the system with the number of words instead of the number of bytes to read When variables with an odd number of bytes need to be read the number of words is rounded up e g to read 1 byte bus address gt requested number of words is 1 This will result in an response which holds one extra byte which will always be 0 The result is valid though because this extra byte will always be the MS byte of the returned data In contrary to reading too mu
71. sible The local labor and safety laws and regulations must be adhered to 3 AC_F110P_BA_02_1109 About the operation manual Page 3 65 4 About the operation manual This operation manual is divided into two main sections e The daily use of the unit is described in chapter Operation These instructions are meant for users e The following chapters and appendices are exclusively meant for electricians technicians These provide a detailed description of all software settings and hardware installation guidance This operation manual describes the standard unit as well as most of the options available For additional information please contact your supplier A hazardous situation may occur if the F110 P is not used for the purpose it was designed for or is used incorrectly Please carefully note the information in this operating manual indicated by the pictograms A warning indicates actions or procedures which if not performed correctly may lead to personal injury a safety hazard or damage of the F110 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F110 P or connected instruments Caution NS A note indicates actions or procedures which if not performed correctly may indirectly Note affect operation or may lead to an instrument response which is not planned Hardware version 02 01 xx Softwa
72. sters Read table data 5 2 04 Read input registers 05 Force single Coil 06 Preset single register 07 Read exception status 08 Loopback diagnostic test 09 Program 484 only 10 Poll prog complete 484 11 Fetch event count comm 12 Fetch comm event log 13 Program 184 384 484 584 14 Poll prog see 13 15 Force multiple coils 16 Preset multiple reg s Write table data 5 3 17 Report slave id 18 Program 884 amp micro 84 19 Reset comm link 20 Read general ref 584 21 Write general ref 584 22 64 Reserv f exp funct 65 72 Reserv f user funct 73 119 Illegal functions 120 127 Reserv f intern use 128 255 Exception responses Error response 5 4 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 46 65 11 5 Explanation function codes 11 5 1 11 5 2 General In the diagrams below following lay out is used The upper line indicates the sequence number of each byte These sequence numbers correspond with the databyte numbers The byte s CS contains the CheckSum In ASCll mode this is a one byte LRC which will be represented in two bytes just like all databytes in an ASCII record and for RTU mode this is a two byte CRC Read table data This function complies with the ModBus specified function Read holding registers 03 It is used to read variables from the system The system will respond to this type of message by sending either an acknowledge or an error respon
73. sum bytes are in LSB MSB order Contrary to the other words in the message which are in MSB LSB order 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 45 65 This CRC must be calculated from the bus address data byte 01 up to and including the last data byte 05 x The receiver can determine the CRC by following the same procedure but now up to and including both checksum bytes 06 x 07 x The now calculated checksum must equate zero otherwise a mutilated message was received Extending the procedure to including the checksum bytes avoids the need for a compare of received and newly calculated checksum 11 4 Explanation function codes 11 4 1 General The table below contains an overview of the communication functions The second column contains the standard ModBus description To be compatible with the several ModBus implementations in software programs as SCADA e g only the Read en Write holding registers functions are used The third column shows our name The last column indicates the paragraph which contains more detailed explanation of the function Due to the standard table begin for all the equipment it is possible to detect the type of product software version etc of each product present on the communication bus Modicon function codes Our imlementation Par 00 Not defined 01 Read Coil s status 02 Read input s status 03 Read holding regi
74. t off time 2 1 9999 steps of 100ms VAR DESCRIPTION BYTES VALUE REMARKS DISPLAY 64 40h display function 1 O total 1 flowrate 68 44h set flowrate 1 O operator monitor level 1 SETUP level POWERMANAGEMENT 80 50h LCD update time 1 O fast 1 1sec 2 3sec 3 15sec 4 30sec 5 off 81 51h power mode 1 O operational battery 1 shelf FLOWMETER 96 60h flowmeter signal 1 O npn 1 npn Ip 2 reed 3 reed LP 4 pnp 5 pnp Ip 6 namur 7 coil hi 8 coil lo ANALOG OUTPUT 112 70h analog output 1 O disable 1 enable 113 71h minimum rate 3 0 9999999 unit time decimals acc var48 50 116 74h maximum rate 3 0 9999999 unit time decimals acc var48 50 119 77h cut off 1 0 99 steps of 0 1 percentage 120 78h tune minimum 2 0 9999 rate 122 7Ah tune maximum 2 0 9999 rate 99 63h filter 1 0 99 PULSE OUTPUT 128 80h impulse width 1 O off 1 short 2 long 129 81h pulse per X 3 1 9999999 unit decimals acc var32 33 quantity OTHERS 168 A8h pass code 2 XXXX read only 170 AAh tagnumber 3 0 9999999 Other vars see standard table 3 AC_F110P_BA_02_1109 Appendix C Communication variables Page 63 65 14 2 OTHER F110 P VARIABLES FOR COMMUNICATION TOTAL variable number 566 236h 6 bytes Read total The value of total read using RS communications might differ from the value that appears on the display This is due to the fact that the display can only display up to
75. tection cover has been removed First remove the terminal strip s after which the internal plastic cover can be removed The switches are located in the top left corner type PD or on the right hand type PF PM as indicated PD PF PM i 34 4 on am off off een on INT EXT INTEXT lt INT EXT INT EXT on off 1e 112 l N 1 2 3 Fig 8 Switch setting sensor supply voltage 3 UF_Multy8000_BA_02_1109 Installation Page 24 65 8 5 2 Switch positions Sensor A Sensor B Voltage selection Switch 1 Voltage Switch 2 Voltage Switch 3 Switch 4 Voltage Internal 3 2 V DC on on 8 2 V DC External Switch 3 4 on off 12V DC off off 23 VDC Function switch 1 Voltage selection sensor A terminal 11 Function switch 2 Not available for this Model Function switch 3 4 The combination of these switches determines the voltage as indicated Do move switch 1 and or switch 2 to the OFF position to enable the selected voltage with switch 3 4 8 6 Terminal connectors For Intrinsically Safe applications The following terminal connectors are available PULSE ANALOG EXTERNAL OUTPUT OUTPUT SENSOR SIGNAL RESET POWER SUPPLY TYPE TYPE AA AB TYPE P TYPE IB TYPE PD PF PM OA OT OR Al AP AU PULSE INPUT OPTION R1 IL 14 GND N L1 L
76. this digital filter a more stable but less precise reading can be obtained The filter principal is based on three input values the filter level 01 99 the last analog output value and the last average value The higher the filter level the longer the response time on a value change will be Below several filter levels with their response times are indicated Filter value Response time on step change of analog value Time in seconds 50 Influence 75 Influence 90 Influence 99 Influence 01 filler disabled filler disabled filter disabled filter disabled 02 0 1 second 0 2 second 0 4 second 0 7 second 03 0 2 second 0 4 second 0 6 second 1 2 seconds 05 0 4 second 0 7 second 1 1 seconds 2 1 seconds 10 0 7 second 1 4 seconds 2 2 seconds 4 4 seconds 20 1 4 seconds 2 8 seconds 4 5 seconds 9 0 seconds 30 2 1 seconds 4 seconds 7 seconds 14 seconds 50 3 5 seconds 7 seconds 11 seconds 23 seconds 75 5 2 seconds 10 seconds 17 seconds 34 seconds 99 6 9 seconds 14 seconds 23 seconds 45 seconds 7 Relay output One transistor or mechanic relay output is available as scaled pulse output according to the accumulated total Period time Pulse output 71 IN Note The period time determines the time that the transistor or relay will be switched in other words the pulse length The minimum time between the pulses is as long as the selected period time One period is approx 7 8 msec Ifthe value selected is zero the pu
77. urn to the operator level PROG will have to be pressed for three seconds Also when no keys are pressed for 2 minutes SETUP will be left automatically 3 UF_Multy8000_BA_02_1109 Configuration Page 11 65 7 2 7 Overview functions SETUP level Setup functions and variables 4 Power management 1 Total 11 UNIT L m3 kg Ib GAL USGAL bbl no unit 12 DECIMALS 0 1 2 3 Ref displayed value 13 K FACTOR 0 000010 9 999 999 14 DECIMALS K FACTOR 0 6 2 Flowrate 21 UNIT mL L m3 mg g kg ton GAL bbl Ib cf REV no unit scf Nm3 NL P 22 TIME UNIT sec min hour day 23 DECIMALS 0 1 2 3 Ref displayed value 24 K FACTOR 0 000010 9 999 999 25 DECIMALS K FACTOR 10 6 26 CALCULATION per 1 255 pulses 27 CUT OFF 0 1 999 9 seconds 3 Display 31 FUNCTION total flowrate 41 LCD UPDATE fast 1 sec 3 sec 15 sec 30 sec off 42 BATTERY MODE operational shelf 5 Flow meter 51 SIGNAL npn npn_lp reed reed Ip pnp pnp lp namur coil_hi coil_lo act_8 1 act 12 act 24 6 Analog 61 OUTPUT disable enable 62 MINIMUM SIGNAL 0000 000 9 999 999 unit time unit 63 MAXIMUM SIGNAL 0000 000 9 999 999 unit time unit 64 CUT OFF 0 0 9 9 65 TUNE MIN 0 4mA OV 0 9 999 66 TUNE MAX 20mA 10V 0 9 999 67 FILTER 00 99 7 Impuls
78. ut the output is disabled a 3 5MA signal will be generated Max driving capacity 1000 Ohm This output does loop power the unit as well type PX Passive 4 20mA analog output INTERNAL EXTERNAL 4 20mA 8 3 5mA default x 3 Maximum B v 30V DC lt Common ground unit 77 l GND Tvpe AU A 0 10VDC signal proportional to the flowrate is available with this option Max load 10mA 10VDC Requires power supply type PD PF PM Active 0 10V analog output INTERNAL EXTERNAL 8 0 10V max 10mA 4 WY Common ground unit 7 l GND Terminal 09 11 Flowmeter input Three basic tvpes of flowmeter signals can be connected to the unit pulse active pulse or sine wave coil The screen of the signal wire must be connected to the common ground terminal 09 unless earthed at the sensor itself The maximum input frequency is approximately 10 kHz depending on the type of signal The input signal type has to be selected with the correct SETUP function Sine wave signal Coil The F110 P is suitable for use with flowmeters which have a coil output signal Two sensitivitv levels can be selected with the SETUP function COIL LO sensitivity from about 120mVp p COIL HI sensitivity from about 20mVp p Type ZF offers for setting COIL HI sensitivity from about 10mVp p Type ZG offers for setting COIL HI sensitivity
79. variable Error code 5 Reserved for future use Error code 6 Slave device busy Meaning The variable is not available for remote access Possible causes 1 Writing to a read only variable 2 System is currently being used in program mode so remote access is temporarily disabled for the variable that is being programmed When a function is requested and no response frame comes back within a short time with regards to the Comdelay value the possible causes might be 1 Communication protocol is set to off 2 Message was mutilated due to a distortion on the line 3 A hardware problem 4 Wrong bus address 5 Baudrate of communicating devices differs 2400 lt gt 9600 6 Communication mode of communicating devices differs RTU lt gt ASCII 7 Startbit stopbit or number of databits of communicating devices differs 8 Wrong checksum 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 51 65 11 6 Standard begin table 11 6 1 General Not all functions are implemented in everv product This mav varv per device and product familv It is even possible that a product with the same product number has different software and or hardware The function codes 3 and 16 read and write table data are implemented in everv product To make it possible to access anv product also future products via this protocol the table begin as described below is mandatorv With this standard begin communic
80. vity selectable NPN PNP open collector reed switch Namur active pulse signals 8 12 and 24V Frequency Minimum 0 Hz maximum 7 kHZ for total and flowrate Maximum frequency depends on signal type and internal low pass filter E g Reed switch with low pass filter max frequency 120 Hz K Factor 0 000010 9 999 999 with variable decimal position Low pass filter Available for all pulse signals Type A 0 4 20mA with signal calibration feature at any current within the range Type U 0 10 V with signal calibration feature at any voltage within the range Accuracy Resolution 14 bit Error lt 0 025mA 0 125 FS Low level cut off programmabile Span 0 000010 9 999 999 with variable decimal position Update time Voltage drop Four times a second 2 5 Volt Load impedance 3kOhm Relationship Linear and square root calculation Note For signal type A and U external power to sensor is required e g Type PD 12 2 Outputs Function Analog output Transmitting flowrate Accuracy 10 bit Error lt 0 05 update 10 times a second Software function to calibrate the 4 00mA and 20 00mA levels preciselv within set up Load max 1 kOhm Tvpe AA Active 4 20mA output requires tvpe QA 4 PD PF or PM Tvpe AB Active 0 20mA output requires type OA PD PF or PM Type AF Passive floating 4 20mA output for Intrinsica
81. when the bytecount equates the doubled value of the number of words bytecount 2 number_of_words The number of words may never exceed the true length of the variable as given in the variable table When variables with an odd number of bytes need to be written the number of words is rounded up e g to write 1 byte bus address gt number of words is 1 This implies that the bytecount should always be an even number and therefore a dummy byte needs to be added when variables of odd length are written This dummy byte should always be zero and must be added as the most significant byte in the data to write Example We want to change the communication mode of the system In the standard begin table for our products we find that the variable number is 11 OBh We also find that this variable is only one byte in length Furthermore The ModBus function code for writing is 16 10h and we assume the bus address as being 01 for the system in question We are willing to write the byte XX to this variable The write request record should look like this 01 10 00 OB 00 01 02 00 XX CS The highlighted part shows we request 1 word which leads to a bytecount of 2 and we add an extra 0 dummy byte at the most significant part of the data to write 3 AC_F110P_BA_02_1109 General Mod Bus communication protocol Page 49 65 11 5 4 In contrary to writing too much bytes it is possible to write a variable partially When a request is ma
82. will be performed prior to receiving of this declaration duly signed by you Please send all parts clean from medium and inform us about possible medium wastes remaining in the part For this purpose please use this form A security specification sheet of the medium must accompany this declaration in the following cases Toxical dangerous or objectionable media or media belonging to any dangerous materials class We inform you that uncleaned parts lead to additional costs Extra clean costs will be charged to you Declaration We herewith confirm that the part s sent for repair has have been cleaned and is are free of any liquid and or solid wastes of the medium and or cleaning medium Any eventually remaining wastes are Q harmless Q dangerous toxic etc Security specifications are attached Signature of person in charge Name of the person in charge in capital letters Date Company stamp 3 AC_F110P_BA_02_1109 Hotline Tel 49 7025 9208 0 oder 31 Fax 49 7025 9208 15 Badger Meter Europa GmbH Subsidiary of Badger Meter Inc Nurtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de

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