manual charge controller_EN_Hybrid 1000 - Silentwind
Contents
1. S AWG 6 4 2 System voltage 24 Volt generator to the charge controller in m a AE a AWG 14 12 10 cer job as ata ate ft contr to the battery in m C FS gt p AWG 6 64 2 6 Installation and connection of the charge controller The charge controller should be mounted close to the battery in a ventilated and cool location which enables you to read the information shown on the LCD display and to operate the manual brake switch easily Safety advice Especially acid batteries can emit gas when charging Therefore the charge controller must not be installed close to those batteries In case of high concentration of dangerous gas there is a risk of explosion Please note the safety regulations advice of the battery producer lf the acid batteries are equipped with ventilation pipes to the exterior or if the storage room of the batteries is otherwise ventilated the charge controller can be installed close to the batteries a SILENGWIND 1 bine Please find a sketch of the wiring diagram in the paragraph 1 of this manual Make sure that you fix the wires properly to prevent them from getting loose due to vibrations Fix the plastic screw nuts sufficiently to ensure electric contact We recommend the use of the enclosed wire kits 3 x HO7V K 4mm red input of 3 phases of the wind generator 1 x HO7V K 6mm red output to battery 1 x HO7V K 6mm black output to battery Connect the free end of2. at the end of the 3 AC wires without being connected to the charger Therefore we recommend to block the Silentwind Generator blades with a rope before connecting the wires to the charger The 3 AC output wires must be connected to the 3 screw terminals on the back of the charge regulator see paragraph 3 2 In a 3 phase AC system the connection order polarity does not matter In case you want to connect additional solarpower max 550Wp or 40A to the charge controller this should be done by using the PV screw terminals Please make always sure that you do not confuse polarity You can find the connection diagram in paragraph 8 9 a SILENGWIND 1 bine 7 External Stop Switch You can connect an external stop switch to the charge controller see picture rear view on page 6 To connect this stop switch to the charge controller please use a standard chinch connector 3 5mm 2 poles The cable cross section should be 2x0 5mm2 You can choose the type of stop switch suitable to your instrument panel 8 Connecting solar panels The charge controller Hybrid 1000 is a hybrid controller both for wind and solar energy Solar panels with a max power of 550 Wp 40 A can be connected See technical details page 4 Connect the solar panels according to the following sketch 12 volt system Modul 1 open circuit voltage ae ais S 18V 22V aa ama charge controller 24 volt system Modul 1 SOV sav j open cir
3. many amphours the user has taken With the button and you can define the voltage when the charge regulator should switch off the consumer Please note that this must not be higher than 15 Amp User on defines the voltage when the consumer can be switched on again As the voltage of the battery increases when switching off the consumer this will steadily switch on and off the load output if this value is not high enough This function can also be used with smaller batteries So that the charge voltage is not detected too fast you can connect a consumer additionally This avoids that the brake will be activated too early This setting shows how much amps the consumer that is connected to the load output is using 14 10 8 Brake adjustment With you can set the current when you want to stop the Silentwind Generator This prevents overheating especially with big battery banks and high loading currents This function can also be used to reduce the RPM of the Silentwind Generator You can calculate the max charge current value as follows The max power of the Silentwind Generator 400 Watts divided by the max cut off voltage e g 14 4 Volt ata AGM battery The max possible charge current in this example is 400VA 14 4V 2 Amp 10 9 Night lamp parameters Attention This parameter works only with connected solar panels The charge controller recognizes thru the solar panels if it is day or night and swi
4. the charge controller AC is transformed to DC voltage 12 or 24 voltage is automatically detected after the first installation All types of lead batteries Gel AGM and acid can be charged The suitable maximum charge voltage depending on the type of battery must be adjusted in the Setup The charge controller is 4 approved Advise Please keep in mind that liquid acid batteries can emit dangerous explosive gas If the place where you mount the charge controller is close to these batteries ensure efficient ventilation Gel or AGM batteries are normally maintenance free and do not emit gas if properly charged Always make sure charge controller is mounted in a dry and as cool as possible place Contents a SILENGWIND 1 bine 1 wiring diagramm 2 technical data 3 components of the charge controller 3 1 3 2 3 3 Front side Back side LCD display 4 Mounting the charge controller 4 1 4 2 O OND a Mounting by holding brackets Mounting in a slurry wall trench Cable cross section Installation and Connection of the charge controller External Stop Switch Connecting solar panels Programming charge controller 10 Programming instruction 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 Operating keys Battery voltage and charge current Charge cut off voltage Charge amount in kilowatt hours kWh Current charging power wind Current charging power solar Consumer setting
5. als for the automatically switched load output user output as well as the brake switch to activate manually the brake function Please note that the brake switch in position I means that the brake is activated switched on manually but it does not mean that the wind generator is switched on The brake switch does not totally stop the blade rotation The blades will still turn slowly If the brake is manually or electronically activated the LED brake will lit up The brake switch should be manually activated in case of storm maintenance or if you want to work close by the Silentwind Generator For automatic brake mode please switch position 0 RELEASE Front view User Output Batterie mi SILENGWIND the blue blade turbine 3 2 Back side On the backside of the charge controller there are screw terminals to connect the wind generator and the solar panels Rear view PV input Windgenerator input manueller Bremsschalter 3 3 LCD Display On the top of the charge controller there is an LCD display that is necessary to adjust the charge controller and that shows you all operating data during the working process a SILENGWIND the blue blade turbine 4 Mounting the charge controller The charge controller can be mounted in various cways We suggest these possibilities 4 1 Mounting with holding plates brackets picture 1 Mount the charge controller with the enclosed
6. cuit voltage JEV 44V _ charge controller Modul 1 Modul 2 open circu it voltage Modul 1 Modul 2 Modul N JGV 44V er charge controller 10 Modul N Jajponguos abieys Modul N 1 a SILENGWIND 1 bine 9 Programming charge controller Before first using the charge controller it must be adjusted to the type of battery acid gel AGM you want to use see paragraph 9 At first you have to programme the max possible voltage according to the instructions of the battery manufacturer in step Charge Off paragraph 9 3 Secondly you have to programme the requested switch off current at the step Break On paragraph 9 8 We also recommend to make use of the additional adjustments according to your individual requirements lf the point of maximum voltage is reached the Silentwind Generator will stop for 20 minutes The break mode of the charge regulator generates internal rising temperatures that are thermically detected Therefore the break time of the Silentwind Generator will be increased in high wind speeds until the internal temperature is reduced by the automatically switched vent For this reason the charge controller should be installed on a place as cool as possible Never install the controller at direct solar radiation or sunlight A special feature of this charge controller is that you can programme the break function the maximum possible voltage acc
7. egulator is connected to the baitery Please only connect batteries that are sufficiently charged If the battery of a 24V system is discharged it is possible that the charge controller detects a 12 V system After the first connection the display shows the following data The display shows Hybrid 3 0 NL 12V system voltage Hybrid 3 0 NH 24V system voltage In the display mode you can see above the battery voltage and the charge current The total current wind and solar is shown 12 10 3 Charge cut off voltage In the display mode shown above con off you can set the max possible voltage of your battery with the buttons and Please note the instructions of the manufacturer of the batteries The maximum possible voltage is dependent on the system voltage 12 24V and the type of battery acid Gel or AGM 10 4 Charge amount in Kilowatt hours kWh Charge shows you the amount of kWh have been loaded into the battery This parameter is updated every 10 seconds 10 5 Current charging power wind This shows you the wattage flowing at the moment wind generator 10 6 Current charging power solar This shows you the wattage flowing at the moment solar panels if available 10 7 Consumer settings You can also connect a consumer to the screw terminals of the load output and define when the consumer should be switched on and off The consumer is called user in the picture above This shows you how
8. holding plates as shown in picture 1 Use suitable screws depending on the mounting material Screws are not included in delivery 4 2 Mounting in a slurry wall trench picture 2 Mm Re HS i ee ip rr E EE va 5 iE E As you can see from picture 2 there are 4 mounting holes on the back of the charge controller Use filister head screws with appropriate suitable diameter and screw them into the mounting surface according to the measurements shown in the picture above Don t screw them completely into the mounting surface Place the mounting holes over the screws and slide the charge controller into the 4 slurry wall trenches Screws are not included in delivery a SILENGWIND 1 5 Cable cross section As you can see from the wiring diagram in paragraph 1 a 3 pole cable with suitable cross section must be wired from the Silentwind Generator to the charge controller The charge power gets from the charge controller to the batteries through two wires on the AC entrance through three wires Therefore the cross section of the two wires on the DC output should be larger we recommend a minimum cross section of 10mm See below table to find the correct cable cross section System voltage 12 Volt Distance from wind 10 19 20 29 30 44 45 69 70 110 generator to the charge controller in m Cable cross sectionmm AWG cer 0 jeto wa ata aa we contr to the battery in m C FSS p p
9. n case the Silentwind Generator does now start without connection to the charge controller the failure is between charge regulator and battery BE CAREFULL don t touch the end of the cables because of the electric power that occurs at these ends If the Silentwind Generator continues to turn slowly the failure is between charge controller and Silentwind Generator Mind the recommended cross section of the wire as well as the recommended minimum capacity of the battery that you want to charge If the Silentwind Generator generates too little power The wind speed is too low see the performance diagrams shown in the manual of the Silentwind The wind speed measured on top of the mast is higher than at the position of the wind generator Turbulences by obstacles in the wind direction or the location is unsuitable mast to short The wire cross section is not in line with the lenght of the wires installed see page 3 The battery capacity is below 100Ah so that the maximum possible voltage is generated too fast The battery is too old and has lost capacity so that the maximum power voltage is achieved too fast Enjoy collecting regenerative power You contribute protecting the environment and saving your money Your Silentwind Team 17 a SILENGWIND 1 bine we SILENGUWIND the blue blade turbine Rulis El ctrica Lda Loteamento Industrial de Linhares Lote 19 PT 4805 486 Santo Estevao de Briteiros Guimaraes P
10. ording to the type of battery is reached the charge controller will switch of the Silentwind Generator Additionally the maximum charge current can be adjusted see chapter settings page 12 This means that the Silentwind Generator can also be operated with a larger battery capacity If a large battery capacity is discharged a higher charge current will flow in high wind speeds As you can set the maximum charge current you can prevent overheating of the charge controller As described in step Break On you can reduce the max charge current according to the requirements Advice lf the capacity of the batteries is less than 150 Ah or old batteries have lost their Original capacity the point of max voltage can be reached very fast although the battery is not fully charged yet In this case it can be useful to connect an electric consumer to the Load output as this will reduce the voltage and thus prevent that the break mode is activated too early 11 a SILENGWIND 1 rbine 10 Programming instruction 10 1 Operating keys The charge regulator has 5 operating keys on the top With the menu key you move through the menu With the OK key you move back with the and keys you can change the different parameters With the RESET key the inbuilt micro processor is restarted your settings will not be resetted 10 2 Battery voltage and charge current The system voltage is automatically detected as soon as the charge r
11. ortugal VAT Contribuinte EORI N PT 502 995 530 Tel 00351 253 572763 Fax 00351 253 572764 Tm Handy 00351 96 790 79 33 e mail info silentwindgenerator com site www silentwindgenerator com 18
12. s Brake adjustments Night lamp parameters 11 Troubleshooting CO CONN NN OOO 8 OO A Ff A A cAc A cd cd h mk N OF OF BB WW WD W DO DY NYO O O a SILENGWIND 1 bine 1 wiring diagramm Viied Generator A End use Charging controller Solar Pannels a s Em gt E a 90 amp erre i magg j hd gt at 00 o AC OUPUT l Interier P oh valiero 2 Technical data hybrid charge controller type Battery system voltage automatically detected Max power input of the wind generator Max current input of the wind generator Max power input of the solar panel Max current input of the solar panel Max open circuit voltage input of the solar panel Max total charge current Max switch off current at LOAD output Load Max voltage adjustable for the battery types cd Dimensions LxWxH in mm 2 0 x 130 x 80 Weight 1 50 kg ouitable for acid gel and AGM Warranty 24 months Thermically switched vent automatically Cable connection screw terminals Integrated electronic brake charge limitation storm brake Integrated manual brake switch service LCD display of all relevant working data W A V Ah kWh Ah External stop switch Plug connector a SILENGWIND the blue blade turbine 3 Components of the charge controller 3 1 Frontside On the front of the charge controller there are screw terminals to connect the battery There are also screw termin
13. tch the lights on or off a SILENGWIND 1 bine lf the charge controller is correctly connected the manual break switch on the front of the charge controller can be switched in position 0 The Silentwind Generator will then start to turn faster until the charging process starts The charge controller now starts operating and monitors all special settings that you have programmed according to the type of battery and the instructions of the battery manufacturer see examples for settings Saftey advice Please never disconnect the battery wires while the Silentwind Generator is charging This will immediately destroy the charge controller If you want to measure the current flowing an amp meter must be installed in the positive battery wire Mind the polarity of the amp meter The flowing current can be seen at the LCD display 16 a SILENGWIND 1 bine 11 Troubleshooting The blades of your Silentwind Generator are turning too slowly The manual stop switch of the charge controller is in position l BRAKE Connecting the wires possibly caused a short circuit between the wires The wind speed is too low The fuse connected to the battery is gone Your Silentwind Generator or the charge regulator has an internal problem Please contact your dealer In order to find the mistake you have to check the installation chain starting at the 3 wires of the Silentwind Generator connected to the charge controller I
14. the connecting wire with your wires coming from the wind generator and the battery with suitable insulating screw joints In case you do not use the connecting wires we recommend the use of crimp type cable sockets to fix your wires directly to the charge controller After having fixed the crimp type cable sockets with the bared wires these can be fixed to the cable sockets It is most important that you first connect the charge controller to the battery with the right polarity Please connect the enclosed fuse 50Amp close to the battery in the positive wire The fuse is only included in delivery if you buy a wind generator not only a charge controller Please take note lf you wish to connect solar panels with more as 200Wp 20A you must acquire a stronger circuit breaker After the connection of the battery you can connect the Silentwind Generator the solar panel and if required a load output with maximum 15A On the 3 phase output wires of the Silentwind you need not to pay attention to polarity lf you want to connect 24 volt batteries to the charge controller make sure that the voltage of the batteries is above 20 Volt Otherwise the charge controller will detect a 12 volt battery system Attention The confusion of Plus and Minus will definitely destroy your charge controller In that case warranty is gone lf there is sufficient windspeed when connecting the Silentwind Generator this will immediately generate electric power
15. we SILENGUWIND the blue blade turbine Instruction Manual Hybrid Charge Controller HYBRID 1000 with LCD multi function display WWW silentwindgenerator com Email info silentwindgenerator com Phone 351253572763 a SILENGWIND 1 bine Congratulations you have bought a high quality SILENTWIND hybrid charge regulator HYBRID 1000 Before first using this gadget please carefully read this manual General information The Silentwind Charge controller HYBRID 1000 is a combined wind and solar charge regulator with an inbuilt micro controller The HYBRID 1000 was especially developed for the Silentwind Generator and enables you additionally to install solar panels up to a wattage of 550 Watt peak or to a max current of 40A Consumers with a maximum current of 15 Amps that are connected to the deepcycle output can be automatically switched off or on by a deep cycle protection function All operating parameters can be seen on an LCD display You can adjust the charge regulator with 5 touch keys on the right and left of the LCD display A LED s on top of the controller additionally informs you about the operating status brake active A LED on top of the case below the LCD display additionally informs about the either manually or automatically activated brake function A thermally switched vent provides the correct operating temperature The Silentwind Generator generates 3phase AC voltage In
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