USER`S MANUAL
Contents
1. Absolutely never disassemble or reconfigure this machine or its parts Please always stabilize a step and work with the nght posture Working with unstable postur is dengerous Stop air supply for installation or de installation of air pipe Be sure to switch off the power supply when changing parts or maintenance Use air hose of enough thickness more 8 inside diamater Use this product with air pressure 0 5Mpa 0 7Mpa It may cause a problem if higher air pressure will be used If less poor performance Please supply clean and dry air for maintenance Using air 3 items Filter Regulater and lubricator 1s recommended Refuel periodically following Periodical Maintenance P12 Before using be sure that electrodes and cutter shapes are correct Please make sure electric currency is disconnected during gun pressure Be sure that the gun pressure is in the range of setting value Please check cutter and holders are fixed in New ETD properly Do not through drop or give great shock to this machine This could cause trouble and accident Using the hand dresser without presssure for a prolonged time could cause the dressers abrasion or other damage After completing the job please disconnect air hose 3 How to Use 3 1 Cutter and holder for simultaneous dressing upper and lower Timing Chart E T D type cutter Only clockwise rotation EE ON Gun Pressure OFF ON Dresser Rotation OFF D Start motor to clockwi2. 5 To install the cutter holder to the dresser Please do the reverse order from 1 to 2 4 2 Pressureless One side dressing cutter and holder 1 Remove M3 screw from the cutter holder 2 Remove the cutter case from the dresser 3 Remove the cutter case from the dresser A Dothe reverse order from 1 to 3 5 Procedure for the Selection Cutter Tip diameter is under 016 Upper Lower ES p6xR8 ETD 12 ETDH 12 Upper u is a ae Lower A A Ces Y Lower Upper Lower Cutter Case Upper y p6xR8 p6xXR8 ETDS 12 ETDSH 16 Please inquire us for the other tip spot shape 6 Abnormality and How to Repair Dresser does not rotate The regulation air pressure is not secured Check the air pressure The Gun pressure is higher than specified by our company Simultaneous dressing Set the pressure under2 450 N 220Kgf Motor is broken Need repair to replace the motor The shapes of the cutter and the cap tip are not fitting and cling each other Check the cutter shape and replace it if necessary The motor is running but the Gear in the gear box is broken cutter does not rotate Need repair to replace the gear The diameter of the dress cap Dressing time is too short tip is different from the setting Set the dressing time longer The cutting capability of the cutter has deteriorated or the cutter has been damaged Replace the cutter
3. and check the gun pressure _ Dressing point is not proper Pressurize hand dresser vertically on cap tips for dressing The cutter is not suitable for the cap tip Check the cutter shape and replace it if necessary Gear in gear box is broken Need repair to replace the gear The screw which fastens the cutter to the holder os loosen Tight the screw Abnormal sound during dressing Dressing point is not proper Pressurize hand dresser vertically on cap tips for dressing The cutter has been damaged Replace the cutter and check the gun pressure Wrong control approach The cap tip face has barr after Open the gun arm while the dresser is operating and stop using the dressing dresser For using simultaneous dressing The shaps of the cap tips and the cutter are not matched Check the cutter shape and replace it if necessary Cutter has been damaged Replace the cutter or check the gun pressure The screw which fastens the cutter to the holder os loosen Tighten the screw The tip diatemer is not at the Dressing point is not proper center or the desinated 5 Pressurize hand dresser vertically on cap tips for dressing location The cutting capability of the cutter has deteriorated or the cutter Dressing does not complete in has been damaged the set time Replace the cutter and check the gun pressure Holder has been consumed Replace th
4. dl KYOKUTOH MANUAL DRESSER New ETD USER S MANUAL Please read this manual before using KYOKUTOH S manual dresser New ETD g KYOKUTOH CO LTD KYOKUTOH ATTENTION TO SAFETY Please be sure to read ATTENTION TO SAFETY before using New ETD This manual dresser New ETD s intended for reshaping deformed tip spot face due to resistance welding in manufacturing line This product 1s not to be used in any manner other than that which is specified within We will not be held responsible for damage or injury caused as a result of misuse of this product After reading please keep the manual to the place where you can check anytime Please ware light desses and do up a cuff and tie so that they won t be sucked in rotating part Please do not bring a dresser closer than other worker Worker s legs may get stuck with hose or hit tools For your safety please use an eye shield a hard hat an earplug an antidust mask and safety shoes Please do not apply electric current at dressing time Please consider safe location for peripheral equipment when you work in manufacturing line If you use alcohole thinner and volatile lubricant for maintenance purpose please remove it cleanly Please do not use acidic or chlorine detergents for maintenance purposes Do not operate a dresser near dangerous objects which catch fire for instance gasoline gas paintand adhesive We will not be held responsible fo
5. e holder Remarks Please be sure the switch is off when you are checking or replacing parts or the cutter When the dresser is out of order please contact us immediately Do not take the dresser apart It would not be able to repair if you disassemble it 10 7 Consumption Parts List Cutter and holder for simultaneous dressing upper and lower Part number Please refer to page 8 Replacement Qty 1pc Cutter Holder Part number Please refer to page 8 Replacement Qty Ipc Pressureless One side dressing cutter and holder Cutter Part number Please refer to page 8 Replacement Qty 1pc Cutter Case Part number Please refer to page 8 Replacement Qty Ipc 11 3 Periodic Maintenance Maintenance place How to maintenance Every time before you use a manual hand dresser please pour Supply grease to a r motor oil from air inlet 60 spindle oil 0 5cc and operate hand dresser without pressure for 3 5 sec to blends thoroughly 12 MEMO MEMO MEMO HEAD OFFICE 2 2225 HIGASHIKAMINOKURA MIDORI KU NAGOYA AICHI 458 0808 JAPAN TEL 08 0 52 879 2223 FAX 08 0 52 879 6223 E mail sales kyokutoh com http www kyokutoh com Group Company CHANGER amp DRESSER CORPORATION 1527 ITC Way Anniston AL 36207 U S A TEL 1 256 832 4392 FAX 1 256 832 4393 http www changer dresser com KYOKUTOH CHINA Xinzhuang Village Section Furong Town Furong Street Huadu D
6. istrict Guangzhou City China 510860 TEL 86 20 86980880 FAX 86 20 86980890 http www kyokutoh com cn KYOKUTOH EUROPE Radlkoferstr 2 81373 Munchen Germany TEL 49 89 7411 85313 FAX 49 89 7411 85315 KYOKUTOH THAILAND 52 sol Bangna Irad 25 Bangna Irad km3 Road Bangkok 10260 Thailand TEL 66 80 970 8111 First edition 2011 06 23
7. r damage or injury caused as a result of misuse of this product INDEX Product description Product Specification osa 1 Exterior dimension e a n n pn nn a nn pap a pn nn nn a w 1 Features ee u oa 1 Caution ev en n nn pp nn nn pp a nn nn pn nn nn pn a 2 How to Use Cutter and holder for simultaneous dressing upper and lower 3 Pressureless One side dressing cutter and holder 4 How to Change the Cutter Cutter and holder for simultaneous dressing upper and lower 5 Pressureless One side dressing cutter and holder ee REN E Procedure for the Selecting Cutter sos son nos noes 8 Abnormality and How to Repair nn 9 Consumption Parts List o 11 Periodic Maintenance u u u u u u u u u u u u n u 12 Inquires u n u pn nn nn nuunuu 1 6 1 Product description 1 1 Product Specification Power Air Pressure 0 5MPa 0 7MPa 08 PT 1 4 2 3 KG 1 2 Exterior Dimension Ov 1 3 Features 1 Selectable use of cutter and holder for simultaneous dressing upper and lower or pressureless One side dressing 2 Enable high dressing quality by newly designed cutter for New ETD dresser Dressing pressure for simultaneous upper and lower is 1470 N 2450 N 150 220kgf Cautions PT1 2 Do not insert a finger or hand into the gear opening while in operarion
8. se before Gun press 2 Please set pressure time Dressing time arbitrarily 3 To finish dressing release the gun pressure while dresser is removing Before operating make sure that the forms of the cutter and tips are fitting The hand dresser and op face become vertical during pressure time Set the press power 1470 N 2450 N 150kgf 220kgf 6 In order to remove chip from cap tip face after dressing open a gun arm and press hand dresser upper and lower cap tips 3 2 Pressureless One side dressing cutter and holder D Press hand dresser on cap tips 2 Rotate the hand dresser Before starting above operation make sure that the forms the cutter and tip are fitting 0 Please do not pressurize the hand dresser The cutter and cutter case can be broken Pressurize hand dresser vertically on cap tips 4 How to Change Cutter 4 1 Cutter and holder for simultaneous dressing upper and lower 1 Remove M3 screw from the cutter holder 2 Remove the cutter holder from the dresser 3 To remove the cutter from the cutter holder loosen the M3 torque screw With a torque wrench T 10 4 Replace a new cutter Confirm cutter is replaced in the proper direction Please install the angle narrows on the side where touches the holder _ Inscription side Recommended torque for M3 screw is to 10 12Kgf cm Cutter Holder Cutter Inscription side OK A Cutter Holder Cutter N G a
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