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1. R 2 38 Thermal protection if required Ember protection required EDGE OF GLASS TO SIDEWALL UPDATED 09 20 2013 EDGE OF GLASS TO TRIM floor protection and clearance to flammable mantel or trim mantel 2102202 M o Minimum 30 0 76 2 cm If H is 14 or less then 18 thermal protection r 2 38 required if H is greater than 14 then di 2 T only ember protection is Hearth and Floor Protection required The hearth and or floor protection required depends on the height of the insert from the floor If this height on the accompanying diagram is 14 inches 356 mm or less there must be a thermally rated non combustible hearth floor protector meeting or exceeding a thermal rating of k 42 or equivalent with a listed thickness of 1 26 mm minimum The covering must extend 12 305 mm in front of the insert and 8 204 mm to each side measured from the edge of the glass door If H is greater than 14 inches then only ember protection is required and must extend 18 mm from the front of the insert and 8 200mm to each side measured from the edge of the glass door Using Alternate Material As Floor Hearth Protection The hearth extension or alternate material used as a floor hearth p
2. SMOKE OUTLET A AR NIS 2 2 6 mm GASKET j ATTACH CONNECTOR TUBE INNER TUBE IN PULLED WITH SCREWS DOWN POSITION FROM INSIDE THE OUTER CASE 1 Mounting and Connecting in an Existing Fireplace Drawings A1 A3 Before mounting the insert in a masonry fireplace the damper in the existing chimney must be removed and the smoke neck if any should be widened so that the connecting pipe from the insert can be connected directly to the stainless steel chimney liner supplied by others In advance decide with a specialist or the chimney sweep where soot door 1 should be placed so that the chimney can be cleaned from above while the door of the insert remains closed Note The outer case is not load bearing Therefore stainless steel liners exceeding 6 or 2 m in length must be secured using hangers to avoid putting any load on the outer case 2 Attach Connector Tube to Stainless Steel Flue Liner The inside diameter of the flue liner and connector pipe must not be smaller than 6 153 mm diameter single wall 24 gauge MSG 0 58 0 71 mm attach the flue liner to the connector tube or between all sections using 3 sheet metal screws Insert inner tube into the flanged end of the connector tube Orient the inner tube so the handle is closer to the inside of the connector tube Mounting the Connecting Pipe Drawing A1 Trim approximately 3 fireproof batts supplie
3. A AA 24 ANG 25 4 Maintenance sse 25 DIV ICS IN DECON 25 De ASO 605 E PTUS 25 Automatic Control System enses a nnns 26 Adjust the Lifting Door for Model 04111 26 dacs T UU 27 Replacing Door CIEN 28 Creosote Formation and the Need for 28 5 Troubleshooting sssssssssseeseeenenennnne enne nnne 28 6 Automatic Air Control Parts and Assembly Diagram 29 7 Five Year Extended Warranty 30 8 Spare enne etre UPDATED 09 20 2013 1 Introduction We welcome you as a new owner of a HWAM wood burning insert This manual will explain the installation operation and maintenance of the HWAM wood burning insert Please familiarize yourself with the owner s manual before operating your insert and save the manual for future reference Included are helpful hints and suggestions that will make the operation and maintenance of your new insert an easier and more enjoyable experience Please read the entire manual carefully before you install and use your new HWAM wood burning insert FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY IN
4. f the gap between the fireplace opening and the outer case is to be closed with brickwork there must be a minimum distance of 5 mm 3 16 around the outer case Any brickwork above the outer casing must therefore be self supporting Attach outer case to the existing fireplace with 3 screws supplied by others through the bottom of the outside case UPDATED 09 20 2013 4 Install Inner Cassette Drawing A3 Checkthe position and operation of the control arm on the automatic air control system Remove the secondary air baffle 7 from the inner cassette Remove the smoke deflector plate 8 place 6 mm gasket in groove of the flue outlet Slide the inner cassette inside the outer case Check the alignment with the connector tube Pull the handle of the inner tube down into the smoke outlet bushing so that the inner tube makes full contact with the gasket Replace the secondary air baffle 7 and the smoke deflector plate 8 o Seal the Liner and Chimney e Seal between the stainless steel liner and chimney on top of the batts using heat proof mortar 5 This can be done through the soot door 1 of the chimney and should only be done after the insert is assembled If there is no soot door you must extend the chimney liner to the top of the chimney where it should be sealed with heat proof mortar Optional Connecting External Supply of Fresh Air The HWAM 1 30 55 can be connected to fresh air systems The fresh air sy
5. STONE 7 69 7 3 4 1 457 112 JOHNS MANVILLE __ JOHNS MANVILLE __ ____ _ 9 om 2143 21 1 27 s 127 11 9 127 29 76 29 7 8 26 19 26 V4 UPDATED 09 20 2013 Chimney Requirements The chimney must be of a sufficient height to enable an adequate draft and to prevent smoke problems The minimum draft should be approx 048 inches of water or 12 Pa The chimney must have a minimum opening equivalent to 6 0 or 150 mm The chimney opening should always be at least the size of the outlet of the insert The chimney should have an easily accessible soot door J 2 t 1 0 j i a Chimney Height Requirements The chimney must extend 3 feet above the level of roof penetration and a minimum of 2 feet higher than any roof surface within 10 feet Check with your local building officials for additional requirements for your area The condition of the chimney and height is very important we suggest a total minimum height of 15 4 5 m measured from the floor level on which the insert is installed Chimney The chimney is essential to the functioning of the wood burning insert The chimney draft provides a partial vacuum in the insert This vacuum removes the smoke from the insert provides air for the glass air wash which keeps the glass free of soot and brings in air for primary and secondary combustion The chimney draft is created by the differe
6. 1 in the rear of the outer case 8 outwards Mount the connecting pipe without gasket 2 in the rear of the casing so that the 5 collar is located outside of the casing Place the connector bushing 3 up against the rear of the casing with the pipe facing outwards so that the collar is above the collar of the previously mounted pipe and so that the pre drilled holes in the pipe and casing are located above one another Screw the pipe in place using the three enclosed self tapping screws 4 e Attach the flexi hose 5 to the connector bushing 3 and fasten with the clamp 6 Pull the insulation sleeve 7 over the flexi hose Perform the following steps for the inner cassette Break out the pre cut round plate 9 in the middle of the automatic cassette cover 10 Attach the connector bushing 11 to the automatic cassette cover 10 using three self tapping screws 12 Fasten the cover 10 to the automatic cassette 13 using two self tapping screws 14 one on either side of the Push the inner cassette 15 into the outer case 8 so that the pipe 11 on the insert goes evenly into the pipe 2 on the inside of the casing UPDATED 09 20 2013 Vertical connection Perform the following steps for the outer case 8 13 e Break out the pre cut round plate 1 in the bottom plate Attach the gasket 2 to the connector bushing 3 Push the flexi hose 4 thro
7. Year Extended Warranty Congratulations on the purchase of your new HWAM wood burning stove insert or fireplace All of our products are of high quality craftsmanship manufactured with first class materials and subject to a thorough quality control process That is why we are convinced that you have purchased a product that will function problem free for many years to come Should a problem arise however you are naturally guaranteed the best possible service available HWAM A S provides an extended five year right to submit claims from the date of purchase You must save your original receipt with purchase date as proof of the date of purchase Extent The Warranty covers the basic construction of the stove insert or fireplace such as panel components welding etc and includes components which must be replaced or repaired in accordance with HWAM s evaluation Wearing parts are not covered by the Warranty The Warranty is given to the first buyer of the product and cannot be transferred The Warranty is only valid in the country to which the product was originally delivered Shipping and handling expenses incurred when sending the stove insert or fireplace or individual parts for replacement or repair will not be covered by HWAM A S Limitations Certain things are not covered by the warranty and the right to invoke the Warranty may lapse if the stove insert or fireplace is not maintained and operated in accordance with the instruc
8. a dry place for at least two years before being used for fuel Some trees have very high moisture content and it is necessary to thoroughly dry the wood Cutting and splitting the wood then stacking it with both ends of the stick exposed can speed up the drying process More drying occurs through the end than through the sides even when the wood is split We recommend that the moisture content of the wood be between 15 1896 If your wood sizzles or you see bubbles coming from the end of the logs the wood is not dry Green or uncured wood does not work well as fuel and can cause increased creosote buildup The value of green wood as a source of heat is limited Do not overload use kindling wood or mill ends for primary fuel as this may cause over firing Although feeding excessive amounts of fuel to the insert should be avoided it is important to supply it with sufficient fuel to maintain a moderately hot fire this is particularly important since burning wood produces volatile substances Do not store wood within the installation clearances or within the space required for refueling or ash removal WARNING BURNING MATERIALS OTHER THAN NATURAL DRY WELL SEASONED WOOD MAY SHORTEN THE LIFE OF YOUR INSERT AND POSSIBLY LEAD TO A DANGEROUS OVER FIRING CONDITION DO NOT BURN GARBAGE PARTICLE BOARD SCRAPS OR PRESSED LOGS USING BONDING AGENTS BECAUSE THEY CAN PRODUCE CONDITIONS WHICH WILL DETERIORATE METAL OVER FIRING THE INSERT MAY CAUSE PAINT D
9. connector You will now be able to slide the inner cassette forward Reverse the process to re install the inner cassette Be certain to pull the sliding tube down so that it seats properly in the flue collar Reinsert the two screws that you removed to secure the inner cassette to the outer case SCrew WARNING FAILURE TO SEAT THE SLIDING TUBE MAY RESULT IN FLUE GASES ENTERING THE ROOM Seasonal Cleaning IMPORTANT Before chimney sweeping can be performed the primary air control must be set all the way to the left to prevent soot and ash from entering the automatic control Remove the secondary air baffle 1 Push the plate forward and lift it up a bit to the side Tilt one side downward The plate is now free and can be removed from the combustion chamber Lift the steel smoke deflector plate 2 off of the hooks so that it can be removed UPDATED 09 20 2013 Skamol Refractory The efficient but porous Skamol refractory in the combustion chamber may in time be worn and damaged Cracks in the Skamol will not affect the operation of the insert However the okamol should be replaced when due to wear and tear it has been reduced to less than half Its original thickness 15 Automatic Control System The control arm starting point on a cold insert is about 75 above horizontal It should feel easy going and bouncy when you push it The damper plates must be dry and clean and slide together unhindered Control bars and s
10. elm ash conifers and fruit trees can be used as fuel in your insert The great difference is not in the fuel value but in the weight of the wood types per cubic meter Since beech weighs more per cubic meter than for instance common spruce it will take more common spruce to produce the same amount of heat that you would get from a cubic meter of beech Banned Fuel Types Do not stoke a fire with the following e Printed matter Plywood plastic Rubber Fluid fuels Rubbish such as milk cartons lacquered wood or impregnated wood Coal briquettes and coke The reason that you should not apply any of the above is that during combustion they develop substances that are health hazardous and harmful to the environment These substances can also damage your insert and chimney rendering the product warranty void Opening and Closing The Up Swing Door on Model 04111 Always hold the handle in the middle when opening and closing the door to avoid putting uneven pressure on the door lift mechanism Please note that it is important not to let go of the handle when opening and closing the door The glass could be damaged if the door is allowed to open or close on its own UPDATED 09 20 2013 Controlling the Combustion Primary air control 1 is located behind the glass The automatic air control function is set to maximum when the adjustment bar is set to the right most position and minimum when the bar is set to the left mos
11. uorej ejsur GGOS eoid se yons yoddns 0996 yey xoqauy 1 JO 100 Aq paiddns Y 0912 19410 Aq 917995 des uMouxun A xoqauy 1 jo 1 0061 92ueJeojo pepueululo29J Bunsixe Dunsixe jo 1uBieu UPDATED 09 20 2013 Dimensions of door in raised position 515 mm 502 mm 19 78 20 27 3 66 93 mm UPDATED 09 20 2013 CAUTION IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS INCLUDED DO NOT DISCARD LEAVE THIS MANUAL WITH THE HOMEOWNER CAS not operate with door open Failure to follow the information in this manual may result in a fire causing property damage personal injury or death Read this booklet completely before installing or operating this appliance For use with solid wood fuel only This appliance has not been tested for the use of compressed wood logs or bricks Do not modify this appliance in any way Do not install gas logs in this appliance Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Comply with all minimum clearances to combustibles as specified Failur
12. ISCOLORATION A WHITE GLAZE ON THE GLASS IS AN INDICATION OF OVER FIRING When you light up for the first time the insert must be heated gradually This is very important Failure to do this may cause cracks to appear in the Skamol or problems with the paint Do not build the fire too close to the glass Keep the wood at least 2 51 mm away from the glass Build a very small fire with small sticks weighing a total of 1 to 1 5 lbs Let the fire go completely out Then build a slightly larger fire with up to 2 5 lbs of wood and let the fire go out again You may then proceed to fire the insert at a rate not to exceed 5 16 per hour The coating on the insert will cure the first time the insert is fired Open the door carefully otherwise there is a risk that the gaskets will stick to the paint Ensure adequate ventilation while the odor is present WARNING IF YOU TOUCH BURNING WOOD OR ASHES WITH YOUR GLOVE BE SURE TO PLACE THE GLOVE ON A NON COMBUSTIBLE SURFACE AFTER USE LIVE EMBERS CAN STICK TO THE GLOVE AND CAUSE COMBUSTIBLE SURFACES TO CATCH FIRE RESULTING IN INJURY PROPERTY DAMAGE OR LOSS OF LIFE UPDATED 09 20 2013 Approved Fuel Types The insert is approved for combustion of wood only It is recommended to use dry wood with a water content of a maximum of 2096 Stoking a fire with wet wood results in soot environmental problems and less efficient fuel economy Recommended Wood Types All types of wood for instance birch beech oak
13. JURY OR LOSS OF LIFE This manual contains important user information Keep this manual with the insert after installation is complete Safety and Environmental Testing HWAM 3055 has been tested by Intertek Testing Services of Fairview Oregon and is safety listed by Intertek to UL 1482 ULC S627 The serial number is fixed to the insert and to the guarantee card If you need to contact the factory please refer to this serial number Items Included 1 instruction and maintenance manual 1 guarantee card 1 oven mitten flue connector with telescopic tube and mm gasket glass for the door door handle glass mounting brackets metal fireplace surround trim kit door adjustment tool for upswing door and screws for the glass mounting brackets and flue connector CONTACT YOURLOCAL BUILDING OFFICIALS FOR INFORMATION ON RESTRICTIONS AND INSTALLATION AND PERMIT REQUIREMENTS IN YOUR AREA WARNINGS 1 Keep door closed during firing in this insert Use a metal container with a tight fitting lid to dispose of ashes 2 Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this insert Keep all such liquids well away from the insert while it is in use 3 Do not burn garbage or flammable fluids such as gasoline naphtha or engine oil 4 The insert is hot while in operation Do not touch Keep children clothing and furniture away Contact may cause skin bur
14. NTS MUST BE FOLLOWED EXACTLY AND WITHOUT COMPROMISE ALTERATIONS TO THE INSERT ARE NOT ALLOWED DO NOT CONNECT THE INSERT TO A CHIMNEY SYSTEM SERVING ANOTHER INSERT APPLIANCE OR ANY AIR DISTRIBUTION DUCT FAILURE TO FOLLOW THESE INSTRUCTIONS WILL VOID THE MANUFACTURER S WARRANTY NOTE Before installing the insert into an existing masonry chimney or approved factory fireplace have the fireplace and chimney inspected by a local fire marshal or qualified installer Hemember that the chimney and its location on the roof will affect the performance of the insert An oversized flue may not provide effective draft and a flue liner may be required Observe draft requirements Consult your dealer or qualified installer before final selection is made Room Requirements There must be a constant supply of fresh air to the room in which the insert is to be installed A window that opens or an adjustable air vent should suffice Please be aware that not all glass parts are heat resistant For this reason a glass wall should sometimes be treated as a flammable wall Contact your local chimney sweep or glass producer to hear at what distance the insert should be kept from glass Floor Protection amp Clearance To Clearance to Combustibles Combustibles EXISTING FIREPLACE 3055 INSERT
15. User s Manual and Installation Guide ris CDS Ty Ses nie i T 1 C xdi z i rM AAT i A tees du Arias to A TES fes pee ates La C IET E HWAM 3055 Insert with Up swing Door Model 04111 or Side swing Door Model 04101 CAUTION IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS INCLUDED DO NOT DISCARD LEAVE THIS MANUAL WITH THE HOMEOWNER UPDATED 09 20 2013 Manufactured by Distributed in HWAM AS the United States and Canada by Nydamsvej 53 HWAM North America H rning 8362 211 Reservoir Rd Denmark Plymouth New Hampshire 03264 TEL 45 86 92 18 33 TEL 603 236 7045 www hwam com www hwamna com Safety CAUTION IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS INCLUDED DO NOT DISCARD LEAVE THIS MANUAL WITH THE HOMEOWNER Do not operate with door open Failure to follow the information in this manual may result in a fire causing property damage personal injury or death Head this booklet completely before installing or operating this appliance For use with solid wood fuel only This appliance has not been tested for the use of compressed wood logs or bricks Do not modify this appliance in any way Do not install gas logs in this appliance Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Comply with all minimum clearances to combustibles as specified Failure to com
16. _ ALTERNATE MATERIAL K x SPECIFIED MIN THICKNESS ALTERNATE D M OF LISTED MATERIAL K VALUE PER INCH OF MATERIAL T LISTED MATERIAL Ku INCHES TE X T 0 46 T INCHES 1 0 1 09 INCHES 1 09 X 1 0 ANSWER THE REQUIRED MINIMUM THICKNESS OF MICORE 300 IS 1 09 THEREFORE ROUND UP TO THE NEAREST STANDARD THICKNESS AVAILABLE WHICH 1 5 8 1 2 1 125 USING THE FORMULA MINIMUM R VALUE PER INCH OF THICKNESS OF ALTERNATE MATERIAL R SPECIFIED MIN THICKNESS ALTERNATE R VALUE PER INCH OF OF LISTED MATERIAL TL MATERIAL T LISTED MATERIAL T INCHES 2 38 INCHES X 1 0 2 17 1 097 INCHES 1 097 X 1 0 ANSWER THE REQUIRED MINIMUM THICKNESS OF MICORE 300 IS 1 09 THEREFORE ROUND UP TO THE NEAREST STANDARD THICKNESS AVAILABLE WHICH IS 5 8 1 2 1 125 UPDATED 09 20 2013 TABLE 2 USA AND CANADA REQUIREMENTS LISTED MATERIAL INCH R PER INCH LISTED MIN THICKNESS LISTED MATERIAL APPROVED ALTERNATE MATERIALS FOR FLOOR HEARTH PROTECTION ALTERNATIVE MATERIALS THERMAL VALUES MINIMUM THICKNESS ROUNDED TO NEAREST 1 8 INCH o INCHES ILI 0 99 1 12 1187 MICORE 160 035 286 O83 78 __ US GYPSUM p JJ US GYPSUM J __ DUROCK CEMENT BOARD US GYPSUM 4 64 4 3 4 5 48 5 1 27 CULTURED STONE 6 71 6 3 4
17. are because it is a delicate material not covered by the limited warranty Small cracks may arise in the Skamol from minor water content especially if the insert is overheated during the first fire These cracks do not influence the performance of the insert and are not covered by the limited warranty Glass The glass is a heat resistant ceramic glass that can withstand continuous temperatures up to 1390 F 754 C This temperature is well above the temperatures at which you will operate your insert This insert is designed to provide a flow of air over the inside of the glass This air combined with high temperatures helps keep the glass optimally clean When operating the insert on low for extended periods of time the glass may become dirty A short hot fire will help clean off much of the normal soot buildup see section 5 Troubleshooting In order to keep glass soot free the moisture content of the wood must be between 15 and 18 Smoke Detectors HWAM strongly recommends installing smoke detectors throughout your home However do not install them too close to the insert as the heat can activate them Protected Wall Reduced Clearances Local codes in some areas will allow reduced clearances when the insert is installed adjacent to a protected wall system Your local building official must approve the variance Check your local building codes or with a qualified installer UPDATED 09 20 2013 Room Ventilation and Combustion Air Suppl
18. ce Regularly ensure that the air slit for the pane air rinse function is free of ash and soot particles Regularly check to make sure that seals in the door are complete and soft If not they should be replaced Use only original spare parts The insert should be thoroughly cleaned once a year Ash and soot must be removed from the combustion chamber If necessary lubricate the door lift mechanism with copper grease Service Inspection At least once every 2 years the insert should receive a thorough preventative service inspection Among other things the service inspection covers Athorough cleaning of the insert Inspection of the door lift mechanism and lubrication with copper grease if necessary Checking the spring in the automatic unit and replace if necessary Checking gaskets Replace gaskets if they are not intact or are no longer soft Inspection of springs for chain drive Check to ensure that the door closes tightly all the way around Inspection possible replacement of Skamol refractory material The inspection must be performed by a qualified professional Use only original HWAM replacement parts UPDATED 09 20 2013 How to remove the inner cassette Remove the secondary air baffle the Skamol on the floor of the unit and the smoke deflector plate Remove the two screws are under the skamol that attach the inner cassette to the outer case that Use the handle to push the sliding tube 3 up into the flue
19. d by others 2 0 or 50 mm thick each 4 so that they fit tightly into the chimney space and cut a hole in the center to fit tightly around the tube Locate the assembled connecting pipe and liner in the fireplace so that the front of the insert is in the correct position Consult the dimensions in drawing A1 UPDATED 09 20 2013 gt gt OO NS m AS NS VAAL ALL d W ERN NNNNNNNNNNNNNNNNNNNNNNNNS Distance a 15 3 8 39 1 cm Distance from front edge of the brick hole if the insert must be flush with the brickwork Distance b 15 7 8 40 4 cm Height from the bottom of the insert to bottom of connector tube Now push the three batts up around the stainless steel flue liner and press them up into the chimney thereby achieving a compact and tight fitting seal 3 Installing the Outer Case Drawing A2 inner cassette from outer case Push the outer case 6 into place at the bottom of the fireplace Shim outer case level to the ash lip of the existing fireplace if necessary Level the outer case Carefully ensure that the outer casing is level and that its front edge is flush with the brickwork The three adjustment screws in the bottom of the casing can be used for fine adjustment so that the casing is completely level Screw the connector pipe to the to the outer case from the inside with the help of the self tapping screws supplied
20. door lift the door halfway up and pull out 1 the two top guide latches 1 on each side of the door in order to loosen them from the screws 2 The glass can then be tilted out and cleaned Once the glass is clean lift the door again halfway up pull out the top guide latches on the sides ease the glass pane into place and lead the guide latches back into place over the screws The inside of the glass pane is best cleaned with a damp paper towel dipped in ash Afterwards dry with a clean paper towel The outside of the glass can be cleaned with ordinary cleaning solvent used to polish surfaces We recommend wiping down the glass when the insert is not in use and cool UPDATED 09 20 2013 Ash Disposal and Removal CAUTION Make sure the fire is out and insert is cold before removing ashes Be careful when you remove ashes from the insert there may be embers left as long as 24 hours after the insert was last used Ashes should be placed in a metal container with a tight fitting lid and moved outdoors immediately Other waste should not be placed in this container The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by burial in soil or otherwise locally dispersed they should be kept in the closed container until all cinders have thoroughly cooled WARNING AVOID SKIN CONTACT WITH ASH 4 Maintenan
21. e to comply may cause a house fire Glass and other surfaces are hot during operation and for some time after the fire has gone out Supervise children around this appliance Warn children and adults about high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other combustible materials away DO NOT OPERATE WITH THE DOOR OPEN CALIFORNIA PROP 65 WARNING Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm
22. ed when it is lifted After each adjustment check to see whether the desired effect has been achieved If not repeat the process If you have loosened the spring we recommend holding the door handle when checking the effect for the first time to ensure that the spring has not become so loose that the door closes too fast with the risk of damaging the glass Please Note You should always have a professional adjust grease and repair these parts Surface The surface does not normally require any treatment Any damage to the coating may be repaired using HWAM spray paint Gaskets The insert is equipped with ceramic gaskets to ensure the tightness of the doors and the glass These gaskets are wearing parts and must be changed from time to time Note the position of and remove worn gaskets Remove the protective strip from the back of the new gaskets and place the new gasket in the same position as the worn one Guarantee The guarantee does not cover damage due to insufficient maintenance WARNING DO NOT OPERATE WOOD BURNING INSERT WITHOUT BAFFLE PLATES PROPERLY INSTALLED OR WARRANTY WILL BE VOID WARNING DO NOT USE SUBSTITUTE MATERIALS ALWAYS USE LISTED SPARE PARTS FROM HWAM A S Glass Cleaning A glass cleaner designed for wood burning inserts is recommended for cleaning the glass The glass can also be cleaned by dipping a moist cloth or old newspaper in the cold ashes and use this to clean the glass Wipe with a dry cloth Do
23. ht or left respectively If the adjustment bar is set farther to the left combustion is reduced and the burning time is prolonged By pushing it to the right combustion is increased and burning time is shortened Do not add new firewood to the fire until the layer of embers is sufficiently low Maximum Amounts of Fuel The maximum allowed amount of fuel per hour is 5 lbs 2 4 kg Should these limits be exceeded the insert will no longer be covered by the factory guarantee and it may be damaged due to excessive heat The insert has been approved for intermittent use Insufficient Firing If the fireproof materials in the combustion chamber are blackened after a heating session the insert is polluting and the automatic air flow regulation system is not functioning properly The bar must therefore be pushed to the right Also it may be necessary to burn more wood Prolonged Burning Time Prolong the burning time by burning a few at least 2 very large pieces of wood whilst at the same time closing the temperature controls down To extend burning time the primary air control should be regulated down to the half open position Shutting the control down further may result in the glass sooting up When Burning Is Complete When the insert is not in use push the primary air control all the way to the left UPDATED 09 20 2013 How To Achieve The Best Combustion Use clean and dry wood Wet wood results in inefficient combustion plen
24. ight until it is hanging on the two hooks 3D view of the Skamol refractory plates okamol is a very heat resistant and highly insulating material made of processed vermiculite This material is capable of service temperatures up to 1150 C 2101 F It is however somewhat fragile Care should be used when handling these pieces and when fueling the insert UPDATED 09 20 2013 Automatic Control Brilliant solutions are often simple little details which nevertheless make a huge difference in our everyday lives HWAM s patented automatic system consists of a small spring l which automatically regulates the supply NEN of air to the combustion chamber Simple 15 convenient operation The automatic system CONTROL ARM mM optimizes the combustion for you All you 9 o lo NE need to do is to light up the insert and enjoy the flames and the heat to the fullest When you add more firewood the system will automatically readjust the insert to achieve the optimum combustion HWAM Automatic The control arm starting point on a cold insert should be 75 above horizontal It should feel easy going and bouncy when you push it The damper plates must be dry and clean and slide together easily Control bars and slide gates may be lubricated with WD40 never oil Skamol okamol refractory plates are delivered in all HWAM wood burning inserts We recommend that you treat the Skamol refractory plates with c
25. ion products to enter If the house is extremely tight and cannot provide enough combustion air we recommend a mechanically powered balanced make up air system These systems also provide health benefits and improve the functioning of all appliances requiring ventilation or combustion air An HVAC design professional should design and install such a system However some jurisdictions require the use of external combustion air In this case the HWAM 1 30 55 can be connected to an external combustion air system The fresh air system can be purchased separately The air system may be mounted vertically or horizontally depending on the best route for the supply duct The supply duct must take air from outside the building and it may not terminate in an attic space The exterior termination of the duct must be fitted with a hood containing a rodent screen This is provided in the optional kit Use a 4 diameter duct for runs up to 8 feet Use a 6 diameter duct for longer runs Also follow these rules he entry point for the air must be lower than the firebox but high enough to avoid being blocked by snow leaves or other debris Never take air from a garage or any area where combustible fluids or gases may be stored he duct run should be as short and straight as possible Never terminate the duct in an attic space Perform the following steps for the outer case 8 wall hood with rodent screen Break out the pre cut round plate
26. ion Check List Before you begin an installation review your plans and check to see that e Your insert will be far enough from combustible material to meet all clearance requirements e The floor protection is large enough and is constructed properly to meet all requirements You have all necessary permits from your local authorities Your local building official is the final authority for approving your installation as safe and in determining that it meets all local and state building and safety codes The metal label permanently attached to the back of every HWAM wood burning insert shows that it has been tested to current UL and ULC safety standards and gives the name of the testing laboratory Clearance and installation information is also printed on the label Local authorities will generally accept the label as evidence that when the insert is installed according to the information on the label and in this manual the installation meets codes and can be approved This wood insert must be installed in a code approved masonry chimney with a flue liner or a UL 127 ULC S610 approved factory fireplace The insert must fit inside the existing fireplace opening with gap of at least 3 16 5 mm on each side and the top The approved masonry or factory fireplace the combustion chamber and chimney of the fireplace must not be modified by removing bricks mortar or any metal parts that would affect the thermal characteristics or safety of the fire
27. lide gates may be lubricated with WD40 never oil CONTROL ARM Adjust the Lifting Door for Model 04111 The door lift mechanism consists of a chain pull placed on either side of the insert and a spring If the door opens with difficulty you may correct this by greasing the chain wheel boxes and door hinges 1 with copper grease we recommend a grease that can withstand temperatures of up to 1 100 C You should do this once every 2 years If the door still opens and closes too stiffly the spring on the door lift mechanism can be loosened slightly If the door slides too easily the spring has loosened The spring can be loosened or tightened as follows 5 UPDATED 09 20 2013 olide the inner cassette out of the outer case Make sure the door of the combustion chamber 3 15 closed Attach the tightening tool 4 supplied with the insert to the toothed wheel 5 To tighten the spring so that the door closes more slowly or can remain fully open turn the toothed wheel 5 clockwise slightly This can be done by turning the tightening tool 4 counter clockwise To loosen the spring so that the door closes faster or can no longer remain fully open lift the locking pawl 6 and turn the toothed wheel 5 counter clockwise slightly This can be done by turning the tightening tool 4 clockwise IMPORTANT Keep a firm grip on the handle of the tightening tool 4 when lifting the locking pawl as considerable weight and force are transferr
28. nces in temperature inside and outside the chimney The higher the temperature within the chimney the better the draft It is crucial therefore that the chimney is warmed through properly before closing the air control and limiting the combustion in the insert a brick chimney takes longer to warm through than a steel chimney On days where the weather and wind conditions create insufficient draft inside the chimney it is even more important to warm up the chimney as quickly as possible The trick is to quickly get some flames going Split the wood into extra fine pieces use an extra firelighter etc If the insert has not been used for a long period it is important to check that the chimney pipe is not blocked Chimney Sweeping To reduce the risk of chimney fires the chimney must be cleaned every year The flue duct and the smoke chamber above the baffle plate inside the insert must be cleaned together with the chimney If the chimney s height makes cleaning from above impossible a cleaning hatch must be installed in the chimney UPDATED 09 20 2013 Components Check the Assembly Before you start using the insert you must ensure that all parts are fitted correctly secondary air baffle plate 1 must lie on the rear plate and on the slanting side plates must fall into position in the track on the rear plate e b Steel smoke deflector plate 2 is mounted on two hooks mount the plate lift it up and lead to the r
29. not use abrasive cleaners notlet the door gasket get wet Do not abuse the glass by striking or slamming the door shut Do not operate the insert with broken glass If the glass breaks then replace it promptly Use only replacement gaskets listed for the door glass and ash drawer Do not clean the glass when hot UPDATED 09 20 2013 Replacing Door Glass Use only HWAM ceramic replacement glass 4 mm in thickness The use of any other glass is prohibited Do not remove the door before installing new glass When replacing the glass all gaskets must be installed correctly Make note of the gasket locations as you take the door apart Remove any leftover pieces of broken glass Replace any damaged or worn gaskets Follow the procedure on page 14 for installing the glass Creosote Formation and the Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates in the flue lining When ignited this creosote makes an extremely hot and dangerous fire The chimney and or the stainless steel chimney liner should be inspected at least once every two months during the heating season to determine if soot creosote and ash build up have occurred creosote has accumulated it should be removed to reduce the risk of a chimney fire 5 Tro
30. ns Use gloves when stoking the fire 5 Do not connect this insert to a chimney flue connected to another insert or appliance 6 Do not connect to any air distribution duct or system 7 Do not install in a mobile home 8 Be sure to allow an adequate source of fresh air into the room where the insert is operating 9 Do not operate the insert without the firebox refractory plates properly installed 10 Build fires directly on the refractory bottom plates inside the insert 11 Do not use grates irons or any other method to elevate the fire UPDATED 09 20 2013 What to Do if You Have a Chimney Fire If you realize a chimney fire is occurring follow these steps Get everyone out of the house including yourself Call the fire department If you can do so without risk to yourself these additional steps may help save your home Remember however that homes are replaceable lives are not Close the air controls on the insert Use a garden hose to spray down the roof not the chimney so the fire won t spread to the rest of the structure Once it s over call a CSIA Certified Chimney Sweep to inspect for damage Chimney fire damage and repair is normally covered by homeowner insurance policies 2 Installation WARNING IF YOUR HWAM WOOD BURNING INSERT IS NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW ALL INSTALLATION OPERATION AND MAINTENANCE DIRECTIONS Pre Installat
31. of skamolex without steel smoke plate Steel smoke plate with holes US version Autopilot Autopilot box complete Sensor spiral incl axle Misc parts Handle for air adjustment omall smoke plate steel omoke outlet Combustion chamber for stoves with side hung door Gasket Gasket for door Gasket for glass Gasket for autopilot box Special parts Chains for up swing door 2 pieces Tightening tool for door lift mechanism Brass washers for door lift mechanism UPDATED 09 20 2013 22 1687 22 1124 22 1683 22 1128 22 1684 22 1219 22 1220 22 5040 22 1283 22 1239 22 1299 22 5041 22 1678 22 0546 22 1688 22 1131 22 5042 22 5043 22 1032 22 1045 22 0077 22 1034 22 1199 22 1205 4 98 126 mm 30 9 Minimum opening size _ 20 9 4 14 3 T i x q LO N B 29 4 33 11 841 4927 125 4 92 125 mm 4 43 12 mm 5 51 140 mm 22 17 563 mm Coloured area 12 85 326 mm 4 96 126 mm Ceramic Glass 4 mm thick 0 55 14 mm UPDATED 09 20 2013 24 4 23 35 593 mm Bursixe JO 1 Japying PUNOINS 1 19945 g siy 1 jo 1ue1xe MA u00 87 ooejdaJij peAoJdde epoo e
32. oove of the flue outlet Slide the inner cassette inside the outer case Check the alignment with the connector tube Pull the handle of the inner tube down into the smoke outlet bushing so that the inner tube makes full content with the gasket Replace the secondary baffle and smoke deflector plate gt Seal the liner and chimney 6 Install the door glass Parts and Materials you will need to supply Stainless steel chimney liner fireproof insulation batts screws to attach insert to existing fireplace and screws to attach the liner to the connector tube CAUTION FOLLOW THE INSTALLATION INSTRUCTIONS CAREFULLY USE ONLY QUALITY MATERIALS FAILURE TO DO SO MAY RESULT IN A HOUSE FIRE CAUSING PERSONAL INJURY OR DEATH UPDATED 09 20 2013 Parts of the HWAM 3055 Insert Model 04111 with Upswing Door UPDATED 09 20 2013 Outer Case Cross Section of Outer Case Connector tube Inner tube UPDATED 09 20 2013 Mounting and Connection Drawing A1 A3 The HWAM 1 30 55 consists of a moveable external steel case as well as an inner cassette that is pushed into place and connected once the external steel case is installed A1 FIREPROOF INSULATION BATTS Supplied by others A 3055 CROSS SECTION WITH SECONDARY AIR BAFFLE AND CONNECTOR TUBE IE 6 STAINLESS STEEL FLUE REMOVED LINER Supplied by others SS INNER TUBE HANDLE SS
33. place in any way If the existing fireplace has been modified in any way attach the metal tag stating This fireplace has been altered to accommodate a fireplace insert and must be re inspected by a qualified person prior to re use as a fireplace to the back of the existing fireplace with nails or screws where it will be seen by anyone removing the insert In Canada this fireplace insert must be installed with a continuous chimney liner of 6 0 153 diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S636 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys UPDATED 09 20 2013 For any unresolved questions about installation in the USA refer to the national Fire Protection Association s publication ANS NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances For installation in Canada refer to CSA CAN B365 Installation Code for Solid Fuel Burning Applications and Equipment These standards are the basis for many national codes They are nationally recognized and are accepted by most local authorities Your local dealer or your local building official may have a copy of these regulations WARNING CHECK ALL LOCAL BUILDING AND SAFETY CODES BEFORE INSTALLATION THE INSTALLATION INSTRUCTIONS AND APPROPRIATE CODE REQUIREME
34. ply may cause a house fire Glass and other surfaces are hot during operation and for some time after the fire has gone out Supervise children around this appliance Warn children and adults about high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other combustible materials away DO NOT OPERATE WITH THE DOOR OPEN CALIFORNIA PROP 65 WARNING Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm UPDATED 09 20 2013 Table of Contents 1 8 6 eee 4 WARNINGS 9 7r 4 2 2 M 5 Pre Installation Check 5 Clearance to 6 Chimney Requirements 11 COTO GINS US ecco m Tm 12 Step by Step f NR TEE E ENEE 14 Operating the HWAM 3055 20 Fueling the Wood burning Insert 20 Approved Fuel 21 Fuel Rer EE S 21 5 OMS ON MERE EET 22 gt RETE TT E 22 Refueling the nennen nennen nnnm nnne nnn nnn nnn nnn 23 Ee ai PAE
35. reproof stone or special panels made of vermiculite Skamol Smoke deflection plates Glass iles and soapstone e Cast iron parts at the base such as the grate Gaskets All moving parts Damage to wearing parts will only be covered by the warranty if the buyer can show that the damage was present when the stove insert or fireplace was delivered Service amp Maintenance We recommend that you maintain the wood burning stove insert or fireplace and comply with the recommended inspections called for in the user instruction manual This will help to ensure that the product functions problem free Claims All claims must be directed to the dealer from whom the wood burning stove insert or fireplace was purchased HWAM A S does not accept claims directly from the end user Unwarranted Claims Service Calls Before registering a claim you should inspect your HWAM wood burning stove insert or fireplace for possible faults that you yourself can rectify consult the user instruction manual as needed Optional External Combustion Air System HWAM does not recommend the use of an external combustion air system in most cases It is possible that these systems can experience a low pressure condition where the duct exits the house at the weather hood This might happen in some circumstances on a windy day for example If it does there is the possibility that the flow in the duct may be reversed allowing heat and combust
36. rotector must be constructed of a durable noncombustible material having an equal or better thermal conductivity value lower k value of k 42 BIU IN FT2 HR F or a thermal resistance that equals or exceeds 2 38 With these values determine the minimum thickness of the alternate material required using the formula s and shown in Table Note Any noncombustible material having a minimum thickness of 1 26 mm whose k value is less than 42 or whose r value is more than 2 38 is acceptable If the alternate material used has a higher k value or lower r value will require a greater thickness of the material used In some cases if the k value is less or the r value higher a thinner material may be used UPDATED 09 20 2013 Methods of determining floor protection equivalents To determine the thickness required for the alternate material when either the value or r value is known use either the k formula or r formula Example If Micore 300 Mineral Fiber Board is to be used for the floor protection how thick must this material be value per inch of alternate material ru r value per inch of alternate material T minimum thickness required for alternate material T standard thickness of the alternate material value per inch of listed material value per inch of listed material T 2 minimum thickness of listed material USING THE FORMULA MINIMUM K VALUE PER INCH OF THICKNESS OF
37. stem can be purchased separately 6 Install the Door Glass Install the adhesive gasket to the face of the dor frame Apply the inner edge of the gasket about 1 inch from the inner opening of the door frame Trim any excess k gasket with scizzors Next install the handle to the 6 bottom of the door with the screws 6 mm x 12 provided Check that the rubber gaskets are in the proper place in the glass support bracket olide the glass down into the glass support brackets that are part of the handle Be sure the painted side of the glass is towards the insert It may help to tip the glass slightly away from the top of the insert as you slide it in Make sure the glass is centered on the door handle Next slide the top support brackets over the top edge of the glass and fasten to the door with the screws i provided adhesive gasket UPDATED 09 20 2013 3 Operating the HWAM 3055 Insert The insert is hot while in operation Do not touch Keep children clothing and furniture away Contact may cause skin burns Use gloves when stoking the fire WARNING DO NOT USE GASOLINE LIGHTER FLUID KEROSENE OTHEHR FLAMMABLE LIQUIDS TO START FRESHEN A FIRE IN THE INSERT KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE INSERT WHILE IT IS IN USE Fueling the Wood burning Insert Your HWAM freestanding wood burning insert is designed for burning dry natural well seasoned wood only Wood should be stored in
38. t position Starting the Insert e not elevate the fire on a grate Build fire directly on the hearth inside the insert e Push the primary air control all the way to the right to set the automatic control to maximum effect e Put split kindling corresponding to two to three pieces of wood about 4 Ibs 2 kg into the insert e Put two fire lighters in between the kindling Light them and allow the flames to spread slowly Keep the door ajar until no more condensation forms on the glass for a maximum of 5 min Close the door When the kindling is burning well push the primary air control into middle position If the fire goes out this has been done too early Push the primary air control to the right again until the fire is burning properly Allow the kindling to burn until flames are no longer visible Important The door should be opened only when lighting the insert adding fuel to the fire or removing ash UPDATED 09 20 2013 Refueling the Insert When there are no more visible yellow flames and a bed of embers has been created you can fire again The layer of embers is suitable when the pieces of wood begin to disintegrate and the bottom of the insert is covered by embers Put two or three pieces of wood weighing up 2 105 1 kg each into the insert The automatic control manages the regulation of the air supply The temperature can however be set up or down by pushing the primary air control either to the rig
39. te Haze This Can Be Caused By Faulty Operation Such As Glass not cleaned sufficiently e Burning milk cartons newspaper advertising material etc Burning unapproved fuels such as coal and the like which creates too much heat e Burning impregnated wood or pressed wallboard Excess chimney draft e Burning with door open If the glass turns white or opaque and cannot be immediately cleaned it may have been permanently damaged The glass in the wood burning insert is a special ceramic glass that can withstand very high temperatures At high temperatures however the glass is very sensitive to chemicals Burning advertising materials newspapers impregnated wood etc can ruin the glass Should this occur a glass set is available which contains glass sealing compound and an installation guide Excessive creosote build up in chimney this is a symptom of poor combustion It may be caused by wet wood or insufficient draft The insert s surface turns gray overheating The insert does not heat the wood is not dry The combustion energy is being used to dry the wood If problems occur that you cannot fix yourself please consult your wood burning insert dealer 6 Automatic Air Control Parts and Assembly Diagram 1 Self adhesive gaskets fixed to insert body Control arm Thermostatic spring Nut for thermostatic spring Slide gate assembly UPDATED 09 20 2013 T Five
40. tions Among other things this applies to the following Faults or Damage Arising through e Incorrect fitting installation or connection of the stove insert or fireplace Incorrect operation incorrect use or misuse of the stove insert or fireplace Fire accidents or similar situations Repairs carried out by others than HWAM A S or authorized distributors The use of spare parts not manufactured by HWAM A S Lacking or inadequate service and maintenance Changes made in the product or its accessories in relation to the original state and construction of the stove insert or fireplace Construction modifications made to the wood burning stove insert or fireplace f the serial number of the stove insert or fireplace has been damaged or removed Deterioration of wearing parts and moving parts Corrosion Transport costs Transport damage Costs in connection with any dismantling and reassembling the stove insert or fireplace Extra costs of any kind and any consequential damage that may occur Surface Treatment If the paint is defective this should become apparent after the first few firings In other respects no claims will be accepted related to the paint Wear Parts A number of parts of your wood burning stove insert or fireplace are designated as wear parts and are therefore not covered by the Warranty Wear parts include oe Heat insulating material Either fi
41. ty of smoke and soot Furthermore the heat will dry the wood not heat up the room The fire should only be stoked with a little wood at a time You achieve the best combustion by starting up a fire often and using only a little wood If you use too much firewood it will take some time before the temperature reaches a level where you achieve a good combustion e Make sure there is the right amount of air You should also make sure that there is plenty of air especially in the beginning so the temperature in the insert climbs quickly In this way the gasses and particles released during the combustion will be consumed by the fire Otherwise they build up soot in the chimney constituting a chimney fire risk or will be released in a non combusted state into the environment We advise against adding firewood to your insert and reducing the air supply at night in an attempt to still have some embers left in the morning If you do so large amounts of hazardous smoke will be emitted and your chimney will be exposed to unnecessarily large amounts of soot with the risk of a chimney fire Cleaning External Cleaning Cleaning of the insert should only be performed when it is not in use cool Daily maintenance is limited to a minimum It is easiest to vacuum the outside of the insert with a tiny nozzle with soft brushes Cleaning the Glass If it becomes necessary to clean the inside of the glass on model 04111 with the up swing
42. ubleshooting High Rate of Combustion Aseal in the door is not completely tight Replace the seal f the draught is too strong inside the chimney it may be necessary to set the primary air control to minimum i e to the left Smoke in the Room When Opening Door he damper at the top of the chimney may be closed Open the damper Open the air control arm on the front of the insert Insufficient chimney draft check if the chimney has the right height compared to the surroundings or contact chimney sweep Do not open the insert door when there are still flames visible e Clean out door leaking or dislodged replace or refit Check if the chimney has the right dimension Check if the connector pipe or chimney is blocked Wood with too high moisture content The Wood Burns Too Fast Are the air controls adjusted correctly according to the instructions s the smoke deflector plate placed correctly 5001 On The Glass he wood is too damp Only use wood stored for at least 12 months under cover and with a moisture level not exceeding 2096 The door s seals may not be tight Insufficient secondary air introduced to the pane flushing system push the adjustment bar further to the right until the glass is burned clean Intermittent firing allow the insert to heat through properly Is the primary air control adjusted according to the instructions UPDATED 09 20 2013 Glass Has Whi
43. ugh the hole 1 in the bottom plate Attach the flexi hose 4 to the connector bushing 3 and fasten with the clamp 5 Pull the flexi hose 4 back again so that the connector bush 3 reaches into the hole 1 the collar underside facing the bottom plate The cut out in the bottom plate leaves room for the clamp when it is turned correctly Pull the insulation sleeve 6 over the flexi hose 4 Perform the following steps for the insert Break off the pre cut rectangular plate 7 in the automatic cassette cover 8 Fasten the cover 8 on the automatic cassette 9 using two self tapping screws 10 one on either side of the cover Fasten the box 11 to the automatic cassette cover 8 using two screws 12 in the pre drilled holes When the casing 13 has been mounted push the insert 14 into the casing Make sure it clicks into place in the bottom plate UPDATED 09 20 2013 8 Spare Parts Description _ Door Door complete side hung door Glass incl gasket for up swing door Glass incl gasket for side hung door Handle for door black incl screws for up swing door Handle for door black incl screws for side hung door Glass supporters for handle 2 pieces Glass supporters upper 2 pieces Locking device incl screws for up swing door Locking device incl screws for side hung door Roller for closing device incl screws and nuts 2 pieces Skamolex Refractory Set
44. y Provide for an adequate supply of air for combustion Proper ventilation is essential when using a solid fuel burning appliance The combustion process uses oxygen from inside the dwelling and if there is not adequate make up air such as in newer homes which are well insulated and weather tight it may be difficult to obtain an adequate draft in your chimney caused by a shortage of air in the house To correct this it may be necessary to crack a window on the windward side of the dwelling or provide combustion air to a nearby floor wall vent fresh air duct or directly to the insert Please refer to your local building codes Step by Step Instructions Summary 1 Unpack the insert e Check the contents Put the glass in a safe place 2 Attach connector tube to stainless steel flue liner Insert inner tube into the flanged end of the connector tube Orient the inner tube so the handle is closer to the inside of the connector tube e 3 Install outer case and attach it to the connector tube e Remove inner cassette from outer case Shim outer case level to the ash lip of the existing fireplace if necessary e Level the outer case Attach outer case to the existing fireplace 4 Install inner cassette e Check the position and operation of the control arm on the automatic air control system Remove the secondary air baffle and smoke deflector plate from the inner cassette Place 6 mm gasket in gr

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