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Open Mouth Bagger BG03/BG04

1. 47 A ON 47 Ee 48 Bad GoOuntReseba mandas doR 48 5 Adjustments rrnnnnnnnnnnnrnnnnnennnnuvnnnnnuen 49 READ FIRS Tarrasa 50 Cleanout Conveyor Adjustment 50 Tightening Drive Cham 51 Tightening Drag Chain Conveyor 51 Product Conveyor Belt Adjustment 52 ii 2 9 2014 Open Mouth Bagger BG03 BG04 Sege EY CS earar 53 Adjusting the Electric Eyes 54 SOULS dara 55 Spout Mounting neces 55 Spout Adjustments aannn0aannaann 56 Chopper Optional Equipment 57 Adjust Blade 57 Adjust Air Cvlmmder 57 Adjust Air Valve nnnannnannnnaannnannn 57 Finish Chopper Adjustments 58 Maintenance anvennnnvrnnnvnnnnvennnvennnnevnnne 59 READ FIRST Luse 60 Preventative Maintenance 61 SON Uli id 61 Replacing Components ooccccccccnccnncono 66 Replacing the Electric Eyes 66 Replacing the Lexan Window 67 Replacing the Conveyor Belt 68 Replacing the Bagger s Leveling AO RE 70 Replacing the Cleanout Conveyor A E 72 Replacing a Clutch or CJutch Asesembhy 73 Replacing a Gearbox rrrrnnrrrnnnnnrn 75 Replacing an Entry Display Station 76 Replacing a Manual Motor Starter 77 Replacing a Motor Contactor 79 Troubleehootmg sosse ssensarens penio 80 MAN130 Open Mouth Bagger BG03 04 AMALDA fe Introduction Welcome To Amadas Industries MAN130 With origins dating back to 196
2. Bagger should cycle and fill the bag 8 Fill the Bagger with material by pressing either the INFEED SYSTEM OFF AUTO or INFEED SYSTEM OVERRIDE key When the Bagger is full of material the RUN screen displays as in the second 10 Press the foot switch or wave hand under hand control at least one more time to make sure a uniform amount of material is delivered to the bag OTER la The Bagger should continue filling bags OH automatically until the BAGS REMAINING counter on the RUN IHG Wi screen is down to 0 zero HFE BAGS REMAIN E ABC DEF e 2A 1 When all bags are filled press and hold m the BAG COUNT RESET key to begin a SCH 6 Ia Ip another count PRS Tov gt TENG i fr eo Terme 26 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 4 Controls 2 9 2014 Controls EEN 28 CONTO Sierra od 28 Entry Display Stati0N cccooccccc 28 Operating Control 29 Disconnect Switch 29 Foot Hand Operating Control 30 FOO GON TO urraca 30 Hand COntrol nidad 30 Display Screens aid 31 Welcome Gcreen 31 SEA STEEN 32 RUN STEEN ane 33 Se UD STEENS riales 34 Screen 1 Exhaust Fan Run 34 Screen 2 Current Bag Volume 35 Screen 3 Bag Fill Time Delay 36 Screen 4 Bag Count Reset 37 Screen 5 Infeed Overrun Timer 38 Screen 6 Bag Hold Time 39 Screen 7 Infeed Hopper Delay
3. Remove covers and 2 spout 3 On the rear of the Bagger remove the access cover 4 Remove the top cover of the Bagger 70 02 09 14 Open Mouth Bagger BG03 BG04 Pull counter weight away from drag chain Remove the connector links from the leveling chain Pull the chain from the front of the Bagger using two people Clean the idlers tensioner and general area from material and debris Inspect the idler wheels and poly guides for wear If any components are suspect replace them AMADAS recommends replacing the drive sprockets idler wheels idler wheel bearings poly slides and rubber wipe down flap when replacing the leveling chain MAN130 Open Mouth Bagger BG03 BG04 Maintenance Replacing the Bagger s Leveling Chain 9 Remove the angle flights from the old leveling chain 10 Install the new chains in the Bagger and reconnect using the new master link NOTE Check your parts manual to make sure you are installing the leveling chain right side up Line up the drag bar links on the two chains so that the drag bar links are exactly opposite each other Reinstall the angles to the leveling chains using new hardware Grade 5 or better NOTE Check your parts manual to make sure you are installing the angles properly Reinstall the rubber wipe down flap Reinstall the counterweight against the drag chain Reinstall all previously removed covers MAN130 02 09 14
4. 74 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Maintenance Replac Inga Gearbox Remove the conduit and wiring connected AWAR N N G to the motor and clutch or clutch brake Note or label wiring to make sure all Before beginning follow the lock out tag out devices can be reconnected correctly procedure described in the WARNING box on page Error Bookmark not defined Support the weight of the motor using an approved lifting means The following instructions apply for removing a gearbox from either the leveling chain drive or conveyor belt drive Loosen and remove the four bolts securing the clutch or clutch brake assembly to the gearbox Lower the motor combination to the floor Support the weight of the gearbox using an approved lifting means Remove the four bolts securing the reaction arm to the gearbox and let the mount swing out of the way Remove the bolts securing the bushings to the gearbox and restart at least one bolt into the threaded hole adjacent to where the bolt was removed As this bolt is tightened the bushing will be released from the gearbox Slide the gearbox from the shaft and lower it to the floor Keep bushings key or keys and plastic coupling insert together Slide the new gearbox onto the shaft and replace bolts securing bushings Move the reaction arm mount back and replace the four bolts Reinstall the motor combination tightening all bolts Conveyor ge
5. Move the bagger into position according to the system layout diagram Generally the bagger is positioned perpendicular to the wall at least three 3 feet away ACAUTION The bagger is top heavy Lift the bagger only one to two inches off the ground making sure an experienced operator is using a forklift in good condition Keep all other personnel out of area when moving bagger 5 Anchor the bagger to the floor using the Hilti bolts provided Fasten to floor 2 9 2014 15 Installation Open Mouth Bagger BG03 BG04 Install Electrical Cabinet R h h nduli he rear 1 Uncrate the Electrical Cabinet oute the attached conduit to the rea of the machine 2 Install the Cabinet on the right side of the machine on the stand as shown in photo Use the bolts provided Plug in the three electrical power and control plugs control plug 3 Bolt the Entry Display Station to the bracket provided Bolt Entry Display d Station here Power control plug 6 Position electrical power balers upward to lock into place 16 MAN130 2 9 2014 Open Mouth Bagger B03 B04 Installation Install Poly Air Lines NOTE The chopper is optional equipment for the bagger If your bagger is not equipped with a chopper disregard the portions of the following instructions relating to its installation 1 Insert the poly air lines approximately 3 8 into the fittings on the bottom of the pneumatic manifold NOTE T
6. See Chapter 4 Controls and Chapter 5 Adjustments 1 If not already done connect the air supply and adjust the air pressure on the Filter ee Valve to approximately 80 PSI 4 Turn power on to the Bagger by positioning the machine s main power switch to ON 2 If not already done select the appropriate spout for your bagging needs Insert the spout into the spout mounting bracket and close both over center latches Spout in place 24 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Operation Operating the Bagger 5 Release the EMERGENCY STOP push 6 If any parameters such as bag volume button by turning the knob in the direction etc need to be changed press the UP of the arrows The WELCOME screen arrow to cycle through the ten SETUP displays as in the second photo screens see Chapter 4 Controls for information on using setup screens H 7 When the START screen is displayed press the START key The RUN SCREEN displays as in the second photo IME TO pe con UN SPEED E INDUSTRIES Zo BAG Ort VOL ROAS BAGGER HFEEL ie IF START LRH AGS PEMAININE 2 9 2014 MAN130 25 Operation Open Mouth Bagger BG03 BG04 Operating the Bagger If a LOW MATERIAL warning screen 9 Place a bag over the spout and step on displays instead of the RUN SCREEN the foot control or place your hand continue with Step 8 Otherwise go on to under the hand control eye if that is in Step 9 use instead of the foot control The
7. i d T i 1 i n i A i D I j a Numeric keypad This screen is used only if the 1 Press ENTER to change the time conveyor receiving the bag is equipped with a bag shaker to set its run time 2 Using the arrows or numeric keypad key in the desired run time This screen is used to set the amount of time the bag shaker runs The bag shaker is an option available with the Bagger for hardwood mulch production It runs at the same time as the belt to help the products settle in the bottom of the bag 3 Press ENTER for the value to be accepted Typically the bag shaker time should be set to stop before the spout starts to close NOTE If there is no bag shaker or no change is needed press UP ARROW to continue to the next screen 2 9 2014 MAN130 41 Controls Open Mouth Bagger BG03 BG04 Screen 9 Total Bag Counter gtt Ad CON ON 7 or This screen is used to count a day of To reset the counter press and hold the BAG production on the Bagger For each bag COUNT RESET key for a full 10 seconds filled this screen count increases by one This will set the count back to zero You can t change the number counted but you can reset the count to zero The Bagger retains this value even if power to the machine is cut off NOTE If no change is needed press UP ARROW to continue to the next screen 42 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls Screen
8. 40 Screen 8 Bag Shaker Time 41 Screen 9 Total Bag Counter 42 Screen 10 Chopper Cycle Time 43 Control Paneles las 44 Emergency SStOpP occccccccccnnccncncnnncnanos 45 Bell MON EO candado ia 45 Bag Volume Presets occooccccocccccocccn 46 Infeed System Off Auto cocooom 46 Infeed System Override 46 Low Material Override 47 Upright Bag Conveyor On Off 47 Ea lg EEE EE EE E T 47 EE 48 Bag Count Heset 48 MAN130 2 Controls Open Mouth Bagger BG03 BG04 Overview Bagger operation is controlled by an operating foot or hand control and an operator control station located on the side of the electrical control panel Controls A disconnect switch controls power to the Bagger A foot or hand control is used during operation to start the Bagger s filling cycle see next page Operator Control Station The Operator Control Station right is used to monitor and modify the bag filling parameters and includes an emergency stop button The Operator Control Station is located on the right side of the Electrical Cabinet and is described in detail in this chapter Operator Control Station 28 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Operating Controls Disconnect Switch The disconnect switch is used to shut down the entire Bagger operation Generally this switch is used to turn off the machine at the end
9. about whether power is completely disconnected and locked out Have a qualified electrician verify power is removed locked out and tagged out before proceeding ALWAYS remove bleed down lock out and tag out the air supply if applicable before performing any kind of maintenance on the machine Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Operating equipment safely requires the full attention of the operator Do NOT wear radio or music headphones while operating machine MAN130 Open Mouth Bagger BG03 BG04 Safety NOTE This section covers general safety Some items may not apply to this type of machine Handle Chemical Products Avoid Contact with Moving Parts Safely Wear close fitting clothing to avoid e Direct exposure to hazardous chemicals entanglement with moving parts can cause serious injury Potentially hazardous chemicals used with AMADAS equipment include such items as lubricants coolants paints and Never clean lubricate or adjust machine adhesives when it is running Keep hands feet and clothing away from power driven parts Before you start any job using a hazardous chemical check the MSDS so that you are aware of the risks and know how to proceed safely Carefully follow all procedures using only recommended 3 equipment ut See your AMADAS dealer for MSDS on chemical products used with AMADAS equipment Remove Accumulated Debri
10. bearing adjustment 1 Empty all material out of the Bagger rods 2 On the front of the Bagger remove the spout and the cover above it Adjust to loosen pillow block bearing y a T r 5 Tighten the adjuster rods on both sides of the conveyor equally until sufficient tension has been achieved Verify that the belt is 3 On the rear of the Bagger remove the tracking properly before continuing spout and the cover above it Er SER GEN gg erre pd A z SS Se 6 Tighten both pillow block bearings and locking nuts of the bearing adjustment rods 7 Replace previously removed covers and spouts making sure latches are securely locked into place 52 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Electric Eyes The electric sensors or eyes on this machine are constructed as follows e The two eyes consist of emitters mounted on the left side of this machine and photo receivers mounted on the right side Left side of machine e The light source is infrared and therefore not readily observable MAN130 02 09 14 Adjustments The eyes are mounted to the side of the machine with jam rings which are adjustable in a single axis They should be firmly secured to their brackets and set snugly against the face of the Lexan window Each emitter is equipped with a green LED to indicate that power is being supplied to the device Each photo receiver is equipped with two LEDs A green L
11. conveyor consists of a drive 1 Remove the front clean out conveyor cover chain and a drag chain conveyor Over time these chains will need to be tightened AWARNING Before making any adjustments to the Bagger or any of its components make sure the Bagger is powered down with the main circuit breaker locked out and tagged see WARNING on page Error Bookmark not defined for more information Tightening Drive Chain Adjuster rod 1 Remove the shield mounted to the gearbox assembly 2 Loosen the locking nuts of the adjuster rods on both sides of the conveyor 2 Loosen the four mounting screws in the bottom of the gearbox and the locking nut on the gearbox adjuster AS A eg Locking nut q 383 gt E a KS dea a Si De cacas CANAS Adjuster rod Gearbox adiuster screws 3 Tighten the adjuster rods on both sides of the conveyor equally until sufficient tension hi l 3 Tighten the gearbox adjuster Then SEHR tighten the four gearbox mounting screws A Tighten the locking nuts of the adjuster SC rods 4 Check to make sure the drive chain is not too tight Secure the gearbox adjuster 5 Replace the front clean out conveyor cover with the locking nut 5 Replace the shield MAN130 02 09 14 91 Adjustments Open Mouth Bagger BG03 BG04 Product Conveyor Belt 4 Loosen both of the pillow block bearings on Adjustment the tail section of the conveyor and the locking nuts of the
12. drops and the filled volume is correct the time needs to be increased Typically bag hold time is set between 0 2 and 1 5 seconds Amounts are entered into this screen in seconds with a maximum of 5 0 seconds 2 9 2014 NOTE If no change is needed press UP ARROW to continue to the next screen 1 Press ENTER to change the time Controls 2 Using the arrows or numeric keypad key in the new time 3 Press ENTER for the value to be accepted MAN130 39 Controls Open Mouth Bagger BG03 BG04 Screen 7 Infeed Hopper Delay Numeric keypad This screen is used to set the infeed 1 Press ENTER to change the time hopper delay time This is the amount of time that the Bagger waits to start the bulk 2 Using the arrows or numeric keypad key in feeder after the infeed conveyor has the desired time started This delay helps prevent material jams by providing a clear pathway for 3 Press ENTER for the value to be accepted material leaving the bulk feeder and entering the infeed conveyor Typically the time is 2 00 to 5 00 seconds NOTE If no change is needed press UP ARROW to continue to the next screen 40 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls Screen 8 Bag Shaker Time Optional for Upright Conveyor ary a d i IR i l i e a Li E 4 T d i ij Pi Fyret 7 ri E PF Puss KA i i P ES n i ii L L el e SE
13. food or drink for the affected person Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available in English from Deere amp Company Medical Department in Moline Illinois U S A by calling 1 800 822 8262 or 1 309 748 5636 VERY IMPORTANT Although in some cases there is little or no pain from an injection or high pressure spray accident THIS IS A SERIOUS EVENT THAT MUST BE TREATED BY MEDICAL PROFESSIONALS Safety Work in Ventilated Area Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the doors and get outside air into the area AMADAS DOES NOT RECOMMEND RUNNING ANY ENGINE IN AN ENCLOSED Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone 02 09 14 Open Mouth Bagger BG03 BG04 NOTE This section covers general safety Some items may not apply to this type of machine Perform Machine Lockout Tagout ALWAYS shut off lock out and tag out the incoming power before performing any kind of maintenance adjustment cleanout etc on the machine DO NOT perform any maintenance if there is any question
14. for bagging very dry Press the UP and DOWN arrows to mulches or otherwise dusty products If your display YES or NO as desired Bagger is not equipped with exhaust fan or you do not need to have it running select Press ENTER for the value to be NO accepted NOTE If no change is needed press UP ARROW to continue to the next screen 34 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls Screen 2 Current Bag Volume This screen allows you to choose between 20 preset bag volumes The preset bag volumes can be customized to meet your specific needs see Bag Volume Presets NOTE If no change is needed press UP ARROW to continue to the next screen 2 9 2014 Press ENTER to change the volume Press the UP and DOWN arrows until the desired preset volume is displayed Press ENTER for the value to be accepted MAN130 35 Controls Open Mouth Bagger BG03 BG04 Screen 3 Bag Fill Time Delay DEF GR rer res Ea y Arrows ZS E Fe b e Tbk ea LI b WW E ER Numeric keypad This screen allows you to select a bag fill Press ENTER to change the time time delay number Using the UP DOWN LEFT and RIGHT Bag fill time delay is the period of time ARROWS or the numeric keypad select between when the electrical signal is the desired time delay provided to the air valve and when the electrical signal is provided to the belt drive Press ENTER for the value to be
15. of the day s operation It can be also be used in an emergency situation to shut down the Bagger The disconnect switch is located on the outside of the Bagger s Electrical Cabinet It is operated by turning the lever to the ON or OFF position as appropriate ON position OFF position Controls AWARNING When the disconnect switch is in the OFF position it can be locked and tagged out to make sure the Bagger is not started while someone is performing maintenance or making an adjustment e ALWAYS perform the lock out tag out procedure before any maintenance is performed or adjustments made See page 50 for a full description of the lock out tag out procedure Use an OSHA approved lock and tag out system such as the one shown in the drawing below the photo 2 9 2014 MAN130 29 Controls Open Mouth Bagger BG03 BG04 Foot Hand Operating Control Hand Control Baggers are equipped with either a hand or The hand control is optional as a foot operating control depending on which replacement for the foot control Once a bag was selected for your Bagger This contro is in place wave your hand beneath the eye starts the bagging process once the Bagger to start the Bagger the Bagger will is started up programmed and ready to automatically stop after filling the bag to the operate preset volume Repeat for the next bag Before operating make sure the control either foot or hand is securely plugged into
16. the discretion of the operator The forward electric eye disables the machine if a low product condition exists to prevent a bag being filled inaccurately If the low product condition exists LOW MATERIAL is displayed on the screen This can be overridden by pressing the LOW MATERIAL OVERRIDE key while simultaneously pressing the foot switch 2 9 2014 Open Mouth Bagger BG03 BG04 Operation Bagger Operation Bagging Process Requirements for Operation For a bag to be filled The operator holds a bag over the spout The bagging process proceeds as follows A material must be in the machine The operator presses the foot control or hand control as equipped A spout must be installed The spout opens Air pressure must be available The belt and chain drives run depositing The RUN screen must be displayed with material into the bag until it is full a number in the BAG REMAINING field and a volume selected in the BAG The spout closes letting the bag drop VOLUME field The BAGS REMAINING counter on the display decreases by one The TOTAL BAG COUNTER increases by one 2 9 2014 MAN130 23 Operation Open Mouth Bagger BG03 BG04 Operating the Bagger 3 If not already done plug the air lines from ACAUTI ON ben into the quick disconnects Thoroughly read Chapter1 Safety before operating the Bagger Follow this procedure to use the Bagger Make sure all adjustments have been completed before beginning
17. the right side of the Electrical Cabinet Wave your hand beneath hand control eye d Foot Control The foot control is standard with most Baggers Once a bag is in place step on the foot pedal and release to start the Bagger the Bagger will automatically stop after filling the bag to the preset volume Repeat for the next bag Step on control 30 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls Display Screens The display screens provide information about the status of the Bagger Welcome Screen The Welcome Screen appears in the display Press the UP arrow to display the first window when the Bagger is powered on setup screen this will allow you to move through the setup screens and change You have two options from this screen parameters as needed Continue to press the UP arrow to display the setup screen needed Press the DOWN arrow to display the Start screen this will allow you to start up the Bagger 2 9 2014 MANO OH Controls Open Mouth Bagger BG03 BG04 Start Screen DEER n Infeed as System Pa OTT Auto Infeed System Material Override Override When this screen displays the START key Press the UP arrow to return to the becomes active Welcome Screen You have three options on this screen Press the START key to start the Bagger s motors the LOW MATERIAL NOTE Bags filled while using the LOW warning displays You can press either MATERIAL OVERRIDE key cannot
18. this will Remove all conduit and wiring connected to result in the assembly malfunctioning the motor and clutch or clutch brake assembly 12 Slide Love Joy coupler on the new clutch brake assembly shaft and snug up the setscrew without tightening Support the weight of the motor assembly using an approved lifting means 4 Loosen and remove the four bolts securing the clutch or clutch brake assembly to the gearbox Inspect the Love Joy coupler and rubber spider on the gearbox before attempting to reinstall the motor assembly Lower the motor assembly to the ground Reinstall motor assembly to the gearbox Spin the motor fan blade and using a NOTE flashlight align the two setscrews with the access holes in the clutch brake assembly housing After the motor assembly has been secured to the gearbox align both halves of Love Joy couplers to ensure a snug fit and tighten setscrews 7 Using a 5 32 T handle Allen wrench loosen the two setscrews then loosen and remove the four bolts securing the clutch brake assembly to the motor 15 Reinstall conduit and wiring NOTE For more information thoroughly Remove the clutch brake assembly from read the installation information supplied the motor by the manufacturer of the clutch brake assembly Remove the Love Joy coupler from the shaft of the clutch brake assembly 10 Clean and remove any scarring that has occurred to the motor shaft
19. to fill the bag In the case of some mulch accepted the spout should be fully open before the product is allowed to fall which requires some delay Values vary generally between 0 1 and 0 75 seconds The display readout is in seconds NOTE If no change is needed press UP ARROW to continue to the next screen 36 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls screen 4 Bag Count Reset kk Numeric keypad This screen is used to enter the number of Press ENTER to change the quantity bags per pallet It also displays the current preset bag volume being bagged When you 2 Using the UP and DOWN arrows or the press the BAG COUNT RESET key the numeric key pad enter the new quantity value entered on this screen is downloaded into the RUN screen in the BAGS Press ENTER for the value to be REMAINING field accepted NOTE If no change is needed press UP ARROW to continue to the next screen 2 9 2014 MAN130 37 Controls Open Mouth Bagger BG03 BG04 Screen 5 Infeed Overrun Timer Laie ma COM OM e 0T CHANGE SH EST SCREEN Numeric keypad This screen is used to set the amount of time For a typical installation two starters are the infeed system runs after the rear electric provided for the infeed system one for the eye is covered The infeed system is setto infeed conveyor and one for the bulk feeder ON or OFF using the INFEED SYSTEM There is a time delay built into the machine
20. 10 Chopper Cycle Time Optional RI ad ro T MH ORT A MITO This screen is used only if the Bagger 1 Press ENTER to change the time is equipped with an optional chopper 2 Using the arrow keys or numeric key pad This screen is used to set the time the pe chopper runs The chopper is an option available for soil production When the belt drive stops the air valve is energized The chopper blade extends and then retracts The time entered on this screen determines how long the chopper remains extended Typically the chopper cycle time is set to 0 25 seconds Amounts are entered in this screen in seconds NOTE If there is no chopper or change is note needed press UP ARROW to continue to the next screen 2 9 2014 MAN130 3 Press ENTER for the value to be accepted 43 Controls Open Mouth Bagger BG03 BG04 Control Panel Belt High Low 2 speed bagger Or Belt On OFF Single speed Upright Bag bagger Conveyor On Off Bag Volume Presets Infeed System Off Auto Infeed System Override Bag Count Reset Low Material Override SAM AD AS y A gt i FAA br AAA PA ME PA A OA A FE MEG VG A GARE ed 8 8 reme A Een d Filen fr Ws Pie Ga TRUR le A Ti ee rra Fr ie bie rer ir Fa G aper ge me re kna iwi Tira roe ER PATTE BIER PG a C RAA 5 PRELETE i VOL A ee EA A A BA iT ee I erte EES OT Jim SES EES EMER
21. 3 AMADAS Industries and its predecessors have a long history of providing high quality reliable and innovative industrial equipment AMADAS equipment is currently at work throughout the United States and in many other countries This equipment includes tree bark processing and packaging machinery conveyors palletizers and baggers such as the Open Mouth Bagger BG03 and BG04 Thank you for choosing AMADAS Industries We are strongly committed to your satisfaction and safety Our goal is for you to be satisfied with our machinery for many years and it is our hope that you will choose AMADAS again for your equipment needs We are confident you will experience many good years of service with your AMADAS Open Mouth Bagger If any need should arise we pledge the best efforts of our people and dealers to assist you One of the most important factors to both safety and maximum performance is for every machine operator to understand thoroughly the safe operation of this equipment Please invest in the time to read this manual to ensure that injuries are prevented and to receive the maximum productivity from your AMADAS machine 2 9 2014 jii Introduction Open Mouth Bagger BG03 BG04 The AMADAS Open Mouth Bagger BG03 BG04 is the heart of a bagging system that can be custom designed to meet both your performance and cost objectives Whether bagging soil products compost wood chips or tree bark the BG03 BG04 Bagger s cap
22. 71 Maintenance Open Mouth Bagger BG03 BG04 Replac ing the Cleanout 9 Make sure chain attachments are lined up Conveyor Chain opposite each other Reattach drag bars Optional Equipment using new fasteners AWARNING NOTE Check your parts catalog to make sure bars are installed facing the Before beginning follow the lock out tag out correct direction procedure described in the WARNING on page Error Bookmark not defined 10 Reinstall drive chain Tension using mounting bolts and tensioning rod Remove cleanout conveyor bottom cover 11 Reinstall drive shield and rear spout assembly 12 Reinstall soout and covers Remove shield from gearbox drive Remove drive chain by removing master link Remove flight bars from chains Remove conveyor chain master links remove chains from machine Inspect sprockets bearings idlers and poly guides Replace if necessary Clean conveyor housing Install new conveyor chains NOTE Check your parts catalog to make sure chains are installed facing the correct direction 72 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Replacing a Clutch or Clutch Brake Assembly AWARNING Before beginning follow the lock out tag out procedure described in the WARNING box on page Error Bookmark not defined For both the leveling chain and belt drives the clutch and brake modules are mounted in a very similar fashion The Bagger s belt drive consists of a com
23. ALERT YOUR SAFETY IS INVOLVED MAN130 02 09 14 1 Safety SAFETY AT ALL TIMES You the operator can help avoid accidents or injury by observing the precautions in this section and insisting that others working for or with you also follow them e Do NOT attempt to operate this equipment under the influence of drugs or alcohol or prescription over the counter drugs that may cause impairment This equipment is dangerous to children and persons unfamiliar with its operation They should never be allowed to operate this machinery or remain in its vicinity while in operation Only a trained operator familiar with this machinery and trained in its operation should be allowed to operate this machine Do NOT allow any person to operate or perform maintenance on this machine until he or she has read this manual and understands the safety precautions NEVER exceed the limits of a piece of machinery If a machine s ability to perform a job safely is in question DO NOT TRY TO DO IT Shields e Certain photographs or illustrations in this manual may show a safety shield removed However NEVER operate this machine without all shields correctly in place If a shield must be removed to make a repair or adjustment replace the shield prior to use Safety Decals e Replace any CAUTION WARNING DANGER or instruction safety decal that is not readable or is missing Do NOT paint over remove or deface any safety sign
24. Bagger Infeed conveyor Bulk feeder Upright bag conveyor Bag heat sealer Bag palletizing system This machine can manually be fed by an operator for bag sizes ranging from a five pound soil bag through three cubic foot mulch or bark bag In addition AMADAS engineers are constantly working with customers on customized and specialized applications The AMADAS BG03 BG04 Bagger can also be outfitted with a Hamer Model 2040 Form Fill and Seal automatic bag hanging system allowing complete automation of bagged products The Bagger can be adjusted to fill bags of varying sizes by varying the length of time the belt drive runs This time has up to 20 pre selected values and can be monitored from the RUN screen on the Entry Display Station by pressing the Bag Volume Preset button INFEED OVERRUN INFEED HOPPER DELAY BAG HOLD TIME and BAG SHAKER TIME screens also allow you to set the parameters for improving production and decreasing product spillage 22 MAN130 Open Mouth Bagger BG03 BG04 Control Sensors There are two product electric sensors or eyes in the Bagger The rear electric eye automatically controls the infeed system to keep the proper amount of material in the machine for bagging The operator has the ability to set the infeed system to OFF AUTO or OVERRIDE In AUTO the infeed system cycles on and off according to the demand of the machine INFEED SYSTEM OVERRIDE allows the machine to be filled at
25. Belt AWARNING Before beginning follow the lock out tag out procedure described in the WARNING box on page Error Bookmark not defined 1 On the front of the Bagger remove the spout and lowest two covers ya Remove Remove i cover and covers and spout 2 On the rear of the Bagger remove the spout and the rear cover above it 3 Remove the tail section wiper If it is in good condition it can be reused Generally we recommend replacing the wiper during belt replacement 4 Loosen the pillow block bearings on the tail section of the conveyor SS Loosen pillow block bearings on both sides TAG e m ZS SZ Tea NA e y oO TENES Cr NT SS 68 02 09 14 Open Mouth Bagger BG03 BG04 5 Remove the old conveyor belt a Remove belt 6 Clean out the machine and inspect head and tail rollers pillow block bearings slider bed deck and shafting for signs of excessive wear or damage Replace as needed 7 Feed the new conveyor belt into the Bagger from the rear This will work best with one person pushing and the other guiding the belt to keep it straight 8 Put the pin through the belt lacing while keeping the belt as straight as possible Center the lacing pin and crimp securing clips onto lacing pin ends 9 Tension the conveyor belt with the adjusters on the tail section of the conveyor Leave pillow block bearing bolts loose until belt tracking has been verified Loosen the tensio
26. ED indicates that power is available to the device An amber LED indicates when the receiver sees the light from the emitter and sends a signal to the Progammable Controller Some scratching of the Lexan windows is normal If the window is excessively worn however it will adversely affect the operation of the electric eyes and make adjustment more difficult Replace windows as needed PA SE EE ee NB SE ES JE Sate CANES Ne TS 2 i 2 Lexan window 93 Adjustments Open Mouth Bagger BG03 BG04 Adjusting the Electric E djus g Ad As 4 Replace electrical connectors on emitters ACAUTION Make sure the green LEDs illuminate Adjustments to the electric eyes should be done with power available to the bagger but with the EMERGENCY STOP button pressed 5 Remove electrical connectors from photo receivers right side of machine 1 Remove electrical connectors from emitters left side of machine 7 Using a clean shop rag wipe receivers and replace mounting loosely 8 Replace electrical connectors on receivers Make sure the green LEDs illuminate 9 Move each receiver in its mounting slot watching the amber LED When you find a position in which the LED comes on and off or stays on center the receiver If you cant A Using a clea hoera wine craters locate a position or the LED responds only l clean and replace Make e emio slightly move the appropriate emitter along i its adjustment and then adjust th
27. GENCY STOP Ty 44 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls Emergency Stop The EMERGENCY STOP button halts all m output from the Programmable Controller PRESS BAC e Press the button to stop all motors and aA M A DAS air valves from operating 539 0231 1 TO CHAM ILK VIRGINIA 1 PRESS TH GEORG VOLUME To turn the Bagger back on rotate the e head of the EMERGENCY STOP button in the direction of the arrows on the button clockwise 44 WARNING Do NOT rely on this button to disconnect electrical power to the Bagger Before working on or adjusting this machine or any conveyors or equipment under the control of the Bagger s control panel shut off and tag out the main power disconnect on the Electrical Cabinet Remove bleed down and tag out the air supply Belt High Low For 2 speed Baggers Used to change the speed of the optional 2 speed motor on the belt drive of the Bagger The speed selected is displayed on the RUN screen of the display station For machines equipped with this option e HIGH speed is the normal operating speed of the Bagger Press top of button LOW speed is half that of HIGH speed so bags take twice as long to fill Generally LOW speed is used for bagging soil Press bottom of button For 1 speed Baggers Used to stop and start the motor on the belt drive of the Bagger e Press top of button to turn the belt on e Press bottom of button to stop bel
28. Maintenance Replacing a Motor Contactor ADANGER Remove wiring BEFORE beginning this process the lock out tag out procedure must be performed by a qualified electrician as described in the WARNING box on page Error Bookmark not defined FAILURE TO DO SO CAN RESULT IN FlIECTROCIITION IN NIRV OR NEATH 1 Locate the motor contactor to be replaced in the Electrical Cabinet Single speed Bagger Remove wiring y e 2 A PERE Motor contactors vi Loosen T bottom screws on affected motor contactor and remove wiring Remove wiring from A1 and A2 screws on affected motor contactor Insert the blade of a screw driver into the white plastic latch at the lower base of the contactor and lightly pry down This will un latch the contactor from the din rail Install the new contactor reinstalling all wiring and tightening screws NOTE Make sure the replacement contactor is of the same type model 2 Loosen L top screws on affected motor and voltage as the one removed contactor and remove wiring example shown is for Single Speed Bagger MAN130 02 09 14 79 Maintenance Open Mouth Bagger BG03 BG04 Troubleshooting AWARNING BEFORE any maintenance is performed adjustment made or part replaced the lock out tag out procedure must be performed by a qualified electrician as described in the WARNING box on page Error Bookmark not defined Failure to do so can result in p
29. Open Mouth Bagger BG03 BG04 MAN130 2nd Edition Beg S N 490000 AMADA fe February 2014 Read this manual before using this product Failure 2014 to follow the instructions and safety precautions in this manual can result in serious injury or death Open Mouth Baggers are manufactured by Amadas Industries You can find us on the Web at www amadas com or e mail us at amadas amadas com You can also contact us at P O Box 1833 Suffolk VA 23439 P O Box 3687 Albany GA 31701 mailing mailing 1100 Holland Road Suffolk VA 23434 1701 South Slappey Blvd Albany GA 31706 shipping shipping 757 539 0231 phone 229 439 2217 phone 757 934 3264 FAX 229 439 9343 FAX Open Mouth Bagger BG03 04 Introduction Table of Contents WV GIG OIG E iii Gpecficaions umensions vi TSAR 1 SAFETY AT ALL TIMES ainnean 2 Safety Drachces aiin 3 Additional Safety for this Machine 8 Safety Decals n uam nuvi 9 2 Installation rnnnnnnnernnnennnnnnnnennnennnn 12 READ FIRS Tussa areas 14 Installation Checkiist 14 Air Supply Requirements 14 Power Heouiremente 14 Installation Instructions 15 Position Bagger 15 Install Electrical Cabine t 16 Install Poly Air Lines 17 lnStall SHOUTS are 18 Connect Electrical Supply 19 Connect Air Supply coocccccoc
30. abilities range from basic portable or stationary bagging of a few pallets a day to multi million bags per year high end production The BG03 BG04 Bagger represents a dynamic new approach in function serviceability operational economics material flow productivity and safety Some of the benefits include e Improved reliability e Increased bagging speed e Enhanced maintenance and service e Increased production capacity Features Some of the more significant features of the BG03 BG04 Bagger include e Up to 20 bag filling volumes can be preset allowing you to quickly and easily select or change bag volume You can also set additional bagging control parameters to increase production and decrease product spillage e The torsion suppressed shaft mounted Dodge gearbox reduces Open Mouth Bagger BG03 BG04 inertia loads and maintenance while improving reliability The reversible spout with two quick release connections has two stainless steel lubed for life air cylinders with one touch pneumatic fittings The UHMW track guides provide longevity and smooth quiet operation Photoelectric eyes feature LED indicators to provide for easy visual troubleshooting and alignment Slot mounted and fitted with QD quick disconnect cord sets the electric eyes can be adjusted or removed and replaced without tools Low profile design allows for unobstructed infeeding for enhanced material flow The infeed conne
31. all Bagger Safely Know Where the Emergency e The bagger is top heavy Only lift the Stop Buiton Is Located bagger one to two inches above off of e The EMERGENCY STOP button stops the ground the bagger immediately Make sure a forklift in good condition is used and the operator is experienced Make sure all personnel know where the button is and how to use it in the event of Keep all other personnel out of the area an emergency AMADAS when you are moving the bagger Connect Electrical Supply Lock and Tag Out Power Switch Safely e Make sure electrical power is e Make sure main electrical power circuit disconnected from the Bagger before is shut off locked out and tagged out any maintenance is performed before power is connected ALWAYS turn the power switch to the Only use an experienced licensed OFF position and lock out prior to making electrician to connect the electrical adjustments or performing maintenance supply 8 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Safety Decals Safety decals identify specific hazards as well as general safety A signal word ADANGER AWARNING or ACAUTION is included on each decal to alert you to the severity of the hazard Please note the following about the decals e Keep them clean and legible e Never remove a safety decal from the machine Decals MAN130 02 09 11 Safety When you replace a part with a safety decal also replace that decal For repla
32. arbox p Reinstall all conduit and wiring NOTE For additional information refer to documentation supplied with the gearbox MAN130 02 09 14 19 Maintenance Open Mouth Bagger BG03 BG04 Replac Ing an Operator 1 Using a medium sized flathead screwdriver Control Station pry the Input Output cards from the back of the Operator Control Station ADANGER Before beginning this process the lock ie out tag out procedure MUST be performed Zu by a qualified electrician as described in Sean the WARNING box on page Error Bookmark not defined FAILURE TO DO SO CAN RESULT IN o Input Output El ECTROCLITIONI IN HIRV MR NEATHII Cards Remove the two pin plug supplying 24 VDC to the Operator Control Station Loosen and remove the eight nuts holding the Operator Control Station to the cover of the electrical box Remove the old Operator Control Station ES e ee WE ML Zeg ke CC U E Unpack the new Operator Control Station and inspect for shipping damage Place the new Operator Control Station on a flat service and install the Input Output cards one at a time Be careful not to damage the connectors between the cards and Operator Control Station Install new Operator Control Station using nuts removed in Step 3 Reinstall two pin plug 76 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Maintenance Replacing a Manual Motor Starter ADANGER Before begin
33. as follows the bag is falling increase the air from the spout and pressure by ad the cylinders are justing the FRV not fully extended Filter Regulator Valve the bag is falling reposition the from the spout and mounting brackets the cylinders are for the cylinder to fully extended next set of mounting holes the bag is move the mounting stretching too much brackets for the and the cylinder is cylinder and or not fully extended reduce the air pressure on the FRV f a the bag is reduce the air Reposition cylinder by moving 7 mounting bracket stretching too much pressure on the il and the cylinders FRV NS are fully extended K we L S Va 56 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Adjustments Chopper Optional Equipment AWARNING Before making any adjustments to the Bagger or any of its components make sure the Bagger is powered down with the main circuit breaker locked out and tagged See WARNING on page Error Bookmark not defined for more information Adjust Blade 1 Remove the front covers of the Bagger The chopper should be able to swing free 2 Loosen the bolts securing the poly blade to the swing arm Adjust Air Valve There are two air valves mounted on the pneumatic manifold adjacent to the main control panel One of these valves controls the spout The other controls the chopper and has a sub plate mounted flow control In the bottom of this flow contr
34. be used the INFEED SYSTEM OFF AUTO or to fill orders These bags do not fill INFEED SYSTEM OVERRIDE keys for completely and must be discarded failure to the Bagger to be filled with material do so could violate Ways amp Means Standards However the material within the Once the Bagger has been filled you bags can be reused must press the LOW MATERIAL OVERRIDE key for a bag to be filled Depending on the bag size you may have to press the LOW MATERIAL OVERRIDE key for 2 3 bags before the LOW MATERIAL indicator stops displaying Press the STOP key to stop the Bagger 32 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Controls Run Screen RUN SPEED whether the Bagger is Once the Bagger has been started and filled running at HIGH or LOW with product the Run screen displays At this point you can begin bagging product BAG VOL the preset volume number that indicates the volume of the bags to This screen provides the following be filled information INFEED whether material infeed is off oron BAGS REMAINING the number of bags that are yet to be filled in this bagging cycle 2 9 2014 MAN130 33 Controls Open Mouth Bagger BG03 BG04 Set Up Screens Set up screens are used to set the parameters for running the bagger Screen 1 Exhaust Fan Run This screen allows you to select whether or Press ENTER to change the exhaust fan not to run the exhaust fan The exhaust fan is an option available
35. bination clutch and brake close coupled between the motor and the gearbox This device has four wires two black leads for the clutch and two white leads for the brake The Bagger s leveling chain consists of only a clutch close coupled between the motor and the gearbox This device has two black leads For a single speed Bagger both of these devices are powered from 24 VDC This is supplied from the solid state relays in the lower left hand corner of the main control panel shown within the circled area in the photo Single speed Bagger D ee MZ For a two speed Bagger the belt or clutch brake device is powered from 90 VDC This is supplied from the 90 power supply in the lower left hand corner of the main control panel shown in the circled area of the next photo MAN130 02 09 14 Maintenance 1 o i AY Two speed Bagger For detailed information on replacement or adjustments to these clutch and brake modules refer to the Dodge Instruction Manual included in the Parts Catalog Leveling chain clutch brake assembly lt _ Conveyor clutch brake assembly 73 Maintenance Open Mouth Bagger BG03 BG04 Replacing Clutch or Clutch Brake Assembly 11 Apply anti seize to the motor shaft and 1 If wiring is not already labeled be sure to install new clutch brake assembly label it Otherwise damage to the clutch brake assembly could occur NOTE Never force the clutch brake assembly onto the motor shaft
36. ccccooo 19 Complete Installation 20 3 Operation Overview annxnnnnnnennnnnnn 21 Bagger Description cccccseeeeeeees 22 CONTO SENSOR usage 22 Bagger Operaion 23 Requirements for Operation 23 Bagging PrOcesSunnnamsnde 23 Operating the Bagger 24 A CONTO Siri 27 OE EEE 28 CONTO EEE 28 Entry Display Stati0N 28 Operating Controls aanneaennnanneaennn 29 Disconnect Switch ccccceccee ees 29 Foot Hand Operating Control 30 MAN130 2 9 2014 i Introduction FOO CONUO uns 30 Hand Control 30 Display Screens ccccoocccccccocccocccnoconnnnnos 31 Welcom Screen aia 31 E A eet 32 A 32 AU A 34 Screen 1 Exhaust Fan Run 34 Screen 2 Current Bag Volume 35 Screen 3 Bag Fill Time Delay 36 Screen 4 Bag Count Reset 37 screen 5 Infeed Overrun Timer 38 Screen 6 Bag Hold Time 39 Screen 7 Infeed Hopper Delay 40 Screen 8 Bag Shaker Time 41 Screen 9 Total Bag Counter 42 Screen 10 Chopper Cycle Time 43 Control P rel rita 44 Emergency Stop saonnnnnennnnnennnnneni 45 Belt High Low On Off 45 Bag Volume Presets oocccocccooc 46 Infeed System Off Auto 46 Infeed System Override 0000 00 46 Low Material Override 47 Upright Bag Conveyor On Off
37. cement decals call your AMADAS dealer Replacement safety decals are available free of charge Safety decals used on this machine are shown on the following pages 8191 4 9 Safety Open Mouth Bagger BG03 BG04 AWARNING Remember Ah SAFETY 4h Read Operator s Manual Before Starting 8189 10 02 09 14 MAN130 Safety ELECTRICAL HAZARD AUTHORIZED PERSONNEL ONLY 8272 or 23081 Safety Open Mouth Bagger BG03 BG04 NOTE These decals are located inside the right door of the electrical cabinet Note that they are standard on the electrical cabinet and are not provided by AMADAS but by the cabinet manufacturer 12 02 09 14 MAN130 Open Mouth Bagger B03 B04 Installation 2 Installation______ READ FIRS Tarrasa 14 Inspection Checklist 00nnn00nnn0nnnn 14 Air Supply Requirements 14 Power Heouremente 14 Installation Instructhons 15 Position Bagger 15 Install Electrical Cabinet 16 Install Poly Air Lmes 17 Install SHOUTS aa 18 Connect Electrical Supply 19 Connect Air Supply ccccoccncccccncccoco 19 Complete Installation 20 MAN130 2 9 2014 13 Installation READ FIRST Before you install the Open Mouth Bagger please read the following Carefully read over the installation instructions and familiarize yourself with the installation procedure Be aware that the bagger is t
38. ch brake re E Lubricate all bearings 10 Note that if the Bagger is equipped with the X cleanout conveyor there are eight 8 bearings otherwise there are only four 4 MAN130 02 09 14 61 Maintenance Open Mouth Bagger BG03 BG04 1 Air h 3 Photoelectric switch window pressure 2 Water separator filter 5 Conveyor belt 62 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Maintenance LITO F Y ri f P IA 8 Clutch brake assembly l MAN130 02 09 14 63 Maintenance 64 02 09 14 Open Mouth Bagger BG03 BG04 7 NOTE The discharge of the exhaust fan must be connected to a customer supplied duct that discharges the air outside of the building The duct length should not exceed 30 feet MAN130 Open Mouth Bagger BG03 BG04 Maintenance 10 Greasepoint MAN130 02 09 14 Maintenance Open Mouth Bagger BG03 BG04 Replac ing Components 1 Remove electrical connector from emitters Replacing the Electric Eyes or receivers The electric eyes on this machine consist of emitters mounted on the left side of the machine top photo and photo receivers e mounted on the right side of the machine Electrical connectors bottom photo The light source is infrared and Ye therefore not readily observable pal WW L 20 Receiver 2 Loosen jam rings and remove emitters or receivers 3 Using the jam rings supplied mount the new device as follows a Cente
39. control of the Bagger s control panel shut off and tag out the main power disconnect on the Electrical Cabinet Remove bleed down and tag out the air supply Bag Count Reset This key is used to reset the number of bags being counted When you press the BAG COUNT RESET key the value entered on Screen 4 Bag Count Reset is downloaded into the RUN screen in the BAGS REMAINING field 48 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 el Adjustments MAN130 02 09 14 Adjustments READ FIRST user 50 Cleanout Conveyor Adjustment 51 Tightening Drive Cham 51 Tightening Drag Chain Conveyor 51 Product Conveyor Belt Adjustment 52 FEE Be 53 Adjusting the Electric Eyes 54 JA 55 Spout Mounting ccccoocccncccoccnncncnccnnnnnos 55 Spout Adjustments ccccocccccccnnccconnncno 56 Chopper Optional Equipment 57 AUST Blade sa 57 Adjust Air Cvlmder 57 Adjust Air Valve aaannaannnannnnannnnanneennnne 57 Finish Chopper Adjustments 58 49 Adjustments Open Mouth Bagger BG03 BG04 READ FIRST This chapter provides you with the items on AWARN NG your Bagger that can be adjusted to change the Bagger s performance Making these Before making any adjustments to the adjustments in conjunction with the controls Bagger or any of its components power described in Chapter 4 Controls will help you down the Bagger Use appr
40. ction point is sealed with rubber to help eliminate spilling and product bridging Electronic Control Panel The electronic control panel features the following 2 9 2014 GE Programmable Controller 24 VDC control voltage for safety Panel mounted fused main power disconnect Plug in power and control system interfaces for ease of installation and quick troubleshooting Fully interlocked starters for complete bagging operation control Breaker protected grouped control circuits that enhance safety troubleshooting and serviceability MAN130 Open Mouth Bagger BG03 04 Operations The following options are available for the BG03 BG04 Bagger Chopper The chopper is a sweeping poly adjustable blade that is used with soil products to improve the accuracy and repeatability of filled bag volumes The blade is stored in a position above the normal product flow When selected this blade will sweep down after the belt drive has stopped but before the bag has dropped on to the conveyor beneath it This action will ensure a 45 degree angle of repose which is the angle material will naturally assume with the ground when stacked This is particularly useful in soil products The poly blade can be adjusted to compensate for wear and due to its nature will not allow material to build up or cling to it Two Speed Motor The two speed motor is primarily used for filling soil bags where greater accuracy and finer con
41. e receiver are centered in the mounting slots and mounted snugly against the Lexan again window 54 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Adjustments Spouts There are several bagging spout options A e Adjust latches available for the Amadas Bagger Except for er 8 H one adjustment and function of each spout is generally the same They are designed to S open stretch and hold the bag while it is being filled This section describes how to mount and adjust spouts If a latch seems loose 1 Loosen the nuts 2 Push the hook up higher into the opening 3 Retighten the nuts Spout Mounting The spout mounting consists of two over center toggle clamps Adjustments are made as follows Adjust nuts to tighten latch e Adjustments should be made with a spout mounted to the machine e Each toggle clamp s hook is adjustable by repositioning the nuts on the top end e Adjust the nuts so that the clamp latches in place and the spout mounting is secure MAN130 02 09 14 55 Adjustments Open Mouth Bagger BG03 BG04 Spout Adjustments There are two parameters that can be adjusted for the spout air pressure and the mounting position of the air cylinders The tension must be set to ensure the spout holds the bag tightly without stretching it excessively The No Air 5 10 spout functions differently L E nj Adjust from the other spouts e Ri Air WW Pressure Make adjustments
42. e to 80 PSI 2 Set operating pressure to approximately 80 PSI 2 9 2014 19 Installation Open Mouth Bagger BG03 BG04 Complete Installation ADANGER Follow all safe electrical practices to prevent electrical shock injury or death Install any other supporting equipment y ik DAN LL Motor starters in control panel Complete additional electrical installation WT eiss as follows 3 mAg a The infeed system typically consisting of a BFO1 Bulk Feeder and CVD2430 Drag Chain Conveyor will need to be wired to the Bagger electrical cabinet on the right side of the machine b The upright bag conveyor will also need to be wired to the main control panel Because these items are controlled by the bagger s electrical control panel but not necessarily provided by AMADAS Industries confirm the motor starters provided in the panel are correct in regard to the motor s full load amps 20 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Operation d Operation Bagger Description ccccseeeeeeeees 22 Control Sensors onenian 22 Bagger Operation rrrannrrrnrnnnnnnnnnnnnnnn 23 Requirements for Operation 23 Bagging Hrocess A 23 Operating the Bagger 24 2 9 2014 MAN130 21 Operation Bagger Description The AMADAS Industries Model BG03 BG04 Open Mouth Bagger is designed to handle a full range of horticultural products It is part of a complete system that consists of The
43. eries e Use leak proof containers when draining fluids Do NOT use food or beverage containers that may mislead someone into drinking from them Do NOT pour waste onto the ground down a drain or into a water source Pay Close Attention to Notes e Throughout the manual information that needs to be emphasized is set apart with either a NOTE or IMPORTANT heading Please be sure to carefully read this information as it usually indicates a situation that could cause machine damage ae TIA Maintain Your Machine e Itis crucial you maintain your machine in proper working condition Perform all scheduled maintenance and repairs in a timely manner Do NOT perform unauthorized modifications to the machine as these could impair the function and or safety of the machine and affect machine life MAN130 02 09 14 Inquire about the proper way to recycle or dispose of waste from your local environmental or recycling center EPA or from your AMADAS dealer Service Drive Belts Safely When servicing drive belts always observe these precautions e Avoid serious injury from hand or arm entanglement Never attempt to clean check or adjust belts while the machine is running Always turn the machine s power off and lock out and tag out the electrical supply Do NOT attempt to clean belts with flammable cleaning solvents Safety Open Mouth Bagger BG03 BG04 Additional Safety for this Machine Inst
44. ersonal injury machine damage or even death Bags remaining count has Press the Bag Count Reset Bagger spout will not open reached zero key when foot switch is pressed Spout hoses are not plugged Plug in or replace the spout in or are damaged hoses Air regulator is not set Verify air pressure is at least properly 45 to 80 PSI Operate manually check for Pneumatic valve solenoid has 24 VDC Replace if alee necessary Part 14965 Foot switch cord is damaged Repair or replace cord Foot switch is malfunctioning Replace internal switch assembly Tighten the product delivery Bagger spout opens but no conveyor belt material is delivered to the Product delivery belt is bag slipping Replace the head pulley if the lagging is no longer present Clutch relays power supplies Replace relays power have failed supplies Clutch Brake assembly has Replace Clutch Brake failed assembly 80 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Maintenance Infeed system is not turned Turn on Infeed System Bagger is empty but infeed on conveyor does not turn on y Electric eye windows are dirty Clean or replace windows as or severely scratched necessary Verify two LEDs are lighting on each of the receiving eyes Replace if necessary Verify that one LED is lighting on each of the emitting eyes Replace if necessary Wrong spout is installed Install correct spout Air pressure is
45. here are two air valves mounted on the pneumatic manifold One controls the spout and the other controls the Route and secure the 7 poly air line chopper If a chopper is not part of the from the A fitting on the pneumatic installation the spout air line can be manifold to the top fitting on the chopper installed on either fitting cylinder Route and secure the 6 6 poly air line from the B fitting on the pneumatic manifold to the bottom fitting on the chopper air cylinder d to top fitting Secure 6 6 fitting to bottom fitting NOTE If you need to remove a hose hold the red ring of the fitting in while simultaneously pulling the hose out Ifa mistake is made in connecting the air 2 Route and secure the 8 poly air lines for lines simply switch them the spout to the quick disconnects on the left side of the machine MAN130 2 9 2014 17 Installation Install Spouts 1 Release over center latches at discharge of the machine and slide in the bag filling spout provided with the bagger Make sure guide rails of the spout are facing the opposite direction of bag travel H Discharge end of Direction of bag travel MAN130 Open Mouth Bagger BG03 BG04 Close and adjust if necessary the over center latches to securely latch the spout in place See Chapter 4 Adjustments for information on adjusting spout latches Plug the poly air lines from the spout into the quick d
46. isconnect fittings mounted on the side of the bagger Quick disconnect fittings 4 Attach the rear standard conveyor spout and extension or clean out conveyor spout and extension if the Bagger has that option 2 9 2014 Open Mouth Bagger B03 B04 Connect Electrical Supply ADANGER Have a qualified licensed electrician connect the electrical supply Follow all safe electrical practices to prevent electrical shock injury or death 1 Provide an electrical supply to the machine s main power disconnect with the appropriate power requirement 460 VAC 30 AMP service 230 VAC 60 AMP service Connect three phase power to L1 L2 and L3 of the main power disconnect Cut opening for wires Connect wires Connect the ground wire to the ground bus located in the lower right hand corner of the panel Connect ground wire to ground bus gt 8 ZS A SW nd c MAN130 AF Installation ELECTRICIAN S NOTE The Bagger must be grounded separately as follows 1 At the base of the machine drive an eight foot copper clad ground rod Connect a solid copper lead to the ground bus bar within the panel from the ground rod Connect Air Supply 1 Connect the air supply to the inlet of the bagger s filter regulator valve Requirements for the air supply are Bagger alone maximum 0 579 SCFM 100 PSI Bagger and kicker maximum 1 0 SCFM 100 PSI Use control to set pressur
47. lectric eye becomes uncovered the Bagger automatically shuts off and the Entry Display Station window displays LOW MATERIAL When the Bagger is refilled the machine starts back up and the LOW MATERIAL warning is no longer displayed To override the low material sensor press and hold the LOW MATERIAL OVERRIDE key NOTE Bags filled in this manner cannot be used for customers as they are not completely filled Failure to follow these instructions could put you in violation of the Ways and Means Commission However the material within the bags can be reused This key turns the upright bag conveyor below the Bagger on or off Generally the key will be set to ON to run the conveyor If you need to stop the conveyor for a jam or to service the Bagger set the key to OFF e Press top of button for ON e Press bottom of button for OFF This key is used to start the Bagger s motors When pressed the Bagger s motors start and the RUN screen displays It is only active when the START screen is shown on the display station window 47 Controls Open Mouth Bagger BG03 BG04 This key is used to stop the Bagger s motors When pressed the motors stop and the START screen displays It is only active when the RUN screen is shown on the display station window 44 WARNING Do NOT rely on this key to disconnect electrical power to the Bagger Before working on or adjusting this machine or any conveyors or equipment under the
48. n cause the conveyor to track erratically causing Line up handle as damage to the machine shown and lock out Re tighten any fasteners loosened during maintenance as directed in the instructions Replace any cover or shield removed during the maintenance and make sure Turn off the main circuit breaker that all latches are firmly secured feeds the Bagger s Main Control Panel Lock out and tag the main circuit breaker Remove the air supply from the Bagger Tag and or lock out the air supply Verify that power is off by performing the following checks a Verify that no lights are lit up on the Bagger s access panel b Open the Bagger s main control panel and using a voltmeter make sure that incoming power has been removed c Test the voltmeter on an energized circuit to make sure it is working properly 60 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Maintenance Preventative Maintenance Note that the number in parentheses following Schedule each item refers to the number of the corresponding photo s on the following We strongly recommend that you follow the pages preventative maintenance schedule outlined below to ensure safe and efficient performance from your bagger Maintenance Item Photo Weekly Monthly Bl Test Emergency Stop button 4 Adjust a belt and anes conveyor 5 Inspect Gees chain 6 me aa Check gearboxes for external leaks 7 Pf Kf el off motor s clut
49. ning adjustment on the tail section of the conveyor Remove the lacing pin on the old conveyor belt If not possible and the belt is not to be salvaged cut the belt using a utility knife IMPORTANT Do not cut the lagging on the head pulley MAN130 Open Mouth Bagger BG03 BG04 Maintenance Replacing the Conveyor Belt 18 Tighten the bolts in the pillow block 12 Replace belt wiper The canvas side of bearings the wiper should rub against the surface of the conveyor belt If the rubber sides were NOTE A new conveyor belt will stretch allowed to rub together the heat of friction after first being applied to service Re could cause vulcanizing of the two tensioning of this belt is normal Monitor Surfaces the belt for the first two to three weeks of operation after replacing the belt 13 Replace all previously removed covers 14 Restore power to the machine 16 Set BAG VOLUME to four seconds 17 Using the LOW MATERIAL OVERRIDE and the foot or hand switch allow the belt to run Adjust pillow block bearings to have the conveyor belt track properly MAN130 02 09 14 69 Maintenance Replacing the Bagger s Leveling Chain AWARNING Before beginning follow the lock out tag out procedure described in the WARNING box on page Error Bookmark not defined 1 Make sure the Bagger is empty of material 2 On the front of the Bagger remove the spout and three front covers Remove cover and spout
50. ning this process the lock out tag out procedure MUST be performed by a qualified electrician as described in the WARNING box on page Error Bookmark not defined FAILURE TO DO SO CAN RESULT IN e START EI E ATRAOCTITIAN IN TIRV OR NEATH GV 2ME08 1 Locate the manual motor starter to be replaced in the Electrical Cabinet Manual motor starters Y Remove wiring 2 Loosen T1 T2 and T3 screws on the motor starter and remove wiring Single speed Bagger 3 Remove wires from the auxiliary contact adjacent to the left of the motor starter 1 Loosen L1 L2 and L3 screws on all affected manual motor starters to allow the removal of the buss bar segment MAN130 02 09 14 77 Maintenance Open Mouth Bagger BG03 BG04 Replacing a Manual Motor Starter NOTE Make sure the replacement manual motor starter is of the same type and model as the one removed Set the trip setting equal to the nameplate FLA full load amps of the associated motor The starter will automatically develop a trip value of 125 Remove auxiliary wires to the left 4 Push motor starter down towards the bottom of the panel This will unlatch the starter from the din rail so it may be removed 5 Unlatch and remove the auxiliary contact from the starter It is clipped onto the starter on the lower side of the starter 6 Install new starter reinstalling all wires and screws 78 02 09 14 MAN130 Open Mouth Bagger BG03 BG04
51. ol are two screws that can be adjusted by hand One controls the speed of extension and the other the speed of retraction Adjust Air Cylinder IMPORTANT Before placing air on the There are two cushions installed internally for machine replace the front covers removed the air cylinder These prevent the cylinder in the previous adjustment procedure from slamming at the end of a stroke These are adjustable On each end of the air cylinder are small nickel plated adjustment screws held in with jam nuts To adjust 3 Adjust for approximately inch clearance between the end of the poly blade and the product drive belt at its closest point 4 Swing the chopper blade through its complete range of motion checking for any interference 1 Loosen the jam nut 2 Tighten the screw to finger tight 3 Back off slightly and tighten the jam nuts E Spout controls Chopper controls MAN130 02 09 14 57 Adjustments Open Mouth Bagger BG03 BG04 Finish Chopper Adjustments 1 Re connect air supply 2 Set air pressure on the FRV Filter Regulator Valve to approximately 80 PSI 3 Press the small white key on the air valve to manually position the chopper 4 Back out the screws see photo to the point that the chopper extends and retracts as fast as possible without slamming or Etagen e dribbling adjustment screws at 5 Continue to cycle the chopper and make adjustments until satisfactory operation is achie
52. op heavy You will need a fork lift in good condition and a competent operator In most installations the bagger is positioned perpendicular to and three feet away from the wall Perform the pre installation inspection indicated on the checklist below Inspection Checklist v Y Carefully inspect the bagger and all associated parts and equipment Remove any products and material from inside the bagger If there is any evidence of damage from the shipment report it immediately to your AMADAS representative Open Mouth Bagger BG03 BG04 Air Supply Requirements The Open Mouth Bagger requires the following air supply Bagger alone maximum 0 579 SCFM 100 PSI Bagger and kicker maximum 1 0 SCFM 100 PSI Power Requirements Have qualified licensed electrician provide the electrical supply The power requirement is one of the following 460 VAC 30 AMP service 230 VAC 60 AMP service IMPORTANT Have a qualified electrician verify that the voltage is correct before connecting the Bagger Failure to do so could result in severe damage to the BG03 04 and or the power supply MAN130 2 9 2014 Open Mouth Bagger B03 B04 Installation Instructions Position Bagger 1 Place the bagger on its supplied stand 2 Secure with the four 3 8 fasteners provided as shown in the photos MAN130 Installation Using a forklift support the bagger with the forklifts forks under the base of the machine
53. opriate OHSA optimize the speed and operational efficiency approved locks tags as shown in the Of the Bagger example below ACAUTION When making adjustments to the Bagger or any of its components ALWAYS adhere ACER to the following Sth e When an adjustment is made to a 1 Turn the power switch to the OFF conveyor ALWAYS make sure both position and lock out sides of the conveyor are adjusted Line up handle lock as equally Failure to do so can cause the shown and lock out conveyor to track erratically causing damage to the machine Re tighten any fasteners loosened during the adjustment as directed in the instructions Replace any cover or shield removed during the adjustment procedure and make sure all latches are firmly secured Turn off the main circuit breaker that feeds the Bagger s Main Control Panel Lock out and tag the main circuit breaker Remove the air supply from the Bagger Tag and or lock out the air supply Verify that power is off by performing the following checks a Verify that no lights are lit up on the Bagger s access panel b Open the Bagger s main control panel and using a voltmeter make sure that incoming power has been removed c Test the voltmeter on an energized circuit to make sure it is working properly 90 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Adjustments Cleanout Conveyor Tightening Drag Chain Adjustment Conveyor The clean out
54. or warning decals 2 02 09 14 Open Mouth Bagger BG03 BG04 Look for the Safety Alert Symbol The Safety Alert Symbol indicates a potential safety hazard to personnel and that extra precaution must be taken When you see this symbol on the machine remain alert and carefully read the message that follows it ALWAYS follow the recommended precautions and safe operating procedures accompanying this symbol If you have any questions please contact your dealer or the manufacturer Safety Signal Words Used Three safety signal words are used on the machine and in this manual to indicate the degree or level of hazard seriousness These three words are ADANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded AWARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices ACAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices MAN130 Open Mouth Bagger BG03 BG04 Safety NOTE This section covers general safety Some items may not apply
55. r the device in its mounting slot b Make sure that it is mounted snugly against the Lexan window 4 Replace electrical connectors ensuring that the green LEDs illuminate 5 Refer to the Chapter 4 Controls for additional information on adjusting emitters and receivers The electric eyes are mounted to sides of the machine with jam rings adjustable in a single axis These should be firmly secured to their brackets and set snugly against the Lexan window The green LED indicates that power is available to the device 66 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Replacing the Lexan Window Some scratching of the Lexan windows is normal If the window appears to be excessively worn it will adversely affect the operation of the electric eyes and make their adjustment more difficult Replace as needed 1 Refer to the Replacing the Electric Eyes Switches section on the previous page to remove the sensors 2 Loosen the two set screws holding the Lexan window in place The window will drop from its mounting MAN130 02 09 14 Maintenance Discard the old window Install the new window and tighten the set screws previously loosened IMPORTANT Do NOT over tighten the set screws when you install the new lenses This will cause the lens to crack Replace and adjust the sensors Refer to the Electric Eye section of Chapter 5 Adjustments 67 Maintenance Replacing the Conveyor
56. s The buildup of debris near moving parts or heat sources is a hazard Check and clean these areas frequently Before performing any inspection or service turn the machine s power off and lock and tag out the electrical supply Practice Safe Maintenance Keep all parts in good condition and e Understand the service procedure before properly installed doing work Use proper tools and refer to Fix any damage immediately replace worn the User Manual Or broken paris Before performing any service turn the Keep the machine and surrounding area machine s power off and lock out and tag free of any buildup of grease oil or debris out the electrical supply Keep service area clean and dry Allow time for the machine to cool E completely Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Securely support any machine elements that must be raised for service work MAN130 02 09 14 5 Safety Open Mouth Bagger BG03 BG04 NOTE This section covers general safety Some items may not apply to this type of machine Remove Paint Protective Coating Before Welding Or Heating e Avoid potentially toxic fumes and dust e Hazardous fumes can be generated when paint or coatings are heated by welding soldering or by using a torch Do all work outside or in a well ventilated area Remove paint coatings before welding or heating o If you
57. s OFF AUTO key and when the rear electric programming which starts the infeed eye is uncovered the system starts The conveyor first and after a delay the bulk number of seconds entered on this screen feeder See Screen 7 Infeed Hopper determines how long it continues to run Delay Under normal bagging conditions it is NOTE If no change is needed press UP desirable to have the infeed system running ARROW to continue to the next screen approximately 40 to 60 of the time Short cycling of the system can be corrected by Press ENTER to change the time increasing the time on this screen Typically 5 00 seconds is entered for mulches or bark 2 Using the arrows or numeric keypad and 2 50 seconds entered for soil products enter the desired time Too high of a value can cause the belt and chain drive motors in the Bagger to trip over Press ENTER for the value to be current and or damage the conveyor belt accepted 38 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Screen Bag Hold Time Numeric keypad This screen is used to set the bag hold time Bag hold time is the amount of time that elapses after the belt drive stops until the bag is released This time is set to allow material still falling from the belt to enter the bag before the bag is released Bag hold time is determined by the length of the spout Longer spouts need more time shorter spouts need less Additionally if spillage is occurring when the bag
58. sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from the area Avoid Using Heat near Pressurized Fluid Lines e Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do NOT heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressurized lines can accidentally burst when heat goes beyond the immediate flame area 6 02 09 14 o Allow any fumes to disperse for at least 15 minutes before welding or heating Do NOT use achlorinated solvent in areas where welding will take place Do all work in an area that is well ventilated to carry away toxic fumes and dust Dispose of paints coatings and solvents properly Keep Off of Machine e Do NOT allow anyone to stand on or inside the machine during operation e Do NOT crawl underneath the machine while it is in operation MAN130 Open Mouth Bagger BG03 BG04 Safety NOTE This section covers general safety Some items may not apply to this type of machine Dispose Of Waste Properly Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste includes items such as oil fuel coolant brake fluid filters and batt
59. set too high Adjust air pressure Air cylinders are incorrectly Adjust air cylinders adjusted Wrong spout is installed Install correct spout Air pressure is set too low Adjust air pressure Electric eyes are not working properly Spout is tearing the mouth of the bag Bag is falling off the spout when tt is being filled Air cylinders are incorrectly Adjust air cylinders adjusted Control power is off Verify power is turned on Reset motor starter and check for material jams Bagger stops during a filling cycle Motor starter tripped Chopper Cycle Timer is not Set Chopper Cycle Timer to set properly 25 seconds Chopper is not cycling properly Adjust flow control valve that Chopper flow control valve is IS mounted behind the air valve for the chopper Check for material build up on Clean excess material from the chopper blade assembly the assembly Exhaust fan is not turned on Turn exhaust fan on Exhaust fan intake is being Clean exhaust fan intake obstructed screen Hose or outlet is obstructed Clean hose or outlet incorrectly adjusted Exhaust fan is not removing fine particles MAN130 02 09 14 81 Maintenance NOTES 82 02 09 14 Open Mouth Bagger BG03 BG04 MAN130
60. t 2 9 2014 MAN130 45 Controls Open Mouth Bagger BG03 BG04 Bag Volume Presets Used to view and or change the 20 preset bag volumes Press the BAG VOLUME PRESETS key BAG Using the arrows select the desired preset value VO LU M E Press ENTER to change the value PR ESETS Use the UP and DOWN arrows or numeric keypad to change the preset time Press ENTER for the value to be accepted infeed system Off Auto Used to turn the infeed system to OFF or AUTO Inthe OFF position the infeed system Is turned off and the RUN screen displays INFEED OFF In the AUTO position the RUN screen displays INFEED ON and the infeed system cycles on and off according to the demands of the machine The infeed system cycle is also affected by the value entered in Set Up Screen 5 Infeed Overrun Timer and by the electric eye e Press top of button for OFF e Press bottom of button for AUTO Infeed System Override Used to override the infeed system to allow you to fill the Bagger as desired To override the infeed system sensor press INFEED and hold the INFEED SYSTEM OVERRIDE SYSTEM e OVER RIDE 46 MAN130 2 9 2014 Open Mouth Bagger BG03 BG04 Low Material Override MATERIAL OVER RIDE Upright Bag Conveyor On Off UPRIG BAG CON 2 9 2014 MAN130 Controls This key is used to operate the Bagger if low material causes the Bagger to shut off and a bag is only partially filled When the forward e
61. to this type of machine Safety Practices Avoid High Pressure Fluids A CAUTION MAN130 Use extreme care when working with hydraulic components and high pressure sprays Escaping fluid or spray under pressure can penetrate the skin causing serious injury To avoid injury relieve pressure before disconnecting hydraulic or other lines Tighten all connections before applying hydraulic or spray pressure Search hoses connections for leaks with a piece of cardboard Take appropriate safety measures to protect hands body and face from high pressure fluids Always wear appropriate safety gear to protect hands body and face from exposure to high pressure fluids Never try to block the flow or search for leaks of high pressure fluids with your hands even if wearing gloves High pressure fluids can penetrate gloves as well as your skin Always avoid direct contact of any high pressure fluid low If an accident occurs respond as follows 02 09 14 o Seek medical treatment immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result o Alert the medical professionals that a fluid injection or high pressure spray injury has occurred o Give information on the type of fluid or spray and time the accident occurred If known include the amount of fluid injected and or the system injection pressure o Surgery will most likely be required so no
62. trol are necessary The high speed is the standard speed for the bagger s belt drive MAN130 2 9 2014 Introduction The slow speed is effectively half of that speed and will double the filling time of each bag This option is recommended for bagging soil products Exhaust Fan Kit The exhaust blower creates a negative pressure on the forward end of the bagger This fan will remove the fine dust from the work area and discharge it to any desired area via flexible ducting and a wide flange This option is recommended for very dry mulches or otherwise dusty products Clean out Conveyor The clean out conveyor carries the product residue that drops from the return side of the conveyor belt to a discharge spout located on the rear of the machine This option is useful for bagging products that are sticky or heavy such as soils materials with some clay content etc as these products provide excess loading on the belt drive on the return path Introduction Open Mouth Bagger BG03 BG04 Specifications Dimensions All standard bags 4 QT 8 QT 20 LB 40 LB 2 CU FT 3 CU FT Production Rate Production Rate Variable up to 30 bags per minute fo 8 6 vi 2 9 2014 MAN130 Open Mouth Bagger BG03 BG04 Safety 1 Safety SAFETY AT ALL TIMES 2 Safety Drachces sseni nune 3 Additional Safety for this Machine 8 Safety Decals reiris in 9 This symbol means ATTENTION BECOME
63. ved 98 02 09 14 MAN130 Open Mouth Bagger BG03 BG04 Maintenance 6 Maintenance READ FIRS Luanda 60 Preventative Maintenance annoannaanann 61 STENE E 61 Replacing Componente 66 Replacing the Electric Eyes 66 Replacing the Lexan Window 67 Replacing the Conveyor Belt 68 Replacing the Bagger s Leveling Chain 70 Replacing the Cleanout Conveyor Chain eed gat deere ade EN 72 Replacing a Clutch or Clutch Brake ASSEMDIV cute oia 73 Replacing a Gearbos 75 Replacing an Operator Control Station 76 Replacing a Manual Motor Starter 77 Replacing a Motor Contactor 79 Troubleshooting n 0nnoanneoannoennnnenennnnnene 80 MAN130 02 09 14 59 Maintenance Open Mouth Bagger BG03 BG04 READ FIRST This chapter provides you with recommended scheduled maintenance as well as instructions AWAR N NG for replacing items due to wear Before performing any maintenance on the Bagger or any of its components power Troubleshooting begins on page 80 down the Bagger Use appropriate OHSA approved locks tags as shown in the example ro ACAUTION When making adjustments to the Bagger or any of its components ALWAYS adhere to the following BEA y e When maintenance is performed on a E d s conveyor ALWAYS make sure both 1 Turn the power switch to the OFF sides of the conveyor are adjusted position and lock out equally Failure to do so ca

Open Mouth Bagger BG03/BG04

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