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APW-896/IP-420 INSTRUCTION MANUAL (ENGLISH)

1. Item Initial value Edit unit Second stitch pitch of return of back tack sewing at sewing end 0 1 to 3 0 2 0mm Second stitch pitch of return section of back tack sewing at sewing end is set It is possible to set only when is set to selection of back tack 0 1mm It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel Was ga F Third stitch pitch of return of back tack sewing at sewing end 0 1 to 3 0 2 0mm Third stitch pitch of return section of back tack sewing at sewing end is set It is possible to set only when is set to selection of back tack 0 1mm It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel Hs gern The last stitch pitch of back tack at sewing end 2 0 to 2 0 1 5mm The last stitch pitch of back tack at sewing end is set is set to selection of back tack 0 1mm Compensation of back tack return at sewing end 2 0 to 2 0 1 0mm Compensation value of back tack return at sewing end is set It is possible to set only when is set to selection of back tack 0 1mm It is possible to set only when Misi compensates with pattern data T Stacking position 500 to Omm After moving clamp foot as far as the set distance from the position of
2. 12 M Adjustment of the interlining feeding amount is performed with memory switch U003 However perform further fine adjustment with the speed controller of the interlining feeding cylinder When tightening the speed controller the amount is decreased and when loosening it the amount is increased 2 When a new interlining is mounted press interlining supply button perform feeding of the trial sewing several times and use the device after confirming the feeding amount and the parallel feeding of the interlining Caution when operating When using the interlining supplying device with rear reference the interlining at the sewing start remains long since it is away from interlining outlet So use the device with front reference For handling the sewing tables refer to V 2 2 Cautions to be taken when the sewing tables are removed p 16 V PREPARATION OF THE SEWING MACHINE 1 HOW TO OPERATE THE SEWING MACHINE HEAD 1 How to attach the needles CAUTION Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of the sewing machine When replacing the needle be careful not to allow your fingers to touch the blade section of the center knife Needles used are DP X 17 14 to 18 standard 16 Use the specified needle Insert left and right hand sides needles as far as 1 os o they will go p
3. Return No return of folding plate when corner knife projects is lt selected a Ta aar Return No return t t Wo Binder pressure reduction rise prohibition ale noo Pressure reduction rise of the binder at the time of jump feed is l It us prohibited l Pressure reduction l ji Pressure JS rise is prohibited 4 reduction rise PEN Standing pedal continuous depressing timer effective ineffective ot change over Effective ineffective of MIE standing pedal continuous depressing timer is selected It is possible to set only when one shot pedal is set S 4 Ineffective i l Effective W023 Standing pedal continuous depressing timer 0 1 to 2 0 0 5 sec When performing sewing product setting work with the standing pedal depressed the time interval when the respective devices operate in order is 0 1 sec set x It is possible to set only when one shot pedal is set oy BIKE Condensation back tack detailed setting aoe amp Detailed setting Perform Not perform of pitch of condensation back ih tack section is selected i im Perform Sih Not perform IOR Flap stopper position 80 0 to 80 0mm In case of flap sewing sewing start irradiation position of marking light 280 0 distance from needle is set x Setting is only the irradiation position of marking light Actual sewing 0 1mm position is the flap end position detected by the flap sensor Til Item that is not displayed due to o
4. Press PRODUCTION CONTROL SCREEN DISPLAY button I OW Display the production control screen in the information screen The production control screen is displayed The production control screen is displayed Existing target value Number of pieces of the target of sewn products at the present time is automatically displayed Actual results value Number of pieces of the sewn products is automatically displayed Final target value Number of pieces of the final target of sewn products is displayed Pitch time Time second required for one process is displayed Number of times of thread trimming Number of times of thread trimming per process is displayed SS dr RE l Refer to V 15 4 Performing setting of the production control information p 89 and input number of pieces D time unit second and number of times J a a le 87 In case of displaying from the sewing screen mer a Display the sewing screen ee ei Press READY key in the input screen and the sewing screen is displayed 2 Display the production control screen Press INFORMATION key jy in the sewing screen and the production control screen is displayed The contents of display and the functions are common to In case of displaying from the information screen 88 4 Performing setting of the production control information CLK afele Af sf 6 ae
5. Copy destination No input screen screen B Start copying When ENTER button ay is pressed copying starts The pattern No which has been copied is in the selection state and returns to the copy source pattern list screen screen A 45 4 Erasing the pattern 1 Display the input screen When the input screen of independent sewing mode alternate sewing mode and cycle sewing mode is displayed it is possible to erase the pattern 2 Call the pattern list screen Press PATTERN LIST button A i pg or Ul Q and the pattern No list screen screen A is displayed PATTERN Fi lt 7 S i men joo 0 0 ied be coco oyun orm Jon a ia sal oo 3 Select the pattern to be erased Select the pattern to be erased from pattern list button Next press ERASE button and the pattern erase confirmation screen is displayed 01 ALTERNATE1 oo ft i gt 02 gt 09 gt gt 04 gt gt 08 gt gt 06 gt ny h rte i Wh ft Ch ALTERNATE es ALTERNATES es ALTERNATES Pattern No list screen screen A 4 Determine the pattern to be erased Press ENTER button a in the pattern erase confirmation screen and the pattern is erased When CANCEL button is pressed the screen returns to the original screen A without erasing the pattern 46 5 Naming the pattern OW Display the input screen When the input screen of independent sewing mode alternate
6. Motion mode change over Display TR ai 5 Marking light setting Display ea 2 80 3 Register the sewing data to SEWING DATA CUSTOMIZING button Up to 4 sewing data can be registered to SEWING DATA CUSTOMIZE buttons Q Register and use the sewing data that are frequently used When pressing CUSTOMIZING button you desire to register the sewing data list screen A is displayed 4 Select the sewing data to be registered Select the sewing data you desire to register with SEWING DATA button When the selected button is pressed twice the selection is released Register the data to the customizing button When ENTER button P is pressed register to the customizing button ends and the screen returns to the customizing screen of the input screen The registered sewing data is displayed on CUSTOMIZING button Sewing data list screen Screen A The data below have been registered in order from the left at the time of your purchase a Lockstitch pitch b Condensation back tack at sewing start selection C Condensation back tack at sewing end selection d Dart stretcher stop motion change over 81 14 PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN Buttons displayed in the data input screen can be customized in accordance with the customers using conditions 1 Customizing procedure Display the customizing screen of the sewing screen
7. 1 Setting procedure of the counter 4 USING THE COUNTER Counter setting screen Screen A Setting of sewing counter Sewing counter setting screen Screen B Display the counter setting screen Press MODE CHANGEOVER key from the input screen and COUNTER SETTING button vw Q is displayed on the screen Press this button and COUNTER SETTING screen screen A is displayed Select the kind of counter There are three kinds of counters with this sewing machine sewing counter number of pcs counter and bobbin thread remaining amount adjustment counter Press sewing counter button in counter setting screen screen A and sewing counter setting screen screen B is displayed Then the kind of counter can be set Sewing counter UP counter Every time one sewing is performed the existing value is counter up When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time one sewing is performed the existing value is counted down When the existing value is reached to 0 the count up screen is displayed Counter unused Sewing counter is set to the prohibition 34 WZ3 15 50 Counter setting screen Screen A Setting of No of pes counter a 1 2 3 Number of pcs counter Screen C 1 2 3 H Press NUMBER OF PCS COUNTER button In Counter setting
8. Combination data other than right left flap sewing is set at the time of flap priority setting of alternate sewing mode How to recover Possible to re start after reset E490 It is not possible to feed up to corner knife position Possible to When flap is put on this side in case of the long type re start after reset E491 Corner knife length is too short Possible to When knife cannot be entered since the interval of corner knife is re start after short reset E492 L size length is too short Possible to When sewing cannot be performed since the inputted L size re start after length is too short reset E493 L size length is too long Possible to When sewing cannot be performed since the inputted L size re start after length is too long reset E494 i Center knife length error Possible to Hil When center knife length is smaller than knife size of 6 7 mm re start after I I 6 4mm i reset I A d E495 Length at sewing start sewing end over Possible to When sewing length is shorter than the total of length of each re start after condensation back tack at sewing start and sewing end reset E496 Condensation at sewing end length over Possible to i When condensation pitch X number of stitches exceeds 15 0 mm re start after reset D1Smm E497 Back tack at sewing end length over Possible to When back tack pitch X number of stitches exceeds 6 0 mm re start after i reset
9. E mE iver 2 Feature of the center knife actuating position setting Incase of the slant sewing setting whether the corner knife performs indexing or not makes the setting of center knife actuating position as follows Center knife actuating position at the start of Center knife actuating position sewing Index With EEN CMAJ Index With ike Index Without Index Without ELIE NF NO Poor ll Psy When the corner knife performs indexing parameter of index aiiai Pi excess cut length EDR J is automatically added in addition to parameter HMA MEW of center knife actuating position setting When the deflection of left right corner knives is 4 1 mm or more the corner knife performs indexing short corner knife is changed over to long corner knife D mm Whether the corner knife performs indexing or not is decided actuating position setting as shown below For the details see the corner knife actuating position setting m G m Fm em by the deflection setting and the set value of corner knife procedure A M M ee Setting of center knife actuating at the start of sewing In case of normal setting corner knife does not perform indexing screen A is displayed When the corner knife performs indexing screen B instead of screen A is displayed As shown in screen B HIMES parameter of index excess cut length on the moving side in
10. Press this button and Counter setting screen screen A is displayed 2 Set the bobbin thread remaining amount adjustment counter to ON GE Press BOBBIN THREAD REMAINING AMOUNT 1 ADJUSTMENTCOUNTER MOTION SETTING button and Bobbin thread remaining amount adjustment counter setting pop up screen screen B is displayed Then the bobbin thread remaining amount adjustment counter motion ON OFF can be set Counter setting screen Screen A Bobbin thread remaining amount detection Bobbin thread remaining amount adjustment counter ON Sica nee ae Tii The counter detects the reflecting light from bobbin and informs that bobbin thread remaining amount is running out Every time one sewing is performed the counter value is subtracted and the count up screen is displayed when the existing value is reached to 0 Bobbin thread remaining amount adjustment counter OFF Bobbin thread remaining amount detection is set to the prohibition Bobbin thread remaining amount adjustment value setting screen Screen B 38 3 Set the bobbin thread remaining amount adjustment value Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT 123 t X VALUE SETTING button Q and the bobbin thread remaining amount adjustment value setting screen screen B is displayed Counter setting screen Screen A Here input the bobbin thread remaining amount adjustment value HENCE 0 to 9 Errei
11. Parallel sewing Slant sewing Slant sewing State of delivery Deflection amount 4 mm or Deflection amount 4 1 mm or less more 1 Adjusting place of the knife at the time of parallel sewing and slant deflection amount 4 mm or less Adjust the knife of the center knife base A or B of Fig 1 x Adjust the knife with the parallel sewing 2 Adjusting place of the knife at the time of deflection amount 4 1 mm or more For the adjustment of knife that seams appear on the outside perform the adjustment of outside knife base or of Fig 1 For the adjustment of knife that seams enter on the inside perform the adjustment of center knife base A or of Fig 1 x The difference of length in the longitudinal direction between the center knife and the outside knife is 4 mm in the state of delivery 1102 3 Corner knife adjustment function screen This mode is the mode to adjust the installation of the corner knife BE R E 1 A 9 A 1 A 1 1 1 1 1 me FR em en mmm FE mmm mmm For the actual adjustment procedure of the knife refer to 2 Adjusting the corner knife of Instruction Manual this manual for APW 896 p 110 In the state of the delivery from the factory the corner knives have been adjusted to 0 5 mm longitudinally and 0 0 mm laterally at the setting of size L 150 mm using a piece of the trial sewing cloth attached to the sewing machine Use the machine after adjusting the knive
12. The independent sewing input screen screen A OB 0D 2 Select pattern No you desire to sew When PATTERN NO button A is pressed the pattern No can be selected For the selecting procedure of pattern No see VI 7 1 Performing the selection of pattern p 42 At the time of your purchase pattern Nos 1 to 10 have been registered Change the sewing data in accordance with the sewing types for use The number to which the pattern has not been registered is not displayed For the detailed explanation of input screen see VI 3 EX PLANATION OF THE BASIC SCREEN p 28 J 3 Start sewing When READY key is pressed in the independent sewing input screen screen A the green sewing screen screen B is displayed and the sewing operation is started by the pedal operation O For the details of the sewing screen see VI 3 EX PLANATION OF THE BASIC SCREEN p 28 J 4 To stop the device during operation When temporary stop switch is pressed during sewing the device can be stopped At this time the error screen is displayed to inform that stop switch is pressed When RESET button FA is pressed the error is released and the screen returns to the input screen 26 Feo 5 Depress back the pedal at the time of mounting the breast box device At the time of mounting BME the breast box device when depressing back the pedal in the green sewing screen screen B the c
13. 112 4 Corner knife actuating position setting procedure By pressing corner knife actuating position setting button or it is possible to set the corner knife actuating position od PATTERN Fi Oo TI Independent sewing mode Alternate sewing mode cycle sewing mode Corner knife Setting of corner knife actuating position at the start of ie R at sewing For the setting of corner knife actuating position at the start of sewing there are 4 kinds of right width left width left side front and rear and right side front and rear and it is possible to separately set It is possible to set by pressing button and button respectively Q See TE data list p 51 J Oo TI Corner knife actuating position at the start of sewing setting screen Screen A Corner knife 2 Setting of corner knife actuating position at the end of actuating position x at the sewing end sewing For the setting of corner knife actuating position at the end of sewing there are 4 kinds of right width left width left side FT front and rear and right side front and rear and it is possible S to separately set It is possible to set by pressing button and button respectively data list p 51 J SE eee ee i KM Corner knife actuating position at the end of sewing setting screen Screen B 113 5 Feature of the corner knife actuati
14. GQ i I i Sewing first the longer seams Emphasis is put on sewing quality 4 a 2nd mode I id Sewing first the shorter seams Emphasis is put on productivity As 3rd mode hi 1st mode and 2nd mode are changed over according to the 1 deflection amount a 4th mode Same specifications as those of APW 196 Emphasis is put I I on speed 2nd mode and 4th mode do not correspond with the standard welting patch scale KOAG Cycle sewing coupling function Bee Ang Odd numbered pattern can be coupled to even numbered pattern and CU 2h 3h as many as 12 steps can be sewn Only combination of 1 and 2 3 and 4 5 and 6 7 and 8 9 and 10 11 and 12 13 and 14 15 and 16 17 and 18 and 19 and 20 can be coupled cy chy ct Coupling function 31 4 Coupling function HAG oe Ged ov A ee Ts OFF hy Mert ON Corner knife index constant motion na Normally the long corner knife is not used unless the value is more a T than the specified value However by turning this function ON the long corner knife is always used at the time of deflection fi i Constant index OFF i fi t Constant index ON A i N il Condensation control method selection aa Sewing pattern of condensation can be selected i i I I O 1st mode standard 1 Sewing first the longer seams i 0 2nd mene Sewing first the shorter seams x 2nd mode does not correspond with the standard welting patch scale Center knife lowering time 10 to 100 40 Center knife lowering ti
15. OPTIONAL PART NO 40045772 11 14 ADJUSTMENT OF SA 120 INTERLINING SUPPLYING DEVICE OPTIONAL PART NO 40045772 ccccscccececessseeeecesseeeseanseeecoesseeeeceaseeeseaaseeecoenseseecoassessonsseeesoonnees 12 V PREPARATION OF THE SEWING MACHINE ccccccesccesseceseeceseeceseeeeseseneesens 13 1 HOW TO OPERATE THE SEWING MACHINE HEAD ccccccceecceenseeeeeenseeeseesseeseceneeeseonneeesonaas 13 1 How to attach the needles ccccccccccceececeeeeceneeceececeueeceeeesueeeseeeseueesaueeseueeseneecsueeesueeeseeeeseeeesanes 13 22 Troad USS Clash ea ce ese sence cw ae eee dete eee 13 3 How to pass the needle thread csvseheec cores ate Meee id ceed eed ror NER eden ee 14 2 HOW TO REMOVE THE SEWING TABLE vsssiwiccccicicccecciccocsiceic E ELLER ELLER REE E ERNE E ER ERE ER ERE E RENEE RENEE ERNE tavens 15 1 When replacing the bobbin thread ccccccccceeccceeeeceeeeeeeeeeceeeeceeeeseueeseeeseueeseueeesueeeseeeeseeeeseeesaaes 15 2 Cautions to be taken when the sewing tables are removed cccccseeeeceeeeeeeeeeesseeeeesseeeesseeeeeas 16 3 HOW TO WIND THE BOBBINS SELE EDER Een 17 4 HOW TO THREAD THE BOBBIN CASE ircscsisscccesaiecvecsinccesaesicccssaicdescceincdaceseseccdeevsiseecteuiinacasscenadesuienes 18 5 HOW TO INSTALL THE BOBBIN CASE ED EEG EA ERE 18 6 HOW TO ADJUST THE THREAD TENSION 0 cc cccceceeeeseeceenseeeeeeseeeesensseeseoeassesseesseeesoasseeseonase
16. take care not to bend pocket bag clamping device and interlining clamping device 1 Pocket bag clamping device standard ee ee ee 7 A e mm Fr mm men my ae ee ee Ore re lr hl 1G 3 HOW TO WIND THE BOBBINS CAUTION To prevent damage avoid contact with bobbins while the machine is in operation re mn RE mm mm mm Put bobbin into the thread winder shaft until it will go no further Pass thread through thread guide plate open thread tension disk and put the thread into the slit of thread tension rod Pass thread in the order as shown in the figure and wind the thread onto bobbin by four or five turns The direction of the arrow corresponds to the direction of rotation of the bobbin Press bobbin thread guide and the bobbin rotates The thread winder will automatically stop as soon as it has wound up the bobbin to a predetermined 1 If you want to wind a bobbin start winding it from recess as illustrated in the figure above If you start to wind a bobbin from portion the detection of run out of bobbin thread will fail to be performed normally bobbin winding If the bobbin fails to be uniformly wound with thread properly adjust the lateral position of tension post socket 3 It is most suitable to wind the bobbin with thread to approximately 80 of the outer diameter of the bobbin The winding amount can be adjusted
17. 0 is reached This button is displayed only when the reflecting light from bobbin is detected BOBBIN THREAD LEFT REMAINING AMOUNT VALUE This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the counter value is subtracted and the count up screen is displayed when 0 is reached This button is displayed only when the reflecting light from bobbin is detected MARKING LIGHT SETTING button Marking light setting screen is displayed and changeover of marking light irradiation position wig and setting of change of marking light set value S030 N are performed x Itis possible to customize display non display of the respective buttons For the details refer to V I 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 29 3 Input screen Alternate sewing mode Name of button NEW CREATION button Description Alternate sewing data new creation screen is displayed and new register of data can be performed COPY button Alternate sewing data copy source No list is displayed and alternate sewing data can be copied CHARACTER INPUT button Character input screen is displayed and name input can be performed n the alternate sewing data TYPE OF WELT CHANGE OVER button Type of welt change over screen is displayed and change over of type of welt and adjustment of parallelism of the binder can
18. 0D 3 Select the pattern Press pattern data you desire to select ALTERNATE CYCLE t i 11 02 gt 09 gt 09 gt 08 gt 06 gt yf of Oy OO wt ty igh Yee oo er ee D ro 2 CYGLE2 3 CYCLES _ 4 CYCLE4 4 Determine the pattern When ENTER button Pay is pressed the pattern is selected and the screen returns to the input screen 49 2 Performing the new creation of pattern OW Display the input screen When the input screen of independent sewing mode alternate sewing mode and cycle sewing mode is displayed the new creation of pattern can be performed 2 Call the sewing pattern new creation screen Press NEW CREATION button n gt Ea or t Q and the pattern new creation screen is displayed L R 0 0 OB on 3 Input the pattern No Input pattern No you desire to newly create with ten keys _o to EN It is possible to retrieve pattern No which has not been registered yet with Aw button ES Q and 2 4 Determine the pattern No When ENTER button is pressed the pattern No to newly create is determined and the screen returns to the input screen 43 3 Copying the pattern The pattern which has been already registered can be copied to the sewing pattern which has not registered yet Copying of overwriting of pattern is prohibited So when you desire to overwrite perform it after erasing the pattern once gt For the e
19. 900mm corner knife stacker is actuated rear side front side x Range of actuating amount is limited by the position of clamp foot at 1mm the time of sewing end x Use clamp bar stacker or NEZA roller stacker In addition it is possible to set only when Ef roller stacker motion setting or SIFE Clamp bar stacker motion setting is performed SW va pg sll Stacker timer 1 0 0 to 9 9 0 5 sec Roller rotation time is set When material sensor has detected without material before setting time rotation stops 0 1 sec Jump feed speed up to the position of sewing start 3 to 10 5 Jump feed speed up to the position of sewing start is set Item that is not displayed due to other setting state 60 No Item Setting range Edit unit Initial value S07d Jump feed speed up to the position of corner knife Jump feed speed up to the position of corner knife is set Me 3 to 10 SO 75 Dart stretcher device stop motion change over Stop motion of dart stretcher device is selected It is possible to set only when dart stretcher option is used Stop Motion 076 Automatic interlining supplying device stop motion change over Stop motion of automatic interlining supplying device is selected It is possible to set only when ERIE automatic interlining supplying option is used Regarding the interlining supplying when the pattern is not used be careful not
20. 98 3 With regard to the waste oil Of the NOOK Oil ceeccccsecceceeeeeeceeeeeceeeeeeeeeeeeseeeeeseeeeseaeeesseeeesseeeeeas 99 4 With regard to the cleaning of the hook Shaft DASE cc ceccccseecccceeeeeeseeeeeseeeeeeeueeeeeeeeesaeeeeeneeeeess 99 2 MARKING LIGHT epis ico eev ons recede isewe ve oc oedeewer enedes goes Essi ds eulveaud 100 1 Marking light for Sewing reference setting cccceeccccseeeceeeeeeeceeeeeeeueeeesueeeensueeeseeeesseseesseeeeesaases 100 2 Adjusting the marking light irradiation POSITION ccceccccseeeecseeeeeeeeeeecseeeeeseeeeseeeeseneeesaneeesaaeees 100 3 REPLENISHING GREASE TO THE DESIGNATED PLACE ccccessseeeesseeeeneeecenseesenneesenneeseees 101 1 GheaSe UD POET UNG esos ianncs eachetrs iron wisi DE pd San tnetea ennai sener hehe red ans nd fee 102 4 CONSUMABLE REPLACEMENT COMPONENT E cccssseeccsseeecesseecenseeceenseseenseseenseesonneesoaes 104 So TIETING THE MACHINE oirnne acd tennessee ore a cane ere ees ds beo el drset 105 6 STANDARD OF REPLACING TIME OF THE GAS SPRING cccccccsesseeeeeeesseeeseesseeseeesseeseoennees 106 7 REPLACING PROCEDURE BETWEEN DOUBLE WELT AND SINGLE WELLT cccccesseeeees 107 1 Replacing procedure between double welt and SINGle Wellt ccccecccseeeeseeeeseeeeseeeesaeeesaeeesees 107 2 Fine adjustment of the position of garment body clamp ccccccseeecec
21. AGAINST TROUBLES WITH THE BOBBIN THREAD REMAINING AMOUNT DETECTING DEVICE Phenomenon Cause Corrective measure The bobbin thread The bobbin thread remaining 1 remaining amount detecting function fails to work even when the bobbin thread has run out amount adjusting counter has been improperly set The start position of bobbin wining is defective The sensor amplifier fails to turn ON OFF because of the stained lens Sensor unit installing position The bobbin used is not the exclusive one for the bobbin thread remaining amount detecting device The bobbin case used is not the exclusive one for the bobbin thread remaining amount detecting device The bobbin winder fails to wind the bobbin uniformly The sensor cable connection failure 121 Check the specified data on the bobbin thread remaining adjusting counter B008 If the value of B008 is excessive bobbin thread will run out before bobbin thread remaining amount detection count up occurs Refer to VI 5 USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER p 38 Start winding a bobbin from the recess designated Check whether the solenoid valve for the bobbin thread remaining amount detecting device operates normally wipe clean the lens surface of the optical fiber unit Check that the spot of sensor light irradiates the position of reflecting tape of bobbin Use the exclusive bobbin for the bobbin thread rema
22. Cloth feed sewing Cloth feed sewing machine thread trimming gt machine thread trimming center knife and corner knife mode EMEN Sewing mode change over E Sewing mode is selected HEH In case of alternate sewing flap priority sewing is set with EF i i E I i L size sewing i I Left flap sewing 4 i i E I i Right flap sewing i I Flap priority sewing O04 L size setting 18 0 to 150 0mm In case of L size sewing the sewing length is set 220 0 x It is possible to set only when setting L size sewing EIEN I 0 1mm i I I COE Marking light irradiation position change over Sewing start irradiation sewing end irradiation center irradiation is HAH selected ti I i Ii Sewing start irradiation Ii Sewing end irradiation 4 i I i Fi Center irradiation 4 Epi Flap concealed stitching data Left sewing start 9 9 to 9 9 0 0mm Position of sewing start of left hand flap is adjusted It is possible to set only when MIEJ is set to flap sewing 0 1mm E 004 Flap concealed stitching data Left sewing end 9 9 to 9 9 0 0mm Position of sewing end of left hand flap is adjusted It is possible to set only when MIEJ is set to flap sewing 0 1mm i O 01 0 Flap concealed stitching data Right sewing start 9 9 to 9 9 0 0mm Position of sewing start of right hand flap is adjusted x It is possible to set only when MIEJ is set to flap sewing 0 1mm a Item that is not displayed
23. DISPLAY button Sewing pattern edit screen is displayed Detailed sewing data that are not displayed in the input screen can be selected and edited PATTERN NAME display Names that are inputted in pattern Nos are displayed CORNER KNIFE MOTION POSITION AT SEWING START SETTING button Cutting position FT of corner knife at sewing start is set CENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start 5017 and sewing end FT CORNER KNIFE MOTION POSITION AT SEWING END SETTING button Cutting position 5020 of corner knife at sewing end is set V9 688 MARKING LIGHT SETTING button Marking light setting screen is displayed and changeover of marking light irradiation position STI and setting of change of marking light set value EIEN FEIE and 5032 are performed CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back SEWING DATA SHORTCUT button Shortcut buttons max 4 items of the sewing data that are set in customizing in the sewing screen are displayed FLAP DROP DATA AT SEWING START SETTING button Flap concealed stitching data at sewing start ELIE or FSR is set 8 9 FLAP DROP DATAAT SEWING END SETTING button Flap concealed stitching data at sewing end ANIER or PEIN is set Itis possible to customize display non display of the respective buttons For the details ref
24. Part No 40034444 The part where thread passes is worn out and rough motion of thread is apt to occur unless it is Thread guide periodically replaced felt Center knife Part No 40026155 Center knife AT Corner knife A Part Nos 16607301 and 16607400 Corner knife B Part Nos 16607509 and 16607608 Corner knife C Part Nos 16607707 and 16607806 Sharpness is deteriorated and sewing quality is influenced unless it is periodically replaced Reflecting tape Part No 40039942 Reflecting tape B Part No 40064403 Accuracy of detection of flap is deteriorated and sewing quality is influenced unless it is periodically replaced Garment body clamp rubber Part No 40034825 Flap presser rubber Part No 40034826 Reflecting tape B Pressing of material is deteriorated and sewing quality is influenced unless it is periodically Garment body Flap presser clamp rubber rubber replaced Dart stretcher presser rubber Part No 40034733 Pressing of material is deteriorated and sewing quality is influenced unless it is periodically replaced Dart stretcher presser rubber 104 5 TILTING THE MACHINE TILTING THE MACHINE CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of A N the sewing machine When tilting raising the machine be careful not to allow your hands fingers or any other part of your body to be caught in the related par
25. THE FOOT PEDAL iaiaeiaeiaa ene elske vel d das 122 TS ERROR CODE EIS Tiinan a ek a a rl reen deleted enes 124 14 INPUT NUMBER TABLE zerria be eens altered nace need 136 I CAUTIONS BEFORE OPERATION Following items have to be checked every working day before the operation of the machine and before the start of work hours 1 Ascertain that the sewing machine is filled with the predetermined amount of oil Never operate the machine unless the lubricating part in the hook has been filled up with oil Ascertain that the pressure gauge indicates the designated air pressure of 0 5 MPa This is necessary particularly when the compressor is stopped for a lunch break or the like If the compressed air pressure is equal to or less than the designated value troubles such as interference between the parts can occur It is therefore necessary to carefully check the compressed air pressure Check whether the needle thread bobbin thread need to be replenished To perform sewing immediately after turning ON the power switch perform trial stitching first then proceed with sewing of actual products after the test sewing 6 In order to prevent the optical fiber sensor of the bobbin thread remaining amount detecting device from showing a detecting failure be sure to clean thread waste around the hook using an air gun once or more times a day 7 In order to protect the flap sensor from showing a detecting failure be sure to clean dust on the r
26. _ When input power is more than the specified value power E813 Low voltage of power error Turn OFF the When input power is less than the specified value power E901 Main shaft motor IPM abnormality Turn OFF the When SERVO CONTTROL circuit board is abnormal power E903 Stepping motor power 50V abnormality Turn OFF the When stepping motor power of SERVO CONTROL circuit board power fluctuates more than 15 133 Error code Description of error How to recover E904 Solenoid power 33V abnormality Turn OFF the When solenoid power of SERVO CONTROL circuit board power fluctuates more than 15 E905 Heat sink temperature for SERVO CONTROL circuit board Turn OFF the z abnormality power 7 Turn ON the power again after taking time E915 Communication abnormality between operation panel and Turn OFF the MAIN CPU power i y When abnormality occurs in data communication E916 Communication abnormality between MAIN CPU and main Turn OFF the shaft CPU power i When abnormality occurs in data communication E917 Communication abnormality between operation panel and Possible to personal computer re start after i When abnormality occurs in data communication reset E918 MAIN circuit board heat sink temperature abnormality Turn OFF the z Turn ON the power again after taking time power E943 Defective EEP ROM of MAIN CPU Turn OFF the When data writing to EEP ROM ca
27. a re E Set the number of times of sewing from detecting run out of bobbin thread by the sensor to performing the count up display g When you desire to lengthen the remaining length bobbin thread Q Decrease the number toward 0 fem When you desire to shorten the remaining length of bobbin thread S Increase the number toward 9 D Bobbin thread remaining amount adjustment value setting screen Screen B 39 Setting of the bobbin thread remaining amount adjustment counter x Set the bobbin thread remaining amount adjustment counter to the value shown in the table below Start the sewing to perform regular sewing In case of test sewing adjust the sewing length to that to be sewn in the actual process As you continue sewing the bobbin thread is gradually reduced and the run out of bobbin thread is displayed in the screen when the bobbin sensor detects the reflecting light At this time check the length of bobbin thread remaining on the bobbin and properly modify the value on the counter Increasing the counter value by 1 will shorten the remaining length of bobbin thread by the amount that is consumed for one time of sewing The remaining length of bobbin thread at the time when the indication of run out of bobbin thread varies by a certain extent This variation depends on the type of thread sewing length and the winding way of thread The remaining length of bobbin thread is sh
28. be sure to perform the adjustment of marking light motor origin ie Laser specifications Lateral line reference laser Longitudinal line reference laser Class 2 laser product Class 2M laser product Maximum output 1 0mW Maximum output 3 5mW Wave length 650nm Wave length 650nm Safety standard JIS C 6802 2011 IEC60825 1 A2 2007 Press button in the input screen and the marking light setting screen is displayed Then the irradiation position of marking light can be adjusted Lateral line irradiation position of marking light is determined by the sewing type and the irradiation position is automatically moved by HIE change over of sewing start irradiation sewing end irradiation center irradiation and RIMER L size setting When the compensation value of is 0 0 mm the marking light irradiates the sewing position When you desire to move the marking light irradiation position in terms of the sewing position set each compensation value of for use EE Sewing start irradiation position compensation Sewing end irradiation position compensation EVER Center irradiation position compensation 100 3 REPLENISHING GREASE TO THE DESIGNATED PLACE x When Grease up warning E220 or Grease up error E221 is displayed or when the machine has been used for one year be sure to perform replenishing of grease When turning ON the power after the sewing machine has oper
29. be performed CLAMP UP PROHIBITION AT SEWING END button When this button is held pressed clamp is returned in the lowered state at the time of sewing end It is convenient to use this button at the time of adjusting marking light or trial sewing NEEDLE THREAD TRIMMING button When this button is pressed needle thread trimming knife comes down and needle thread trimming in motion screen is displayed BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed PATTERN NO LIST button Pattern No list screen is displayed and alternate sewing data can be selected SEWING MODE CHANGE OVER button Sewing mode ELIE is selected L SIZE LENGTH SETTING button In case of L size sewing sewing length FIE ad 0 amp 0 DEFLECTION AMOUNT SETTING button In case of slant sewing deflection amount at the start of sewing AEH or deflection amount at the end of sewing SIN Tn SEWING DATA DISPLAY button Sewing pattern edit screen is displayed This button selects detailed sewing data that are not displayed in the input screen and can edit the data STACKER MOTION STOP CHANGE OVER button This button selects motion stop TIN of stacker MOTION MODE SETTING button With without motion EIN of sewing machine motor center knife and corner knife Q MARKING LIGHT SETTING button Marking light setting screen is displayed and changeover of mark
30. bobbin thread tension Turn bobbin thread tension adjustment screw clockwise to increase the bobbin thread tension or turn the screw counterclockwise to decrease it Bobbin case Bobbin Bobbin thread tension adjustment screw As shown in the left hand figure standard bobbin thread tension is 0 25 to 0 35N when measuring with the tension gauge 2 Adjusting needle thread tension First adjust the right and left hands bobbin thread tension Then in accordance with the bobbin thread tension obtained adjust the right and left hand sides needle threads tension appropriately by turning thread tension adjustments nuts and respectively Turning the nuts clockwise will increase the thread tension or turning them counterclockwise to decrease it 19 7 SETTING THE MATERIAL TO BE SEWN 1 Setting a garment body Use a garment body that is larger than the garment body clamp rubber piece adhered under the right and left garment body clamps If a garment body of which size is smaller than the garment body clamp rubber piece the rubber piece can come off or the on NERE atten Boe Garment body a Garment body machine can malfunction clamp flere clamp right If it is necessary to use a small Garment body Garment body material mount a shim type clamp rubber gauge optional on the machine 8 ADJUSTING THE MATERIAL GUIDE Material guide functions to stabilize the welt
31. dea needa saeco eat 44 A Erasmo TC pate dg ser aed cnctate sete ees aay ante en aed See ee ae ee nie 46 SYN IVE Me Dane FEN asta art rr EEN a anadeansewave dann Re a 47 6 Editing procedure of the Cycle SEWING data cccsecccccceseeeeceeeseeeeeseeeeeeeaeaeeeessaeeeeessseeeeesaaeeeeesaaes 48 8 CHANGING THE SEWING DATA siicecocess sncesscavececacsicacesvacnecsecaacecesaicaceveveceewesassiececavaaececdevdescestaveecaswaneees 50 1 Changing procedure of the sewing data cccccccsecccceeeeeceeeeeeeeeeeecaeeeeeeeeeesaueeeseeeeessnseesaeeeesseeeeess 50 2 Sewing data lS Er 5 cet cess cate ac a ene 2a a a rR 51 3 Copying function of the upper and lower alternate sewing data ccccccseececeeeeeeeeeeeeeeeeesaeeeeees 62 9 CHANGING THE MEMORY SWITCH DATA j 0 cccccccceceeeeeeeeceeseeeeeeaneeeeeeasssesecesseeseeaaseeseoaaeeseoenseeees 64 1 Changing procedure of the memory switch data ccc cecceeeeeeeeeeeeeeeeeeeaeeeeeesaaeeeeeaaeeeeeeaaeeeessaaees 64 2 MEMORy SWIG CatatS Em oo a a AE a 65 10 PERFORMING OPTIONAL SETTING cccsssseccccnsseecccnnssececenseescenasseeccoaseseecnssseeeonsssececnnseseeseas 73 1 Changing procedure of the optional setting ccccccccsecceceeeeceeeeceeeceseseeeceeeesueeeseeeeseeeeseeeesaaes 73 2 Optional Seting iS terrissa odie ee Peed eeedigsec tends ai dedteseecneieeiosenseuai asad eeueeAlueee 74 11 CHANGING THE DEVICE SETTING n nnnununnnenennnen
32. in the direction B put the point of the sewing machine fixing plate to the hole of the machine bed and fix the sewing machine Refer to 5 When returning the sewing machine set the sewing machine by reversing the procedure 6 STANDARD OF REPLACING TIME OF THE GAS SPRING CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of A N the sewing machine When tilting raising the machine be careful not to allow your hands fingers or any other part of your body to be caught in the related parts Gas spring is one of the consumables Gas inside the gas spring will be gone naturally even when the frequency of use is low and the spring cannot display the thrust to secure the safety In case a force of 130N or more is necessary when passing strings through the front end of machine bed and lifting the sewing machine as shown in the left hand figure quickly replace the spring with JUKI genuine gas spring Part No 40023177 Gas spring is a component that can be used with ease However there is a flaw on the rod section or a section that is weak in the side load when the gas spring is fully stretched Be very careful when performing maintenance or cleaning of the sewing machine BE FE oe 106 7 REPLACING PROCEDURE BETWEEN DOUBLE WELT AND SINGLE WELT CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work afte
33. it In addition the inside element is damaged by static electricity or the like So be very careful when handling 93 4 Take in of the data Communication screen screen A Display the communication screen When COMMUNICATION key KEI of switch seat section is pressed in the input screen the communication screen screen A is displayed Select the communication procedure There are four communication procedures as described below Q Writing data from media to panel Writing data from personal computer server to panel Writing data from panel to media Writing data from panel to personal computer server Select the button of communication procedure you desire Select the data No 00 gt oe When G is pressed the writing file selection screen is displayed Input the file No of the data you desire to write For the file No input APWxxx of the file name and the numerals of the part xxx of EPD Designation of the pattern No of writing destination can be performed in the same way When the writing destination is the panel pattern Nos which have not been registered are displayed Determine the data No When ENTER button FF G is pressed the data No selection screen is closed and the screen returns to the communication screen screen A Start communication When COMMUNICATION START button 5 is pressed the data communication starts The dur
34. number of pieces of production is started Stop the count Display the production control screen referring to VI 15 3 Observing the production control information p 87 When the count is being performed STOP button is displayed When STOP button is pressed the count is stopped After the stop START button is displayed at the position of STOP button When continuing the count press START button again The counted value is not cleared until CLEAR button is pressed Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button c The value to be cleared is the present target value and actual results value Q CLEAR button is displayed only in case of stop state When CLEAR button el is pressed the clear confirmation screen is displayed When CLEAR button e is pressed in the clear confirmation screen the counted value is cleared 90 5 Observing the operation measurement information Operation measurement screen Screen A Display the operation measurement screen Press OPERATION MEASUREMENT SCREEN DISPLAY button Sp in the information screen The operation measurement screen screen A is displayed Information on the following 5 items is displayed in the operation measurement screen A This item automatically displays the operation rate from the time of starting the measurement This item
35. of the depressing depth of the foot pedal is set FL SJ i k 3 Pedal sensor voltage value in the present pedal depressing state is displayed in the range of 0 to 99 in the volume bar indication First press PEDAL DEPRESSED TO REVERSE STEP INPUT button amp with the foot pedal depressed to the reverse step Voltage value of this time is inputted to Next press FREE INPUT button with the foot pedal free Voltage value of this time is inputted to GQ Using the same procedure perform setting of first to seventh steps of the foot pedal and input the voltage value of the respective pedal positions to buttons and SM Set the voltage value so as to increase as the number of steps of the foot pedal increases a In addition when directly pressing button amp or the ten key input screen is displayed and it ererence is possible to directly input numerals 123 13 ERROR CODE LIST Error code Description of error Initialization of EEP ROM of MAIN CPU How to recover Turn OFF the power Machine lock Main shaft of the sewing machine does not rotate due to some trouble Turn OFF the power E010 Pattern No error Possible to Q Pattern No designated with ten key is not registered when re start after lin pattern No is selected reset E011 External media not inserted Possible to Media is not inserted re start after reset E012 Read error Possible to Dat
36. other setting state _57 Item Setting range Edit unit Initial value Back tack tie stitch pitch at sewing start Back tack tie stitch at sewing start is set x It is possible to set only when is se to selection of back tack 2 0 to 2 0 0 4mm 1 5mm First stitch pitch of return of back tack at sewing start First stitch pitch of return section of back tack sewing at sewing start is set It is possible to set only when is se to selection of back tack x It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel v7 Second stitch pitch of return of back tack at sewing start Second stitch pitch of return section of back tack sewing at sewing start is set It is possible to set only when is se to selection of back tack x It is possible to set only when is set to selection of condensation back tack detailed setting It is possible to set only when the start of sewing is parallel fa Aw 0 1 to 3 0 0 1mm 0 1 to 3 0 0 1mm Third stitch pitch of return of back tack at sewing start Third stitch pitch of return section of back tack sewing at sewing start is set Itis possible to set only when is se to selection of back tack It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of
37. patch at the edge of the machine needle Adjust the height and the presser pressure of material guide in accordance with the thickness of material D The height of material guide can be adjusted Material guide by loosening nut and screw spring dh d Clearance between material guide and welt patch scale has been adjusted to 0 5 to 1 0 mm at the time of delivery Material guide arm 2 Presser pressure can be adjusted with spring pressure adjust screw Adjust the pressure so that there is no excessive resistance when the material passes 0 5 to 1 0 mm 20 VI HOW TO USE THE OPERATION PANEL 1 PREFACE 1 To use the data for APW 895 896 EPD data on APW 896 To use the EPD data on the APW 896 read the data into the IP 420 Insert the relevant medium into the IP 420 Select pattern number xxx from EPD data 2 Folder structure of the media Store each file in the directories below of the media Media drive 3 CompactFlash TM W Inserting the CompactFlash TM 1 Turn the label side of the CompactFlash TM to this side place the notch of the edge to the rear and insert the part that has a small hole into the panel 2 After completion of setting of the media close the cover By closing the cover it is possible to access If the media and the cover come in contact with each other and the cover is not closed check the following matters Check that the media is sec
38. poe SS Garment body clamp right Fine adjustment of single welt type a Move the position of garment body clamp to inside direction A on the panel 2 It is possible to perform the fine adjustment of the position with adjustment knob for single welt Move it clockwise to inside direction A and counterclockwise to outside 3 Move the position of garment body clamp to outside direction B on the panel and confirm the position 4 Turn lever counterclockwise with the binder lifted as shown in Fig 1 and remove welting patch scale for double welt single welt asm 2 Set welting patch scale for double welt single welt asm and fix it with lever When fixing the welting patch scale for double welt single welt asm perform fixing in the state that plane comes in contact with plane 108 8 CORNER KNIFE CORNER KNIFE CAUTION 1 Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 2 Do not touch your fingers or hands to the blade section of knife so as to prevent fatal accidents 3 Perform the adjustment work by the maintenance engineers who are familiar with the sewing machine and trained for the safety so as to prevent accidents caused by unfamiliarity or wrong adjustment 1 Corner knife unit 1 Release toggle clamp Adjusting angle of the corner knife of this model has been factory
39. positions of both right and left sensors for detecting flaps to outside of 4 5 to 5 mm from the needle entry and the sewing direction longitudinal direction of both right and left sensors to the position of 37 mm from the needle entry on the operator side Adjust the position of sensor for detecting flap angle to 0 5mm on the needle center side from the center of the reflecting tape on the flap base and the sewing direction longitudinal direction to the position of 37 mm on the operator side Right flap sensor light 2 Adjust the lateral direction of sensor for detecting left flap and flap angle detection sensor by loosening setscrews and moving the sensors together with sheet metal in the lateral direction 3 Adjust the sewing direction of sensor for detecting left flap and flap angle detection sensor by loosening setscrews and moving the sensors in the longitudinal direction It is not necessary to loosen setscrews when adjusting the position of sensors 4 Adjust the lateral direction of sensor for detecting right flap by loosening setscrews and moving the sensor in the lateral direction 5 Adjust the sewing direction of sensor for detecting right flap by loosening screws and moving the sensor in the longitudinal direction After the adjustment be sure to perform trial sewing and adjust the flap sewing position with the panel 120 11 CAUSES AND CORRECTIVE MEASURES
40. setting It is possible to set only when the start of sewing is parallel 0 1 to 1 5 0 1mm 2059 H Pitch of two stitches before the last stitch of condensation Pitch of two stitches before the last stitch of condensation sewing at sewing end is set x Itis possible to set only when is set to selection of condensation It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel Number of back tack stitches at sewing end 0 1 to 1 5 0 1mm SOF 1 to 12 3 stitches Number of back tack stitches at sewing end is set It is possible to set only when is set to selection of back tack 1 stitch Wy SOF Back tack pitch at sewing end 0 5 to 3 0 2 0mm Back tack sewing pitch at sewing end is set It is possible to set only when E IEEg is set to selection of back tack 0 1mm SOG First stitch pitch of return of back tack at sewing end 0 1 to 3 0 2 0mm First stitch pitch of return section of back tack sewing at sewing end is set It is possible to set only when FE is set to selection of back tack 0 1mm It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel Item that is not displayed due to other setting state 59 Setting range
41. sewing is parallel Ws ga T dl FI I I I 0 1 to 3 0 0 1mm Selection of condensation back tack at sewing end Selection of condensation back tack at sewing end is performed I l Condensation A Back tack ai 1 Back tack pitch at sewing start Back tack sewing pitch at sewing start is set It is possible to set only when is se to selection of back tack ye 3 to 19 1 stitch 5 stitches Condensation pitch at sewing end Condensation sewing pitch at sewing end is set x It is possible to set only when RIIE Item that is not displayed due to other setting state 58 is set to selection of condensation 0 5 to 1 5 0 1mm Item Setting range Edit unit Initial value Sia The last stitch pitch of condensation The last stitch pitch of condensation sewing at sewing end is set It is possible to set only when is set to selection of condensation It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel 0 1 to 1 5 0 1mm 1 0mm Pitch of one stitch before the last stitch of condensation Pitch of one stitch before the last stitch of condensation sewing at sewing end is set Itis possible to set only when is set to selection of condensation It is possible to set only when is set to selection of condensation back tack detailed
42. sewing mode and cycle sewing mode is displayed it is possible to input the name to the pattern data 2 Call the character input screen Press CHARACTER INPUT button ad Q and the character input screen screen B is displayed Character input screen screen B 3 Input the character It is possible to input the character by pressing CHARACTER button you desire to input As many as 14 characters of characters to and of to El and symbols i i i 1 i a and can be inputted Cursor can be moved with CURSOR LEFT MOVE button Q and CURSOR RIGHT MOVE button b When you desire to erase the inputted character adjust the cursor to the position of the character you desire to erase and press ERASE button co a O 4 End the character input Press ENTER button Pa to end the character input After the end the inputted character is displayed at the upper part of the input screen 47 6 Editing procedure of the cycle sewing data Bel 4 a Display the cycle sewing input screen Te When the input screen of cycle sewing ode is displayed it is possible to edit the cycle sewing data Cycle sewing input screen Screen C 2 Register the pattern data Press BLANK button lo and the pattern list screen screen B is displayed Select the pattern data you desire to register from PAT
43. sewing start 9 9 to 9 9 0 0mm Cutting position of corner knife at sewing start is set z 0 1mm in Li Epen Corner knife actuating position at sewing end 9 9 to 9 9 0 0mm Cutting position of corner knife at sewing end is set 0 1mm Item that is not displayed due to other setting state 52 Setting of right width of corner knife at the start of sewing Setting range Edit unit Initial value 53 1 0 to 0 5mm Right width of corner knife at the start of sewing is set 1 5mm pny 0 4mm ETTER Setting of left width of corner knife at the start of sewing 1 0 to 0 5mm Left width of corner knife at the start of sewing is set 1 5mm ae 0 4mm ETEE Setting of right width of corner knife at the end of sewing 1 0 to 0 5mm Right width of corner knife at the end of sewing is set 1 5mm 0 1mm sf Setting of left width of corner knife at the end of sewing 1 0 to 0 5mm Left width of corner knife at the end of sewing is set 1 5mm 0 1mm Setting range Initial value Edit unit Setting of left corner knife motion position at the start of sewing 9 9 to 0 0mm Motion longitudinal position of left corner knife at the start of sewing is 9 9mm set 0 1mm Setting of right corner knife motion position at the start of sewing 9 9 to 0 0mm Motion longitudinal position of right corner knife at the start of sewing
44. sure to replace it when it is defective E351 7 Reflecting tape for detecting angle has been deteriorated Possible to 3 i re start after reset E353 Angle detection sensor fails to detect Possible to x Clean dust on the reflecting tape of the flap base with an air re start after __4 gun reset lt j E354 Angle detection sensor forced stop Possible to re start after 62 reset lt ji E355 f Angle detection sensor dust detection Possible to x Clean dust on the reflecting tape of the flap base with an air re start after lt j r gun reset E356 K Angle detection sensor front end fails to detect Possible to G re start after reset E357 8 Corner knife on the moving side left is held lifted Possible to n an an aa aa aa iD re start after y reset 126 Error code Description of error How to recover E358 m mm m s Corner knife on the moving side right is held lifted Possible to mmm em s re start after 1 reset E359 Corner knife on the fixing side left is held lifted Possible to un an om om om ane r re start after i reset E360 9 Corner knife on the fixing side right is held lifted Possible to ue e me me e ame d re start after i reset E361 Corner knife on the moving side left fails to lift Possible to n an an a om Er re start after reset E362 Corner knife on the moving side right fails t
45. the maintenance and inspection to keep the performance of this machine Be sure to periodically execute the work since machine trouble may be caused unless the maintenance and inspection are performed 1 Maintenance and inspection of the pneumatic device CAUTION To prevent accidents caused by abrupt start of the sewing machine do not place hand s foot face or tools on the machine moving part e Discharge the drain of filter every day Press the drain exhaust button located at the bottom of filter to exhaust the drain Drain exhaust button 2 Maintenance and inspection related to the sewing machine CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work after turning OFF the power When dust adheres to the small places of the machine such as clamp foot or the like normal operation is disturbed Be sure to perform cleaning before the work In addition be sure to clean the thread waste in the hook cover once a week Check the sharpness of center knife and corner knife before the work and try to replace it in good time For the lubrication of the sewing machine be sure to use the designated oil JUKI MACHINE OIL No 1 MDFRX1600C0O Periodically replace the thread guide felt Refer to V 1 3 How to pass the needle thread p 14 98 3 With regard to the waste oil of the hook oil CAUTION To prevent accidents caused by abrupt start of the sewing machine st
46. to make the interlining come out from the top surface of the table When using next press once the feeding button on the panel and perform the feeding motion to cut Qe m i A Stop Motion Flap length Length of flap is set It is possible to set only when FEU automatic interlining supplying device is selected to motion and AMEN sewing mode changeover is selected to flap sewing x This setting is set to determine the interlining feeding length of automatic interlining supplying device Sewing length is determined by the detection of flap sensor i a a BE Bl Sse 37 0 to 220 0 0 4mm 150 0mm Sewing speed under the high speed mode Number of revolutions at lockstitch section is set x It is possible to set only when ial sewing speed setting selection is set to pattern data selection Sewing speed under the low speed mode Number of revolutions at condensation and back tack sewing sections is set x It is limited by RIR x It is possible to set only when FAIRE Sewing speed setting selection is set to the selection of pattern data sewing speed under the high speed mode m Suc Item that is not displayed due to other setting state 61 1000 to 3000 100sti min 1000 to 2500 100sti min 2500sti min 1500sti min 3 Copying function of the upper and lower alternate sewing data ql sel SS i 0 s 0 ME 85 mm 85 0 0 i
47. used can be registered to SEWING DATA SHORTCUT button in the input screen and be set directly In addition the detailed sewing data can be set by pressing Q D PATTERN ied oo cncen foo ol oe oo Joo foc f mu Fg F 00 COMES of oo fam joo joo PATTERN1I oo 1 When changing the sewing data of cycle sewing mode press PATTERN DATA EDIT button and it is possible to change Incase of alternate sewing mode SEWING DATA SHORTCUT button amp is not displayed 3 For SEWING DATA SHORTCUT button refer to VI 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 4 For the details of sewing data refer to D Items displayed in the data input screen of VI 8 2 Sewing data list p 51 Lar gt DD lt PEA N 2 Select the sewing data to be changed Press and the sewing data list screen screen A is displayed Then select the data you desire to change Data items which are not used due to the shape are not displayed So be careful Sewing data list screen Screen A 50 2 Sewing data list 1 Items that are displayed in the data input screen Setting range Initial value Edit unit O01 Motion mode change over 4 With without of motion of sewing machine motor center knife and corner knife is selected 4 Cloth feed sewing Cloth feed mode machine thread trimming and center knife mode
48. AD RIGHT REMAINING AMOUNT Counter value which is displayed at present is changed This button detects light from bobbin and informs that bobbing thread remaining amount is running out When one stitching completes the counter value is subtracted and the counter up screen is displayed when 0 is reached This button is displayed only when the reflecting light from bobbin is detected BOBBIN THREAD LEFT REMAINING AMOUNT This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the counter value is subtracted and the counter up screen is displayed when 0 is reached This button is displayed only when the reflecting light from bobbin is detected LEFT SCROLL button Pattern data to be sewn next is moved forward by one In case of the first pattern it moves to the last pattern RIGHT SCROLL button Pattern data to be sewn next is moved backward by one In case of the last pattern it moves to the first pattern MARKING LIGHT SETTING button Marking light setting screen is displayed and changeover of marking light irradiation position Sig and setting of change of marking light set value S030 503 are performed x Itis possible to customize display non display of the respective buttons For the details refer to VI 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 33 4 USING THE COUNTER BEEN
49. END button When this button is held pressed the clamp is returned in the lowered state at the time of sewing end It is convenient to use at the time of adjustment of marking light and trial sewing NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and the needle thread trimming in motion screen is displayed BOBBIN THREAD TRIMMING button While this button is held pressed bobbin thread trimming knife opens CYCLE SEWING DATA NO LIST button Cycle sewing data No list screen is displayed and the cycle sewing data can be selected PATTERN DATA EDIT button Edit of pattern data which have been registered to cycle sewing data can be performed For the editing procedure refer to 3 1 Input screen Independent sewing mode p 28 PATTERN DATA EDIT button blank CYCLE RETURN button When this blank button is pressed the pattern list screen to register the pattern data to the cycle sewing data is displayed and it is possible to select and register the pattern data Pattern data to be sewn next which is displayed with white emphasis is moved forward by one In case of first pattern it moves to the last pattern CYCLE FEED button Pattern data to be sewn next which is displayed with white emphasis is moved backward by one In case of the last pattern it moves to the first pattern PATTERN DATA DELETION button Pattern data which is displayed with white emphasis is deleted fro
50. ENGLISH APW 896 IP 420 INSTRUCTION MANUAL CompactFlash TM is the registered trademark of SanDisk Corporation U S A CONTENTS FT CAUTIONS BEFORE OPERATION sisiscosscaiigecs ci cpiedecescieceiaiahctieorpent eeisteiestieeetaeesticis 1 I CONFIGURATION OF THE MACHINE 002 eee eeeeeeeeeeeeeeeeeeeeeseeaaseeeeeeneeesenennes 2 I SPECIFICATIONS iicacecacsccseecncessnccccassnccscasasa A a a a a aa 3 1 MECHANICAL SPECIFICATIONS 353 aan a a eaa eaa to aetieclay tt 3 2 ELECTRICAL SPECIFICATIONS LEE ERE E Eaa EE E aE aE aE a aara Eai 3 V INSTALLA HON 5 BER EEN ENE EA deres 4 1 REMOVING PAGCKING MATERIALS LEE EIDE EDER EA AES ae cold 4 2 SECURING THE MAGHIN EU A neo dere 4 3 CONNECTING THE FOOT PEDE an ED e a a a ed ene ends hes 5 A CONNECTING THE AIR COUPLER 55 EEN EEG Eee e E e stene A nike 5 9 CONNECTING THE POWER PLUG sites eiaa a Vaa eaaa nen eee eden 6 6 ASSEMBLING THE THREAD STAND AND ATTACHING ITTO THE MACHINE 000 7 7 INSTALLING SP 46 CLAMP BAR STACKER OPTIONAL PART NO 40058952 Ms 7 8 INSTALLING SP 47 ROLLER STACKER OPTIONAL PART NO 40058953 sssseeeeeeeeeeeeees 8 S REMOVING TRE HEAD FIXING PLATE EET DEDE ED ED aa 9 f0SINSTAELEING THE SUB TABLE ELERS EGE EET E eN 9 11 INSTALLING OPERATION PANEL IP 420 00 ccccceeeeeeeeeeeeeseeeeeeeeeeeeeeeaeeesaseeeeeseeeeeaaeeeeseeeeeseseeeaaeeeenes 9 12 EUBRICATING THE OIL TANK siioni a sitet eet Renee 10 13 INSTALLING SA 120 INTERLINING SUPPLYING DEVICE
51. Error code Description of error Corner knife drawer detection error How to recover Possible to re start after reset Binder open detection error Possible to re start after reset E401 Copy disapproved Possible to When trying to perform overwriting copy on the pattern No which recover with oO has been already registered CANCEL button E402 Erasing disapproved Possible to When trying to delete the pattern used in the cycle sewing recover with D CANCEL button E403 New creation disapproved Possible to When the registered pattern is selected to the new creation recover with pattern No CANCEL button E404 Data of designated No does not exist Possible to When data of designated No does not exist in media or server recover with O CANCEL button E435 Erasing disapproved Possible to When trying to erase pattern registered to direct pattern re start after 7 reseat E474 It cannot be used with single welt setting Possible to hee aT ETTER HIELE Sewing cannot be performed with the single welt re start after mT rs setting when the automatic deflection detecting function is being reseat used E475 Flap priority sewing mode selection at the time of slant flap Possible to i a sewing is disapproved re start after te ai At the time of independent sewing or cycle sewing when flap reseat priority Sewing is selected with slant flap error occurs E476 Clearance length between c
52. F I oc Ny lu i fey uM Sewing mode changeover OW Display the alternate sewing input screen When the input screen of the alternate sewing mode is displayed it is possible to copy the upper and lower data Call the sewing mode changeover screen Press SEWING MODE SETTING button to display the sewing mode changeover screen When you desire to copy the upper sewing data to the lower sewing data press button on the lower side and you desire to copy the lower sewing data to the upper sewing data press button on the upper side Copy the alternate sewing data Press UPPER LOWER SEWING DATA COPY button IT the sewing mode changeover screen 62 4 Start copying When ENTER button is pressed in the copy confirmation screen the left and right sewing data are inversely copied When CANCEL button is pressed the screen returns to the original sewing mode changeover screen without copying Sewine pattern data is to be copied with flipped horizontally The sewin data below are inversed from the left to the right at the time of copying Other sewing data are copied without inversion Sewing mode changeover Flap concealed stitching data Left sewing start Flap concealed stitching data Left sewing end Flap concealed stitching data Right sewing start Flap concealed stitching data Right sewing end Changeover of deflection direction at the start of se
53. IF gt Gmm E498 See Condensation at sewing start length over Possible to i When condensation pitch X number of stitches exceeds 15 0 mm re start after i i reset i E499 Back tack at sewing end length over Possible to y gt Omm ie When back tack pitch X number of stitches exceeds 6 0 mm re start after reset 192 Error code Description of error How to recover E702 CPU runaway detection Turn OFF the When program abnormality has occurred in CPU power E703 Panel is connected to the sewing machine which is not Possible to TYPE supposed Machine type error re start after s When the machine type between panel and sewing machine is reset different in the initial communication E704 Inconsistency of system version Turn OFF the R L When system software version is inconsistent in the initial power pii PE P communication E730 Main shaft motor is defective or lacking for phases Turn OFF the A When encoder of sewing machine motor is abnormal power E731 Main motor hole sensor is defective or position sensor is Turn OFF the defective power When hole sensor of sewing machine motor or position sensor is defective E733 Reverse rotation of main shaft motor Turn OFF the A When the sewing machine motor rotates in the reverse direction power E802 Power momentary cut detection Turn OFF the _ When input power is momentarily cut power E811 Overvoltage of power error Turn OFF the
54. Keep pressing MODE CHANGEOVER key M for three seconds and SEWING SCREEN CUSTOMIZING button z lo is displayed on the screen Press this button and the customizing screen of sewing screen is displayed 2 Set the conditions of buttons Every time the buttons from to are pressed button display non display can be changed over Customize and use the buttons in accordance with the customers using conditions e Oo Display Non display Description Pattern list button Initial state Non display a Ly Flap concealed stitching data Left sewing start Non display ied led oo eS Center knife motion position setting Non display oo DD EEE IM Flap concealed stitching data Left sewing end Non display nn Sewing mode change over Non display L size setting Non display a on sk eal E IE Corner knife motion position at sewing start Deflection amount setting Non display Non display i Corner knife motion position at sewing end Non display iffa Stacker stop motion change over Non display jeny a Motion mode change over Non display 7 Marking light setting Display 3 Register the direct pattern When DIRECT PATTERN REGISTER button is pressed the direct pattern register list screen Screen A is displayed In the direct pattern list scree
55. P button In case of continuing the measurement press again START button Ko The measured value is not cleared until CLEAR button el is pressed 5 Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button c Q 0 00 OStifnin ns 0 00s 0 00s CLEAR button is displayed only in case of stop state When CLEAR button el is pressed the clear confirmation screen is displayed When CLEAR button e Q is pressed in the clear confirmation screen the counted value is cleared 92 16 USING THE COMMUNICATION FUNCTION Communication function can download the sewing data created with other sewing machine In addition the function can upload the aforementioned data to the media or personal computer As the means of communication a media slot and USB are prepared 1 Handling possible data xxx File No Data name Extension Description of data Sewing data created by the sewing Sewing data ARV OO BRAD machine exclusive for APW 2 Performing communication by using the media For handling way of the media read VI 1 PREFACE p 21 3 Performing communication by using USB Data can be sent received to from a personal com puter or the like by means of a USB cable If the contact part becomes dirty failure of contact will be caused Do not touch by hand and control so that dust oil or other foreign material does not adhere to
56. Position of clamp foot after sewing end is selected from Stop at front end Return to medium Clamp return Stop at rear end ra LEL Stop at front end Return to medium i m m m m m Edit unit p2 jen men oem e om om d i Clamp return ik J Stop at rear end et bis W002 Front end motion start waiting time 0 50 to 3 00 sec Waiting time up to the start of front end motion of clamp foot is set 9 99 It is possible to set only when is set to the stop at front end 0 01 sec W003 Number of times of feeding of automatic interlining supplying at 2109 3 sewing start Number of times of feeding of automatic interlining supplying device at 1 sewing start is set It is possible to set only when ERIE automatic interlining supplying option is used Woo4 Feeding length of automatic interlining supplying at sewing end 0 to 99 9 Omm Feeding length of automatic interlining supplying device at sewing end is set 0 1mm It is possible to set only when EJE automatic interlining supplying device is used Mor Thread trimming timing aD Thread trimming timing after sewing is selected from Standard Medium Longest and length of thread at sewing end is adjusted I gt 28 Standard 0 28 Medium 1 E Longest 2 x When Ready made zipper device is mounted and the setting is set to standard value 0 needle thread may not be cut 007 Stacker timer 2 0 00 to 0 70 sec Waiting time from t
57. TERN LIST button and press ENTER button FE Q Then the selected pattern data is registered to the blank section When the first pattern data is registered BLANK button is displayed in the second place Repeat the operation of 2 in case of need Pattern list screen Screen B a nr a eo Q As many as 6 pattern data can be registered to the cycle sewing data J 48 Kl 3 4 0 hie 0 0 AA o0 Cycle sewing input screen Screen C Eg amp PATTERNS Pattern data edit screen Screen D 3 Erase the registered pattern data Press ERASE button G and the pattern data which is displayed with white emphasis is erased Select the pattern data you desire to erase with UP DOWN SCROLL buttons a and i e The pattern data which is displayed with white emphasis is the pattern data to be sewn next So move it in accordance with the sewing work J 4 Edit the registered pattern data 0 Press PATTERN DATA button wall 401 you desire to edit and 0 0 40 the pattern data edit screen screen D is displayed in pop up Refer to VI 3 1 Input screen Independent sewing mode p 28 49 8 CHANGING THE SEWING DATA 1 Changing procedure of the sewing data Display the input screen When the input screen of independent sewing mode alternate sewing mode and cycle sewing mode is displayed it is possible to change the swing data The sewing data which are frequently
58. a read from media cannot be performed re start after reset E013 Write error Possible to Data write from media cannot be performed re start after reset E015 Format error Possible to Formatting of media cannot be performed re start after reset E016 External media capacity over Possible to Capacity of media is short re start after reset E022 File No error Possible to Designated file is not in server or media re start after reset E024 Pattern data size over Possible to Memory size is over re start after reset 124 Error code Description of error How to recover E027 Read error Possible to Data read from server cannot be performed re start after reset E028 Write error Possible to Data write from server cannot be performed re start after reset E029 Lid of media slot is open Possible to re start after reset E030 Needle bar upper position failure Possible to Needle bar is out of needle UP position re start after reset E031 Air pressure drop Possible to Air pressure is low re start after reset E032 File interchanging error Possible to File cannot be read re start after reset E045 Pattern data error Possible to Pattern data is corrupted re start after reset E050 Stop switch Possible to When stop switch is pressed re start after reset E052 Thread breakage detection error Possible to d When thread breakage is detected re start after z
59. adjusted to wee approximately 50 for the parallel sewing one side 25 each or approximately 43 25 and 18 for deflection amount of 4 mm or more at the time of delivery 25 18 rT a FE FE E mmm Fm mm me 2 Hold section and draw out the drawer in the direction of the arrow Draw it out until it goes no further 3 After the adjustment return the drawer to its home position and fix it with toggle clamp lt aa lt a When returning the drawer return corner knife on the moving side to the initial position 2 109 2 Adjusting the corner knife CAUTION Be careful not to slip your hand since the adjustment work is performed with a screwdriver Knife base Knife base A Knife base Knife base D Knife fixing plate Adjusting the open angle of knife 1 Loosen angle adjustment screws adjust knife bases A and B D and fix the screws Direction of rotation to loosen left right knives is different from I each other mm Im Adjusting the cutting length of knife 1 Turn eccentric pin in the direction of the arrow mark Y with a flat blade screwdriver or the like and loosen the knife 2 Tilt the knife and adjust the cutting length gt 3 Turn eccentric pin in the direction of the arrow mark X with a flat blade screwdriver or the like and fix the knife Adjusting place 4mm or less
60. aeeeeceeeeeeseeceeseeseessaseeeseeeeeseeeeees 87 4 Performing setting of the production Control information cccccccesseeeceeeeceeeeeeeeseeeeseeeesaeeeeaaes 89 5 Observing the operation measurement INFOFMALION ccceccceeecceeeeceeeeeseeeeceeeeeaeeeseueeseneesaueesaaees 91 16 USING THE COMMUNICATION FUNCTION oo cecccseeeeeesnseeecenneeeseenseeescoasseeeeoeaseessoasseessoenseessooes 93 1 Handling pOSsible dala icc cient Ree eee nt es a ee ee er 93 2 Performing communication by USING the MECIA cccccceeeecceeeecneeeeeseeeeeseeeeeseeeeeseaeeesaaeeesseeeeeas 93 3 Performing communication by USING USB ccccceeccccceseeeeceeeeeeeeeeaeeeeesaeeeeeseaeeeeessaaeeeeesaaeeeessaaes 93 4 T RS TR Ol Ue data wigs a trl a A hola t casted omeastetumnaiarasreldtet as 94 5 Take in or plural data TOG GING vox ol sene ne ene re Eee E a uss 95 17 PERFORMING FORMATTING OF THE MEDIA 00 ccc cccceeeseeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeseeeeesseeeenaeeeees 97 VIL MAINTENANCE iescscceseiscacesaccestunceseveuss denies sncseanesandeanaceauelacsuadesiecedndunivennuesavasdaabinweineees 98 MINSPEG IO NEL ed ect aloes a noe iueet eit eac wenden a etc ea keder 98 1 Maintenance and inspection of the pneumatic device cccceecccceeeeeeeeeeeceeeeeeaeeeeeseeeeeneneeeseneeees 98 2 Maintenance and inspection related to the SEWING machine cccsecccseeeceeeeeeeeeeceeeseeeeseeeesaees
61. an be copied CHARACTER INPUT button Character input screen is displayed and the name can be inputted to the pattern data TYPE OF WELT CHANGE OVER button Type of welt change over screen is displayed and change over of type of welt and adjustment of parallelism of the binder can be performed CLAMP UP PROHIBITION AT SEWING END button When this button is pressed the clamp is returned in the lowered state at sewing end It is convenient to use this button at the time of adjusting the marking light or trial sewing NEEDLE THREAD TRIMMING button When this button is pressed needle thread trimming knife comes down and the needle thread trimming operating screen is displayed BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed PATTERN NO LIST button Pattern No list screen is displayed and the pattern data can be selected SEWING MODE SETTING button Sewing mode EMES is selected L SIZE LENGTH SETTING button In case of L size sewing sewing length FT 0000 0o 000 DEFLECTION AMOUNT SETTING button MOTION MODE SETTING button In case of slant sewing deflection amount at the start of sewing EVIE or deflection amount at the end of sewing FEIN With without ET of motion of sewing machine motor center knife and corner knife STACKER MOTION STOP CHANGE OVER button This button selects motion stop Fr and FI of stacker SEWING DATA
62. art the work after turning OFF the power Turn and remove the oil can and drain the waste oil when the waste oil gathered in approximately half of oil can located on the machine bed cover 4 With regard to the cleaning of the hook shaft base CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work after turning OFF the power Periodically clean the waste cloth or the like gathered in the hook oil cover Raise the machine head and remove oil cover after loosening setscrews 5 places Clean the inside of hook oil cover 99 2 MARKING LIGHT WARNING Do not look into the laser inlet outlet A 1 If the laser light directly enters the eye eyesight trouble may be caused 2 Never perform installing removing of the marking lamp with the power turning ON In addition do not use the light other than marking 1 Marking light for sewing reference setting fog 09 a es bed Fed os PATTERN z S The light of marking light on the front side observed from the operator side is used for longitudinal line reference setting fixed and that in the rear side is used for lateral line reference setting moving according to the sewing type bottom side up to gauge size 8 l to 16 mm In case of 18 mm or more use installing hole on the top side After changing the top or the J bottom installing position
63. ated up to 40 million stitches grease up warning E220 informing of the time of grease replenishment is displayed on the panel When pressing RESET button PA to leave the error screen the machine can continue operating However the error has not been released and the error is displayed every time the power is turned ON After performing replenishment of grease which is explained later call Memory switch U245 and set the number of stitches of operation to O with CLEAR button rel When the machine has been continuously used up to 48 million stitches grease up error E221 is displayed on the panel In this case even when RESET button FA is pressed and the error screen is released the sewing after that cannot be performed Be sure to call Memory switch U245 and set the number of stitches of to 0 with CLEAR button after performing replenishment of grease which is explained later switch U245 is cleared to 0 after replenishing grease atio 2 Be sure to use the grease tube Part No 40006323 supplied with the machine as accessories D for replenishing grease to the designated place which is explained later If any grease other than l the designated one is replenished Component breakage will be caused 3 Keep the used grease tube in a safe place J SE ee E A A A E E E A A E E a a E E FE E ee Le CAUTION To prevent accidents caused by abrupt start of the sewing machine start th
64. automatically displays the mean machine speed from the time of starting the measurement This item automatically displays the mean pitch time from the time of starting the measurement This item automatically displays the mean machine time from the time of starting the measurement This item displays the number of times of thread trimming per process Input the number of times referring to item 2 below D oo Input the number of times of thread trimming Next input the number of times of thread trimming per process Press NUMBER OF TIMES OF THREAD TRIMMING button 71 and the number of times of thread trimming input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button x When the input value is 0 count of the number of times of thread trimming is not performed Use this function by connecting the external switch 91 ix 3 Start the measurement Press START button GQ and the measurement of each data 0 00 ostifnin is started En Os 0 00s 0 00 Ort Sir W Stop the count Display the operation measurement screen referring to Items 1 and of VWI 15 5 Observing the operation measurement information p 91 Fall anc When the measurement is being performed STOP button 0 00 0 00s is displayed When STOP button is pressed the 1 measurement is stopped Ke is displayed at the position of STO
65. bin thread A Move the clamp foot to the rear end of its stroke 2 Insert your fingers into notches in the bottom of right and left hand sewing tables and and push up the sewing tables 3 Move the tables in the direction of the arrow keeping the above state and you can see the bobbin case At this time move the sewing tables so as not to allow the sewing tables to come in contact with the needles 4 After replacing the bobbin thread return the sewing tables in place by following the above mentioned steps of procedure in the reverse order Now firmly set the sewing tables on the throat plates and the pins 15 2 Cautions to be taken when the sewing tables are removed CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine When you remove the sewing tables be sure to accurately set them by following the points below 1 Securely fit the pins rear left right over the pin holes 2 Securely fit pin holes front left right over the pins Pins rear Pin holes front Plate spring 1 In case of the machine provided Caution with SA 120 automatic interlining supplying device return the sewing tables to their home positions while lifting the sewing tables so that the plate spring section is not bent Outlet of interlining supply 2 In case of removing the sewing tables with the types below
66. ction Flap presser one side down Clamp foot one side down Flap presser remaining side down Clamp foot remaining side down Machine start A fi 79 13 CUSTOMIZING THE DATA INPUT SCREEN Buttons displayed in the data input screen can be customized in accordance with the customers using conditions 1 Customizing procedure Display the customizing screen of the input screen Keep pressing MODE CHANGEOVER key M for three seconds and CUSTOMIZE button 4 lo is displayed on the screen When this button is pressed the customizing screen of the input screen is displayed 2 Select the conditions of buttons Every time the buttons from to are pressed display non display of the buttons can be changed over Customize and use the buttons in accordance with the customers using conditions Non Display display Description Initial state Pattern list button Display EEER Flap concealed stitching data Display Left sewing start Center knife motion position setting Display Flap concealed stitching data Display Left sewing end Sewing mode change over Display aa Sa L size setting Display 0 0 0 Corner knife motion position at sewing Display start gt D pam pam Deflection amount setting Display Corner knife motion position at sewing Display end Stacker stop motion change over Display od od T oii Sa od z
67. data item button you want to change 75 2 Device setting list By setting the type of device it is possible to operate according to the type Setting range Initial value Edit unit Gauge size Gauge size of sewing machine is set Corner knife motion is changed according to the set value of gauge size When ERIKS Dart stretcher is mounted the range is limited to 8 to When Eig Breast pocket device is mounted the range is limited to 8 to 12 mm When Zipper attachment is mounted the gauge size is limited to the range of 16 mm and 20 mm 1 Excess cut length of index on the fixing side Excess cut length of index on the fixing side is set Excess cut length of index on the traveling side Excess cut length of index on the traveling side is set Yinv i 76 12 CUSTOMIZING THE PEDAL OPERATION Operation functions of Binder down Flap presser down etc in terms of the number of the respective depressing steps of the pedal can be optionally registered in accordance with the using conditions In addition the customized pedal operation data can have as many as 5 kinds Select and use them 1 Method to select and use the customized data Display the pedal customizing screen Press MODE CHANGEOVER key M and PEDAL CUSTOMIZING button is displayed on the screen Press this button and the pedal customizing screen screen A is displayed 2 Select from butto
68. due to other setting state 51 Flap concealed stitching data Right sewing end Position of sewing end of right hand flap is adjusted x It is possible to set only when EMEN is set to flap sewing Setting range Initial value Edit unit 9 9 to 9 9 0 1mm Changeover of deflection direction at the start of sewing Changeover of deflection direction at the start of sewing is performed S014 Deflection amount at the start of sewing In case the start of sewing is the slant sewing setting deflection amount is Compensated In case the start of sewing is the parallel sewing setting deflection amount cannot be compensated 0 5 to 10 0 0 4mm Changeover of deflection direction at the end of sewing Changeover of deflection direction at the end of sewing is performed Deflection amount at the end of sewing In case the end of sewing is the slant sewing setting deflection amount is Compensated In case the end of sewing is the parallel sewing setting deflection amount cannot be compensated 0 5 to 10 0 0 1mm S017 Center knife actuating position setting 0 0 to 25 0 7 0mm Cutting position of center knife at sewing start sewing end is set x Be sure to adjust with every gauge so that the position meets the top of 0 1mm letter V of corner knife Em Sewing start center knife i Sewing end center knife JE position Han position 0119 Corner knife actuating position at
69. e transformer box after removing top cover 6 ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE Putting nut and washer between main unit frame and fix the thread stand as illustrated in the left hand figure 7 INSTALLING SP 46 CLAMP BAR STACKER OPTIONAL PART NO 40058952 m rem FE mm Clamp bar stacker is delivered in the state A that it is fixed in the frame at the time of delivery with the clamp bar stacker J mounted It is necessary to change the installing position to the normal using position Remove stacker fixing plate Turn the whole stacker in the direction of the arrow and take it out from inside of the frame 3 Change stacker turning shaft section to stacker base hole 4 Lock the whole stacker with hinge 5 Enter safety bar amp from and amp directions and fix it at the position where is almost parallel to the floor Q At this time confirm that air is being WE supplied 8 INSTALLING SP 47 ROLLER STACKER OPTIONAL PART NO 40058953 1 Adjusting the position Confirming parallelism Make sure that stacker table and rubber roller 3 are installed parallel with each other If not loosen four setscrews to adjust 2 Confirming the clearance Make sure that the clearance between stacker table and rubber roller is ap
70. e work after turning OFF the power 101 1 Grease up procedure Loosen two screws SM6040602TP and move wiper cylinder to the right side 2 Loosen two screws SM4050655SP and move face plate cover to the left side At this time be careful of moving the cover along escape of the cover so that it does not come in contact with plate spring 3 Replenishment of grease to the center knife section Apply grease to both planes of guides knife bar metal upper and knife bar metal lower Knife bar moves up and down by moving cylinder joint up and down in the state that air is not supplied Apply grease to the metal so as to infiltrate the inside 102 4 Replenishment of grease to the needle bar section Apply grease to thread take up lever felt needle bar bracket needle bar and square block 5 After applying grease in the face plate install the face plate cover by reversing the removing procedure 6 Fix the screws to be symmetrical to the center of slot so as to keep the clearance approximately 1 mm between wiper and arm amp open 4 Remove the rubber cap and apply new grease to the inside of the hole after removing old grease adhered to the inside of hole Then cover the hole with the rubber cap 103 4 CONSUMABLE REPLACEMENT COMPONENTS The components below are the consumable ones Periodically replace them Thread guide felt
71. ead remains few When CLEAR button Lc Q is pressed the bobbin thread remaining amount counter value is reset and the screen returns to the sewing screen 40 6 CHANGING THE SEWING MODE a Display the sewing mode selection screen Press SEWING MODE CHANGEOVER key M and the gt mode change over screen is displayed all at 2 Select the sewing mode Press MODE SELECTION button and the indication of button is changed When the independent When the alternate sewing When the cycle sewing is sew is selected is selected selected fo 3 Determine the sewing mode Press MODE CHANGEOVER key M Q and the data input screen of the selected sewing mode is displayed od PATTERN TK JEFF a 0 0 SE 3 zs F om Oo Joos Oc Hui SY i Kr Independent sewing input Alternate sewing input screen screen Cycle sewing input screen _ A 7 USING THE SEWING PATTERN 1 Performing the selection of pattern OW Display the input screen When the input screen of independent sewing mode alternate sewing mode and cycle sewing mode is displayed the selection of pattern can be selected By customizing the sewing screen the selection of pattern can be performed from the sewing screen as well 2 Call the pattern list screen Press PATTERN LIST button A i Eg or Sk Q and the pattern list screen is displayed PATTERN Fi 0 0 iF r oom i bed bel oen oo fam joo joo OH
72. ection is automatically set EDEL Right flap angle detection device is not mounted left flap double welt and single welt with one side flap only can be used Roller stacker stop motion change over Stop motion of roller stacker is selected It is displayed only when ERIE is set to roller stacker mounting Stop 08 Motion O Clamp bar stacker stop motion change over Stop motion of clamp bar stacker is selected Itis displayed only when IME is set to clamp bar stacker mounting TI VW Stop Motion Fed Item that is not displayed due to other setting state BB 2 Items that are displayed in the sewing data list screen S006 Flap priority sewing selection Flap priority sewing mode is selected x It is possible to set only when alternate sewing mode is set Flap priority sewing prohibited Flap priority sewing mode is sewing start irradiation or sewing end irradiation the marking irradiation position is automatically changed over after end of sewing x This function does not move at the time of alternate sewing mode and cycle sewing mode SY Stop k Motion oe ee Bane Setting range Edit unit Initial value 2 Flap forced stop data 0 0 to 10 0 5 0mm When flap sewing end is not detected the machine stops after sewing as long as the set length from rear reference position 0 1mm x It is possible to set only when EEIMIED is set to f
73. eeaeeeesseeceeseeeesseeesseeeesaeeeees 31 5 Input screen Cycle SEWING MOE cccseccccseececceeceeceeeeeceeeeeeseeeeeseeeeseeeeeesueeeeseueeeseaeeesaeeeessaneeeas 32 6 Sewing screen Cycle SEWING MOE aurais a a E 33 4 USING THE COUN TER civcecieissctetarcandsctvnccuccatatcecsactanseesaiccedsnvaadcecuanstecesscavaeecnsacwepauseavacseeceanauusaneacdavsacces 34 1 Setting procedure Of the Counter eseni a e a E ER 34 2 Releasing proceadureol COUR EUD core nen ie el a eee 37 3 Counter value Changing procedure during SEWING cccccceeeeeccseeeeeeeceeeeeeeseeeeeesueaeeeessaeeeeesaaees 37 5 USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER MM 38 1 Setting procedure of the bobbin thread remaining amount adjustment Counter c cccceeeees 38 2 Releasing procedure of the bobbin thread remaining amount detection Count up cc0ee 40 6 CHANGING THE SEWING MODE sissensnsnausssouunnanounnanonnnuocnnnununannnnnanunnnunnnanunnnnnunnannnina nonno eunan n nannaa 41 7 USING THE SEWING PAT TERN wisice cesses aii a a A DEDE El 42 1 Performing the selection of pattern accicewesdeecienreaceeideeecndeaninbs gest eescaceeiedyoondecect tad aeeate bade tenes beck end seeds 42 2 Performing the new creation Of Pattern cccccccceecccsseeceeeeeeeeeceececeueeseueeseeeessueessueeesueeeseeeeseeeesaaes 43 3 COD VING Me DAMON asstecs ve sei cate a SOE FESTER LEE RET RDS el enue across ADRESSER DERE SEE
74. eeeeecseeeeeeeeeeeeaeeeeeneeeeesaees 107 3 uReDlaGinG tne DING E e seston tevacenatenaaaac r eden accent eaeed 108 8B CORNER KNIFE scii kob i a ad e cused a ae EEN er eee edad cee a deed 109 Cl Comer kule MINI ist cocudivs cceent a REE EN BERNER Saakt 109 2 ACIUSIING TNE corner KANG idyscictocuansadsouerncsaneotiiuecttsdviwniedesieandceeshsew a A arealer Rene reel erat sg 110 3 Corner knife adjustment FUNCTION screen ccccceecceceeececceeeeecaeeecaueeeeseeceeseeeeeseeeesseeesseeeesaneeeas 111 4 Corner knife actuating POSITION setting PFOCECUME cccceecccceeeecseeeeeeeeeeeceueeeeaeeeesseeeeeseeeeesaneeess 113 5 Feature of the corner knife actuating position setting cccceececcseeeeeceeeeeceeeeesseeeeseeeeeneeeeseneeees 114 6 Detection amount Seting reserse r a A Nea idesbaneeotahenweieasal ieee 116 9 CENTER KNIFE ace a E a eeu eeu 117 1 Center knife actuating position setting PrOCECUIE cccceeccccseececeeeeeeeeeeeeceeeeeeseeeeeseeeeseneeeseneeess 117 2 Feature of the center knife actuating position setting cccccseccecseeeeeceeeeeeaeeeeeseeeeseueeeseneeesaaeees 118 10 ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS aasssasssnnnnsnnnnnnnnnnnnnnnn 120 11 CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES WITH THE BOBBIN THREAD REMAINING AMOUNT DETECTING DEVICE cccccccsssseccenseeeceseeeeeneeecenseeeonseseeneeseonsessoaseesees 121 i2 HOW TO ADJUST
75. eflecting tapes of the folding plate and the left flap base using an air gun once or more times a day I CONFIGURATION OF THE MACHINE The APW 896 consists mainly of the following units HASDSBO0ODOO0OQGE Frame and structural components Framesewing table covers foot switch etc Clamp foot unit and feed mechanism Corner knife unit Binder unit Binder components and its driving components Pneumatic control unit Pneumatic control devices and pipings Stacker unit Optional Sewing machine head Electric control unit Control panel Operation panel Power switch Also used as the emergency stop switch Temporary stop switch With this machine consisting of the aforementioned 11 units you can do desired welting work simply by setting materials garment body interlining piece welting patch etc in place and operating the switches on the operation panel In addition when temporary stop switch is pressed during operation of the device the device stops Dh I SPECIFICATIONS 1 MECHANICAL SPECIFICATIONS 1 Sewing machine LH 896 model of 2 needle lockstitch machine with a center knife Sewing speed 3 000 sti min max Stitch length Lockstitch 2 0 to 3 4 mm standard 2 5 mm Condensation stitch 0 5 to 1 5 mm standard 1 0 mm Back tack stitch 0 5 to 3 0 mm standard 2 0 mm Condensation Back tack stitch selectable 4 Typ
76. en When you keep operation mode changeover key M held pressed for six seconds right scroll button gt Q is displayed on the screen When you press this button the 2nd screen screen A of the operation mode changeover screen is displayed Displaying the option setting list screen Option setting button is displayed on the screen When you press this button option setting list screen screen B is displayed Second screen of the mode changeover screen Screen A 3 Selecting the option setting you want to change Press up down scroll buttons ajy Q to select the data item button amp you want to change Optional setting list screen Screen B 73 2 Optional setting list By setting the optional mounted state it is possible to perform the respective optional operations SPOd6 Clamp bar stacker mounting not mounting is set au Not mounting k Mounting Setting range l Edit unit Initial value Ou Not mounting Roller stacker mounting not mounting is set 99 Not mounting AON Mounting La Not mounting Sets mount unmount of the grasping stacker device mount unmount S Unmount y X Unmount Dart stretcher mounting not mounting is set x However in case of dart stretcher mounting iiIEEN setting is limited to 8 to 12 mm Si el Gauge size Not mounting 1 Mounting Vacuum device mounting not mounting is set Suu LLI aaj Not moun
77. er to V I 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 28 2 Sewing screen Independent sewing mode INTERLINING SUPPLY button When this button is pressed interlining is supplied This is displayed when With of Iegi automatic interlining supplying device is set with the optional setting TYPE OF WELT CHANGE OVER button Type of welt change over screen is displayed and change over of type of welt and adjustment of parallelism of the binder can be performed CLAMP UP PROHIBITION AT SEWING END button When this button is held pressed the clamp is returned in the lowered state at sewing end It is convenient to use this button at the time of adjustment of marking light or trial sewing DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed COUNTER CHANGE OVER button When this button is pressed the display of sewing counter and number of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present BOBBIN THREAD RIGHT REMAINING AMOUNT VALUE This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the counter value is subtracted and the count up screen is displayed when
78. es of welt Parallel double welt parallel single welt Each with flap or without flap slant double welt slant single welt 5 Pocket lip size Possible to set in increments of 0 1 mm within the range of 18 mm min to 220 mm max Welt lenght Parallel flap Min 47 5 mm Slant flap Dependent on deflection amount Reference 20mm gauge deflection amount 20 mm back tuck 7 5 mm Min 67 5 mm 6 Welting width 8 10 12 14 16 18and 20 mm Needle gauge However for with dart stretcher 8 10 and 12 mm For ieee with breast pocket 8 10 and 12 mm with zipper attachment 16 mm 18 mm 20 mm 7 Needles ORGAN DP X 17 14 to 18 standard 16 8 Thread Spun thread 60 Recommended 9 Hook Full rotary vertical axis self lubrication hook 10 Thread take up lever Slide thread take up lever 11 Needle bar stroke 33 3mm 12 Cloth feed mechanism Driven by stepping motor 13 Control By a micro computer AEE E P E Machine operation is automatically stopped if the cloth feed mechanism error detector y the needle thread breakage detector or any of the various safety devices is actuated 15 Lubricating oil JUKI New Defrix Oil No 1 16 Operating air pressure 0 5MPa 17 Air consumption Approx 40dm min ANR 18 Dimensions of machine Width 1 095 mm 1 580 mm when including the stacker Length 1 500 mm Height 1 165 mm 1 800 mm when including the thread stand 19 Weight 238 5kg 20 Noise Equivalent continuous emissio
79. esaes 19 7 SETTING THE MATERIAL TO BE SEW WN icsciiceleiiiincctiadeesee icici EL ERE REE REELLE RENEE ER ENE E RENEE ERE ER ERNE ER ERNE 20 Setting aa garment Dody seesi akani ena aaa ae a Aa a aa ee a a aeia aa 20 8 ADJUSTING THE MATERIAL GUIDE ec ccccecceeeccenneeeeeenseeeeeaaseeseceasseeseoaaeeescnassesseoaaseeseoaneeenes 20 M HOW TO USE THE OPERATION PAN El 55 deatee teseeewavisiacadesswebvcsedvescedacdevetasenneeans 21 Ue PR Ce airs eco a a utnte as Sats boes eae tae se ancanteee renee 21 2 BASIC OPERATION OF THE OPERATION PANEL IP 420 ccccccesseeesesseesecenseeeseenseeeseenseeeees 24 C1 Gonfiguration OPP 2420 cc ciasiet sovetesyhorsleei genni tes och a danced Bends adden eddsceaiadias tyatt aaaeseedies 24 2 BUHOAS USET IM COMMON misini aaa a aE Eaa sa abe kb hansen less 25 3 BaSiG OPTa lO cinn a eN an se eee eee aes 25 3 EXPLANATION OF THE BASIC SCREEN ccccssesecccssnseeccccnseesennnsecceneseeseenssesennnnsesecnessesses 28 1 Input screen Independent SEWING MOCE ccceeccceeecceeceeeeeeceeceeeuecseeeesaueesaeeessueeseaeessneessneesaees 28 2 Sewing screen Independent SEWING mode ccccseseccceeeccceeeeeceeeeeeeeeeeeceueeesseeessuseeeseeeeesaeeeeeas 29 3 Input screen Alternate SEWING mode cccccccccseeceeceeeeeceeeeeeceeeeeseeceeeseeeeesaeceeseeeesseeessneeeeseeeeees 30 4 Sewing screen Alternate SEWING mode ccccceeeccceeececeeeeeeceeeeeceeee
80. g start is limited 500 to 2500 100 sti min 500sti min Soft start second stitch Number of revolutions of second stitch at sewing start is limited Soft start third stitch Number of revolutions of third stitch at sewing start is limited 500 to 2500 100 sti min 500 to 2500 100 sti min 700sti min 1000sti min Return speed of clamp foot Return speed of clamp foot is set 3to9 Thread breakage detection With without thread breakage detection is selected x With thread a Sy Without thread breakage detection breakage detection Flap presser motion mode Motion order of flap presser is selected D 0 From right E From left 9 10 Right Left at the _ Side where flap is same time art Sit x When right and left are simultaneously actuated with customizing of pedal setting this parameter is neglected and the right and left are simultaneously actuated ew Item that is not displayed due to other setting state 66 Setting range No Item Initial value Edit unit 11019 Clamp foot down order change over o Lowering order of clamp foot is selected tes er oo From right 48L From left oo Right left at the he aay same time x When right and left are simultaneously actuated with customizing of pedal setting this parameter is neglected and the right and left are simultaneously actuated u20 Folding plate motion mode
81. he start of clamp motion to hold material on the 9 99 stacker base to release the material presser is set 0 01 sec It is possible to set only when clamp bar stacker option is used Item that is not displayed due to other setting state 65 Stacker timer 3 Motion time of material sweeping bar is set It is possible to set only when H clamp bar stacker option is used Setting range Edit unit 0 00 to 9 99 0 01 sec Initial value 0 70 sec 009 Stacker timer 4 Time to advance timing to release the sewing product by lifting clamp foot is set When clamping a short sewing product the amount to drop by tare is adjusted It is possible to set only when HEA clamp bar stacker option is used 0 00 to 9 99 0 01 sec 0 00 sec Sewing speed under the high speed mode Number of revolutions of lockstitch section is set x It is possible to set only when RIRES sewing speed setting selection is set to memory switch 1000 to 3000 100 sti min 2500sti min Sewing speed under the low speed mode Number of revolutions of condensation and back tack sewing sections is set It is limited by sewing speed under the high speed mode x It is possible to set only when frk Sewing speed setting selection is set to memory switch 1000 to 2500 100 sti min 1500sti min Soft start first stitch Number of revolutions of first stitch at sewin
82. ication starts OH 0D 95 Data No during communication total number of writing data and number of data that have finished the data communication are displayed in the during communication screen M670 o 0047005 Data is being written When performing writing to the pattern No that already exists the overwriting confirmation screen is displayed before writing r me B When performing overwriting press ENTER button oy aN a gt Noy When performing overwriting to all without displaying the 7 overwriting confirmation screen press OVERWRITING button aD in all cases Overwriting is performed OK 96 17 PERFORMING FORMATTING OF THE MEDIA When re formatting the media be sure to perform it with IP 420 The media that have been formatted with the personal computer cannot be read with IP 420 Display the media format screen Keep pressing MODE CHANGEOVER key M for three seconds and MEDIA FORMAT button lt is displayed on the screen When this button is pressed the media format screen is displayed Start formatting of the media Set the media you desire to format to the media slot press ENTER button ea after closing the cover and formatting starts Store the necessary data in the media to other media before formatting When formatting is performed the inside data are erased 97 VI MAINTENANCE INSPECTION Be sure to periodically execute
83. ifications Insert the USB connector into the USB terminal on the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed USB specifications Conform to USB 1 1 standard Applicable devices 1 Storage devices such as USB memory USB hub FDD and card reader Not applicable devices CD drive DVD drive MO drive tape drive etc Format supported ___FD floppy disk FAT 12 Others USB memory etc FAT 12 FAT 16 FAT 32 Applicable medium size _FD floppy disk 1 44MB 720kB Others USB memory etc 4 1MB 2TB Recognition of drives For external devices such as a USB device the device which is recognized first is accessed However when a medium is connected to the built in media slot the access to that medium will be given the highest priority Example If a medium is in serted into the media slot even when the USB memory has already been connected to the USB port the medium will be accessed Restriction on connection Max 10 devices When the number of storage devices connected to the sewing machine has exceeded the maximum number the 11th storage device and beyond will not be recognized unless they are once disconnected and re connected Consumption current ___ The rated consumption current of the applicable USB devices is 500 mA at the maxi mum JUKI does not guarantee operation of all applicable devices Some device may not operate due to a compat ib
84. ility problem _93 2 BASIC OPERATION OF THE OPERATION PANEL IP 420 1 Configuration of IP 420 Front Right side sedl bads s PATTERNI if ihteligent bane i Description TOUCH PANEL LCD display section Change over of the data input screen and the sewing screen is READY key performed Change over of the data input screen and the information screen is l INFORMATION key performed Change over of the data input screen and the communication E COMMUNICATION key z i screen is performed MODE CHANGEOVER key Change over of the data input screen and the mode change over screen which performs various details setting Contrast control Brightness control CompactFlash TM eject button CompactFlash TM slot Cover detection switch Connector for external switch e e 90 90 0 9 Connector for control box connection 1 Lightly press the target key on the touch panel with a fingertip to operate the IP 420 If you oper r Kai ate with any means other than your fingertip the IP 420 can malfunction or the glass surface of 9 the touch panel can be scratched or break 2 When READY key is pressed first after turning ON the power origin retrieval of the clamp foot is I performed At this time the clamp foot moves So be careful 24 2 Buttons used in common Buttons that perform common operation in the re
85. ing communication is displayed during communication and the screen returns to the communication screen after the end of communication Do not open the cover during reading the data Data may not 9 be read in J 94 5 Take in of plural data together It is possible for the sewing data to select plural data to be written and write all together Pattern No of writing destination is the same No of the selected data No Important Cy No 99 and after of the media cannot perform the plural selection Display the writing file selection screen Press PLURAL SELECTION button and the data No plural selection screen is displayed Co ais iis 2 Perform the selection of data No List of the file No of the existing data is displayed Press FILE No buttons you desire to write It is possible to reverse the selection state of the button with REVERSE button DE bs FE ves _ i e a D D 3 Determine the data No When ENTER button P is pressed the data No plural selection screen is closed and the selection of data ends D D N N No oo i ho i D j wl 4 Start the communication Press COMMUNICATION START button 5 and the data commun
86. ing light irradiation position and setting of change of marking light set value Enkin BIRI and S5032 are performed s005 NEXT SEWING DATA CHANGE OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over This is not displayed when flap priority sewing selection Enea is ON CORNER KNIFE MOTION POSITION AT SEWING START SETTING button Cutting position FT of corner knife at sewing start is set CENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start and sewing end SVEN CORNER KNIFE MOTION POSITION AT SEWING END SETTING button Cutting position 5020 of corner knife at sewing end is set CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back FLAP CONCEALED STITCHING DATA AT SEWING START SETTING button Flap concealed stitching data at sewing start FIE or SI is set FLAP CONCEALED STITCHING DATA AT SEWING END SETTING button SIER or I is set Flap concealed stitching data at sewing end x It is possible to customize display non display of the respective buttons For the details refer to V I 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 30 Name of button INTERLINING SUPPLYING button 4 Sewing screen Alternate sewing mode When this button is pressed interlining is supplied x This is displayed when With of SIAI automatic inter
87. ing the pedal perform the work paying attention to the overhead table Install the pedal base to the machine frame with screws 2 Connect pedal bases and with two screws Q Position of the pedal can be optionally I adjusted within the range of the slot J 3 Connect the connecting rods with fixing screw rods with connecting rod on the sensor side pulled downward 2 Install so that connectingrodonthe pedal side and the caster do not interfere with each other within the range of pedal operation SEE eee Connect one end of air coupler supplied with the machine as an accessory to air hose Then connect the other end to coupler amp on the main unit side fi Pa i ts en D an ll Connect coupler to the main unit with air cock closed then carefully open air cock to allow the compressed air to be supplied if Make sure that the pressure gauge of the regulator reads 0 5 MPa we oe TUN 5 CONNECTING THE POWER PLUG CAUTION A To prevent possible accidents caused by leakage or dielectric strength an appropriate power plug shall be installed by a person who has an expert knowledge of electricity Be sure to connect the power plug to the receptacle that is well grounded Connection of the power plug to the power depends on the specifications of the product Adjust the power plug to the power specification
88. ining amount detecting device Use the exclusive bobbin case for the bobbin thread remaining amount detecting device Properly adjust the bobbin winder Check how the sensor scale and MAIN circuit board are connected 12 HOW TO ADJUST THE FOOT PEDAL The foot pedal of this device is so designed that an analog type pedal sensor detects the depressing depth of the foot pedal and the detected voltage value is taken as the operation step of the pedal However the voltage value of the pedal sensor changes with a lapse of time As a result the depressing depth of the foot pedal can fail to match the operation step of the pedal In this case adjust the foot pedal as described below In addition the adjustment value of the pedal is stored in memory of EEP ROM of MAIN circuit board If the circuit board is replaced adjust the foot pedal taking the same procedure The pedal has 7 steps in the direction A and one step in the direction B Perform the panel setting in the respective steps Display the pedal customizing screen for three Keep pressing MODE CHANGE OVER key M seconds and PEDAL CUSTOMIZING button on the screen changes the color from green to light blue Press this button and the pedal customizing screen of maintenance personnel level is displayed 122 t ale When FOOT PEDAL ADJUSTMENT button is pressed the foot pedal adjustment screen is displayed and the number of S L 4 steps in terms
89. ining time up to the replacement can be cleared Perform CLEAR of the remaining time up to the replacement Press ITEM button you desire to clear and the replacement time clear screen is displayed Press CLEAR button and the remaining time up to the replacement is cleared 85 3 Display the threading diagram Press THREADING button displayed in the maintenance inspection information screen and the needle thread threading screen is displayed See when performing threading 2 Releasing procedure of the warning When the specified inspection time is reached the warning screen is displayed In case of clearing the inspection time press CLEAR button c Q The inspection time is cleared and the pop up is closed If not press CANCEL button x and close the pop up Every time one sewing is completed the warning screen is displayed until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacement A201 e Cleaning time A202 Oil replacement time A203 86 3 Observing the production control information It is possible to designate the start display the number of pieces of production from the start to the existing time display the number of pieces of production target etc in the production control screen There are two kinds of display ways for the production control screen In case of displaying from the information screen
90. ion function setting screen Screen A 78 tr 5 Functions below can be registered from first step in order Functions that can be registered are in the state of button as 14 KA and displayed in order When the button is pressed the color changes and the function is registered The number of pedal Ele 5 steps is advanced with Aw button Bd When the number of 6t_ pedal steps is returned with a Q it becomes the state before Ft id one C i E IS When functions are registered up to the last ENTER button is displayed Press it to determine the registered data play g o i P x Itis possible to clear and register the number of pedal steps When the function is determined without registering MACHINE START lt gt knee switch start is applied x Whether or not the clamp foot comes down from right or left is determined by WHES clamp foot lowering order change over When right and left are set to the same time even if the independent motion is set in this screen the right and the left actuate at the same time x Whether or not the flap presser comes down from right or left is determined by RIMES flap presser lowering order change over When right and left are set to the same time even If the independent motion is set in this screen the right and the left actuate at the same time Display Description Display Description Dart stretcher optional Binder down Vacuum su
91. is 9 9mm set 0 1mm Ti Setting of left corner knife motion position at the end of sewing 9 9 to 0 0mm Motion longitudinal position of left corner knife at the end of sewing is 9 9mm set 0 1mm Setting of right corner knife motion position at the end of sewing 9 9 to 0 0mm Motion longitudinal position of right corner knife at the end of sewing is 9 9mm set 0 1mm T Marking light setting 100 0 to 0 0mm Marking light irradiation position in each case of sewing start irradiation 100 0 sewing end irradiation center irradiation is set When set value 0 0mm Sewing start the sewing position is the same as the marking light irradiation position irradiation Use this function when irradiating the marking light to the position that is 80 0 to 100 0 different from the sewing position 0 1mm it Sewing start irradiation i e ee i e e a m ja m o o a ssf ad Sewing end irradiation Center irradiation 54 Setting range Item Initial value Edit unit Automatic detection function of deflection at the start of sewing Flap is read at the start of sewing using two flap sensors and deflection is automatically set SWIELS Right flap angle detection device is not mounted left flap double welt and single welt with one side flap only can be used Automatic detection function of deflection at the end of sewing Flap is read at the end of sewing using two flap sensors and defl
92. itial value 4 0 mm is automatically added Center knife Center knife motion position actuating position setting setting t Center knife actuating Center knife actuating position setting screen position setting screen Screen A Screen B Center knife actuating position at the start of sewing is displayed B C SWEA Center knife actuating position at the start of sewing before compensation is displayed MMEA Index excess cut length on the moving side initial value 4 0 mm is displayed Caution When the sewing type is changed be sure to use the machine after confirming the positions of D corner knife and center knife with trial sewing J 118 Setting of center knife actuating position at the end of sewing In case of normal setting corner knife does not perform indexing screen C is displayed When the corner knife performs indexing the same as the center knife actuating position at the start of sewing setting screen D instead of screen C is displayed As shown in screen D IE Index excess cut length on the fixing side initial value 4 0 mm is automatically added OH oT Center knife actuating Center knife actuating position setting screen position setting screen Screen C Screen D Center knife actuating position at the end of sewing is displayed E F Center knife actuating position at the end of sewing before compensation is displayed MMEA Index excess cut leng
93. lacement grease up time needle replacement time cleaning time etc are specified and when the specified time has passed the warning notice can be performed See VI 15 1 Observing the maintenance inspection information p 85 Production control information By means of function to display target production and actual production the target achieving consciousness of a line or a group is enhanced and also the progress can be confirmed in one glance Information screen See VI 15 3 Observing the production control screen A information p 87 and VI 15 4 Performing setting of the production control information p 89 Operation measurement information Information on machine operating situation machine operating rate pitch time machine time and machine speed can be displayed See VI 15 5 Observing the operation measurement information p 91 84 1 Observing the maintenance inspection information Display the maintenance information screen Press MAINTENANCE INSPECTION INFORMATION SCREEN DISPLAY button A Q of the information screen Three items of the information below are displayed in the maintenance inspection information screen Needle replacement 1 000 stitches Cleaning time hour Oil replacement time hour Interval GQ to inform the inspection and remaining time amp up to replacement are displayed in the respective item buttons amp Also the rema
94. lap sewing 1 34 Compensation value of deflection detection at the start of sewing 9 9 to 0 0mm Further compensation is performed to the deflection automatically 9 9mm detected at the start of sewing ale 0 1mm f fi fi HE NH EPEE Compensation value of deflection detection at the end of sewing 9 9 to 0 0mm Further compensation is performed to the deflection automatically 9 9mm detected at the end of sewing fl O40 Lockstitch pitch 2 0 to 3 4 2 5mm Sewing pitch of lockstitch section is set 0 1mm F Selection of condensation back tack at sewing start Condensation back tack at sewing start is selected Condensation JA i Back tack FEER Item that is not displayed due to other setting state 56 Item Edit unit Setting range Initial value Number of condensation stitches at sewing start Number of condensation stitches at sewing start is set It is possible to set only when RIES ie is set to selection of condensation 3 to 19 1 stitch 5 stitches Condensation pitch at sewing start Condensation sewing pitch at sewing start is set x It is possible to set only when RIES First stitch pitch of condensation sewing at sewing start First stitch pitch of condensation sewing at sewing start is set x It is possible to set only when BEVIERI is set to selection of condensation x It is possible to set only when is set to selection of condensatio
95. layed on the panel as well Please understand Fig C Relation of positions of left right corner knives Deflection setting of 10 0 mm is taken as an example Range that corner knife cannot cut 0mm to 4 0mm 6 0mm to 10 0mm Corner knife cannot cut properly The range corresponds to Short Long conditions I and I Short Short KIK S KIR Condition I Condition I When the range exceeds 4 0 mm the corner When the long knife enters the inside of the knife cannot cut short knife the corner knife cannot cut Caution When the sewing type is changed be sure to use the machine after confirming the positions of corner knife and center knife with trial sewing 115 nn A A A A E A A A E E A E A E E E E E E E E E E E E E 7 E E ss se E TL hme 6 Deflection amount setting 1 Automatic deflection detection function By pressing the button of automatic deflection detection function the flap is read using two flap sensors and the deflection can be automatically set However when ERE Right flap angle detection device is not mounted left flap double welt and single welt with one side flap only can be used 1 When the input screen of independent sewing mode alternate sewing mode or cycle sewing mode DEFLECTION AMOUNT SETTING button is displayed When this button is pressed DEFLECTION AMOUNT SETTING SCREEN SCREEN A is displayed SEERE EJ ES PATTERN3 E saf Ai Ut SJ i oT Independent sewing m
96. lel Display the production control screen Refer to VI 15 3 Observing the production control information p 87 and display the production control screen Input the final target value First input the number of pieces of the target of production in the process to which sewing is performed from now on 100 When FINAL TARGET VALUE button AT Q of item is 2 pressed the final target value input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button Fal Input the pitch time Next input the pitch time required for one process 0 10s When PITCH TIME button OPT of item D is pressed the pitch time input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button FE GC Input the number of times of thread trimming Next input the number of times of thread trimming per process When NUMBER OF TIMES OF THREAD TRIMMING button 71 of item is pressed the number of times of thread trimming input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button pall Q When the input value is 0 count of the number of times of thread trimming is not performed Use this function by connecting the external switch 89 Start the count of number of pieces of production Press START button Key and the count of
97. lining supplying device is set with the optional setting TYPE OF WELT CHANGE OVER button Type of welt change over screen is displayed and change over of type of welt and adjustment of parallelism of the binder can be performed CLAMP UP PROHIBITION AT SEWING END button When this button is held pressed the clamp is returned in the lowered state at the time of sewing end It is convenient to use this button at the time of adjustment of marking light and trial sewing DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed COUNTER CHANGE OVER button When this button is pressed display of sewing counter and number of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON COUNTER VALUE CHANGE button Counter value which is displayed at present is changed NEXT SEWING DATA CHANGE OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over This is not displayed when flap priority sewing selection EMES is ON BOBBIN THREAD RIGHT REMAINING AMOUNT VALUE This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the counter value is subtracted and the count up screen is displayed when 0 is reached This button is displayed only when the reflecting ligh
98. m register ee 8 6 8 9 CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back x Itis possible to customize display non display of the respective buttons For the details refer to V I 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 32 6 Sewing screen Cycle sewing mode INTERLINING SUPPLYING button When this button is pressed interlining is supplied x This is displayed when With of STEL automatic interlining supplying device is set with optional setting TYPE OF WELT CHANGE OVER button Type of welt change over screen is displayed and change over of type of welt and adjustment of parallelism of the binder can be performed CLAMP UP PROHIBITION AT SEWING END button When this button is held pressed the clamp is returned in the lowered state at the time of sewing end It is convenient to use this button at the time of adjustment of marking light and trial sewing DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed CYCLE DATA display All pattern data that have been registered to the cycle sewing data are displayed COUNTER CHANGE OVER button When this button is pressed display of sewing counter and number of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON COUNTER VALUE CHANGE button BOBBIN THRE
99. me is set 1 kOTO E 4 Center knife one shot motion prohibition setting With without one shot motion to properly cut the cutting position of center knife on the side of the end of sewing is selected ga m mm m m Hen man ren m e One shot motion prohibited With one shot motion Clamp foot motor origin compensation Origin of clamp foot motor is compensated l 71 K 081 Item Setting range Edit unit Initial value Corner knife motor origin compensation Origin of corner knife motor is compensated 4 5 0 to 5 0 0 1mm 0 0mm Marking light origin compensation just under Origin of marking light motor is compensated Origin is in the state that it irradiates light just under and located at the position of 230 mm from needle Marking light origin compensation needle side Position of needle side from origin of marking light motor is compensated Light irradiation position is 80 mm from needle kgg Marking light origin compensation operator side Position of operator side from origin of marking light motor is compensated Light irradiation position is 380 mm from needle Back tack motor origin compensation Origin of back tack motor is compensated PO 30 to 30 1pulse 10 PERFORMING OPTIONAL SETTING 1 Changing procedure of the optional setting Displaying the 2nd screen of the operation mode changeover scre
100. n 5 kinds of pedal operation that are registered as customized At this time the contents of selected pedal operation data are displayed at 3 When SCREEN END button is pressed the selected pedal operation data is determined and the screen returns to the original screen Pedal customizing screen Screen A 77 2 Customizing the pedal operation data OD Press button Ilt Q and set whether to make the clamp foot recede or not with the pedal depressed to the reverse step Display Description To make clamp foot recede C bed Not to make clamp foot recede i er al i its 2 Press button and set whether or not the interlining presser actuate with the pedal depressed to the reverse step Display Description To actuate Not to actuate 3 Press button ae Q and set whether or not to lock the respective pedal operations of first to seventh steps In case of lock even when the pedal is released the motion state by pedal operation is held unless the pedal is depressed to the reverse step or reset of pedal is performed Display Description To lock Not to lock a Press button h and the pedal motion function setting screen screen A is displayed Then the motion function to be registered to the number of the respective pedal steps can be set CEEE CJ S Bd i CE l C a m Pedal mot
101. n the pattern data of independent T sewing alternate sewing cycle sewing can be freely registered up DEEG oa SEER gt Register and use the pattern data that are frequently used Press ASE PATTERN LIST button and the direct pattern selection screen S S 3 3 3 screen B is displayed melele Boggs Select the pattern you desire to register with PATTERN SELECTION button In addition the ten keys are displayed by pressing NO INPUT button and the pattern you desire to register can be selected by inputting the ten keys When the selected button is pressed again the selection is released J When ENTER button is pressed register to the direct button is completed and the screen returns to the direct pattern list screen Direct pattern selection screen screen A Screen B When MODE CHANGEOVER button is pressed the sewing mode is changed over to independent sewing alternate sewing cycle sewing The direct buttons have not been registered at the time of your purchase 83 15 USING THE INFORMATION 5 USING THE INFORMATION There are three functions below in the information function papm Ss bc Fe D PATTERN E Display the information screen Press INFORMATION key 4 Q of the switch seat section in the input screen and the information screen screen A is displayed JU SES A Maintenance inspection information Oil rep
102. n back tack detailed setting It is possible to set only when the start of sewing is parallel Second stitch pitch of condensation sewing at sewing start is set to selection of condensation 0 5to 1 5 0 4mm 0 1 to 1 5 0 1mm 0 1 to 1 5 1 0mm Second stitch pitch of condensation sewing at sewing start is set x It is possible to set only when is set to selection of condensation 0 1mm x It is possible to set only when is set to selection of condensation back tack detailed setting It is possible to set only when the start of sewing is parallel 4 i Third stitch pitch of condensation sewing at sewing start 0 1 t0 1 5 1 0mm Third stitch pitch of condensation sewing at sewing start is set It is possible to set only when BIEN is set to selection of condensation 0 1mm It is possible to set only when is set to selection of condensation back tack detailed setting x It is possible to set only when the start of sewing is parallel 4 i Sd Number of back tack stitches at sewing start 1 to 12 3 stitches Number of back tack stitches at sewing start is set It is possible to set only when BIESH is se to selection of back tack 1 stitch Wy SO48 Back tack pitch at sewing start 0 5 to 3 0 2 0mm Back tack sewing pitch at sewing start is set It is possible to set only when FEER is se to selection of back tack 0 1mm F ml FEER Item that is not displayed due to
103. n case of the sewing counter press button and in case 15 of the number of pcs counter press and Numerical setting pop up screen screen E is displayed Then the existing value of counter can be set Here input the existing value of counter 36 2 Releasing procedure of count up During the sewing work the count up condition is reached the count up screen is displayed and the buzzer sounds Press CLEAR button e Q to reset the counter and the screen returns to the sewing screen And counting starts again 3 Counter value changing procedure during sewing HE 50 Current value of No of pes counter a Display the counter value change screen When you desire to change the counter value during the sewing work press COUNTER VALUE CHANGE button Q on the sewing screen Counter value change screen is displayed 2 Change the counter value Change the counter value with TEN keys o to OG or VA button z o lo 3 Determine the counter value Press ENTER button G and the data is determined When you desire to clear the counter value press CLEAR button ec Q 37 5 USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER 1 Setting procedure of the bobbin thread remaining amount adjustment counter Display the counter setting screen Press MODE CHANGEOVER key M from the input screen COUNTER SETTING button vw Q is displayed on the screen
104. n sound pressure level Lpa at the workstation A weighted value of 80 0 dB Includes Kpa 2 5 dB according to ISO 10821 C 6 3 ISO 11204 GR2 at 3 000 sti min for the sewing cycle 4 8s ON Pattern No 1 Jump feed speed of clamp foot Max speed 2 ELECTRICAL SPECIFICATIONS The number of independent sewing patterns that can be stored in memory 99 1 to 99 The number of alternate sewing patterns that can be stored in memory 20 1 to 20 The number of cycles that can be stored in memory 20 1 to 20 Input power Single phase 3 phase 200 to 240V 50 60 Hz Optional 380V Voltage fluctuation Within 10 of the rated voltage Power consumption 350VA N INSTALLATION 1 REMOVING PACKING MATERIALS Remove the upper cover and remove Remove the string that has fixed the the string and packing materials that binder unit have fixed the clamp foot Remove the string and packing materials that have fixed the clamp bar stacker Draw out the corner knife cut the clip band has fixed the unit and remove the clip band and packing i Cut and remove the clip band that material has fixed the needle bar 2 SECURING THE MACHINE CAUTION To prevent a fatal accident lower and fix adjust bolts 4 places located at the side of caster after moving the machine to the level and stabilized place 3 CONNECTING THE FOOT PEDAL CAUTION When install
105. n swallowed diarrhea or vomiting may occur Put oil to the place where children cannot reach Upper engraved marker line Lower engraved marker line Fill the oil tank with the oil for hook lubrication before operating the sewing machine a Remove oil cap and fill the oil tank with JUKI MACHINE OIL No 1 Part No MDFRX1600C0 using the oiler supplied with the machine as accessories To prevent entering of dust be sure to attach the cap for use J 2 Fill the oil tank with the oil until the top end of oil amount indicating rod comes between the upper engraved marker line and the lower engraved marker line of oil amount indicating window When oil amount is excessively large oil leaks from the air hole or adequate lubrication cannot be performed So be careful 3 When operating the sewing machine and the top of oil amount indicating rod has lowered up to oil amount indicating window start lubricating tank with oil of 200cc as the standard and confirm that the oil amount indicating rod is working When operating a newly installed machine or a machine which has not been used for a relatively long period of time make the machine run at 2 000 sti min or less for the purpose of break in In addition use the machine after applying oil to races of the right left hooks For the oil for hook purchase JUKI MACHINE OIL No 1 Part No MDFRX1600C0 Be s
106. ndex motor origin MAIN CN128 Flap angle detection sensor INTB CN63B 2 136
107. ng CLEAR button number of stitches is cleared to 0 Be sure to clear after replenishing grease IROG Language selection No selection Language to be indicated in the panel is selected H 58 English CA ee F PH fell ee Japanese English Chinese Chinese traditional simplified Espa ol Italiano Fran ais Deutch Spanish Italian French German Portugues Portugues Ti ng Viet tro Portuguese Portuguese Vietnamese Korean Indonesia FY CCK Indonesian Russian 2 Level 2 Memory switch data level 1 are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common The data are for the maintenance personnel and possible to edit by pressing the mode switch as long as 6 seconds Setting range Edit unit Initial value KO Marking light mounting sae Mounting Non mounting of marking light is selected When Non mounting is selected marking light does not work Sat t Non mounting t Mounting KOR Sewing position selection SEE Mode that surely ends sewing at rear reference position mode that a Er surely starts sewing from front reference position or the conventional motion mode that changes sewing position according to the setting of STIL is selected x Front reference position 80 mm from needle Rear reference position 300 mm from needle r 7 f i Sewing position I on Conventional st fixed mode Rear tie motion mode
108. ng position setting Corner knife of APW 896 has the features below Left and right corner knives are independent and the corner knife actuating positions of left and right corner knives can be separately adjusted e Two kinds of long and short corner knives are provided to comply with the slant sewing of large deflection amount Corner knife when performing slant sewing shows the cutting edge as shown in Fig 1 In the state of parallel sewing that the relation of position of left and right knives deflection of knife is O left and right knives simultaneously push up However when there is deflection between the knives left or right knife separately goes up and comes down and the material is cut Deflection of corner knife 0 2mm 0 3mm 0 4mm Short Short VV eV eV Nf Parallel sewing As shown in Fig 2 the deflection of knife exceeds 4 0 mm the knife on the outside does not cut Thereby cutting is performed by combination of a short knife and a long knife Refer to I of Caution below Deflection of corner knife Fig 2 4 1mm 4 3mm 4 4mm 4 5mm 8 0mm ENNA ome Parallel sewing There are two conditions that the corner knife does not cut normally I When the offset amount of left and right knives exceeds 4 0 mm 4 1 mm or more Fig A I When the long knife enters the inside of the short knife Fig B Long knife enters the inside of short knife In case of any condition described ab
109. nnnnennnnnennnnnennnnnennnnnennnsnonnsnnonnnnnonnunnonnnnnennennonnnnnon 75 1 Changing procedure of the device setting cccccccsesccceeeeecceececceaeeeseeeeeeseuseessueeessaeeeesseeesseneeess 75 2 DEVICE seting NSU erect wa decd cata el Paea ES ae n eaS ENG oei sete ER re wags ES a Dede mer eet ae Mensa aei 76 12 CUSTOMIZING THE PEDAL OPERATION ccccccssseeeeeesseeeecenneeeseeaseeeecoasseeseoaaseessoasaeeseoenseessoeas 77 1 Method to select and use the customized Cata cccccccccccecceceececeeeeceeeeceeeeceueeesueeeseeeeseeeeseeeesaaes 77 2 Customizing the pedal Operation data ccccccccccsecccceeceecaeeeeeceeeeececeeseeeeesseeeeeseeeeessneeesseeeeseeeeess 78 13 CUSTOMIZING THE DATA INPUT SCREEN 0 00 ccccceccecseeneccenneeeeenseeeeseeeonsescenseseoaseseonsessonseesens 80 1 Customizing DrOCECUIC soeren ee oonanievanqeatiauens R 80 14 PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN Murere 82 Cl CG UStOMMZINIG POCO CI es scat iste ates hoon deal caer ENES ASE REESE SEES ERE RESEN r eee 82 15 USING THE INFORMATION SEE cise cect a eae hae 84 1 Observing the maintenance INSPECTION information ccccecccseecceeeeceeeeeseeeeceeeeseeeesaueeseeeesaneesaaees 85 2 Releasing procedure Of the Warning cccccsecccseccceececeeeeesueeeceeeceueeseueessuseseueessueeesueeeseeeeseeeesaaes 86 3 Observing the production control information ccccceececeeeeeeceeeeec
110. nnot be performed power E983 Center knife motor lock detection Turn OFF the power E984 Center knife motor abnormality Turn OFF the gt power E985 eee Clamp foot motor step out error Possible to re start after A reset E986 Clamp foot stepping motor origin retrieval error Possible to re start after reset 134 Error code Description of error How to recover Back tack motor origin retrieval error Possible to re start after reset 4 hu a Pocket bag flap detecting motor origin retrieval error Possible to re start after reset Corner knife motor origin retrieval error Possible to re start after reset D Corner knife index on the moving side motor origin retrieval Possible to error re start after reset YV i i i i i I L i i i i i i d Corner knife index on the fixing side motor origin retrieval Possible to error re start after reset a 4 Corner knife stepping motor origin retrieval error Possible to re start after reset it Qe meme gt ae Gs oe oe oe os a Marking light motor origin retrieval error Possible to re start after reset FEET Ut 135 Name Connecting connector No 14 INPUT NUMBER TABLE Name Connecting connector No Air pressure detection MAIN CN 30 Origin sensor on marking light fine adjustment side MAIN CN 36 6 Corner knife motor origin sensor MAIN CN 37 6 Back tack moto
111. o lift Possible to eet re start after i reset E363 Corner knife on the fixing side left fails to lift Possible to E a n IN re start after L reset E364 Corner knife on the fixing side fails to lift Possible to Se re start after L reset E366 Center knife does not lower Possible to Cg E re start after reset Ft L I 44 E367 Corner knife cannot be entered Possible to ll vV l re start after reset AI I E368 Zipper has run out Possible to Pac re start after 2 A reset E369 Roller stacker lower end sensor does not detect Possible to re start after reset 127 Error code Description of error How to recover E370 Roller stacker lower end sensor is gone past Possible to re start after reset E371 Clamp bar stacker material presser sensor is gone past Possible to re start after reset E372 Clamp bar stacker material sweeper origin sensor is gone past Possible to re start after reset E373 Reflecting tape on right hand side is deteriorated Possible to re start after reset E374 Reflecting tape on leftt hand side is deteriorated Possible to re start after reset E376 Pedal continuous depressing error Possible to re start after reset E377 Center knife upper detection sensor cannot detect Possible to re start after reset E378 E379 Clamp bar stacker open de
112. ode Alternate sewing mode cycle sewing mode amount and direction of Seu a When using the automatic deflection detection function it m is possible to set by pressing AUTOMATIC DEFLECTION A DETECTION AT THE START OF SEWING button or AUTOMATIC DEFLECTION DETECTION AT THE END OF SEWING button Only when setting the left flap sewing it is effective to press down Changeover of Ea 2 Setting of automatic deflection detection function the button autio In case of the flap of deflection of 2 mm or less select the deflection manual input mode since the 9 automatic deflection reading mode may judge the flap as the parallel flap J GQ position using the deflection detection of ln atm automatically set the flap concealed stitching position is and J of VI 8 2 Sewing data list p 51 116 9 CENTER KNIFE CENTER KNIFE 1 Center knife actuating position setting procedure It is possible to set the center knife actuating position by pressing CENTER KNIFE MOTION POSITION SETTING button D PATTERN Fd On OD Independent sewing mode Alternate sewing mode cycle sewing mode Center knife 1 Setting of the center knife actuating position fie pe leg There are two kinds of the center knife actuating positions SEWING START and SEWING END and it is possible to B separately set It is possible to set by pressing button and button respectively
113. ointing their long grooves at each other and tighten needle clamp screws 2 Thread used Use the left hand twist thread for the needle thread Either twist thread will do for the bobbin thread Gado Use a new thread which is uniformly twisted Left hand twist thread 13 3 How to pass the needle thread CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Lift binder in the direction A Hold section B by hand and turn the whole binder in the direction C m ES SSS md mm mm Be sure to press section B since welting ation width may become improper when the binder is pressed and turned in the I direction C m E A E mm Binder is locked with the ball plunger Rather strongly turn the binder in the direction C to release the lock Periodically replace thread guide felt GQ Sewing trouble due to rough motion of thread during sewing can be prevented Pass the needle thread in the illustrated order Left hand side needle thread toward the sewing machine Q Right hand side needle thread toward the sewing machine gt 14 2 HOW TO REMOVE THE SEWING TABLE CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 When replacing the bob
114. onfirmation screen as shown on the left side is displayed When the clamp foot moves to the back by depressing back the pedal it retreats with the flap presser closed This screen is to confirm whether material is put on the clamp foot Confirming message saying that Clamp foot moves to the back with flap presser closed Remove material on the clamp foot is displayed When there is no material on the clamp foot press CLAMP FOOT BACK button JL and the clamp foot moves to the back with the flap presser closed At the same time the confirming screen is released and the screen returns to the sewing screen When canceling clamp foot back press CANCEL button x and the flap presser is opened Then the clamp foot does not move to the back At the same time the confirming screen is released and the screen returns to the sewing screen When there is material on the clamp foot be sure to press CANCEL button x and remove the material Then depress back the pedal again to move the clamp foot to the back 97 3 EXPLANATION OF THE BASIC SCREEN 1 Input screen Independent sewing mode Name of button gt NEW CREATION button ad ed Ea Eee eed Bd ES PATTERN2 Independent sewing pattern new creation screen is displayed and new register of the pattern data can be performed COPY button Independent sewing copy source pattern list screen is displayed and the pattern c
115. orner knives on the moving side Possible to error re start after JQ reseat E477 Clearance length between corner knives on the fixing side Possible to G error re start after reseat 130 Error code Description of error How to recover E478 Deflection direction of corner knives on the moving side Possible to error re start after reseat E479 Deflection direction of corner knives on the fixing side error Possible to Iii re start after Eli i reseat f E480 f Max value of clearance between corner knives on the Possible to J moving side error re start after fn reseat E481 Max value of clearance between corner knives on the fixing Possible to 3 side error re start after x A reseat E482 Range of flap angle detection is exceeded Possible to re start after reseat E483 i Input deflection amount exceeds the limit Possible to F re start after J reseat a E484 Zipper attaching data cannot be sewn Possible to re start after m reset E485 Data other than zipper attaching data cannot be sewn Possible to re start after Im reset E486 I Il al Flap sewing data cannot be sewn Possible to ra Sor ae re start after reset 1 E487 Both long presser and endless zipper are simultaneously Possible to Wt selected re start after reset E488 The gauge size exceeds the input range Possible to re start after reset mm En Error code Description of error
116. ove the corner knife does not cut and error message E480 E481 of Setting that corner knife does not cut is displayed on the panel er En mmm my wee 114 SS Fr mm In the standard state of delivery the deflection of corner knife can be used only up to 8 0 mm When desiring to perform the deflection setting of more than 8 0 mm change the setting of deflection Reference following the procedure next The following is an example of deflection setting of 10 0 mm 1 Adjust the long corner knife so that the cutting length of the outside knife becomes from 4 0 mm to 6 0 mm For the actual adjustment procedure of the knife refer to 2 Adjusting the corner knife of Instruction Manual this manual for APW 896 p 110 2 After the adjustment of the knife it is necessary to change the setting of excess cut length according to the adjustment amount of corner knife since the initial values of the excess cut length of index IE STE are 4 0 mm respectively Add 2 0 mm to the excess cut length and set the initial value 4 0 mm to 6 0 mm since the knife has been adjusted so that the cutting length of the long corner knife becomes longer by 2 0 mm Caution When the setting exceeds 8 0 mm the range that the corner knife cannot cut comes out The range is 4 1 mm to 5 9 mm as shown in Fig C This range corresponds to conditions I and IL and error message E480 E481 of Setting that corner knife does not cut is disp
117. own as a guide in the table below Correct the counter value in accordance with sewing conditions and the like so that the bobbin thread does not completely run out during sewing The table shows the counter value when the sewing length is set to 150 mm Thread count Counter value Bobbin thread remaining length for reference m 0 4 to 2 6 0 2 to 2 6 0 4 to 2 8 0 1 to 3 0 The bobbin thread remaining length has to be re adjusted in the case described below 1 When the sewing length for the sewing product has been changed The value of bobbin thread remaining amount counter is cleared by inputting the value of the bobbin thread remaining amount adjustment counter 2 When the thread count of bobbin thread has been changed If the bobbin has run out of thread the bobbin thread remaining amount detecting device is incapable of performing bobbin thread remaining amount detection So it is very important to specify a value on the bobbin thread remaining amount adjustment counter to allow the device to give the indication of run out of bobbin thread when the sufficient amount of bobbin thread remains 2 Releasing procedure of the bobbin thread remaining amount detection count up When the bobbin thread remaining amount counter value becomes 0 at the sewing end the count up screen is displayed and the buzzer sounds Replace the bobbin thread of the bobbin where the bobbin thr
118. proximately 0 5 mm If it is not approximately 0 5 mm loosen nut to adjust When the roller stacker is not used or adjusting the corner knife the roller stacker can be turned upward with the procedure below Pull release lever Lift up the roller section to thrust pin into fixing spring then bring them into locked state see Fig 1 This puts the sewing machine in standby state Waiting state 9 REMOVING THE HEAD FIXING PLATE Remove fixing screws of head fixing plate autio Be sure to fix the machine and the frame 2 when performing re transportation J Install the sub table with four screws as shown in the figure O At this time fix the sub table so as to be fcc flush with the main table J Tape SS Connector As shown in the figure above open the lid on the right hand section of IP 420 and connect the connector which is fixed with tape to the right hand top surface of the table autio TO prevent malfunction due to static electricity install operation panel IP 420 on the panel base to use and do not change the position of the panel base J 12 LUBRICATING THE OIL TANK C 1 AUTION To prevent accidents caused by abrupt start of the sewing machine do not connect the power plug until lubrication has been completed To prevent inflammation or rash immediately wash the part when oil has stuck to your eyes or body If oil has bee
119. r origin sensor MAIN CN 38 6 Thread breakage detection left INTA CN62A 2 Thread breakage detection right INTA CN63A 2 Material sensor INTA CN65A 3 Clamp foot step out detection INTA CN66A 3 Binder open detection INTA CN68A 1 Binder up detection INTA CN71A 3 Marking light origin sensor INTA CN75A 2 Clamp foot origin detection INTA CN77A 2 Center knife lift detection INTA CN79A 1 Flap sensor left INTB CN60B 2 Flap sensor right INTB CN61B 2 Corner knife drawer detection switch INTB CN62B 2 Bobbin thread remaining amount detection left INTB CN64B 2 Bobbin thread remaining amount detection right INTB CN64B 5 Start switch INTB CN65B 3 Temporary stop switch INTB CN69B 1 Pedal volume sensor INTB CN75B 2 Roller lift detection INTB CN83A 19 Stacker open detection INTB CN83B 13 Stacker origin INTB CN83B 15 Corner knife fixing side right lifting detection INTB CN79B Corner knife fixing side right lowering detection INTB CN80B Corner knife fixing side left lifting detection INTB CN81B Corner knife fixing side left lowering detection INTB CN82B Corner knife moving side left lowering detection MAIN CN125 2 Corner knife moving side left lifting detection MAIN CN125 5 Corner knife moving side right lowering detection MAIN CN126 2 Corner knife moving side right lifting detection MAIN CN126 5 Fixing side index motor origin MAIN CN127 Moving side i
120. r turning OFF the power 1 Replacing procedure between double welt and single welt a Turn ON the power and advance the clamp foot 2 Press button to display the type of welt setting screen 3 When button is pressed the left garment body clamp operates PR aba svn between inside and outside alternately When button is pressed the right garment body clamp operates between inside and outside alternately Select the position of left and right garment body clamps In accordance with the sewing type In addition press buttons and to operate the garment body clamp between inside and outside at the time of fine adjustment of the position of garment body clamps which is explained later i fey uv 2 Fine adjustment of the position of garment body clamp Fine adjustment of double welt type A Move the position of garment body clamp to outside direction B on the panel T owe Cf ZA al Ti 2 Itis possible to perform the fine adjustment of Garment body i i Garment body the position of garment body with adjustment Cramp i i Nighy clamp right knob for double welt Move it clockwise to outside direction B and counterclockwise to inside direction A 3 Move the position of garment body clamp to inside direction A on the panel and confirm the position 107 a 0 an e amp Srg Snn D Ce ROS ft RE Garment body clamp left sem oE 2z
121. rasing procedure see VI 7 4 Erasing the pattern p 46 l When performing copying the pattern No which has been already registered copy disapproved error E401 is displayed J OW Display the input screen When the input screen of independent sewing mode alternate sewing mode and the cycle sewing mode is displayed it is possible to copy oo co oo cnc Foc m e o a eg m e lem ool joo coco 0 0 0 0 5 5 oo p Ju 2 Call the pattern No list screen of the copy source Press PATTERN COPY button gt S or fia Q and the copy source pattern list screen is displayed 44 3 Select the pattern of copy source Select the pattern of copy source from PATTERN LIST button amp Next press COPY DESTINATION NO INPUT button No in and the copy destination input screen screen B is displayed a ALTERNATE1 a ix 11 03 gt 09 gt 09 gt 08 gt 06 gt N f ry 5 A f Fi i f Fr ri J K d ISE Hi 4 0 150 0 if he 40 4 0 u ap ey ALTERNATE No O CYCLE 5 ALTERNATE ra C ALTERNATES v es ALTERNATES Copy destination No input screen screen B 4 Input the pattern No of copy destination Input the pattern No of copy destination with ten keys o to 9 It is possible to retrieve the pat6tern No which has not been used yet with wA buttons z Q and Ea
122. reference E opl t Sewing position H fixed mode Front reference Koa Pedal operation mode change over t Mode to be used for foot pedal is set Tira z 7 step pedal mode 1 shot pedal mode cr 15 K OBA Excess rate of center knife cutting 300 to 350 Excess rate in terms of the speed of revolution of center knife can be 500 set 1 KOB Setting of intermittent feed prohibition Perform not perform intermittent feed sewing is selected x When performing intermittent sewing the max sewing speed of sewing machine is limited 1 500 sti min ri Perform Mf Not perform intermittent feed ll intermittent feed Let sewing as sewing 69 Setting range Initial value KOB Change over of flap concealed stitching data edit reference Making the flap concealed stitching data that is set from panel the compensation value from the flap detecting end or the distance from detecting sensor to sewing start is selected lt a Flap detecting end I Sensor compensation i compensation Edit unit KOSS L size data range enlargement Enlarging not enlarging L size data range to max 220 mm 15 mm is set Not enlarging Enlarging ij m m ee A ho Pal S ij m m m mm AEEA ho sal i 33 ee on aas pam yan iame 1 220mm Bom K 059 Selection of sewing speed of sewing machine setting It is selected that either memory switch or pattern data pe
123. reset A201 f Needle replacing time warning Possible to Le When number of stitches of operation is reached to number of re start after Hey stitches of needle replacement that is set from the panel reset A202 Cleaning time warning Possible to Of When operation time of the sewing machine is reached to the cleaning time that is set from the panel re start after reset 125 Error code Description of error How to recover A203 ra Oil replacement time warning Possible to El When operation time of the sewing machine is reached to the oil re start after pp replacement time that is set from the panel reset E220 000000 Grease up warning Possible to x When number of stitches of operation is reached to 40 million re start after P stitches reset g Wa E221 Grease up error Possible to ee When number of stitches of operation is reached to 48 million re start after P stitches a sewing impossible state occurs reset J Wes x After applying grease it is possible to release when clearing memory switch Mita Number of stitches of grease up E303 Semilunar plate sensor error Turn OFF the Detection of upper dead point of the sewing machine cannot be power performed E349 Step out detection sensor does not react Possible to re ry rl ye For the emergency procedure it is possible to continually use by start after rest re starting with the reset button j6 However check the sensor and be
124. rforms setting of sewing speed of sewing machine KL K Api MI Memory switch Api No Pattern data O60 Selection of reflecting tape check mode ON OFF of reflecting tape check mode is set When ON is set the clamp foot is automatically comes lowered with the first clamp foot advance motion after turning ON the power and deterioration check of reflecting tape is performed x Clamp foot is automatically lowered Be sure to use this function only in case of shim type aT OFF ON all Selection of back tack return at sewing end compensation setting It is selected that either memory switch or pattern data performs setting of back tack return at sewing end compensation I l 11 I hy M Memory switch Hih No Pattern data Back tack return at sewing end compensation Back tack return at sewing end compensation is set It is possible to set only when Mii is set to the memory switch selection Ik 2 0 to 2 0 0 1mm 1 0mm K 063 Selection of mode change over button display in the pattern list screen Mode change over button is displayed in the pattern list screen and data of different mode can be selected Non display Display yea 70 Setting range No Item Initial value Edit unit Back tack control method selection sil fa Sewing pattern of back tack can be selected Q Mi fa L 1st mode standard
125. s in accordance with your sewing products mee SEs eS eee ee 1 Display the pattern selection screen for corner knife adjustment Press MODE CHANGEOVER key M to display the pattern selection screen for corner knife adjustment and press PATTERN SELECTION button for corner knife adjustment that is displayed on the screen Three adjustment patterns below are displayed in the pattern selection screen for corner knife adjustment A Corner knife Parallel Corner knife Left deflection Corner knife Right deflection Pattern selection screen for corner knife adjustment ng o oo T t E uo E i reg When MODE CHANGEOVER key M Is pressed the input screen is displayed Input screen aT 2 Display the corner knife adjustment sewing screen When pressing the pattern button you desire to adjust the corner knife adjustment sewing screen A is displayed A When READY key is pressed the corner knife adjustment sewing screen B is displayed Press PATTERN SELECTION button vail for corner knife adjustment and the screen returns to the pattern selection screen for corner knife adjustment B When MODE CHANGEOVER key M is pressed the input screen is displayed autio When performing the adjustment of corner knife using this mode at the time of replacement of corner knife be sure to confirm again the compensation value of each data of the corner knife J
126. s to connect Incase of the product of single phase 200 to 240V specifications Connect the sky blue and brown wires of the power cord to the power terminal AC200 to 240V and the yellow green wire to the ground earth terminal respectively 2 In case of the product of 3 phase 200 to 240V specifications Connect the red white and black wires of the power cord to the power terminal AC200 to 240V and the yellow green wire to the ground earth terminal respectively 3 In case of the product with the optional high voltage transformer with SA 128 Connect the black wires 3 pieces of the power cord to the power terminal AC380 to 415V and the yellow green wire to the ground earth terminal respectively It is possible to connect to 380 400 415V by setting of the input tap of transformer standard setting at the time of delivery 380V When using high voltage optional transformer with the input voltage of 400V or 415V it is necessary to replace input power source cord of high voltage optional transformer Change power source input cord amp sky blue that is connected to 380V to the connection of 400V or To prevent accidents perform the work after leaving the sewing machine alone more than 4 minutes in the state that the power switch is turned OFF and the power I cord is drawn out High voltage optional transformer is set on the rear side of the table When performing changeover of voltage remov
127. sassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared Avoid storing or using it in the places below Place of high temperature or humidity Place of dew condensation Place with much dust Place where static electricity or electrical noise is likely to occur OO 1 Precautions to be taken when handling USB devices Do not leave the USB device or USB cable connected to the USB port while the sewing machine is in opera tion The machine vibration can damage the port section resulting in loss of data stored on the USB device or breakage of the USB device or sewing machine Do not insert remove a USB device during reading writing a program or sewing data It may cause data breakage or malfunction When the storage space of a USB device is partitioned only one partition is accessible Some type of the USB device may not be properly recognized by this sewing machine JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma chine When the panel displays the communication screen or pattern data list the USB drive is not recognized even if you insert a medium into the slot For USB devices and media such as CF cards only one device medium should be basically connected in serted to into the sewing machine When two or more devices media are connected inserted the machine will only recognize one of them Refer to the USB spec
128. screen screen A and number of pcs setting screen screen C is displayed Then the kind of counter can be set Number of pcs counter UP counter Every time one of finished products is sewn the existing value is counted up x In case of independent sewing 1 time of sewing In case of alternate sewing 2 times of sewing In case of cycle sewing 1 time of cycle sewing The number given in each case above is regarded as one of finished products When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time one of finished products is sewn the existing value is counted down When the existing value is reached to 0 the count up screen is displayed Counter unused Number of pcs counter is set to the prohibition 39 123 i Target value for sewing counter HA ea KEA EH RTE of Numerical setting pop up screen screen D 4E Current value of sewing counter HA ae ET ead EN ET EN Lotz is Numerical setting pop up screen screen E Changing the target value of the counter and in In case of the sewing counter press button 200 the target value of counter can be set Here input the target value of counter When 0 is inputted to the target value of counter only the existing value is displayed during sewing and the count up screen is not displayed Change the existing value of counter I
129. spective screens of IP 410 are as described below Pictograph Name Description Pop up screen is closed In case of the data change screen the data during CANCEL button changing can be cancelled ENTER button Data changed are determined UP SCROLL button This button scrolls button or display upward DOWN SCROLL button This button scrolls button or display downward RESET button This button releases error and the like NUMBER INPUT button Ten keys are displayed and input of number can be performed CHARACTER INPUT button Character input screen is displayed 3 Basic operation A Turn ON the power switch First turn ON the power switch Reset pop up screen is displayed after displaying WELCOME screen Press RESET button PA O Le ttt _e O M Next language selection pop up screen is displayed After selecting the language you desire to display press ENTER button Language selection P Then the independent sewing input screen screen A of Ax English the figure below is displayed a E Espa ol Italiano When ending the selection screen with CANCEL button Fran ais Deutsch or ENTER button without performing the language se Portugu s T rk e lection the language selection screen is displayed whenever Ti ng Viet Indonesia Pycckk the power is turned ON 25 PATTERN Fd
130. t from bobbin is detected BOBBIN THREAD LEFT REMAINING AMOU NT VALUE This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the counter value is subtracted and the count up screen is displayed when 0 is reached This button is displayed only when the reflecting light from bobbin is detected MARKING LIGHT SETTING button Marking light setting screen is displayed and changeover of marking light irradiation position SiE and setting of change of marking light set value S030 503 are performed x Itis possible to customize display non display of the respective buttons For the details refer to V I 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 31 5 Input screen Cycle sewing mode gt Name of button NEW CREATION button Description Cycle sewing data No new creation screen is displayed and new register of cycle sewing data can be performed COPY button Cycle sewing data copy source No list screen is displayed and cycle sewing data can be copied CHARACTER INPUT button Character input screen is displayed and name can be inputted to the cycle sewing data TYPE OF WELT CHANGE OVER button Type of welt change over screen is displayed and change over of type of welt and adjustment of parallelism of the binder can be performed EJ CLAMP UP PROHIBITION AT SEWING
131. tection Roller stacker lift sensor cannot detect Possible to re start after reset Possible to re start after reset E380 Flap sensor cannot receive light Possible to re start after reset E381 Flap rear end cannot be detected forced stop Error is displayed after end of sewing Possible to re start after reset 128 Error code Description of error Flap dust detection error How to recover Possible to re start after reset Flap front end cannot be detected Possible to re start after reset Corner knife fixing side bottom detection error Possible to re start after reset Corner knife fixing side top detection error Possible to re start after reset Corner knife moving side bottom detection error Possible to re start after reset Corner knife moving side top detection error Possible to re start after reset E390 Material sensor error Automatic Material remains after end of stacker operation recovery by sensor input E391 Ha ST material presser lift detection error Automatic lt 0 fe recovery by ee sensor input E392 i ST material sweeper origin detection error Automatic lt p i gt recovery by D i sensor input E393 Binder bottom detection error Automatic I recovery by sensor input pes laa E394 Binder top detection error Automatic So 1 recovery by ry sensor input watar 129
132. th on the fixing side initial value 4 0 mm is displayed Two kinds of corner knives long and short are provided to comply with the slant sewing For the details refer to the function of corner knife wee For APW 896 center knife cuts at the setting position where the index excess cut length on the traveling side initial value 4 0 mm is automatically added to the center knife actuating position at the start of sewing setting Fig A Fig A Corner knife Corner knife deflection 0 1mm to deflection 4 1mm to 4 0mm 8 0mm Setting of center knife actuating position at the start of sewing MEN index excess cut length on the moving side initial value 4 0 mm that is automatically added when the corner knife performs indexing Actuating position of the center knife changes in accordance with long and short corner knives as follows When changing over from the combination of each short corner knife to the combination of long corner knife and short one the cutting position of center knife slips if the center knife stays at the same position Fig B Therefore it is necessary to change the cutting position of center knife Fig B Corner knife Corner knife deflection 0 1mm to deflection 4 1mm to 4 0mm 8 0mm Short Short Long Short Center knife cuts excessively SS FEE mm U M M M M M M E E M M M M M E M A M E E M A A A A E E M E mm 10 ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS 1 Adjust the
133. ther setting state 67 Item that is not displayed due to other setting state 68 Setting range No Item Initial value Edit unit OZA Changeover of compensation of flap concealed stitching position using deflection detection w When the automatic deflection detection of left flap is not set compensation of flap concealed stitching is automatically performed using the second flap sensor When the automatic deflection detection is set compensation of flap concealed stitching is automatically performed regardless of with without this setting 4 i Used y Not used Woe Changeover of right wrong side of material in the corner knife setting screen Material displayed in the corner knife setting screen is selected to right side display or wrong side display Right side display Sr Wrong side display Stacker timer 5 0 00 1 00 sec Sets the waiting time of the stacker from the start of material grasping 9 99 operation to the release of the material 0 01 sec This setting is available when RIMIS Grasping stacker optional is used i D 02g Stacker timer 6 0 00 1 50 sec Sets the duration of operating the oscillating arm 9 99 This setting is available when BEE Grasping stacker optional is used 0 01 sec a aA 6 L245 Number of stitches of grease up Number of stitches of sewing machine motion after replenishing grease is indicated x When pressi
134. ting apye Mounting Si Not mounting Automatic interlining supplying device mounting not mounting is set Not mounting Mounting Not mounting Zipper attachment mounting not mounting is set x However in case of dart stretcher mounting MIA setting is limited to 8 to 12 mm Gauge size Omg Fa DEER e Not mounting Mounting SD mcg ra Not mounting Breast pocket device mounting not mounting is set x However in case of dart stretcher mounting Gauge size setting is limited to 16 to 20 mm RY Not mounting Mm Mounting Right flap angle detection device mounting not mounting is set ip 2 Not mounting ie Mounting 74 Not mounting 11 CHANGING THE DEVICE SETTING 1 Changing procedure of the device setting Second screen of the mode changeover screen Screen A Device setting list screen Screen B Displaying the 2nd screen of the operation mode changeover screen When you keep operation mode changeover key M held pressed for six seconds right scroll button gt Q is displayed on the screen When you press this button the 2nd screen screen A of the operation mode changeover screen is displayed Displaying the device setting list screen Device setting button VA is displayed on the screen When you press this button the device setting list screen screen B is displayed 3 Selecting the device setting you want to change Select the
135. ts A Remove sewing tables and Pin rear Pin hole front Turn the binder unit Lift binder in the direction A support section B by hand and turn the whole binder in the direction C Binder is locked with ball plunger Turn it rather strongly in the direction of Cto Reference release the lock J 3 Release machine fixing hinge Pressing section release machine fixing hinge and remove hinge hook 105 CAUTION 1 For turning the sewing machine head be sure to perform with two persons or more To avoid personal injuries when returning the machine head from the raised state to the home position return it to the home position after confirming that there is no tool or component under the gas spring To avoid personal injuries and damage of sewing machine do not damage with tools or parts the rod section of the gas spring located under the machine head To avoid personal injuries immediately replace the gas spring with a new one when the rod section of gas spring does not function properly with a flaw or the like or it is judged as a defective one Do not use anything other than JUKI genuine gas spring Part No 40023177 5 To avoid personal injuries do not use with the gas spring removed 4 Turn the sewing machine e Hold the bottom side of the machine arm and lift the whole sewing machine in the direction A Lift the sewing machine fixing plate
136. ure to fill the oil tank with clean oil Never fill the oil tank with dirty oil wee eee en ee re mm FE FE em 10 13 INSTALLING SA 120 INTERLINING SUPPLYING DEVICE OPTIONAL PART NO 40045772 CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Fix interlining installing plate to the machine frame with two screws Sewing table Roller lt a Notch Guide plate Guide B Guide B Spring Set collar ul ul Side plate Interlining 2 Set interlining as shown in the figure above The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter max 3 Pass the interlining between guide B and guide A and roller and route it up above the table Feed the interlining up to the roller section using the notch of the guide plate J Adjust the lateral position of two guides two guide pins and side plate on the right to allow the interlining to be fed straight up above the sewing table Position the set collar on the left hand side to allow the side plate to lightly hold the interlining by spring Then fix the set collar there 11 14 ADJUSTMENT OF SA 120 INTERLINING SUPPLYING DEVICE OPTIONAL PART NO 40045772 CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine
137. urely pressed until it goes no further Check that the inserting direction of the media is proper When the inserting direction is wrong panel or media may be damaged Do not insert any item other than the CompactFlash TM The media slot in the IP 420 accommodates to the CompactFlash TM of 2 GB or less The media slot in the IP 420 supports the FAT16 which is the format of the CompactFlash TM FAT32 is not supported Be sure to use the CompactFlash TM which is formatted with IP 420 For the formatting procedure of the CompactFlash TM see VI 17 Performing formatting of the media p 97 ed Mi Removing the CompactFlash TM 1 Hold the panel by hand open the cover and press the media removing lever The media is eject Jm OS ED n When the lever is strongly pressed the media may be broken by protruding and I falling 2 When the media is drawn out as it is removing is completed 5 USB port W Inserting a device into the USB port Slide the top cover and insert the USB device into the USB port Then copy data to be used from the USB device onto the main body After completion of copying the data remove the USB device Remove the USB device Put the cover back in place Cautions when using the media Do not wet or touch it with wet hands Fire or electric shock will be caused Do not bend or apply strong force or shock to it a Never perform di
138. wing Changeover of deflection direction at the end of sewing Setting of right width of corner knife at the start of sewing Setting of left width of corner knife at the start of sewing Setting of right width of corner knife at the end of sewing Setting of left width of corner knife at the end of sewing Setting of left corner knife motion position at the start of sewing Setting of right corner knife motion position at the start of sewing Setting of left corner knife motion position at the end of sewing Setting of right corner knife motion position at the end of sewing 63 9 CHANGING THE MEMORY SWITCH DATA 1 Changing procedure of the memory switch data OW Display the memory switch data list screen Press MODE CHANGE OVER key M and the memory switch button Q is displayed When this button is pressed the memory switch data list screen A is displayed 2 Select the memory switch button you desire to change Press UP DOWN SCROLL button a or and select DATA ITEM button you desire to change Jp Memory switch data list screen Screen A 64 2 Memory switch data list Level 1 Memory switch data level 1 are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common Setting range Initial value Change over of the position of clamp foot after sewing end
139. with winding amount adjustment screw 4 Do not press lever except when winding bobbin thread Motor continues to run and trouble will be caused 5 When abnormalities such as overload of the thread winding motor etc are delected thermal switch is shut off When thermal switch is shut off turn ON thermal switch again after turning OFF it to return 17 2 To ensure the appropriate remaining amount of bobbin thread it is important to wind the bobbin uniformly Be sure to check that the bobbin is uniformly wound particularly at the start of ae ee Ore Ore Or 4 HOW TO THREAD THE BOBBIN CASE Hold in hand a bobbin in the way that it spins clockwise and put it into the bobbin case Pass the thread through slot in the bobbin case Pull the thread to pass it under the tension spring Bobbin CAUTION Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the sewing machine Raise hook levers and take out the bobbin cases together with the bobbins When fitting fit the bobbin cases into the hook driving shaft and tilt levers When bobbin cases left and right are replaced make sure that the clearance receded and the bobbin case is 0 2 to 0 3 mm If the clearance is not 0 2 to 0 3 mm between the opener which is extremely loosen setscrew amp and adjust it 18 6 HOW TO ADJUST THE THREAD TENSION q Adjusting

APW-896/IP-420 INSTRUCTION MANUAL (ENGLISH)

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