VERTEX VD SERIES USER MANUAL
Contents
1. 59 SS AcFu t RAgdt Ae t on or t oFF Alarm 2 action with delay time 99HH 59 MM agny Hysteresis of alarm 3 When AJFU ton or tOff RIHI is not 0 2000 o AJdt JASFU t on or t oFF Alarm 3 action with delay time e Fe Parameter lock This security feature locks out selected levels or single parameters prohibiting tampering and inadvertent programming changes 0000 JAIl parameters are locked 0001 Only SP is adjustable 0010 USE level and A1 parameter are adjustable 0011 USER PID level and A1 gt A2 parameter are adjustable LoLE 0100 USER PID gt OPTI level and A1 A2 parameter are adjustable 1000 Additional A3 parameter All parameter you can find out but can t adjustable 1001 Additional A3 parameter only SP is adjustable 1010 Additional A3 parameter USER level and A1 parameter are adjustable USER gt PID level and A1 A2 A3 parameter are adjustable 1100 Jal parameters in all level are opened THIRD PROGRAMMING LEVEL PARAMETERS DESCRIPTION Input type selection B O 1800 32 3272 Refer to figure 50 1750 58 3182 50 1750 58 3182 OR 200 600 328 1112 LINE 1999 9999 Hak Unit of process value The parameter is not displayed Degrees C C when EYPFE LinE OF Degrees F Used to limit the process value when linear input type line signal is out of range None this function is not used Lo The process value will be2. limited to LoLt when input signal is lower than the scale range Hi The process value will be limited to HiLt when input signal is higher than the scale range Lo Hi The process value will be limit within the range of LoLt to HiLt when input signal is out of scale Decimal Point selection 0000 No decimal point 000 0 0 1 resolution 00 00 0 01 resolution used for linear input only 50 1800 58 3272 200 850 328 1652 nonE gt Lo Hi gt Hi Lo none 0000 0 000 0 001 resolution used for linear input only After changing the decimal point parameter please re check all the parameters mj Reverse action for lt m C REE Output control action Direct action for Se than the lowest expected SV and PV display H L High limit of span or range Set the high limit higher Fullrange than highest expected SV and PV display ri SER Le RAT y py nonE Stdy H Ing Alarm 1 mode Refer to alarm mode section for detail Lath St La nont HH mm mm SS l l l l nonE Hi Lo dif H dif L i FeFU Alarm 2 function Reter to alarm function section tor detal lapi pdi ton Lobe oF nonE Stdy Herd lAlarm 2 mode Refer to alarm mode section for detail Lath St La none HH mm mm SS nonE Hi Lo dif H dif L i AJFU Alarm function Refer to alarm function section tor detail lapi pao tom toFF 2 nonE Stdy Hind Alarm 3 mode Refer to alarm mode section for detail Lath St La
3. none HH mm mm SS Add R5485 address os O bA Communication baud rate 2 4k 2400bps 4 8k 4800 bps 2 4k 4 8k 9 6k 9600 bps 19 2k 19200 bps 9 6k 19 2k p 0 m o ALARM TYPE SELECTION A1FU A2FU ALARM TYPE ALARM OUTPUT OPERATION em high alarm A PV SP PV low alarm A PV SP A PV V H Lo SP ALSP SP ALSP b pane high alarm blo Ban low alarm ton p high alarm with delay time a low alarm with delay time ALARM SPECIAL FUNCTION SELECTION ALMD DESCRIPTION nonE Normal alarm mode Startup inhibit When selected in any alarm function prevents an alarm on power up Gedy The alarm is enabled only when the process value reaches the alarm set point for the first time and is used to avoid alarm trips during startup Latch mode When selected the alarm output and indicator latch as the alarm occurs LAEH The alarm output and indicator will be energized even if the alarm condition has been cleared and will only reset when the power to the controller is switched off Hiiaa POHours 59 Minutes nSS B9Minutes 59Seconds EERROR MESSAGE AND TROUBLESHOOTING Symptom Probable Solution Input signal below the low limit Set a higher value to high limit Incorrect input sensor selection Check connect input sensor selection Input signal below the low limit Set al lower value to low limit Incorrect input sensor selection Check correct input sensor selection Sensor break error Re
4. VERTEX VD SERIES USER MANUAL The Vertex VD series Temperature Controllers are a Low Cost Digital alternative to analog controllers designed for use in simple applications where three term PID control is not required It comes from the factory with default settings making it an on off controller but can be user configured to have proportional action proportional It has a single digital display allowing access to all the parameters including the Process Variable and Set Point It is fully configurable on input including PT100 RTD There are three simple steps required to get you up and running 1 Installation 2 Wiring 3 Commissioning Installation Select the panel cut out sizes from the table depending on the Model VD controller you have chosen and install the controller accordingly in your panel MEPANEL CUTOUT s eu sa o a eur osa sar omas 0 a s omas sur pa Lonas loras 1m0 e Unit mm Wiring Output 1 WV IRING DIAGRAM vp2002 VD2000 bales 90 264 vac VD2001 vp2004 Power input Alarm 2 Alarm 1 Ch C1 TX es a Alarm 3 Alarm 2 2 TX 7 a Gi oa ot 16 Alarm 1 EI a 13 fio 24 VDC 2 4 Alarm 4 eles Alarm 3 Zic m EJ TaS i j Output a Alarm 3 ss 5 12 e Lie Mis om ra a i 6 a E vacL 7 i ca Output A L8 bE 24 voc B RKE 0 288 vac LI EN i Wiring Precautions Before wiring please check the mod
5. el you are using and establish the correct terminals you should use by using this information and double checking it against the label on the label on the controller l Mains Power 1 1 You can use any mains voltage between 90 and 264 Volts AC 50 or 60 Hz or DC 1 2 You can also order the controllers with a Low Voltage DC input that will accept anything between 18 32 VDC for the mains power voltage 1 3 The When using DC mains the input is not polarity sensitive 1 4 For Model VD2000 the mains voltage wiring goes on terminals 2 1 5 For Model VD2001 the mains voltage wiring goes on terminals 13 14 1 6 For Model VD2003 2004 the mains voltage wiring goes on terminals 19 20 Inputs will mostly be either thermocouple or RTD PT100 2 1 Firstly check on the box and case label to see if the controller you are installing is T C meaning thermocouple or PT100 Thermocouples have two wires only 3 1 Points to check are that the thermocouple is connected on the correct terminals 3 2 For Model VD2000 this is terminals 7 8 with the thermocouple ve wire on terminal 7 and the ve wire is on terminal 8 3 3 For Model VD2001 this is terminals 6 7 with the thermocouple ve wire on terminal 7 and the ve wire is on terminal 6 3 4 For Model VD2003 2004 this is terminals 9 10 with the thermocouple ve wire on terminal 10 and the ve wire is on terminal 9 3 5 If the temperature reads but responds in the reverse when testing
6. es create an offset in control either above or below the actual setpoint It is used as a manual reset when the controller is used in the proportional 100 0 100 0 control mode Po actual value This is used in applications such as double boilers where the PV reading is taken in a jacket and the product temperature may be a few degrees lower Ri A ISP Alarm 1 set point 1999 9999 10 Ac5F Alarm 2 set point 1999 9999 A35P Alarm 3 set point 1999 9999 10 100 0 200 0 Process value offset This should be left at 0 as any other value will cause the PV display to read inaccurately by the amount either above or below the 1000 2000 oF SECOND PROGRAMMING LEVEL PARAMETERS __Pb Proportional band Set to 0 0 for ON OFF control mode 0 0 300 0 0 0 Ed Derivative Rate When b 0 0 this parameter will not appear 0 900sec 60 ase Hysteresis for ON OFF control on output When F5 0 0 this 0 2000 re parameter will not appear 0 0 200 0 Proportional CYCIE time of control output When Pb 0 0 this LE parameter will not appear Set to 15 or 20 for relay output Set to 1 or 2 0 100sec for SSR output Set to O for current output i A IF u ATHY j g yy Hysteresis of alarm 1 When u t on or t Off J isnot gogo displayed 99 MM 59 SS AlFu t A Idt t on or t Off Alarm 1 action with delay time 99 HH 59MM peny Hysteresis of alarm 2 When FicFu ton or t Off HHF is not goog o 99 MM
7. hat the temperature will rise up to the setpoint at which point it will switch off C1 off and then drop a little before the heating turns on again 11 The controller is factory set with Pb 0 on off control mode In this mode you can adjust a deadband around the setpoint by changing the 445t parameter It works like this see Fig 1 12 To Access the different levels hold down the SET key in for about 5 seconds ee a A ON OFF SP HYST A SP HYST FIG1 MEFRONT PANEL DESCRIPTION DPV Process Value 2 SV Setting Value 3 C1 Control LED 4 Al Alarm 1 LED 5 A2 Alarm 2 LED 6 A3 Alarm 3 LED 1 SET KEY Press once to access the next programmable parameter 2 FA UP KEY Press to increase the set point or parameter value 3 PY DOWN KEY Press to decrease the set point or parameter value 4 FA Press the SET and UP keys once to return the normal operation E PROGRAMMING LEVEL PARAMETERS Ist Prog Level 2nd Prog Level 3rd Prog Level When Pb 0 0 these parameters will not appear and will be replaced by HY5E These parameters will appear when A Fu t on or t Off and A IHY will not be displayed L 1 3 Al A2 A3 2 Ll These parameters will appear when EYFE LinE and Un t will not be displayed oC EE Ekk FIRST PROGRAMMING LEVEL PARAMETERS CODE DESCRIPTION SP Control set point value Set point offset This should always be left at O as any value here will
8. he normally open contact to switch the power going to the contactor On the VD2000 2001 these terminals are 11 12 VD2003 2004 terminals 17 18 6 1 Wiring this part of the circuit often involves other circuitry within the machine and someone with general electrical knowledge should have a look at the circuit to decide how this should be connected 6 2 If you are replacing an old controller of a different make carefully identify each wire on the old controller and then substitute them in the correct position on the new VERTEX model 6 3 Extreme care should be taken if attempting to do this as experience shows that most times when it goes wrong it was a simple swapping of a wire or two that causes the problem 6 4 Always take time up front and write everything down clearly before disconnecting anything and take extreme care not to swap or confuse wires This should be done by someone with a good knowledge of electrical wiring circuits SSR output If you are using a SSR output controller you would simply wire two wires from the ve and ve output terminals directly to the corresponding polarity terminal on the SSR For Model VD2000 this will be terminals 11 ve and 12 ve and for Model VD2001 terminals 11 ve and 12 ve and Model VD2003 2004 terminals 17 ve and 18 ve 7 1 If the controller is SSR output it means the output signal is 24 Vdc Itis for use with SSR s that have a control signal input of 3 32 Vdc 7 2 It will no
9. like when heating the display goes down instead of up just swap these two wires around This will not harm the controller in any way if it is not correct PT100 RTD in most cases have three wires 4 1 For Model VD2000 use terminals 7 8 9 The one color goes on terminal 7 and the two wires with the same color go on terminals 8 9 4 2 For Model VD2001 use terminals 5 6 7 The one color goes on terminal 7 and the two wires with the same color go on terminals 5 6 4 3 For Model VD2003 2004 use terminals 8 9 10 The one color goes on terminal 10 and the two wires with the same color go on terminals 8 9 4 4 If you are using a PT100 RTD with only two wires one wire will go on the terminal where the one color described above goes and the other wire one on either of the other two terminals used for PT100 inputs as described above and then you must bridge with a short piece of wire between these two terminals that would have carried the same color wire as described above Control outputs can be either relay or SSR 5 1 Please check carefully on the box and label on the side of the controller to make sure what type of output your controller has Incorrectly wiring this may blow the output and you will be charged for repairing it 5 2 All controllers are Relay output as factory standard To have SSR you must especially order them with this option Relay output If you are using a relay output controller use t
10. place sensor Sensor not connected Check the sensor is connected correctly Keypad no Keypads are locked Set LoLE to a proper value function _ Keypads defective Replace keypads Process l l Start AT process to set Pb Ti Td automatically value Improper setting of Pb Ti Td and CT Set Pb Ti Td manually unstable No heater power or fuse open No heat or Check output wiring and fuse Output device defective or incorrect output Replace output device output used All LED s and display not light No power to controller Check power lines connection SMPS failure Replace SMPS Process Suppress arcing contacts in system to eliminate Electromagnetic Interference EMI Value high voltage spike sources Separate sensor and or Radio Frequency Interference changed controller wiring from dirty power lines Ground RFI abnormally heaters Entered Fail to enter data to EEPROM Replace EEPROM data lost Fast Heat UK Ltd Unit 7 Alder Close Eastbourne East Sussex BN23 6Qf Tel 01323 647375 Fax 01323 410355 Email sales fastheatuk com Web www fastheatuk com
11. t work with SSR s that have a control signal of 90 250 Vac 7 3 If you have a SSR that works with 90 250 Vac you will need a relay output controller that will simply switch the higher voltage signal feeding the Solid State Relay 7 4 If you have any doubt at all consult your supplier who will assist in checking what exactly you have or need Commissioning Having correctly wired the unit you are now ready for the initial turn on Turn the power on and watch the display as the controller self tests and powers up You will be able to see which thermocouple type the unit is set up for Once the power up is completed you will be looking at the measured temperature This parameter is identified by the small PV light which will be on You can now check and set the set point you require You access this parameter by pressing either the up or down keys once The SV light will now be on and you will be looking at the set value which you should now set to about 70 of your final operating temperature You do this in order to watch the temperature rise to the setpoint at which point the output identified by light C1 must turn off 9 Once the C1 light is off there should be no power going to the heating elements and the temperature should stop rising Should this not happen you must turn off the power and check your wiring 10 The controller is supplied with a factory default making it an on off controller This means t
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