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I S I S I S I S AND I S SER ANUAL

1. 12 POE FEED 2 T 12 POM CONC Mr 12 Port PRODUCT A ai aras 12 Jn UNUM 12 doro 12 dope 12 TABLE OF CONTENTS TAN LEVEL M Rie e qea e AME M EE A MM 12 opu Cr KE 12 o EE 13 A e Mo A More ctr II Mete EI Mat O IE A 13 Grommets 2 through x amp w tf ed ede be eth tl bl e f le tbt 13 2 9 DESCRIPTION OR MAIRNFCOMPONENTS utin etsi s eiae okt ua dob eL 14 A A mA t nr dolut eb dub 14 iS A kahan aha asqa ha ia uha AA 14 Progard Il System Pretreatment Pack utt endslite edel le etel o adul ook be rea sdvi d Opus 14 Purpose of the Progard TL System retreatment Pack eee eene 14 What are the different types of Progard Pretreatment Packs ooo aan een 14 Wy iiehalypesol Progard A 1 ener tete or dete tette eter it ie d 14 A o nee aie e rri e 14 Progard TL or TL2 System Pretreatment Pack Catalogue Number sssssssssssssss e 15 PrePak L Pre System a A O di ot 15 Purpose of the PrePak L1 Pre System Pretreatment Pak eene eene 15 RN 15 A A A 15 a uuu Za ine a teens 15 Pe NV A ININE A A A A ts kal te 15 Feeder Pressure WE etaed ite f dede aeo e Pan iain dst a am RN bes 16 Feedwater and Permeate Conductivity Cells didnt n rto eicere d nece dl 16 RO Pum VOIR SP PURI A pu e bd p og b air ad e ed bog AA 16 ERES AN A A O 16 E A E PL ed Gc AO PES 16 RO Permeate Divert Solenoid Values
2. The Cleaning Port when installed has a removable cap This cap can be unscrewed and a Chemical Sanitant Chlorine Tablet can be placed inside It is not possible to make a Chemical Sanitant in the liquid form and pour it into the RO Cartridge The Cleaning Port Kit is not supplied with the standard RiOs A ATTENTION System It is necessary to order a Cleaning Port Kit as a separate item See Section 6 2 It is recommended to have a Millipore Field Service Representative install the Cleaning Port Kit The installation of the Cleaning Port Kit involves removing the cover of the RiOs System The instructions for installing the Cleaning Port Kit are not included in this manual The instructions are included with the Kit CHLORINE SANITISATION TABLETS It is necessary to use Chlorine Sanitisation Tablets as the RO Cartridge Sanitant The Millipore Catalogue Number for a container of 45 Chlorine Tablets is ZWCLOTF50 HOW OFTEN SHOULD THE RO CARTRIDGE S BE MANUALLY SANITISED Normally the Manual Sanitisation is not necessary if the Automatic Sanitisation is performed with the Progard TL autoClean Pack However the end user of the RiOs System may develop a protocol whereby the RiOs System is sanitised on a periodic basis i e every 12 weeks In this case the instructions below would be followed for performing a manual sanitisation BH HOW TO MANUALLY SANITISE THE RO CARTRIDGE S a a Make sure you have a Chlorine Tablet see informat
3. a Customised Message related to RO Rejection causes an Alarm Stop Message then pressing RESUME will change the condition from Alarm Stop to Alarm for 2 hours After 2 hours or if the RiOs System goes to TANK FULL or STANDBY Mode the Alarm Stop condition will reappear 5 Up to 5 messages can be displayed at one time 6 If an Alarm or Alarm Stop Message is displayed then any Maintenance Messagels are not displayed 7 The Alarm Stop Messagels will not effect the operation of the SDS or ASM Accessories 42 5 2 AN ALARM MESSAGE OR MAINTENANCE MESSAGE IS DISPLAYED LCD MESSAGE WHAT IT MEANS ALARM ALARM STOP OR WHAT TO DO MAINTENANCE MESSAGE REJECTION lt SETPOINT The RO Rejection is below the RO Rejection Programmable Setpoint Verify that the RO Rejection Setpoint is 92 Allow the RiOs System to operate for several minutes This may raise the measured RO Rejection can be set to any lype of message Maintenance by Factory Default ACCESS CONFLICT The information on the TAG Sensor was not read correctly Replace the Progard or accept it ASM UV LAMP EXCH OVERDUE XX DAYS The UV Lamp in the ASM Accessory should have been changed XX days ago The message will go away when a new ASM UV Lamp is installed and its software timer is reset Maintenance Yellow LED BAD PROGARD TYPE The wrong type of pack is being installed Check the type of pack being
4. filled with water from the RiOs System Pressing DATA in PRODUCTION Mode allows various operating parameters to be seen RINSING MODE The RiOs System is diverting the RO Permeate to drain instead of sending it to a Storage Reservoir RINSING Mode is used to insure that only high quality RO Permeate is sent to the Storage Reservoir RINSING Mode occurs for a few different reasons One reason is that the RiOs System is going into PRODUCTION Mode RINSING Mode will occur automatically for one minute or more whenever entering PRODUCTION Mode The 2 reason for RINSING Mode is that the RO Rejection is 1 lower than the Memorised RO Rejection Value When 4 continuous minutes of PRODUCTION Mode have occurred the RO Rejection is memorised RINSING Mode will continue until the RO Rejection is within 0 5 of the Memorised Value FLUSH MODE FLUSH Mode occurs when the Inlet Solenoid Valve and the RO Reject Solenoid Valve both are open This allows Tap Water to enter and to sweep away any accumulated impurities on the Feedwater surface of the RO Cartridge FLUSH Mode occurs automatically every 6 hours for 5 minutes in either STANDBY Mode 1 LCD screen shown on the left or in TANK FULL Mode 2 LCD TANK FULL MODE TANK FULL Mode occurs when a Storage Reservoir is full A Level Sensor in the reservoir sends a signal to the RiOs System indicating that it is full The RiOs System will stay in TANK FULL Mode until water is
5. II HH EEEE EEEE EEEE E EEEE EEEren 22 RP VES edu MENTIRA RE TRI ROTER DRIN 22 Adomdie Wen mote cmm eI IL M DR MM E EE 22 MORAL IMEI IUNII EE 22 ZAlamiWlessag EE TP o PME PEEL rrr 23 3 2 RIOS WITH A POLISHER OR LOOP RESISTIVITY SENSOR ADDED ooooocccccooccccccocioconononinonononononnnnnccnnnnnniinnnnnnos 24 3 3 HOW TO VIEW THE RIOS SYSTEM PERFORMANCE cence teeta eme mee tetera hene ei rennen enne 25 3 A HOW TO VIEW SERIAL NUMBERS AND MAINTENANCE INFORMATION FROM THE ICD 27 Serial Number found on the RiOs System Cabinet sssssssssssssssssseee eee eene eene eene nenne 27 Serial Number and other information found with the ICD a eene 27 3 5 WHAT ARE THE DIFFERENT OPERATING MODES cerco iet tenete ete aen eee ya ete ete a De Ak Ren 1e 29 Chapter 4 ln noL UL 30 A T SCHEDUIED MAINTENANCE TABLE sirenai 00 000 c eee Ee EAE EEEE EEEE n i enne es nn nes nenne 30 4 2 TOW TO REPIAGE THE PROGARD Las in u a er A iet etta t E Neo ten tta ue pes 31 When to replace the Progard TL eere ennree enr non nn eere een eee eene enne 31 Removing the used Progard L eee ene eme em nenne nn non nnne reden eren ens nenne ens 31 TABLE OF CONTENTS Installing the new Progard TL eee eene ene ememene n PEENE nr eher eene e eer EEEE rne nennen 32 4 3 HOW TO REPLACE THE UV LAMP INSIDE THE RIOS SYSTEM iis cinerea retrahere aed tei 33 AeA ISNACTOHOHECR AND AD
6. OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHERS REV 0 03 04 Trademarks Millipore is a registered trademark of Millipore Corporation RiOs is a trademark of Millipore Corporation Progard is a trademark of Millipore Corporation Q Gard is a registered trademark of Millipore Corporation RoClean is a trademark of Millipore Corporation All other trademarks are trademarks of their respective manufacturers Millipore s Standard Warranty Millipore Corporation Millipore warrants its products will meet their applicable published specifications when used in accordance with their applicable instructions for a period of one year from shipment of the products MILLIPORE MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED THERE IS NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The warranty provided herein and the data specifications and descriptions of Millipore products appearing in Millipore s published catalogues and product literature may not be altered except by express written agreement signed by an officer of Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorised and if given should not be relied upon In the event of a breach of the foregoing warranty Millipore s sole obligation shall be to repair or replace at its option the applicable product or part thereof provided the customer n
7. Rejection shown in TANK FULL Mode is the last value measured in PRODUCTION Mode PRODUCTION 40 TANK FULL m 9 REJ 98 02 REJ 98 0 DATA p DATA P STANDBY D STANDBY D 7 Press STANDBY to exit PRODUCTION Mode if you do not want to go to TANK FULL Mode ALARM MESSAGE DISPLAYED 1 Certain Alarm Messages when activated will cause PRODUCTION Mode to stop i e LOW FEED PRESSURE Mode See Section 5 1 for an explanation of the Alarm and Maintenance Messages PRODUCTION m 40 SYSTEM STOPPED m40 REJ 98 0 gt LOW FEED PRESSURE J DATA DI RESUME P STANDBY STANDBY When the cause of the Alarm Stop Message has been corrected press RESUME to go back to PRODUCTION Mode 23 3 2 RIOS WITH A POLISHER OR LOOP RESISTIVITY SENSOR ADDED There are a few additional LCD Messages shown when the QGard TL Pack is used or if a Loop Resistivity Sensor has been added 1 PRODUCTION Mode for a RiOs System without a Polisher Upgrade Kit looks like RINSING m40 REJ 98 0 DATA P STANDBY STANDBY jj PRODUCTION RE PRODUCTION m40 PRODUCT E 13 2Mo TC E DATA TANDBY j m 3 PRODUCTION Mode for a RiOs System with a Loop Resistivity Sensor looks like RINSING m40 PRODUCTION mA407 DIST 3 2MOQ TC Del S T 3 2MQ TC DATA DI STANDBY gt DATA b TANDB Y D m Summary PRODUCTION Mode
8. UV Lamp needs to be replaced in 215 days 8 Press the Bottom Keypad Button to see the Setpoints CONSUMABLE TIMERS 1 SETPOINT DATA PROGARD RTIME 56D gt PERMEATE 100uS TC UV LAMP RTIME 215D PRODUCT 10MQ TC AY DIST 2M2 TC o 9 Press the Bottom Keypad Button to see DATA PRINT SETPOINT DATA DATA PRINT PERMEATE 100unS TE CURRENT VALUES P PRODUCT 10MQ TC E gt 30D HISTORY X Dit Set 2MQ TC 2 erg x h 10 Press the Bottom Keypad Button to return to PRODUCTION Mode DATA PRINT PRODUCTION m45 CURRENT VALUES D REJ 98 0 30D HISTORY X DATA pb x jor STANDBY jj 26 3 4 How TO VIEW SERIAL NUMBERS AND MAINTENANCE INFORMATION FROM THE LCD SERIAL NUMBER FOUND ON THE RIOS SYSTEM CABINET The Serial Number of the RiOs System can be found on the left side of the RiOs System Cabinet A Serial Number sticker is placed just above the Feedwater Tubing Port SERIAL NUMBER AND OTHER INFORMATION FOUND WITH THE LCD It is possible to view information about your RIOs System on the LCD This information includes RiOs System Catalogue Number RiOs System Serial Number RiOs System Installation Date RiOs System Software Version RiOs System Accumulative Production Time Progard TL Serial Number Progard TL Installation Date Progard TL Remaining Time UV lamp Remaining Time Follow the steps below to see the information listed above a Start in S
9. going into the entire RiOs System In most cases the Membrane and System Recovery values will not be the same number RIOS SYSTEM RECOVERY A RiOs System can be operated with a System Recovery between 30 to 70 This value will depend upon several factors including the chemical makeup of the Feedwater System Recovery is defined above See What is RO Recovery The RiOs System Recovery is factory pre set If desired the RiOs System Recovery can be modified Contact Millipore for assistance A System Recovery set too low will waste water A low recovery occurs when a lot of RO Reject Water is sent to drain relative to the RO Permeate flow rate i e RO Recovery 5 A System Recovery set too high can possibly cause the RO Cartridges to become clogged A high recovery occurs when too little RO Reject Water is sent to drain relative to the RO Permeate flow rate i e RO Recovery 80 2 3 SCHEMATIC OF MAIN COMPONENTS SCHEMATIC OF A RIOS SYSTEM The water flow through a RiOs Water Purification System is shown here in a flow diagram A description of each item is in the next section GUIDE TO SCHEMATIC Identification of lettered items in the flow schematic above Item Description Item Description A Inlet Solenoid Valve K Permeate Check Valve B Flowmeter L RO Permeate Divert Solenoid Valve e Purge Valve M QGard TL1 Polishing Pack Optional D Progard TL System Pretreatment Pack N Resistivi
10. or ASMJ QGard TL1 Polishing Pak QGARDTIO 1 box used only with a RiOs System having the Polishing Option added 50 6 2 CATALOGUE NUMBERS FOR ACCESSORIES Accessory Catalogue Number Comments RiOs Elix L Syst Wall Bracket ZLXOWMBKT Wall Mounting Bracket for RiOs System Wall Bracket PrePak L WBPRPKLO 1 Wall Mounting Bracket for external PrePak L Water Sensor RiOs Elix L TANKLKOO T Water Sensor that connects fo RiOs System Water Sensor with cable TANKLKOO2 Used to add a 2 Water Sensor RiOs Elix L Cleaning Port Kit ZROOCINKT Used to add a Cleaning Port to the RiOs System RiOs Elix L Q Gard TL Kit ZIXQGRDKT Kit allows a RiOs System to use a Polisher to deionise the Product Water RiOs Elix L Resistivity Sensor Kit ZIXORESKT Kit allows the measurement of resistivity in a loop and to be reported on the RiOs System LCD Flow Meter Kit RiOs Elix L ZLXFLOWKT Kit allows an extra Flow Meter to be added to a RiOs System System Mounting Cart ZAFSCART Cart which can be used to hold the RiOs System 6 3 CATALOGUE NUMBERS FOR ALL RIOS SYSTEMS Zz e lo is LJlo L 1L JLo 5 230 VAC RIOS 30 120 VAC RIOS 50 Z 100 VAC RIOS 100 8 100 VAC RIOS 150 RIOS 200 AX Chapter 7 APPENDIXES APPENDIX 1 How TO CHANGE THE MAIN POWER FUSE Follow the steps below to replace the main Power Fuse Place the RiOs into STANDBY mode l 2 9 Turn
11. replaced in 14 Days Maintenance Yellow LED Maintenance Yellow LED The message will go away when a new Progard TL Pack is installed EXCH QGARD TL PRODUCT The measured Resistivity of the Polisher Product Water Programmable SETPOINT is below the Resistivity Setpoint Exchange the Polisher and Product Water Resistivity is Resistivity Setpoint can be set to any lype of message Maintenance by Factory Default EXCH UV LAMP IN XX DAYS The UV Lamp in the RiOs System should be replaced Maintenance in XX Days Yellow LED The message will go away when a new UV Lamp is installed and the software timer is reset FEED gt MAXI The Feedwater Conductivity is measured as gt 4626 Programmable uS cm 8 25 C If the LOW TDS Option has been can be set to any selected then the Alarm Value is gt 927 uS cm type of message Maintenance by Contact Millipore for assistance Factory Default FEED lt MINI The Feedwater Conductivity is measured as lt 5 2 Programmable uS cm 8 25 C If the LOW TDS Option has been selected then the Alarm Value is lt 1 0 uS cm Verify that the Feedwater is not already purified ls he Feedwater Conductivity really this low Contact Millipore for assistance 45 can be set to any type of message Maintenance by Factory Default LCD MESSAGE WHAT IT MEANS WHAT TO DO ALARM ALARM STOP OR MAINTE
12. rte sensu Pe a taza 16 Pressure Sensor eo dde 16 Back Fressure NEU As IZ RO Ree CONO A AAA A N 17 AIRE solenoid VaVe RANA AAA Z Diu EET 17 Whatdoesth UV lama ded us ru re ebbe A aM I 17 o A NS 17 UY aie Catalogs Ribes anu nanay A ETN 17 zu tDESGRIPTIIOSEOEPOPTIONALCONPONIENISUR ed e esL LEE 18 QCard TA Folishing Fak Ds A haah Aa a hA hh ne os 18 Purpose of the QGard TL a O a a d 18 How can the RiOs System be made to use a QGard TL Polishing Pak a oococicococonoonococononoo 18 TABLE OF CONTENTS What are the different types of QGard TL1 Polishing Packs 18 When do change the GGard Ti e 18 Resistivii Sensor o M M 18 REA RO MNT 18 2 4 TECHNICAL SPECIFICATIONS st tai 19 E 19 System AsigatWidlrand Dep tir s uci de decet dede ten E ullas imt feret iei na te Vieira ene aarete 19 KON e aaa asa aa 19 RPP n xu Le 20 Operation eri 20 o A ET 20 eA eTe L rettet rettet rtt t rt 20 RIN 20 E O A ME PE 20 Fin ep n n LS strategic ed eee elk ona sen Sus isuu aa Sansapa E 20 EET I n S tesco ELLE 21 Power used at each voltage eene rein renean non nn eer enne enn eee cens 21 Materials of construction for wetted components a nn 21 NOS A E RECTA AN 21 Measurement Ranges for Conductivity Temperature Pressure and Flow a aaaaaaaaasssaaassssaasa 21 Chapter 3 Using the RIOS IS TOM siria 22 3 HOW THE RIOS NORMALLY DELIVERS PRODUCT VWATER iisssssssssss
13. the ability to measure the total volume of Feedwater passed through it It also measures the amount of time that elapsed since the Progard TL was exchanged Using these 2 parameters the RiOs System will be able to project a lifetime for the Progard TL This lifetime is updated frequently by the RiOs System The RiOs System will display N A for the Progard TL lifetime during the first 7 days that the Progard TL was installed After this you will be able to see projected lifetime for the Progard TL PROGARD TL1 OR TL2 SYSTEM PRETREATMENT PACK CATALOGUE NUMBER See Section 6 1 Ordering Information PREPAK L1 PRE SYSTEM PRETREATMENT PAK PURPOSE OF THE PREPAK L1 PRE SYSTEM PRETREATMENT PAK A PrePak L Pre System Pretreatment Pak is used with either a Progard TL or a Progard TL2 Pretreatment Pak A PrePak L1 Pre System Pretreatment Pak is used when a Progard L alone is not sufficient There is one version of the PrePak L1 Pre System Pretreatment Pak called PrePak in the remainder of this manual A PrePak is not included with the RiOs System and needs to be ordered separately WHAT IS NEEDED FOR A PREPAK A PrePak is mounted on a Pack Holder outside of the RiOs System The Pack Holder is typically located between the Inlet Solenoid Valve and the RiOs System Cabinet The Pack Holder is not included with the RiOs System and needs to be ordered separately The instructions for mounting the Pack Holder are inside its shipping box The
14. upon the device being used and the way that the device is interfaced with the RiOs System PC Board 2 5 DESCRIPTION OF MAIN COMPONENTS INLET SOLENOID VALVE The Inlet Solenoid Valve is used to control the flow of feedwater into the RiOs System The Inlet Solenoid Valve is located outside of the RiOs System Cabinet lt receives 100 120 or 230 VAC from the RiOs System via a 5 meter electrical cable Typically it is directly connected to a pipe carrying tap water FLOWMETER A Flowmeter is installed inside every RiOs System It measures the total feedwater coming into a RIOs System As a result of the Flowmeter the RO Reject flow rate can be determined This facilitates the manual setting of the RO Reject flow rate a procedure sometimes done at installation and during the lifetime of the RiOs System PROGARD TL SYSTEM PRETREATMENT PACK PURPOSE OF THE PROGARD TL SYSTEM RETREATMENT PACK The Progard TL System Pretreatment Pack called Progard TL for the remainder of this manual is used to prevent mineral scaling organic fouling and chlorine oxidation with the Reverse Osmosis RO Membranes The Progard TL is a consumable device that needs to be periodically replaced during the maintenance of a RiOs System The Progard TL is located on the left side of the front of the RIOs System cabinet It is possible to buy a type of Progard TL that has a chlorine sanitisation tablet inside When this type of Progard TL is installed on a RiOs Syste
15. withdrawn from the reservoir i e emptied about 20 The RO Rejection value measured upon entering TANK FULL Mode is displayed during TANK FULL Mode 29 Chapter 4 4 1 MAINTENANCE SCHEDULED MAINTENANCE TABLE See the Maintenance Table below for the typical maintenance that needs to be performed on your RiOs System The catalogue numbers and other ordering information are found in Section 6 1 various consumable items can be found in Section 2 5 Detailed information about the Item or action Maintenance When How to Needed Clean RO Cartridges Cleaning As necessary See Section 4 6 Other Pretreatment See Pretreatment Device Owner s Manual for this information See Pretreatment Device User Manual for this information See Pretreatment Device User Manual for this information PrePak L1 Pre System Pretreatment Pack Replacement Change when Progard TL1 or TL2 Pack is changed See information that came with the Pack Progard TL1 or TL2 System Pretreatment Pack QGard TL Polisher Pack Replacement Replacement When prompted to by an LCD Message When prompted to by an LCD Message See Section 4 2 See Section 4 7 RO Pump Pressure Adjustment Water temp lt 25 C operate at 10 bar Water temp gt 25 C operate at 7 bar Contact Millipore See Section 4 4 Sanitise RO Cartridges Sanitisation Automatically when the Pro
16. Gard TL Pack Locate the TAG Sensor After the used QGard TL Pack is removed install the new QGard TL Pack with the TAG Sensor at the top The RIOs System will automatically identify the QGard TL type by accessing data contained on the Pack TAG Normally the RiOs System will recognise and accept the information from the QGard TL Pack Make sure the ports of the new Pack are pushed in After this secure the Pack in place by pushing down on the Pack Locking Handle PLEASE INSERT QGARD TL NEW QGARD TL MADE BY MILLIPORE POLISHER PACK gt CANCEL h CONTINUE P Press CONTINUE to go back to PRODUCTION Mode The QGard TL Pack has a Sensor TAG on i The A ATTENTION QGard TL Pack has to be installed so that the Sensor is oriented at the top of the QGard Chapter 5 TROUBLESHOOTING 5 1 MAINTENANCE ALARM ALARM STOP AND CUSTOM MESSAGES TYPES OF MESSAGES There are 4 types of LCD messages that can be displayed whenever there is a need to prompt the user about a problem or when maintenance is needed The 4 types of messages can be classified as Maintenance Message The Yellow LED is blinking while the message is displayed The RiOs System continues to operate Alarm Message The Red LED is blinking while the message is displayed The RiOs System continues to operate Alarm Stop Message The Red LED is blinking while the message is displayed The RiOs System is stopped and will not go i
17. HAT IS NEEDED TO SANITISE THE RO CARTRIDGE S It is possible to sanitise the RO Cartridges either automatically when you replace the Progard TL or TL2 System Cl autoClean Pretreatment Pack manually by introducing a chemical sanitant chlorine tablet into the RiOs System The information provided below explains what is needed for either method AUTOMATIC WAY OF SANITISATION PROGARD TL SYsTEM CL PRETREATMENT PACK WITH INTEGRATED CHLORINE TABLET The Progard TL System Cl Pretreatment Pack includes a chlorine sanitisation tablet inside When this type of Progard TL Pack is installed in a RiOs System the chlorine sanitisation tablet will dissolve This will sanitise the RO Cartridge located downstream of the Progard TL Pack The dissolved chlorine will leave the RiOs System via the drain and will never enter the Product Water Reservoir How TO AUTOMATICALLY SANITISE THE RO CARTRIDGE S The method used to automatically sanitise an RO Cartridgels is very easy Follow the steps below L A Progard TL or TL2 System Cl autoClean Pretreatment Pack is needed See Section 6 1 for Catalogue Numbers and Ordering Information 2 Install the pack using the procedure shown in Section 4 2 How To Replace the Progord TL Pack The RO Cartridge s will automatically be sanitised MANUAL WAY OF SANITISATION CLEANING PORT KIT The RiOs Elix L Cleaning Port Kit is used to introduce the Chemical Sanitant as a dry tablet into the RiOs System
18. IJSE THE RUMP PRESSURE cetro calls ill ales 33 4 5 HOW TO SANITISE THE RO CARTRIDGE S cssss m m me mm 34 What is needed to sanitise the RO Cartridgefs sss eene nnne rennen 34 PIONS WAI ia 34 Progard TL System Cl Pretreatment Pack with Integrated Chlorine Tablet seeen eenn 34 How to Automatically Sanitise the RO cartridgels sss ee nne 34 Mansal Wayzot A A a A 34 CA 34 Chlorins Sanitisation a ao cba 34 How often should the RO Cartridgels be manually sanitised o oo eee cece as cono no nonnnonononnnnnnos 34 How to manually sanitise the RO CA 0 Mm 35 4 6 HOW TO CLEAN THE RO CARTRIDGE S 000 0 0c ccc ccc cccceccecceccuecucceseeseesseessueeueeaeteesresrssresieeseeeeeereeneress 37 What is needed to clean the RO Cartriagefs isse nnne ST a RN 37 RoClean A or RoClean B ablels oi Ra A dad 37 Which cleaner to use RoClean A or KoClean BE eme mese emen lisse ile eris e ili seii 37 How offen should the RO Cartridge s be cleaned oooooonoooocconcccocconococcnonononononononnnoncnnnnnnnnronnnnnnnnnno ST How to manually clean the RO Cartridgefs A AA 38 AL HOWTOREACE THE QGARD TL POUSHER PACK ia 40 When to replacethe Q Gard TL Park osado 40 Removing the used QGard TL Pack issoria 40 Installing ine ew QCard WL Paca aiii 41 Chapter 5 Troublesh Slingu k uy i uA u u au GO 42 5 1 MAINTENANCE ALARM ALARM STOP AND CUSTOM MESSAGES ooccocccc
19. LPH RIOs 30 FLOW RATES A single RiOs 30 RO Cartridge will make 30 LPH between 7 C and 30 C A Flow Controller will limit the RO Permeate to approximately 30 LPH A RiOs 30 uses a different type of RO Cartridge than the RO Cartridges used with RiOs 50 100 150 and 200 RiOs Systems RiOs SYSTEM PRODUCT WATER FLOW RATE NUMBER OF RO CARTRIDGES Nominal Flow 7 30 C See bottom 2 rows of this table RiOs 30 30 LPH RiOs 50 50 LPH RiOs 100 100 LPH 2 RiOs 150 150 LPH 3 RiOs 200 200 LPH 4 Water temperature lt 25 C and 10 bar operating pressure Water temperature gt 25 C and 7 bar operating pressure PRODUCT WATER QUALITY lonic Rejection 95 99 Micro Organisms lt 10 CFU ml Particle Rejection gt 99 Organic Rejection gt 99 for MW gt 200 2 2 SYSTEM RECOVERY WHAT IS RO RECOVERY An RO Cartridge has 1 feedwater inlet and 2 water streams exiting it One exiting water stream is called the RO Permeate The other is called the RO Reject The RO Recovery is a comparison of the RO Permeate flow rate to the RO Feedwater flow rate It can be thought of as how much water you recover from the RO as a useful product lt is calculated as Recovery Permeate flow rate Feedwater flow rate 100 Membrane Recovery is defined as the recovery of a single RO Cartridge System Recovery is defined as the amount of water produced relative to the amount
20. M use a Pressure Regulator if necessary Minimum Feedwater Pressure gt 2 bar at gt 5 LPM use a Booster Pump if necessary FEEDWATER PIPING CONNECTION REQUIRED The Feedwater should be supplied in a pipe that terminates in a 1 2 inch Male GAZ connection This is the type of connection needed for the Inlet Solenoid Valve A 1 2 inch NPTM or 1 2 inch BSP connection can also be used FEEDWATER CHEMISTRY REQUIRED Potable Mains Tap Water Conductivity lt 2000 uS cm O 25 C Calcium lt 300 ppm as CaCO when pH 4 10 System Recovery is gt 50 Maximum LSI 0 3 Total Chlorine Level Contact Millipore Fouling Index Contact Millipore FEEDWATER TEMPERATURE REQUIRED Between 5 C and 35 C 57
21. MANUAL MATCHING THIS MANUAL WITH YOUR WATER PURIFICATION SYSTEM This manual is intended for use with a Millipore RiOs 30 RiOs 50 RiOs 100 RiOs 150 or RiOs 200 Water Purification System This User Manual is a guide for use during the normal operation and maintenance of a RiOs 30 RiOs 50 RiOs 100 RiOs 150 or RiOs 200 Water Purification System It is highly recommended to completely read this manual and to fully comprehend its contents before attempting normal operation or maintenance of the Water Purification System You can easily identify your type of Water Purification System if you do not see the Catalogue Number The type of RIOs System is indicated above the Keypad on the front of the RiOs System Cabinet If this manual is not the correct one for your Water Purification System then please contact Millipore INSTALLATION INFORMATION IMPORTANT INSTALLATION INSTRUCTIONS NOT INCLUDED A ATTENTION INSTALLATION OF THIS PRODUCT IS MEANT TO BE PERFORMED BY A QUALIFIED MILLIPORE SERVICE REPRESENTATIVE The Pre Installation and Installation Documentation for the RiOs A ATTENTION Systems mentioned above are not found in this Manual Contact Millipore if you would like to have this information Appendix 2 contains a Pre Installation Checklist and Appendix 3 contains a Post Installation Checklist These can be used to confirm that you received the necessary items for installation and also that the RiOs System was installed according to spe
22. N s sy A ee Ra CR E Matching this manual with your water purification sysfem iiisssssssssses sese eene ee nnne nne Installation Informaticas Howto use mne Keypad and MEE 2 Commonly used abbreviations in this manudl esse siesta notes estab vk poten AE EA 4 I e cs ACTOS Oran 5 I ME dle epp AAA AAA A ANA a r7 CE nia h ukasa b G akata Qa du o S u E E asun ere ask ass M UE a T E E 7 Uso A A ons aa ea Z e RM MR Z o o u a aus us nn Seta Seah QU RD Susa lasa Z Chapter 2 Lid biioglM 8 2 1 RIOS PRODUCT VVATER SPECIFICATIONS AAA AAA ARA A A RR TER d RA 8 Product Water Flow Rates oooooooococococococonononononnnononnnnn enhn nnnn 8 RiOs 50 100 150 and 200 Flow TAES eranen oe ei Eaa e a EEE AEE E aE eSEE e EE NRR 8 ROS BO FlOW TIE us a AA E A EE AR A OA 8 Produet Water QUI ura tierie iriiri aa hs PD aa hukaq hie ERa EA T EREE GR REE E GEENE 8 2 2 IEC ri is 9 What is RO Recovery EM 9 ROS System RECOVERY cial tias 9 2 9 JSOHEMATIC OF MAIN COMPONENTS 0d ir Hed P HON FADE P EH MUROS 10 RON 10 Guide 1o Schemalic 22 tete ertt EE egeta seg tb ide Saat cane ade atas OOE E apa 10 RO Cartridge configuration for RIOs Systems sssssssssssssssee eene eere e rene nennen 11 2 1 DESCRIPTION OF INPUT AND OUTPUT CONINECTIONS tte e ett ttr toe 12 POMS C 12 VPN NE
23. NANCE MESSAGE HIGH PUMP PRESSURE The RO Pump Pressure is gt 13 bar Set the RO Pump Pressure lower Contact Millipore for assistance Maintenance Yellow LED LOW FEED PRESSURE The water pressure after the Progard TL Pack is lt 0 3 bar Verify that the Feedwater supply is turned on Verify that the Progard TL Pack is not clogged view the RO Reject Water in FLUSH Mode This Alarm is automatically reset during FLUSH Mode if the water pressure problem is resolved Alarm Stop Red LED and System Stopped LOW PUMP PRESSURE The RO Pump pressure is lt 6 bar Maintenance Yellow LED Set the pump pressure higher Contact Millipore for assistance PERMEATE MINI The Permeate Conductivity is measured as lt 0 22 Programmable uS cm 8 25 C If the LOW TDS Option has been selected then the Alarm Value is 0 06 uS cm Verify that the Feedwater is not already purified Very low Feedwater Conductivity can lead to very low Permeate Conductivity values Contact Millipore for assistance can be set to any lype of message Maintenance by Factory Default PERMEATE gt MAXI The Permeate Conductivity is measured as gt 194 uS cm 8 25 C If the LOW TDS Option has been selected then the Alarm Value is gt 58 uS cm Contact Millipore for assistance Programmable can be set to any type of message Maintenance by Factory Default PERMEATE g
24. NTION symbol is used to refer to instructions in this manual that need to be done carefully This UV RADIATION sticker is used to refer to a position on the RiOs System Cabinet or inside of it where exposure to UV light is possible This DANGER sticker is used to refer to a position on the RIOs System Cabinet or inside of it that could be hazardous This ELECTRICAL GROUND sticker is used to refer to a position on the RiOs System Cabinet or inside where an electrical ground connection is made P P PP This ELECTRICAL DANGER sticker is used to refer to a position on the RiOs System Cabinet or inside where an electrical danger could exist 1 4 CONTACTING MILLIPORE TELEPHONE See the Business Cardls on the inside cover of your User s Manual Binder INTERNET AND EMAIL The Email address shown below can be used to submit a question to Millipore via electronic mail The Millipore Internet Site can be used to find addresses telephone fax numbers and other information Internet Site Address www millipore com Email H200millipore com www millipore com techservice MANUFACTURING SITE Millipore SAS 67120 Molsheim FRANCE Chapter 2 2 1 RIOS PRODUCT WATER SPECIFICATIONS PRODUCT WATER FLOW RATES PRODUCT INFORMATION RIOs 50 100 150 AND 200 FLOW RATES A single RiOs RO Cartridge will make 50 LPH between Z C and 30 C A Flow Controller will limit the RO Permeate on a single RO Cartridge to approximately 50
25. O MANUALLY CLEAN THE RO CARTRIDGE S a a Make sure you have a RoClean A Pouch or a RoClean B Pouch see information above Make sure the RiOs System has a Cleaning Port Kit installed It is installed as an accessory device It does not come factory installed Place the RiOs System into STANDBY Mode Locate the Cleaning Port Cap on the top of the RiOs System It is located towards the back top end of the RiOs System Cabinet Unscrew the Cleaning Port Cap Place the Cleaning Pouch into the Cleaning Port Screw the Cleaning Port Cap back on Make sure the Cleaning Port Cap is tightened after putting in the A ATTENTION Cleaning Pouch Additionally make sure that the RO Reject Tubing is in a sink or drain Make sure it is fastened securely in place The Cleaning Pouch will form a strong chemical solution when AN HAZARD mixed with water This solution can be dangerous for your eyes and your skin Wear Eye Safety Glasses and use Laboratory Gloves and other appropriate safety equipment Press MAINTENANCE STANDBY MAINTENANCE DATA DI SETUP y MAINTENANCE P PRODUCTION EXCH PROGARD PACK EXCHANGE POLISHERD 2 Press the Bottom Keypad Button MAINTENANCE DATA MAINTENANCE EXCH PROGARD PACK E S gt pH CLEAND EXCHANGE POLISHER CI2 CLEAN D oe gt Press pH CLEAN for a few seconds The RiOs System will perform a Pressure Test for about 16 seconds MAINTENANCE pH CLEAN TE
26. RD UV LAMP RTIME E NA SER NB iF 3NN 8 72356 INST DATE 03 09 03 e TIME NA E il X h The UV Lamp Running Time RTIME value is shown The value shown is based upon the number of hours the UV Lamp has been powered If the UV Lamp has been powered for less than 100 hours then the value is shown as NA Not Available Follow the steps below to return to STANDBY Mode EXCH PROGARD PACK b Xx y UV LAMP RTIME E NA MAINTENANCE DATA DI MAINTENANCE DATA P EXCH PROGARD PACK MAINTENANCE pH CLEAN CI2 CLEAND WY gt d MAINTENANCE pH CLEAN C12 CLEAN gt MAINTENANCE RO RINSED J dd MAINTENANCE RO RINSE STANDBY TANK EMPTY JSETUP P MAINTENANCE P X DI PRODUCTION 3 5 STANDBY SETUP P MAINTENANCE P PRODUCTION PRODUCT REJ ON m40 98 0 DATA DI STANDBY RINSING RE J m40 98 0 DATA P STANDBY RO FLUSH SETUP P MAINTENANCE P CANCEL ROC F TU SH ES mo 98 0 DATA DI CANCEL TANK EE os FUE L mo x 98 0 DATA P STANDBY WHAT ARE THE DIFFERENT OPERATING MODES STANDBY MODE The RiOs System is not producing water STANDBY Mode is used to enter other software modes such as MAINTENANCE SETUP and PRODUCTION Mode PRODUCTION MODE The RiOs System is producing water A storage reservoir is getting
27. RD TL PACK A LCD Message EXCH QGARD TL PRODUCT lt SETPOINT is shown to indicate that the QGard TL Pack should be replaced This message is shown when the resistivity measured after the QGard is less than the Resistivity Setpoint This Setpoint is normally 10 0 MQ cm 8 25 C This message is not shown after a specific number of days A timer is not used for the QGard TL Pack lifetime REMOVING THE USED QGARD TL PACK D Place the RiOs System into STANDBY Mode See Section 3 1 for more information if necessary a Press the MAINTENANCE Keypad Button STANDBY MAINTENANCE DATAD SETUP L EXCH PROGARD PACK Ws DN EN ANE ene g EXCHANGE POLISHER PRODUCTION 2b Q Press the EXCHANGE POLISHER Keypad Button for a few seconds MAINTENANCE PLEASE REMOVE EX CH PROGARD QGARD TL EXCHANGE POLISHER PACK CANCEL P a Unlock the Pack by lifting up the clip that holds the QGard TL Pack in place Gently remove the QGard TL Pack from the RiOs System AQ INSTALLING THE NEW QGARD TL PACK Remove the new QGard TL Pack from its shipping box Verify the Millipore Catalogue Number by looking at the sticker on the side of the QGard TL Pack Remove the plastic covers on the 4 2 ports of the QGard TL Pack Look inside the ports to locate the black rubber O rings Make sure these are pushed in so they are firmly in place Wet the QGard TL Pack O rings with water Look below the ports on the top of the Q
28. RIOS 30 RIOS 50 RIOS 100 RIOS 150 AND RIOS 200 USER MANUAL Note This User s Manual refers to an item called a TAG Sensor This version of your system may not include this TAG Sensor Please kindly disregard all references to this item while reviewing this User s Manual Notice The information in this document is subject to change without notice and should not be construed as a commitment by Millipore Corporation Millipore Corporation assumes no responsibility for any errors that might appear in this document This manual is believed to be complete and accurate at the time of publication In no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or arising from the use of this manual We manufacture and sell water purification systems designed to produce pure or ultrapure water with specific characteristics uS cm T TOC CFU ml Eu ml when it leaves the water purification system provided that the RiOs Systems are fed with water quality within specifications and properly maintained as required by the supplier We do not warrant these systems for any specific applications It is up to the end user to determine if the quality of the water produced by our systems matches his expectations fits with norms legal requirements and to bear responsibility resulting from the usage of the water Copyright 2003 MILLIPORE CORPORATION PRINTED IN FRANCE ALL RIGHTS RESERVED THIS BOOK
29. S INSIDE THE SHIPPING BOX Please use this Appendix to confirm that all items were shipped to you and are accounted for Use the checklist below and account for each item prior to having a Millipore Service Representative install your system Use the illustrations should you need help in identifying the various items Check the box o if the item is present Contact Millipore if an item is missing Do you have RiOs System Progard TL or TL2 System Pretreatment Pack not included inside the RiOs System box a a a Electrical Power Cord a Inlet Solenoid Valve with electrical cable attached to the RiOs System a User Manual How To Use the RiOs System in paper format 5 languages a User Manual in CD Format complete User Manual Inside the Accessories Bag a D D D D 2 lengths of 1 2 inch OD Black PE Tubing each length is 5 meters long 8 mm OD Black Tubing 5 meter length Tubing Guide for 8 mm Tubing allows tubing to be bent 90 Gasket used with the Inlet Solenoid Valve Pipe connection System Identification Plastic Card Other items i e accessories or peripheral devices Fill in the item description D oO D D O0 L Observed by Name Signature Date Verified by Name Signature Date 54 APPENDIX 3 POST INSTALLATION CHECKLIST WHAT IS THE POST INSTALLATION CHECKLIST It is highly recommended that a Millipore Service Representative installs the RiOs System The Pr
30. STING FEED PRESS CIl2 CLEAN To PLEASE WAIT 5 The RiOs System will go to FLUSHING Mode for about 1 minute pH CLEANING TESTING FEED PRESE gt FLUSHING Po EA SE WATT x R TIME 85 min 38 The RiOs System will go into SOAKING Mode for 60 minutes pH CLEANING pH CLEANING SOAKING FLUSHING E gt R TIME 85 mion R TIME 84 mion a The RiOs System will go to FLUSH Mode for 20 minutes The RiOs System will perform a Depressurisation and a Pressure Test for a total of 10 seconds LCDs not shown in the text below pH CLEANING pH CLEANING SOAKING FLUSHING R TIME 26 min Re TIME 2 5 mion a The RiOs System will go to RINSING Mode for 5 minutes pH CLEANING pH CLEANING FLUSHING C RINSING R TIME 6 mio R TIME 5 mi n a The RiOs System will go to PRODUCTION Mode at the end of the pH CLEAN Mode pH CLEANING RINSING TESTING PLEASE FEE R TIME WA You have finished pH Cleaning the RO Cartridge s 39 TESTING FEED PRESS PLEASE WAIT RINSING w 40 PRODUCTION m40 REJ 98 0 REJ 98 0 DATA P L DAT STANDBY X STANDB 4 7 HOW TO REPLACE THE QGARD TL1 POLISHER PACK Do not remove the Pack without following the following the A ATTENTION software instructions shown below WHEN TO REPLACE THE QGA
31. TANDBY Mode Press MAINTENANCE STANDBY MAINTENANCE DATA P TANK EMPTY JSETUP P EX CH PROGARD PACK h MAINTENANCE PRODUCTION E Q Press the DATA Keypad Button MAINTENANCE a a RiOs 150 EXCH PROGARD PACK CAT NB ZLXS51500 emp SER NB F3NN1234A E gt a The Catalogue Number for the RiOs System is shown The Serial Number for the RiOs System is shown Q Press the 4 Keypad Button to access more information about the RiOs System RiOs 150 INST DATE 01 09 03 CAT NB ZLXS51500 SOFTWARE V1 01 01 SER NB F3NN1234A gt PRODUCTION 16h gt gt h a The RiOs System Installation Date is shown The Software Version is shown The RiOs System Production Time is shown This is the accumulated time that the RO Motor has been powered in order to make RO Permeate Water 27 Press the 4 Keypad Button to see information about the Progard TL INST DATE 01 09 03 PROGARD SOFTWARE 0V1 01 01 SER NB F3NN8725C PRODUCTION 16h gt INST DATE 03 09 03 ohne R TIME NA gt h The Progard Serial Number SER NB is shown The Installation Date INST DATE is shown d m year The Progard TL Pack Remaining Time R TIME is shown If the R TIME value is NA not available then the Progard TL has been installed within the last 7 days Press the 4 Keypad Button to view information about the UV Lamp PROGA
32. abinet All ions bacteria and organic material removed by the RO are directed to the RO Reject Stream A RiOs 50 has 1 RO Cartridge A RiOs 100 has 2 RO Cartridges A RiOs 150 has 3 RO Cartridges A RiOs 200 has 4 RO Cartridges A RiOs 30 has 1 RO Cartridge The RiOs 30 RO Cartridge has a lower flow rate than the RiOs 50 RO Cartridge FLOw CONTROLLER The Flow Controller limits the RO Permeate flow rate to 50 LPH The exception to this is a RIOs 30 RO Cartridge lts Flow Controller limits the RO Permeate flow rate to 30 LPH RO PERMEATE DIVERT SOLENOID VALVE The RO Permeate Divert Solenoid Valve is used to divert the RO Permeate Water to drain when the RiOs System is in RINSING Mode and during R O RINSE Mode PRESSURE SENSOR The Pressure Sensor is used to measure the water pressure near the Back Pressure Regulator The measured water pressure is displayed on the LCD BACK PRESSURE REGULATOR The Back Pressure Regulator is used to adjust the RO Pump Pressure It also adjusts the amount of water in the RO Reject Water Stream being sent back to the RO Pump Inlet RO REJECT CONTROL DEVICE The RO Reject Control Device is used to control the RO Reject Water fo the drain As an example suppose the RO Reject Water to drain is 120 LPH with a RiOs 50 System Now suppose someone wants to lower the RO Reject Water to drain to 80 LPH The RO Reject Control Device can be adjusted until the RO Reject Flow water is 80 LPH The use of the RO Re
33. alled with its TAG at the bottom see How to replace the Progard TL Pack Alarm Stop Red LED and System Stopped PROGARD TL PACK TYPE ERROR The type of Progard TL has not been identified when it was installed Check the Catalogue Number of the Progard TL using its label Replace if necessary Alarm Red LED PROGARD TL PACK UNKNOWN A pack has been detected but the information in the TAG Sensor is not valid Trademark not valid The RiOs System does not recognise the Pack being installed a Press ACCEPT PROGARD to continue Maintenance Yellow LED 47 LCD MESSAGE WHAT IT MEANS WHAT TO DO ALARM ALARM STOP OR MAINTENANCE MESSAGE QGARD TAG VOID OR TEST KEY ERROR A testwas not performed correctly by information in the TAG Sensor of the AGard TL Polisher Replace the QGard TL Polisher Maintenance Yellow LED QGARD TL POLISHER NOT IN PLACE The QGard TL Polisher is not installed correctly or it has been removed Verify that the QGard TL Polisher is installed with its TAG Sensor at the top Alarm Stop Red LED and System Stopped QGARD TL POLISHER TYPE ERROR The type of QGard TL Polisher Cartridge has not been identified when it was installed Check the Catalogue Number of the pack using its label Replace if necessary Alarm Red LED QGARD TL POLISHER UNKNOWN The QGard Polisher has not been re
34. cccncconcconcconcconcconoconccnnccnncccnccnnoss 42 O 42 How messages are displayed and other information aasan nnnnnn no nonn e nens 42 5 2 AN ALARM MESSAGE OR MAINTENANCE MESSAGE IS DISPLAYED oooooooocococccccocccononononoccccnonononanononcnccanns 43 Chapter 6 Ordering INfOrMGHON saisssccsensacsssscssccasscesncossnsscasensenssandsseanasesnes 50 Onl CATALOGUE NUMBERS FOR CONSUMABLES si A aa 50 6 2 CATALOGUE NUMBERS FOR ACCESSORIES 0 2 0 0 asss sss alka yasa Ree re e e e si yaka enis 51 6 3 CATALOGUE NUMBERS FORAL RIOS SYSTEMS uste diia 52 Chapter 7 DIDIER 53 APPENDIX HOW TO CHANGE THE MAIN POWER FUSE ene meme 53 APPENDIX 2 PRE INSTALLATION WHAT S INSIDE THE SHIPPING BOX mre 54 TABLE OF CONTENTS APPENDIX S POST IINSTAWATIOSECHESRIISP ad A aE asas as 55 What is the Post Installation L hecki iene aiaei aa en emen asi u i a S 55 Poshlnstallation Chiecklisfs 2 tA S ds tuta Ska aqa donb and m aqata at EE De 55 APPENDIX FEEDWATER REGUIREMENUS 2 cat S o AE EAS AAA AA 57 Resawater Flowrate REGQUITEG iraya A Raye ESY 27 Feedwater Pressure Requifedyu uu tb a e ft p fd e be eats 57 Feedwater piping connection required eene nennen ee rne eene eene ens 57 Feedwater Chemistry R quited scisco ir EE Riot ere dba i bebe tei Pda Mcd bnt 57 Feedwater Temperature Required n eene eene rene eere dee eene nne eene nnns 57 Chapter 1 INTRODUCTION 1 1 USING THIS
35. cifications HOW TO USE THE KEYPAD AND THE LCD The Keypad and LCD are shown below Press the Keypad Button lining up with the desired action For example if you wanted to go from STANDBY Mode to SETUP Mode you would press the Keypad as shown below STANDBY SETUP LANGUAGE DATE TIME gt UNITS gt SETUP MAINTENANCE PRODUCTION In this manual pressing a Keypad Button would be shown like this STANDBY gt STANDBY SETUP bi MAINTENANCE den PRODUCTION dig SETUP MAINTENANCE PRODUCTION There are several symbols that are displayed on the Keypad These symbols are explained below SYMBOL WHAT IT MEANS immediately to the next LCD Screen brings you to the next LCD Screen gt PRESS AND RELEASE SYMBOL Pressing the Keypad Button next to this symbol brings you gt PRESS AND HOLD SYMBOL Pressing the Keypad Button next to this symbol for 2 3 seconds same software branch gt Pressing the Keypad Button next to this symbol brings you to the next LCD Screen within the brings you back to the Root Menu x Pressing the Keypad Button next to this symbol exits the currently viewed software branch It displayed Pressing the Keypad Button next to this symbol toggles between various parameters being parameter Pressing the Keypad Button next to this symbol increases the value of the currently disp ayed parameter Pressing the Keypa
36. cognised by the RiOs System Verify that the correct QGard Pack is being installed Maintenance Yellow LED QUALIFICATION CONTRACT REQUESTED REJ FLOW lt SET POINT A Millipore Service Representative validated the RiOs System A requalification of the validation is needed The RO Reject Flow to the drain is less than a predetermined value Tested in PRODUCTION Mode and RINSING Mode Increase the RO Reject Water flow to the drain Contact Millipore for assistance Maintenance Yellow LED Alarm Red LED 48 LCD MESSAGE WHAT IT MEANS WHAT TO DO ALARM ALARM STOP OR MAINTENANCE MESSAGE SERVICE CONTRACT REQUESTED The RiOs System is being maintained with a Service Maintenance Contract A timer has indicated that a Service Yellow LED Contract visit is due SYSTEM TEMPERATURE lt O C The measured temperature is lt O C Programmable Contact Millipore for assistance can be set to any type of message Maintenance by Factory Default SYSTEM TEMPERATURE gt 50 C The measured temperature is gt 50 C Verify if the water is really this warm Lower the Feedwater Temperature Programmable can be set fo any type of message Maintenance by Factory Default TANK EMPTY TOO HIGH PUMP PRESSURE A SDS a specific type of reservoir is empty of water Verify that the reservoir is empty and is now filling up Ve
37. d Button next to this symbol decreases the value of the currently disp ayed Some examples of various Keypad Button actions are shown below PRODUCTION RE 9 m40 DATA M STANDBY Pressing the Keypad Button next to STANDBY for a few seconds changes the LCD RO MEMB FEED PERMEATE 8 ROE Pressing the Keypad Button next to DATA immediately changes the LCD PERFORM S536 pS TC 9usS 97 3 Pressing this Keypad Button will scroll the LCD to the next LCD Screen containing DATA PRODUCTION REJ DATA PRINT CURRENT VALUES 3 0 D HISTORY E gt x JJ Pressing this Keypad Button X will scroll the LCD to the ROOT Menu information In this example DATA is the Software Branch linked together with LCD Screens and the Keypad Arrow shown above PRODUCTION REJ OT 40 3 DATA DI STANDBY p COMMONLY USED ABBREVIATIONS IN THIS MANUAL Abbreviation Full Text Comments uS cm microSiemens per centimeter BSP MBSP FBSP British Standard Thread Male BSP Female BSP CFU ml Colony Forming Units per millilitre Fl Fouling Index GAZ A type of thread a metric thread i e For Exomple kPo kiloPoscols l Litre LCD liquid Crystal Display LED Light Emitting Diode LPH Litre Per Hour LPM Litre Per Minute LSI Langelier Saturation Index mm millimeter MW Molecular W
38. dle POLE A S E INS PROGARD TL NEW E K E PROGARD EL MADE B Y MILLIPORE ET gt CANCEL DI CONTINUE y inside time a The RiOs System will now rinse the new Progard TL This is done to empty it of air and to hydrate the material Q Ifyou have a Storage Reservoir with a Vent Filter then the LCD will remind you to change the Vent Filter at this If the Progard TL does not have a chlorine tablet inside of it then the RiOs System will go into SYSTEM CLEANING Mode for 5 minutes If the Progard TL does have a chlorine tablet inside of it then the RiOs System will go into SYSTEM CLEANING Mode for 20 minutes Q A DEPRESSURISATION Mode and a PRESSURE TEST Mode will occur for a few seconds prior to the 5 minute or 20 minute SYSTEM CLEANING Mode PROGARD TL MADE BY MILLI CO e LEASE EXCHANGE VENT FILTER CONTINUE P PORE NTINUE P PLEASE EX CH VENT FLET co ANG E TESTING FEED PRESS ER PLEASE WAIT NTINUE P TESTING FEED PLEASE WAI S YS TEM GEL EAN ING PRESS IME 20min M 4 24 SAMOA TERM GOD OE KUN TN GL ss R TIME f 5min The CANCEL Keypad Button is not shown if the Progard TL is brand new and never used 32 4 3 How TO REPLACE THE UV LAMP INSIDE THE RIOS SYSTEM A message EXCH UV LAMP IN XX DAYS will be shown when it is near the recommended time to exchange the UV lamp The message
39. e T 15 6 SHIPPING CONTAINER Height 96 cm Width 82 cm Depth 82 cm WEIGHT SYSTEM RiOs 30 RiOs 50 RiOs 100 RiOs 150 RiOs 200 Operating Weight 36 kg 36 kg 39 kg 42 kg 45 kg Dry Weight 30 kg 30 kg 32 kg 34 kg 36 kg Shipping Weight 52 kg 52 kg 54 kg 56 kg 58 kg OPERATING WEIGHT Operating Weight is defined as a system having a wetted Progard TL and all tubings RO Cartridges full of water If an accessory has been added to the RiOs System then its weight would have to be added to the Operating Weight DRY WEIGHT Dry Weight is defined as an unused system without its shipping container lt does not include the Progard TL or any accessories SHIPPING WEIGHT Shipping Weight is defined as a dry system in its shipping container It does not include the Progard TL or any accessories i e an External Booster Pump PROGARD TL WETTED WEIGHT A wetted Progard TL Pack by itself weighs 5 kg OPERATING PRESSURES The Recommended Operating Pressures are shown below An Operating Pressure is defined as the Post Pump Pressure during PRODUCTION Mode This value is shown on the LCD in PRODUCTION DATA Mode a Water temperature gt 25 C Operate at 7 bar Water temperature lt 25 C Operate at 10 bar ENVIRONMENTAL Indoor Use Only Between 2 C and 40 C Less than 3000 meters Ambient Storage Temperature Altitude Installation Category II Pollution Degree 2 Relative Hu
40. e Installation Manual and the Installation Manual are not found in this User s Manual Place a check in the box next to the item or items as they were done during the installation of a RiOs 30 RiOs 50 RIOs 100 RiOs 150 or RIOs 200 Water Purification System Some Comments areas are provided throughout the Post Installation Checklist These can be used to document any comments As an example a comment could be made and recorded pertaining to the fact that the Drain was 3 meters away from the RiOs System The comment could be written such that you indicate your knowledge of this and that you are willing to go outside a specification in order to complete the installation D oO D DO O POST INSTALLATION CHECKLIST Was Appendix 2 in this manual read and reviewed accounting for items in the Shipping Box Was the Inlet Solenoid Valve water flow direction identified is the water flowing in the correct direction through the Inlet Solenoid Valve Were the specifications for the Feedwater minimum pressure and minimum flowrate met Were the specifications for the electrical supply and electrical connections distance to source earth grounded met see the Pre Installation document for these specifications Was the RO Reject Tubing kept to a maximum length of 2 5 meters Was the Progard TL Pack installed such that a itis located on front left side of the RiOs System a it was installed according to the directio
41. e measured temperature is lt O C Contact Millipore for assistance Programmable can be set to any type of message Maintenance by Factory Default DIST TEMPERATURE gt 50 C The measured temperature is gt 50 C Verily if the water is really this warm Lower the Feedwater Temperature Programmable can be set to any type of message Maintenance by Factory Default DIST WATER CONDUCTIVITY lt MINI The measured resistivity of the Distribution Loop is too high gt 94 9 MQ cm The displayed resistivity may not show any higher than 18 2 MQ cm 25 C Keep the loop operating for a few minutes to remove any air that could be trapped in the Resistivity sensor Contact Millipore for assistance Programmable can be set to any lype of message Maintenance by Factory Default DIST WATER QUALITY lt SETPOINT The displayed Resistivity of the Distribution Loop Water is less than the Resistivity Setpoint Programmable can be set to any type of message Maintenance by Factory Default AA LCD MESSAGE WHAT IT MEANS WHAT TO DO ALARM ALARM STOP OR MAINTENANCE MESSAGE EXCH ASM UV LAMP IN XX DAYS EXCH PROGARD TL IN 14 DAYS The UV Lamp in the ASM Accessory should be replaced in XX Days The message will go away when a new ASM UV Lamp is installed and its software timer is reset The Progard TL Pack should be
42. eight nm nanometer NPT National Pipe Thread NPTF National Pipe Thread Female NPTM National Pipe Thread Male OD Outer Diameter RO Reverse Osmosis TOC Total Organic Carbon 1 2 CONVERSION FACTORS To convert to multiply by example from Litres US Gallon 0 258 1 L 0 264 US Gal Litres Imperial Gallon 0 215 1 L 0 220 Imp Gal mm inches 0 03937 l inch 25 4 mm 2 54 cm mm feet 0 0037 1 foot 304 8 mm 30 48 cm kg lb 22 kg 2 2 lb bar psi 14 Z bor 1 b 14 7 psi bor kPa 100 1 bar 100 kPa Es F 1 8 C 32 25 C 77 F LPM US Gal per minute 0 264 500 ml min 0 500 LPM 0 132 USG min 1 3 SAFETY INFORMATION SAFETY STATEMENT Your RiOs System should be operated according to the instructions in this manual In particular the hydraulic and electrical specifications should be followed and met I is important to use this equipment as specified in this manual using this equipment in a different manner may impair the safety precautions of the RiOs System Do not open the RiOs System cabinet at any time Electrical and A HAZARD mechanical components inside the RiOs System could pose a hazard A qualified Millipore Service Representative should perform any work that needs to be done while the RiOs System cabinet is opened SAFETY SYMBOLS Symbol What it means This HAZARD symbol is used to refer to instructions in this manual that need to be done safely and carefully This ATTE
43. electrical conductance of water The electrical conductivity electrical conductance per unit length is directly related to the amount of ions in the water Higher conductivity values indicate a higher ion content in the water passing through the sensor The Feedwater Conductivity Cell is located after the Progard TL and before the RO Cartridge s The Permeate Conductivity Cell is located after the RO Cartridge s A comparison between the Feedwater and Permeate Conductivity Cell measurements is done while the RiOs System is operating This information is used to calculate the RO Rejection This indicates the relative percentage of ions removed from the Feedwater rejected by the RO RO Pump MOTOR PUMPHEAD The RO Pump consists of a Motor and a Pumphead The RO Pump is used to increase the flow rate of water into the RO Cartridge s The RO Pump in turn becomes a way of pressuring the Feedwater to the RO Cartridges Water temperature gt 25 C Operate at 7 bar Water temperature lt 25 C Operate at 10 bar RO CARTRIDGE S Each RO Cartridge removes rejects a large percentage of ions from the tap water In addition each RO Cartridge removes a large percentage of bacteria and organic material The RO Cartridgels is connected so that there is a single waste stream RO Reject Stream that is directed to a sink or a drain The RO Reject Stream is a single piece of tubing exiting from one of the side ports of the RiOs System C
44. esistivity Sensor then the LCD will look like PRODUCTION m40 PRODUCT QUALITY DIST 3 2MQ TC DIST I 3 2MQ TC r EMP 10 C STANDBY gt The Loop water has a resistivity of 3 2 MQ cm The same water has a temp of 10 C 4 When the Permeate Temperature is shown press the Bottom Keypad Button to see the RO Cartridge performance PRODUCT QUALITY RO MEMB PERFORM FEED 53 6 5 Te TEMP 12 C L PERMEATE 8 9458 TC gt Meng REJ 98 4 gt D 5 When the RO Cartridge performance is shown press the Bottom Keypad Button to see the PRESSURE DATA RO MEMB PERFORM PRESSURE DATA FEED 5365S TE RO 10 0 b PERMEATE B Ow S TC F E E D 2 bar REJ gt 98 4 oe 2 gt gt The RO Cartridge performance is Feedwater pressure is 2 1 bar and the shown here applied RO pressure is 10 0 bar 25 6 Press the Bottom Keypad Button to see the FLOVVMETER DATA PRESSURE DATA RO FLOW DATA RO 10 0 bar gt PRESSURE 10 0 bor FEED E 2 1 bar E 2050 lZ h R EG 50 m y The Feedwater flow rate is 200 LPH In this example a RiOs 100 was used and the calculated System Recovery is 50 RO FLOW DATA CONSUMABLE TIMERS 1 PRESSURE 10 0 bar E gt PROGARD RTIME 56D F 200 I h REC 50 UV LAMP RTIME 215D In this example the Progard TL needs to be replaced in 56 days and the RiOs System
45. g Port Kit The installation of the Cleaning Port Kit involves removing the cover of the RiOs System The instructions for installing the Cleaning Port Kit are not included in this manual The instructions are included with the Cleaning Port Kit ROCLEAN A OR ROCLEAN B TABLETS Millipore recommends RoClean A or RoClean B as the RO Cartridge cleaner RoClean A is an acidic cleaner The Millipore Catalogue Number for RoClean A is ZWACIDO 2 10 pouches per box RoClean B is a base cleaner The Millipore Catalogue Number for RoClean B is ZWBASEO 2 10 pouches per box WHICH CLEANER TO USE ROCLEAN A OR ROCLEAN B Contact Millipore for assistance is choosing the type of cleaner for your RIOs System RoClean B is normally used when the Feedwater contains a high amount of silt and other organic matter RoClean A is normally used when the Feedwater contains a high amount of hardness and alkalinity HOW OFTEN SHOULD THE RO CARTRIDGE S BE CLEANED Millipore recommends that an RO Cartridgels be cleaned whenever the RO Rejection decreases 3 under standard operating conditions or ihe RO Product Water Flow Rate drops 10 under standard operating conditions As an example suppose a new RiOs 150 is operating at 97 5 RO Rejection The RiOs System is fed with feedwater from a large lake surface water Over the course of a few months the RO Rejection has dropped to 93 In this case the use of RoClean B is recommended 37 How T
46. gard TL1 or TL2 Pack is changed or as needed See Section 4 5 UV Lamp Replacement When prompted to by an LCD Message See Section 4 3 30 4 2 HOW TO REPLACE THE PROGARD TL Do not remove the Pack without following the following the A ATTENTION software instructions shown below WHEN TO REPLACE THE PROGARD TL A message EXCH PROGARD TL IN XX DAYS will be shown when it is near the recommended time to exchange the Progard TL This message is shown 14 days prior to the recommended replacement date The LCD would show EXCH PROGARD TL IN 14 DAYS This message decrements a day at a time until the recommended replacement date If the Progard TL is not replaced on the recommended replacement date then a message PROGARD TL EXCH OVERDUE XX DAYS is shown If the Progard TL is replaced using the MAINTENANCE Menu then the messages explained above are erased from the LCD REMOVING THE USED PROGARD TL D Place the RiOs System into STANDBY Mode See Section 3 1 for more information if necessary Q Press the MAINTENANCE Keypad Button STANDBY MAINTENANCE SETUP P EXCH PROGARD WIEN Nee d EXCHANGE POL PRODUCTION Q Press the EXCH PROGARD PACK Keypad Button for a few seconds The Progard TL on the RiOs System will automatically be purged of water This helps to prevent water coming out of the ports of the Progard TL when it is removed from the RiOs System It will purge for 12 seconds during
47. heral device is connected to the RiOs System This port could be used to allow water to enter the RiOs System to the device inside PORT 7 Port 7 is used when a peripheral device is connected to the RiOs System This port could be used to allow water to enter the RiOs System to the device inside TANK LEVEL AND RS 232 TANK LEVEL A Male Stereo Jack from an Analogue Level Sensor can be plugged into the RiOs System here The Supply Voltage coming from this connection to the Level Sensor is normally 5 VDC but can be set to 24 VDC RS 232 This connection allows a 9 pin Male RS 232 Cable to be plugged into the RiOs System The Transmit and Receive voltages out or into this connection are 5 VDC when active GROMMETS The grommets are not labelled with text on the front left side of the RiOs System Cabinet The grommet is a rubber device that covers most of a hole drilled in the side of the cabinet GROMMET 1 The bottom grommet is designated as Grommet 1 The Electrical Cable going from the RiOs System to the externally located Inlet Solenoid Valve goes through this grommet The voltage in this electrical cable is either 100 120 or 230 VAC depending upon the voltage supplied to the RiOs System GROMMETS 2 THROUGH 7 These grommets are used to allow an electrical cable to go into or out of the RiOs System The electrical cable s are used to control or to power peripheral devices The voltage in any one of these electrical cables is dependent
48. ill flush for 20 minutes RO CLEANING TESTING FEED PRESS 5 FLUSHING PLEASE WAIT R TIME 24 min 35 a The RiOs System will go to RINSING Mode for 5 minutes RO CLEANING FLUSHING R TIME 5 min RO CLEANING RINSING Roa TIME 4 a The RiOs System will go to PRODUCTION Mode at the end of the CI2 CLEAN Mode You have finished sanitising the RO Cartridge s RO CLEANING RINSING Ros TAME 1 min TESTING FLEASE FEED PRESS WAIT STANDBY D 36 L TES TING FEED PR Bus PLEASE WAIT RINSING 0 RE J 98 0 D A STANDBY PRODUCTION 0 REJ 98 0 D A STANDBY 4 6 HOW TO CLEAN THE RO CARTRIDGE S WHAT IS NEEDED TO CLEAN THE RO CARTRIDGE S CLEANING PORT KIT The RiOs Elix L Cleaning Port Kit is used to introduce the chemical cleaner as a pouch containing a dry chemical cleaner into the RiOs System The Cleaning Port Kit when installed has a removable cap This cap can be unscrewed and a pouch can be placed inside It is not possible to make a chemical cleaner in the liquid form and pour it into the RO Cartridge The Cleaning Port Kit is not supplied with the standard RiOs A ATTENTION System It is necessary to order a Cleaning Port Kit as a separate item See Section 6 2 It is recommended to have a Millipore Field Service Representative install the Cleanin
49. installed Contact Millipore for assistance CANINOT ACCESS CONSUMABLE INFO The information on the TAG Sensor was not read correctly Replace the Progard or accept it Alarm Red LED CHECK ASM UV LAMP The UV Lamp in the ASM Accessory is not turning on Contact Millipore Programmable can be set to any type of message Maintenance by Factory Default CHECK UV LAMP The UV Lamp in the RiOs System is not turning on Contact Millipore Programmable can be set to any lype of message Maintenance by Factory Default CUSTOM ALARM A customised alarm is displayed Contact Millipore Programmable can be set to any type of message aA LCD MESSAGE WHAT IT MEANS ALARM ALARM STOP OR WHAT TO DO MAINTENANCE MESSAGE CUSTOM ALARM 2 A customised alarm is displayed Programmable Contact Millipore can be set to any lype of message DIST PUMP 1 FAILURE or DIST PUMP 2 FAILURE A signal has been sent to the RiOs System indicating that the one of the Distribution Pumps has stopped working Contact Millipore for assistance Maintenance Yellow LED DIST PUMP FAILURE A signal has been sent to the RiOs System indicating that the Distribution Loop Pump has stopped working 2 Distribution Loop Pumps have failed at the same time Contact Millipore for assistance Alarm Red LED DIST TEMPERATURE lt O C Th
50. instructions for mounting it are not inside this manual Contact Millipore for these instructions if you would like to see them before obtaining the Pack Holder WHEN DO CHANGE THE PREPAK It is recommended to change the PrePak when the Progard TL is changed See When do change the Progard TL the section above for more information PREPAK CATALOGUE NUMBER AND PACK HOLDER CATALOGUE NUMBER See Sections 6 1 and 6 2 PURGE VALVE The Purge Valve is used whenever the Progard TL is removed from the front of the RiOs System The Purge Valve is opened during a Pack Change Mode When it is open air will flow through it The entering air allows any water in the Progard TL to flow into the RiOs System and then to drain This allows a wetted Progard TL to be emptied of water This prevents water from flowing out of the Progard TL when it is removed from the RiOs System FEEDWATER PRESSURE SWITCH The Feedwater Pressure Switch is a sensor that detects if there is not sufficient water pressure after the Progard TL When the water pressure after the Progard TL is lt 0 3 bar for 10 seconds the RiOs System will report a LOW FEED PRESSURE Alarm This alarm closes the Inlet Solenoid Valve and the RiOs System will shut down The Feedwater Pressure Switch is used to determine if the Progard TL is clogged or if the supply of feedwater is turned off FEEDWATER AND PERMEATE CONDUCTIVITY CELLS A Conductivity Cell is a sensor used to measure the
51. ion above Make sure the RiOs System has a Cleaning Port installed I is installed as an accessory device and is not factory installed Place the RiOs System into STANDBY Mode Locate the Cleaning Port Cap on the top of the RiOs System It is located towards the back top end of the RiOs System cabinet Unscrew the Cleaning Port Cap Place the Chlorine Tablet into the Cleaning Port Screw the cap back on Make sure the Cleaning Port Cap is tightened after putting in the A ATTENTION Chlorine Tablet Additionally make sure that the RO Reject Tubing is in a sink or drain Make sure it is fastened securely in place The Chlorine Table will form a strong chemical solution when AN HAZARD mixed with water This solution can be dangerous for your eyes and your skin Wear Eye Safety Glasses Use Laboratory Gloves and other appropriate safety equipment Press MAINTENANCE STANDBY MAINTENANCE DATA SETUP gt EXCH PROGARD PACK WAT TENANCE NE yy EXCHANGE POLISHER PRODUCTION Press the Bottom Keypad Button w y w MAINTENANCE DATA MAINTENANCE EXCH PROGARD PACK ES pH CLEAND EXCHANGE POLISHER CI2 CLEAN D rue gt Press CI2 CLEAN for a few seconds The RiOs System will perform a Pressure Test for about 16 seconds MAINTENANCE pH CLEAN L TESTING FEED PRESS e CLEAN Heme PLEASE WAIT 2b The RiOs System will go to RO CLEANING Mode It w
52. is shown 14 days prior to the recommended replacement date The LCD would show EXCH UV LAMP IN 14 DAYS It is highly recommended to have a Millipore Field Service Representative change the UV Lamp The replacement of the UV Lamp involves removing the cover of the RiOs System The instructions for replacing the UV Lamp are not included in this manual The instructions are included with the replacement UV Lamp Contact Millipore for a copy of these instructions if you would like to see them before ordering a replacement UV lamp If the UV LAMP is not replaced on the recommended replacement date then a message UV LAMP EXCH OVERDUE XX DAYS is shown If the UV Lamp is replaced then these messages will not be shown anymore 4 4 HOW TO CHECK AND ADJUST THE PUMP PRESSURE The pump pressure is normally adjusted if the water temperature changes significantly The pump pressure used at different temperatures is shown below Water temperature 2 25 C Operate at 7 bar pump pressure Water temperature lt 25 C Operate at 10 bar pump pressure It is recommended to have a Millipore Field Service Representative adjust the pump pressure The adjustment of the pump pressure involves removing the cover of the RiOs System The instructions for adjusting the pump pressure are not included in this manual Contact Millipore for a copy of these instructions if you would like to see them 33 4 5 HOW TO SANITISE THE RO CARTRIDGE S W
53. ject Control Device allows the RiOs System Recovery to be adjusted RO REJECT SOLENOID VALVE The RO Reject Solenoid Valve is normally closed For example during PRODUCTION Mode when the RiOs System is filling a Reservoir the RO Reject Solenoid Valve is closed The RO Reject Solenoid Valve is opened during other software modes such as FLUSH Mode When it is open the feedwater side of the RO Cartridge will get swept clean of accumulated impurities When the RO Reject Solenoid Valve closes the RO Reject Water is sent through the RO Reject Control Device UV LAMP WHAT DOES THE UV LAMP DO The UV Lamp is powered during PRODUCTION Mode It emits UV light at 254 nm Germicidal action using approximately 10 W of electrical power The UV Lamp is used to kill bacteria HOW OFTEN DO CHANGE THE UV Lamp It is recommended to change the UV Lamp every 5000 hours of operation A timer is incremented every minute the UV Lamp is powered The RiOs System displays the number of days before the UV Lamp needs replacement This can be viewed in the DATA portion of the software When the projected lifetime reaches 14 Days the LCD Message EXCHANGE UV LAMP IN 14 DAYS is displayed This message is displayed until the UV Lamp is replaced and the software timer is reset When the UV lifetime reaches O Days the LCD Message EXCHANGE UV LAMP OVERDUE O DAYS is displayed This message is displayed until the UV Lamp is replaced and the software time
54. m the chlorine sanitisation tablet will dissolve This will sanitise the RO Cartridge located downstream of the Progard The dissolved chlorine will leave the RiOs System via the drain and will never enter the Product Water Reservoir WHAT ARE THE DIFFERENT TYPES OF PROGARD PRETREATMENT PACKS There are 4 types of Progard TL Packs The choice of a Progard TL is based upon 2 factors These factors are the Total Chlorine Level and the Fouling Index of the Feedwater The type of Progard TL used is determined by the magnitude of these parameters You will be able to choose between a Progard TL1 System Pretreatment Pack Progard TL1 or a Progard TL2 System Pretreatment Pack Progard TL2 You can choose either of these with or without a chlorine sanitisation tablet inside WHICH TYPE OF PROGARD TL TO USE Please contact Millipore An Applications Specialist will be able to determine the appropriate pretreatment for your RiOs System WHEN DO CHANGE THE PROGARD TL The RiOs System will prompt you to change the Progard TL using a LCD Message The RiOs System will indicate a message EXCHANGE PT PACK IN 14 DAYS when the projected Progard TL lifetime is 14 days The RiOs System will indicate a message EXCHANGE PT PACK OVERDUE XXDAYS if the Progard TL is not changed after 14 days The Progard TL is changed due to either the amount of time it has been used or from the amount of water that has passed through it The RiOs System has
55. mber of days A timer is not used for the QGard TL Pack lifetime RESISTIVITY SENSOR OPTIONAL The Resistivity Sensor is used to measure the electrical resistivity of the QGard Product Water The resistivity and the water temperature are shown on the LCD during PRODUCTION Mode The Resistivity Sensor is not factory installed I is included in the Polisher Upgrade Kit see above for more information Loop RESISTIVITY SENSOR OPTIONAL Another Resistivity Sensor can be added to a RiOs System as an accessory It can be used to measure the resistivity of water in a distribution loop For example suppose a RiOs 100 has the Polisher Upgrade Kit added The deionised Product Water is sent to an SDS 350 a 350 L Storage Reservoir sold by Millipore The SDS has a pump that sends pressurised water into a distribution loop A sampling port is used to send some water from the distribution loop to a resistivity cell The measured resistivity is shown on the LCD as the SDS Resistivity The Loop Resistivity Sensor is not factory installed in the RiOs System I is available in an upgrade kit The Resistivity Sensor is then installed inside the RiOs System Water from the distribution loop goes to the sensor It then goes out of the RiOs System back to the SDS 2 7 TECHNICAL SPECIFICATIONS DIMENSIONS SYSTEM HEIGHT WIDTH AND DEPTH The height width and depth of a RiOs System are shown here 44 1 cm 73 3 cm 0 E o o
56. midity Mox 80 without condensation 20 ELECTRICAL The electrical requirements for a RiOs System are 100 VAC 10 50 60 Hz 10 amp source 10 amp T fuse used Millipore Spare Part FTPFO4803 120 VAC 10 50 60 Hz 10 amp source 10 amp T fuse used Millipore Spare Part FTPFO4803 230 VAC 10 50 60 Hz 5 amp source 10 amp T fuse used Millipore Spare Part FTPFO4803 The source of electrical power should be within 1 meter of the RiOs System electrical power must be earth grounded POWER USED AT EACH VOLTAGE The source of The power values shown below are typical when the RiOs System is in PRODUCTION Mode The power values do not include any accessory devices being powered by the RiOs System i e External Booster Pump powered by the RiOs System The RiOs System Catalogue Number is listed alongside the power value in the table below SYSTEM RiOs 30 RiOs 50 RiOs 100 RiOs 150 RiOs 200 230 VAC 460 VA 460 VA 460 VA 460 VA 460 VA ZROS50030 ZROS50050 ZROS50 100 ZROS50150 ZROS50200 120 VAC 480 VA 480 VA 480 VA 480 VA 480 VA ZROS60030 ZROS60050 ZROS6O 100 ZROS6O 150 ZROS60200 460 VA 460 VA 460 VA 460 VA 460 VA Mc ZROS70030 ZROS70050 ZROS70100 ZROS70150 ZROS70200 460 VA 460 VA 460 VA 460 VA 460 VA de ZROS80030 ZROS80050 ZROS80100 ZROS80150 ZROS80200 MATERIALS OF CONSTRUCTION FOR WETTED COMPONENTS Please contact Millipore for a list of the materials of construction for wetted componen
57. ns given in Section 2 4 in the Installation Manual Did the RiOs System go through either a 5 minute SYSTEM CLEANING Progard TL without chlorine tablet inside or a 20 minute SYSTEM CLEANING Progard TL with a chlorine tablet inside Was the RO RINSE done according to the directions given in Section 2 6 in the Installation Manual Was the RO RINSE completed Was the pump pressure checked during PRODUCTION Mode checked against operating temperature see Section 2 5 in the Installation Manual Was the pump pressure adjusted if necessary Was the RO Reject flow to the drain measured Was the RiOs System Recovery checked using the DATA information in PRODUCTION Mode Was the RiOs System Recovery changed if necessary according to Section 2 5 in the Installation Manual Were the Date and Time set for the RiOs System Were the units of Pressure changed if necessary Were the Storage Reservoir Units changed if necessary Were the Conductivity or Resistivity values checked in PRODUCTION Mode for Temperature Compensation or Non Temperature Compensation according to the user requirements 55 COMMENTS Observed by Name Signature Date Verified by Name Signature Date 56 APPENDIX 4 FEEDWATER REQUIREMENTS FEEDWATER FLOWRATE REQUIRED The source of feedwater should deliver gt 5 LPM at a minimum pressure of 2 bar FEEDWATER PRESSURE REQUIRED Maximum Feedwater pressure lt 6 bar at gt 5 LP
58. nto PRODUCTION or RINSING Mode Customised Message Two customised messages can be added to the RiOs System by a Service Representative via a computer These messages can be individually set up to be displayed as a Maintenance Message an Alarm Message or as an Alarm Stop Message For example one Customised Message could be set up as a Maintenance Message and the 2 Customised Message could be set up as an Alarm Message If a SDS Accessory is being used with a single pump then only one Customised Message is available If a SDS Accessory is being used with 2 pumps duplexed pumps then no Customised Messages are available When a RiOs System is manufactured there are no Customised Messages added during its manufacture HOW MESSAGES ARE DISPLAYED AND OTHER INFORMATION 1 The messages are only displayed during operating modes and in STANDBY Mode For example if you were using the SETUP Menu then you would not see an Alarm Message displayed until you exited SETUP Mode 2 Alarm Stop Messages will not be shown in PRESSURE TEST DEPRESSURISATION TANK FULL and STANDBY Modes 3 Alarm Stop Messages can be removed by going to STANDBY Mode However the condition causing the message is not reset Pressing RESUME during an Alarm Stop Message will tell the RiOs System to re check all stop conditions The RiOs System will go back to PRODUCTION Mode if the stop conditions are not found again 4 If a water quality issue for example
59. off the Power Switch It is located on the back of the cabinet just above the location where the Power Cord is plugged into the RiOs System Unplug the Power Cord from the RiOs System Obtain the correct replacement fuse There is a spare fuse located in the fuse holder See Step 4 It is very important to use the correctly sized replacement fuse Failure to use the correct replacement fuse could result in system damage or an electrical fire System Voltage Main Power Fuse Size 1O Amp T 5 mm x 20 mm 100 VAC 10 Millipore Spare Part Number FTPFO4803 1O Amp T 5 mm x 20 mm 120 VAC 10 Millipore Spare Part Number FTPFO4803 1O Amp T 5 mm x 20 mm 230 VAC 10 Millipore Spare Part Number FTPFO4803 Use a small flathead screwdriver to open the Fuse Holder This is located immediately above the point whe the Power Cord plugs in e Remove the entire fuse holder Replace the blown fuse you can check the fuse for electrical continuity with an Ohmmeter Place the Fuse Holder back into the RiOs System Put the Power Cord back in Turn on the Power Switch The LCD will show the type of system the RiOs System serial number and software version for a few seconds Wait about 10 seconds for this to go away Place the RiOs System into PRODUCTION Mode or whatever mode it was previously in CONTACT MILLIPORE IF THE MAIN POWER FUSE BLOWS AGAIN A ATTENTION 53 APPENDIX 2 PRE INSTALLATION WHAT
60. otifies Millipore promptly of any such breach IF after exercising reasonable efforts Millipore is unable to repair or replace the product or part then Millipore shall refund to the customer all monies paid for such applicable product or part MILLIPORE SHALL NOT BE LIABLE FOR CONSEQUENTIAL INCIDENTAL SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTING FROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USE OF ITS PRODUCTS DECLARATION OF CONFORMITY EUROPEAN UNION EC DIRECTIVES C Directive 89 336 CEE Directive 73 23 CEE RiOs The RiOs System mentioned above is manufactured in Millipore SAS 67120 Molsheim FRANCE facilities whose quality management system is approved by an accredited registering body to the ISO9001 Quality System Standards e We certify that these Lab RiOs Systems are designed and manufactured in application of the following European Council directives 89 336 CEE relating to Electromagnetic compatibility 73 23 CEE relating to electrical equipment designed for use within certain voltage limits Standards to which conformity is declared as applicable are the following EN 61326 1 1997 Electrical equipment for measurement control and laboratory use EMC requirements EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use Guy REYMANN uM Quality Assurance Manager TABLE OF CONTENTS Chapter 1 IIA A 1 1 1 U
61. r is reset UV LAMP CATALOGUE NUMBER See Section 6 1 2 6 DESCRIPTION OF OPTIONAL COMPONENTS QGARD TL1 POLISHING PAK OPTIONAL PURPOSE OF THE QGARD TL1_POLISHING PAK A QGard TL1 Polishing Pack can be added to a RiOs System The purpose of a polishing pack is to deionise the RO Permeate HOW CAN THE RIOS SYSTEM BE MADE TO USE A QGARD TL1 POLISHING PAK It is not possible to install a QGard TL onto a RiOs System unless A ATTENTION a Polisher Upgrade Kit has been added This kit is not factory installed The Polisher Upgrade Kit allows a QGard Pack Adapter and a Resistivity Sensor to be added to a RiOs System When the Polisher Upgrade Kit is installed a QGard TL1 Polisher Pak can be installed and used The software can then be reconfigured to include the display of the Product Water Resistivity measured by the Resistivity Sensor See Section 6 2 for information about ordering the Polisher Kit catalogue name RiOs Elix L Q Gard TL Kit WHAT ARE THE DIFFERENT TYPES OF QGARD TL1 POLISHING PACKS There is only one type of QGard TL Pak See Section 6 1 for information about ordering it WHEN DO CHANGE THE QGARD TL An LCD Message EXCH QGARD TL PRODUCT lt SETPOINT is shown to indicate that the QGord TL Pack should be replaced This message is shown when the resistivity measured after the QGard is less than the Resistivity Setpoint The Resistivity Setpoint can be seen using the LCD This message is not shown after a specific nu
62. rify that the Level Sensor from the SDS is connected to the RiOs System This message will disappear when the water level is 10 full in the SDS The RO Pump pressure is gt 14 bar for gt 3 seconds Set the pump pressure lower Contact Millipore for assistance Alarm Red LED Alarm Stop Red LED and System Stopped UV LAMP EXCH OVERDUE XX DAYS The UV Lamp in the RiOs System should have been changed XX days ago The message will go away when a new UV Lamp is installed and the UV Lamp software timer is reset Maintenance Yellow LED WATER DETECTED A Water Sensor an accessory connected to the RiOs System has detected water The RiOs System stops operating and the Inlet Solenoid Valve closes Clean up the spilled water and press RESUME on the Keypad to go back to PRODUCTION Mode 49 Alarm Stop Red LED and System Stopped Chapter 6 ORDERING INFORMATION 6 1 CATALOGUE NUMBERS FOR CONSUMABLES Consumable ltem Catalogue Number Comments Progard TL1 System Pretreatment Pak PROGTLOS 1 box Progard TL1 System Cl autoClean PROGTLCS 1 box Pretreatment Pak Progard TL2 System Pretreatment Pak PROGTLOS2 box Progard TL2 System Cl autoClean PROGTLCS2 box Pretreatment Pak PrePak L1 Pre System PRPKOLOS 1 1 box requires Pack Holder see Pretreatment Pak Accessories below UV lamp ZIXUVLPL 1 box used for replacement UV Lamp for a RiOs System
63. s factory set to 80 When the RiOs System is in TANK FULL Mode and water is withdrawn from the Reservoir then the RiOs will go to PRODUCTION Mode automatically when the Reservoir is 80 full TANK FULL mo REJ 98 0 DATA DI STANDBY E gt Press the PRODUCTION Keypad Button for about 2 seconds SETUP DI MAINTENANCE P PRODUCTION Press PRODUCTION for about 2 3 seconds MANUAL METHOD 1 Start in STANDBY Mode 2 STANDBY 3 System 4 22 r PRODUCTION m43 REJ 98 0 DATA DI STANDBY TESTING FEED PRESS PLEASE WAIT Lasts for about 16 seconds The RiOs System will perform a Pressure Test for about 16 seconds This tests the pressure reaching the RiOs The RiOs System will go into RINSING Mode for a minimum of 1 minute See Section 3 5 for an explanation about RINSING Mode 5 When RINSING Mode is finished the RiOs System will go into PRODUCTION Mode RINSING 40 PRODUCTION 40 REJ 98 0 REJ 4 98 0 AN gt DATA DI STANDBY STANDBY D If a Polisher Upgrade Kit or a Loop Resistivity Sensor has been added then this LCD will look different See Section 3 2 6 The RiOs System will stay in PRODUCTION Mode until TANK FULL Mode TANK FULL Mode results when a evel sensor device on a storage reservoir indicates that it is full In this example the reservoir water level went from 40 full to 100 full The RO
64. t SET POINT The Permeate Conductivity is above the Permeate Setpoint 46 Programmable can be set to any lype of message Maintenance by Factory Default LCD MESSAGE WHAT IT MEANS ALARM ALARM STOP OR WHAT TO DO MAINTENANCE MESSAGE PRODUCT CONDUCTIVITY lt MINI The measured resistivity from the Polisher is too high Programmable PROGARD TAG VOID OR TEST KEY ERROR gt 94 9 MQ cm The displayed resistivity may not show any higher than 18 2 MQ cm at 25 C Keep the RiOs System in PRODUCTION Mode for a few minutes to remove any air that could be trapped in the Resistivity Sensor Contact Millipore for assistance A test was not performed correctly by information in the TAG Sensor of the Progard TL Replace the Progard TL Pack can be set to any type of message Maintenance by Factory Default Maintenance Yellow LED PROGARD TL EXCH OVERDUE XX DAYS PROGARD TL PACK EXHAUSTED The Progard TL should have been changed XX days ago The message will go away when a new Progard TL is installed The Progard TL Pack is used up This is indicated by the TAG Sensor Replace the Progard TL pack or accept the used up Progard until a new one is available Maintenance Yellow LED Maintenance Yellow LED PROGARD TL PACK NOT IN PLACE The Progard TL is not installed correctly or it has been removed Verify that the Progard TL is inst
65. ts NOISE LEVEL A RiOs System has a maximum noise level of ZO dB at a distance of meter away MEASUREMENT RANGES FOR CONDUCTIVITY TEMPERATURE PRESSURE AND FLOW The RiOs System can display various parameters The range of measurement of each parameter is written below Feedwater Conductivity Measurement Range Permeate Conductivity Measurement Range 50 C Temperature Measurement Range Pressure Measurement Range Flowmeter Measurement Range O 20 bar O 999 LPH 1 4626 uS cm at 25 C 0 06 194 uS cm at 25 C Chapter 3 3 1 SDS AND Loops The Product Water from a RiOs System is normally delivered to a Storage Reservoir called an SDS The SDS usually has a Distribution Pump The Distribution Pump is used to pressurise stored water and to send it through a network of pipes o Loop USING THE RIOS SYSTEM How THE RIOS NORMALLY DELIVERS PRODUCT WATER humidifiers and so forth The water from the Loop that is not used is returned back the SDS AUTOMATIC METHOD The RiOs System will enter PRODUCTION Mode automatically if it is con reservoir PRODUCTION m 40 RE nected to an SDS or similar type of st The Loop is used to deliver water to various applications such as a dishwasher orage TANK FULL m REJ 98 07 DATA DI STANDBY A parameter called the TANK LEVEL RESTART is used to go from TANK FULL Mode to PRODUCTION Mode This parameter i
66. ty Sensor Optional E Feedwater Pressure Switch O UV Lamp F Feedwater Conductivity Cell P Loop Resistivity Sensor Optional G RO Pump Motor Pumphead Q RO Reject Solenoid Valve H RO Cartridge R RO Reject Control Device Flow Controller Pressure Sensor J Permeate Conductivity Cell T Back Pressure Regulator RO CARTRIDGE CONFIGURATION FOR RIOS SYSTEMS The RO Cartridge configuration for each type of RiOs Water Purification System is shown below RiOs 30 RiOs 50 Rios 100 e E 7 il d s j I RiOs 150 RiOs 200 i u N N 2 4 DESCRIPTION OF INPUT AND OUTPUT CONNECTIONS This section describes the use of the various ports and other connection places on the front left side of the RiOs System Cabinet PORTS Port DRAIN 1 The DRAIN 1 Port is used to secure the 1 2 inch OD RO Reject Tubing This port allows RO Reject Water to exit the RiOs System Port FEED 2 The FEED 2 Port is used to secure the 1 2 inch OD Feedwater Tubing This port allows Feedwater to enter the RiOs System Port CONC 3 This port is not used on a RiOs System Port PRODUCT 4 The PRODUCT 4 Port is used to secure 8 mm OD Product Water Tubing This port allows Product Water to exit the RiOs System PORT 5 Port 5 is used when a peripheral device is connected to the RiOs System This port could be used to allow water to enter the RiOs System to the device inside PORT 6 Port 6 is used when a perip
67. which time the Pump will operate MAINTENANCE DATAN PURGE EXCH PROGARD PACK D gt PROGARD TL PACK EXCHANGE POLISHER PLEASE WAIT gt CANCEL P a When the Progard TL is purged of water the LCD will tell you to replace it PURGE LEASE REMOVE PROGARD TL PACK PROGARD TL PACK PLEASE WAIT E gt CANCEL P CANCEL P a Unlock the Pack by lifting up the clip that holds the Progard TL in place Gently remove the Progard TL from the RiOs System INSTALLING THE NEW PROGARD TL Q Remove the new Progard TL from its shipping box Verify the Millipore Catalogue Number by looking at the sticker on the side of the Progard TL Remove the plastic covers on the 4 ports of the Progard TL Pack Look inside the ports to locate the b ack rubber O rings Make sure these are pushed in so they are firmly in place Wet the Progard TL Pack O rings with water a look below the ports on the bo ttom of the Progard TL Locate the TAG Sensor Q After the used Progard TL is removed install the new Progard TL with the TAG Sensor at the bottom The RiOs System will automatically identify the type of Progard TL by accessing data contained on the Pack TAG Normally the RiOs System will recognise and accept the information f rom the Progard TL Q Make sure the top and bottom ports of the new Progard TL are pushed in After this secure it in place by pushing down on the Pack Locking Han
68. with REJ 75 RIOs System with no Polisher and no Loop Resistivity Sensor PRODUCTION Mode with PRODUCT MQ RiOs System with a QGard Polisher Upgrade Kit added PRODUCT is the resistivity after the AGard Polisher PRODUCTION Mode with DIST MQ RIOs System with Loop Resistivity Cell The measured resistivity from the Distribution Loop is the DIST value Note that a Polisher must exist on the RIOs System in order to have deionised water in the Distribution Loop OA 3 3 HOW TO VIEW THE RIOS SYSTEM PERFORMANCE There are several parameters that can be seen using the DATA Button These parameters are explained and shown below 1 Start in PRODUCTION Mode Press the DATA Keypad Button If the RiOs System is without a Polisher Upgrade Kit or without a Loop Resistivity Cell then the LCD will look like PRODUCTION 40 PRODUCT QUALITY REJ 98 0 r TEMP 12 C STANDBY D gt The RO Permeate Temperature is shown here 2 Start in PRODUCTION Mode Press the DATA Keypad Button If the RiOs System is with a Polisher Upgrade Kit then the LCD will look like PRODUCTION m40 PRODUCT QUALITY PRODUCT 13 2MQ TC PRODUCT gt 13 2MQ TC OAT A Mex gt TEMP 145 946 STANDBY 2 The post QGard TL Polisher resistivity is 13 2 MQ cm The same water has a temp of 15 C 3 Start in PRODUCTION Mode Press the DATA Keypad Button If the RiOs System is with a Loop R

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