Pulsarlube USA, Inc.
Contents
1. vis ARLUGE V USER MANUAL i Pulsarlube V Grease Selection Guidelines Grease Code Application Thickener Base Oil Description Multi Purpose Lithium Complex High performance NLGI 2 grease Lithium amp Excellent heavy duty NLGI 2 grease with high viscosity base fluids and Lithium Complex additional load carrying capacity E Specifications Heavy Duty Mineral Specifications eats Grease Capacity High performance NLGI 1 grease for high speed applications EERE ws Microprocessor Controlled Single Point Lubricator Description 125cc 250cc High Speed Lithium Mineral over 3 000 rpm or high ON value Operating Pressure Skgf ent 70psi NSF H1 registered NLGI 2 grease for applications where a food grade product is required Operating Temperature H1 Food Grade Aluminum Complex Mineral 20 C 55 C 4 F 131 F a m Product Size High Temperature Lithium Complex siMi High performance NLGI 2 grade with good oxidation stability for 125cc 97mm 3 81 x 134mm 5 27 250cc 97mm 3 81 x 152mm 5 98 high temperature application ae PP Weight 125cc 455g 1 00Ib 250cc 650g 1 431b Multi Purpose High performance grease with MoSz for better EP and load carrying with MoS2 Mineral capacity Lithium Complex Installation Thread Size 3 8 BSPT NPT Converter Available Lithium amp Full Gas Type Low Temperature Excellent NLGI 12. grease for extreme low temperature applications Nitrogen N2 Gas PL2 PL3 PL4 PLS PL6 PLZ Ia Lithium Complex Synthetic Available Dispensing Periods 1 2 3 6 12 months amp Purge P Certifications IP code Ex ia IIC T4 IP54 E How to Dispose Remote Installation Models PULSARLUBE V125 250cc Grease Lubricator Before Use Up to 1m 3ft using an 8mm 5 16 O D pre filled lube line NOTE Technical information is subject to change without prior notice ISO9001 14001 C Thank you for purchasing the Pulsarlube V the microprocessor controlled automatic grease lubricator from Pulsarlube USA Inc The Pulsarlube V operates on the principle of inert Nitrogen N2 gas generation through the use of an electrolyte and electrical energy To ensure the safe operation and proper installation of the Pulsarlube V unit we strongly recommend that you read the following information carefully before use If you require further information please contact your local supplier or manufacturer f Product Details BEC Declaration of Conformity According to ATEX Directive 94 9 EC Manufacturer Product Description 1 Turn the Pulsarlube V unit off at the end of the dispensing period by pressing the top mode button inside the yellow cap 2 Dispose of the empty lubricator in a designated area Comply with local regulation for waste disposal 3 To avoid any potential injury or harzards d
3. c Grease Volume 124mm 4 75 305mm 12 ET 16 5cc day 105mm 4 12 120mm 4 75 1 Month 8 3cc day NOE The Pulsarlube V has a plastic 3 8 BSPT output thread Use appropriate adapters if necessary and make sure that adapters are firmly tightened Do not excessively tighten the Pulsarlube V as it may result in permanent damage to the plastic thread HM By Mounting Bracket Assembly Extension Tube Straight amp 45 Reducer Push in One touch Empty amp Pre filled Fitting Nylon Tubing 89mm 3 50 104mm 4 12 1 Month 4 2cc day 2 Month 4 2cc day 80mm 3 12 88mm 3 50 2 Month 2 1cc day 3 Month 2 8cc day 64mm 2_ 50 79mm 3 12 3 Month 1 4cc day 6 Month 1 4cc day 63mm 2 50 6 Month 0 7cc day 12 Month 0 7cc day 1 00 51mm 2 00 25mm 1 00 50mm 2 00 12 Month 0 3cc day f Installation Parts C A bearing shaft diameter greater than 120mm 4 75 needs two Pulsarlube V units with the use of a non return valve lf a bearing has more than two grease nipples install one Pulsarlube V unit for each grease nipple
4. o not tamper with the product E Shelf Life and Product Warranty The shelf life of each Pulsarlube V unit is 2 years from the date of production Product warranty is limited to original defects in material and workmanship and will not cover any collateral damage due to mishandling abuse and or any other inappropriate Mode Cap LCD Battery PCB Description KLT Co Ltd 597 2 Geumseung ri Tanhyeon myeon Paju Si Gyeonggi Do South Korea Screw Cap Automatic Single Point Lubricator use of this product Warranty period is 1 year from the date of purchase ee Cell Product Name Pulsarlube V E How to Order Type KLT500 KLT1000 Piston KLT500 PL1 KLT1000 PL2 Ex ia IIC T4 IECEx KTL 10 0004 20 CsTast 55T IEC 60079 0 2007 IEC 60079 11 2006 IECEx Lubricant Reservoir EN 60079 0 2009 EN 60079 11 2007 EN 60079 26 2007 ge Grease Type Pulsarlube Model KLT500 125cc KLT1000 250cc C 0344 amp 1G Ex ia IIC T4 20 C lt Ta lt 55 C 3 8 BSPT Thread l Protector Ex ia IIC T4 10 KB2BO 0226X KEMA 10ATEX0150 X IG 20 CsTas 55 CT Doc No 1022 000 REV 120400 Bi Installation Instructions E Mounting Methods Direct Mount Straight amp Angle Direct Mount with Extension Remote Mount up to 1m 3ft Straight amp Angle Before installing the Pulsarlube V remove contaminants around the lube point and ensure a clear passage by purging the lube p
5. oint with a manual grease gun If the lube passage is restricted it may affect the performance of the lubricator Please use the same or compatible grease as the grease contained in the Pulsarlube V A WARNING The Pulsarlube V is designed as a single point lubricator ONLY Do not use the Pulsarlube V unit for multi point lubrication Remove the grease nipple and check for hardened grease at the bearing lube point If hardened grease exists clean the lube point before mounting the Pulsarlube V unit on the bearing y Refer to the preferred mounting methods and examples on next page Set dispensing mode Open the yellow cap on the top of the Pulsarlube V unit Select the dispensing mode by pressing the mode button inside the yellow cap Each single press of the button advances to the next setting as follows a Cc I MONTH gt MONTH gt ZI month O mont E MONTH g 1 Month 2 Month 3 Month 6 Month 12 Month Purge OFF f the LCD shows one of the above six operating modes the unit has begun operating A WARNING Do not use the purge function for an extended period of time as the purge mode dispenses a large quantity of grease in a short period of time After the purge function is used the mode should be returned to normal operation The most common and preferable mounting For applications where a straight or a direct angle For applications not allowing any direct method is a Direct Straight M
6. ount mount is not available use a straight 45 or 90 mounts or extension mounts remotely fitting with an extension pipe mount the unit using an 8mm O D 5 16 Use a 45 or 90 fitting for Direct Angle Mount When using extension pipes in combination with pre iilled lube line MUG Ere NON Par Cee cues angle fittings keep the total length of the mount A WARNING as short as possible Keep the total length of the mount at 1m 3ft or less Note the installation date and scheduled date of expired lube cycle on the label of the Pulsarlube V for your records INGE LOT Number Each Pulsarlube V unit has a lot number Record the number of each unit for maintenance purposes For remote installation make sure lube lines are pre filled with the same or compatible grease as the grease contained in the unit before installation of the lubricator J Dispensing Recommendation In the chart below are general guidlines for bearing lubrication requirements Requirements may vary with individual bearing types and operating conditions Testing is recommended for specific ee eee ee eel L Oem A applications Please contact your distributor should you need any assistance in setting proper dispensing rates Install the Pulsarlube V unit on the lube point Use the waterproof cover over the unit when the Pulsarlube V unit is installed outdoors or in a humid environment Ball amp Roller Bearings Bearing Shaft Diameter Grease Volume 250c
Download Pdf Manuals
Related Search