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PROFACE - ST Series User Manual

1. Front Right Side 2 13 ST Series User s Manual 2 5 2 Panel Cut Dimensions 11 BEL 4 67 0 04 Unit mm in 0 Vaan 4 R3 T o E o O LO N O d Y 2 5 3 Installation Fasteners Unit mm in 16 0 63 Co L J O L 5 16 6 0 65 M6 31 1 22 10 0 39 3 Installation and Wiring 3 1 Installation 3 2 Wiring Precautions 3 3 Tool Connector 3 4 Ethernet Cable Connector 3 1 ST Series User s Manual 3 1 Installation 3 1 1 Installation Procedures Follow the steps given below when installing the ST m Check the Installation Gasket s Seating It is strongly recommended that you use the installation gasket since it absorbs vibration in addition to repelling water Place the ST on a level surface with the display panel facing downward Check that the ST s installation gasket is seated securely into the gasket s groove which runs around the perimeter of the panel s frame For details about installing the gasket refer to 8 1 2 Installation Gasket Check Replacement Page 8 2 nortan Before installing the ST into a cabinet or panel check that the installation gasket is securely attached to the unit A gasket which has been used for a long period of ti
2. MENU MAIN MENU INITIALIZE JAPANESE A_LINE 89 pm TRANSFER SCREEN DATA B_LINE 75 SELF DIAGNOSIS TOTAL 164 A 7 3 ST Series User s Manual 7 2 Self Diagnosis The ST unit is equipped with a number of self diagnosis features used to check its System and Interfaces for any problems 7 2 1 Self Diagnosis Item List MAIN MENU MAIN SELF DIAG MENU INITIALIZE emes DISPLAY PATTERN neur Por TRANSFER SCREEN DATA TOUCH PaneL sio creck roosi gt FEPROM CHECKSUM EXP SERIAL I F RUN FRAME BUFFER FuncTioN ao e Checks all the figures and tiling patterns Checks each ST touch panel square e Checks the System and Protocol of the ST Internal Memory FEPROM e Checks the internal display memory Frame Buffer e Checks the Tool Connector control lines and send receive lines e Checks the Input Port for Digital s maintenance use only Checks the RS 232C and RS 422 send receive lines e Checks the status of the Expansion Serial I F Only for ST402 gt Checks the Function Switch The following pages explain each item s details 1 This item requires the use of special equipment cable connector etc 7 4 Chapter 7 RUN Mode and Errors 7 2 2 Self Diagnosis Details This section explains the contents of SELF DIAGNOSIS For information on how to operate
3. Data Transfer Cable GP PRO PBIII for GPW CB02 Personal Windows Software GPW CB03 Computer Certain type of PCs cannot be used GP PRO PBIII for Windows Operation Manual included with the screen editor software 1 7 ST Series User s Manual E Recommended Units The following tables list I O devices that have been confirmed to be compatible with the ST If you connect a device other than those listed below be sure to confirm that the connection functions correctly using an actual unit IMPORTANT Recommended units are subject to change without notice Bar Code Readers Connected to Tool Connector Manufacturer Model Type Aimex Corporation BR 331 PC2 Pen OPT 1105 RSK 98 Set Touch Scanner Read Width 60mm OPT Electronics OPT 5105 RSK 98 Set Touch Scanner Read Width 80mm OPL 6735 RSK 98 Set Touch Scanner Read Width 100mm TCD 5510M Touch Scanner Read Width 65mm Tohken TCD 5510L Touch Scanner Read Width 82mm TCD 5510W Touch Scanner Read Width 105mm BCK5435 STA Touch Scanner Read Width 56mm 2 NEC Infrontia Fee BCK5535 STA Touch Scanner Read Width 85mm 1 2 Be sure to use the Y cable included with the unit and connect it between ST unit and a bar code reader Data cannot be read correctly if anon Y cable is used or if the bar code read er is connected directly to the ST unit 2 The following sett
4. RS2826 NOTE Ifyou have selected YES for the SERIAL I F CHANGE on the COMMUNICATION PORT SETUP screen or Yes for the Serial I F Switch settings in the Change Extend SIO Type command in the Screen Editor s Project menu do not enter all of the settings related to device communication using the Extended SIO Script Protocol here SET UP SIO screen These settings are required to set using the EXPANSION SERIAL COMMUNICATION SETUP screen 6 4 6 Expansion Serial Setup Page 6 17 6 11 ST Series User s Manual COMMUNICATION RATE The COMMUNICATION RATE baud rate is the data communication speed measured in bits per second bps between the ST and PLC Match the COMMUNICATION RATE values in both the PLC and ST Depending on the rate selected certain PLCs may not be able to be used GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor soft ware DATA LENGTH For data communications the DATA LENGTH must be set up as 7 bit or 8 bit data and set up also the STOP BIT as either a 1 bit or 2 bit value mPARITY Set up whether no parity check or an odd or even number parity check will take place during communication CONTROL Data flow CONTROL prevents the overflow of data sent back and forth Select either X CNTRL or ER CONTRL COMMUNICATION INTERFACE These settings are used for data communication When using the ST400 unit select either R
5. GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 6 23 ST Series User s Manual 6 5 4 Ethernet Setup This menu is for Ethernet settings This information is used as setting data during ST setup or screen transfer or if the Pro Server software is used for the 2 Way Driver Only ST403 unit EXTENDED SETUP ETHERNET SETUP ETHERNET SETUP MY IP ADDR 0 J 0 J 0 J f0 J SYSLOG SETUP SUBNET MASK o J Lo J Lo Lin OTHERS SETUP MY PORT NO 8000 SELF DIAGNOSIS GATEWAY 0 J o J o f0 IMPORTANT e Enter the ETHERNET SETUP settings after receiving information from your network s system administrator e Be sure to enter a unique IP address not one used for other STs or by the host EMY IP ADDRESS Sets up the ST s IP address The IP address is 32 bits and designated in four 8 bit units entered in decimal NOTE e To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup BSUBNET MASK Sets the subnet mask If you are not using a subnet mask designate 0 NOTE e To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup BMY PORT NO Sets the 2 Way Driver Port No using a value from 1025 to 65526 Starting from the value entered here a total of 10 consecutive ports can be used The default setting is 8000 NOTE
6. H SIZE 1 ONLINE ERROR DISPLAY ON INITIAL SCREEN NO Set up the screen file number that will display first upon powering up If the BIN option for DATA TYPE OF SCREEN NO in SYSTEM SET UP had been selected enter a number from 1 to 8999 Or if BCD was the option set up then input a number from 1 to 1999 mALARM MESSAGE Set up the character size of the Alarm Message when the Alarm Bulletin is activated lt When using syngle byte characters gt 1 2 V size 1 H size 1 V size 2 H size 2 16 x 8 pixels V size 4 H size 4 32 x 16 pixels 64 x 32 pixels lt When using double byte characters gt V size 1 H size 1 V size 2 H size 2 16 x 16 pixels V size 4 H size 4 32 x 32 pixels 64 x 64 pixels BONLINE ERROR DISPLAY Set up whether or not error messages display during RUN mode 6 29 ST Series User s Manual 6 9 Font Setting 6 30 BFONT SETTING FONT SETTING FONT SETTING JAPAN KANJI FONT QUALITY HIGH Selects the font type displayed on the ST screen during operation Designates the font d When FONT SE EKANJI FONT QUALITY isplay quality for enlarged characters TTING is set to JAPAN Single byte characters will remain 8x16 dot characters when they are enlarged Double byte characters are displayed as Here characters are displayed using 16x16 dot blocks When enlarged this Standard A font will remain a
7. NOTE The ST s internal clock has a slight error At normal operating temperatures and conditions with the ST operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to mon itor this error and make adjustments when required 6 7 Set Up Time Page 6 28 2 24 Touch Panel and Function keys Touch Panel Resolution 8 x 6 keys screen 1 or 2 point push selectable Function keys Switches 6 2 5 ST Series User s Manual 2 2 5 Interfaces MST400 AG41 24V Asynchronous Transmission RS 422 4 wire or 2 wire Data Length 7 or 8 bits Serial I F X Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2 400bps to 115 200bps Tool Connector TOOL Asynchronous TTL level nonprocedural command I F lt During screen file development gt Used for transferring data to and from the GP application software and the ST lt During Operation gt Used for data transfer with the Internal 2 Port feature Used for a variety of devices including a bar code reader MST401 AG41 24V Serial I F Y Asynchronous Transmission RS 232C Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2 400bps to 115 20
8. or third party claims arising from any uses of this product Copyright 2005 Digital Electronics Corporation All rights reserved All Company Manufacturer names used in this manual are the registered trademarks of those companies Essential Safety Precautions This manual includes procedures that must be followed to operate the ST correctly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit Safety Icons Throughout this manual the following icons are provided next to ST operation procedures requiring special attention and provide essential safety information These icons indicate the following levels of danger warning Indicates situations where severe bodily injury death or major equipment damage can occur Indicates situations where severe bodily injury death or major equipment dam N WARNING age can occur A CAUTION Indicates situations where slight bodily injury or machine damage can occur System Design N WARNING Q Do not create ST touch panel switches that could possibly endanger the safety of equipment and personnel Damage to the ST its I O unit s cable s and other related equipment can cause an output signal to remain continuously ON or OFF and possibly cause a major accident Therefore design all monitoring circuits using limit switches etc to detect incorrect device m
9. 5 8 6 Initializing the ST 6 1 Initialization Screen 6 2 Initialization Items 6 3 System Environment Setup 6 4 Set Up I O 6 5 PLC Setup 6 6 Initialize Internal Memory 6 7 Set Up Time 6 8 Set Up Screen 6 9 Font Setting ST Series User s Manual 6 1 Initialization Screen Occasionally you may want to change your ST s general operation settings The settings used for this are found in the INITIALIZE option in the ST OFFLINE mode s MAIN MENU 1 This chapter explains each of the OFFLINE mode s INITIALIZE items However there are 2 types of INITIALIZE settings those for the 1 1 connection and those for the n 1 multi link connection The n 1 mark appears on original menu items related to n 1 multi link connection items If there is no mark the menu item is common to both 1 1 and n 1 connections 1 1 A single 1 ST is connected with a single 1 PLC n 1 Multiple STs are connected with a single PLC The STs successively pass a PLC Access Token exclu sive PLC interaction key among themselves to designate which unit can communicate with the PLC If you transfer the ST s system file data to the ST via your screen editor software 2 the ST oper NOTE y y y p ates using that data If the ST System file has been correctly setup and transferred the setting of INITIALIZE items become unnecessary For more information about ST System files SEE GP PRO PB III for Windows Operation Manual included with the
10. e Connect a lightning surge absorber as shown in the diagram to deal with power surges eTo avoid excess noise make the power cord as short as possible IMPORTANT Be sure to ground the surge absorber E1 separately from the ST unit E2 e Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply ST Series User s Manual 3 2 3 Grounding S Do not use common grounding since it can lead to an accident or machine breakdown Other Equipment ST Unit IMPORTANT When connecting an FG ground wire to the Power Plug s FG terminal be sure to create an exclusive ground Check that the grounding resistance is less than 1000 e Inside the ST400 AG41 24V S5T401 AG41 24V ST402 AG41 24V ST403 AG41 24V unit the SG Signal Ground and FG Frame Ground terminal are con nected to each other e When connecting the SG line to another device be sure that the design of the system connection does not produce a shorting loop The grounding wire should have a cross sectional area greater than 2mm Create the connection point as close to the ST unit as possible and make the wire as short as possible When using a long grounding wire replace the thin wire with a thicker wire and place it in a duct a Exclusive Grounding BEST Connect the FG terminal found at the Power Plug to Other an exclusive ground diagram a Equipment b Common Grounding
11. Use inch type screw 4 40UNC as set screws e This unit is not equipped internally with termination resistance Attach termination resistance to the cable If there is no designation on the PLC side attach 10001 2W 2 9 ST Series User s Manual Expansion Serial Interface RS 422 Interface Y Pin Connection Pin No Signal Signal Name Direction 1 RDA Receive data A Input 2 RDB Receive data B Input 3 SDA Send data A Output l 5 4 ERA Enable receive A Output 9 5 SG Ground 6 9 6 CSB Clear send B Input 7 SDB Send data B Output 8 CSA Clear send A Input 9 ERB Enable receive B Output 1 The connector of the ST side is pin type Recommended Connector Dsub 9 pin socket type XM2D 0901 lt made by OMRON Corp gt Recommended Cover Dsub 9 pin cover XM2S 0913 lt made by OMRON Corp gt NOTE This communication port is used exclusively for Extended SIO Scripts To use this port an Extended SIO Script is required GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software Use inch type screw 4 40UNC as set screws SEE gt e The following pairs of pin s must be connected to each other 6 CSB lt gt 9 ERB 8 CSA lt gt 4 ERA This unit is not equipped internally with termination resistance Attach termination resistance to the cable If there is no designation on the PLC Device side attach 10
12. or incorrect unit operation Display Device Z CAUTION S The liquid crystal panel contains a powerful irritant and if for any reason the panel is damaged and this liquid con tacts any part of your body be sure to wash that area with running water for 15 minutes If any of this liquid enters your eye flush your eye for 15 minutes with running water and contact a physician Unit Disposal Z CAUTION S When this unit is disposed of it should be done so according to your country s regulations for similar types of indus trial waste General Safety Precautions About the Operation Environment Do not strike the touch panel with a hard or pointed object or press on the touch panel with too much force since it may damage the touch panel or the display Do not install the ST where the ambient temperature can exceed the allowed range Doing so may cause the ST to mal function or shorten its operation life Do not restrict or limit the ST s naturally occurring rear face ventilation or store or use the ST in an environment that is too hot Do not use this unit in areas where large sudden temperature changes can occur These changes can cause condensa tion to form inside the unit possibly causing the unit to malfunction Do not allow water liquids metal or charged particles to enter inside the ST s case since they can cause either a ST malfunction or an electrical shock Do not use or store the ST in direct su
13. At this time an error will appear on the screen edi tor software s screen how this ST ever simply turn the ST s power supply OFF and then ON and data transfer will automatically start 7 3 6 Clock Settings Cannot be Entered This problem occurs when the lithium backup battery s voltage used for the internal clock runs out To enter the clock settings please read the CLOCK SET UP ERROR directions 7 5 4 Clock Setup Error Page 7 21 7 3 7 Error Screens If the following error screen appears when you start the ST it indicates an error has occurred and the ST is not set up correctly Be sure to perform screen transfer Force System Setup again TAP LAA TA MATE A SES wh Pe Sao pul H This unit s system data was not down loaded Please download the system data again Force System Setup 7 14 7 4 Error Messages Chapter 7 RUN Mode and Errors This section explains the messages that appear when an error has occurred in the ST unit during RUN mode The problem causing the error message and its related countermeasure are explained in the table below After a problem has been solved unplug the ST s power cord and then reattach it Only the latest error message will appear on the ST screen 7 4 1 Error Message List Error Message Problem Counter Measure SYSTEM ERROR 03 During screen data transfer an unrecoverable error occurred 7 5 Error Messa
14. The screens that appear will depend on the PLC type you selected in the screen editor software GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software When the GP PRO PBIII for Windows Ver 3 0 Simulation feature is used the SET UP OPER ATION SURROUNDINGS menu cannot be used 6 5 1 SETUP OPERATION SURROUNDINGS 1 1 n 1 Enter the PLC System Data Area and the Unit Number settings here The same options are available for both 1 1 and n 1 Multi link connections For an n 1 Multi link Connection System Data Area settings must be setup for each ST connected to the PLC GP PRO PBIII for Windows PLC Connection Manual included with the screen editor software MAIN INITIALIZE PLC SETUP MENU SET UP OPERATION SURROUNDINGS SET 1 1 SYSTEM AREA START DEV PLC SETUP gt START ADR STATION SETUP UNIT No 0 CUSTOMIZE SETUP SYSTEM AREA READ SIZE 0 RESET GP ON WRITE DATA OFF BSYSTEM AREA START DEV START ADR Setup the System Data Area s Start Address Device addresses that can be allocated will differ depending on the type of PLC used GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 6 19 ST Series User s Manual BUNIT No Enter the PLC Unit number here Check that it matches the one set up in the PLC BSYSTEM AREA READING When using a Block Display Tr
15. Use the following drawing to locate your ST unit s Ethernet connector The ST Ethernet interface is TEEE802 3 compatible and transmits data at 10Mbps The Ethernet I F is equipped on only the ST Ethernet Interface 10BASE T Bottom ST403 unit NOTE Itis strongly recommended that your Ethernet network is installed by a trained engineer e 1 1 connections using a cross cable may not be possible depending on the type of personal computer and network card you are using Make sure to use a hub for connection 3 12 4 Data Transfer 4 1 Serial Data Transfer 4 2 Ethernet Data Transfer 4 1 ST Series User s Manual 4 1 Serial Data Transfer The following explains how to connect Pro face s data transfer cable to your PC and to the ST IMPORTANT e Please connect it at an angle correct so as not to push it forcibly with the connec tor when you install the cable The main body and the connector might break down EConnection of data transfer cable When using data transfer cable GPW CBO02 The tool connector in the back of the main body is connected with the serial port of the personal computer with the data transfer cable ST PC O S K o SSS Connected to the Connected to the oe ee ST s Tool Connector PC s serial port NOTE Pro face s transf
16. the ST unit will result in excessive noise Use your country s applicable standard for grounding 3 2 3 Grounding Page 3 10 e The SG and FG terminals are connected internally in the ST unit mWiring When connecting the Power Cord Use the following items when performing wiring Items are made by Phoenix Contact Recommended Driver SZF 1 0 6x3 5 1204517 Al 0 25 6BU 3201291 Al 0 34 8TQ 3200865 Al 0 5 8WH 3200014 Recommended Pin Terminals Al 0 75 8GY 3200519 Al 1 8RD 3200030 Al 1 5 8BK 3200043 Al 2 5 8BU 3200522 Recommended Pin Terminal Crimp Tool CRIMPFOX ZA3 1201882 For details please contact your local Phoenix Contact distributor 3 7 ST Series User s Manual NOTE Power Cord Specifications Power Cord Diameter 0 2 to 2 5 mm 0 0001 to 0 0097 inch 24 to 12 AWG Conductor Type Simple or Twisted Wire 7mm Conductor Length IMPORTANT e Ifthe Conductor s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode m Power Plug Specifications 24V OV FG Grounding Terminal connected to the ST 1 2 3 4 3 8 Terminal block wire set screws Be sure that the ST s power cord is not plugged in to the power s
17. 3 2 2 Connecting the Power Supply cee eeeceseeeeecseeceeceesacesecscesecsceseeseseaeesassaesaaecaessaeeaees 3 9 3 2 3 GLOUNCIN tin ias 3 10 3 2 4 T O Signal A ES 3 11 3 3 AS AA O NN 3 11 3 4 EthermnetiCable Connector rita 3 12 CHAPTER 4 Data Transfer 4 1 Seral Data Transfer iii eee 4 2 42 Ethernet D ta Transiter Teoman ia 4 5 CHAPTER 5 OFFLINE Mode 3 1 Ent ring OFFLINE Mode eiii a R a N 5 2 3 1 1 After Plugsing mn the Power Cord sessie tati titi 5 2 3 1 2 From the Men Bara tin 5 3 5 2 OFFLINE Mode Main Men 5 4 O EIA EE 5 5 3 4 Self Diagnosis ro aii aia ai wee ne i A E ii ir 5 7 CHAPTER 6 Initializing the ST OJ Initialization Cri Ia 6 2 6 2 Initialization tems li A tech lies 6 3 6 3 System Environment Setup 6 4 6 3 1 System SUD ca alien ied 6 4 6 322 System Area Seti iia aie nn ena a eat ey 6 5 0 3 3 Global Window Se0Up sisi eoudssecsdyeeeverssbevse en e aa Ea a RS OERE SASN 6 7 6 3 4 Character String Data Setup eiii lastra t i EENS 6 8 G F Set Wp VO EE 6 11 6 4 1 SETUP SIO nn hee ae E EA eet IA es 6 11 6 4 2 Communication Setup eeseececssessecsseessesscensesesenesseeseecssessersacsseessenssesnsesseosesnerseesnees 6 13 6 4 3 Set Up Touch Panel isi iriennerien eatea eaoat eea s aoka eE rasina Eka Io Epa 6 13 64 4 Display EE 6 16 CAS Pinter Setup tad 6 16 6 4 6 Expansion Serial Setup viciosa ratonera REENEN reari airis ir sg io ESSEE E sE rees ES 6 17 6 4 7 Expansion Serial Environment Setup 6 18
18. 6 4 8 COMMUNICATION PORT SETUP A 6 18 14 6 5 BC Setup ici A AA 6 19 6 5 1 SET UP OPERATION SURROUNDINGS jn 6 19 ER H AR WT 6 20 6 3 3 Customize Set p T osere inre ica deidad Susie 6 22 63 4 Ethernet EE 6 24 65 5 SYSLOG Setup ica ie tte 6 25 6 5 6 Others ED ee EE EE EE e EE 6 26 6 5 7 Self Dia gMOsis ssscscssscesssesssseesicestscues esise r tsara Terso eks doin e eies Ee E RES Ena EE SERES RASSE S iS 6 26 6 6 Initialize Internal MeMOLY ireti rioria eaat iaai ti iEn 6 27 6 6 1 Initialize ST Memory enirir io r EE r E EE aE a es EE ae 6 27 6037 Set UP Time cit n eee atte Ada 6 28 6 8 Set Up cris 6 29 69 PONE SUM earne EE 6 30 CHAPTER 7 RUN Mode and Errors T RUN Ml ge it A cde ve e A EE AA A NEE 7 2 7 1 1 After Connecting the Power Cord ooococccocinocionconcconconocononnonn nono roncnn non nc rnc on non nooo non nncnncnnnrinnnns 7 2 TA 2 Via OFFLINE Modena a SiS 7 3 AS O DEA EEN 7 4 7 2 1 Self Diagnosis Item AAA REESEN dosgessvessaegescoeesssceuvsesssesstovesisensesvasdeseics 7 4 7 2 2 Self Diagnosis Details 7 5 73 Troubleshooting ceuta lesa entice eae ENa 7 8 7 3 1 Possible Ty pes of Trouble sc et EENS 7 8 132 NODISPlAY sepeseeses dik castosagsueed e a a dows toads ito 7 9 7 3 3 No ST Host Communication 00 ccc ceecesecseceseesecesceseceseeseeeaeeseeeseeeeecaessaecseesaesaeesaeenees 7 11 7 3 4 Touch Panel Does Not Respond 0 000 cece ceesecsecseeceecsseeaececeeeeeceeeeeeseaseseeeaessaesaesaeenaees 7 13 7
19. Expected 10 years or Expected 10 years or Lifetime longer Lifetime longer 7 21 ST Series User s Manual 7 5 5 7 5 6 7 5 7 Screen Tag Limit Exceeded max of 384 When tags are setup beyond the tag limit all tags in excess of number 384 will be disabled Plus when tags involve registered Windows and loaded screens they are disabled in this order Window Registry Load Screen 1 Disabled registered windows start from the last screen used 2 Disabled loaded screens start from the last screen used To correct this problem reduce the number of tags to within the allowed limit OBJ PLC Has Not Been Setup The host PLC setup in the Editor program i e the prw file does not match the PLC in use Use the Error Code that follows the error message to select the proper PLC type and correct the ST s INITIALIZE setup data so that it matches this OBJ PLC HAS NOT BEEN SETUP xx The PLC number Hexadecimal written to the ST s System File D Script and Global D Script Errors The following error messages are displayed when D Scripts and Global D Scripts are not configured properly The ST Series unit displays the error message on the bottom at the ST screen Error Message D Script D Script Error Global D Script Global D Script Error The following table lists the numbers assigned to in the above error messages Error Nos 001 and 002 are displayed at p
20. OK e Ifexclusive grounding is not possible use a common Other connection point diagram b Equipment NOTE If the equipment does not function properly when grounded disconnect the ground wire from the FG terminal 1 Use a grounding resistance of less than 100Q and a 2mm or greater thickness wire or your country s applicable standard For details contact your local GP distributor 3 10 Chapter 3 Installation and Wiring 3 2 4 WO Signal Line Placement e Input and output signal lines must be separated from the power control cables for operating circuits e Tf this is not possible use a shielded cable and connect the shield to the ST s frame 3 3 Tool Connector The ST s Data Transfer Cable Memory Loader or the Bar Code Reader can be attached to the ST unit s Tool Connector N WARNING S To prevent an electric shock unplug the ST unit s power cord from the main power supply prior to attaching or detaching any connector s to or from the ST We coooonononeananannor Tool Connector Rear When the Bar Code Reader uses a separate power supply Turn the Bar Code Reader ON before turning the ST ON Turn the ST OFF before turning the Bar Code Reader OFF About Connectable Bar Code Reader Recommended Units page 1 8 ST Series User s Manual SE 3 4 Ethernet Cable Connector
21. TIME Display Priority Operation Priority of ST OPERATION RESPONSE ST TOUCH MONOPOLIZE Chapter 6 Initializing the ST TIME Operation Priority Display Priority of ST DISPLAY RENEWAL CYCLE The monopolizing of touch panel use can be set ON or OFF When you want to use the PLC exclusively with a Momentary operation setup on the touch panel turn ST TOUCH MONOPOLIZE ON When this setup is ON the touch panel uses the PLC exclusively whenever the momentary operation setup on the panel is pressed In this way you can use the inching operation with a momentary switch When you stop pressing the panel exclusive use ends For more information about PLC exclusively GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor soft ware BMONOPOLIZE TIME 0 to 2550s This field controls the length of time for the monopolize process when no other touch panel operations are performed The Monopolize process begins when the System Data Area s 7th bit of word address LS14 turns ON and ends either when the bit turns OFF or when the time set here elapses NOTE Pressing the touch panel in the middle of the monopolize process interrupts the MONOPOLIZE TIME function and ends exclusive use When MONOPOLIZE TIME is set to O the monopolize function does not end automatically For further imformation about the contents of System Data Area LS6 status and LS14 control
22. The ST unit conform to the following standards UL508 UL File No 220851 Safety of Industrial Equipment UL1604 UL File No 182139 Safety of Information Technology Equipment for use in Class I and II Division 2 and Class III Hazardous classified locations CAN C22 2 No 213 M1987 Non incendive Electrical Equipment for use in Class I Division 2 Hazardous Locations Industrial Products CAN C22 2 No 14 Industrial Control Equipment Installation Precautions The ST unit must be used indoors only The ST unit should be installed in the front face of a metal panel If the ST unit is mounted so as to cool itself naturally please mount it on a vertical panel Also ensure that the ST unit is mounted at least 100 mm away from any other adjacent structures or machine parts If these conditions are not met the heat generated by the ST unit internal components may cause it to fail to meet UL standards The ST s FACE section is evaluated as an Enclosure and all other areas are evaluated as an Open Enclosure The ST s FACE section satisfies NEMA 250 4X 12 requirements The ST s rear is not qualified as an Enclosure Build the ST unit into an end use product and make up an Enclosure which conforms with standards as the entire equipment Be sure to supply power DC24V from a Class II circuit UL1604 CSA C22 2 No 213 Compliance and Handling Cautions 1 Power and input output I O wiring must be in accordance with Class I Division 2 wi
23. ooononicnncnncnncnncnicnncnnnos 1 9 Mitsubishi Q Link Cable ooononicnicninnccioniccnocannnonannnnnos 1 9 MONOPOLIZE TIME Multi lnk italia MY P ADDRESS vestido ntc MY PORT NO iii diana nik N NETWORK INFORMATION DEV ADR 6 20 INO Display Eege ee Ae 7 8 7 9 No ST HOST Communication ss sseeeeeeseo0seo0sre0sse1s0e 7 8 No ST Host Communication ccooocconnncnonnnconnncnnnaninnanos 7 11 Noise IMMUNI aneres ier paisa 2 2 O OBJ PLC Has Not Been Setup OFFLINE displays During RUN Mode OFFLINE Modest P Package Contents tiva a 8 Panel Cut DimensioNS ooooncniononoconnnononconancnnranancncnanns 2 14 PARTI las 6 12 6 17 Part Name eege dee dee ld 2 12 PASSWORD SETUP eiretier iian 6 5 Periodic Check Points oooononnnicninococonoccnnnnonononacanrncnn caos 8 4 IN BEE 11 PLC Com Brrr italia 7 20 IN Re LIN Yoani ieee th cris 6 22 Elte EE EE 6 19 PLC SETUP MENU histen nteni kirtena 6 3 Pollution Degree eneren oaair ei anas 2 2 Possible Types of Trouble 7 8 Power Consumpton cnn nannnnncnncnnno 2 2 Power Lamp eiii aphiatindien dances 2 12 Power PLS cstociadista incl dd 2 12 Power Plug Specifications ooonnocnononicnnnnncnnnocannncnnnnnn 3 8 Prior to Operating the ST R Rated Voltage a Rated Voltage Range 2 2 Ral is aye rd be uel lod toda oi dao 2 3 RERCRIVERTIMEOUT 6 13 Recommended Units Se REGISTRATION NO 6 7 Regular Cleaning Wip 8 2 Related TS a ias 8 4 RESET
24. 16x16 dot character When enlarged to double size Level 1 JIS Kanji Code characters are HIGH 1 displayed as 32x32 dot characters Level 2 JIS Kanji Code characters remain 16x16 dot characters HIGH 1 2 When enlarged to double size both Level 1 and Level 2JIS Kanji Code characters are displayed as 32x32 dot characters When FONT SE TTING is set to any other type i e CHINESE LASCH KOREA or TAIWAN Standard Half size single byte characters are displayed as 16x8 dot characters Full size characters regardless of the display size used will always be displayed as 16x16 dot characters When enlarged this font will stay as 16x16 dot character HIGH 1 All half size single byte characters ASCII code 21h to 7Dh i e alphanu meric characters except and will display as high quality characters 16x16 dot or larger characters will display as high quality 16x16 fonts 32x32 or larger characters will display as high quality 32x32 fonts Full sized double byte characters will display as 16x16 dot characters and remain 16x16 dot characters when enlarged HIGH 1 2 All single byte characters ASCII code 21h to 7Dh i e alphanu meric characters except and will display as high quality characters When 16x16 dots are used for a character it will display as a high quality 16x16 character When 32x32 or larger dots are used for a character the character will display as a high
25. 3 5 Buzzer Sounds when ST power is turned ON ocoococccccccccoonconnnoncnnnoncconcrnnonnconnonnconccnnocnccnneno 7 14 7 3 6 Clock Settings Cannot be Entered A 7 14 E 1 e rrollo 7 14 TA Error Messages inalterada leds 7 15 TAY Error A ressonon ep EE E cape TE EAE T E ESE S EE vases 7 15 5 Error Message Details vcs a et aten 7 17 EDA System ON 7 17 7 5 2 Illeagal Address in Screen Data 7 19 1D 3 PL CGC OM e ii aia 7 20 79 4 Clock Setup Erro aida 7 21 7 5 5 Screen Tag Limit Exceeded max Of 284 7 22 7 5 6 OBJ PEC Has Not Been Setups seier ses ckosbeshseahsandeuigctsavegshes sevens dotan sida 7 22 7 5 7 D Script and Global D Script Error 7 22 79 8 Extended SIO Script Elric iba tia 7 23 CHAPTER 8 Maintenance SI Regular Clero ieii sadchon ias tapes buedasehybeddusel later eebe tee 8 2 8 121 Cleaning the Display ascii taaan oie GEES 8 2 8 1 2 Installation Gasket Check Replacement ooooconocnonnnonconnnoncnnnnancononancon cono crn non nooo non nc onc cone cnccnnono 8 2 8 2 Periodic Check Pointsec iooi aeo deleite ea eire e Sate dE 8 4 8 3 Changing the Backlight Index 16 1 Introduction 1 1 Prior to Operating the ST 1 2 System Design 1 3 Accessories ST Series User s Manual 1 1 Prior to Operating the ST Be sure to follow these steps when creating projects for the ST unit 1 Preparation Before using the GP check that all required hardware is present and read all specification wiring and installation
26. Editor nites ai GP PROPB III C Package02 Grounding btt id tienda H HOST IP ADDRESS 0 csecceseceeseseseteceeeseeresneccuteeeenee 6 25 l VO Signal Line Placement 3 11 Illeagal Address in Screen Data 0 tee eeeeeeeeeee 7 19 INITIAL SCREEN NO reineta 6 29 TnitialiZatioie sc A TA 5 5 Initialization Irems eenei eee ennei iin 6 3 Initialization Screen 6 2 INEPIALIZE conciso danse oeg eiea ies 5 4 Initialize Internal Memor 6 27 INITIALIZE MEMORY A 6 3 Index 2 Initialize ST Memory cocconccccnccnonaninononnnoncnonannn cana cnonono 6 27 Initializing the ST INPUT POR Tita Tn Rush Curt e a aaa Tnistallation iii is Installation Fastener Installation Fasteners Installation Gasket Installation Gasket CheckiRepnlacement 8 2 Installation Procedures Installaton Maintenance A Installing the SE ebe Eege 3 5 Insulation Resistance sseesseeseseesessessrsessesesrseeseseseee 2 2 Interface Specifications ACE id os 2 6 INTERNAL FEPROM CHPBCKSUNM 7 5 TEO OC as 1 1 K KANJI FONT QUALITY coooccniccnnoninonononoonccononononnnono 6 30 e 5 7 L LANGUAGE CHANGEOVER FUNCTION 5 4 Language Fonts E LOCATION enron reren sia M Maintenance naerenn n i a R 8 1 Maintenance Options s s sesessssessseseerersrsrereteterersrsesene 1 10 Memory edane e E A ee 2 5 Mitsubishi FX Series Connection Cable 1 9 Mitsubishi Q Connection Cable
27. Error Message will appear on the ST after the ST tries to send data to the PLC the number of times set by this option The default is 2 6 4 3 Set Up Touch Panel Touch operation and Force Reset setup and Display Device adjustments are made here There may be dif frences on these settings depending of the ST type SET UP 1 0 TOUCH OPERATION MODE 2 POINT SYSTEM RESET MODE ON CONTRAST SETTING ON BRIGHTNESS SETTING ON SET UP LCD NORMAL TOUCH OPERATION MODE Designates either One Point Two Point or No Slide When No Slide is selected dragging one s finger across the touch screen will elicit no screen response and only individually selected points will register 6 13 ST Series User s Manual BSYSTEM RESET MODE Designates whether to display or hide the Menu Bar The Menu Bar can be displayed using the following pro cedure when ON is selected 0 Steps to run SYSTEM RESET While pressing down on the bottom right corner 1 of the screen press the upper right corner 2 At the same time press the bottom left corner 3 to enter the FORCE RESET Operation To activate Reset press the RESET button to transfer to OFFLINE Mode press OFFLINE j Q OFFLINE RESET S CANCEL IMPORTANT FORCE RESET can occur during either RUN mode or OFFLINE mode NOTE The SYSTEM RESET mode cannot be entered while the ST is starting up Entering SYSTEM RESET is possibl
28. Functions E ST400 AG41 24V Bottom E G L ES i Bu e Rear A Display B Touch Panel C Function Switch F1 to F6 D Power Lamp E Power Plug F RS 422 Interface X G RS 232C Interface Y H RS 485 MPI Interface X I RS 422 Interface Y J Ethernet Interface X K RS 232C RS 422 Interface Y L Tool Connector TOOL Chapter 2 Specifications EA an 2 5 Dimensions 2 5 1 ST Series External Dimensions i 118 4 65 j Unit mm in AES CE METEO ESE IE EIA rom coms i DCH HAES mami Ze HEHE EILO ao SS SIS or ror ETH DEI HE hee Top 130 5 12 41 1 61 i 5 0 20 fT Cr Cre 7 o Crs Co S Front Right Side The following drawing shows the ST Series unit with installation fasteners 129 5 08 Unit mmf in 64 5 2 54 coma Top 41 1 61 oF 5 0 20 AA o 4 ooo ES q CL SH EE 104 4 09 43 1 69 p EI E F6 L H T 20 21 510 85
29. Functions cannot be nested more than 10 levels An old Extended SIO Script protocol is being used for the ST system Extended SIO 005 Script cannot be run when this error occurs Be sure to install and run a new Extended SIO protocol Version 1 12 or later An incompatible function was found in the screen data s Extended SIO Script Be sure 006 to install and run a new ST system 7 23 ST Series User s Manual Memo 7 24 8 Maintenance 8 1 Regular Cleaning 8 2 Periodic Check Points 8 3 Changing the Backlight 8 1 ST Series User s Manual 8 1 Regular Cleaning 8 1 1 Cleaning the Display When the surface or the frame of the display gets dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display IMPORTANT Do not use paint thinner organic solvents or a strong acid compound to clean the unit Do not use hard or pointed objects to operate the touch screen panel since it can damage the panel surface 8 1 2 Installation Gasket Check Replacement The installation gasket protects the ST and improves its water resistance For instructions on installing the ST s gasket refer to 3 Installation and Wiring Page 3 1 IMPORTANT A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its water resistance Be sure to change the gasket at least once a year
30. GP ON WRITE DATA 6 20 Resol 2 4 RETRY COUNT iii da 6 13 Return To Main Menu 5 8 Return To Previous Bereen 5 6 Revision Information o ooonocnconnnonononononcnonononcnnnonnncnncnnnos 10 RLV CG ras AER ES Oc rE a 6 17 RS 232G cable iia 1 9 S Safety ICONS araea UA 2 EE 1 9 SCREEN DATA TRANSFER AA 5 4 Screen Data Transfer Cable Screen Protection Sheet Screen Tag Limit Exceeded cooooocnoncnccnocicicnoconnnncnnnnnanon 7 22 Selecting A Menu siii 5 5 Selecting Setup Condions ieee seeeseeeeseeeeees 5 5 SELF DIAGNOSIS ccsccssssectsssesessosessseveesseceeevssense 5 4 Selt Diagnosis 5 7 6 26 7 4 Self Diagnosis Details 7 5 Self Diagnosis Item List 7 4 Serial Data Transfer 4 2 Serial Interface 2 8 2 9 2 11 Serial Interfaces vent re ei 1 9 EE EA Dedo 5 7 SA EE 4 4 SETUP TO ss toes sees ocio settee 6 3 SCL Up Oe se ER See ne 6 11 SETUP LED uineet iiare ah 6 16 SET UP OPERATION SURROUNDINGS 6 19 AAA contenvestesees 6 29 SET UP SIO tad 6 11 SET UP TIME 0 6 28 Set Up Time 6 28 Set Up Touch Panely cinismo detras 6 13 SETUP SCREEN ciclos 6 3 SETUP HIE SIO CHECK Specifications ro ST 1 ST Operation Environment 8 4 ST RUN Mode Peripherals AA 1 3 ST Series Model Names oooooconcncnnocononcnnnnnononnnacnnoncnncnnnnono 8 ST TOUCH MONOPOLIZE cccococccnccacononnnncincnnoncnnnnss 6 23 STAND BY MODE TIME 6 4 START TIME socorrista 6 5 STATION NO incio 6 22 Station Dominar 6 20
31. Mitsubishi GPP GPW CB03 Computer Software 2 Bar Code Reader 3 Limited to tested models Mitsubishi A Connection Cabl CA3 CBLA 01 RS 422 Cable SC CA3 CBL422 5M 01 4 Host Controller GEN A col Mitsubishi PLC FX Series Connection Cable CA3 CBLFX 1M 01 PLC etc CA3 CBLFX 5M 01 Mitsubishi PLC 2 Port Adaptor II GP070 MD11 gt 1 This feature can only be used with Mitsubishi A QnA and FX Series PLCs For a list of compatible units GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 2 For a list of compatible software GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 3 For recommended units Recommended Units Page 1 8 4 Certain types and models of PLCs cannot be connected GP PRO PBIII for Windows Operation Manual included with the screen editor software 5 For details about connecting GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 1 3 ST Series User s Manual 14 9 ST401 AG41 24V ST Unit RUN Mode gt Ka Gei Ka Ka tao i 7 When using the Internal 2 Port feature rt e ON gt AA o Data Transfer Cable S GPW CB02 Personal Mitsubishi GPP E GPW CB03 Computer Software Bar Code Reader 3 SF Limited to tested models Mitsubishi Q Link Cable C
32. OFFLINE Mode Main Menu 5 3 Initialization 5 4 Self Diagnosis ST Series User s Manual 5 1 Entering OFFLINE Mode To initialize your ST or perform self diagnosis you must first switch the ST to OFFLINE mode There are two ways to enter OFFLINE mode First is immediately after plugging in the ST s power cord and second by using the Forced Reset feature IMPORTANT e lf the system is not forwarded from the screen editor software to ST when ST is used for the first time after it buys it it does not put it in an offline mode initializa tion For more information about DATA TRANSFER 4 Data Transfer Page 4 1 or GP PRO PBIII for Windows Device PLC Connection with the screen editor software It is necessary to shift to an offline mode for initialization with ST and the self diagnosis etc It is possible to enter an offline mode by the following two methods 5 1 1 After Plugging in the Power Cord Touch the upper left hand corner of the ST screen within 10 seconds of plugging in the ST s power cord and the ST will change to OFFLINE mode MAIN MENU INITIALIZE j emes TRANSFER SCREEN DATA gt SELF DIAGNOSIS RUN 5 2 Chapter 5 OFFLINE Mode 5 1 2 From the Menu Bar From the ST unitis Menu Bar touch the OFFLINE square and the OFFLINE mode Main Menu will appear 6 4 3 Set Up Touch Panel W SYSTEM RESET MODE Page 6 14 MAIN MENU INITIALIZE JAPANESE T
33. ON the power one more time cause a display Turn Off the power and reconnect the SIO cable or the AUX cable YES NO Does turning the power ON one more time start t he display The SIO cable YES may not be connected properly 7 9 ST Series User s Manual NO Is the SIO cable AUX cable connected properly to t his unit YES Connect the cable properly 3 Installation and Wiring page 3 1 amp Device PLC fth Connection eee of the screen Manual included with the screen creation software Go to OFFLINE mode zi Press the upper left Possible problems with the PLC Does the OFFLINE g Check if the PLC is working properly menu display Set up the correct Screen file number 6 Initializing the ST page 6 1 See if INITIALIZE Erase the data that has been written When using Direct Access the address is 9 when using Memory Link the address is 12 For more on the SYSTEM DATA AREA Device PLC Connection Manual included with the screen creation software Has Display Off data been written to the SYSTEM DATA AREA Erase the data that has been written When using Direct Access the address is 14 when using Memory Link the address is 11 For more on the SYSTEM YES DATA AREA Device PLC Connection Manual included with the sc
34. Only ST402 unit have this feature The SIO cable wiring is as shown below RS 422 a RDA 1 SDA 3 SDB 7 RDB 2 CSB 6 ERB 9 CSA 8 ERA 4 p m FUNCTION SWITCH Check the Function key Check that each self diagnosis button s screen area lights correctly 7 7 ST Series User s Manual 7 3 Troubleshooting 7 3 1 This section describes how to find and resolve problems that may occur on the ST If there is a problem with the PLC please refer to the corresponding PLC manual Possible Types of Trouble The following items are problems that may occur while using this unit 1 2 No Display The screen will not display even when the unit is powered ON Also during RUN mode the screen dis play disappears No ST Host Communication The ST unit cannot read data from the host An error message may appear on the screen as a result 7 4 Error Messages Page 7 15 3 4 5 6 Touch Panel Does Not Respond The touch panel does not react when pressed or the reaction time is very slow Buzzer Sounds when ST power is turned ON The ST goes to the OFFLINE mode unexpectedly while operating or the ST automatically goes to the OFFLINE mode when the power is turned ON Clock Settings Cannot be Entered Even after clock settings are entered the ST unit s clock settings remain eg 00 01 01 OFFLINE displays During RUN Mode The ST s buzzer will
35. Storage H midity saneren is ees 2 2 Storage Temperature 2 2 Structural Specifications oooooncionnncninnonannonnnncnncnnnncnos 2 3 SUBNET MASK Sirens EAE A on ERNER SYSLOG Setup SYSTEM AREA READING A System Area Setup seeesesseersessereresreserereesesrsessereseserreree System Atea ZE ri SYSTEM AREA START ADR SYSTEM AREA START DEV System Design SYSTEM ENVIRONMENT SETUP 6 3 System Environment Setup System Errors neaten i e a SYSTEM RESET MODE A NAAA A iE EEE EE T TEX GE 2 4 Tool Connector ooocccoccconocononncoonnconnncc nnncnno 1 9 2 12 3 11 TOOL CONNECTOR LOOP BACK cece 7 6 TOUCH BUZZER SOUND A 6 5 TOUCH OPERATION MODE A 6 13 TOUCH PANEL oa EA 7 5 Touch Panel crianza 3 2 5 2 12 Touch Panel Does Not Respond A 7 8 7 13 INN 7 8 IDE dios 2 4 U UL c UL CSA Application Notes 9 Unit Disposal UNITE No titi iia V Validation List buten Aere cote aida teg Seed ee 6 21 Via OFFLINE M de i ciesa ainan 7 3 Vibration Resistance o oocncncnnnnnnnnnonnncnnnncnnnocnncnnnacnnnncnos 2 2 Voltage Endurance Weight cust hairs dida 2 3 When an Error Message displays 00 0 ccseeeseseeeeeees 5 8 Will Bis ais 3 4 3 1 Wiring Precautions sproso iernii niti 3 7 Index 4
36. a installation fas teners hole Refer to the following figure If the fasteners are not correctly attached the ST unit may shift or fall out of the panel 3 5 ST Series User s Manual 3 Installation fasteners are made to slide to a back side WAS 4 Use a Phillips screwdriver to tighten each fastener screw and secure the ST in place IMPORTANT e Atorque of only 0 5 Nim is sufficient to tighten these screws Do not use too much force since it may damage the ST unit 3 6 Chapter 3 Installation and Wiring 3 2 Wiring Precautions 3 2 1 Connecting the Power Cord N WARNING S To avoid an electric shock be sure the power cord is unplugged from the power outlet when connecting the power terminals to the ST unit S The ST400 AG41 24V ST401 AG41 24V ST402 AG41 24V and ST403 AG41 24V are designed to use only DC24V power Using any other level of power can damage both the power supply and the ST unit S Since the ST is not equipped with the power switch be sure to connect a breaker type power switch to the ST s power cord S Be sure to ground the ST s FG terminal Failure to do so can lead to an electrical shock or ST malfunction S If the power cord is pulled strongly the power plug may fall out IMAN When the FG terminal is connected be sure the wire is grounded Not grounding
37. following items INITIALIZE MEMORY WARNING PREVIOUS DATA WILL BE OW ENTER PASSWORD AND ITTEN PRESS START KEY 2 START INITIALIZE MEMORY INITIALIZE MEMORY SET UP TIME PRESENT TIME Y MD TIME SE SETUP TIME SET UP SCREEN SETUP SCREEN INITIAL SCREEN NO B 1 ALARM MESSAGE Y SIZE i H SIZE 1 ONLINE ERROR DISPLAY ON FONT SETTING SET FONT SETTING JAPAN KANJI FONT QUALITY HIGH FONT SETTING Note that depending on the Device PLC type selected the screens that appear in your screen editor soft ware will vary 6 3 ST Series User s Manual 6 3 System Environment Setup 6 3 1 6 4 These settings allow you to adjust the ST s operation environment System Environment SETUP includes the SYSTEM SETUP SYSTEM DATA AREA GLOBAL WINDOW SETUP and CHARACTER STRING DATA SETUP screens MAIN INITIALIZE SS ENVIRONMENT SYSTEM SETUP SYSTEM AREA sere GLOBAL WINDOW CHAR STRING DATA System Setup SYSTEM SET UP STANDBY MODE TIMELMIN D START TIMELSEC D TOUCH BUZZER SOUND ON PASSWORD SET UP 0 DATA TYPE OF SCREEN NO BIN BSTAND BY MODE TIME MIN To extend the life of the ST s backlight the ST is equipped with a screen saver function that automatically turns the unit s back
38. items System Area Size This field displays the total number of words used for the items selected from the SYSTEM AREA SETUP Write and Read NOTE f The setup shown is enabled only when using the Direct Access format The selected System Area items as displayed on the screen become the System Data Area 6 5 ST Series User s Manual 6 6 When these five items Current Screen Number Error Status Clock Data Current Change Screen Number and Display ON Off have been selected word addresses are assigned to each item in order as shown here SYSTEM AREA CONTENTS SET e WORD WORD E 0 CURRENTSCREENINO 10 I ERROR STATUS 11 2 CLOCKDATACURRENT 12 3 CCOCRDATACURRENT 13 4 CCOCKDATACURRENT 14 5 CCOCRDATACURRENT 15 5 CHANCE SCREEN NO 16 7DISPLAY ON OFF 17 8 18 9 19 The System DataArea selection process follows this formula System Data Start Address n For example if the System Area Start Address was D00200 and the Change Screen Number option had been selected if you refer to the System Area Contents screen displayed above because Change Screen No s address is 6 its word address would be D00200 6 D00206 For information about how to use the System Start Address and Start Address 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1 Page 6 19 6 3 3 The ST unit can display t
39. or when scratches or dirt become visible E Installation Gasket Replacement Procedure 1 Place the ST on a flat level surface with the display facing downwards 2 Remove the old gasket from the ST Installation Gasket Rear face of ST 8 2 Chapter 8 Maintenance 3 Attach the new gasket to the ST Be sure to insert the gasket into the ST s groove so that the gasket s groove sides are vertical 4 Check if the gasket is attached to the ST correctly IMPORTANT i The gasket must be inserted correctly into the groove for the ST s moisture resis tance to be equivalent to IP65 Be sure the gasket s seam is not inserted into any of the unit s corners only in the straight sections of the groove Inserting it into a corner may lead to its even tually tearing To ensure the installation gasket s maximum level of moisture resistance be sure the gasket s seam instead as shown into the panel s button face The upper surface of the gasket should protrude approximately 2mm out from the groove Be sure to check that the gasket is correctly inserted before installing the ST into a panel Z Unit mm 2 0 8 3 ST Series User s Manual 8 2 Periodic Check Points To keep your ST unit in its best condition please inspect the following points periodically E ST Operation Environment O Is the operating temperature within the allowable range 0 C to 50 C O Is the op
40. order Storage from HL order 2 Initial data LH order 5 HL order HL order 1 LH order 6 LH order Storage from HL order 7 End data LH order 8 HL order HL order 3 6 8 I Data Device Storage Order E g Characters ABCDEFGH LTE E 00 Storage from Start Data 0 D0100 0 jm 2 9 pom Chapter 6 Initializing the ST Storage from End Data O Inn D0103 Il Word Byte LH HL Order E g Characters AB C D 0200 16 bit Device LH Order 16 bit Device HL Order D0100 D0100 ER D0101 D0101 32 bit Device LH Orde 32 bit Device HL Order o o boro Joe III Double word Word LH HL Order E g Characters AB D E F G H I J GO oO 16 bit Device LH Order 16 bit Device HL Order O D0100 D D0100 O D0101 D0101 D0102 D0102 D0103 D0103 O D0104 D0104 Eg Charcters ABEPEY GT ELMNOP ORS T 00060000 O 16 bit Device LH Order 16 bit Device HL Order O D0100 D D0100 D0101 D0101 O D0102 O O D0102 0 D0103 k D0103 D0104 D0104 6 9 ST Series User s Manual Relationship between K tag Write Character Value and PLC Device 9 16 bit Devices ST stores the character string from the start as groups of 2 intol PLC Device When there are nine characters they are arranged as shown below LESS E
41. quality 32x32 character Full sized double byte characters i e KOREA TAIWANESE and CHINESE will display as 32x32 dot characters when enlarged to 32x32 dot or larger charac ters H RUN Mode and Errors 7 1 RUN Mode 7 2 Self Diagnosis 7 3 Troubleshooting 7 4 Error Messages 7 5 Error Message Details 7 1 ST Series User s Manual 7 1 RUN Mode There are two ways of entering the ST s RUN mode immediately after plugging in the unit s power cord or from the ST s OFFLINE mode 7 1 1 After Connecting the Power Cord The method of ST startup will vary depending on the START TIME setting in the Initialization Settings System Setup area E When START TIME is set to 0 When the ST s power cord is connected the version information screen shown below will appear Next the screen designated by the initialization screen file number Initialization Settings System Setup area will appear and the ST will start to communicate with the PLC Protocol Version t okk Va aa vx System Version E When START TIME is set to any value other than 0 In this case when the ST s power cord is connected the following version information screen will appear In the top right corner of the screen a value will appear and count down the number of seconds designated by the START TIME setting Next the screen designated by the initialization screen file numb
42. run the check connecting a Tool Connector Check Loop Back Cable Dsub9 pin pin side mounted to the Transfer Cable GPW CB02 is necessary When everything is normal OK displays when there is a problem an error message displays Data Transfer cable GPW CB02 A Dsub 9P Dsub9P a CD 1 RD 2 SD 3 ER 4 RS 7 CS 8 Nea Created by User IMPORTANT e This check cannot be performed using the Transfer Cable GPW CB03 m INPUT PORT Used for Digital s maintenance E SIO CHECK Checks the RS 232C and RS 422 SIO lines for areas where communication problems develop In the menu select which check to run To run the check connecting the SIO cable is necessary If all is normal OK dis plays if there is a problem an error message appears The SIO cable wiring is as shown below RS 232C RS 422 common SD RD RS CS CD ER RS 232C EAN 37 77 8 iv 4 4 _ 2 d RDA SDA SDB RDB CSB ERB CSA ERA RS 422 A O oO Oo M J IMPORTANT e This check cannot be done with RS 485 MPI 7 6 Chapter 7 RUN Mode and Errors m EXPANSION SERIAL I F Checks the Send Receive line of the Expansion Serial Interface when an abnormality occurs To run the check you must connect the SIO cable If all is normal the message OK appears If there is a problem an error message appears
43. screen editor software 1 PLC s that support the n 1 multi link connection are limited GP PRO PB III for Windows Device PLC Connection Manual included with the screen editor software 2 Refer to the screen editor software s SYSTEM SETTINGS area 6 2 6 2 Initialization Items Chapter 6 Initializing the ST This chapter explains the contents of the Initialize setup items listed below For information about screen operations and numeric input 5 OFFLINE Mode Page 5 1 MAIN INITIALIZE SYSTEM SET UP SET UP SCREEN SET UP 1 0 PLC SETTING INITIALIZE MEM SET UP TIME FONT SETTING MAIN INITIALIZE SYS ENVIRONMENT SYSTEM SETUP SYSTEM AREA SETUI GLOBAL WINDOW CHAR STRING DATA o MAIN INITIALIZE SET UP 1 0 SET UP SIO EXP SERIAL SETUP COMM SETUP EXP SERIAL ENVI SET UP 1 0 DISPLAY SETUP PRINTER SETUP COM PORT SET UP MAIN 1 1 INITIALIZE PLO SETUP MENU PLC SETUP STATION SETUP CUSTOMIZE SETUP Wi SYSTEM ENVIRONMENT SETUP SYSTEM SETUP System Area SETUP Global Window CHAR STRING DATA SET UP UO SET UP SIO COMM SETUP Set Up I O DISPLAY SETUP PRINTER SETUP EXP SERIAL SETUP EXP SERIAL ENVI COM PORT SET UP PLC SETUP MENU 1 1 n 1 PLC SETUP STATION SETUP CUSTOMIZE SETUP The INITIALIZE menu includes the
44. sound intermittently after power is first turned ON For these first five problems see the troubleshooting tables on the following pages For the last problem 6 a SYSTEM ERROR may have developed while displaying the OFFLINE mode screen 7 5 Error Message Details Page 7 17 Be sure that no object has touched the screen accidentally if the ST goes to the OFFLINE mode without dis playing an error message when the power turned ON If any object may have possibly touched the top left cor ner of the screen within 10 seconds after the power turned ON that may cause the ST to go OFFLINE 7 8 Chapter 7 RUN Mode and Errors 7 3 2 No Display Follow the flowchart below when the screen does not display when powering up or the screen turns OFF by itself during RUN mode to find an appropriate solution No Screen Display Transfer screen data from the screen editing software 4 Data Transfer Page 4 1 Has data transferred from the Screen editor Does the Power Lamp light turn ON YES Use the correct rated voltage 2 Specifications Page 2 1 Is it using the correct rated voltage YES Unplug the ST s power cord Disconnect the SIO and AUX cable Fix the power cable connection 3 Installation and Wiring Page 3 1 Is the power cable connected properly to this unit Does turning
45. the Ethernet network Transferring Data to a Completely New ST Setting Up the IP Address Manually and sending data to a ST Touch the Ethernet Setup button on the ST403 Initial Start Mode screen 6 5 4 Ethernet Setup page 6 24 Use this method if the ST has been previously set up and data transferred to it TED E ETHERNET SETUP AMALIA DEAN Cd TUE LL COMAREO E EPMA CITO TIE SES toh CHAT DAS MARRE K schten Initial Start Mode Mal gt SUBNET MASK o J 0 0 J 0 Since this unit s system data has not yet been downloaded t will operate MY PORT NO 8000 in Initial Start Mode Please download this system from your PC GATEWAY o 3 0 Tino J 0 J NOTE Touch the ETHERNET SETUP button to enter ethernet transfer settings MY IP ADDR 0 J 0 f0 J 0 Using a previously set up IP Adrdress to send data When the settings in the Ethernet Setup screen are not specified and data is sent the ST unit s factory set IP Address settings are used If you choose to use the factory set IP address be sure to designate the PC s IP Address from 10 255 255 1 to 10 255 255 254 and the subnet mask as 255 0 0 0 Use the GP PRO PBIII for Windows software to transfer the data GP PRO PBIII for Windows Operation Manual included in the screen editor software pack age Be sure to use 2 Way2000 version 3 10 or higher This version data can be seen in the bottom le
46. the Power cable Run SELF DIAGNOSIS TOUCH PANEL CHECK to see the ST is OK Are the settings for touch input tags or for Parts correct NO Set the addresses within the allowable range or redefine the touch area Connect each unit i e SIO cable bar code reader etc to the ST and turn the ST power ON so that you can check each unit s operation one by one The peripheral equipment is malfunctioning YES There is a problem with the ST unit Please contact your local ST distributor ST operation may be effected by this malfunction 7 13 ST Series User s Manual 7 3 5 Buzzer Sounds when ST power is turned ON If you start the ST unit and the internal buzzer sounds use the following chart to find the reason and the appropriate solution Continous beep approx 1 sec intervals the ST is turned ON system program is destroyed Buzzer Sound Timing Reason Solution Send the correct ST sys When power to The ST s tem program from the screen editor software to the ST via the Transfer screen s Forced Setup feature Two beeps Repeating approx 1 sec intervals When power to the ST is turned ON A different ST unit s system program has been acciden tally installed in Send the correct ST sys tem program from the screen editor software to the ST via the Transfer screen s Forced Setup feature
47. the Screen 5 OFFLINE Mode Page 5 1 for information about how to set up the Special Tools 3 Installation and Wiring Page 3 1 m DISPLAY PATTERN Used when the buzzer will not sound and when the device contents will not display correctly to check the drawing function It does this by running checks on the various screen pattern displays 8 screens the ON OFF Display and KANJIROM CHECKSUM When the ON OFF Display is checked the Buzzer ON OFF check is run simultaneously If KANJIROM CHECKSUM is normal OK displays if there is a problem NG displays m TOUCH PANEL Touch Panel check Checks if each touch cell highlights when pressed E INTERNAL FEPROM CHECKSUM System Protocol The Internal FEPROM System and Protocol check searches for any problems that may arise during opera tions When running the check the screen will change as follows o o no 0000 When the FEPROM is normal OK displays if there is a problem the screen stops in the middle of operation This check does not erase the System or Protocol m FRAME BUFFER The Frame Buffer display memory Check looks for any display problems that may develop When every thing is normal OK displays when there is a problem an error message displays 7 5 ST Series User s Manual m TOOL CONNECTOR LOOP BACK Use the Tool Connector Control line and Send Receive line check when the ST cannot send and receive data from the PC To
48. 0 Documentation CONVENIOS isla ns eege Eeer 11 CHAPTER 1 Introduction LE Porto Operating AA 1 2 NEE EE 1 3 1 2 1 ST Series System Desidia nus nietin ese E Eko e E EE eE EN 1 3 Net 1 9 CHAPTER 2 Specifications E e EEN e EE 2 2 SC EK Electrical Avtar ahi i ea aa dela tl de bo dde ee e 2 2 Ee E ge CU 2 2 P Eeen ni TEA An Eaa i ENEO EE E EEEE E ETE ceded seceded dessa Eege deeg e tee Raed hereon deier 2 3 2 2 Functional Specificato EE 2 4 DILUIDA ate 2 4 Ee 2 5 2 2 3 Touch Panel and Clock coto illa 2 5 2 2 4 Touch Panel and Function Keys AEN 2 5 Eug 2 6 2 3 Interface Specifications 25 2 sesce gases esebee bodes ene ia 2 8 GE H ET Ee EE 2 8 2322S TAO THA GA E ciel charts Sige et vice o ta 2 8 GE AR EE EE 2 9 2 34 ST 403 A G41 EE 2 11 2 4 Part Names and Functions 0 cccccsscccesssceceesseeceeseceeseeecsesseeceesaecesessecesesaesenesaeeeeaes 2 12 2 5 DS O A elected RAR ele ede td een ee ee 2 13 2 5 1 ST Series External DIMENSIONS cccscecesseceesececeecececsececesaececesaecesaecesesaeecseeecessesecesaees 2 13 2 5 2 Panel Cut Dimension ele 2 14 275 3 Installatioiv Fasteners Ae 2 14 CHAPTER 3 Installation and Wiring 13 3A Jostallattermgt 2 dente ete A IO A AUIS et 3 2 31 Installation Procedures sisicsscsecousivees ern ene e a seschevbte ovedeesteadgeveesavedeote s 3 2 3 2 Wiring Precautions wi sss el nine ne ae ees ead ee 3 7 3 2 Connecting the Power Cord o sccisits ccs Gi cece iia 3 7
49. 0Q1 2W 2 10 Chapter 2 Specifications 2 3 4 ST403 AG41 24V mEthernet Interface x This is the Ethernet Interface of 10 BASE T LED lights up or blinks according to the status LED Contents Orange When the power supply is on LED lights up g When sending or receiving LED blinks Green When linking LED lights up Serial Interface RS 232C RS 422 Interface Y Pin Connection Pin No Signal Signal Name Direction Carrier detect Input 1 CD RDA Receive data A Inpu Receive data Input 2 Bone Receive data B Input 3 SD SDA Senddata Senddataa Qutput Output 1 5 Enable receive Output hi PRERA Enable receive A Output Ay 0 000 0 Hy 5 SG SG Ground Ground 6 9 6 DR CSB Data set ready Clear Input send B Input Request send Output RS SDB Send data B Output 8 CS CSA Clear send Clear send A Input Input Ring indicate Input 3 Rene Enable receive B Output Recommended Connector Dsub 9 pin socket type XM2D 0901 lt made by OMRON Corp gt Recommended Cover Dsub 9 pin cover XM2S 0913 lt made by OMRON Corp gt NOTE Use inch type screw 4 40UNC as set screws e RS 422 is not equipped internally with termination resistance Attach termination resistance to the cable 1 Transmission method is used by changing in the screen editor software or in the setting at the ST unit 2 11 ST Series User s Manual 2 4 Part Names and
50. 0bps Tool Connector TOOL Asynchronous TTL level nonprocedural command I F lt During screen file development gt Used for transferring data to and from the GP application software and the ST lt During Operation gt Used for data transfer with the Internal 2 Port feature Used for a variety of devices including a bar code reader BST402 AG41 24V Serial Interface X Asynchronous Transmission RS 485 Siemens MPI Direct Connec tion Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2 400bps to 187 5Kbps Expansion Serial Inter face Y Asynchronous Transmission RS 422 4 wire or 2 wire Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2 400bps to 38 400bps Tool Connector TOOL Asynchronous TTL level nonprocedural command I F lt During screen file development gt Used for transferring data to and from the GP application software and the ST lt During Operation gt Used for a variety of devices including a bar code reader 2 6 ST403 AG41 24V Chapter 2 Specifications Network Interface X Ethernet IEEE802 3 10BASE T Serial I F Y Asynchronous Transmission RS 232C RS 422 Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2 400bps to 115 200bps Tool Connector TOOL Asynchron
51. A3 CBLLINKMQ 01 Omron SYSMAC Cable CA3 CBL Y S 01 Host Controller Q Mitsubishi Q Connection Cable Con CA3 CBLQ 01 T RS 232C Cable PLC etc d An CA3 CBL232 5M 01 4 9pin lt gt 25pin Conversion Adapter RS232C 5 Commercial type 1 This feature can only be used with Mitsubishi Q Series PLCs For a list of compatible units GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 2 For a list of compatible software GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 3 For recommended units Recommended Units Page 1 8 4 Certain types and models of PLCs cannot be connected GP PRO PBIII for Windows Operation Manual included with the screen editor software 5 When the ST side of the cable uses a D sub 25 pin connector a 9pin lt gt 25pin adaptor is required GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software ST402 AG41 24V ST Unit X Port Y Port 2 Tool Connector Chapter 1 Introduction RUN Mode Bar Code Reader 3 a Limited to tested models oOo RS422 Cable S CA3 CBL422 5M 01 4 External Device Controller Card Reader etc RS422 Cable User created 5 T i il Siemens PLC S7 200 300 400 Series Corporation S7 200 300 400 Series PLCs 2 SIO Script is required This communication port is designed
52. C HAS NOT BEEN SETUP The host PLC set up in the Editor program does not match the PLC in use 7 5 Error Message Details Page 7 17 D SCRIPT ERROR D Script settings data are incor rect 7 5 Error Message SEE Details Page 7 17 GLOBAL D SCRIPT ERROR EZ Global D Script settings data are incorrect 7 5 Error Message Details Page 7 17 EXTENDED SIO SCRIPT ERROR Extended SIO script settings data are incorrect 7 5 Error Message SEE Details Page 7 17 7 16 Chapter 7 RUN Mode and Errors 7 5 Error Message Details 7 5 1 System Errors Indicates a fault in the basic operations of the ST Following the error message an error code as shown below will appear Report the error number and details on how the error developed to your local ST distributor SYSTEM ERROR 03 xx An unrecoverable error occurred during screen data transfer 03 xXx Error No Constant Value SYSTEM ERROR xxx XXX Xxx An unrecoverable error occurred during screen data transfer XXX ASA SS Error No 3 Error No 2 Error No 1 Possible Solutions e Check if the ST s Power Cord and the Input signal line have been wired separately from each other e Check that the FG line has been grounded correctly according to your country s standards Re send the screen data from the PC to the ST e If other types of communication errors such as
53. DiOilal Human Machine Interface ST Series Proface User Manual Distribu par lyk Kg o F V Tp System DISTRIBUTEUR CONSEIL DEPUIS 1985 Contact hvssystem hvssystem com T l 0326824929 Fax 0326851908 Si ge social 2 rue Ren Laennec 51500 Taissy France www hvssystem com Preface Thank you for purchasing the Pro face ST Series programmable operator interface hereafter referred to as the ST unit ST Series units are small sized low cost operator interfaces equipped with high resolution 3 8 inch QVGA displays Now a compact full graphic display is available for you Please read this manual carefully as it explains step by step how to use the ST correctly and safely Also in this manual s examples the Mitsubishi MELSEC AnA Series PLC is referred to whenever possible in a point to point connection Note 1 Itis forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Digital Electronics Corporation of Japan 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact Digital Electronics Corporation and inform them of your findings 4 Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages losses
54. ET UP DATA TYPE OF SCREEN NO CREEN NO BIN 5 5 ST Series User s Manual BAfter All Setting Data is Entered Touch the top right SET button If you wish to exit the screen without saving the changes touch the CANCEL button e e Press the SET key to write the Setup conditions onto the Internal gser_ ag FEPROM which may take some time causing a delay in return ing to the previous screen Therefore do not touch the screen until the previous menu display returns e Press the SET key to write the Setup conditions onto the Internal FEPROM and Press the CANCEL key to not write the Setup conditions onto the Internal FEPROM and return to the previous menu Return To Previous Screen Touch the title of the screen you would like to return to E g To return to the MAIN MENU from the SYS ENVIRONMENT screen simply touch the MAIN MENU title MAIN INITIALIZE S S ENVIRONMENT MAIN MENU SYSTEM SETUP INITIALIZE JAPANESE SYSTEM AREA SETUP TRANSFER SCREEN DATA GLOBAL WINDOW gt SELF DIAGNOSIS CHAR STRING paral RUN 5 6 Chapter 5 OFFLINE Mode 5 4 Self Diagnosis Selecting a Sub Display Touch the desired the menu item and that sub display will appear MAIN SELF DIAGNOSIS MENU INPUT PORT m SET ESC Keys After selecting the Self Diagnosis item the SET and ESC
55. FUNCTION When in Japanese display mode touch the ENGLISH button to change to the English display Similarly in English display mode touch the JAPANESE button to change to the Japanese display Default display mode is English For more information about INITIALIZE 6 Initializing the ST Page 6 1 For more information about TRANSFER SCREEN DATA 4 Data Transfer Page 4 1 or GP PRO PBIII for Windows Operation Manual included with the screen editor software For more information about SELF DIAGNOSIS and RUN 7 RUN Mode and Errors Page 7 1 5 4 Chapter 5 OFFLINE Mode 5 3 Initialization E Selecting A Menu Touch the menu item or input field to select it MAIN MENU INITIALIZE JAPANESE TRANSFER SCREEN D SYSTEM SET UP STANDBY MODE TIME MIN mEntering Numbers After selecting an input field by touching it use the numeric touch keys located at the bottom of the screen to enter numeric values After inputting each value touch the SET key to define the value C Den D Del SYSTEM SET UP a STANDBY MODE TIMEIMIN Selecting Setup Conditions After selecting a menu item and entering that area touch the option you would like to setup The selected item becomes highlighted In this example the TOUCH BUZZER SOUND has been set Off TOUCH BUZZER SOUND OUND ON PASSWORD S
56. G TG oy NOTE e When the characters do not divide into 2 evenly NULL is added at the end 32 bit Devices ST stores the character string from the start as groups of 4 intol PLC Device When there are nine characters they are arranged as shown below 1234567 8 9 NULL NOTE When the characters do not divide into 4 evenly NULL is added at the end 6 10 6 4 Set Up I O Chapter 6 Initializing the ST This section describes the communication setup with the Host PLC and the setup for any peripheral equip ment The SET UP I O menu includes the SET UP SIO COMMUNICATION SETUP SETUP I O DIS PLAY SETUP PRINTER SETUP EXPANSION SERIAL SETUP EXPANSION SERIAL ENVIRONMENT SETUP SET UP CAPTURE OPERATION FUNCTION SETUP and COMMUNICA TION PORT SET UP menus MAIN INITIALIZE SET UP 1 0 SET UP SIO EXP SERIAL St COMM SETUP EXP SERTAL Ew DISPLAY SETUP PRINTER SETUP SET UP 1 0 COM PORT SET UP 6 4 1 SETUP SIO This menu runs the settings related to PLC communication Be sure to match the settings listed below with the SIO setup on the PLC host if not an error may occur GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor soft ware GP PRO PBIII for Windows SET UP SIO COMMUNICATION RATE DATA LENGTH PARITY CONTROL COMMUNICATION INTERFACE 19200 H i EVEN ER CNTRL
57. OR SYSLOG SETUP DISPLAY WARNING OTHERS SETUP SELF DIAGNOSIS BUZZER ON ERROR Enables disables the buzzer sound output produced when an error related to the 2 Way driver operation occurs BDISPLAY WARNING Enables disables the warning message display used when an error related to the 2 Way driver operation occurs 6 5 7 Self Diagnosis Runs the Self Diagnosis program for the Ethernet operation The ST must be connected to the Ethernet net work prior to running this program Only ST403 unit EXTENDED SETUP Back GP ETHERNET UNIT TEST When there is no error detected the message OK will appear If an error is detected the message NG will appear Be sure that this Self Diagnosis program is used only for the Ethernet operation If you wish to run the general Self Diagnosis program use Main Menu s Self Diagnosis feature 7 2 Self Diagnosis Page 7 4 6 26 Chapter 6 Initializing the ST 6 6 Initialize Internal Memory This section explains how to initialize the ST s internal data 6 6 1 Initialize ST Memory This command erases all the ST screen data and initializes the ST s SRAM IMPORTANT e You cannot cancel the Initialization procedure after pressing the Start key e All backed up data in SRAM is lost e Initialization does not erase the SYSTEM SET UP the SIO protocol or the inter nal clock setting
58. RANSFER SCREEN DATA SELF DIAGNOSIS RUN OFFLINE RESET CANCEL GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor soft ware If a Password has been entered in the Initialize Set Up System area before entering the OFFLINE mode the following screen appears Here enter the password then touch Set to enter OFFLINE mode When Passwords setting 6 3 1 System Setup MPASSWORD SETUP Page 6 5 For more information about ENTERING NUMBER 5 3 Initialization M Entering Numbers Page 5 5 TER PASSWORD 5 3 ST Series User s Manual 5 2 OFFLINE Mode Main Menu Each menu item shown below has different settings that must be set to match the corresponding PLC in order for the ST to communicate properly Entering OFFLINE mode calls up the following screen Select the desired menu item by touching the corresponding screen item bar Each Main Menu item is used as follows MAIN MENU INITIALIZE JAPANESE TRANSFER SCREEN DATA SELF DIAGNOSIS RUN BINITIALIZE The setup items contained in this menu are used to control the ST unit BSCREEN DATA TRANSFER Select to transfer screen data to and from the screen editor software BSELF DIAGNOSIS Checks to see if there are any problems with the ST System or Interface I F ERUN Starts ST operation LANGUAGE CHANGEOVER
59. RECIEVE DATA ERROR PLC COM ERROR have also occurred try to correct those problems also 7 4 1 Error Message List Page 7 15 If the above mentioned methods do not solve the problem please contact your local ST distributor 7 17 ST Series User s Manual When the ST changes to OFFLINE mode during RUN mode When the ST changes to OFFLINE mode without the user first pressing the screen there is a possibility that the screen data has been damaged In this case after the SYSTEM ERROR displays the screen automatically reverts to OFFLINE mode after about 10 seconds Run the INITIALIZE MEMORY command and transfer the ST screen data again from your PC In most cases system errors are related to the problems mentioned below Environment Related Problems If an error occurs which has no apparent connection to the ST s current operation the error may be due to the condition of ST s operating environment This can include noise or electrostatic interference in the power code or the communication line In this case you need to check if the power code and the commu nication line wiring and FG grounding are correct Screen Data or Project Data Related Problems If an error seems to be caused by a particular ST operation the error may be related to the screen or project data transferred to the ST In this case try sending screen data via the FORCE SYSTEM SETUP feature which will transfer both the screen data and the project d
60. S 422 2 wire or RS 422 4 wire When using the ST401 unit the data communication method is fixed at RS 232C This setting cannot be changed When using the ST402 unit the PLC s protocol setting screen is displayed When using the ST403 unit select one from RS 232C RS 422 2 wire and RS 422 4 wire NOTE When using an RS422 cable and the Memory Link format be sure to select the 4 line option GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software e If you have selected Yes for the Serial I F Switch settings in the Change Extend SIO Type command in the Screen Editor s Project menu be sure to select RS 232C 6 12 Chapter 6 Initializing the ST 6 4 2 Communication Setup COMMUNICATION SETUP RECEIVE TIMEOUT 1 127 10 SEC RETRY COUNT 0 255 2 ERECEIVE TIMEOUT 1 127 PLC sets the value used for the data reception timeout PLC ST If the cable is not connected data communication will Timeout in one second regardless of this setting s value The default is 10 seconds NOTE If you transfer screens when a PLC communication error has occurred and the error is not yet cleared and the RECEIVE TIMEOUT value is set to 30 seconds or more an error message may appear on your personal computer BRETRY COUNT 0 255 Designates how many times the ST tries to send data to the PLC when a PLC communication error occurrs An
61. as the error number e In Toshiba s PROSEC T Series the Error Code is 4 characters long on the ST Error Numbers are changed to and displayed in Hexadecimal e With the Allen Bradley PLC 5 and SLC 500 Series the EXT STS error codes have been re mapped to start at DO HEX so they will not conflict with other error codes When looking up the error number in the PLC manual subtract DO h from the ST error code to find its error value E g sT PLC Error Code Error Code D1 01 EA 1A Clock Setup Error This message displays when the lithium backup battery s voltage for the internal clock runs out To reset the error you need to turn the ST s power OFF and then ON again Leave the ST ON continuously and the bat teryis charge will become sufficient for backup after 24 hours and will be fully charged in approximately 96 hours If the battery is incorrectly replaced the battery may explode To avoid the danger please do not replace the battery yourself When the battery needs a replacement please consult with your local ST distrib utor After changing the backup battery set up the internal clock 6 Initializing the ST Page 6 1 NOTE The lifetime of the backup battery depends on the ambient temperature and the amount of cur rent being charged and used The table below gives a general indication of how long the battery will last Battery Ambient 40 C or lower Unit Ambient 250C or lower Temperature Temperature
62. ata to the ST For details about the FORCE SYSTEM SETUP feature GP PRO PBIII for Windows Operation Manual Transfer Settings section ST Unit Related Problems If disconnecting and then reconnecting the power code corrects an error the problem may not be related to the ST unit itself However to identify if the ST unit has any problems run the OFFLINE mode s SELF DIAGNOSIS program When a communication error occurs continuously When using the Direct Access method If a communication error occurs continuously the ST may define the error as a system error In this case you need to solve the problem causing the original communication error 7 18 Chapter 7 RUN Mode and Errors 7 5 2 llleagal Address in Screen Data Caused by an overlap of addresses After the error message error codes as listed below will appear If the error cannot be fixed please report the error code and details on how the error developed to your local ST distributor ILLEGAL ADDRESS IN SCREEN AREA 00B XXX XXX Error No 2 Error No 1 Refer to Table below Overlapping Addresses Error 1 Error 2 Meaning 191 All or part of the T tag or S tag address range overlap the 0C1 192 addresses of System Data Area 193 194 All or part of the System Data Area address A tag or S tag address 0C2 195 f 4 range overlap the addresses setup in a T tag 196 197 All or part of a T tag S tag or K tag ad
63. ay be more pronounced This phenomenon is however a common attribute of LCDs and is not a defect To solve this use this setting for adjusting the ST unit s brightness Monochrome LCD DISPLAY SETUP DISPLAY SETUP CURRENT VALUE CURRENT VALUE SET DEFAULT VALUE Default SET DEFAULT VALUE Default lt When using Black and White gt lt When using 8 levels of gray gt CURRENT VALUE non To solve the above problem touch or to adjust the brightness You can check the actual brightness in the preview field at the bottom of the screen From the default value of 0 there are 18 levels and 2 levels available ESET DEFAULT VALUE If you touch Default the setting returns to 0 6 4 5 Printer Setup This feature is not available 6 16 Chapter 6 Initializing the ST 6 4 6 Expansion Serial Setup The following explains the setup for communicating with a device connected to the Expansion Serial Inter face This setup screen will not display unless the communication protocol for the Expansion Serial Interface specified with SET UP EXPANSION SIO of the screen editor software is transferred to the ST EXP SERIAL SETUP COMMUNTCATION RATE DATA LENGTH PARITY RI YCC COM2 COMMUNICATION FORMAT COMMUNICATION RATE The COMMUNICATION RATE refers to the data communication spee
64. ch affect the intensity of Contouring i e when some parts of the screen are brighter than others creating a wavelike pattern There are minute grid points dark and light on the Display Panel s surface This is part of the ST s design and not a defect Extended shadows or Crosstalk may appear on the sides of screen images This is normal for an LCD display Sometimes the display area may look as if the display colors have changed This is a common attribute of LCD s and is not a defect Displaying a single image for long periods can cause an afterimage to remain when the display is changed to another screen To prevent this effect Use the ST s Stand by Mode which automatically turns the screen OFF when there is no input for a specified period of time 6 3 1 System Setup Page 6 4 Write FFFh to the System Data Area s Screen Display Off address to turn the screen display OFF when the following actions are not performed for the user s designated period of time Change Screen Touch Screen Alarm Display Do not display any single screen for a long period of time Try to periodically change the screen display 1 Ifthe ST s voltage is at the very low end of its allowable range it may effect the intensity of contouring 2 The following addresses assume all System Data Area settings are entered If they are not all entered the correct word address may be different from those given here With the Direct Access Meth
65. d measured in bits per second bps between the ST and the device connected to the Expansion Serial Interface The supported communication rates vary depending on the connected device Refer to the instruction manual of the connected device for more information The initial setting varies depending on the communication pro tocol for the Expansion Serial Interface being transferred BDATA LENGTH Set the DATA LENGTH to 7 bit or 8 bit data and set up also the STOP BIT as either a 1 bit or 2 bit value BPARITY Set the parity to no parity OFF to ODD or to EVEN parity check mRI VCC COM2 This setting is fixed at RI and cannot be changed COMMUNICATION FORMAT Set the communication format When using ST402 unit select either RS 422 4 line or RS 422 2 line 6 17 ST Series User s Manual 6 4 7 Expansion Serial Environment Setup Can only display the setting data entered in the screen editor software This data cannot be changed EXP SERIAL ENV SETUP SCANNING MODE 6 4 8 COMMUNICATION PORT SETUP This feature is not available 6 18 Chapter 6 Initializing the ST 6 5 PLC Setup Set up the ST System Area and the Unit number in this screen Because 1 1 and n 1 ST connections utilize different settings confirm your connection s needs before using any settings MATN INITIALIZE PLC SETUP MENU 1 1 PLC SETUP STATION SETUP CUSTOMIZE SETUP NOTE
66. direct values BREGISTRATION NO 1 256 Enter the Window Screen Number used by the Global Window This field is enabled only when GLOBAL WINDOW ACCESS is set to direct NOTE The screen editor software allows you to set a window number from 1 to 2000 If you wish to use a number that is 257 or higher be sure to use the screen editor software to enter this value 6 7 ST Series User s Manual BLOCATION Enter the value used for the Global WINDOW LOCATION This field is enabled only when GLOBAL WINDOW ACCESS is set to direct 6 3 4 Character String Data Setup Character String Data ordering varies from manufacturer to manufacturer Setup the Character String Data order here to match the corresponding PLC CHARACTER STRING DATA SE CHAR STRING DATA WS NEES Tag settings are unavailable BCHARACTER STRING DATA MODE 1 8 Setup the Character String Data mode to match the PLC type Device type and Find the data storage order for your PLC in the table down below and setup the CHARACTER STRING DATA MODE I Data Device Storage Order I Internal Word Byte LH HL Storage Order II Internal Double word Word LH HL Storage Order Character String Data Mode List 11 Ill Data Device Internal Word Double word Internal Character String Storage Order Byte LH HL Word LH HL Storage Data Mode Storage Order Order LH order 4 LH
67. dress range overlap the 0C3 198 E address range set in an A tag Alarm Message 199 All or part of a Tag S tag or K tag address range overlap the 0C9 19B address range set in an A tag Log alarm 1 For details about the T tag trend graph and A tag alarm messages GP PRO PBIII for Windows Tag Reference Manual included with the screen editor software NOTE The address becomes an address repetition error when there is a problem in how to come in suc cession repetition range over time etc except for the above mentioned E g When the starting address of the System Data Area is set to 100 and the tag below is setup Tag Name Part ID No Word Address Tag Format Ni 99 BCD32 Starting from addresses 99 two 2 words are used which causes it to overlap address 100 7 19 ST Series User s Manual 7 5 3 PLC Com Error Appears when the address setup for tags exceeds the address range used in the host PLC Check the Error Number that appears and use the following table to solve the problem PLC COM ERROR 02 XX Error No Constant Value Error Problem Countermeasure The communication settings for this unit s For Memory Enk type cneck ie dala or ser FC tings the host sends For the PLC communica and the host do not match yee tion check the communication speed When using Memory Link type The address set on a tag the address Set
68. e To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup and select the corresponding Ethernet protocol Port No 6 24 Chapter 6 Initializing the ST mGATEWAY Sets up the gateway s IP address Only a single gateway can be set up If you are not using a gateway enter 0 NOTE To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup 6 5 5 SYSLOG Setup These settings are used for outputting 2 Way driver s operation logs Therefore if you are not using the Pro Server software these settings are not necessary Only ST unit EXTENDED SETUP pack SYSLOG SETUP ETHERNET SETUP HOST IP ADDR o J 0 J Lo 0 SYSLOG SETUP FACILITY 0 23 YES OTHERS SETUP SELF DIAGNOSIS OUTPUT LEVEL 0 4 YES BHOST IP ADDRESS Sets up the IP address of the host computer where the 2 Way driver s operation logs will be output BFACILITY 0 23 Sets up the facility BOUTPUT LEVEL 0 4 Sets up the output level For details about Pro Server and SYSLOG Pro Server with Pro Studio for Windows Operation Manual included in the Pro Server with Pro Studio for Windows software package 6 25 ST Series User s Manual 6 5 6 Others Setup Designates the ST operation performed when a 2 Way driver error occurs EXTENDED SETUP Back id ETHERNET SETUP BUZZER ON ERR
69. e even when RUN operations PLC lt gt ST communication are not being performed BCONTRAST ADJUSTMENT When this option is set ON CONTRAST ADJUSTMENTS can be made through touch input NOTE Be sure to press the ST corners in the order shown If only corner 2 is pressed OFFLINE mode will start While pressing the upper right hand corner 1 of the screen press the upper left corner 2 to enter CON TRAST ADJUSTMENT mode Press the desired setting and the screen s contrast will change accordingly SES Di 6 14 Chapter 6 Initializing the ST To end CONTRAST ADJUSTMENT mode touch anywhere on the screen except the bottom section CONTRAST ADJUSTMENT mode cannot be entered while waiting for ST to start up CONTRAST ADJUSTMENTS can be made even in the middle of RUN mode PLC lt gt ST communication Regardless of a normal and reversed display the left side of the contrast adjustment bar displayed at the bottom area of the screen is always Bright BBRIGHTNESS ADJUSTMENT When set to ON brightness ADJUSTMENT can be performed via touch input Press the bottom left corner 2 of the screen while holding down the bottom right corner 1 to enter brightness ADJUSTMENT mode Touch the left side of the bar to brighten the display touch the right side of the bar to dim the display This unit has two levels of adjustment Bright Dark O lo With the ST units reducing the d
70. e original level of the protection cannot be guaranteed To maintain the original protection level be sure to replace the installation gasket regularly 2 3 ST Series User s Manual 2 2 Functional Specifications 2 2 1 Display Type Monochrome LCD Resolution 320 x 240 pixels Active Display Area W76 7 mm 3 02in x H57 5 mm 2 26in Black and White 2 levels of gray Black and White 8 levels of Colors gray Color switching is done via software ST400 AG41 24V LED Backlight ST401 AG41 24V Color Amber 2 Service life Ave 50 000 hrs ST402 AG41 24V half of original brightness Backlight LED Backlight Color Amber 2 Service life Ave 50 000 hrs ST403 AG41 24V half of original brightness Color Red 2 Service life Ave 10 000 hrs half of original brightness Contrast Adjustment 8 levels of adjustment available via touch panel Brightness Adjustment 2 levels of adjustment available via touch panel Language Fonts ASCII Code page 850 Alphanumeric incl Eur characters Chinese GB2312 80 codes simplified Chinese fonts Japanese ANK 158 Kanji 6 962 JIS Standards 1 amp 2 including 607 non kanji characters Korean KSC5601 1992 codes Hangul fonts Taiwanese Big 5 codes traditional Chinese fonts Character Sizes 7 8X8 8X16 16X16 and 32X32 dot fonts Character Font Sizes Width can be expanded 1 to 8 times H
71. ed please contact your local ST distributor Installation Maintenance N WARNING O High voltage runs through the ST Except for replacing the backlight never take apart the ST otherwise an electrical shock can occur S Do not modify the ST unit Doing so may cause a fire or an electric shock S Do not use the ST in an environment where flammable gasses are present since operating the ST may cause an explosion Installation Maintenance Z CAUTION S Be sure to securely connect all cable connectors to the ST A loose connection may cause incorrect input or output Wiring Z CAUTION S Ground the ST s FG line separately from other units FG lines Putting these FG lines too close may cause an electric shock or unit malfunction Be sure to use a grounding resistance of 100W or less and a 2mm or thicker wire or your country s applicable standard OQ Be sure the ST s rated voltage is within the designated range and that the power terminal lines are correctly attached If the voltage supplied differs from the rated voltage or incorrect wiring or grounding is performed it may cause a fire or unit malfunction OQ Use only the designated torque to tighten the ST s terminal block screws If these screws are not tightened firmly it may cause a short circuit fire or ST malfunction S Be careful that metal filings and wiring debris do not fall inside the ST since they can cause a fire ST malfunction
72. eight can be expanded 1 2 and 1 to 8 times 8x8 dots 40 Char x 30 rows 8x16 dots 40 Char x 15 rows Text 16x16 dots 20 Char x15 rows 32x32 dots 10 Char x 7 rows 2 4 Depending on the color used selecting MONOCHROME 8 HUES may cause the ST unit s screen to flicker and make it difficult to distinguish colors Confirm that all colors display as expected prior to using this mode 2 Among backlight units there may be slight variations in illumination color however this does not effect the performance or quality of the ST unit 3 The display font will differ depending on which language character or which size you select Also if GP PRO PBIII Ver 5 0 or later software is used high quality fonts are available with 16x16 or larger characters 6 9 Font Setting Page 6 30 2 2 2 Memory Chapter 2 Specifications Application User screen area 640KB Approx 200 screens at 3 2KB screen Data Backup 96KB User backup memory Uses a rechargeable lithium battery A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 10 years when the unit s abmbient temperature is 25 C or less When used for backup without main power Approximately 60 days with a fully charged battery Approximately 6 days with a 10 charged battery 2 2 3 Touch Panel and Clock Clock Accuracy 65 seconds month at room temperature
73. end Graph setup the Reading Area Size in word units to match the Trend Graph s data size Use this feature when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM NOTE If you are not using the Reading Area leave the 0 default values intact This will allow you to perform high speed data communication WRESET ST ON WRITE DATA Designates the mode which enables you to cancel the error from the error display when the Write error occurs 6 5 2 Station Setup n 1 The STATION SETUP necessary for the n 1 Multi link setup checks whether correct communications run with the connected ST System configuration MAIN INITIALIZE PLC SETUP MENU STATION SETUP 1 1 NETWORK INFORMATION DEV D PLC SETUP ee ad INFORMATION ADR 1 STATION SETUP STATION No 0 15 0 CUSTOMIZE SETUP BNETWORK INFORMATION DEV ADR In the n 1 multi link connection the Network Information uses 2 words in its correspondences These two 2 words consist of a Connection List and a Validation List described later in this section These areas are automatically allocated in the PLC s Data Register D or Data Memory DM The devices that can be allo cated will vary depending on the type of PLC GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software PLC Data Register 0 Connection List PLC gt ST 1 Validatio
74. er Initialization Settings System Setup area will appear and the ST will start to communicate with the PLC a Counts down the number of seconds designated in the START TIME setting Protocol Version seek Vx zt Va za System Version If the initialization screen s file number is not designated or a number is designated that does not exist the version information screen will remain NOTE There is a possibility that the screens shown above may not display in the beginning depending on the display device s start up time 7 2 Chapter 7 RUN Mode and Errors 7 1 2 Via OFFLINE Mode Touch the MAIN MENU s RUN selection to start your downloaded project The INITIALIZE area s SET UP SCREEN feature designates the first screen that appears in RUN mode and after this screen appears communication with the PLC begins If however the designated initial screen has not been created or does not exist the above display will remain MAIN MENU INITIALIZE JAPANESE TRANSFER SCREEN DATA SELF DIAGNOSIS RUN NOTE To enter OFFLINE Mode simply touch the top left corner of the ST s screen within 10 seconds after connecting the ST s power cord MONA After powering up the ST the initial screen that appears is equipped with a built in invisible switch in the top left corner Touch this switch within 10 seconds to change the ST from RUN to OFFLINE mode E g
75. er cable GPW CB02 is sold separately The transfer cable package does not include the PC s interface converting adapter When using the PC with the Dsub 25pin socket side interface a connector conversion adapter is required Use the straight line type conversion adapter Recommended units eArvel AA833 eSANWA SUPPLY INC D09 9F25F When using a PC equipped with a half pitch 14pin socket interface a conversion adapter is required Recommended unit LOAS Co Ltd ZRO1 024 4 2 Chapter 4 Data Transfer When using USB transfer cable GPW CB03 Please install the USB connector of the USB transfer cable in the USB port of the personal computer ST PC 000000 Connected to the Connected to the LESA ST s Tool Connector PC s USB port NOTE f USB transfer cable GPW CB03 is an optional When USB transfer cable is used it is necessary to install the driver by setting up the cable bundle CD Please see the manual of USB transfer cable for details Transfer screen data from your PC via the screen editor software For details about the screen editor software GP PRO PBIII for Windows Operation Manual included in the screen editor software m To Transfer Data to a Completely New ST Connect the ST to your PC via the data transfer cable and then turn the ST ON The Initial Start Mode scree
76. erating humidity within the specified range 10 RH to 90 RH dry bulb temperature of 39 C or less O Is the operating atmosphere free of corrosive gasses E Electrical Specifications O Is the input voltage appropriate DC19 2V to DC28 8V m Related Items O Are all power cords and cables connected properly Have any become loose O Are all mounting brackets holding the unit securely O Are there many scratches or traces of dirt on the installation gasket 8 3 Changing the Backlight The ST unit s backlights cannot be replaced by the customer When the backlights need to be replaced please contact your local ST distributer Distribu par Ma 2 rue Ren Laennec 51500 Taissy France Email hvssystem hvssystem com Site web www hvssystem com 2 a S Ld aoe Fax 03 26 85 19 08 Tel 03 26 82 49 29 Index A AACCESSOTIES cas cit EE ees Active Display Aren After All Setting Data is Entered eee After Connecting the Power Cord Air Purity DUSt validado ALARM MESSAGE AAA Allowable Voltage Drop Ambient Operating Temperature Application NEEN Atmosheric Endurance ococccononocccononnnoncnnnnnnnnnnnncnnnncnnn Available Software Ba klisht EE Bar Code Readers Battery Replacement cee cesceeessecereeseeeneeeneeeaeceaeeeeeees 4 BRIGHTNESS ADIUSTMENT An 6 15 Brightness Adjustment BUZZER ON ERROR ei Buzzer Sounds when ST power is turned ON 7 8 7 14 C CE Marking Notes cantidad 10 Cha
77. etc CA3 CBLQ 01 CA3 CBLSYS 01 D QO Omron SYSMAC Cable o Mitsubishi PLC A QnA FX Series jo 2 Port Adaptorll GP070 MD11 9pin lt gt 25pin J Conversion Adaptor RS232C commercial type ms lo Major Network Concentrator Hub ea Conventional Products PLC series or PLC etc Pro Server with Pro Studio Chapter 1 Introduction 1 For recommended units Recommended Units Page 1 8 2 Certain types and models of devices cannot be connected GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 3 This feature can only be used with Mitsubishi A QnA and FX Series PLCs For a list of compatible units GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 4 Fora list of compatible software GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 5 Certain types and models of PLCs cannot be connected GP PRO PBIII for Windows Operation Manual included with the screen editor software 6 When the ST side of the cable uses a D sub 25 pin connector a 9pin lt gt 25pin adaptor is required GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software m ST Edit Mode Peripherals ST Unit Edit Mode MS Tool Connector
78. exclusively to be used for an MPI Direct Connection with Seimens This communication port is used exclusively for Extended SIO Scripts To use this port an Extended GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 3 Por recommended units Recommended Units Page 1 8 4 Certain types and models of devices cannot be connected GP PRO PBIII for Windows Operation Manual included with the screen editor software 5 For details about connecting GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 1 5 ST Series User s Manual ST403 AG41 24V ST Unit Transfer Cable GPW CB02 GPW CB03 Ga Tool Connector O mu RS422 Cable User created 5 LAN Cable RJ45 Conventional Products Bar Code Reader Limited to tested models RS232C Cable CA3 CBL232 5M 01 RUN Mode Mitsubishi When using the Internal 2 Port feature F GPP Function O ma mu Sp CrP Funo C F PC Commercial Products RS422 Cable cf Te CA3 CBL422 5M 01 Mitsubishi PLC FX Series connection Cable of Dn CA3 CBLFX 1M 01 CA3 CBLFX 5M 01 CA3 CBLA 01 QO Mitsubishi A Connection Cable Mitsubishi Q Link Cable Hi M CA3 CBLLINKMQ 01 Q Mitsubishi Q Connection Cable Host Controller PLC
79. from each connected ST In the Validation List when the same bit numbers as the Connection List turn ON the correspondence is accepted The Station Numbers of the com municating STs turn their corresponding PLC bit number ON If the correspondence between the ST and PLC is correct the same value as in the Connection List is written to the Validation List For example the value 002D h in the Connection List setup as the 0 bit 2 bit 3 bit and 5 bit writes to the Validation List Connection List y o olo oJo o olo ol of1Tof1 1 o 1 002D h Validation List ol o o olololo o olo ol1jo 1 1 0 1 002D h IMPORTANT e When the Connection List and Validation List do not match a COMMUNICA TION ERROR occurs Check the setup again e When changing the connection first turn all the bits OFF 6 21 ST Series User s Manual STATION NO 0 15 This is the setup for the ST Station Number mentioned above The setup range is from 0 to 15 and the only other restriction is the ST STATION NO must be unique in the system If STATION NO s are repeated a COMMUNICATION ERROR occurs NOTE The STATION NO is the number allocated to the particular ST unit This number is not related to the Link Unit Machine number 6 5 3 Customize Setup n 1 The Customize function modifies the n 1 Multi link connection s communication method to make it more effective To run commu
80. ft hand corner of the Initial Start Mode screen 45 ST Series User s Manual When transferring data using the ST setup is completed How to manually set an IP address and transfer data Set an IP address in the OFFLINE mode INITIAL SETTING OPERATING ENVIRONMENT SETTING EXTENSION SETTING ETHERNET INFORMATION SETTING However in case that an IP address is preset in the PC s screen editor software the IP address is set in the ST If the transferred IP address is used setting the ST s IP address again in the OFFLINE mode is not needed Set an IP address in the ST s through INITIAL SETTING OPERATING ENVIRONMENT SETTING EXTENSION SETTING ETHERNET INFORMATION SETTING menu When you transfer screen data from your PC to the ST while the ST is in RUN mode the screen will change automatically to Ethernet Mode If it does not you will need to manually change the ST screen to Ethernet Mode via the following screen TRANSFER SCREEN DATA ETHERNET TRANSFER TRANSFER SCREEN DATA j COPY TO CF CARD ETHERNET TRANSFER You can now transfer data from your PC s screen editor software GP PRO PBIII for Windows Operation Manual How to transfer data using a previously set IP address 2 When transferring data without first setting up an IP address in the screen editor software your ST unit s fac tory set IP address is used When transferring data using your ST unit
81. ge SEE Details Page 7 17 SYSTEM ERROR kK e During screen data transfer an unrecoverable error occurred 7 5 Error Message SEE Details Page 7 17 ILLEGAL ADDRESS IN SCREEN DATA Settings are used that overlap addresses Set the addresses correctly after checking the screen data UNSUPPORTED TAG IN SCREEN DATA The ST currently in use does not support the desired Tag Set the Tag correctly after checking the screen data PLC NOT CONNECTED 02 FF and 02 F7 The communication cable is not connected correctly Re connect the communication cable correctly PLC NOT RESPONDING 02 FE PLC s power is not turned ON Turn ON the PLC s power ST unit INITIALIZE settings Setup 1 0 PLC Setting are incorrect Check the INITIALIZE settings and make any necessary corrections The ST unit is turned ON before the PLC s power is ON Turn ON the PLC s power and wait for 2 3 seconds then turn ON the ST s power The communication cable is not connected properly Check the communication cable and connect it correctly RECEIVE DATA ERROR 02 FD The communication cable was dis connected while the ST was ON Turn the ST OFF and then ON again The ST is powered OFF then ON during communication with PLC Turn the ST OFF and then ON again Noise occurred in the communica tion cable Check the communication cable and connect i
82. hree screens at any one time one Global Window and two Local Chapter 6 Initializing the ST Windows The Global Window is common to all the display screens The Local Window displays exclusively on the corresponding base screen The GLOBAL WINDOW SETUP is described here GLOBAL WINDOW SETUP GLOBAL WINDOW ACCESS DATA FORMAT REGISTRATION NO 1 256 LOCATION x 0 319 Y 0 239 DIRECT BIN There are two options here Use and Do Not Use If you select Do Not Use ignore the items described below Global Window Setup GLOBAL WINDOW SETUP GLOBAL WINDON USE GLOBAL WINDOW Selecting Use enables these options BGLOBAL WINDOW ACCESS Use this feature to designate whether a value used is DIRECT or INDIRECT i e the REGISTRATION NO and the LOCATION values When set as Direct the REGISTRATION NO and LOCATION selections are fixed to the values entered here When set to Indirect the WINDOW REG NO s word address as prepared in the System Area is a variable This means it can have the REGISTRATION NO written to it and as a result multiple window screens can be used as Global windows You can use this method to adjust the Global window position by writing the X Y coordinates to the SYSTEM AREA s LOCATION word addresses BDATA FORMAT Setup whether the REGISTRATION NO and the LOCATION values are BIN or BCD values This field is related only to in
83. ilsafe system designs should be used to ensure the proper degree of reliability and safety Touch Panel N WARNING Q After the ST s backlight burns out unlike the ST s Standby Mode the touch panel is still active If the operator fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine operation error can occur If your ST s backlight suddenly turns OFF use the following steps to determine if the backlight is actually burned out 1 If your ST is not set to Standby Mode and the screen has gone blank your backlight is burned out 2 Or if your ST is set to Standby Mode but touching the screen does not cause the display to reappear your back light is burned out Wiring N WARNING S To prevent electrical shock or equipment damage unplug the ST unit s power cord from the power supply prior to installing or wiring the ST S Be sure to replace the ST s plastic terminal block cover after wiring is completed since operating the ST without the cover may lead to an electric shock S Do not use power beyond the ST s specified voltage range Doing so may cause a fire or an electric shock Battery Replacement Z WARNING S The ST uses a lithium battery for backing up its internal clock data If the battery is incorrectly replaced the battery may explode To prevent this please do not replace the battery yourself When the battery needs to be replac
84. information Specifications Page 2 1 and Installation and Wiring Page 3 1 2 Select and the PLC types Using the input areas provided select the ST PLC types and the PLC types to be used GP PRO PBIII for Windows Operation Manual and Tag Reference Manua 3 Create Screen Run Screen Setup Setup the screen and tags in your screen editing software according to your Screen Design GP PRO PBIII for Windows Operation Manual and Tag Reference Manual 4 Transfer Screen Data Transfer the data from the Screen editor software on your PC to the ST unit using the Data Transfer Cable 5 GP Host Connection Set up the ST so that it can receive data from the Host PLC Initializing the ST Page 6 1 and GP PRO PBIII for Windows Device PLC Connection Man ual 6 Connect the ST Link the ST with the host PLC using the appropriate connection cable different cables may be neces sary for different hosts and then operate the unit GP PRO PBIII for Windows Device PLC Connection Manual 1 2 Chapter 1 Introduction 1 2 System Design 1 2 1 ST Series System Design The following diagram represents the standard items connected to the ST Series unit ST RUN Mode Peripherals ST400 AG41 24V ST Unit g RUN Mode CD gt a CS ae E S Si When using the Internal 2 Port feature S x lt D ae i ZA 2 Data Transfer Cable a S S GPW CB02 Personal
85. ings must be entered prior to using the bar code reader with a ST unit 1 Set the CAPS 2 Add the Carriage Return CR in the Postamble s settings For the details about these settings please refer to the Installation Guide included with the bar cord unit 1 8 1 3 Accessories Chapter 1 Introduction All optional equipment listed here is produced by Digital Electronics Corporation E Available Software Product Name Model No Description GP PROPB III Ill for Windows Ver 6 30 or higher 2 C Package02 GP PRO PB GPPRO CNT01W P02 Software to be used to create the ST s screen data Installed in a per sonal computer 1 Certain types of PLCs cannot be connected 2 The ST403 unit requires GP PRO PB III C Package03 Service Pack GP PRO PB III for Windows E Tool Connector Ver 7 20 or higher Product Name Model No Description Screen Data Transfer Cable GPW CB02 Connects the ST to a personal com puter Transfers screen data and user Screen Data Transfer Cable GPW CB03 cara USB type prog E Serial Interfaces Product Name Model No Description RS 232C cable CA CBL232 5M 01 sm RS 422 cable CA CBL422 5M 01 sm Interface cables between the host PLC and the ST Mitsubishi FX Series CA CBLFX 1M 01 1m Connection Cable CA CBLFX 5M 01 5m Connects directly to Mitsubishi PLC FX Series Device connecto
86. isplay brightness may cause flicker Adjust it by changing the display device settings 6 4 4 Display Setup Page 6 16 To end brightness ADJUSTMENT mode touch anywhere on the screen except the bottom section Brightness ADJUSTMENT mode cannot be entered while the ST is starting up Brightness ADJUSTMENT can be used even during RUN mode PLC lt gt ST communication Regardless of a normal and reversed display the left side of the contrast adjustment bar displayed at the bottom area of the screen is always Bright Brightness of red in ST403 cannot be adjusted 6 15 ST Series User s Manual ESET UP LCD To reverse the screen display colors touch SET UP LCD on the SET UP I O screen to change the setting from NORMAL to REVERSE and then touch the SET key The display color will be reversed and the previ ous screen will reappear SET UP 1 0 i INITIALIZE SET UP 1 0 TOUCH OPERATION WODE gt POINT SET UP SIO EXP SERIAL SETUP SYSTEM RESET MODE ON COMM SETUP EXP SERIAL ENVI SET UP 1 0 COM PORT SET UP CONTRAST SETTING ON BRIGHTNESS SETTING ON DISPLAY SETUP SET UP LCD NORMAL PRINTER SETUP 6 4 4 Display Setup The ST unit s screen may flicker or there may be shadows appearing on extended display lines on the LCD surface In the case where the ST unit s ambient temperature becomes high and its current brightness level is set to low this effect m
87. keys may appear at different times at the top of the screen TOOL CONNECTOR LOOP BAC set 0 SET Key When this key is pressed your selected Self Diagnosis test begins 0 ESC Key When this key is pressed the selected Self Diagnosis test is cancelled and you are returned to the SELF DIAGNOSIS menu After Check To Return To Self Diagnosis Menu When OK displays Pressing once anywhere on the display screen returns you to the Self Diagnosis menu CHECK OR 5 7 ST Series User s Manual When an Error Message displays To return to the self diagnosis menu screen when the error message is displayed by the self diagnosis it pushes in order in the lower left corner of the displayed screen 1 and the lower right corner 2 CHECK DATA ERROR Error Message NOTE When the lower left corner is pushed while pushing the lower right corner of the screen 2 the bril liance control is displayed 6 4 3 Set Up Touch Panel M BRIGHTNESS ADJUSTMENT Page 6 15 Return To Main Menu Touch the MAIN Key in the top right corner of the SELF DIAGNOSIS menu to return to the MAIN MENU MAIN SELF DIAG MENU MAIN MENU DISPLAY PATTERN INPUT PORT INITIALIZE JAPANESE TOUCH PANEL SIO CHECK TRANSFER SCREEN DATA FEPROM CHECKSUM EXP SERIAL I F Se SELF DIAGNOSIS FRAME BUFFER FUNCTION SWITCH RUN TOOL CONNECTOR
88. light s OFF when no operations have occurred for a designated period of time A 0 entered in this field causes a normal display i e the screen is cleared after the ST s standard default time elapses When SYSTEM DATA AREA s SCREEN DISPLAY OFF data is 0000h and the following operations are not performed on the screen for the User s designated period of time the ST s current display is turned OFF Reference GP PRO PBIII for Windows Device PLC Connection Manual included with the screen edi tor software eChange Screen eTouch Screen Alarm Messages scrolling display Error Message Display Menu Bar for forced reset display 1 When using the Direct Access or the Memory Link formats the object address becomes 9 or 12 respectively Only when all items are set within the System Data Area GP PRO PBIII for Windows Device PLC Connection Manual included with the screen creation software SEE gt 6 3 2 Chapter 6 Initializing the ST ESTART TIME SEC This setup determines the start up time of the ST Use this setup to adjust the power up sequence so that the ST starts up after the PLC TOUCH BUZZER SOUND Setup whether or not the ST beeps when pressed PASSWORD SETUP The password setting is used when changing to the Initialize Memory or Initialize OFFLINE mode Screens The password from 0 to 9999 ensures protection of the ST settings since the use of OFFLINE mode is con trolled If you do
89. lling the ST Same as the seal included in the ST s original equipment package 2 Specifications 2 1 General Specifications 2 2 Functional Specifications 2 3 Interface Specifications 2 4 Part Names and Functions 2 5 Dimensions ST Series User s Manual 2 1 General Specifications 2 1 1 Electrical Rated Voltage DC24V Rated Voltage Range DC19 2V to 28 8V Allowable Voltage Drop 2ms or less Power Consumption 7W or less In Rush Current 50A or less Voltage Endurance AC500V 20mA for 1 minute between charging and FG terminals Insulation Resistance 20MQ or higher at DC500V between charging and FG terminals zl The FWHM Full width half maximum value is approximately 50us When exceeding 25A 2 1 2 Environmental Ambient Operating Temperature Cabinet Interior Panel Face 0 to 50 C Storage Temperature 20 C to 60 C Operating Humidity 10 RH to 90 RH Non condensing wet bulb temperature 39 C or less Storage Humidity 10 RH to 90 RH Non condensing wet bulb temperature 39 C or less Air Purity Dust 0 1 mg m or less non conductive levels Pollution Degree Pollution Degree 2 Corrosive Gasses Free of corrosive gasses Atmosheric Endurance ST Operation Altitude 800hPa to 1 114hPa 2 000 meters or lower Vibration Resistance 1EC61131 2 compliant When vibration is NOT continuous 10Hz to 57H
90. me may have scraches or dirt on it and could have lost much of its dust and drip resistance Be sure to change the gasket periodically or when scratches or dirt become visible Be sure to use gasket model ST400 WP01 Be sure the gasket s seam is not inserted into any of the unit s corners only in the straight sections of the groove Inserting it into a corner may lead to its even tually tearing To ensure the installation gasket s maximum level of moisture resistance be sure the gasket s seam instead as shown into the panel s bottom face Installation Gasket Rear face of ST 3 2 Chapter 3 Installation and Wiring E Creating a Panel Cut Create the correct sized opening required to install the ST using the installation dimensions given 2 5 2 Panel Cut Dimensions Page 2 14 The installation gasket installation brackets and attachment screws are all required when installing the ST Panel Cut Area NOTE Check that the installation panel or cabinet s surface is flat in good condition and has no jagged edges Also if desired metal reinforcing strips can be attached to the inside of the panel near the Panel Cut to increase the panel s strength IMPORTANT i Panel thickness should be from 1 6mm 0 06in to 10mm 0 4in Decide the panel s thickness based on the level of panel strength required 1 6mm 0 06in to 5 0mm 0 2in e For easier maintenance operation and improved ventila
91. n List ST PLC IMPORTANT e Inthe NETWORK INFORMATION ADR setup the same address to all the ST s connected to the same link unit Furthermore when there are 2 ports in the con nected link unit do not make them the same address 6 20 Chapter 6 Initializing the ST Connection List The word address for the Connection List sets up the number of ST s connected to the PLC which must be registered beforehand on the PLC side When these ST s are connected to the PLC the corresponding PLC bit numbers for the particular ST Stations see below should be turned on by the PLC NOTE The word address for the Connection List sets up the number of ST s connected to the PLC which must be registered beforehand on the PLC side When these ST s are connected to the PLC the corresponding PLC bit numbers for the particular ST Stations see below should be turned on by the PLC Bit 15 Bit O 1514131211110 9 8 7 6 5 4 3 2 1 0 unit unit Junit Junit unit unit Junit junit unit unit junit junit funit junit junit junit For example when these 4 ST units bit 0 bit 2 bit 3 bit 5 are connected 002D h is written here o 1 002D h Connection List Tal o o o oJ o o o ofo o ifo fi IMPORTANT Be certain to setup this data before running e Turn all bits not related to the ST OFF Validation List This area responds to the correspondence
92. n will appear on the ST and you can transfer screen from your PC The screen will change to the Trans fer screen automatically IERDE F ARI ERMAT NO THIET D A EF CORREO E ERR AAT TINA AIR TE REDEE O TUE JES AMANTES DA HE COMAREO FERRARI COSTES ZIToT PAL Initial Start Mode Initial Start Mode Since this unit s system data has not Since this unit s system data has not yet been downloaded it will operate yet been downloaded it will operate in Initial Start Mode Please download in Initial Start Mode Please download this system from your PC this system from your PC NOTE Touch the ETHERNET SETUP button to enter ethernet transfer settings S1403 ST400 51T401 51T402 4 3 ST Series User s Manual 4 4 m After Completing Data Transfer using ST setup Transfer screen data from the screen editor software and select the Transfer mode Please switch from an off line mode to Transmission of the screen data mode by hand power when not changing For more information about OFFLINE MODE 5 OFFLINE Mode Page 5 1 MAIN MENU TRANSFER SCREEN DATA INITIALIZE JAPANESE TRANSFER SCREEN DATA SELF DIAGNOSIS RUN During data transfer the SETUP Transfer and Now Transferring Please Wait messages will appear When these messages disappear screen data transfer is completed If you wish to stop data transfer simply cancel it from your PC s
93. nal Name Direction 1 CD Carrier detect Input 2 RD Receive data Input 1 5 3 SD Send data Output 4 ER Enable receive Output 5 SG Ground 6 DR Data set ready Input 7 RS Request send Output 8 CS Clear send Input 9 RI Ring indicate Input Recommended Connector Dsub 9 pin socket type XM2D 0901 lt made by OMRON Corp gt Recommended Cover Dsub 9 pin cover XM2S 0913 lt made by OMRON Corp gt 2 8 Chapter 2 Specifications NOTE RS 232C can be used to connect the ST with Devices PLCs Use inch type screw 4 40UNC as set screws 2 33 ST402 AG41 24V Serial Interface RS 485 MPI Interface X Pin Connection Pin No Signal Signal Name Direction 1 NC No connection 2 NC No connection 5 1 3 LINE Line In Output a 4 RTS Request Send Output 5 SG E 9 6 6 5V 5V External Output 2 Output 7 NC No connection a 8 LINE Line In Output 9 NC No connection 1 The connector of the ST side is socket type 2 When providing power via the Seimens Corporation Profibus connector power cannot be connected to the Device PLC Recommended Connector Dsub 9 pin pin type XM2A 0901 lt made by OMRON Corp gt Recommended Cover Dsub 9 pin cover XM2S 0913 lt made by OMRON Corp gt NOTE This communication port is designed exclusively to be used for an MPI Direct Connection with Seimens Corporation S7 200 300 400 Series PLCs
94. nging the Backlteht 8 4 Cdra EE e 2 4 EE EE 2 4 CHARACTER STRING DATA MODE eee 6 8 Character String Data Setup 6 8 Check the Installation Gasket s Seatng 3 2 Checks all the figures and tiling patterns 200 50 7 4 Checks each ST touch panel souge 7 4 Checks the Function Switch 7 4 Checks the Input Port 7 4 Checks the internal display Memory eee 7 4 Checks the RS 232C and RS 422 send receive lines 7 4 Checks the status of the Expansion Serial I F 7 4 Checks the System and Protocol of the ST Internal Mem Cleaning the Display CIO CK ACCUTACY iyani raa Clock Settings Cannot be Entered Clock Setup Error ocoonconconoonoonnnnnonnonnonnennconecnconconeos Colors it COMMUNICATION FORMAT COMMUNICATION PORT SETUP COMMUNICATION RATE eects Communication Setup cee eceeeseeeseeeseeeeneeeeees Connecting the Power Cord Connecting the Power Supply Connection Listiscici ironia CONTENTS EE CONTRAST ADJUSTMENT ossee Contrast Adjustment 0 cece eseseeseeeeseeeeeeeseeeeaes CONTROL secando Coohoe Method gees nota Corrosive Deeg a Creating a Panel Cut uiicnnionsiinas iii Sech Customize SUP iii as D Data Backtips viril DATA FORMA Tiesto iia DATA LENGTH ce conca init Data Transferir DATA TYPE OF SCREEN NO DIMENSIONS ia a IR Display Device iii DISPLAY PATTERN Display SUD rs Display Specifications oocononionnnnnonnncnnnnnnnncnncnnn cano
95. nication efficiently the user should first determine whether they wish to have Operation or Display priority set for the ST Based on this the communication response speed can be upgraded However this also depends on the screen information displayed mPLC PRIORITY According to how the ST is used select either Operation priority OPE or Display priority e Operation Setup the ST to this option when using the ST mainly as an operation panel As a result the ST will com mand better touch panel numeric input and switch response times Leaving the ST in this mode does not drastically influence the touch panel operation response time of other STs The screen display renewal cycle however will slow e Display Setup the ST to this option when using the ST mainly as a monitor screen The ST will command a higher display speed as a result however the response time for the touch panel s operations will slow IMPORTANT Ina standard network setup use the same setup for all connected ST s To increase the display speed be sure the addresses used are consecutive addresses When bit addresses are used use consecutive to the word units e Speed Difference between Display Priority and Operation Priority When using the Mitsubishi Electric Corp A3A PLC with a scan time of 20ms with consecutive addresses 80 words not including in the System Area the difference in reading speed is as shown in the following graphs 6 22
96. nlight or in excessively dusty or dirty environments Do not store or use the unit where strong jolting or excessive vibration can occur Do not store or use the ST where chemicals such as organic solvents etc and acids can evaporate or where chemi cals and acids are present in the air Corrosive chemicals Acids alkalines liquids containing salt Flammable chemicalsOrganic Solvents Do not use paint thinner or organic solvents to clean the ST since they can cause either discoloration or a ST malfunc tion Do not store or operate the LCD display in areas receiving direct sunlight since the sun s UV rays may cause the LCD display quality to deteriorate Storing this unit in areas at a temperature lower than is recommended in this manual specifications may cause the LCD display liquid to congeal which may damage the panel Conversely if the storage area temperature becomes higher than the allowed level the LCD liquid will become isotropic causing irreversible damage to the LCD Therefore be sure to store the panel only in areas where temperatures are within those specified in this manual Do not connect or disconnect the communication cable between the ST and the host during power ups About the Screen Data IMPORTANT Due to the possibility of unexpected accidents be sure to back up the ST s screen data regularly About the ST s Display Panel The ST s currently displayed data its voltage and brightness setting ea
97. not wish to use this feature enter the default value 0 DATA TYPE OF SCREEN NO This setup controls whether BIN or BCD format numbers are used when making screen changes Screen num bers 1 to 8999 are available for binary format screen numbers 1 to 1999 are available for BCD format System Area Setup SYSTEM AREA SETUP is necessary for the PLC to control its ST related data and prepares the PLC inter nal Data Memory DM and Data Register D 1 Use this setup to prepare the desired SYSTEM DATA AREA items SYSTEM DATA AREA is located in the LS area of the ST s internal area GP PRO PB III for Windows Device PLC Connection Manual included with the screen editor software When using the Memory Link format this setting is unnecessary SYSTEM AREA WRITE Jee kl SYSTEM AREA READ Fab CURRENT SCREEN NO RESERVED CHANGE SCREEN NO RESERVED a WORD 1 CORO n gt On 1 CL WORD ERROR STATUS DISPLAY ON OFF WINDOW CONTROL 1 Horo Owen 1 C1 WORD CLOCK DATA CURRENT r 7 CLOCK DATA SET WINDOW REG NO 4 WORDS PREY 4 words 1 WORD STATUS g CONTROL WINDOW LOCATION CORD d Om 1 2 WORDS AREA SIZE WORD AREA SIZE WORD Reverse mode items are selected Reverse mode items are selected Press the item and when the item is highlighted it has been selected When you press the Confirm key the System Area Contents screen appears to confirm the selected
98. od use System Data Area word address 9 With the Memory Link Method use System Data Area word address 12 GP PRO PB III for Windows Device PLC Connection Manual ST Series Model Names The ST Series refers to the following ST model numbers Series Model Name Model Type Comments ER ee ST400 ST400 AG41 24V ST400 ST401 ST401 AG41 24V UL c UL ST401 ST Series Approved CE ST402 ST402 AG41 24V Marked ST402 ST403 ST403 AG41 24V ST403 Package Contents The ST s packing box contains the items listed below Please check to confirm that all items shown below have been included ST Unit 1 Installation Guide 1 ST400 AG41 24V eee Installation ST402 AG41 24V Guide ST403 AG41 24V Ce ft S Installation Gasket 1 Installation Fasteners lt pre installed gt 4 set Cc Power Plug 1 lt pre installed gt This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local ST distributor immediately for prompt service 8 UL c UL Application Notes The ST400 AG41 24V ST401 AG41 24V ST402 AG41 24V ST403 AG41 24V units are UL c UL listed product ST400 AG41 24V UL Registration Model 3180053 02 ST401 AG41 24V UL Registration Model 3180053 03 ST402 AG41 24V UL Registration Model 3180053 04 ST403 AG41 24V UL Registration Model 3383102 01
99. orrectly installed SEE Device PLC Connection Manual included with the screen creation software For RS 422 use the solutions provided in the dotted rectangle above Disconnect all the cables except the Power cable and turn the unit ON ST Series User s Manual 7 12 Are the corresponding SIO INITIALIZE settings OK Enter correct settings and values 6 Initializing the ST page 6 1 SELF DIAGNOSIS SIO CHECK OK There is a problem with the ST unit Please contact your local ST distributor Are all Tags set up correctly Possible problems with the PLC Check if the PLC is working properly Check the tag data and correct the setup values Tag Reference Manual included with the screen creation software Chapter 7 RUN Mode and Errors 7 3 4 Touch Panel Does Not Respond When the touch panel does not respond or its response time is very slow after it is pressed please use the flowchart below to find the origin of the problem and the appropriate solution Touch panel not responding Is INITIALIZE s SET UP TOUCH PANEL correct NO Inthe INITIALIZE SET UP TOUCH PANEL option enter values applicable to the Touch Operation Mode 6 Initializing the ST page 6 1 Disconnect all the cables including SIO cable and AUX cable except
100. ous TTL level nonprocedural command I F lt During screen file development gt Used for transferring data to and from the GP application software and the ST lt During Operation gt Used for a variety of devices including a bar code reader 2 7 ST Series User s Manual 2 3 2 3 1 2 3 2 Interface Specifications ST400 AG41 24V Serial Interface RS 422 Interface X Pin Connection Pin No Signal Signal Name Direction 1 RDA Receive data A Input 2 RDB Receive data B Input 1 5 3 SDA Send data A Output 4 ERA Enable receive A Output O 5 SG Ground 6 9 6 CSB Clear send B Input 7 SDB Send data B Output 8 CSA Clear send A Input 9 ERB Enable receive B Output e Use inch type screw 4 40UNC as set screws Recommended Connector Dsub 9 pin socket type XM2D 0901 lt made by OMRON Corp gt Recommended Cover Dsub 9 pin cover XM2S 0913 lt made by OMRON Corp gt NOTE e RS 422 4 wire or 2 wire can be used to connect the ST with Devices PLCs e The following pairs of pin s must be connected to each other 6 CSB lt gt 9 ERB 8 CSA lt gt 4 ERA e This unit is not equipped internally with termination resistance Attach termination resistance to the cable If there is no designation on the PLC Device side attach 10001 2W ST401 AG41 24V Serial Interface RS 232C Interface Y Pin Connection Pin No Signal Sig
101. ovement To prevent accidents related to incorrect signal output or operation design all switches used to control vital machine operations so they are operated via a separate control system Q Please design your system so that equipment will not malfunction due to a communication fault between the ST and its host controller This is to prevent any possibility of bodily injury or material damage Q Do not use the ST unit as a warning device for critical alarms that can cause serious operator injury machine damage or production stoppage Critical alarm indicators and their control activator units must be designed using stand alone hardware and or mechanical interlocks S The ST is not appropriate for use with aircraft control devices aerospace equipment central trunk data transmission communication devices nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high levels of safety and reliability S Do not create switches used to control machine safety operations such as an emergency stop switch or a ST touch screen icon Be sure to install these switches as separate hardware switches otherwise severe bodily injury or equip ment damage can occur Q When using the ST with transportation vehicles trains cars and ships disaster and crime prevention devices var ious types of safety equipment non life support related medical devices etc redundant and or fa
102. ower on and Error Nos 003 and 004 are displayed when an error occurs during the function processing No Description Applicable Script 001 The maximum number of Global D Scripts is 32 Note Global D Script The total number of Global D Scripts exceeds the limit that functions are included in the counts The total of all devices in the Global D Script exceeds the 002 limit of 255 devices Glopa ER 003 Either the function being called does not exist or that D Script function has caused an error Global D Script D Script 004 Function cannot be nested more than 10 levels Global D Script 7 22 Chapter 7 RUN Mode and Errors 7 5 8 Extended SIO Script Error The following error message is displayed when an Extended SIO Script is not configured properly The ST Series unit displays the error message on the bottom at the ST screen Error Message Extended SIO Script Extended SIO Script Error The following table lists the numbers assigned to in the above error message Error No 001 is displayed at power on and Error Nos 003 and 004 are displayed when an error occurs during the function processing No Description The total number of the Functions of Extended SIO Scripts exceeds the limit 201 The maximum number of Functions of Extended SIO Scripts is 254 002 Reserved 003 The function that is being called does not exist 004
103. r I F Simulta neous use of programming panel how ever is not possible Mitsubishi Q Link Cable CA3 CBLLINKMQ 01 An interface cable which is able to con nect directly to a Mitsubishi PLC Q Omron SYSMAC Cable CA3 CBLSYS 01 An interface cable which is able to con nect directly to an Omron PLC SYSMAC Mitsubishi Q Connec An interface cable which is able to con tion Cable tion Cable CA3 CBLQ 01 nect directly to a programming console of Mitsubishi PLC Q products Mitsubishi A Connec An interface cable which is able to con CA3 CBLA 01 nect directly to a programming console of Mitsubishi PLC A products 1 9 ST Series User s Manual 1 Certain types of PLCs cannot be connected E Option Product Name Model No Description Disposable dirt resistant sheet for the Screen Protection Sheet ST400 DF01 ST s screen The ST s touch panel can Hard Type be operated with this cover sheet attached 5 sheets set Attachment CA4 ATMST 01 When replacing from GP 230 250 270 Series can be the spacer for the panel face clearance E Maintenance Options They are available separately as optional maintenance items Product Name Model No Description Installation Fastener CA3 ATFALL 01 Fasteners to attach the ST to a panel 4 fasteners set Installation Gasket ST400 WP01 Provides a moisture resistant seal when insta
104. reen creation software Has Backlight Off data been written to the SYSTEM DATA AREA There is a problem with the Backlight or ST unit Please contact your local ST distributor 1 To make the OFFLINE screen appear turn the power OFF then ON and press the upper left corner of the screen within 10 seconds 7 10 Chapter 7 RUN Mode and Errors 7 3 3 No ST Host Communication When the ST will not communicate with the host PLC follow the flowchart below to find both the cause of the problem and a suitable response Or if an error message displays on the screen check the error code to find the appropriate solution 7 4 Error Messages Page 7 15 Does not communicate Unplug the ST s power cord Setup the protocol that corresponds with NO the connected PLC Device PLC Connection Manual included with the screen creation software as the correct PL protocol Table file been selected YES Attach the SIO cable unit properly Is the SIO cable NO making sure all connections are secure attached properly to this unit Device PLC Connection Manual included with the screen creation software YES Install the Termination Resistor in the correct position with the correct values Resistor position and values change with each PLC type When using the Direct Access format Is the Termination NO Resistor c
105. right of EV Inthis example the asterisk mark is in the position which means this unit revision code is D Pro face DIGITAL ELECTRONICS CORP REV ABC EFGHIJKLMNOPQRSTUVWXYZ123 10 Documentation Conventions The list below describes the documentation conventions used in this manual IMPORTANT Indicates important information or procedures that must be followed for correct and risk free software device operation screen editor Indicates the GP PRO PBIII for Windows screen editor software version 6 30 or higher For information on how to confirm the version refer to the GP PRO PB for Windows Operation Manual which is supplied with the screen editor software PLC Abbreviation for Programmable Logic Controller Indicates useful or important supplemental information Indicates steps in a procedure Be sure to perform these steps in the order given Provides useful or important supplemental information 1 2 Refers to useful or important supplemental information 11 Memo CONTENTS Pra it tds ett ee Met le ROL ei Eee ee ae el lo 1 le 1 Essential Safety Precautions iconos canilla 2 ST Series Model N gee eege ii e bid 8 Package E CET 8 UE D RE ei tele Wl 9 CE Marking Notesiomcsai tios lS oo ihe crios delicia asilo cidcid eit labiales lesbico 10 Revision Information A A a a dida iaa 1
106. ring methods Article 501 4 b of the National Electrical Code NFPA 70 or as specified in Section 18 152 for installation within Canada This equipment is suitable for use in Class I Division 2 Groups A B C and D Hazardous Locations WARNING Explosion hazard substitution of components may impair suitability for Class I Division 2 ST400 AG41 24V ST401 AG41 24V ST402 AG41 24V ST403 AG41 24V units with revision code A or later are all UL1604 compliant Revision Information Page10 4 WARNING Explosion hazard when in hazardous locations turn the power OFF before replacing or wiring mod ules 5 WARNING Explosion hazard Confirm that the power supply has been turned OFF before disconnecting equipment or confirm that the location is not subject to the risk of explosion 6 WARNING Explosion hazard DO NOT connect disconnect equipment unless area is known to be non hazardous or the power has been switched off TOOL port is for system set up and diagnostics in a nonhazardous location area only CE Marking Notes The ST400 AG41 24V ST401 AG41 24V ST402 AG41 24Vand ST403 AG41 24V are CE marked products that con form to EMC directives EN55011 Class A and EN61000 6 2 For detailed CE marking information please contact your local ST distributor Revision Information Use the metallic label attached to the rear of the ST to identify your unit revision code This code is at the bottom of the label to the
107. s INITIALIZE MEMORY ES WARNING PREVIOUS DATA WILL BE OVERWRITTEN ENTER PASSWORD AND PRESS START KEY START To initialize the ST internal memory enter the common password 1101 or the password entered in the SYS TEM SET UP screen For details about entering password numeric values 5 3 Initialization Page 5 5 NOTE The time required for Initialization is between 10 and 20 seconds 6 27 ST Series User s Manual 6 7 Set Up Time Sets the ST s internal clock SET UP TIME PRESENT TIME YOM D TIME SET UP Yf JM D ESET UP TIME Enter date and time corrections to the date and time displayed in the PRESENT TIME NOTE The ST s internal clock has a slight error At normal operating temperatures and conditions with the ST operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 65 to 350 seconds per month For systems where this degree of error will be a problem the user should be sure to mon itor this error and make adjustments when required 6 28 Chapter 6 Initializing the ST 6 8 Set Up Screen The initial screen display upon powering up the character size when in RUN mode and other general screen items are setup here SET UP SCREEN 1 INITIAL SCREEN NO B ALARM MESSAGE Y SIZE 1
108. s DISPLAY WARNING AA Documentation Conventions DSGript EMOL todita E Electrical Specifications onnoniccnnnnnnnnnncnnnnnnnnnos 2 2 8 4 Electrostatic Discharge Immunity ooooocccnicnicncnccncnncnnnno 2 2 Entering Numbers anat 5 5 Entering OFFLINE Mode 5 2 Environmental Specifications ooonoccicninnonnnnnnnonennncnnns 2 2 Error Message Details 7 17 Error Message Tiet steet ie geed Cer 7 15 Error Messages marenia iaga 7 15 E dee 7 14 Index 1 Essential Safety Precautions cc ceeeeseeseeeeseeeeeeeeeees 2 Ethernet Cable Connector Ethernet Data Transfer Ethernet Interface Ethernet Setup ai sseasescessepveoseotes Expansion Serial Environment Setup EXPANSION SERIAL UP Expansion Serial Interface Expansion Serial Setup Extended SIO Script Error External Dimensions ooooncicnnnocncnncnnnonancnnnincnnnos F FACIL oasis 6 25 FONT SETTING cuco ee A 6 3 6 30 Font Sl ao 6 30 Font A eka eas 2 4 FRAME BUFFER sico ride 7 5 Fuck Sia iban 2 5 FUNCTION SWITCH cccociononnonnonnincononninncororocccoreccnnnos 7 7 Function Switch cssesesssscsoesstoceserssersneceerseeees 2 12 Functional Specifications ooooonionnnonnnnnnnnccnnnnnncnnncnos 2 4 G GATEWAY ipso ie See at General Safety Precautions General SBpecifceatons Global D Script Error GLOBAL WINDOW ES GLOBAL WINDOW ACCESS A 6 7 Global Window Setup oooconoccciccoconononaconononanancnnonononocinos GP Screen
109. s factory set IP address be sure to set 10 255 255 1 to 110 255 255 254 as your PC s IP address and 255 0 0 0 for your PC s subnet mask The data transfer method is the same as when the IP address was manually set Here the term Set up refers to the process of sending ST screen system program and protocol pro gram information to the ST via the screen editor software so that the ST can be used as an operator interface 2 Be sure to use 2 Way2000 version 3 10 or higher This version data can be seen in the bottom left hand corner of the Initial Start Mode screen Z Chapter 4 Data Transfer Checking the IP Address Use the following procedure to check the IP Address assigned to the ST and some consideration precautions 1 Display the menu bar For instructions on how to display the menu bar 6 4 3 Set Up Touch Panel page 6 13 Ww 2 Click on the left side cell of the menu bar to display the next menu SI wow ene RESET CANCEL 3 The IP Address assigned to the ST will appear in the menu bar N uv IP alten Den 3 128 NOTE The IP Address will not be reflected unless ST was reset or power cord was reconnected After changing Ethernet Setup settings the ST must then be reset or power cord must be recon nected 4 7 ST Series User s Manual Memo 4 8 5 OFFLINE Mode 5 1 Entering OFFLINE Mode 5 2
110. screen editor software Tf you try to set up the ST after data transfer the OFFLINE mode s Main Menu will appear If you do NOT set up the ST the screen designated in INITIAL SETTINGS SCREEN SETUP INITIAL SCREEN FILE NO will appear and the screen will change to operation RUN mode IMPORTANT Do NOT disconnect the ST s power supply turn OFF the PC or disconnect the ST s transfer cable during the data transfer If you do an error may occur when the ST is started NOTE Ifthe screen editor software s GP SYSTEM SETTINGS data is transferred to the ST the OFFLINE mode INITIAL SETTINGS data will be overwritten Here the term Set up refers to the process of sending system program and protocol program informa tion to the ST via the screen editor software so that the ST can be used as an operator interface Chapter 4 Data Transfer 4 2 Ethernet Data Transfer The ST403 unit is equipped with the Ethernet I F which allows you to setup the ST via an Ethernet network as well as transfer ST screen data Unlike ST403 the other units are not equipped with the Ethernet I F MON When using the Ethernet communication protocol you must specify the port number for the protocol as 10 or higher than the value specified in this section Otherwise the setup or screen data transfer via Ethernet is disabled After you connect an Ethernet cable to the ST s Ethernet I F the ST will appear on
111. t correctly GP STATION NO DUPLICA TION ERROR 02 F9 This ST s station number is same as another ST Check all ST station numbers and set them so they are all unique PLC is powered OFF then ON dur ing communication with ST Turn the ST OFF and then ON again NETWORK ADDRESS ERROR 02 F8 The SIO address used for this ST is different from other ST s Only for the Multi Link connection Check all ST s SIO address set tings and correct any that are incorrect 7 15 ST Series User s Manual Error Message Problem Counter Measure PLC COM ERROR 02 Specific PLC related error or an error has occurred with the PLC 7 5 Error Message Details Page 7 17 SCREEN MEMORY DATA IS CORRUPT nnnn mmmm ScreenData is corupted nnnn indicates the Screen Number that has an error mmmm indicates the number of screens that have errors Decimal Check the screens that have errors correct all errors and then transfer the screen data again CLOCK SETUP ERROR The backup battery for the internal clock is running low 7 5 Error Message SEE Details Page 7 17 SCREEN TRANSFER ERROR An error occurred in the data trans mission from the screen editor to the STpanel Re transfer the screen data SCREEN TAG LIMIT EXCEEDED Tags are setup beyond the tag limit max of 385 7 5 Error Message SEE Details Page 7 17 OBJ PL
112. the addresses within the set range of the e System Data Area 0 to 2047 and re send used for storing data for Trend graph or corer data EB Se EE 3 ees See saie When using a Toyoda Machine Works PLC error ge g Set the addresses within the set range of the Memory to Memory Link type eaves 4 Ge PLC ats ype When using a Yaskawa PLC i Set the addresses within the set range of the devices FA Address range error Set the addresses within the allowable range When using a Matsushita Electronics 53 PLC and there are too many screen Decrease the number of tags on the screen tags the PLC will not receive data The tag addresses Trend graph data When using a Fuji Electric PLC 51 storage address Alarm message Reg Setup the addresses in a device range that istry address do not exist in the PLC s exists internal memory i The Error code for each PLC can be found in the table on the last page of this chapter Others Then look up the Error Number in the indicated PLC manual Or report the Error Number to the PLC manufacturer 7 20 7 5 4 Chapter 7 RUN Mode and Errors NOTE f In Hitachi Industrial Equipment System s HIDIC H HIZAC H Series the error code is divided into 2 bytes whereas the ST Error Number is composed of 1 byte codes E g Reply Return Display Command Code Error No oh o 7 1 7 AA ES When the Display Error Number is 8 or 5 use only the left column
113. tion be sure to install the ST at least 100 mm 3 94 in away from adjacent structures and other equipment Unit mm in 100 3 94 100 3 94 ST Series User s Manual IMPORTANT Be sure that the ambient operation temperature and the ambient humidity are within their designated ranges When installing the ST ina cabinet or enclosure the term ambient operation temperature indicates the cabinet or enclosure s internal temperature Inside Cabinet Outside Cabinet Be sure that heat from surrounding equipment does not cause the ST to exceed its standard operating temperature When installing the ST in a slanted panel the panel face should not incline more than 30 30 or less When installing the ST in a slanted panel and the panel face inclines more than 30 the ambient temperature must not exceed 40 C When installing the ST vertically position the unit so that the Power Input Termi nal Block is also vertical 3 4 Chapter 3 Installation and Wiring E Installing the ST 1 Insert the ST into the panel cut out as shown here 2 Insert the installation fasteners into the ST s insertion slots on the right and left side of the unit Slot Le Installation panel Hook IMAN Be sure to insert installation fasteners in the recessed portion of
114. upply Remove the power plug form the ST unit Insert each wire into the power plug s wire hole Replace the power plug Chapter 3 Installation and Wiring IMPORTANT i Use flat screwriver SIZE 0 6 x 3 5 to tighten the terminal block wire set screws The torque required to tighten these screws is 0 5 to 0 6 Nim Do not solder the wire itself NOTE The power supply cord should be equivalent to the specification shown above Be sure to twist the power cords together up to the power plug See illustration as shown below The power supply plug MSTB2 5 3 ST 5 08 is made by Phoenix Contact 3 2 2 Connecting the Power Supply Notes when the power supply is supplied Please connect the power cable with the power supply connector on the main body side with a power plug of the attachment CON ON Q O O ST Unit Main Power ST Power Input Outpt Power Unit Input Outpt Main Power ST Power ON Cem o O G ST Unit Power Input Outpt ZC 3 Input Outpt Power Input Outpt Power Main Circuit d Operation Motor Unit When supplying power to the ST unit please separate the input output and operation unit lines as shown e To increase the noise resistance quality of the power cord simply twist each power wire before attaching the Ring Terminal The power supply cord must not be bundled or positioned close to main circuit lines high volt age high current or input output signal lines
115. z 0 075mm 57Hz to 150Hz 9 8m s When vibration is continuous 10Hz to 57Hz 0 035mm 57Hz to 150Hz 4 9m s X Y Z directions for 10 times 80min Noise Immunity via noise simulator Noise Voltage 1 000Vp p Pulse Duration 1us Rise Time ins Electrostatic Discharge Immunity 6kV complies with EN 61000 4 2 Level 3 The LCD displays of ST may occasionally blur when they are used for hours at over 40 C ambi ent operating temperature This is a temporal phenomenon After the temperature returns to nor mal the normal display will be restored The ST s operation will not be affected even though the display is blurred 2 2 Chapter 2 Specifications 2 1 3 Structural Grounding 1000 or less or your country s applicable standard Ratings For front panel of installed unit Equivalent to IP65 JEM 1030 NEMA 250 Type4X 12 External Dimensions W130 mm 5 12 in x H104 mm 4 09 in x D41 mm 1 61 in Weight 0 4Kg 0 9lb or less Cooling Method Natural air circulation 1 The front face of the ST unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Therefore prior to installing the ST be sure to confirm the type of conditions that will be present in the ST s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel th

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