optimate panels
Contents
1. PLC Family CPU or other device CPU Port Cables for 600 1000 Series Cables for 400 Series TM Port 1 OP 2CBL OP 2CBL 2 DirectLOGI DLOS DO 05 sat AIS Saw ieee DLO5 Port 2 OP 2CBL OP 2CBL 2 i Port 1 OP 2CBL OP 2CBL 2 DirectLOGIC DLO6 DO 06 Jr cubL Le DL06 Port 2 OP 2CBL 1 not available DirectLOGIC es f OCBI DL105 DL105 F1 130 Only one OP 2CBL OP 2CBL 2 D2 230 Only one OP 2CBL OP 2CBL 2 2 240 Top port OP 2CBL OP 2CBL 2 DirectLOGIC Bottom port QP 2CBL QP 2CBL 2 DL205 D2 250 1 Top port OP 2CBL OP 2CBL 2 D2 260 Bottom port OP 2CBL 1 not available D2 DCM module Only one OP 4CBL 2 not available D3 330 Requires DCU OP 4CBL 2 not available D3 330P Requires DCU OP 4CBL 2 not available DirectLOGIG Top port OP 3CBL QP 3CBL 1 D3 340 DL305 en Bottom port OP 3CBL OP 3CBL 1 Top port OP 2CBL OP 2CBL 2 D3 350 Bottom port OP 4CBL 2 not available 4 430 Top port 15 pin OP 4CBL 1 OP 4CBL 3 Bottom port 25 pin OP 4CBL 2 not available Top port OP 4CBL 1 OP 4CBL 3 D4 440 Direct OGIC _ Bottom port OP 4CBL 2 not available irec i DL405 Phone jack OP 2CBL OP 2CBL 2 D4 450 Top port 15 pin OP 4CBL 1 OP 4CBL 3 Bottom port 25 pin OP 4CBL 2 not available D4 DCM module Only one OP 4CBL 2 not available Slice I O panels Only one OP 4CBL 1 OP 4CBL 3 GE Series 1 IC610CPU105 106 Requires DCU OP 4CBL 2 not available GE Series 90 30 All m2. Storage Temperature 4 to 158 F 20 to 70 C Humidity OP 400 Series ae Side t Stud e Ja 0 33 3 5 88 9mm 3 0 ou Power Cable 76 2mm O Comm _J p a __ Gable Opti Mate 1 ine Z A e 540 a 6 00 1 5 152 5mm 19mm u Sieze p5 38 1mm 25 4mm 12 7mm ae 0 60 t a a t 15 2mm Panel Cutout 3 2 seman 2 0 813mm Dimensions 50 8mm lo 0 60 l 15 2mm drill 11 64 hole eae 10 95 R H non condensing OP 600 Series j 4 0 101 6mm lt 6 80 172 7mm 5 90 s 149 9mm Panel Cutout Dimensions 19mm y 1 15 25 29 Iena 1 mm Side Stud 0 33 8 3mm Cable c onnection a ost OP 1000 Series Back Side f e b Power J j A a sone oe a Cable 4 0 RER PRZE 3 55 Stud e Address i Ji Opti Mate e r 0 33 8 3mm 8 850 224 8mm ale e 9 5 e 0 5 241 3mm 19mm 25 8 46 214 9mm 0 75 t ol f 19mm aT Panel Cutout 560 90 4mm Dimensions 50 8mm a 0 75 l 19mm drill 11 64hole Grim www automationdirect com optimates 1 55 39 ie 1mm 0 85 _ Cable 21mm connector T OM9001 Communications Master 3 5 88 9mm Opti Mate Operator Interface
3. 1 T F T aam I Clearance for Cable Connectors 11 0 279 4mm 11 3 IN A ac Direct Yv PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index OptiMate 400 600 Series OP 406 lt gt Indicator pushbutton panel e Four User defined function keys with LED indicators e Six LED annunciator lamps OP 413 lt gt Setpoint display panel Read write six PLC data registers with a bank of data locations Four digit numeric display e Make setpoint adjustments by using select button and arrows to change values OP 414 lt gt Setpoint display panel Read write six PLC data registers with a bank of data locations Eight digit numeric display allows BCD double operations e Make setpoint adjustments by using select button and arrows to change values OP 420 lt gt Operator panel e 2x20 character LCD display Four function keys with LEDs e Display up to 160 pre defined messages which reside in the panel s memory OP 440 lt gt 4 line display panel 4x20 character LCD display with the ability to dis
4. lamps without message capability Then look at the O P 406 O P 609 OP 613 OP 1124 1 O P 1224 or O P 1212 Do you need a simple setpoint panel If so check out the OP 413 OP 414 OP 613 or O P 1312 Do you need programmable func tion keys and a display Then look at the OP 420 OP 620 O P 640 O P 1500 or O P 1510 1 800 633 0405 OptiMate Panels Specifications OptiMate Panel Specifications Specifications OP 400 Series OP 600 Series OP 1000 Series OP 9001 Units per CPU One per port 1 or multiple up to 31 with OP 9001 1 or multiple up to 31 with OP 9001 One per port Service Power Input 5VDC 8 30VDC 8 30VDC OP 406 0 25W SVDC OP 473 0 80W 5VDC UP 414 0 85W 5VDC OP 420 0 58W 5VDC UP 440 0 75W 5VDC Power Consumption OP 1124 10W 8 30VDC UP 1272 7W 8 30VDC UP 1224 4W 8 30VDC 3 85W 8 30VDC In Rush Current 35 44A for Ims 1 5 2 0A for 2ms max n a Serial Communication PLC port RS 232 RJ12 PLC Port RS 232 422 15 pin D sub female One RS 232 422 to PLC Two RS 422 to OP panels 3 DB15 female Max Cable Length RS 232 50ft RS 232 SOft RS 422 0P 9001 4000ft 4000ft shielded cable 30ft ribbon cable Configuration Software Enclosure OP WINEDIT Environmental Specifications NEMA 4 Agency Approval UL file 4182843 CUL CE Operating Temperature 32 to 122 F 0 to 50 C
5. 05 PLC Field 1 0 S oftware C more HMIs AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit S witches Encoders Current Sensors P ushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index
6. OptiMate Panels Overview OP 400 Series om ot OP 1000 Series Overview O ur O ptiMate line offers another option for operator interface users The units offer many features at a low cost You can connect the panels to your appli cation by using the configuration software and ladder logic in your program Compatibility OP 400 series OP 600 series and OP 1000 series panels all work with DLO5 DLO6 DL105 DL205 DL305 DL405 Allen Bradley SLC 5 03 5 04 5 05 and MicroLogix 1000 1200 1500 PLCs 11 2 Operator Interface O P 1000 series panels and the O P 9001 also work with G E Fanuc Series 90 Micro GE 90 30 Series SNP and Modbus RTU PLCs All panels require setup using our OP WINEDIT configuration software Simply choose the proper cable and par ticular type of CPU in our configuration software A single O P 400 series panel can be used with one CPU port while single or multiple up to 31 panels using an O P 9001 communications panel O P 600 and O P 1000 series panels can be used with one CPU port Sagas i OP 600 Series Choosing the right panel The following pages show a quick summary of our O ptiMate operator interface panels and the key features associated with them Here are a few helpful hints to consider as you re reviewing the features Do you need justa simple message display If so look at the O P 420 O P 440 O P 620 or O P 640 Do you need pushbuttons or panel
7. cations protocol type of panel or panels being used and in some cases the format of the message text for the LCD display Some panels even include the ability to design a menu tree The setup steps are similar for all O ptiMate panels Use cable O P CCBL to connect a PC to OP 400 series panels or O P ACBL 1 to connect to O P 600 or O P 1000 Note When using the OptiMate 600 series panels except for the OP 640 OP WINEDIT software version 2 0 or later is required When using the OptiMate 400 series panels or the OP 640 version 2 3 or later is required 11 6 Operator Interface Ribbon cable with DB15 male connectors attached Panels can be connected direct ly to the OP 9001 ports or be daisy OP 9001 chained to other OP panels _ Power supply 8 to 30 VDC OptiMate panels Input power RS 232 422 port to make connection _ connections to PLC ey OP 9001 Opti Mate Two RS 422 ports to panels 2 pP 2 MENU S 1 OP 1510 KILN DEMU otup F1 Staet KILN STARTING 4 Pross F2 to Stop SYSTEM RUNNING G Press F2 to Stop 7 KILN SYSTEM STOPPED Ont E Tres f tot 1 800 633 0405 OptiMate Cables Cables for OptiMate Panel to PLC Connection
8. gt Annunciator panel 24 high intensity LED annunciator lamps e Interchangeable colors red green yellow e Create custom labels OP 1124 1 for lt gt comes with one row each of red yellow and green light bars already installed OP 1224 lt gt Pushbutton panel 24 individual pushbuttons with LED indicators e Create custom labels 0 PU irim OP 1212 lt gt Combination panel 12 high intensity LED annunciator lamps e Interchangeable colors red green yellow 12 pushbuttons with LED indicators e Create custom labels OP 1312 den Setpoint display panel e Read Write 12 PLC data registers with 3 banks of four data locations each with a 4 digit display e Create custom labels e Three control keys for each bank of data locations e Make setpoint changes using the arrow control keys OP 1500 0 P 1510 lt gt Operator panel e 2x20 character LCD display Full numeric keypad Five function keys with LED status OP 1510 uses 3 for menu functions e Three LED annunciator lamps Build and store up to 160 messages in the unit e Menu capability OP 1510 www automationdirect com optimates EJ i y r 1 1 P w a if at a i Nn 74 ae Direct v PLC Overview DL05 06 PLC DL105 BEG DL205 PILE DL305 PEC DL405 PLC Field 1 0 Software C more HMIS AC Drives Motors Steppers Servos Motor Controls P roximity Sensors Photo Sensor
9. odels 311 351 RS422 serial port not available not applicable GE Fanue All models ee not available not applicable Series 90 Micro Serial port MODICON ModBus RJ45 port OP MCBL 1 not applicable 325 07 PPX 325 07 Requires DCU OP 4CBL 2 not available 330 37 PPX 330 37 Requires DCU OP 4CBL 2 not available TI305 7 r aces SIMATIC 3255 07 or 325 w Stage Kit Requires DCU OP 4CBL 2 not available 7I305 3308 37 PPX 330S 37 Requires DCU QP 4CBL 2 not available Only one OP 3CBL OP 3CBL 1 335 37 PPX 335 37 If DCU is used OP 4CBL 2 not available 425 CPU PPX 425 CPU Only one OP 4CBL 1 OP 4CBL 3 Top port 15 pin OP 4CBL 1 OP 4CBL 3 T1405 430 CPU PPX 430 CPU SIMATIC Bottom port 25 pin OP 4CBL 2 not available Top port 15 pin OP 4CBL 1 OP 4CBL 3 T1405 435 CPU PPX 435 CPU Lal a oa Bottom port 25 pin OP 4CBL 2 not available Smart Slice I O panels Only one OP 4CBL 1 OP 4CBL 3 Allen Bradley 5 03 Bottom port OP ACBL 1 OP ACBL 3 SLC 500 5 04 p Ur Allen Bradley MicroLogix 1000 1200 1500 Only one OP ACBL 2 OP ACBL 4 Requires RS 232 Data Communications Unit D3 232 DCU 1000 series panels only Cables for connecting to these ports must be built by the user Pinout diagrams are in the OptiMate panel user manual or online www automationdirect com optimates oer 11 7 AN y oe Direct vyv PLC Overview DL05 06 PLC DL105 PIC DL205 PLC DL305 PILE DL4
10. play text BCD double binary and floating point numbers e Display up to 160 predefined messages which reside in the panel s memory OP PS400 lt gt Power Supply External 5 VDC power supply for OP 400 series panels Plugs into standard 120 VAC receptacle Note OP PS400 is required for panel configuration and operation of all OP 400 series panels Do not power from PLC communications port 11 4 Operator Interface 4 Line display panel OP 609 lt gt Combination panel e Nine user defined function keys with LED indicators e Six LED annunciator lamps OP 613 lt gt Setpoint display panel Read write 4 PLC data registers with a bank of data locations Four digit numeric display e Make setpoint adjustments by using select button and arrows to change values e Four user defined function keys with LED indicators e Two LED annunciator lamps OP 620 lt gt Operator panel e 2x20 character LCD display Five function keys with LED indicators Five control keys with menu tree capability e Display up to 160 pre defined messages which reside in panel s memory OP 640 lt gt 4x20 character LCD display with the ability to display text BCD double binary and floating pointnumbers Five function keys e Three LED annunciator lamps e Display up to 160 predefined messages which reside in panel memory 1 800 633 0405 OptiMate 1000 Series OP 1124 lt
11. s Limit S witches Encoders Current Sensors P ushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index OptiMate Accessories OP 9001 Communications master The O P 9001 is a communication master unit for connecting two or more up to 31 O P 600 and O P 1000 series O ptiM ate panels to a single CPU communications port It connects to any DirectLO GIC Allen Bradley 5 03 5 04 GE Series 90 30 GE Series 90 Micro and Modicon Modbus RTU CPU Note The OP 9001 cannot be used with OP400 series panels oS The adjacent figure is a typical multi drop arrangement using an OP 9001 connected to four OptiMate Panels The O P 9001 is surface mounted to the cabinet Notice the adequate Space available to route cables and allow for proper clearance All the panels are configured using O P WINEDIT software OP WINEDIT lt gt Configuration software All of the O ptiMate panels including the O P 9001 communica tion master are configured using the O ptiMate O P WIN EDIT configuration software O P WINEDIT software is compatible with computers running Windows 95 98 2000 NT XP Simply load the software onto your personal computer The simple setup instructions are described in the supplied manual and in the built in HELP screens The software allows setup of your complete panel applications including the type of PLC being used communi
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