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Leica PaveSmart 3D User Manual - Surveying Technologies and

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1. Leica PaveSmart 3D User Manual Version 2 0 English when it has to be Introduction PaveSmart 3D UM 2 Introduction Purchase AW Product identification Congratulations on your purchase of the Leica PaveSmart 3D Machine Control System Leica PaveSmart 3D is an ideal tool for increasing productivity in paving and milling applications This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to 6 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Machine manufacturer e Controller manufacturer and e Sensor manufacturer The type and serial number of your product are indicated on the label on the base of the product Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type MPC1310 Machine Computer Serial NO 2 TE Type MSS1200 Dual Axis Slope Sensor Serial NO 2 Type TCPS27S Ruggedised Radio Modem Serial NO 2 Symbols Trademarks The symbols used in this manual have the following meanings Type Description N Danger Indicates an imminently hazardous situation which if not av
2. System Components Diagrams Software Description PaveSmart 3D UM 81 System Components Diagrams Software Description PaveSmart 3D UM 82 Dialogs Menus eunt Contig Level Ries AA Mal E sd sal Menu in configuration level all buttons acces sible Taal tet 0 000 m Set 0 000 m gt A act 0 000 m 0 017 m Act 0 008 m berres Espe AR Screed Berend Cope H 2 510 m W ay arse y 0 000 m 250m 130m 5 019 m M u Work screen Refer to 2 2 Operating the MPC1310 Machine Computer for more information about the Work and the Menu dialog System Components Diagrams Software Description PaveSmart 3D UM 83 Troubleshooting PaveSmart 3D UM 84 4 Troubleshooting Troubleshooting Problem Possible cause s Suggested remedies Computer does not boot or start up or keeps rebooting Inadequate or missing power supply Power regulator failed Reversed power supply polarity Damaged Machine Computer Damaged power cable Check machine power supply fuses and voltage regulator Check connections to the MPC1310 Contact Leica Geosystems Check all cables for damage Leica PaveSmart 3D does not start Auto Start is not enabled Configuration corrupted Restore Auto Start link Copy backup from USB storage device Configuration is lost or strange behaviour of Leica PaveSmart 3D Configuration corrupted Restore back up in the Projects menu To
3. The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these direc tions and adhere to them Intended Use e Guidance of construction machines by means of the position signals The subordinated machine control system has to provide all safety functions This machine control system has to be checked prior to placing it into operation e Contact free determination of the position of construction machines e Computation and evaluation of data by means of software e Visualisation of the data e Recording of data e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable damages or defects N Warning 6 3 Environment N Danger e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the surveying working site for example when measuring on roads e Controlling of machines moving objects or similar monitoring application without addi
4. Corrections Distance 0 056 m Elevation 0 111 m Orientation 0 009 m BACK KE eo e If one predefined tolerance is exceeded the result of the Tiepoint Check is displayed with a red background color e If the tolerance of one result is too big a new setup of the TPS1200 instrument is strongly recommended e If no measurement is possible an error message will be displayed Check the communi cation the TPS1200 target line and the TPS1200 settings EE Tie point check function is not available for RedLine instruments Getting Started PaveSmart 3D UM 53 Getting Started PaveSmart 3D UM 54 Checking the Status of In Menu Sensors GNSS the following status information is available GNSS GPS GLONASS Menu Sensor GNSS feica Position Quality 0 03 m Height Quality 0 05 m Status PRIMARY Sensor Firmware version 5 47 Status Excellent Timestamp 08 07 27 Pos Quality 0 005 m sats available 12 Height Quality 009 m sats tracked 12 Easting 1525 843 m HDOP 0 8 Northing 1566 336 m VDOP 1 3 Height 190 668 m CONT PRIMARY SECOND DEFAULT CANCEL R A l om am O The machine operator enters in the lt Position Quality gt the maximum value for the posi tion tolerance and in the lt Height Quality gt the maximum value for the height tolerance As soon as these values are exceeded an error message is sent to the dashboard lt Firmware version gt shows the current firmwa
5. Do not carry out field surveys during thunderstorms Inadequate securing of the surveying site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the survey site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic Installing near mechanically moving machine components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers Only Leica Geosystems authorised service workshops are entitled to repair these products Safety Directions PaveSmart 3D UM 109 Safety Directions PaveSmart 3D UM 110 N Warning N Warning If computers intended for use indoors are used in the field there is a danger of electric shock Precautions Adhere to the instructions given by the computer manufacturer with regard to field use in conjunction with Leica Geosystems products If the product is improperly disposed of the following can happen e If polymer parts are burnt poisonous gases ar
6. tional control and safety installations Adverse use can lead to injury malfunction and damage It is the task of the person respon sible for the equipment to inform the user about hazards and how to counteract them The product is not to be operated until the user has been instructed on how to work with it Limits of Use Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Safety Directions PaveSmart 3D UM 93 Safety Directions PaveSmart 3D UM 94 6 4 Manufacturer of the product Manufacturers of non Leica Geosystems accessories Person in charge of the product N Warning Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition The manufacturers of non Leica Geosystems accessories for the product are responsible for developing implementing and communicating safety concepts for their products and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product The pers
7. Getting Started PaveSmart 3D UM 11 Getting Started PaveSmart 3D UM 12 2 2 Starting the MPC1310 Operating the MPC1310 Machine Computer a Power key b Power indicator The power key is located on the upper right side of the MPC1310 When power is supplied for the MPC1310 press the power key to start the MPC1310 After pressing the key the power indicator LED will show green and the MPC1310 will start booting up Ensure that there is sufficient power supply If not switch on the machine s ignition or start the engine Work Dialog Depending on the machine type a different machine profile is loaded Milling Concrete Curb amp Gutter or Road Asphalt Paver Profile The Work dialog screen shows all the information needed while the machine is in operation Work Dialog Curb and Gutter TN Work TS3_Culdesac 06 19 2007 Corrections Information d Stationing 0 67 9 ft Opposite Stationing xZ Elevation front Steer front Slope 0 002 tt NK 0 014 ft 0 1 b 7 Elevation rear Steer rear 2 28 8 ft 0 004 ft MK 0 006 ft Pe al Speed 0 0 ft min Working Slope A 50 g Design Slope c 5 0 E 3116 792 N 3444 875 H 3274928 START ot OFFSETS MENU OO y a g F ar f h i e g i j H 3274 928 Getting Started PaveSmart 3D UM 13 Getting Started PaveSmart 3D UM 14 a b c d
8. This information may be contained in the component specific manual It is always recommended to store the MPC1310 and total stations in their supplied cases protected against influences of the weather during longer working breaks e g overnight at weekends 5 3 General Damp products Cables and plugs Connectors with dust caps 5 4 Control measurements Cleaning and Drying Use only a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Dry the product the transport container the foam inserts and the accessories at a temper ature not greater than 40 C 108 F and clean them Do not repack until everything is completely dry Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Wet connectors must be completely dry before attaching the dust cap Maintenance During paving or trimming control measurements must be made regularly to determine possible changes in the machine geometry or in the sensors Paving or trimming accuracy is influenced by jobsite conditions such as temperature visibility and material consistency and can be adjusted through offsets Care and Transport PaveSmart 3D UM 91 Safety Directions PaveSmart 3D UM 92 6 6 1 Description 6 2 Permitted use Adverse use Safety Directions General
9. e Dashboard Error messages the specific icon flashes yellow if a warning is detected or flashes red if an error occurres By pressing on the specific button additional information and troubleshooting tips will be displayed 1 MPC1310 messages 2 Communication messages 3 Sensor messages 4 Machine messages 5 Software messages Corrections indicates the required corrections for the elevation of the mold front and rear and the position of the mold front and rear For example if the front height correction shows 0 013 in m or ft the machine has to lower the front of the mold by 0 013 in m or ft Design display shows the whole project and the current machine position Information provides information about the work progress e Stationing shows current Stationing or Chainage in m or ft e Opposite Stationing shows the inverted Stationing or Chainage the difference to the end in m or ft Speed indicates current Speed of the machine in m min or ft min e Working Slope shows the current Working Slope which is the Design Slope at the current position plus the Slope Offset e Desing Slope is the Design Cross Slope at the current position It s calculated out of the ReferenceLine and the SlopeLine a START Press and hold for more than 1 second to start active Control SENSORS R f opens the Sensor dialog to manage the TPS and GNSS GPS GLONASS sensors OFFSETS 4 g opens the Offset dialog to s
10. i Windows Updates may not be neces sary or suitable for installation on or use with your DEVICE or the SOFTWARE and ii if installed or attempted to be installed on your DEVICE Windows Updates may not function on the DEVICE or may malfunction and or cause harm to the DEVICE to oper ators of the DEVICE or to other persons or property If you connect to a server that installs a Windows Update you agree that you assume all risk and liability with regard to any Windows Update that you install or attempt to install on your DEVICE using functionality provided by SOFTWARE You further agree that neither MS Microsoft Corporation nor their affiliates have any liability to you with respect to any Windows Update that you install or attempt to install on your DEVICE and e Leica Geosystems is solely responsible for providing technical support if any to you in connection with your installation of Windows Updates installed on your DEVICE using WUA functionality provided by the SOFTWARE Please contact Leica Geosystems if you have any questions regarding any Windows Update that you are considering installing on your DEVICE or otherwise regarding the WUA functionality GENERAL TERMS NOTICES REGARDING THE MPEG 4 VISUAL STANDARD The SOFTWARE may include MPEG 4 visual decoding technology This technology is a format for data compression of video information For this technology MPEG LA L L C requires this notice USE OF THIS PRODUCT IN ANY MANNER THAT
11. 8 E EJ with the arrow buttons you choose ReferenceLine SlopeLine and Edge Lines depending on the machine and configuration lt gt use the graphical pan function to shift the current design window over the project O KE use the graphical zoom function to zoom in and out the current design window O use the graphical rotation function to rotate the whole design CONT confirm the highlighted ReferenceLine and continue Selecting EdgeLines This feature is only available for the Voegele NaviTronic controller Getting Started PaveSmart 3D UM 35 Getting Started PaveSmart 3D UM 36 Entering offsets tt start in Work Offset Work Elevation Offsets Cigar_R4 07 31 2006 11 25 Corrections Information D Elevation front Stationing 1 08 5 ft 0 003 ft Speed D Elevation rear 36 0 fUmin ft Working Slope 0 003 SARER Design Slope 0 0 Front Rear 0 981 1 020 rs STEER SLOPE RESET BACK 2 eo EE The offset dialog can look slightly different depending on the loaded profile and the attached sensors the functionality is the same increase or decrease individually the lt Front gt or lt Rear gt Working Offsets step by step Es increase or decrease the lt Front gt and the lt Rear gt Working Offsets together step by step gt gt g o Press the lt Front gt or lt Rear gt edit field to get the numeric keyboard Front 0 000 Getting Started Pave
12. B1 TPS Instrument Mast position Secondary reflector B2 Direction of travel TPS Instrument Spare TPS for as built and leapfrog System Components Diagrams Software Description PaveSmart 3D UM 75 System Components Diagrams Software Description PaveSmart 3D UM 76 System components for Vogele Road Paver machine a d e f 8 c MPC1310 TCPS27S radio modems PWM cables for serial connec tion s to TCPS27S PWM cable for serial connec tion COM3 to TCPS27S H cable Power CAN connec tion machine specific Machine connection cable Road Paver machine GNSS Prism solution The GNSS Prism solution uses one TPS instrument and a GNSS GPS GLONASS sensor for continuous tracking of the machine A second optional TPS instrument can be attached for leapfrogging and or as built measurements a b c d e Mast Position Primary Reflector B1 Mast Position GNSS antenna Secondary B2 Direction of travel GNSS reference station TPS Instrument Primary Spare TPS for as built and leapfrog System Components Diagrams Software Description PaveSmart 3D UM 77 System Components Diagrams Software Description PaveSmart 3D UM 78 System components for Curb and Gutter machine a b c MPC1310 TCPS27S radio modems PWM cable for serial connec tion to TCPS27S PWM cable for serial connec tion COM3 to TCPS27S CAN cable to connect
13. COMPLIES WITH THE MPEG 4 VISUAL STANDARD IS PROHIBITED EXCEPT FOR USE DIRECTLY RELATED TO A DATA OR INFORMATION i GENERATED BY AND OBTAINED WITHOUT CHARGE FROM A CONSUMER NOT THEREBY ENGAGED IN A BUSINESS ENTERPRISE AND ii FOR PERSONAL USE ONLY AND B OTHER USES SPECIFICALLY AND SEPA RATELY LICENSED BY MPEG LA L L C If you have questions regarding this notice please contact MPEG LA L L C 250 Steele Street Suite 300 Denver Colorado 80206 Telephone 303 331 1880 FAX 303 331 1879 www mpegla com PRODUCT SUPPORT Product support for the SOFTWARE is not provided by MS Micro soft Corporation or their affiliates For product support please refer to Leica Geosystems support number provided in the documentation for the DEVICE Should you have any questions concerning this EULA or if you desire to contact Leica Geosystems for any other reason please refer to the address provided in the documentation for the DEVICE END USER PROOF OF LICENSE If you acquired the SOFTWARE installed on the DEVICE or on a compact disc or other media a genuine Microsoft Proof of License Certificate of Authenticity label with a genuine copy of the SOFTWARE identifies a licensed copy of the SOFTWARE To be valid the label must be affixed to the DEVICE or appear on Leica Geosystem s software packaging If you receive the label separately other than from the Leica Geosystems it is invalid You should keep the label on the DEVICE or packaging to prove
14. CONT a confirm the input and continue Before creating a new Project name you must first have the design data available in DBX or LandXML format on the external USB data stick in the DBX folder If the DBX folder does not already exist on the stick use Windows Explorer to create the folder Importing jobs from USB Port a MPC1310 b USB storage device The USB port labelled USB A is located on the bottom of the MPC1310 Connect your USB storage device with the prepared design data on it to the USB port on the MPC1310 LE The design data must be stored on the storage device in a folder named VDBX Getting Started PaveSmart 3D UM 29 Getting Started PaveSmart 3D UM 30 Selecting Design Type Menu Projects Jobs fei and Layer cee Design Type StringLine j Stringline Job Layer New_Cigar_R4_280606_06 f Layer fv CONT 1 o BACK E om eo pak Type gt defines the job type you want to work with lt StringLine gt is selected as the default lt Design Type gt e lt StringLine Job shows the currently selected StringLine job Only one layer from the stringline job can selected at a time Select the appropriate layer from the lt Layer gt dialog CONT lem Confirm the selections and continue Selecting the current Menu Projects Current Project Project F Straight_Line_1000 Multi_Stringline_Cigar Dog_Bone Parking_Lot cigar_R4 Comment CONT NEW DELETE
15. This ten connection maximum does not apply to other uses of the SOFTWARE Unlimited simultaneous inbound connections are permitted via TCP IP CLIENT ACCESS LICENSES If you use the DEVICE to access or utilize the services or func tionality of Microsoft Windows Server products such as Microsoft Windows Server 2003 or use the DEVICE to permit workstation or computing devices to access or utilize the services or functionality of Microsoft Windows Server products you may be required to obtain a Client Access License for the DEVICE and or each such workstation or computing device Please refer to the end user license agreement for your Microsoft Windows Server product for additional information REMOTE DESKTOP FEATURES NETMEETING REMOTE ASSISTANCE The SOFTWARE may contain NetMeeting Remote Assistance and Remote Desktop technologies that enable the SOFTWARE or other applications installed on the DEVICE to be used remotely between two or more computing devices even if the SOFTWARE or application is installed on only one DEVICE You may use NetMeeting Remote Assistance and Remote Desktop with all Microsoft products provided however use of these technologies with certain Microsoft products may require an additional license For both Microsoft products and non Microsoft products you should consult the license agreement accompanying the applicable product or contact the applicable licensor to determine whether use of NetMeeting Remote Assistance o
16. and lt External gt is the external USB storage device P3D_2007 06 04_17 41 17 Dog_Bone E The lt Backup Files gt of the selected source are shown in a list The latest Backup is always on the top Getting Started PaveSmart 3D UM 61 Getting Started PaveSmart 3D UM 62 In the lt Content gt window all the projects of the currently selected Backup file are listed im restores the selected Backup and overwrites all projects all logfiles and all current software settings Before the current settings and data are over written an internal Backup is automatically done 2 12 After Production Stopping Work End of Daily Production To Stop Tracking press and hold Stop for one second The Stop button now displays Exit Press and hold Exit for more than 1 second to display the Shutdown Restart options dialog Select Shutdown to exit PaveSmart 3D and power off the MPC1310 Do not power off the MPC1310 by holding down the Power Key Always shut down the MPC1310 by using the Exit button to ensure all important project data are saved Incorrect shutdown of the MPC1310 may risk unexpected data loss or corruption of the Windows system files After approx thirty seconds when the MPC1310 display is black turn off power using the power key Disconnect power data cables radio cables Store all equipment in the MPC1310 carrycase Fit dust water caps for machine mounted connectors if provided to prevent rain or
17. are not explained Name of documentation Description Leica PaveSmart 3D User Manual All instructions required in order to operate the system to a basic level are contained in this User Manual It provides an overview of the system together with technical data and safety directions Leica PaveSmart 3D Tech nical Reference Manual for e Curb amp Gutter e Milling e Road Paver Overall comprehensive guide to the system functions Included are detailed descriptions of special system settings and functions intended for technical specialists Leica TPS1200 User Manual Contains important safety directions as well as instructions for setting up the TPS1200 product and operating it Leica MNS1200 User Manual Contains important safety directions as well as instructions for setting up the MNS1200 product and operating it Leica TPS1200 Technical Reference Manual Contains detailed technical instructions for setting up the TPS1200 product and operating it Leica GPS1200 Technical Reference Manual Contains detailed technical instructions for setting up the GPS1200 product and operating it The manual can also be used for the PowerBox er Format of the docu mentation Name of documentation Description Leica Mguide User Manual Contains instructions for setting up the Mguide onboard application for TPS1200 and operating it Leica TCPS27 User Manual C
18. condensation build up which may lead to electrical problems Due to the risk of theft lightning strikes or vandalism we strongly recommend removal of the radios GNSS and MPC1310 computer overnight Getting Started PaveSmart 3D UM 63 System Components Diagrams Software Description PaveSmart 3D UM 64 3 3 1 General information System hardware System Components Diagrams Software Description Hardware Descriptions Even though the hardware components are designed for rough conditions the components have to be treated and transported in a careful manner Therefore use the designated pack aging for transport and study the relevant documentation for cleaning and maintenance work refer to 5 Care and Transport The installed components on the machine comprise a Machine Computer with attached radio modem s to communicate with the Total Station s dual slope sensor mast s with attached reflector or optional GNSS GPS GLONASS antenna As well as the installed components on the machine Total Station s with radio modem s need to be set up In case of the GNSS GPS GLONASS option without an available correction signal a reference station set up is additionally required a Reflector b GNSS antenna c TCPS27S or FreeWave radio modem s d GNSS sensor e Slope sensor f MPC1310 g Total Station s with radio modem s h GNSS reference station For further details on each compon
19. correctly positioned orientated then verify the battery condition and cabling and finally that required radio communication settings are correct Getting Started PaveSmart 3D UM 47 Getting Started PaveSmart 3D UM 48 The system automatically removes the required instrument nearest or furthest measuring out of active control and sets it to the spare sensor replacing it with the instrument previ ously in the spare sensor location Work Sensor softroom 08 01 2006 09 18 Information Stationing 0191 ft Speed 1 3 ft min Working Slope 5 0 Design Slope 0 0 O TPS P 1 TPS S 6 we O TPS Sp 5 TPS P 1 9 36 ft TPS S 6 12 09 A TPS Sp 5 9 90 ft LEAP SEARCH CHECK ARRANGE Before leapfrogging a TPS instrument the machine must be at a stand still If the machine is moving the spare instrument may not be able to lock onto the prism and erroneous meas urements may result Changing the offset to After calculating the deviation between the Active TPS and the Spare TPS the offsets to the the design design may need to be altered to prevent any steps or lines appearing in the concrete This occurs before the Spare TPS takes active control of the machine Steps may be introduced due to minor changes errors in the positions orientations of the total stations the accu racy of the instrument position orientation is heavily dependent on the quality and location of the lo
20. for the elevation check Other options are lt Elevation Check Point Center and lt Elevation Check Point Left gt The selected spot on the milling head is then measured or brought directly in relation to the control point hub The lt Reference Point Elevation gt is manually entered by the operator EF the sensor starts measuring This may take a few seconds as several measure ments are taken during this time The Measured Check Point Elevation gt is the current elevation of the milling head meas ured with the GNSS GPS GLONASS sensor The difference between the measurement and the reference point elevation is the lt Current Sensor Elevation Offset gt Em continues and accepts the current sensor elevation offset From now on this offset is considered in the calculation until a new offset is determined with the Bench function again bs continues and rejects the currently determined offset The before used offset will be used again Getting Started PaveSmart 3D UM 57 Getting Started PaveSmart 3D UM 58 2 11 Backup and Restore Backup EA the Backup button is only active if PaveSmart 3D is in the Config level S Creating a Backup A PaveSmart 3D Backup contains all projects all logfiles and all current software settings It can be used to re establish a certain state on the machine computer for trouble shooting purposes The Backup is also very useful to check the current state for service pur
21. link to third party sites through the use of the SOFTWARE The third party sites are not under the control of MS Microsoft Corporation or their affiliates Neither MS Microsoft Corporation nor their affiliates is responsible for contents of any third party sites any links contained in third party sites or any changes or updates to third party sites or any changes or updates to third party sites Neither MS Microsoft Corporation nor their affiliates is responsible for webcasting or any other form of transmission received from any third party sites MS Microsoft Corporation or their affiliates are providing these links to third party sites to you only as a convenience and the inclusion of any link does not imply an endorsement by MS Microsoft Corpora tion or their affiliates of the third party site ADDITIONAL SOFTWARE SERVICES This EULA applies to updates supplements add on components product support services or Internet based services components Supple mental Components of the SOFTWARE that you may obtain from Leica Geosystems MS Microsoft Corporation or their affiliates after the date you obtain your initial copy of the SOFTWARE unless you accept updated terms or another agreement governs If other terms are not provided along with such Supplemental Components and the Supplemental Components are provided to you by MS Microsoft Corporation or their affiliates then you will be licensed by such entity under the same terms and conditio
22. offsets by the differ ence between the existing deviation to the reference line and the new deviation to the reference line The elevation offsets will remain as they were before the instrument swap No change is made to the offsets The operator is required to make any changes in the offsets manually 2 10 When to check TPS1200 instruments Checking Instrument Setup Quality and Status Observing survey best practice is the key to maximum system accuracy with Leica PaveSmart 3D Poorly positioned or orientated instruments may have a serious effect on product quality This procedure should be carried out regularly ideally during breaks in machine operations e g waiting for concrete to ensure no undetected movement of the total stations has occurred e g due to excessive vibrations bad sub ground under the tripod high wind temperature cycling effects etc This is also very important when the instrument has been standing for a long time e g gt 2 hr at the same setup GE The fixpoint reference point job for the TPS1200 setup is only stored on the instrument During the TPS setup process Free Station Resection or Known Point amp Orientation the user has to preselect the desired fixpoint job in the MGuide application Please refer to the MGuide User Manual for further information about working with Fixpoints Using the Tiepoint Check function from the Work dialog press SENSOR and define the instrument wit
23. ona data carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software Licence Agreement which covers aspects such as but not limited to Scope of the Licence Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and conditions of the Leica Geosystems Software Licence Agreement Such agreement is provided together with all products and can also be found at the Leica Geosystems home page at http www leica geosystems com swlicense or your Leica Geosystems dealer You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software Licence Agreement Installation or use of the software or any part thereof is deemed to be an acceptance of all the terms and conditions of such licence agreement If you do not agree to all or some of the terms of such licence agreement you may not download install or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price Safety Dire
24. or to the MGuide1200 Application Program Manual on how to perform a Resection Free Station Known Point setup and how to take As Built measurements Connect the MPC Computer Attach the MPC1310 computer to the machine Connect power radio and CAN cables if available Set up all required sensors TPS and GNSS GPS GLONASS reference station with the required accessories as battery radio and cables Ensure all TPS are running either in MGuide with the appropriate configuration set or correctly configured when working with a hand held application GeoPad a Max 200m 600 ft b Min 10m 30 ft Set up Fixpoint Prisms over suitable fixpoints ready for Free Station or Known Point Setups Once all TPS and prisms are set up go to each of them Level and perform a Resection Free Station or Known Point Setup refer to the MGuide1200 Application Program Manual or the GeoPad User Manual depending on your type of instrument work flow If working with GNSS GPS GLONASS start the reference station to obtain correction data for the GNSS machine sensor refer to the Leica MNS1200 or the Leica GNSS Machine Posi tioning User Manual At the Leica PaveSmart 3D computer In the dialog Work Sensor Arrange select which sensor will be used as lt Primary gt and optionally as lt Secondary gt and lt Spare gt GE Switch on machine and allow hydraulic system to warm to a suitable operating tempera ture before starting work
25. tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a partic ular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Safety Directions PaveSmart 3D UM 113 Safety Directions PaveSmart 3D UM 114 Labeling Dual Axis Slope Sensor Labelling further Infor mation Type MSS1200 Power 11 30V 50mA Leica Geosystems AG CH 9435 Heerbrugg Man
26. that you are licensed to use the SOFTWARE This End User License Agreement EULA is valid and grants the end user rights ONLY if the SOFTWARE is genuine and a genuine Certificate of Authenticity for the SOFTWARE is included For more information on identifying whether your SOFTWARE is genuine please see http www micro soft com piracy howtotell Safety Directions PaveSmart 3D UM 103 Safety Directions PaveSmart 3D UM 104 BACKUP COPY You may make one 1 backup copy of the SOFTWARE You may use this backup copy solely for your archival purposes and to reinstall the SOFTWARE on the DEVICE Except as expressly provided in this EULA or by local law you may not otherwise make copies of the SOFTWARE including the printed materials accompanying the SOFT WARE You may not loan rent lend or otherwise transfer the backup copy to another user RESTRICTED USE The SOFTWARE is not designed or intended for use or resale in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control or other devices or systems in which a malfunction of the SOFTWARE would result in fore seeable risk of injury or death to the operator of the device or system or to others NO RENTAL COMMERCIAL HOSTING You may not rent lease lend or provide commer cial hosting services with the SOFTWARE to others SEPARATION OF COMPONENTS The SOFTWARE is licens
27. way to controlling with the conventional stringline sensors Contents of this manual Path Screen MPC1310 CAD PC USB storage device Project data Reference point list OnBoard or hand held application TCPS27 or FreeWave Radio modem Measured value Hz V Dist Slope sensor Actual longslope amp crossslope of the machine Machine Parameters for position and height The Leica PaveSmart 3D User Manual is designed into four key sections System setup Information is now presented in a step by step format 1 Getting Started Daily Operations Project Setup Hints and Tips 2 System Components Diagrams amp Software Description 3 Troubleshooting Detailed Troubleshooting Chart 4 Care and Transport Safety Directions Work Offset Steer stands for this working sequence From the Work dialog select Offset and then select Steer Leica PaveSmart 3D paths always start either in the Work dialog or in the Menu dialog Work Elevation Offsets Steer Offsets describes the name of the screen How to use this Manual PaveSmart 3D UM 7 How to use this Manual PaveSmart 3D UM 8 Fields and options Index er Available documen tation Fields displayed on the screen are described such as lt Speed gt or lt Speed ft min if ft min is the selected speed unit The index is at the end of the manual Keys fields and options on the screens which are considered as self explanatory
28. 9 2 7 Positioning the Machine for Production 45 2 8 Taking As Built Measurements 46 2 9 Leapfrogging Swapping TPS 47 2 10 Checking Instrument Setup Quality and Status 51 2 11 Backup and Restore 58 2 12 Stopping Work End of Daily Production 63 3 System Components Diagrams Software Description 64 3 1 Hardware Descriptions 64 3 2 System Wiring Diagrams 69 3 3 Software Description 81 4 Troubleshooting 84 5 Care and Transport 90 5 1 Transport 90 5 2 Storage 90 5 3 Cleaning and Drying 91 5 4 Maintenance 91 6 Safety Directions 92 6 1 General 92 6 2 Intended Use 92 6 3 Limits of Use 93 6 4 Responsibilities 94 6 5 Software Licence Agreement 95 6 6 Microsoft End User License Agreement EULA 96 6 7 Hazards of Use 107 6 8 Electromagnetic Compatibility EMC 111 6 9 FCC Statement Applicable in U S 113 7 Technical Data 116 Index 118 Table of Contents PaveSmart 3D UM 5 How to use this Manual PaveSmart 3D UM 6 1 Applicability of this manual Introduction to Leica PaveSmart 3D How to use this Manual This User Manual is for Leica PaveSmart 3D for use to control paving and milling machines Conventionally paving and milling machines are controlled for elevation and steering by a stringline These are staked out by a survey crew positioning the pins and setting the wires is a demanding and error prone surveying task When the stringlines are in place they cause a significant logistica
29. A caution While steering or navigating the machine accidents may occur due a to the operator not paying attention to the surroundings e g persons ditches traffic etc or b malfunctions e g of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified user e g driver The user has to be able to take emergency measures e g an emergency stop Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and follow their instructions If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress N Warning N Warning A caution N Warning N Warning By operating this system during a thunderstorm you are at risk from lightning Precautions
30. BACK R K om J eo The newly created project is automatically highlighted as the current project If a different project is required it may be selected CONT em Confirm the selection and continue F 104 64 q New Project created but not selected Back to Menu Getting Started PaveSmart 3D UM 31 Getting Started PaveSmart 3D UM 32 2 5 Design dialog Selecting Design Reference Lines From the Work dialog doubleclick on the Design window to see the Work Design dialog Work Design out 11 18 2008 17 02 es FE 985 000 u a x te1o15000 T N 1010000 N 1010 000 900 977 H000 977 t e 985 000 a FE 1015 000 i N 1000 000 N 1000 000 H 090 977 H099 077 4 a I A Q 1015000 00 N 990 000 H 090 977 H990 977 REFLINE DIRECTION AE BACK E me es set all deviations to zero This function is not available for all machine types Selecting Reference Line and SlopeLine to chose a reference line a slope line or automatically chosen and screed edge lines only for NaviTronic controller available DIRECTION a change the working direction with or against the stationing This is only needed for the one TPS or one GNSS GPS GLONASS solution VIEWS Ea leads to the Work Design Graphics dialog where some more graphical functions such as 3D view are available REFLINE ET The selection of the Reference Lines is either done automatical
31. DEVICE does not have the correct ones for content you attempt to play this feature may be switched off and B check for new versions of Windows Media Player this feature will operate only when you are using Windows Media Player Windows Media Digital Rights Management Content providers are using the digital rights management technology for Windows Media contained in this SOFTWARE WM DRM to protect the integrity of their content Secure Content so that their intel lectual property including copyright in such content is not misappropriated Portions of this SOFTWARE and third party applications such as media players use WM DRM to play Secure Content WM DRM Software If the WM DRM Software s security has been compromised owners of Secure Content Secure Content Owners may request that Microsoft revoke the WM DRM Software s right to copy display and or play Secure Content Revocation does not alter the WM DRM Software s ability to play unprotected content A list of revoked WM DRM Software is sent to your DEVICE when ever you download a license for Secure Content from the Internet Microsoft may in conjunction with such license also download revocation lists onto your DEVICE on behalf of Secure Content Owners Secure Content Owners may also require you to upgrade some of the WM DRM components in this SOFTWARE WMDRM Upgrades before accessing their content When you attempt to play such content WM DRM Software built by Microsof
32. EE EE EE Ee Ee Ee Ee EG eg Re Rg weg Ge 66 ReseltlOM is ee de ee ER ee ee ei ee 10 11 ATR N 92 EO E EE Ee Oe N Ad 65 67 SlOpeSENSOF sacieceaeddtargentaeatanntinat lads peaededd bees 65 67 114 Slopeline ai EER Re Ee ed Sat Ee go gee og 33 SONG ER RE ee nace oe dd did sd oe oe dd hee 81 95 de N EE ER EE HE N 90 SINELE is EED LG SO gee eed ed ed ed ee ede dee de 30 T Te hnicdl data skies ee in eg al N ee lend sheen 116 Total Station TPS EER BEE EE ed bee Dee 10 64 65 68 TEANSDOFEIRISS sessies EE Se EE GE DE 90 Troubleshooting ee 84 WwW WINS snail EE saudi A ER ER E 69 Work dialog GEE GE GEE EG Ee ee BE Ge BE Ge 13 Z ZOOM iin RE AE EE EA 35 Index PaveSmart 3D UM 119 Total Quality Management Our commitment to total customer satisfaction 5 s ot EN Leica Geosystems AG Heerbrugg Switzerland has been ro E certified as being equipped with a quality system which meets NE QO IVI the International Standards of Quality Management and Quality mM Systems ISO standard 9001 and Environmental Management 2 Systems ISO standard 14001 N N Ask your local Leica Geosystems dealer for more information about our TQM program Printed in Switzerland 2009 Leica Geosystems AG Heerbrugg Switzerland Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg e Switzerland when it has to be right etca Phone 41 71 727 31 31 www leica geosystems com Geosystems
33. Smart 3D UM 37 Getting Started PaveSmart 3D UM 38 Enter a new offset and press OK STEER eq from Work Elevation Offsets Steer Offsets Enter the lt Front gt or lt Rear gt steering offsets in the same way as the elevation offsets SLOPE re from Work Elevation Offsets Slope Offset Enter the lt Cross Slope gt offset in the same way as the elevation offsets The cross slope offset determines catch spill curb if there is no cross slope information in the job 2 6 Continue Working Depending on the Current Machine Position Introduction The Here function is available for the milling application and is used especially in milling tasks when it is required to work in parallel lanes The lanes depend on the milling head width and not on the design data The function is used when one lane is finished and the operator wants to turn the machine around and work along an existing edge The operator can use the Here function which brings the steering correction to zero by changing the steering offset The function is also available for elevation and cross slope or all together Getting Started PaveSmart 3D UM 39 Getting Started PaveSmart 3D UM 40 Here Function Steering From the Work dialog go Work Offsets Steer to the following dialog Work Elevation Offsets Steer Offsets TS3_Straights_CSlope 06 20 2007 08 28 Corrections Information Stationing 2 85 1 ft Steer Speed 0 000 ft 0 0 ftmin Workin
34. ability 0 035 0 02 Time constants T90 min 0 3 sec settable Sensing frequency max 100 Hz settable CAN interface ISO 11898 24 V CAN communication rate 125 kBits sec Polarity protection exists Enclosure protection IP 54 IEC60529 Mounting screw mounting Technical Data PaveSmart 3D UM 117 Index PaveSmart 3D UM 118 Index Numerics H 1 GNSS SOIUEIOD EE KERE RD RE Ge ee Re tamaaa 73 Ee El OR RE RE EE 64 1 Prism SOLUTION iese AA AA aaa aaa 70 2 Prism SOlUtIGF EED KG AE SNR ee ee de ee ee 75 K Keypad ae diiin iti Ee 23 24 A Known Point setup iss ee ee ee ee ee RR ee ee ee 10 As built measurements ees ee AAR ee ee 46 L C Leapfrogeing ese ee ee RR RA ee ee ee ee ke ee ee ee 47 ala EE EE EES 91 os ees n ER EE OE EE 64 M i MAIC Ma MCS sees Ee LOEN 91 D ee Ie 21 DESIST TYPE ARE REK Re ees ge ES de a 30 ie ske RE EE EE N 12 67 69 E o Electromagnetic Compatibility eeen 111 Offsets sere EE EE 37 49 50 al EE EE EE 96 P F PowWerBO sesse Ge Ge ee Ge ee Ee el Gegee 67 FCC Statement iese ees ee ee ee AAR Ee ee RR ee ee DVS EE OE N 65 de RE OR N 1L el AR NS 27 G R GNSS EER SE AG Ee Ee ant neat anette Wedatan 64 77 Radio modem iese ee ee ee ee ee ee ee ee 65 66 GNSS sefSOF uu RE AA RE ER tet ead te Recent 65 Reference Line iis ee AR Re ee ede ee AAR ee 32 GRA PINES se Ee EE EE Ee ee ee ee ee ge ges 33 ReflectOF isi kie
35. agree to comply with all applicable international and national laws that apply to the SOFTWARE including the U S Export Administration Regulations as well as end user end use and destination restrictions issued by U S and other governments For additional information see http www microsoft com exporting Safety Directions PaveSmart 3D UM 97 Safety Directions PaveSmart 3D UM 98 PRODUCT SPECIFIC TERMS RESTRICTED FUNCTIONALITY You are licensed to use the SOFTWARE to provide only the limited functionality specific tasks or processes for which the DEVICE has been designed and marketed by Leica Geosystems This license specifically prohibits any other use of the SOFTWARE programs or functions or inclusion of additional software programs or functions that do not directly support the limited functionality on the DEVICE a Notwithstanding the foregoing you may install or enable on the DEVICE systems utilities resource management or similar software including without limitation anti virus software collectively Support Software solely for the purpose of administration performance enhancement and or preventive maintenance of the DEVICE You acknowledge and agree that with respect to any Support Software i the Support Software may not be compat ible with the SOFTWARE installed on your DEVICE ii no warranty is provided by MS Micro soft Corporation or their affiliates for any Support Software that you may install on y
36. and a USB CF Card adapter are all supplied as part of the MPC1310 package For further information refer to the MPC1310 user manual System Components Diagrams Software Description PaveSmart 3D UM 67 System Components Diagrams Software Description PaveSmart 3D UM 68 Total Station s The system supports TPS1200 Total Stations with the OnBoard software application MGuide and it supports the Leica PowerTracker instruments The radio modem is optionally integrated into the handle of the instrument For further information refer to the TPS1200 user manual or the PowerTracker user manual Further Hardware For further details on each component listed below refer to the technical reference manual and or the component specific manuals 3 2 System Wiring Diagrams General information The system wiring is dependent on the purchased installed solution The main installation is identical only the serial port sensor combination may vary depending on the sensor equipment used It is possible to attach up to 4 Total Stations and a GNSS sensor GE e The MPC1310 must be mounted with the bracket supplied The rear of the MPC1310 should be free from obstructions to allow sufficient cooling e Mast s must be fixed firmly to the frame of the machine so minimum vibration is expe rienced e Slope sensors must be mounted at the rotating point of the machine with the arrow facing forward direction of travel Use the machin
37. arameters for the machine press and hold for more than 1 second to stop active Control and in a second step to close the software and shut down the MPC1310 Getting Started PaveSmart 3D UM 17 Getting Started PaveSmart 3D UM 18 EE Do not power off the MPC1310 by holding down the Power Key Always shut down the MPC1310 by using the Exit button to ensure all important project data are saved Work out 11 18 2008 16 28 Work Dialog Road Paver ay AE Values Information d 3D Height Steering 3D Height Stationing Set 0 000 m Set 0 000 m p tona m pee b Z N 0 0 m min A di Layer Offset Act 0 000 m 0 017 m Act 0 008 m 0 100 m M M M Working Slope 19 8 Screed Edge Width Screed Screed Edge 2 510 m SS 1 250m 1 260 m E a b G d e f g Dashboard Error messages the specific icon flashes yellow if a warning is detected or flashes red if an error occurres By pressing on the specific button additional information and troubleshooting tips will be displayed 1 MPC1310 messages 2 Communication messages 3 Sensor messages 4 Machine messages 5 Software messages Corrections indicates the required corrections for steering position deviation elevation and cross slope For example if the Set value is 1 0 and the actual value is 1 1 in m or ft the machine has to lower the tow arm until the set and actual valu
38. cal site reference points Work Sensor TPS Leapfrog Software_Room 3 TPS Leapfrog Diff in Prism Position XY ft Machine steers right Diff in Prism Elevation ft Machine moves up Position Info To prevent risk of steps in the surface Choose Auto 3D Auto 3D Auto Elev Auto St BACK 4 eo Getting Started PaveSmart 3D UM 49 Getting Started PaveSmart 3D UM 50 Auto 3D Offset adjustment Auto Elevation Offset adjustment Auto Steer Offset adjustment Manual Offset adjustment Work Sensor Leapfrog Auto 3D lt Auto 3D gt changes the current working offsets by subtracting the deviation between the current position and the new position from the current working offsets in both steering front and rear and elevation front and rear so no steps appear in the concrete Auto 3D is the recommended method of adjusting offsets when an instrument is taken out of active control Care must be taken to manually remove this small offset changes if absolute posi tion control is important Work Sensor Leapfrog Auto Elev The Auto Elevation button will change the elevation offsets by the difference in height between the active measurement and the new measurement at the front and rear of the mold The steering offsets will remain as they were before the instrument swap Work Sensor Leapfrog Auto Steer The Auto Steer button will shift the position in the front and rear steer
39. communication parame ters on sensor Contact Leica Geosystems GNSS position accuracy is bad Wrong transformation file loaded e No reference signal available e Bad satellite distribution e Not enough satellite available Check transformation file on sensor Check reference signal Contact Leica Geosystems Check radio configuration between MNS and base station Troubleshooting PaveSmart 3D UM 85 Troubleshooting PaveSmart 3D UM 86 Problem Possible cause s Suggested remedies Leica PaveSmart 3D is not reacting to user input via touchscreen or keyboard e Flash disk is full e System has crashed Remove unnecessary Jobs or log files Reboot computer Strange behaviour machine lifts legs incorrectly and or drives off steering line Slope sensor incorrectly orien tated adjusted Total Station incorrectly oriented e Machine not in Leica Automatic mode e Hydraulic tuning not ap propriate Check installation and readjust slope sensor as required Perform a Tiepoint check to verify Total Station orientation if necessary new Resection Check Machine Controller all control loops must be in auto matic Strange steering behaviour when Leica PaveSmart 3D is sending correct values to machine e Steering in Manual Mode on machine panel e Tracks feedback pots in correctly adjusted Set Steer for each Leg into Auto matic Check and readjust machine ste
40. ctions PaveSmart 3D UM 95 Safety Directions PaveSmart 3D UM 96 6 6 END USER LICENSE AGREEMENT FOR MICROSOFT EMBEDDED SYSTEMS Microsoft End User License Agreement EULA You have acquired a device DEVICE that includes software licensed by Leica Geosys tems from Microsoft Licensing GP or its affiliates MS Those installed software prod ucts of MS origin as well as associated media printed materials and online or elec tronic documentation SOFTWARE are protected by international intellectual property laws and treaties The SOFTWARE is licensed not sold All rights reserved IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT EULA DO NOT USE THE DEVICE OR COPY THE SOFTWARE INSTEAD PROMPTLY CONTACT LEICA GEOSYSTEMS FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE S FOR A REFUND ANY USE OF THE SOFTWARE INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE WILL CONSTI TUTE YOUR AGREEMENT TO THIS EULA OR RATIFICATION OF ANY PREVIOUS CONSENT GRANT OF SOFTWARE LICENSE This EULA grants you the following license e You may use the SOFTWARE only on the DEVICE e NOT FAULT TOLERANT THE SOFTWARE IS NOT FAULT TOLERANT LEICA GEOSYSTEMS HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE AND MS HAS RELIED UPON LEICA GEOSYSTEMS TO CONDUCT SUFFICIENT TESTING TO DETER MINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE e NO WARRANTIES FOR THE SOFTWARE THE SOFTWARE is provided AS IS and wi
41. diation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Use of product with radio digital cellular phone devices or similar Electromagnetic radiation can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets in combination with radio or digital cellular phone devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equip ment may be disturbed or that humans or animals may be affected e Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations or in other areas where an explosion hazard exists e Do not operate the product with radio or digital cellular phone devices near to medical equipment e Do not operate the product with radio or digital cellular phone devices in aircraft Do not operate the product with radio or digital cellular phone devices for long periods immedi ately next to your body 6 9 N Warning N Warning FCC Statement Applicable in U S This equipment has been
42. e manufacturer supplied slope sensor mounting bracket wher ever possible e Where applicable Alternatively to the TCPS27S rugedised radio modems approved 3rd party radio modems such as Freewave with appropriate cables can be used Refer to the Leica PaveSmart 3D Technical Reference Manual for machine specific details System Components Diagrams Software Description PaveSmart 3D UM 69 System Components Diagrams Software Description PaveSmart 3D UM 70 1 Prism solution ee The one prism solution uses one TPS instrument for continuous tracking of the machine A second optional TPS instrument can be attached for leapfrogging and or as built measure ments This can only be used with one track steer machines such as Gomaco GT3200 series curb amp gutter offset paver Gomaco PS2600 placer spreaders or PowerCurber 5700 series offset pavers or where the steer function rear track s of an all track steer machine are disabled ensure to verify track angle is perfectly parallel to the machine travel direction otherwise poor paving quality will result a b c a Mast Position Primary reflector B1 b Direction of travel c TPS Instrument System components for MOBA matic or Wirtgen DLS LevelPro equipped Road Paver and Milling machine a MPC1310 b TCPS27S radio modems c PWM cables for serial connec tion s to TCPS27S d Alarm box e CAN cable to alarm box f MOBA matic con
43. e produced which may impair health e If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regula tions in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer 6 8 Description N Warning A caution A caution Electromagnetic Compatibility EMC The term Electromagnetic Compatability is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic disturbances to other equip ment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the
44. ed as a single product Its component parts may not be separated for use on more than one device computer CONSENT TO USE OF DATA You agree that MS Microsoft Corporation and their affili ates may collect and use technical information gathered in any manner as part of product support services related to the SOFTWARE MS Microsoft Corporation and their affiliates may use this information solely to improve their products or to provide customized serv ices or technologies to you MS Microsoft Corporation and their affiliates may disclose this information to others but not in a form that personally identifies you INTERNET GAMING UPDATE FEATURES If the SOFTWARE provides and you choose to utilize the Internet gaming or update features within the SOFTWARE it is necessary to use certain computer system hardware and software information to implement the features By using these features you explicitly authorise MS Microsoft Corporation their affiliates and or their designated agent to use this information solely to improve their products or to provide customized services or technologies to you MS Microsoft Corporation or their affiliates may disclose this information to others but not in a form that personally identifies you TRADEMARKS This EULA does not grant you any rights in connection with any trade marks or service marks of Leica Geosystems MS Microsoft Corporation or their affiliates and suppliers LINKS TO THIRD PARTY SITES You may
45. ed width Getting Started PaveSmart 3D UM 45 Getting Started PaveSmart 3D UM 46 2 8 Description er Taking As built control measurements Display and recording As built control meas urements er Taking As Built Measurements To check elevation and position during production Leica PaveSmart 3D has an integrated as built Control function to replace the manual dipping method used when working on string line Regular independent as built measurements are essential to verify product is in project tolerances Measurements are only possible if the instrument is correctly positioned and orientated within the project coordinate system Free Station or Known Point setup Refer to the MGUIDE User Manual for the instrument type and for detailed instructions on making as built measurements Customers using PowerTracker instruments refer to the PowerTracker User Manual and the Geo Pad User Manual or Site Foreman User Manual on how to take As built measurements Immediately after an As built control measurement has been made the results can be seen in the Work Design dialog The results are also recorded in the active project folder in the Asbuilt abr file Work Menu Projects AsBuilt and can be exported to provide a perma nent quality assurance record Care must be taken when taking as built measurements very close to a free standing edge on freshly slipformed concrete this may give misleading re
46. ent listed below refer to the reference manual and or the component specific manuals System Components Diagrams Software Description PaveSmart 3D UM 65 System Components Diagrams Software Description PaveSmart 3D UM 66 Reflector GNSS TCPS27S Radio Modems MPR122 360 Reflector PRO for machine automation The MNA1202 GG antenna mounted on the secondary mast of the machine TCPS27S Except North Americas TCPS27S radio modems with ITT Cannon connectors are used on the machine and communicate with the TPS1200 Radio Handle mounted onto the instrument For further information refer to the TCPS27 user manual GNSS sensor GPS GLONASS The GNSS option uses the MNS1230 machine navigation sensor GNSS or the PowerBox GNSS with power protection and mil connectors For further information refer to the Leica MNS1200 user manual or the Leica GNSS Machine Positioning user manual Slope sensor One dual axis slope sensor with a CAN interface is used Mounted in the middle of the machine at the rotation point For further information refer to the Dual Slope user manual Machine Computer The MPC1310 is a ruggedised computer with Windows XP Embedded touchscreen milspec connectors for power CAN four serial RS232 and USB interfaces Bracket to mount Machine Computer for easy installa tion and removal at the end of the day a power supply for office preparation a carry case
47. ering as required Nervous over reactive steering behaviour e Steering Sensitivity too high Set Steer Sensitivity to Minimum on machine panel Adjust steer tuning parameters Problem Possible cause s Suggested remedies System starts Tracking but no deviations are displayed on screen and dash board blinks System has detected a problem and stops for safty e Wrong prism targeted or wrong moving prism as signed to Total Station e Wrong reference line of Job activated in Design dialog e Machine is outside the limits of the project Check dashboard message Target correct prism and reas sign prism to Total Station B only with 2 prism solution Perform a Tiepoint check to verify Total Station orientation if necessary new Resection Check loaded Job and assigned reference line Drive the machine within the design extents manually Dashboard blinks red continuously e Tolerances exceeded Press dashboard button and check error message Machine stops all deviations are shown as or error e Wrong Job or reference line is loaded in the Job dialog e Machine is out of project Check in the Job dialogue to see which design is selected Check the assigned reference line Check Offsets System is tracking OK but machine does not move e Stop rule is active and machine is outside of the defined toler ance range Deactivate Stop rule and drive machine
48. es are both the same 1 0 The values and settings are exactly the same as those displayed on the machine controller and can be changed manually on the controller using the height correction buttons Set Value Screed Information indicates the corrections for the Screed Edge left and right Inside the box you see the current total width of the screed and the width for the left part of the screed 1 250 m and for the right part of the screed 1 260 m Information provides information about the work progress e Stationing shows current Stationing or Chainage in m or ft e Speed indicates current Speed of the machine in m min or ft min e Layer Offset shows the actual layer offset of PaveSmart 3D Elevation Offsets e Working Slope shows the current Working Slope which is the Design Slope at the current position plus the Slope Offset Design display shows the whole project and the current machine position SENSORS R opens the Sensor dialog to manage the TPS and GNSS GPS GLONASS sensors OFFSETS tot cy MES opens the Offset dialog to set the working mold offsets relative to the stringline MENU h opens the Menu dialog to configure the Leica PaveSmart 3D software Getting Started PaveSmart 3D UM 19 Getting Started PaveSmart 3D UM 20 TUNING a i opens the Tuning dialog to set the hydraulics parameters for the machine The tuning of the hydraulic is usually done at the controller EXIT j press a
49. et the working mold offsets relative to the stringline MENU h JB opens the Menu dialog to configure the Leica PaveSmart 3D software i gel opens the Tuning dialog to set the hydraulics parameters for the machine EXIT j press and hold for more than 1 second to stop active Control and in a second step to close the software and shut down the MPC1310 GE Do not power off the MPC1310 by holding down the Power Key Always shut down the MPC1310 by using the Exit button to ensure all important project data are saved Getting Started PaveSmart 3D UM 15 Getting Started PaveSmart 3D UM 16 Work Dialog Milling a 7A Work TS3_Straights_CSlope 06 19 2007 ce wy 14 45 Values Information _ _____ Cross Slope Position 3D Height Stationing Set 0 0 Set 0 010 ft ae n Opposite Stationing b bd 3 83 4 ft co a MK A Speed Act 0 1 0 015 ft Act 0 000 ft 0 0 ftmin AUTO Milling Height 3274 272 ft Design Height c 3275 133 ft Layer Offset 0 877 ft Slope Offset 5 0 pasate OFFSETS MENU Oe tt x 7 e f g h i a Dashboard Error messages the specific icon flashes yellow if a warning is detected or flashes red if an error occurres By pressing on the specific button additional information and troubleshooting tips will be displayed 1 MPC1310 messages 2 Communication messages b c d e f g h 3 Sensor messages 4 Mach
50. figuration tools To enable the protected dialogs if disabled and opens dialog to enter the pass word a S Contains various tools for service personal only Customer access only under Leica supervision Optional protected by a password which can be set in the Settings General dialog containing settings which are usually not used in daily production and should only be edited by a trained system administrator n b Default password 007 Password protected menu for Leica support personnel only Numeric keyboard By pressing on any editable value in a dialog the numeric keypad will be opened automati cally Front Edit the current or enter a new value and press OK The keyboard will close and the new value will be used If you have made a mistake simply press again to edit the number mm ma 0 000 key toggles the sign of the number between positive and negative DEL deletes entered values ESC abandons your changes and reverts to the initial value Getting Started PaveSmart 3D UM 23 Getting Started PaveSmart 3D UM 24 Text keyboard By pressing in text edit field the text keypad will be open automatically New Project alpha keypad aaanaaaaaa Aaaaananas daaaBanaaE ETE TEI Enter or edit text and press OK This keyboard operates similarly to the numeric keypad Refer to Numeric keyboard page 23 for more information 2 3 Overview Angle change between segmen
51. ft com fwlink Linkld 25243 e Web Content Features Under the SOFTWARE s default configuration if you are connected to the Internet several features of the SOFTWARE are enabled by default to retrieve content from Microsoft computer systems and display it to you When you activate such a feature it uses standard Internet protocols which transmit the type of operating system browser and language code of your DEVICE to the Microsoft computer system so that the content can be viewed properly from your DEVICE These features only operate when you activate them and you may choose to switch them off or not use them Examples of these features include Windows Catalog Search Assistant and the Headlines and Search features of Help and Support Center e Digital Certificates The SOFTWARE uses digital certificates based on the x 509 standard These digital certificates confirm the identity of Internet users sending x 509 standard encrypted information The SOFTWARE retrieves certificates and updates certificate revocation lists These security features operate only when you use the Internet e Auto Root Update The Auto Root Update feature updates the list of trusted certif icate authorities You can switch off the Auto Root Update feature Windows Media Player Some features of Windows Media Player automatically contact Microsoft computer systems if you use Windows Media Player or specific features of it features that A check for new codecs if your
52. g Slope 0 Design Slope 0 Offset Reference 0 O s 0 GEE The setting Reference Right sets the offsets to be measured to the right side of the milling head Other options are lt Reference Center gt and lt Reference Left gt HERE a new offset value is set corresponding to the indicated correction After pressing the button the correction is zero The offset value is the distance between the reference line and the current machine position Work Design ntb21 Ds i t HERE REFLINE VIEWS BACK zi eo Here Function Road Ae Ba Lt The Screed Offsets and the steering offset are adjusted individually Paver Steer Offsets sets an Offset that makes the correction zero TE Bj All 3 offsets are changed simultaniously in parallel Getting Started PaveSmart 3D UM 41 Getting Started PaveSmart 3D UM 42 Here Function Eleva tion From the Work dialog go Work Offsets to the following dialog Work Elevation Offsets TS3_Straights_CSlope 06 20 2007 09 22 Corrections Information Stationing 24891 ft Speed 0 0 ftfmin Elevation Working Slope 5 0 Design Slope 5 0 Cutting Depth 0 613 ft STEER SLOPE RESET BACK sels a 4 ag G 2 me Ea a new cutting depth is set corresponding to the indicated correction After pressing the button the correction is zero The cutting depth is the difference in elevation between the design surface and the c
53. h should be verified Refer to the MGuide 1200 User Manual Chapter 5 for further details TPS1200 can only measure to the predefined point from the fixpoint job see MGuide 1200 User Manual page 4 15 The horizontal distance and height accuracy settings are also defined in the same TPS1200 dialog Customers using PowerTracker instruments refer to the PowerTracker User Manual and the Geo Pad User Manual or Site Foreman User Manual on how to check the instrument setup quality Getting Started PaveSmart 3D UM 51 Getting Started PaveSmart 3D UM 52 Tiepoint Check Work Sensor softroom TPS P 1 9 36 ft TPS S 6 12 09 ft TPS Sp 5 9 90 ft LEAP SEARCH 08 01 2006 09 18 Information Stationing 0191 ft Speed 1 3 ft min Working Slope 5 0 Design Slope 0 0 TPS P 1 O TPS S 6 TPS Sp 5 CHECK ARRANGE After the selection of the instrument press CHECK Attention The Tiepoint Check can be only used with the TPS not with GNSS Wait for the results to be displayed this will take several seconds as the instrument turns to the required position and measures the prism The instrument will then return to its previous position The result is displayed after the TPS measurement to the preselected fixpoint If the result is within the tolerance the Correction is displayed with a green back ground color Work Sensor TPS TiePointCheck softroom G deica Sensor TPS Sp 5
54. ine messages 5 Software messages Corrections indicates the required corrections for the elevation and cross slope of the milling head and the position of the milling head For example if the height correction shows 0 010 in m or ft the machine has to lower the milling head by 0 010 in m or ft The values and settings are exactly the same as those displayed on the machine controller and can be changed manually on the controller or automatically through PaveSmart 3D Design display shows the whole project and the current machine position Information provides information about the work progress e Stationing shows current Stationing or Chainage in m or ft e Opposite Stationing shows the inverted Stationing or Chainage the difference to the end in m or ft e Speed indicates current Speed of the machine in m min or ft min e Milling height is the calculated height of the control point at the mast foot point e Design height is the project design height at the actual position e Layer Offset is the height offset which is added to the design elevation constantly e Slope Offset is the active offset when working with a slope side SENSORS opens the Sensor dialog to manage the TPS and GNSS GPS GLONASS sensors as opens the Offset dialog to set the working mold offsets relative to the stringline iB opens the Menu dialog to configure the Leica PaveSmart 3D software TUNING opens the Tuning dialog to set the hydraulics p
55. l problem for concrete delivery and further poses a safety risk for oper atives Furthermore damage caused to the stringline from personnel or concrete trucks can seriously interfere with production Undetected problems can result in the costly removal and replacement of expensive material With Leica s PaveSmart 3D control system the machine is controlled without stringlines One or two Leica Geosystems robotic total stations or GNSS GPS GLONASS sensors measure the position of specific points on the machine at a rate of approximately 10 Hz These measurements are transmitted by radio to the Leica Machine Computer MPC1310 mounted on the machine High accuracy machine mounted slope sensors provide additional information on the longslope mainfall and crossslope crossfall of the machine From this pool of position height and slope information Leica PaveSmart 3D then continuously calculates the current or Actual position elevation and slopes of the machine and the heading or direction of travel of the machine These Actual position elevation and slope values are compared to the computerised 3D Design model of the project The results of this Design vs Actual comparison are called Corrections These represent the amount of Corrections in position elevation and slope required to bring the machine back online and ongrade Leica PaveSmart 3D transmits these Corrections to the machine controller which regulates the hydraulics ina similar
56. ly or manually e Automatically means the system is determining automatically the next reference line on the left and the right side of the machine or its height control point to calculate the design height and slope e Manually you chose the ReferenceLine and optional a SlopeLine When using the Road Paver profile this can be disabled in Menu Preferences General lt Disable Automatic Line Selection gt When using the screed extention control with the V gele NaviTronic controller the procedure asks for the Edge Line definition after the steering line has been chosen Milling Line Selection is always manually Automatic Line Selection is not available Curb amp Cutter Line Selection is always manually Automatic Line Selection is not available Road Paver Automatic line selection is by default disabled By enabling PaveSmart 3D is determining automatically the relevant ReferenceLines Getting Started PaveSmart 3D UM 33 Getting Started PaveSmart 3D UM 34 After choosing a ReferenceLine the procedure asks to choose EdgeLines Choose the Edge Line for both sides of the screed 3280 83 Work Design Parkinglot_cslope 07 21 2006 08 08 eke ne 3944 88 3280 83 Be s2ag02 E aaaag 3412 07 3412 0 3280 83 3280 8 a t 49 60 is dies 3280 83 s achine saaaB 3346 4 3280 8 E LE we taagag 3280
57. ments are together the more accurate the original design data is approximated e When approximating curved 3 dimensional line segments the angle change between two connected line segments must never be greater than 1 degree 1 e When defining a straight line it is not necessary to add more points in the middle of a line a Reference line b Line segments c Angle change lt 1 The number of segments contained within a single stringline must not exceed 2000 indi vidual elements It is possible to have multiple stringlines on the same layer but each indi vidual stringline must not exceed 2000 elements If a single stringline requires more than 2000 elements it must be broken into more than one stringline which must be paved separately 2 4 Preparing the Leica PaveSmart 3D Software for the Current Project Creating a new project mm dl oa Ea start from Menu Projects Current Menu Projects Current Project F Straight_Line_1000 Multi_Stringline_Cigar Dog_Bone Parking_Lot cigar_R4 Comment CONT l NEW DELETE BACK R K em eo create a new project Getting Started PaveSmart 3D UM 27 Getting Started PaveSmart 3D UM 28 Entering Name and Comment New Project fe New Project Name ee Comment pmt CONT BACK 1 om eo lt New Project Name gt enter the name of the new project lt Comment gt enter a comment to describe the project in detail
58. nd hold for more than 1 second to stop active Control and in a second step to close the software and shut down the MPC1310 se Do not power off the MPC1310 by holding down the Power Key Always shut down the MPC1310 by using the Exit button to ensure all important project data are saved Menu dialog Menu Straight_Line_1000 User Level iit Sensors Tools A Preferences at CONFIG BACK 7 mae F 2 pt ID D LE In all dialogs the following buttons are used to navigate confirm or reject changes to settings CONT confirm your changes to system BACK reject your setting changes and go f y settings and continue rey back to previous dialog Getting Started PaveSmart 3D UM 21 Getting Started PaveSmart 3D UM 22 Config dialog Service dialog The Menu dialog offers several opportunities to configure the Leica PaveSmart 3D software The machine and the current task have an influence on the configuration required pects contains all project and job relevant dialogs to manage Jobs log files as built recordings and backups Sensors To define with which sensor configuration TPS TPS GNSS is being used and to fy configure all attached sensors references af General settings such as units etc Machine To define the machine dimensions locks and stops production tolerances and the machine tuning Tools AA Access to the data flow and the external radio con
59. ne and level Curb and Gutter Milling Road Paver Positioning the Machine for Production Note the current deviations with as built checks Liaise with the machine operator to get machine onto line and level Ensure that the machine controller is set to the correct steering mode e g Leica 3D Mode with Steer amp Elev Sensitivities set to Minimum and all control loops set to Automatic Start Leica PaveSmart 3D automatic control by pressing the START button for one second Scratch the surface with the drum and dial in the offset you calculated with your as built checks Ensure the controller is showing plausible actual values Depending on application and material go to your milling depth by start manually or directly in Automatic Check milling depth immediately with some As Built Measurements Ensure the underlying material to set the screed onto is on the correct height and the tow arms are in the correct position for the paving depth Start paving in manual mode and the check surface height manual corrections When the desired height is achieved and the screed has found its position set the corrections set values in conjunction with the actual value and go into automatic Automatic steering and screed edge control Position the machine within 10 cm accuracy in parallel to the project Use the HERE function l in the offset dialog to adjust the screed deviations after posi tioning the screed edge to its desir
60. ns of this EULA except that i MS Microsoft Corporation or their affiliates providing the Supplemental Compo nents will be the licensor with respect to such Supplemental Components in lieu of the COMPANY for the purposes of the EULA and ii TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW THE SUPPLEMENTAL COMPONENTS AND ANY IF ANY SUPPORT SERVICES RELATED TO THE SUPPLEMENTAL COMPONENTS ARE PROVIDED AS IS AND WITH ALL FAULTS ALL OTHER DISCLAIMERS LIMITATION OF DAMAGES AND SPECIAL PROVI SIONS PROVIDED HEREIN AND OR OTHERWISE WITH THE SOFTWARE SHALL APPLY TO SUCH SUPPLEMENTAL COMPONENTS MS Microsoft Corporation or their affiliates reserve Safety Directions PaveSmart 3D UM 105 Safety Directions PaveSmart 3D UM 106 the right to discontinue any Internet based services provided to you or made available to you through the use of the SOFTWARE RECOVERY MEDIA If SOFTWARE is provided by Leica Geosystems on separate media and labeled Recovery Media you may use the Recovery Media solely to restore or rein stall the SOFTWARE originally installed on the DEVICE TERMINATION Without prejudice to any other rights Leica Geosystems or MS may terminate this EULA if you fail to comply with the terms and conditions of this EULA In such event you must destroy all copies of the SOFTWARE and all of its component parts NOTICE REGARDING SECURITY To help protect against breaches of security and mali cious software periodically back up
61. oided will result in death or serious injury N Warning Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury A caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreci able material financial and environmental damage er Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner e Windows is a registered trademark of Microsoft Corporation e GOMACO is a registered trademark of Gomaco Corporation USA e Wirtgen is a registered trademark of Wirtgen Group Germany e MOBA is a registered trademark of MOBA Mobile Automation AG Germany e V gele is a registered trademark of Wirtgen Group Germany All other trademarks are the property of their respective owners Introduction PaveSmart 3D UM 3 Table of Contents PaveSmart 3D UM 4 Table of Contents In this manual Chapter Page 1 How to use this Manual 6 2 Getting Started 10 2 1 Preparing the Leica PaveSmart 3D System 10 2 2 Operating the MPC1310 Machine Computer 12 2 3 Rules for Defining Projects 25 2 4 Preparing the Leica PaveSmart 3D Software for the Current Project 27 2 5 Selecting Design Reference Lines 32 2 6 Continue Working Depending on the Current Machine Position 3
62. on in charge of the product has the following duties e To understand the safety instructions on the product and the instructions in the User Manual e To be familiar with local safety regulations relating to accident prevention e To inform Leica Geosystems immediately if the equipment becomes unsafe e To ensure that the national laws regulations and conditions for the operation of radio transmitters are respected The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the product and for the safety of the equipment in use This product may be installed on building machinery only by an appropriately trained and qualified specialist Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product 6 5 International War ranty Software Licence Agreement Software Licence Agreement The International Warranty can be downloaded from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or received from your Leica Geosystems dealer This product contains software that is preinstalled on the product or that is supplied to you
63. ontains important safety directions as well as technical instructions for setting up the TCPS27 product and operating it optional FreeWave Radio Manual Contains important safety directions as well as technical instructions for setting up the FreeWave radio modems and operating them optional MPC1310 User Manual Contains important safety directions as well as a general description of technical processes and instructions for using and operating the MPC1310 Leica GNSS Machine Posi tioning User Manual Contains important safety directions as well as instructions for setting up the Leica GNSS products and operating them GeoPad User Manual Contains important safety directions as well as instructions for setting up GeoPad and operating it Leica PowerTracker User Manual Contains important safety directions as well as instructions for setting up the Leica PowerTracker product and operating it All documents must be read before commencing working on the machine The Leica PaveSmart 3D CD contains the entire system documentation in electronic format The user manuals are also available in printed form How to use this Manual PaveSmart 3D UM 9 Getting Started PaveSmart 3D UM 10 2 2 1 Further reading Before production Getting Started Preparing the Leica PaveSmart 3D System Refer to the Leica PaveSmart 3D Technical Reference Manuals the GeoPad User Manual
64. our DEVICE and iii neither MS Microsoft Corporation nor their affiliates is responsible for technical support of any Support Software you may install on your DEVICE Please contact Leica Geosystems if you have any questions regarding any Support Software that you are considering installing on your DEVICE The DEVICE may use terminal services protocols such as Remote Desktop Protocol Remote Assistance or Independent Computer Architecture to connect or access Applica tions as defined below running on a server however these Applications may not run locally on the DEVICE For purposes of this provision Applications mean software that provides any of the following functionality consumer or business tasks or processes performed by a computer or computing device including email word processing spread sheets database scheduling or personal finance b DEVICE CONNECTIONS The SOFTWARE may not be used by more than two 2 proces sors at any one time on the DEVICE You may permit a maximum of ten 10 computers or other electronic devices to connect via Server Message Block SMB to the DEVICE to utilize one or more of the following services of the SOFTWARE a file services print services b Internet information services and or c remote access including connection sharing The ten connection maximum includes any indirect connections made through multiplexing or other software or hardware which pools or aggregates connections
65. pose For example the user can send a Backup to the Leica service personnel to detect a problem In the dialog Menu Projects Backup the operator chooses lt Backup gt to get to the following dialog Menu Projects fe Destination D LMA Backup Internal CONT j BACK om me An lt Internal gt Backup is stored on the local drive on the machine computer An lt External gt Backup is stored on the external USB storage device Getting Started PaveSmart 3D UM 59 Getting Started PaveSmart 3D UM 60 To create a Backup may take up to a few minutes depending on the amount of data that s stored on the machine computer When finished a confirmation message will be shown In this message the file name of the Backup zip file is displayed Backup successfully done and copied to d LMA Backup P3D_2007 06 20_11 33 31 zip Restoring a Backup In the dialog Menu Projects Backup the operator selects lt Restore gt to get to the following dialog Menu Projects Restore fica Source C Program Files Leica LMA Build Build_89 Backup External Backup Files Content P3D_2007 06 13_16 27 47 BY Cigar_R5 P3D_2007 04 25_ 13 00 12 Multi_Stringline_Cig P3D_2007 04 24 16 01 11 Parking_Lot P3D 2007 04 23 14 18 25 Straight_Line101106 CONT BACK Maar te om J ae There are two sources for the restore process lt Internal gt is the local storage on the machine computer
66. possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guidelines and standards When using computers and two way radios pay attention to the information about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generaors Precautions Check the plausibility of results obtained under these conditions Safety Directions PaveSmart 3D UM 111 Safety Directions PaveSmart 3D UM 112 N Warning Radios digital cellular phones N Warning If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic ra
67. r Remote Desktop is permitted without an additional license REMOTE BOOT FEATURE Your DEVICE may be enabled with a Remote Boot feature which includes the Remote Boot Installation Service tool You may i use the Remote Boot Installation Service tool to install one 1 copy of the SOFTWARE onto your server solely for the purpose of deploying the SOFTWARE to one or more DEVICEs on which you Safety Directions PaveSmart 3D UM 99 Safety Directions PaveSmart 3D UM 100 are licensed to run the SOFTWARE i e DEVICEs to which the appropriate Certificate of Authenticity is affixed ii download the SOFTWARE over your internal network only onto such licensed DEVICEs and iii use the Remote Boot Installation Service only for deployment of the SOFTWARE to licensed DEVICEs as part of the Remote Boot process Please refer to the DEVICE documentation if provided with your DEVICE or contact Leica Geosystems for additional information AUTOMATIC INTERNET BASED SERVICES The SOFTWARE features described below are enabled by default to connect via the Internet to Microsoft computer systems automat ically without separate notice to you You consent to the operation of these features unless you choose to switch them off or not use them Microsoft does not use these features to collect any information that will be used to identify you or contact you For more information about these features please see the privacy statement at http go microso
68. re version on the GNSS GPS GLONASS sensor lt Timestamp gt the current GNSS time is indicated here The number of satellites which are theoretically available are listed in lt sats available gt Out of these a certain number of satellites are sending data to the GNSS GPS GLONASS receiver lt sats tracked gt lt HDOP gt lt VDOP gt and lt Status gt are geometrical values about the satellite constellation From those values the lt Pos Quality gt and the lt Height Quality gt are calculated lt Easting gt lt Northing gt and lt Height gt are the coordinates of the current sensor position N and are used to switch between the different sensors DEFAULT the lt Position Quality gt and lt Height Quality gt are set to the default values Getting Started PaveSmart 3D UM 55 Getting Started PaveSmart 3D UM 56 Benching for GNSS GPS GLONASS In the Work Sensors dialog when you select a GNSS GPS GLONASS sensor from the instrument list the Bench button becomes active al open the following dialog Work Sensors Bench fe Reference Point Elevation 3274 500 Elevation Check Point Measured Check Point Elevation 3274 408 PRight f side of the Mold Current Sensor Elevation Offset 0 092 Measured Elevation Offset 3274 500 CONT MEASURE BACK 4 me By selecting the lt Elevation Check Point Right you have chosen the right side of the milling head
69. rity protected To turn On and Off the Machine Computer Never turn Off the Machine Computer without shutting down all running applications This could result in unexpected data loss Precautions Black screen must be displayed after pressing the Shutdown button in Leica PaveSmart 3D software before switching the power off to the MPC1310 Permits connection of external keyboards with compatible LEMO connec tors Contact Leica Geosystems for further information 3 3 Software Description General PaveSmart 3D is a machine control application for paving and milling machines The system software controls the steer elevation and slope control loop of the machine The 3D design model is loaded onto the Machine Computer The software compares the actual position of the machine with the design The actual position is calculated with attached System 1200 tracking data and the slope sensor mounted onto the machine The calculated deviations are then according to the control parameters transformed into variables for the hydraulic which are sent via CAN bus to the machine controller Therefore the sensitivities on the machine controller have to be deactivated or set to zero unless advised otherwise by a Leica Geosystems or machine manufacturer authorised support engi Menu Structure neer Menas oun ser Level Insert Password CONFIG x gs Password for configuration level S Default Config password 007 SAA
70. rrection up gt machine goes down and vice versa Hydraulic tuning parameters incorrect Slope sensor mounted in the wrong direction Contact Leica Geosystems Reset the default tuning param eter in elevation and Steer Retune machine before paving TPS or GNSS Battery does not hold charge Battery has previously only been partially discharged before recharging e Suffering from memory effect Refer to the charger manual for discharge recharge cycle instruc tions Troubleshooting PaveSmart 3D UM 89 Care and Transport PaveSmart 3D UM 90 5 5 1 Transport in the field Transport in a road vehicle Shipping 5 2 Product Care and Transport Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration Storage Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to the 7 Technical Data chapter for information about temperate limits for each component
71. slope sensor Dual axis slope sensor Cable MPC1310 to PowerBox Cable PowerBox to machine battery SATELLine or Freewave radio PowerBox GNSS sensor H cable Power CAN connec tion machine specific Cable to machine usually supplied by machine manu facturer as part of 3D Kit m Curb and Gutter machine n o p q GNSS antenna Antenna cable CAN cable to connect slope sensor Dual axis slope sensor MPC1310 LAN connector Ventilation cap USB A Host connector COM 1 port Keyboard connector 2A fuse for outgoing power USB B Device connector COM 2 port COM 3 CAN 1 port COM 4 CAN 2 port k Power connector 1 Power key USB USB connection Leica Geosystems USB storage device or standard USB keyboards recommended only GE Never remove the USB storage device until file read write copy opera tions are completed as this may cause file loss or corruption EE Do not attach any USB device which needs additional driver installation as this may cause configuration corruption or installation problems System Components Diagrams Software Description PaveSmart 3D UM 79 System Components Diagrams Software Description PaveSmart 3D UM 80 COM 1 2 3 4 CAN 1 2 POWER Power key A caution KEYBOARD Serial Ports for Radio Modem connection to Total Station and connection to GNSS sensor Power output voltage regulated 13 6 V CAN bus connection Power in 10 36 volt DC reverse pola
72. stem components for kk e or MOBA equipped milling machines k aa l spe n a JA p q a b c MPC1310 TCPS27S radio modems PWM cable for serial connec tion to TCPS27S PWM cable for serial connec tion COM3 to TCPS27S Alarm box CAN cable to alarm box Cable MPC1310 to PowerBox Cable PowerBox to machine battery SATELLine or Freewave radio PowerBox GNSS sensor H cable Power CAN connec tion machine specific Cable to machine usually supplied by machine manu facturer as part of 3D Kit m Milling machine n o p q GNSS antenna Antenna cable CAN cable to connect slope sensor Dual axis slope sensor The controls are normally an integral part of the machine The components are connected directly to the standard or optional machine junctionbox and communication cables are connected via the machine s own CAN bus 2 Prism solution The two prism solution uses two TPS instruments for continuous tracking of the machine A third optional TPS instrument can be attached for leapfrogging and or as built measure ments For tracked Voegele roadpavers equipped with the latest NaviTronic system this arrangement can also regulate automatic steering direction of the machine Please refer to Voegele for details of NaviTronic autosteer compatible machines a b c d e a b c d e f Mast position Primary reflector
73. sults due to the uncontrollable slump of the material at the unsupported edge 2 9 Purpose Setting the leapfrog parameters Swapping TPS making a leapfrog er Leapfrogging Swapping TPS Leapfrogging refers to the method of transferring measurement of a machine prism from one total station to another This is usually required when the machine has reached a prede termined distance from the total station e g 100m 300 Work Sensor Arrange Leapfrog tolerance The maximum deviation between the currently measured prism coor dinates and the newly measured prism coordinates must be set Use shortest measuring distance The details of the TPS to be removed from active control process must be selected If the use shortest measuring distance option is selected the TPS measuring the shortest distance to the prism will be removed from active control If this is not selected the longest measuring instrument will be removed from active control Leapfrog Parameter Leapfrog Tololerance 0 061 m E Use shortest measuring distance Work Sensor LEAP The leapfrog function is a fully automated process The operator must hold down the lt LEAP gt button for 1 second to start the process The Leap function is disabled if all required sensors are not available Check the Sensor arrangement Sensors Arrange If a required TPS sensor is not visible in PaveSmart 3D first check the instrument is switched on
74. t will notify you that a WM DRM Upgrade is required and then ask for your consent before the WM DRM Upgrade is downloaded WMDRM Soft ware built by third parties may do the same If you decline the upgrade you will not be able to access content that requires the WM DRM Upgrade however you will still be able to access unprotected content and Secure Content that does not require the upgrade WM DRM features that access the Internet such as acquiring new licenses Safety Directions PaveSmart 3D UM 101 Safety Directions PaveSmart 3D UM 102 and or performing a required WM DRM Upgrade can be switched off When these features are switched off you will still be able to play Secure Content if you have a valid license for such content already stored on your DEVICE WINDOWS UPDATE AGENT ALSO KNOWN AS SOFTWARE UPDATE SERVICES If the SOFTWARE includes Windows Update Agent WUA also known as Software Update Services functionality that may enable your DEVICE to connect to and access updates Windows Updates from a server installed with the required server component then the following conditions apply e Without limiting any other disclaimer in this EULA or any EULA accompanying a Windows Update you acknowledge and agree that no warranty is provided by MS Microsoft Corporation or their affiliates with respect to any Windows Update that you install or attempt to install on your DEVICE e In addition you acknowledge and accept that
75. tal Station fails to initialise Communication parameters on instrument are not set correctly Baud rate is not identical on instrument and in the software Radio modems have not the same Link baud rate configuration e Low battery at instrument Choose appropriate Conig Set TCRP RCS RH1200 or TCRP RCS TCPS27 Green LED s on a radio modem pair need to be On Configure radio modems to the same the same Link baud rate configuration e Instrument is in a configuration menu or in As Built menu Problem Possible cause s e Radio interference or cabling damaged e MGuide is not installed e Low power at machine Suggested remedies Install MGuide application and choose appropriate Config Set Contact Leica Geosystems Ensure the radio handle is on the correct way with the lights facing the operator and the antenna facing the paver Turn on the paver as power supply may not be sufficient if the paver is not running Total Station does not react on commands e MGuide application is in config uration mode e MGuide is in As Built dialog e Auto Shutdown at instrument Change to MGuide main menu Solve instrument error message refer to TPS1200 manual Unplug power cable and restart instrument GNSS sensor is not initialised e Communication parameters on sensor are not set correct e Baud rate is not identical on instrument and in the software Set correct Config Set on sensor Check
76. th all faults THE ENTIRE RISK AS TO SATISFACTORY QUALITY PERFORMANCE ACCURACY AND EFFORT INCLUDING LACK OF NEGLICENCE IS WITH YOU ALSO THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE SOFTWARE THOUSE WARRANTIES DO NOT ORIGINATE FROM AND ARE NOT BINDING ON MS e No Liability for Certain Damages EXCEPT AS PROHIBITED BY LAW MS SHALL HAVE NO LIABILITY FOR ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT SHALL MS BE LIABILE FOR ANY AMOUNT IN EXCESS OF U S TWO HUNDRED FIFTY DOLLARS U S 250 00 e Limitations on Reverse Engineering Decompilation and Disassembly You may not reverse engineer decompile or disassemble the SOFTWARE except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation e SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS You may permanently transfer rights under this EULA only as part of a permanent sale or transfer of the Device and only if the recipient agrees to this EULA If the SOFTWARE is an upgrade any transfer must also include all prior versions of the SOFTWARE e EXPORT RESTRICTIONS You acknowledge that SOFTWARE is subject to U S export jurisdiction You
77. the number of satellites tracked constellation geometry observation time ephemeris accuracy ionospheric disturbance multipath and resolved ambiguities A coordinate transformation must be carried out to link the local coordinate system with the WGS 84 GNSS coordinate system prior to any paving works being carried out The transformation must be verified before paving begins and the control points used must surround the extents of the area to be paved Refer to the Leica PaveSmart 3D and GPS1200 technical reference manuals for more information and details on limitations and precautions which should be taken prior to paving For paving work on tight curves the accuracy depends on the physical machine setup the subground and the paving material Slope sensor s Parameter Data Humidity max 95 RH non condensing Vibration 10 500 Hz 5g 0 35 mm 0 014 Bump 25 6ms Operating temperature 10 to 70 C 14 to 158 F Storage temperature 25 to 85 C 13 to 185 F Operating voltage range 10 30 Volt DC Current consumption approx 50 mA Principle of measurement Liquid sensor Measuring range 170 170 typical 60 60 Internal resolution 0 015 0 01 Linearity 0 2 of range Temperature coefficient Zero lt 0 001 K lt 5 10 4 K Temperature coefficient Amplifier lt 0 02 K lt 1 10 2 K Reproduce
78. to design position As a short term measure devia tion can be reduced with the offset and the machine driven to the design position Care must be taken to re set stop rules Troubleshooting PaveSmart 3D UM 87 Troubleshooting PaveSmart 3D UM 88 Problem Possible cause s Suggested remedies Position offsets are wrong e Wrong Job or reference line is chosen e Offsets are wrong Check the chosen Job in the Job dialog Check the chosen reference line Check the steering offsets Slopes and eleva tions become gradually impre cise while paving e After paving for a long period the geometry of the machine may change mold settles wear and tear vibration etc e Instrument adjustment drift Check and readjust mold slope sensor regularly Readjust Total Station s No log files saved Disk space full e Log files have not been prop erly activated Delete unnecessary data in the Manage dialog Strange behaviour wrong machine pa rameters saved System crashed power supply Close system Restore the configuration settings Machine start to undulate during paving e Too much head of concrete or sub grade in front of machine e Hydraulic lift pressure incorrect Reduce head of material refer to machine manual check hydraulic system Problem Possible cause s Suggested remedies Machine height is controlled in wrong direction e g co
79. troller g Cable MOBA matic controller to junctionbox h Junctionbox Left i Dual axis slope sensor j CAN cable slope sensor to junctionbox k Slope sensor CAN I H cable Power CAN connec tion machine specific m PWM cable for serial connec tion COM3 to TCPS27S n Road Paver machine o Junctionbox Right p CAN Cable to connect junc tionbox q Y CAN cable to connect slope sensor r Connector cable to machine machine specific System Components Diagrams Software Description PaveSmart 3D UM 71 System Components Diagrams Software Description PaveSmart 3D UM 72 System components for Curb and Gutter Offset paving machine MPC1310 TCPS27S radio modems PWM cables for serial connec tion s to TCPS27S PWM cable for serial connec tion COM3 to TCPS27S Curb and Gutter machine Dual axis slope sensor H cable Power CAN connec tion machine specific Cable to machine usually supplied by machine manu facturer as part of 3D Kit CAN cable slope sensor to MPC1310 1 GNSS solution The one GNSS solution uses one GNSS sensor for continuous tracking of the machine An optional TPS instrument can be attached for as built measurements a GNSS reference station b Direction of travel c Mast Position GNSS antenna Primary B1 System Components Diagrams Software Description PaveSmart 3D UM 73 System Components Diagrams Software Description PaveSmart 3D UM 74 Sy
80. ts Rules for Defining Projects Leica PaveSmart 3D requires accurate design data to be able to control the machines move ments The machine is only capable of following the information contained within the design data therefore the quality of the final product is directly influenced by the quality of the data used The control process is also influenced by the design data The greater the number of segments contained within the design the greater the processing power required to run the system A balance must be found between the number of segments required to define the design and the processing power it will require The recommendations detailed below must be followed when creating designs Without following these rules Leica Geosystems cannot guarantee good quality paving performance Leica PaveSmart 3D is capable of using designs in a 3 dimensional format which may contain e Straights e Arcs e Clothoids entry and exit as well as partial e Cubic parabolas e Full Partial Bloss curves parabola of degree five Using these shapes only a small number of segments are required to define any 3 dimen sional shapes Getting Started PaveSmart 3D UM 25 Getting Started PaveSmart 3D UM 26 Number of Segments Not all CAD systems are capable of producing curved 3 dimensional polylines To overcome this curved line segments are broken up into a number of individual straight line segments The closer these straight seg
81. ufactured 2004 Made in Germany Ident 1 04 21 20016 Ident 2 100 X X X X XX Art No 726028 S No 000100 RCE This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interferences received including interference that may cause undesired operation For details on labelling please refer to the user manual of the corresponding system compo nent Safety Directions PaveSmart 3D UM 115 Technical Data PaveSmart 3D UM 116 7 Leica PaveSmart 3D Technical Data Parameter Data Elevation accuracy of machine position 5 10 mm approx 0 02 200m 600 ft Position accuracy of machine 5 10 mm approx 0 02 0 03 200 m 600 ft Maximum Range recommended 200 m 600 ft Measuring frequency 10 Hz Supply voltage 12 VDC or 24 VDC Supply Current max at 24V DC 2A Standard deviation depends on the condition the machine is in the paving material the paving distance accuracy of reference points fixpoints atmospheric influences and the chosen sensor option For TPS1200 sensors line of sight interruptions severe heat shimmer and moving objects within the line of sight path can result in deviations of the specified accuracy For GNSS GPS GLONASS sensors the accuracy is dependent upon various factors including
82. urrent milling head elevation Here Function Slope From the Work dialog go Work Offsets Slope to the following dialog Work Elevation Offsets Slope Offset TS3_Straights_CSlope 06 20 2007 09 32 Corrections Information Stationing 2 76 9 ft a lt a Bid 9 wae 0 0 0 0 ftimin Working Slope 3 0 Design Slope 5 0 Cross Slope 20 B STEER ELEVATION RESET BACK t e A eae oe F 2 O HERE ET a new cross slope offset is set corresponding to the indicated correction After pressing the button the correction Is zero The cross slope offset is the difference between the design slope and the current cross slope of the milling head Getting Started PaveSmart 3D UM 43 PaveSmart 3D UM 44 Getting Started From the Work dialog press on the graphic to get to the following dialog 06 20 2007 09 44 Over all Here Function Work Design TS3_Straights_CSlope eae fi of te s1tg qep N3608 947 H326b piel ff gzezaesr i t Ji tE 3608 917 N 3444 875 N 3444 875 H 3260 679 H 3260 679 ee j Hil Hf tty If TE 262486 F Fit He N3115 J H 326 ti VI ae WREFLINE E in the Work Design Dialog all of the above mentioned Here Functions are combined The Here button in the Graphic dialog sets the steering offset the cutting depth and the slope offset in that way that all the corrections are zero 2 7 Get machine onto li
83. your data and system information use security features such as firewalls and install and use security updates 6 7 N Warning A caution A caution Hazards of Use The absence of instruction or the inadequate imparting of instruction can lead to incorrect or prohibited use and can give rise to accidents with farreaching human material financial and environmental consequences Precautions All users must follow the safety instructions given by the manufacturer and the directions of the person responsible for the system Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustment indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important measurements Beware of inadequate steering if machine is defective like after a crash of after damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the user manual While working paving and grading should be checked by appropriate means for example spirit level tachymeter before and after important measuring tasks Safety Directions PaveSmart 3D UM 107 Safety Directions PaveSmart 3D UM 108 N Danger N Danger

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