Deck Blaster User Manual
Contents
1. ASSEMBLY VIEWS Vacuum Elbow DB 096 Hose Assy 40K UH H9G12 90 Swivel Rotation Speed Adjust Ball Valve Dump Handle High Pressure Water Inlet Drive On Off Valve HRS 573 Ftg 90 P8J8 2 Dump Air Valve DB 246 Ftg Tee P8 FMF GP 053 Ftg Pushlock 8 CB 114 Ftg Air Inlet Hose Air Supply 20 GP 057 Lubricator Hose Air Supply 19 5 CST 148 Tubing Dump 3 8 OD x 20 DB 225 JS or DB 225 GD Dump Valve Assy Hose Rotation 41 5 Hose Dump 75 ID x 12 FC 311 2 Hose Clamp 2 H Drive 28 7 ose Drive 28 DB 240 Screw Jack DB 242 Dowel DB 190 Chassis TB 024 Screw Handle TB 025 Key Drive Speed Adjustment FCT 011 Wheel Swivel Dome Height Adjustme EXE 3 Pon pm mm S pm Fl ro p p y N eJ BLUES SES lt KERRICK exo aT ReIAST TOOLS NY SCALE 1 1 8 item QTY PartNo Description 0 D 77 700314 AlR2 FOOT GUN ASSY 40K DUMP STYLE AIR NO BASE 6 1 77 513050 PLUG 3 8 HP PLUG SBHP 8 16315148 SCREW SHC SS 420X314 o 77408705 VALVE AIRACTUATOR O 77 700163 SPACER BLOCK AIR OPERATED FG FOOT GUN 77 408707 SCREW 10 24 X1 1 2 SHCS SS 16 79012 1 4 20 SHCS 1 1 8 LONG SS Last revision ITEM 10 ACTUATOR ROD WAS 77 700651 Proprietary Notice ME GARDNER DENVER WATER JETTING SYSTEMS INC A XX M 010 12300 N Houston Rosslyn Houston TX 77086 281 448 5800 w2. Air Cylinder DB 080 Spacer Air Cylinder LM 016 4 Air Motor Gast 4AM B s BR 155 Muffler GP 058 Speed Control ou 157 Ftg P8J8 DB 245 Ftg Tee P8 MFF DB 072 Ftg Push Connect CST 148 Tubing 3 8 OD 5 0 DB XX EXPLODED SUB ASSEMBLIES DB 310 Dump Handle FCT 400 Push Handle BR 153 Muffler HRS 552 Ftg Elbow P4J8 4 Sop BUD 124 Valve a5 d amp d pz DB 211 Brkt Air Valve DB 160 PC Gearbox DB 077 Bearin g DB 078 Hub Friction DB 166 Piston DB 168 O Ring DB 169 O Ring 2 DB 026 Muffler DB 165 Body FC 325 Valve Air Control DB 251 Ftg P2PL6 DB 167 Bushing DB 079 Key v SG 072 Key DB 175 Axle Drive gt DB 048 Brkt Lift DB 076 Hub Axle 2 DB 153 Rail RHS DB 154 Rail LHS DB 049 Ftg Elbow P12MF DB 123 Vacuum Elbow DB 045 Ftg P12M 75 Hose DB 025 Dump Valve 40K DB 124 12 Nipple DB 026 Muffler CAT 662 Ftg Elbow P12F BR 158 Bushing P8P12 AF 062 H9 Ftg H9 to 88 Type p DB 022 Dump Valve 40K FCT 147 Ftg Elbow P2M PL6 WBW 148 Muffler AF 060 H9 Ftg H9 to 56 Type M DB 045 Ftg P12M 75 Hose DB 225 GD Dump Valve Assy DB 225 JS Dump Valve Assy DB 233 18 Skirt Brush Assy AA ST j MEADE K KERRICK WATERBLAST TOOLS 04 10 WATERBLAST TOOLS CQ 5 DB 230 Dome Weldment DB 125 Baffle Weldment DB 028 Ftg Elbow P4PL6 DB 224 Spacer 4 DB 045 Ftg P12M 75 Hose 5 1 DB XX DESCRIPTION amp
3. and feed the air supply will need to be 80 cfm Lower volumes will result in slower maximum speeds WATER SUPPLY A 10 micron water filter upstream from the pump is recommended Flush all hoses before use Keep the ends covered when not connected WATER SWIVEL The UH high pressure water swivel is rated for 40 000 psi maximum operating pressure When connecting to the 90 degree inlet make sure that the threaded port is lined up with the cone port of the inlet The UH has a high pressure seal which should be replaced when it begins to leak continuously at operating pressure The swivel should be greased after 40 to 80 hours of use Keep the end nut and all connections tight Watch for leaks and shut down to repair Please refer to the appendix for further detailed information on the swivel NOZZLE HEAD The bar head used on this assembly has 8 ports Depending on the application it may be better to plug some ports and use fewer larger nozzles thick heavy deposits or to use more smaller nozzles in all ports thin coatings less damage to substrate The standoff distance can be adjusted by using the dome height adjustment PRESSURE DUMP The air actuated pressure dump valve is controlled by an air valve mounted on the push handle and is closed by lifting up on the dump handle bar The exhausted flow is routed into the dome The DB 025 valve is manufactured by Jetstream of Houston TX part number 53620X the DB 022 valve is manufactur
4. Deck Blaster User Manual I KEPPRICK TABLE OF CONTENTS 1 0 INTRODUCTION 2 0 SAFETY WARNING 3 0 DESCRIPTION 4 0 PARTS LIST 5 0 ASSEMBLY DRAWING 6 0 APPENDIX UH Swivel UH 40 1 0 INTRODUCTION This manual was prepared to provide the operator with the basic information needed to operate and service this equipment The operating recommendations in the manual will ensure that you receive satisfactory performance All operating personnel responsible for the care of this equipment should be familiar with the information in this manual If you have any questions or problems with this equipment please contact the distributor you obtained the product from or the manufacturer StoneAge Inc 466 S Skylane Drive Durango CO 81303 970 259 2869 Phone 970 259 2868 Fax www stoneagetools com 2 0 SAFETY WARNING Operations with this equipment can be potentially dangerous if caution is not exercised prior to and during tool use Please read and follow all of these instructions in addition to the guidelines in the WJTA Hecommended Practices handbook Only competent and trained persons should operate this equipment Do not exceed the maximum operating pressure specified for any component in a system This equipment should always be used with an operator controlled dump mechanism to release the high pressure water The immediate work area should be marked off to keep out untrained persons All personnel in the area should wear eye and h
5. HS Gearbox Assy Air Cylinder Bearing Body Piston Bushing O Ring O Ring Fitting P2PL6 Axle Drive Chassis Bracket Air Valve Assy Dump Valve GD Fitting H9 56 Type M Fitting H9 88 Type M Bushing P8P12 Fitting Elbow P12F Dump Valve Gardner Denver Fitting P12M HB12 Fitting Elbow P2M PL6 Muffler P2 Assy Dump Valve JS Dump Valve Jetstream Muffler P4 Fitting PAM PL6 Fitting P12M HB12 Fitting Elbow P12MF Spacer Weldment Dome Assy Skirt Brush Screw Jack Dowel Fitting Tee P8BMFF Fitting Tee PBFMF Fitting Elbow P8 PL6 Handle Dump Valve Air Control Wheel Swivel Caster Weldment Push Handle ss o cl WN Ll OP eS si si si l cl cl i i i lol et Pl SS i Ss i St NO SS oi i i i es i Ss i i i i i i St PP PD SB iS BS SB VN PO SH SH SH RS ib S S S NS Ma TH K KERRICK 03 07 GH 113 GP 053 GP 053 1 GP 057 GP 058 HRS 446 1 HRS 540 HRS 552 HRS 555 HRS 573 LM 016 4 SG 072 TB 024 TB 025 UH 40 Set Screw Fitting Pushlock J8 HB8 Pushlock Hose Lubricator Speed Control Hose Clamp Ball Valve Fititng Eloow P4J8 Hose Dump Fitting Elbow P8J8 Air Motor Key Gearbox Screw Handle Key Screw Handle Air Belt Drive assembly Indicates optional choice 1 8 1 1 1 2 1 4 1 2 1 1 1 1 1 K KERRICK OFT FT see UH 40 manual for parts breakdown 03 07 DB 110 Wheel Machined 2 DB 111 Bushing Wheel 2 DB 170 Assy
6. earing protection as well as other protective clothing in accordance with specific conditions 1 6 Jet thrust should be less than the weight of the machine Care must be used in selecting flow rate Nozzle Size 1 7 Inspect the equipment for visible signs of deterioration damage or improper assembly Do not operate until repaired Make sure all threaded connections are tight and leak free Check to see that all control functions work properly before going to high pressure The person operating the equipment should have direct control of the dump system 1 1 1 Co N 0I e 08 07 K KERRICK The ultra high pressure Deck Blaster is an air powered self propelled surface preparation machine The water exits through the nozzles as high velocity jets which are capable of cutting most paint scale residues membranes and chemical deposits The tool is rated for 6 gom at operating pressures up to 40 000 psi but more flow may be used if additional weight is added to the dome area to keep it from becoming tipsy and unstable Note During the first half hour of use the rotation speed should not be run at maximum but should be limited to 300 500 rpm allowing the swivel seal and shaft to break in 3 0 DESCRIPTION AIR SUPPLY The air supply should be capable of producing 50 to 80 cfm at 80 psi The air line from the compressor to the machine should be at least 3 4 inch To operate the machine at full soeeds rotation
7. ed by Gardner Denver of Houston TX part number 77 700314 AIR2 SELF PROPULSION The self propulsion drive is actuated by the push pull knob on the handle When engaged both drive wheels are driven Disengage the drive for easy turning or transport The rate of advance can be controlled by adjusting the needle valve on the exhaust of the drive air motor VACUUM Vacuum connection is made to the 3 aluminum elbow on the dome The skirt should be in contact with the ground for best results 08 07 4 0 PARTS LIST BR 153 BR 155 BR 157 BUD 124 CB 114 CB 116 CST 148 DB 026 DB 045 DB 048 DB 072 DB 076 DB 078 DB 079 DB 080 DB 096 DB 103 H9S6 14 DB 110 DB 111 DB 123 DB 124 1 DB 125 DB 153 DB 154 2 DB 160 PC DB 170 DB 175 DB 190 DB 211 DB 077 DB 165 DB 166 DB 167 DB 168 DB 169 DB 251 DB 225 GD AF 060 H9 AF 062 H9 BR 158 CAT 662 DB 022 DB 045 FCT 147 WBW 148 DB 225 JS DB 230 DB 233 1 DB 240 DB 242 DB 245 DB 246 DB 250 DB 310 FC 325 FCT 011 FCT 400 DB 025 DB 026 DB 028 DB 045 DB 049 DB 224 8 Muffler P4 Muffler P8 Fitting P8J8 Valve 3 Way Fitting Inlet Nipple P8 Tubing 3 8 OD Nylon Muffler P4 Fitting P12M HB12 Bracket Lift Fitting P8M PL6 Hub Axle Hub Friction Key Drive Axle Spacer Air Cylinder Hose High Pressure Bar Head Wheel Machined Bushing Wheel Elbow Vacuum Nipple Vacuum Weldment Baffle Rail RHS Rail L
8. ithout prior consent Practices per dian DU UE E Sheet 1 of 1 3 2 Se s QN FOOT GUN ASSY or whole is prohibited Tolerances and 40K DUMP STYLE AIR NO BASE Document of GDWJSI eee P N 77 700314 AIR2 Revision 2 JA Rev Date 7 24 2006 1 1 2 3 4 CONFIDENTIAL 5 6 8 DWG PART NO BILL OF MATERIALS P 53620X ES A E GEOMETRIC TOLERANCE SYMBOLS Ref ANSI Y14 5M 1982 UNSPECIFIED TOLERANCES MATERIAL f f CIRCULARITY TRUE POSITION X 030 Machining 24 5 SEE BOM eistil eamm al XX 1 015 Fabricati i1 _ PERPENDIGULARATY L MAKATI COND MeChining Concentricity 005 mm HEAT TREAT VALVE AY AIR OPERATED DVRT H All dimensions in inches FLATNESS 7 DIAMETER Remove all sharp edges 40K MAX This document and the contents herein may not THIRD FINISH DRN Jw DATE 9 28 06 DWG PART NO REV be displayed or otherwise used without the express ANGLE written consent of Jetstream of Houston Inc PROJECTION 53535020X 1 2 3 4 CONFIDENTIAL 5 6 7 8
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