CC-Link System Repeater (T-junction) Module User`s Manual
Contents
1. Is the transmission rate of AJ65SBT RPT set in the valid range Refer to Section 4 3 Is the connection of the CC Link dedicated cable and terminating resistor correct Refer to Section 4 7 Is there any noise source around the AJ65SBT RPT or CC Link dedicated cable Refer to 3 and 4 in this chapter to perform troubleshooting NO Y Correct the transmission rate setting of AJ65SBT RPT Refer to Section 4 3 NO Connect the CC Link dedicated cable and terminating resistor correctly Refer to Section 4 7 Move the noise source away from the AJ65SBT RPT and CC Link dedicated cable to a place not influenced by noise Completion 42 3 The RD1 or SD2 LED is not lit during data link This section describes troubleshooting for the case that the RD1 or SD2 LED is not lit The RD1 or SD2 LED is not lit Is the transmission rate setting identical between AJ65SBT RPT and the master station Refer to Section 4 3 Correct the transmission rate setting of AJ65SBT RPT to the same as the master station Refer to Section 4 3 Is the CC Link dedicated cable connected correctly Refer to Section 4 7 Connect the CC Link dedicated cable correctly Refer to Section 4 7 Is there any noise source around the AJ65SBT RPT CC Link dedicated cable NO Move the noise sourc2. Association m Segment 10th stage 3 4 Max transmission distance Master Transmission speed At a transmission speed of 156 kbps station F x Segment a Max 1200m 3934 43ft E t Segment 1st stage SS Max 1200m 3934 43ft ak Max transmission Segment 2nd stage Gi Repeater eS Max 1200m 3934 43ft tance 13 2km Segment 3rd to 9th stages 43278 69ft i Total 8400m 43278 69ft N Remote station Conditions Transmission speed Max 1200m 3934 43ft Description The maximum transmission distance in each segment is the same as that in normal CC Link system system configured with one segment only The maximum transmission distance in each segment varies according to the transmission speed For details refer to the User s Manual of the applicable master module The length of the cables between repeater stations is treated in the same manner as in the remote I O station Max number of stages connected to configure segment When one connection stage is added the maximum transmission distance is added by an amount equivalent to one segment 28 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link The procedure ranging from the installation of the AJ65SBT RPT module to the start of data link is described below Start Install the AJ65SBT RPT module GaN ASB e Refer to Section 4 2 Check for the
3. DB1 and DA2 DB2 for AJ65SBT RPT The terminating resistor are furnished with the module e The terminating resistor vary according to the type of cables in use For detail refer to the User s Manual of the applicable master module e Connect the shield wire of the CC Link dedicated cable to SLD of each module and ground both ends of the shielded wire via FG The SLD and FG are connected within the module 4 8 Check for state of connection Line test Connect all modules including the AJ65SBT RPT module through the CC Link dedicated cable Then check that the CC Link system is in the state capable of performing a data link normally Because whether or not a master station can establish a data link with a particular slave station can be checked by the connection status check circuit test an error module can be identified For the connection status check circuit test perform the circuit test 1 of the master module If an error is detected perform the circuit test 2 of the master module For the details of circuit tests 1 and 2 refer to the user s manual of the master module used Perform the test following the steps on the next page POINT Perform the circuit test 2 of the master module by selecting the target stations as described in 1 to 3 below 1 Inthe segment including the master module select slave stations in order from the nearest to the master module to the farthest In the segment 1st stage
4. conditions of the AJ65SBT RPT module hardware test Set the switches of the module bakoe s Refer to Section 4 5 Connect the modules using CC Link dedicated cables pini i 4 Refer to Section 4 4 n Refer to Section 4 7 Check for the connection conditions of the modules linetest Po Refer to Section 4 8 Start the system Refer to the User s Manual of the applicable master module Completion POINT The procedure described here is for the AJ65SBT RPT module only In order for you to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module 4 2 Mounting and installation 4 2 1 Cautions on handling Cautions on handling the AJ65SBT RPT module are described below 29 1 Tighten screws such as a module fixing screw within the tightening torque range specified in the table below Do not over tighten these screws The screws and module case may be damaged Screw location Specified torque range Module fixing screw M4 thread with finished circular flat washer 0 78 to 1 08 N m Terminal block screw M3 thread 0 59 to 0 88 N m Terminal block mounting screw M3 5 thread 0 68 to 0 98 N m 2 A protective film is attached on the module s surface for the purpose of scratch prevention during transportation Prior to use be sure to remove it 3 When a DIN rail is used install it
5. discharge static electricity from the human body Failure to do so can cause the module to fail or malfunction Disposal Precautions A CAUTION When disposing of this product treat it as industrial waste CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in w
6. taking care with the following a Applicable DIN rail type conforming to IEC 60715 TH35 7 5Fe TH35 7 5A1 b Intervals of DIN rail mounting screws Mount the DIN rail by fixing it with mounting screws at intervals of 200 mm 7 87inch or shorter 4 To install the AJE5SBT RPT module on the DIN rail press by the finger the DIN rail hook located on the underside of the module at the centerline until you hear it click DIN rai DIN rail hook 5 When installing the AJ65SBT RPT module on the control panel to improve the ventilation and facilitate the replacement of the module provide a distance of 60 mm 2 36inch or longer between the upper and lower surfaces of the module and the structural members or parts 30 6 Install the AJ6E5SBT RPT module on a flat smooth surface If there are irregularities on the installation surface undue force may be applied to the printed circuit boards and the boards may be damaged 7 Depending on the grounding condition of the system a high frequency noise may occur between the systems When these systems are connected through CC Link dedicated cables a communication error may occur by the mixing of noise into the repeaters If the high frequency noise occurs between the systems connected through the cables of 10 m 32 79ft or shorter take either of the measures specified below Connect the systems through cables of 2 mm or larger across FG terminals of
7. the form of T junction 1 Extended transmission distance in CC Link system Use of this module enables the transmission distance of the CC Link system to be extended In addition use of multiple modules enables the transmission distance of the CC Link system to be extended up to 10 stages Remote i Remote I O station Repeater AJ65SBT RPT a FA i lt j am a 1st see 2nd mn eae 4th to 10th stages 1 Max transmission distance at a transmission speed of 156 kbps 2 Though it is not shown here the other remote stations can be connected between the repeaters 2 Enabled T junction wiring in CC Link system Arrangement of this module between the modules of the CC Link system enables the CC Link system to be wired in the form of T junction This is applicable to all CC Link systems operating at transmission speeds of 10 Mbps 5 Mbps 2 5 Mbps 625 kbps and 156 kbps Master station Repeater Remote Intelligent AJ65SBT RPT 1 0 station device station Remote device station g A i amp Remote I O station Enabled T junction wiring 8 14 3 Mountable to control panel with either screws or DIN rail This module can be mounted onto the control panel with either screws or DIN rail 4 Compact module size The module size has been reduced to the same one as that of AJ65SBTB1 801 type small remote I O module AJ65
8. the remote station in each system or across grounds of the control panel to which the remote station is grounded Use CC Link cables of 10 m 32 79ft or longer between the systems System 1 k O Oka eanan System 2 Control panel which may produce noise K gt Source of high frequency raame noise servo inverter 37 79ft or shorter To the ground Method 1 Use the stronger ground cable 2 mm or larger Method 2 Use the cables of 10 m 37 79ft or longer 4 2 2 Installation environment For the installation environment refer to section 3 1 31 4 3 Names and settings of parts The names of parts of the AJ65SBT RPT module indication statuses of LEDs and settings of switches are described below 1 4 3 2 PW TEST ERR SD17 RD1SD27 B 6 G18 gE MITSUBISHI Jon oat av za Gr 081 suo I L Fe OO OO Q OSGOR O OOCS SLs No 8 7 32 Operation status display LED LED Application Check for the module condition by observing the state of lighting of the LED Name Application For hardware test For normal operation PW Goes on Goes off Power supply is turne Power supply is turne d ON d OFF or rese
9. 5BT 64DAI System between terminating resistors connected to each other through cross over cables The conventional CC Link system can be said to be configured with one segment See Section 2 1 Module for expanding the CC Link system by connecting the segments to each other 12 Abbreviated names Description generic names and terms P y paa A function of communication with another station which is used Transient transmission when requested by a dedicated instruction or an engineering tool 5 ee A function by which data are periodically exchanged among Cyclic transmission 2 Haat stations on the same system using link devices PRODUCT STRUCTURE The product structure of AJ65SBT RPT is given in the table below Part name Quantity AJ65SBT RPT module Terminating resistor 110Q 1 2W Brown Brown Brown Terminating resistor 130Q 1 2W Brown Orange Brown 13 1 OVERVIEW T station Master station G Extended to 13 2 km max This User s Manual describes the specifications names of parts and settings of the AJ65SBT RPT type CC Link system repeater T junction module hereafter abbreviated as AJ65SBT RPT used in the CC Link system 1 1 Features The AJ65SBT RPT module is used to increase the flexibility of laying down the cables of the CC Link system Use of this module enables the transmission distance of the CC Link system to be extended and the wiring to be laid down in
10. AX MITSUBISHI ELECTRIC CC Link System Repeater T junction Module User s Manual AJ65SBT RPT Thank you for purchasing the Mitsubishi program controller MELSEC series Prior to use please read this and relevant manuals thoroughly to fully understand the product MODEL AJ65SBT RPT U MODEL CODE 13JQ81 IB NA 0800078 J 1411 MEE 1999 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels A WARNING and CAUTION Indicates that incorrect handling may cause ZA WARNING hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause Z CAUTION hazardous conditions resulting in minor or moderate injury or property damage kee ee ees la ee em eee eg ee Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference w ee Design Precautions A WARNING input output co
11. Correction Section 3 2 Chapter 5 Feb 2005 IB NA 0800078 D Addition Conformation to the EMC Directive and Low Voltage Instruction Section 2 2 Correction SAFETY PRECAUTIONS About the Manuals Abbreviated names generic names and terms Product structure Chapter 1 Section 1 1 2 1 2 3 3 1 3 2 3 3 3 4 4 1 4 2 1 4 2 2 4 3 4 4 4 6 4 7 4 8 Chapter 5 Chapter 6 Mar 2006 B NA 0800078 E Correction REVISIONS Conformation to the EMC Directive and Low Voltage Instruction Section 2 2 2 3 Sep 2006 B NA 0800078 F Correction SAFETY PRECAUTIONS Dec 2006 B NA 0800078 G Correction About the Manuals Abbreviated names generic names and terms Section 2 3 3 2 3 3 4 2 1 Aug 2007 B NA 0800078 H Correction Section 4 3 Chapter 6 Dec 2011 IB NA 0800078 I Addition CONDITIONS OF USE FOR THE PRODUCT SAFETY PRECAUTIONS Chinese Correction SAFETY PRECAUTIONS About the Manuals Conformation the EMC directive and Low Voltage nstruction Section 3 1 4 2 1 4 7 The manual number is given on the bottom right of the cover Print Date Manual Number Revision Nov 2014 IB NA 0800078 J Addition Section 2 3 Correction Related manuals ABBREVIATED NAMES GENERIC NAMES AND TERMS Section 2 4 3 2 3 3 4 3 Chapter 6 Change rom Section 2 3 to Se
12. SBT RPT 50 0mm 1 97 inch 87 3mm 3 44 inch 40 0mm 1 58 inch SYSTEM CONFIGURATION 2 1 Total configuration The total configuration employed when the AJ65SBT RPT module is used is as shown below Segment Master station 1 Remote Remote Repeater Intelligent I O station device station AJ65SBT RPT device station v a A 1 Terminating Terminating resistor i Terminating Terminating indispensable resistor resistor indispensable indispensable resistor indispensable Terminating resistor ji indispensable Remote Intelligent Remote VO station device station device station b Terminating resistor indispet I O station mm bo Terminating resistor indispensable The transmission speed of each segment must be matched with that of the master station 10 stages of segments max are allowed to be used 16 2 2 Checking hardware versions The hardware versions of the AJ65SBT RPT can be checked on the DATE section on the rating plate which is situated on the side on the module Year and month of manufacture Hardware version Software version Conformed standard A MITSUBISHI ELECTI MADE IN JAPA BD992C154H06 2 3 Checking serial number The serial number of the AJ65SBT RPT can be checked on the SERIAL section on the rating plate CCink ELSE ata MIT
13. SUBISHI i f MODEL i Serial number 1 Relevant regulation j standards J MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN BD992C rrr H 2 4 Cautions on system configuration 1 Conditions of usable master module When the AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 modules are used those of the functional version B or later must be employed Use the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below When the RJ61BT11 QJ61BT11N QJ61BT11 LJ61BT11 module is used any module can be used irrespective of the version a Rating plate of AJ61BT11 or AJ61QBT11 CCLink MELSEG MITSUBISHI Year and month of manufacture Use a master module of 9707 or later Function version Conformed standard MITSUBISHI ELECTRIC CORPORATIO MADE IN JAP AN 80 08 18 2 b Rating plate of A1SJ61BT11 or A1SJ61QBT11 CCunk HEISE D Year and month of manufacture Hardware version Software version Conformed standard A MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN BD992C154HO6 Max number of modules connected to configure CC Link system Up to 64 modules of repeaters can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the other systems For details refer to the User s Manual of the appli
14. ardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 44 6 EXTERNAL DIMENSIONS 40 1 57 The external dimensions of AJ65SBT RPT are shown below The appearance of the AJ65SBT RPT varies depending on the hardware version or serial number To check the hardware version refer to Section 2 2 To check the serial number refer to Section 2 3 1 The hardware version is E or later or the serial number first five digits is 16041 or later 78 3 2 4 5 x 5 1 Mounting hole ____ Ma fixing screw 75 0 30 DIN rail center Unit mm inch 45 2 The hardware version is D or earlier or the serial number first five digits is 16031 or earlier 87 3 3 44 78 3 2 4 5 5 1 Mounting hole M4 fixing screw 3 2 LAR i EE BF ofa a s castes wN 3 888 O OQAAOQI ws Unit mm inch 46 Memo 47 WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accid
15. cable master module Max number of stages connected to configure segment Use of this module enables communication between the master station located in a segment and a remote station located in a segment apart by 10 stages max from the segment where the master station exists Master station Segment Segment 1st stage Segment 2nd stage Repeater lt i Segment 3rd to 9th stages Remote j station Segment 10th stage 4 Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models there are the following restrictions on the number of connectable repeaters and the number of connected stages Max number of repeaters Combination pattern AJ65BTS RPH AJ65FBT A RPH AJ65SBT RPH AJ65SBT RPS AJ65SBT RPG AJ65BT RPI 10A 10B Max number of stages 20 POINT For the CC Link system up to 2 repeater types can be used in combination Using 3 models or more is not allowed When repeaters are connected in the same segment by link wiring up to 64 modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 6 is built Master station Segment Zz Up to 64 mod
16. ction 2 4 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 1999 MITSUBISHI ELECTRIC CORPORATION 8 CONTENTS 1T OVERVIEW a e na rE E A e A EEA AEA 1 1 Features 2 SYSTEM CONFIGURATION 2 4 Total configuration isena aae ean aiii a 2 2 Checking hardware Versions cccceseceeeeeeeeeeceeeeseeeteeeceeeseeeeeeeteaes 17 2 3 Checking serial number 2 4 Cautions on system configuration 3 SPECIFICATIONS wc 2ssheit ish naieeteet ad rarae adel cae 3 1 General specificato S eeraa peie adda eoi aria etait EPERRA ai REE 3 2 Performance specifications 3 3 Specifications of connection cables 3 4 Max transmission distance 4 PROCEDURE UP TO START OF DATA LINK eese 29 4 1 Procedure up to start of data link 4 2 Mounting and installation 4 2 1 Cautions on handling 4 2 2 Installation environment 4 3 Names and settings Of parts 20 0 ecceeceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeae 4 4 Check of module state Hardware test 4 5 Setting of switches 4 6 Installation and removal of protective COVED ccceceeeeeeteeeeteeeee 37 4 7 Connection of module through CC Link dedicat
17. e CC Link dedicated cable is shown below Master module o AJ65SBT RI Remote module Blue f Terminating f DA e j DA n DA Terminating resistor pp White DB1 DB resistor pe Pe H pehy DG SLD CC Link dedicated SLD CC Link dedicated SLD cable cable cfs cfs ifs AJ65SBT RPT segeesiceateticy Al 2 I Sercencceencersece Local module Terminating h DA2 DA Terminating resistor T DB2 i y DB resistor De __ DG CC Link dedicated SLD CC Link dedicated SLD cable d FG cable d FG Sen eee AJ65SBT RPT___________ Remote module DA DAI a Terminating DB1 gt DB resistor epas DG Terminating i resistor CC Link dedicated SLD C Link dedicated SLD cable FG cable d FG th Local module Terminating DA2 mT ig DA f f Terminating resistor DB2 DB resistor pG2 __ L DG SLD CC Link dedicated SLD A FG cable A FG Important In each segment ensure to use the same type of CC Link dedicated cables If different types of cables are used normal data transmission will not be assured 38 POINT e Ensure to connect the terminating resistor to both end modules of each segment In addition connect them between DA and DB DA1
18. e away from the AJ65SBT RPT and CC Link dedicated cable to a place not influenced by noise The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 43 4 The RD2 or SD1 LED is not lit during data link This section describes troubleshooting for the case that the RD2 or SD1 LED is not lit The RD2 or SD1 LED is not lit Is the transmission rate setting identical between AJ65SBT RPT and the remote station Refer to Section 4 3 Correct the transmission rate setting of the remote station to the same as AJ65SBT RPT Refer to Section 4 3 Is the setting of destination remote station set on the master station correct Correct the setting of the destination remote station set on the master station ___ Is the CC Link dedicated cable connected correctly Refer to Section 4 7 NO Connect the CC Link dedicated cable correctly Refer to Section 4 7 Is there any error on the remote station Restore the faulty area referring to the manual of the remote station C Is there any noise source around the AJ65SBT RPT or CC link dedicated cable NO Move the noise source away from the AJ65SBT RPT and CC Link dedicated cable to a place not influenced by noise The h
19. ed cable 38 4 8 Check for state of connection Line test 5 TROUBLESHOOTING 6 EXTERNAL DIMENSIONS pennan 45 ABOUT MANUALS The following manuals are related to this product Referring to this list please request the necessary manuals Related manuals Manual Number Model Code MELSEC iQ R CC Link System Master Local Module User s Manual SH 081269ENG Startup 13JX10 MELSEC iQ R CC Link System Master Local Module User s Manual SH 081270ENG Application 13JX19 SH 080394E 13JR64 SH 080895ENG 13JZ41 CC Link System Master Local Module Type IB 66722 Manual Name MELSEC Q CC Link System Master Local Module User s Manual MELSEC L CC Link System Master Local Module User s Manual AJ61QBT11 A1SJ61QBT11 User s Manual 13 873 CC Link System Master Local Module Type AJ61BT11 A1SJ61BT 11 IB 66721 User s Manual 13J872 CC Link System Optical Repeater Module User s Manual AJ65SBT IB 0800089 RPS RPG 13JQ85 CC Link System Space Optical Repeater Module User s Manual IB 0800090 AJ65BT RPI 10A AJ65BT RPI 10B 13JQ86 CC Link System Low Profile Waterproof Type Repeater Hub Module IB 0800288 User s Manual AJ65FBTA RPH 13JP55 CC Link System Spring Clamp Terminal Block Type Repeater Hub IB 0800346 Module User s Manual AJ65BTS RPH 13JP97 10 COMPLIANCE WTH EMC AND LOW VOLTAGE DIRECTIVE 1 2 Method of ensuring compliance To ensure
20. ent 2nd stage 24 3 SPECIFICATIONS 3 1 General specifications The general specifications of the AJ65SBT RPT are shown below Item Specifications 0 to 55 C 20 to 75 C temperature Operating ambient humidity 10 to 90 RH non condensing Constant Half Sweep acceleration amplitude Count 5 to 8 4Hz 3 5 mm 10 times A eachin X Vibration with JISB intermittent 2 h resistance 3502 and vibration 8 4 to 150Hz 9 8 m s Y2 IEC 61131 2 directions Under 5 to 8 4Hz continuous 5 vibration 8 4 to 150Hz 4 9 m s Shock Compliant with JIS B 3502 and IEC 61131 2 resistance 147 m s2 3 times each in 3 directions X Y Z Operating atmosphere Operating altitude 3 Installation location Overvoltage category 1 Pollution degree 2 Frequency Compliant Under No corrosive gases 0 to 2000m Inside a control panel 4 ll or less 2 or less 25 1 2 3 4 This indicates the section of the power supply to which he equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated vol tage of 300V is 2500V This index indicates the degree to which conductive material is generated in term
21. ent compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 I 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel China Taiwan Korea Singapore Thailand Indonesia India Aust
22. er with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise When disconnecting a cable from the module do not pull on the cable itself Before disconnecting the cable from the terminal block loosen off the screws of the terminal block If you pull the cable connected to the module the module or cable can be damaged or misoperation can occur due to cable connection fault Startup and Maintenance Precautions ZA WARNING Do not touch terminals when the power is on It may cause an electric shock or malfunction A CAUTION Never try to disassemble or modify module It may cause trouble malfunction injury or fire Do not drop or apply any strong impact to the module Doing so may damage the module Be sure to shut off all phases of the external power supply used by the system before cleaning or retightening the terminal screws If you do not switch off the external power supply it will cause trouble or malfunction of the module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel If you do not switch off the external power supply it will cause trouble or malfunction of the module Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Before handling the module always touch grounded metal etc to
23. ge may result Wiring Precautions A CAUTION Always ground the FG terminal to the protective ground conductor Otherwise there will be an electric shock or misoperation Be sure to tighten any unused terminal screws within a tightening torque range 42 to 50N cm Failure to do so may cause a short circuit due to contact with a solderless terminal Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Perform correct wiring for the module according to the product s rated voltage and terminal arrangement Connecting to a power supply different from the rating or mis wiring may cause fire and or trouble Fix terminal screws securely with the specified torque Loose terminal screws may cause short circuit or malfunction If the terminal screws are too tight it may cause falling short circuit or erroneous operation due to damage of the screws or module Make sure foreign objects do not get inside the module such as dirt and wire chips It may cause fire trouble or malfunction Be sure to fix the wires or cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or the cables due to accidental pull or unintentional shifting of the cables or malfunctions due to poor contact of the cable Do not install the control lines togeth
24. hich the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region REVISIONS Print Date The manual number is given on the bottom right of the cover Manual Number Revision Oct 1999 IB NA 0800078 A First edition Japanese only Nov 1999 IB NA 0800078 B English is added Feb 2000 IB NA 0800078 C
25. ibes the measures when a trouble occurred in the AJ65SBT RPT Perform the troubleshooting indicated in the reference section Reference section The PW LED is not lit while the module power is ON 1 in this chapter The ERR LED lights up or blinked 2 in this chapter The RD1 or SD2 LED is not lit during data link 3 in this chapter The RD2 or SD1 LED is not lit during data link 4 in this chapter 1_ If more than one problem occurred simultaneously perform the troubleshooting in order of the item numbers 1 The PW LED is not lit while the module power is ON Troubleshooting is shown below for the case that the PW LED is not lit while the module power is ON The PW LED does not light up Was the module power turned on Y Turn on the module power NO Connect the power cable correctly Refer to Section 4 3 C Is the power cable connected correctly Refer to Section 4 3 Is power supply voltage correct Refer to Section 3 2 NO Correct the power supply voltage Refer to Section 3 2 The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the roblem Completion 41 2 The ERR LED lights up or blinks Troubleshooting is shown below for the case that the ERR LED lights up or blinks The ERR LED lights up or blinks
26. ion A station that controls the entire system This station can perform cyclic transmission and transient transmission with all stations Only one master station can be used in a system Local station A station tha transmission performs cyclic transmission and transient with the master station and other local stations Remote I O station A station that exchanges I O signals bit data with the master station by cyclic transmission This station cannot perform transient transmission Remote device station A station that exchanges I O signals bit data and I O data word data with the master station by cyclic transmission This station cannot perform transient transmission Remote station Generic name of a remote I O station and a remote device station Intelligent device station A station that exchanges I O signals bit data and I O data word data with another station by cyclic transmission This station responds to a transient transmission request from another station and also issues a transient transmission request to another station Master module Generic name of modules that can serve as a master station Local module Generic name of modules that can serve as a local station Remote module Modules that can serve as a remote I O station remote device station and intelligent device station Generic name of AJ65BTBOO OO AJ65BTCO OO AJ65BT 64AD AJ65BT 64DAV and AJ6
27. on permission Specifications subject to change without notice
28. ps OFF ON ON 5Mbps ON OFF OFF 10Mbps Cannot be set 5to7 If set to 5 to 7 the ERR LED is turned on and data are not transferred Test switch Set the operating condition of the module set to OFF at the time of delivery State of switch Operating state ON Hardware test OFF Normal operation Reset switch Reset the module on the hardware side set to OFF at the time of delivery State of switch Operating state ON Hardware test OFF Normal operation IN side terminal block Terminal block for connecting the CC Link dedicated cable on the side where the power supply and master station are located OUT side terminal block Terminal block for connecting the CC Link dedicated cable on the side where the master station is not located Hook for DIN rail Hook for installing the module on the DIN rail To install the module press the DIN rail hook at the centerline until you hear it click The states of setting of the test switch and transmission speed set switch obtained when the module power supply is set from OFF to ON or the reset switch is set to OFF become effective When the states of setting are changed with the module power supply turned ON perform the above operations again 34 4 4 Check of module state Hardware test Check that the module operates normally using the module proper Ensure to perform this check before configuring the
29. r of stations occupied 0 none Settable station number None Repeater power Voltage 20 4 to 26 4 V DC supply Current 60 0 mA TYP 24 V DC Noise durability Simulator noise of 500 Vp p obtained by a noise simulator using noise width of 1us and noise frequency of 25 to 60 Hz Maximum voltage 500V AC for 1 minute between all DC external terminals and ground Insulation resistance 10MQ or higher measured with a 500V DC insulation resistance tester Weight 0 2 kg Communication area module power supply External connection 7 point 2 piece terminal block transmission circuit module power supply FG M3 x 5 2 Tightening torque 59 to 88N cm Applicable solderless terminals 2 max Applicable solderless terminals RAV1 25 3 conforming to JIS C 2805 Applicable wire size 0 3 to 41 25mm V2 MS3 RAP2 3SL TGV2 3N Applicable wire size 1 25 to 2 0mm 27 3 3 Use the than the Specifications of connection cables CC Link dedicated cables for the CC Link system If cable other CC Link dedicated cable is used the performance of the CC Link system cannot be guaranteed For the specifications of the CC Link dedicated cables or any other inquiries visit the following site CC Link Partner Association website www cc link org Remark For deta ils refer to the CC Link cable wiring manual issued by the CC Link Partner
30. ralia Mitsubishi Electric Automation China Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2480 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transacti
31. s Segment 1st stage Segment 2nd stage AJ65SBT RPS Four modules i two sets Segment on 3rd stage Two modules one set PS Segment Ath stage Remote station jen Bo e Combination pattern 5 g Combination pattern 7 a a Master station Master station rs Segment Segment AJ65SBT RPT Teli ee E Up to two modules Segment bss ae 1st stage one set eas Sy Segment 1st stage Segment 2nd st AJ65SBT RPG ree AJ65SBT RPG Two modules lt Two modules one set one set Segment j Segment 3rd stage 2nd stage Remote station ESEJ Remote station me Bo f Combination pattern 6 h Combination pattern 8 a Master station Master station d Aa Segment Segment AJ65SBT RPS or AJ65SBT RPT J AJ65SBT RPG J Up to two modules Segment Two modules 1st stage one set SS z Segment 1st stage Segment 2nd st AJ65BT RPI me eo AJ65BT RPI Two modules lt Two modules _____ one set one set Segment Segment 3rd stage 2nd stage Remote station amp Remote station soe Bo 23 i Combination pattern 9 Master station AJ65BTS RPH One module AJ65FBTA RPH One module Remote station Segment Segment 1st stage 0000 ooo 8o Segm
32. s of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consu representative It can also be used in an environment other than on the t your local Mitsubishi Electric control panel if the conditions such as usage ambient temperature and humidity are satisfied 26 3 2 Performance specifications The performance specifications of the AJ65SBT RPT module are shown below Item Specifications Transmission speed Selectable from among 156kbps 625kbps 2 5Mbps 5Mbps and 10Mbps Max number of stages connected to configure segment AJ65SBT RPT only Refer to Section 2 4 3 10 stage Combination of AJ65SBT RPT and AJ65SBT RPS Refer to Section 2 4 4 4 stage Combination of AJ65SBT RPT and one of AJ65FBTA RPH AJ65BTS RPH AJ65SBT RPG or AJ65BT RPI Refer to Section 2 4 4 3 stage Max transmission distance of each segment Varies according to transmission speed Refer to Section 3 4 Max number of modules connected 64 Refer to Section 2 4 regarding the conditions for the number of modules connected Numbe
33. s switch is used to set the transmission speed of the AJ65SBT RPT module For detail of the setting refer to Section 4 3 POINT Set to the same state of setting as set in the master station e The states of setting of the transmission speed setting switch obtained when the module power supply is set from OFF to ON or the reset switch is set to OFF become effective When the states of setting are changed with the module power supply turned ON perform the above operations again 36 4 6 Installation and removal of protective cover A protective cover can be installed on the front surface of the AJ65SBT RPT module to prevent foreign matter from entering the terminal blocks The protective cover applicable to the AJ65SBT RPT module is specified below Procure it as necessary A E Cover for prevention of entry of foreign matter DOCS into terminal blocks sold in batches of 10 Optional To dismount and mount the protective cover on and from the AJ65SBT RPT module follow the steps below 1 Mounting With the upper section of the protective cover hooked to the upper end section of the module press the lower section of the cover until you hear it click 2 Dismounting With the finger applied to the lower section of the protective cover raise the cover upward 37 4 7 Connection of module through CC Link dedicated cable The method of connecting the AJ65SBT RPT module to the CC Link system through th
34. select slave stations in order from the nearest to the AJ6E5SBT RPT to the farthest In the segment 2nd stage select slave stations in order from the nearest to the AJ65SBT RPT to the farthest 39 Start Set the test switch to OFF normal operation After checking the input power supply voltage turn on the power supply Perform the line test 2 of the master module In this test use any one station connected to the OUT side of the AJ6E5SBT RPT module Does the master module complete the line test 2 normally YES NO _ Refer to the User s Manual of the applicable master module Does PW LED light up gt W YES Refer to chapter 5 1 to perform roubleshooting NO Does ERR LED go off YES Refer to chapter 5 2 to perform roubleshooting Normal Do RD1 SD2 LED NO light up YES Refer to chapter 5 3 to perform roubleshooting Normal Do RD2 SD1 LED NO light up YES Refer to chapter 5 4 to perform roubleshooting Normal Perform the hardware test Refer to Section 4 4 to check that the state of the AJ65SBT RPT module is normal Check that the other stations are normal Check the combination of the maximum Completion transmission distance setting of transmission speed and station to station cables 40 5 TROUBLESHOOTING This section descr
35. system Perform the test in accordance with the steps shown below Start Connect only the power supply cable to the terminal block Set the test switch to ON Hardware Test After checking the input power supply voltage turn on the power supply NO Does PW LED light up Does TEST LED light up Does ERR LED go off Shut off the power supply Completion Refer to Section 4 3 Refer to Section 4 3 Check that the power supply is normal and the power supply cable is connected correctly Check that the test switch is set to ON Normal Check tha set correct the transmission speed is ly Normal The hardware may have a defect Contact the nearest sales office and explain the error symptom and get advice 35 4 5 Setting of switches The setting of the switches on the AJ65SBT RPT module is described below 1 Test switch This switch is used to set the operating condition of the AJ65SBT RPT module In normal operation set it to OFF For detail of the setting refer to Section 4 3 POINT The states of setting of the test switch obtained when the module power supply is set from OFF to ON or the reset switch is set to OFF become effective When the states of setting are changed with the module power supply turned ON perform the above operations again 2 Transmission speed setting switch Thi
36. t switch is pressed Goes on Goes off Hardware test is under operation Communication is under operation Goes on Flashes Goes off Hardware is faulty Switch set value is faulty Switch set value was changed during operation Normal Goes on Flashes Goes off Communication is faulty Switch set value is faulty Switch set value was changed during operation Communication is normal Flashes Goes off Circuit is normal Circuit is faulty Goes on Goes off Data is being ransmitted to IN side Data is not ransmitted to IN side Flashes Goes off Circuit on IN side is normal Circuit on IN side is faulty Goes on Goes off Data is being received from IN side Data is not received rom IN side Flashes Goes off Circuit is normal Circuit is faulty Goes on Goes off Data is being ransmitted to OUT side Data is not ransmitted to OUT side Flashes Goes off Circuit on OUT side is normal Circuit on OUT side is faulty Goes on Goes off 33 Data is being received from OUT side Data is not received rom OUT side Transmission speed setting switch Application Set the transmission speed of the module set to 0 at the time of delivery Setting Setting switch status Transmission value 4 2 1 speed 0 OFF OFF OFF 156kbps OFF OFF ON 625kbps OFF ON OFF 2 5Mb
37. that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals e User s manual for the CPU module or head module used e Safety Guidelines this manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 ABBREVIATED NAMES GENERIC NAMES AND TERMS Abbreviated names generic names and terms Description Abbreviated names generic names and terms AJ65SBT RPT Description Abbreviation of AJ65SBT RPT type CC Link system repeater T junction module AJ65FBTA RPH Abbreviation of AJ65FBTA RPH type CC Link system low profile waterproof type repeater module AJ65BTS RPH Abbreviation o terminal block AJ65BTS RPH type CC Link system spring clamp type repeater hub module AJ65SBT RPS RPG Abbreviation o system optical AJ65SBT RPS AJ65SBT RPG type CC Link repeater module AJ65BT RPI 10A 10B Abbreviation oi sysi AJ65BT RPI 10A AJ65BT RPI 10B type CC Link lem space optical repeater module Engineering tool Generic name of GX Developer GX Works2 and GX Works3 Master stat
38. uld be switched on or off when a problem occurs in the repeater module So build an external monitoring circuit that will monitor any input output signals that could cause a serious accident A CAUTION Use the programmable controller in the environment that meets the general specifications contained in this Manual Using the programmable controller outside the range of the general specifications may result in electric shock fire or malfunction or may damage or degrade the module Do not have control cables and communication cables bundled with or placed near by the main circuit and or power cables It may cause malfunction due to noise interference Wire those cables at least 100mm 3 94 inch away from the main circuit and or power cables Installation Precautions A CAUTION Do not directly touch the module s conductive parts or electronic components Doing so may cause malfunctions or failure of the module Tighten the module securely using DIN rail or installation screws within the specified torque range Loose terminal screws may cause falling short circuit or erroneous operation If the terminal screws are too tight it may cause falling or short circuit due to damage of the screws Wiring Precautions Z WARNING Be sure to shut off all phases of the external power supply used by the system before installation or wiring If the power is not disconnected at all phases an electric shock or product dama
39. ules can be eee AREH connected in a segment i Segment 1st stage z Segment 2nd stage AJ65BT RPI AJ65BT RPI F ae OO 4 Ba yr y wo Segment 3rd stage Remote station For combination pattern 6 4 2 sets or more AJ65BT RPIs are not connectable 21 a Combination pattern 1 Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPT Up to two modules Remote station Segment aa aps amad amp Segment 1st stage Segment 2nd stage Segment 3rd stage w b Combination pattern 2 Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPS or AJ65SBT RPG Two modules one set Remote station E fl a Segment cao a ad Go Segment 1st stage Segment 2nd stage ai c Combination pattern 3 Master station ea Segment AJ65BTS RPH or AJ65FBTA RPH One module AJ65BT RPI Two modules one set Remote station Segment 1st stage Segment 2nd stage cana 85 d Combination pattern 4 a f Master station S Segment AJ65SBT RPT J Up to two module
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