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User Manual TesiPan TP121

1. Designation Color State Function SYS Green On Communication in progress or ready for communication Green Flashes Communication stopped cyclically Green Flashes Configuration is missing or contains er irregularly rors Yellow Flashes Bootstrap loader active cyclically Yellow Flashes Hardware error system error irregularly COM Red On Communication error LNK Yellow On Connection with hub or switch Yellow Flashes Transmission on network in progress cyclically S sutron i ELECTRONIC GMBH Interfaces of the Device 4 5 3 4 Diagnostics Interface X6 To be able to use the diagnostics interface you need the System Configurator Soft ware SyCon You can obtain this software directly from S tron electronic The diagnostics interface is connected with the serial interface of the PC 4 5 3 4 1 Pin Assignment 1 5 6 9 Figure 4 25 9 pin D SUB male connector strip Connector in the terminal 9 pin D SUB male connector strip Table 4 39 Pin assignment Diagnostics Pin Designation Function 1 nc Not Connected 2 RXD Received Data 3 TXD Transmitted Data 4 DTR Data Transfer Request 5 GND Ground 6 nc Not Connected 7 RTS Request to Send 8 CTS Clear to Send 9 nc Not Connected IL The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 S sutron ELECTRONIC GMBH Inte
2. sssssesseeeemnn 2 4 2 2 3 1 Standard Device ee a aaa E A EEEE 2 4 2 2 3 2 Field Bus DOViCC EE ET A E T 2 5 2 3 Connecting the device sssssssssssseseeeeeeeen eene 2 6 2 3 1 Supply Voltage 24 MN 2 6 2 4 Switching the Device on emnes 2 8 2 5 JdenticatiOlraz ug rente terea teret EE EE 2 8 Control and Display Elements zu ae 3 1 3 1 Le DEET 3 1 3 1 1 Help Keys iiie ne ae seen 3 2 3 2 Touch screen een nee en seen 3 2 3 3 Key Reseller thie fen st Lane ner Les kei 3 2 gA IIS EE 3 3 35 Key Switch Option a t en nh ree ck E UR Ye XR en 3 3 Interaces ot the ENEE m 7X 4 1 4 1 Digital Outputs DC 4 2 4 1 1 Pin Assignment cid een 4 2 4 2 Digital Inputs X9 naeh 4 3 4 2 1 Pin Assionment ern 4 3 4 3 X Standard Interfaces X4 NP 4 4 4 8 1 RS232c GACOMTI nennen nennen nennen 4 5 4 3 1 1 SI Be E EE 4 5 4 3 2 TTY 20 mA current loop X4 COM2 sssseseeeeene 4 6 4 3 2 1 Wl Be E EE 4 6 4 3 2 2 ul le EE 4 6 6 SUTRON ELECTRONIC GMBH Overall Table of Contents 4 3 3 4 3 3 1 4 3 3 2 4 3 4 4 3 4 1 4 3 4 2 4 3 5 4 3 5 1 4 3 5 2 4 3 5 3 4 4 4 4 1 4 4 1 1 4 4 1 2 4 4 1 3 4 4 1 4 4 4 1 5 4 4 2 4 4 2 1 4 4 2 2 4 4 2 3 4 4 2 4 4 4 2 5 4 4 3 4 4 3 1 4 4 3 2 4 4 3 3 4 4 3 4 4 4 4 4 4 4 1 4 4 4 2 4 4 4 3 4 4 4 4 4 5 4 5 1 4 5 1 1 4 5 1 2 4 5 1 3 4 5 1 4 4 5 1 5 4 5 1 5 4 5 2
3. Field Bus Master Interfaces REMOTE INTERBUS PRG Programming Interface Galvanically Isolated Galvanically Not Isolated X7 PROFIBUS X6 Diagnostics In Accordance With EN 50170 Galvanically Isolated Non Floating X7 Ethernet X6 Diagnostics 10 100 Base T Galvanically Isolated Non Floating Central Processing Unit Central Processing Unit Intel StrongARM SA1110 RISC Clock Frequency 206 MHz Memory Flash internal 16 MByte Option 32 MByte SDRAM 64 MByte NVRAM 64 KByte Option 128 KByte CompactFlash Interface Connection System D SUB Female and Male Connector Strip 9 Pin and 25 Pin and 12 pin Female and male connector strips Phoenix COMBICON 3 pin and 5 pin Phoenix MINI COMBICON 6 pin RJ45 Female Connector Environmental Conditions Operation 0 C to 40 C 32 F to 104 F Storage Transportation 25 C to 60 C 4 F to 140 F age Relative Humidity for Operation and Stor 10 to 95 No Condensation Application Area Degree of Pollution 1 Overvoltage Category II 6 SUTRON ELECTRONIC GMBH Technical Data Standards and Guidelines Interference Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 Emitted Interference EN 50011 Limit Class Value A Equipm
4. To be able to use the diagnostics interface you need the System Configurator Soft ware SyCon You can obtain this software directly from S tron electronic The diagnostics interface is connected with the serial interface of the PC 4 5 2 5 1 Pin Assignment 1 5 6 9 Figure 4 23 9 pin D SUB male connector strip Connector in the terminal 9 pin D SUB male connector strip Table 4 36 Pin assignment Diagnostics Pin Designation Function 1 nc Not Connected 2 RXD Received Data 3 TXD Transmitted Data 4 DTR Data Transfer Request 5 GND Ground 6 nc Not Connected 7 RTS Request to Send 8 CTS Clear to Send 9 nc Not Connected The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 DN sutron T ELECTRONIC GMBH Interfaces of the Device 4 5 3 Ethernet Master X7 1 2 5 X2 SUTRON MUSS e uw ES EN xz Cc F C 5 LI 3 Battery inside p optional 17 E ce p o ATTENTION T Observe Precautions e SIS AA ed Ethernet E 6 EE gt Ge 16 a ov une 2 Sme ee e ees Lei o0 u 09000008008008008808888eE08888 eeoocc e OWL EEE e 15 5 14 13 12 11 10 9 Figure 4 24 Rear view Ethernet master Connector X6 Diagno
5. 4 4 2 1 Pin Assignment Figure 4 13 9 pin D SUB female connector strip Connector in the terminal 9 pin D SUB female connector Table 4 17 Pin Assignment CAN Pin Designation Function 1 nc Not Connected 2 CAN L CAN L Bus Line Dominant LOW 3 CAN GND CAN Ground 4 nc Not Connected 5 nc Not Connected 6 CAN GND CAN Ground 7 CAN H CAN H Bus Line Dominant HIGH 8 nc Not Connected 9 nc Not Connected The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 4 2 2 Cable A DeviceNet certified cable must be used Table 4 18 Data line DeviceNet Cable type Loop resistance Surge impedance Capacitance per unit length 2x1 1 mm 22 6 Ohm km 120 Ohm 39 4 pf m 2x0 6 mm 91 8 Ohm km 120 Ohm 39 4 pf m The maximum length allowed for spur lines connected to the bus cable is 6 meters The overall length of the bus cable including all spur lines is not to exceed the max imum length listed in the table below The maximum cable length depends on the baud rate and the cable type used Table 4 19 Baud rate DeviceNet Baud rate Cable type Cable length 125 kBit s 2x1 1 mm 500m 2 x 0 6 mm 100 m 4 16 6 SUTRON ELECTRONIC GMBH Interfaces of the Device Table 4 19 Baud rate DeviceNet Baud rate Cable type Cable length 250 kBit s 2x
6. ELECTRONIC GMBH Interfaces of the Device Table 4 34 Baud rate DeviceNet Baud rate Cable type Cable length 250 kBit s 2x 1 1mm 250m 2x0 6mm 100m 500 kBit s 2x1 1mm 100m 2x0 6mm 100m 4 5 2 3 Termination Terminate the CAN bus at both ends by terminating resistors 120 Ohm 4 5 2 4 Diagnostics LEDs Diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system The diagnostics LED on the operating device has the following functions Table 4 35 Functions of the DeviceNet diagnostics LEDs Designation Color State Function SYS Green On Communication in progress Green Flashes Communication stopped cyclically Green Flashes Configuration is missing or contains er irregularly rors Yellow Flashes Bootstrap loader active cyclically Yellow Flashes Hardware error system error irregularly MNS Green On Connected to the bus communication established Green Flashing Connected to the bus no communication configuration missing Green Off No operating voltage not connected to the bus MAC ID test not passed Red On Duplicate MAC ID found bus Off de tected Red Flashing Time out error one or more connections timed out Red Off No operating voltage S sutron ELECTRONIC GMBH Interfaces of the Device JE 4 5 2 5 Diagnostics Interface X6
7. Pin Assignment 1 00000 0000 9 6 Figure 4 31 9 pin D SUB female connector strip Connector in the terminal 9 pin D SUB female connector Table 4 43 Pin assignment PROFIBUS DP Pin Designation Function 1 nc Not Connected 2 nc Not Connected 3 RxD TxD P Received Transmitted Data Plus Terminal B at the PROFIBUS Connector 4 nc Not Connected 5 DGND Data Reference Potential 6 VP Supply Voltage Plus 7 nc Not Connected 8 RxD TxD N Received Transmitted Data Minus Terminal A at the PROFIBUS Connector 9 nc Not Connected gt The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 5 5 2 3 Any PROFIBUS DP approved cables specified in the EN 50170 as cable type A can Cable be used Impedance Capacitance Loop resistance Wire gauge The maximum cable length depends on the baud rate DIN EN 19245 Part 3 136 to 165 Ohm 30 pf m 110 Ohm km 0 64 mm Table 4 44 Baud rate PROFIBUS DP Baud rate Cable length 187 5 kBit s 1000 m 500 kBit s 400 m 1500 kBit s 200 m 3000 to 12000 kBit s 100 m 4 40 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 5 5 3 Termination Terminate the PROFIBUS at both ends by terminating resistors If you are using spe cial PROFIBUS connectors these resistors are usually integrated into the connector an
8. User Manual TesiP n TP121 Part Number 80860 576 Version 3 Date 15 10 2004 Valid for TP121x 0xxxx032 S sutron ELECTRONIC GMBH Version Date Modifications 1 27 08 2002 First Edition 2 22 01 2004 Ordering data added text revisions 3 15 10 2004 Restriction of validity range This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liability S tron electronic reserves the right to make any changes that contribute to technical improvement 6 SUTRON ELECTRONIC GMBH Overall Table of Contents IMBOaRant Notes cR 1 1 1 1 gs 1 1 1 1 1 General Symbols reete de teer tree ce een 1 1 1 1 2 Specific Symbols ssesssssssssseseseeeeeeneeee nennen 1 1 L2 Safety Notes need ehem 1 2 1 3 Intended Use iere tetuer na ein 1 2 UE WE Ee e E 1 2 Installation and Gommissioning use a a 2 1 2 1 Unpacking the Device 2 1 2 2 Mounting the Device A 2 1 2 2 1 Front Panel Dimensions 4244400nHnnnnnnonnennennnnennnnnnennen nennen 2 2 2 2 2 Mounting Cutout nennen nnne nns 2 3 2 2 3 Side View Mounting Depth
9. 4 5 2 1 4 5 2 2 4 5 2 3 4 5 2 4 4 5 2 5 4 5 2 5 4 5 3 4 5 3 1 4 5 3 2 4 5 3 3 RS485 e EE 4 7 Pin Assignment TOPMiNatiON m PRS ORCI E 4 9 NIR le E ET 4 9 H ul titol EE 4 9 Neil ue 4 14 Slope ee m 4 14 anzi e M IIo M Slope Control Terminatton tAn AEENEEEEEEAAEEEEEEEAEEEEEEE EEEE EEEE EEEE Ennen Diagnostics acte ter p ERE aed aE EDER RER arid aSa Diagriostics BEDS ciiin retten n inan EEE Eare SAARESSA 4 26 Diagnostics Interface E 4 26 lat ation TERI 4 26 WOMAN OM REDE DIU LT Reine tee KEE Diagnostics Interface X6 EAEE Il EE 6 SUTRON ELECTRONIC GMBH Overall Table of Contents 5 6 7 4 5 3 4 Diagnostics Interface X6 NPRPRPREPPEEPPFEEUFPEPPFERERFEEFTFEEPFERFFFEUFFFECFEEEEFEEFFFEUFEFEEFEEPEFREPFEEFFFERFFR 4 34 4 5 3 4 1 Piri ASSIgRImerit eicere re va ener Lr EDI REP VERE naar 4 34 4 5 4 INTERBUS Master REMOTE sese 4 35 4 5 4 1 Pim e m 4 36 4 5 4 2 i 4 36 4 5 4 8 Diagnostics LEDs rer rientra near ran herren 4 36 4 5 4 4 INTERBUS programming interface PPOO 4 37 4 5 4 4 1 NIE lu 4 38 4 5 5 PROFIBUS DP Master OZ 4 39 4 5 5 1 NIR e E EE 4 40 4 5 5 2 EE 4 40 4 5 5 3 ul le EE 4 41 4 5 5 4 Diagnostics RTE 4 41 4 5 5 5 Diagn
10. Resolution 800 x 600 Pixels Colors 65535 Reading Angle 90 LCD Lifetime 100 000 h Half Life Backlighting 50 000 h Display Area H x W 187 mm x 248 mm 7 362 x 9 764 Keylock Switch Type Miniature Keylock Switch 448 Activation Power gt 2 5N 0 5 Necm Mechanical Lifetime gt 5000 Actuations 6 1 S SUTRON ELECTRONIC GMBH Technical Data Electrical Data Supply Voltage 24 V DC SELV in Accordance with DIN EN 61131 Residual Ripple 10 Maximum Minimum Voltage 19 2V Maximum Voltage 30 2 V Power Consumption 0 8A Connected Load 19W Fuse Semiconductor Fuse Self resetting Protection Against Polarity Reversal Integrated Digital Outputs X2 4 Outputs High Side Short Circuit Proof Protected Against Polarity Reversal Supply Voltage 24 V DC Must be provided Output Current 0 5 A all outputs active at the same time or 1 5 A two outputs of one group connected in parallel and triggered Switching Voltage 20 V DC to 30 V DC typically 24 V DC Maximum Low Level lt 0 5 VDC Minimum High Level gt Supply Voltage 0 5 V DC Digital Inputs X3 4 Inputs Supply Voltage Is provided for every input Only if the supply voltage is applied to the digital outputs Input Frequency 100 Hz Input Current 10 mA Low Level 3Vto 5V High L
11. 15 eviceNet slave nennen i Digital inputs 4 3 Ethernet master A 4 32 Digital outputs MCA DM 4 2 INTERBUS master 4 35 Ethernet DN 4 10 MPI SIAVO A 4 18 A 1 6 SUTRON ELECTRONIC GMBH PROFIBUS master eess 4 39 PROFIBUS slave saanneeeeeeeneeeeernenerrnen 4 21 TTY RS232c RS485 oen 4 4 Reset key eee enn 3 2 S Safety notes ssssssssssssseseseeeene 1 2 Hel M 6 5 Supply voltage 24 NV 2 6 Switching on ricco nie 2 8 Symbols GONG Al 1 1 Specific unnneennnnannnnnennnnnnnnnnnnnnnnnnnnnnnnnnnn 1 1 T Target group 1 2 Technical Data rennen 6 1 Termination GAN E 4 14 4 26 DeviceNet AAA 4 17 4 30 MP au 4 19 PROFIBUS eee 4 23 4 41 R948 AA 4 8 WY 20 MA we uuu 4 6 4 9 Touch screen sssssssssessssssrrrrrrrrrsrsrrrrrnrrnrerseeet 3 2 U UNPACKING EE 2 1 A 2 D SUTRON ELECTRONIC GMBH 6 SUTRON ELECTRONIC GMBH S tron electronic GmbH Kurze StraBe 29 D 70794 Filderstadt Phone 0049 711 77098 0 Fax 0049 711 77098 60 E mail doku suetron de Internet www suetron com 6 SuTRON ELECTRONIC GMBH
12. Connector X6 MPI Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage Reset Key 10 Connector X2 Outputs Connector X3 Inputs Female Connector X4 RS485 RS232c Diagnostics LED MPI Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device OMAN OA RON ch mk ok md sch sch sch sch NO oo PS WD sch S sutron ELECTRONIC GMBH Interfaces of the Device 4 4 3 1 Pin Assignment 5 1 00000 0000 9 6 Figure 4 15 9 pin D SUB female connector strip Connector in the terminal 9 pin D SUB female connector Table 4 21 Pin assignment MPI Pin Designation Function 1 nc Not Connected 2 nc Not Connected 3 RxD TxD P Received Data Transmitted Data Plus 4 CNTR P Repeater Control Signal Plus 5 DGND Data Transmission Potential 6 VP Supply Voltage of Terminators Plus 7 nc Not Connected 8 RxD TxD N Received Data Transmitted Data Minus 9 CNTR N Repeater Control Signal Minus The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 4 3 2 Cable Any cable that conforms with the following parameters can be used Loop resistance 110 Ohm km Capacitance 30 nF km Surge impedance 150 Ohm T
13. Function 10 T Transmitted Data Positive Polarity 12 S1 Power Source 1 Positive Polarity 13 R Received Data Positive Polarity 14 R Received Data Negative Polarity 16 S2 Power Source 2 Positive Polarity 19 T Transmitted Data Negative Polarity 21 S1 Current Sink 1 Negative Polarity 24 S2 Current Sink 2 Negative Polarity The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 3 2 2 Termination When channel COM is operated as a current loop the termination for the RS485 must be switched OFF 4 6 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 3 3 RS485 X4 COM2 The interface is suitable for point to point and for multi point connections The wires belonging together are marked with A and B Some descriptions refer to the pins with and where A and B Signal Logic 1 UA UB 0 3V i e UA UB Signal Logic 0 UA UB gt 0 3 V i e UA gt UB 4 3 3 1 Pin Assignment 13 1 0000000000000 000000000000 25 14 Figure 4 6 25 pin D SUB female connector strip Connector in the operating device 25 pin D SUB female connector strip Table 4 7 Pin assignment RS485 Pin Designation Function 8 T A Transmitted Data 9 T B Transmitted Data 11 SGND Signal Ground 22 R A Received Data 23 R B Received D
14. please note that additional sourc es of heat beneath the operating device may result in heat accumulation Make sure to allow sufficient heat dissipation Comply with the allowable temperature range listed in the technical data for the use of the operating device To maintain the specified degree of protection make sure the seal is evenly seated gt on the installation surface and the hexagon nuts are tightened uniformly Ensure that the maximum torque of 1 2 Nm is not exceeded The operating device can be easily and quickly mounted from the rear of the operat ing device This is particularly recommended for mounting in switchboards with a plate thickness of approx 1 mm to 8 mm 0 039 to 0 315 1 Insert the operating device from the front through the mounting cutout 2 Fasten the operating device using hexagon nuts S sutron di ELECTRONIC GMBH Installation and Commissioning 2 2 1 Front Panel Dimensions 270 0 mm 10 63 TP 121 S6 SUTRON 340 0 mm 13 386 Figure 2 1 Front panel dimensions u C sutron ELECTRONIC GMBH Installation and Commissioning 270 0 mm 10 63 2 2 2 Mounting Cutout Sx 4 5 mm 0 177 i ele E i e 1 o i SR N 10 i S i 8 N 1 g i E i E to x E l m i o o Ki 324 0 mm 12 756 340 0 mm 13 386 315 0 mm 12 402 4 M M 13 4 mm 0 528 8 0 mm 0 315 Figure 2 2 Mounti
15. 0 m 125 kBit s 500m 6 SUTRON ELECTRONIC GMBH 4 25 Interfaces of the Device Table 4 28 Baud rate CAN Baud rate Cable length 250 kBit s 250 m 500 kBit s 100m 1000 kBit s 25 m 4 5 1 3 Termination Terminate the CAN bus at both ends by terminating resistors 120 Ohm 4 5 1 4 Diagnostics LEDs Diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system Table 4 29 Functions of the CAN diagnostics LEDs Designation Color State Function SYS Green On Communication in progress Green Flashes Communication stopped cyclically Green Flashes Configuration is missing or contains er irregularly rors Yellow Flashes Bootstrap loader active cyclically Yellow Flashes Hardware error system error irregularly COM Red On CAN error Yellow On Transmission on CAN bus in progress 4 5 1 5 Diagnostics Interface X6 To be able to use the diagnostics interface you need the System Configurator Soft ware SyCon You can obtain this software directly from S tron electronic The diagnostics interface is connected with the serial interface of the PC 4 5 1 5 1 Pin Assignment 1 5 00000 0000 6 9 Figure 4 20 9 pin D SUB male connector strip Connector in the terminal 9 pin D SUB male connector strip Table 4 30 Pin assignment Diagnostics Pin Designation Funct
16. 1 1mm 250m 2 x 0 6 mm 100 m 500 kBit s 2x 1 1 mm 100m 2 x 0 6 mm 100m 4 4 2 3 Termination Terminate the CAN bus at both ends by terminating resistors 120 Ohm 4 4 2 4 Diagnostics A diagnostics LED is located on the rear of the operating device The LED shows the states of the bus system The diagnostics LED on the operating device has the following functions Table 4 20 Functions of the CAN diagnostics LED Color State Function Green Off Terminal is Disconnected from Bus Green On Communication Active Green Flashing Sporadic Bus Error 4 4 2 5 Slope Control The Slope Control switch is located on the rear of the operating device You can use the Slope Control switch to set the edge steepness of the CAN signals By default the operating devices are used with the switch set to High S sutron ELECTRONIC GMBH Interfaces of the Device 4 4 3 MPI Slave X6 o m a We ene o Sam 17 19 0711 770980 Fox 40 LEi eO wl L fe Ar o e c A a x RO gt E g T92 ag E az i ie A MA gt 08 Electrostatic Sensitive td oan 57 MPI O iza af Ji x Jb Le eoe oeoco000000000000000000 AAI e GES EE e 14 o d A x Se e e e O e 13 12 11 10 9 8 Figure 4 14 Rear view MPI slave
17. 152 000 CompactFlash Card 32 MB 81152 032 CompactFlash Adapter for Laptop 81166 000 CompactFlash Adapter for PC 81167 000 Protection Foil for Touch Screen 5 7 27288 000 Protection Foil for Touch Screen 10 4 27289 000 Protection Foil for Touch Screen 12 1 27290 000 Protection Foil for Touch Screen 15 1 27291 000 Battery Prepared with Cable Connector and Cable Fastener Type CR2450 66757 000 6 SUTRON ELECTRONIC GMBH Ordering Data S sutron ELECTRONIC GMBH A Index A Ethernet master A 4 32 INTERBUS master 4 35 c 7 1 ea MPI slave Nei 4 18 B PROFIBUS master 4 39 e teste uM cd ect E E 5 1 PROFIBUS slave nen 4 21 Battery disposal u ee 5 3 AS 4 5 4 9 BootLoader u e o iei n ei 2 8 RS485 X 4 7 TTY 20 trii teen 4 6 C K Cable DAN EEN 4 13 4 25 Key l DeviceNel eet ccs 4 16 4 29 Contrast brigbtness 3 2 Ethermiet sessi 4 10 4 33 elei gl 3 2 INTERBUS ccce 4 36 New TASK P 3 2 Mum 4 19 Right mouse button nennen 3 2 PROFIBUS DP ann 4 22 4 40 Keyboard a ER aa 3 1 Changing the Daiten 5 2 M Connecting een 2 6 A ARR I ERE ce 4 43 D Mounting ssssssseeeessesasieeeeneisireerararrnnnrannrntnrnennae 2 1 Device variants cccccccccccceceeeeeeeeeeeeeeeseeeaeeaes 4 1 N t d EMEN 4 14 Nameplate ccccccccccsssccesessseeeeesesneeeessssnaeees 2 8 CAN Ba CT 4 26 O De
18. CAN L CAN L Bus Line Dominant LOW 3 CAN GND CAN Ground 4 nc Not Connected 5 nc Not Connected 6 CAN GND CAN Ground 7 CAN H CAN H Bus Line Dominant HIGH 8 nc Not Connected 9 nc Not Connected The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 4 1 2 Cable A shielded twisted pair cable cable type LiYCY TP complying with ISO 11898 must be used The cable must have the following characteristics Table 4 14 Cable characteristics CAN Parameters Value Impedance Min 108 Ohm Nom 120 Ohm Max 132 Ohm Specific resistance 70 mOhm m Specific line delay 5 ns m The maximum cable length depends on the baud rate used Table 4 15 Baud rate CAN Baud rate Cable length 20 kBit s 1000 m 125 kBit s 500 m 6 SUTRON ELECTRONIC GMBH Interfaces of the Device Table 4 15 Baud rate CAN Baud rate Cable length 250 kBit s 250 m 500 kBit s 100m 1000 kBit s 25m 4 4 1 3 Termination Terminate the CAN bus at both ends by terminating resistors 120 Ohm 4 4 1 4 Diagnostics A diagnostics LED is located on the rear of the operating device The LED shows the states of the bus system The diagnostics LED on the operating device has the following functions Table 4 16 Functions of the CAN diagnostics LED Color State Function Green Off Terminal D
19. EDs CANopen Connector X3 Inputs Female Connector X4 RS485 RS232c Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device 4 24 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 5 1 1 Pin Assignment 1 5 oooo o 0000 6 9 Figure 4 19 9 pin D SUB male connector strip Connector in the terminal 9 pin D SUB male connector strip Table 4 26 Pin assignment CAN Pin Designation Function 1 nc Not Connected 2 CAN L CAN L Bus Line Dominant LOW 3 CAN GND CAN Ground 4 nc Not Connected 5 nc Not Connected 6 nc Not Connected 7 CAN H CAN H Bus Line Dominant HIGH 8 nc Not Connected 9 nc Not Connected The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 5 1 2 Cable A shielded twisted pair cable cable type LiYCY TP complying with ISO 11898 must be used The cable must have the following characteristics Table 4 27 Cable characteristics CAN Parameters Value Impedance Min 108 Ohm Nom 120 Ohm Max 132 Ohm Specific resistance 70 mOhm m Specific line delay 5 ns m The maximum cable length depends on the baud rate used Table 4 28 Baud rate CAN Baud rate Cable length 20 kBit s 100
20. M ech When fastening the cable with the cable clip as much of the shielding as possible must be in contact with the housing and sufficient strain relieve must be ensured n S sutron ELECTRONIC GMBH Maintenance and Servicing 5 Maintenance and Servicing 5 1 Front Panel You should use a damp cloth only to remove any dirt from the panel 5 2 Fuse N The semiconductor fuse cannot be replaced A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient temperature of 20 C 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regeneration takes 5 3 Battery option The built in battery supplies the real time clock The minimum battery life is 5 years even under unfavorable operating conditions We recommend to change the battery approximately every 4 years as part of the reg ular maintenance work A prepared battery including connector can be obtained di rectly from S tron electronic Carry out the following to check the battery status 1 Press the Servicetool button on your operating device 2 Open Systeminfo by double clicking double tapping the appropriate icon 3 Select the Battery tab You can display the following statuses Battery OK Battery is ready for operation No battery found Battery is empty or the
21. N EN 19245 Part 3 136 to 165 Ohm 30 pf m 110 Ohm km 0 64 mm Table 4 24 Baud rate PROFIBUS DP Baud rate Cable length 187 5 kBit s 1000 m 500 kBit s 400 m 1500 kBit s 200 m 3000 to 12000 kBit s 100 m 4 22 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 4 4 3 Termination Terminate the PROFIBUS at both ends by terminating resistors If you are using spe cial PROFIBUS connectors these resistors are usually integrated into the connector and can be connected 4 4 4 4 Diagnostics A diagnostics LED is located on the rear of the operating device The LED shows the states of the bus system The diagnostics LED on the operating device has the following functions Table 4 25 Function of the PROFIBUS DP diagnostics LED Color State Function Green On Communication Active S sutron B ELECTRONIC GMBH Interfaces of the Device 4 5 Field Bus Master Interfaces 4 5 1 CANopen master X7 14 13 12 11 10 9 Figure 4 18 Rear view CANopen master OAN OA P Go M 10 h mi Ce sch sch sch sch ON Oo Go MM Connector X6 Diagnostics Connector X7 CANopen Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage Reset Key Connector X2 Outputs Diagnostics L
22. ND Signal Ground The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 3 4 2 Termination When channel CON2 is operated as a RS232 the termination for the RS485 must be switched OFF S sutron s ELECTRONIC GMBH Interfaces of the Device 4 3 5 A 10 100 Base T Ethernet interface is located on the side of the operating device 4 3 5 1 Ethernet X5 Pin Assignment Connector in the operating device RJ45 female connector Table 4 11 Assignment of the Ethernet interface Pin Designation Function 1 Tx Transmitted Data Positive Polarity 2 Tx Transmitted Data Negative Polarity 3 Rx Received Data Positive Polarity 4 n c Not Connected 5 n c Not Connected 6 Rx Received Data Negative Polarity 7 n c Not Connected 8 n c Not Connected 4 3 5 2 Cable 3 A twisted pair cable must be used The maximum cable length is 100 m E See the IEEE 802 3 standard for further information 4 10 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 3 5 3 Diagnostics Ethernet diagnostics LEDs are located at the side of the operating device 1 3 man Figure 4 9 Arrangement of the Ethernet diagnostics LEDs Table 4 12 Ethernet diagnostics LEDs No Color State Designation Function 1 Green On XMT Receiving Ethernet data tele gram 2 Yell
23. al Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage Reset Key Connector X2 Outputs Connector X3 Inputs Female Connector X4 RS485 RS232c Diagnostics LED PROFIBUS DP Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device 6 SUTRON ELECTRONIC GMBH 4 21 Interfaces of the Device 4 4 4 1 5 Pin Assignment 1 00000 0000 9 6 Figure 4 17 9 pin D SUB female connector strip Connector in the operating device 9 pin D SUB female connector Table 4 23 Pin assignment PROFIBUS DP Pin Designation Function 1 nc Not Connected 2 nc Not Connected 3 RxD TxD P Received Data Transmitted Data Plus 4 CNTR P Repeater Control Signal Plus 5 DGND Data Transmission Potential 6 VP Supply Voltage of Terminators Plus 7 nc Not Connected 8 RxD TxD N Received Data Transmitted Data Minus 9 CNTR N Repeater Control Signal Minus 4 4 4 2 Cable The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 Any PROFIBUS DP approved cables specified in the EN 50170 as cable type A can be used Impedance Capacitance Loop resistance Wire gauge The maximum cable length depends on the baud rate DI
24. ass A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 1 4 Target Group All configuration programming installation commissioning operating and mainte nance work in connection with the automation system must be performed by trained personnel only e g qualified electricians electrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and maintenance personnel must have an education which entitles them to work on automation systems 1 2 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 Installation and Commissioning gt gt 2 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately 2 2 Mounting the Device When installing the operating device keep a minimum clearance of 30 mm 1 181 around the operating device to ensure adequate air circulation When the operating device is installed horizontally
25. ata gt The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 S sutron ELECTRONIC GMBH Interfaces of the Device 4 3 3 2 Termination For point to point connections always activate the termination For multi point con nections only activate the termination at the cable end T B R A R B Figure 4 7 Block diagram termination RS485 Table 4 8 Resistance values termination RS485 Designation Value R1 R3 510 Ohm R2 150 Ohm R4 120 Ohm gt The switch positions for ON or OFF are printed onto the termination switch Only the specified switch positions are allowed Table 4 9 Termination switch S1 S2 S3 S4 Function Transmitter Receiver l l Termination is ON _ E Termination is OFF Legend for table Switch ON Switch OFF S sutron ELECTRONIC GMBH Interfaces of the Device JE 4 3 4 RS232c X4 COM2 The interface can be used for any type of application 4 3 4 1 Pin Assignment 13 1 O000000000000 000000000000 25 14 Figure 4 8 25 pin D SUB female connector strip Connector in the operating device 25 pin D SUB female connector strip Table 4 10 Pin assignment RS232c Pin Designation Function 6 TD Transmitted Data 15 CTS Clear to Send 17 RTS Request to Send 18 RD Received Data 25 SG
26. d can be connected 4 5 5 4 Diagnostics LEDs Diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system Table 4 45 Functions of the PROFIBUS diagnostics LEDs Designation Color State Function SYS Green On Communication in progress Green Flashes Communication stopped cyclically Green Flashes Configuration is missing or contains er irregularly rors Yellow Flashes Bootstrap loader active cyclically Yellow Flashes Hardware error system error irregularly COM Red On PROFIBUS error Yellow On Transmission on PROFIBUS in progress 4 5 5 5 Diagnostics Interface X6 To be able to use the diagnostics interface you need the System Configurator Soft ware SyCon You can obtain this software directly from S tron electronic The diagnostics interface is connected with the serial interface of the PC 4 5 5 5 1 Pin Assignment 1 5 oooo o 0000 6 9 Figure 4 32 9 pin D SUB male connector strip Connector in the terminal 9 pin D SUB male connector strip Table 4 46 Pin assignment Diagnostics Pin Designation Function 1 nc Not Connected 2 RXD Received Data 3 TXD Transmitted Data 4 DTR Data Transfer Request 5 GND Ground 6 nc Not Connected DN sutron 8 ELECTRONIC GMBH Interfaces of the Device Table 4 46 Pin assignment Diagnostics Pin Designatio
27. ent Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 89 336 EEC Including all Applicable Amendments Degree of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 Corrosion Protection IEC 60068 I gt This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same Enclosure and Front Panel Enclosure Steel Sheet Galvanized Front Panel Aluminum Varnished 270 mm x 340 mm x 5 mm H x W x D 10 63 x 13 386 x 0 197 Front Panel Cover Polyester Foil Seal Circumferential Rubber Seal on the Rear Mounting Cutout 243 5 mm x 315 mm H x W 9 587 x 12 402 Mounting Depth Standard Device Approx 59 mm 2 323 Without Connec tor Attached Field Bus Device Approx 64 mm 2 52 Without Connector Attached Degree of Protection At the Front IP65 At the Back IP20 Total Weight Approx 2700 g 6 5 S SUTRON ELECTRONIC GMBH Technical Data S sutron ELECTRONIC GMBH Ordering Data 7 Ordering Data Table 7 1 Accessories Description Article No CompactFlash Card 16 MB 81
28. evel 11 V to 32V The input levels largely follow the standards set out in IEC 65 A type 2 6 SUTRON ELECTRONIC GMBH Technical Data Standard Interfaces X4 Variable Baud Rates and Data Formats X4 COM2 TTY 20mA Option In Accordance With CL 2 and DIN 66 348 T1 Transmission Length 0 1000 m Twisted Pair Wire Shielded Galvanically Isolated X4 COM2 RS485 In Accordance With DIN 66259 4 Transmission Length 0 1200 m Twisted Pair Wire Shielded Galvanically Isolated X4 COM1 RS232c X3 COM2 RS232c In Accordance With DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m conductors layered in strands shielded X4 COM1 Galvanically Not Isolated X4 CON2 Galvanically Isolated Ethernet X5 10 100 Base T Field Bus Slave Interfaces Variable Baud Rates and Data Formats X6 CAN In Accordance With ISO 11898 Galvanically Isolated X6 DeviceNet In Accordance With ISO 11898 Galvanically Isolated X6 MPI Galvanically Isolated X6 PROFIBUS DP Galvanically Isolated Field Bus Master Interfaces Variable Baud Rates and Data Formats X7 CAN X6 Diagnostics In Accordance With ISO 11898 Galvanically Isolated Non Floating X7 DeviceNet X6 Diagnostics In Accordance With ISO 11898 Galvanically Isolated Non Floating S sutron T ELECTRONIC GMBH Technical Data
29. h DIN EN 61131 for the supply volt age Connector in the operating device 3 pin connector Phoenix Contact COMBICON MSTBV 2 5 3 GF Table 2 1 Pin assignment supply voltage Pin Designation Function 1 CO Low noise earth 2 OV Supply voltage 0 V 3 24 VDC Supply voltage 24 VDC The suitable female connector Phoenix Contact COMBICON MSTB 2 5 3 STF is supplied 3 Cables with finely stranded conductors with a minimum cross section of 0 75 mm 18 AWG and a maximum cross section of 2 5 mm 14 AWG must be used for the supply voltage Hazardous voltages can exist inside electrical installations that can pose a danger to humans Coming in contact with live parts may result in electric shock Use the following procedure to connect the operating device to the supply voltage 1 Strip approx 30 mm 1 181 off the outer cable sheath and approx 5 mm 0 197 off the wires 5 mm 0 197 N 30 mm 1 181 Figure 2 5 Preparing the cable 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 Fit the wires with wire end ferrules and connect the wires to the connector v Figure 2 6 Connecting the female connector strip gt If shielded connecting cables are used in the supply voltage area the shield should be connected to pin 1 3 Plug the female connector strip onto connector X1 P Figure 2 7 Female connector strip is plugged on 4 Secure the female connector stri
30. he maximum length of one segment is 50 m which cannot be exceeded This 50 m applies from the first node to the last node in the segment For further information on the installation please refer to the Siemens manual SIMATIC S7 400 and M7 400 Programmable Controllers Hardware and Installation 6GES7498 8AA03 8BAO 4 4 3 3 Termination The bus line is terminated at the connector For point to point connections always activate the termination For multi point con nections only activate the termination at the cable end For spur lines always deac tivate the termination S sutron ELECTRONIC GMBH Interfaces of the Device 4 4 3 4 Diagnostics A diagnostics LED is located on the rear of the operating device The LED shows the states of the bus system The diagnostics LED on the operating device has the following functions Table 4 22 Function of the MPI diagnostics LED Color State Function Green Flashing Operating Device has the Token S sutron ELECTRONIC GMBH Interfaces of the Device 4 4 4 PROFIBUS DP Slave X6 e e e e rc L Tage i a f l ir p 33 TEN we Zeen O e ne ne m S1 wees 13 12 11 10 9 8 Figure 4 16 Rear view PROFIBUS DP slave OMAN OA Bon ch h sech sch O h sch N 14 15 16 17 Connector X6 PROFIBUS DP Se
31. iciently See chapter Shielding D SUB Connectors on page 4 44 US S sutron ELECTRONIC GMBH Interfaces of the Device 4 5 5 PROFIBUS DP Master X7 e e Y 6 SUTRON _ e e EEE E Tel 0711 770980 Fox 40 zi E ro f EZ 2 3 Zo 5 u M Soon e B 8 3 Bottery inside optional H Xa cE p O zt ATTENTION d Diagnose Observe Preca e sok Q pe D i Profibus em 1 9 aster oss D SECH e e 8 PI Oas san M u l x x Jeck D 0000 eooo00 REES En T NE ren poser une E e e Q 14 13 12 11 10 9 Figure 4 30 Rear view PROFIBUS DP master OMAN OA o Nvv ch h l O h h sch sch a PS W N 16 17 18 Connector X6 Diagnostics Connector X7 PROFIBUS DP Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage Reset Key Connector X2 Outputs Diagnostics LEDs PROFIBUS DP Connector X3 Inputs Female Connector X4 RS485 RS232c Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device 4 39 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 5 5 1 5
32. ids or gases which may leak out Danger Corrosive If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out The operating device is equipped with a TFT display 3 5 Key Switch Option A key switch is located on the side of the device You can use the software of the operating device to specify the function of the key switch For further information on this topic see the device specific software manual S sutron ELECTRONIC GMBH Control and Display Elements di S sutron ELECTRONIC GMBH Interfaces of the Device 4 Interfaces of the Device The device can either be supplied as a standard device or as a field bus device The universal interface X4 combines several interface standards into one connector The connector is divided into two channels Channel COM1 is operated separately from COM2 For the COM2 channel the protocol specific use only allows one of the three inter face standards to be used Depending on the device variant several interfaces are available to you Table 4 1 Device Variants Order number Available interfaces H N Ge um 2 3 98 eS Esse ES SIS x E 259 20 25B5 5 Ole zt o o s al2 4 5 oo 2x z 2la 22 ss o s 7 a AP J amp ie Sox ol eSis o a oxzx9xxXxo50 a Z elo EE EE E EE EE DEER gt e 2 888g go ala 82 m a 2 N gt x elelo co na 5 tolo Eu sea al
33. ion 1 nc Not Connected 2 RXD Received Data 3 TXD Transmitted Data 4 26 6 SUTRON ELECTRONIC GMBH Interfaces of the Device Table 4 30 Pin assignment Diagnostics Pin Designation Function 4 DTR Data Transfer Request 5 GND Ground 6 nc Not Connected 7 RTS Request to Send 8 CTS Clear to Send 9 nc Not Connected gt The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 S sutron S ELECTRONIC GMBH Interfaces of the Device 4 5 2 DeviceNet Master X7 x Sg aa x e 8 p Es E HE eo D DeviceNet os D nn 1j e q joe X 16 O Ba Cua wn JE SIS ee 6 o 000008008008080888 8ee88088 0000 15 o Es ar e e e O 14 13 12 11 10 9 Figure 4 21 Rear view DeviceNet master Connector X6 Diagnostics Connector X7 DeviceNet Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage 10 Reset Key Connector X2 Outputs Diagnostics LEDs DeviceNet Connector X3 Inputs Female Connector X4 RS485 RS232c Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Ke
34. ircuitry in the collection boxes insulate the poles of each battery with insulation tape or put each single battery into a plastic bag You must always return old batteries to a dealer or to a returns depot set up for this purpose by the public waste disposal body or a licensed battery dealer for recycling Only dispose of dead batteries in public or commercial collection boxes The battery is drained when the message Change battery appears on the display of the device S sutron ELECTRONIC GMBH Maintenance and Servicing 5 4 5 SUTRON ELECTRONIC GMBH Technical Data 6 Technical Data Keyboard Type Membrane Keyboard Number of Keys 5 Help Keys Key Area Embossment 12 mm x 12 mm 0 473 x 0 473 Actuator Travel 0 6 mm 0 024 Activation Power 3N Switching Cycles Approx 3 Million under the following conditions Keystroke Element Testing Ram DIN 42115 Keystroke Load 10 N Keystroke Frequency 1 Hz Display Elements 2 Status LEDs Touch Screen Type Analog Resistive 4 Wire Technology Activation Force 15 g Standard With RO 8 Polyoxymethy POM Pen or R8 HS60 Silicon Rub ber Durability No Damages or Malfunctions after 3 Million Keystrokes as the following Keystroke Element R8 HS40 Silicon Rubber Keystroke Load 150 g Keystroke Frequency 3 Hz Display Type TFT Color
35. isconnected from Bus Green On Communication Active Green Flashing Sporadic Bus Error 4 4 1 5 Slope Control The Slope Control switch is located on the rear of the operating device You can use the Slope Control switch to set the edge steepness of the CAN signals By default the operating devices are used with the switch set to High 4 14 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 4 2 DeviceNet Slave X6 e C e e SE L gt Ei SUTRON e e EEE E i oa D age 9 nn 7 x3 eg 17 L PEA e m i i oe Ls DeviceNet UNE li t H u NT deis er EI o0000000000000000008 oo amp d So MEE 15 n aa c SC e gt o e 14 13 12 11 10 9 Figure 4 12 Rear view DeviceNet slave 1 Slope Control Switch DeviceNet 2 Connector X6 DeviceNet 3 Seal 4 Front Panel 5 Mounting Bolt 6 Nameplate 7 Battery Information 8 Warning 9 Connector X1 Supply Voltage 10 Reset Key 11 Connector X2 Outputs 12 Connector X3 Inputs 13 Female Connector X4 RS485 RS232c 14 Diagnostics LED DeviceNet 15 Threaded Bolt for Protective Grounding 16 Female Connector X5 Ethernet on the Side of the Operating Device 17 Compact Flash Inserted on the Side of the Operating Device 18 Key Switch on the Side of the Operating Device 4 15 6 SUTRON ELECTRONIC GMBH Interfaces of the Device
36. n Function 7 RTS Request to Send 8 CTS Clear to Send 9 nc Not Connected I gt The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 42 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 6 Memory Card You can insert a CompactFlash card on the side of your operating device The Com pactFlash card allows you to exchange projects between the PC and the operating device You can recognize the rear side of a CompactFlash card by the notches on each side of the card gt lt Figure 4 33 Rear view of the memory card 4 6 1 Inserting the Memory Card When you insert the card from the rear side of the operating device make sure the front side of the card is visible Insert the card until it snaps into place IS Figure 4 34 Inserting the memory card 4 6 2 Ejecting the Memory Card To remove the card press the ejection button on the operating device l7 0 Figure 4 35 Ejecting the memory card 4 43 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 7 Shielding D SUB Connectors You must shield D SUB connectors as follows L u e 2 3 4 Figure 4 36 Shielding D SUB connectors D SUB connector Shield Cable clip Cable The shield must be folded back into a flat position over the cable sheath PS Go M
37. n plug in connector Phoenix Contact MINI COMBICON connector MCV 1 5 6 G 3 5 Table 4 2 Pin assignment of the digital outputs Pin Designation Function 1 24 V Supply Voltage 24 V DC for Outputs AO 0 to A0 3 2 0v Reference Potential 0 V 3 AO0 0 Output AO 0 4 AO Output AO 1 5 A0 2 Output A0 2 6 A0 3 Output A0 3 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 2 Digital Inputs X3 All inputs are non floating and are galvanically isolated by optocouplers The supply voltage is provided to the digital inputs at the connector once you applied the supply voltage to the digital outputs A fuse protection should be provided exter nally 4 2 1 Pin Assignment 1 Figure 4 2 12 pin MINI COMBICON connector Connector in the operating device 12 pin plug in connector Phoenix Contact MINI COMBICON connector MCV 1 5 12 G 3 5 Table 4 3 Pin assignment of the digital inputs Pin Designation Function 1 24 V Supply voltage 24 V DC 2 E0 0 Input EO 0 3 Supply Voltage 0 V for Transducer E0 0 4 24 V Supply Voltage 24 V DC 5 EO 1 Input EO 1 6 Supply Voltage 0 V for Transducer EO 1 7 24 V Supply Voltage 24 V DC 8 E0 2 Input E0 2 9 Supply Voltage 0 V for Transducer E0 2 10 24V Supply Voltage 24 V DC 11 E0 3 Input E0 3 12 Supply Voltage 0 V for Transducer E0 3 S sutron S ELECTRONIC GMBH In
38. nal injury or even up to the death of the operator Danger Electric Shock Danger Corrosive Danger Toxic Danger Explosive Danger Fire Danger Infrared Light Danger Electrostatic Charge S sutron u ELECTRONIC GMBH Important Notes 1 2 Safety Notes Read this manual carefully before using the operating device Keep this manual in a place where it is always accessible to all users Proper transportation handling and storage placement and installation of this product are prerequisites for its subsequent flawless and safe operation This user manual contains the most important information for the safe operation of the device The user manual in particular the safety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior This is a cl
39. nation Function 1 2 Low Noise Ground 2 TD Transmitted Data 3 RD Received Data 4 RTS Request to Send 5 CTS Clear to Send 7 SGND Signal Ground 20 DTR Data Transfer Request The D SUB connector strips must be shielded sufficiently JE See chapter Shielding D SUB Connectors on page 4 44 S sutron S ELECTRONIC GMBH Interfaces of the Device 4 3 2 TTY 20 mA current loop X4 COM2 Depending on the wiring it is possible to connect the interface either as an active or passive current loop The transmit line and the receive line are each provided with a separate 20 mA power source The compliance voltage is approx 24 VDC The 20 mA power should be supplied by the transmitter unit This decreases crosstalk on the signal lines considerably In idle state signal logic 1 a 20 mA current loop can be measured in the cable Signal Logic 1 Current Flow 20 mA Signal Logic 0 Current Flow Interrupted 4 3 2 1 Pin Assignment 13 1 0000000000000 000000000000 25 14 Figure 4 5 25 pin D SUB female connector strip Connector in the terminal 25 pin D SUB female connector strip Table 4 5 Pin assignment TTY 20 mA passive Pin Designation Function 10 T Transmitted Data Positive Polarity 13 R Received Data Positive Polarity 14 R Received Data Negative Polarity 19 T Transmitted Data Negative Polarity Table 4 6 Pin assignment TTY 20 mA active Pin Designation
40. ng cutout A Mounting Cutout B Front Panel S sutron ELECTRONIC GMBH Installation and Commissioning 2 2 3 Side View Mounting Depth 2 2 3 1 Standard Device 59 mm 2 323 N i ES N Figure 2 3 Side view and mounting depth for the standard device Front Panel Circumferential Seal Press in Threaded Bolt M4 x 18 mm 0 709 Mounting Surface Thickness 1 mm to 8 mm 0 039 to 0 315 Spring Lock Washer B4 DIN 127 Form B not supplied Nut M4 DIN 934 not supplied oc Go MM ch 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 2 3 2 Field Bus Device 64 mm 2 52 Figure 2 4 Side view and mounting depth for the field bus device oah wn ch Front Panel Circumferential Seal Press in Threaded Bolt M4 x 18 mm 0 709 Mounting Surface Thickness 1 mm to 8 mm 0 039 to 0 315 Spring Lock Washer B4 DIN 127 Form B not supplied Nut M4 DIN 934 not supplied S sutron i ELECTRONIC GMBH Installation and Commissioning 2 3 Connecting the device 2 3 1 Supply Voltage 24 V The supply voltage is connected via the connector X1 The unit is equipped with a reverse voltage protection If the polarity is not correct the unit does not operate This unit conforms to the safety class For safe operation it is necessary to use safety extra low voltage SELV in accordance wit
41. ostics Interface X6 csccsccsssesstesssecessresssessocenseesesescseesoseesssessoeesssnesseaseees 4 41 4 5 5 5 1 IIIa 4 41 4 6 Memory Card uiu aca ed e Ec p o ERU EE EE BL inden 4 43 4 6 1 Inserting the Memory Card 4 43 4 6 2 Ejecting the Memory Card eessesseeesseeesieeerserirsrirrsirterrnsrnnerrnsennnna 4 43 4 7 Shielding D SUB Connectors nnns 4 44 Maintenance and Servicing EE 5 1 5 1 Front Panel een einen 5 1 5 2 EUSE eege eege 5 1 5 3 Battery OptiOh s c teresa ed eec reete exe nee 5 1 5 3 1 Changing the Battery A 5 2 5 3 2 Battery Disposal nennen 5 3 NE eU 6 1 Ordering ccc ea alee eerie ewes 7 1 gro teats ten ese aandanshacetananeehs E E a A 1 6 SUTRON i ELECTRONIC GMBH Overall Table of Contents i 6 SUTRON ELECTRONIC GMBH Important Notes 1 Important Notes Gil adi ai gt aaa 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers 1 1 1 General Symbols Danger This symbol is used to refer to instructions which if ignored or not carefully followed could result in personal injury Note This symbol indicates application tips or supplementary notes Reference to source of information This symbol refers to detailed sources of information on the current topic 1 1 2 Specific Symbols The following symbols indicate specific dangers which could result in damage to equipment or perso
42. ow On RCV Sending Ethernet data tele gram 3 Green On LNK 10 Operation in mode 10 MBit s and proper connection with 10BASE T hub 4 Green On LNK 100 Operation in mode 100 MBit s and proper connection with 100BASE T hub S sutron T ELECTRONIC GMBH Interfaces of the Device 4 4 Field Bus Slave Interfaces 4 4 1 CANopen Slave X6 o 14 13 Figure 4 10 Rear view CANopen slave OAN OO P Go M 10 ch sch i i sch sch sch sch ON Oo P Go MM Slope Control Switch CANopen Connector X6 CANopen Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage Reset Key Connector X2 Outputs Connector X3 Inputs Female Connector X4 RS485 RS232c Diagnostics LED CANopen Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device 4 12 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 4 1 1 Pin Assignment 5 1 00000 0000 9 6 Figure 4 11 9 pin D SUB female connector strip Connector in the terminal 9 pin D SUB female connector Table 4 13 Pin assignment CAN Pin Designation Function 1 nc Not Connected 2
43. p in place with a screw type locking to prevent it from slipping out threaded bolt The conductor must have a minimum cross section of 1 5 mm 16 AWG and must be kept as short as possible Complying with this will increase operating safety A separate conductor must always be provided for the protective grounding at the S sutron d ELECTRONIC GMBH Installation and Commissioning 2 4 Switching the Device on After you applied the supply voltage the operating device starts the boot loader from the internal flash memory The status LEDs flash in short distances The further be havior depends on the device variant web panel graphics panel control panel or open platform 2 5 Identification You can identify the operating device by the nameplate on the rear pu akRWN ch Figure 2 8 Nameplate Example Order Number BootLoader Version Version on Delivery MAC Address Voltage and Current Serial Number a FON ch 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 Control and Display Elements 3 1 Keyboard The keys are positioned under an environmental proof polyester foil TP 121 5 SUTRON 1 2 3 4 5 6 7 8 9 Figure 3 1 Front view Key ABC Key New Task Key Hot Key Key Right Mouse Button Key Contrast Brightness Status LED Mode Status LED Info Display Device Designation OMAN Oa FWD ch 6 SUTRON ELECTRONIC GMBH Control and Di
44. re is no battery at all S sutron T ELECTRONIC GMBH Maintenance and Servicing 5 3 1 Changing the Battery Batteries must only be changed by authorized and trained experts For changing the battery you may only use replacement batteries of S tron electronic Electrostatic discharge can damage electronic components Observe the ESD pro tective measures Do not throw lithium batteries into fire do not heat to 100 C or higher and do not recharge Danger Explosive Do not open lithium batteries Danger Toxic SEPP P To ensure that the time is preserved it is possible to change the battery under oper ating voltage Observe the safety notes 1 Remove the threaded bolts of the interfaces see figure 2 Remove the screws see figure on the rear panel of the device and lift off the enclosure 3 Remove the cable fastener securing the battery 4 Disconnect the connector from the battery and remove the dead battery 5 Plug in the cable for the new battery 6 Use a cable fastener to attach the new battery to the enclosure 7 Place the rear panel back onto the device 8 Carefully tighten the screws of the rear panel and then the threaded bolts of the interfaces YY Y d N A ao K x Figure 5 1 Screws on the standard device left field bus device right 5 2 6 SUTRON ELECTRONIC GMBH Maintenance and Servicing 5 3 2 Battery Disposal To prevent short c
45. rfaces of the Device 4 5 4 INTERBUS Master REMOTE 1 2 3 4 5 fe e e e e e a 52 SUTRON i e xs DE scu NE 18 x H SE lo H wl 8 e EH 5 e emen B 9 17 b BGE ll e e mV 16 D aug sn VS X4 ail i x3 1 x2 Jo 000000000000000000000000 0 eoocc e 9 9 LEPPGPPPPPPIERTJ Li e 15 e Eege e e Oo e 14 13 12 11 10 Figure 4 26 Rear view INTERBUS master 1 Diagnostics LEDs INTERBUS Master 2 Connector programming interface PRG 3 Female connector field bus interface REMOTE 4 Seal 5 Front Panel 6 Mounting Bolt 7 Nameplate 8 Battery Information 9 Warning 10 Connector X1 Supply Voltage 11 Reset Key 12 Connector X2 Outputs 13 Connector X3 Inputs 14 Female Connector X4 RS485 RS232c 15 Threaded Bolt for Protective Grounding 16 Female Connector X5 Ethernet on the Side of the Operating Device 17 Compact Flash Inserted on the Side of the Operating Device 18 Key Switch on the Side of the Operating Device 4 35 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 5 4 1 Pin Assignment 5 1 00000 0000 9 6 Figure 4 27 9 pin D SUB female connector strip Connector in the operating device 9 pin D SUB female connector Table 4 40 Assignment of the field bus interface Pin Designation Function 1 DO Data Output 2 DI Data Input 3 GNDi External ground 4 GND Inte
46. rnal ground 5 Veci Power supply 5 V DC external 6 DO Data Output Inverted 7 DI Data Input Inverted 8 Vcc Power supply 5 V DC internal 9 n c Not Connected The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 44 4 5 4 2 Cable A shielded twisted pair cable cable type LiYCY TP must be used The maximum cable length depends on its use within the INTERBUS topology 4 5 4 3 Diagnostics LEDs INTERBUS diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system FCRUN e READY RUN FAIL BSA Q PF O SYSFAIL Figure 4 28 Arrangement of the INTERBUS diagnostics LEDs 4 36 6 SUTRON ELECTRONIC GMBH Interfaces of the Device The diagnostics LEDs on the operating device have the following functions Table 4 41 INTERBUS diagnostics LEDs Designation Color State Function FCRUN Green Off The IEC 61131 runtime system is not ready for operation Flashing The IEC 61131 runtime system has successfully been initialized On The IEC 61131 runtime system has successfully been initialized and a program is running READY RUN Green Flashing The master is in the READY or ACTIVE state The master is in the RUN state FAIL Red One of these errors has occurred INTERBUS not connected Bus error in the connected INTERBUS U
47. ser error Controller error BSA Yellow On Bus segments in the connected INTERBUS are turned off PF Yellow Peripheral fault fault in one of the connected INTERBUS partici pants SYSFAIL Yellow A runtime error has occurred in the program of the IEC 61131 runtime system The program is in the Stop state 4 5 4 4 INTERBUS programming interface PRG The programming interface can be used for the following tasks Loading controller programs from the controller section into the operating device with PC WORX INTERBUS diagnostics with PC WORX Updating the firmware for the controller section of the operating device For this purpose the INTERBUS programming cable is connected with the serial in terface of the PC and the PRG interface of the operating device 6 SUTRON ELECTRONIC GMBH 4 37 Interfaces of the Device 4 5 4 4 1 Pin Assignment 1 5 ooooo o oo oO 6 9 Figure 4 29 9 pin D SUB male connector strip Connector in the operating device 9 pin D SUB male connector strip Table 4 42 Assignment of the programming interface Pin Designation Function 1 n c Not Connected 2 TxD Transmitted Data 3 RxD Received Data 4 n c Not Connected 5 GND Ground 6 n c Not Connected 7 RTS Request to Send 8 CTS Clear to send 9 n c Not Connected gt The D SUB connector strips must be shielded suff
48. splay Elements A NJ ER 3 N 5 EN a mt 3 1 1 Help Keys Use this key to show a soft keyboard To hide the keyboard press the key again Use this key to open the Task Manager in order to change to another task or use this key to close the Task Manager When you press this key again the dialog for chang ing to another task is closed Use this key to open the Service tool To exit the Service tool press the key again Use this key to open the context menu which can usually be reached by pressing the right mouse button To define the contrast brightness setting use the key combinations shown below as follows To increase the con To increase the trast brightness WA fZ fa pg c RES o To reduce the con To reduce the bright trast ness 7 a E r c o ca 3 2 Touch screen The device is equipped with a resistive 4 wire touch screen You operate the device using this touch screen To protect the touch screen you can use special protection foils You receive a cor responding protection foil directly from S tron electronic 3 3 Key Reset The Reset key is located on the rear of the operating device You can use this key to perform a restart During this process the digital outputs are reset 3 2 6 SUTRON ELECTRONIC GMBH Control and Display Elements gt gt 3 4 Display Danger Toxic If the display is damaged avoid touching swallowing or breathing in the liqu
49. stics Connector X7 Ethernet Master Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage 10 Reset Key Connector X2 Outputs Diagnostics LEDs Ethernet Master Connector X3 Inputs Female Connector X4 RS485 RS232c Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device OMAN OA RAON ch k mi ch sch sch sch sch ech ON Oa P Go MM S sutron ELECTRONIC GMBH Interfaces of the Device 4 5 3 1 Pin Assignment Connector in the operating device RJ45 female connector Table 4 37 Assignment of the Ethernet interface Pin Designation Function 1 Tx Transmitted Data Positive Polarity 2 Tx Transmitted Data Negative Polarity 3 Rx Received Data Positive Polarity 4 n c Not Connected 5 n c Not Connected 6 Rx Received Data Negative Polarity 7 n c Not Connected 8 n c Not Connected 4 5 3 2 Cable A twisted pair cable must be used The maximum cable length is 100 m See the IEEE 802 3 standard for further information 4 5 3 3 Diagnostics LEDs Diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system Table 4 38 Functions of the Ethernet diagnostics LEDs
50. terfaces of the Device 4 3 Standard Interfaces X4 X5 The figure shows an operating device equipped with a maximum of features The availability of some of the illustrated features vary with the device variant P Sij v5 14 A eee Sin EEE OR o 13 12 11 10 9 8 7 Figure 4 3 Rear view TTY RS232c RS485 Seal Front Panel Mounting Bolt Nameplate Battery Information Warning Connector X1 Supply Voltage Assignment Connector X1 Reset Key 10 Connector X2 Outputs Connector X3 Inputs Female Connector X4 RS485 RS232c Termination Switch X4 COM2 RS485 Threaded Bolt for Protective Grounding Female Connector X5 Ethernet on the Side of the Operating Device Compact Flash Inserted on the Side of the Operating Device Key Switch on the Side of the Operating Device OAN OA P Go M ee ee sch sch ech sch NO OO P WD a 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 3 1 RS232c X4 COM1 As this interface is not galvanically isolated it should only be used for debugging monitoring or a logging printer 4 3 1 1 Pin Assignment 13 1 0000000000000 000000000000 25 14 Figure 4 4 25 pin D SUB female connector strip Connector in the operating device 25 pin D SUB female connector strip Table 4 4 Pin assignment RS232c Pin Desig
51. viceNet xem ees 4 17 DeviceNei master 4 30 4 31 Ordering data 7 1 Ethernet secerneren enasna 4 11 P Ethernet master 4 33 4 34 Pin assignment INTERBUS erit treten 4 36 CAN 4 13 MPT sisi re eot eee titudine 4 20 AN ARMAR 0 CAN miaster eo ee HEURE 4 25 PROFIBUS nennen 4 23 DeviceNet cccccccesscecesseeeeseeeessseeessees 4 16 EE MASTEN E s DeviceNet master o ae 4 29 a 2 Diagnostics 4 26 4 31 4 34 4 41 utout sie Be delat ate ae T Digital INpUtS tirer 4 3 ee EE i Digital outputs eaeneennennennennennennennennennennn 4 2 Mounting depth for standard device 2 4 Ethernet master 4 10 4 33 Mounting depth Tor the field bus device 2 5 INTERBUS master 4 36 Display era 3 3 up 4 19 F PROFIBUS maseter 4 40 F 5 1 PROFIBUS DP On 4 22 UII EET Programming interface PRG 4 38 H Ee 4 9 RS232c DOO SERZ 4 5 P B 2 FIBI RSS RS485 X3 SER1 senes 4 7 TTY 20 mA X3 SERt1 ss 4 6 Identification nnnnneneeeeeensesesnssrnrnnnnnnrrnrneeenne 2 8 R Intended use sssssseseeeeeeeeennennnnn nnne 1 2 Pena Interface CANopen master sssesssss 4 24 Ge eege SE SC CANopen slaue s ssseseeesneneereee errereen 4 12 D Ne KEE 4 36 DeviceNet master nessennnnsneneneennenn 4 28 an deel EES 44 S DeviceNet slave sssnnnnnnennnnseennneneena 4
52. y Switch on the Side of the Operating Device OMAN OA FAWN ch k ch sch sch sch sch ech ON Oa 0 MM Re S sutron ELECTRONIC GMBH Interfaces of the Device 4 5 2 1 Pin Assignment GE Figure 4 22 5 pin connector COMBICON MSTBV 2 5 5 GF Connector in the terminal 5 pin connector Phoenix Contact COMBICON MSTBV 2 5 5 GF Table 4 31 Pin assignment CAN Pin Designation Function 1 V OV 2 CAN_L CAN_L Bus Line Dominant LOW 3 Drain Shield 4 CAN_H CAN_H Bus Line Dominant HIGH 5 V 24V 4 5 2 2 Cable A DeviceNet certified cable must be used Table 4 32 Power supply cable DeviceNet Cable type Loop resistance 2x1 4mm lt 11 8 Ohm km 2x0 7mm lt 57 4 Ohm km Table 4 33 Data line DeviceNet Cable type Loop resistance Surge impedance Capacitance per unit length 2x1 1mm lt 22 6 Ohm km 120 Ohm lt 39 4 pf m 2x0 6 mm 91 8 Ohm km 120 Ohm lt 39 4 pf m The maximum length allowed for spur lines connected to the bus cable is 6 meters The overall length of the bus cable including all spur lines is not to exceed the max imum length listed in the table below The maximum cable length depends on the baud rate and the cable type used Table 4 34 Baud rate DeviceNet Baud rate Cable type Cable length 125 kBit s 2x1 1 mm 500m 2x0 6mm 100m S sutron T
53. zis e lt 2a 3 lt 22 Ol lale Fl lalolalslal Ziol alila TPxxxx xx xxO0Oxx X X X X X X le ER CAE TPxxxx xx xxO1xx IX I IX I I TPxxxx xx xx02x X XI X IX I I I TPxxxx xx xx03xxX X X IX I I I TPxxxx xx 0012xx IX X X IX I XI TPxxxx xx 0013xx IX X X IX I IX TPxxxx xx 0017xx X 1X X I XI I X TPxxxx xx 0018xx X X X I XI I1 AE TPxxxx xx 0050x X X I xX IxX I X TPxxxx xx 0051xx IX X X X X 1 X TPxxxx xx 0053xx IX X X Ix IX I 1 1X TPXxxxx xx 0054xx X X X X XP Xe TPxxxx xx 0055xxX X X X XIX I 1 1X S sutron i ELECTRONIC GMBH Interfaces of the Device 4 1 Digital Outputs X2 All outputs are protected against polarity reversal In case of wrong polarity the rel evant outputs are not operated The supply voltage for the outputs must be supplied at the plug in connector This supply voltage will then also be available for the digital inputs The outputs are controlled from within the controller program 4 1 1 Pin Assignment PEELE 1 Figure 4 1 6 pin MINI COMBICON connector Connector in the operating device 6 pi

User Manual TesiPan TP121

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