CC-Link Safety System Remote I/O Module User`s Manual (Hardware)
Contents
1. Reserve 9 24 i Insulation i T 24V TBs i ircui DDG 24vDC 24VDC circuit T 0246 ah Voltage 7843 22 cbonversion I T P ge i FROEN I CC Link L dedicated cable LEAN 7 PAL T 1 DB DG iei J 40 SsY SLD FG Safety switch TB42 bi 112 7 5 1 Internal circuit y y Safety sensor etc 7 x2 jy IN Control 86 1 output 1 Control x3 TV IN output 27 1188 t 1 TB31 24 1 7817 i come 7818 7885 2836 Wiring example with safety switch 2 NC contacts safety sensor 19 2 Wiring example of he QS0J65BTB2 12DT outpu Reserve 9 24V 1 024V connection 1_Insulation TB60H protection 1 1 men H 24vpc circuit A 1 1 0246 Voltage S usa TB61 3 conversion 1 43 pae 1 circuit i 100v T CC Link 1 i dedicated cable A 2 Bit ty DG un V EE mesh SLD 1 1 T2. Fuse 8A Not replaceable 16 input points common 4 output points common Wiring method for common Terminal block 2 wire type Common current Max 4A Total of inputs and outputs No of stations occupied 1 station No of access to nonvolatile memory inside module DC input transistor output combined module QS0J65BTB2 12DT 1012 times Safety refresh response processing time 9 6ms Voltage 19 2V to 28 8V DC Ripple ratio 5 or less Current 140mA or less 24V DC with all points ON Protection function Module power overvoltage overcurrent protection function Fuse 0 8A Not replaceable Momentary power failure period 10ms or less Noise immunity Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 1 4 s and frequency of 25 to 60Hz Dielectric withstand voltage 500V AC between all external DC terminals and ground for 1 minute Insulation resistance 10M Q or more between all external DC terminals and ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 67kg Communication section module power section External connection 7 point two piece terminal block Transmission circuits module power FG M3x 5 2 Tightening torque 0 425 to 0 575N m 2 solderless terminals or less system External power supply section section
3. Saves the values set by switches 2 to 4 into the nonvolatile si tg Setting saving switch memory inside the safety remote I O module Reset switch 4 Resets the hardware of the safety remote I O module Two piece terminal block for connection of external supply power terminal block and signals Description Power supply transmission terminal block Two piece terminal block for connection of module power supply and transmission signal Hook used for installing the module to a DIN rail Hook for DIN rail Press the center part of the hook until a click is heard Holding fixtures for screw installation Accessories 1 Although the RUN SAFETY and ERR LEDs momentarily turn on immediately after power ON or reset it does not mean any fault 2 The SAFETY LED is off when no safety remote I O station parameters have been received during connection to the CC Link Safety system 3 Duplicate station number setting is not allowed 4 Forthe switch setting methods refer to the CC Link Safety System Remote Module User s Manual Attached to a module when installing a module to a panel Available in two ways 10 and 11 12 4 MOUNTING AND INSTALLATION 4 1 Handling Precautions This section provides handling precautions for use of the safety remote module 1 Do not drop the safety remote I O module or apply any strong impact to it 2 Do
4. Correction Section 2 2 Chapter 3 Apr 2008 IB NA 0800345 C Correction Section 2 2 WARRANTY Sep 2008 IB NA 0800345 D Correction COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES Chapter 3 Jul 2009 IB NA 0800345 E Correction SAFETY PRECAUTIONS Section 2 1 2 2 Chapter 3 Section 4 1 Chapter 5 Jun 2010 IB NA 0800345 F Correction SAFETY PRECAUTIONS Chapter 4 Additions CONDITIONS OF USE FOR THE PRODUCT Section 1 1 2 5 2 6 Chapter 7 8 Apr 2011 IB NA 0800345 G Correction SAFETY PRECAUTIONS Section 2 2 2 5 Chapter 8 Aug 2011 IB NA 0800345 H PRECAUTIONS Section 2 1 4 1 Additions SAFETY PRECAUTIONS Chinese Nov 2013 IB NA 0800345 I Correction Section 2 1 Additions Section 2 2 5 5 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS PART NAMES AND SETTINGS MOUNTING AND INSTALLATION WIRING EXTERNAL DIMENSIONS ZPRECAUTIONS FOR USE eit EC DECLARATION OF CONFORMITY FO
5. Installation category 11 Model QS0 Series Applicable units identified in Appendix These products comply with the following European directives ctive Name 2008 42 Machinery Directive Further details of conformity to these directives are contained in the appendices 9999 0818 8 later Authorised Signature T Takahashi Senior Manager FA System Department Date signature nf p2 20 _ Authorised Representative Mitsubishi Electric Europe BV in the European Community Gothaer Str 8 40880 Ratingen Germany through Responsible person Signature H P tz Executive Vice President amp Deputy Praduct Marketing Director FA European Business Group Date signafure t2 B Ramn The appendices are part of this declaration This declaration certifies the conformity with the directives mentioned but does not contain any warranted qualities The installation usage and safety directions of the product documentation have to be observed BCN P9999 0617 B 23 Appendix Q50 Series Programmable Controllers Range of products QS001CPU QS061P A1 K QS0J65BTB2 12DT K QS001CPU K QS061P A2 QSDJ65BTS2 4T QS034B QS061P A2 K QS0J65BTS2 8D QS034B E QS0J61BT12 05077168 QS034B K QS0J61BT12 K QS061P A1 QSOJe5BTB2 12DT The conformity of the abave mentioned products with the regulations of the directive 2006 42 EC for machinery is shown by the applica
6. Pollution degree 2 or lower Equipment category Class 111 1 This indicates the section of the power supply to which the 2 Co equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V This index indicates the degree to which conductive material can be generated in terms of the environment where the equipment is used In the environment corresponding to Pollution level 2 basically only non conductive pollution occurs however temporary conductivity may occur due to occasional condensation Do not operate or store the programmable controller in the environment where the pressure applied is equal to or greater than the atmospheric pressure at the altitude of Om Doing so may cause a malfunction Please consult our branch office for more information 2 2 Performance Specifications The performance specifications of the QS0J65BTB2 12DT are shown below DC input transistor output combined module QS0J65BTB2 12DT Input specifications Output specifications 8 points 4 points doubling input source sink type 16 points 2 points single input source source type No of input points 2 No of output points Isolation method Photocoupler Isolation me
7. or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided by these terms then in any such event the disclaimer of and limitations on pecuniary or economic consequential and incidental damages shall nevertheless be enforceable to the fullest extent allowed by law f In no event shall any cause of action arising out of breach of warranty or otherwise concerning the Products be brought by Customer more than one year after the cause of action accrues g Each of the limitations on remedies and damages set forth in these terms is separate and independently enforceable notwithstanding the unenforceability or failure of essential purpose of any warranty undertaking damage limitation other provision of these terms or other terms comprising the contract of sale between Customer and MELCO 27 4 Delivery Force Majeure a Any delivery date for the Products acknowledged by MELCO is an estimated and not a promised date MELCO will make all reasonable efforts to meet the delivery schedule set forth in Customer s order or the purchase contract but shall not be liable for failure to do so b Products stored at the request of Customer or because Cu
8. 1 2006 International IEC61131 2 2007 IEC61000 6 2 2005 IEC61000 6 4 2006 IEC61784 3 2010 IEC60204 1 2006 EN954 1 1996 EN ISO13849 1 2008 EN61131 2 2007 EN61000 6 2 2005 EN61000 6 4 2007 North America UL508 NFPA79 2007 Europe 2 6 Module Unit Replacement Replace the module or unit according to the following replacement cycle Replacement CC Link Safety system remote I O module 5 years 3 PART NAMES AND SETTINGS The name of each part in the QS0J65BTB2 12DT is shown Terminal numbers and signal names BD999C485H01 g 17 19 23 7 s 35 ICOM COM COM T COM T1 COM b 10 ha 20 2 pe p B 32 pe X4 COM X8 xe XB xc XE xr 0000000004 DOOOOOOOOO 19 25 900000000d 415000000000 MITSUBISHI 89732 OOOOOOOOOQ J 72000000000 37 39 41 44 46 48 58 o0 DA pG yor Yo Y1 38 40 H2 45 49 59 A 2101 DB SLD FG icom com com comma BD999C485H02 Indicator LEDs LED name Description Indication POWER Indicates the power status of the safety remote I O module ON green Normally powered OFF Powered off or error occurred blown fuse RUN Indicates the operating status of the safety remote I O module ON green Normally operating o
9. 18 point two piece terminal block x 3 External power supply I O signals M3 x 5 2 Tightening torque 0 425 to 0 575N m 2 solderless terminals or less Module mounting screw screw with plain washer finished round Tightening torque 0 824 to 1 11N m Mountable with a DIN rail in 6 orientations Applicable DIN rail TH35 7 5Fe TH35 7 5Al Compliant with IEC 60715 Applicable cable size 0 3 to 2 0mm 22 to 14 AWG Applicable solderless terminal RAV1 25 3 Applicable wire size 0 3 to 1 25mm 22 to 16 AWG stranded wire V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm 16 to 14 AWG stranded wire Material Copper Temperature rating 75 C or more N 3 4 5 6 The power supply connected to the QS0J65BTB2 12DT must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with the LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8V DC Ripple ratio 5 or less For module technical version C or earlier the number of input points is 8 points Two inputs terminals are assigned for each input since dual wiring is supported For technical version A the safety remote station input response time is 32ms or less time of noise removal filter For technical versio
10. devices The module has eight safety input points and four CC Link Safety 250 658782 120 safety output points and sends receives safety data system remote to from the safety programmable controller over CC module Link Safety An S mark certified CC Link Safety system remote QS0J65BTB2 12DT K VO module 1 S mark is a safety certification issued by Korea Occupational Safety and Health Agency KOSHA 2 SPECIFICATIONS 2 1 General Specifications The general specifications of the QS0J65BTB2 12DT are shown below Item Specification Operating ambient 0 to 55 C temperature Storage ambient 40 to 75 C temperature Operating ambient humidity 5 to 95 RH non condensing Storage ambient humidity Constant Half Sweep acceleration amplitude count 5 to 8 4Hz 3 5mm 10 times Conforming Under toJISB intermittent 8 4 to X Y Z 3502 IEC Vibration 150Hz 9 8m s directions 611812 respectively Under 5 to 8 4Hz ees continuous 8 4 to 5 vibration 150Hz 4 9m s Frequency Vibration resistance Conforming to JIS B 3502 IEC 61131 2 147 m s duration of action 11ms Shockiresistance three times in X Y Z directions respectively by sine half wave pulse Operating ambiance No corrosive gas Operating altitude 0 to 2000m Installation area Within a control panel Overvoltage category Il or lower 2
11. for repair or replacement The costs of removal shipment to and from MELCO s designated examination point and reinstallation of repaired or replaced Products shall be at Customer s expense 4 If Customer requests and MELCO agrees to effect repairs onsite at any domestic or overseas location the Customer will pay for the costs of sending repair personnel and shipping parts MELCO is not responsible for any re commissioning maintenance or testing on site that involves repairs or replacing of the Products d Repairs of Products located outside of Japan are accepted by MELCO s local authorized service facility centers FA Centers Terms and conditions on which each FA Center offers repair services for Products that are out of warranty or not covered by MELCO s limited warranty may vary e Subject to availability of spare parts MELCO will offer Product repair services for 7 years after each Product model or line is discontinued at MELCO s or its FA Centers rates and charges and standard terms in effect at the time of repair MELCO usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 25 2 Limits of Warranties a MELCO does not warrant or g
12. or holding fixtures 9 When using a DIN rail pay attention to the following a Applicable DIN rail model conforming to IEC 60715 TH35 7 5Fe TH35 7 5Al b Installation screw intervals Tighten the screws at pitches of 200mm 7 88 inch or less 10 When installing the safety remote I O module to the DIN rail press the center part of the hook located on the bottom of the module until a click is heard DIN rail Hook for DIN rail Note Do not press the front face as shown below Doing so may cause failure DIN rail Front face 11 If the mechanical power supply switch is used for the safety remote module in rare cases it does not operate when the excessive chattering is generated at power on and safety diagnostics function operates due to the unstable status of the input power supply voltage In this case turn on power supply again 4 2 Installation Environment For installation environment refer to 2 1 General Specifications 15 5 WIRING 5 1 Precautions for Handling CC Link Dedicated Cables This section explains how to handle CC Link dedicated cables Do not perform any of the following as each of them will damage CC Link dedicated cables Compressing the cable with a sharp object Twisting the cable excessively Pulling the cable too hard exceeding the allowable tension Stepping on the cable Placing an object on the cable Scratching the cable sheath 5 2 Connectin
13. B29 2 Xs intemal TL circuit t X Ys X2 T86 Wiring example source and source outputs 20 6 EXTERNAL DIMENSIONS LI mj 2 M4 installation screw hole 102 4 02 85 3 35 1770 5 6 97 0 02 163 6 42 MITSUBISHI 4 4140 01 Bere 8040 3 3 1540 01 DIN rail center 13 5 145 0 5 0 53 5 71 0 02 Unit inch 21 7 PRECAUTIONS FOR USE Users must prove that their entire safety system complies with the safety standards and the Machinery Directive The third party certification organization will validate the safety of product for the entire safety system including a safety programmable controller and safety components To establish a safety system calculate the target failure measure PFD PFH for each safety application safety function based on the PFD PFH values of the safety programmable controller and connected safety components The target failure measure PFD PFH is the reliability target value for each Safety Integrity Level SIL defin
14. Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Indonesia Tel 62 21 663 0833 Mitsubishi Electric India Pvt Ltd 2nd Floor Tower A amp B Cyber Greens DLF Cyber City DLF Gurgaon 122002 Haryana India Tel 91 124 463 0300 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road PO BOX11 Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the M of Economy Trade and Industry for service transaction permissioi Specifications subject to change without notice
15. MITSUBISHI Mitsubishi Safety Programmable Controller MELSEC LEN series CC Link Safety System Remote I O Module User s Manual Hardware QS0J65BTB2 12DT Thank you for purchasing the Mitsubishi safety programmable controller MELSEC QS series The MELSEC QS programmable controller is suitable for establishing safety functions for general industrial machinery Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL QS0J65BTB2 12DT U HW MODEL CS Gane 13JP96 IB NA 0800345 I 1311 MEE 2006 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using the product please read this manual the relevant manuals introduced in this manual standard programmable controller manuals and the safety standards carefully and pay full attention to safety to handle the product correctly In this manual the safety instructions are ranked as AN WARNING and AN CAUTION Indicates that incorrect handling may cause NWARNING hazardous conditions resulting in death or severe I injury I I Indicates that incorrect handling may cause i N CAUTION hazardous conditions resulting in minor or moderate injury or property damage Note that the Z CAUTION level may lead to a serious consequence according to the circumstances Always
16. R MACHINERY DIRECTIVE 23 OVERVIEW cei e ERR 1 1 1 Safety Programmable Controller Product List SPECIFICATIONS 2 1 General Specifications 2 2 2 Performance Specifications 4 2 3 Cable Specifications 2 4 Confirming Production Information 2 5 Safety Standards ede tee ass 8 2 6 Module Unit Replacement sese 8 4 1 Handling Precautions 4 2 Installation Environment 5 1 Precautions for Handling CC Link Dedicated Cables 5 2 Connecting CC Link Dedicated Cables 5 3 Precautions for Wiring Module Power Supply 17 5 4 Precautions for Wiring Safety Devices 5 5 Safety devices and wiring example A 8 ABOUT MANUAL The following manual is also related to this product In necessary order it by quoting the details in the table below Detailed Manual Manual name Manual No Model code CC Link Safety System Master Module User s Manual SH 080600ENG QS0J61BT12 13JR88 SH 080612ENG CC Link Safety System Remote I O Module User s Manual 13JR89 COMPLIANCE WITH THE EMC LOW VOLTAGE AND MACHINERY DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC Low Voltage and Machinery Directives when incorporated into other machinery or equipmen
17. and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overtightening the screw may cause a drop due to the damage of the screw or module NCAUTION Do not disassemble or modify the modules Doing so could cause a failure malfunctions injury or fire If the product is repaired or remodeled by other than the specified FA centers or us the warranty is not covered Do not mount remove the module to from the base unit or terminal block more than 50 times IEC61131 2 compliant after the first use of the product Failure to do so may cause module malfunctions Since the module case is made of resin do not drop or apply any strong impact to the module Doing so may damage the module Completely turn off the externally supplied power used in the system before mounting or removing the module to from the panel Not doing so could result in damage to the product Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste A 5 CONDITIONS OF USE FOR THE PRODUCT 1 Although MELCO has obtained the certification for Product s comp
18. and result in an accident To inhibit restart without manual operation after safety functions was performed and outputs were turned OFF create an interlock program which uses a reset button for restart NCAUTION Do not bunch the wires of external devices or communication cables together with the main circuit or power lines or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause malfunctions Select the external devices to be connected to the CC Link Safety remote I O module considering the maximum inrush current with reference to the CC Link Safety System Remote I O Module User s Manual A 2 Installation Precautions NCAUTION Use a safety programmable controller in the environment that meets the general specifications described in the QSCPU User s Manual Hardware Design Maintenance and Inspection Using this programmable controller in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Make sure to fix the CC Link Safety remote I O module with a DIN rail or mounting screws and tighten the screws with the specified torque If the screws are too loose it may cause a drop of the screw or module Overtightening may cause a drop due to the damage of the screw or module Do not directly touch
19. ard rendered by the Arbitrator shall be final and binding and may be entered by any court having jurisdiction thereof The place of the arbitration shall be New York City New York The language of the arbitration shall be English The neutral organization designated to perform the functions specified in Rule 6 and Rules 7 7 b 7 8 and 7 9 shall be the CPR 28 Country Region Sales office Tel USA Brazil Germany UK Italy Spain France Czech Republic Poland Russia Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Tel 1 847 478 2100 MELCO TEC Representacao Comercial e Assessoria Tecnica Ltda Av Paulista 1439 cj74 Bela Vista Sao Paulo CEP 01311 200 SP Brazil Tel 55 11 3146 2200 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB UK Tel 44 1707 27 6100 Mitsubishi Electric Europe B V Italian Branch Viale Colleoni 7 20864 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 AC 420 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Mitsubishi Electric Europ
20. d Value set by link ID station No or transmission setting switch is out of range Flash regularly red Setting of link ID station No and or transmission setting switch is different from that of the internal nonvolatile memory Flash irregularly red Wrong terminating resistor setting or noise Indicator influence LEDs OFF Normally operating L ERR Indicates the sending status of the safety remote I O module in SD the CC Link Safety system ON green Data being sent Indicates the receiving status of the safety remote I O module in RD the CC Link Safety system ON green Data being received Indicates the I O status of the safety remote I O module ON red 1 0 ON OFF OFF to YO to Setting Description Oto7 Link ID setting Link ID setting switch 4 EL Setting for reading error logs LBT Setting for self loopback test To refresh the switch setting perform the reset operation or turn the power OFF ON of the safety remote I O module Set station No of the safety remote I O module within a range Station No setting from 0 to 64 3 switch 2 Tens place of station No is set by X10 Units place of station No is set by 1 Setting Transmission speed 0 156kbps Transmission speed 1 625kbps setting switch 2 2 5Mbps 3 5Mbps 4 10Mbps Always set this switch within a range of 0 to 4
21. e B V o s Czech office Avenir Business Park Radicka 751 113e 158 00 Praha5 Czech Republic Tel 420 251 551 470 Mitsubishi Electric Europe B V Polish Branch ul Krakowska 50 32 083 Balice Poland Tel 48 12 630 47 00 Mitsubishi Electric Europe B V Russian Branch St Petersburg office Piskarevsky pr 2 bld 2 lit Sch BC office 720 195027 St Petersburg Russia Tel 7 812 633 3497 Country Region Sales office Tel South Africa China Taiwan Korea Singapore Thailand Indonesia India Australia CBI Electric Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 977 0770 Mitsubishi Electric Automation China Ltd No 1386 Hongqiao Road Mitsubishi Electric Automation Center Changning District Shanghai China Tel 86 21 2322 3030 Setsuyo Enterprise Co Ltd 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 3F 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Tel 82 2 3660 9530 Mitsubishi Electric Asia Pte Ltd Industrial Division 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2308 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Soi Serithai 54 T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2906 3238 P T Autoteknindo Sumber Makmur Muara
22. ed in IEC61508 and can be calculated by the following formula PFD PFH B D Calculation formula PFD PFH Variable Definition Total PFD PFH of the safety CPU module safety power supply module safety main base unit and CC Link Safety system master module PFD PFH of the CC Link Safety system remote I O module 1 When safety input device s and safety output device s are connected to the same CC Link Safety system remote I O module B B1 2 When safety input device s and safety output device s are connected to different CC Link Safety system remote I O modules B B1 B2 PFD PFH of the CC Link Safety system remote I O module to which safety input device s is connected PFD PFH of the CC Link Safety system remote I O module to which safety output device s is connected PFD PFH of safety input device s PFD PFH of safety output device s 1 For the values refer to the manual for the safety component used The following tables show the PFD PFH values for the safety remote I O module PFD PFH of the QSOJ65BTB2 12DT 2 57 x107 1 15x10 PFD PFH of the QSOJ65BTB2 12DT K 270x105 1 21x10 22 8 EC DECLARATION OF CONFORMITY FOR MACHINERY DIRECTIVE EC Declaration of Conformity Manufacturer Mitsubishi Electric Corporation Nagoya Works Address 1 14 5 chome Yada Minami Higashi ku Nagoya 461 8670 Japan Products Type Programmable Controller Open Type equipment
23. follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when required and always forward it to the end user A 1 Design Precautions WARNING When a safety programmable controller detects an error in an external power supply or a failure in programmable controller main module it turns off all the outputs Create an external circuit to securely stop the power of hazard by turning off the outputs Incorrect configuration may result in an accident Create short current protection for a safety relay and a protection circuit such as a fuse and breaker outside a safety programmable controller If load current more than the rating or overcurrent due to a short circuit in the load has flowed in the CC Link Safety remote I O module the module defines it as a fault and turns off all the outputs However if overcurrent flows in the CC Link Safety remote I O module for a long time it may cause smoke or a fire To prevent it create a safety circuit Such as a fuse outside the module When a safety remote I O module has detected CC Link Safety error it turns off all the outputs Note that the outputs in a sequence program are not automatically turned off If CC Link Safety error has been detected create a sequence program that turns off the outputs in the program If the CC Link Safety is restored with the outputs on it may suddenly operate
24. g CC Link Dedicated Cables The following figure shows how safety remote I O modules are connected with CC Link dedicated cables Safety remote Safety remote Safety master module y module module Terminating DA A DA s Terminating resistor DB DB resistor eat a 4 DG oS cH DG 8017 ccin dedicated cable 1 FG dedicated cable FG POINT 1 Connect the shielded wire of the CC Link dedicated cable to SLD terminal of each module and ground both ends to the protective ground connectors via FG terminals The SLD and FG terminals are connected inside the module 2 Always connect terminating resistors to the modules located on both ends of the data link network Connect a terminating resistor between DA and DB terminals 5 3 Precautions for Wiring Module Power Supply When wiring the module power supply of the safety remote I O module note the following Cable length of the module power supply must be within 10m 32 81 ft 5 4 Precautions for Wiring Safety Devices This section describes the precautions for wiring to each safety device 1 Wiring of the input terminal section a Combinations of input terminals Input terminals can be used in the following combinations only Using them in any other combination will result in a moderate error X0 and X1 X2 and X4 and X5 X6 and X7 X8 a
25. hi MELSEC Safety programmable logic controllers the Products will be free from defects in material and workmanship b At MELCO s option for those Products MELCO determines are not as warranted MELCO shall either repair or replace them or issue a credit or return the purchase price paid for them c For this warranty to apply 1 Customer shall give MELCO i notice of a warranty claim to MELCO and the authorized dealer or distributor from whom the Products were purchased ii the notice shall describe in reasonable details the warranty problem iii the notice shall be provided promptly and in no event later than thirty 30 days after the Customer nows or has reason to believe that Products are not as warranted and iv in any event the notice must given within the warranty period 2 Customer shall cooperate with MELCO and MELCO s representatives in MELCO s investigation of the warranty claim including preserving evidence of the claim and its causes meaningfully responding to MELCO s questions and investigation of the problem grant MELCO access to witnesses personnel documents physical evidence and records concerning the warranty problem and allow MELCO to examine and test the Products in question offsite or at the premises where they are installed or used and 3 If MELCO requests Customer shall remove Products it claims are defective and ship hem to MELCO or MELCO s authorized representative for examination and if found defective
26. ightening the screw may cause a drop due to the damage of the Screw or module Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation Be sure to fix the communication cables or power cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or cables due to a wobble unintentional shifting or accidental pull of the cables or malfunctions due to poor contact of the cable When removing the connected communication cables or power cables do not pull the cable with grasping the cable part Remove the cable connected to the terminal block after loosening the terminal screws Pulling the cable connected to a module may result in malfunctions or damage of the module or cable A 4 Startup and Maintenance Precautions WARNING Do not touch the terminals while power is on Doing so could cause shock or erroneous operation Turn off all phases of the external supply power used in the system when cleaning the module or retightening the terminal block mounting screws terminal screws or module mounting screws Not doing so could result in electric shock Tighten a terminal block mounting screw terminal screw
27. liance to the international safety standards IEC61508 954 1 5013849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving and MELCO shall not be liable for a default a liability for defect warranty a quality assurance negligence or other tort and a product liability in these applications a power plants b trains railway systems airplanes airline operations other transportation systems c hospitals medical care dialysis and life support facilities or equipment d amusement equipments e incineration and fuel devices f handling of nuclear or hazardous materials or chemicals g mining and drilling h and other applications where the level of risk to human life health or property are elevated A 6 REVISIONS The manual number is given on the bottom right of the cover Print Date Manual Number Revision Sep 2006 IB NA 0800345 A First printing Mar 2007 IB NA 0800345 B
28. n A the safety remote station output response time is 32ms or less For technical version A the safety refresh response processing time is 38ms For applicable solderless terminals connected to the terminal block refer to the table above Use applicable wires for the solderless terminals and fix them with an appropriate tightening torque Use UL listed solderless terminals and for crimping use a tool recommended by their manufacturer 2 3 Cable Specifications Use CC Link dedicated cables for the CC Link Safety system The performance of the CC Link Safety system cannot be guaranteed when any other cables are used For the specifications or any other inquiries visit the following website CC Link Partner Association http www cc link org Remark For details refer to the CC Link Cable Wiring Manual issued by the CC Link Partner Association 2 4 Confirming Production Information The production information of the QS0J65BTB2 12DT can be confirmed on the rating plate on the side of the module Safety 6 MITSUBISHI C L Model name MODEL QS0J65BTB2 12DT I Module technical version eee Production information i i Standard symbol for conformance is described MITSUBISHI ELECTRIC MADE IN JAPAN 2 5 Safety Standards Use the product according to the following safety standards Region Safety Standards IEC61508 Parts 1 7 1998 2000 ISO13849
29. nd X9 XA and XB and XE and b Combinations of the test pulse output terminals Using the same test pulse for one device is not allowed If the same test pulse is used in combinations such as TO and X1 TO a moderate error will occur 17 2 Wiring of the output terminal section Use sink outputs in combination with source outputs Combinations of two sink outputs or single use of sink output is not allowed Safety remote module Source output YO 24VDC Safety relay T Safety remote module 5 5 Safety devices and wiring example This section describes the wiring between the safety remote I O module and safety devices To satisfy the wiring requirements specified in Category 4 the following Source output Sink output Y0 Sink output k two points must be executed in the safety remote I O module Double input output wiring Execution of the self diagnostic function dark test The following shows an example of wiring between the safety remote I O module and the safety device to meet the above points For details on the wiring with safety devices refer to the Safety Application Guide 1 Wiring example of the QS0J65BTB2 12DT input
30. not remove the printed circuit board PCB of the safety remote module from the case Doing so may cause failure 3 Carefully prevent any dust or wiring chips from entering the safety remote I O module Failure to do so may cause a fire failure or malfunction 4 When installing the safety remote module to a control panel provide clearance of at least G0mm between the module s top bottom and any other structure or component to ensure proper airflow and to make module replacement easy 5 Install the safety remote I O module to a flat surface If it is not flat an excess force may be applied to the PCB causing failure 6 Tighten the module mounting screws and terminal screws within the following torque range Overtightening may result in damage to the screws or the module case Specified torque range Module mounting screw M4 screw with plain washer finished round 0 824 to 1 110N m Terminal screw M3 screw 0 425 to 0 525Nem 2 piece terminal block mounting screw M3 5 screw 0 680 to 0 920N m 13 7 Attach the two holding fixtures to two positions as shown below 8 remove the safety remote I O module mounted with module mounting screws remove the screws first and then the holding fixtures from the module Attempting to remove the module from the holding fixtures with the screws still attached may damage the module and
31. r moderate error occurred Flashing at 500ms intervals green Switch setting has been registered but not fixed yet or reading of error history data have been completed normally Flashing at 100ms intervals green Setting has been registered normally OFF Major error occurred SAFETY Indicates the CC Link Safety system connection status of the safety remote I O module ON green Connected to CC Link Safety system 2 or self loopback test completed normally Flash green Self loopback test in execution OFF Not connected to CC Link Safety system or self loopback test completed in error ERR Indicates failure or error status of the safety remote I O module ON red Major error occurred or self loopback test completed in error RUN LED OFF Major error occurred Flashing at 500ms intervals red Moderate error occurred or reading of error history data have been completed abnormally Flashing at 100ms intervals red The registered switch setting differs from the actual switch setting OFF Normally operating L RUN Indicates the communication status of the safety remote I O module in the CC Link Safety system ON green Normally communicating in the CC Link Safety system OFF Communication failure in the CC Link Safety system Timeout error 10 Description Indicates the communication error status of the safety remote I O module in the CC Link Safety system ON re
32. re not incorporated in the contract of sale for the Products h These terms and conditions constitute the entire agreement between Customer and MELCO with respect to warranties remedies and damages and supersede any other understandings whether written or oral between the parties Customer expressly acknowledges that any representations or statements made by MELCO or others concerning the Products outside these terms are not part of the basis of the bargain between the parties and are not factored into the pricing of the Products i THE WARRANTIES AND REMEDIES SET FORTH IN THESE TERMS ARE THE EXCLUSIVE AND ONLY WARRANTIES AND REMEDIES THAT APPLY TO THE PRODUCTS j MELCO DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 26 3 Limits on Damages a MELCO S MAXIMUM CUMULATIVE LIABILITY BASED ON ANY CLAIMS FOR BREACH OF WARRANTY OR CONTRACT NEGLIGENCE STRICT TORT LIABILITY OR OTHER THEORIES OF RECOVERY REGARDING THE SALE REPAIR REPLACEMENT DELIVERY PERFORMANCE CONDITION SUITABILITY COMPLIANCE OR OTHER ASPECTS OF THE PRODUCTS OR THEIR SALE INSTALLATION OR USE SHALL BE LIMITED TO THE PRICE PAID FOR PRODUCTS NOT AS WARRANTED b Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC61508 and EN954 1 18013849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Prod
33. stomer refuses or delays shipment shall be at the risk and expense of Customer c MELCO shall not be liable for any damage to or loss of the Products or any delay in or failure to deliver service repair or replace the Products arising from shortage of raw materials failure of suppliers to make timely delivery labor difficulties of any kind earthquake fire windstorm flood theft criminal or terrorist acts war embargoes governmental acts or rulings loss or damage or delays in carriage acts of God vandals or any other circumstances reasonably beyond MELCO s control 5 Choice of Law Jurisdiction These terms and any agreement or contract between Customer and MELCO shall be governed by the laws of the State of New York without regard to conflicts of laws To the extent any action or dispute is not arbitrated the parties consent to the exclusive jurisdiction and venue of the federal and state courts located in the Southern District of the State of New York Any judgment there obtained may be enforced in any court of competent jurisdiction 6 Arbitration Any controversy or claim arising out of or relating to or in connection with the Products their sale or use or these terms shall be settled by arbitration conducted in accordance with the Center for Public Resources CPR Rules for Non Administered Arbitration of International Disputes by a sole arbitrator chosen from the CPR s panels of distinguished neutrals Judgment upon the aw
34. t certain measures may be necessary Please refer to the manual included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC Low Voltage and Machinery Directives Additional measures This product complies with the EMC Low Voltage and Machinery Directives Before using this product please read this manual the relevant manuals the manuals for standard programmable controllers and the safety standards carefully and pay full attention to safety to handle the product correctly The descriptions are based on the requirements of the Directives and the harmonized standards However they do not guarantee that the entire machinery constructed according to the descriptions complies with the EMC Low Voltage and Machinery Directives The manufacture of the machinery must determine the testing method for compliance and declare conformity to the EMC Low Voltage and Machinery Directives S A 9 1 OVERVIEW This manual describes the specifications and handling and wiring methods of the safety remote I O module of the CC Link Safety system After unpacking confirm that the following are included Item Quantity QS0J65BTB2 12DT Holding fixtures for screw installation CC Link Safety System Remote I O Module User s Manual Hardware QS0J65BTB2 12DT 1 1 Safety Programmable Controller Product List Product Name Description A safety module connected to external
35. the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module Wiring Precautions Completely turn off the externally supplied power used in the system when placing wiring Not completely turning off all power could result in electric shock or damage to the product When energizing or operating the module after installation or wiring be sure to close the attached terminal cover Not doing so may result in electric shock A 3 Wiring Precautions CAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor Not doing so could result in electric shock or erroneous operation When wiring in the programmable controller be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage Tighten a terminal block mounting screw terminal screw and module mounting screw within the specified torque range If the terminal block mounting screw or terminal screw is too loose it may cause a short circuit fire or malfunctions If too tight it may damage the screw and or the module resulting in a drop of the screw or module a short circuit or malfunctions If the module mounting screw is too loose it may cause a drop of the screw or module Overt
36. thod Photocoupler Rated input voltage 24V DC Rated load voltage 24V DC 19 2V to 28 8V DC Ripple ratio 5 or less Operating load voltage Rated input current Approx 4 6mA range 19 2V to 28 8V DC Operating voltage range Ripple ratio 5 or Max load current 0 5A point less Max simultaneous input B 10096 Max inrush current 1 0A 10ms or less points Leakage current at OFF Max voltage drop at ON ON voltage ON current 15V DC 2mA or more 0 5mA or less OFF voltage OFF current 5V DC 0 5mA or less 1 0V DC or less Output overload Input resistance Approx 5 6k 9 Protection function protection function Negative common source type Source sink type Input type Source source type Output type 0 4ms or less OFF ON 0 4ms or less Response at 24V DC Response at 24V DC time 0 4ms or less time 0 4ms or less ON OFF at 24V DC ON OFF at 24V DC 11 2ms or less time 10 4ms or less Safety remote station input of noise removal filter Safety remote station at ON OFF response time 1ms 5ms 10ms output response time 11 2ms or less 20ms 50ms at OFF ON Surge suppressor Zener diode Voltage 19 2V to 28 8V DC Ripple ratio 596 or less External Current 60mA 24VDC with all points ON excluding external load current power Protection External power supply overvoltage overcurrent protection function supply function 2 pe
37. tion cf a Technical Construction File This is supported by selected product tests to the following standards directly and indirectly when Generic standards are used Note The mentioned products must be used as directed by the associated documentation in order to provide full compliance Harmonized European Standards Reference No Date of Issue EN ISO13849 1 2008 Modules marked with a mark 5 have been tested to EN I3013849 1 2008 This declaration is based on the conformity assessment of following Notified Body RHEINLAND INDUSTRIE SERVICE GMBH T V Rheinland Group NB 0035 Am Grauen Stein D 51106 K ln Germany Phone 49 221 8060 Fax 49 221 806114 il is de tuv com Website http Avww tuy com EC Type Examination Certificate 01 205 5097 11 Signature A Hachi M Kachi Manager Network Development Section A FA Systems Dept Revision record 182 09 The list is created 14June2010 QS0J65BTB2 4T has been corrected to QSQJ65BTS2 4T due to an error in the model name B 30 March 2011 QS0J71GF11 T2 added to the list BCN P9999 0618 B 24 WARRANTY Please confirm the following product warranty details before using this product 1 Limited Warranty and Product Support a Mitsubishi Electric Company MELCO warrants that for a period of eighteen 18 months after date of delivery from the point of manufacture or one year from date of Customer s purchase whichever is less Mitsubis
38. uarantee the design specify manufacture construction or installation of the materials construction criteria functionality use properties or other characteristics of the equipment systems or production lines into which the Products may be incorporated including any safety fail safe and shut down systems using the Products b MELCO is not responsible for determining the suitability of the Products for their intended purpose and use including determining if the Products provide appropriate safety margins and redundancies for the applications equipment or systems into which they are incorporated c Customer acknowledges that qualified and experienced personnel are required to determine the suitability application design construction and proper installation and integration of the Products MELCO does not supply such personnel d MELCO is not responsible for designing and conducting tests to determine that the Product functions appropriately and meets application standards and requirements as installed or incorporated into the end user s equipment production lines or systems e MELCO does not warrant any Product 1 repaired or altered by persons other than MELCO or its authorized engineers or FA Centers 2 subjected to negligence carelessness accident misuse or damage 3 improperly stored handled installed or maintained 4 integrated or used in connection with improperly designed incompatible or defective hardware or soft
39. uct shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law c MELCO prohibits the use of Products with or in any application involving power plants trains railway systems airplanes airline operations other transportation systems amusement equipments hospitals medical care dialysis and life support facilities or equipment incineration and fuel devices handling of nuclear or hazardous materials or chemicals mining and drilling and other applications where the level of risk to human life health or property are elevated d MELCO SHALL NOT BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT OR PUNITIVE DAMAGES FOR LOSS OF PROFITS SALES OR REVENUE FOR INCREASED LABOR OR OVERHEAD COSTS FOR DOWNTIME OR LOSS OF PRODUCTION FOR COST OVERRUNS OR FOR ENVIRONMENTAL OR POLLUTION DAMAGES OR CLEAN UP COSTS WHETHER THE LOSS IS BASED ON CLAIMS FOR BREACH OF CONTRACT OR WARRANTY VIOLATION OF STATUTE NEGLIGENCE OR OTHER TORT STRICT LIABILITY OR OTHERWISE e In the event that any damages which are asserted against MELCO arising out of or relating to the Products or defects in them consist of personal injury wrongful death and
40. ware 5 that fails because consumable parts such as batteries backlights or fuses were not tested serviced or replaced 6 operated or used with equipment production lines or systems that do not meet applicable and commensurate legal safety and industry accepted standards 7 operated or used in abnormal applications 8 installed operated or used in contravention of instructions precautions or warnings contained in MELCO s user instruction and or safety manuals technical bulletins and guidelines for the Products 9 used with obsolete technologies or technologies not fully tested and widely accepted and in use at the time of the Product s manufacture 10 subjected to excessive heat or moisture abnormal voltages shock excessive vibration physical damage or other improper environment or 11 damaged or malfunctioning due to Acts of God fires acts of vandals criminals or terrorists communication or power failures or any other cause or failure that results from circumstances beyond MELCO s control f All Product information and specifications contained on MELCO s website and in catalogs manuals or technical information materials provided by MELCO are subject to change without prior notice g The Product information and statements contained on MELCO s website and in catalogs manuals technical bulletins or other materials provided by MELCO are provided as a guide for Customer s use They do not constitute warranties and a
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