User Manual - GS Global Resources
Contents
1. GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 5 3 12 Display Description Comments Enclosure size 322 x 257 x 60 mm WxHxD M 8 lx QI c M OA RALAGSESSESEEASESSEUoK LIS CCpMat d AKT OQ08 48 10 fal OCO j ze eresconireucom ga Ih ot NL a eee LLXALLILILILK a es Se 3 www crosscontrol com 2 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 8 Technical Support Contact your reseller or supplier for help with possible problems with your CCpilot XL In order to get the best help you should have your CCpilot XL in front of you and be prepared with the following information before you contact support e Part number and serial number of the unit which you find on the brand label e Date of purchase which is found on the invoice e The conditions and circumstances under which the problem arises e Possible error messages which are shown e Version number of the operating system which you find via the Start menu go2. CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 AS WE Se EH 23 7 Ax Environmental tolerance ieecscetusasses aes escs uus euss Fecezcs uegeses Dus Qetc sus etos Ius dete Qus getos esses sta dunes 24 Weowr esuEeinekeisn ie dT 25 8 Technical SUD OOM PEE mc 28 Tada MOIK E d eR 29 LAE 1 m ETT T MR 30 www crosscontrol com 3 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 1 Introduction In this technical manual you as a user a reseller or system integrator will find important information about CCpilot XL The handbook will guide you and inform you about this on board computer s technical possibilities and advantages This manual covers the standard models of CCpilot XL The CCpilot XL platform is also available additional configurations of hardware and software Additional documentation can then be needed This material is copyright protected 2010 CrossControl All rights reserved 1 1 Identification There is a label on the back of the display and PC unit of CCpilot XL Printed on this labels are numbers which identify your unique computer During service and other contact with the supplier
3. WWW Crosscontrol com 13 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 5 External interface description Accessible on the rear of CCpilot XL there are a number of ports to connect various peripheral equipments In order to give CCpilot XL its high environmental classification the unit is equipped with DIN M12 connectors CrossControl provides adapter cables which convert from DIN M12 to standard connectors Use caution and avoid plugging unplugging of connectors when the computer is on If the pins A become bent or damaged they may not function correctly or in the worst case the onboard computer or other equipment may be damaged The connector legend describes where the connectors are located on your unit The connectors available is dependent on the unit s configuration therefore connections can be addressed which may not be available to your unit Position Description X Power Supply X2 Audio X3 USB 1 X4 USB 2 X5 USB 3 X6 USB 4 X7 Ethernet X8 Video In X9 CAN2 X10 CAN X11 COM X12 VGA out X13 DMI Notice that the following connector descriptions are those which are located on the unit not those that the attached cables shall have in order to mate with them WWW Crosscontrol
4. Shutdown Touchscreen Input signals General Temperatures Status AuxCtl version 1 5 0 4 Firmware version Display 2 0 3 Firmware version PC 205 You have to be logged on as administrator to be able to change all values Click on button below to logon as administrator Administrator Cancel www crosscontrol com 2 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 6 2 2 CCP setting status The colour of the light bulb indicates the CCP setting status 3 RED Not active The CCP settings service is not started or something is wrong in the communication with the computer Within this state the display led and push buttons are not in communication with the PC unit and therefore not functional e YELLOW Active and waiting The CCP settings service is in idle state T GREEN Busy The CCP settings service is operating with the computer 6 2 3 The Status tab The status tab presents information about the firmware versions loaded on the unit The status tab also has an administrator login button The administrator login gives access to more parameters 6 2 4 The general tab From the general tab it is possible to alter the steps for the dimming buttons It is also possible to assign other
5. 4 TXOUTI 5 TXOUT2 6 TXOUT2 7 TXCLK 8 TXCLK 9 DMI power supply 10 TFT ON 11 Beeper 12 TS Tx Is IS Rx 14 SPI MISO 15 RESET AVR 16 SPI MOSI 17 SPI CLK 18 ON OFF 2 Ie GND 20 VGAR 21 VGAG 22 VGAB 23 H Sync 24 V Sync 25 VGA enable 26 GND VGA Description LVDS LVDS LVDS LVDS LVDS LVDS LVDS LVDS 24 V TFT power control Simple sound unit Touch screen Tx Touch screen Rx SPI data Display PC Reset input to AVR SPI data Display PC SPI clock Display PC On off button from display to the PC Ground reference VGA Red VGA Green VGA Blue Horizontal Sync Vertical Sync Ground reference Comments Low in while programming AVR No connection in the cable Not implemented Put to gnd when enabled The DMI cable handles display and control signals between the CCpilot XL Display and PC unit The maximum recommended DMI cable length is 5 5 m GLOBAL RESOURCES GJ Foremost in Machine Performance for Life GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 WWW Crosscontrol com 18 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 Outer cable shield and LCDS double shield is connected to the connector cover For information concerning the DMI connector on the PC unit see chapter DMI PC 5 8 Audio Marking Audio Connector Type DIN M12 8 pole A coded
6. Overview of CCpilot XL eeeeeeeeeeene 6 P gim OO 20 Panel Mount eccesso anna 7 gen T 6 PC UAT ih SECM O dm 8 Performance accetersveteetavaviuetianrdeesirerdeetisariantanede 23 WR CARCERES 14 giee q aege elei ttre 8 xn e 14 Power 15 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 1 800 261 8735 www gsna com ORTH AMERICA maximajrecce Power CONSUMPTION ccsssascasssnnanexssovaeensseseeeranaaies 23 EE EEE E S T 4 Power Supply Connector eeeeeees 15 Thread lockers cccccccscessssscccscccsssssscccncccnssesccess 8 Power supply installation eee 2 Tightening torque eeeeH 0 7 Preheating eene 10 12 loo PIE 7 FU SSS Ol E ceo ecstees eae 23 lec gece cls qe re I 13 23 Push buttons essere 12 Trade Mark eeeeeessssssssseeeeeeeenn nnne 29 Hane RERO 8 R TUNG Off 12 TOO O meen erat tren erat rere ctt 12 RAM memoly scscccccccccessseecccceeceeeseeecceseeaueneeees 23 wielsnwele Sr Tx I3 U xU 17 23 Foe 15 23 S ng CC DIOT i 2 SE ue Bre NOS 17 VW Shutting DOown ceret 12 i FOTA NUN ee ee ee ee ee eee 21 V 10 12 Specification NT OTRO i ee 29 VIVO CO A
7. 50 mm distance between the unit and the closest partition or any other barrier If the unit becomes too warm it may not perform to its full capacity and with high temperature cease to function A If the preceding instructions are not observed the cooling of the unit can be degraded which can lead to overheating consequently causing permanent damage to the unit When CCpilot XL or any device is installed in a vehicle environment it is important that the installation is traffic safe One should also avoid installing the unit where it will block the driver s view This applies to both the instrument panel and the view through windshield One should also think about how the placement affects personal safety in the event of a collision A Consider traffic safety whenever CCpilot XL is installed and used in vehicle installations CrossControl does not recommend that CCpilot XL or its accessories are used actively by the driver or operator when a risk of injury to people or damage to property is present 3 2 Mounting the PC unit separately The PC unit should be fastened onto suitable panelling in the cabin or someplace similar This is done with the six mounting holes on the sides of the unit Suitable fasteners such as MRT M4x25 or MC6S M4x25 screws can be used The maximum tightening torque allowed is 1 0 Nm If the surface on which the PC unit should be fastened is not flat care must be taken so as not to put mechanical tension on the
8. XL Revision 3 0 Technical Manual Date Feb 7 11 6 Software This section gives a short description to some of the computer specific software supplied with CCpilot XL 6 1 Operating System CCpilot XL is by default supplied with Windows XP and the following described software tools targets Windows users CCpilot XL can also be used with other operating systems contact your sales representative for more information CCpilot XL offers a multitude of connection alternatives for instance via USB In order for the device connected to CCpilot XL to function correctly sometimes drivers must be installed CrossControl can only guarantee the function for applications and devices which are tested and approved by CrossControl 6 2 CCP settings CCP settings is a software to view and configure CCpilot XL specific parameters and settings Changes to the parameters are not performed unless an administration login is made into CCP Settings Also many of the settings require administration privileges on the computer to be able to store the settings The login is made from the Status tab in CCP Settings and the password is CCPILOT A CrossControl does not take any responsibility for any resulting damage or injury given as a result of reconfiguring CCP settings 6 2 1 Open CCP Settings 9 CCP settings is opened either from the Control panel or from the light bulb icon located in the status notification area in the task bar CCP Settings
9. as a seal against the panel plate The unit is locked down by applying clamps which are either fixed to the panel recommended or fixed to the unit through holes for VESA installation 3 4 Integrated installation PC unit mounted on display unit An integrated installation can only be carried out on the PC unit together with the 12 1 display unit The same placing demands apply here as when the units are mounted separately Mounting however is carried out somewhat differently To fasten the PC and display units together screws of type MC6S Insex or MRT Torx M4 x 25 should be used The maximum tightening torque allowed is 1 0 Nm Use thread lockers in all screw holes e g Loctite 222 The mounting holes on the PC unit s cooling flanges are used to screw the integrated unit onto a flat mounting plate The mounting holes have M6 dimensions and are blind holes with a depth of 10 mm Use screws of the correct length so that they do not hit the bottom of the mounting holes and always use thread lockers in all screw holes e g Loctite 222 Maximum tightening torque allowed is 9 8 Nm Note that the mounting plate which is screwed onto the cooling flanges should not cover a large area This may cause poor cooling of the computer and damage it permanently If the screws used in the mounting holes hit the bottom it may cause damage to the unit s enclosure gt amp 3 5 Mounting Cables Cables shall be installed so that the
10. female 5 4 6 3 7 2 1 8 Pin Signal Description Comments Line out L 2 Line out R 3 GND Speaker Shield in cable 4 Microphone 5 Mic Ref Microphone reference 6 Speaker output L Amplified 7 Speaker output R Amplified 8 GND Line out Shield in cable The audio offers possibilities to play everything from warning sound to music directly from CCpilot XL two channel speaker stereo output The output offers both line out signal and amplified speaker out Microphone in is also available for sound recording or to present the sound from for example cameras Volume is set by the volume controls within Windows 5 9 Video In Video1 Video2 Marking VIDEO Connector Type DIN M12 5 pole B coded male 1 5 2 4 3 Pin Signal Description Comments GND GND Video A 2 Video A PAL NTSC input A 3 Video B PAL NTSC input B 4 12V_OUT Power out 12 V Power supply to video camera Max 300 mA 5 GND GND Video B WWW crosscontrol com 9 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 The Video connector has two composite video inputs for the attachment of video sources such as rear view cameras It supports PAL the European video format as well as NTSC the American standard The video connector can
11. functionality than dimming of the backlight to the dimming buttons 6 2 5 The temperature tab The temperature tab gives status information about the unit s internal temperature as well as information regarding the temperature control functions 6 2 6 The shut down tab From the shut down tab it is possible to configure how the computer handles shut down procedure 6 2 Ihe touch screen tab The touch screen tab offers calibration of the touch screen functionality WWNW Crosscontrol com 22 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 7 Specifications The specification may vary depending on your computer configuration 7 1 Computer Core Core Component Description Comments Processor Intel Pentium Core Duo 1 6 GHz Storage Compact Flash 8 GB to 40 GB rotating disc default 16 GB or rotating hard disk 2 5 40 GB exchangeable via hatch on enclosure RAM 2048 MB SDRAM Interface Description Comments CAN 2 pcs 2 0B ISO 11898 24V Optional TJA105AAT fault PCA82C251 transceiver 1 Mbit tolerant transceiver USB 4 pcs Ver 2 0 3 full speed high speed Video in 2 pcs Zoomed composite video signal RS232 pcs lt 115 000 baud Ethernet 2 pcs 10 100 Base T Touch screen Resistive To
12. it is important to be able to provide these numbers A 1 2 Care All cables shall be disconnected from your CCpilot XL during welding or other service on the machine where it is installed e CCpilot XL shall only be mounted and serviced by authorised personnel If the unit is opened by unauthorised personnel the normal guarantee will cease to be valid e Scratches or in the worst case damages to the display occur easily if it comes in contact with a sharp edge or hard material In order to increase the longevity of the screen this is naturally something which should be avoided e The unit can be damaged if it becomes too hot Therefore do not cover the unit by laying things on it for example hanging a jacket or other clothes on it e Consider traffic safety when CCpilot XL is installed and whenever it is used CrossControl does not recommend that CCpilot XL or its accessories be used actively by the driver when a risk of injury to people or damage to property is present e Be advised that CCpilot XL draws power from the vehicle battery This can result in the inability of the vehicle to start if the onboard computer has been on for a period of time without the vehicle motor running 1 3 Environment and Environmental Tolerance CCpilot XL has been designed to cope with tough environmental demands Strict tests have been conducted on the unit in order to ensure that it fulfils the expectations of a rugged unit and much work has bee
13. unit during fastening This can be solved appropriately by placing suitable spacers between the PC unit and the surface An alternative solution is to use a separate flat mounting plate for the PC unit This plate is first fastened onto the desired area with separate screws or by other means Use thread lockers in all screw holes e g Loctite 222 We recommend installing CCpilot XL in such a way that it is not exposed to unnecessary vibration or other stress 3 3 Mounting the display 3 3 1 Bracket mount CCpilot XL is preferably mounted on a convenient bracket which allows for adjustment of the display s position and angle The bracket should have or be provided with a flat fastening plate to which the unit is bolted The 10 4 display has mounting holes according to VESA 75 and the 12 1 display is according to VESA 100 To fasten use appropriate M6 cap screw of type MC6S Allen or MRT Torx Note that the enclosure has blind holes which give a maximum thread depth in the GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 enclosure of 6 5 mm The maximum torque is 2 5 Nm Apply a thread locker in all bolt holes e g Loctite 222 3 3 2 Panel Mount With a front mounted installation use the rubber mask
14. 8 Starting in TNE cold eee 12 Vehicle s TUSO sessi pr rv hi Ex vk Rd eva 9 Seain EE o NEN RS 12 Weight and dimensions eeeeeeeeeeee 25 Supply Voltage POMMES 23 c AE E A AEE E 20 STOO S NET NP E E 28 oco 19 23 Video CamMG o NT 19 T gec Pi 21 Technical es 0 ole ER 28 CrossControl AB C P om C 2 o P O Box 83 sp 822 22 Alfta Sweden Phone 46 271 e www crosscontrol com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
15. I 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Technical Manual Index A Adapter cables eere 14 XN ereBe s T 19 B Back up DATTCLY cccscccsssssscccscccsssesseccsseeeseees 13 Basic operations eene 12 sola m T 9 10 Bracket Mount cccscccscccsssssscccsecccsssessccsseeeneess 8 C Cable Install at OPRsssssseuzuccipn se tege vras uta Yo sa URP be voa 9 Calibrate touch screen eeeeeee 13 sE LSE a A 13 Camera connection eese 19 d m 16 23 Go 4 COP SEINO NR m 2 Gite E EE A E A E A E A A E 5 sq PE EE EEE 17 SOM IMU TION pOf ENT 17 Composite VIGGO cccccssseeeessssesesseeeeeceeeeeens 20 COMPUTED Core cccsssssscccscccsssssscccscecenssssscees 23 Connecting the Display to the PC unit Wege OG NE RR 14 Contact SUDDO RR 28 Doa a e OEE RR ea A A A TT 8 D DiS EE E E teat cconcetesssaacaens 23 Display installation ccccceccccccccccseeeeeeeessseeeeeeeees 8 Blseje 23 2 M E ne oe 6 Di ings tees 23 AONE GIS ONY MWERMNTN TEC 18 DIVO PO UNIE sarearena niaaa 17 DOU OIE CMG GNE 13 E Enclosure size 104 EEEE 26 Enclosure size 12 sese 2 Enclosure size PC unit eeeeeeseeessss 25 Environmental test ccccccccccccceeeeeecessssseee
16. Revision 3 0 Technical Manual Date Feb 7 11 CCpilot XL Technical Manual maximarecce cresscentfre www crosscontrol com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 Contents CONTONE assets emitida diise Me d iiu IM MM e dU 2 We TIF OGIO COIN Eme 4 INPS CVS FMI COIN faeces m 4 I E E eeE 4 1 3 Environment and Environmental Tolerance eese nennen eerte nenas 4 I MEN eem O 5 2 TOV cars scant ees ee asic eee esa sete ees E T 6 CAN NC ONO Ae ere Oly ONAN MNET K i oome 6 DP SOON NEED T 6 2 3 Connecting the Display to the PC unit cc esesseecssssssssssseeseccccccssseseeccsssssessssssssseeecseeeas 7 LAE A TO m A E AES 7 Eee TI E E E EEEE E E 8 3 1 Placing and installing of the unit and peripherals eee 8 3 2 MOUNTING me PC unit separately sicciedcadsaasdcacosiannacscansnncnehvorsionaeaanuasiannacecaesonesebepandaraeaateonieiends 8 aN TT T O eb T Tm TTL 8 3 4 Integrated installation PC unit mounted on display unit eeesessssssssrrrrrrrereeeseesssssrrrrrreeren v SENE OM I Mem 7 36 GCONMECIING TNS FF OW SUDON sere ierre T y 3 7 Heating via Preheating esas ncsnrctstencsesesac
17. attery pins 3 and 7 i e the computer s power supply 24 VDC should be connected directly to the vehicle s battery G1 through an 8A fuse F1 Preheating pin 4 allows preheating of the hard disk By connecting the power supply according to above the on board computer will start by a short push signal on the ON OFF button equal to starting a normal PC computer To shut down CCpilot XL push the ON OFF button again or use the operating system shut down functionality A 3 6 1 Precautions If applicable connect the computer before any main switch as per the illustration above If this is not possible ensure that the computer is turned off using for example the on off button or turnkey functionality before turning off the main switch or in any other way making the computer powerless Sudden power disruptions may cause the computer to shut down potentially causing lost or corrupt data If for example the power fluctuates when starting the vehicle engine the computer should be started after the vehicle engine is running Ensure that any application data is saved before turning off the computer All cables shall be disconnected from your computer before any welding or other service action is performed on the vehicle 3 7 Heating via Preheating Preheating can be used to prepare for a direct start up of CCpilot XL in low temperatures Preheating is initiated by a signal from an external device e g timer or motor heater in
18. be used to power external cameras using the 12V unfiltered supply The output has a current limit that depends on the internal unit temperature The current is limited to 0 150A at an internal unit temperature of 70 degrees Celsius and around 0 2A in normal working conditions The cable which is used to connect the camera to the computer shall be a 75 Q coaxial cable e g M17 94 RG179 An eventual outer cable shield is connected to the M12 connectors cover Ensure that there is no DC offset supply current on the video signal connected since this can DAN cause damage to your CCpilot XL 5 10 VGA Out Marking VGA Connector Type DIN M12 8 pole A coded female Pin Signal Description Comments 1 VGAR VGA Red 2 VGAG VGA Green 3 VGA B VGA Blue 4 H Sync Horizontal Sync 5 V Sync Vertical Sync 6 GND R Ground reference Red Shield on VGA Red cable 7 GND G Ground reference Green Shield on VGA Green cable 8 GND B Ground reference Blue Shield on VGA Blue cable The VGA out can be used as external displays to the CCpilot XL PC unit either as a stand alone head display or as dual display together with the CCpilot XL display Outer cable shield is connected to the cable connector cover www crosscontrol com 20 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot
19. com 14 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RC ES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 5 1 Power Supply Connector Marking POWER IN Connector Type Serial 723 8 Pin male 2 5 4 3 1 7 6 8 Pin Signal Description Comments NC Not connected 2 Don PC on 10 36 V PC on 3 Dpow Unswitched power 4 Preheating Signal to starts preheating of HD 5 Don PC on 10 36 V PC on 6 GND Ground 7 Dpow Unswitched power 8 GND Ground LN For complete hook up instructions see the section entitled Installation 5 2 USB USB 1 USB 2 USB 3 USB 4 Marking USB 1 USB 2 USB 3 and USB 4 Connector Type DIN M12 5 pole A coded male 1 5 2 e 4 3 Pin Signal Description Comments Vbus Power to external USB unit 5 Volt max 2A for USB 1 and max 500 mA for USB 2 4 Internal over Current and shortcut protected 2 D Data 3 D Data 4 NC Not connected 5 GND Ground reference Via the USB port you can connect a multitude of devices to CCpilot XL For some devices drivers compatible with the operating system are required to be installed in order for the device to function The USB ports follow the USB 2 0 standard Due to data communication safety in rough environments three of the four available USB connectors is limited to full speed up to 12 Mbp
20. eb 7 11 2 Overview CCpilot XL is a compact robust and versatile on board computer equipped with among other things a pressure sensitive touch screen as well as a large number of connection alternatives such as CAN COM Ethernet and USB 2 1 CCpilot XL Display unit On the display unit of CCpilot XL there are buttons for adjusting the screens brightness level and a status indicator Depending on the configuration of the display it may also be equipped with a touch screen Increase and decrease display s brightness level Touch screen Status indicator 2 2 CCpilot XL PC unit CCpilot XL PC contains the processor unit and hard drive It also provides easily accessible external connectors Mounting holes Brand Label and connector leaend uu oO oe OOOO OO External connectors www crosscontrol com 6 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 2 3 Connecting the Display to the PC unit The display unit is connected to the PC unit with a DMI cable The units can be mounted separately or as shown in the illustration below as an integrated unit when combined with the 12 1 display The PC unit can also be configured to work with an external monitor using the VGA out sig
21. eeeees 24 Environmental tolerance eeeeess 24 Environmental Tolerance eee 4 EHREMEt esseneooeesseeneeeeesresresssereeeressesrserresseseeee 16 23 External interface description 14 F Flash Memory TREE 23 Forced Shut DOWN sesseesserresseessecceresessrcerreesseeeee 12 RESOURCES Foremost in Machine Performance for Life Revision 3 0 Date Feb 7 11 abr cm 9 G E x 23 N OPR eee eee ene eee ee 23 H Hook up of Power supply seeseeseeeeeeceeeeeeeees 9 I Identification MET 4 lge UT 14 Installation of CCpilot XL esee 8 InisTtallind CObIG6S osssssesessust exu evudute Deu D De DoEHEs Tete HE 9 lauzelen em lugere exl el TN 4 L Her Me 4 m 16 M Maintenance esses eene eene nennnnnnnn nan 5 MOROL RR 20 Mounting holes m T 8 9 Mounting the display unit sssssssssessssssssssssssssso 8 MOUNTING the PC ODIT ecue eee eee rete e Ee EE FEE Eee EP Eu ees 8 N Network connector eseeeeeeeeeeeennn 16 BE c 20 O ene 9 ON OFF SIONO cese pes etisuded s qetedivis uod elinde qute dmdu qo tuus 10 15 Operating System eere 21 OD TOUS c M O 14
22. for example the FMS system in a vehicle The interface has a PCA82C251 high speed transceiver installed and follows the ISO 11898 24V standard Alternatively CCpilot XL CAN2 port can be equipped with the fault tolerant TJA1054AT transceiver www crosscontrol com 16 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 Pinning of the CAN connector is according to the CANopen standard The CAN connectors do not provide power out to external units There is no termination in the interface therefore this shall be present in the cable CrossControl is well experienced with control via the CAN interface and both software and drivers are tested in various environments and under different conditions Contact CrossControl if you need more information about our CAN solutions 5 5 COM Marking COM Connector Type DIN M12 8 pole A coded male 5 6 4 7 3 1 2 8 Pin Signal Description Comments DCD Data Carrier Detect 2 RxD Receive data 3 TxD Transmit data 4 DTR Data Terminal Ready 5 GND Signal reference 6 DSR Data Set Ready RIS Request To Send 8 CTS Clear To Send The COM port follows the RS232 standard except for the Ring Indicator signal which has been omitted The supported communication speed for these
23. n performed to choose and design internal components so that they under all circumstances and in the best possible way provide you with a dependable and user friendly working instrument Within the chapter Specifications a list of standards can be found according to which CCpilot XL has been tested and approved CCpilot XL shall preferably be placed under a roof in order to prevent exposure to direct water contact It is also important that it is mounted securely on a stand or the like to inhibit the unit from moving and thereby becoming damaged damaging the vehicle and or people during for example a traffic accident NN 4 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 1 4 Cleaning To ensure proper and reliable functionality over time the unit shall be wiped cleaned of dirt and dust Use a suitable light damp rag to clean the unit A Never use alkaline alcoholic or other chemicals for cleaning which can damage the unit www crosscontrol com 5 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date F
24. nal or as a standalone PC unit without any display Display connectors 2 4 Connectors The connectors on CCpilot XL are M12 connectors except from the display and power supply connectors Adapter cables are available as accessories which make it possible to connect to standard consumer peripherals connectors For more information about each interface see the chapter External interface description For more information on installing and setting up CCpilot XL see chapter Installation www crosscontrol com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RC ES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 3 Installation CCpilot XL must be installed in such a way that the unit is not exposed to any unnecessary stress or present any traffic danger In this section some recommendations are made regarding installation For information about mounting accessories please contact your CCpilot XL reseller A CCpilot XL shall only be serviced by authorized personnel If the unit is opened by non authorised personnel the warranty becomes void 3 1 Placing and installing of the unit and peripherals CCpilot XL shall be installed in a ventilated space where air is able to circulate around the unit therefore not near hot air vents or the like There must be at least
25. omagnetic field 200 1000MHz 30V m 8076AM Bulk Current Injection 20 200MHz 60mA 8076AM Narrowb X Broadb MHz dB iV m dBuV m 30 75 54 44 64 54 75 400 44 55 54 65 400 1000 55 65 IP54 The tests are performed with 24 V power level The environmental tolerance may be affected by external factors like mounting cables etc www crosscontrol com 24 RESOURCES Foremost in Machine Performance for Life GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 7 5 Weight and dimensions 7 5 1 PC unit Description Comments Enclosure size 268 x 196 x 56 mm W xH x D lg F c 1 po j Mee is P MI fi gans LEEI LEIE LEUS I LEUE LIISI RII LEIISI IRI eT THU dE QAM EI DAE A SX ems t 1 1 a A UN M uu a ett GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 5 2 10 4 Display Description Comments Enclosure size 286 x 217 x 57 mm WxHxD 5 fel S c P L eumd l 286 57 LY LL Mets lax Mas Ixl es a Sy ae _ m L 1
26. ports is 2 4 to 115 2 kbps An eventual cable shield is connected to the M12 connectors cover 5 6 DMI PC Marking DMI Connector Type Lemo female Pin Signal Description Comments TXOUTO LVDS 2 TXOUTO LVDS 3 TXOUTI LVDS 4 TXOUTI LVDS 5 TXOUT2 LVDS 6 TXOUT2 LVDS 7 TXCLK LVDS 8 TXCLK LVDS 9 DMI power supply 24 V 10 TFT_ON TFT power control 1 Beeper Simple sound unit 12 TS Tx Touch screen Tx 13 IS Rx Touch screen Rx GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Technical Manual 14 SPI_MISO 15 RESET AVR 16 SPI MOSI 17 SPI_CLK 18 ON_OFF_2 E GND SPI data Display PC Reset input to AVR SPI data Display PC SPI clock Display PC On off button from display to the PC Ground reference Revision 3 0 Date Feb 7 11 Low in while programming AVR No connection in the cable Not implemented The DMI cable handles display and control signals between the CCpilot XL Display and PC unit The maximum recommended DMI cable length is 5 5 m Outer cable shield and LCDS double shield is connected to the connector cover For information concerning the DMI connector on the display see chapter DMI Display 5 7 DMI Display Marking DMI Connector Type Lemo female Pin Signal TXOUTO 2 TXOUTO 3 TXOUTI
27. s If high speed is necessary up to 480 Mbps the device must be connected to the USB 1 USB connector 1 can supply up to 2A USB 2 4 can supply up to 500mA each The total current of all USB ports 1 4 has a max of 2A The USB ports are internal over current and shortcut protected An eventual cable shield is connected to the M12 connectors cover GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 5 3 Ethernet Ethernet Marking Ethernet Connector Type DIN M12 4 pole D coded female 2 1 3 4 Pin Signal Description Comments TX 2 RX 3 TX 4 RX With an Ethernet connection CCpilot XL can access other units and networks The Ethernet connector support 10 100 Mbps i e communication speed up to 100 Mbps If shielded Ethernet cable is used the cable shield is connected to the M12 connectors cover A Be aware that connecting CCpilot XL to a network environment can impose a security threat 5 4 CAN CANI CAN2 Marking CAN 2 and CAN 1 Connector Type DIN M12 5 pole A coded female 2 5 1 3 4 Pin Signal Description Comments CANI SHLD 2 NC No connection 9 CAN GND 4 CAN H CAN High 5 CANI L CANI Low It is possible to connect two CAN channels to CCpilot XL to connect a control system or
28. t down CCpilot XL can be shut down either from the operating system or from a short push signal on the ON OFF input in the power connector 4 3 1 Forced shut down Setting the ON OFF signal high for 5 seconds will perform a forced shut down The forced shut down is a direct shut down of the computer without the control of the operating system This shut down should normally be avoided and only be used when the computer is not responding to normal shut down A Note that any information which was not saved will now be lost www crosscontrol com 12 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 4 4 Touch screen The CCpilot XL display is equipped with a touch screen which gives the opportunity to provide an easy to use HMI Human Machine Interface for the user 4 4 1 Double and right click on the touch screen To perform the equivalent to a right click on the touch screen first tap the place where the right click is supposed to be pressed and then tap the screen again slightly to the side of the initial tap To perform a double click on the touch screen tap the screen twice in the same place 4 4 2 Calibration of touch screen If needed the touch screen can be calibrated Calibration is started manuall
29. tart up and shut down 4 1 Function of the Display s Push buttons In the top left of the CCpilot XL display there are two buttons to control the screen brightness Press and hold the button to gradually increase or decrease the display s brightness 4 2 Starting Up The unit is started by sending a short push signal to the ON OFF pins in the power connector on CCpilot XL For more information see the chapter connecting the Power Supply 4 2 1 Starting in the cold Rotating hard drives should not be used in low temperature To prevent damage the temperature of the hard drive is checked and if needed warmed before start up CCpilot XL will not start immediately when sending the ON OFF signal and the temperature is lower than 5 C 41 F Instead an internal heater will warm up the hard drive During warm up the LED on the display will flash and the display will be activated Once the temperature for the hard disk is above 5 C CCpilot will start automatically The heater continues to warm the hard drive until it reaches 14 C To prepare for a fast start up in low temperatures preheating can be used For more information see chapter Heating via Preheating Values for the temperatures mentioned above are default values but can be changed from the CCP Settings program 4 3 Shutting down To ensure that data does not get lost or the hard disk become corrupt it is recommended that all programs are closed before the unit is shu
30. to pin 4 in the power supply contact on CCpilot XL When the signal is high the temperature is continuously checked If the temperature is below the defined setting the heater element is activated by default 5 C To save battery power the LED indication and display is not activated during preheat function vww crosscontrol com a GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 The table below shows the time before the unit starts up at different temperatures using the default settings External factors may affect the values use them as an approximate guidance 40 C 30 C 20 C 10 C Compact Flash 3 min min O O HDD 20 min 15 min 10 min 5 min Note that preheating consumes energy from the vehicle s battery This can result in the vehicle not starting after prolonged preheating of the PC and display due to a flat battery www crosscontrol com 11 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 4 Basic operation This section covers basic operation of CCpilot XL unit such as s
31. to the Control Panel and click on System e Information regarding possible external equipment which is connected to CCpilot XL GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 Trade Mark etc 2010 CrossControl AB All trademarks sighted in this document are the property of their respective owners CCpilot is a trademark which is the property of CrossControl AB Intel is a registered trademark which is the property of Intel Corporation in the USA and or other countries Linux is a registered trademark of Linus Torvalds Microsoft and Windows are registered trademarks which belong to Microsoft Corporation in the USA and or other countries CANopen is a registered trademark of CAN in Automation CiA CrossControl AB is not responsible for editing errors technical errors or for material which has been omitted in this document CrossControl is not responsible for unintentional damage or for damage which occurs as a result of supplying handling or using of this material The information in this handbook is supplied without any guarantees and can change without prior notification WWW Crosscontrol com 29 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin W
32. uch screen 8 wire AGC T 1V RMS at 10k Hs AW channel at 4Q Mic in VGA out lpcs Dual screen or dual display DMI pcs VGA out and display signals 7 2 Power supply Power Supply Description Comments Supply Voltage 24 V nominal Power Consumption 2A at 24 V 7 3 Display Display Description Comments 10 4 Colour XGA 320 cd mm Aspect Ratio 4 3 12 Colour XGA 320 cd mm Aspect Ratio 4 3 www crosscontrol com 23 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 7 4 Environmental tolerance Dry Heat IEC 60068 2 2 Bd Operating 55 C 24h Storage 60 C 24h Damp Heat IEC 60068 2 30 Db Operation 25 C 55 C gt 93 RH 6 24h without touch screen Cold IEC 60068 2 1 Ad Operating 25 C 24h Change of temperature Vibration Shock EMC Electrical Transient EMC Immunity ESD EMC Immunity RF EMC Emission Enclosure IEC 60068 2 14 Nb IEC 60068 2 64 IEC 60068 2 29 ISO 7637 2 EN 61000 4 2 ISO 11452 2 ISO 11452 4 ISO 14982 EN 60529 Storage 40 C 24h 250C 300C 5C min 3hr hold time 20 cycles 0 01 g2 Hz 10 200 Hz 1 39g RMS 3x0 5h 5g 11ms 3x 1000 bumps Pulse 1 50V 2mS 2 25V 2mS 3a 220V 1ms 3b 220V 1mS 4 5V 5 0V 8 kV air 6 kV contact RF electr
33. unesptatacceeguvesusbbatodesgsussieatianedetodadoiectredoseteontutaabeasonaosesst 10 A BOSC ODEIO NOTTE 12 rd Funcion OF ine DISDIGY S FUS DUNGON TT T TT 12 LEN eid om 12 4 5 o NONNO OOW eeen IDEEN ID MEME ID NM 12 iN VOICI Se ascetic crm 13 s omioee cele M HC C 13 5 External interface descrIphOLbius sie E FERE SIE e DE x VER FER PR EE YE REFER Le E x DONE R EUR Ye Eve R EXER V2 SURE E OrUh 14 Jl Ze beemd eade TT 15 22 USB USB FUSE 2 USB 3 USB A orita ssasousssuesonciten soi ieeeees 15 nS Po eh gh IS S18 T E 16 SP Ma ES MG UL M 16 oC o IZ O DNT P E E E E E E eae 17 SAB EE E E E 1 A A EAA EIE E A A AA AEE S A S OA A E 18 O AUO e nage ise sa teres cate EE A AEA A E EE A E E AA 19 A AAE VIGO VIC O aE e E E E 19 5 10 OT e AE AE E S 20 G SONWANE 21 AED EES E iR T Tm 21 FEED Uie KK TK PK N 2 EE S ienlecellle RTT 23 LPS eese T e 23 F PON T UO m 23 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
34. y don t run the risk of being damaged pinched or worn Strain relief cable assemblies and avoid bending and twisting cables The connectors shall always be screwed in securely to give good contact and avoid unnecessary strain Through adapter cables as supplied by CrossControl standard connectors for Ethernet USB and COM can be connected to the unit The hook up of these adapter cables can and should be placed in a moisture free hidden space and should be secured and strain relived 3 6 Connecting the Power supply This instruction addresses vehicle installations but the principle is the same also for other types of installations See also the description for the Power Supply Connector pin outs under the section External interface description Carefully follow the connection instructions below Make sure that the contacts are the right way up and that they do not have to be forced but lock gently and pliant www crosscontrol com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XL Revision 3 0 Technical Manual Date Feb 7 11 Supply voltage PC ON OFF l 2 1 GND is connected to the vehicle s ground ON OFF pins 2 and 5 i e the computer s ON OFF signal is connected to the battery or power source through a recoiling ON OFF button B
35. y via the CCP Settings application To keep the calibration data the administrator login must be done in CCP Settings Be thorough with this calibration for the best possible performance with your touch screen You should use the same object finger stylus during calibration which you think you will use later A Don t use sharp or pointed objects on the touch screen since these can damage or scratch it which can seriously degrade its functionality 4 5 Back up battery Time and date information on CCpilot XL is stored in a memory sustained by a back up battery A This battery has a limited life time and must therefore be exchanged at regular intervals The life time of the battery is approximately 3 years 4 5 1 Exchanging the back up battery The battery is located on the hard drive circuit board accessible behind the hatch on the side of the computer module Perform the steps below to exchange the battery Before performing the battery exchange make sure that the PC is disconnected from power and any other connections 1 Remove the two screws on the plate covering the HD module 2 Carefully remove the plate Pull out the HD module using a suitable tool inserted in the two holes on the HD module Remove the battery from the battery holder Insert a new battery Type BR1632 3V Pp DE uw Carefully push the HD card back into the PC unit Make sure that the HD module is inserted correctly 7 Putbackthe plate and the screws
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