GenVX® Series Airline Respirator User Manual
Contents
1. 197 1059 4 LSOOTOCA 4AASOLNHSLSOOTOCA AAOLNHSLSSCOCA AIOLNHSLSOSOCA 0019697 099697 9697 C1697 01697 GT697 21697 816977 61697 2575 8697 VSS OISVS TISVS ISVS cISrVS 007 CC TC H SOE007C9H d0E00729H 00F 3H XAIX9E XA9E XA 1X31d 4 1 145 S41445 SNOTLV T NT S4SN41 qNV 31VN411V SNOILNVD SNOISNAdSNS 3 S414055422V 4411L5NIHIV444 NOLL24104d SIN 3NOdiNO2 4 01 45 suotjeinbijuo2 buluo 04 y ul Auo p Aolddy Jo eILdSay 41y p nddns 4014 5 2 dAl R S H XAu 9 poW lt 6 24 482 GYVTING ZZ8 2 066 16017 A euetulju 9 Aem Ajajes 8681 pie ng Duluuop suon n nsuT 5 5 1 0 Adde suoneywi sn ll ds 10 pue 40112111501 S l sn 129147149 40 jel9ads S 5101821059 S U JO BDUeUDJUIEW pue ASN UO UONEWJOJU 10 sjenuew BDUeUDUIEW 10 pue SUOIJONAISUT S j sn 01 0 JaINJIeJNuewW v Aq paijloeds uonpun5iuo9 y l sed 1 1oex AJUO BSF syed 11010 JO ppe Jipouu lnnsqns N suonpinb l ajqeaijdde 19470 pue YHSO VHS N YIM 99UPepi0228 ul p uiezuiew pue p sn p nd p l s aq IlPuS 54016105 paAosdde V N Jo un ul ul 1ins l yonpod siy uiezuiew pue asn AjJa2. s s m d aida aldana 19 Installing Headband into Inner Shell 20 Attaching Cape to Helmet a 20 Installing Breathing Tube Assembly into Respirator Helmet 20 Using Climate Control Devices 20 Respirator Use DONNINO ua lu uu 21 I kk n bi 21 Inspection Cleaning and Storage 06 0 22 Headband and Chin 5 22 Elie aaa 22 Lenses and Window Frame 22 Breathing Tube 23 Air Supply 23 LE 23 11100 o s l n 23 Parts and Accessories for GenVX Series Airline Respirators 24 27 Mane ii 28 Return Authorizations 28 A WARNING Read all instructions and warnings before using this respirator Save this manual for future reference Failure to follow these instructions could result in death or serious injury F30 Series Flow Control X X X SON NT 424V XTX 2 SIXAD 0197 10696 dOXAD 1500102 44 01 500 02 SNOT V T AT S4SN41 qNV AIVNYSLTV SNOILNVD SNOISNAdSNS 3 S414055422V Ga Bullaru Duluuop suo
3. 2 dAl DEPAA Ss U XAUID J POW q 25 982 quvT1n8g ZZ8 i 066 16017 A euetulju 9 Aem Ajajes 8681 pie ng HCT Series Flow Control S Component Concept aa Sullard Component Concept The Bullard GenVX Series airline respirators consist of four components Figure 1 respirator helmet assembly breathing tube assembly flow control device cape and air supply hose All components must be present and properly assembled to constitute a complete NIOSH approved respirator Supplying Grade or Higher Air Quality gt T4 AWARNING Failure to use complete NIOSH approved Bullard components and replacement parts voids approval of Respirator Helmet Assembly Cape D Breathing Tube Flow Control Device Air Supply Hose entire assembly Basic parts are listed on the NTOSH Approval Label on pages 2 9 Failure to follow these Instructions could result in death or serious injury Inner Shell Suspension A b Ah ES Inner and Outer x Window Lenses w Na ms y m illi _ 1 1 III lil L ll 8 ai k HTH if Belt Figure 1 10 GenVX Series Airline Respirator User Manual A WARNING NEVER use this respirator or any supplied air respirator in concentrations which exceed the maximum use concentrations for the respirator you have chosen It is imperative to know the level of c
4. 5 HuLmoyjo4 y ut Auo p Aolddy aa Sullard Jo eILdSay 41y p nddns 4014 5 2 adAy N S H S XAu 9 POW 6 26 582 0 11 8 8 a 0 6 T6017 Ay Puelulu 9 Kem MJES 8681 paeng 19457 jeAoiddy vo Approval Label r Buluuop B40J9q 540112 15 SA SN 01 Ajdde suonellulii asn 21 12905 40 pue uon n nsuT SG sT 621142 10 1290 S tor S4038 1dS S JO BDUEUDIUIEW pue SN uo UONEWJOJU 101 SJENUELW BUCUAIUIEW JO PUe 540112 15 SASN 0 0 1ra JaINJIeJNuewW y Aq p ll ds uonpun5iuo9 y l sed 1 0 106 juo BSF syed yuo JO ppe Jipouu 1n1i1sqnS N Ssuone n5B i lqp ridde 19470 pue YHSO VHS N UNA 99Uepi0228 ul p uiezuiew pue p sn P P J S aq IlPuS 54016105 paAosdde V N Resp User Manual yyeap Jo un ul ul 1ins l pinos yonpoud 511 uiezuiew pue asn Aj do1d 01 p SUOIJONASUT 5 v l p lil ds s l5u sou pue sabues ainssaid y juo sn 4 lenb saybiy 10 q 11 9 V52 10 slu ui giinb i m Hulyaaw sie ajqesidses q p liddns ase ssojesidsas y U UM juo p sn aq UeD 510161059 ul 1IV q ne 5 uole nB i Aq p usilqeqs suonE nu u0 BSN wnwxew p x JOU od 2 UlHE u 40 lil 0 Snosabuep Ajayeipawiwi Sasaydsowje l sn 104 JON
5. 37 200 47 250 47 300 57 25 1 240037 66 68 82 84 73 77 75 78 82 84 86 88 88 92 92 94 240038 Bayonet 66 68 82 84 73 77 75 78 82 84 86 88 88 92 92 94 Frigitron Free Air Pump Cool Tube and F35 Constant Flow Pressure Table pressures in psi 3 X V20 Air Supply Hose Lengths Flow Control Device Nipple Type 25 FRIGITRON2000 Industrial Interchange 25 32 FRIGITRON2000B Industrial Interchange 25 32 19 50 27 75 2 1001 37 150 37 200 4 250 4 300 5 35 Industrial Interchange 10 18 F35S Industrial Interchange 10 18 11 19 13 21 x Indicates the maximum number of hose sections allowed ia ia ia ia qdel ainssaig sy Buiule ig ons ir Source Respirator Configurati x A 00 Typical Breathing Air Source and Respirator Configurations Point of Attachment Bullard GenVX Series Airline Respirator Grade D Breathing Air Cylinder System Point of Attachment lh 7 in 7 FI 14 MN ii il 1 L WO Flow Control Device Point of Attachment a Bullard 41 Series Airline Filter lg E EA e zi H r I in it s imi Breathing Air Compressor Suitable After Cooler Dryers with filters and with storage tank carbon monoxide monitor as required Compressed Breathing Air System Point of Attachment The point of attachment is the poin
6. 71 74 75 55 56 57 58 61 62 60 61 70 71 74 75 55 56 55 56 60 61 60 61 68 69 75 76 60 61 63 64 65 80 70 71 72 89 75 95 25 1 50 2 75 2 100 37 150 3 200 4 250 4 300 5 x Tndicates the maximum number of hose sections allowed User Manual un qQel ainssaig ILY Butule ig Pressure Table 1r Breathing A ei S Special or Critical Users Instructions cont Breathing Air Pressure Table These tables define the air pressure ranges necessary to provide the GenVX with a volume of air that falls within the required range of 6 15 or 170 425 Ipm according to U S Government Regulations 42 CFR Subpart J 84 150 Table 8 First find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure HCT Series Hot Cold Tube Cold Air To Hood Pressure Table pressures in psi 3 j 2 C 3 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 5 DC50 Series Dual Cool Tube Pressure Table pressures in psi x i 2 3 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 75 2 100 3 150 3 200 4 250 4 300 5 25 1 50 27 DC5040 Industrial Interchange 68 77 68 77 70 75 73 82 81 87 89 92 95 97 F40 Series Adjustable Flow Pressure Table
7. 8 Airl u B Xo 1492 eT uey Ss bululequo l udsounp ul ASN JON V SNOTLVITNT1 NV SNOILAV 105 diy p rlddns vs 1SE1g anlsejgy sly paijddns gqs NOl I Shonunuo2 9 NOILJJLOYd T GenVX Ser XX X X X X XIX X X XIX X X X X X X XIX XIX IX XI X X XANSS 9 85 5 7670 961 SONT T 024Y XTXTIXIXIXIXT XTX zSNOLLWLINTI S4SN41 1 3 1041N02 NV 3 VN2311V S414055492V 4S0H 4 AH 31IVN331IV S41141N4SSV 4d4V2 4IVNM411V SNOILNYO SIN 3NOdiNO2 40 1 45 gt 1 1 0 20 1 10 20 1500102 440111HS1S0010ZCA 1 156202 4 1 150602 0019697 069697 9697 1697 91697 GT697 21697 816977 61697 2575 8697 VSS OISVS TISVS ISVS 870S9d 70620 0 0 70620 Tv0S9d 5070620 d070S9d 70620 XAIX9E XA9E XA 1X31d 4 1 145 S41445 suotjeinbijuo2 buluo 04 y ul Auo p Aolddy SNOISN4dSNS 3 3811 5NIHIV44d NOLL24104d Jo eILdSay 41y p nddns 4014 5 2 dAl S L XAUID J POW 125 S8z QMVTIn8 448 a 066 16017 A euetulju 9 Aem Ajajes 8681 pie ng DC50 Series Flow Control CT Series Flow Control SONT T3024Y xa SNOL V TNT qNV SNOILNYO aa Bullaru Duluuop suon n nsuT 5 5 1 0 Adde suoneywi sn ll ds JO pue 40112111501
8. air provided to the respirator wearer see page 13 A WARNING This respirator MUST be supplied with clean breathable air Grade D or better at all times This respirator does Failure to NOT purify air or filter out contaminants follow these instructions could result in death or Serious injury Supplied breathing air must AT LEAST meet the requirements for Type 1 gaseous air as described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality and as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 i Respirator Air Supply Hose _ Point of Attachment Pressure Gauge Z a Grade D Breathable Air Source Figure 2 Use either a V13 hose to hose pipe adapter or a quick disconnect coupler to attach the air supply hose User Manual c Suomnej do suoueliutr pue suonne2 ons Operat iN aa Sullard The requirements for Grade D breathable air include 19 5 23 500 Hydrocarbons condensed III elli s 5 mg m3 max Carbon monoxide 10 ppm max Carbon dioxide 1 000 ppm max OLUR Lack of noticeable odor No toxic contaminants at levels that make air unsafe to breathe Contact the Compressed Gas Association 1725 Jefferson Davis Hwy Arlington VA 22202 for complete details on Commodity Specification G 7 1 Air So
9. being careful not to get water inside Rinse and air dry After cleaning once again carefully inspect breathing tube for signs of damage A CAUTION Do not cut or remove foam that is inside the breathing tube The foam helps reduce the noise level of the incoming air supply It does not filter or purify your breathing air NIOSH has approved this respirator with the foam in place Failure to observe these instructions may result in minor or moderate injury Air Supply Hose Inspection The starter and extension hose s should be inspected closely for abrasions corrosion cuts cracks and blistering Be sure the hose fittings are crimped tightly to the hose so that air cannot escape Make sure the hose has not been kinked or crushed by any equipment that may have rolled over it If any of the above signs are present or any other signs of excessive wear are detected replace the air supply hose s immediately or remove the respirator from service Cleaning The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air dried Do not get water inside the air supply hose After cleaning once again carefully inspect air supply hose s for Signs of damage A WARNING Only use hoses that are NIOSH approved for use with this respirator Other hoses could reduce airflow and protection and expose the wearer to life threatening conditions Failure to follow these instructions could result in death or seriou
10. pressures in psi 3 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 37 150 37 200 47 250 47 300 57 6 5 28 41 32 45 32 48 35 48 38 54 41 57 43 63 47 65 Indicates the maximum number of hose sections allowed GenVX Series Airline Respirator User Manual S Special or Critical Users Instructions cont Breathing Air Pressure Table These tables define the air pressure ranges necessary to provide the GenVX with a volume of air that falls within the required range of 6 15 or 170 425 Ipm according to U S Government Regulations 42 CFR Subpart J 84 150 Table 8 First find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure AC1000 Series Cool Tube Pressure Table pressures in psi x 3 2 3 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 27 100 3 150 3 200 4 250 4 300 5 HC2400 Series Hot Cold Tube Hot Air to Hood Pressure Table pressures in psi I I V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 19 50 2 75 2 100 3 150 3 200 4 250 4 300 5 HC2400 Series Hot Cold Tube Cold Air to Hood Pressure Table pressures in psi L G a j C a V10 Air Supply Hose Lengths Flow Control Device Nipple Type 50 27 75 27 100 3 150
11. replacement parts that are not manufactured by Bullard and intended for this respirator not only voids NIOSH approval and Bullard warranties but also exposes the respirator user to an unreasonable health risk and may result in fines from OSHA Continued on Page 12 M butuse j ei Warning aa Bullaru 11 12 15 14 15 16 17 18 19 20 21 22 23 Continued from Page 11 A WARNING Inspect all components of this respirator system daily for signs of wear tear or damage that might reduce the degree of protection originally provided Immediately replace worn or damaged components with NIOSH approved Bullard GenVX Series components or remove the respirator from service Bullard capes for example have instructions and warnings sewn inside each for the benefit of the respirator user Purchasing after market pirate capes will deprive the respirator user access to these important instructions and warnings See INSPECTION CLEANING AND STORAGE section on pages 22 23 for proper maintenance of GenVX Series respirators This respirator must be supplied with clean breathable air at all times Be certain your employer has determined that the breathing air source at the point of attachment provides at least Grade D breathable air air meeting the requirements as described in the Compressed Gas Association Commodity Specification CGA G 7 1 and as specified by Federal Law at 42 CFR Pa
12. 0 for proper headband sizing Pull elastic chin strap under your chin and adjust for a secure and comfortable fit The chin strap will help balance the helmet but is not required Be sure that the knitted inner neck cuff fits snugly around your neck to help provide a barrier to airborne contaminants With breathing tube assembly attached to the helmet fasten belt around waist or hips and adjust for comfort Pull respirator cape around your body and secure sides by connecting the snap hooks If using the Golden Gate cape first secure the ties that connect in back then in front If using the Hibernia parka tighten belt at waist 10 Recheck air pressure and adjust if necessary 11 With air still flowing into your respirator you are now ready to enter work area NOTE OSHA respirator regulations do not require fit testing of Supplied air hoods and helmets GenVX Series Airline Respirator User Manual Doffing When finished working leave work area wearing respirator and with air still flowing Once outside contaminated area remove respirator and then disconnect the air supply hose using the quick disconnect fittings NOTE If using V20 Series 1 2 I D air supply hose the quick disconnect coupler does not have a shut off valve Therefore air will continue to flow freely after disconnecting hose from respirator WARNING Leave work area immediately if Any respirator component becomes da
13. 090 S 510181059 BS9Y JO 329upu luleuu pue BSN UO LONEWJOJU 10 sjenuew 39upu lulpuu 10 pue 501121541 5 5 0 0 JaINJIeJNuewW v Aq p lJi93ds uonpun5iuo9 y l sed 1 0 106 uo BSF syed yuo JO ppe Jipouu 1n1i1sqnS N suonpinb l ajqeaijdde 4 q 0 pue YHSO VHS N YIM 99Uepi0228 ul p uiezuiew pue p sn p l s aq IlPuS 54016105 paAosdde V N yyeap Jo un ul ul 1ins l pjnod yonpoud 511 uiezuiew pue asn AjJadoid 01 p SUOIJONASUT 5 v l p lil ds s l5u sou pue sabues ainssaid y juo sn 4 Ayyenb saybiy 10 q apes T 5 V52 10 5149 4 m Bun ui sie ajqesidses qu p liddns ase 501610501 y U yM juo p sn aq ue 50161059 ul 1IV q spippue1s Aq p usi qe1s suonE nu uo sn WNWIXEW p x JOU oq 2 40 lil 0 SnoJaBuep Ajayeipawiw Sasaydsowye ul sn 10 JON q u B Xo 1492 eT uey Ss bululequo l udsounp ul ASN JON V SNOTLVITNT1 NV SNOILAV diy p rlddns vs 1SE1g anlsejgy sly paijddns gqs NOl I Shonunuo2 9 NOILJJLOYd T X X X X XIX XTX DPX TPP XIX X XIX X XIX X X XIX X X XIX X XIX IX X XIX X XIX XI X X XAN 1 9 85 V5 2670 961 o co lt gt 1 3 1041N02 4S0H 4 AH 31IVN331IV S41141N4SSV 4d4V2 4IVNM411V SONINT3428Y XTXIX 2
14. 5 5 6870 361 Jo eILdSay 41y p nddns 4014 5 2 dAl S L XAUID J POW 125 S8z QMVTIn8 448 a AC1000 Series Flow Control SONINT3428Y XTXIXTXTXDXT XT XT SIXAD CLOY 10696 dOXAD 1500102 4401 500102 LSOSOCA 4 1 96202 4IOLNHSLSOSOCA 0019697 099697 9697 cI69r 91697 1697 21697 81697 61697 zSNOLLWLINTI S4SN41 qNV SNOILNVD 4S0H 4 SNOISNAdSNS AIVNYSLTV S4140554922V Ga Bullaru Suonpin5 l ajqeaijdde 19470 pue WHSO YHS N UM UBD 1022P ul p uiezuiew pue p sn xx XIX X XIX XIX X XTX TX XTX Duluuop suon n nsuT S J 9s n 01 Adde suoneywi sn ll ds 10 pue 40112111501 S l sn 129147149 40 1090 S 910161059 s u JO BIUCUBJUIEW pue VSN UO 10 sjenuew 10 pue Suon n nsuT SA SN 01 1949 O JaINJIeJNuewW v Aq paijloeds uonpun5iuo9 y u sed 1 1oex AJUO sr syed 11010 JO ppe Jipouu lnnsqns N pal payejas aq I PUS 54016109 V IN Jo un ul l 1 ns i npod siy uiezuiew pue sn AjJadoud 01 p Suon n nsuT 5 v u p lil ds s l5u l sou pue sabues ainssaid y juo asf 3 Ayyenb saybiy 10 q apes T7 5 V52 Jo sjusweasinbes m B n ui sie ajqesidses q p riddns ase ssojesidsas y U yM AJU
15. C1000 Cool Tube GVXPK30CT 38 Parka Assembly with CT Cool Tube GVXPK30HC2400 38 Parka Assembly with HC2400 Hot Cold Tube GVXPK30HCT 38 Parka Assembly with HCT Hot Cold Tube GVXPK30XLCT 38 Parka XL Assembly with CT Cool Tube GVXPK40 38 Cape Assembly with Adjustable Flow Control GVXGG30 38 Golden Gate with Cap Sleeves and Constant Flow Control Parts for GenVX Series Respirators GVXRT Ratchet Suspension GVXCS Elastic Chin Strap GVXCT Breathing tube connector kit GVXDMK Door maintenance kit GVXHP Hinge pin GVXIG Replacement inner gasket GVXFP Replacement foam airline plug 10 pack Accessories GVXCA Carrying assembly GVXPL Pinlock suspension RBPCOTTON Cotton brow pad RBPCOOL Polartec brow pad RBPVINYL Vinyl brow pad GVXCP Cheek pads Lenses and Mylar Covers Inner Lenses GVXIL Inner Tritan Lens 040 thick 25 pkg Outer Lenses GVXOL40 Outer PETG Lens 040 thick 25 pkg GVXOL15 Outer PETG Lens 015 thick 50 pkg BGVXOL40 Outer PETG Lens 040 thick 200 bx BGVXOL15 Outer PETG Lens 015 thick 200 bx GVXOLT Outer Lenses 030 pack of 25 Tinted Smoke GVXOLG Outer Lenses 042 pack of 25 Tinted Green Lens Cover GVXLC Mylar lens cover adhesive backed 25 pk Capes 28VX Tan Nylon Cape 28 length 38VX Tan Nylon Cape 38 length GGVX Tan Nylon Cape Golden Gate Style 38 length CATALOG NUMBER PKVX PKXLVX DESCRIPTION Hibernia Parka Tan Nylon Pa
16. C1000 cover sleeve at the bottom of the cylinder may become loose Immediately remove the knob at the end of the cylinder and tighten the retaining nut with a spanner wrench GenVX Respirator Use A WARNING Do not put on or remove this respirator in a hazardous atmosphere except for emergency escape purposes Failure to follow this warning could result in death or serious injury Donning Before using your GenVX Series respirator complete the assembly instructions given on pages 19 20 Before putting on respirator make sure there is no dirt dust or contaminants inside the helmet 1 Connect the Bullard air supply hose that is part of the NIOSH approved assembly to the air source supplying Grade D breathing air Turn on the breathing air source With air flowing connect breathing tube assembly to air supply hose Connect quick disconnect fitting on breathing tube assembly to quick disconnect coupler on air supply hose Once fitting is secured release coupling sleeve to lock fittings together Pull on both hoses to make sure they are attached securely Adjust air pressure at point of attachment Figure 2 Page 13 to within the approved pressure range on the Breathing Air Pressure Table Pages 15 17 for approved pressure ranges With air still flowing lower GenVX Series respirator helmet onto your head for a comfortable fit Position headband for a comfortable fit See instructions on pages 19 and 2
17. Ga Bullaru GenVX Series Airline Respirator User Manual The Bullard GenVX Series airline respirators when properly used provide a continuous flow of air from a remote air source to the respirator wearer GenVX Series respirators offer protection from airborne contaminants that are not immediately dangerous to life or health IDLH or that do not exceed maximum use concentrations allowed by applicable OSHA EPA NIOSH ACGIH or other regulatory standards and recommendations GenVX Series airline respirators are approved by NIOSH TC 19C 0489 TC 19C 0491 TC 19C 0492 TC 19C 0493 TC 19C 0494 TC 19C 0495 TC 19C 0496 TC 19C 0498 Type C and CE to provide respiratory protection in general purpose applications including heavy and light duty abrasive blasting and Type C and CE painting applications The protective helmet meets ANSI ISEA Standard Z89 1 2009 Type 1 requirements for protective headwear for industrial workers and ANSI ISEA standard Z87 1 2010 Z87 High Impact Face Protection The cape is designed to protect the worker s body from abrasive rebound GenVX Series respirators are compatible with Grade D breathing air sources such as breathing air compressors or Bullard Free Air Pumps Bullard offers the appropriate approved breathing tube assembly and air Supply hose to connect the GenVX Series respirator to these breathing air sources GenVX Series respirators are approved by NIOSH for use with optional climate cont
18. IXAD CLOY 10696 dOXAD 1500102 44 01 500 02 LSOSOCA AAOLNHSISSCOCA 0019697 099697 9697 cI69r 91697 51697 21697 81697 61697 LSS 8675 vays OTSYS TISYS 44011HSISOUSUZA 1 145 S41445 XAN45 S4SN41 d41VNd411V SNOISNAdSNS ALVNYSLIV 9314095402 38 1 1 8 1 1 91 4 2 401 145 13 41VN4411V SaLiag XAu 9 poW Zzs s82 quv11ng 8 a 0 6 T6017 Ay Puelulu 9 Ajases 8681 19457 jeAaoiddy co Approval Label Buluuop B40J9q 540112 15 SA SN 01 Ajdde suonellulii asn 21 12905 40 pue uon n nsuT SG sT 621142 10 1290 S tor S4038 1dS S JO BDUEUDIUIEW pue SN uo UONEWJOJU 101 SJENUELW BUCUAIUIEW JO PUe 540112 15 SASN 0 0 1ra JaINJIeJNuewW y Aq p ll ds uonpun5iuo9 y l sed 1 0 106 juo BSF syed yuo JO ppe Jipouu 1n1i1sqnS N Ssuone n5B i lqp ridde 19470 pue YHSO VHS N UNA 99Uepi0228 ul p uiezuiew pue p sn P P J S aq IlPuS 54016105 paAosdde V N Resp User Manual yyeap Jo un ul ul 1ins l pinos yonpoud 511 uiezuiew pue asn Aj do1d 01 p SUOIJONASUT 5 v l p lil ds s l5u sou pue sabues ainssaid y juo sn 4 lenb saybiy 10 q 11 9 V52 10 slu ui giinb i m Hulyaa
19. O p sn aq UD 50161059 ul 1IV q 5 Aq p usilqeqs suonE nu uo BSN wnwxew p x JOU 00 2 UllR u 10 lil 0 snoj Buep Ajayeipawwi Sesaydsowye l sn 104 JON 8 U b4Xxo0 1492 eT Uey 559 bululequo l udsounp ul ASN JON V SNOTIVIINT1 NV SNOILNV diy payddngs ys se g 5 1 00 45 7 8676 SyS OTSYS TISYS cLSVS cISVS SC00019V 6000 7 000 C000T9V 6 000 506000 406000 06000 XAIX9E XA9E S41141N4SSV 4d4V2 ALWNYALIV SIN 3NOdiNO2 4 01 145 491A4Q 1041N02 MO14 5 buluo 04 y ut Auo p Aolddy Jo eILdSay 41y p nddns 4014 5 2 adAy SaLiag XAu 9 poW 6 24 482 04 11 8 8 6066 160 7 A Aem 8681 pie ng M0 d 510141002 42 NOILJJLOYd T x x ix x x x x x Ix x X X XIX IX XIX XIX XIX X XI X X 1XAN49 1 9 85 Y5 1670 361 1 145 S41445 3611 1 8 NOLL924104d 2 yw STO Awas NY 19457 jeAoiddy r Respirator User Manual ne 1es Airli GenVX Ser HC2400 Series Flov Control Approval Label in Buluuop SUOIJINAJSUT s s 01 Adde suoneqiuli asn dyI9ads JO pue UOIJINIJSUT SA SN e311l45 40 61
20. SA SN 129147149 10 jel9ads S 5101821059 S U JO 329upu l uleuu pue ASN UO UONEWJOJU 10 sjenuew BDUeUDUIEW 10 pue SUOIJONAISUT SASN 01 0 JaINJIeJNuewW y Aq p ll ds uonpun5iuo9 y l sed 1 106 juo BSF syed 11010 JO ppe Hpoul lnnsqns N Ssuone n5B i lqp ridde 19470 pue YHSO VHS N YIM 99UPepi0228 ul p uiezuiew pue p sn p p l s aq IlPuS 54016105 paAosdde V N Jo un ul l 1 ns i npod siy uiezuiew pue asn Aj do1d 01 p Suon n nsuT 5 v l p lil ds sy Bu j sou pue sabues ainssaid y juo asf 4 Ayyenb saybiy 10 q apes T 5 V52 10 sjuswasinbes y B n ui sie ajqesidses q p liddns ase ssojesidsas y U yM juo p sn aq ue 50161050 ul 1IV q 5 uole nB i Aq paysi qeysa suonE nu uo BSN wnwxew p x JOU 00 2 UlE U 40 lil 0 Snosabuep j zeip awwu Sasaydsowje l sn 104 JON 8 U b4Xx0 1492 eT Uey 559 Hulule UOD l udsounp ul ASN JO JON V SNOTIVIINT1 NV SNOILNV diy payddngs ys jse g 5 1 1 00 45 NOl I Shonunuo2 43 NOILJJLOYd T X X X x x x x x x x x x x x x X X x x Xx X x Ix Ix XIX XI X X XAN3514578S vS S6r0 261 3SOH HIV l S4T1g1N4SSV 4dV9 JLVNYALIV 5 buluo 04 y ut Auo p Aolddy 2 2 gt S
21. Suspension Instructions For pinlock headbands unlock the four pins from the sizing holes Place the headband on your head Pull down allowing headband to expand until it feels comfortable The headband will automatically adjust to your size Lock into place by pushing the four pins into the sizing holes Figure 6 TIGHTEN Adjust Crown Straps for Vertical Fit To improve suspension comfort adjust crown straps Figure 6 vertically by repositioning the crown strap posts in the crown Straps Vertical adjustment makes the headband ride higher or lower on the wearer s head To adjust push crown strap post from slot move to new slot and snap in to secure Move key to desired vertical position Repeat for other crown strap post Figure 7 Figure 7 Ajquassy s0 e11dsay Respirator Assembly z Bullaru Installing Headband into Helmet 1 Turn helmet and headband suspension upside down 2 Place headband inside helmet with brow pad facing front of shell 3 Insert keys into respective key slots Push firmly until keys snap into place Figure 8 Using the GVXCS Chin Strap 1 Attach chin strap to headband by sliding chin strap keyway slot over plastic head on button inside the inner shell Refer to GVXCS chin strap installation instructions Figure 8 2 Put helmet on your head Adjust chin strap length with the plastic slide Optional Lens Covers 1 If desired apply optional lens covers designed t
22. TISYS 5 buiAo od y ut Auo pasoddy Jo eILdSay 11y p nddns 4014 5 2 adAy SaLiag XAu 9 1 POW 301 30 4S0H 4 1031N02 JLYNYI LY S41141N4SSV 4d4V2 SIN 3NOdiNO2 40 1 45 6 24 482 04 11 8 8 6066 160 7 A Aem 8681 pie ng M0 d 510141002 42 NOLL41044 T x x x x x x x x x x x x X x x X x XXX TX PX XTX XY X X XANSS 1 9 85 v5 8670 361 1 145 S41445 3611 1 8 NOLL924104d 2 yw STO Awas NY 19457 eAoiddy N Approval Label Mu S Buluuop suon n nsuT s s 0 Adde suoneqiuli asn 21112905 JO pue UOIJINIYSUT SA SN e311l45 40 61090 S lt 510181059 s u 1 Jo 329upu luleuu pue BSN uo uoluuuoJui 10 sjenuew 39upu lulpuu 10 pue SuOn n nsuT 5 5 01 0 a JaINJIeJNuewW v Aq p lJi93ds uonpun5iuo9 y l sed 1 0 106 uo BSF syed yuo JO ppe Jipouu 1n1i1sqnS N Ssuolne n5B i ajqeaijdde 19470 pue YHSO VHS N UNA ul p uiezuiew pue p sn p l s aq 6 5 54016105 paAosdde V N ez Jo un ul ul 1ins l pjnod yonpod 511 uiezuiew pue asn AjJadoud 01 p o gt Suon n nsuT 5 v l p lil ds s l5u sou pue sabues ainssaid y juo a
23. doud 01 p Flow Control SUOIJONAJSUT 5 BY u p lil ds syjHus sou pue sabues ainssaid y juo asf 4 saybiy 10 q apes T 5 V52 10 5149 4 m Hulyaaw sie ajqesidses 40 5 ase ssojesidsas y u uA AJUO p sn aq ue 510161059 ul 1IV q R Sp EpuE1S A10 ejn6 1 Aq paysijqeisa suonE nu uo sn WNWIXeW p x JOU oq 2 Ullp u 40 lil 0 snoJ Huep eIp uutui s l udsounb ul sn 104 JON q u B Xo 1u 54 9d eT Uey 559 bululequo 1 udsou1 8 ul ASN JON V gt SNOILVLIWIT ANV SNOILNVW diy payddngs ys ysejg 5 1 40 45 NOl I Shonunuo2 43 NOLL41044 T EXP X XIX X XIX XIX X XIX PX TXT LX x Ix x X x X X X XIX X XIX X Ix X X XI X X XANSS 1 5 85 Y5 670 D6T o co lt 4 9319 1355 4d4V2 gt SONWPACI EY XX PX PX XX TX PX DX LSOOTOCA 4AOLNHSLSOOTOCA LSOSOCA ASOLNHSLSSCOCA ASOLNHSLSOSOCA 0019697 069697 9697 1697 91697 51697 21697 816977 61697 LSS 8675 SyS OTSYS TISYS ldi S000 5134 q000 91214 000 95144 XAIX9E XA9E XA 1X31d 1 1453 931435 XAN45 SNOTLV T NT S4SN41 qNV JIVN411V SNOLLT Y 4S0H 1 0 1041N029 MOT 41YNMd411V SNOISNAdSNS ALVNYSLIV S4140554922V 4411L5NIHIV444 tNOTLOALOUd SIN 3NOdiNO2 4 1 45
24. e only with threaded hose connectors Belt nylon webbing Belt vinyl Breathing tube washer 10 pack red Air Supply Hose Kits V10 Series Hoses 3 8 I D for use with breathing air compressors 4696 46913 46915 469650 4696100 5454 5457 5458 25 foot Starter hose vvith 1 4 Industrial Interchange Q D coupler and male nipple 25 foot Starter hose with 1 4 Schrader Q D coupler 25 foot Starter hose with 1 4 Snap Tite Q D coupler 50 foot Starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 100 foot Starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 25 foot Extension hose 50 foot Extension hose 100 foot Extension hose GenVX Series Airline Respirator User Manual Parts and Accessories for GenVX Series Airline Respirators CATALOG NUMBER DESCRIPTION V20 Series Hoses 1 2 I D for use with Free Air Pumps V2050ST 50 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler V20100ST 100 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler Quick Disconnect Nipples 1 4 Industrial Interchange S9841 With 1 4 Female NPT V17 With 3 8 Female NPT 1 4 Schrader S19432 With 1 4 Female NPT S19433 VVith 3 8 Female NPT 1 4 Snap Tite S19442 VVith 1 4 Female NPT S17651 With 3 8 Female NPT Quick Disconnect Couplers Shut off Type 1 4 Industrial Interchange V14 VVit
25. ective subject to the following limitations a GenVX Respirator must be returned to the Bullard factory with shipping charges prepaid b GenVX Respirator must not be altered from its original factory configuration c GenVX Respirator must not have been misused intentionally or negligently abused or damaged in transport d The date of purchase is within the one year warranty period A copy of the purchaser s original invoice showing the date of purchase is required to validate warranty coverage In no event shall Bullard be responsible for damages for loss of use or other indirect incidental consequential or special costs expenses or damages incurred by the purchaser notwithstanding that Bullard has been advised of the possibility of such damages ANY IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE 1 YEAR FROM THE DATE OF PURCHASE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from State to state Return Authorization The following steps must be completed before Bullard will accept any returned goods Please read carefully Follow the steps outlined below to return goods
26. ed After cleaning and before reassembling once again carefully inspect the parts for signs of damage Helmet Inspection Inspect the helmet for nicks gouges cracks holes and any damage due to impact rough treatment or wear If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The helmet and window frame should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the helmet and parts for signs of damage Lenses and Window Frame Gasket Inspection Be sure the plastic inner lens fits securely in the window frame gasket Remove any grit or dust from the gasket Inspect the window frame gasket closely for cuts wear or damage that will prevent a proper seal against the inner faceshield lens or the helmet window frame Installing Outer Lenses To replace outer lenses first remove all outer lenses Insert up to five 0 015 lenses 6VXOL15 or two 0 040 lenses GVXOL40 lined up next to the ridge closest to the helmet hinge and place under the upper and lower lips of the window frame Installing Inner Lenses To replace the inner lens first remove the old lens Place helmet upside down in your lap From the inside of the helmet push the lens outward while pressing the black gasket with your other hand Once loosened remove the lens Next remove protective fil
27. ed earmuffs earplugs and or other hearing protection when exposed to high noise levels Historically the incidence of disease from overexposure to toxic substances almost always occurs because the OSHA regulations and industry standards applicable to the work practices involved are not followed It is therefore imperative that the employer understand and follow all of these standards and regulations REMEMBER Respiratory protection is but one component of safe work practices To minimize the chances of overexposure all safety regulations and standards must be followed and Respiratory protection is the last line of defense to be employed The employer must first eliminate or minimize the levels of toxic substances in the work place by accepted engineering control measures Assuming the employer and the wearer do their part this respirator should provide the wearer with an adequate degree of protection Cautions and Limitations For technical assistance call or write Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 Fax 859 234 6858 info bullard com www bullard com Operations Protection Respiratory This respirator is NIOSH approved TC 19C 0489 TC 19C 0491 TC 19C 0492 TC 19C 0493 TC 19C 0494 TC 19C 0495 TC 19C 0496 TC 19C 0498 as a Type C and CE respirator It can be worn for general purpose applications including heavy and light duty abrasive blas
28. es support specialist will call you for authorization to complete repairs After repairs are completed and the goods have been returned to you Bullard will invoice you for actual work performed ion t 12 Bullard Proudly Made in the USA The Bullard three rib design ular d is a registered trademark of E D Bullard Company ISO 9001 www Build YourBullard com certified BUILD YOUR 2014 Bullard All rights reserved Bullard GenVX Free Air Flex Gear and Warranty Return Author Americas Europe Asia Pacific Sure Lock are registered trademarks Bullard Bullard GmbH Bullard Asia Pacific Pte Ltd of Bullard 1898 Safety Way Lilienthalstrasse 12 LHK Building Polartec is a registered trademark of Cynthiana KY 41031 9303 USA 53424 Remagen Germany 701 Sims Drive 04 03 Polartec Fabrics Toll free within USA 877 BULLARD 285 5273 Tel 49 2642 999980 Singapore 387383 Velcro is a registered trademark of Tel 1 859 234 6616 Fax 49 2642 9999829 Tel 65 6745 0556 28 Fax 1 859 234 8987 Fax 65 6745 5176 6080089735D 0614
29. espirator S Special or Critical Users Instructions Breathing Air Pressure Table These tables define the air pressure ranges necessary to provide the GenVX with a volume of air that falls within the required range of 6 15 or 170 425 lpm according to U S Government Regulations 42 CFR Subpart J 84 150 Table 8 First find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure F30 Series Constant Flow Pressure Table pressures in psi Flow Control Device Nipple Type V10 Air Supply Hose Lengths 25 1 50 2 75 2 100 3 150 3 200 47 250 47 300 5 F30 F30B F30S Industrial Interchange 18 30 21 35 24 39 24 41 30 48 32 52 35 59 38 63 Bayonet 21 35 24 39 26 42 28 43 42 62 CT Series Cool Tube Pressure Table pressures in psi V10 Air Supply Hose Lengths Flow Control Device Nipple Type Industrial Interchange Industrial Interchange Snap Tite Brass Snap Tite Stainless HCT Series Hot Cold Tube Hot Air to Hood Pressure Table pressures in psi V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 80 100 N A 55 56 57 58 65 74 68 79 74 86 77 91 63 64 65 66 70 71 70 71 75 76 79 97 55 56 57 58 61 62 60 61 68 84 72 88 55 56 57 58 61 62 60 61 70 71 74 75 55 56 57 58 61 62 60 61 70
30. espirator helmet assembly with breathing tube 2 cape 3 flow control device and 4 air supply hose There are options for some components to fit customer specifications All components must be present and properly assembled including a Bullard air supply hose to constitute a complete NIOSH approved respirator Approval No TC 19C 0489 TC 19C 0491 TC 19C 0492 TC 19C 0493 TC 19C 0494 TC 19C 0495 TC 19C 0496 TC 19C 0498 Type C and CE CATALOG NUMBER DESCRIPTION GenVX Bundles GVX2830 28 Cape Assembly with Continuous Flow Control GVX2830AC1000 28 Cape Assembly with AC1000 Cool Tube GVX2830CT 28 Cape Assembly with CT Cool Tube GVX2830HC2400 28 Cape Assembly with HC2400 Hot Cold Tube GVX2830HCT 28 Cape Assembly with HCT Hot Cold Tube GVX2831AC1000 28 Cape Assembly with 1000 Cool Tube Schrader Fitting GVX2831CT 28 Cape Assembly with CT Cool Tube Schrader Fitting GVX2835 28 Cape Assembly for use with Ambient Air Pump GVX2840 28 Cape Assembly with Adjustable Flow Control GVX3830 38 Cape Assembly with Continuous Flow Control GVX3830AC1000 38 Cape Assembly with 1000 Cool Tube GVX3830CT 38 Cape Assembly with CT Cool Tube GVX3830HC2400 38 Cape Assembly with HC2400 Hot Cold Tube GVX3830HCT 38 Cape Assembly with HCT Hot Cold Tube GVX3835 38 Cape Assembly for use with Ambient Air Pump GVX3840 38 Parka Assembly with Adjustable Flow Control GVXPK30AC1000 38 Parka Assembly with A
31. ess steel F35B 1 2 Industrial Interchange brass use with Free Air Pumps only F35S 1 2 Industrial Interchange stainless steel use with Free Air Pumps only F37 1 4 CEJN F38 1 4 Bayonet Personal Climate Control Devices Cold Only Cold Only Hot Cold Hot Cold Dual Cool Coupling Type AC100030 CT30 HC240030 HCT30 DC5040 1 4 Industrial Interchange CT30SW HCT30SW 1 4 Industrial Interchange w Dynaswivel AC100031 CT31 HC240031 HCT31 DC5041 1 4 Schrader AC100032 CT32 HC240032 HCT32 DC5042 1 4 Snap Tite steel AC100033 CT33 HC240033 HCT33 DC5043 1 4 Snap Tite brass AC100034 CT34 HC240034 HCT34 DC5044 1 4 Snap Tite stainless steel AC100037 CT37 HC240037 HCT37 DC5047 1 4 CEJN AC100038 CT38 HC240038 HCT38 DC5048 1 4 Bayonet GenVX Series Airline Respirator User Manual Parts and Accessories for GenVX Series Airline Respirators GenVX Series Respirator Replacement Parts DC70ML DC70XLXXL DC705X DC5040 3 uoneuuojuI BuLi pi0 Ga Bullaru One Year Limited Warranty Bullard warrants to the original purchaser that the GenVX Respirator will be free of defects in material and workmanship under normal use and service for a period of one 1 year from the date of purchase Bullard s obligation under this warranty Is limited to repairing or replacing at its option articles that are returned within the warranty period and that are after examination shown to Bullard s satisfaction to be def
32. excessive respirator wearers may obtain a higher level of protection from a self contained breathing apparatus SCBA respirator At this time there are no side by side field studies for comparison However OSHA does assign higher protection factors to these groups of respirators Ideally the employer should measure concentrations inside the breathing zone on a periodic basis to ensure that the wearer is receiving adequate protection Before using this respirator Federal Law requires that the employer shall identify and evaluate the respiratory hazard s in the workplace and that this evaluation shall include a reasonable estimate of employee exposures to respiratory hazard s and an identification of the contaminant s chemical state and physical form Do not exceed maximum use concentrations established by OSHA EPA NIOSH ACGIH or other regulatory standards All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA NIOSH and other applicable regulations Improper respirator use may damage your health and or cause your death Improper use may also cause certain life threatening delayed lung diseases such as silicosis pneumoconiosis or asbestosis Do not wear this respirator if any of the following conditions exist The atmosphere is immediately dangerous to your life or health IDLH You cannot escape without the aid of the respirator The atmosphere contains less than 19 5 oxygen The wo
33. h 1 4 Female NPT V15 With 3 8 Male NPT 1 4 Schrader V18 With 1 4 Female NPT 1 4 Snap Tite V19 With 1 4 Female NPT Quick Disconnect Hose Adapters VIL Hose to hose 3 8 hose to 3 8 hose V12 Hose to pipe 3 8 hose to 1 4 pipe V13 Hose to pipe 3 8 hose to 3 8 pipe Air Supply Hose 1 5454 5457 5458 7 V2050ST V20100ST 2577 a L Y z ma 3 ii GenVXBT Q uoneuuojJu 10 on Ordering Informati N C3 Parts and Accessories for GenVX Series Airline Respirators Other Available Flow Control Assemblies Without Breathing Tube CATALOG NUMBER DESCRIPTION Replacement Valves for Breathing Tube Assemblies Adjustable Flow F40 1 4 Industrial Interchange steel quick disconnect fitting F40B 1 4 Industrial Interchange brass F40S 1 4 Industrial Interchange stainless steel F41 1 4 Schrader F42 1 4 Snap Tite steel F43 1 4 Snap Tite brass F44 1 4 Snap Tite stainless steel F47 1 4 CEUN F48 1 4 Bayonet Constant Flow F30 1 4 Industrial Interchange steel F30B 1 4 Industrial Interchange brass F30S 1 4 Industrial Interchange stainless steel F31 1 4 Schrader F32 1 4 Snap Tite steel F33 1 4 Snap Tite brass F34 1 4 Snap Tite stainless steel F35 1 2 Industrial Interchange stainl
34. iately remove the respirator from service and replace parts or assemblies that show any sign of failure or excessive wear that might reduce the degree of protection originally provided If you detect any of these signs replace your cape immediately or remove the respirator from service Inspect the inner neck cuff making sure that the band has retained sufficient elasticity Use only complete NIOSH approved Bullard GenVX Series components and replacement parts on this respirator Refer to parts list Pages 24 27 for correct part numbers Since respirator use and the quality of maintenance performed vary with each job site it is impossible to provide a specific time frame for respirator replacement As a general guideline the GenVX Series respirator should be replaced after two years of service or less This respirator should be cleaned and sanitized at least weekly or more often if subjected to heavy use Respirators used by more than one person must be cleaned inspected and sanitized after each use If not cleaned contamination may cause illness or disease REMEMBER THE AIR YOU BREATHE WILL NOT BE CLEAN UNLESS THE RESPIRATOR YOU WEAR IS CLEAN Cape Inspection Remove the cape from the respirator helmet and inspect it for rips tears or damage from excessive wear that might reduce the degree of protection originally provided If you detect any of these signs replace your cape immediately or remove the respirator from service Inspec
35. k your employer All instructions for the use and care of this product must be supplied to you by your employer as recommended by the manufacturer and as required by Federal Law 29 CFR 1910 134 Do not use this respirator for underwater diving Leave work area immediately if Any respirator component becomes damaged Airflow into respirator stops or slows down The air pressure as indicated on the gauge drops below the minimum specified in the Breathing Air Pressure Table in the GenVX Series User Manual Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside the respirator hood Your vision becomes impaired HEAD GenVX Series respirators meet ANSI Standard Z89 1 2009 Type 1 for protective headwear for industrial workers The helmet is designed to provide limited head protection by reducing the force of falling objects striking the top of the head FACE The tandem use of the respirator s inner and outer lenses windows meet ANSI Z 87 1 2003 High impact plus Z87 Face Protection requirements for face protection The use of both lenses provides limited face protection from flying particles spray or hazardous liquids but the lenses are not shatterproof EYES GenVX Series respirators DO NOT provide eye protection Wear approved safety glasses or goggles at all times EARS GenVX Series respirators DO NOT provide hearing protection Use properly fitt
36. lumn 1 2 Be sure your Bullard air supply hose s column 3 is approved for use with your flow control valve climate control device 3 Determine that your Bullard air supply hose is within the approved length column 3 4 Make sure you have not exceeded the maximum number of hose sections column 3 5 Set the air pressure at the point of attachment within the required pressure range for your flow control valve climate control device and air supply hose type and length Accurate pressure readings can only be attained when air is flowing into the respirator NIOSH approved Bullard air supply hose s MUST be used between the breathing tube connection fitting on the wearer s belt and the point of attachment to the air supply page 13 NIOSH approved Bullard quick disconnect fittings MUST be used to connect V20 hose lengths together When connecting lengths of V10 hose only use Bullard V11 hose to hose adapters Secure connection s until wrench tight and leak free Total connected hose length and number of hoses MUST be within the ranges specified on the Breathing Air Pressure Table pages 15 17 and the respirator s NIOSH approval label pages 2 9 The breathing tube connection fitting MUST be secured to the belt that is supplied with this respirator Securing the air entry connection fitting helps prevent the air supply hose from snagging disconnecting or pulling the respirator helmet off your head GenVX Series Airline R
37. m from the new lens With the helmet in your lap align the lens in the corner of the gasket nearest the window hinge until it is secured Work the lens into the gasket adjusting the top and bottom placement evenly until it is completely attached Figure 15 up 4 Figure 15 If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning To clean the lenses hand sponge with warm water and mild detergent rinse and air dry WARNING Do not use lenses other than those listed on the next page Substituting other lenses voids the NIOSH approval Use of non Bullard lenses may allow contaminants to enter the respirator and could result in death or serious injury Part No GVXLC Bullard Lens Description Outer Mylar lens covers adhesive for GenVX NOTE The following Bullard lenses are stamped with the appropriate Bullard part number described below Inner lens for GenVX Series Respirators GVXIL BGVXIL GVXOL40 GVXOL15 GVXOLT GVXOTG Outer lenses for GenVX Series Respirators Breathing Tube Assembly Inspection Inspect the breathing tube for tears cracks holes or excessive wear that might reduce the degree of protection originally provided If any signs of excessive wear are present replace the breathing tube immediately or remove the respirator from service Cleaning To clean the breathing tube hand sponge with warm water and mild detergent
38. maged Airflow into respirator helmet stops or slows down Air pressure gauge drops below the minimum specified in the Breathing Air Pressure Table pages 15 17 Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside respirator helmet Vision becomes impaired Failure to follow these instructions could result in death or serious injury A WARNING Do not leave respirator in work area Respirable dust contaminants can remain suspended in the air for more than one hour after work activity ceases even though you may not see them Proper work practice requires you to wear the respirator until you are outside the contaminated area Failure to don doff and store the respirator outside of contaminated area could result in exposure to contaminants Failure to follow these instructions could result in death or serious injury N Buujoq B5utuuoq sn s0jze1dsay XAu 9 d Storage ion Cleaning an Inspect N N aa Bullaru Inspection Cleaning and Storage Bullard s GenVX Series respirators have a limited service life Therefore a regular inspection and replacement program must be conducted Certain parts such as capes and lenses must be replaced frequently The GenVX Series respirator and all component parts and assemblies should be inspected for damage or excessive wear before and after each use to ensure proper functioning Immed
39. n n nsuT 5 5 1 0 Adde suoneywi sn ll ds 10 pue 40112111501 S l sn 129147149 40 jel9ads S S4038 11dS S U JO BIUCUSJUIEW PUL BSN UO UOIEWJOJU 10 S ENUEW BDUCUdJUIEW 10 pue SUOIJINIISUT S 4 SN 01 1943 0 JaINJIeJNuewW v Aq paijloeds uonpun5iuo9 y l sed 1 1oex AJUO BSF syed 11010 JO ppe Jipouu lnnsqns N suonpinb l lqp ridde 19440 pue YHSO VHSIN YIM 932uepi022B ul p uiezuiew pue pasn paz LSOSOCA ASOLNHSLSSCOCA ASOLNHSLSOSOCA p l s aq IIPUS 540161099 00 V IN Jo un ul ul 1ins l yonpod siy uiezuiew pue asn AjJadoud 01 p SUOIJONAJSUT 5 BY u p lil ds syjHus sou pue sabues ainssaid y juo asf 4 Ayyenb saybiy 10 q apes T 5 V52 10 sjuswasinbes m Hulyaaw sie ajqesidses YM paljddns ase ssojesidsas y u uA AJUO p sn aq UD 50161059 ul 1IV q Sp Epue3s Aq paysi qeysa SuONesUBDUOD BSN wnwxew p x JOU od 2 UllR u 10 lil 0 snoj Buep Ajayeipawwi Sesaydsowye Ul sn 104 JON 8 U b4Xxo0 1492 eT Uey 559 bululequo l udsounp ul ASN JON V SNOTIVIINT1 ANY SNOILNV diy payddngs ys se g 5 1 00 45 xx XIX X XIX XIX X X TXT XL XX 0019697 099697 9697 C1697 91697 51697 21697 81697 61697 7 8675 SyS OTSYS
40. o protect the respirator s plastic lens Apply up to 5 lens covers at a time 2 When lens becomes soiled remove by pulling tab at edge of lens cover to clear your vision Optional Cheek Pad Assembly 1 Remove plastic from the Velcro attached to the cheek pad Apply to the helmet Press firmly holding pad in place to ensure a secure placement Figure 10 2 Repeat steps for the opposite side Figure 9 igure 10 o lt lt KE Attaching Cape to Helmet 1 Place cape on table or workbench Figure 4 page 19 2 With window frame open place helmet on top of cape 3 Line up plastic tab on the cape over the breathing tube connection Figure 11 Figure 11 note Installation must begin with tab in the back of the helmet 4 Ease cape rim completely into the groove along helmet edge working your way to the front Be certain cape is completely in place at every point along helmet s bottom edge 5 Snap the clamp to tighten cable and hold cape snugly on helmet while ensuring the cape stays in the groove Latch should be centered in the front below the chinguard Figure 12 Figure 12 6 Close and latch window frame 7 Pull quickly and forcefully on the cape to ensure proper assembly Installing Breathing Tube Assembly onto Respirator Helmet 1 Prior to connecting the breathing tube ensure foam is present properly inserted into the black threaded connector Figure 13 Inspect for an
41. oncentration of contaminants for which this respirator or any respirator is being used Otherwise it is impossible to choose an appropriate respirator If this respirator is used in sandblasting it is necessary to take measurements of the concentrations outside the supplied air respirator during the blasting operations It is also imperative that you measure the concentration of dust after the blasting stops before you send your employee s back into the area to perform other tasks such as clean up or painting Concentrations may still be high enough to exceed the maximum use concentrations of many respirators including supplied air respirators Do not assume that the concentrations you measured at an earlier time must be or probably are the same now for a different task or operation Concentrations may vary significantly depending on a host of factors including but not limited to the number of blasters engaged in the operation whether the blasting is in an enclosed or partially enclosed structure confined or semi confined space whether ventilation is used and the type of ventilation This respirator when properly fitted and used in conjunction with adherence to OSHA regulations and industry standards will provide a reasonable degree of protection to the wearer The respirator significantly reduces but may not totally eliminate the breathing of contaminants depending on the work practices involved Where concentrations of contaminants are
42. r 84 Subpart J 84 141 b and 29 CFR 1910 134 i The point of attachment is the point at which the air supply hose connects to the air source This respirator does not purify air or filter out contaminants Use only the hose lengths and pressure ranges specified in the instruction manual A pressure gauge attached to the air source is used to monitor the amount and adequacy of air provided to the respirator wearer see page 13 Do not connect the respirator s air supply hose to nitrogen oxygen toxic gases inert gases or other non Grade D air sources To prevent this the employer must use airline couplings that are incompatible with outlets for other gas systems as required by OSHA regulation 29 CFR 1910 134 i 8 Check the air source before using the respirator Failure to connect to the proper air source could result in death or serious injury Do not use this respirator in poorly ventilated areas or confined spaces such as tanks small rooms tunnels or vessels unless the confined space is well ventilated and the contaminant concentrations are below the upper limit recommended for this respirator In addition follow all procedures for confined space entry operation and exit as defined in applicable regulations and standards including 29 CFR 1910 146 If you have any questions concerning the use of this respirator or if you are not sure whether the atmosphere you are working in is immediately dangerous to life or health IDLH as
43. rk area is poorly ventilated Unknown contaminants are present or Contaminant concentrations are in excess of regulations or recommendations as described in item 2 above Do not wear this respirator until you have passed a complete medical evaluation perhaps including a lung x ray conducted by qualified medical personnel and have been trained in the respirator s use maintenance and limitations by a qualified individual appointed by your employer who has extensive knowledge of Bullard GenVX Series respirators Do not modify or alter this respirator in any manner Use only NIOSH approved GenVX Series components and replacement parts manufactured by Bullard for use with this respirator Failure to use NIOSH approved Bullard components and replacement parts such as lenses hoses flow control devices capes and climate control devices voids NIOSH approval of the entire respirator invalidates all Bullard warranties and could cause death serious injury lung disease or exposure to other hazardous or life threatening conditions In the past Bullard has tested after market or pirate air control valves In these tests only four 4 CFM of air was allowed into the breathing zone Incoming air flow is very important to the respirator user and is instrumental in keeping contaminants out of the breathing zone of the respirator user This respirator was designed and certified by NIOSH to provide a minimum of six 6 CFM to the wearer Buying
44. rka with sleeves 38 length Hibernia Parka Tan Nylon Parka with sleeves 38 length extra large Flow Control Devices Includes Belt F30 F35 F40 0 Frigitron 2000 1000 2400 HCT30 DC5040 Dual Cool Vest DC7OML DC7OXLXXL DC705X CH60 Constant flow control valve 1 4 Industrial Interchange steel Constant flow control valve 1 2 Industrial Interchange steel Adjustable flow control tube valve 1 4 Industrial Interchange steel quick disconnect fitting Air Conditioner 1 4 Industrial Interchange steel quick disconnect fitting Air Conditioner 1 2 Industrial Interchange steel quick disconnect fitting for use with Bullard EDP30 or ADP20 Free Air pump Air Conditioner 1 4 Industrial Interchange steel quick disconnect fitting metal components Hot Cold tube 1 4 Industrial Interchange steel quick disconnect fitting metal components Hot Cold tube 1 4 Industrial Interchange steel quick disconnect fitting DUAL COOL tube 1 4 Industrial Interchange steel quick disconnect fitting Order DUAL COOL vest separately DUAL COOL vest Size M L Order DUAL COOL tube separately DUAL COOL vest Size XL XXL Order DUAL COOL tube separately DUAL COOL vest Size 5XL Order DUAL COOL tube separately Connector hose for use with DUAL COOL Replacement Parts for Breathing Tube Assemblies GVXBT 4612 36501 GVXBTW Breathing tub
45. rol devices offered by Bullard Table of Contents NIOSH Approval Labels F30 Series Flow Control Devices 2 F40 Series Flow Control Devices 3 AC1000 Series Flow Control Devices 4 HC2400 Series Flow Control Devices 5 Frigitron 2000 Series Flow Control Devices 6 DC50 Series Flow Control Devices 7 CT Series Flow Control Devices 8 HCT Series Flow Control Devices 9 Component Concept u 10 War i gs 11 12 Cautions Limitations u u 13 Operations 1 0 a baa n 13 Breathing Air Requlrements 13 14 Breathing Air 14 Breathing Air Pressure Table 15 17 Typical Breathing Air Source and Respirator Configurations 18 Respirator Assembly SIZING THE Headband
46. s injury GenVX Series Airline Respirator User Manual Cheek Pads Inspection Be sure that the cheek pads GVXCP are fastened securely to the Velcro in the helmet clear of any dirt and debris prior to donning the cape Change Size of GVXCP Cheek Pads Remove cheek pads from the helmet Open top flap on flat edge of cheek pad Leave both foam pads for the tightest fit remove one foam pad for a less tight fit or remove all foam padding for the loosest fit Close cheek pad once sized by adhering Velcro flap to inner flat edge Secure cheek pad to helmet with flat edge at the bottom of GenVX helmet Cleaning The optional cheek pads can be wiped or machine washed Storage After reusable respirator components have been cleaned completely dried and inspected place them in a plastic bag or an airtight container Store the respirator and parts where they will be protected from contamination distortion and damage from elements such as dust direct sunlight heat extreme cold excessive moisture and harmful chemicals Unit must be clean and completely dry when stored DO NOT store cape inside the helmet to prevent dirt and contaminants from entering the inside of the helmet Figure 16 Figure 16 Q DE401S pue Butue 2 uon dsur Ordering Information N iS aa Sullard Parts and Accessories for GenVX Series Airline Respirators GenVX Series supplied air respirators consist of four components 1 r
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48. t at which the air supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer Bullard Clear Air Box Breathing Air Compressor with storage tank GenVX Series Airline Respirator User Manual Respirator Assembly Before assembling this respirator read the vvarning labels on the inside of the respirator cape and the helmet shell and this manual in full Back of helmet Helmet groove Remove and read the warning card inserted between the Window latch respirator s two lenses Top rim of cape Sizing the Headband Window latch strike Before you can size the headband suspension the cape must be removed from the helmet using the following steps Cape cable Cape with neck cuff 1 Open hinged window frame by lifting up on window latch 2 Remove cape from helmet by lifting up on clamp and Table or workbench disengaging cape from helmet groove Figure 4 3 Adjust the suspension size Flex Gear Ratchet style Suspension Turn ratchet knob counter clockwise until headband opens to largest size Place helmet on head and turn ratchet knob clockwise until it fits comfortably DO NOT OVERTIGHTEN Figure 5 4 Remove from your head and replace the cape according to Bullard s instructions Figure 5 Optional Pinlock
49. t the inner neck cuff making sure that the band has retained sufficient elasticity WARNING Do not substitute any capes other than those manufactured by Bullard Substituting other capes will void the NIOSH approval and could result in death or serious injury In addition Bullard capes have instructions and warnings sewn inside each for the benefit of the respirator user Purchasing after market pirate capes will deprive the respirator user to these important instructions and warnings Cleaning Machine wash the cape in cold or warm water using a gentle cycle Use a mild laundry detergent Air dry only After cleaning carefully inspect the cape once again for signs of damage Do not use volatile solvents to clean this respirator or any parts and assemblies Strong cleaning and disinfecting agents and many solvents can damage the plastic parts Headband and Chin Strap Inspection Remove the headband suspension and chin strap from the inner shell Inspect the headband for cracks frayed or cut crown straps torn headband or size adjustment slots loss of pliability or other signs of excessive wear Check the chin strap for loss of elasticity cuts and cracked hanger clips If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The headband suspension and chin strap should be hand sponged with warm water and mild detergent rinsed and air dri
50. ting and spray painting This respirator is not approved for use in any atmosphere immediately dangerous to life or health IDLH or from which the wearer cannot escape without the aid of the respirator Head GenVX Series respirators meet ANSI Standard Z89 1 2009 Type 1 requirements for protective headwear for industrial workers The helmet is designed to provide limited head protection by reducing the force of falling objects striking the top of the helmet Face The tandem use of the respirator s inner and outer windows meet ANSI Z87 1 2003 High impact plus 287 Face Protection requirements for face protection The use of both windows provide limited face protection from flying particles or spray of hazardous liquids but is not shatterproof There is no need to apply Anti Fog to these lenses Eyes GenVX Series respirators DO NOT provide eye protection Wear approved safety glasses or goggles at all times Ears GenVX Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs and or other protection when exposed to high noise levels GenVX Series Airline Respirator Breathing Air Requirements Air Quality Respirable breathing air must be supplied to the point of attachment of the approved Bullard air supply hose The point of attachment is the point at which the air Supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of
51. to Bullard for repair or replacement under warranty or for paid repairs 1 Contact Bullard Sales Support by telephone or in writing at Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 In your correspondence or conversation with Sales Support describe the problem as completely as possible For your convenience your sales support specialist will try to help you correct the problem over the phone 2 Verify with your sales support specialist that the product should be returned to Bullard Sales Support will provide you with written permission and a return authorization number as well as the labels you will need to return the product 3 Before returning the product decontaminate and clean it to remove any hazardous materials which may have settled on the product during use Laws and or regulations prohibit the shipment of hazardous or contaminated materials Products suspected to be contaminated will be professionally discarded at the customer s expense 4 Ship products to be returned including those under warranty with all transportation charges pre paid Bullard cannot accept returned goods on a freight collect basis 5 Returned products will be inspected upon return to the Bullard facility Bullard Sales Support will telephone you with a quote for required repair work which is not covered by warranty If the cost of repairs exceeds stated quote by more than 2006 your sal
52. urce Locate the source of supplied air whether it is an air compressor or an ambient air pump such as a Bullard Free Air pump in a clean air environment Locate the air source far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source Use suitable after cooler dryers filters carbon monoxide monitors and alarms like the Bullard Clean Air Box CAB Series as necessary to assure clean breathable air at all times The air should be regularly sampled to be sure that it meets Grade D requirements Breathing Air Pressure Air pressure must be continually monitored at the point of attachment while operating this respirator A reliable air pressure gauge must be present to permit you to continually monitor the pressure during actual respirator operation A WARNING Failure to supply the minimum required pressure at the point of attachment for your hose length and type will reduce airflow and could result in death or serious injury The Breathing Air Pressure Table pages 15 17 defines the air pressure ranges necessary to provide GenVX Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 Ipm Ref 42 CFR Part 84 Subpart J Table 8 Make sure you understand the information in the Breathing Air Pressure Table before using this respirator 1 Find your flow control valve climate control device in the box heading and co
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54. y gaps between foam and side wall 2 Inspect each end of the breathing tube to ensure the red washers are installed inside the threaded fittings 3 Connect breathing tube assembly to helmet by screwing plastic hose connector to fitting located on the rear of the helmet Turn clockwise to tighten Figure 14 Correct Incorrect Figure 14 Figure 13 NOTE Do not remove foam from inside the breathing tube The foam helps reduce the noise level of the incoming air NOTE If the red washers are no longer present in the breathing tube threaded fittings install immediately Part Number GVXBTW Using Climate Control Devices GenVX Series respirators are approved by NIOSH for use with optional Bullard climate control devices CT Series DC50 Series HCT Series Frigitron 2000 Series AC1000 and HC2400 Series 1 Follow the instructions supplied with your climate control device Y Figure 15 k 2 Be sure to use only the GenVXBT with your climate control device 3 Screw nylon hose connector on end of breathing tube to hose thread on climate control device 4 Firmly tighten hose connector by hand Figure 15 5 Lace belt supplied with respirator through belt loop bracket on climate control device WARNING Only use climate control devices manufactured by Bullard Substituting other climate control devices will void the NIOSH approval and could result in death or serious injury NOTE The A
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