Monochrome Tube INSTALLATION GUIDE V0.7
Contents
1. Storage Temperature 40 C to 70 C 40 F to 158 F For use with TRAXON LED Engine 100W 48V Indoor TE CU 0000002 LED Engine 100W 48V Outdoor PS CU 0000008 power units As with all electronic devices LED output degrades over time a term called lumen depreciation This also explains why it is nearly impossible to expect photometric performances of two LED products with different service life spans to be the same The rate of LED degradation is a complex function of many factors such as operating efficiency duration of continuous operation and operating conditions e g ambient temperature Because LEDs are semiconductor devices their performances are subject to inherent variability commonly found in semiconductor industry To improve consistency in performance across the same product LED manufacturers sort LEDs into bins according to different preset parameters such as forward driving voltage illumination etc Whereas binning is a Sorting function it is not a correction process Inherent variability in the manufacturing process always results in different binning distributions according to different production lots Traxon uses automatically binned LEDs on its products thereby minimizing output variations within the model range www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN2. Installation Guide 04 15 V0 7 P 4 of 20 tr ae orn 1 3 Packing Contents FIG 2 Packing Contents Monochrome Tube Nuts and washers www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 50f 20 tra om p INSTALLATION 2 Points To Consider Plan your installation before mounting the Tube The following should be considered for a successful installation Weather conditions and ambient temperature of installation site Appropriate cable lengths Please consult your local Traxon office or authorized agent for necessary aid The number of Monochrome Tubes and appropriate LED Engines Any optional DMX2PWM Dimmers or DMX512 controllers to be used with the Monochrome Tubes Distance between each Tube for thermal expansion and maintaining pixel pitch There are two mounting methods to consider plan mounting distances accordingly for whichever method is required 2 1 1 Installation Checklist 1 Prepare cables and all necessary accessories 2 Perform functional check of Monochrome Tubes 3 Ensure all pre installation checks laid out below have been followed 4 Mount the Monochrome Tubes on site If the installation is to be le
3. OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 19 of 20 tre corae cue AN OSRAM BUSINESS Please check for the latest updates and changes on the Traxon website O 2015 TRAXON TECHNOLOGIES ALL RIGHT RESERVED Information is subject to change without prior notice www traxontechnologies com
4. OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 9of 20 tra om b Attach Monochrome Tubes to installation surface and secure with M6 nuts and washers see below figure FIG 5 Mounting Monochrome Tube to surface via Mounting Stud method 3 To mount using the Mounting Bracket first remove the Mounting Stud as shown Then affix Mounting Bracket to the installation surface and secure Monochrome Tube by fixing the Mounting Plate to the bracket FIG 6 Fixing the Mounting Bracket to Installation Surface Mounting Plate 4 The Mounting Brackets should be placed either end of the Monochrome Tube For the 1490mm Tube further support should be added around the center of the Tube see below figure Ensure there is a minimum distance of 10mm between Monochrome Tubes to allow for thermal expansion see FIG 4 FIG 7 Extra Mounting Bracket for longer Tubes EEn ms Center mounting bracket 1490mm 58 7 only www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER
5. method of installation is used it is recommended to fix it to the installation surface before the Monochrome Tube is secured to the bracket Mounting Bracket is ordered separately TU AC 0100400 28mm 1 10 26mm 0 98 Lg M 30mm 1 18 20 1mm 0 79 2 2 3 Installation Sequence Plan for any possible bending of cables see above 2 Measure the correct distances for Mounting Brackets 3 Connect Monochrome Tubes with LED Engines in the daisy chain manner outlined in the Wiring Diagram P 14 to form large installations 4 Perform functional check on all Monochrome Tubes and inspect cables and Mounting Bracket for any damage Check for any abnormalities with the control signal 5 Report any functional defect found to your nearest Traxon Technologies office DO NOT attempt to install Monochrome Tubes with functional defects on site www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 8 of 20 trar om 2 3 On Site Installation e DO NOT attempt installation in wet or severe weather conditions e DO NOT leave and expose any Monochrome Tubes or LED Engines unconnected under wet raining or snowing environme
6. CAUTION Avoid looking directly into the LED light source at close range for your own safety Persons installing this products should make sure 1 The installation complies with all applicable codes state and local laws ordinances standards and safety regulations 2 The installation environment is carefully studied and suitable surge protection measure s is taken 3 He or she is qualified for the handling of electrical equipment Do not attempt to install or use the product until installation instructions and safety labels are fully understood This product is designed for indoor and outdoor use Ensure product operates within the specified temperature range Refer to 6 TECHNICAL SPECIFICATION for more details Do not attempt to open the product Not user serviceable Do not use the product if any part of it or the power cables are damaged Only use product for specified voltage do not exceed Refer to 6 TECHNICAL SPECIFICATION for more details Always maintain connection to ensure waterproofing If the product has been subjected to drastic temperature variances for example following transportation do not connect the fixture until it has reached room temperature as moisture condensation may cause electric shock and product damages When installing the products and system power supplies please ensure they will not be exposed to moisture and extreme heat and direct sunlight for outdoor products Besides kee
7. PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 18 of 20 trar om e TROUBLESHOOTING Caution Ensure power supply is OFF when disconnecting connecting cables Problem Cause Possible Solutions Product does Incorrect power e Check Mains Power NOT light up connection e Check power supply leads and wire after installation connections e Ensure output wires are connected with proper polarity Shadowing Light source covered e Check for cables wires or unwanted debris covering LED light source Modules are Excess products e Ensure the power supplies are not dim connected overloaded due to an excess of products connected Flickering Incorrect power input Ensure the input voltage is correct Excess products Ensure the power supplies are not connected overloaded due to an excess of products connected If problems persist or the product is not working as specified please contact your nearest authorized service center or Traxon Technologies office for assistance 8 WARRANTY STATEMENT Traxon Technologies warrants its Products against material or workmanship defects for a period of five 5 years from date of purchase provided that the purchased items are used under the conditions stated in this user manual Please refer www traxontechnologies com for all warranty terms and conditions www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN
8. PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 10 of 20 trarom 5 Connect Tubes in the daisy chained manner as detailed in the Wiring Diagram Always affix a Waterproof Connector End Cap sold separately for the OUT connector of the fina Tube in each daisy chain see below figure FIG 8 Connecting the Monochrome Tube E D AR ja Connector End 2 es as AR TU AC 0100100 U IP66 CONNECTOR SEAL Lem EBD IP66 END CAP SEAL KSC ONLAST smw Y s emt Y Xm om 6 The first profile of the daisy chain group has to be connected to the control system via the starter cable 7 Starter cables Data and Power cables have to be installed through conduits trunking Set up the control system indoors as detailed in the Wiring Diagram and connect to the Monochrome Tubes outside Start up each unit and verify correct function www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 110f20 trar om 3 SAFETY AND OPERATION 1 CAUTION Unplug the power supply from the mains power before connecting any cables as this can damage the products
9. e electric shock and damage to product s e Do not use product s in extreme heat environment Ensure there is sufficient airflow and use cool air circulation if required e Do not drop knock or shake product s Rough handling can damage the electronics and void the warranty e Do not use harsh chemicals cleaning solvents or strong detergents to clean products Wip e with a damp cloth on housings and a dry cloth on electronics to remove dirt or dust e Do not attempt to service or repair the product s unless done by an authorized service personnel Contact your local Traxon office or distributor for details e f the product is not working as specified please contact your nearest authorized service center or Traxon Technologies office for assistance www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 17 of 20 trarom 6 TECHNICAL SPECIFICATION Monochrome Tube Light Source 48 96 144 High intensity SMD white LEDs Beam Angle approx 110 Power Input 48V DC Power Consumption 3 7W max 7 5W max 11W max Weight 0 27 kg 0 59lbs 0 52kg 1 14lbs 0 75kg 1 65lbs Operating Temperature 30 C to 50 C 4 F to 122 F
10. ft uncompleted overnight place all non connected LED Engines and Monochrome Tubes in an indoor environment Ensure all the Interconnection Cables Monochrome Tubes and LED Engines are initially stored in a dry area to guarantee the complete sealing of the System from water before installation www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 60f 20 Ctr ae orn 2 2 Pre Installation Checks 2 2 4 Requirements of Cable Bending To reduce stress induced on Monochrome Tube lead cables please adhere to the Minimum Bending Radius of 10mm 0 39 Im SC Minimum Bending Radius 10mm 0 39 FIG 3 Cable Bending Water ingress incurred due to excess cable bending will not be under warranty by Traxon Technologies www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 7 of 20 trar om 2 2 2 Mounting Bracket Optional f the optional Mounting Bracket
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12. nt e P failure induced by stressed damaged cables during or after installation will not be under warranty by Traxon Technologies ALWAYS keep the cables protected from sharp objects and ensure no damage is generated on the cables Failure to keep Monochrome Tube within the operating temperature range of 20 C to 50 C 4 F to 122 F and storage temperature range of 40 C to 70 C 40 F to 158 F will void the product s warranty 1 There are two options for mounting the Monochrome Tube Mounting Studs that are pre installed on the Tube and optional Mounting Brackets a Measure out and mark up distances to affix the Monochrome Tubes Ensure there is a minimum distance of 10mm between Monochrome Tubes to allow for thermal expansion see FIG 4 FIG 4 Mounting in a straight line via Mounting Stud method 500mm 19 7 V Fam Y f 310mm 12 2 200mm 7 9 200mm 7 9 g E E 995mm 39 2 gt T VS zm ST T 310mm 12 2 695mm 27 4 695mm 27 4 1490mm 58 7 gt T T T am Y Y E UT an 310mm 12 2 595mmy23 4 595mm 23 4 595mm 23 4 595mm 23 4 Min 10mm 0 4 To allow for thermal expansion Washer E Es K Spiingweshar 6 3mm 6 4mm 0 248 0 252 d f M6 clearance hole M6 nut o m 310mm 12 2 min www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN
13. onal DMX2PWM Dimmer 160125 www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 13 of 20 trarom Monochrome Tube Typical Connection Example FIG 10 Sau ZL uey sse Duo sy Buaj 1ueJejip JO uopeurquioo e Jo qn uuIp6y L XB 10 eqn uus66 X ZL JO eqni WUOGOG X pZ Xen aan 1Sv1NO WAS dVO QN3 99dl 0010010 IWAL i deg pug neue papnjout 104 RESCH l 9 xoz ewe x vO00000 nO 3l j aeo eues yYOOdLNO Z000000NO 31 Joopu Agr MOO euBu3 437 LN 2H09 0S AO0ZZ A0LL OV www traxontechnologies com 62015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE P 140f20 04 15 V0 7 Installation Guide s RR RR le ie xeui sau ZL y Bue eqn ero deg pug ERN amp m hem eo L s f y ur sm m L 7 L d Me a O O gg O a ee ee ee eee 5 pejoeuuoo seqn jo Jequunu wnwxew ji Xew sjejeui 9 uj amp
14. p a clean operating environment for the fixtures and system power supplies Please study this Installation Guide thoroughly and check the latest Technical Specification Sheets available from the Traxon website www traxontechnologies com before setup Any non compliance of the Installation Guide will void the Traxon warranty www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 12 of 20 trar om 4 SYSTEM CONFIGURATION 4 1 Monochrome Tube Connection Components The Monochrome Tube is connected using a daisy chain system with power and data on the same cable FIG 9 shows some typical components for the Monochrome Tube System IL LED Engine 100W 48V Indoor TE CU 0000002 LED Engine 100W 48V Outdoor PS CU 0000008 TE CU 0000003 AWG 20 x 2C 0 6m mi Starter Cable Connector End Cap TE CU 0000004 Open wire 10m 32 8ft TU AC 0100100 AWG 20 x 2C m U RES C THE T STARTER CABLE TIT FIG 9 Connection Components for Monochrome Tube System Opti
15. trar om Monochrome Tube INSTALLATION GUIDE VO 7 Cover Monochrome Tube Cold White Monochrome Tube Warm White trar om CONTENT Ts INTRODUCTION 3 ZI INSTALLATION 6 3 SAFETY AND OPERATION 12 4 SYSTEM CONFIGURATION 13 5 CARE AND MAINTENANCE 17 6 TECHNICAL SPECIFICATION 18 ya TROUBLESHOOTING 19 8 WARRANTY STATEMENT 19 For your own safety and that of the product please read this installation guide carefully before beginning setup and installation www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 20f 20 Ctr ae orn il INTRODUCTION 1 1 General The Traxon Monochrome Tube is an IP66 rated slim LED tube for any wall or facade accent lighting Available in 500mm 995mm and 1490mm lengths the simple but robust construction allows up to 24 12 or 8 Tubes 12m to be daisy chained using a single power supply Monochrome Tube distinguishes fa ades walls and borders with a concentrated even radiance due to its front diffuser Its compact low profile design is available in three different lengths and combined with project specific mounting options the Monochrome Tube is able to meet rigorous application demands For installations of
16. ue e qeo peel EL E pue Je QL Jeueis l xew SIBJO OZ eqn 1se 0 eulBuz GIT R NOLOANNOO 3ALLVNH3L IV Sou ZL Uey ssa Bu1yeJo su Suej 3ue1eyp jo uoneurquuoo e Jo eqn OREL X 8 Jo eqni uluigeo XZL 10 eqn WOODS x pz Xen ac N RRR R KR Eoaea era xeui siejeui ZL y Bua eqn eo Ema h h La geb h h AE EQ s h N il SEs W h h Y m o Sa P 15 of 20 04 15 V0 7 trar om Optional Monochrome Tube Connection Example with T Starter Cable FIG 11 ugro oz x oz BMW 000000 NO 31 E PEN uooaino DEIER ae e Ste EE AE EE EE E pejoeuuoo segn Jo jequunu wnwupxew Jl PA ce SAMO x HOOGNI fi xew Sea PL ue elgeo peel EL wogdei nod L uejueo Je ape IPIS mE Eu mE Wl EBT 06 X 9L SMV is El E HOM euwe wuuooe OZ X 8L SMV aqn 1901 0 eubu3 AJI xeui sjejeui OZ 2000000 NO 31 4OOpul Agr MOO euibu3 q31 0000100 vL deg pug eum 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE www traxontechnologies com Installation Guide trar om Monochrome Tube Connection Example with Dimmer FIG 12 g
17. varying size the Monochrome Tube offers flexibility and lends vitality to any project The Monochrome Tube has an aluminium extrusion housing with a PC front diffuser and is suitable for outdoor environments Features e Available lengths 500mm 995mm and 1490mm Simple plug n play connection system Daisy Chain System Sleek and slim profile Outdoor rating IP66 Optional dimming via DMX512 through DMX2PWM dimmer www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 04 15 V0 7 P 3 of 20 trarom 1 2 Dimensions FIG 1 Monochrome Tube 500mm 19 7 995mm 39 2 1490mm 58 7 t YA g Y NE y eer EES Center mounting stud 1490mm only DETAIL A 17mm 0 67 21 1mm 0 83 Qi i Ev 25mm 0 98 ye Mounting stud M6 x 15mm 0 59 105mm 4 13 ref 150mm 5 91 www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
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