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Heidenhain TNC 320 catalogue

1. 4 75 376 0 2 0 5 385 5 1 26 5 1 4x M5 Front panel opening Mounting surface Leave space for air circulation 44 Monitor and keyboard MB 420 400 1240 2 376 0 2 Oo goo D000 0000 000 pu mm Tolerancing ISO 8015 Front panel opening Mounting surface 20 86 ISO 2768 m H 29 oM lt 6mm 0 2 mm TI LLLI 10 40 m 356 5 3760 2 384 0 5 45 PLC inputs and outputs PL 510 mm Tolerancing ISO 8015 i 5 x a ISO 2768 m H 148 lt 6 mm 0 2 mm PL 510 550 139 PL
2. 100 0 2 bal 70 0 2 68 Mounting surface USB extension cable with hubs mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 1000 5000 0 4 Ordering length L n x 5000 53 General information Documentation Technical documentation User documentation Other documentation 54 TNC 320 Technical Manual TS 220 Mounting Instructions TS 440 Mounting Instructions TS 444 Mounting Instructions TS 640 Mounting Instructions TS 740 Mounting Instructions TT 140 Mounting Instructions TT 449 Mounting Instructions TNC 320 Conversational Programming User s Manual Cycle Programming User s Manual DIN ISO User s Manual Miscellaneous TNCremo User s Manual TNCremoPlus User s Manual PLCdesign User s Manual CycleDesign User s Manual KinematicsDesign User s Manual TNC 320 brochure Touch Probes brochure HEIDENHAIN DNC brochure Remote Diagnosis with TeleService Product Overview Touch Probes CD ROM TNC 320 TNC 620 Programming Station Demo Version CD ROM HR 550FS Product Information D 583525 xx in PDF format on HESIS Web including Filebase D 312821 91 D 632756 9x D 632757 9x D 632760 9x D 632761 9x D 297510 xx D 664914 xx D 679222 xx D 679220 xx D 679226 xx A
3. 49 HR 130 HR 150 with control knob mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 40 2 mm 36 7 0 5 o 3618 10 __ _ 44 12 0 25 C 50 HRA 110 mm Tolerancing ISO 8015 ISO 2768 m H zh 6 mm 40 2 mm 5841 53 1 0 5 248 X31 24V 20742 230 0 2 Selection switch mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 40 2 mm 2 2 5 5 2 6 0 1 0 12 8 0 3 10 1 0 1 51 Interface accessories Line drop compensator for encoders with EnDat interface mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm LO Connection to KTY RS 232 C adapter mm 92 78 0 2 Tolerancing ISO 8015 oo 7830 2 ei ISO 2768 m H lt 6mm 40 2 mm M4 N Mounting surface 52 USB hub mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 0 2 mm 50 Cover cap accessory
4. 22 Cable overviews TNC 320 2 1 al 2 XX LEQEEG XX 68EZE 8 NOH 922 Noy 20 962799 624 NOH 10 10441 x 1 844 10 09192 49JsueJ 0 80 0 eq Bunsixe 10 jqe Bunoeuuoo YUM sulod uone4edes 104 jqe A sindui 011504 68 606 indino Bojeuy 8X XX G6LOLE Oe NL XX 0 v862 m EET d 627862 lt XX 9 8GE9 PA 88489 Ak E XX L 8GE9 10 089816 uid XX LGL 266 O ov aw 10 672 192 601062 XX 0LLOGC 20 099912 23 Accessories Buipie4q 999S 0099 9An28104d YAd xx 0p0095 989 99 006 019 TL 989 99 002 IL 89188 OGL OIN IL XX 069 88 OUEN IL 9 99 LLSE99 XX LLZEG9 0006864 6 249 299 SL 29938 6 8 Obl LL wog XX ZESGEE xXx 970029 5 TI 100929 08 3S 88 62 2 022 SL 60099
5. tct eret tts 35 PLC 36 PLC 35 PLC soft 35 PEC WINGOW Rt eto 35 PLD al 16 Position controlled 27 Proper minimum 42 Python OEM 5 36 R Rated operating current 35 RemoTools 41 HOtary axes ce 25 RS 232 CN 24 sss 39 RS 232 C 52 5 Second spiridle ee 27 Selection switch 21 Servo control with feedforward 29 Servo control with following error 29 SIK 12 Snap on 22 ie 5 Software Key 13 6 011010 SAA 27 Spindle override ntt 27 Storage 12 Synchronized 5 26 T Table FUNC eee 34 eR edt 27 TeleSenviG ic 34 Thermal 32 Tilting the working plane 26 TING
6. Actual position he TNC 320 can be operated with following error or feedforward control The term following error denotes the distance between the momentary nominal position and the actual position of the axis The velocity is calculated as follows V velocity ky position loop gain 5 following error Feedforward means that the speed and the acceleration are adjusted to fit the machine Together with the values calculated from the following error it forms the nominal value This greatly reduces the following error to within a few um The feedforward is adjustable from 0 to 100 via a machine parameter It is possible to use one common drive for several or all machine axes The NC software allows the user to use the same nominal position value output for more than one axis The most important basic requirements for realizing a machine with central drive Common drive package with an analog nominal position value input for all axes The PLC must handle the machine axes as clamping axes The PLC monitors the drive regarding movement in multiple axes and outputs an error message if necessary The cycle time for path interpolation is defined as the time interval during which interpolation points on the path are calculated The control loop cycle time of the TNC 320 is 3 ms 29 Axis clamping Block processing time Look ahead Jerk limiting Open loop axes 30
7. ip 33081671 _ ID 330816 0M 2 D 330816 65 ER m A C 10 330816 99 IV D 330816 72 D 330816 67 J ID 330816 66 C D 330816 0A 25 D 330816 63 iim D 330816 68 2 D 330816 19 X Ke 741 e D 330816 0B X D 330816 64 27 330816 21 z D 330816 16 2 1 174 U D 330816 0C LS D 330816 18 us D 330816 20 27 D 330816 0L v X m T V D 330816 70 ID 330816 17 0 ID 330816 0P 24 D 330816 0K Machine SPEC FN 9 functions FeT 10 330816 0X 3 J ID 330816 75 D 330816 0T 38 D 330816 86 SPEC EN D 330816 1Y J ID 330816 76 4 D 330816 81 4 ID 330816 87 FCT FN S GK D 330816 30 5 ID 330816 77 D 330816 82 A D 330816 88 FCT Eu Se D 330816 31 ID 330816 78 2 ID 330816 83 D 330816 94 e D 330816 32 ID 330816 79 ID 330816 84 D 330816 0U Ee FN 1 D 330816 73 ZC 10 330816 80 2 D 330816 89 Lee D 330816 91 FN Des B D 330816 74 330816 0S 38 D 330816 85 d ID 330816 3L Spindle Si GE functions D 330816 08 D 10 330816 40 D 330816 47 LT J ID 330816 48 e 3 T D 330816 09 D ID 330816 41 22 D 330816 46 ID 385530 5X Other keys A n D 330816 01 D D 330816 50 e D 330816 90 ID 330816 93 D 330816 61 W D 330816 33 D 330816 27 0 D 330816 0Y D 330816 11 K D 330816 34 330816 28 D 330816 4M D 330816 12 GER D 330816 35 D 330816 29 gt D 330816 3M B or D 330816 49 D 330816 22 D 330816 92 J ID 330816 3N
8. 19 Empty ROUSING s itn es 16 Encoder inputs niece 28 Error compensation 32 Ethernet sitio ette bees 39 G Gantry AXES eget ruta 26 27 H HRS dee een 21 50 ECH 21 50 19 47 19 48 HR 550 F Siiri 20 49 al Tele NEE 21 51 PS netiis 20 49 nodules pr er trt 16 58 Incremental 28 Integrated PEG ser 35 J Jerk limiting eee ds 30 K Kinemattcslieaigon 31 L Linear 25 LING AF 32 IR 34 30 M Machine 7 Master 12 420 15 Monitoring unctons 31 Mounting and electrical installation 42 N Nonlinear emor 32 O Online 33 OPLONS e te ue estie to e Mes 11 Oriented spindle 27 33 P 10 e 16 PLA EA uu RU eR 16 axes ies tue 26 36 PLC basic 37 PEGG6eSIGOI 36
9. 808699 8 6 18 681029 0 6 18 099 SL z EI XX Z6LOLE XX GZZLEQ 099 35 Pa l 22 Reel 10 480016 27 O ZEZ SU vVZ A uid gz 1e1depy 2 XX p9699 1 D 8 886 i pee 0 amp ONT 210210 92 et e woz 6 227 Bunsixe 104 9 qeo Bunoeuuoo uM 5104 25 104 1 1 CVLX LULX e qeo uolsuayxy JA 60192 ais gt Ls woz XX 6060LZ 01 86 8 1 29 o 7 10 056098 OEL HH XX 6ZPLBZ e E we 69967 10 788289 89962 o raren FE Lal 0 0 9 Fame 997962 20 0 9 028 uH ELE Vir XX OPOLLE XX 2c9909 osisssa d REC woz s4 uu 197962 Y 826161 84 188 vu XX 80EGb 69 67 wos OLS 1 wog 24 Technical description Axes Linear axes Display and programming Traverse range Rotary axes Display and programming Traverse range Cylindrical surface interpolation option 1 Depending on the options enabled the TNC 320 can control linear axes with any axis designation X Y Z U V W 99 999 9999 to 99 999 9999 mm Feed rate in mm min relative to the workpiece contour or mm per spindle revolution Feed rate override O 96 to 150 96 99 999 9999 to 4 99 999 9999 mm The machine to
10. based on the SIK number and are saved in the SIK component Please indicate your SIK number when ordering new options The keys for the axes Z 4 and 5 are designed as snap on keys and can be replaced by keys with other symbols see Snap on keys An export license is generally not required for the TNC 320 because the NC software limits the number of interpolatable axes to four The 5th axis can be used for the spindle or as an auxiliary axis Machine operating panel MB 420 machine operating panel 21 snap on keys freely definable via PLC Operating elements Assigned according to PLC basic program with Control voltage on Emergency stop NC start NC stop 5 axis keys Rapid traverse Retract axis Tool change Unclamp tool Menu selection Unlock door Spindle start Spindle stop Coolant Rinse water jet Chip removal for further symbol keys see Snap on keys e Additional connections Terminals for 3 PLC inputs and 8 PLC outputs MB 420 ID 293757 45 Weight 0 9 kg MB 420 15 PL 510 PLC input output system PL 510 If the PLC inputs outputs of the control do not suffice additional PL 51x PLC input output systems can be connected These external modular I O systems consist of a PLB 51x basic module and one or more PLD 16 8 and PLA 4 4 input output modules PL 510 Basic modules Basic modules feature slots for 4 6 or 8 I O modules They are mounted on standard NS 35 rails DIN 46 227 or EN 50 022 Power
11. EN 50370 1 and is intended for operation in industrially zoned areas Interference is produced by capacitive and inductive coupling from electrical conductors or from device connections such as Strong magnetic fields from transformers or electric motors Relays contactors and solenoid valves High frequency equipment pulse equipment and stray magnetic fields from switch mode power supplies Power lines and leads to the above equipment Keep a minimum distance of 20 cm from the MC CC and its eads to devices that carry interference signals Keep a minimum distance of 10 cm from the MC CC and its eads to cables that carry interference signals For cables in metallic ducting adequate decoupling can be achieved by using a grounded separation shield Shielding according to EN 50 178 Use equipotential bonding conductors with a cross section of 6 mm Use only genuine HEIDENHAIN cables and connecting elements 43 Overall dimensions Main computer TNC 320 mm Tolerancing 150 8015 ISO 2768 m H lt 6mm 0 2 mm 470 454 0 2 CJ OOO OOO
12. In log angle Programming with of sin a and cos a square root of a square root of a b variables 4 Logical operations gt 4 Calculating with parentheses 4 Absolute value of a number constant rr negation truncation of digits before after decimal point 4 Functions for calculation of circles Programming aids 4 Calculator 4 Complete list of all current error messages s Context sensitive help function for error messages 4 TNCguide The integrated help system User information available directly on the TNC vA Graphic support for programming cycles vA Comment and structure blocks in the NC program Actual position 4 Actual positions can be transferred directly into the NC program capture Test graphics 4 Graphic simulation before a program run even while another program is running Display modes 4 Plan view projection in 3 planes 3 D view also in tilted working plane s Magnification of details Interactive 4 In the Programming and Editing mode the contour of the NC blocks is drawn on screen while they programming are being entered 2 D pencil trace graphics even while another program is running graphics Progr run graphics 4 Graphic simulation during real time machining Display modes 1 Plan view projection in planes 3 D view Machining time 4 Calculation of machining time in the Test Run operating mode 4 Display of the current machining time in the Program Run operating modes Returning to the 4 Mid program
13. Interpolation Circular in 3 axes with tilted working plane Coordinate transformation Tilting the working plane PLANE function 18 HEIDENHAIN DNC 01 ID 526451 01 Communication with external PC applications over COM component 24 Gantry axes ID 634621 01 Gantry axes in masterslave torque control 41 Additional language Additional conversational language ID 530184 01 Slovenian ID 530184 02 Slovak ID 530184 03 Latvian ID 530184 04 Norwegian ID 530184 06 Korean ID 530184 07 Estonian ID 530184 08 Turkish ID 530184 09 Romanian ID 530184 10 Lithuanian 46 Python OEM 01 ID 579650 01 Python application on the process 11 Control components Main computer TNC 320 MC 320 Power supply Storage medium SIK component Master keyword general key 12 The standard version of the TNC 320 features four inputs for position encoders It can be enhanced with options The TNC 320 includes the MC 320 main computer with Processor INTEL Celeron M 1 GHz 1 GB SDRAM main memory 15 inch TFT color flat panel display resolution 1024 x 768 pixels TNC keyboard PLC Interface to handwheel and touch probes Further interfaces PLC expansion Ethernet USB 2 0 RS 232 CN 24 To be ordered separately and installed in the main computer by the OEM CFR CompactFlash memory card with the NC software SIK component System Identification Key for enabling control loops and options Position inputs 4 x 1 or
14. The control loop can be opened through the PLC in order to clamp specific axes When running long programs from the internal memory the TNC has a short block processing time of only 6 ms This means that the TNC can even mill contours made of 0 5 mm line segments at feed rates as high as 5 m min The TNC calculates the geometry ahead of time in order to adjust the feed rate In this way directional changes are detected in time to accelerate or decelerate the appropriate NC axes To prevent machine oscillations the jerk is limited to attain optimum path control One or more axes can be defined as open loop axes manually operated axes counter axes They have position encoders for determining and displaying the current position value but no nominal value outputs The target position is approached by the machine operator manually e g via mechanical handwheels When an NC block with an open loop axis is reached during machining a dialog window appears prompting the machine operator to traverse the axis to the nominal coordinates Achsen manuell positionieren SOLL x 48 88880 Ist RESTW 18 88888 52 00000 Monitoring functions Description Context sensitive help KinematicsDesign accessory During operation the control monitors the Amplitude of the encoder signals Edge separation of the encoder signals Absolute position for encoders with distance coded reference marks Current po
15. To compensate thermal expansion the machine s expansion behavior must be known The temperature can be recorded via thermistors connected to the analog inputs of the TNC The PLC evaluates the temperature information and transfers the compensation value to the NC Commissioning and diagnostic aids Overview ConfigDesign accessory Online Monitor OLM Oscilloscope Logic signals Commissioning wizard TNCscope accessory The TNC 320 provides internal commissioning and diagnostic aids PC software for configuring the machine parameters Machine parameter editor for the control all support information additional data and input limits are shown for each parameter Configuration of machine parameters Comparison of parameters from different controls e Importing of service files easy testing of machine parameters in the field Rule based creation and management of machine configurations for multiple controls together with PL Cdesign The online monitor is a component part of the TNC 320 and is called over a code number It supports commissioning and diagnosis of control components by e Display of controlinternal variables for axes and channels Display of controllerinternal variables if a CC is present Display of hardware signal states Various trace functions Activation of spindle commands Enabling control internal debug outputs The TNC 320 features an integrated oscilloscope Bo
16. is connected to PCs networks and other data storage devices via data interfaces The TNC can be interconnected via the Ethernet interface The TNC features a 100BaseT Twisted Pair Ethernet connection to the data network Maximum transmission distance Unshielded 100 m Shielded 400 m The TNC communicates using the TCP IP protocol NFS file server Windows networks SMB Approx 40 to 80 Mbps depending on file type and network utilization Data interface according to DIN 66 020 or EIA standard RS 232 C Maximum transmission distance 20 m 15 200 57 600 38 400 19 200 9600 4800 2400 1200 600 300 150 110 Bit s The TNC can transfer data using various protocols The data is transferred character by character The number of data bits stop bits the handshake and character parity must be set by the user The data is transferred blockwise A block check character BCC is used to ensure data integrity This method improves data security Bidirectional transfer of commands and data as per DIN 66 019 Before being transferred the data are split into telegrams blocks For connecting the interface to the electrical cabinet or operating panel RS 232 C V 24 adapter 9 pin 10 363987 02 25 pin ID 310085 01 The TNC 320 features three USB 2 0 ports for the connection of standard USB devices such as the mouse drives etc Two are on the back of the control and one is on the front A cover cap protects th
17. number of PLC inputs outputs required depends on the complexity of the machine PLC expansion If the PLC inputs outputs of the TNC 320 are insufficient the external PL 510 PLC input output system can be connected Rated operating MC main computer 0 15 A per output current PL 510 PL 550 see PLC inputs outputs PLC programming Format Statement list Memory 50 MB Cycle time Typically 21 ms adjustable Command Bit byte and word commands set ogical operations Arithmetic commands Comparisons Nested calculations parentheses e Jump commands Subprograms e Stack operations Submit programs 952 timers 48 counters Comments PLC modules 100 strings PLC window PLC error messages can be displayed by the TNC in the dialog line during operation Small PLC window The TNC can show additional PLC messages and bar diagrams in Manual operation the small PLC window 510 487 l H im D e Y _ 108 452 1 5 1 2 18 748 x 0 000 a pt 5 85 860 OR EI ag 22 57 F OVR i Small PLC window PLC soft keys The machine manufacturer can display his own PLC soft keys in the vertical soft key row on the screen 35 PLC positioning PLC axes PLCdesign accessory Python OEM Process option 46 36 All closed loop axes can be also positioned via the PLC PLC positionin
18. program is being run Programming of cylindrical contours as if in two axes Feed rate in distance per minute Straight line Chamfer Circular path Circle center point Circle radius Tangentially connecting circular arc Corner rounding Via straight line tangential or perpendicular Via circular arc FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC Fixed cycles KC Drilling tapping with a floating tap holder rigid tapping Rectangular and circular pockets Peck drilling reaming boring counterboring centering Milling internal and external threads Clearing level and oblique surfaces Multioperation machining of straight and circular slots Multioperation machining of rectangular and circular pockets Cartesian and polar point patterns Contour train contour pocket OEM cycles special cycles developed by the machine tool builder can be integrated Engraving cycle Engrave text or numbers in a straight line or on an arc User function Program jumps Coordinate transformation lt Standard TNC 320 Subprograms Program section repeat Calling any program as a subprogram Datum shift rotation mirror image scaling factor axis specific Tilting the working plane PLANE function Cl parameters Mathematical functions sina cos tan d arc sin arc cos arc tan
19. supply 24V DC Power consumption Approx 20 W Weight 0 36 kg bare Basic modules with HEIDENHAIN PLC interface PLB 510 Slots for 4 modules ID 358849 01 PLB 511 Slots for 6 modules ID 556941 01 PLB 512 Slots for 8 WO modules ID 557125 01 Up to four PLB 510 modules and up to two PLB 511 or PLB 512 modules can be connected to the control The maximum cable length to the last PLB 51x is 30 m modules The 1 modules consist of one module with digital inputs outputs and one analog module For partially occupied basic modules the unused slots must be occupied by an empty housing PLD 16 8 ID 360916 11 module for PL 5x0 with 16 digital inputs and 8 digital outputs The maximum power output per module is 200 W A load of up to 2 A can be placed on each output No more than four outputs may be loaded with 2 A at any given time Weight 0 2 kg PLA 4 4 ID 366423 01 Analog module for PL 5x0 with 4 analog inputs for PT 100 thermistors 4 analog inputs for 10 V Weight 0 2 kg Empty housing For unused slots ID 383022 11 16 Accessories Touch probes Overview Workpiece measurement TS 220 TS 440 TS 444 TS 640 TS 740 SE trans mitterreceiver unit Before the TNC 320 leaves the factory it is already prepared for the use of touch probes for workpiece or tool measurement These touch probes generate a trigger signal that saves the current position value to the NC For more information o
20. with machine functions see below Two permissive buttons 24 V Emergency stop button 24 V Magnetic holding pads All keys are designed as snap on keys and can be replaced by keys with other symbols see Snap on keys Keys W o detent With detent HR 410 FCT A FCT B ID 296469 53 FCTC Spindle right left ID 296469 54 stop NC start stop ID 296469 55 ID 535220 05 spindle start for PLC basic program Weight approx 1 kg Portable electronic handwheel with Display for operating mode actual position value programmed feed rate and spindle speed error messages Override potentiometer for feed rate and spindle speed Selection of axes via keys or soft keys Actual position capture NC start stop Spindle on off Keys for continuous traverse of the axes Soft keys for machine functions of the machine manufacturer e Emergency stop button W o detent With detent HR 520 ID 670302 01 ID 670303 01 Weight approx 1 kg For fastening on machine ID 591065 02 19 HR 550 FS HRA 551 FS Connecting cable 20 Electronic handwheel with wireless transmission Display operating elements and functions same as HR 520 In addition Functional safety Wireless transmission range up to 20 m depending on environment HR 550 FS W o detent ID 598515 03 With detent ID 606622 03 HR 550 FS with HRA 551 FS Handwheel mount for HR 550 FS
21. 511 183 PL 512 227 8 132 51 L 95 EH ET oY 9 Ly 0 78 8 Space for air circulation 1 ER S c xc 46 Electronic handwheels HR 410 mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 40 2 mm CQ Oro AER 31 333 Adapter cable for HR 410 and HR 520 mm Tolerancing ISO 8015 SO 2768 m H 6 mm x0 2 mm Mounting opening up to wall thickness S 4 Mounting opening for wall thickness S 4 or more HR 520 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm Mount for HR 520 mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 48 HR 550 FS mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm HRA 551 FS mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 40 2 mm
22. 88 6 4 Rm 42438 6238 EU 888108 000800 30203 P 29880 ES NENE a 838 EE es seas 1 ss me uie erts 999 KE 57 Subject index A Absolute 5 28 oeeie etere errereen 5 Analog nominal speed value 27 Analog speed command interface 29 34 AROS uscite ted dte 25 Axis Clamping SL 30 Axis feedback control 29 B sena euh Ades 32 Basic modules 5i ie eR 16 C Cable owervieuws 23 Commissioning and diagnostic aids 33 Commissioning wizard 33 33 Connecting 20 Context sensitive 31 29 Control 12 Control loop cycle 29 Cylindrical surface interpolation 25 D Data 39 Degrees of 42 DNC 41 Electromagnetic compatibility 43 Electronic handwheels
23. EMO 40 TINGremMoOPlUS as EE 40 TINGSGODe eoe 33 18 Touch 17 Trace T nctiOra 0 rc Ee ed tens 34 U USB iiie ho EU S 39 USB HUD secs tot aes 40 53 Workpiece measurement 17 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Stra e 5 83301 Traunreut Germany 49 8669 31 0 FAX 49 8669 5061 E mail info heidenhain de www heidenhain de DE HEIDENHAIN Vertrieb Deutschland 83301 Traunreut Deutschland 08669 31 3132 FAX 08669 32 3132 E Mail hd heidenhain de HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 08468 Heinsdorfergrund Deutschland 03765 69544 HEIDENHAIN Technisches West 44379 Dortmund Deutschland 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345 AR NAKASE SRL 165 Villa Ballester Argentina www heidenhain com ar AT HEIDENHAIN Techn Osterreich 83301 Traunreut Germany www heidenhain de AU FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fcrmotion com BA Bosnia and Herzegovina gt SL BE HEIDENHAIN NV SA 1760 Ro
24. EnDat optional 5 x 1 Vee or EnDat Weight 79 kg ID 511442 xx Power supply 85 V AC to 264 V AC Frequency 47 Hz to 440 Hz Power consumption 60 W A CFR CompactFlash Removable compact flash memory card is used as storage medium It contains the NC software and is used to store NC and PLC programs The storage medium is removable and must be ordered separately from the main computer CFR CompactFlash Free capacity for NC programs 300 MB Free capacity for PLC programs 50 MB No export license required ID 537067 51 The SIK component contains the NC software license for enabling control loops and software options It gives the main computer an unambiguous ID code the SIK number The SIK component is ordered and shipped separately It must be inserted in a special slot on the side of the TNC 320 The SIK component with the NC software license is available in various versions depending on the enabled control loops and options Further control loopscan be enabled later by entering a keyword HEIDENHAIN provides the keyword which is based on the SIK number When ordering please indicate the SIK number of your control When the keywords are entered in the control they are saved in the SIK component This enables and activates the options Should service become necessary the SIK component must be inserted in the replacement control to enable all required options There is a master keyword general key for putting the TNC 320 into
25. For docking the HR 550 FS on the machine ntegrated charger for HR 550 FS Connections to the control and the machine Integrated transceiver unit HRA 551 FS ID 731928 02 Weight Approx 1 0 kg For more information see the HR 550 FS Product Information sheet For HR 410 HR 520 For HR 550 FS with HRA 551 FS Connecting cable spiral cable to HR 3 m ID 312879 01 Connecting cable with metal armor BC JN ID 296687 xx Connecting cable without metal armor ID 296467 xx Adapter cable for HR HRA to MC n ID 296466 xx Extension cable to adapter cable 4 ID 281429 xx Adapter cable for HRA to MC Bei ID 749368 xx Extension cable to adapter cable ______ Bei ID 749369 Dummy plug for standard handwheels 2 ID 271958 03 Dummy plug for handwheels with FS 4 ID 271958 05 1 For cable lengths up to 20 m between MB and HRA 551 FS 2 For cable lengths up to 50 m between MB and HRA 551 FS See also Cable overview on Page 23 HR 130 HR 150 HRA 110 Panel mounted handwheel with ergonomic control knob It is attached to the MB 7 0 or the TE 7x5 either directly or an extension cable HR 130 W o detent ID 540940 03 With detent ID 540940 01 Weight Approx 0 7 kg Panel mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter HR 150 W o detent ID 540940 07 With detent ID 540940 06 Weight Approx 0 7 kg Handwheel adapter for connection of up to three HR 150 panel m
26. HEIDENHAIN 140 003 S 150 000 A 21 500 360 000 TNC 320 The Compact Contouring Control for Milling Drilling and Boring Machines Information for the Machine Tool Builder September 2012 TNC contouring control from HEIDENHAIN General information TNC 320 Contouring control for milling machines Up to 5 axes and closed loop main spindle Analog command interface to the drives 10 V Compact design Screen keyboard and computer all in one unit Dimensions 400 mm 470 mm 100 mm ntegrated 15 inch TFT color flat panel display Storage medium for NC programs CompactFlash memory card Programming in HEIDENHAIN conversational language e Standard milling drilling and boring cycles Touch probe cycles Short block processing time System test Controls motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems In these cases comprehensive tests of the complete system are required irrespective of the specifications of the individual devices Expendable parts In particular the following parts in controls from HEIDENHAIN are subject to wear Buffer battery Fan Standards Standards ISO EN etc apply only where explicitly stated in the catalog Note Microsoft Windows Windows 2000 Windows XP Windows Vista Windows 7 and the Internet Explorer are registered trademarks of Microsoft Corporation Validity The features and
27. IDENHAIN Software Key Generator xj HEIDENHAIN Kaes Software Key Generator This software makes possible to generate an activation code for software options on HEIDENHAIN controls These are then enabled completely but can only be activated once and only for a limited time E the necessary values and press Generate to generate the desired activation Tool tips help you automaticaly when entering the values SIKAD Option Im Days fo See OEM Key 1 1 fink to fie ID 533093 51 ID 533093 52 Necessary options 4 control loops 4 control loops 1st additional axis 5 control loops 4 control loops 1st additional axis Encoder input board 5 control loops Encoder input board 4 control loops 1st additional axis 2nd additional axis Encoder input board 5 control loops 2nd additional axis Encoder input board 4 control loops 1st additional axis 2nd additional axis 2 encoder input boards 5 control loops 2nd additional axis 2 encoder input boards 1 For the open loop spindle the TNC commands an analog nominal speed value for the spindle speed For the closed loop spindle position feedback is provided for example for oriented spindle stop 13 Options TNC keyboard Export license 14 The capabilities of the TNC 320 can also be adapted retroactively with options to meet new requirements These options are described on page 11 They are enabled by entering keywords
28. LLOSCOPE Maa Lo 33 API DATA Table function Trace function Log TeleService accessory 34 The DATA function enables the control to display the states or contents of the symbolic API markers and API double words This function requires that your PLC program use the symbolic memory interface Note The API DATA function does not provide usable display values with the iTNC 530 compatible memory interface API 1 0 The current conditions of the markers words inputs outputs counters and timers are displayed in tables The conditions can be changed through the keyboard The current content of the operands and the accumulators is shown in the statement list in each line in HEX or decimal code The active lines of the statement list are marked For the purposes of error diagnostics all error messages and keystrokes are recorded in a log The entries can be read using the PLCdesign or TNCremo software for PCs PC software for remote diagnostics remote monitoring and remote operation of the control For more information please ask for the Remote Diagnosis with TeleService Technical Information sheet Integrated PLC Overview The PLC program is created by the machine manufacturer either at the control with an external PC keyboard with USB connection or with the PLC development software PLCdesign accessory Machine specific functions are activated and monitored via the PLC inputs outputs The
29. NHAIN offers the RemoTools SDK development package It contains the COM components and the ActiveX control for integration of the DNC functions in development environments RemoTools SDK ID 340442 xx For more information refer to the HEIDENHAIN DNC brochure 41 Mounting information Clearances and mounting Proper minimum clearance Mounting and electrical installation Degrees of protection 42 When mounting the control components please observe proper minimum clearances space requirements length and position of the connecting cables Eeer 20 Leave space for air circulation and servicing Remember the following during mounting and electrical installation National regulations for power installations Interference and noise immunity Operating conditions Mounting attitude The following components fulfill the requirements for IP 54 dust protection and splash proof protection TNC 320 when properly installed Machine operating panel when properly installed Handwheel Electromagnetic compatibility Intended place of operation Likely sources of interference Protective mea sures Protect your equipment from interference by observing the rules and recommendations specified in the Technical Manual This unit fulfills the requirements for
30. an be moved synchronously to each other through high accuracy and dynamic position control With gantry axes more than one slave axis can be assigned to one master gantry axis They may also be distributed to several controller units Axes can be controlled by the PLC They are programmed through M functions or OEM cycles The PLC axes are positioned independently of the NC axes and are therefore designated as asynchronous axes Spindle Analog nominal speed value Position controlled spindle Encoder Tapping Oriented spindle stop Spindle override Gear ranges Second spindle Up to 100000 min The position of the spindle is monitored by the control HEIDENHAIN rotary encoder with sinusoidal voltage signals 1 or EnDat interface There are special cycles for tapping with or without floating tap holder For tapping without floating tap holder the spindle must be operated under position control With a position controlled spindle the spindle can be positioned exactly to 0 1 0 to 150 A specific nominal speed can be defined for each gear range The gear ranges are controlled by the PLC Up to two spindles can be alternately controlled You can switch from spindle 1 to spindle 2 through the PLC Because the second spindle is controlled instead of an axis the number of available axes is reduced by one 27 Encoders Overview Incremental encoders Reference mark Reference mar
31. do Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumo neumo vargus co il HEIDENHAIN Optics amp Electronics India Private Limited Chetpet Chennai 600 031 India www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co jp HEIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr Montenegro gt SL Macedonia gt BG HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes Ags Mexico E mail info heidenhain com ISOSERVE Sdn Bhd 56100 Kuala Lumpur Malaysia E mail isoserve po jaring my HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands www heidenhain nl NO PH PL PT RO RS RU SE SG SK SL TH TR UA US VE VN HEIDENHAIN Scandinavia AB 7300 Orkanger Norway www heidenhain no Machinebanks Corporation Quezon City Philippines 1113 E mail info machinebanks com APS 02 384 Warszawa Poland www heidenhain pl FARRESA ELECTRONICA LDA 4470 177 Maia Portugal www farresa pt HEIDENHAIN Reprezentanta Romania Brasov 500407 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 125315 Moscow Russia www heidenhain ru HEIDENHAIN Scandinavia AB 12739 Sk rholmen Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINA TN s r o 91101 T
32. em from contamination The USB ports are rated for a maximum of 0 5 A ID 354770 xx ID 624775 xx Cable length up to 5 m Cable length 6 m to 30 m with integrated amplifier USB 1 1 39 USB hub Cover Software for data transfer TNCremo accessory TNCremoPlus accessory 40 If you need further USB ports or if the supply current is not sufficient a USB hub is required The USB hub from HEIDENHAIN offers four free USB ports USB hub ID 582884 02 Power supply 24 V DC max 300 mA The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside An optionally available cover cap can be used to protect the ports from contamination Cover ID 508921 01 For transfer of files between the TNC and PC we recommend using HEIDENHAIN software This PC software package helps the user to transfer data from the PC to the control The software transfers data blockwise with block check characters BCC Functions Data transfer also blockwise Remote control only serial File management and data backup of the control Reading out the log Print out of screen contents Text editor Managing more than one machine Requirements Windows 2000 XP Vista 7 operating system Atleast 10 MB free hard disk space Serial or Ethernet interface In addition to the features you are already familiar with from TNCremo TNCremoPlus can also transfer the current content o
33. ength and diameter of the tool as well as the individual teeth The TNC 320 automatically saves the results of measurement in a tool table It is also possible to measure tool wear between two machining steps The TNC 320 compensates the changed tool dimensions automatically for subsequent machining or replaces the tool after a certain limit as for example after tool breakage With the triggering TT touch probes the disk shaped contact plate is deflected from its rest position upon contact with a stationary or rotating tool sending a trigger signal to the TNC 320 control Signal transmission to the control over connecting cable gt TT 140 Signal transmission over infrared beam to SE 642 transmitter receiver unit The TL laser systems operate without any contact A laser beam probes the length diameter or contour of the tool Special measuring cycles in the TNC 320 evaluate the information TL Micro 150 TL Micro 300 Electronic handwheels Overview HR 410 HR 520 Mount for HR 520 The standard TNC 320 supports the use of electronic handwheels HR 550 FS wireless handwheel or HR 410 HR 520 portable handwheel HR 130 panel mounted handwheel Up to three HR 150 panel mounted handwheels via HRA 110 Portable electronic handwheel with Keys for the selection of 5 axes Traverse direction keys Keys for three preset feed rates Actual position capture key Three keys
34. f the control s screen to the PC live screen This makes it very simple to monitor the machine TNCremoPlus ID 34044 7 xx DNC applications Overview HEIDENHAIN DNC option 18 RemoTools SDK accessory The development environments on Windows operating systems are particularly well suited as flexible platforms for application development in order to come to terms with the increasingly complex requirements of the machine s environment The flexibility of the PC software and the large selection of ready to use software components and standard tools in the development environment enable you to develop PC applications of great use to your customers in a very short time for example Error reporting systems that for example send the customer a text message to his cell phone reporting problems on the currently running machining process Standard or customerspecific PC software that decidedly increases process security and equipment availability Software solutions controlling the processes of manufacturing systems nformation exchange with job management software The HEIDENHAIN DNC software interface is an attractive communication platform for this purpose It provides all the data and configuration capabilities needed for these processes so that an external PC application can evaluate data from the control and if required influence the manufacturing process To enable you to use HEIDENHAIN DNC effectively HEIDE
35. fer to the TNC 320 brochure o NEN j e Machine interfacing Machine interfacing TNC 320 Page Error compensation d 32 Linear axis error 4 32 Nonlinear axis error d 32 Backlash 4 32 Thermal expansion 4 32 Integrated PLC 4 35 Program format Statement list 35 Program input on the TNC Via external USB keyboard 35 Program input via PC 4 35 Symbolic PLC NC interface 4 35 PLC memory 50 MB 35 PLC cycle time Typically 21 ms adjustable 35 PLC inputs 24 V DC 31 expandable via PL additional 25 on machine operating panel 6 PLC outputs 24 V DC 31 expandable by PL 6 Analog inputs 10 V Via PL 6 Inputs for PT 100 thermistors Via PL 6 Analog outputs 10 V Via PL 6 PLC functions 4 35 Small PLC window 4 35 PLC soft keys 4 35 PLC positioning 4 36 PLC basic program s 37 Integration of applications 36 High level language programming Python programming language used in combination with the PLC option 46 36 User interfaces can be custom Inclusion of specific user interfaces from the machine tool builder option 46 36 designed 1 Further PLC inputs outputs via PL 510 for connection to MC Machine interfacing TNC 320 Page Commissioning and diagnostic 33 aids ConfigDesign Software for creating the machine configuration 33 Integrated oscilloscope 4 33 Trace function 4 34 API DATA function 4 34 Table function 4 34 OnLine Monitor OLM 4 33 Log 4 34 TNCscope 4 33 Com
36. g of the NC axes cannot be superimposed on NC positioning Axes can be controlled by the PLC They are programmed by M functions or OEM cycles The PLC axes are positioned independently of the NC axes PC software for PLC program development The PC program PLCdesign can be used for easy creation of PLC programs Comprehensive examples of PLC programs are included with the product Functions Easy to use text editor Menu guided operation Programming of symbolic operands Modular programming method Compiling and linking of PLC source files Operand commenting creation of the documentation file Comprehensive help system Data transfer between the PC and control Creation of PLC soft keys PC requirements Windows 2000 XP Vista 7 operating system Atleast 20 MB free memory on the hard disk Serial interface Ethernet interface recommended Internet Explorer The Python OEM Process option is an effective tool for the machine tool builder to use an object oriented high level programming language in the control PLC Python is an easy to learn script language that supports the use of all necessary high level language elements Python OEM Process can be universally used for machine functions and complex calculations as well as to display special user interfaces Userspecific or machine specific solutions can be efficiently implemented Numerous libraries on the basis of Python and GTK are a
37. his own cycles for recurring machining tasks These OEM cycles are used in the same way as standard HEIDENHAIN cycles CycleDesign The soft key structure for the cycles is managed using the accessory CycleDesign PC program In addition CycleDesign can be used to store help graphics and soft keys in BMP format in the TNC Graphic files can be compressed to ZIP format to reduce the amount of memory used Tool management With integral PLC the tool changer is moved either via proximity Switch or as a controlled axis Tool management including tool life monitoring and replacement tool monitoring is carried out by the TNC 320 Tool measurement Tools can be measured and checked using the TT or TL tool touch probes accessory The control features standard cycles for automatic tool measurement The control calculates the probing feed rate and the optimal spindle speed The measured data is stored in a tool table Touch probe All touch probe data can be configured conveniently through a EN ERES ua configuration table All HEIDENHAIN touch probe systems are preconfigured eege mm and can be selected through a drop down menu 38 Data transfer and communication Data Interfaces Overview Ethernet Protocol Network connec tion Data transfer rate RS 232 C V 24 Data transfer rate Protocols Standard data transfer Blockwise data transfer LSV2 Adapter block USB USB cable The TNC
38. ing cycle structures Software for enabling SIK options for a limited time Software for data recording Software for remote diagnostics monitoring and operation Function library for developing customized applications for communication with HEIDENHAIN controls 1 Available to registered customers for downloading from the Internet 2 Available to all customers without registration for downloading from the Internet Page 19 17 18 16 40 22 Page Specifications Specifications Axes PLC axes Central drive Open loop axes Spindle Analog nominal speed value Digital control over PLC outputs Position controlled spindle Oriented spindle stop Gear shifting NC program memory Input resolution and display step Linear axes Rotary axes Interpolation TNC 320 3 closed loop axes optional 4th and 5th axis Max 2 second spindle can be controlled alternately with the first Up 100000 mir 0 1 um 0 0001 Page N N N oj Ol aoj N N N N N N M N N N oj Straight line Circle Helix Axis feedback control With following error With feedforward Cycle times Block processing Path interpolation Permissible temperature range 4 of 5 axes 2 of 5 axes Analog speed command interface 10 V X8 3 ms Operation In electrical cabinet 5 C to 40 C In operating panel 0 C to 50 C Storage 20 C to 60 C For further information re
39. k evaluation Output signals Absolute encoders EnDat interface Encoder inputs for position control 28 For speed and position control of the axes and spindle HEIDENHAIN offers both incremental and absolute encoders Incremental encoders have as measuring standard a grating consisting of alternate lines and spaces Relative movement between the scanning head and the scale causes output of sinusoidal scanning signals The measured value is calculated from these signals When the machine is switched on the machine axes need to traverse a reference mark for an accurate reference to be established between measured value and machine position For encoders with distance coded reference marks the maximum travel until automatic reference mark evaluation for linear encoders is only 20 mm or 80 mm depending on the model or 10 or 20 for angle encoders The routine for traversing the reference marks can also be started for specific axes via the PLC during operation reactivation of parked axes Incremental encoders with sinusoidal output signals with levels 1 Vpp are suitable for connection to HEIDENHAIN numerical controls With absolute encoders the position information is contained in several coded tracks Thus an absolute reference 15 available immediately after switch on Reference mark traverse is not necessary Additional incremental signals are output for highly dynamic control loops The TNC 320 features the se
40. llision Monitoring DCM option 40 If KinematicsDesign is connected with a control online operation is also possible with the programming station software then machine movements can be simulated graphically along with axis traverse With the iTNC 530 when DCM is active the working space is also simulated and any collisions or collision endangered components of defined objects are displayed in a definable color Depending on the control involved the visualization capabilities range from the pure depiction of the transformation sequence to wire models or on the iTNC to a complete representation of the working envelope 31 Error compensation Overview Linear error Nonlinear error Backlash Thermal expansion 32 The TNC automatically compensates mechanical errors on the machine Linear error can be compensated over the entire travel range for each axis The TNC can compensate for ball screw pitch errors and sag errors simultaneously The compensation values are stored in a table separate backlash can also be entered for each measuring point outside of the controlled system The play between table movement and rotary encoder movement on direction changes can be compensated in length measurements by spindle and rotary encoder This backlash is outside the controlled system
41. missioning wizard For analog axes Data interfaces 4 Ethernet 100 BaseT 39 USB 2 0 2 on the rear 1 on the front 39 RS 232 C V 24 4 39 Protocols 39 Standard data transfer 4 39 Blockwise data transfer 4 39 LSV2 4 39 Encoder inputs 28 Position 4 optional 5 28 Incremental 1 28 Absolute EnDat 2 1 28 1 Further PLC inputs outputs via PL 510 for connection to MC User functions User function Brief description Program entry Position entry Tool compensation Tool tables Constant contour speed Parallel operation Rotary table machining Contour elements Contour approach and departure FK free contour programming lt Standard fei I 19 om 4 4 4 SSG 5 4 TNC 320 Basic version 3 axes plus spindle 1st additional axis for 4 axes and closed loop or open loop spindle 2nd additional axis for 5 axes and open loop spindle HEIDENHAIN conversational DIN ISO via soft keys or via external USB keyboard Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates Incremental or absolute dimensions Display and entry in mm or inches Tool radius in the working plane and tool length Radius compensated contour look ahead for up to 99 blocks M120 Multiple tool tables with any number of tools Relative to the path of the tool center Relative to the 1001 5 cutting edge Creating a program with graphical support while another
42. n the touch probes ask for our brochure or CD ROM titled Touch Probes The TS touch trigger probes have a stylus for probing workpieces The HEIDENHAIN controls provide standard routines for datum setting and workpiece measurement and alignment The touch probes are available with various taper shanks Assorted styli are available as accessories Touch probe with cable connection for signal transmission for machines with manual tool change Touch probe for NC machines Touch probe with infrared signal transmission for machines with automatic tool change Compact dimensions Compact dimensions battery free power supply through integrated air turbine generator over central compressed air supply Standard touch probe with wide range infrared transmission and long operating time High probing accuracy and reproducibility low probing force The infrared transmission is established between the TS touch probe and the SE transceiver unit The following SE units can be combined with the TS touch probes SE 640 for installation in the machine s working space SE 642 common SE for TS and TT 449 otherwise same as SE 640 SE 540 for installation in the spindle head TS 220 SE 640 17 Tool measurement TT 140 TT 449 TL Micro TL Nano 18 The touch probes for tool measurement from HEIDENHAIN are suited for probing stationary or rotating tools directly on the machine The TNC 320 has standard routines for measuring l
43. nformation on dates registration etc call in Germany 49 8669 31 2293 or 31 1695 49 8669 31 1999 E mail mtt heidenhain de www heidenhain de 55 Other HEIDENHAIN controls Examples TNC 620 Information TNC 620 brochure Contouring control for milling machines e Up to 5 axes and closed loop main spindle HEIDENHAIN inverter systems and motors recommended Uniformly digital with HSCI interface and EnDat interface Compact design Screen keyboard and main computer housed in one unit MC 7110 Screen and main computer housed one unit 7120 and WEM separate keyboard with integrated ASCII keys mam cassa Dimensions 400 mm x 470 mm x 100 mm Integrated 15 inch TFT color flat panel display Dem 98 ene Storage medium for NC programs CompactFlash memory Programming in HEIDENHAIN conversational format or according to DIN ISO Standard milling drilling and boring cycles Touch probe cycles Short block processing time 1 5 ms E 640 Information 9 TNC 640 brochure Contouring control for milling and milling tuming machines Up to 18 axes and closed loop main spindle HEIDENHAIN inverter systems and motors recommended Uniformly digital with HSCI interface and EnDat interface 19 inch TFT color flat panel display e Storage medium HDR hard disk with 160 GB SSDR solid state disk wi
44. ol builder defines the traverse range The user can set additional limits to the traverse range if he wishes to reduce the working space Three different traverse ranges can be defined selection by PLC The TNC 320 can control a rotary axis with any axis designation A B U Special parameters and PLC functions are available for rotary axes with Hirth coupling 0 to 360 or 99 999 9999 to 99 999 9999 Feed rate in degrees per minute min 99 999 9999 to 99 999 9999 The machine tool builder defines the traverse range The user can set additional limits to the traverse range if he wishes to reduce the working space Various traverse ranges can be defined per axis using parameter sets selection by PLC A contour defined in the working plane is machined on a cylindrical surface 25 Tilting the working plane option 1 Synchronized axes option 24 PLC axes 26 The TNC 320 has special coordinate transformation cycles for controlling swivel heads and tilting tables The offset of the tilting axes and the tool lengths are compensated by the TNC The TNC can manage more than one machine configuration e g different swivel heads Tilting table Swivel head Synchronized axes move in synchronism and are programmed with the same axis designation With HEIDENHAIN controls parallel axis systems gantry axes such as on portal type machines or tilting tables c
45. osdaal Belgium www heidenhain be BG ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg BR DIADUR Ind stria e Com rcio Ltda 04763 070 Sao Paulo SP Brazil www heidenhain com br BY Belarus GERTNER Service GmbH 50354 Huerth Germany www gertnergroup com CA HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com CH HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland www heidenhain ch CN DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn CZ HEIDENHAIN s r o 102 00 Praha 10 Czech Republic www heidenhain cz 558571 28 5 9 2012 H Printed in Germany DK ES H FR GB GR HK HR HU JP KR ME MK MX MY NL Vollstandige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de TP TEKNIK A S 2670 Greve Denmark www tp gruppen dk FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 02770 Espoo Finland www heidenhain fi HEIDENHAIN FRANCE sarl 92310 S vres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk MB Milionis Vassilis 17341 Athens Greece www heidenhain gr HEIDENHAIN LTD Kowloon Hong Kong E mail sales heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu PT Servitama Era Toolsin
46. ounted handwheels and two switches for axis selection and for selecting the interpolation factor The first two handwheels are permanently assigned to axes 1 and 2 The third handwheel is assigned to the axes over a selection switch accessory or by machine parameters The position of the second selection switch accessory is evaluated by the PLC for example to set the proper interpolation HRA 110 ID 261097 04 Weight Approx 1 5 kg Selection switch With turning knob and cable ID 270908 xx HR 130 HR 150 HRA 110 Selection switch 21 Snap on keys Overview The snap on keys make it easy to replace the key symbols In this way the machine operating panel and HR handwheel can be adapted to different requirements The snap on keys are available in packs of 5 keys Axis keys iv Orange D 330816 42 D 330816 24 U D 330816 43 IV ID 330816 37 B D 330816 26 54 D 330816 36 V D 330816 38 2 D 330816 23 2 D 330816 25 W D 330816 45 Gray emm 2 2 Yt A D 330816 95 V D 330816 69 x D 330816 0W ID 330816 0R Xi Y E A D 330816 96 w D 330816 0G ID 330816 0V ID 330816 0D 3 We x Y D 330816 97 W D 330816 0H 29 D 330816 0N lt ID 330816 0E B4 IV Xt E B D 330816 98
47. rencin Slovakia www kopretina sk Posrednistvo HEIDENHAIN NAVO d o o 2000 Maribor Slovenia www heidenhain hubl si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San ve Tic LTD STi 34728 Umraniye lstanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan www heidenhain com tw Gertner Service GmbH Kiev 01133 Kiev Ukraine www gertnergroup com HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Co Ltd HCM City Vietnam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
48. rial EnDat 2 1 interface for the connection of absolute encoders Note The EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with integrated absolute rotary encoders Special adapter cables are available Incremental and absolute linear angular or rotary encoders from HEIDENHAIN can be connected to encoder inputs of the TNC 320 Inputs Signal level Interface Incremental Absolute EnDat 2 1 1 1 Switchable Input frequency 33 2 350 kHz 33 2 350 kHz Control Analog speed command interface Axis feedback control Servo control with following error Servo control with feedforward Central drive Control loop cycle times The position controller is integrated in the TNC 320 The motor speed controller and the current controller are located in the servo amplifier The TNC transmits the speed command signal through an analog 10 V interface connection X8 to the servo amplifier 7 Servo amplifier Machine Acceleration feedforward Velocity feedforward WK Machine slide Feed motor with linear Position controller Speed controller Current controller Power stage with tacho encoder Nominal ZY Nominal Nominal gt ee leg position speed curent B 4 Actual current Actual speed
49. s integrated help As integrated help As integrated help As integrated help As integrated help ID 551025 xx ID 208951 xx ID 628968 xx ID 348236 xx ID 344353 xx ID 741708 xx PDF Service and training Technical support Replacement control system Hotline Machine calibration Seminars HEIDENHAIN offers the machine manufacturer technical support to optimize the adaptation of the TNC to the machine including on site support In the event of a fault HEIDENHAIN guarantees the rapid supply of a replacement control system usually within 24 hours in Europe Our service engineers are naturally at your disposal by telephone if you have any questions on the interfacing of the control or in the event of faults TNC support 49 8669 31 3101 E mail service nc support heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de NC programming 49 8669 31 3103 E mail service nc ogm heidenhain de Measuring systems 49 8669 31 3104 E mail service ms support heidenhain de Lathe controls 49 8669 31 3105 E mail service lathe support heidenhain de On request HEIDENHAIN engineers will calibrate your machine s geometry e g with a KGM grid encoder HEIDENHAIN provides technical customer training in the following subjects NC programming PLC programming TNC optimization TNC service 9 Encoder service Special training for specific customers For more i
50. service that will unlock all options for a duration of 90 days After this period only those options with the correct keywords will be active The general key is activated via a soft key Manueller Betrieb 50 50 4 360 S IST 11 35 130x S OVR CFR CompactFlash SIK component Software Key Gen erator accessory NC software license Axis options Encoder input board Possible configurations The PC software makes it possible to generate an activation code for software options on HEIDENHAIN controls The selected option is enabled for a limited time 10 to 90 days It can only be enabled once You generate the desired activation code by entering the SIK number the option to be enabled the duration and a manufacturerspecific password Option enabling is independent of the general key SIK with software license and enabling for 4 control loops 3 axes and closed loop spindle 5 control loops 4 axes and closed loop spindle With the NC software license for three axes two additional control loops can be enabled retroactively 1st additional axis 2nd additional axis An additional encoder input board is required for configurations with five or more closed control loops Encoder input board Closed loop axes 3 4 Spindle Closed loop Open loop Closed loop Open loop Closed loop ID 354540 01 ID 353904 01 ID 554296 xx NC software license for 7 HE
51. sition following error monitoring Actual path traversed movement monitoring Position deviation at standstill Checksum of safety related functions Supply voltage Buffer battery voltage Operating temperature of the MC and CPU Running time of the PLC program In the case of hazardous errors EMERGENCY STOP message is sent to the external electronics via the control is ready output and the axes are brought to a stop The correct connection of the TNC 320 in the machine s EMERGENCY STOP loop is checked when the control system is switched on In the event of an error the control displays a message in plain language The HELP and ERR keys provide the user with context sensitive help This means that in the event of an error message the control displays information on the cause of the error and proposes solutions The machine tool builder can also use this function for PLC error messages KinematicsDesign is a PC program for creating adaptable kinematic configurations It supports Complete kinematic configurations Transfer of configuration files between control and PC When used with the iTNC 530 KinematicsDesign provides further conveniences Assignment table Kinematics description table Kinematics subfile description table Tool carrier kinematics description table Definition table for collision monitored objects CMO nitial and subsequent configuration of Dynamic Co
52. specifications described here apply for the following control and NC software versions TNC 320 with NC software version 340551 06 no export license required This catalog supersedes all previous editions which thereby become invalid Subject to change without notice Prerequisites Some of these specifications require particular machine configurations Please note also that for some functions a special PLC program must be created by the manufacturer Contents TNC contouring control from HEIDENHAIN Overview tables Control components Accessories Cable overviews Technical description Data transfer and communication Mounting information Overall dimensions General information Other HEIDENHAIN controls Subject index Please refer to the page references in the tables with the specifications 12 17 23 25 39 42 44 54 56 58 Overview tables Overview of TNC 320 components Control system TNC 320 Page Encoder input board Necessary as of 4 axes and closed loop spindle 13 Connecting cables 4 23 Accessories Accessories Electronic handwheels Workpiece touch probes Tool touch probes PLC input output system USB hub Programming station Snap on keys TNC 320 HR 410 portable handwheel or HR 520 portable handwheel with display or HR 550 FS portable wireless handwheel with display or HR 130 panel mounted handwheel Up to three HR 150 panel mo
53. startup in any block in the program returning the tool to the calculated nominal position contour to continue machining 4 Program interruption contour departure and return Datum managem 4 For saving any reference points Datum tables 4 Several datum tables for storing workpiece related datums Touch probe cycles 4 Touch probe calibration 4 Compensation of workpiece misalignment manual or automatic 4 Datum setting manual or automatic 4 Automatic tool and workpiece measurement Parallel secondary 4 Compensating movement in the secondary axis U V W through the principal axis X Y Z axes 4 Including movements of parallel axes in the position display of the associated principal axis sum display 4 Defining the principal and secondary axes in the NC program makes it possible to run programs on different machine configurations Conversational 4 English German Chinese traditional simplified Czech Danish Dutch Finnish French Hungarian languages 10 41 Italian Polish Portuguese Russian Cyrillic Spanish Swedish For more conversational languages see Options Options Option Option Asof NC ID Comment number software 34055x 0 Additional axis 01 ID 354540 01 Additional control loop 1 1 Additional axis 01 ID 353904 01 Additional control loop 2 8 Software option 1 01 ID 536164 01 Rotary table machining Programming of cylindrical contours as if in two axes Feed rate in distance per minute
54. th 32 GB Programming in HEIDENHAIN conversational format or according to DIN ISO Comprehensive cycle package for milling and turning operations 2 Constant surface speed D rri sees oo e Tool tip radius compensation Touch probe cycles SERE FK free contour programming een come Special function for fast 3 D machining ses Short block processing time 0 5 ms EEBS peces Bm TT T T POS CH TE EA GA CIS CIE 56 iTNC 530 Information iTNC 530 brochure Contouring control for milling drilling and boring machines and machining centers Up to 18 axes and closed loop main spindle HEIDENHAIN inverter systems and motors recommended e Uniformly digital with interface and EnDat interface TFT color flat panel display 19 inch or 15 inch Storage medium HDR hard disk with 160 GB SSDR solid state disk with 32 GB Programming in HEIDENHAIN conversational format with smarT NC or according to DIN ISO e Standard milling drilling and boring cycles Touch probe cycles FK free contour programming Special functions for fast 3 D machining Short block processing time 0 5 ms Automatic calculation of cutting data Pallet management a D D Led E D e o HIEN Si G 4 4 8820
55. th X t and X Y graphs are possible The following characteristic curves can be recorded and saved in six channels Actual value and nominal value of the axis feed rate Contouring feed rate Actual position Nominal position Following error of the position controller Nominal values for speed acceleration and jerk Actual values for speed acceleration and jerk Nominal value of analog output Content of PLC operands Encoder signal 0 A and 90 B Simultaneous graphic representation of the logic states of up to 16 operands markers words inputs outputs counters timers e Marker e Input I Output 0 Timer T Counter e poLogik X In order to simplify the adaptation of the axes and spindle the Commissioning Wizard for analog axes guides you step by step through the commissioning of any axis parameter set You can define the following machine parameters with the aid of the Commissioning Wizard Ascertain the algebraic sign of the axis Ascertain the axis traverse direction Ascertain the velocity at an analog voltage of 9 V e Ascertain the maximum acceleration of the axis Ascertain the k factor of the axis Ascertain acceleration feedforward control for the axis PC software for transferring the oscilloscope files to a PC Note The trace files are saved in the TNCscope data format ne OSCILLOSCOPE 3 190 3 5200 JOSCI
56. unted handwheels via HRA 110 handwheel adapter TS 220 touch trigger probe with cable connection or TS 440 touch trigger probe with infrared transmission or TS 444 touch trigger probe with infrared transmission or TS 640 touch trigger probe with infrared transmission or TS 740 touch trigger probe with infrared transmission TT 140 touch trigger probe or TS 449 touch trigger probe with infrared transmission or TL Nano laser system for contact free workpiece measurement or TL Micro laser system for contact free workpiece measurement For additional internal PLC inputs and outputs PL 510 consisting of PLB 51x basic module and modules 4 Control software for PCs for programming archiving and training Single station license with original control keyboard Single station license with virtual keyboard Network license with virtual keyboard Demo version with virtual keyboard or PC keyboard free of charge For further information refer to the TNC Programming Station brochure Accessories Software PLCdesign KinematicsDesign TNCremo TNCremoPlus ConfigDesign CycleDesign Software Key Generator TNCscope TeleService RemotTools SDK TNC 320 PLC development software Software for creating kinematics and initializing DCM Data transfer software Data transfer software with live screen Software for configuring the machine parameters Software for creat
57. vailable regardless of whether you want to create special algorithms for special functions or separate solutions such as an interface for machine maintenance software The applications created can be included via the PLC in the familiar PLC windows or they can be displayed in separate free windows that can be expanded to the TNC s full screen size PLC basic program The PLC basic program serves as a basis for adapting the control to the requirements of the respective machine It can be downloaded from the Internet These essential functions are covered by the PLC basic program Controlling all axes Clamped axes Homing the axes reference end positions Positioning the axes after reference run Compensating the axis temperature Feed rate control Controlling and orienting the spindle Tool changer Vertical PLC soft key row Displaying and managing PLC error messages Status display in the small PLC window Hydraulic control Control of the coolant system internal external air M functions Lubrication Chip conveyor Operation of the second spindle alternately with the first S coded spindle Positioning the spindle as an axis Operation with clamped axes Axes with central drive Axes with Hirth grid Indexing fixture PLC log Touch probes PLC support for handwheels Control of doors 37 Interfacing to the machine OEM cycles The machine tool builder can create and store

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