SEC 3500 OI Startup Basics Manual
Contents
1. Sensor Electronics Corporation Page 13 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Manual Minneapolis Minnesota 55436 August 4 2006 952 938 9486 Proof Draft 1 4 0 Basic SEC Relay Module Setup As mentioned in quick setup section 3 0 establishing an SEC 3500 Modbus 485 Loop bus network for the first time including the Relay Modules is a bit different The very first thing that needs to be accomplished in a mixed SEC 3100 amp SEC Relay module network is to first isolate each Relay module to be added without the interference and potential collision with other SEC devices As follows 1 Disconnect ALL SEC Relay Module devices from the bus 2 Perform all the steps in section 3 0 and note the number of devices found and the highest device ID this is the Last Device ID Found displayed when the scan is complete but do NOT leave the Manual Device Discovery screen Manual Device Discovery Search Parameters O01 Search To End Auto On Line Ending 1D suai dum D 4 Times To Try Each Device Search Progress Last Device ID Found 143 F Re S Currently Searching ID Attempts This Device So Far Searched 254 Found O02 74 Not Found 757 Stopped B Back To Main 3 If possible disconnect all SEC 3100 devices now 4 For each Relay module degfed to be added to the bus Ho the following one at a time a Add one SEC Relay module to the bus b Scan the entire ne2. ENTER ENTERYPASSHORD SVHBUL PREU Bh bb Vy BL Xp w LLL W LIL LYALL Page 6 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Sensor Electronics Corporation Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 2 Press the Supervisor Menu then Main Menu buttons or the Main Menu Key Login Supervi Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 August 4 2006 gds Remaining Until 300 Seconds Main Screen Current User Logged cl qc PATE aho e e 2aUuper yisor mode Seconds Remaining Until Automatic Logoff 200 Seconds Page 7 of 19 SEC 3500 OI Startup Basics Manual 952 938 9486 Proof Draft 1 Then press the Manual Device Discovery button ies ee eee ee ampere dotem ma E een ee and Login Control Lilo Peet Mc ee Current User Logged On Supervisor mode Seconds Remaining Until Automatic Losoff Manual Device e Discovery supervisor Menu J neg Rep ried Pad S T EE ET CPU i n A Stop Service Process Waiting for fully stopped state Elapsed Time 007 Le i nU Se ipm SUCNCETDEN be er eee Proces j Indicators RRs Ren D cc ATATA EE ASAT S TIME TUTUET E T 3 ILI GL EEN T EAT Be a EA eee A S Currently Running Run Request Stop Status Not Requested Stop Request Requested Sensor Electronics Corporation Page 8 of 19 SEC 3500 OI 5500 Lincoln Drive
3. 8 2006 01 19 Sensor Electronics Corporation Page 19 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1
4. 952 938 9486 Proof Draft 1 If so then this is either the first time the 3500 has been powered on or you do not have the Gas Monitoring loop setup configured properly or you have not detected any SEC 3500 compatible devices yet Otherwise if at least one compatible device is connected online and had been setup previously then at least one of the sixteen zone summary boxes would be green see below 71 OK Z2 OK Z3 OK ri OK Oxygen Senso Hydrogen Sen Methane Sens Chlorine Sen 25 OK 6 OK z8 OK i OK Chemical Bat Clean Room i E Power Genera Materials Tr 710 l 5 Incoming Che Fuel Storage e 205 025 15 OK 16 Model Shop QA Inspection 203 Main Zone Summary Menu Button Areas If this is the first time startup or scanning the loop for new devices the following must be performed do not follow this for loops that will contain SEC Relay Modules See Section 4 0 and in depth look at configuration in the Supervisor s Manual 1 The supervisor must login to the 3500 by either pressing the Menu button or touching the SEC logo at the bottom right of the screen as circled in red above selecting the Login Logout menu option shown below 2 1 Production Campus Loop eNom een Oe OK za ok Ee 7 Methane Sens Chlorine Sen 2i TRR 228 BOE SENSOR About SEC ELECTRONICS diii OK z8 OK 29 OK Main Shut of Pover Genera Materials Tr Login Logout D ox ans s 1 OK 213 OK 214 OK SN EN iMiGenera
5. SEC 3500 OI Startup Basics Manual V s E Sect toe Campus Loop Zh OK iia iiis iren io REM pm Chlorine Sen CE ELECTRONICS OK OK OK OK i OK TEES Bat ean Room oe Shut of xe Genera Materials Tr BLUE at 210 OK 711 OK 712 OK Incoming Che Fuel Storage General fisse 205 9 325 Hodel Shop QA Inspection 203 025 Main Zone Summary OK 08 09 2006 12 15 Not Logged On 21717 August 2006 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 952 938 9486 Table Of Contents l0 PU tpOSeassusiteniee ve avete Reo dus sua niente M ILS dus eM tee ioe 3 24 WOVCLVIOM cuti cpm MM ML CI M HMM 3 30 Firstime Setup Updatme Sebupicsvoesiivem e nts eut bu oem e Mua ain eerste 3 AW Basic SEC Relay Mod le Setupiusscessdusetepho e testae ed ecquid ci M clie umi 14 Sensor Electronics Corporation Page 2 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 1 0 Purpose This document describes how to get started with the SEC 3500 Operator Interface OI Panel It describes the basics of discovering SEC Modbus 485 devices and the basic startup configuration This document is NOT a detailed all encompassing Startup Basic Operator Supervisor or Technical User s Manual This manual is part of a documentation pack that contains all necessary information for using starting up configuring and enabling higher end f
6. Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 3 Then enter the start and ending device ID search range to search insure that Search To End is set to Yes and Auto On Line is set to Yes as shown below and press Begin Manual Device Discovery LLL MEE Parameters Start ID aaa Search To End Ending ID 4am Ye5 KE a RENE To Try Each Device Search Progress Currently Searching ID Attemots This Device So Far Searched O00 Found 000 Not Found 000 Stopped Back To Main Search Parameters Start ID GERM Search To End Yes 24 Search Progress Currently Searching ID 15 Attempts This Device So Far 4 Searched 015 Found 005 Not Found O10 Sensor Electronics Corporation Page 9 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 Found devices automatically are identified and brought on line Manual Device Discovery Search Parameters Auto On Line Yes Device 0016 Reading Sensor Parameters Please Wait Back To Main egin 4 When discovery is complete the Currently Searching ID will show the Ending ID the Attempts will have stopped counting and the popup Reading box will have disappeared as shown below Manual Device Discovery Sear
7. arm Materials Tr 5 59 os a8 710 Low Alarm 213 Low Alarm 214 Mid Alarm Incoming Che High Voltage Water Treatm ido o fides RIPE NN WEE mepnntWwAE iid Alarm 09 27 2006 23 23 SE Not Logged On BAG Zone Details Screen Showing Relay Module SEC 3500 OI Version 7 1 Production Campus Loop z07 Main Shut off Valves E i SE Corner Building 100 D evices SCHEME ed 001 On Line 00l Off Line 000 Close 4 5 Zone Details Mid Alarm 09 27 2006 23 28 Not Logged On Sensor Electronics Corporation Page 17 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 Bus Summary Screen Showing Relay Modules Overall SEC Bus Summary Devices Configured 254 On Line 254 Off Line 000 C47 0 00 ID 247 248 0 00 ID 248 249 O 00 ID 249 250 ID 250 Sensor Sensor Sensor RLY16 PSs L1 cue i nas ne n Eod t 1 fi 1 n I EN d 7 F p gt aJ 954 9000 ID 251 252 ID 252 953 0 00 ID 253 254 0 00 ID 254 Sensor RLY8 Sensor Sensor Sensor Electronics Corporation Page 18 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 Device Summary for Relay Modules Ne Le On 3 Coil Energized 09 2
8. ch Parameters Start ID Z5 Search To End Auto On Line Ending ID TES SS I Ame Times To Trev Each Device Search Progress Currently Searching ID 254 Attempts This Device So Far T 4 Searched 754 Found 006 Not Found 248 Back To Main Begi egin Sensor Electronics Corporation Page 10 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 fuese Back To Main next Manual Device Mamual Device Discovery Search Parameters SERDEN Search To End Auto On Line Ending ID Mast Yes i ot Yes Times To Try Each Device Search Progress CUoRHERETY Searching ID 254 httempts This Device So Far Searched 254 Found 466 Not Found 748 5 Then the Start Primary Loop screen transitions to the Main Screen Start Primary Detection Loop Manager Start Service Process Waiting for run state Elapsed Time 003 Process Control Indicators Currently Stopped Run Request Stop Status Stopped Stop Request Not Requested Target Screen Name Return to Home Zone Abort Sensor Electronics Corporation Page 11 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 6 The Main Zone Summary screen is displayed with the correct zone squares populated with newly discovered devices and
9. efer to the Supervisor s Manual for more advanced diagnostics and setup detail for this condition At this point then you must stop in this manual and continue in the Supervisor s Manual c If it was brought on line recall the device ID when it paused to be brought on line in step 4b above Make sure this ID is NOT at all in the range of the SEC 3100 devices noted in step 2 above above the highest device ID If it is conflicting or in that range follow the Supervisor s Manual to change the device ID Either way the Device ID should be changed since only the SEC 3500 can assign its network ID This should be done before proceeding to the next Relay Module device since Sensor Electronics Corporation Page 15 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 the next one could conflict with this one The device ID should be set to a value well above the SEC 3100 device range such as 200 254 Since some Relay Modules could arrive from the factory with values set to 254 it 1s a good idea to start setting them at 200 and incrementing each newly added Relay Module d Once the Device ID is changed take it off line Record the device ID and type e If you brought this device online then the total Found will increment by one in step 4b when you repeat it again for the next Relay Module to add which refers to the number in step 2 above Repeat s
10. l fisse High Voltage Water Treatm Select Screen m 001 101 23 Supervisor Menu aL OK QA Inspection aas Exit Menu OK 08 09 2006 12 15 SE j Not Logged On Qoo Sensor Electronics Corporation Page 4 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 Then pressing the Login Supervisor button as shown below System Security and Login Control Screen Log Off Current User Logged On P Nok Lessed On Login Supervisor Seconds Remaining Until Automatic Logoff QOH Seconds Login Mainten Login Update Passwords supervisor Menu Main Screen Then entering the Supervisor Name after pressing LOGON System Security and Login Control Screen Current lUser Lossed On Not Lodged On NDS Seconds Remaining Lo CI aa GEBURT aa CEE Se aa a ent eae SECURE ACCESS CONTROL NM Supervisor Login Required Lo i c RR asi LOGON ERIT Passwords Supervisor Menu Main Screen Sensor Electronics Corporation Page 5 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 Epigr the tnd Name using the popup keypad then press ENTER System Security and Logi Security and Login Control Screen og Off an ES USERNAME hk WW ord Xp LL Waal LYALL Main Screen Then enter the on the popup keypad and press
11. showing normal operation 3 OE X TER Hethane Sens OE OE mcs Bat Du Hain Shut of YS 10 es Ws E QA Inspection 08 09 2006 12 15 SE Not Logged On Periodic Flashing Communication Functioning Properly 7 Set the time and date press either the clock display at the bottom right corner of the screen or select Set HMI Clock from the Select Screen menu item from the Main Menu The screen is displayed below Change SEC 3500 OI Time and Date To change the time and date Press the date or time value below A popup entry pad appears Press ENTER to change field values By pressing the left and right arrow keys you can move from field to field By pressing the up and down arrow keys you raise or lower the specific field value The clock is set to the new value once you press ENTER again NOTE These are perm anent clock changes Current Date 48 09 7006 Current Time 17 15 49 Main Screen Sensor Electronics Corporation Page 12 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 8 To verify the 3500 Firmware Version press the SEC Logo at the top right corner of the Main Zone Summary screen or select the About SEC option from the Main Menu a popup appeaks displays such as this 952 938 9586 952 938 9617 sensorsalesisensorelectronic com relectronic com Main Zone Summary 08 09 2006 12 32
12. tep 4 until complete Manual Device Discovery Search Parameters Start ID HS Search To End Auto On Line Yes 254 No Times To Try Each Device Search Progress Last Device ID Found 250 Currently Searching ID 754 Attempts This Device So Far z Searched 254 Found 003 4 Not Found 251 Stopped Back To Main egin 5 When all is done attach all devices to the bus and restart the search as shown above It should show exactly the expected Found devices when you add the found from step 2 to the accumulation in step 4 in this example only one was performed The last Device ID Found should be equal to the last Relay Module device found If all looks proper then it is OK to return to normal operation Press the Back To Main button transitioning through the Primary Loop Start screen returning to the Main Zone Summary screen All expected devices should now show up in the zone tallies including the SEC Relay Modules added Sensor Electronics Corporation Page 16 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 SEC Relay Modules within a Zone SEC 3500 OI Version 2 1 Production Campus Loop 71 Mid Alarm z2 Low Alarm 73 Mid Alarm 74 Mid Alarm Oxygen Senso Hydrogen Sen Methane Sens Chlorine Sen SE 017 17 Be O67 s SENSOR rubi AE ru i ELECTRONICS 7 OK 29 Mid Al
13. twork from ID 1 to 254 with Auto On Line turned off and Times To Try Each Device set to 2 Sensor Electronics Corporation Page 14 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006 952 938 9486 Proof Draft 1 It should pause when it finds a new device which should show either SEC Relay 8 or SEC Relay 16 Note the device ID at this time If this is the proper device press Bring On Line when it appears if not press Abort to terminate the search If this process completes and it never pauses indicating a new device then either the device is not connected properly or it is conflicting with another device online Manual Device Discovery 7 ie Search Parameters OO1 Search Td End Auto On Line es Ending 1D Sm 4 Times o Try Fath Device Search Progress Last Device ID Found 143 Y Currently Searching ID Attempts This Device So Far 2505 Type Bring On Line _ i If it conflicts with another device on the bus such as an SEC 3100 that you left attached to the bus during this time notice that the Found counter is identical to what it was in step 2 Identifying this device can only be done by disconnecting all devices from the bus and deleting all devices from the database and changing the device ID This is beyond the scope of this document if you are a supervisor operator r
14. unctionality and is the first manual in the pack necessary for getting started 2 0 Overview The SEC 3500 OI Panel drives and masters the SEC 3500 Modbus 485 Digital Gas Monitoring Loop based on the loop attached SEC 3100 Digital Gas Transmitter slaves It draws information from all SEC 3100 Digital Gas Transmitters on the loop into a single location where all information 1s accessible and configurable In addition it adds features for controlling separate SEC Modbus 485 Relay modules allowing a central coordinated command and control center for a given loop The SEC 3500 OI is a self contained standalone intelligent touch screen Human Machine Interface Operator Interface Panel It contains various communication ports for RS485 communications RS232 Gas Status Text Dumps and 10 100mb Ethernet for Web based services It also contains a compact flash card socket for software updates and data logging It operates on 24vdc and permanently stores its program and non volatile data 1n internal flash memory There are NO disk drives 3 0 First Time Setup Updating Setup The very first time you turn on the SEC 3500 with a SEC 3500 Modbus 485 Digital Gas Monitoring loop connected with SEC 3100 Digital Gas Transmitter slave s attached you may have a blank main screen once it is powered up such as this Sensor Electronics Corporation Page 3 of 19 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual August 4 2006
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