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PC Configurator 1 Manual

1. Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 10 IR Probe Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 10 Nitrider Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 1 0 C Dual Temp Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 10 Page 61 of 116 Furnace Name This page allows the user to enter a furnace name and the process variable PV names you wish to be displayed Clicking on any of the values will display an input box The user can type in the desired text then press OK All values have a maximum length of twenty 20 characters SSi Instrument Configuration Utility File Options Help v 8 8 00 COSE CI Furnace Hame Batch 1 1258 mV Temperature 1 Temperature 2 STOPPED Temperature 3 Rem 00 00 Tot 00 00 lam Control Configurator screen shot of the Furnace Name menu option Page 62 of 116 Alarm Setup The 9200 Dual Loop controller can be configured to use three different alarms Each of the alarms consists of an alarm setpoint alarm type and alarm hysteresis The alarms come from the factory with a default configuration dependent on the application but also can be modified prior to shipment to your facility or in the field by a supervisor
2. Carbon Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Loop 2 Prop Band DB_ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO Page 40 of 116 Dewpoint Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Direct LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control NO Loop 2 Prop Band DB_ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB_ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP s
3. Default Configuration Carbon Parameter Value Alarm 1 setpoint 10 Alarm 1 type PV 1 NC Alarm 1 hysteresis 1 Alarm 2 setpoint 15 Alarm 2 type PV 2 NC Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 Dewpoint Parameter Value Alarm 1 setpoint 10 Alarm 1 type PV 1 dev NC Alarm 1 hysteresis 1 Alarm 2 setpoint 15 Alarm 2 type PV 2 dev NC Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 Page 63 of 116 02 Parameter Value Alarm 1 setpoint 100 Alarm 1 type PV 1 proc high Alarm 1 hysteresis 0 Alarm 2 setpoint 0 Alarm 2 type PV 1 proc high Alarm 2 hysteresis 0 Alarm 3 setpoint 0 Alarm 3 type PV 1 proc high Alarm 3 hysteresis 0 mV Parameter Value Alarm 1 setpoint 10 Alarm 1 type PV 1 dev NC Alarm 1 hysteresis 1 Alarm 2 setpoint 1 Alarm 2 type PV 2 dev NC Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 Multiloop Parameter Value Alarm 1 setpoint 0 Alarm 1 type PV 1 band NC Alarm 1 hysteresis 1 Alarm 2 setpoint 0 Alarm 2 type PV 2 band NC Alarm 2 hysteresis 1 Alarm 3 setpoint 0 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 Page 64 of 116 Vacuum
4. LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO Multiloop Loop 1 Prop Band DB_ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Single Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 60 LP 1 Low Limit 0 LP1 High Limit 100 LP 1 Zero SP stops control NO Loop 2 Prop Band DB ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO Page 43 of 116 Vacuum Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Single Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 0 LP1 High Limit 100 LP 1 Zero SP stops control NO Loop 2 Prop Band DB ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB_ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 L
5. Parameter Value Alarm 1 setpoint 2000 Alarm 1 type PV 2 proc low Alarm 1 hysteresis 1 Alarm 2 setpoint 301 Alarm 2 type PV 2 proc low Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 IR Probe Parameter Value Alarm 1 setpoint 10 Alarm 1 type PV 1 band NC Alarm 1 hysteresis 1 Alarm 2 setpoint 15 Alarm 2 type PV 2 band NC Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 Nitrider Parameter Value Alarm 1 setpoint 10 Alarm 1 type PV 1 dev NC Alarm 1 hysteresis 1 Alarm 2 setpoint 15 Alarm 2 type PV 2 dev NC Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 Page 65 of 116 C Dual Temp Parameter Value Alarm 1 setpoint 10 Alarm 1 type PV 1 band NC Alarm 1 hysteresis 1 Alarm 2 setpoint 15 Alarm 2 type PV 2 band NC Alarm 2 hysteresis 1 Alarm 3 setpoint 1400 Alarm 3 type PV 2 proc high Alarm 3 hysteresis 1 SSi Instrument Configuration Utility File Options Help 0 3 00 7 New Device Alarm 1 Parameter Value Setpoint 10 Alarm Type PY2 band HO Hysteresis 1 Smart Alarm Disabled ON Delay Time 10 STOPPED Rem 00 00 Tot 00 00 Program Control Run Hold Stop Soak Adjust Recipe Hold Alarm Configurator screen shot of the Alarm Setup menu option P
6. Relay Output 2 Loop 1 Forward Relay Output 3 Loop 1 Reverse Relay Output 4 N A Relay Output 5 Alarm 1 Relay Output 6 Alarm 2 Relay Output 7 Gauge 4 Relay SPA Relay Output 8 Alarm 3 Nitrider Relay Output 1 Loop 2 Forward Relay Output 2 Loop 1 Forward Relay Output 3 Event 1 Relay Output 4 Event 2 Relay Output 5 Alarm 1 Relay Output 6 Event 5 Relay Output 7 Event 6 Relay Output 8 Alarm 2 Page 71 of 116 C Dual Temperature Relay Output 1 Loop 2 Forward Relay Output 2 Loop 1 Forward Relay Output 3 Loop 1 Reverse Relay Output 4 N A Relay Output 5 Alarm 1 Relay Output 6 Alarm 2 Relay Output 7 Event 0 Relay Output 8 Loop 3 Forward Relay Output Choices Loopl fwd Event 2 Event 13 Loop rev Event 3 Event 14 Loop2 fwd Event 4 Event 15 Loop2 rev Event 5 IN relay SPA Loop3 fwd Event 6 INI relay SP B Loop3 rev Event 7 IN relay SP C Programmer alarm Event 8 IN2 relay SP A Alarm 1 Event 9 IN2 relay SP B Alarm 2 Event 10 IN2 relay SP C Alarm 3 Event 11 IN3 relay SP A Event 1 Event 12 IN3 relay SP B Page 72 of 116 Relay Setpoints This option is typically used for vacuum applications The 9200 dual Loop controller offers the user three pairs of configurable vacuum setpoints for each input Each pair of setpoints allows the user to configure both ON and OFF trigger points The values
7. The Event control provides the user manual control of actual event outputs This is useful when testing wiring and field devices Hold Instrument Number Clicking on this value will display an input box from which the user can select a new value The range is 0 to 11 Hold Minimum PV Clicking on this value will display an input box from which the user can select a new value The range is 0 to 4000 Hold Maximum PV Clicking on this value will display an input box from which the user can select a new value The range is 0 to 4000 Event for Program Run Clicking on this value will display an input box from which the user can select a new value The range is 1 to 15 Page 88 of 116 ssi Instrument Configuration Utility File Options Help alal gB a O 1 00 C 1700 F Omv Hold instrument number Hold Minimum PY Hold Maximum PY Event for Program Run Event for Program Reset Event 0 Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7 Event 8 Event 9 n Control Event 10 Run Hold Stop Soak Adjust Event 11 Run F J Event 12 Event 13 Event 14 Recipe Hold Alarm Event 15 STOPPED Rem 00 00 Tot 00 00 COMS Good Configurator screen shot of the Event Control menu option Event for Program Reset Clicking on this value will display an input box from which the user can select a new value The range is 1 to 15 Event 0 Through Event 15 Clicking on any of these val
8. Configurator 1 0 Rev A Software OPERATIONS MANUAL Super si egli nc 7205 i Cincinnati o 513 772 Dos 00 Di 4330 Fa Page 1 of 116 MANN lella 2 Ilaria 3 VERI S i a E GR RR RC GER RR at sasenctense E teases 20 Coniiptrtator Drop Down MED as oc ccc li ia a 23 Prosa Dipayan Ea O A I a 33 LLC RR RR RR RR 34 Avo batt E 0 i O ASIA GRANI E 36 Probe Biol t SCW coseno ereen eee e reae aei e a ra 37 PIU Loop SOND ARR ARAGONA RO E LEENE EREE ESS 38 Event Rui Programi SEP a OR TERA O NA E 47 CCTV TE SEMP iL A EE ENE EE EEE ERA 48 EESTE E A A E A SR AA E RR ER RIO 50 SDL ESSI E E T RE A E T ETN SI ZORO PSS A TADS i A ERE e 54 UL EL IRR ER RR RR RR I NA 56 REESE RO TOA ESE 60 POI CIR RR RE TE 62 I BISI aan ERO GR RR RR RIA IS 63 Relay US TAURUS iii aaa iaia ira 69 Relay ESILI CAR RR RO RR RR EI 73 UE ARLES RR RR RENE 74 AE ARR RR RR RI REI 81 LECCA and ATARDI SR RR RR odsunauaedeuacecadebuvs cease aeusactanacedomacuceeeane 85 REC RR RR RR RR E RA EI 87 CE RE RR RR SERIE CRT ERO 88 MANE DCU A E E OE A A E saedeccdvancecssepetuniadeccesaneancet niecescevne 90 Da MA iss E E O EE E E E E E E E N E E E T 93 GEENEN SE N a E E LA Ri 95 DREI e SO 1 oa aE A E OS RI PERA N sanieude E RANE 96 Alema PID Seite le iL ALL liana lia 98 Sal Pale INPUT elba iaia ada 99 Silicio 100 ADAM Module OMMEL COGEO iii ai a ala i aa 103 da Setpoint COMMON ei iii alal a ene 104 Dalai
9. Next Burnoff shown in minutes This value is a displayed calculation based on the burnoff time set in the Probe Burnoff Setup menu option Test Status This value displays the current testing status The list of possible values are Burnoff Burnoff Recovery Idle Impedance Recovery Impedance TestTimer This value shows the remaining time in seconds for the Burnoff Impedance Test Recovery MV This value is a display of the current millivolt input IC This value is a display of the current probe thermocouple input Start mV This value is a display of the millivolt input at the beginning of the burnoff Start TC This value is a display of the probe thermocouple at the beginning of the burnoff Last Burnoff This value shows the date and time of the last burnoff Last mpedance Test This value shows the date and time of the last Impedance test Last Recovery This value is a display of the time in seconds it took the millivolt input to return to 1 of the Start mV Last Min mV This value is a display of the minimum millivolts measured during the last burnoff Last mpedance This value is a display of the measured resistance in Kohms after the last impedance test Last Max TC This value is a display of the maximum measured probe thermocouple input during the last burnoff Page 34 of 116 ssi Instrument Configuration Utility File Options Help 718 800 CE ssi 2200 z Burnoff Impedan
10. T System Management 9200 192 168 1 200 hp 192 168 1 210 9100 192 168 1 222 batch 1 192 168 1 207 Configurator System Management form Page 24 of 116 5 Use the drop down menu next to Controller Type to select 9200 T System Management E x Manage Controllers Backup Restore 200 DoNotUse 192 168 1 48 Language SDS 192 168 1 91 TK_9200 192 168 1 57 Delete Add Name Jew Device Alarm Text Controtter co TT User Alarm 1 Ethernet 192 168 1 200 User Alarm 2 User Alarm 3 User Alarm 4 C Serial Com Port coma x user alarm a Baud 19200 z User Alarm 7 50 User Alarm 8 User Alarm 9 User Alarm 10 C SuperData fa User Alarm 11 User Alarm 12 Chart File none User Alarm 13 User Alarm 14 IT Display on overview User Alarm 15 User Alarm 16 Save Cancel User Alarm 17 Address Menus Security Set Defautt Configurator Add Controller section 6 Verify that the Ethernet address below Controller Type matches exactly the address of the controller being upgraded 7 Enter the name of the device next to Name then click the Save button 8 On the next screen click the Done button This will return the user back to the main form 9 On the upper right corner there will be a drop down menu Select the controller that needs to be upgraded Controllers that were recently added will be at the bottom
11. 1257 mV Filter Time Initial Scale 0 Full Scale 1000 Decimal Point Location 0 up scale 0 WA STOPPED Rem 00 00 Tot 00 00 03 Program Control Run Hold Soak Adjust Configurator screen shot of the Analog Input Setup menu option Page 74 of 116 Factory Default configurations Carbon INPUT 1 INPUT 2 INPUT 3 TC Type 1 25 volts S K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Dew Point INPUT 1 INPUT 2 INPUT 3 TC Type 2 5 volts S K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Page 75 of 116 Oz Oxygen Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC Type 1 25 volts B K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A mV Millivolts Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC Type 2 5 volts S K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scal
12. Page 83 of 116 OK and the displayed assignment under Value will be the current assignment type The following is a list of the options PV retrans PV3 retrans Loop 1 inc Loop 3 inc Loop 1 dec Loop 3 dec Loop 1 combo Loop 3 combo PV 2 retrans Input 1 retrans Loop 2 inc Input 2 retrans Loop 2 dec Input 3 retrans Loop 2 combo Input 4 retrans Combo example for carbon 4 12 mA Air 12 20 mA Gas Offset This is the starting point the Process Variable value at which you get 4 milliamps Clicking on this value will display an input box from which the user can select a new value Range This is a Process Variable value between 4 and 20 milliamps Clicking on this value will display an input box from which the user can select a new value Current Selection Provides the option of 4 20 mA or 0 20 mA control Clicking on this value will display an input box with a drop down list from which the user can select either of the two values listed above Offset and Range when assigned to a control loop Inc 0 4mA 100 20mA Dec 0 4mA 100 20mA Example if 4 20 mA 800 mV 1200 mV Offset 800 starting point Range 400 Page 84 of 116 Passcodes and Alarm There are four levels of menus in the 9200 Dual loop controller Operator Supervisor Administrator and SSi Special Operator Level These are functions typically handled by a furnace operator and do not require a passcode When an operator is l
13. Range Current Selection Multiloop Assignment Offset Range Current Selection Output 1 Output 2 loop 1 inc PV 1 retrans 0 0 200 200 4 20 mA 4 20 mA Output 1 Output 2 loop 2 inc PV 1 retrans 0 50 200 80 4 20 mA 4 20 mA Output 1 Output 2 loop 1 inc PV 1 retrans 0 0 200 3000 4 20 mA 4 20 mA Output1 Output 2 loop 2 inc PV 1 retrans 0 0 2000 20000 4 20 mA 4 20 mA Output 1 Output 2 loop 1 inc PV 1 retrans 0 0 200 3000 4 20 mA 4 20 mA Page 82 of 116 Vacuum Assignment Offset Range Current Selection IR Probe Assignment Offset Range Current Selection Nitrider Assignment Offset Range Current Selection C Dual Temp Assignment Offset Range Current Selection Assignment Output 1 Output 2 loop 1 inc PV 1 retrans 0 0 200 3000 4 20 mA 4 20 mA Output 1 Output 2 loop 2 inc PV 1 retrans 0 0 200 200 4 20 mA 4 20 mA Output 1_ Output 2 loop 1 inc PV 1 retrans 0 0 200 3000 4 20 mA 4 20 mA Output 1 Output 2 loop 2 inc PV 1 retrans 0 0 200 200 4 20 mA 4 20 mA The analog output assignment can be modified depending on your system requirements To change the Assignment first select which analog output you want to change by selecting it in the pull down menu just below the main menu list Clicking on this value will display an input box and then you can use the pull down menu to select the desired parameter Once selected click
14. The Connection button When the program starts the device is disconnected and the connect button will show Also the status bar in the bottom left corner will read Device Disconnected To connect to a device make sure that a device is selected from the drop down list located on the top right of the form and click this button While the Configurator is in the process of connecting the connect button will show If a connection is successful the connect button will show and the status bar in the bottom left corner will read COMS Good If the connection is not successful the connect button will remain and the status bar in the bottom left corner will read COMS Bad Clicking on this button again will disconnect the device 2 The Login button There are four levels of security with the Configurator Operator Supervisor Administrator and SSi Special Each level provides additional functionality with the Configurator software When the program starts the device is logged in as Operator and the login button will show a The Operator level does not require any passcodes To login at a higher level click on this button A dialog box will pop up with a field for a user name and password To login as Supervisor enter Supervisor as the user name and enter the level 1 passcode as the password The user name is not case sensitive If the login is successful the login button will show gold To login as Administra
15. button to leave the recipe in hold Once the recipe has been resumed the green highlights will return and the program status will be RUNNING again To stop the recipe click on Stop This will display a message box confirming the action Clicking on Yes will stop the program and clicking on No will cancel the action When the program has stopped the program status will be STOPPED The soak adjust option allows the user to manually change the length of a soak time To do this click on the Soak Adjust button This will display the Soak Timer dialog box Page 21 of 116 The current soak time will be displayed initially To set a new soak time change the hours and or minutes to the desired values and click on the Set button Note This change will only last for the current soak and will not be a permanent change To cancel the change click on the Cancel button Alarms The bottom right of the form is for any alarms during the program run If there is an alarm it will be displayed along with an ACK button to acknowledge the alarm To acknowledge the alarm click on the ACK button Once acknowledged the alarm message and ACK button will disappear Page 22 of 116 Configurator Drop Down menu 9200 Firmware Upgrade Procedure Overview The series 9200 firmware may require upgrades as determined by Super Systems Inc These upgrades can be performed at SSI or they may also
16. 0 to 4000 Trim Range The allowable specified range of control with the trim enabled typically set in the program Clicking on this value will display an input box from which the user can select a new Trim Range The range is 0 to 10000 Page 93 of 116 Use Curve This option manually turns on or off the custom curve entered in the Curve Entry menu option Clicking on this value will toggle between Yes and No Input Type Clicking on this value will display a drop down menu with the following choices voltage mA 124 ohm mA 249 ohm mA 499 ohm Valve Max This is the maximum valve range in units Clicking on this value displays an input box from which the user can select a new maximum value The range is 100 to 30000 Page 94 of 116 Set Menu Security The Set Menu Security menu option is a feature in the series 9200 that is used to limit access to certain pages and parameters that are vital to successful operation and communication of your instrument This page comes pre configured by Super Systems Inc and should not be adjusted without consulting SSI Clicking on a value will toggle between operator supervisor and administrator Ssi Instrument Configuration Utility File Options Help 0 8 00 soo _wooOaaoa Parameter value Caron best A Temp Program Edit supervisor Probe 1258 mv CO Factor Entry operator CO Factor Burnoff operator Program STOPPED Auxiliary I
17. 21 DEV_AL Deviation alarm N A N A Off temperature 22 HIGH_AL High limit Temperature N A N A alarm value 23 HIGH_PO High percent Temp PO N A N A output alarm value 200 24 LOW_AL Low limit alarm Temperature N A N A value 25 LOW_PO Low percent Temp PO N A N A output alarm value 200 Page 109 of 116 Events Group Value OPCODE Description Temperature Vacuum Option 40 EVT IN Wait for input Temperature N A Event number event setpoint OFF ON 2 0 or 1 4 EVT OUT Event output Temperature N A Event number setpoint OFF ON 2 0 or 1 42 MEVT Multiple event Temperature Event mask Event OFF ON OUT 0 output 0 setpoint bit map bit map 43 MEVT Multiple event Temperature Event mask Event OFF ON OUT 1 output 1 setpoint bit map bit map 44 MEVT Multiple event Temperature Event mask Event OFF ON OUT 2 output 2 setpoint bit map bit map 45 MEVT INO Multiple event Temperature Event mask Event OFF ON input 0 setpoint bit map bit map 46 MEVTIN 1 Multiple event Temperature Event mask Event OFF ON input setpoint bit map bit map Indentity Group Value OPCODE Description Temperature Vacuum Option 50 ID_SET Set ID ID number N A N A number value 51 ID_INC Increment ID N A N A N A number 52 ID_INQ ID number ID number N A Equal high inquiry value low Page 110 of 116 Temper
18. 50 of 116 Instrument Setup Ssi Instrument Configuration Utility File Options Help y ala B Honeywell UDC 3300 1258 mv slave 2 3 RUNNING 00 00 Rem 00 01 Tot 19 02 Program Control Run Hold Stop Soak Adjust Recipe Hold Alarm Configurator screen shot of the Instrument Setup menu option All devices on the same slave port must utilize the same protocol An address of zero 0 will disable the instrument Some controllers AC20 for example can provide dual functions atmosphere and events and must have the same address assigned for both Controller Clicking on this value allows the user to select which instrument will be used with the use of a drop down menu Atmosphere Controllers Temperature Controllers Event Controllers See below for a complete list of each Page 51 of 116 Port Clicking on this value will toggle between Slave 1 and Slave 2 Slave 1 terminals 5 6 Slave 2 terminals 22 23 Address Clicking on this value allows the user to select the address that corresponds with the controller selected with a range of 0 to 249 Atmosphere controllers SSI AC20 Yokagowa 750 Honeywell UDC 3300 Dualpro 1 modbus Dualpro 2 modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Carbpro v3 5 Carbpro v3 0 Carb PC 9200 LP1 IR Base Page 52 of 116 Temperature Controllers SSI 7EK Event controllers SSI AC
19. 9999 F 1700F 0 A Probe 9999 F 1257 mV il CO Factor TC1 200 TC2 Program 283 STOPPED TC3 Step Rem Run Time TC 4 Rem 00 00 Tot 00 00 TC 5 Inputs Outputs TC 6 03 Tc TC8 TC9 Tc 10 TC 11 TC 12 TC 13 TC 14 TC 15 TC 16 TC 17 TC 18 TC 19 TC 20 TC 21 TC 22 Configurator screen shot of the Zone Load TC Setup menu option Page 49 of 116 Port Setup Port setup is the communications definitions for the controller Please contact Super Systems Inc for more information regarding port setup It is strongly recommended that none of the settings be modified without technical support from Super Systems Inc Clicking on any of the values will display an input box that will allow the user to modify the current settings E ssi Instrument Configuration Utility File Options Help 7 0 8 20 Parameter Value Host 232 Baud TPC 642S SE Host 232 Mode Modbus Host 485 3 4 Baud 19200 Host 485 3 4 Mode Modbus Host 485 Address 1 Slave 1 5 6 Baud 19200 Slave 1 5 6 Mode Modbus Slave 2 22 23 Baud 19200 Slave 2 22 23 Mode Modbus STOPPED Rem 00 00 Tot 00 00 Can Control Sca i meme Ta Configurator screen shot of the Port Setup menu option Page
20. Control Mode Dual Reverse Low Limit 0 High Limit 100 0 set point sto Yes Cascade SPL n a Cascade SP U n a Program Control IN hip ntti Nb Run Hold Stop Soak Adjust IN2 high limit s No IN3 high limit s No PID auto switch Yes Switch Point1 1500 1700 COMS Goor Alarms y A Alarm 2 PB proportional band range 0 999 99 Reset range 0 99 99 Rate range 0 99 99 not typically used for heating carbon Probe a displayed value of the probe millivolts Process Variable a displayed calculation for the variable of the loop displayed Setpoint availability to change the setpoint indication of current setpoint Page 38 of 116 ACK Output a display of the output percentage for the selected loop and what type of control mode is being used Mode availability to change the output state from AUTO to MANAUL mode Integral Preset provides and offset for the starting point for PID control also referred to as Load Line or Manual Reset Cycle Time typically set to the valve travel time multiplied by 1 5 Setpoint Change Limit smart time feature that allows Process Loop to use PB only without Reset until the Process Variable drops below the percent output set under this category used to eliminate overshoot the Output percentage selected under this category must be above the normal operating output percentage
21. Name is the name the user wishes to give the controller This is how the Configurator will refer to this controller throughout Page 7 of 116 The Controller Type is a drop down list of all of the available controller types 9200 9220 9100 etc This refers to what kind of controller you are adding The Ethernet option specifies the IP Address of the controller The Serial option specifies the Com Port COMI COM20 the Baud 1200 115200 and the Address 0 250 The SuperData option specifies the channel for SuperData 1 128 The Chart File specifies the chart file to be used Clicking on the open button will display a Windows open file dialog box that will allow the user to navigate to the proper location if necessary Check the checkbox next to Display on overview if you want to display this on the Overview Display screen The right side of the form displays the alarms and the text for those alarms To change the text for an alarm double click on the specific alarm to change The Configurator will display an input box that will allow the user to change the current text value Clicking OK will change the text value and clicking Cancel will not change the text value To save these changes and add the controller click the Save button Click on the Cancel button if this controller is not to be added The bottom section of the form will become invisible again Edit a Controller Doubl
22. Offset Correction The ADAM Module Offset Correction menu option gives the user the ability to offset any input 1 8 on any ADAM Module 1 5 The offset can be in degrees or and it is typically used to compensate for incorrect T C wires Clicking on any of the values will display an input box from which the user can select a new offset The range is 500 to 500 E 55i Instrument Configuration Utility File Options Help sA RE afa Parameter Value jA ADAM Module 4 Input 1 f0 11 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 ADAM Module 2 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 ADAM Module 3 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Program Control Rem 00 00 1256 mY STOPPED Tot 00 00 Run Hold Soak Adjust Configurator ADAM Module Offset Correction menu option Page 103 of 116 Aux Setpoint Configuration See the menu option Instrument Setup for configuration prior to using Aux Setpoint Configuration This menu option allows for up to 3 slave instruments to have the setpoint retransmitted from one of the three control loops This menu option is typically used to retransmit an alarm setpoint value to an overtemp controller Offset Carbon 1 0 01 Temperature 1 1 Delay This is measured in seconds Clicking on the values for Retrans To Slave 1 Retrans to Slave
23. Putas Tie eos hehe ic LIL LL I LL ii ii 106 IERI IL AT NTS LAUDS cess ace sas ccndccdcece EE teen cidudaceeosaayeceensoey 107 ESCE WII ALBI MZRRSERO FOSSO ARR RS ARS OE ES SARO RAR ERE AEE SERRE EIA DIR 108 DI GIOVI SALO fe he doe E PEREZ RR GIR SER RON ER RAI ERE RCA PERE RC EER SERE ERA PERE RTAS ERRE RE E RAT SERE 109 Pism and RUMI iaia aa lalla 115 Main Menu Page 2 of 116 ssi Instrument Configuration Utility loj x File Options Help CAR BE ioia Program pispiay o TK 2200 z Parameter vaw r IA 0 amp Temp EVT_OUT 3 ON Probe 1257 mY SOAK 0 03 EVT CO Factor VT_OUT_4 0N Program STOPPED SOAK 0 03 Step Rem EVT_OUT 5 OH Run Time Rem 00 00 Tot 00 00 SOAK 0 03 Inputs EVT_OUT 3 OFF Outputs 03 EVT_OUT 4 OFF EVT_OUT 5 OFF SOAK 0 03 BRANCH 1 1 HO OP Program Control Run Hold Stop Soak Adjust Configurator main display The main menu consists of three sections File Options and Help File File gt Close This command will exit the Configurator application Options Options gt Settings This command will display the System Management form and clicking on this menu item is the same as clicking on the System Settings button Help Help gt About This will display a small about screen Click OK to close this screen Toolbar Buttons Page 3 of 116 The toolbar across the top of the form below the main menu contains five icons 1
24. Vac inquiry in N A Micron level Wait wait Micron gage 4 up wait down 107 VAC_INQ T_1 Vac inquiry in N A Torr level Wait wait Torr gage 1 up wait down 108 VAC_INQ_T_2 Vac inquiry in N A Torr level Wait wait Torr gage 2 up wait down 109 VAC_INQ_T_3 Vac inquiry in N A Torr level Wait wait Torr gage 3 up wait down 110 VAC_INQ_T_4 Vac inquiry in N A Torr level Wait wait Torr gage 4 up wait down Notes 1 Temperature column value of 301 disables the temperature data 2 Vacuum column value of 1 disables the vacuum data column for non vacuum opcodes 3 Temperature PO values for HIGH_PO LOW_PO and PO_INQ are offset by 200 I e 300 to 100 represents 100 to 100 4 Wait is until inband Wait up and Wait down are until value is reached 1 5 GRAMP is same as RAMP except temperature must be in band the same as for GSOAK Load TC s can hold RAMP if enabled 6 RAMPR uses a rate specification instead of time 7 GLSOAK is the same as GSOAK except only the low band limit applies I e PV gt SP limit 8 GHSOAK is the same as GSOAK except only the high band limit applies I e PV lt SP limit 9 Max hold time in vacuum column overrides the default max hold time for this step only 10 The multiple event opcodes uses a bit map mask to identify which events are addressed and a bit of the OFF ON state of those events Page 113 of 116 11 The TC zone inquiry checks all instruments d
25. Value A eee xe OF 1258 mV STOPPED Rem 00 00 Tot 00 00 Program Control COMS Good Configurator screen shot of the Auxiliary Analog Input menu option Page 106 of 116 Slave Communications Status The Slave Communications Status menu option displays a view all of the slave instruments communication status The levels of communication are BAD No communications 22 Considered bad check wiring configurations N A Not assigned possible interference OK Normally good possible interference OK All communications good Go to the menu option Port Set up to verify the protocol Go to the menu option Instruments Set up to verify the settings of instruments connected SSi Instrument Configuration Utility 5 x File Options Help Parameter vae a oe ta nc Temp Instrument 1 Probe 1257 mv Instrument 2 CO Factor Instrument 3 Program STOPPED Instrument 4 Step Rem Instrument 5 Run Time Rem 00 00 Tot 00 00 Instrument 6 Inputs Instrument 7 Outputs 03 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 Instrument 13 Instrument 14 Instrument 15 Program Control Instrument 16 Run Hold Soak Adjust Instrument 17 Instrument 18 Instrument 19 Instrument 20 Instrument 21 Instrument 22 Instrument 23 Instrument 24 Configurator screen shot of the Slave Communications Status menu option Page 107 of 11
26. a drop down list with the following values B NNM 160 mV C R 80 mV E S 40 mV J T 20 mV K 2 56 volts 4 20 mA N 1 28 volts ssi Instrument Configuration Utility i S x File Options Help 0 01 C 0 00 C 86 F 1400F Input 1 Type 9999 F 1256 mY Input 2 Type 200 Input 3 Type 282 STOPPED Input 4 Type Input 5 Type i Rem 00 00 Tot 00 00 Program Control Run Hold Soak Adjust Configurator SSi Analog Input Setup menu option Page 99 of 116 9200 Calibration Overview The series 9200 can be calibrated using the Operator Interface configurator software usually supplied with the system The series 9200 has three analog inputs Each range has a zero and span calibration value A cold junction trim value must be calibrated for thermocouple inputs There are two analog outputs each with a zero and span value Equipment needed A certified calibrator s with the ability to input and read millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required The Operator Interface method requires a PC with the Configurator Software loaded An Ethernet crossover cable is required Notes Input 1 terminals 31 and 32 Input 2 terminals 29 and 30 Input 3 terminals 27 and 28 Output 1 terminals 24 and 25 Output 2 terminals 25 and 26 Instructions 1 Go To or start the Configurator program on
27. associated with the probe burnoff as shown below Burnoff Time The amount of time from the beginning of the burnoff to the end of the burnoff measured in seconds Burnoff Recovery Wait Time The amount of time allotted to allow the probe measurements to return to a stable accurate range after the burnoff is complete This is measured in seconds The control output is held until this time is elapsed Burnoff Interval The amount of time between the beginning of one burnoff and the beginning of the next scheduled burnoff measured in minutes Burnoff Minimum Millivolts The minimum measured millivolt tolerance of the probe required to start a burnoff Burnoff Maximum Temperature The maximum measured temperature allowed during a burnoff If the temperature value is exceeded the burnoff will stop This is done to help maintain the life and the accuracy of your probe Page 37 of 116 PID Loop Setup PID is the tuning parameters entered for each Process Variable loop alx Fie Options Help CAR BE Joks PID Loop Setup heat chamber he Loop1 DI 102 110 Parameter Value LP2 94 110 100 Prop Band 0f 20 0 LP 3 91 110 100 Reset 0 10 Probe 94 F 0 mv Rate 0 00 Progra 101 edi RUNNI Probe 0 4mV Step 4 22 31 Process Varia 102 F Run Ti Rem 2 Tot 25 Setpoint 110 F Inputs Output 100 A Outputs 15 Mode auto Integral Preset 0 Cycle Time 20 Setpoint Chan OFF
28. entered are in engineering units based on input configuration The relay setpoints can only be used once the relays are assigned as such in the Relay Assignment section SSi Instrument Configuration Utility File Options Help z 3 a 8 oc ssi 2200 z Parameter Value emae OF Relay OH SP for IH1 A 1258 mV Relay OFF SP for IH1 A Relay OH SP for IN1 B Relay OFF SP for IN1 B Relay OH SP for IN1 C Relay OFF SP for IN1 C Relay OH SP for IN2 A Relay OFF SP for IH2 A Relay ON SP for IN2 B Relay OFF SP for IH2 B Relay OH SP for IN2 C Relay OFF SP for IH2 C Relay OH SP for IN3 A Relay OFF SP for IH3 A Relay OH SP for IH3 B Relay OFF SP for IH3 B Relay OH SP for IN3 C Relay OFF SP for IN3 C STOPPED Rem 00 00 Tot 00 00 Program Control Run Hold Stop Soak Adjust COMS Good Configurator screen shot of the Relay Setpoints menu option Page 73 of 116 Analog Input Setup The 9200 dual loop controller has three analog inputs Each of the inputs comes with a factory default configuration dependent on the application It can be modified prior to shipment to your facility or in the field by a technician or qualified trained person with the proper security code Analog I nput Terminals Analog Input 1 terminals 31 and 32 Analog Input 2 terminals 29 and 30 Analog Input 3 terminals 27 and 28 SSi Instrument Configuration Utility i P fm x File Options Help
29. of the furnace at heat Example if your furnace runs at 40 output at heat for you max load you should set your setpoint change limit to 60 Low Limit 100 High Limit 100 0 Setpoint Stops Control if you Setpoint is zero then all outputs are turned off Cascade SP Upper Limit only used in custom Cascade Control systems Cascade SP Lower Limit only used in custom Cascade Control systems In1 Shuts Down Control a yes no toggle used in conjunction with the Cascade Control feature and the input value In2 Shuts Down Control a yes no toggle used in conjunction with the Cascade Control feature and the input 2 value In3 Shuts Down Control a yes no toggle used in conjunction with the Cascade Control feature and the input 3 value PID Auto Switch a yes no toggle used to activate the PID Auto Switch the PID Auto Switch feature allows a user to define two PID Switch points After setting up the 3 sets of PID values in the Alternate PID Setup page the controller will automatically select which values are used based on the user configured switch points Switch Point 1 the temperature at which the controller will switch from Loop x Alternate PID 1 to Loop x Alternate PID 2 Page 39 of 116 Switch Point 2 the temperature at which the controller will switch from Loop x Alternate PID 2 to Loop x Alternate PID 3 Factory Default Configuration
30. of the list Page 25 of 116 E ssi Instrument Configuration Utility File Options Help 2 0 8 0 Program Display batch 1 Parameter Value Step 1 SETPT 1700 wait Step 2 SETPT 1700 1 00 wait Step 3 SOAK 0 01 Step 4 EVT_OUT 3 OH Step 5 SETPT 1600 wait Step 6 DELAY 5 Step 7 EVT_OUT 3 OFF Step 9 SOAK 0 01 Step 10 EVT_OUT 1 0N Step 11 ALARM 1 Step 12 EVT_OUT 1 OFF i TOGO dm CO Factor 200 Program 1 RUNHING Step Rem 8 00 00 Run Time Rem 00 01 Tot 18 28 Inputs Outputs Program Control Run Hold Stop Soak Adjust Configurator drop down menu for the controllers 10 Click the Connect icon and verify after a few seconds that the communications COMS link is Good by looking in the bottom left corner of the main screen You cannot proceed until the COMS are Good 11 Click the System Settings icon 12 Click on the Backup Restore tab at the top of the screen Page 26 of 116 T System Management E xi Manage Controllers _BackupMestore Attached Device Show Configuration Backup Controller Backup Files Controller s200 v Show Backup Remove Selected Backup Printer Setup Compare 5590 IV Active Device Run Comparison Print Results Printer Setup Parameter Compare TO RAW Data Menus Security Set Defau
31. the Step and Op code that the recipe is currently on If the program has been put on hold there will be a flashing yellow highlight across the current Step and Op code If the program has been stopped no line will be highlighted Whenever the user tries to hold resume or stop a program the Configurator will display a message box confirming the action Step Op code Temperatur Atmosphere Option e 1 Setpoint 1700 Wait 2 Setpoint 1700 1 0 Wait 3 Soak 0 01 4 Event output 3 ON 5 Setpoint 1600 Wait 6 Short delay 5 7 Event output 3 OFF 8 Setpoint 1600 0 8 Wait 9 Soak 0 01 10 Event output 1 ON 11 User alarm 1 12 Event output 1 OFF Sample Steps Op codes Temperatures Atmospheres and Options Page 33 of 116 Burnoff When a probe is in a furnace soot will collect in the end of the probe which will have a negative effect on the performance of the probe Burnoffs are used to clean out the built up carbon by burning it off of the probe Burnoff Clicking on this value allows users to manually initiate burnoff procedure The Test Status will then become Burnoff Impedance Test Clicking on this value manually turns on off the impedance test this can only be initiated manually This test lasts 30 seconds The Test Status will then become Impedance Test Cancel Clicking on this value will manually turn off both the burnoff and the impedance test
32. the changes Once the changes have been made or canceled the Users section will become invisible again To edit a current user s settings click on the user in the Users list and then click the Edit button This will display the Users section Enter the new settings and click the Save button Clicking the Cancel button will abandon the changes Once the changes have been made or canceled the Users section will become invisible again To delete a user select the user from the Users list and click the Delete button The Configurator will display a message box confirming the delete Clicking the OK button will delete the user and clicking the Cancel button will cancel the delete process This form will also allow the user to set the recipe security level To change this select the new level from the drop down list This new value will be set when the form closes Click the OK button to close the form or click the Cancel button to close the form and ignore any changes made that have not been set yet Page 14 of 116 The Set Default button will restore the factory defaults The user must use the SSi Special passcode to set the defaults After clicking on this button the Configurator will display a message box confirming the action Clicking on the Yes button will reset the defaults and clicking on the No button will cancel the set The Done button will close out the form 5
33. 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO C Dual T C Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Loop 2 Prop Band DB_ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO Page 46 of 116 Event Run Program Setup Event run program setup is used to start a program that is stored in the 9200 dual loop controller zero for buffered or by a defined event input Must be configured under menu option Event Control Used to define an event input to initiate a program start and to define which program to start zero starts the last program run from the contact closure The range of programs to run is 0 to 300 W ARNING If a JUMP to another program is used in a previous program the program that will run would be the last program jumped to not the first program ru
34. 2 or Retrans to Slave 3 will display an input box with a drop down list from which the user can select the new value The options are Off Loop 1 Loop 2 Loop 3 Clicking on any of the values for Setpoint Offset SI 1 Setpoint Offset SI 2 Setpoint Offset SI 3 Setpoint Delay SI 1 Setpoint Delay SI 2 or Setpoint Delay SI 3 will display an input box from which the user can select the new value Page 104 of 116 gt Aux Setpoint Configuration TK_9200 Carbon 0 01 C 0 00 C 0 A Temp 81 F 1400 F 100 A Ratrana to Sere t off Probe 9999 F 1256 mv Retrans to Slave 2 _ Off CO Factor 200 Retrans to Sise 3 off Program 282 STOPPED Setpoint Offset SI 1 32640 Step Ron I Setpoint Offset SI 2 Mn Run Time Rem 00 00 Tot 00 00 Setpoint Offset SI 3 32640 inputs Epone Daa il Outputs 3 Setpoint Delay SI 2 32640 Setpoint Delay SI 3 32640 Configurator Aux Setpoint Configuration menu option Page 105 of 116 Auxiliary Analog I nput This menu option shows the process variables for the 3 analog inputs of the 9200 dual loop controller It also shows the input types and any information from attached slave analog input modules ssi Instrument Configuration Utility File Options Help A BE pops CT xf Parameter
35. 3 gt gt To add all of the menu options at once click on the Add All button EA To remove a menu option select the desired menu option of the right and click on the Remove button lt To remove all of the menu options at once click on the Remove All button lt lt pac To add a menu option to a specific position click on the menu option on the right where the new option will be inserted click on the menu option on the left to add and click on Ins gt the Insert button The Security button will allow the user to modify existing users and even add different users Click the OK button or the Cancel button to close the form Page 13 of 116 xl Operator Supervisor Administrator Recipe Security Level Supervisor Cancel Configurator Security Setup screen To add a new user click on the New button This will display the Users section immediately below the Users list and the command buttons Enter the User Name and select the appropriate Access Level Operator Supervisor or Administrator If the Access Level is Supervisor or Administrator it is recommended that the user supply a password Click on the Set Password button to set a password This will bring up the Change Password dialog box Once a User name has been given and a password has been set click the Save button to save the settings Click Cancel to abandon
36. 6 Manual Event Control The Manual Event Control menu option in the 9200 Series Configurator software shows the user all of the events 0 15 and their current status It also allows the user to manually control the status of any event by clicking on the value A single click will toggle the status of each event to either ON or OFF SSi Instrument Configuration Utility g E lol x Fie Options Help 7 0 3 00 STOPPED Rem 00 00 Tot 00 00 03 Program Control Run Hold Stop Soak Adjust 3335353333335323 Configurator screen shot of the Manual Event Control menu option Page 108 of 116 Vacuum Opcodes Control Group Value OPCODE Description Temperature Vacuum Option 0 NO OP No operation N A N A N A 1 BRANCH Branch to step True step False step N A number number 2 GOSUB Go to subroutine N A N A Program number 3 JUMP Jump to program N A N A Program number 4 LIMIT Time limit on N A N A Time in wait hours minutes 5 PIDLOAD Load PID set Loop 1 set Loop 2 set Loop 3 set 6 RESET Reset values and Program Step number N A start program number 7 SET_WAIT Set wait limits Temperature N A N A value 8 RUN_SLAVE Start arecipe ina Program Step number Instrument slave inst number number Alarm Group Value OPCODE Description Temperature Vacuum Option 20 ALARM User alarm N A N A Alarm number 1 100
37. E Yokagowa 750 Honeywell UDC 3300 Dualpro 1 modbus Dualpro 2 modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Unipro v 3 5 Unipro v 3 0 Carbpro v3 5 slave Carbpro v3 0 slave 10pro Dualpro in C 9200 LP1 9200 LP2 9200 LP3 9100 LP2 Eurotherm 2704 ipl Eurotherm 2704 ip2 Eurotherm 2704 ip3 VC base 1 VC base 2 VC base 3 VC base 4 AIPC SSI 7SL SSI Flow Board UMD 800 LP1 Yokagowa 750 E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v3 5 Carbpro E v3 0 Eurotherm 2500 Ssi 8 8 Page 53 of 116 Zone Assignments A zone assignment on the 9200 dual loop controller allows the recipe programs to change setpoints on all slave instruments of a multi zone furnace up to 5 zones Only used when running recipes Slave Instrument Setup must be configured prior to Zone Assignment setup Assignments The zone assignment number with a choice of 0 through 4 ATM Instrument Number The slave instrument number assigned to an atmosphere controller with a range of 0 to 12 SSi Instrument Configuration Utility loj xi File Options Help Parameter VYaue ATM Instrument Humber 0 Atm Zone Number Temp Instrument Number RUNNING Temp Zone Humber 00 02 Rem 00 11 Tot 00 01 1257 mY 03 Program Control Run Hold Soak Adjust Configurator screen shot of the Zone Assignments menu option Page 54 of 116 ATM Zone Number The zone within which
38. P 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO IR Probe Loop 1 Prop Band DB_ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Page 44 of 116 Loop 2 Prop Band DB ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB _ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO Nitrider Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Single Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Loop 2 Prop Band DB ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Page 45 of 116 Loop 3 Prop Band DB ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset
39. P Download software on your PC 28 click on the square box with the three periods marked on it J This box is located to the right of the drop down menu near the top of the screen 29 use this pop up screen to navigate to the firmware version stored on the local PC that you wish to use The user should see that firmware name and version to the right of User Program 30 Identify the Serial Number and IP address of the controller you wish to upgrade from the list of items on your network it will only be one unit if you are hooked up directly to the 9200 through its Ethernet port Select the 9200 controller from this list with a single click It should be highlighted When you complete the next step the 9200 will not control your system Page 29 of 116 31 Click the Download button toward the top of the screen on the right side Wait until the progress bar finishes and the bottom text box on the screen reads Searching for Boards 32 Exit the UDP Download software 32 Go To or start the LocateIP software on your PC 33 Identify the controller being upgraded by its serial number 34 Click the Configure button on the upper left side of the screen Use the drop down menu to identify the controller being upgraded Click on the controller Click on the OK button to the right of the drop down menu Make a note of the IP Address 35 Manually change the IP address to matc
40. The Edit Recipes button The Edit Recipes button is available to users of all access levels This form allows users to manually edit a recipe HM Edit Recipes TK_9200 b Load Save as b oniine Device Show Clipboard Management Last Edited Configurator Edit Recipes screen The box in the top left of the form is where the user can select which recipe 0 300 to load Use the up or down arrows or just type in the recipe number and click on the Load button The recipe steps will be filled in the white area on the form Once the Load button has been clicked the Save As will be enabled and the box to the right of the Save As button will be filled with the recipe number selected The current date and time will also be shown next to Last Edited on the bottom of the form To save the loaded recipe as a different recipe number use the up or down arrows or just type in the new number 0 300 in the box next to the Save As button and click this button If a recipe already exists in this location the Configurator will display a message box asking for confirmation Clicking on the Yes button will overwrite the recipe Clicking on the No button will not overwrite the recipe The drop down list next to the Save As recipe number box is a list of the available locations to load the recipes from and save the recipes to The options are Online Page 15 o
41. The program status will be RUNNING TK_9200 Parameter Value Step 1 EVT_OUT 3 ON Probe 9999 F 1256 mV Step 2 SOAK 0 03 CO Factor 200 Step 3 EVT_OUT 40H Program 282 RUNNING Step 4 SOAK 0 03 Step Rem 6 00 02 Step 5 EVT_OUT 5 OH Run Time Rem 00 05 Tot 00 07 step 6 00 s Step 7 EVT_OUT 3 OFF Faro zak Configurator program running display The Hold button will put the recipe on hold but it will not stop the recipe To hold a recipe click on the Hold button The Configurator will display a message box confirming the action Clicking on Yes will hold the recipe and clicking on No will not hold the recipe Once the program has been held the Hold button will say Resume there will be a flashing gold highlight across the program display and the Program program number and program status from the right side of the form will be gold The program status will be IN HOLD TK_9200 v Parameter Wale ser AF EON Probe 9999F 1256 mV 3 i ee CO Factor 200 Sten a Saree Program 282 IN HOLD step ae Pa on Step Rem 6 00 03 ep 5 Run Time Rem 00 06 Tot 00 14 Step6 SOAK 0 03 Inputs Step 7 EVT_OUT 3 OFF no Configurator program hold display To continue running the program click on the Resume button Clicking on the Resume button will display a message box confirming the action Click the Yes button to resume the recipe Click the No
42. Type 2 5 volts K K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Parameter Definitions TC Type The thermocouple type for most applications can be modified depending on your specific needs Please note that in some applications some of the inputs DO NOT allow the user to modify the TC type To change the TC type first select which input you want to change by selecting it in the pull down menu just below the main menu list Clicking on the Value will display an input box and then you can use the pull down menu to select the desired parameter Once selected click OK and the displayed TC type under Value will be the current type The following is a list of the options S 12 5 volts T 781 25mv 2 5 volts 1 25 volts 78 125 mV 19 53125 mV NM 4 20 mA 25 volts AZZATAAD Filter time The filter time is a factory applied averaging tool used to help maintain steady control in high EMI environments The filter time should not be adjusted with consulting SSI Clicking on this value will display an input box from which the user can select a new value Initial Scale Clicking on this value will display an input box from which the user can select a new value Page 79 of 116 Full scale Clicking on this value will display an input box from which the user can select a new value Deci
43. Yaue ane i OF Decimal Place 1258 mv Gain Deadband 0 STOPPED Enable Opit Rem 00 00 Tot 00 00 Trim Enable Target Setpoint Trim Range Use Curve Input Type Valve Max Cron Control Configurator Valve Inputs menu option Page 92 of 116 Valve I nputs This option is used only for Nitriding applications Valve 1 Nitrogen Valve 2 Ammonia Valve 3 Dissociated Ammonia D A Valve 4 spare Decimal place The number of places shown after the decimal point Clicking on this value displays an input box from which the user can change the decimal place The range is 0 to 4 Gain The amount of response speed of the valve Clicking on this value displays an input box from which the user can change the gain The range is 0 to 200 Deadband This is measured in units of flow scfh Clicking on this value displays an input box from which the user can change the deadband The range is 0 to 32000 Enable Enable allows the user to manually turn the valve on or off Clicking on this value will toggle between Yes and No Output This is the measured output shown in percentages Trim Enable Trim Enable allows the user to manually turn the trim on or off Clicking on this value will toggle between Yes and No Target Setpoint This is measured in units of flow scfh Clicking on the value will display an input box from which the user can select a new setpoint The range is
44. age Setup dialog box seen above Clicking on the Printer button will allow the user to select a printer to use as explained above The R W Data button will display the raw data from the selected controller Y Read Write Raw Data b 2 10 x 200 10 0 16 Read Write Raw Data screen The user must use the SSi Special passcode to access the R W Data screen Values can be written directly to the controller through this screen Select the Read Offset to start reading data Select the Write Offset and click on the Write button to write data to a specific Modbus register A dialog box will be displayed where the user can enter the new value The Menus button will allow the user to add or remove menu options for a specific login level Page 12 of 116 T Menu Designer amp Security Setup i x Login Level operator Slave Communications Status Program Display Manual Event Control Burnoff Probe Burnoff Setup Auxiliary Instruments PID Loop Setup Auxiliary Analog Input Event Run Program Setup Zone Load TC Setup Zone Assignments Furnace Setup Default Wait Limits Furnace Hame Alarm Setup Relay Assignments Cancel Configurator Menu Designer amp Security Setup Use the drop down list at the top of the form to select which login level to change To adda gt menu option select the desired menu option on the left and click on the Add button
45. age 66 of 116 Setpoint This value is the setpoint for the alarm Clicking on this value will display an input box from which the user can select a new value The range is from 9999 to 9999 Alarm Type This value is the type of alarms used Clicking on this value will display an input box with two 2 drop down lists from which the user can select a new value The values in the first list box are Process High Process Low Band Normally Open Band Normally Closed Deviation Normally Open Deviation Normally Closed The values in the second list box are PV 1 Value PV 2 Value PV 3 Value Input 1 Value Input 2 Value Input 3 Value POI Value PO2 Value PO3 Value Hysteresis This value is the Hysteresis value Clicking on this value will display an input box from which the user can select a new value The range is from 0 to 9999 Smart Alarm This value is a display of the Smart Alarm status Clicking on the value will toggle the status between Disabled and Enabled ON Delay Time This value is the ON Delay Time Clicking on this value will display an input box from which the user can select a new value The range is from 0 to 9999 Page 67 of 116 Programmer Alarms The programmer alarm provides the ability to trigger specific alarms when a program is running They can be user defined alarms ranging from Programmer Alarm 1 99 or be specific alarms occurring during the program User defined programmer a
46. ailable groups Select the appropriate group name and click on OK to proceed or click on Cancel to not proceed with the delete Clicking on the OK button will delete the group Recipe Transfer Recipe Transfer Source z Destination Online SSi Device ree f EO ewe Maen a m Configurator Recipe Transfer section This area allows a user to transfer recipes from one device or PC Group to another device or PC Group The top two drop down lists in the Recipe Transfer area are for the source of the transfer and the destination of the transfer Each item in the drop down lists consists of two parts The first part is the type of item There are only two options for the type Online or Offline Online means that the device is online and it is connected via the Configurator The second part of the item is the name of the item This could be SSi Device which is an SSi instrument and is only applied to an online device Another option is PC Group which is an offline group Any other PC Groups created in the Offline Groups will also be listed Select the source of the recipe transfer and the destination of the recipe transfer To transfer only 1 recipe select the recipe number from the top Recipe number box by using the up and down arrows or by typing in the recipe number and click on the top Send button The cursor will become an hourglass while the recipe is tr
47. ame the group selector with the same name of the controller used in step Number 7 Click the OK button 22 In the Recipe Transfer section of the form make sure that directly next to source is Online SSi Device 23 In the Recipe Transfer section of the form use the drop down menu to the right of destination to select Offline insert controller name used in Step Number 22 24 In the Recipe Transfer section of the form there are two rows that allow the user to select recipes Use the bottom row to select recipe 1 on the left and recipe 300 on the right side This will save all the recipes from 1 to 300 Page 28 of 116 T Recipe Management 7 E xl Recipe Logo Offline Groups Group pc Group Type Recipe Transfer Source Online SSi Device Destination Online SSi Device Send Recipe Recipe Send Printing Source Recipe Print Preview Recipe Print Setup Recipe Management form 25 Click the Send button The user must wait until the status bar is complete and all 300 recipes have been saved before attempting to move on or click on any items 26 Click the Done button in the top right corner then click the Done button on the Edit Recipes form The configuration and recipes have been saved 27 Go To or start the UD
48. ansferring and the cursor will become the arrow again when the transfer is finished To transfer a group of recipes use the bottom two Recipe number boxes Use the left number box to select the starting recipe number for the transfer by using the up or down arrow buttons or by typing in the recipe number Use the right number box to select the ending recipe number for the transfer Click on the bottom Send button to begin the transfer The Send button will now say Cancel and the progress bar will mark off the progress of the transfer Recipe f to B00 GAG 22 300 Configurator Recipe Transfer progress Page 18 of 116 Note Depending on the number of recipes being transferred this process may take a few minutes Clicking on the Cancel button will allow the user to cancel the transfer Once this button has been clicked the Configurator will display a message box confirming the action Click on the Yes button to stop the transfer and click on the No button to continue with the transfer Printing Printing Source Online SSi Device Recipe f l Print Preview Configurator Recipe Printing section Recipe This area allows the user to print out the recipe steps Select the source of the recipe from the drop down list next to Source To print just one recipe click on the top number box and select the recipe to print by using the up or down ar
49. ature Group Value OPCODE Description Temperature Vacuum Option 60 GRAMP Guaranteed Temperature N A Ramp time in ramp temperature setpoint hours minutes 61 PO_INQ Test percent output Temp PO N A Wait wait up value 200 wait down 62 QUENCH Start quench cycle Quench Quench Speed low temperature time minutes speed high 63 RAMP Ramp setpoints Temperature N A Ramp time in setpoint hours minutes 64 RAMPR Ramp at rate Temperature N A Ramp time in setpoint degrees per minute 65 SETPT Setpoint Temperature Loop or None wait setpoint instrument wait up wait down 66 TC_INQ Temperature inquiry Temperature N A Wait wait up level wait down 67 ZONE_OF Set offset zone Temperature N A Zone number F offset 0 to 4 display 1 5 68 QTCset Quench temperature Temperature N A N A setpoint setpoint 69 SET_AUX Set aux instrument Setpoint value N A Instrument setpoint number 70 TC_Z_INQ Temperature zone Temperature N A Wait wait up inquiry level wait down 71 GZRAMP Guaranteed Temperature N A Ramp time in ramp TC zone setpoint hours minutes 72 Z_SETPT Setpoint TC zone Temperature Loop or None wait setpoint instrument wait up wait down Page 111 of 116 Time Group Page 112 of 116 Value OPCODE Description Temperature Vacuum Option 80 SOAK Soak N A N A Soak time in hours minutes 81 DELAY Short
50. ay Output 5 Alarm 1 Relay Output 6 Alarm 2 Relay Output 7 Alarm 0 Relay Output 8 Alarm 3 Dewpoint Relay Output 1 Loop 2 Forward Relay Output 2 Loop 1 Forward Relay Output 3 Loop 1 Reverse Relay Output 4 Burn off Relay Output 5 Alarm 1 Relay Output 6 Alarm 2 Relay Output 7 Event 0 Relay Output 8 Alarm 3 Page 69 of 116 0 Relay Output 1 Loop 2 Forward Relay Output 2 Loop 1 Reverse Relay Output 3 Event 0 Relay Output 4 Event 1 Relay Output 5 Event 2 Relay Output 6 Event 3 Relay Output 7 Alarm 1 Relay Output 8 Alarm 2 mV Relay Output 1 Loop 2 Forward Relay Output 2 Loop 1 Forward Relay Output 3 Loop 1 Reverse Relay Output 4 Burn off Relay Output 5 Alarm 1 Relay Output 6 Alarm 2 Relay Output 7 Event 0 Relay Output 8 Alarm 3 Multi loop Relay Output 1 Loop 1 Forward Relay Output 2 Loop 1 Reverse Relay Output 3 Loop 2 Forward Relay Output 4 Loop 2 Reverse Relay Output 5 Loop 3 Forward Relay Output 6 Loop 3 Reverse Relay Output 7 Alarm 1 Relay Output 8 Alarm 2 Page 70 of 116 Vacuum Relay Output 1 Event 0 Relay Output 2 Event 1 Relay Output 3 Event 2 Relay Output 4 Event 3 Relay Output 5 Alarm 1 Relay Output 6 Alarm 2 Relay Output 7 Loop 1 Forward Relay Output 8 Loop 1 Reverse IR Probe Relay Output 1 Loop 2 Forward
51. be performed at your facility while in use The series 9200 will not maintain control of your system while this upgrade takes place and all precautions must taken prior to beginning this procedure Equipment Required e APC with an Ethernet port and a cross over cable e The Super Systems Configurator software e e The LocateIP software e The Serial Number Utility software e The UDP Download software A PC with an Ethernet port and a crossover cable is required The Super Systems Configurator software the LocateIP software the Serial Number Utility software and the UDP Download software are all required Instructions 1 Go To or start the Configurator program on your PC 2 The Configurator has a toolbar menu in the upper left From left to right the icons will be referred to as A Connect B Login 8 g C Show Overview Display amp D System a E Edit Recipes 2 3 Click the Login icon Enter the password obtained from Super Systems Inc for that day into the Password text box on the login form No username is required when logging in as SSi Special Click on the OK button If the login was successful the lock will change to a red lock NOTE If you have only one 1 9200 previously connected and running you can SKIP Steps No 4 5 6 7 8 amp 9 Page 23 of 116 4 Click the System Settings icon amp then click the Add button System Management form This will display the
52. ce Test Cancel STOPPED Hext Burnoff In Test Status Timer sec mv TC Start mV Start TC Last Burnoff 2 21 2006 10 19 09 PM Last Impedance Test Invalid Last Recovery 0 Last Min mv 1257 Last Impedance 0 00 fon Control Last Max TC 9999 i a Soak At Alarms A 1258 mV Rem 00 00 Tot 00 00 al COMS Good Configurator screen shot of the Burnoff menu option Page 35 of 116 Auxiliary Instruments This page is simply a display of the current process variables of each of the auxiliary instruments communicating with the 9200 dual loop controller For set up of the auxiliary instruments go to the menu item Instrument set up SSi Instrument Configuration Utility File Options Help yla gB CS sz x Parameter value Carbon os Temp OF Instrument 1 Probe 1258 mv Instrument 2 CO Factor Instrument 3 Program STOPPED Instrument 4 Step Rem Instrument 5 Run Time Rem 00 00 Tot 00 00 Instrument 6 Inputs Instrument 7 Outputs Instrument 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 Instrument 13 Instrument 14 Instrument 15 Instrument 16 Instrument 17 Instrument 18 Instrument 19 Instrument 20 Instrument 21 Instrument 22 Instrument 23 Instrument 24 Program Control Run Hold Stop Soak Adjust Configurator screen shot of the Auxiliary Instruments menu option Page 36 of 116 Probe Burnoff Setup Allows the user to modify the settings that
53. delay N A N A Delay time in seconds 82 DOW_INQ Day of week N A N A SUN MON TUE inquiry WED THU FRI SAT 83 G_SOAK Guaranteed N A Max hold Soak time in soak temperature time hours minutes 84 GHSOAK GSOAK high N A Max hold Soak time in limit only time hours minutes 85 GLSOAK GSOAK low N A Max hold Soak time in limit only time hours minutes 86 TOD_INQ Time of day N A N A Time in 24 hour inquiry form hours minutes 87 GTCINQDEL Guaranteed TC Delay Time Control Wait wait up wait inquiry delay TC or down load TC s 88 GZ_SOAK Guaranteed N A Max hold Soak time in soak TC zone time hours minutes 89 GHZSOAK GSOAK high N A Max hold Soak time in limit only zone time hours minutes 90 GLZSOAK GSOAK low N A Max hold Soak time in limit only zone time hours minutes Vacuum Group Value OPCODE Description Temperature Vacuum Option 100 RLY_INQ Relay state Off step On step Gage ABC inquiry 101 RLY_SP_M Relay setpoint ON setpoint OFF setpoint Gage ABC in Micron in Micron in Micron 102 RLY_SP_T Relay setpoint ON setpoint OFF setpoint Gage ABC in Torr in Torr in Torr 103 VAC_INQ_M_1 Vac inquiry in N A Micron level Wait wait Micron gage 1 up wait down 104 VAC_INQ M_2 Vac inquiry in N A Micron level Wait wait Micron gage 2 up wait down 105 VAC_INQ_M_3 Vac inquiry in N A Micron level Wait wait Micron gage 3 up wait down 106 VAC_INQ M 4
54. der 7 Type in the full path to the notes file that you copied comments tsv into 8 Click Import and after a few seconds click OK Notes should appear at the times and dates that they were entered If you choose you can also back up the datalog data to the computer It is probably a good idea In the ssi comp folder on your flash card you should find a lot of files with COMPDT as the first 6 letters of their name These are daily datalog files If you back all of these files up to your computer network you can delete them from the flash card We have noticed improved performance with fewer compressed datalog files Page 115 of 116 Revisions Revision Description Date A General Updates 2 12 2007 Page 116 of 116
55. e Groups section of the form use the drop down menu to the right of Group to select Group used in Step Number 22 59 In the Recipe Transfer section of the form use the drop down menu to the right of Source to select Offline Group used in Step Number 22 60 Make sure the Destination is Online SSi Device 61 In the Recipe Transfer section of the form there are two rows that allow the user to select recipes Use the bottom row to select recipe 1 on the left side and recipe 300 on the right side This will restore all the recipes from 1 to 300 Page 31 of 116 62 Click the Send button The user must wait until the status bar is complete and all 300 recipes have been restored before attempting to move on or click on any items 63 Click the Done button and then click the Done button on the Edit Recipes form The configuration and recipes have been restored 64 Exit the Super Systems Inc Configurator software Using the Analog Input Setup section of the Super Systems Inc Configurator manually change Input 1 range to 1 25 volts Page 32 of 116 Program Display The program display page in the 9200 Series Configurator software is simply an overview of the recipe that is currently running Under the PARAMETER column is a list of the steps in the recipe Under the VALUE column are the Op codes Temperatures Atmospheres and Options There is a green highlight across
56. e Mode Degrees F or degrees C Page 57 of 116 Programmer Program format for editor and display interface Type Displays programmer types and allows for a change in control mode Atmosphere I nstrument Allows for a slave instrument or internal to be the defined atmosphere control device Temperature I nstrument Allows for a slave instrument or internal to be the defined temperature control device Event I nstrument Allows for a slave instrument or internal to be the defined event control device Quench Instrument Allows for slave instrument or internal to be the defined quench control device End of Quench Event Tells the programmer which event to signal end of quench related to which relay it is assigned Quench Speed Event Tells the programmer which event will signal the quench speed Quench Run Event Tells the programmer which event will signal quench run Nitrider Bias Offset association value measured in percentage for dissociation Televac on RS232 Changes the 232 port to communicate with the Televac from slave to master Also changes slave 1 to host mode to accommodate for the loss of the slave port Multi Loop Display Allows for the display to show any combination of loops on Multi Loop Mode only Date and Time Displays the current date and time Cascade Inhibit Enable or Disable Page 58 of 116 PV Difference Cutback The temperature difference betwe
57. e Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Page 76 of 116 Multiloop Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC Type K K K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Vacuum Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC Type K K K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling Linear Microns Linear Microns Linear Microns Page 77 of 116 IR Probe Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC Type 2 5 volts S K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 10000 10000 Decimal Point 0 0 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Nitrider Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC Type 1 25 volts 4 20 mA K Filter Time 8 8 8 Initial Scale 0 0 0 Full Scale 1000 500 10000 Decimal Point 0 3 0 Location Open T C Up Scale Up Scale Up Scale Input Offset 0 0 0 Scaling N A N A N A Page 78 of 116 C Dual Temp Parameter Definition INPUT 1 INPUT 2 INPUT 3 TC
58. e click on the specific controller that is to be modified to begin editing Change the necessary values click on the Save button to save the changes or click on the Cancel button to cancel this operation See the above section Add a Controller for a description of the different fields Delete a Controller Click on the specific controller that is to be deleted Click on the Delete button to delete this controller The Configurator will display a message box asking the user to confirm the delete Clicking on the Yes button will delete the controller Clicking on the No button will cancel the delete Page 8 of 116 D System Management x Manage Controllers i Backup Rest Attached Device Show Configuration Backup Controller Backup Files Controller 9200 DoHotuse X Backup File 1 60 03 24 2006 8 59 32 AM Show Backup Remove Selected Backup Printer Setup Compare 9599 DoHotise M Active Device 1 60 03 24 2006 8 59 32 AM v Run Comparison 1 60 03 24 2006 8 59 32 AM Printer Setup Parameter Compare TO Configurator Backup Restore Display The Backup Restore display allows the user to create a backup of a controller configuration or restore a controller to a previous configuration Attached Device This area contains two buttons Show Configuration and Backup Controller The Show Configuration button will display a standard te
59. ed determines the calculations and scaling for the Process Variable Any time this selection is changed it is necessary to reset the factory defaults to ensure all parameters have been changed to the new Process Variable Clicking on this value will display an input box with a drop down list from which the user can select a new PVT Type Page 56 of 116 Nitrider Mode These modes are selected to determine what calculation is used and what is used as a variable in the calculation Clicking on this value will display an input box with a drop down list from which the user can select a new mode The modes are H2 and Dissociation NH3 and Dissociation H2 NH3 and Dissociation H2 and Nitriding Potential NH3 and Nitriding Potential H2 NH3 and Nitriding Potential H2 and H2 Control NH3 and NH3 Control H2 Cell Type Allows for two different Hydrogen cell types Hi should be used unless instructed by Super Systems Inc Hi H2 H2 RS232 Comms Changes the 232 port to communicate with the cell from slave to master Also changes slave 1 to host mode to accommodate for the loss of the slave port Temperature Display Internal the temperature loop is controlled by the 9200 SPP using an external temperature instrument for control LP3 Control This is the Loop 3 Control The possible values are None Temperature or Back Pressure N2 Valve YES or NO NH3 Valve YES or NO D A Valve YES or NO AUX Valve YES or NO Temperatur
60. efined in the temperature zone mapping and waits for all instruments to satisfy the condition 12 The RUN slave opcode onlt applies to SSi programmers 13 GZ_SOAK GLZSOAK GHSOAK GZRAMP Z_SETPT and TZINQ operate the same as the OPCODES without the Z except that all instruments defined in the temperature zone assignments must meet the required condition Branch and Limit OPCODES The branch and limit opcodes perform special functions for opcodes that precede them in a program The opcodes that can use the branch and or limit opcodes are EVT IN amp MEVT IN x Wait for input event EVT OUT amp MEVT OUT x Event output ID_INQ ID number inquiry PO_INQ Test percent output SETPT Setpoint TC_INQ amp TZINQ Temperature inquiry DOW_INQ Day of week inquiry TOD_INQ Time of day inquiry VAC_INQ M_1 Vac inquiry in Micron gage 1 VAC_INQ M_2 Vac inquiry in Micron gage 2 VAC_INQ M 3 Vac inquiry in Micron gage 3 VAC_INQM 4 Vac inquiry in Micron gage 4 VAC_INQ T_1 Vac inquiry in Torr gage 1 VAC_INQ_T_2 Vac inquiry in Torr gage 2 VAC_INQ T 3 Vac inquiry in Torr gage 3 VAC_INQ T 4 Vac inquiry in Torr gage 4 The branch and limit opcodes must always follow the opcode to which they apply and if used together the limit opcode is placed before the branch The limit opcode sets a maximum amount of time to wait for the condition to become true For example if a TC_INQ 1700wait up is followed b
61. elect a new vacuum value The range is from 0 to 32000 mvVX 1 32 Clicking on this value will display an input box from which the user can select a new millivolt value The range is from 0 to 32000 Page 96 of 116 E ssi Instrument Configuration Utility File Options Help 7 0 8 00 E 519 00 gt Curve Type Reset Rate Vac1 mv 2 Vac 2 mv 3 Vac 3 mY 4 Vac 4 mY 5 Vac 5 mv 6 Vac 6 mv 7 fan Control Vac 3 te Sn Vac 8 mv 9 Alarms A Vac 9 mv 10 Vac 10 mv 11 Vac 11 COMS Good 1258 mV STOPPED Rem 00 00 Tot 00 00 Configurator Curve Entry menu option Page 97 of 116 Alternate PI D Setup Allows for up to 16 sets of PID values to be used on all three loops via the programmer Typically used for vacuum applications with the programmer OPCODE PIDSELECT SSi Instrument Configuration Utility File Options Help 2 08 3 0 atternate PID Setup ssi 9200 Parameter vawe STOPPED Integral Preset High Limit i Rem 00 00 Tot 00 00 Low Limit Cron Control Soak Alarms a Page 98 of 116 SSI Analog I nput Setup The SSi Analog Input Setup menu option allows the user an input selection of 5 inputs per module It is configurable for voltage of T C universal input and typically used for Load T Cs and Auxiliary Flow Meters Clicking on any of the values will display an input box from which the user can select the input type from
62. elect the device from the first drop down list and the specific file for the comparison from the second drop down list The user can select the device where the file to compare to is from the third drop down list and the file to compare to can be selected from the fourth drop down list Once all of the necessary information has been setup the user can click on the Run Comparison button If the devices are identical the Configurator will display a message box If the devices are different the Configurator will fill the Parameter Compare and To fields below the Compare section with the differing values Page 11 of 116 Compare 9200 DoNotUse T Active Device 1 60 03 24 2006 8 59 32 AM x Tk _9200 E Print Results 1 59 03 27 2006 9 36 07 AM Printer Setup Revision 1 60 1 59 PVT name 1 Batch 1 994 PVT name 2 Temp_1 Temperature 1 PVT name 3 Temp_2 Temperature 2 PVT name 4 Temp_3 Temperature 3 IP Address 192 168 1 56 192 168 1 57 Configurator Compare section with different files Clicking on the Print Results button will print out the Device Comparison Report which is a hard copy of the results of the comparison listed on the form When the Print Results button is clicked the Configurator will display the Print Preview dialog box seen above The user can change the printer settings by clicking on the Printer Setup button This will display the P
63. en the furnace and the load is used to maintain a maximum difference between the two Cascade Lower Range EOPV The temperature at which to start the cutback of the output Cascade Upper Range EOPV The high limit of the temperature cutback at which the output reaches zero Page 59 of 116 Default Wait Limits The 9200 dual loop controller uses default wait limits in conjunction with recipe programs The wait limits are in place to help make sure a recipe will not continue to the next step until the temperature atmosphere or both are within the specified range The wait limits are both plus and minus the value of the setpoint specified in the recipe You can define specific wait limits per program that supersede the defaults with the specific wait limit OP CODE per program SETWAIT Factory Default configuration Carbon Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 0 10 Dewpoint Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 10 02 Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 1 0 mV Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 10 Multiloop Parameter Value Default Wait Limit for Temperature 15 Default Wait Limit for Atmosphere 10 Page 60 of 116 Vacuum
64. f 116 Device which is the device that the Configurator is currently connected to PC Group and any other offline groups that have been added through the Management button which will be discussed shortly If PC Group or any of the other offline groups are selected then a Recipe Descriptor line will become visible just under the Save As button This is a text description of the recipe To modify any of the steps in the recipe double click on the row of the step that will be modified This will display the Recipe Step Edit form E Recipe Step Edit x Opcode Temperature Setpom Atmosphere Setpoint Event Number event output v for fa OH I Disable M Disable Commet Cancel Configurator Recipe Step Edit form The drop down list under Opcode allows the user to select the specific opcode that will be used in the recipe step If a Temperature Setpoint or an Atmosphere Setpoint is needed these can be set using the up or down arrows or by just typing in the value If these are not needed check the Disable checkbox and the boxes will become unavailable Note for some opcodes the display text will change and the Recipe Step Edit form will look slightly different to accommodate the different types of values associated with each opcode but the functionality of each item will remain the same The box es on the right side of the form is the action or value that sh
65. gram 282 io STOPPED gt Step Rem 11 Run Time Rem 00 00 Tot 00 00 Inputs 16 Outputs 345 Configurator Main form Numbered Page 5 of 116 To start SD Recorder click on the SD Rec button 20 on the bottom of the screen When SD Recorder is closed down the user will be returned to the Overview Display screen Clicking on the Detail button 19 will return the user to the Configurator s main form Most of the values displayed on this screen are display values only they cannot be modified However some of the values listed can be modified Clicking on buttons 4 or 5 will allow the user to change the setpoint An input box will pop up from which the user can select the new setpoint Clicking on buttons 7 or 9 will toggle between Automatic A and Manual M The following is a list of the items on the Overview Display screen 1 The name of the device 2 The Carbon PV 3 The Temp PV 4 The Carbon Setpoint 5 The Temp Setpoint 6 The Carbon output 7 The Carbon output mode Automatic or Manual 8 The Temp output 9 The Temp output mode Automatic or Manual 10 The program number running 11 The current step number running 12 The status of the program running 13 The CO Factor 14 The Probe TC value 15 The Probe mV value 16 The inputs if any used 17 The outputs if any used 18 The COMS status 19 The Detail button 20 The SD Rec button 21 The Return bu
66. gt Recipe Management E x Recipe Logo o Offline Groups Group Pc Group Add Twe Set Delete Recipe Transfer Source Online SSi Device Destination Online SSi Device Recipe 1 Send Recipe 1 to f Send M Printing Source Online SSi Device Recipe f Print Preview Recipe f to f Print Setup Configurator Recipe Management form The Recipe Management form allows the user to manage the recipes The Recipe Logo field is for a text entry for the recipe logo The user must have a security access of Supervisor or higher to access the Recipe Management form Offline Groups The Offline Groups section is for creating an offline group of recipes Select the group from the Group drop down list Select the type from the Type drop down list Clicking on the Add button will display the GroupSelector input box from which the user can give the Group a name Type in a group name and click on OK to add the group or click on Cancel to not add the group Page 17 of 116 Clicking on the Set button will set the type to the selected group To change the type select a different type from the Type drop down list and click on the Set button To delete a group click on the Delete button This will bring up the GroupSelector input box with a drop down list of all of the av
67. h the following IP address 192 168 1 200 Net Mask 255 255 255 Gateway 192 168 1 1 36 Click the OK button then click the Exit from the Locate IP software program 37 Go To or start the Serial Number Utility software on you PC 38 In the Media section of the form use the drop down menu to select Ethernet 39 In the box below select the controller being upgraded by identifying the serial number and IP address entered in Step Number 38 Click on the controller to highlight it 40 click Yes in the Date And Time section of the form 41 In the Load Default Configuration section of the form use the pull down menu to select which type of controller is being used 42 Click on the Load button A message box will appear asking you if you want to reset the instrument to factory defaults Click the YES button You will get an error message stating Unable to Reset Instrument to Factory Defaults Ignore this error 43 Wait 20 seconds 44 Click the Scan button in the upper right corner of the form Identify the controller being upgraded by its serial number The IP address will have changed to the factory default address of 192 168 0 200 45 Click the Done button to exit the Serial Number Utility software 46 Go To or start the Locate IP software on your PC Page 30 of 116 47 Click the Co
68. l toggle between contact is open and contact is closed Page 85 of 116 E SSi Instrument Configuration Utility File Options Help 7 8 32 00 Cr sco f Parameter vue aac OF Level 1 Code 1 1258 mV Level 2 Code 2 Web Level 1 Code 111 STOPPED Web Level 2 Code 222 Web Change Enable 1 Rem 00 00 Tot 00 00 Ho Alarm contact is open Program Control rm Configurator screen shot of the Passcode and Alarm menu option Page 86 of 116 IP Address The IP Address menu item is a display of the current IP Address IP Address Mask and the IP Address Gateway of the controller Modification of the screen should not be done without contacting Super Systems Inc This page allows the user to change the IP Address IP Address Mask and IP Address Gateway Clicking on any of the values will bring up an input box that will allow the user to edit the values SSi Instrument Configuration Utility File Options Help 2 08 8 00 ip Address ssi 9200 Parameter Value IP Address 1 1258 mv IP Address 2 IP Address 3 STOPPED IP Address 4 IP Address Mask 1 i Rem 00 00 Tot 00 00 IP Address Mask 2 IP Address Mask 3 IP Address Mask 4 IP Address Gateway 1 IP Address Gateway 2 IP Address Gateway 3 1 IP Address Gateway d _ e Program Control Run Hold Stop Soak Adjust Configurator screen shot of the IP Address menu option Page 87 of 116 Event Control
69. larms are entered using the User Alarm op code in a recipe A list of the process related programmer alarms is listed below Alarm Code User Alarm 100 Atmosphere Deviation 101 High Atmosphere 102 Low Atmosphere 103 Temperature Deviation 104 High Temperature 105 Low Temperature 106 High Atmosphere Output 107 Low Atmosphere Output 108 High Temperature Output 109 High Temperature Output 110 Gosub Error 111 Limit Alarm 112 Recipe Hold Alarm 115 Bad PID Values 125 Page 68 of 116 Relay Assignments The 9200 Dual Loop controller has the option of using eight relay outputs All of the relays have a positive common terminal and independent negative terminals All of the relays are configured in a normally closed position except relay number eight which has both a normally closed NC and a normally open NO terminal Relay Output Terminals Relay Output 1 terminals 7 and 8 Relay Output 2 terminals 7 and 9 Relay Output 3 terminals 7 and 10 Relay Output 4 terminals 7 and 11 Relay Output 5 terminals 7 and 12 Relay Output 6 terminals 7 and 13 Relay Output 7 terminals 7 and 14 Relay Output 8 terminals 7 and 15 NC Relay Output 8 terminals 7 and 16 NO Carbon Relay Output 1 Loop 2 Forward Relay Output 2 Loop 1 Forward Relay Output 3 Loop 1 Reverse Relay Output 4 Burn off Rel
70. lt Configurator Backup Restore tab 13 Use the drop down menu directly to the right of Controller in the Backup Files section of the page to select the controller that needs to be upgraded 14 In the Attached Device section of the page click on the Backup Controller button The user must wait until the system finishes before attempting to navigate to another page or click on any other item When finished you will notice that when selecting the current controller in the Backup Files section there will be a backup file with the firmware version and the date and time the backup was completed 15 Click the Done button in the bottom right corner of the screen 16 On the main form click on the Edit Recipes icon 17 In the upper right hand corner click on the Management button Page 27 of 116 El Edit Recipes batch 1 Save as p online Device x Show Clipboard Management Last Edited Configurator Edit Recipes form 18 In the Offline Groups section of the form use the drop down menu to the right of Group to select PC GROUP 19 Use the drop down menu directly to the right of Type to select the type of controller that is being upgraded 20 Click on the Add button in the Offline Groups section of the form 21 An input box will appear prompting the user to name the group selector N
71. mal Point Location Clicking on this value will display an input box from which the user can select a new value The range is 0 to 4 Open TC Clicking on this value will toggle between up scale and down scale Input Offset The input offset value is algebraically added to the input value to adjust the input curve on read out The range is 10 to 10 Page 80 of 116 Analog Output setup The 9200 Dual Loop controller has the option of two analog outputs The outputs are ranged for a 4 20 milliamp signal or a 0 20 milliamp signal Each output comes with a factory default configuration dependent on the application Each output can be modified prior to shipment to your facility or in the field by a supervisor Analog Output Terminals Analog output 1 terminals 24 and 25 Analog output 2 terminals 25 and 26 SSi Instrument Configuration Utility si loj x File Options Help Parameter Value Assignment loop 1 inc Offset 0 Range 200 STOPPED Current Selection 4 20 mA Rem 00 00 Tot 00 00 03 Program Control Run Hold Soak Adjust Configurator screen shot of the Analog Output Setup menu option Page 81 of 116 Factory Default Configurations Carbon Assignment Offset Range Current Selection Dewpoint Assignment Offset Range Current Selection 02 Assignment Offset Range Current Selection mV Assignment Offset
72. n If you stop a program in a GOSUB the program that will be run will be the GOSUB SSi Instrument Configuration Utility loj xi Fie Options Help Parameter vawe ProgramHumbertorun_ 0______ _1_l_1 eel 1257 mV STOPPED Rem 00 00 Tot 00 00 03 Program Control Run Hold Soak Adjust Event Run Program Setup menu option Page 47 of 116 Zone Load TC Setup Configuration of analog input device must be completed under the menu item Port Setup This feature is normally used for vacuum applications with auxiliary thermocouples There must be a SSI analog input card p n 31541 configured and hooked up to Slave 2 on the 9200 controller Terminals 22 and 23 Load TC Enable This value will manually toggle between on on alarms and off On T C Enabled On alarms T C Enabled Programmer alarm114 provided if out of band Default wait limits Off T C not enabled Control TC This value allows the user to be part of the group of Load TCs that can hold the program if it is out of band The values are active or off shown as blank 1 24 This value allows the user to manually turn the T C from active to off shown as blank to be part of the group of TCs that can hold the program if its out of band Page 48 of 116 gt Zone Load TC Setup 9200 Control TC Carbon 0 01 C 40 00 C 100 A Temp
73. nfigure button on the upper left side of the form Use the drop down menu to identify the controller being upgraded Click on the controller Click the OK button to the right of the drop down menu 48 Manually change the IP address to match the same address noted in Step Number 34 49 Click the OK button then click the Exit button on the Locate IP software program 50 Using the series 9200 Configurator Software click on the System Settings E icon 51 Click on the Backup Restore tab near the top of the screen 52 Use the drop down box in the Backup Files section of the form next to Controller to select the controller you wish to restore 53 Use the drop down box in the Backup Files section of the form next to Backup file to select the file to restore the controller to 54 Click the Restore button in the Backup Files section of the form A message box will appear asking the user to confirm the restoration of the instrument to the selected backup Click the YES button Itis important to wait until the restoration is complete before trying to navigate away from this page or click on any items The 9200 will regain control after the next step is complete 55 Click the Done button 56 On the main form click on the Edit Recipes icon 57 In the upper right corner click on the Management button 58 In the Offlin
74. nput 3 Clicking on this value will toggle between Critical Digital I nput 4 Clicking on this value will toggle between Critical Digital Input 5 Clicking on this value will toggle between Critical Digital Input 6 Clicking on this value will toggle between Critical Digital Input 7 Clicking on this value will toggle between Critical Digital I nput 8 Clicking on this value will toggle between Critical Digital Input 9 Clicking on this value will toggle between Critical Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Off Critical Non Critical and Critical Non Page 91 of 116 SSi Instrument Configuration Utility File Options Help 7 8 8180 valve Inputs ssi 9200 valve 1 Parameter
75. nstruments operator Step Rem Auxiliary Analog Input operator Run Time Rem 00 00 Tot 00 00 Shutdown operator Inputs Adjust Date and Time supervisor Outputs Slave Communications supervisor Backup Compressed Data supervisor Manual Event Control supervisor Probe Burnoff Setup supervisor PID Loop Setup supervisor Event Run Program Setup supervisor Zone Load TC Setup supervisor Port Setup administrator Program Control Instrument Setup administrator Run Hold Stop Soak Adjust Zone Assignments administrator Furnace Setup administrator Default Wait Limits administrator Furnace Hame administrator Alarm Setup administrator Relay Assignments administrator Relay Setpoints administrator Input Setup administrator Configurator Set Menu Security menu option Page 95 of 116 Curve Entry Curve Entry is typically used for Vacuum and Nitriding applications It allows the user to enter custom flow curves and vacuum gauge curves Curve Type This is the type of curve Clicking on this value will toggle between none and linear Reset Clicking on this value will display an input box from which the user can select a new reset value The range is from 0 to 32000 Rate Clicking on this value will display an input box from which the user can select a new rate value The range is from 0 to 32000 VacX 1 32 Clicking on this value will display an input box from which the user can s
76. ogged in the lock on the toolbar will be blue Supervisor Level These are functions typically used by a supervisor and require a level 1 passcode When a supervisor is logged in the lock on the toolbar will be gold To change the level 1 passcode or the web level 1 passcode click on the Level 1 Code value or the Web Level 1 Code value and an input box will be displayed where the user can select a new value The range is O to 32767 Administrator These are functions typically used by an administrator and require a level 2 passcode When an administrator is logged in the lock on the toolbar will be green To change the level 2 passcode or the web level 2 passcode click on the Level 2 Code value or the Web Level 2 Code value and an input box will be displayed where the user can select a new value The range is 0 to 32767 SSi Special These are functions that cannot be accessed without a passcode provided by Super System Inc These functions are vital to the operating modes of the controller and are typically never modified When an SSi Special is logged in the lock on the toolbar will be red a Web Change Enable Clicking on this value will toggle between a one 1 and a zero 0 No Alarm Also available in this menu option is the availability to change the status of the 9200 Series relay contact with relation to alarms As shipped the relay contact is open with no alarm Clicking on this value wil
77. ould be taken For instance with opcode event output the box on the right is the Event Number and there is a drop down list of available event numbers However for opcode soak the boxes on the right of the form are Time hh mm and there are two boxes that have values ranging from 0 to 167 for the hours and 0 to 59 for the minutes These values can be adjusted by using the up or down arrows or by typing the new value in Once all of the changes have been made the user can click on Save As to save these changes The Last Edited field will update itself The Show Clipboard button will display the clipboard when clicked E __ __ _ ____ Opcode Temp atm option Configurator Clipboard Page 16 of 116 The clipboard can act as a holding area for the recipe edit screen For Instance if the user right clicks on a step in recipe a context menu will be displayed consisting of the following commands Cut Copy Paste Insert Insert NO OP and Delete These commands will be carried out on the selected recipe To put a step on the clipboard use the context menu to either cut or copy a step click on Show Clipboard right click on the clipboard and select Paste The available commands for use within the clipboard are Cut Copy Paste and Delete Clicking on the Management button will display the Recipe Management form D
78. pecific device select it from the drop down list ssi Instrument Configuration Utility ce x File Options Help y a E O Proorarn Disploy E Configurator Device Name drop down list The selected menu items on the left will change to reflect the new device s values Program Control The Program Control section allows the user to start stop hold or resume a recipe Clicking on the Run button will display the Recipe Control form from which the user can select the recipe to run T Recipe Control F x Recipe h Starting Step h run Configurator Recipe Control form Use the number box next to Recipe to select a recipe number from 1 to 300 Once the recipe number has been selected click on the Load button This will display the steps in the recipe in the white area The user can select which step from the number box next to Starting Step if the user wants the recipe to start from a step other than step 1 Once the recipe number and the starting step number have been chosen the user can click on the Run button This will begin Page 20 of 116 the recipe If the user does not wish to run the recipe clicking on the Done button will close the form without starting the recipe While a recipe is running there will be a green highlight across the program display and the Program program number and program status from the right side of the form will be green
79. rently selected backup to the controller To select a different backup to restore select a new file from the drop down list Once the user has clicked on this button the Configurator will display a message box confirming the action Clicking Yes will restore the backup and clicking No will cancel the restoration The user can change the printer settings by clicking the Printer Setup button This will display the Page Setup dialog box Clicking on the Printer button will allow the user to select the printer to use Page 10 of 116 Compare The Compare section allows the user to compare two backup files to each other If the user wishes to use the most recent backup on the active device the device the Configurator is connected to the user can check the Active Device check box This will disable the top two drop down lists Note The device and file shown in the top two drop down lists will not be used in comparison but the most recent file on the active device will be used Compare Tk 3200 M Active Device 1 60 03 24 2006 9 22 22 AM Run Comparison to TK _9200 x Print Results 1 60 03 24 2006 8 59 32 AM Printer Setup Configurator Compare section with Active Device checked To compare a specific file with another do not check the Active Device checkbox If this checkbox is not checked all four drop down lists will be enabled The user can then s
80. rows or by typing in the recipe number Click on the top Preview button to see a print preview of the recipe Click on the top Print button to print the recipe This will display the Print dialog box which will allow the user to determine the number of copies and select the printer to print the recipe to To print a group of recipes use the bottom two Recipe number boxes Select the beginning recipe number from the left number box by using the up and down arrows or by typing the recipe number in Select the ending recipe number from the right number box by using the up and down arrows or by typing the recipe number in Click on the bottom Print button to print the group of recipes This will display the Print dialog box which will allow the user to determine the number of copies and select the printer to print the recipe to Clicking on the Setup button will display the Page Setup dialog box which will allow the user to set up the print properties By clicking on the Printer button the user can select the printer to use Note when printing a group of recipes a printing message box will appear shortly for each recipe being printed Each recipe will print one recipe to a page The Done button will close the form Page 19 of 116 Configurator Main Form The right side of the form contains a drop down list that contains all of the devices configured with the Configurator To view a s
81. the atmosphere setpoint change is desired with a range of 0 to 4 Temp Instrument Number The slave instrument number assigned to a temperature controller with a range of 0 to 12 Temp Zone Number The zone within which the temperature setpoint change is desired with a range of 0 to 4 Atmosphere zones link instruments to Atmosphere Setpoints Temperature zones link instruments to Temperature Setpoints Page 55 of 116 Furnace Setup The Furnace Setup menu option is an administrative access only option Do not make any adjustments on this screen without first contacting Super Systems Inc ssi Instrument Configuration Utility File Options Help 7 8 3 00 Parameter Voue PVT Type Hitrider Mode H2 Cell Type H2 RS 232 Comms Temperature Display Ip3 control H2 Valve HH3 Valve D A Valve Aux Valve Temperature Mode Programmer Type Atmosphere Instrument Temperature Instrument Event Instrument Quench Instrument End of quench event Quench speed event Quench run event Hitrider Bias Televac on RS 232 Multi loop display Carbon HWA WA WA WA HWA WA WA WA HWA WA F Carbon Loop 1 Loop 2 Internal Loop 3 7 6 0 0 0 PVT Type Remi 00 01 1 00 C 1600 F 1258 mV 100 A 100 A RUNING 00 00 Tot 17 23 Program Control Run Hold Stop Soak Adjust The PVT type is the mode the device runs in Carbon Dewpoint etc The mode select
82. tops control NO 20 02 Loop 1 Prop Band DB_ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Single Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 0 LP1 High Limit 100 LP 1 Zero SP stops control NO Page 41 of 116 Loop 2 Prop Band DB ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Loop 3 Prop Band DB _ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0 LP 3 Cycle Time 60 LP 3 Low Limit 0 LP 3 High Limit 100 LP 3 Zero SP stops control NO mV Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Loop 2 Prop Band DB_ON OFF 4 0 LP 2 Reset 0 10 LP 2 Rate 0 00 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 60 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Page 42 of 116 Loop 3 Prop Band DB ON OFF 4 0 LP 3 Reset 0 10 LP 3 Rate 0 00 LP 3 Mode Single Reverse LP 3 Integral Preset 0
83. tor enter Administrator as the user name and enter the level 2 passcode as the password The user name is not case sensitive If the login is successful the login button will show green The SSi Special level is only used at Super Systems Inc for configuration of the device and the password can only be obtained from Super Systems To login as SSi Special enter the pass code as the password No username is required for the SSi Special level If the login is successful the login button will show A ed 3 The Show Overview Display button Clicking on the Show Overview Display button a will display the Show Overview Display screen which will display any controller information where the Display on overview checkbox has been checked in the bottom section of the Manage Controllers form discussed below Page 4 of 116 TK_9200 0 01 82 0 A 100 A P 282 S 0 stopped CO 200 PbTC 9999 PbmV 1256 9 Detail 19 SD Rec 4 Configurator Overview Display screen Numbered The Overview Display screen will be a full screen display To close out the display screen at any time click on the Return button 21 in the bottom right corner The Overview Display screen displays the overview values that can also be found on the right side of the Configurator s main form TK_9200 nr Carbon 0 041 4C 0 00 C O A 5 Temp amp 2 F 3 1400 F 100 Ago Probe 99I99F 4 1256 MW s CO Factor 200 3 Pro
84. tton 4 The System Settings button The system settings button Bi is only available to those users who have a Supervisor level access or higher The systems settings feature allows the user to manage any controller s and also backup restore any controller s Page 6 of 116 ba System Management E i Manage Controllers l Backup Restore 9200 192 168 1 56 Language SDS 192 168 1 91 TK_9200 192 168 1 56 MGA_Test 192 168 1 208 RAY Data Menus Security Set Default Configurator Manage Controllers display The list box at the top of the form shows any controller setup that is currently stored in the Configurator The user can edit add or delete a controller setup from the Configurator Add a Controller First click on the Add button under the controller list ai new Device Alarm Text Controller Type 9200 Ala 1 User Alarm 1 2 User Alarm 2 Ethernet 192 168 1 200 a i 4 User Alarm 4 C Serial Com Port coma z 5 User Alarm 5 6 User Alarm 6 Baud 19200 7 User Alarm 7 50 8 User Alarm amp tico 3 User Alarm 9 10 User Alarm 10 SuperData E 11 User Alarm 11 12 User Alarm 12 Chart File none BI 13 User Alarm 13 14 User Alarm 14 TT Display on overview 15 User Alarm 15 16 User Alarm 16 Save Cancel 17 User Alarm 17 xi RAW Data Menus Security Set Default Done Configurator Add Edit Controller section The
85. ues will toggle between active active open and inactive which is shown as blank Page 89 of 116 Valve Setup Filter Factor Clicking on this value will display an input box where the user can select the Filter Factor The range is 0 to 1648 9200 Program Alarm 1 Clicking on this value will toggle between Off Critical Non Critical and Critical Non Critical SSi Instrument Configuration Utility File Options Help 0 8 00 valve Setup ssi 9200 Parameter Value Filter Factor 9200 Program Alarm 9200 Alarm 1 9200 Alarm 2 9200 Alarm 3 Digital Input 0 Digital Input 1 Digital Input 3 Digital Input 4 Digital Input 5 0 0 in 0 scfh STOPPED Rem 00 00 Tot 00 00 Digital Input 6 Digital Input 7 Digital Input amp Digital Input 9 Program Control Run Hold Stop Soak adjust mm Configurator Value Setup menu option 9200 Program Alarm 2 Clicking on this value will toggle between Off Critical Non Critical and Critical Non Critical Page 90 of 116 9200 Program Alarm 3 Clicking on this value will toggle between Critical Digital Input 0 Clicking on this value will toggle between Critical Digital Input 1 Clicking on this value will toggle between Critical Digital Input 2 Clicking on this value will toggle between Critical Digital I
86. xt print preview of all of the backup configurations for the selected controller Page 9 of 116 FE pri 3 Print preview amp p 008mg Coe Si Model 9200 8994 Configuration Print Preview From this screen the user can either print out the configuration or close the print preview The Backup Controller button will backup the currently selected controller i e which controller the Configurator is connected to For this to happen all the user has to do is click on this button Backup Files This area allows the user to view remove or restore a previous backup for a controller First the user must select the controller from the Controller drop down list This will fill the Backup File drop down list with all of the available backups for the selected controller The earliest backup will be displayed Click on Show Backup to see a print preview of the backup similar to the print preview that was generated by the Show Configuration button The user can either print this file or close the print preview The Remove Selected Backup will delete the currently selected backup file To remove a different backup file select a new file from the drop down list After the user clicks on this button the Configurator will display a message box confirming the action Clicking the Yes button will remove the backup and clicking the No button will cancel the action Clicking on Restore will restore the cur
87. y a BRANCH 13 7 then when the TC_INQ is not satisfied the recipe goes to step 7 which can do other opcodes If the TC_INQ is satisfied then the recipe goes to step 13 The branch opcode can be unconditional by setting the true and false steps the same The combination of a LIMIT and BRANCH opcodes puts a time delay in before the false step is taken For example if the TC_INQ 1700 wait up is followed by a LIMIT 1 30 and then a BRANCH 13 7 The TC_INQ would have to be satisfied for 1 1 2 hours before the recipe would go to step 7 Any time in that 1 hour period if the TC_INQ is satisfied then the recipe would go to step 13 Page 114 of 116 Flash Card Management 1 Shut down the screen software by selecting from the main status screen Menu and then Shutdown from the menu 2 When the Windows desktop is visible turn off the screen using the power switch in the back of the screen just above the power connector 3 Remove the CompactFlash card from the top rear of the screen note the orientation of the card it must go back in in the same direction 4 Read the flash card with a CompactFlash card reader on a PC Copy the file comments tsv from the ssi folder to a folder of your choosing on the computer 5 Open SD Recorder and open the chart file that corresponds to the notes that you are importing i e if the notes are from furnace ABC open the chart for furnace ABC 6 Click Notes Import Notes on the drop down menus on SD Recor
88. your PC 2 The Configurator has an icon menu in the upper left From left to right the icons will be referred to as Connect Login Show Overview Display System Settings Edit Recipes Page 100 of 116 Y ssi Instrument Configuration Utility File Options Help y aG Si Configuration and Calibration _o _woao o auoAeAeFq oa aoq m m ua I Calibrate Analog Input User Calibration Full Calibration STOPPED Rem 00 00 Tot 00 00 Program Control Run Hold Stop Soak Adjust Alarms Configurator SSi Configuration and Calibration menu option 3 Click the Login icon Enter administrator as the User and enter 2 as the password click the OK button If the login was successful the lock icon will be green 88 NOTE If you have only one 1 9200 previously connected and running you can SKIP Steps No 4 5 6 7 8 amp 9 4 Click the System Settings icon then the Add button Page 101 of 116 D gt System Management SSi 9200 192 168 1 207 esT cal 192 168 0 200 diamond power 192 168 1 207 9100 192 168 0 220 BAE DUAL TEMP 192 168 0 201 generator 192 168 1 200 Configurator System Management form 5 Use the drop down menu next to the controller type to select 9200 6 Verify that the Ethernet address below controller type matches exactly the address of the controller being calibrated Page 102 of 116 ADAM Module

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