PerfectCare Aqua GC8635
Contents
1. I 4239 021 7090 I 4239 015 70153 4239 026 4949 I 4239 021 69942 4239 021 71992 4239 021 70692 4239 021 7065 I GC8635 Description Light strip cap assy Inlay and light strip assy Reflector molded LED microswitch holder assy Trigger spring Trigger molded Mica plate Plastic washer Decoration cap printed Ryton ring Deviator housing molded Iron thermistor assy Hose cord mounted assy Housing printed Soleplate mounted assy 4 13 GC8635 EXPLODED VIEW IRON 5 13 DISASSEMBLY ADVICE STAND FILLING DOOR MOLDED Wi REAR LOCK RUBBER 18 TRAY RUBBER CAP 19 TRAY CAP MOLDED 20 TRAY PRINTED 21 FRONT LOCK ASSY 22 WATER TANK ASSY 23 FILLING DOOR MOLDED 17 REAR LOCK RUBBER 18 Disassemble Disassemble Remove TRAY RUBBER CAP 19 4x Remove Screw KI K2 K3 K4 Remove TRAY CAP MOLDED 20 2x Remove Screw LI L2 Disassemble TRAY PRINTED 21 Remove Screw MI M2 FRONT LOCK ASSY 22 Screw NI N2 N3 N4 N5 WATER TANK ASSY 23 Disassemble Remove Disassemble Disassemble Remove Disassemble Remove Release Disassemble Release Disconnect Disassemble Remove Remove Remove Remove Disassemble Remove Disassemble Disassemble Disassemble Disassemble Remove Disassemble GC8635 RINSE CAP ASSY 24 SAFETY CAP 25 INOX CLAMP 26 BRAIDED RUBBER HOSE BOILER 27 ELECTROVALVE 28 SPACER TOP 29 RINSE HOUSING CAP PRINTED 30 RINSE HOUSING MOLDE2. 1241 4239 021 72612 4239 026 49732 4239 015 59751 4239 021 69891 4239 026 4258 I 4239 026 32181 4239 021 69951 4239 021 70772 4239 021 70762 4239 022 67101 2422 070 98403 2422 070 98424 4239 026 50112 GC8635 Filling door molded Rear lock rubber Tray rubber cap Tray cap molded Tray printed Front lock assy Water tank assy Rinse cap assy Safety cap Inox clamp Braided rubber hose Boiler Electrovalve Spacer top Rinse housing cap printed Rinse housing molded O ring Boiler assy Boiler support bracket Spacer bottom Boiler thermistor assy Power button printed Button frame printed Power board PCB Pump service kit Power Cord EU Power Cord AU Stand bottom molded 8 13 GC8635 EXPLODED VIEW STAND 20 19 18 21 9 13 GC8635 EXPLODED VIEW STAND e A By fs GS O JIL L ro lo N 3 s A 9 YN 9 M an i Fr y NN W 6 WA LA CF 35 sis 10 13 WIRING DIAGRAM STAND GC8635 Earth Inter connection m fo WA20 HE N Fuse N WA19 HE L Fuse L Boller Earth WA7 PCB to EV Ctrl WA3 Earth Wire Boiler WA2 PCB to Pump Ctrl WA1 PCB to EV Pump Live I Boiler Live PCBA STAND Hosecord to Iron 11 13 WIRING DIAGRAM IRON GC8635 LED Trigger micro swi
3. D 31 BOILER ASSY 33 BOILER SUPPORT BRACKET 34 SPACER BOTTOM 35 BOILER THERMISTOR ASSY 36 RINSE CAP ASSY 24 Screw NI N2 N3 N4 N5 WATER TANK ASSY 23 SAFETY CAP 25 INOX CLAMP 26 2x BRAIDED RUBBER HOSE BOILER 27 Hose clip Wires ELECTROVALVE 28 Screw 01 02 Screw P SPACER TOP 29 Screw Q RINSE HOUSING CAP PRINTED 30 Screw R RINSE HOUSING MOLDED 3 O RING 32 BOILER ASSY 33 BOILER SUPPORT BRACKET 34 SPACER BOTTOM 35 BOILER THERMISTOR ASSY 36 6 13 DISASSEMBLY ADVICE STAND POWER BUTTON PRINTED 37 BUTTON FRAME PRINTED 38 POWER BOARD PCB PUMP SERVICE KIT 39 POWER CORD EU 40 STAND BOTTOM MOLDED 41 Remove Disassemble Remove Disassemble Disassemble Remove Release Disassemble Disconnect Disassemble Remove Disassemble Disassemble Disassemble Screw NI N2 N3 N4 N5 WATER TANK ASSY 23 Screw SI S2 S3 POWER BUTTON PRINTED 37 BUTTON FRAME PRINTED 38 ScrewT INOX CLAMP 26 2x BRAIDED RUBBER HOSE BOILER 27 Wires POWER BOARD PCB PUMP SERVICE KIT 39 Screw UI U2 Cord clamp POWER CORD EU 40 STAND BOTTOM MOLDED 41 GC8635 7 13 PARTS LIST STAND 17 18 19 20 2 I 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4 4239 026 50134 4239 015 59741 4239 015 59731 4239 026 51841 4239 021 71512 4239 021 71493 4239 021 71523 4239 021 70862 4239 015 59791 4239 010 10261 4239 015 59771 4239 017 12802 4239 026 5
4. Service Service Service Philips Consumer Lifestyle PRODUCT INFORMATION Fast amp powerful crease removal Soleplate SteamGlide OptimalTemp Continuous steam output Continuous steam output 120 g min Steam boost 220 g Vertical steam Steam pressure Up to 5 bar Steam tip Power 2400 W Easy to use Published by Philips Consumer Lifestyle Water tank capacity 2200 ml Filling and emptying water Extra large filling hole Refill any time Heat up time 2 min Safety auto off Storage solution Carry lock Hose storage Hose storage compartment Power cord length 1 8 m Hose length 1 6 m Safe for all fabrics Even for delicates like silks Low water alarm Printed in the Netherlands 12 07 PerfectCare Aqua GC8635 Calc management Suitable for tap water Calc clean solution Easy De calc e Calc clean reminder Safety Information e This product meets the requirements regarding interference suppression on radio and TV After the product has been repaired it should function properly and has to meet the safety reguirements and legal regulations as officially laid down at this moment O Copyright reserved PHILIPS Subject to modification TECHNICAL INFORMATION Voltage 220 240 V Frequency 50 60 Hz Power 2400 W Dimension F box 362 D x 270 W x 263 H mm Weight of iron I kg Weight of iron base 4 5 kg Water advice Suitable for tap water use Advice to mix with equa
5. l portion of distilled water or use only distilled water if the tap water is very hard Soleplate Steam Glide New SteamGlide soleplate is the best Philips soleplate It has great scratch resistancy glides excellent and is easy to clean OptimalTemp Technology Always deliver perfect setting for all your clothes thanks to Cylonic steam chamber 2 Advance Smart control processor 100 easy to use no adjustment required 100 safe on all delicate fabrics 100 fast on the toughest fabrics Tested and approved by experts Tested and approved by independent textile experts institutes Steam pressure Up to 5 bar Double your ironing speed with pressurized steam 2 2L fully visible water tank Large water tank ensures long hours of ironing without refill of water tank Lock your iron securely Lock your iron securely and carry your steam generator easily Easy De Calc Easy De Calc hassle free amp effective scale removal to extend the life of your steam generator GC8635 2 13 DISASSEMBLY ADVICE IRON LIGHT STRIP CAP ASSY INLAY AND LIGHT STRIP ASSY 2 REFLECTOR MOLDED 3 LED MICROSWITCH HOLDER ASSY 4 TRIGGER SPRING 5 TRIGGER MOLDED 6 MICA PLATE 7 PLASTIC WASHER Ix 8 FRONT DECORATION CAP PRINTED 9 66 99 Fig Using Fig 2 Position of the catch to be applied forces at the end of the handle Remove Screw A Disassemble LIGHT STRIP I screw driver to lift up the Inlay a
6. nd release the catch at the end of the handle Remove Disassemble Disassemble Remove Disassemble Disassemble Disassemble Remove Disassemble Disassemble Disassemble GC8635 Screw B INLAY AND LIGHT STRIP ASSY 2 REFLECTOR MOLDED 3 Screw C LED MICROSWITCH HOLDER ASSY 4 TRIGGER SPRING 5 TRIGGER MOLDED 6 Screw D MICA PLATE 7 PLASTIC WASHER Ix 8 Screw EI E2 Screw F DECORATION CAP PRINTED 9 RYTON RING 10 DEVIATOR HOUSING MOLDED I I IRON THERMISTOR ASSY 12 PLSTIC WASHER 2x 8 REAR HOSE CORD MOUNTED ASSY 14 HOUSING PRINTED 15 SOLEPLATE MOUNTED ASSY 16 Remove Disassemble Remove Disassemble Disassemble Disassemble Disassemble Disassemble Remove Disassemble Remove Disassemble Remove Disassemble Disconnect Disassemble Disassemble Disassemble Screw A LIGHT STRIP I Screw B INLAY AND LIGHT STRIP ASSY 2 REFLECTOR MOLDED 3 Screw C Screw EI E2 Screw D MICA PLATE 7 PLASTIC WASHER 1x 8 RYTON RING 10 Screw Gl G2 G3 G4 DEVIATOR HOUSING MOLDED I I Screw H IRON THERMISTOR ASSY 12 Screw I 1 12 PLASTIC WASHER 2x 8 Wires Hose clip 2x Screw J Wires HOSE CORD MOUNTED ASSY 14 HOUSING PRINTED 15 SOLEPLATE MOUNTED ASSY 16 3 13 PARTS LIST IRON O NO UT AR WN ll 12 14 15 16 Service code 4239 021 70734 4239 021 7084 I 4239 026 4956 I 4239 021 71942 4239 014 5496 I 4239 026 50372 4239 010 12911 4239 026 4950
7. tch Iron Thermistor JST eSL 3 way Iron Heater Iron Earth Point wite to wire connector ruad Fuse IRON Mid air crimp Hosecord connection to Stand 12 13 REPAIR INSTRUCTIONS GC8635 3 Due to the high wattage of the iron only the specified cord set must be used Should damage be observed on the HOSE CORD ASSY 14 or CORDSET 40 they must be replaced Continued usage is not allowed When replacing the MICROSWITCH ASSY 4 please dress the 2 attached wires such that they are free of tension Pulling force on the wires may affect the steam triggering To avoid damage to the sealing amp components of the BOILERASSY 33 NEVER clean the boiler assy with vinegar descaling agent or other corrosive chemicals When replacing ELECTROVALVE 28 or PUMP ASSY 39 please be reminded to apply loctite at the joints for good sealing After the product has been repaired it should function properly and has to meet the safety requirements amp legal regulations as laid down amp officially established at this moment The following tests are common checks that are conducted on a repaired product before it is returned to the consumer Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Soleplate temperat
8. ure Deg C Materials for example Leakage current Check that leakage current is within IEC requirement Measure leakage current between LIVE NEUTRAL amp EARTH IEC requirement is that at 230 V supply the EARTH leakage current must be less than 0 75 mA Water leakage Functionality Check that there is no water leakage from any part of the product during operation Check that the functionality of the product product dependent eg steaming variable steam SOS ASO etc is working properly Loose part Check that there are no loose parts eg extra screw in the product that can cause short circuit or product malfunction 13 13
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