ACP-5260 User`s Manual
Contents
1. 26 Figure 3 8 Replacing the fan behind the backplane 26 Replacing the Filter 27 3 3 1 Replacing the front door 27 Figure 3 9 Replacing the front door filter 27 3 3 2 Replacing the side filter 227 Figure 3 10 Replacing the side filter 28 Replacing the power 1 28 Figure 3 11 Module for 460W power supply 28 Figure 3 12 Module for 570W 810W power supply 29 Figure 3 13 Orientation of power cord plugs 29 Alarm Board naeh Alarm Board 32 Figure 4 1 Alarm board layout sss 32 Alarm Board Specifications sss 33 Table 4 1 Pin Definitions 33 Switch Settings sss 35 Table 4 2 Fan switch settings 35 A 35 Figure 4 2 Thermal sensor 36 Table 4 3 Temperature Sensor Connectors 36 Table 4 4 Thermal switch setting sess SCSI Storage and RAID 6 slot SCSI SCA 5 1 1 SCSI Backplane Layout Figure 5 1 Front side layout of the SCSI backplane 40 Figure 5 2 Back side layout of the SCSI backplane 40 5 1 2 Connectors and Jumpers ooonconcnncnicnicnncnonnnaconncnncnnco2. ACP 5260 5U High Rackmount Industrial Computer Chassis with SCSI Ultra320 Mobile HDD Trays User s Manual Copyright This documentation and the software included with this product have been copyrighted by Advantech Co Ltd in April 2005 All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part ofthis manual may be reproduced copied translated or transmit ted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use or for any infringements of the rights of third parties which may result from its use Acknowledgements Intel Pentium 4 and Celeron are trademarks of Intel Corporation The ACP 5260 PCA 6120 PCA 6120P4 PCA 6120P12 PCA 6120P18 PCA 6119P7 PCA 6119P16 and PCA 6119P17 are trade marks of Advantech Co Ltd All other product names or trademarks are the properties of their respective owners On line Technical Support For technical support and service please visit our support website at http www advantech com support Part No 2002526001 2nd Edition April 2005 ACP 5260 User s Manual FCC This device complies vvith the requirements in part 15 of the FCC rules Operation is subject to the follovving tv
3. Please follow the installation procedures below 1 2 3 Open the front door by turning the rotary lock Push up the latch on the mobile tray See Figure 5 4 Press down the handle of the mobile tray and pull it out as far as it will go Then completely take out the tray Refer to Figure 5 5 Install a 3 5 x 1 high SCSI SCA 80 pin HDD by fastening the four screws Return the mobile tray with SCSI HDD to the disk drive housing and push it in by the handle until it is locked into the original posi tion Push down the latch to lock the tray into place Figure 5 5 Pushing up the latch ACP 5260 User s Manual 44 Figure 5 6 Removing the mobile tray Figure 5 7 Installing a SCSI SCA 80 pin disk drive 45 Chapter 5 5 4 2 Installing the GEM318 Driver The GEM318 can work well without a driver but in order for a Windows 2000 OS to recognize it you must install the driver Please follow the below steps to upload the GEM318 driver from Advantech s website 1 Connect to Advantech s eService website http eservice advan tech com tw Advantech eService System Microsoft Internet Explorer Sigs BRO SEO HAO AWM ay QR O HAO 02203 Search IV BIOS Datasheet v Driver Manual Y Utility v FAO Y Specification Troubleshoot Clear Manual for your Advantech product in your
4. User can close the door with or without the key Hot swappable redundant power supply A pair of ear handles which users can simply fasten to the front right and front left edges of the chassis with the six screws pro vided Filters located behind the front door and right side of the chassis ACP 5260 User s Manual 8 Figure 2 1 Front section 2 1 2 The rear panel includes 1 gv p od LL PL Three high speed cooling fans in the middle and two blowers on the rear side Backplane Add on cards Thermal sensor Alarm board Hold down clamp and blower brackets 2 1 3 The rear panel There are two reserved 9 pin D SUB openings and dual AC inlets on the rear panel For B P version it includes the B P rear plate with 20 slot I O brackets Figure 2 2 For M B version it includes the M B rear plate with 7 slot I O brackets and the ATX M B I O cover Figure 2 3 9 Chapter 2 C De ae onoono 100000 0000000000000 Figure 2 3 Rear panel of motherboard version ACP 5260 User s Manual 10 2 2 Removing the chassis covers There are dual top covers f
5. 1 35 Card Cage U 10 Chassis U for ACP 36 Card Guide Rail 5260 A1 11 Handle Black 37 Combo Drive Bracket 12 Rack Mount Bracket R 38 Slim Type CD ROM Cover 13 Side Filter Cover 39 5 25 FDD COVER 14 Side Filter 40 SCSI SCA Bay U 170 42mm 15 Alarm Board SAB 41 Fan 80 80 25mm 1000 16 Card Guide Rail 42 ASS Y ACP KB USB LEFT 17 Rear Cover 43 Rack Mount Bracket L 18 TA AWS 850 44 Rest SW Bracket 19 Sensor Board SNMP 45 System Reset Button 1000 20 Adapter Bracket 46 Alarm Reset Button 21 Mounting Plate 47 ATX Small Switch 22 Transparent Sheet 48 Door Cover 23 Key Set for ACP 4000 49 Door Filter 155x100mm 24 Hold Down Clamp 50 DOOR HINGE LEFT 25 Fan Bracket 120mm 26 Fan Blower 51 Appendix A ACP 5260 User s Manual 52 B Appendix Optional Backplanes and Motherboards Appendix B Optional Backplanes and Motherboards B 1 Backplane Options ACP 5260 supports a variety of backplanes Users can contact a local sales representative for detailed specification and information Table B 1 Backplane options Model Name Segment Slots Per Segment PICMG PICMG PCI ISA PCI PCA 6120 0B1 Single 20 PCA 6120P4 0B1 Single 2 4 14 PCA 6120P12 0A1 Single 1 1 11 7 PCA 6120P18 0A1 Single 1 1 17 1 PCA 6119P7 0B1 Single 2 7 10 PCA 6119P16X Single 2 16 1 PCA 6119P17 0B1 Single 1 1 16 ACP 5260 User s Manual 54 B 2 Motherboard Options ACP
6. 10 11 12 13 14 Bitte lesen sie Sich diese Hinweise sorgf ltig durch Heben Sie diese Anleitung f r den sp teren Gebrauch auf Vor jedem Reinigen ist das Ger t vom Stromnetz zu trennen Ver wenden Sie Keine Fl ssig oder Aerosolreiniger Am besten dient ein angefeuchtetes Tuch zur Reinigung Die Netzanschlu steckdose soll nahe dem Ger t angebracht und leicht zug nglich sein Das Ger t ist vor Feuchtigkeit zu sch tzen Bei der Aufstellung des Ger tes ist auf sicheren Stand zu achten Ein Kippen oder Fallen k nnte Verletzungen hervorrufen Die Bel ftungs ffnungen dienen zur Luftzirkulation die das Ger t vor berhitzung sch tzt Sorgen Sie daf r da diese ffnungen nicht abgedeckt werden Beachten Sie beim Anschlu an das Stromnetz die Anschlu werte Verlegen Sie die Netzanschlu leitung so da niemand dar ber fallen kann Es sollte auch nichts auf der Leitung abgestellt werden Alle Hinweise und Warnungen die sich am Ger ten befinden sind zu beachten Wird das Ger t ber einen l ngeren Zeitraum nicht benutzt sollten Sie es vom Stromnetz trennen Somit wird im Falle einer berspan nung eine Besch digung vermieden Durch die L ftungs ffnungen d rfen niemals Gegenst nde oder Fl ssigkeiten in das Ger t gelangen Dies k nnte einen Brand bzw elektrischen Schlag ausl sen ffnen Sie niemals das Ger t Das Ger t darf aus Gr nden der ele ktrischen Sicherheit nur von authorisiertem Ser
7. 5 5 5 5 9 33V01A 33V02A 33V03A load 12V 2 5A 12V 12V 4 5 5 Veg 0 1A 12 V 0 1 12 V Q 0 15 A 5 V 0 1 A 5 V 0 15 A 15 Veg Q 0 1 A 5 Veg 0 15 A MTBF 100 000 hours 100 000 hours 100 000 hours 25 25 C 25 Safety UL TUV CB UL cUL CB UL cUL CB 3 Chapter 1 1 4 Environment Specifications Table 1 2 Environment specifications Environment Operating Non operating Temperature 0 to 40 C 32 to 20 to 60 C 4 to 104 F 140 F Humidity 10 to 85 40 C 10 to 95 40 C non condensing non condensing Vibration 1G rms 2G Shock 10G with 11 ms dura 30G tion half sine wave Altitude 0 to 3 048 m 0 10 000 ft Safety CE compliant UL CUL approved 1 5 Dimension Diagram B P version MIB version GI unit mm Figure 1 1 Dimension diagram ACP 5260 User s Manual 1 6 Safety Precautions Warning Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges Only experienced electronics personnel should open the PC chassis Caution Always ground yourself to remove any static
8. 5260 supports a variety of Advantech ATX motherboards as listed below You can contact a local sales representative for detailed informa tion Table B 2 Motherboard options Model Name Bus PCI PCVISA ISA AGP SATA AIMB 740 4 32 bit 1 1 AIMB 741 4 32 bit 1 1 1 4X AIMB 742 4 32 bit 1 1 1 8X 2 AIMB 744 2 PCI X 64 bit 1 8 2 4 PCI 32 bit AIMB 750 2 PCI X 64 bit 1 4 2 4 PCI 32 bit AIMB 760 1 PCle 16X 4 2 PCle 1X 5 PCI 32 bit 25 AppendixB ACP 5260 User s Manual 56 C Appendix Safety Instructions Appendix C Safety Instructions C 1 English 10 11 12 13 14 Read these safety instructions carefully Keep this installation reference guide for later reference Disconnect this equipment from any AC outlet before cleaning Do not use liquid or spray detergents for cleaning Use a damp cloth For pluggable equipment the power outlet must be installed near the equipment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Drop ping it or letting it fall could cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before con necting the equipment to the power outlet Position the
9. are oriented in the same direction See Figures 3 13 Figure 3 13 Orientation of power cord plugs 29 Chapter 3 ACP 5260 User s Manual 30 Chapter 4 Alarm Board The alarm board is located on the right side near the rear section The alarm board makes an audible alarm when a Any power supply module or redundant power supply fails b One of the system cooling fans or blowers fails Internal temperature of the chassis reaches 50 C default setting To stop the alarm beep simply press the Alarm Reset button on the front panel 4 1 Alarm Board Layout The layout and detailed specification of the alarm board are given below AN ZE on leel l ae _ 06 CE SH SSH SSH Sq oh e o 8 FAN a 1 O m o le sa ll 6 e ae Figure 4 1 Alarm board layout ACP 5260 User s Manual 32 4 2 Alarm Board Specifications Input Power 5V 12V Input Signals 7 FAN connectors One thermal board connector can connect up to 8 thermal boards in series One power good input One alarm reset input One voltage signal connector connect from backplane includes 12V 5 V 3 3V One Hard Disk LED connector connect from CPU card Output Signals One LED board connector One LCM board connector One Buzzer output Table 4 1 Pin Definitions CN1 Auxiliary Extern
10. card 14 Hold down clamp eee 15 Figure 2 7 Installing hold down clamp 15 Installing Disk 16 Figure 2 8 Installing IDE Disk Drives 17 Operation The Front Panel of 5260 20 3 1 1 Switch Buttons and I O 20 3 1 2 LED indicators for System Status 20 Figure 3 1 Front LED panel eee 20 Table 3 1 LED indicators for System Status 21 3 1 3 LED indicators for Power Status 21 Table 3 2 LED indicators for Power Status 21 Replacing the Cooling Fan eee 22 3 2 1 Replacing the high speed cooling fan 22 Figure 3 2 Replacing the cooling fan 22 vii Table of Contents 3 3 3 4 Chapter 4 2 4 3 4 4 Chapter 5 2 5 3 5 4 3 2 2 Replacing the rear Figure 3 3 Screws and tie mount location Figure 3 4 Removing the blower unit 24 Figure 3 5 Both sides of the blower unit 24 3 2 3 Replacing the fan behind the SCSI backplane 25 Figure 3 6 Remove the two high speed cooling fans 25 Figure 3 7 Lift the tab on top of the fan unit
11. charge before touching the motherboard back plane or add on cards Modern electronic devices are very sensitive to static electric charges As a safety precaution use a grounding wrist strap at all times Place all electronic com ponents on a static dissipative surface or in a static shielded bag when they are not in the chassis 5 Chapter 1 ACP 5260 User s Manual Chapter 2 System Setup The following procedures instruct users to install the backplane add on cards dix A and disk drives into the ACP 5260 chassis Please refer to Appen Exploded Diagram for all the detailed parts names of ACP 5260 Note Use caution when installing or operating the components with the chassis open Be sure to turn off the power unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine 2 1 Chassis front and rear section The ACP 5260 is composed of two sections the front section and the rear section Each of them has its own top cover 2 1 1 1 The front section includes A SCSI disk drive housing with six mobile HDD trays on the front left For IDE devices there are one slim type CD ROM drive and one 5 25 disk drive bay are above the SCSI mobile trays and one 3 5 disk drive bay at the right ofthe SCSI mobile trays Dual cooling fans behind the SCSI backplane for cooling the SCSI HDDs Front door with LED panel and user friendly rotary lock
12. fans behind the IDE disk drive and the SCSI disk drive housing as well as the SCSI mobile trays first or you may damage the system data or be difficult to take the housing out When in doubt please consult with an experienced techni cian After all the relevant wires cables fans and mobile trays have been dis connected please release the four screws with the rubber cushions on the SCSI disk drive housing then lift it up so that you can take out the SCSI disk drive housing Figure 5 3 SCSI disk drive housing ACP 5260 User s Manual 42 5 3 Wires amp Cables for SCSI Storage There is one 68 pin SCSI flat cable in the accessory package This cable is for connecting the add on SCSI RAID card controller and the SCSI backplane The power wires ofthe dual fans should be connected to the alarm board The three 4 pin power connectors on the rear side of the SCSI backplane are for connecting the power wires from the power sup ply Note Please be sure to plug in these wires and cables well before you install any SCSIHDD When you have to take out the SCSI disk drive housing from the chassis please disconnect the wires and cables first De Figure 5 4 Wires and Cables for SCSI housing 43 Chapter 5 5 4 Installing a SCSI HDD 5 4 1 Installing a SCSI HDD Note There are various types of 3 5 SCSI HDDs on the market If you re not sure which type to choose please consult with an experienced technician
13. product name KnowledgeBase 2 Can not find material for your Advantech product Click here to send out material FAQ Specification Troubleshoot M 4481FL MOA1 AMore Latest Drivers A Search Zone Basic Sea Login eService Advanced Search a PCA SOOGLV 0041 s Riverton Search 6006 00 1 Other Services 2 mats DOELV 0DA1 L Service Request PCA 6006VE 00A1 RMA E mail Our Support Team PCA S187F 0041 Certificate Notes 2002 Certificate Notes 2003 4 gt is El Mtp lleservice advantech com tw ndexasp Kind Search m E gy FF 02 33 2 Click on Advanced Search 3 GEM318 under the Keyword field Then click on ACP 5260 User s Manual 46 4 The specific driver will show on the Service Request section Advantech eService System Microsoft Internet Explorer ajaja ay CRO KEO RAG SOREWO IAQ HAW QR DO HAG fe GRES 2 80 3 FEO El hitp ieservice advantech com tw index asp vi a BE gt in yourproductname EN type in your product name ADMNTEC Your ePlatform Partner u Products Solutions amp Support Contact A 2 Download Area 2 Mevesora Search pn Scope Al Advanced Model Keyword GEM 318 Account Password 8 SOM 4481 SOM 4481FL MOA1 AMore Sn Date A
14. small con verter in the accessory box Connect the converter to the rear ofthe CD ROM drive and fasten it with the two screws provided Then simply fix the CD ROM drive to the drive housing with the four screws provided Connect a 40 pin flat cable to the CD ROM drive or CD RW drive or DVD ROM drive or IDE HDD or a 34 pin flat cable to aFDD Then plug the 4 pin power connector into the disk drive s Put the disk drive housing back in the correct position and fasten it with the screws Replace the chassis top covers and fasten it ACP 5260 User s Manual 16 Installing IDE Dish Drives Figure 2 6 Chapter2 17 ACP 5260 User s Manual 18 Chapter 3 Operation 3 1 The Front Panel of ACP 5260 In the middle of the front panel there is one Power On Off switch one System Reset button one Alarm Reset button a dual USB port and a PS 2 connector There are nine LED indicators on the lockable front door Their individual functions are described as below 3 1 1 Switch Buttons and I O Interfaces Momentary Power switch Press this button to turn the system power on or off Please use system shutdown or press this switch for few seconds to turn off the system ATX power System Reset button Press the button to reboot the system Alarm Reset button Whenever a fault occurs in the system e g fan fail ure or the temperature in the chassis is too high the audible alarm will be activated Pressing this button will
15. stop the alarm from beeping Dual USB port Connect USB devices to the system by this port PS 2 connector Connect a PS 2 keyboard by this connector 3 1 2 LED indicators for System Status The LED display on the front door shows a series of indicators that are grouped into two categories for System Status and Power Status HDD TEMP FAN 33V 5V 12V 5V 12V POWER STATUS Figure 3 1 Front LED panel ACP 5260 User s Manual 20 The follovving table describes the LED indicators for System Status Table 3 1 LED indicators for System Status LED Description Green Red PWR System Power Normal Abnormal HDD Hard Disk Drive Data Access No light Activity TEMP Temperature in Normal Abnormal the Chassis FAN Cooling Fan Normal Abnormal When the system power is on the PWR LED is always green When the PWRLED is RED it indicates a redundant power supply mod ule failure To stop the alarm beep press the Alarm Reset button Exam ine the redundant power supply module right away and replace the failed module with a good one When the FAN LED is RED it indicates a failed cooling fan and the alarm is also activated To stop the alarm beep press the Alarm Reset but ton and then replace the failed fan with a good one immediately If the TEMP LED is RED it means that the inside of the chassis is over heated An audible alarm will be activated To stop the alarm beep press the Alarm Reset butt
16. will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s customer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical support We want you to get the best performance possible from your products If you run into technical difficulties we are here to help For the most fre quently asked questions you can easily find answers in your product doc umentation These answers are normally a lot more detailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the information or questions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advan tech products In fact most problems reported are minor and can be easily solved over the phone In addition free technical support is available from Advantech engineers every business day We are always ready to give advice about application requirements or specific information on the installation and operation of any of our products ACP 5260 User s Manual iv Product vvarranty Advantech warrants to you the original purchaser that each of its prod ucts will be free from defects in materials and workmanship for tw
17. OFF 7 ON ON ON OFF 4 4 Thermal Sensor 35 There is a thermal sensor located on the rear plate of the chassis It is attached to the upper left corner of the chassis back plate Please refer to Figure 4 2 When the inner temperature of the chassis is too high the thermal sensor sends a signal to the alarm board to trigger a continuous alarm will sound To stop the alarm beep press the Alarm Reset button on the front panel Please refer to Figure 4 2 for the thermal sensor module layout Users can refer to the following temperature setting by adjusting the switch Chapter4 Figure 4 2 Thermal sensor module mea Ved LN Lal Table 4 3 Temperature Sensor Connectors CN1 Temperature Sensor Connector Pin 1 5V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND CN2 Temperature Sensor Connector Pin 1 5V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND ACP 5260 User s Manual 36 Table 4 4 Thermal switch setting TEMP SW 1 1 SW 1 2 SW 1 3 SW 1 4 INDEX TEMP 1 OFF OFF OFF ON TEMP 2 OFF OFF ON ON TEMP 3 OFF ON OFF ON TEMP 4 OFF ON ON ON TEMP 5 ON OFF OFF ON TEMP 6 ON OFF ON ON TEMP 7 ON ON OFF ON TEMP 8 ON ON ON ON 37 Chapter 4 ACP 5260 User s Manual 38 CHAPTER SCSI Storage and RAID Chapter 5 SCSI Storage and RAID There is a SCSI SCA backplane fixed behind the SCSI disk drive hous ing This back
18. add on SCSI RAID card or a SCSI RAID controller as a RAID system please refer to the following steps 1 Open the top front cover and to find the 68 pin Ultra320 SCSI con nector on the rear side of the SCSI backplane 2 Connect the provided Ultra320 SCSI 68 pin flat cable from the SCSI backplane to the add on SCSI RAID card or SCSI RAID con troller 3 You can install up to six SCSI SCA 2 80 pin HDDs Please follow the instructions of the SCSI RAID card or SCSI RAID controller to implement your RAID system Table 5 3 LED for SCSI HDD power and status LED Descrip Green Blue Red Blue amp tion Red PWR HDD HDD N A N A N A power power on Status Status of N A Data HDD fail Data HDD access ure rebuild or construc tion ACP 5260 User s Manual 48 A Appendix Exploded Diagram and Parts List Appendix A Exploded Diagram and Parts List Exploded Diagram and Parts List Figure A 1 Exploded diagram ACP 5260 User s Manual 50 Table A 1 Parts list No Description No Description 1 LED Indicator Plate 27 Side Filter 170 42mm 2 Door 28 Alarm Board SAB 1000 3 LED BOARD 29 Card Guide Rail 4 LED Cover 30 Rear Cover 5 Door Hinge Right 31 TA AWS 850 6 Filter 177 155 5mm 32 Sensor Board SNMP 1000 7 Door Filter Holder 33 Adapter Bracket Front Panel U 34 Fan Board AC 460W 1
19. al Chapter 1 General Information 1 1 Introduction ACP 5260 is a 5U high rackmount industrial computer chassis for high performance and high capacity computing platforms It meets a variety of application needs for filing printing e mails and webserving This pow erful computing server includes full disk array storage for minimizing the system downtime especially in mission critical computer telephony applications industrial automation and factory management A wide range of standard computing peripherals can be integrated with the chas sis to meet different application needs for operation under harsh condi tions 24 hours a day 7 days a weck 1 2 Specifications Construction Heavy duty steel Disk Drive Capacity One slim type CD ROM drive bay one 5 25 disk drive bay and one 3 5 disk drive bay RAID Storage Supports six 3 5 SCSI SCA 80 pin hot swappable HDDs Each mobile tray has a latch for protection and a pair of LEDs for displaying the HDD power and HDD activity status Security Protection The RAID storage system power switch and sys tem reset button are all behind the lockable door LED Indicators on Front Panel Bi color LEDs green red for Power Temperature and Fan status single color LEDs green for HDD activity and Power Singles Status 73 3 V 5 V 12 V 5 V and 12 V For the SCSI storage each mobile tray has a single color LED green that displays HDD power and a bi color LED blue red that di
20. al Power Connector Pin 1 12V Pin 3 GND Pin 2 GND Pin 4 5V CN4 Temperature Sensor LM75 Connector Pin 1 5V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND CN13 Voltage Detection Input Connector Pin 1 5VSB Pin 5 5V Pin 2 GND Pin 6 3 3V Pin 3 GND Pin 7 12V Pin 4 5V Pin 8 12V 33 Chapter 4 CN16 Power Good Input Pin 1 Power Good A Pin2 GND CN17 Alarm Reset Connector Pin 1 ALARM RESET Pin 2 GND CN18 LED Connector Pin 1 GND Pin 9 Temperature Good LED Pin 2 Power Good 5V Pin 10 Temperature Fail LED Pin 3 Power Good 12V Pin 11 FAN Good LED Pin 4 Power Good 5V Pin 12 FAN Fail LED Pin 5 Power Good 12V Pin 13 N A Pin 6 HDD_1 Pin 14 Power Good 3 3V Pin 7 Power Good LED Pin 15 Power Good 5 Vsb Pin 8 Power Fail LED CN26 External HDD LED connector Pin 1 HLED ACT Pin 2 N A J1 External Buzzer Pin 1 Buzzer Pin 2 5V SW1 Fan Number Select Switch Pin 1 GND Pin 5 GND Pin 2 FAN_SEL1 Pin 6 FAN_SEL3 Pin 3 GND Pin 7 GND Pin 4 FAN_SEL2 Pin 8 RESET ACP 5260 User s Manual 34 4 3 Switch Settings Table 4 2 Fan switch settings FAN NUMBER SW 1 1 SW 1 2 SW 1 3 SW 1 4 1 OFF OFF ON OFF 2 OFF ON OFF OFF 3 OFF ON ON OFF 4 ON OFF OFF OFF 5 ON OFF ON OFF 6 ON ON OFF
21. bstract Latest Drivers a Number 1 11679516 200211011 GEM 318 driver RS 200 RT PCA SOOBLV 0041 gt Other Services 2 RMA Certificate Notes 2002 ES 5 Click the driver and then you will see two files The file GEM install doc is the installation guide and the file gem318 inf is the driver you need to install 6 Please be sure to follow the installation steps given in GEM install doc in order to successfully complete the installation 5 5 SAF TE SAF TE stands for SCSI Accessed Fault Tolerant Enclosure The SCA backplane with built in GEM318 chipset supports SAF TE It provides a standard non proprietary way for the third party disk and RAID control lers to be fully integrated with peripheral packing that supports status sig nals LED audible alarm LCD etc hot swap Ultra320 SCSI HDDs and monitoring of enclosure components such as disk drives power sup plies thermal sensors fans etc For ACP 5260 the GEM318 chipset checks the disk status only for others such as fans temperature power supply and voltage are monitored by an alarm board 47 Chapter 5 5 6 RAID Application RAID stands for Redundant Array of Independent Inexpensive Disks ACP 5260 can be integrated with a SCSI RAID card such as AMI LSD Adaptec Intel or Mylex RAID card to perform Disk Array functions The SCSI RAID controller is another suitable option to integrate with ACP 5260 When you install an
22. ese cards the protection against shock and vibration 2 Put the hold down clamp back into its original position 3 Secure the hold down clamp to the chassis with the four screws D Im Figure 2 7 Installing hold down clamp 15 Chapter2 2 6 Installing Disk Drives APC 5260 supports both IDE and SCSI storage devices We will intro duce the IDE disk drive installation procedure here For installing a SCSI HDD please refer to Chapter 5 for detailed SCSI information and instal lation procedure The IDE disk drive housing supports one slim type CD ROM drive one 5 25 and one 3 5 disk drive bay The slim type CD ROM drive and the 5 25 disk drive bay are located above the SCSI disk drive housing The 3 5 disk drive bay is in the front middle section Please follow these steps for installation 1 2 Remove the chassis top covers For installing the 3 5 HDD or FDD simply release the two screws on top ofthe disk drive holder located in the middle of the front panel Insert the disk drive into the proper location in the drive housing and secure them with the screws provided To install the 5 25 disk drive you need to release the 3 5 disk drive holder first Then loosen the four screws on the 5 25 disk drive housing Insert the disk drive in the proper location in the drive housing and secure it with the screws provided To install the slim type CD ROM drive first find the
23. here are two filters behind the front door and one filter on right side ofthe chassis To replace the filter please proceed as follows 3 3 1 Replacing the front door filter 1 2 3 4 Open the front door Loosen the two screws located on the filter cover Replace the filter with a new one Fasten the filter cover Figure 3 9 Replacing the front door filter 3 3 2 Replacing the side filter 1 2 Open the top front cover Find the filter cover on the right side plate and simply take out the filter Replace the filter with a new one Replace the top front cover and then fasten it 27 Chapter 3 Figure 3 10 Replacing the side filter 3 4 Replacing the power supply ACP 5260 supports various power supply models To replace the power supply module please proceed as follows 1 2 Turn off the failed power supply module Loosen the screw on the failed module and then gently pull the module out by the handle see Figure 3 11 and Figure 3 12 Make sure that the new power supply module is the same rating as the currently installed one Slide the power supply module inward until it locks into the right position then tighten the screws Return the handle to its original place Figure 3 11 Module for 460W power supply ACP 5260 User s Manual 28 Figure 3 12 Module for 570W 810W power supply Note When you plug the two power cords into the socket please make sure they
24. nonnos 41 Table 5 1 Connectors Table 5 2 Jumpers SCSI Disk Drive Housing Figure 5 3 SCSI disk drive 42 Wires amp Cables for SCSI Storage Figure 5 4 Wires and Cables for SCSI housing 43 Installing a SCSI sene 5 4 1 Installing a SCSI HDD Figure 5 5 Pushing up the latch 44 Figure 5 6 Removing the mobile tray 45 ACP 5260 User s Manual viii 5 5 5 6 Appendix A Appendix B B I B 2 Appendix C Cl 2 Figure 5 7 Installing a SCSI SCA 80 pin disk drive 45 5 4 2 Installing the GEM318 Driver see 46 SAB TE 4 inei ice sata dena 47 RAID Application eee 48 Table 5 3 LED for SCSI HDD power and status 48 Exploded Diagram and Parts List 50 Figure A 1 Exploded 50 Table A T Parts lists cia iie ned dee reete 51 Optional Backplanes and Motherboards 54 Backplane Options 54 Table B 1 Backplane 54 Motherboard Options 55 Table B 2 Motherboard options sss 55 Safety Instructions 5 5 98 58 German Wichtige Sicherheishinweise 60 ix Table of Contents ACP 5260 User s Manu
25. o years from the date of purchase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper instal lation Advantech assumes no liability under the terms of this warranty as a consequence of such events If an Advantech product is defective it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps Step 1 Collect all the information about the problem encountered for example type of PC CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any on screen messages you get when the problem OCCUTS Step 2 Call your dealer and describe the problem Please have your man ual product and any helpful information readily available Step 3 If your product is diagnosed as defective obtain an RMA return material authorization number from your dealer This allovvs us to process your return more quickly Step 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A pr
26. od uct returned without proof of the purchase date is not eligible for warranty service Step 5 Write the RMA number visibly on the outside ofthe package and ship it prepaid to your dealer Initial Inspection Before you install your backplane please make sure that the following materials have been shipped ACP 5260 Chassis User s Manual Warranty Card Accessory box with a package of screws 4 screws for fastening the slim type CD ROM drive 12 screws for fastening the disk drives 6 screws for fixing the ear handles a 68 pin SCSI flat cable a small interface converter for slim type CD ROM drive a pair of keys 20 rubber cushions a pair of ear handles a big to small 4 pin power wire and a spare filter If any ofthese items are missing or damaged contact your distributor or sales representative immediately We have carefully inspected the ACP 5260 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the ACP 5260 check it for signs of shipping damage For exam ple damaged box scratches dents etc Ifit is damaged or it fails to meet the specifications notify our service department or your local sales repre sentative immediately Also please notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspec tion we will make arrangements to repair or replace the unit ACP 5260 U
27. on Inspect the fan filter and the rear section of the chassis immediately Make sure the airflow inside the chassis is smooth and not blocked by dust or other particles 3 1 3 LED indicators for Power Status The following table is the individual LED which indicates the status of the backplane voltage signals Table 3 2 LED indicators for Power Status LED Description LED on LED off 3 3V 3 3V signal Normal Abnormal 5V 5V signal Normal Abnormal 12V 12V signal Normal Abnormal 5V 5V signal Normal Abnormal 12V 12V signal Normal Abnormal 21 Chapter 3 When an LED fails to light up it means there is a problem with one of the voltage signals Please check if the power supply connector is properly attached to the backplane If the problem persists consult with an experi enced technician 3 2 Replacing the Cooling Fan There are seven cooling fans inside the chassis All ofthe cooling fans are easily maintained Three of the high speed cooling fans are located in the middle of the chassis There are two blowers on the rear of chassis Another two cooling fans are located behind the SCSI backplane which was mentioned in Chapter 2 1 1 The fans provide the system with ample cooling by blowing air toward the rear To replace the cooling fans please proceed according to the instructions below 3 2 1 Replacing the high speed cooling fan 1 Remove the top front chassis cover 2 Loose the two th
28. or ACP 5260 top front cover and top rear cover Both are fixed to the chassis with four screws two on each side Please refer to Figure 2 4a amp Figure 2 4b and proceed as follows 1 Detach the four screws on both sides 2 Remove the top cover Figure 2 4b Removing the top rear chassis cover 11 Chapter2 2 3 Installing the Backplane ACP 5260 supports backplanes of up to 20 slots To install the backplane please refer to Figure 2 5 and proceed as follows 1 Remove the top rear chassis cover and then dismantle the hold down clamp and the blower units by removing the four screws 2 Put the backplane in the proper location and then fasten it onto the chassis 3 Connect the 20 pin ATX power connector from the power supply to the backplane 4 Replace the hold down clamp and the blower units and fasten them to the chassis 5 Return the top rear chassis cover and fasten it Figure 2 5 Installing the backplane ACP 5260 User s Manual 12 2 4 Installing CPU Card amp Add on Cards ACP 5260 supports up to 20 add on cards To installa CPU card or add on card please proceed as follows 1 Remove the top rear chassis cover and then dismantle the hold down clamp and the blower units by removing the four screws 2 Select a vacant PICMG slot for the full length CPU card or a PCI ISA slot for other add on cards Then remove the corresponding I O bracket attached to the rea
29. plane provides six 80 pin SCSI connectors so users can install up to six 80 pin SCSI HDDs Please see the relevant details below 5 1 6 slot SCSI SCA Backplane 5 1 1 SCSI Backplane Layout cR CENE NEU Ro 9 Qa Y Figure 5 2 Back side layout of the SCSI backplane ACP 5260 User s Manual 40 5 1 2 Connectors and Jumpers Table 5 1 Connectors CON1 CON6 80 pin Ultra320 SCSI connector CON8 68 pin Ultra320 SCSI connector JPWR1 JPWR3 4 Pin Power Connector CN3 For SCSI HDD status alarm function Pin 1 3 5 7 9 11 are the status signals for HDD1 HDD6 Pin 2 4 6 8 10 12 are the alarm signals for HDD1 HDD6 Pin 13 and 14 are GND CN4 CN5 Fan Connectors LD1 LD6 SCSI HDDO HDD5 power LED green LED1 LED6 SCSI HDDO HDD5 Bi Color LED blue red HDD Activity blue HDD Fault red Rebuild pink blink No error slow blink 1 sec Identification fast blink 3 sec Table 5 2 Jumpers HDD spin up options JP1 JP2 Spin up when power is applied Open Open Spin up after delay Open Close Spin up on command mode Close Open Reserved Close Close 41 Chapter 5 5 2 SCSI Disk Drive Housing The SCSI disk drive housing is under the 5 25 IDE disk drive bay If you need to take out the SCSI disk drive housing from the chassis please be careful to release all the relevant wires cables and
30. power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient over voltage Never pour any liquid into an opening This could cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel Ifany of the following situations arises get the equipment checked by service personnel a The power cord or plug is damaged b Liquid has penetrated into the equipment c The equipment has been exposed to moisture d The equipment does not work well or you cannot get it to work accord ing to the installation reference guide e The equipment has been dropped and damaged f The equipment has obvious signs of breakage ACP 5260 User s Manual 58 7 DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS MAY DAMAGE THE EQUIPMENT The sound pressure level at the operator s position according to IEC 704 1 1982 is equal to or less than 70 dB A DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein 59 AppendixC C 2 German VVichtige Sicherheishinvveise
31. r plate of the chassis 3 Insert the CPU card or add on card vertically into the proper slot See Figure 2 6 For full length cards please make sure that the card bracket has been inserted properly and the other edge of the card has been inserted into the plastic guiding fillister Fasten the card with the screw on top of the I O bracket 4 Repeat Step 2 and 3 if there is more than one add on card 5 There two rows of notches on both sides of the hold down clamp for inserting rubber cushions into One side is for PCI cards while the other side is for ISA cards Depending on the card height the cushions can be inserted upward or downward After the rubber cushions have been inserted into the notches they will stabilize the add on cards to protect them from shock and vibration 6 Put back the hold down clamp and blower brackets and then screw them in place 7 Replace the top rear chassis cover and fasten it 13 Chapter 2 AR WANS Un RL RR TARA Figure 2 6 Installing a full length card ACP 5260 User s Manual 14 2 5 Hold dovvn clamp The hold down clamp protects all the cards from vibration and shock After installing all the cards re fasten the hold down clamp Please refer to the follovving steps 1 After plugging in the CPU card and add on cards please insert the rubber cushions provided into the notches of the hold down clamp and adjust them to the placement of the cards The cushions offer th
32. ser s Manual vi Chapter Chapter Chapter 1 1 1 1 2 1 3 1 4 1 5 1 6 2 2 1 2 2 2 3 2 4 2 5 2 6 3 2 Contents General Information cccccccscssssssssscssceeeee 2 Introduction cedente eti denn 2 Specifications A ton tent tw 2 Power Supply Options sse 3 Table 1 1 Power supply 3 Environment Specifications sse 4 Table 1 2 Environment specifications 4 Dimension Diagram seen 4 Figure 1 1 Dimension diagram sees 4 Safety Precautions rec Rom t eds 5 System Chassis front and rear section 2 1 1 The front section includes Figure 2 1 Front section 2 1 2 The rear panel includes 2 1 3 The rear panel c oococcncnnnncnnnnocionconcnnnoncnnnonnnnnons Figure 2 2 Rear panel of backplane version 10 Figure 2 3 Rear panel of motherboard version 10 Removing the chassis covers sss 11 Figure 2 4a Removing the top front chassis cover 11 Figure 2 4b Removing the top rear chassis cover 11 Installing the Backplane eene 12 Figure 2 5 Installing the backplane 12 Installing CPU Card amp Add on Cards 13 Figure 2 6 Installing a full length
33. splays HDD status Switch and Buttons on Front Panel Power switch System Reset button and Alarm Reset button Front V O Interfaces Dual USB and one PS 2 keyboard connector Cooling System Three 12 cmx 12 cm x 2 54 cm 114 CFM hot swap pable cooling fans in the middle two 8cm x 8 cm x 2 54 cm 47 CFM fan behind the SCSI backplane two adjustable blowers 25 CFM on the rear section ACP 5260 User s Manual 2 e Air Filters Two filters behind the front door one 155 mm x 100 mm and one 176 mm x 142 mm one filter 170 mm x 42 mm on the inside ofthe right plate e Vents On the front panel and right side of the chassis Slide Rails General Device C 300 series supported Weight 30 kg 66 lbs Dimensions VV x H x D 482 x 222 x 660 mm 19 x 8 75 x 26 Chassis Color Black 1 3 Power Supply Options Table 1 1 Power supply options Model 1757946005 BP 1757000129 BPy 1757000130 BPy Name 1757946006 MB 1757000150 MB 1757000151 MB Watt 460 W ATX PFC 570 W ATX PFC 810 W ATX PFC 1 1 redundant 2 1 redundant 3 1 redundant Input 100 240 Vac 115 230 Vac 115 230 Vac rating Full range Full range Full range Output 5V 40A 5 V 50A 5V 75A voltage 3 3V 13 3 V Q 40A 13 3 V 60A 12 V 27 A 12 V Q 12 V 51A 5V 0 8 A 5V I1A 5V 1 5A 12V 1A 12V01A 12 V Q 1 5 A 5Vsg 22A 5 O 1 2 5 O 1 6
34. tion 23 Chapter 3 the blomer unit ing Removi Figure 3 4 Both sides of the blower unit Figure 3 5 24 ACP 5260 User s Manual 3 2 3 Replacing the fan behind the SCSI backplane 1 Remove the top front chassis cover 2 Remove the two high speed cooling fans behind the SCSI disk drive housing first so that there is enough room for your hand to reach the fan behind the SCSI backplane 3 the tab on top of the fan unit so that the fan detaches from the fan enclosure Figure 3 8 is another view to show users how to remove the fan By this way you need to remove the whole SCSI disk drive housing first It s not necessary to take out the SCSI housing to replace the fan 4 Unplug the fan wire on the alarm board 5 Put a new fan into the fan enclosure carefully until it is locked by the tab Be sure to install it securely in the enclosure 6 Plug the fan wire into the fan connector on SCSI backplane 7 Replace the two high speed cooling fans and fasten them 8 Replace the top front chassis cover Ww Figure 3 6 Remove the two high speed cooling fans 25 Chapter 3 Figure 3 7 Lift the tab on top of the fan unit Figure 3 8 Replacing the fan behind the backplane ACP 5260 User s Manual 26 3 3 Replacing the Filter The filter functions to block dust or particles from the work environment and to extend the longevity of the system The filter should be replaced periodically T
35. umbscrews on top of the fan unit and then gently pull it out See Figure 3 2 It will disconnect the cooling fan power connector 3 Replace the cooling fan with a new one 4 the new cooling fan in place by tightening the thumbscrews 5 Replace the top front chassis cover and fasten it SE QET D DERE ah Figure 3 2 Replacing the cooling fan ACP 5260 User s Manual 22 3 2 2 Replacing the rear blovver 1 2 tie mount Remove the top rear chassis cover Loosen the screws on the hold down clamp one on the rear panel and one on the guide rail and on the hold down clamp see Figure 3 3 Unplug the blower power connector from the alarm board and release the blower power wire from the tie mount Remove the blower unit and then detach the blower from the bracket by loosening the screws see Figure 3 4 Replace the failed blower with a new one Please note that the blower should be oriented so that the airflow is directed toward the back of the chassis Secure the new blower to the bracket and then fasten the blower unit back onto the chassis The blower unit is uniquely designed to provide the best airflow for any card configuration You can adjust its position along with the length of the guide rail bracket Plug the blower power connector to the alarm board and fix the wire into the tie mount Replace the top rear chassis cover and fasten it to the chassis Figure 3 3 Screws and tie mount loca
36. vicepersonal ge ff net werden Wenn folgende Situationen auftreten ist das Ger t vom Stromnetz zu trennen und von einer qualifizierten Servicestelle zu berpr fen a Netzkabel oder Netzstecker sind besch digt b Fl ssigkeit ist in das Ger t eingedrungen c Das Ger t war Feuchtigkeit ausgesetzt d Wenn das Ger t nicht der Bedienungsanleitung entsprechend funktioni ert oder Sie mit Hilfe dieser Anleitung keine Verbesserung erzielen ACP 5260 User s Manual 60 e Das Ger t ist gefallen und oder das Geh use ist besch digt f Wenn das Ger t deutliche Anzeichen eines Defektes aufweist de Bitte lassen Sie das Ger t nicht unbehehrt hinten unter 20 C 4 F oder oben 60 C 140 F weil diesen Temperaturen das Ger t zerst ren k nten Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 betr gt 70 dB A oder weiger DISCLAIMER This set of instructions is provided according to IEC704 1 Advantech disclaims all responsibility for the accuracy of any state ments contained herein 61 AppendixC ACP 5260 User s Manual 62
37. vo conditions 1 This device may not cause harmful interfer ence and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 ofthe FCC Rules These lim its are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this device in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense The user is advised that any equipment changes or modifications not expressly approved by the party responsible for compliance would void the compliance to FCC regulations and therefore the user s authority to operate the equipment iii A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifica tions to ensure reliable performance in the harsh and demanding condi tions typical of industrial environments Whether your new Advantech equipment is destined for the laboratory or the factory floor you can be assured that your product
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