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required periodic inspections by the owner

1. ARO Self procelled work platforms Pag 72 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DEAD MAN SYSTEM CHECK See chapter 7 15 ss REMARKS Signature Stamp Self procelled work platforms Pag 73 TRANSFERS OF OWNERSHIP FIRST OWNER COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO Tigieffe S r l SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE SELLER THE PURCHASER Self procelled work platforms Pag 74 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm tha
2. ARO Self procelled work platforms Pag 66 REQUIRED PERIODIC INSPECTIONS BY THE OWNER See chapter 7 6 Hydraulic tank oil level check Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out REMARKS Signature Stamp 7 Calibration check of lifting circuit relief pressure valve REMARKS Signature Stamp 1 Year See chapter 7 9 Self procelled work platforms Pag 67 REQUIRED PERIODIC INSPECTIONS BY THE OWNER Calibration check of main relief See chapter 7 8 pressure valve 5 7 REMARKS Signature Stamp See chapter 7 16 Battery state Daily operation It is not necessary to indicate its execution every day but at least every year when the other operations are carried out r REMARKS Signature Stamp 1 Year ARO Self procelled work platforms Pag 68 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Total oil change in hydraulic tank See chapter 7 6 REMARKS Signature Stamp EVERY TWO YEARS Hydraulic filter cleaning replacing EVERY TWO YEARS REMARKS Signature Stamp See chapter 7 7 2
3. aun uuu Saman E iu 6 1 6 IDENTIFICATION acacia 7 1 7 LOCAUONORMalN COMPONei Siae 8 TECGHNICAEPFEATURES OF STANDARD MAC HINE S cc 9 2 1 MODELA 45 lla 9 2 2 XS 11 2 3 LIBE uuu naa a 13 2 4 MODERA LOEW END 15 2 5 MODELA E bilie 17 2 6 MODEL ie 19 3e SARETE PRECAUTIONS u a ER 21 di POWER SUPPL bella 21 22 OPERATING AND MAINTENANCE RULES ine 21 3 3 CRU 22 305 Liceali 22 532 22 553 I O uta 23 3 34 Windspeed according to eredi 24 4 INSPACLATIONAND PREEIMINART CHECK acli 25 4 1 pelore Usno 25 ou 2 ALbUSETINS FS IHI IUNIN maia u 26 5 1 PEATFORM CONTROL PANEL uy unumanta ARR TAIN HI 26 Sd Dr Me and uy dara 27 Silk SDRIVEWIFROPERATORONIREGRO VID via e 27 52 PLAFFORM EFTINGANDIEOWERNG nre 28 5 9 OTRER FUNGHONS OFTRHEPLATFORM CONTROLPANE Lia 29 MAMVAGHOR ii iaia aaa 29 230 Gandia 29 533 GREEN WARNING LIGHT CONTROL STATION antium 20 554 REDWARNINGEIGRHESEEAT BATEEBYasnvstidnd dated ierant ml detto nat m erat i ot beant p 20
4. otim at 43 L2 MACHINE CLEANING u eet ea aaa hu t 44 7 3 oler a un nila da QE aaa Pod uu u u m yun 44 Td Mangus adus MeN ean E 45 Vici 46 71 0 levelcheck and Hydraulic circuit oil 47 sirena 48 78 Main pressure relief valve adjustment and operation check seen 49 79 OPERATION check of lifting circuit relief pressure Valve 50 BRAKING VALVES OPERA TION CIE Cinisi 51 ELL rtc bcr 52 7 12 Operation check of platform overload controller 53 5143 108000001 system by pass u y APO m Qua tone fec SN ob t 54 714 OBRERADONCHECKOPFSAPELUI MICROSWILGEES sla 55 115 Dead man o sWich rerum teat tits ne 56 Pcmcia 57 TOOL a lecca 57 7 16 02 Battely traihtenallt Sa 57 Li Briana 58 Bater chorder EDO uuu kuyu uyu a a u S 59 Ho uuu u uy u a aa 59 o IMARIG AANDECERTIFICATIO NS 60 PEATE 61 10 CONTROLERE GD uuu mmc 63 ___ _ Self procelled work platforms 3 1 INTRODUCTION This Use and Maintenance Manual provides general instructions concerning the complete range
5. Electric pump power Max absorbed current Max drivespeed 8 _ Safetydrivespeed kh Tankoilcapaciy 8 __ Lowereringfiting tme unloaded AT aa In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A at work places does not exceed 70dB As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec OMIM removing the ladder the machine overall dimensions are further reduced length 2 25 m ___ Self procelled work platforms 2000 6300 f M 1500 2230 1730 2 i 1 da terra con ringhiere sfilate 2 da terra con ringhiere ribaltate optional Pag 10 Self procelled work platforms 2 2 MODEL X8EW X8EW WIND Max workheight oS O a f Oa m i i Max platform height Bm _ Ground clearance pothole raised mm _ Ground clearance pothole lowered 5 5 Safety speed activation height 5 25 m _ Inside tuming radius 0 10
6. LCD display 542 EMERGENCY STOP BUTTON If you press this button the machine is completely switched off By rotating it of 1 4 turn clockwise the machine can be turned ON by means ofthe ON OFF key AIRO Self procelled work platforms Pag 30 54 3 ON OFF KEY CONTROL STATION SELECTION The on off key located on the ground control station is used to turn ON the machine by selecting one of the two control stations 6 platform controls enabled with key switch set to platform symbol Stable position with possibility to extract the key lt ground controls enabled for emergency operations with key switch set to chassis symbol Position with action to be kept When the key is released the machine is turned off lt turn OFF the control circuits by turning itto OFF Stable position with possibility to extract the key 544 GREEN WARNING LIGHT CONTROL STATION ENABLED The green light is ON when the machine is turned ON and the ground control station is enabled the on off key C should be kept in chassis position 545 PLATFORM LIFTING LOWERING LEVER This lever is to be used to lift or lower the platform This control can be operated only if the on off key is set to ON downwards ground control station selected We shall also remind you that the ground controls are to be used to operate the platform only in emergency situations and must not be used for any other purposes 546 MOVEMENT ALARM The machine has a movement audi
7. RED WARNING BIO ica 20 5 3 6 WARNING LIGHT DANGER DUE TO INSTABILITY OR DRIVE CONTROL STOP 20 54 ground CONTROE STATION sensnm n mitis quon E RA 30 5 4 1 Hour meter battery protection 33 30 542 EMERGENCY siii 30 543 ONFOEP KEV CONTROL STATION SELECTION REAPER REPRE NOREN 31 544 GREEN WARNING LIGHTE CONTROLSTATION ENABLED iaia il 31 245 Pato IMINO habe 31 540 MOVE ARR 21 5 32 56 MANUAL EXTENSION OF the arnie 33 ___ Self procelled work platforms i Pag2 Del MaNi oc RERO OD QA UR Rd 33 hifie 00 u y umama onu a aasawa kanqa u ons 33 Ol Vv 33 319 Ol WOK yin oO asam Qa uua Dn Panda 34 SEMERGENCISTIO Rc 34 5 10 manual emergency dn iaia 35 oncoy u yu m 36 UPANBLINGAND CARRENG Rari duri dp i 37 LEVIN gioia 37 O ccm 38 6 3 EMERGENCY TOWING insiti 39 Li Rebecca 39 bs VEN TR Saia ea 40 J CD nu reir 42 7 1 safety stop for maintenance operations ll ll
8. _ Outside tuming radius 243 0203 Jm i i Max capacity 1 50 23550 Max number of people onthe platform nos 3 3 Max number of people on the platform outdoors 1 fJ J _ extension of extendable platform 5 5 m _ Max capacity on deck extension 20 3550 Kg Max number of people on deck extension nos OO 3 3 __ number of people deck extension outdoors 1 J gt I Max driveheight 1 Mx Mx _ Max dimensions of platform extended 10995 12x37 m hydraulic pressure 202 230 oar __ Max pressure of lifting circuit 40 boar _ Min pressure of braking circuit 1 6 40 650 br Tyredimensions 410X150 0410x150 Tyeype Cushion soft Cushion soft __ Transport dimensions with removable rails installed 12x24936 1224236 m __ Transport dimensions with removable rails notinstalled 124142 1224442 m __ Transport dimensions with rails folded down optional 12908506 1224x186 Machine weight unloaded o O 280 230 g Stability limiti O 1 14 S S Longitudinal inclination 8 _ Transversal inclination 22 2 __ Mavi windispeed Sis Performance __ Voltage and battery capacity x 4967200 46 200 WAN jqBateyweght 1 52 42 k __ Single phase battery charger 5 4 5 IA _ Max curren
9. PIATTAFORME AEREE SEMOVENTI SELF PROPELLED WORK PLATFORMS PLATES FORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE HUBARBEITSBUHNEN PLATAFORMAS ELEVADORAS AUTOPROPULSADAS ZELFRIJ DENDE HOOGWERKERS 5 ALVGAENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME 2 SERIES XoEN X8EW X8EN 2 USE AND MAINTENANCE MANUAL ENGLISH AIRO 5 a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALIA 39 0522 977365 7 39 0522 977015 WEB www airo com 045 20 UEM EN 11 2008 Tigieffe thanks you for purchasing a product of its range and invites you to read this manual Here you can find all the necessary information for a correct use of the purchased machine Therefore you are advised to follow the instructions carefully and to read the manual thoroughly The manual should be kept in a suitable place where no damage can occur to it The content of this manual may be modified without prior notice and further obligations in order to add changes and improvements to the units already delivered No reproduction or translation may take place without the written permission of the owner CONTENTS he INFOR O ica 4 5 dS DB ricca 4 delven or Ne UN eeii a 4 1 1 2 Declaration of commissioning first inspection further periodical checks and transfers of ownership 4 1 2 LCT SC US iene 5 1 3 Desc OT TAS Oa 5 1 4 CONO bee 6 1 5
10. Pagl2__ 2 3 MODEL X8EN Dimensions Max work height 10 2 m 0 Max platform height 8 2 m 0 Ground clearance pot hole raised 100 mm Ground clearance pot hole lowered __ Safety speed activation height Inside turning radius A Outside turning radius 0 Max number of people on the platform indoors EE NEN NUN NEN peop p Max number of people on the platform outdoors TN Max extension of extendable platform __ Max capacity on deck extension 02240 Max number of people on deck extension indoors 3 ws Deop _ Max number of people on deck extension outdoors Max drive height Max g Max dimensions of platform extended 0 89 x 3 75 m wami D Max hydraulic pressure 230 bar ydraulic p Max pressure of lifting circuit Min pressure of braking circuit 60 70 Min 0 Tyre dimensions 0410 x 150 mm ity __ Tyre type Cushionsoft Transport dimensions with removable rails installed 0 89x2 4x2 42 m _ Transp ransport dimensions with removable rails not installe 09X2 4X1 m Transport dimensions with ble rails not installed 0 89x2 4x1 48 m ransport dimensions with rails folded down optiona O9X2 4X2 m Transport dimensions with rails folded down optional 08924042 Machine weight unloaded 2150 Stability limits CA 1 Longitudinal inclination Rd ransversal inclination
11. ___ _ Self procelled work platforms 21 3 3 SAFETY RULES 3 3 1 GENERAL Only adults 18 years old after carefully reading this manual are allowed to use the machine At least two users must operate the machine one of them on the ground able to carry out the emergency operations described in this handbook Use the machine ata distance of at least 5 metres from high tension lines in any case not in proximity to live elements Use the machine according to the capacity values indicated in the technical features section The max No of people allowed on the platform and the capacity are specified on the identification plate Do NOT use the framework of the platform or any of its elements for grounding connection while welding on platform Itis absolutely forbidden to load and or unload persons and or material with platform not in the access position AN Dn 3 3 2 HANDLING lt Before any movement make sure that the machine plugs are disconnected from the power source lt In order to avoid any instability use the machine on regular and firm grounds To prevent the machine from overturning comply with the max gradeability values indicated in the Technical features section under paragraph Stability limits However movements on inclined grounds are to be carried out with the utmost caution As soon as the platform is lifted the tolerance varies from model to model the safety drive speed 15 au
12. lt low speed with selector in Snail position high speed with selector in Hare position To steer use the steering switches B or C while activating the dead man switch D press button B for right steering and button C for left steering NOTE To achieve maximum drive speed set the speed selector K to position Hare and activate the proportional joystick A To drive the machine on steep upward or downward slopes for instance while loading unloading the machine onto from a truck set speed selector K to position Snail and activate joystick control A With platform lifted see chapter 0 safety drive speed is automatically enabled therefore the maximum speed is automatically adjusted by the control system regardless of the position of speed selector K 5 1 2 DRIVE WITH OPERATOR ON THE GROUND If drive operations are to be carried out not from the preset control position on the platform e g transit through doors where the machine height is too high you can proceed as follows ARO Self procelled work platforms Pag 27 Lower the machine completely Remove the platform control panel as indicated in paragraph 6 5 If necessary remove or fold down the rails to further reduce the overall height Select the slow drive speed as indicated in 5 1 1 Carry out the movements at a safety distance from the machine of at least 1 metre Pay attention to the directions of drive and steering keeping in mind that the indications
13. of the machine has occurred lt Extraordinary maintenance work and replacement of important elements of the machine Self procelled work platforms Pag 63 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY REMARKS Signature Stamp ARO Self procelled work platforms Pag 64 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Check the integrity of the guardrails state of the lifting structure of any Visual check access ladders rust state of the tyres oil leaks locking pins on the structure 7 REMARKS Signature Stamp Most of all check at junction points that tubes and cables do not show any Deformation of tubes and evident defects cables Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out D REMARKS Signature Stamp Year 5 ARO J Self procelled work platforms Pag 65 REQUIRED PERIODIC INSPECTIONS BY THE OWNER Various adjustments See chapter 7 4 s REMARKS Signature Stamp See chapter 7 5 Greasing Monthly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS Signature Stamp 1 Year
14. MACHINES THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 21 MODEL X6EN Dimensions Max work height Max platform height Ground clearance pot hole raised Ground clearance pot hole lowered Safety speed activation height EN NE E EE Inside turning radius EN HEN N N I Outside turning radius Max capacity Max number of people on the platform Max extension of extendable platform Max capacity on deck extension _ Max number of people on deck extension __ Max drive height _ Mx Max dimensions of platform extended 0 89 x 3 75 hydraulic pressure ar _ Max hydrauli Max pressure of lifting circuit NO T A F gt lt Min pressure of braking circuit 60 70 Tyre dimensions 8410 150 __ Tyre type Cushionsoft Transport dimensions with removable rails installed 0 89x2 4x2 23 Transport dimensions with removable rails not installed 0 89x2 4x1 28 Transport dimensions with rails folded down optional 0 89x2 4x1 73 Machine weight unloaded 2000 Stability limits Longitudinal inclination ae _ Transversal inclination 2 __ Max wind speed 0 ms Performance Voltage and battery capacity 4x6 200 V Ah _ Battery weight __ Single phase battery charger 24125 current absorbed by the battery charger
15. Year Self procelled work platforms Pag 69 REQUIRED PERIODIC INSPECTIONS BY THE OWNER Inclinometer calibration and See chapter 7 11 operation check p 5 7 REMARKS Signature Stamp Efficiency check of platform load See chapter 7 12 control system REMARKS Signature Stamp 1 Year 5 ARO Self procelled work platforms Pag 70 REQUIRED PERIODIC INSPECTIONS BY THE OWNER Braking system efficiency check See chapter 7 10 REMARKS Signature Stamp Microswitch operation check M1 MPT1 MPT2 See chapter 7 14 o o REMARKS Signature Stamp 1 Year 5 Self procelled work platforms Pag 71 REQUIRED PERIODIC INSPECTIONS BY THE OWNER Check the legibility of the aluminium plate on the platform where the main instructions are Summarised that the capacity stickers are on the platform and that they are legible that the stickers on the ground and platform control stations are legible DATE REMARKS Signature Stamp Stickers and plates check 1 5 CHECK a DESCRIPTION OF OPERATIONS TO BE PERFORMED oe controls See chapter 5 10 DATE REMARKS Signature Stamp
16. an inclination control system disabling lifting in case of unstable positioning Working operations can be resumed only after placing the machine in a steady position Should the audible device and the red light on the platform control panel turn on the machine is not correctly positioned see paragraphs relevant to general use instructions Bring it to safety rest position before starting operations again If the platform inclination is activated with platform raised the only possible platform operation is lowering The machine is equipped with a device to avoid the risk of shearing and crushing in the lifting structure in compliance with EN280 2001 the lowering movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm In this condition the audible alarm warns about the danger condition by increasing its frequency The operator on the platform must release the lowering control and wait until the audible alarm stops about 3 sec then he can resume the lowering control see chapter 5 The machine has a charge check indicator for the battery level battery protection device when battery charge is at 20 the operator on the platform is informed of this condition through a flashing red light In this condition lifting is stopped battery should be immediately charged Do not lean over the platform guard rails During operations in public areas in order to prevent people other t
17. been completed the machine is without overload controller 7 70 Load control by pass CAUTION THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE UNIT OR IN THE EVENT OF A FAULT OR IMPOSSIBILITY TO CALIBRATE THE SYSTEM DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT ARO Self procelled work platforms Pag 54 7 140PERATION CHECK OF SAFETY MICROSWITCHES All micro switches are to be found on the chassis and platform and can be identified by means of labels Micro switch functions and MPT2 figure 7 11 MPT1 Micro lt control the position of the two pot hole guards with one or both microswitches open guards lifted or not completely lowered drive 5 stopped if platform is lifted at a height from the ground indicated in chapter Technical Features M1 activated Their function is excluded if platform is lowered M1 free 7 11 MPT1 Micro 1 figure 7 82 M1 Micro lt activates drive safety speed with platform a height from the ground indicated in chapter Technical features stops lowering automatically in a position where the vertical distance between the scissor ends is over 50 mm In this condition the audible alarm warns about the danger condition by increasing its frequency The operator on the platform must release the lowering control and wait until the audible alarm stops about 3 sec then he res
18. height of the machine for carriage transit through standard doors To remove the rails it is necessary to remove the fixing screws Make sure the rails are properly secured before using the unit CAUTION This operation is only for reducing the height of the stowed machine to facilitate carrying operations It is absolutely forbidden to lift the unit with personnel on the platform if the rails are not raised 6 4 Removable rails ARO Self procelled work platforms Pag 39 6 5 FOLD DOWN RAILS OPTIONAL The machines can be fitted with rails optional folding down to the inside of the platform Folding down the rails it is possible to reduce the height of the machine for Carriage transit through standard doors To fold down the rails referring to the pictures of the next page 1 extract the mobile platform and lock it in the indicated position 2 remove the control panel 3 raise and turn the front rail to the inside 4 remove the locking pins of the two sliding side rails 5 turn to the inside and press downwards the side sliding rails 6 remove the locking pins of the entrance 7 raise and turn the entrance rail to the inside 8 remove the locking pins of the two fixed side rails 9 turn the two side fixed rails to the inside 10 retract the extendible platform To restore the initial condition repeat the a m operations in reverse order Make sure the rails are properly s
19. machine is delivered The pressure relief valve must be adjusted in the following Cases in case of replacement of the hydraulic block lt case of replacement of the pressure relief valve only To check the operation of the main pressure relief valve figure 7 8 Hydraulic block Disconnect the power cord of the solenoid valve EV4 G Introduce a manometer with full scale of at least 250 bars in the special quick coupling 1 4 BSP D From the ground control station lift the unit Check the pressure value The correct value is indicated in the chapter Technical features WW WW Check operation at least once a year To adjust the main relief valve FIGURE Errore L origine riferimento non stata trovata Disconnect the power cord of the solenoid valve EV4 Introduce a manometer with full scale of at least 250 bars in the special quick coupling 1 4 BSP D Locate the main pressure relief valve A Unscrew the adjustment dowel lock nut From the ground control post lift the unit and adjust the pressure relief valve by means of the adjusting dowel so as to reach the pressure value indicated in chapter Technical Features Once adjustment has been carried out lock the adjustment dowel by means of the lock nut 0 WW 7 8 Hydraulic block CAUTION A N AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Self procelled work platform
20. of units indicated on the cover Therefore the description of their components as well as control and safety systems may include parts not present on your unit since supplied on request or not available In order to keep pace with the technical development AIRO Tigieffe s r l reserves the right to modify the product and or the use and maintenance manual at any time without updating the units already delivered 11 LEGAL ASPECTS 1 1 1 DELIVERY OF THE UNIT Within EU European Union member countries the machine is delivered complete with lt Use and Maintenance manual in your language CE mark applied on the unit B CE conformity declaration B Guarantee certificate Only for Italy Declaration of commissioning to ISPESL List of local ISPESL departments Declaration of internal testing 1 1 2 DECLARATION OF COMMISSIONING FIRST INSPECTION FURTHER PERIODICAL CHECKS AND TRANSFERS OF OWNERSHIP The legal obligations of the owner of the machine vary according to the country of commissioning It is therefore recommended to inquiry about the procedures in force in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications Declaration of commissioning and first inspection In ITALY the owner of the Aerial Platform must notify the use of the unit to the local competent ISPESL National Instit
21. platform from the inclined part of the rails while holding down pedal A 5 release pedal A at one of the two slots depending on the extension you wish to achieve lt make sure that the lock pedal A is actually inserted into the Slot to be sure that the mobile platform is blocked 5 4 Mobile platform extension unlock pedal 5 7 MACHINE START UP To start the machine the operator shall release the stop button located on the ground control post by rotating it of 1 4 turn clockwise turn the on off key on the ground control station to Platform position remove the starting key and keep it in a safe place or hand it over to a person in charge on ground properly informed of the use of the emergency controls get onto the platform release the stop button on the platform control panel see previous paragraphs WW WwW At this point the various functions can be performed by thoroughly following the instructions given the previous paragraphs To turn on the machine the battery charger must be disconnected from mains see paragraph 7 16 03 the battery charger is working the machine is off and cannot be turned on 5 8 MACHINE STOP 58 1 NORMAL STOP During the normal stop of the machine if you release the controls the operation is stopped Stop occurs within a time limit set in the factory which guarantees smooth braking ARO Self procelled work platforms Pag 33 5 9 END OF WORK After stoppi
22. roofs Considerable and widespread Huge waves Air filled with foam damage to vegetation a few and spray Sea completely white windows broken structural 4 ae with driving spray Visibility greatly damage to mobile homes and reduced poorly constructed sheds and barns 12 gt I ARO Self procelled work platforms Pag 24 4 INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled therefore it can perform all functions in safety as provided for by the manufacturer No preliminary operation is required To unload the machine follow the instructions in chapter 6 Place the machine onto a firm ground and with a gradeability lower than the max allowed see Stability limits The machine is equipped with on platform spirit levels for visual check and an inclinometer on the chassis to always check machine levelling both transversal and longitudinal Before operating the machine make sure the guardrails are properly positioned Before using the machine read the instructions given in this manual and the concise Instructions indicated on the platform plate Before starting any operations verify the integrity of the unit by means of a visual check and read the plates indicating the operating limits 41 BEFORE USING THE MACHINE Before using the machine the operator must always check visually that the battery is completely charged the oil level lies between the min and max value
23. scissors ARO Self procelled work platforms Pag 43 7 2 MACHINE CLEANING To clean the machine use non pressurized water jets after properly protecting the following parts the control stations both platform and ground 5 electric boxes and electric devices in general lt the electric motors Do not use pressurized water jets e g high pressure cleaners to clean the machine After washing the machine always lt dry the machine lt check integrity of plates and stickers lt lubricate the articulated joints equipped with greaser and the sliding ways 7 3 GENERAL MAINTENANCE The table below indicates the main maintenance operations and their frequency The machine is equipped with a service hour meter OPERATION FREQUENCY Screw tightening as indicated in paragraph Various adjustments first 10 working Oil level check in hydraulic tank LT first 10 working Screw tightening as indicated in paragraph Various adjustments EM first 10 working Battery state charge and liquid level Every day Total oil change in hydraulic tank Every two years IT IS NECESSARY A TO SEND THE MACHINE TO THE MANUFACTURER WITHIN 10 YEARS OF WORK OR 1600 2200 WORK HOURS FOR A COMPLETE CHECK ARO Self procelled work platforms Pag 44 7 4 VARIOUS ADJ USTMENTS Check the conditions of the following components and if necessary tighten Figure 7 4 Location of parts to be adjusted Whe
24. that these operations N should be carried out by skilled personnel AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY The inclinometer does not require any adjustment since it is calibrated in the factory before the machine is delivered This device controls the chassis inclination and when inclined over the allowed value lt it stops lifting lt itdisables drive when platform exceeds a given height varying according to model itwarns the user of the instability condition by means of the audible device and the platform warning light see chapter 5 The inclinometer checks the inclination with respect to the two axes X Y On machine models with the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis To check the inclinometer operation according to the longitudinal axis generally X axis lt using the controls of the control panel set the machine so as to place shim of dimension A410 mm under the two rear front wheels see following table 5 wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on lt ifthe alarm is not activated CALL THE TECHNICAL ASSISTANCE To adjust the inclinometer according to the transversal axis normally Y axis using the controls of the control panel set the machine so as to place a shim of dimension B 10 mm u
25. the battery user manual carefully 7 16 02 BATTERY MAINTENANCE For normal water operating conditions water topping up is to be carried out every week Top up using distilled or demineralised water Top up after battery charging After this operation the electrolyte level must be 5 7 mm higher than the splashguard level For machines equipped with automatic topping up device follow the instructions given in the battery user manual Battery discharge must be stopped when 80 of the battery rated capacity has been used An excessive and prolonged discharge irreversibly damages the battery Battery charge is to be carried out according to the instructions given in the next paragraphs Keep caps and connections covered and dry A careful cleaning allows electric insulation protection good operation and useful life of the battery In case of faulty operations due to the battery avoid any direct intervention and call the Customer Service When the machine is not being used the batteries will run down automatically automatic decharge To avoid the battery operation from being compromised it is necessary to charge it at least once a month This has to be done even if the density values of the electrolyte are high To limit automatic battery decharge during periods of inactivity store the machine in environments with temperatures lower than a 30 nw nw DARDU Self procelled work platforms Pag 57 7 16 03 BATTERY CHARGING CAUTI
26. truck Lifting the unit by means of a lift truck is a dangerous operation which must be carried out by qualified operators only 6 1 Fastening holes 6 2 Forks chock N After placing the machine onto the carrying vehicle fasten it by means of the same holes used for lifting N Before carrying the unit check the stability grade Platform must be completely lowered N Do not use the machine to tow other vehicles AIRO Self procelled work platforms Pag 38 6 3 EMERGENCY TOWING In the event of a fault carry out the following operations to tow the machine Hook the machine to the provided holes the same used for lifting see previous pictures Screw knob B completely on the hydraulic block Screw lever C on manual pump A Activate the manual pump until the control is bound by doing so the parking brakes are unlocked Tow at a very reduced speed remember that in these conditions the machine does not brake Ww At the end of towing operation resume initial conditions Unscrew knob B completely Remove lever C from the manual pump and set it to the position as shown in the figure 6 3 Emergency towing This operation should be carried out only on a flat ground Tow ata very reduced speed remember that in these conditions the machine does not brake 6 4 REMOVABLE RAILS Standard machines are fitted with rails which can be removed from the platform Removing the rails it is possible to reduce the
27. without carrying out any operation will disable control station The green led is OFF in this condition To operate the machine again it is necessary to release the dead man switch and press it again Now the green led H will light up steady and for the next 10 seconds all controls will be enabled 5 1 1 DRIVE AND STEERING Before any movement verify the presence of people in close proximity to the machine and any case proceed with the utmost caution IS FORBIDDEN to drive the unit when the platform is lifted unless the ground is flat and steady with no holes and steps The controls used to move the machine refer to figure 5 1 Platform control panel are 6 Control joystick A S Movement selector drive or lifting lowerin L S Switch for RIGHT steerin B S Switch for LEFT steerin C S Drive speed selector hare snail K Dead man switch D To drive the machine it is necessary to carry outthe following operations in sequence B select drive mode with selector L press dead man switch D the green led E will light up steady indicating its enabling 6 within 10 seconds from the green steady led lighting up set the proportional joystick control A forward for forward drive or backward for reverse drive by holding down the dead man switch as long as the movement has been carried out By means of the speed selector K you can select two drive speeds
28. 270 da terra con ringhiere sfilate 2 da terra con ringhiere ribaltate optional AIRO Self procelled work platforms Pag 14 24 MODEL X10EW X10EW WIND Dimensions Maxwokheght C Y 121 Im _ Max platform height 210 14 114 Jm __ Ground clearance potholeraised 4 o 10 10 mm Ground clearance potholelowered o 4 1 15 m __ Safety speed activation height o 26 26 m Inside turning radius m Outside turing radius Bm 80 40 Max number of people on the platform indoors f 3 3 __ number of people the platform outdoors T gt __ extension of extendable platform _ 15 15 m _ capacity on deck extension 40 __ Max number of people on deck extension indoors 3 3 J __ Max number of people on deck extension outdoors l 1 f Max driveheight Ma Mx O __ dimensions of platform extended 12x375 12x375 m hydraulic pressure 8280 _ Max pressure of lifting circuit 160 ar _ Min pressure of braking circuit o o 60 70 60 70 bar Tyedmenions 410150 0410x150 mm Tyepp soft Cushion soft __ Transport dimensions with removable rails installed 1224248 1224048 __ Transport di
29. NO YEAR ANNEE PESO BATT BATT WEIGHT POIDS BATT BALVAHR ANO BATTERIEGEWICHT PESO BATERIA Kg PORTATA LAST PORTEE MAXI K PRESS MAX MAX PRESS PRESS MAXI MAX TRAGLAST CAPACIDAD MAXIMA 9 ARBEITSDRUCK PRESION MAX bar PERSONE PERSONS PERSONNES POTENZA POWER PUISSANCE PERSONEN PERSONAS LEISTUNG POTENCIA kW IN Ilo ARO una divisione TIGIERFE Srl Vie Villasuperiore 62 42045 LUZZARA RE ITALIA Tel 38 05 877965 Fax 98 0522 877015 Info elro LA 2 Jio 6 Amy p ARO Self procelled work platforms 1 7 LOCATION OF MAIN COMPONENTS A Control panel on the platform Bubble level for visual check of platform levelling Lifting cylinder Lower control valves Ground control panel Electric control unit and inclinometer G Tank H Electric pump I Manual device for emergency lowering J M1 microswitch platform height control Electronic control board of platform load 230V plug optional Load control system sensors Batteries Battery charger Parking brakes MPT1 and MPT2 microswitches to control the position of the pot hole Hydraulic traction motors Steering cylinder Power bipolar connector Pot hole guards mi m Jg o EN oOuoOozzr 1 2 Left view 0 Self procelled work platforms 2 TECHNICAL FEATURES OF STANDARD
30. ON N EXPLOSIVE gas is originated during battery charging process Therefore charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features lt Power voltage 230V 10 lt Frequency 50 60 Hz 5 Activated ground line lt Magneto thermic switch and residual current device circuit breaker Moreover 6 Do notuse extension leads exceeding 5 metres to connect the battery charger to the mains Usea cable of suitable section min 3x2 5 mm Do notuse rolled up cables IT IS FORBIDDEN Connection to mains that do comply with the above mentioned features Failure to comply with the a m instructions may cause incorrect functioning of the battery charger with consequent damages not covered by the warranty CAUTION N After charging when the battery charger is still connected the electrolyte density values should range from 1 260 g l to 1 270 g l at 25 To use the battery charger follow this procedure lt connect the battery charger by means of plug A to a current socket with the a m features check the connection state of the battery charger through led B If it is on connection has taken place and charging has 7 93 Battery charger plug 7 104 Battery charger light AIRO Self procelle
31. Self procelled work platforms Pag 59 8 MARKS AND CERTIFICATIONS The models of self propelled aerial platform described in this manual were subject to the CE type test according to the EEC Directive 98 37 and further modifications The certification was issued by 1 Srl Via P Belizzi 29 31 33 29100 Piacenza ITALIA Test carrying outis shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual AIRO Self procelled work platforms Pag 60 9 PLATES AND STICKERS STANDARD STICKERS CODES 2 001 10 001 AIRO warnings plate 001 10 098 STOP sticker 001 10 057 General warnings sticker 001 10 088 Document holder sticker 001 10 180 First check sticker 035 10 007 Safety harness coupling sticker 001 10 060 Lifting point sticker 001 10 024 AIRO serial number plate 001 10 245 Sliding platforms yellow black line sticker NWW airo com pre spaced black sticker 046 10 001 X6EN code sticker 724 001 10 23 001 10 22 010 10 21 00110 20 001 10 19 001 10 18 001 10 16 001 10 15 001 10 14 001 10 13 035 10 12 001 10 11 037 10 007 Machine for indoors universal sicker 10 4510 01 X2 series emergency towing sticker 9 4510 44 Manualiowerngsicker 78 045 10 76 045 10 ing st 75 045 10 74 00110 001 10 244 Entrance bar yellow black line stick
32. To calibrate the braking valves lt Locate the braking valves one for each running direction lt Introduce manometer with full scale of at least 250 bars the special quick coupling of the hydraulic control unit 1 4 BSP D lt From the platform control panel select the minimum drive speed lt Unscrew the lock nuts of the adjusting dowels lt From the platform control post drive the machine in the direction controlled by the valve on a flat ground in straightforward direction and adjust the braking valve relevant to that running direction by means of adjusting dowel so as to achieve the required pressure value call the nearest Service Centre to ask for the exact value B the required pressure value has been achieved check that the valve controlling the braking in the opposite direction has maintained its adjustment if present in a few cases only one valve is fitted Once adjustments are complete pressure values in the two directions must not vary by more than 5 bar lock the adjustment dowel by means of the lock nut CAUTION A AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ___ Self procelled work platforms 51 7 11 INCLINOMETER OPERATION CHECK CAUTION Usually the inclinometer does need to be adjusted unless the electronic control unit is replaced The equipment necessary for the replacement and adjustment of this component is such
33. _ Transversal inclination oo o 2 1 __ Max wind speed 0 ms Performance o o Voltage and battery capacity 4x6 200 V Ah _ Battery weight __ Single phase battery charger 24 25 Max current absorbed by the battery charger _ Electric pump power ax absorbed current Max absorbed ax drive spee m Max drivespeed 292202001093 __ Safety drive speed 06 km h __ Lowerering lifting time unloaded 47147 _ Tank oil capacity ax gradeability 0 _ Max gradeabili operating temperature T __ operating temperature Min operating temperature In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A a work places does not exceed 70dB As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec removing the ladder the machine overall dimensions are further reduced length 2 25 ___ _ Self procelled work platforms Pal 1 5 OLIO NM X 8 N 1150 2420 1920 2 1480 1 1
34. achine overall dimensions are further reduced length 2 25 Self procelled work platforms Pag 19 Ee 2000 12000 E mE 1M 1150 2620 2130 2 1470 1 da terra con ringhiere sfilate 2 da terra con ringhiere ribaltate optional AIRO Self procelled work platforms Pag 20 3 SAFETY PRECAUTIONS 3 1 POWER SUPPLY The electric and hydraulic circuits are provided with safety devices calibrated and sealed by the manufacturer DO TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEM 3 2 OPERATING AND MAINTENANCE RULES lt Always wear personal protective clothes according to current regulations concerning industrial health and Safety in particular hard hat and safety shoes are COMPULSORY It is the operator or safety manager s responsibility to choose the personal protection devices depending on the activity to be carried out The use of safety harness is not compulsory except in certain countries with specific regulations The machine must be used only in areas well lit up checking that the ground is flat and firm The machine may not be used if the lighting conditions are not sufficient The machine is not equipped with any lightening System Before using the machine check its integrity and conservation state During maintenance operations do n
35. ble alarm that is activated as follows always with intermittent sound every 2 seconds approx to indicate any movement of the machine with intermittent sound every 0 5 seconds to indicate the danger of being trapped in the lifting structure during the last section of the lowering movement see paragraph Platform lifting lowering ___ _ Self procelled work platforms 31 5 5 PLATFORM ACCESS The access position is the only one from which loading or unloading of persons and materials 15 allowed The access position to the work platform 15 the completely lowered configuration To access the platform Figure 5 3 Platform access lt geton the ladder A hanging on to the rungs the ladder side rails or the entry side rails lt raise the bar B and get on board Check that once you are on the platform the bar falls down closing the access Fasten the safety harness to the provided hooks or to the handrail To get on the platform use only the access equipment the platform is provided with IT IS FORBIDDEN N To block the closing bar so as to keep the platform access door open 5 3 Platform access ARO _ Self procelled work platforms 2 5 6 MANUAL EXTENSION OF THE PLATFORM The extension of the mobile platform is carried out manually To extend the mobile platform Figure 5 4 Mobile platform extension unlock pedal you have to 5 press lock pedal A manually push the
36. d work platforms Pag 58 WARNING DESCRIPTION Red led blinking for a few seconds Battery charger self diagnostic phase Red led on Indicates the first and second charging phase Yellow led on Indicates the equalization of the charging phase Indicates that charging is over buffer charge active With the battery charger the machine is automatically off To disconnect the battery charger from the power source lt Simply disconnect the machine from the electric line CAUTION Before using the machine check that the power cord of the battery charger is disconnected 7 16 04 BATTERY CHARGER FAULT REPORT The flashing LED on the battery charger indicator described in the previous paragraph indicates that an alarm situation has occurred WARNING PROBLEM SOLUTION No connection with the battery Red led constantly blinking Connections with the battery inverted Check the connections with the battery Check all connections Connection problems Check that battery was not disconnected during Red and yellow led blinking charging phase Check the battery pay Dowel Check the fluid level pb acid batteries only 7 16 05 BATTERY CHANGE Replace the old batteries only with models of the same voltage capacity dimensions and mass Batteries must be approved by the manufacturer AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT
37. ecured before using the unit CAUTION THIS OPERATION IS ONLY FOR REDUCING THE HEIGHT OF THE STOWED MACHINE TO FACILITATE CARRYING OPERATIONS IT IS ABSOLUTELY FORBIDDEN TO LIFT THE UNIT WITH PERSONNEL ON THE PLATFORM IF THE RAILS ARE NOT RAISED ARO Self procelled work platforms Pag 40 RAILS FOLDING DOWN SEQUENCE ARO Self procelled work platforms Pag 41 7 MAINTENANCE B The maintenance operations described below refer to machine with ordinary working use In case of difficult use extreme temperatures corrosive environments etc please contact AIRO after sales service to change the operation interval 6 Repairs and maintenance operations are to be carried out by trained personnel only All maintenance operations should be carried out in compliance with the current work safety regulations work places personal protection devices etc lt Always carry out maintenance operations when the machine is still after having removed the key from the control panel and with the platform in rest position Carry out only the maintenance and adjustment operations described in this user manual In emergency situations e g breakdown tyres replacement contact Our Technical Support During interventions check that the machine is completely blocked Before carrying out maintenance operations inside the lifting equipment check that this is off line in order to avoid accidental lowering of the booms Remove
38. eed with the utmost caution Backward drive in the direction of the fixed wheels does not allow the operator on the control post a complete visibility This operation shall be carried out with the utmost care Before any movement make sure that the machine plugs are disconnected from the power source Check that there are no holes and or steps on the floor and bear in mind machine overall dimensions If the machine while travelling hits a hump or hole with platform lifted pot hole guards lowered and Safety speed enabled the machine will rest on one or both guards with no danger to the operator Now if you lower the platform completely and both driving wheels are lifted from the ground the machine might not able to quit the block condition with its own means Emergency towing is necessary see Emergency towing gt gt P gt b bP AIRO Self procelled work platforms Pag 37 6 2 CARRYING In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it is recommended to inquire about the overall dimension limits for road transport in force in your country Before carrying the machine turn it off and remove the key from the control panel No people are allowed in proximity to or on the machine to avoid any risks deriving from sudden movements N For safety reasons never lift or tow the machine by means of its b
39. els nuts and wheels nuts blocking pins Traction motor fixing screws Steering cylinder fixing screws Platform and rails fixing screws Lifting structure fixing screws Hydraulic fittings Boom pins locking nuts and rings Parking brakes fixing screws Mobile platform stop blocks di de For torque wrench setting refer to the table below ARO Self procelled work platforms Pag 45 7 5 GREASING The articulated joints of the lifting structure are equipped with self lubricating bushings which are maintenance free At least once a month using a spatula or a brush lubricate the sliding guides Figure 7 5 Location of parts to be greased of the A sliding blocks of the extension structure on the chassis B sliding blocks of the extension structure under the platform C counter pressure sliding blocks of the mobile platform At least once a month lubricate D the support pins of the steering wheels equipped with greaser Moreover remember to grease the articulated joints in the following cases lt after washing the machine lt before using the machine again after a long time interval after using the machine in adverse environmental conditions high humidity levels presence of dust coastal areas etc Before greasing clean thoroughly using a wet cloth Grease all points indicated in the picture aside and all articulated joints equipped with greaser with grease type ESSO BEACON EP2 or s
40. er 045 10 002 Oil level and type sticker Sticker in Italian Other languages available on request ARO Self procelled work platforms Pag 61 T X sui 4 1 j K DA i DA 7 d 4 A gt p LN M E 41 Pag 62 Self procelled work platforms Q6 10 88 20 20 10 CONTROL REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 89 392 EEC according to the integration required by Directive 91 368 EEC This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal The register is provided for the notation according to the proposed format of the following events that regard the life of the machine lt Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA lt Obligatory periodic inspections to verify the structure proper machine functioning and the protection and safety systems Such inspections are the responsibility of the safety manager of the company that owns the machine and must occur with ANNUAL frequency lt Transfers of Ownership In Italy the purchaser must notify the ISP ESL department responsible that the installation
41. g or drive lt move the platform during ordinary working procedures display some parameters alarms deadman s working etc Proportional joystick control for platform drive lifting lowering Switch for RIGHT steering Switch for LIFT steering Dead man switch Warning light control station enabled Warning light flat battery Platform overload warning light Danger warning light due to instability or malfunctioning of the electric system Horn switch Emergency stop Stop Drive speed selector hare snail Movement selector drive or lifting lowering Gy m 9 O 5 1 Platform control panel All movements steering excluded are controlled by proportional joystick it is therefore possible to adjust movement speed by means of the relative controls except lowering which occurs by gravity To avoid sudden shakes during movements it is advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine it is necessary to press the dead man switch D on the front part of the proportional joystick before activating the joystick If the dead man switch is accidentally released while the machine is operating the movement is immediately stopped To resume the operation release the joystick and follow the steps described above ARO Self procelled work platforms Pag 26 CAUTION Holding down the dead man switch for over 10 seconds
42. gistered letter to the local competent inspection board ASL USL or ARPA at least twenty days before the expiry of the year from the last inspection NB If a machine without a valid control document should be moved in an area outside the competence of the usual inspection board the owner of the machine must ask the inspection board competent for the new territory where the machine Is to be used for the annual inspection Transfers of Ownership In case of transfer of ownership in Italy the new owner of the Aerial Platform must notify the ownership of the unit to the local competent inspection board ASL USL or ARPA by enclosing a copy of Conformity declaration issued by the manufacturer Declaration of commissioning carried out by the first owner 1 2 INTENDED USE The machine described in this use and maintenance manual is a self propelled aerial platform intended for lifting persons and materials equipment and building materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity allowed which varies according to the model see paragraph Technical features is divided as follows lt 80 for each person on board B 40 Kg for equipment lt remaining load is represented by the material being worked In any case NEVER exceed the maximum capacity allowed as indicated in paragraph Technical features All loads
43. han the personnel from approaching the machine and being endangered surround the working area by means of barriers or other suitable signs Avoid severe weather conditions and in particular snowy days Make sure that no people apart from the operator are in the area where the machine Is operating While moving the platform the operator on board should pay particular attention to avoid any contact with the personnel on the ground After each work session always take the keys out of the control panels and keep them in a safe place to prevent unauthorized people from using the machine 6 Always place working tools in a steady position to prevent them from falling and hurting the operators on the ground WW WW ___ _ Self procelled work platforms Pag 23 3 3 4 WIND SPEED ACCORDING TO BEAUFORT TABLE You can use the table below for a simple assessment of the wind speed We remember that the max limit for each machine model 5 indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES The machines for which the max wind limit is 0 m s must be used indoors only These machines cannot be used outdoors even with no wind Wind Wind Beaufort speed Speed Description Sea conditions Land conditions Number km h m s Calm Smoke rises vertically 0 28 1 7 Light air Ripples without crests Wind motion visible in smoke 0 2 1 11 17 3 Light Breeze Small wavelets Crests of glassy Wind felt on exposed skin ap
44. imilar 7 5 Location of parts to be greased ARO Self procelled work platforms Pag 46 7 6 LEVEL CHECK AND HYDRAULIC CIRCUIT OIL CHANGE Periodically check the tank level through the special window figure 7 7 and make sure It always lies between the min and max values If necessary top up until max level is reached Completely change the hydraulic oil according to the frequency indicated in the table of paragraph 7 3 To empty figure 7 73 S S S S S S Use only the types of oil and quantity indicated in the table below HYDRAULIC SYSTEM OIL BRAND TYPE REQUIRED QUANTITY lower the platform completely stop the machine by pressing the push button of the ground control station disconnect the tubes from the tank unscrew flange A unlocking the screws with a Phillips screwdriver remove the tank from its seat after removing bar C pour the tank content in a suitable container through the filling cap ESSO INVAROL EP46 AGIP ARNICA 45 HYDRELF DS46 SHELL TELLUS SX46 28 Litres SHF 46 RANDO NDZ46 N Do not dispose of used oil in the environment Comply with the current local standards The lubricants hydraulic oils electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations A prolonged contact with the skin may cause irritations and dermatosis wash with water and soap and rinse thoroughly Contact
45. ion located inside the control panel on the platform Operation check of the controller for max load When the platform is completely lowered and with extension retracted load a charge evenly distributed equal to the max rated load allowed by the platform paragraph Technical features In this condition all manoeuvres should be possible both from platform and ground control station With platform completely lowered add to the rated load an overload of 20 of the rated load and carry out the lifting operation In this condition the red alarm light and the audible device turn on see chapter 5 99999524 w 1 4 tl 2 2 29999 ath 4 Jv 3 774932 k LA EI TERMIN Mz if the platform is at a height from the ground higher than that indicated in chapter Technical features the alarm condition locks the machine completely To operate the machine again remove the excessive load Fa 2 I 1 1 gt 9 HH V NV umm 7 9 Load control The calibration of the system Is necessary in case of replacement of one of the items composing the system lt when following an excessive overload even after removing the excessive load the danger condition is signalled anyway ARO Self procelled work platforms Pag 53 calibrate the device turn off the machine open box B which contains electronic board C w
46. ith no load on the platform introduce the jumper to connector G turn on the machine press button D the yellow and red light turn on press button E the luminosity of the red light increases a few seconds and the load system will be reset place a load at the centre of the platform equal to the rated load 15 press button F the green light turns on a few seconds press button D again to exit the calibration procedure the yellow light turns off and if the procedure has been carried out correctly the red light stays on signalling the overload turn off the machine open the jumper on connector G turn on the machine check that after removing the 15 overload only the rated load stays on the platform the alarm condition does not occur in any of the platform positions platform down up driving extended once the adjustment has been completed close the box which contains the board 9 W AS THIS OPERATION IS VERY IMPORTANT IT IS BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT 7 13 LOAD CONTROL SYSTEM BY PASS In case of fault and impossibility to calibrate the device a by pass of the system is possible in the following way FIGURE 7 70 Load control by pass locate connector A inside the central unit box remove connection locate connector B by pass usually fixed to connector A by means of clamp introduce connector B instead of connector A once this operation has
47. mensions with removable rails notinstalled 12x24x154 12 2 4 154 m __ Transport dimensions with rails folded down optional 12020 8 124x198 Machine weight unloaded Stability limits Y _ Longitudinalinclination 0 0 0 3 3 O _ Transversal inclination 15 2 Maxwidsped 1 y 1425 is Performance 0 0 0 0 O O __ Voltage and battery capacity 1 46 20 46 20 V Ah jBateyweght AT _ Single phase battery OO 24 25 24 25 VIA Maxcumentabsobedbythebateychager L LT R A o 4 4 Max absorbed current 1 20 2X0 JA Max drive speed 8 _ Safetydrivespeed 0 Kh Lowerering lifting time unloaded 88 Maxgmdeablty x 238 _ 26 k _ operating temperature 380 50 Min operating temperature o In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A at work places does not exceed 70dB A As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant
48. must be positioned inside the platform Do not lift loads even if complying with the maximum capacity allowed hanging from the platform or lifting structure Do not carry large sized panels since they increase the resistance to wind force thus causing the machine to overturn While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires A load control system interrupts the operation of the unit if the load on the platform exceeds by 20 approx the rated load see chapter General use rules and platform is lifted The unit cannot be used in areas where road vehicles operate Always surround the working area by means of suitable signs when the unit is used in public areas Do not use the machine to tow trucks or other vehicles 13 DESCRIPTION OF THE UNIT The machine described in this use and maintenance manual is a self propelled lifting plattorm equipped with lt motorized chassis equipped with wheels 5 vertical scissor lift structure operated by one or more hydraulic cylinders the number of cylinders varies according to machine model lt operator platform with manual roll out deck extension the max capacity varies according to the model see chapter Technical features The chassis is motorised to allow the machine to move see General use instructions The chassis is equipped with two rear idle wheels and two front steering and dri
49. n frequency relevant to the body is lower than 0 5 m sec removing the ladder the machine overall dimensions are further reduced length 2 25 Self procelled work platforms Pag 17 10 2000 10150 mamam am 2540 2040 2 1 da terra con ringhiere sfilate 2 da terra con ringhiere ribaltate optional AIRO Self procelled work platforms Pag 18 2 6 MODEL X12EW Dimensions Max work height 14 m 0 Max platform height 12 m 0 Ground clearance pot hole raised 100 mm Ground clearance pot hole lowered Safety speed activation height Inside turning radius EO W Outside turning radius Max capacity x 40 M Max number of people on the platform indoors EE NEN NEN peop p Max number of people on the platform outdoors TN Max extension of extendable platform __ Max capacity on deck extension 02240 _ Max number of people on deck extension indoors _ Max number of people on deck extension outdoors 4 Max drive height Max m g _ Max dimensions of platform extended 1 2 x 3 75 Max hydraulic pressure 230 bar ydraulic Max pressure of lifting circuit 200 bar Maxp 0 Min pressure of braking circuit 60 70 Min p 0 Tyre dimensions 0410 x 150 mm T _ Tyre type Cushionsoft Transport dimensions with rem
50. nder the two side right or left wheels see following table 6 wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on lt ifthe alarm is not activated CALL THE TECHNICAL ASSISTANCE Him 3 3 3 3 3 3 3 ARO _ Self procelled work platforms 52 7 12 OPERATION CHECK OF PLATFORM OVERLOAD CONTROLLER The AIRO self propelled aerial platforms X2 series are equipped with a sophisticated system controlling the platform overload Normally the overload controller does not require any adjustment since it is calibrated in the factory before the machine is delivered This device checks the load on the platform and R it disables all movements if the platform is lifted and overloaded by 20 compared to the rated load with platform in transport position and overloaded by 20 compared to rated load it stop lifting only LT e it warns the user of the overload condition by means of the audible device and the platform warning light see chapter 5 by removing the exceeding load the machine can be operated again The overload controller consists of R deformation transducer A load cell R electronic board B for the device calibrat
51. ng the machine according to the instructions given in the previous paragraphs you are advised to lt always set the machine to rest position lt press the Stop button on the ground control station lt remove the key from the control panel to prevent unauthorised people from using the machine lt recharge the battery according to the instructions given in section Maintenance 5 9 1 EMERGENCY STOP Should it be necessary the operator may immediately stop all machine functions from both platform and ground control station From the platform control station if you press the push button on the control panel the machine is turned off From the ground control station press the ground control station stop button and the machine will be turned off by pulling the power connector Figure 5 5 Power connector to the outside battery side the machine power 5 cut out power circuit cut out 5 5 Power connector To resume the operations lt From the platform control station turn the stop button by a of turn clockwise 4 From the ground control station turn the stop button by of turn clockwise and insert the connector thoroughly to power the machine again ARO Self procelled work platforms Pag 34 5 LOMANUAL EMERGENCY LOWERING Q IT IS FORBIDDEN to use the manual emergency lowering control to lower the platforms with overloads 5 7 Manual emergency lowering with two knobs 5 6 Manual emergenc
52. nnel is on the platform Use the ground controls only to start stop the machine to select the control post or in emergency situations to allow the platform to be recovered The key must be given to authorized personnel Keep a duplicate key in a safe place Always remove the on off key at the end of work shifts Hour meter battery protection voltmeter Emergency stop button On off key control station selection Warning light control station enabled Platform lifting lowering lever Fuse Movement audible alarm 5 2 Ground control panel 541 HOUR METER BATTERY PROTECTION VOLTMETER The hour meter displays the working hours of the electric pump Platform lowering occurs by gravity and does not require the Switching on of the electric pump therefore the time used for this operation is not counted by the hour meter The function of the battery protection Voltmeter is for preserving the battery avoiding it from discharging excessively Once the battery has reached a discharge level of 20 the control system informs the operator on the platform of this condition through the red flashing led previously described Lifting 15 inhibited and batteries must be recharged At the ground control station the condition of flat battery is signalled in the following way lt last two leds on the left flash alternatively if the indicator is round shaped the last two small squares are lit if the indicator is
53. of the machine It is recommended to keep it in an efficient condition to increase its useful life to avoid faults and to reduce the management costs of the machine 7 16 01 GENERAL WARNING INSTRUCTIONS case of new batteries do not wait for the flat battery warning before recharging recharge batteries after 3 or 4 working hours for the first 4 5 times lt In case of new batteries full performance is achieved after approx ten cycles of discharge and charge S Charge the battery airy rooms and open the caps to allow the outflow of gas Do notuse extension leads exceeding 5 metres to connect the battery charger to the mains lt Use a cable of suitable section min 3x2 5 mm Do notuse rolled up cables lt Do not approach the battery with flames Risk of explosion due to the formation of explosive gases 5 Do notcarry out temporary or irregular electric connections Theterminals must be tightened and without deposits The cables must be provided with a good insulation lt Keep the battery cleaned dry and free of oxidation products by using antistatic cloths lt Do not place tools or any other metal object on the battery 6 Check that the electrolyte level is 5 7 mm higher than the splashguard level During charging operations check that the electrolyte temperature is not higher than 45 C max lt If the machine is equipped with an automatic topping up device follow the instructions described in
54. ol Before carrying out any LIFTING or LOWERING operation verify that no people in proximity of the machine and in any case proceed with the utmost caution ARO Self procelled work platforms Pag 28 5 3 OTHER FUNCTIONS OF THE PLATFORM CONTROL PANEL 531 MANUAL HORN FIGURE 5 1 Platform control panel Horn to warn that the machine is moving The manual operation of the horn is carried out by pressing key 5 3 2 EMERGENCY STOP FIGURE 5 1 Platform control panel By pressing the red STOP button all control functions are interrupted Normal functions are enabled by rotating the button of 1 4 turn clockwise 5 3 3 GREEN WARNING LIGHT CONTROL STATION ENABLED E FIGURE 5 1 Platform control panel On with flashing light when the machine is turned on If the platform control station has been selected and this light flashes the controls are not enabled because the dead man switch D is not pressed or it was pressed for more than 10 seconds and no operation was performed On steady with machine on and dead man switch D pressed for less than 10 seconds With platform controls all controls are enabled unless other warnings are present 5 34 RED WARNING LIGHT FLAT BATTERY F FIGURE 5 1 Platform control panel It flashes when battery is charged at 20 only In this condition lifting is disabled It is necessary to recharge the battery immediately 9 3 RED WARNING LIGHT OVERLOAD G Figure 5 1 Platf
55. on the platform control panel refer to its preset position fixed to the guardrails 9 9 9 9 W IS FORBIDDEN To lift lower the unit using the platform control panel from the ground 5 2 PLATFORM LIFTING AND LOWERING The following controls are to be used to lift and lower the platform see FIGURE 5 1 Platform control panel S joystick control S movement selector L S dead man switch D To lift lower the platform it is necessary to carry out the following operations in sequence B select lifulower mode with selector L B press dead man switch D the green led E will light up steady indicating its enabling within 10 seconds from the green steady led E lighting up set the proportional joystick control A forward for lifting or backward for lowering by holding down the dead man switch D as long as the movement has been carried out Platform lowering is performed at fixed speed NOTE The machine is equipped with a device to avoid the risk of shearing and crushing in the lifting structure in compliance with EN280 2001 The lowering movement is automatically stopped in a position where the vertical distance between the scissor ends is over 50 mm In this condition the audible alarm warns about the danger condition by increasing its frequency The operator on the platform must release the lowering control and wait until the audible alarm stops about 3 sec then he can resume the lowering contr
56. ooms or platform Loading operations are to be carried out on a flat surface with a suitable capacity after setting the platform to rest position To carry the machine the operator shall load it onto a vehicle either By means of chutes and translation controls located on the platform to load it directly onto the vehicle if ramp slope is within the gradeability described in paragraph TECHNICAL FEATURES and capacity is adequate to weight according to the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering for the correct operation of drive controls If the slope exceeds the gradeability the machine is to be towed by means of a windlass only if the operator on the platform simultaneously activates the drive control to release the parking brakes or the machine is in towing mode see par Emergency towing Through the 4 fastening holes located on the 4 angles of the unit it can be lifted by means of hooks and steel ropes with safety factor 2 5 see machine weight in Technical Data connected to the provided holes as indicated in the picture 6 2 Forks chock 6 By means of a lift truck of a suitable capacity see machine weight in table Technical features at the beginning of this manual equipped with forks having at least the same length as the machine width Insert the forks as indicated by the stickers on the machine Should these stickers be not available DO NOT lift the machine by means of a lift
57. orce Do not use extension leads exceeding 5 metres to connect to the mains Use cable of suitable section min 3x2 5 mm Do not use rolled up cables AIRO Self procelled work platforms Pag 36 6 HANDLING AND CARRYING 6 1 HANDLING To handle the machine in normal operating conditions follow the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering When the platform is completely lowered or within a given height according to specific needs and further to checks the machine can be handled i e drive can be performed at different speeds to be freely selected by the user When the platform is lifted and exceeds a given height the machines with lowered pot hole guards can be driven only at a lower speed automatically reduced up to the height specified in chapter Technical Features It is Important to make sure that the pot hole guards function properly and there are no objects in the area where the device is operating CAUTION Drive with lifted platform may be subject to different restrictions according to the country where machine is used Find out about the legislative limits concerning this manoeuvre from the bodies of Health and Safety at work It is absolutely forbidden to drive the unit when the platform is lifted unless the ground is horizontal flat and steady Before any movement verify the presence of people in close proximity to the machine and in any case proc
58. orm control panel On steady and activation of acoustic alarm with a platform overload exceeding 30 the rated load If the platform Is lifted the machine is completely locked If platform 5 lowered all driving steering operations are stil possible but lifting is prevented Remove the overload before using the machine again Fast flashing with audible alarm activated in case of fault in the control system of the platform load With lifted platform the machine is completely blocked 536 RED WARNING LIGHT DANGER DUE TO INSTABILITY OR DRIVE CONTROL STOP Figure 5 1 Platform control panel On steady with activation of audible alarm when the machine is not perfectly levelled The lifting movement is no longer possible nor drive if platform is lifted To resume machine operation it is necessary to lower the platform completely and to position the machine on an even ground to ensure its stability Or in condition of platform raised with one or both pot hole guards not lowered drive control 5 stopped Self procelled work platforms Pag 29 54 GROUND CONTROL STATION The ground control station is located on the chassis see paragraph 1 7 and is used to turn the machine ON OFF select the control station ground or platform operate the platform in emergency cases display some working parameters work hours battery charge level etc 9 9 2 IT IS FORBIDDEN To use the ground control station as a workstation when perso
59. ot dispose of any waste materials in the environment but comply with current regulations Do not carry out any service or maintenance operations when the machine is connected to the mains supply Follow the instructions given in the following paragraphs Do not approach the electric and hydraulic system components with sources of heat or flames The platform is intended for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines see paragraphs 1 1 1 1 2 1 2 Do not increase the max allowed height by means of scaffolds ladders or other Do not use the machine as a crane Do not use the machine as a hoist or lift Protect the unit in particular the platform control switchboard by means of the specially provided cover and the operator when working in adverse environmental conditions painting de painting sand blasting washing It 15 forbidden to use the unit in case of severe weather conditions particularly with wind exceeding the limit speed indicated in chapter 2 Machines with a wind speed limit of Om s are to be used indoors only In the event of rain or in parking condition always protect the on platform control panel by means of the specially provided cap Do not use the machine in areas where risks of fire or explosion exist Do not use pressurized water jets high pressure cleaners to wash the machine 9 9 0 WW WW WW WW
60. ovable rails installed 1 2x2 4x2 62 m _ Transp Transport dimensions with removable rails not installed 1 2 2 4 1 67 m _ Transp Transport dimensions with rails folded down optional 1 2x2 4x2 13 m _ Transp p Machine weight unloaded 3365 kg E Stability limits 01 1 Longitudinal inclination RIO Transversal inclination 1 5 EM __ Max wind speed 0 ms Performance G 8 Voltage and battery capacity 4x6 280 V Ah __ Battery weight __ Single phase battery charger 24 25 Max current absorbed by the battery charger __ Electric pump power 4 KW Max absorbed current 200 A mi Max drive speed 3 km h ic _ Safety drive speed 06 _ kmh Lowerering lifting time unloaded 70 70 Sec ar _ Tank oil capacity Max gradeability 23 Max operating temperature Min operating temperature In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A a work places does not exceed 70dB A As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec removing the ladder the m
61. owel by means of the lock nut CAUTION AS THIS OPERATION IS VERY IMPORTANT IT IS BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY ARO Self procelled work platforms Pag 50 7 10 BRAKING VALVES OPERATION CHECK These valves check the minimum operating pressure during drive in both running directions and affect the dynamic braking and the driving speed Normally these valves do not require any adjustment since they are calibrated at the factory before the machine 5 delivered The braking valves stop the machine when the drive controls are released Once the machine has stopped the parking brakes automatically come on thus keeping the machine in position Check operation at least once a year To check the operation of the braking system With platform completely lowered place the unit on a flat ground free of obstacles operate the drive control and when the max speed is reached release the control immediately The correct operation of the braking system allows the machine to stop within a distance lower than 70 cm The braking system can stop and keep the machine on slopes as indicated in Technical features the braking distance on descents is longer drive downwards at the min drive speed Calibration of both braking valves is required lt in case of replacement of the hydraulic unit A lt in case of replacement of one or both braking valves in a few cases only one valve is fitted
62. pearance not breaking Leaves rustle I Large wavelets Crests begin to Leaves and smaller twigs in 20 29 53 9 Moderate TES Dustand loose paper raised breeze Small branches begin to move Large branches in motion Whistling heard in overhead 3039 82108 Freshbreeze Moderate 1 2 m longer waves Smaller trees sway Some foam and spray 40 50 10 8 13 9 Strong breeze Large waves with foam crests and some spray wires Umbrella use becomes difficult Near gale Sea heaps up and foam begins to Mole Hees In MOTON Eon 51 62 13 9 17 2 needed to walk against the moderate gale streak Wind Fresh gale Moderately high waves with 63 75 17 2 20 9 breaking crests forming spindrift a cas Streaks of foam 1 6 2 3 5 7 Larger branches break off trees High waves 6 7 m with dense construction temporary signs 76 87 20 9 24 2 Strong gale foam Wave crests start to roll over and barricades blown over Considerable spray damage to circus tents and canopies Trees broken off or uprooted Whole gale Very high waves The sea surface saplings bent and or deformed 88 102 24 2 28 4 is white and there is considerable poorly attached asphalt shingles tumbling Visibility is reduced and shingles in poor condition peel off roofs Widespread vegetation 103 117 28 4 32 5 Violent storm Exceptionally high waves damage minor damage to most roof shingles surfaces gravel may be blown from flat
63. raking circuit 60 70 Tyre dimensions 1 oo 0410 150 __ Tyre type Cushion soft _ Transport dimensions with removable rails installed 0 89x2 4x2 54 _ Transport dimensions with removable rails not installed 0 89x2 4x1 6 Transport dimensions with rails folded down optional 0 89x2 4x2 04 _ Machine weight unloaded 3430 Stability limits LT 55 1 Longitudinal inclination EE NEN LANG Transversal inclination da Max wind speed 00 ms Performance o Voltage and battery capacity 4x6 280 V Ah _ Battery weight __ Single phase battery charger 24 25 Max current absorbed by the battery charger Electric pump power 4 KW Max absorbed current __ Max drive speed __ Safety drive speed 002006 kmh Lowerering lifting time unloaded 70 70 _ Tank oil capacity Max gradeability Max operating temperature Min operating temperature In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A a work places does not exceed 70dB As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleratio
64. ric systems are equipped with all necessary protections see electric and hydraulic circuit diagrams annexed to this manual Do not use machine for purposes different from those it was intended for NOTE If disposal of the unit is necessary comply with current local regulations The machine consists mainly of metal parts which are easy to be identified steel for the most parts and aluminium for the hydraulic blocks thus we can state that the machine can be recycled at 75 CAIRO Self procelled work platforms 16 IDENTIFICATION In order to identify the machine when spare parts and service are required always mention the information given in the serial number plate Should this plate as well as the various stickers applied on the unit be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped on the chassis To locate the plate and the stamp of the serial number see the following picture It is recommended to copy such data in the following boxes CHASSIS u PIATTAFORME AEREE SEMOVENTI SELF PROPELLED AERIAL PLATFORMS PLATEFORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE ARBENSHESEBUMNEN mm PLATA FORMA ELEVADORAS AUTO PROPULSADAS MODELLO MODEL MODELE PESO MACCHINA WEIGHT POIDS K TYP MODELO EIGENGEWICHT PESO MAQUINA g MIRO SENSE ATHE VN AN
65. s Pag 49 7 9 OPERATION CHECK OF LIFTING CIRCUIT RELIEF PRESSURE VALVE The self propelled platforms X2 series have a main relief pressure valve on the lifting circuit to avoid dangerous overpressure values Normally this valve does not require any adjustment since it is calibrated at the factory before the machine is delivered The calibration of the system is necessary lt in case of replacement of the hydraulic block lt in case of replacement of the pressure relief valve only To check the pressure relief valve on the lifting circuit figure 7 8 Hydraulic block li lt Introduce a manometer with full scale of at least 250 bars in the special quick coupling 1 4 BSP D lt From the ground control station lift the unit up to the stop block 6 Check the pressure value The correct value is indicated in the chapter Technical features Check operation at least once a year To calibrate the pressure relief valve on the lifting circuit figure 7 8 Hydraulic block Introduce a manometer with full scale of at least 250 bars in the special quick coupling 1 4 BSP D Locate the pressure relief valve of the lifting circuit B Unscrew the adjustment dowel lock nut From the ground control station lift the unit up to the stop block Adjust the pressure relief valve by means of the adjusting dowel so as to reach the pressure value indicated in chapter Technical Features Once adjustment has been carried out lock the adjustment d
66. t as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register THE SELLER THE PURCHASER Self procelled work platforms Pag 75 IMPORTANT BREAKDOWNS DATE Description of Breakdown SOLUTION SPAREPARTSUSED QUANTITY DESCRIPTION SERVICE SAFETY MANAGER DATE Description of Breakdown SOLUTION SPAREPARTSUSED CODE cg PARE PARTS USED n DESCRIPTION SERVICE SAFETY MANAGER ARO Self procelled work platforms Pag 76 IMPORTANT BREAKDOWNS DATE Description of Breakdown SOLUTION SPARE PARTS USED CODE QUANTITY SERVICE SAFETY MANAGER DATE Description of Breakdown SOLUTION SPARE PARTS USED CODE QUANTITY DESCRIPTION SERVICE SAFETY MANAGER Self procelled work platforms Pag 77
67. t absorbed by battery charger 4 4 1 102 R J A Electric pump power L 3 Max absorbed current 00601 10 A x Max drivespeed 103 j 3 Km 0 44 __ Lowerering lifing time unloaded 0 1 1 47 4 47 4 Se Tanolcapaty 20050 30 Jt Max gradeability 4 8 5 operating temperature 280 450 Min operating temperature 05 In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A at work places does not exceed 70dB As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec removing the ladder the machine overall dimensions are further reduced length 2 25 m ___ _ Self procelled work platforms Pagli Z X 8 EW X 8 EW WIND 2000 1500 8200 1150 2360 1860 2 iij 1420 1 1210 1 da terra con ringhiere sfilate 2 da terra con ringhiere ribaltate optional ARO _ Self procelled work platforms
68. the battery cables and provide batteries with a suitable protection during welding operations In case of replacement use original spare parts only Disconnect the 220V AC and or 380V AC sockets if any The lubricants hydraulic oils electrolytes and all detergent products should be handled with care and disposed of in safety according to the current regulations A prolonged contact with the skin may cause irritations and dermatosis wash with water and soap and rinse thoroughly Contact with eyes especially with electrolytes is also dangerous rinse with water thoroughly and call the doctor gt 9 9 CAUTION NEVER MODIFY TAMPER WITH MACHINE PARTS IMPROVE THE MACHINE PERFORMANCE AS THIS MAY AFFECT ITS SAFE OPERATION ARO Self procelled work platforms Pag 42 7 1 SAFETY STOP FOR MAINTENANCE OPERATIONS Procedure to be carried out for placing the lifting gl Structure in safety conditions for maintenance gt N operations Watch the pictures aside to understand how the lifting TERG mmi 1 locking system works before carrying out s maintenance or repairs to it lt Unscrew knobs B completely on both sides of the lifting structure B Rotate safety bars by setting them in vertical position B Lower the structure until it rests on bars A firmly Check the correct positioning of bars MI w LI 7 3 Locking of X10EN X10EW X12EW
69. to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec removing the ladder the machine overall dimensions are further reduced length 2 25 m ___ _ Self procelled work platforms Pa 2000 10090 Z 184 MJ VA 1500 cL 10 X 10 UJ WIND 1200 e LO CN c2 sly m lt 8 N DI lt LO n 1330 1 da terra con ringhiere sfilate 2 da terra con ringhiere ribaltate optional Self procelled work platforms Pag 16 2 5 MODEL X10EN Dimensions _ Max work height Max platform height _ Ground clearance pot hole raised Ground clearance pot hole lowered __ Safety speed activation height Inside turning radius O m Outside turning radius Maxcapaity 800 Kg Max number of people on the platform indoors Max number of people on the platform outdoors Max extension of extendable platform __ Max capacity on deck extension _ Max number of people on deck extension indoors _ Max number of people on deck extension outdoors 4 __ Max drive height _ Max dimensions of platform extended 0 89 x 3 75 _ Max hydraulic pressure Max pressure of lifting circuit Min pressure of b
70. tomatically activated all models of this handbook have passed the stability tests in compliance with standard EN280 2001 see chapter 0 Drive the unit with lifted platform only on flat grounds verifying the absence of holes or steps on the floor and bearing in mind the overall dimensions of the unit Backward drive in the direction of the fixed wheels does not allow the operator on the control post a complete visibility This operation shall be carried out with the utmost care While driving the unit with lifted platform the operators are not allowed to place horizontal loads onto the platform operators on board must not pull ropes wires etc The machine must not be used directly for road transport Do not use it to transport any material see paragraph 1 2 The machine is equipped with a platform load control system stopping the platform lifting and lowering in case of overloading In case of platform overloading when lifted also drive is stopped Platform operation can be resumed only after removing the exceeding load Should the audible warning device and the red light located on the platform control panel turn on then the machine is overloaded see chapter 5 Remove the exceeding load before starting operations again 5 Do not operate the machine if components boxes not properly closed Dn Dn WD CAIRO Self procelled work platforms 2 3 3 3 OPERATING PROCEDURES The machine is equipped with
71. ume the lowering control 7 82 M1 Micro Check operation at least once a year 0 Self procelled work platforms Pag 55 7 15 DEAD MAN SWITCH OPERATION CHECK To check the dead man switch operation set drive mode with selector L 5 1 Platform control panel move the joystick control forward and backward in sequence WITHOUT PRESSING THE DEAD MAN SWITCH check that the machine does not perform any movement set drive mode with selector L 5 1 Platform control panel hold down the dead man switch for more than 10 seconds with the switch pressed move the joystick forward and backward in sequence check that the machine does not perform any movement DDD W US UC WwW If the device works properly no machine movement is possible from the platform control post unless you press the dead man switch beforehand If this is pressed for more than 10 seconds and no operation is performed all movements are stopped to operate the machine again release the dead man switch and press it again The condition of the switch is indicated by the green led H figura 5 1 Platform control panel lt green led lit up steady post enabled lt green led lit up blinking post disabled Check operation at least once a year CAUTION IN CASE OF NO OPERATION CONTACT THE AFTER SALES SERVICE ARO Self procelled work platforms Pag 56 7 16 BATTERY The battery is one of the most important elements
72. ute for the prevention of accidents at the workplace and submit it to periodical compulsory inspections The first one of these inspections is carried out by ISPESL while the following ones by the territorial inspection boards ASL USL or The inspections are on a payment basis and the machine owner will be charged for them For these inspections the territorial inspection boards ASL USL or ARPA and ISPESL can be supported by authorized public or private subjects The authorized private subjects acquire the qualification of responsibles of the public service and refer directly to the public structure that controls this function To declare the commissioning of the unit in Italy send the form that is supplied together with other documents upon machine delivery by registered letter with advice of receipt Within one year of the declaration ISPESL will assign a Serial Number and during the First Inspection will issue a Check booklet indicating only the detectable data of the machine already in use or inferable from the relative User Manual Afterwards ISPESL will send a copy of the same booklet to the territorial inspection boards ASL USL or ARPA which will carry out the further periodical mandatory inspections every year ___ Self procelled work platforms Further periodical inspections Yearly inspections are compulsory In Italy the owner of the Aerial Platform must apply for a periodical inspection by sending a re
73. ving wheels The rear wheels are equipped with hydraulic parking brakes positive logic type when drive controls are released brakes are automatically activated The hydraulic cylinders which move the articulated structure are provided with solenoid safety valves directly flanged on the same These devices allow the booms to remain in position even if one of the supply tubes accidentally breaks The platform which can be manually extended from the front side is equipped with guard rails and toe boards of a prescribed height the height of the guard rails is 1100 the height of the toe boards is 150 mm the entrance area has a toe board of at ARO Self procelled work platforms Pag5 O least 100 mm When no motive power 5 available the manual emergency lowering can be controlled enabling the Knob manually from the ground see instructions plates The allowed capacity on the platform does not change depending on the position of the deck extension 1 4 CONTROL STATIONS The machine is equipped with two control stations at platform for normal use of the unit on the chassis where you can find the emergency controls for platform recovery and emergency stop The ground control post is also equipped with a key selector to select the control post and to start the unit 15 POWER SUPPLY The machines are powered by an electro hydraulic system consisting of rechargeable accumulators and electric pump Both the hydraulic and the elect
74. with eyes especially with electrolytes is also dangerous rinse with water thoroughly and the doctor 7 6 Oil check window ARO Self procelled work platforms Pag 47 7 7 HYDRAULIC FILTER CLEANING REPLACING All models are equipped with suction filter inside the tank It is advisable to replace it every two years To replace the suction filter installed inside the tank figure 7 7 Stop the machine by pressing the push button of the ground control station disconnect the tubes from the tank unscrew flange A unlocking the screws with a Phillips screwdriver unscrew filter B from the suction tube and clean it with a detergent and a compressed air jet by blowing from the connection or replace the filtering element 9 7 to restore the initial condition carry out the above mentioned operation in reverse order Replace the filter using only original accessories available at our Technical Support Do not re use used oil and do not leave it in the environment but dispose of in compliance with local standards in force Once the filter has been replaced or cleaned check the hydraulic oil level in the tank ARO Self procelled work platforms Pag 48 7 8 MAIN PRESSURE RELIEF VALVE ADJ USTMENT AND OPERATION CHECK The main pressure relief valve controls the maximum pressure of the hydraulic circuit Normally this valve does not require any adjustment since it is calibrated at the factory before the
75. with lowered platform the machine carries out all operations in safety the wheels and drive engines are properly fixed the wheels are in good condition the rails are fixed to the platform the structure does not show clear faults visually check welding of lifting structure the instructions plates are perfectly readable the controls are perfectly efficient both from the platform control post and the emergency ground post 9 999909 Do not use the machine for purposes different from those it was intended for If disposal of the unit is necessary comply with current local regulations The machine consists mainly of metal parts which are easy to be identified steel for the most parts and aluminium for the hydraulic blocks We can state that the machine can be recycled at 75 ___ _ Self procelled work platforms Pag 25 5 GENERAL USE INSTRUCTIONS Before using the machine read this chapter thoroughly CAUTION Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations and their correct use 5 1 PLATFORM CONTROL PANEL The control station is placed on the platform see paragraph 1 7 the control panel is fixed to the right rail and is used to 6 turn the machine ON OFF lt select the operating mode lifting lowerin
76. y lowering with one knob In case of fault in the electric or hydraulic system to carry out the emergency manual lowering pull the knob indicated in Figure 5 6 Manual emergency lowering with one knob to the outside Where two knobs are present you should activate them together Figure 5 7 Manual emergency lowering with two knobs Attention the emergency control can be stopped at any time by releasing the knob N This function is to be used only in emergency situations when no motive power is available ARO Self procelled work platforms Pag 35 5 11SOCKET FOR ELECTRIC TOOL CONNECTION OPTIONAL 5 8 Platform current socket 5 9 Electric line connection plug The platform can equipped with a socket A 230V AC enabling the operator to connect the electric tools necessary to carry out his operations To activate the electric line See pictures above introduce a cable into the plug connected to the 230V AC 50 Hz mains with all protections according to the current standards in force The plugs and sockets equipped on standard machines comply with EEC standards and can therefore be used in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local standards or with particular needs Connect to the power mains having the following features Power voltage 230V 10 Frequency 50 60 Hz Activated ground line Working protection devices according to current standards in f

required periodic inspections by the owner

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